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X5 User`s Manual (DPD00000089)

1. Figure 2 3 X5 Frame Size 2 Models DPD00089A 21 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics Table 2 3 Dimensions and Weights for Frame Sizes 3 5 Frame 3 4 5 A 20 19 513 29 35 745 50 77 1290 B 11 25 286 12 84 326 16 31 414 C 11 73 314 13 80 351 16 88 429 D 19 25 489 28 00 711 45 77 1163 E 7 88 200 7 88 200 7 65 194 F 0 28 7 0 42 11 0 42 11 G 7 78 198 8 63 219 12 57 319 Dimensions in mm H N A 8 26 210 11 10 282 See X5 J 0 65 17 0 53 13 0 20 5 diagrams on K 2 29 58 2 69 68 2 32 59 pages 23 23 L 3 95 100 3 94 100 3 82 97 M 1 69 43 2 44 62 2 94 75 N 0 88 22 0 88 22 0 88 22 P 5 60 142 5 19 132 5 32 135 Q 7 24 184 7 35 187 7 45 189 R N A 10 23 260 N A S N A 1 94 49 1 86 47 Weight Ib kg 50 0 22 68 95 0 43 10 305 0 138 35 1 For the X5C20300C the A dimension changes to 21 00 inches 533 mm E a F 8 PLACES i 6 Q Q OL F I i i N 2 PLACES al to M 2 PLACES a 3 i i a m a Figure 2 4 X5 Frame Size 3 Models DPD00089A 22 2009 Vacon Incorporated All Rights Reserved X5 AC Drive Use
2. No Parameter Name Options Default User Setting See Page 943 Seq Cntl 14 Bit 0 15 hex control 0x0000 108 944 Seq Cntl 15 Bit 0 15 hex control 0x0000 108 945 Seq Cntl 16 Bit 0 15 hex control 0x0000 108 946 Seq Cntl 17 Bit 0 15 hex control 0x0000 108 947 Seq Cntl 18 Bit 0 15 hex control 0x0000 108 948 Seq Cntl 19 Bit 0 15 hex control 0x0000 108 949 Seq Cntl 20 Bit 0 15 hex control 0x0000 108 950 Seq Cntl 21 Bit 0 15 hex control 0x0000 108 951 Seq Cntl 22 Bit 0 15 hex control 0x0000 108 952 Seq Cntl 23 Bit 0 15 hex control 0x0000 108 953 Seq Cntl 24 Bit 0 15 hex control 0x0000 108 954 Seq Cntl 25 Bit 0 15 hex control 0x0000 108 955 Seq Count 1 0 65535 0 109 956 Seq Count 2 0 65535 0 109 957 Seq Count 3 0 65535 0 109 958 Seq Count 4 0 65535 0 109 959 Seq Count 5 0 65535 0 109 960 Seq Count 6 0 65535 0 109 961 Seq Count 7 0 65535 0 109 962 Seq Count 8 0 65535 0 109 963 Seq Count 9 0 65535 0 109 964 Seq Count 10 0 65535 0 109 965 Seq Count 11 0 65535 0 109 966 Seq Count 12 0 65535 0 109 967 Seq Count 13 0 65535 0 109 968 Seq Count 14 0 65535 0 109 969 Seq Count 15 0 65535 0 109 970 Seq Count 16 0 65535 0 109 971 Seq Count 17 0 65535 0 109 972 Seq Count 18 0 65535 0 109 973 Seq Count 19 0 65535 0 109 974 Seq Count 20 0 65535 0 109 975 Seq Count 21 0 65535 0 109 976 Seq Count 22 0 65535 0 109 977 Seq Count 23 0 65535 0 109 978 Seq Count 24 0 65535 0 109 979 Seq Count 25 0 65535 0 109 980 Seq Decision 1
3. Pulse Count The active sequencer state will last until the number of pulses programmed into Seq 0001 Count X is detected on terminal Vin1 Low Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is less than a value programmed in Seq Count X The value programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can be read in parameter 912 Vin2 Status 0010 High Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is gt a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can be read in parameter 912 Vin2 Status 0011 Low Analog Current Input The active sequencer state lasts until the current signal applied to terminal Vin2 is lt a value programmed in Seq Count X The value programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can be read in parameter 911 Cin Status 0111 High Analog Current Input The active sequencer state lasts until the current signal applied to terminal Vi
4. This parameter configures the analog signal that will be applied to the Vmet output pin The following data values may be assigned to this parameter Para Value Description Range Limit Freq Out Output frequency of the drive Parameter max freq Voltage Out Voltage being supplied to the motor Rated motor voltage Current Out Current being supplied to the motor 200 of drive rating Drive Load Calculated percentage of drive rating 200 of drive rating Drive Temp Calculation of total drive temp rating 100 of unit temp rating Stator Freq Commanded frequency 100 of input config Power Out Calculated power output of drive 250 of drive rating Load Percentage torque of drive 200 to 200 of drive rating see parameter 105 PID Fback Allows the analog output to produce a signal in proportion to the PID feedback received Vin 1 Mirrors the status of the Vin1 input see parameter 910 0 100 Cin Mirrors the status of the Cin input see parameter 911 Mirrors the status of the Vin2 input see parameter 912 Allows the serial port to set the Vmet analog output through parameter 920 SIO Vmet Level along with parameter 907 Control Word 2 Monitors the status of an encoder connected to the drive through an option board 0 100 Vin 2 0 100 SIO Config Encoder Range 0 0 200 0 701 Vmet Span Level 2 Default 100 This parameter sets the span of the Vmet analog output DPD00089A 91 200
5. 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 18 of 40 522 Filter Time Slip Range 10 1000 ms Default 100 ms Level 2 SVC This parameter filters the slip frequency applied to the motor which can help improve the dynamic response of the drive It is only visible if the drive is in a vector capable mode otherwise it is hidden This parameter produces the following results based on the parameter value If the parameter is configured to 100 ms the drive will produce stable conditions to a change in load in most cases If the parameter is configured to less than 100 ms the drive will be able to react quickly to a change in load but may over compensate its reaction to the load If the parameter is configured to greater than 100 ms the drive will react very slowly to a change in load and will need a longer time to compensate for the difference between the setpoint and the actual frequency 523 Id Percent Range 0 20096 Default Read only Level 2 SVC This parameter shows the Flux producing current as a percentage of motor rated current that is being applied to the drive The parameter is only visible if the drive is in a vector capable mode otherwise it is hidden 524 Iq Percent Range 0 20096 Default Read only Level 2 SVC This parameter shows the Torque producing current as
6. 105 Drive Load Read Only Range posi D 200 0 Parameter 105 the Drive Load parameter shows the percentage torque of the drive when operating below the knee frequency It displays Load Torque if the frequency is below FKNEE and displays Power if above FKNEE The output current is measured with the motor power factor applied to an accuracy of 20 The parameter value is positive when the motor is pulling a load motoring mode and negative when being pulled by a load regenerative mode e 106 Load Torque Read Only gue edid oU Parameter 106 the Load Torque parameter displays the load torque of the drive Range 20 0 to 200 0 C 107 Drive Temp Read Only Levels 1 2 Parameter 107 the Drive Temp parameter shows the actual temperature of the drive s heatsink The drive will fault when the internal temperature reaches 85 C 108 Total Run Time Read Only Range eee h Parameter 108 Total Run Time is a resettable timer for drive operation To reset the timer enter 10 in parameter 801 Program Number Range 0 65535 h 109 Power On Hours Read only Level 2 Parameter 109 Power On Hours displays how long the drive has been powered up Range 0 0 400 0 Hz 110 Stator Freq Read only Level 2 Parameter 110 Stator Frequency displays the frequency the drive is applying to the motor stator 111 DC Bus Voltage Read only nenge Pi cog Vdc Paramete
7. Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of the INC and DEC up and down arrow keys The P indicator flashes to show that the parameter can be programmed See also the descriptions for the INC and DEC keys to see how they work with the SHIFT key This key must be pressed after the value of a parameter has been changed to store the new value The display will show stored for one second indicating that the new value has been entered into memory NOTE The X5 unit allows you to view only those parameters that have changed If you press keypad keys ENTER and PROGram simultaneously only those parameters that have been changed from the factory defaults will be shown Table 5 3 Function of Keys in Fault Mode In Fault mode pressing the INC up arrow and DEC down arrow keys allows you to view the drive s status immediately before the fault occurred Use the INC or DEC keys to scroll through the status parameters Press the STOP Reset key to return to normal operation See Chapter 8 Troubleshooting on page 125 for information about viewing Advanced Fault Codes and understanding error codes The red STOP indicator functions as a reset button when in Fault mode If the drive has stopped because of a fault this light flashes to call attention to the display DPD00089A 46 2009 Vacon Incorporated All Rights Reserved X5 A
8. Range n a 201 Input Mode Default Local only Levels 1 2 Parameter 201 the Input Mode parameter configures local and remote control of the Start Stop source and the reference source Refer to Appendix A Parameter 201 Options on page 132 for more information The following data values may be assigned to this parameter Parameter Value Run Stop Control Local only Local keypad operation only Remote only Terminal strip operation only L R Rem Ref LOCal Keypad Start Stop and Speed REMote Keypad Start Stop Terminal Strip Speed Reference L R Rem Ctl LOCal Keypad Start Stop and Speed REMote Keypad Speed Reference Terminal Strip Start Stop L R Rem Bth LOCal Keypad Start Stop and Speed REMote Terminal Strip Start Stop and Speed Reference EMOP 2 4 Terminal strip operation using Increase Decrease buttons EMOP2 8 4 Terminal strip operation using Increase Decrease buttons LOC EMOP 2 4 OCal Keypad Start Stop and Speed REMote Terminal strip operation using Increase Decrease LOC EMOP2 3 4 OCal Keypad Start Stop and Speed REMote Terminal strip operation using Increase Decrease Notes 1 Electronic Motor Operated Potentiometer EMOP simulates the INC DEC up down arrow keys on a keypad that uses external remote N O pushbuttons 2 Commanded output frequency returns to the value of parameter 301 Min Frequency when the drive is stopped Commanded output frequency remains at the previous setpoint when the drive
9. A Range 00 00 23 59 382 Keeper Save Time Default 0 00 Level 2 Clock This parameter sets the time of each day when the Keeper will save an accumulated process variable For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 Range n a 384 Keeper Save Rate Default 24 hour Level 2 Clock This parameter configures whether the Keeper will collect multiple records during a day with these options Parameter Value Description 0 24 Hour 1 12 Hour 2 8 Hour For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 385 Keeper Input Value Default Read only a Clock This parameter provides feedback to display the current value of the Keeper input For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 386 Keeper Time Rate Default 1 Minute Tor This parameter configures the tiime base of the Keeper accumulation The setting of this variable is dependent on the process variable The following parameter values are valid Parameter Value Description 0 Second 1 Minute 2 Hour For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 Range 0 128 387 Keeper Rec Num Default Read only Levels 2 Clock This parameter shows how many records have been saved by the Kee
10. Decision in State 23 3 11000 Jump to State 24 11000 Decision in State 24 DI programmed as Seq 4 is active 11001 Jump to State 25 11001 Decision in State 25 11010 Decision Disabled 11010 Decision Disabled 11011 Decision Disabled 11011 Decision Disabled 11100 Decision Disabled 11100 Decision Disabled 11101 Decision Disabled 11101 Decision Disabled 11110 Decision Disabled 11110 Decision Disabled 11111 Decision Disabled 11111 Decision Disabled DI programmed as Seq 1 is active active and so On Combination of DI Seq 1 3 4 and 5 is active Combination of DI Seq 2 3 4 and 5 is active Combination of all DI programmed as Seq 1 through 5 is active Jump if Timer 1 has timed out Jump if Timer 2 has timed out Jump if Threshold 1 is exceeded 0 0 0 0 0 0 0 0 0 0 0 0 Jump if Threshold 2 is exceeded All further combinations with Bit 15 active are reserved for future use Figure 7 3 Seq Decision Parameter s Bit Packed Definition DPD00089A 120 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters 7 4 6 Sequencer Status Indicators When the sequencer is enabled the control path indication field on the keypad will indicate SQx where x represents the active state of the sequencer A sample operate screen where the sequencer is in state 1 is
11. If the drive does not connect successfully to the USB memory stick remove and re insert the stick 8 Navigate to the desired MHX file by using the INC DEC SHIFT INC SHIFT DEC key combinations Press the ENTER key to select the file INC and DEC keys scroll through the files in the current directory in the memory stick Pressing SHIFT INC or SHIFT DEC navigates through directories 9 Wait for the reflash process to complete The X5 display shows the progress of the reflash Processing Req 50 Reflash time depends on the quality and speed of the memory stick used Expect at least 8 minutes for the reflash process to complete 10 Results of the reflash are shown in the display and depending on the results you will see different things If the reflash is successful the X5 software will show the normal X5 display If unsuccessful the following screen appears The number after Request Failed tells why the failure occurred 0 User aborted process 1 Cannot open file 2 Corrupted file 11 Press the STOP key to reset the Bootloader DPD00089A 54 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 8 Using the Keeper Data Log The X5 provides a data collection utility called the Keeper This function accumulates time based data during a specific period of time For example you might need to determine how many gallons of liquid have been pumped how ma
