Safety Instructions
Contents
1. WEB SUPPORT www heltec eu Model Number GCS 2000 38 Safety Instructions A Hi Keep bystanders away Warning When using electric tools basic safety precautions N including the following should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before operating this product and save these instructions N Warning Take care not to expose this tool to rain and remove plug from mains immediately ifthe supply cable is damaged Warning Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructi ons 1 Work area a Keep work area clean and well lit Cluttered and dark areas invite acci dents b Do not operate power tools in explosive atmospheres such as in the pre sence of flammable liquids gasses or dust Power tools create sparks which may ignite the dust of fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs which earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b A2. Fig 9A The chain brake is engaged chain cannot move when the brake is in forward position Fig 9B Note The motor will not start if the chain brake is in the engaged position Caution The chain brake should not be used for starting and N stopping the saw during normal operation Chain brake test Before cutting with your saw the chain brake should be tested as follows A Make sure the chain brake is disengaged Fig 9A B Place the saw on a firm flat dry surface that is clear of any debris Do not let he saw come in contact with any objects C Plug the unit into the power source 230 V D Grasp the front handle not the Chain Brake Hand Guard Lever with your left hand Thumb and fingers should encircle the handle E Grasp the rear handle with your right hand Thumb and fingers should To adjust saw chain tension encircle the handle 1 To adjust the chain is simple turn the knob B clock wise To loosen F Depress the lock off button with your right thumb Squeeze the trig the chain just turn anticlockwise Fig 5 ger with your index finger Fig 7D page 13 2 After adjustment and while wearing heavy duty work gloves move the G While the motor is running activate the chain brake by rolling your left saw chain back and forth on the guide bar to be sure the chain moves hand forward against the lever freely and is properly engaged with socket H Chain and motor should stop abruptly Note If the chain is
3. The condition of the oil passages can be easily checked If the pas sages are clear the chain will automatically give off a spray of oil within seconds of starting the saw Your saw is equipped with an automatic oiler system Chain maintenance instructions Warning Unless you have experience and specialized training N for dealing with kickback see Safety Precautions always use a low kickback saw chain which significantly reduces the dan ger of kickback Low kickback saw chain does not completely eliminate kickback A low kickback or safety chain should never be regarded as total protection against injury A low kickback saw chain should always be used in conjunction with other kickback protection devices such as the chain brake Hand Guard furnished with your unit Always use a replacement saw chain designed as low kickback or a saw chain which meets the low kickback performance A standard saw chain a chain which does not have the kickback reducing guard links should only be used by an experienced professional chain saw operator What is a Low Kickback Saw Chain A low kickback saw chain is a chain which has met the kickback perfor mance requirements of ISO 9518 By keeping the chain brake and saw chain in good working condition and correctly serviced as recommended in this manual you will be able to maintain the safety system of your chain saw over the life of the product ty device furnished with your unit
4. Device RCD with a tripping current of not more than 30 mA Caution Failure to lubricate the guide bar sprocket tip as The first time user should have practical instruction in the use of N explained below will result in poor performance and seizure the chainsaw and the protective equipment from an experienced operator The initial practice should be cutting logs on a saw horse or cradle Lubrication of the sprocket tip is recommended after each saw use Always thoroughly clean the guide bar sprocket tip before lubrication voiding the manufacturer s warranty Important safety How to read symbols Warning Wear heavy duty work gloves when performing this N application to reduce risk of personal injury Fig 1 N Warning Used to warn that an unsafe procedure should not be performed Recommended Recommended cutting procedure Fig 14 Fig 15 To Lubricate Sprocket Tip 1 Unplug the chain saw from the power source HELPLINE No UK O9O5 I460005 0 06 min IRELAND I520 932626 OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT www heltec eu WEB SUPPORT wwwheltec eu Model Number GCS 2000 l4 Model Number GCS 2000 3i Operations instructions Safety Instructions Bucking using a sawhorse Warning For personal safety and ease of cut 1 Beware of kick back ting the correct position for vertical 2 Do not attempt to hold saw with one hand bucking is es
