User Manual - the Connerton Company!
Contents
1. Installation O N N E RTO Ni Operation amp Maintenance Fine Cooking Equipment For Over 65 Years Instructions RLRB SERIES CHAR BROILERS For Your Safety Warning Do NOT store or use gasoline or Improper installation adjustment alteration service or other flammable vapors and maintenance can cause property damage injury or liquids in the vicinity of this or death Read the installation operation and maintenance any other equipment instructions thoroughly before installing or servicing this equipment To Purchaser After installation of your broiler immediately contact your local gas supplier to obtain information in the event the user of your equipment smells gas This information must be posted in a prominent location To User RETAIN THIS MANUAL FOR FUTURE USE Upon receipt of this broiler inspect it thoroughly for any damage which may have occurred during shipment If damage is observed contact the delivery agency immediately 1 Preparation For Installation Safe and satisfactory operation of the broiler depends to a great extent upon it s proper installation It should be installed in accordance with the National Fuel Gas Code Z223 1 these instructions and applicable State and Local Codes Installation must be made by a licensed plumber A gas pressure regulator is supplied with your broiler The regulator must be installed before connecting broiler to gas supply line Please note air vent can plug with grea2. a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 anda quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 Adequate means must be provided to limit the movement of the broiler without depending on the connector and the quick disconnect device or it s associated piping to limit the broiler movement Restraining device should be connected to legs or back of body IMPORTANT Check all gas connections for leaks using a soap and water solution DO NOT USE AN OPEN FLAME FOR CHECKING PURPOSES 4 Lighting And Relighting Of Broiler A Turn all burner valves and pilot valves to OFF Wait 5 minutes B Turn on pilot valves and light pilots Adjust flame height to approximately 1 2 C Turn on burner valves to operate your broiler D For complete shutdown turn off all valves and the gas shutoff valve located upstream of the broiler E To relight repeat above procedures 5 Care And Maintenance Contact factory factory representative or a local service company to perform maintenance and repairs Please Note Contact factory before any warranty repairs are made A To clean top grate use warm water a mild cleanser and wire brush B At least once per day clean and empty grease pan C Periodically but not less than once every 3 months clean burner orifices using warm water and wire brush Make sure equipment is co
3. ld before removing burners and orifices RLRB RADIANT LAVA ROCK BROILERS 60 400 xx Body 9 00 675 00 Air Shutter 60 475 xx Firebox 10 60 125 00 Radiant 60 425 xx Front Panel 11 60 350 00 Pilot w tubing 60 450 xx Grease Pan 12 60 300 xx Gas Manifold 60 100 02 Waffle Grate 13 00 225 00 Pilot Valve 60 100 01 Top Grate 14 00 250 00 Manual Control Valve 60 150 00 Burner 15 00 500 00 Chrome Knob 60 200 01 Orifice Hood Natural 16 00 275 01 Regulator Natural 60 200 02 Orifice Hood Propane 00 275 02 Regulator Propane 17 00 175 00 Lava Rock ONMAONRWN For part numbers ending in xx specify model size ie 60 400 37 for a RLRB 23 37R L IMPORTANT Lava Rock NOT to be used with Radiants 10 Condition Small no burner flame Small no pilot flame Yellow burner flame Flame lifts off burner Too hot cold TROUBLESHOOTING GUIDE Probable Cause Regulator failure Plugged orifice hood Plugged burner port Pilot valve setting Plugged pilot tip Improper air shutter setting Enlarged orifice hood Improper air shutter setting Plugged orifice hood Improper level setting Improper control setting Improper level setting Too muchilittle lava rock Solution Unplug regulator vent hole or replace regulator Unplug hole or replace orifice Unplug burner port s Adjust flame height Unplug pilot ports Increase air shutter setting until flame is blue Replace w correct
4. orifice Decrease air shutter setting until flame sits on burner Unplug orifice hole or replace orifice Adjust level w feet or shims Adjust control setting or replace control Adjust level w feet or shims Add remove lava rock to proper level single layer only with air space LIMITED WARRANTY The Connerton Company warrants to the original user for a period of one year from date of installation not to exceed 18 months from date of shipment by Connerton that the equipment manufactured is free from defects in material or workmanship Our obligation under this warranty shall be limited to furnishing without charge any part of said product which upon examination by The Connerton Company shall prove to be defective Parts wear is not considered a defect The Connerton Company will not be responsible for labor or transportation charges incidental to the replacement of same The Connerton Company assumes no responsibility for failure of the equipment to operate properly due to improper installation or operation This warranty applies to all equipment that has been unaltered properly installed and maintained in accordance with national and local codes and in accordance with the installation and operating instructions included with this equipment This warranty does not extend to normal maintenance items including but not limited to air and gas adjustments and adjustments to pilot flames Proper installation adjustments and ini
5. se thereby shutting gas supply off Install regulator in a drip free area The broiler and it s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kPa The broiler must be isolated from the gas supply piping system by closing it s individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa For radiant type broilers radiant tabs drop into holes in the firebox For lava rock type broilers lava rock grates rest on front and rear support surface of the firebox Disburse lava rock evenly in one layer ONLY throughout the firebox area leaving air spaces For both types top grates are notched to secure grate to lip of firebox gutter The Connerton Company 1131 E Wakeham Avenue Santa Ana CA 92705 4145 Telephone 714 547 9218 Fax 714 547 1969 www connertoncompany com 2 Clearances And Ventilation This broiler is designed for installation in non combustible locations with O inch clearance from sides and back Keep equipment area free and clear from combustibles The area in front of and above the broiler must be clear to avoid obstruction of flow of combustion and ventilation air Means must be provided for adequate air supply and adequate clearance for air openings into the combustion chamber Adequate clearances mus
6. t be provided in front and sides of the broiler for servicing and proper operation It is important that the broiler be installed under an exhaust hood which is adequate to remove the products of combustion and cooking vapors Sufficient make up air must also be provided to the space where the broiler is located to replace that removed through the exhaust hood 3 Gas Piping Make sure the gas pressure regulator supplied with the broiler is installed correctly Connect outlet side of regulator to broiler The regulator is set at 4 inches w c on natural gas and 11 inches w c on propane gas A 1 8 pressure tap is provided on the gas manifold at the front of the broiler for checking the gas pressure Please note air vent on regulator can plug with grease thereby shutting gas supply off Install regulator in drip free area Connect broiler to the gas supply line Under no circumstances should the gas supply line be smaller than the inlet pipe on the broiler A gas shutoff valve must be installed in the gas supply line upstream of the broiler for complete shutdown and service Use pipe sealant on all pipe joints Sealant must be resistant to the action of L P gasses For proper performance the broiler must be level If legs are provided adjust feet at bottom of legs to level broiler If legs are not provided seal the base of the broiler to the countertop with silicone If the broiler is supplied with casters the installation must be made with
7. tial checkout is the responsibility of the dealer the owner user or installer and not that of The Connerton Company Exceptions to warranty 1 Lower lava rock broiler grates Please fill out and refer to the following when contacting the factory Model RLRB 23 __ ss Serrial Gas Type Purchase Date
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