12. page 131 for more information This fault occurs because of a problem with the keypad or a 2 keypad connection It occurs if the drive detects that it cannot write to the LCD This fault occurs when the drive is in a serial link control path and the Check connections to the Modbus 25 Comm Loss Communication loss 0 amount of time since the last port Adjust value of parameter Modbus comm exceeds the time 903 SIO Timer as needed set in parameter 903 SIO Timer This fault occurs if the drive takes more time to decelerate to a stop than is allowed The timeout is Reduce the amount of 26 Regen Time Regen timeout 0 determined by the longest regenerative energy or iincrease deceleration ramp time Decel1 or the Regen timeout parameter Decel2 plus the Regen Timeout parameter 27 Pwr Bridge Power bridge fault 0 1 2 The drive detected a failure in the Check for failed input power output power devices device Check that load conditions do not exceed the drive s rating 120 28 Drive TOL Drive timedioverload 0 The drive sensed an overload that for 60 seconds from nameplate exceeded the drive rating current rating for normal duty and 150 or rated current for 60 seconds heavy duty This fault occurs if a key press is detected upon power up This 29 Stuck Key Stuck key error 0 would occur because of a Check for stuck keypad and repair defective keypad or because or replace Consult factory someone was holding down a key when powering
13. 0 0 Max Freq 311 Preset Freq 8 Default 0 Hz Levels 1 2 for 303 312 Preset Freq 9 Default 2 5 Hz Level 2 for 304 318 313 Preset Freq 10 Default 7 5 Hz 314 Preset Freq 11 Default 15 Hz 315 Preset Freq 12 Default 25 Hz 316 Preset Freq 13 Default 35 Hz 317 Preset Freq 14 Default 45 Hz 318 Preset Freq 15 Default 55 Hz These parameters configure fifteen preset speeds in addition to the normal reference speed of the drive as defined by parameters 201 Input Mode and 204 Ref Select and the maximum frequency of the drive as set with parameter 302 Max Frequency Thus in effect you may choose to operate the drive at up to 16 different speeds The speeds are selected by a combination of four digital inputs PS1 PS2 PS3 PS4 A wiring scheme for utilizing preset speeds is provided on page 41 along with a chart showing what combination of inputs results in the selection of which speeds Note that parameter Parameter 303 Preset Freq also serves as the reference frequency for jogging 309 Range 0 0 to 5 0 Hz Cut Off Freq Level 2 Default 0 0 Hz This parameter sets the point where the drive no longer attempts to spin the motor The range of this parameter is 0 0 5 0 Hz When the parameter is configured to a value of 0 0 Hz the drive will operate with no Cut off Frequency If the function is enabled the drive will be able to ramp up through the cut off frequency range as in normal operation If
14. N utilisez que des outils dot s d une isolation lectrique Avant tout entretien ou r paration sur le variateur de vitesse Coupez toutes les alimentations Placez une tiquette NE PAS METTRE SOUS TENSION sur le sectionneur du variateur de vitesse Verrouillez le sectionneur en position ouverte Si ces pr cautions ne sont pas respect es cela causera une lectrocution ou des br lures ce qui entrainera des blessures graves ou la mort DPD00089A 28 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections 4 1 Introduction This chapter provides information on connecting power and control wiring to the X5 AC drive 4 2 General Wiring Information 4 2 1 Wiring Practices When making power and control connections observe these precautions Never connect input AC power to the motor output terminals T1 U T2 V or T3 W Damage to the drive will result Power wiring to the motor must have the maximum possible separation from all other power wiring Do not run in the same conduit this separation reduces the possibility of coupling electrical noise between circuits Cross conduits at right angles whenever power and control wiring cross Good wiring practice also requires separation of control circuit wiring from all power wiring Since power delivered from the drive contains high frequencies which may cause interference with other equipment do not run control
15. Preset Freq 15 Figure 7 1 Seq Cntl Parameter Bit Definition 114 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual X5 Sequencer Speed Selection Chapter 7 X5 Parameters Table 7 5 gives more information on the speed selection options available in the X5 sequencer by programming bits 0 1 2 and 3 of each state s control parameter The options include any Preset Speed Max Frequency or allowing the reference to be determined in the normal X5 control path Table 7 5 Speed Selection Options refers to bits 0 3 Binary Value Definition Resultant Speed Speed selection as in normal X5 operation as defined by parameters 204 Ref Select and 0090 201 Input Mode 0001 Value of parameter Preset Freq 1 303 0010 Value of parameter Preset Freq 2 304 0011 Value of parameter Preset Freq 3 305 0100 Value of parameter Preset Freq 4 306 0101 Value of parameter Preset Freq 5 307 0110 Value of parameter Preset Freq 6 308 0111 Value of parameter Preset Freq 7 310 1000 Value of parameter Preset Freq 8 311 1001 Value of parameter Preset Freq 9 312 1010 Value of parameter Preset Freq 10 313 1011 Value of parameter Preset Freq 11 314 1100 Value of parameter Preset Freq 12 315 1101 Value of parameter Preset Freq 13 1110 Value of parameter Preset Freq 14 317 1111 315 316 317 318 Value of parameter Pres
16. mode It is only visible if the drive is in a vector capable mode otherwise it is hidden The following data values may be assigned to this parameter Parameter Value Description No No Slip Compensation enabled Yes Slip Compensation enabled Parameter 516 permits activation of slip compensation for better speed regulation The motor rated speed must be entered into parameter 511 Rated Mtr RPM for best results 517 Single Phase Default No Range n a Level 2 This parameter determines whether or not Phase Loss faults will occur The following data values may be assigned to this parameter Parameter Value Description No No single phase input operation Phase loss engaged Yes Single phase operation No phase loss 519 Find Mtr Data Default Not active Range n a Macro This parameter activates the drive s ability to measure the stator resistance of the attached motor The automatic stator resistance measurement can be performed either through the keypad or through the serial link See Measuring Stator Resistance RS Measurement on page 51 for more information about this parameter The following data values may be assigned Parameter Value Description Not Active No stator RS measurement Motor RS Automatic RS measurement using macro procedure 520 Filter FStator Default 8 ms Bange T190 mS Level 2 SVC This parameter filters the stator frequency applied to the motor which
17. on the X5 In this way software program parameters and Keeper data can be stored easily The file type for drive parameters is the same as used by PDA trAC Plus with an extension of tps When stored the file is identified with the name assigned in parameter 794 Keeper data files have an extension of csv 5 7 1 1 2 DPD00089A Storing Drive Parameters Insert the memory stick in the USB port NZ Access parameter 799 Config USB Mode in USB Port I Eu Level 2 programming Select Par Store and press the INC key The display indicates the file name that will be X5 Terminals and USB Port stored and that you should press SHIFT to proceed Follow the prompts on the screen and when the memory write is complete the display indicates that you should press the DEC key to finish 52 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 6 Pressing the DEC key completes the store process You will be returned to parameter 799 and the value reverts to the default state of disabled 7 Remove the memory stick The parameter data is now stored 5 7 2 Recalling Drive Parameters 1 Insert the memory stick in the USB port 2 Youwill need to know the file name that you want to access particularly if there is more than one tps file on the memory stick 3 Access parameter 799 Config USB Mode in Level 2 programming Select Par Recall and press the INC key
18. the function is disabled See Enabling the X5 Based on Time of Day TOD on page 57 A Range n a 171 Reminder 1 Conf Default Disabled Level 2 This parameter configures the reminder to measure the run time or total time before activating the reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Minute 2 Run Min 3 Gated Min See Reminders on page 58 for more information on using these parameters Range 1 32000 minutes 172 Reminder 1 Time 1 Level 2 Based on parameter 176 Reminder 2 ETA this parameter sets the duration of time in minutes until reminder 1 is set See Reminders on page 58 for more information on using these parameters 173 Reminder 1 ETA Read only x di Huc MES This parameter displays the length of time until reminder 1 is set See Reminders on page 58 for more information on using these parameters cma Range n a 174 Reminder 2 Conf Default Disabled Level 2 This parameter configures the reminder to measure the run time or total time before activating the reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Hour 2 Run Hour 3 Gated Hour See Reminders on page 58 for more information on using these parameters Range 1 32000 hours 175 Reminder 2 Time 1 Level 2 Base
19. 2 232 MAME Capacity asma bli ee de dat d spe a Ria wse edo dace Ke ut 31 4 3 3 Phase imbalance 245 sede eae an canran e Ree OE Ue IP I 31 4 3 4 Single phase Operaldionre oos dont COSE FEM EM RP E de 32 4 3 5 Ground Fault Circuit Interrupters GFCI 32 43 6 Motor Ecad Length nesic spe LER DE Iph RE Ente asina Ness 32 4 3 7 Using Output Contactors s eus exce E Sade EE ae 32 4 4 Terminals Found on the X5 Power Board 33 4 4 1 Description of the Terminals es 2 424434 rh Reg ees 33 4 4 23 Typical Power Connections 2 26 34 lese eL eene reste 34 4 5 Dynamic BISEIBE SE EE a Rat dE CARE tia 36 DPD00089A ix 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table of Contents 4 6 Terminals Found on the X5 Control Board 38 4 6 1 Description of the Control Terminals 38 4 6 2 Typical Connection Diagrams for Digital Inputs 41 4 6 3 Typical Connection Diagrams for Analog Inputs 42 4 6 4 Typical Connection Diagrams for Analog Outputs 42 4 6 5 Modbus Connection Diagram 43 4 7 Reducing Current Surges and Voltage Transients 43 Chapter 5 Operation and Programming 44 AA Inttoduocoh s 5 4636 ap Pha ia hace eR sm erani ROO eR ES UR A eC e doce a acr dos
20. 3 Phase Imbalance Phase voltage imbalance of the input AC source can cause unbalanced currents and excessive heat in the drive s input rectifier diodes and DC bus capacitors Phase imbalance can also damage motors running directly across the line The phase imbalance should not exceed 2 of the voltage rating if it does the drive should be derated as a single phase drive A CAUTION EQUIPMENT DAMAGE HAZARD Never use power factor correction capacitors on motor terminals T1 U T2 V or T3 W of the X5 AC drive Doing so will damage the semiconductors Failure to follow this instruction can result in injury or equipment damage A ATTENTION RISQUE DE DOMMAGES MAT RIELS Ne raccordez jamais de condensateurs de correction du facteur de puissance aux bornes T1 U T2 V ou T3 W du moteur du variateur de vitesse X5 Car cela endommagera les semiconducteurs Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels DPD00089A 31 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections 4 3 4 Single phase Operation X5 AC drive 230 Vac 5 HP models are designed for both three phase and single phase input power If one of these models is operated with single phase power use any two line input terminals The output of the device will always be three phase The safe derating of the X5 series of drives is 5096 of the nomin
21. 4 65 in Ibs 3 0 AWG Size 5 132 in Ibs 400 MCM Note Wire type not specified by the manufacturer Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive Table 4 2 User Supplied Terminal Cross Reference Wire Size Manufacturer Manufacturer s P N Manufacturer Manufacturer s P N 3 AWG T amp B 54107 2 AWG T amp B 54107 1 AWG T amp B 54108 1 0 AWG T amp B 54152 TB Burndy YA25 L6BOX 2 0 AWG T amp B 54157 Burndy YA26 L5BOX 3 0 AWG T amp B 54162 TB Burndy YA27 LBOX 4 0 AWG Burndy YA28 LBOX 250 MCM Burndy YA29 LBOX 300 MCM Burndy YA30 L 350 MCM Burndy YA31 L 400 MCM Burndy YA32 L1 4 2 3 Considerations for Control Wiring Control wiring refers to the wires connected to the control terminal strip Select control wiring as follows 1 Shielded wire is recommended to prevent electrical noise interference from causing improper operation or nuisance tripping 2 Use only UL recognized wire 3 Wire voltage rating must be at least 300 V for 230 Vac systems It must be at least 600 V for 460 or 575 Vac systems See Table 4 3 below for a summary of control wiring specifications Table 4 3 X5 Control Wiring Specifications X5 Size Models Specifications 4 4 in lbs maximum torque All Sizes Models 12 24 awg wire 9 32 strip length DPD00089A 30 2009 Vacon Incorporated All Rights Reserved
22. 504 Skip Freq Band the drive may be configured to skip certain frequencies These three parameters set the center of the three skip frequency bands with the width of each band being twice the value of parameter 504 an equal amount above and below the skip frequency For example if parameter 504 is set to 2 5 Hz and parameter 508 Skip Freq 4 is set to 55 Hz a skip band from 52 5 to 57 5 Hz is established 509 Rated Mtr Volt Default Model dependent Range 100 V 690 V Level 2 Macro The Rated Motor Voltage parameter configures the rated motor voltage and allows a user to enter the rated voltage from the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range 50 200 of ND rating Level 2 Macro The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how Parameter 510 works with it see page 90 511 Rated Mtr RPM Default 1750 rpm Range 0 24000 rpm Level 2 Macro This parameter replaces the slip compensation parameter