5. both ends and you must cut in the middle make a downward cut halfway through the log and then make the undercut This will prevent the log from pinching the bar and chain Be careful that the chain does not cut into the ground when bucking as this causes rapid dulling of the chain When bucking on a slope always stand on the uphill side Guide bar saw chain installation To install guide bar amp saw chain 1 Place power unit on flat surface 2 To remove the side cover A turn the knob B counter clockwise Fig 3A 3 Slide the bar on to the saw and place the chain correctly on the sproc 1 Log supported along entire length Cut from top overbuck being ket wheel Fig 3B careful to avoid cutting into the ground Fig 12A 2 Log supported on 1 end First cut from bottom underbuck 1 3 dia meter of log to avoid splintering Second cut from above overbuck 5 Place the side cover back in its place and turn the knob B clockwise to meet first cut and avoid pening Fig 12B 6 Turn the tension ring C untill the chain tension is correct Fig 3D 3 Log supported on both ends First overbuck 1 3 diameter of log to 4 avoid splintering Second underbuck to meet first cut and avoid pin ching Fig 12C 4 Spread the chain out with the cutting edges E of the chain pointing in the direction of rotating Fig 3C 7 After running the chain saw for 1 hour check the chain tension again and adju
6. hand in the event it slips off the front handle The chain brake is a safety feature which is HELPLINE No UK 0905 1460005 0 06 min IRELAND I520 932626 OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT wwwheltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 ea Model Number GCS 2e000 el Operations instructions D Operations instructions 2 An extension cord retainer is built into the switch handle that prevents the extension cord from pulling out of the handle To use this feature simply double the extension cord about a foot from the end and insert it into the end of the handle Hook the loop formed by doubling the cords over the tab Gently tug on the cord to ensure that it is firm ly retained in the saws handle Plug the receptacle end of the extensi on cord into the tool s power supply cord Fig 7B 3 Grip the saw with both hands left hand holding the front handle do not hold chain brake and the right hand holding the rear handle Thumbs and fingers should encircle both handles Fig 7C 4 With your Right thumb push the Lock Off button C forward at end the top of the rear handle and at the same time squeeze the trigger To stop the saw release the trigger Fig 7D Fig 7A Fig 7B Note It is not necessary to maintain pressure on the Lock Off button once the trigger is squeezed and the motor is running The lock off button is a To start the
7. 3 19 i 409732 Carbon brush set 23 20 Is double insulated for added safety 409733 Carbon brush cap 23 211 23 22 Boek on ouon 409735 Switch button 29 34 Prevents accidental acceleration of the saw motor The trigger cannot be 409734 Switch junction rod 35 squeezed unless lock off button is pushed forward to end 409736 Micro switch 36 13 Low kickback chain 409738 Guard 49 helps significantly reduce kickback orthe intensity of kickback due to KZA1004 Chain guide bar 40 cm 64 specially designed depth gauges and Guard links KZA1005 Saw chain 40 cm 65 19 Chaincatcher 501543 Chain bar cover 66 HELPLINE No UK O9O5 1460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT www heltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 OG Model Number GCS 2000 39 Warranty Warranty The guarantee conditions can be found on the separately enclosed guarantee card ce DECLARATION OF CONFORMITY GB We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents GCS 2000 Chain Saw EN 50144 1 EN 50144 2 13 EN55014 1 EN55014 2 EN 61000 3 2 EN 61000 3 11 In accordance with the regulations 98 37IEC 2000 14 EC 2006 95 EC 2004 108 EC 2002 95 EC 2002 96 EC from 01 09 2005 ZWOLLE NL J Lodewijk Quality Manager Ferm Global J A Bakker van Ingen CEO F
8. 932626 OI5 min WEB SUPPORT www heltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 O04 Model Number GCS 2000 Al Exploded View Q Machine data General Information Page2 Rearhandle 1 2 Oiltankcap 3 Triggerstart 4 Sprocketcover 5 Chaincovercontrol knob 6 Chaintensionring T Electric motor 8 Electric cord 9 Chainbrakelever hand guard 10 Lock button 11 Fronthandle 12 Guide bar 13 Sawchain 14 Spiked bumper 15 Rearhand guard 16 Guide barnose 17 Oiltankinspection window 18 Cordretainer 19 Chain catcher HELPLINE No UK O9O5 I460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT www heltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 40 Model Number GCS 2000 OS Machine data Parts list Q Safety features Position Description No Numbers preceding the descriptions correspond with the numbers above to 409725 Sprocketwheel 1 till 3 help you locate the safety feature 409726 Oiler cap 8 409727 Spring 9 2 3 Trigger start stop switch 409728 Gear set 9 5 23 6 Stops saw motor when released 409729 Gripping teeth 10 9 Chainbrakelever hand guard 901534 Insertplate 19 Activates the chain brake and protects the operator s left hand in the event o SLL tension adjustment L 8 aed E a a OUR 409737 Carbon brush holder 2
9. Adjustment instructions Fig 6 cuting as well as wear the bar and chain A chain that is too Filling oil tank tight can damage the saw Either situation chain too loose or Using a funnel fill oil tank with special chainsaw oil Wipe up any spills too tight could cause serious personal injury Make sure no dirt gets into the oil tank The saw chain requires lubrication while in use to minimize friction with the guide bar The oil tank holds 110ml of oil enough to lubricate the chain for 15 20 minutes of sawing We recommend using special supplied chainsaw oil which contains additives to reduce friction wear reduce resin residue formations and is biodegradable The replacement oil should be available at a reliable hard ware supplier f Caution A loose chain can jump off the bar while you are during operation to avoid starving the bar and chain of lubrica tion i Caution The oil tank level should be frequently checked Note Your chain saw is equipped with an Automatic Oiler system and is the only source of lubrication for the bar and chain Fig 6 Fig 9A Chain brake hand guard All Gardenline chain saws are equipped with a Chain brake Hand guard which stops a moving chain in milliseconds helping to reduce the hazard of kickback a fast upward motion of the guide bar which occurs when the saw chain at the nose of the bar accidentally strikes an object or is pin ched in the cut The Hand Guard also protects your left
10. GB Subjectto change www servotool nl G GARDENLINE Electric Chain Saw User s Guide After Sales Support Now you have purchased a Gardenline product you can rest assured in the knowledge that as well as your 3 year parts and labour warranty you have the added peace of mind of dedicated helplines and web support AFTER SALES SUPPORT 0905 1460005 0 06 min I520 932626 S e LAT www heltec cu MODEL NUMBER GCS 2000 GB 0805 27 Content 03 Introduction 04 Machine data 07 Safety instructions 19 Assembly instructions 22 Operation instructions 31 Maintenance 38 Warranty 39 Parts List 40 Exploded view HELPLINE No UK O9O5 I460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT www heltec eu WEB SUPPORT wwwheltec eu Model Number GCS 2000 Oe Model Number GCS 2000 43 Introduction 1 2000W ELECTRIC CHAIN SAW Congratulations on choosing to buy a Gardenline product By doing so you now have the assurance and peace of mind that comes with purchasing a product made by one of Europe s leading manufacturers All products brought to you by Gardenline are manufactured to the highest standards of performance and safety and as part of our philosophy of customer service and satisfaction are backed by our comprehensive 3 Year Warranty Please fill in and return the Warranty Card to the address
11. The Chain BrakelHand Guard and low kickback saw chain are major safety features provided for your protection i Warning Never remove modify or make inoperative any safe HELPLINE No UK O905 1460005 0 06 min IRELAND I520 932626 E 0 5 min WEB SUPPORT www heltec cu Model Number GCS 2000 33 HELPLINE No UK O905 1460005 0 06 min IRELAND I520 932626 x OJ5 min WEB SUPPORT wwwheltec eu Model Number GCS 2000 le Maintenance Safety Instructions Note e To reduce potential for electric shock do not operate the saw on wet It is not necessary to remove the saw chain to lubricate the guide bar or slippery surfaces or during snow storms rain storms and other sprocket tip Lubrication can be done on the job adverse weather conditions e Keep the handles dry clean and free of oil or grease 2 Clean the guide bar sprocket tip e Do not allow dirt debris or sawdust to build up on the motor or outsi 3 Using disposable Lube gun insert needle nose into the lubrication de air vents hole and inject grease until it appears at the outside edge of the e Follow the manufacturer s sharpening and maintenance instructions sprocket tip Fig 14 for the saw chain how to sharpen the saw 4 Make sure that the chain brake is deactivated Rotate the saw chain e Cut at high motor speeds by hand Repeat the lubrication procedure until the entire sprocket tip e Operation of a chain saw should be restricted to adults properly has
12. been greased instructed individuals e Your chain saw is intended for occasional homeowner use It is not To Clean Guide Bar Rails made for heavy continuous use 1 Remove sprocket cover bar and chain e Do not force a small saw to do a job requiring a heavier duty unit 2 Usingascrewdriver putty knife wire brush or other similar instrument Examine the electrical switches Do not use the chain saw if the swit clear residue from the rails on the guide bar This will keep the oil ches do not properly turn on and off Do not attempt to make any passages open to provide proper lubrication to the bar and chain Fig repairs to the electric switches Take your saw to a Authorized Service 15 Center 3 Reinstallthe bar chain and adjust tension and sprocket cover e Maintain extension cords Inspect the extension cords periodically and See Section Guide bar saw chain installation replace if damaged Only use power cords that are suitably marked for outdoor use wiring 2 1 5 mm2 Guide bar maintenance e Do not operate your chain saw near or around flammable liquids or Most guide bar problems can be prevented merely by keeping the chain gases whether in or out of doors An explosion and or fire may result saw well maintained Incorrect filing and non uniform cutter and depth e All chain saw service other than the items listed in the user manual gauge settings cause most guide bar problems primarily resulting in une safety and maintenan
13. ce instructions should be performed by compe ven bar wear As the bar wears unevenly the rails widen which may tent chain saw personnel Do not attempt to repair it yourself there cause chain clatter and difficulty in making straight cuts Insufficient guide are no user serviceable parts inside bar lubrication and operating the saw with a chain that is too tight will con e Never remove modify or make inoperative any safety device furnis tribute to rapid bar wear see Section Chain maintenance instructions To hed with your unit The Chain Brake amp Hand Guard is a major safety help minimize bar wear the following guide bar maintenance is recom feature The saw will not run when the Chain Brake is tripped mended e Itis intended for infrequent use by homeowner s cottagers and cam pers and for such general applications such as clearing pruning cut Bar wear ting firewood etc It is not intended for prolonged use If the intended Turn guide bar frequently at regular intervals for example after 5 hours of use involves prolonged periods of operation this may cause circulato use to ensure even wear on top and bottom of bar ry problems in the user s hands due to vibration It may be appropria te to use a saw having an anti vibration feature Bargrooves e Safety clothing required by your safety organizations government Bar grooves or rails which support and carry the chain should be regulations or your employer should be used