23. 96 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 27 of 40 743 Thres 2 Select Default 15 Curr High ne n This parameter selects the type of threshold to be used for Threshold 2 Parameter Value Description Parameter Value Description 0 Vin 1 High 11 Load In 1 Vin 1 Low 12 Power High 2 Vin 1 In 13 Power Low 3 Vin 2 High 14 Power In 4 Vin 2 Low 15 Curr High 5 Vin 2 In 16 Curr Low 6 Cin High 17 Curr In 7 Cin Low 18 Enc High 8 Cin In 19 Enc Low 9 Load High 20 Enc In 10 Load Low For detailed information about setting up Threshold parameters see Thresholds on page 58 744 Thres 2 High Default 100 0096 Pangeran eee This parameter sets the High Thres level for Threshold 2 For detailed information about setting up Threshold parameters see Thresholds on page 58 745 Thres 2 Low Default 0 00 ix god eM eve This parameter sets the Low Thres level for Threshold 2 For detailed information about setting up Threshold parameters see Thresholds on page 58 746 Timer 1 Type Default 0 On Delay s pia This parameter defines the configuration of Timer 1 that you want the drive to emulate Parameter Value Description 0 On Delay 1 Off Delay 2 On Off Delay For detailed information about setting up Timer parameters see Timers on page 58 747 Timer 1 Signal Def
24. Bit 0 15 0x0000 109 981 Seq Decision 2 Bit 0 15 0x0000 109 982 Seq Decision 3 Bit 0 15 0x0000 109 983 Seq Decision 4 Bit 0 15 0x0000 109 984 Seq Decision 5 Bit 0 15 0x0000 109 1500 Last Fault All fault options Read only 109 1527 9th Fault All fault options Read only 109 1554 8th Fault All fault options Read only 109 1581 7th Fault All fault options Read only 109 1608 6th Fault All fault options Read only 110 1635 5th Fault All fault options Read only 110 1662 4th Fault All fault options Read only 110 1689 3rd Fault All fault options Read only 110 1716 2nd Fault All fault options Read only 110 1743 1st Fault All fault options Read only 110 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00089A viii 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table of Contents CONTENTS Summary Of X5 Parameters oes DRE i ew ON OX Re ee ee ee iii Chapter 1 Introduction ia esas SNS EEN SA Ye EROR YO EORR ENTS 12 1 1 Product OVEEVIC Ws La d bore aeos ir ue sd RS ea eG ded S Mee EE 12 1 2 Overview of This Manual 1412 o CES EORR te Ue a dee Cade t n 12 1 3 User s Manual Publication History 21 544 e eara at hs 8 seb E RR nS 13 Chapter 2 Technical Characteristics 2 sas seen tenants n cs 14 2 1 Interpreting Model N ImbetSo d owe dau SE VI RAPERE WEN OE 14 2 2 Powetan
25. Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 501 V Hz Select Vector 85 509 Rated Mtr Volt Model dependent 86 510 Rated Mtr FLA ND rating 86 511 Rated Mtr RPM 1750 rpm 86 514 Motor RS Model dependent 86 515 Power Factor 0 8 86 516 Slip Comp Enable No 87 519 Find Mtr Data Not Active 87 520 Filter FStator 8 mS 87 521 Start Field En No 87 522 Filter Time Slip 100 mS 88 523 Id Percent Read only 88 524 Iq Percent Read only 88 803 PWM Frequency 3 0 kHz 100 804 Display Mode Std Display 100 DPD00089A 68 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 6 4 Getting a Quick Start The following basic procedure is for operators using simple applications who would like to get started quickly Be sure to read and understand all the sections in this chapter before proceeding with these instructions If you are using remote operators substitute the speed potentiometer for the INC and DEC up and down arrow keys and the remote Run Stop switch for the FWD key in the following instructions A CAUTION IMPROPER EQUIPMENT COORDINATION Verify that proper voltage is connected to the drive before applying power Failure to observe this instruction can result in injury or equipment damage A ATTENTION MAUVAISE COORDINATION DES APPAREILS V rifiez que
26. Fwd Default 12096 Level 2 This parameter sets the current limiting point when the drive is in motoring mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive Range 5 150 602 Cur Lim Mtr Rev Default 120 Level 2 This parameter sets the current limiting point when the drive is in motoring mode in the reverse direction The limit is expressed as a percentage of the current capacity of the drive Range 5 15096 603 Cur Lim Reg Fwd Default 8096 Level 2 This parameter sets the current limiting point when the drive is in regenerative mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive Range 5 15096 604 Cur Lim Reg Rev Default 8096 Level 2 This parameter sets the current limiting point when the drive is in regenerative mode in the reverse direction The limit is expressed as a percentage of the current capacity of the drive 605 Cur Lim Freq Default 3 0 Hz pange A ANNEE This parameter sets the frequency where current limit becomes active This value will also be the frequency point the drive will decelerate the motor to during Motoring Current Limit 606 Ramp Time CL Default 1 0 sec pande m This parameter determines the ramp rate when the drive enters Current Limit and defines the ramping rate of the drive when in a current limiting mode If the drive is in regenerative curr
27. The following data values may be assigned Data Value Description LS Lockout Line Start Lockout If maintained contact run operators are used they must be opened and then re closed for the drive to start after AC power is applied AutoStart When AC power is applied if a Run command is present through the terminal strip the drive will start LSL w FLY This setting has both LS Lockout and Catch on the Fly enabled at the same time Auto w FLY This setting has both Auto Start and Catch on the Fly enabled at the same time LSLockout2 Line Start Lockout If maintained contact run operators are used they must be opened and then re closed for the drive to start after AC power is applied AutoStart2 When AC power is applied if a Run command is present through the terminal strip the drive will start LSL w FLY2 This setting has both LS Lockout and Catch on the Fly enabled at the same time Auto w FLY2 This setting has both Auto Start and Catch on the Fly enabled at the same time DPD00089A 99 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 30 of 40 Range 0 6 16 0 kHz 803 PWM Frequency Default 3 0 kHz Level 2 The PWM Carrier Frequency parameter sets the carrier frequency of the Pulse Width Modulation PWM waveform supplied to the motor Low carrier frequencies provide better low end torque but produce some audible
28. The temperature of either the heatsink or the control board is nearing a low temperature limit that Low Temp i will fault the drive Vac Imblnce Either the drive has lost an input phase or the input voltage is unbalanced more than 2 Power Supp A power supply short occurred Seq Dwell The sequencer is active but the transition to the next step is halted Int Fan Err Either the internal fan is on and should be off or vice versa DB OverTemp The temperature of the DB Resistor is nearing a high temperature and will fault the drive ARCTIC Mode The ARCTIC DB Resistor mode is actively pulsing the DB Resistor CPU Warning A system error occurred in the software of the X5 Mtr Measure An RS Measurement is armed or active IR Active Valid IR communications are occurring Seq Running The program sequencer functionality is active The clock does not have the proper time programmed into it or there is a problem communicating Clock Error with the RTC chip Battery Low The drive has detected that the RTC chip s battery is getting low Op BD Found The drive has detected that an option board is now connected DPD00089A 48 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 4 5 3 3 Rights After Program mode is entered the operator s access rights are displayed Display Values P This indicates that while in Programming mode parameter data can be changed v
29. X5 AC Drive User s Manual Chapter 4 Connections 4 3 Input Line Requirements 4 3 1 Line Voltage See Power and Current Ratings on page 16 for the allowable fluctuation of AC line voltage for your particular X5 model A supply voltage above or below the limits given in the table will cause the drive to trip with either an overvoltage or undervoltage fault Exercise caution when applying the X5 AC drive on low line conditions For example an X5 2000 series unit will operate properly on a 208 Vac line but the maximum output voltage will be limited to 208 Vac If a motor rated for 230 Vac line voltage is controlled by this drive higher motor currents and increased heating will result Therefore ensure that the voltage rating of the motor matches the applied line voltage 4 3 2 Line Capacity If the source of AC power to the X5 AC drive is greater than 10 times the kVA rating shown in Table 4 4 below an isolation transformer or line reactor is recommended Consult the factory for assistance in sizing the reactor Table 4 4 X5 Line Capacity kVA Drive HP 5175 10 15 20 25 30 40 50 60 75 100 125 150 200 ose 9 13 18 23 28 36 42 57 70 90 112 150 180 220 250 Note X5 AC drive devices are suitable for use on a circuit capable of delivering not more than 65 000 rms symmetrical amperes at 10 above the maximum rated voltage 4 3
30. command so that it is saved through a power down To enable this function see the description for parameter 802 Start Options on page 99 Whether the drive is running or stopped pressing this key places the drive in Program mode See Table 5 2 on page 46 for more information on how this key functions Pressing this key toggles drive control between the LOCal and REMote control modes as selected by parameter 201 Input Mode It can be configured to shift the Run Stop command either FWD or REV the speed reference signal both of the above It can also be set to disabled which is the factory setting It will operate either in Stop mode or while the drive is running If power is removed and reapplied the memory will retain the last selected function DPD00089A 45 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming You can access Program mode is entered by stopping the drive and pressing the Program PROG key for Level 1 access or holding down SHIFT while pressing PROG for Level 2 access Pressing and holding the Enter key and then pressing the Program key will show only those parameters that have been changed from the factory defaults Table 5 2 describes the function of the keys in Program mode Table 5 2 Function of Keys in Program Mode Press this key to have the drive enter Program mode and have Level 1 parameters available To ac
31. copy parameters from drive to drive and to download data logs Like the X4 AC drive it provides a robust compact solution for industrial applications but with more capability The X5 product family includes a wide variety of models to suit almost any input voltage requirement An x in the following table indicates what models are currently available Refer to Chapter 2 Technical Characteristics on page 14 for help in interpreting model numbers Input Voltage Horsepower 115 Vac 230 Vac 460 Vac 575 Vac 1 Phase 3 Phase 3 Phase 3 Phase 1 x x x x 2 x x x 3 x x x 5 x x x 7 5 x x x 10 x x x 15 x x x 20 x x x 25 x X x 30 x x x 40 x x 50 x x 60 x x 75 x x 100 x x 125 x x 150 x x 200 x x 1 2 Overview of This Manual This manual contains specifications receiving and installation instructions configuration description of operation options and troubleshooting procedures for X5 AC drive devices For experienced users a Quick Start section begins on page 69 A summary of parameters begins on page iii of this manual DPD00089A 12 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 1 Introduction 1 3 User s Manual Publication History Date Form Number Nature of Change July 2007 1434 First release Added information regarding new models new parameters and model options April 2998 1434A Made corrections througho
32. frequency F7 parameter 310 1 0 0 0 Preset frequency F8 parameter 311 1 0 0 1 Preset frequency F9 parameter 312 1 0 1 0 Preset frequency F10 parameter 313 1 0 1 1 Preset frequency F11 parameter 314 1 1 0 0 Preset frequency F12 parameter 315 1 1 0 1 Preset frequency F13 parameter 316 1 1 1 0 Preset frequency F14 parameter 317 1 1 1 1 Preset frequency F15 parameter 318 DPD00089A 41 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections 4 6 3 Typical Connection Diagrams for Analog Inputs JHHEHHHEHHE TS SIl 616 El lt gt gt IE lala ZI Is z S 3 8 8 818 Figure 4 6 Connections for Speed Potentiometer El sivit i 5l S si a4 G oa E 2 5 313 E lala 7 t Jo ESS 88 8 LI _ ProcessSigral Figure 4 7 Connections for Process Signal 4 6 4 Typical Connection Diagrams for Analog Outputs 8 Bg Bii y 3 5 oO gt gt l E S 3838 8 8 8 8 C Figure 4 8 Connections for Process Meters DPD00089A 42 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections 4 6 5 Modbus Connection Diagram Figure 4 9 RS 485 Connector Modbus Pinout 4 7 Reducing Current Surges and Volta
33. function 381 Keeper Max Scale Configures the value of the Keeper input signal when the analog input is at its maximum value 382 Keeper Save Time Sets the time of each day that the Keeper will save an accumulated process variable 384 Keeper Save Rate Configures whether the Keeper will collect multiple records during a day 385 Keeper Input Provides feedback to display the current value of the Keeper input Configures the time base of the Keeper accumulation The a ISOBDSIC Te RAE setting of this variable is dependent on the process variable 387 Keeper Rec Num Shows how many records have been saved by the Keeper 388 Active Kpr Rec Shows the active Keeper record 389 Keeper Units Configures the units of the Keeper input The maximum number of records that the Keeper can store before data is overwritten is 128 If you select 24 Hour as the rate you can keep 128 days of information 12 Hour allows 64 days 8 Hour allows 32 days DPD00089A 55 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 8 2 Setting up the Keeper Function To set up the Keeper function follow these steps l 10 11 DPD00089A Make the Keeper parameters visible by changing parameter 150 Show Clock Parameters to a value of Yes Make sure that the correct date and time are displayed in parameters 120 Today s Date and 121 Today s Time Choose which analog in
34. l onduleur est raccord e la bonne tension avant de le mettre sous tension Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels 1 Follow all precautions and procedures in Chapter 3 Receiving and Installation on page 24 2 Findthe motor nameplate and using parameters 509 Rated Mtr Volt 510 Rated Mtr FLA 511 Rated Mtr RPM and 515 Power Factor set up the motor parameters appropriately Parameter 514 Motor RS should also be set up accurately so the drive can run its routine to measure motor stator resistance See Measuring Stator Resistance RS Measurement on page 51 3 Apply AC power to the input terminals For about 2 seconds the display will show all segments active The display then changes to zeros 4 The factory settings are for keypad only operation in the forward direction that is the REV key Is disabled Press the FWD key which causes the FWD indicator to illuminate 5 Press the INC key to increase the desired running frequency When the display gets to 0 1 Hz the drive starts to produce an output 6 When the motor starts to turn check the rotation If the motor is turning in the wrong direction press STOP remove AC power and wait for all indicators to go out After the STATUS indicator has gone out reverse any two of the motor leads at T1 U T2 V or T3 W 7 The X5 drive is preset to run a typical NEMA B 4 pole ind
35. meter to this terminal the pull up resistor value may need to change Please consult the factory for more information DPD00089A 40 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 4 6 2 Typical Connection Diagrams for Digital Inputs ES e 2lzie2zls2 amp 8 iL Q aao a nz E L 7 I X 8 T T RUNS IUE Typical connection for 2 wire control l Sl l sla elzs e 2 t ccrcuniaina n no st T 5 of a e a 5 s a iE E 2 g L aL Typical connection for 3 wire control Figure 4 4 Connections for 2 wire and 3 wire Control Chapter 4 Connections als alz Table 4 9 Selection of Preset Speeds zz u 2r ses o zrzieol amp L ei aoajla lana laj szis 5 PS4 PS3 PS2 PS1 T T a Bit 4 Bit3 Bit2 Bit 1 Speed Selected i d N e amp 2 8 Normal reference speed as defined by 0 0 0 0 parameters 201 Input Mode and 204 Ref Select 0 0 0 1 Preset frequency F1 parameter 303 Figure 4 5 Connections for Preset Speeds 0 0 1 0 Preset frequency F2 parameter 304 0 0 1 1 Preset frequency F3 parameter 305 0 1 0 0 Preset frequency F4 parameter 306 0 1 0 1 Preset frequency F5 parameter 307 0 1 1 0 Preset frequency F6 parameter 308 0 1 1 1 Preset
36. motor Verify that overcurrent condition during Motor FLA is programmed 1 operation The current has 2 3 correctly Check for mechanical exceeded the safe operation Ces J 5 binding and shock loading point of power devices Check that ambient temperature The temperature ofthe heatsink SA ELS gryg Sana 0 TOT Check for fan operation exceeded a temperature limit assuming drive has fans installed Check that ambient temperature The temperature of the control does not exceed drive s rating 1 board exceeded a temperature Check for fan operation 19 Over Temp Over temperature limit assuming drive has fans condition installed The drive sensed the heatsink F Check thermistor connections or 2 thermistor sensor is faulty or not replace Consult factory connected properly The drive sensed the control 3 board thermistor sensor is Check thermistor connections or faulty or not connected replace Consult factory properly Check load current demand Matontined The drive detected an overload Verify Motor FLA is programmed 20 Motor TOL 2 0 that exceeds the customer s to the correct value Verify TOL overload trip E defined overload setting characteristic is correct for the application This fault occurs if the EY na ambient teftpsfare S a within the drive s specifications 21 Low Temp Low temperature 0 temperature of the heatsink falls increase the ambient temperature below 10 0 degrees C if necessa
37. ms Level 2 This parameter configures the time constant of a filter for the Vin2 analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes ee Range n a 217 Trim Ref Enable Default Disabled Level 2 This parameter enables or disables trimming of the drive reference by an analog input and selects which analog input will perform the trimming function Speed Reference Main reference Trim Factor Analog in Percentage Max Frequency 100 Parameter Value Description Disabled No trimming of drive reference Vin1 Value of Vin1 will be used in the calculation above Vin2 Value of Vin2 will be used in the calculation above Cin Value of Cin will be used in the calculation above Fxd Trim 96 Value of Fxd Trim 96 will be used Drive Reference Drive Reference Trim Factor Max Frequency 100 100 Note that setting a parameter for a Bipolar input value allows trimming both positive and negative around the reference value DPD00089A 78 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 9 of 40 218 Range 100 0 to 100 096 0 Default 0 0 Level 2 Trim Factor This paramet
38. noise from the motor Higher carrier frequencies produce less audible noise but cause more heating in the drive and motor 804 Display Mode Default Std Disply Rande na This parameter determines how the reference or output of the drive is displayed If User Units is selected parameter 805 allows you to customize the 3 unit values on the display The following data values may be used Parameter Value Description Std Disply Standard commanded frequency Out Freq Output frequency actually sent to the motor Stator Freq Frequency of the stator User Units Custom units display based on values in parameter 805 RPM Units Custom speed display with RPM as units GPM Units Custom speed display with GPM as units FPM Units Custom speed display with FPM as units MPM Units Custom speed display with MPM as units PSI Units Custom speed display with PSI as units Degrees C Custom display with degrees C Degrees F Custom display with degrees F Time hrs Custom display time in hours of operation Time min Custom display time in minutes of operation Time sec Custom display time in seconds of operation Fbk RPM Display is scaled to read in RPM based on the PID feedback input to an analog input Fbk PSI Display is scaled to read in PSI based on the PID feedback input to an analog input Fbk GPM Display is scaled to read in GPM based on the PID feedback input to an analog input Fbk User Display is scaled to read in User units parameter 805 ba
39. of AC motors Via internal mechanisms and Quality Control it is verified that these products conform to the requirements of the Directive and applicable standards Chambersburg PA USA February 27 2009 do 44 E Frank H Custis Product Marketing Manager Harsh Duty Drives Vacon VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com D P D O 0 O 8 9 A
40. prevent water entry into the enclosure If the approved conduit is not used all warranty claims against water damage will be void Condensation The washdown process of an X5 drive may create a temperature and humidity change in and around the drive If the unit is mounted in a cool environment and washed down with higher temperature water as the drive cools to room temperature condensation can form inside the drive especially around the display To prevent this from happening avoid using sealed connectors around rubber coated cables to seal the drive These do not allow any air transfer and hence create a level of condensation and humidity that exceeds the drive s rating DPD00089A 27 2009 Vacon Incorporated All Rights Reserved Chapter 4 Connections A DANGER HAZARDOUS VOLTAGE Read and understand this manual in its entirety before installing or operating the X5 AC drive Installation adjustment repair and maintenance of these drives must be performed by qualified personnel Disconnect all power before servicing the drive WAIT 5 MINUTES until the DC bus capacitors discharge DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install all covers before applying power or starting and stopping the drive The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many part
41. setting of the drive so the user does not need to calculate it 512 Midpoint Freq Default 60 0 Hz Range 0 0 Hz V Hz Knee Freq Level 2 When parameter 501 V Hz Select is configured to Linear 2pc this parameter together with parameter 513 Midpoint Volt defines an additional point in the V Hz characteristic 513 Midpoint Volt Default 100 0 Range 0 0 100 0 Level 2 When parameter 501 V Hz Select i Freq defines an additional point in t he V Hz characteristic s configured to Linear 2pc this parameter along with parameter 512 Midpoint 514 Motor RS Default Model dependent Range 0 00 655 35 Ohms Level 2 Macro This parameter allows direct entry of the Stator Resistance Rs of the motor for better vector performance The motor manufacturer can provide this information 515 Power Factor Default 0 80 Range 0 50 99 Level 2 Macro This parameter allows direct entry of the motor s power factor for better vector performance The motor manufacturer can provide this information DPD00089A 86 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 17 of 40 516 Slip Comp Enable Default No Range n a Level 1 2 This parameter is accessible through Macro modes or through parameter 501 V Hz Select and choosing Vector
42. shown below ir f iSrttoipipietd When the sequencer is running a warning Seq Running will flash on the screen to indicate that the drive control state may change without user input For example When the sequencer is dwelling pausing in a state a warning Seq Dwell will flash on the screen to indicate that the sequencer will not advance For example DPD00089A 121 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters 7 4 7 Sample Sequencer Program A machine is required to run in the forward direction at 50 Hz for one hour then quickly decelerate to a stop While stopped a digital output must be enabled to sound an alarm to an operator After two minutes the machine must accelerate in the reverse direction to 5 Hz until a limit switch is activated causing the drive to decelerate to a stop The following three sequential states can be programmed using only the drive Table 7 10 Sample Sequencer Program Requirements State 1 State 2 State 3 Direction Selection Forward Stop Reverse Speed Selection 50 Hz Zero speed 5Hz Ramp Selection Primary Alternate Primary Output Configuration SeqOut 00 SeqOut 01 SeqOut 10 State Duration 1 hour 2 minutes Until DI active First since two of the sequential states are time based the proper setting of the Seq Appl parameter must be determined Since there is not time required that has res
43. to attempt a re start Also note that the counter for attempted re starts will not reset to zero until ten minutes after a successful re start A WARNING UNINTENDED EQUIPMENT ACTION Ensure that automatic re starting will not cause injury to personnel or damage to equipment Failure to observe this instruction can result in serious injury or equipment damage AVERTISSEMENT ACTIONNEMENT INVOLONTAIRE DE L APPAREIL Assurez vous qu un red marrage automatique n entrainera ni des blessures au personnel ni des dommages mat riels Si cette directive n est pas respect e cela peut entrainer des blessures graves ou des dommages mat riels r Range 0 7 610 Timed OL Select Default Std Ind 60s Level 2 Two parameters in the X5 work together to configure how the motor timed overload operates parameter 510 Rated Mtr FLA and parameter 610 Timed OL Select Parameter 510 Rated Mtr FLA should be configured to the value on the nameplate of the motor This value is used in calculating the percentage of current at which the drive is operating Set parameter 610 to one of the following data values to configure the desired overload characteristic Options Trip Time Motor Type Motor Class Std Ind Shp 0 sec Standard Induction N A Std Ind 30s 30 sec Standard Induction 1 Std Ind 60s 60 sec Standard Induction 2 Std Ind 5mn 300 sec Standard Induction 10 In Duty Shp 0 sec Inverter Duty N A In Duty 30s 30 s
44. wires in the same conduit or raceway with power or motor wiring 4 2 2 Considerations for Power Wiring Power wiring refers to the line and load connections made to terminals L1 R L2 S L3 T and T1 U T2 V T3 W respectively Select power wiring as follows 1 Use only UL recognized wire 2 Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V Class 1 wire for 460 or 575 Vac systems 3 Wire gauge must be selected based on 125 of the continuous input current rating of the drive Wire gauge must be selected from wire tables for 75 C insulation rating and must be of copper construction The 230 V 7 5 and 15 HP models and the 460 V 30 HP models require 90 C wire to meet UL requirements See Chapter 2 for the continuous output ratings for the drive 4 Grounding must be in accordance with NEC and CEC If multiple X5 drives are installed near each other each must be connected to ground Take care not to form a ground loop See Table 4 1 for a summary of wiring specifications DPD00089A 29 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections Table 4 1 X5 Power Terminal Wiring Specifications Specifications Frame Size Torque Nom Torque Max Max Wire Size Strip Length Size 0 12 in Ibs 13 in Ibs 12 24 AWG 5 16 0 3125 Size 1 16 in lbs 18 in lbs 8 18 AWG 5 16 0 31257 Size 2 30 in Ibs 6 8 AWG 3 8 0 38 Size 3 35 in Ibs 3 AWG Size