14. cut D from the other side of the tree and 3 5cm above the edge of the notch C Fig 10B Warning Don t use the saw above shoulder height because of difficult handling of the chainsaw which can cause serious injury Take care of a stable position so you have good control on the chain saw gt amp Never saw completely through the trunk Always leave a hinge The hinge guides the tree If the trunk is completely cut through control over the fel ling direction is lost Insert a wedge or felling lever in the cut well before the tree becomes unstable and starts to move This will prevent the guide bar from binding in the felling cut if you have misjudged the falling directi on Make sure no bystanders have entered the range of the falling tree before you push it over cutting operations notching C and the side of the tree facing the felling HELPLINE No UK O905 I1460005 006 min IRELAND I520 932626 OJ5 min HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 932626 E e AT WEB SUPPORT wwwheltec eu Model Number GCS 2000 27 WEB SUPPORT www heltec eu Model Number GCS 2000 I8 Operations instructions General cutting instructions Felling Felling is the term for cutting down a tree Small trees up to 15 18cm in diameter are usually cut in a single cut Larger trees require notch cuts Notch cuts determine the direction the tree will fall Warning A retreat path A should be planned and clear
15. d arm to allow you to resist kickback forces Kickback forces can be controlled by the operator if proper precautions are taken Do not let go of the chain saw e Do not overreach and do not cut above shoulder height This helps prevent unintended tip contact and enables better control of the chain saw in unexpected situations Only use replacement bars and chains specified by the manufac turer ncorrect replacement bars and chains may cause chain break age andlor kickback e Follow the manufacturer s sharpening and maintenance instructi ons for the saw chain Decreasing the depth gauge height can lead to increased kickback e Power supply Connect the chain saw to correct voltage be sure that the voltage supplied is the same as that specified on the nameplate of the tool e Do not operate a chain saw that is damaged improperly adjusted or not completely and securely assembled Be sure that the saw chain stops moving when the trigger is released e Do not attempt operations beyond your capacity or experience e Do not operate a chain saw with one hand Serious injury to the ope rator helpers or bystanders may result from one handed operation A chain saw is intended for two handed use Maintenance Oil passages Oil passages at bar pad should be cleaned to ensure proper lubrication of the bar and chain during operation This can be done using a soft wire small enough to insert into the oil discharge hole or stiff brush Note
16. difficult to rotate or if it binds on the guide bar too Warning If the chain and motor fail to stop when the chain much tension has been applied and must be adjusted To decrease tensi N brake is engaged take the saw to the nearest authorized dea on turn the tension ring anticlockwise slowly Move the chain back and ler Do not use the saw if the chain brake is not in proper wor forth until it moves freely king order HELPLINE No UK O9O5 1460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT wwwheltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 eo Model Number GCS 2000 25 Operations instructions Assembly instructions tank level can be checked in the inspection window A provided on the right side of the saw Tank is full when oil is at the top of the slot Fig 8 OIL CAP Running the saw dry or with too little oil will decrease cutting efficiency shorten chain saw life and cause rapid dulling of the chain and excessive wear of the bar from overheating Too little is evidenced by smoke or bar discoloration 1 Caution Never starve the bar and chain of lubrication oil Note The saw chain stretches during use particularly when it is new and occasional adjustment will be needed A new chain requires more frequent OIL INSPECTION SLOT adjustment during the break in period This is normal See Section for Saw Chain Tension
17. e saw you need a round file and a file mould Consult a specialist store in chain saws for these items Check if the chain is stretched out complete ly Otherwise the chain is not stable enough and cannot be sharpened correctly with sharp cutting edges are less likely to bind and are easier to con 2 Always file from the inside of the tooth to the trol outside Always lift up the file when you start g Use the power tool accessories and tool bits etc in accordance with sharpening another tooth First file all teeth these instructions and in the manner intended for the particular type of on one side turn round the chain saw and power tool taking into account the working conditions and the work to then file the teeth on the other side be performed Use of the power tool for operations different from inten 3 After filing the teeth should all have the ded could result in hazardous situation Damaged switches must be replaced at a customer service repair cen tre Do not use power tools that cannot be switched on and off Do not leave power tools unattended while they are switched on Always switch off the tool and wait until it has come to a full standstill before leaving If the mains cable has been damaged it must be replaced with a speci al mains cable These can be obtained from the manufacturer or the manufacturer s customer service department The mains cable may only be replaced by the manufacturer the manufacturer s c
18. easy oily handles are slippery causing loss of control e Cut wood only Do not use chain saw for purposes not intended For example do not use chain saw for cutting plastic masonry or non wood building materials Use of the chain saw for operations different than intended could result in a hazardous situation HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 932626 E e AT WEB SUPPORT www heltec eu Model Number GCS 2000 Safety Instructions Causes and operator prevention of kickback Kickback may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a sudden reverse reaction kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator Either of these reactions may cause you to lose control of the saw which could result in serious personal injury Do not rely exclusively upon the safety devices built into your saw As a chain saw user you should take several steps to keep your cutting jobs free from accident or injury Kickback is the result of tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below e Maintain a firm grip with thumbs and fingers encircling the chain saw handles with both hands on the saw and position your body an
19. ed as necessary before cuts are started The retreat path should extend back and diagonally to the rear of the expected line of fall as illustrated in Fig 10 gt Warning If felling a tree on sloping ground the chain saw operator should keep on the uphill side of the terrain as the tree is likely to roll or slide downhill after it is felled A Felling atree Note Direction of fall B is control led by the notching cut Before any cuts are made consider the locati on of larger branches and natural lean of the tree to determine the way the tree will fall Warning Do not cut N down a tree during high or changing winds or if there is a danger to pro perty Consult a tree professional Do not cut down a tree if there is a danger of striking utility wires notify the utility company before making any cuts Assembly instructions 4 Assembly requirements Your new chain saw may require installation of the guide bar saw chain sprocket cover adjustment of chain and filling the oil tank with lubricating oil before the chain saw is ready for operation Do not start the saw motor until the unit is properly assembled Read all instructions carefully Do not install any other size bar and chain than what is recommended for your model Warning Whenever handling the saw chain wear work gloves for N protection against sharp cutting edges Note A new chain and bar will need readjustment after as few as 5 c
20. erm BV Itis our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice Servotool BV Lingenstraat 6 8028 PM Zwolle The Netherlands Safety Instructions 3 Meaning of symbols marked on the product The following pictograms are used in these instructions for use Read the user manual before using the machine In accordance with essential applicable safety standards of European directives Class Il machine Double insulation You don t need any earthed plug Wheneverthe machine is in use safety goggles must be worn to safeguard against flaying object as must ear protectors such as a soundproof helmet in orderto protectthe operator s hearing If the operator is working in an area where there is a risk offalling objects a safety helmet must also be worn Wear gloves to protect your hands Warning Danger Do not expose to rain DSe mR Remove plug from the mains immediately ifcable is damaged or cut Wear safety boots to protect against electric shock Lwa k Sound power level 105 dB A Faulty andlor discarded electrical or electronic apparatus have to be collected atthe appropriate recycling locations lx HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 93262e6 E e IT WEB SUPPORT www heltec eu Model Number GCS 2000 O7 HELPLINE No UK 0905 1460005 0 06 min IRELAND I520 932626 OJ5 min
21. igned b Do not use the power tool if the switch does not turn it on and off Any HELPLINE No UK O9O5 I460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 932626 E e AT WEB SUPPORT www heltec eu Model Number GCS 2000 o9 WEB SUPPORT www heltec eu Model Number GCS 2000 36 Safety Instructions power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjust ments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow per sons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the po wer tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools Maintenance Warning The risk of kick back increa ses when e file angle is too big e cutting angle is too small e diameter of round file is too small B Sharpening the tooth To sharpen the teeth of th