45. 0400C 70 X5C50500C 80 X5C50600C 90 X5C50750C 110 X5C51000C 150 X5C51250D 175 X5C51500D 200 X5C52000D 250 DPD00089A 35 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections 4 5 Dynamic Braking The X5 AC drive is supplied with an integrated dynamic braking DB resistor and is designed to have adequate dynamic braking for most applications In cases where short stopping times or high inertia loads require additional braking capacity install an external resistor Note For Size 4 60 100 HP and Size 5 125 200 HP models additional external dynamic braking requires a kit that provides the connections to the braking transistors The XDBKITSA and XDBKITSS kits can be purchased through local distributors If an external resistor is used for dynamic braking the internal resistor must be disconnected To install an external resistor first disconnect the internal DB resistor or resistors in 460 and 575 Vac models and properly terminate the wires leading to it Then connect the external resistor fast on terminals where the internal resistor had been connected Changes to parameter 410 must be made when using external DB resistors Verify with the manufacturer of the selected resistor that the resistor is appropriate for your application Co
46. 1 76 205 Vin1 Config 0 10 V 77 206 Vin1 Offset 0 00 77 207 Vin1 Span 100 00 77 406 DC Inject Config DC at Start 82 501 V Hz Select Fan Fxd 85 504 Skip Freq Band 0 2 Hz 86 505 Skip Freq 1 0 0 Hz 86 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset 3 95 724 DI4 Configure Ref Switch 95 725 DI5 Configure Fault Reset 95 803 PWM Frequency 16 0 kHz 100 804 Display Mode Output Freq 100 DPD00089A 64 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 3 Fan with PI Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 76 204 Ref Select Vin1 76 205 Vin1 Config 0 10 V 77 206 Vin1 Offset 0 00 77 207 Vin1 Span 100 00 77 208 Cin Config 0 20 mA 50 77 209 Cin Offset 0 0 77 210 Cin Span 100 0 78 211 Vin2 Config 0 10 V 78 212 Vin2 Offset 0 00 78 213 Vin2 Span 100 00 78 401 Ramp Select ART Strt RS 81 406 DC Inject Config DC at Start 82 501 V Hz Select Fan Fxd 85 504 Skip Freq Band 0 2 Hz 86 505 Skip Freq 1 0 0 Hz 86 608 Restart Number 0 90 609 Restart Delay 60 sec 90
47. 2 The Frequency Reference Output parameter determines the frequency pulse train output from the DOP terminal This digital output is a pulse train that can be linked to another drive or to a field meter for speed indication The pulse train is a 50 duty cycle signal and requires a pull up resistor of approximately 4 7 kOhms The following data values may be assigned to this parameter Parameter Value 6FS 48FS Range 0 0 200 0 813 Speed Ratio Default 100 096 Level 2 The Master Follower Speed Ratio parameter allows the pulse train output of one X5 series drive master to be used to control the speed of up to 8 other follower drives The output of each follower can be individually programmed or trimmed ON THE FLY with A2 RATIO The range of adjustment is 0 200 of the master This function only works when using the 6FS or 48FS function in parameter 204 Range 0 0 200 0 814 Display Status Default Drive Load Level 2 This parameter allows configuration of the additional parameter status field on the operate screen The following fields can be configured Parameter Value Description Range Limit Voltage Out Voltage being supplied to the motor Rated motor voltage Current Out Current being supplied to the motor 200 of drive rating Drive Load Calculated percentage of drive rating 200 of drive rating Drive Temp Calculation of total drive temp rating 100 of unit temp ratin
48. 2 Min Freq Max Freq 10 0 Hz 79 305 Preset Freq 3 Min Freq Max Freq 20 0 Hz 79 306 Preset Freq 4 Min Freq Max Freq 30 0 Hz 79 307 Preset Freq 5 Min Freq Max Freq 40 0 Hz 79 308 Preset Freq 6 Min Freq Max Freq 50 0 Hz 79 309 Cut off Freq 0 0 5 0 Hz 0 0 Hz 79 310 Preset Freq 7 Min Freq Max Freq 60 0 Hz 79 311 Preset Freq 8 Min Freq Max Freq 0 0 Hz 79 312 Preset Freq 9 Min Freq Max Freq 2 5 Hz 79 313 Preset Freq 10 Min Freq Max Freq 7 5 Hz 79 314 Preset Freq 11 Min Freq Max Freq 15 0 Hz 79 315 Preset Freq 12 Min Freq Max Freq 25 0 Hz 79 316 Preset Freq 13 Min Freq Max Freq 35 0 Hz 79 317 Preset Freq 14 Min Freq Max Freq 45 0 Hz 79 318 Preset Freq 15 Min Freq Max Freq 55 0 Hz 79 380 Keeper Input Cfg text string 4 disabled 79 381 Keeper Max Scale 0 32000 1000 80 382 Keeper Save Time 00 00 23 59 0 00 80 384 Keeper Save Rate text string 0 24 hour 80 385 Keeper Input Value 0 32000 Read only 80 386 Keeper Time Rate text string 1 minute 80 387 Keeper Rec Num 0 255 Read only 80 388 Active Kpr Record 0 255 Read only 80 389 Keeper Units text string 1 GPM 81 401 Ramp Select text string ART DI 81 402 Accel Time 1 0 1 3200 0 sec 5 0 sec 81 403 Decel Time 1 0 1 3200 0 sec 5 0 sec 81 404 Accel Time 2 0 1 3200 0 sec 3 0 sec 82 405 Decel Time 2 0 1 3200 0 sec 3 0 sec 82 406 DC Inject Config text string DC at Stop 82 407 DC Inject Time 0 0 5 0 sec 0 2 sec 82 408 DC Inject Level 0 0 to 100 0 50 0 82 409 DC Inj Freq 0 0 to 20 0 Hz 0 0 Hz 82 410 DB Co
49. 20200C 90 80 X5C20250C 100 90 X5C20300C 125 110 DPD00089A 34 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 4 6 Fuse Ratings Page 2 of 2 Chapter 4 Connections Fuse Size Fuse Size Fuse Size Fuse Size Fuse Size Fuse Size 115 Vac 208 Vac 230 Vac 380 Vac 460 Vac 575 Vac Model Number JJS JJN JJS JJN JJS JJN JJS JJS JJS X5C40010C 6 6 X5C40020C 10 6 X5C40030C 10 10 X5C40050C 15 15 X5C40075C 20 20 X5C40100C 25 20 X5C40150C 40 35 X5C40200C 50 40 X5C40250C 60 50 X5C40300C 80 60 X5C40400C 100 80 X5C40500C 110 100 X5C40600C 125 100 X5C40750C 150 125 X5C41000C 200 175 X5C41250D 225 200 X5C41500D 250 225 X5C42000D 300 300 X5C50010C 6 X5C50020C 6 X5C50030C 10 X5C50050C 10 X5C50075C 15 X5C50100C 20 X5C50150C 30 X5C50200C 40 X5C50250C 50 X5C50300C 50 X5C5
50. 44 n4 Keypad Operation SL Verne abus aca der na RUN Y eure ar a Sae ex deoa 45 5 3 LCD Displays 4214s Sede tutia X xus RU REGE AU X acea des e taken OR RIEN 47 xx NE Cono M Er teste tie tisane 47 5 3 2 X5 Keypad Status and Warning Messages 47 3 2 2 Rights Sa eee mao e Ee HU ODER Re E dd EX 49 3 3 4 OM Aas vm 49 5 4 Keypad Display Window iie d Ce cm xac eR RES E EA Rc RACER RE RE 49 5 3 Programing near ihe d ss didier ot E p WARE a 50 5 5 1 Accessing Parameters iussis dot dem y RR RR XP PRODR RR 50 5 5 2 Changing the Display Scroll Rate 50 5 5 3 Programming Procedure nice RA ROO eee DRE RRA S ERDAS EER RRS 50 5 5 4 Restoring Factory Settings 51 5 5 5 Viewing Parameters That Have Changed 51 5 5 6 Using Macro Mode iud cea xac oci dana nae ha dans 51 5 6 Measuring Stator Resistance RS Measurement 51 5 6 1 Activating Automatic RS Measurement via Keypad 51 5 6 2 Activating Automatic RS Measurement via Serial Link Modbus 52 5 7 Storing Data and Reflashing Using a Flash Memory Device 52 5 7 1 Storing Drive Parameters 52 5 7 2 Recalling Drive Parameters 42e eite Resa hi s t bes n ases 53 5 7 3 Storing Keeper Files oss ease ekg hee ey COE REE RE ae RS 39 5 7 4 Reflashing the X5 Using the USB Port and a Flash Memory Devi
51. 5 The display indicates a file name and that you should press SHIFT to proceed Verify that the file name is the one you wish to recall before pressing SHIFT 6 After you have selected the file you want press ENTER to continue 7 Follow the prompts on the screen When the recall is complete the display indicates that you should press the DEC key to finish 8 You will be returned to parameter 799 and the value reverts to the default state of disabled 9 Remove the memory stick 5 7 3 Storing Keeper Files Insert the memory stick in the USB port Access parameter 799 Config USB Mode in Level 2 programming Select Keeper Dump and press the INC key The display indicates a file name that will be stored and that you should press SHIFT to proceed 5 Follow the prompts on the screen When the memory write is complete the display indicates that you should press the DEC key to finish 6 The file extension for a keeper dump file is esv You will be returned to parameter 799 and the value reverts to the default state of disabled 8 Remove the memory stick 5 7 4 Reflashing the X5 Using the USB Port and a Flash Memory Device You may find it convenient to be able to reflash the X5 memory and load new software This is possible to do via the USB port and a memory stick to which you have copied the software Tow DR 1 On startup press and hold the STOP key while pressing PROG to access the X5 Bootloader The Bootloader
52. 60 0 sec 903 SIO Timer Default 1 0 sec Level 2 SIO This parameter defines a watchdog timer that will require a valid communication in the specified time period while in SIO control If the requirement is not met a fault occurs DPD00089A 104 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 35 of 40 Chapter 7 X5 Parameters 904 SIO Cntl Word Default 0x0000 Range n a Level 2 SIO The SIO Control Word parameter allows control of the drive through Modbus communications The following bits are used with this parameter 1514113 12 11 10 9 8 76 54 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Preset Input 4 PS4 0 SLC Run 9 PID Enable 1 SLF Ref 10 TOD Override 2 FWD 11 Cur Lim 3 REV 12 DCI 4 FEXT2 13 CTS 5 Preset Input 1 PS1 14 Ref Switch 6 Preset Input 2 PS2 15 Fault Reset 7 Preset Input 3 PS3 905 Ext Ref Freq 1 Range Min Freq Max Freq 906 Ext Ref Freq2 Default 0 0 Hz Level 2 SIO These parameters provide access for changing the frequency reference over the serial link Range n a 907 Cntl Word 2 Default 0x0000 Level 2 SIO This parameter allows control of the drive through Modbus communications A 1 in the status word indicates that the output is active The following bits a
53. 7 150 Hz Acoustic noise 80 dba sound power at 1 m 3 ft maximum Cooling 1 5 HP models Natural convection 7 5 to 200 0 HP models Forced air temperature controlled external fan The 575 Vac 5 HP model has a fan 2 4 Electrical Specifications Input voltage X5C1x models 115 Vac 1 phase 10 1 HP X5C2x models 200 230 Vac 3 phase 15 1 30 HP X5C4x models 380 460 Vac 3 phase 15 1 200 HP X5C5x models 575Vac 3 phase 15 1 200 HP Line frequency 50 60 Hz 2 Hz Source kVA maximum 10 times the unit rated kVA 65kA maximum see note below DC bus voltage for Overvoltage trip Dynamic brake activation Nominal undervoltage UV trip 115 230 Vac models 460 Vac models 575 Vac models 406 Vdc 814 Vdc 1017 Vdc 388 Vdc 776 Vdc 970 Vdc 199 Vdc 397 Vdc 497 Vdc Control system V Hz or Sensorless Vector Control SVC Carrier frequency 1 16 kHz programmable 8 kHz max for 125 200 HP models Output voltage 3 phase 0 to 10096 of incoming voltage 0 230 Vac for 115 Vac models Overload capacity 120 of rated RMS current for 60 seconds normal duty rating 150 of rated RMS current for 60 seconds heavy duty rating Frequency range 0 1 to 400 Hz Frequency stability 0 1 Hz digital 0 1 analog over 24 hours 10 C Frequency setting By keypad or by external signal 0 to 5 Vdc 0 to 10 Vdc 0 4 to 20 mA or by pulse t
54. 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset 3 95 724 DI4 Configure Ref Switch 95 725 DI5 Configure PI Enable 95 803 PWM Frequency 16 0 kHz 100 804 Display Mode Output Freq 100 850 PI Configure No PI 102 851 PI Feedback Vin1 102 852 PI Prop Gain 0 102 853 PI Int Gain 0 102 854 PI Feed Gain 1000 102 857 PI High Corr 100 00 102 858 PI Low Corr 0 0096 103 DPD00089A 65 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 4 Pump Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 76 204 Ref Select Vin1 76 205 Vin1 Config 0 10 V 77 206 Vin1 Offset 0 00 77 207 Vin1 Span 100 00 77 401 Ramp Select ART Strt RS 81 501 V Hz Select Pump Fxd 85 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 096 92 704 Imet Offset 0 096 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset 3 95 724 DI4 Configure Ref Switch 95 725 DI5 Configure Fault Reset 95 803 PWM Frequency 16 0 kHz 100 804 Display Mode Output Freq 100 DPD00089A 66 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s
55. 77 X5C50600C 766 X5C50750C 913 X5C51000C 1542 X5C51250D 1988 X5C51500D 2282 X5C52000D 3043 3 4 Cover Assembly and Torque Specifications Figure 3 1 shows the locations of the X5 cover screws The torque range for the X Series Size 1 cover is 18 26 in Ibs Cover screw locations Cover screw locations Figure 3 1 X5 Cover Assembly and Screw Locations Torque specifications for control terminals and power terminals are listed in General Wiring Information on page 29 DPD00089A 26 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 3 Receiving and Installation 3 5 3 6 3 7 Serial Number Label Vacon Inc warrants all AC drives for three years from date of manufacture or two years from the date of installation whichever comes first For a more detailed description of our warranty policy see the inside front cover of this manual or visit the web site at http www vacon com To determine if your drive is within the warranty time frame find the bar code label or look in the lower left of the technical nameplate The serial number can be broken down as follows yywwXxxx yy year of manufacture ww week of manufacture xxxx sequential number drive during that week Conduit Usage The X5 drive in the NEMA 4x IP66 enclosure is rated for 1000 psi washdown from 6 inches To keep this rating the use of a sealed conduit is required The use of a Romex type conduit will not
56. 89A 20 Figure 2 1 X5 Frame Size 0 Models 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics B F 4 places Pd i E E M 3 places A HI 7 E A C A Le RS SERIES TD C NOW 1 UAS E H l T Figure 2 2 X5 Frame Size 1 Models F 4 PLACES _ gt E N M2 PLACES i E C _