22. inside SUD MI HELPLINE No UK O9O5 I460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 9326e6 E e 4T WEB SUPPORT www heltec eu Model Number GCS 2000 37 WEB SUPPORT www heltec eu Model Number GCS 2000 O8 Maintenance Chain tension Check the chain tension frequently and adjust as often as necessary to keep the chain snug on the bar but loose enough to be pulled around by hand See Section Saw Chain Tension Adjustment Breaking in a new saw chain A new chain and bar will need readjustment after as few as 5 cuts This is normal during the break in period and the interval between future adjust ments will begin to lengthen quickly Over a peri od of time however the moving parts of the saw chain will become worn resulting in what is cal led chain strength This is normal When it is no longer possible to obtain correct chain tension adjustment a link will have to be removed to shorten the chain See your Authorized Service Center to have this repair performed Warning Never have more than 3 links removed from a loop N of chain this could cause damage to the sprocket Chain lubrication Always make sure the automatic oiler system is working properly Keep the oil tank filled with special chainsaw oil Adequate lubrication of the bar and chain during cutting operations is essential to minimize friction with the guide bar Never star
23. may result in seri ous personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protec tion used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plug ging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards h Use clamps or a vice to hold work It s safer than using your hand and it frees both hands to operate tool 4 Power tool use and care a Do not force the power tool Use the correct power tool for your appli cation The correct power tool will do the job better and safer at the rate for which it was des
24. n IRELAND I520 932626 E e AT WEB SUPPORT www heltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 ea Model Number GCS 2000 Y4 Safety instructions Beware of rotational kickback Fig 2A A Kickback path B Kickback reaction zone The push pinch kickback and pull reactions Fig 2B A Pull B Solid objects C Push Kickback may occur when the nose or tip of the guide bar touches an object or when wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightning fast reverse reaction kicking the guide bar up and back toward the operator Pinching the saw chain along the bottom of the guide bar may pull the saw forward away from the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back toward the operator Any of these reacti ons may cause you to lose control of the saw which could result in seri ous personal injury Operations instructions General guidelines for felling trees Normally felling consists of 2 main making the felling cut D Start making the upper notch cut C on direction E Be sure you don t make the lower cut too deep into the trunk The notch C should be deep enough to create a hinge F of sufficient width and strength The notch should be wide enough to direct the fall of the tree for as long as possible Warning Never walk in front of a tree that has been notched Make the felling
25. otherwise snug fitting cleaned if the saw has been heavily used or if the saw chain appears clothing safety footwear eye and face protection and hand and ear dirty Rails should always be cleaned every time the saw chain is removed protection should be worn HELPLINE No UK O9O5 I460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT wwwheltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 32 Model Number GCS 2000 E Safety Instructions Maintenance 6 e When felling keep at least 2 tree lengths between yourself and your Guide bar maintenance fellow workers e Keep everyone especially children and pets away from the area of Warning Ensure that the power cord is disconnected before operation Never allow children to operate the appliance Turn off unit N performing any maintenance on your saw immediately if you are approached e Avoid sawing in the soil in fences and in wiring The chain saw also is not developed to saw young thin trees and prepared balks Proper maintenance of the guide bar as explained in this section is e Do not allow children or young persons to operate the chain saw essential to keep your saw in good working order The chain saw for use for over 18 s only Sprocket tip lubrication Highly Recommended For units supplied with sprocket tip guide bars only The appliance should be supplied via a Residual Current
26. ould never be done e Wear safety glasses and hearing protection Further protective equipment for head hands legs and feet is recommended Adequate protective clothing will reduce personal injury by flying debris or accidental contact with the saw chain Do not operate a chain saw in a tree Operation of a chain saw while up in a tree may result in personal injury Always keep proper footing and operate the chain saw only when standing on fixed secure and level surface S ippery or unstable surfaces such as ladders may cause a loss of balance or control of the chain saw When cutting a limb that is under tension be alert for spring back When the tension in the wood fibres is released the spring loaded limb may strike the operator andlor throw the chain saw out of control e Use extreme caution when cutting brush and saplings The slen der material may catch the saw chain and be whipped toward you or pull you off balance e Carry the chain saw by the front handle with the chain saw swit ched off and away from your body When transporting or storing the chain saw always fit the guide bar cover Proper handling of the chain saw will reduce the likelihood of accidental contact with the moving saw chain Follow instructions for lubricating chain tensioning and chan ging accessories mproperly tensioned or lubricated chain may either break or increase the chance for kickback e Keep handles dry clean and free from oil and grease Gr