57. 89A 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual X5 Parameter Summary Table 7 cannot change in Run 7 Level 1 parameter No Parameter Name Options Default User Setting See Page 705 Relay 1 Select text string 1 Drv Fault 93 706 Relay 2 Select ext string 2 Drive Run 93 707 DO1 Select ext string 0 Drv Ready 93 708 DO2 Select ext string 6 At Speed 93 719 Digital Input Filter Time 1 1000 msec 5 msec 94 720 Active Logic text string 1 Active High 94 721 DI1 Configure ext string 0 Preset 1 95 722 DI2 Configure ext string 1 Preset 2 95 723 DI3 Configure ext string 2 Preset 3 95 724 DI4 Configure text string 6 Alt Ramp 95 725 DI5 Configure ext string 7 Fault Reset 95 726 MOL Polarity ext string 1 NO Operate 96 727 MOL Configure text string 21 MOL 95 740 Thres 1 Select ext string 9 Load High 96 741 Thres 1 High 300 00 to 300 00 100 00 96 742 Thres 1 Low 300 00 to 300 00 0 00 96 743 Thres 2 Select ext string 15 Current High 97 744 Thres 2 High 300 00 to 300 00 100 00 97 745 Thres 2 Low 300 00 to 300 00 0 00 97 746 Timer 1 Type text string 0 On Delay 97 747 Timer 1 Signal text string 1 Drv Fault 97 748 Timer 1 Time 0 0 320 0 sec 1 0 sec 97 749 Timer 2 Type text string 0 On Delay 97 750 Timer 2 Signal text string 1
58. 9 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 22 of 40 702 Imet Config nm Range n a Default Drive Load Level 2 This parameter configures the analog signal that will be applied to the Imet output pin The following data values may be assigned to this parameter Para Value Description Range Limit Freq Out Output frequency of the drive Parameter max freq Voltage Out Voltage being supplied to the motor Rated motor voltage Current Out Current being supplied to the motor 200 of drive rating Drive Load Calculated percentage of drive rating 200 of drive rating Drive Temp Calculation of total drive temp rating 100 of unit temp rating Stator Freq Commanded frequency 100 of input config Power Out Calculated power output of drive 250 of drive rating Load Percentage torque of drive 200 to 200 of drive rating see parameter 105 PID Fback Allows the analog output to produce a signal in proportion to the PID feedback received Vin 1 Mirrors the status of the Vin1 input see parameter 910 0 100 Cin Mirrors the status of the Cin input see parameter 911 0 100 Vin 2 Mirrors the status of the Vin2 input see parameter 912 0 100 SIO Config Allows the serial port to set the Imet analog output through parameter 921 SIO Imet Lvl along with parameter 907 Control Word 2 Encoder Monitors the status of an encoder connected to t
59. A Output current A Heavy Duty Input current A Output current A number HP kW 380 Vac 460 Vac 380 Vac 460Vac HP kW 380 Vac 460 Vac 380 Vac 460 Vac X5C40010C 1 0 75 3 0 24 24 2 1 0 5 0 37 1 6 1 3 1 3 1 1 X5C40020C 2 1 5 5 2 3 9 3 8 3 4 1 0 75 3 0 2 4 2 4 2 1 X5C40030C 3 2 2 7 2 5 6 5 1 48 2 149 5 2 3 9 3 8 3 4 X5C40050C 5 4 12 8 8 8 9 7 6 320 MZZ 7 2 5 6 5 1 4 8 X5C40075C 7 5 5 5 15 12 8 12 11 5 4 12 8 8 8 9 7 6 X5C40100C 10 7 5 19 7 16 3 15 6 14 146 SS 15 12 8 12 11 X5C40150C 15 11 30 9 25 8 23 21 TONNES 19 7 16 3 15 6 14 X5C40200C 20 15 40 33 3 31 27 1 41 30 9 25 8 23 21 X5C40250C 25 18 46 3 40 37 34 20 15 40 33 3 31 27 X5C40300C 30 22 57 5 47 8 43 40 25 18 46 3 40 37 34 X5C40400C 40 30 73 2 62 4 61 52 30 22 57 5 47 8 43 40 X5C40500C 50 37 82 78 71 65 40 30 73 2 62 4 61 52 X5C40600C 60 45 94 80 86 77 50 37 82 78 71 65 X5C40750C 75 55 114 99 105 96 60 45 94 80 86 77 X5C41000C 100 75 149 129 140 124 75 55 114 99 105 96 X5C41250D 125 90 168 156 168 156 100 75 140 124 140 124 X5C41500D 150 110 205 180 205 180 125 90 168 156 168 156 X5C42000D 200 132 240 240 240 240 150 110 205 180 205 180 DPD00089A 16 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics 575 Vac Ratings Model Normal Duty Input current A Output cu
60. C Drive User s Manual Chapter 5 Operation and Programming 5 3 LCD Displays The X5 drive s digital keypad display provides information such as source of drive control status mode and access rights 5 3 1 Control The first 3 characters of the display show the source of control for the drive Display Values Meaning LOC Local control via the keypad REM Remote control from the terminal strip SIO Remote control via the RS485 Serial SIO Link SQx Control via the Program Sequencer MEA The Stator Resistance Measurement is armed 5 3 2 X5 Keypad Status and Warning Messages Table 5 4 shows X5 keypad status messages that may appear during operation Table 5 4 Keypad Status States Page 1 of 2 Message Meaning Stopped The drive is not spinning the motor or injecting DC voltage The drive is ready to run when given the pp proper signal FWD Accel The drive is spinning the motor in the forward direction and the speed of the motor is increasing REV Accel The drive is spinning the motor in the reverse direction and the speed of the motor is increasing FWD Decel The drive is spinning the motor in the forward direction and the speed of the motor is decreasing REV Decel The drive is spinning the motor in the reverse direction and the speed of the motor is decreasing Jog FWD The drive is jogging in the forward direction Jog REV The drive is jogging in the r
61. Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 7 of 40 205 Vin1 Config Range n a Default 0 10V Level 2 Parameter 205 Vin1 Config selects the type of signal for analog input Vin1 Vin1 can be voltage current or pulse train input This parameter also determines input range impedance and characteristics Use Parameters 206 Vin1 Offset and 207 Vin1 Span to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10V Brk W 0 10V 0 10V Bipol 0 5V 0 5V 0 20mA 250 0 20mA 2501 4 20mA 250 4 20mA 2501 PT 0 1kHz PT 0 10kHz PT 0 100kHz 0 10Vdc signal This is the selection that is recommended when the drive is following the 6FS or 48FS output of another drive 0 10Vdc signal with broken wire detection for speed pot operation 0 10Vdc signal Inverted 0 10Vdc signal 5Vdc is stop with OVdc Full Rev and 10Vdc Full FWD 0 5Vdc signal 0 5Vdc signal Inverted 0 to 20 mA current signal with 250 Ohm load 0 to 20 mA current signal with 250 Ohm load Inverted 4 to 20 mA current signal with 250 Ohn load load 4 to 20 mA current signal with 250 Ohm load Inverted 0 to 1 kHz pulse train 0 to 10 kHz pulse train 0 to 100 kHz pulse train Inverted signal response means that minimum input signal produces maximum inverter output frequency and maximum input signal produces minimum output frequency 206 Vin1 O
62. Drive Model KW ohms Power Res ohms Watts Power 40100 7 5 120 68 75 8 112 109 40150 11 120 45 47 12 944 116 40200 15 120 34 47 12 944 87 40250 18 120 27 47 12 944 69 40300 22 120 23 39 15 600 70 40400 29 8 60 34 20 30 420 102 40500 37 3 60 27 20 30 420 82 40600 45 60 23 15 40 560 91 40750 55 60 18 10 60 840 109 41000 75 60 1496 10 60 840 82 41250 90 60 11 10 60 840 65 41500 110 60 9 10 60 840 54 42000 132 60 7 10 60 840 41 50010 75 120 1058 110 8 607 1154 50020 1 5 120 529 110 8 607 577 50030 2 2 120 353 110 8 607 385 50050 3 7 120 212 110 8 607 231 50075 5 5 120 141 91 10 404 186 50100 7 5 120 106 91 10 404 139 50150 11 120 7196 62 15 269 136 50200 15 120 53 62 15 269 102 50250 18 120 42 62 15 269 82 50300 22 120 35 62 15 269 68 50400 29 8 60 53 24 39 447 132 50500 37 3 60 42 24 39 447 106 50600 45 60 35 15 63 115 141 50750 55 60 28 15 63 115 113 51000 75 60 21 20 63 115 85 51250 90 60 17 10 94 672 102 51500 110 60 14 10 94 672 85 52000 132 60 11 10 94 672 63 DPD00089A 37 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections 4 6 Terminals Found on the X5 Control Board 4 6 1 Description of the Control Terminals Figure 4 3 shows the control terminals found on the I O board of the X5 AC drive See page 19 for specifications Table 4 9 on page 41 shows how to use the control terminals for preset spee
63. Drv Fault 98 751 Timer 2 Time 0 0 320 0 sec 1 0 sec 98 794 Drive Name text string serial number 98 799 Config USB Mode text string 0 Disabled 98 801 Program Number 0 9999 0 99 802 Start Options text string 0 LS Lockout 99 803 PWM Frequency 0 6 16 0 kHz 3 0 kHz 100 804 Display Mode text string 0 Std Disply 100 805 Display Units alphanumeric 0 blank 100 809 Display Scale 1 65535 18000 100 810 Language text string 0 English 100 811 Access Code 0 9999 0 101 812 Freq Ref Output ext string 0 6FS 101 813 Speed Ratio 0 0 200 0 100 0 101 814 Display Status ext string 0 Drive load 101 816 Fly Catch Mode text string 0 Sweep FWD 101 819 Fit Text 1 ext string User Flt 1 101 825 Fit Text 2 ext string User Flt 2 102 850 PID Configure text string 0 No PID 102 851 PID FBk Config ext string 0 Vin1 102 852 PID Prop Gain 0 2000 0 102 853 PID Int Gain 0 10000 0 102 854 PID Feed Gain 0 2000 1000 102 855 PID Error 1 0 00 100 00 Read only 102 856 PID Error 2 0 00 100 00 Read only 102 857 PID High Corr 0 00 100 00 100 00 103 858 PID Low Corr 0 00 100 00 0 00 103 859 PID Deriv Gain 0 200 0 00 103 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00089A vi 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual X5 Parameter Summary Table 7 cannot change in Run Bo
64. Hz Read only 72 103 Output Voltage 0 600 V Read only 72 104 Output Current 0 0 200 0 A Read only 72 105 Drive Load 200 0 200 0 Read only 72 106 Load Torque 200 0 200 0 Read only 72 107 Drive Temp 20 0 200 0 C Read only 72 108 Total Run Time 0 0 6553 5 h Read only 72 109 Power On Hours 0 65535 h Read only 72 110 Stator Freq 0 0 400 0 Hz Read only 72 111 DC Bus Voltage 0 1000 Vdc Read only 72 115 Drive Power Out 0 0 200 0 Read only 72 116 Out Power kW 0 0 327 67 Read only 72 117 MWh Meter 0 32767 Read only 72 118 kWh Meter 0 0 999 9 Read only 72 120 Today s Date MM dd YY Read only 73 121 Today s Time hh mm Read only 73 150 bese hdc text string 0 No 73 151 Tiime Zone Setup text string 12 5 East US 73 152 TOD Run Enable 0 23 hours 0 59 min 12 00 73 154 TOD Run Disable 0 23 hours 0 59 min 12 00 73 156 TOD Run En 2 0 23 hours 0 59 min 12 00 73 158 TOD Run Dis 2 0 23 hours 0 59 min 12 00 74 160 Weekend TOD En 0 23 hours 0 59 min 12 00 74 162 Weekend TOD Dis 0 23 hours 0 59 min 12 00 74 171 Reminder 1 Conf ext string 0 disabled 74 172 Reminder 1 Time 1 32000 hours 1 74 173 Reminder 1 ETA 32000 hours Read only 74 174 Reminder 2 Conf ext string 0 disabled 74 175 Reminder 2 Time 1 32000 hours 1 74 176 Reminder 2 ETA 32000 hours Read only 74 177 Reminder 3 Conf ext string 0 disabled 75 178 Reminder 3 Time 1 32000 hours 1 75 179 Reminder 3 ETA 32000 hours Read only 75 201 Input Mode text string Local O
65. If the drive is in Run mode FWD or REV when the PROG key was pressed ACCESS parameters can be viewed but not changed RIGHTS The first character of the second line indicates if the particular parameter can be changed P or only examined V If an attempt is made to change data while in the View V mode the message NO ACCESS will appear for one second 5 3 4 Other Data The top line gives 16 character description of the parameter being accessed The parameter number will flash when data 1s being changed Up to 10 characters are used to display the information stored in the parameter Some parameters have a unit designator such as s Seconds h Hours C Degrees centigrade Hz Hertz Percent A Amperes When the drive stops because of a fault trip a unique error message will be displayed along with the flashing STOP indicator Pages or screens of information are available concerning the actual fault and drive status Chapter 8 Troubleshooting on page 125 gives information about fault codes and troubleshooting Keypad Display Window The keypad display window provides information on drive operation and programming Special symbols provide further information about drive operation see the following section Figure 5 2 shows an example of the X5 keypad display window roo GtopFed 3B S5Hz 6 Figure 5 2 X5 Keypad Display Window DPD00089A 49 2009 Vacon Incorporated All Rights Res
66. Incorporated All Rights Reserved Chapter 9 X5 Options PDA trAC Plus For Pocket PC The wireless optical interface on the X5 allows data transfer for X5 AC Drive settings using the PDA trAC Plus to upload download edit and save drive parameters easily and conveniently This software can be downloaded from our web site at www vacon com or contact your sales representative WIN trAC and WIN trAC PRO Drive Supervisor This Windows based software program provides a simple and unique way to configure monitor diagnose control and manage drive applications WIN trAC for single drive point to point applications is provided free with the SIOCO3 adapter for drives WIN trAC PRO configured for multi drive applications must be registered for use Options for Serial Communications and 115 Vac Interface Part Numbers X5DNETO01 X5EIPO1 X5MBTCP01 X5OPTO1 The first three options allow the X5 to communicate on powerful serial communication networks like DeviceNet Ethernet IP and Modbus TCP IP The fourth option allows you to connect a shaft mounted optical encoder to the X5 for improved performance All include five channels of 115 Vac control options Remote Keypad for X5 when used as a panel mounted drive Size 0 2 Part Number XRKPM This Remote Keypad kit can be used when a Size 0 1 or 2 X5 model is mounted inside a host enclosure and when programming and operation need to be done on the front of the enclosure The kit com
67. Manual Chapter 6 Using Macro Mode Quick Start Table 6 5 Pump with PI Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 76 204 Ref Select Vin1 76 205 Vin1 Config 0 10 V 77 206 Vin1 Offset 0 00 77 207 Vin1 Span 100 00 77 208 Cin Config 0 20 mA 50 77 209 Cin Offset 0 0 77 210 Cin Span 100 0 78 211 Vin2 Config 0 10 V 78 212 Vin2 Offset 0 00 78 213 Vin2 Span 100 00 78 401 Ramp Select ART Strt RS 81 406 DC Inject Config DC at Stop 82 501 V Hz Select Pump Fxd 85 504 Skip Freq Band 0 2 Hz 86 505 Skip Freq 1 0 0 Hz 86 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset 3 95 724 DI4 Configure Ref Switch 95 725 DI5 Configure PI Enable 95 803 PWM Frequency 16 0 kHz 100 804 Display Mode Output Freq 100 850 PI Configure No PI 102 851 PI Feedback Vin1 102 852 PI Prop Gain 0 102 853 PI Int Gain 0 102 854 PI Feed Gain 1000 102 857 PI High Corr 100 00 102 858 PI Low Corr 0 0096 103 DPD00089A 67 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 6 Vector Application Macro