27. provided We hope you will enjoy using your purchase for many years to come Foryour own Safety and that of others we recommend that you D read this instruction manual carefully before using this Electric Chain Saw Keep this instruction manual and the documentation provided with the Electric Chain Saw for future reference Introduction Thisunitis designed for occasional homeowner use and should not be used forcommercial purposes or subjected to heavy continuous use Your new chain saw can by usedfora variety of projects such as cutting firewood making fence posts felling small trees limbing pruning at ground level and light carpentry Cut only wood or wood products with your saw HELPLINE No UK 0905 1460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT www heltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 4e Model Number GCS 2000 o3 Machine data Specifications Input Power Noload speed Cutting speed Cutting length Net weight Oil capacity Braking time Vibration front handle Vibration rear handle Lpa sound pressure Lwa sound power 230V 50 Hz 2000 W 7800 min 15 m s 900 m min 400mm 5 4kg 200 ml lt 0 15sec 5 77 m s 4 89 m s 91 dB A 105 dB A HELPLINE No UK O905 l1460005 0 06 min IRELAND I520 932626 O 5 min HELPLINE No UK O905 l1460005 0 06 min IRELAND I520
28. saw chain Chain sharpening A General information about sharpening the chain Never saw with a blunt chain The chain is blunt when you have to push the chain saw into the tree and the chips are very small The saw link is the part of the chain which does the sawing fig 16 The height distance between the tooth A and the ridge B is the cutting depth When sharpe ning the chain you have to consider the next points fig 17 e File angle Cutting angle e File position e Diameter of round file File depth For correct sharpening of the chain you need good tools for example a mould to obtain a correct file angle If in doubt consult a specialist service centre Consult specialist assistance and advice if you are at all unsure about task HELPLINE No UK O9O5 1460005 0 06 min IRELAND I520 932626 x OJ5 min WEB SUPPORT www heltec eu Model Number GCS 2000 34 Safety Instructions Chain Saw safety warnings Keep all parts of the body away from the saw chain when the chain saw is operating Before you start the chain saw make sure the saw chain is not contacting anything A moment of inattention while operating chain saws may cause entan glement of your clothing or body with the saw chain Always hold the chain saw with your right hand on the rear han dle and your left hand on the front handle Holding the chain saw with a reversed hand configuration increases the risk of personal injury and sh
29. saw safety device to avoid accidental starting 1 Make sure the chain brake is disengaged whilst in a forward position To stop the motor The motor will not start if the chain brake is in the engaged position The saw motor will automatically stop when the trigger is released The Disengage the chain brake by pulling backward toward the motor lock off button will have to be depressed and the trigger squeezed to res Fig 7A tart the motor Fig 7C Fig 7D Chain and bar lubrication Warning Ensure the extension cord is of the proper size and Adequate lubrication of the saw chain during cutting operations is essenti N type for your saw 2 1 5 mm2 al to minimize friction with the guide bar Your chain saw is equipped with an automatic oiler system The oiler automatically delivers the proper amount of oil to the bar and chain There is no flow adjustment The oil HELPLINE No UK O9O5 1460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT wwwheltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 ee Model Number GCS 2000 23
30. sential Fig 13 3 Avoid bar nose l contact Vertical cutting A Hold the saw firmly with both Recommended hands and keep the saw to 4 Hold saw properly with both hands Never use the machine with one the right of your body while hand the chain brake does not work cutting B Keep the left arm as straight Danger Beware of kickback as possible C Keep weight on both feet Caution While the saw is cutting be sure the chain and bar N are being properly lubricated Fig 3A zd Fig 3B Fig 3C HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 OJ5 min WEB SUPPORT www heltec eu WEB SUPPORT wwwheltec eu Model Number GCS 2000 30 Model Number GCS 2000 I5 Safety instructions Operations instructions Limbing Limbing a tree is the process of removing the branches from a fallen tree Do not remove supporting limbs A until after the log is bucked cut into lengths Fig 11 Branches under tension should be cut from the bottom up to avoid binding the chain saw N Warning Never cut tree limbs while standing on tree trunk Bucking Bucking is cutting a fallen log into lengths Make sure you have a good footing and stand uphill of the log when cutting on sloping ground If pos sible the log should be supported so that the end to be cut off is not res Fig 3D ting on the ground If the log is supported at
31. st when necessary i v Note The best way to hold a log while bucking is to use a sawhorse Saw chain tension adjustment When this is not possible the log should be raised and supported by the Proper tension of the saw chain is extremely important and must be limb stumps or by using supporting logs Be sure the log being cut is checked before starting as well as during any cutting operation securely supported Taking the time to make needed adjustments to the saw chain will result in improved cutting performance prolonged chain life and safety HELPLINE No UK O9O5 1460005 006 min IRELAND I520 932626 x OJ5 min HELPLINE No UK O9O05 1460005 0 06 min IRELAND I520 932626 x OJ5 min WEB SUPPORT wwwheltec eu WEB SUPPORT www heltec eu Model Number GCS 2000 le Model Number GCS 2000 29 Operations instructions Safety instructions Fig 10C Fig 10D Felling cut 1 Use wooden or plastic wedges G to prevent binding the bar or chain H in the cut Wedges also control felling Fig 10C 2 When diameter of wood being cut is greater than the bar length make 2 cuts as shown Fig 10D should begin to fall When tree begins to fall remove saw from cut unplug put chain saw down and leave area along retreat path Fig 10A i Warning As the felling cut gets close to the hinge the tree HELPLINE No UK O905 1460005 0 06 min IRELAND I520 932626 eT AT HELPLINE No UK O905 1460005 0 06 mi