68. Operation and Programming 5 2 Keypad Operation Parameter 201 Input Mode see page 75 determines whether the X5 AC drive accepts its Run Stop and speed commands from the digital keypad or from the input terminals Table 5 1 describes the function of the keys in Operation mode Table 5 1 Function of Keys in Operation Mode X5 Running or Stopped Initiates forward run when pressed momentarily If the drive is running in reverse when FWD is pressed it will decelerate to zero speed change direction and accelerate to the set speed The green FWD designation in the key illuminates whenever a FWD command has been given When both the FWD and REV lights are on the DC braking function is active Initiates reverse run when pressed momentarily If the drive is running in forward when REV is pressed it will decelerate to zero speed change direction and accelerate to the set speed The green REV in the key illuminates whenever a REV command has been issued When both the FWD and REV lights are on the DC braking function is active Causes a Ramp to Stop when pressed Programmable to Coast to Stop by parameter 401 Ramp Select page 81 The red STOP indicator in the key illuminates whenever a STOP command has been given If the drive has stopped because of a fault this indicator flashes to call attention to the display The STOP key also functions as a fault RESET key Press the Jog key to enter the Jog mode The green JOG indicat
69. Seq Count 2 957 Seq Count 3 958 Seq Count 4 959 Seq Count 5 960 Seq Count 6 961 Seq Count 7 962 Seq Count 8 963 Seq Count 9 964 Seq Count 10 965 Seq Count 11 966 Seq Count 12 967 Seq Count 13 Default 0 968 Seq Count 14 969 Seq Count 15 970 Seq Count 16 971 Seq Count 17 972 Seq Count 18 973 Seq Count 19 974 Seq Count 20 975 Seq Count 21 976 Seq Count 22 977 Seq Count 23 978 Seq Count 24 979 Seq Count 25 Range 0 65535 Level 2 SEQ These parameters configure the time number of pulses or analog level of sequencer steps 1 through 25 respectively See Using the X5 Program Sequencer on page 111 980 Seq Decision 1 981 Seq Decision 2 982 Seq Decision 3 Default 00000 00000 00000 Lee SEC 983 Seq Decision 4 984 Seq Decision 5 These parameters each provide a 15 bit binary status display See Using the X5 Program Sequencer on page 111 The following bits are used with each of these parameters Bit 0 4 State Decision Occurs Bit 5 9 Destination State Bit 10 15 Decision Condition 4500 Last Fault Read Only eee ue This parameter Last Fault lists the most recent fault that occurred For more information refer to Chapter 8 Troubleshooting beginning on page 125 1527 9th Fault Read Only bas He This parameter 9th Fault lists the fault that occurred 1 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 1554 8th Fault Read Only e
70. State 2 that the decision is active for each 00011 Jump to State 3 00011 Decision in State 3 corresponding digital input DI 00100 Jump to State 4 00100 Decision in State 4 programmed in parameters 721 725 00101 Jump to State 5 00101 Decision in State 5 00110 Jump to State 6 00110 Decision in State 6 Decision disabled 00111 Jump to State 7 00111 Decision in State 7 01000 Jump to State 8 01000 Decision in State 8 01001 Jump to State 9 01001 Decision in State 9 DI programmed as Seq 2 is active 01010 Jump to State 10 01010 Decision in State 10 01011 Jump to State 11 01011 Decision in State 11 Combination of DI Seq 1 and 2 is 01100 Jump to State 12 01100 Decision in State 12 active 01101 Jump to State 13 01101 Decision in State 13 01110 Jump to State 14 01110 Decision in State 14 DI programmed as Seq 3 is active 01111 Jump to State 15 01111 Decision in State 15 UR 10000 Jump to State 16 10000 Decision in State 16 Combination of DI Seq 1 and 3 is 10001 Jump to State 17 10001 Decision in State 17 10010 Jump to State 18 10010 Decision in State 18 Combination of DI Seq 2 and 3 is 10011 Jump to State 19 10011 Decision in State 19 active 10100 Jump to State 20 10100 Decision in State 20 10101 Jump to State 21 10101 Decision in State 21 Combination of DI Seq 1 2 and 3 10110 Jump to State 22 10110 Decision in State 22 is active 10111 Jump to State 23 10111
71. Time3 Decel Time 3 1 1 Accel Time4 Decel Time 4 726 MOL Polarity Default NO Operate pee This parameter sets the Motor Overload input polarity The following data values may be assigned to this parameter Parameter Value Description NC Operate A normally closed connection allows the unit to operate the drive faults when the connection opens NO Operate A normally open connection allows the unit to operate the drive faults when the connection closes Range n a 740 Thres 1 Select Default 15 Curr High Level 2 This parameter selects the type of threshold to be used for Threshold 1 Parameter Value Description Parameter Value Description 0 Vin 1 High 11 Load In 1 Vin 1 Low 12 Power High 2 Vin 1 In 13 Power Low 3 Vin 2 High 14 Power In 4 Vin 2 Low 15 Curr High 5 Vin 2 In 16 Curr Low 6 Cin High 17 Curr In 7 Cin Low 18 Enc High 8 Cin In 19 Enc Low 9 Load High 20 Enc In 10 Load Low For detailed information about setting up Threshold parameters see Thresholds on page 58 741 Thres 1 High Default 100 0096 Sander ee This parameter sets the High Thres level for Threshold 1 For detailed information about setting up Threshold parameters see Thresholds on page 58 742 Thres 1 Low Default 0 00 ix Ed meg eve This parameter sets the Low Thres level for Threshold 1 For detailed information about setting up Threshold parameters see Thresholds on page 58 DPD00089A
72. VACON DRIVEN BY DRIVES X5 AC DRIVE USER S MANUAL Need Help This manual answers most installation and startup questions that may arise However if you have any problems please let your first call be to us Vacon Inc Chambersburg PA 17202 Normal business hours North America 8 00 AM to 5 00 PM Eastern time 1 877 Vacon06 41 877 822 6606 After hours support is also available vacon and Vacon Inc are trademarks of Vacon Plc a member of Vacon Group DRIVEN BY DRIVES All other product names are trademarks of their respective companies Copyright 2009 Vacon Incorporated All rights reserved X5 AC Drive User s Manual Summary of X5 Parameters X5 Parameter Summary Table 7 cannot change in Run Bold type Level 1 parameter No Parameter Name Options Default User Setting See Page 001 Model Number Model dependent Read only 71 002 Software Rev 0 00 99 99 Read only 71 003 Rated Current 0 0 200 0 A Read only 71 005 Serial No 1 0 65535 Read only 71 006 Serial No 2 0 65535 Read only 71 007 USB Soft Rev 0 00 99 99 Read only 71 008 Option Installed text string Read only 71 009 Fbus Soft Rev 0 00 99 99 Read only 71 030 Pwr Down Date dd mm yy Read only 71 031 Pwr Down Time Dd hh mm Dd Tu Th etc Read only 72 102 Output Freq 0 0 400 0
73. a 600 Current Lim Sel Default Fixed Lvls Level 2 The X5 drive provides a Current Limit feature With this feature enabled the drive s frequency is automatically reduced when operating in motoring mode to keep the measured torque within limits When operating in regenerative mode the output frequency can be automatically increased for the same reason In addition to the current limit parameters that activate the Current Limit mode more current limit parameters are available to adjust the drive s response to the load demands The following data values may be assigned to this parameter Parameter Value Description Fixed Lvls The fixed levels set in parameters 601 602 603 and 604 determine the current limit in each of the four quadrants of operation Vin2 Vin2 analog input sets the current limit value range 0 200 Cin Cin analog input sets the current limit value range 0 200 Vin2 Motor Vin2 analog input sets the motoring current limit value range 0 200 Cin Motor Cin analog input sets the motoring current limit value range 0 20096 Vin2 F Mtr Vin2 analog input sets the FWD motoring current limit value range 0 200 Cin F Motor Cin analog input sets the FWD motoring current limit value range 0 200 Note Current limit is only available when parameter 501 is set to Linear Auto If parameter 501 is set to Vector then the Current Limiting values will actually be Torque Limiting values Range 5 15096 601 Cur Lim Mtr
74. a percentage of motor rated current that is being applied to the drive The parameter is only visible if the drive is in a vector capable mode otherwise it is hidden 525 Power Fail Config Range n a Default 5 CTS No Msg Level 2 SVC This parameter can be used to define how the drive responds to an undervoltage operation when parameter 501 is set for Vector or Linear Auto mode This parameter is only visible if the drive is in a vector capable mode otherwise it is hidden The following data values may be assigned to this parameter Parameter Value 0 Coast Stop Description The drive will coast to a stop when an undervoltage condition power down is detected In this mode however the drive will generate an undervoltage fault which will be registered in the fault log 1 Ramp Down With this setting if power is lost the drive ramps the motor down at a decel rate of Decel 1 When the drive is fully ramped down the drive will generate an undervoltage fault If power is restored the drive will continue to ramp to a stop and will fault 2 Quick Ramp 3 Controlled Same as Ramp Down except the shorter ramp time Decel 1 or Decel 2 will be used With this setting if power is lost the drive decelerates the motor trying to regulate the bus voltage to the undervoltage level If power is restored the drive accelerates to the command frequency without faulting If the drive reaches the stopped condition i
75. ace free from direct sunlight or corrosive fumes where the ambient temperature is not less than 20 C 4 F or greater than 65 C 149 F A CAUTION EQUIPMENT DAMAGE HAZARD Do not operate or install any drive that appears damaged Failure to follow this instruction can result in injury or equipment damage A ATTENTION RISQUE DE DOMMAGES MATERIELS Ne faites pas fonctionner et n installez pas tout variateur de vitesse qui semble tre endommag Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels 3 2 Installation Precautions Improper installation of the X5 drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty See the inside front cover of this manual for more information about the warranty DPD00089A Do not install the drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles See Chapter 2 for temperature humidity and maximum vibration limits Do not mount the drive near heat radiating elements or in direct sunlight Mount the drive vertically and do not restrict the air flow to the heat sink fins The drive generates heat Allow sufficient space around the unit for heat dissipation See Dissipation Requirements on p
76. acro programming mode of the X5 keypad by pressing and holding the PROG key until the parameter Appl Macro appears on the keypad This takes about two seconds 3 Scroll through the parameters of the X5 Macro programming mode and configure the following parameters to the data provided on the nameplate of the motor Rated Volt 509 Rated Mtr FLA 510 Rated Mtr RPM 511 Power Factor 515 4 Change parameter 519 Find Mtr Data to a value of Motor RS At this point the RS Measurement will be armed 5 Exit the Macro programming mode by pressing the PROG key 6 The Operate screen shows in two ways that an RS Measurement is ready to be made First the Control path status field displays MEA Second a Mtr Measure warning flashes both of these signifying that a measurement is about to be taken 7 Start the RS Measurement by pressing the FWD key The measurement can only be made with the FWD key The FWD REV terminals and the REV key will not work 8 The measurement will begin as the drive injects voltage to the motor at zero frequency The test lasts about two seconds DPD00089A 51 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 10 5 6 2 If the test was successful the drive will stop and return to the configured control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor Ifthe test was not
77. actory default values display SETP 2 Store customer parameter values display STOC 3 Load customer parameter values display SETC 4 Swap active parameters with customer stored settings 10 Reset Total Run Time parameter 108 20 Enable writing of today s time and today s date parameter 21 Store today s time and today s date parameter to RTC chip 22 Abort time writing process 30 Re calibrate analog inputs NOTE no signal should be attached when performing this 40 Clear Keeper records 50 Aow mogeloependent parameters to be recalled by USB See Recalling Drive Parameters on page 53 Note that data value 50 must be used to recall the following parameters via USB 503 V Hz Knee Freq 514 Motor RS 509 Rated Mtr Volt 515 Power Factor 510 Rated Mtr FLA 517 Single Phase 511 Rated Mtr RPM Note also that the following parameters will never be recalled via USB 490 Appl Macro 900 SIO Protocol 794 Drive Name 901 SIO Baud Rate 799 USB Config Mode 902 Comm Drop 810 Language 916 Infrared Baud 811 Access Code 80 Disable Daylight Savings Time 81 Enable Daylight Savings Time 802 Start Options Default LS Lockout dnos a The Start Options parameter configures the Line Start Lockout functionality of the drive All data values ending with 2 allow you to press the Enter key to store the customer speed reference value on the keypad You must press and hold the Enter key for two seconds to save the speed command
78. age 25 24 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 3 3 Dissipation Requirements Chapter 3 Receiving and Installation Table 3 1 Dissipation Requirements for X5 Models in Enclosures Page 1 of 2 Required Dissipation for Models Entirely Inside an Enclosure at Model Rated Current 3KHz Carrier Frequency Watts X5C1S010C 47 X5C20010C 48 X5C20020C 71 X5C20030C 92 X5C20050C 132 X5C20075C 177 X5C20100C 263 X5C20150C 362 X5C20200C 550 X5C20250C 653 X5C20300C 779 X5C40010C 34 X5C40020C 48 X5C40030C 71 X5C40050C 91 X5C40075C 114 X5C40100C 155 X5C40150C 304 X5C40200C 393 X5C40250C 459 X5C40300C 458 X5C40400C 695 X5C40500C 834 X5C40600C 776 X5C40750C 988 X5C41000C 1638 X5C41250D 1656 X5C41500D 1891 DPD00089A 25 continued on next page 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 3 Receiving and Installation Table 3 1 Dissipation Requirements for X5 Models in Enclosures Page 2 of 2 Model Required Dissipation for Models Entirely Inside an Enclosure at Rated Current 3KHz Carrier Frequency Watts X5C42000D 2302 X5C50010C 32 X5C50020C 50 X5C50030C 66 X5C50050C 112 X5C50075C 159 X5C50100C 187 X5C50150C 334 X5C50200C 431 X5C50250C 528 X5C50300C 597 X5C50400C 742 X5C50500C 8