32. ustomer ser vice department or equally qualified persons 5 Service a Please use a qualified expert who uses original replacement parts to repair your power tool This will ensure proper functioning of the power tool Caution The use of any accessories or additional tools other than those recommended in this manual may lead to an increased risk of injury Only use original replacement parts C The cutting depth same length When the length of the teeth is only 4 mm the chain is worn and should be replaced When you sharpen the teeth the cutting depth will decrease To maintain the maximum saw capacity the ridge B has to be lowered To attain a perfect cutting depth you should use also a depth mould Consult a speci alist store in chain saws for the specific tool and measurements Adjusting the cutting depth has to be done directly after the teeth are sharpened You use a flat file and a depth mould for this The cutting depth is correct when you don t feel resistance anymore while moving the file across the mould HELPLINE No UK O905 l1460005 0 06 min IRELAND I520 932626 O 5 min HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 932626 E OJS5 min WEB SUPPORT www heltec eu Model Number GCS 2e000 35 WEB SUPPORT wwwheltec eu Model Number GCS 2000 lO Maintenance N Warning Always wear heavy duty protection work gloves and disconnect the extension cord when working on the
33. uts This is normal during the break in period and the interval between future adjustments will lengthen quickly Fig 4 Caution If a chain is too loose or too tight the bar chain and N saw bearings will wear more rapidly Study Fig 4 for information concerning correct cold tension A correct warm tension B and as a guide for when saw chain needs adjustment C HELPLINE No UK O905 l1460005 0 06 min IRELAND I520 932626 O15 min HELPLINE No UK O905 l 460005 0 06 min IRELAND I520 932626 E e AT WEB SUPPORT www heltec eu Model Number GCS 2000 IS WEB SUPPORT wwwheltec eu Model Number GCS 2000 26 Assembly instructions Operations instructions Caution If the chain is too loose more than 3mm after apply activated if pressure is applied against the guard or when in the event of N ing down force with finger as shown in Fig 4 It needs to be kickback the operator s hand strikes the lever When the chain brake is adjusted otherwise the stopping time might result in safety activated chain movement abruptly stops and the power supply to the hazard motor is immediately cut off The purpose of the chain brake is to reduce the possibility of injury due to kickback The chain brake cannot howe ver provide the measure of intended protection if the saw is carelessly operated The chain brake is disengaged chain can move when the brake is pulled back and locked This is the normal running position
34. ve the bar and chain of lubricating oil Running the saw dry or with too little oil will decrease rapid cutting efficiency shor ten saw chain life cause rapid dulling of the chain and lead to excessive wear of the bar from overheating Too little oil is evidenced by smoke or bar discoloration Preventative maintenance servicing a double insulated appliance In this double insulated appliance 2 systems of insulation instead of earthed are provided No earthed means is provided on a double insula ted appliance nor should a means for earthed be added to the applian ce No serviceable parts are inside A double insulated appliance is mar ked with the words Double Insulation or Double Insulated The sym bol n may also be marked on the appliance Safety Instructions or moving parts Damaged or entangled cords increase the risk of elec tric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Always use tool in conjunction with a residual circuit breaker device f Take extra care not to severe or snag the electrical cord Unplug the cord immediately 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools
35. void body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of elec tric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges Maintenance 1 Place switch in off position and unplug the power supply before the appliance is serviced cleaned or maintenance is performed 2 Keep the air intake clean and air vents free of debris to avoid overhe ating the motor 3 Clean with a damp sponge and mild soap Do not squirt with a water hose or douse with water or other liquids 4 Inspect the saw chain for proper tension before each use and fre quently during cutting Sharpen as required Clean the guide bar and bar pad to ensure free path for oil Turn the bar over after each use to achieve even wear No motor lubrication is necessary The motor is equipped with lifetime lubricated bearings 8 Ifthe saw does not operate turn switch to OFF position and discon nect the extension cord first from the power supply then from the saw Check the power supply for blown fuses or tripped circuit brea kers If it still does not operate contact your local dealer Do not attempt to repair it yourself No serviceable parts are
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