79. al current HP rating Consult the factory with the particular application details for exact derating by model 4 3 5 Ground Fault Circuit Interrupters GFCI The GFCI breakers are designed for residential use to protect personnel from stray currents to ground Most GFCI breakers will shut off at 5 mA of leakage It is not uncommon for an AC drive to have 30 to 60 mA of leakage 4 3 6 Motor Lead Length Itis recommended that the total lead length should not exceed the motor manufacturer s guidelines Line disturbance and noise can be present in motor wiring of any distance As a rule of thumb any non inverter duty motor should have a reactor or filter added when the motor lead length exceeds 150 feet The carrier frequency for the drive should also be reduced using parameter 803 PWM Frequency Nuisance trips can occur due to capacitive current flow to ground These currents can cause shock to personnel and can create problems within the motor Care should be taken when working in these areas Some applications can have a restricted lead length because of type of wire motor type or wiring placement Consult the factory and the motor manufacturer for additional information 4 3 7 Using Output Contactors Contactors in the output wiring of an AC drive may be needed as part of the approved safety circuit Problems can arise if these contactors are opened for the safety circuit and the drive is left in run mode of operation When the contact
80. ameter 491 Options Value Meaning The Sequencer mode of the X5 is not active and the sequencer Disabled 0 Joe parameters are not visible in Level 2 programming The Sequencer mode of the X5 is active sequencer parameters are visible 1 sec base 1 e in Level 2 and all timing for the sequencer will be on a 1 second base The Sequencer mode of the X5 is active sequencer parameters are visible 1 sec base 2 it in Level 2 and all timing for the sequencer will be on a 1 second base The Sequencer mode of the X5 is active sequencer parameters are visible 01 sec base 3 x Hur in Level 2 and all timing for the sequencer will be on a 01 second base DPD00089A 111 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 7 4 2 Controlling the X5 Program Sequencer Chapter 7 X5 Parameters The Program Sequencer can be activated and controlled from either the keypad or the terminal strip Itis not possible to control the sequencer through the serial link The control method of the program sequencer is determined by parameter 201 Input Mode Setting the Input Mode parameter also allows switching from Sequencer mode to normal keypad operation by way of the Local Remote switch Table 7 4 illustrates possible program sequencer control configurations Table 7 4 Program Sequencer Control Configuration Input Mode input pe Mode Local Operation Remote Op
81. arameter 492 SIO Visible configures whether or not SIO parameters are visible See page 61 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Entering Macro Mode To enter the Macro mode press and hold the PROGram key for more than three seconds The drive then enters Macro mode and displays Hold PROG for Macro Mode Following is a list of the different macros available and their features A description of parameters used in Macro mode begins on page 61 Factory The Factory macro provides a simple way to restore the factory default parameter listings Fan The Fan macro provides a basic set up for Fan applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Fan w PI The Fan w PI macro allows for a simple set up for Fan applications requiring process control Parameters such as the V Hz curve terminal strip operation and PI configuration parameters are available in Level 1 programming Pump The Pump macro provides a basic set up for Pump applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Pump w PI The Pump w PI macro allows for a simple set up for Pump applications requiring process control Parameters such as the V Hz curve terminal strip operation and PI configuration parameters are available in Le
82. arameter Summary table at the front of this manual to see which parameters cannot be changed in Run mode they appear as shaded entries in the table Press the INC or DEC up or down arrow keys to access the desired parameter Press the SHIFT key to allow the value to be changed The P indicator starts to blink Press the INC or DEC key to select the new value Press the ENTER key to store the new value The display shows Stored for one second Press PROG to exit Program mode or the INC or DEC keys to select a new parameter To program a text parameter follow these steps Like other parameters text parameters use the INC DEC up down arrow and SHIFT keys for editing A line appears under the character that you are changing Du ED 2 Press SHIFT to advance to the next character that you want to change 3 Use the INC or DEC keys to change the character value Press ENTER to store the edited text DPD00089A 50 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 6 5 5 4 Restoring Factory Settings Whenever a parameter s value is being changed noted by the P indicator flashing the original factory setting for that parameter may be restored by pressing and releasing both the INC or DEC keys simultaneously and then pressing the ENTER key To restore ALL parameters to factory settings or to recall a previously stored parameter set see parameter 801 Program N
83. ate DPD00089A 57 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 9 2 Reminders The X5 also allows you to set up three reminders based on real time While they are fundamentally time based they can be based also on drive run time or enabled or gated time Reminders can be helpful for maintenance technicians or operators Gated time is roughly equivalent to a lap time if you re running a race where time is only counted while a certain condition is true That is while a digital input is active the timer is gating Ifit is no longer active gating stops When a reminder has timed out a digital output can be activated to warn the operator or maintenance technician that a certain action must be taken such as regular maintenance or cycling of some element in the process A reminder s time out can also be monitored from the keypad through the ETA parameters 173 176 179 on page 74 and reset remotely again through a digital input The parameters associated with reminder configuration are Parameter Number Configuration Time Time to Completion Reminder 1 171 172 173 Reminder 2 174 175 176 Reminder 3 177 178 179 See page 74 for information on how to program digital inputs and outputs to work with reminders 5 9 3 Timers The X5 can also act as a timer It actually has two timers available parameters 746 749 Each time
84. ault 0 0 Range 0 0 19 100 0 Level 2 Parameter 212 Vin2 Offset configures the offset for analog input Vin2 expressed as a percentage of the maximum value of the input signal See parameter 222 for options related to the drive s response to loss of input signal 213 Vin2 Span Default 100 Range 10 0 to 200 0 Parameter 213 Vin2 Span is used to alter the range of the input signal for analog input Vin2 For example if parameter 211 Vin2 Config selects the 0 to 10Vdc input signal setting this parameter to 50 reduces it to 0 to 5Vdc 2 E Range 0 to 1000 ms 214 Vin1 Filter Time Default 20 ms Level 2 This parameter configures the time constant of a filter for the Vin1 analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes ee _ Range 0 to 1000 ms 215 Cin Filter Time Default 20 ms Level 2 This parameter configures the time constant of a filter of the Cin analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes Z Range 0 to 1000 ms 216 Vin2 Filter Time Default 20
85. ault DI REV itor This parameter selects the function that the timer is counting it includes any function listed in the digital input list See Parameter 705 Relay 1 Select on page 93 for the list of options For detailed information about setting up Timer parameters see Timers on page 58 Range 0 0 320 0 sec 748 Timer 1 Time Default 1 0 sec Level 2 This parameter specifies the duration of time in seconds for the timer to count For detailed information about setting up Timer parameters see Timers on page 58 3 Range n a 749 Timer 2 Type Default 0 Level 2 This parameter selects the kind of timer to be used as shown in the following options Parameter Value Description 0 On Delay 1 Off Delay 2 On Off Delay For detailed information about setting up Timer parameters see Timers on page 58 DPD00089A 97 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 28 of 40 Range n a 750 Timer 2 Signal Default DI R J Level 2 This parameter selects the function that the timer is counting it includes any function listed in the digital input list See Parameter 705 Relay 1 Select on page 93 for the list of options For detailed information about setting up Timer parameters see Timers on page 58 Range 0 0 320 0 sec 751 Timer 2 Time Default 1 0 sec Le
86. ble see parameters 380 389 The following data values may be assigned to this parameter Value Description 0 No 1 Yes 151 Time Zone Setup Default 12 5 East US Range n a Level 2 Clock Macro This parameter allows configuration of clocks to account for time zones in relation to Greenwich Mean Time GMT The following data values may be assigned to this parameter Value Description Value Description Value Description 0 12 Kwaj 14 4 Atlantic 28 4 Baku 1 11 Samoa 15 4 Caracas 29 5 Islambd 2 10 Hawaii 16 3 Brasilia 30 6 Dhaka 3 9 Alaska 17 3 Greenland 31 7 Bangkok 4 8 Pac US 18 2 Mid Atl 32 8 Beijing 5 7 Mountain 19 1 Azores 33 9 Tokyo 6 7 Chih 20 0 London 34 10 Sydney 7 7 Arizona 21 0 Casablanca 35 10 Vladiv 8 6 Cent US 22 1 C Europe 36 10 Guam 9 6 Sask 23 1 C Africa 37 11 Magadan 10 6 Mexico 24 2 E Europe 38 12 Fiji 11 6 Cent Am 25 2 Cairo 39 12 N Zeal 12 5 East US 26 3 Moscow 40 13 Tonga 13 5 Indiana 27 3 Nairobi 152 TOD Run Enable 12 00 Range 00 00 23 59 Level 2 Clock This parameter sets the starting time that the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the X5 Based on Time of Day TOD on page 57 154 TOD Run Disable 12 00 Range 00 00 23 59 Level 2 Clock This parameter sets the ending time that the drive is enabl
87. can help tune the acceleration behavior of the motor This is particularly helpful when using short ramps and operating the motor at a frequency above the V Hz Knee Freq parameter 503 value field weakening area Lower values allow dynamic currents to be produced but with greater peaks This could produce unstable states in the field weakening area Low values for this parameter can cause overcurrent faults while accelerating to frequencies over the Knee Frequency Higher values allow the drive to run more smoothly at frequencies over the Knee Frequency and protect the drive against overcurrents often the case when using special motors or spindle drives This parameter is only visible if the drive is in a vector capable mode 521 Start Field En Default No Range n a Level 2 SVC Parameter Value Description No The shaft will begin rotating after receiving a Start command without delay If the application has heavy load conditions or short ramp times this setting can produce very large starting currents to overcome the inertia of the system This may produce nuisance trips when starting Yes The shaft will begin rotating after receiving a Start command with delay During this delay the drive is building up the magnetic field in the motor This allows the drive to start in vector mode with less starting current This parameter is only visible if the drive is in a vector capable mode otherwise it is hidden 87
88. ce 53 5 8 Using the Keeper Data Log usse desde CRUCE ROPA HENCE ai areas 55 5 8 1 Keeper Parameters 4i cea acea qoe ox x CR EC A RACER S AERE 55 5 8 2 Setting up the Keeper Function 56 5 9 Using the X5 Real Time Clock and Other Special Features 57 5 9 1 Enabling the X5 Based on Time of Day TOD 57 5 9 2 REDIIBUCES cx ua tha oR PAX AN nee nd too arcs 58 22 3 TNES 2243 NSicUECERS QD QI a ke SE DECMS aUe Eg 58 2 94 Thresholds acuden rao an EE e e o o9 Foe P Vea e ow del he 58 Chapter 6 Using Macro Mode and Getting a Quick Start 60 56 1 Entering Macro Mode ins sens aX e talent TEACHER OUR ROSA taie 60 6 2 Description of Parameters Used in Macro Mode 61 6 3 Macro Mode Applications and Included Parameters 63 Ba Sipe OUR Sri 2 reece desde dat ve da E ERZSPE CR bises REPSEPUFqan ES 69 DPD00089A X 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table of Contents Chapter 7 X5 Parameters eus dace doe Dei a bc ede aD ecce n hed OEC C eed RC CR a a one d 70 TAL TMC OGUCHODY au cess Ceo Ce d et CERO lC C RIMS ROR d dac Ce os 70 Ta Levell POrdDuelotB casu em oes ve Ores HE e prex ieee a sc ar 70 7 3 Description of Parameters lt 2 5 icc cassa dasshsas ke erer rubia data 71 TA Using the X5 Program Sequencer oassesqasssebibrebAE PAR ER eee eg en 110 7 4 1 Enabling t
89. cess Level 2 parameters hold down SHIFT while pressing this key to access Macro mode hold down the PROG key for more than 3 seconds Once Program mode is active pressing this key at any time returns the drive to the Operation mode If an Access Code has been programmed it must be entered to proceed with programming See parameter 811 Access Code page 101 NOTE To see what parameters have changed from the factory default press ENTER PROG If the display flashes Factory Defaults no parameters have changed In the Program mode pressing this key scrolls forward through the parameters If the P indicator is flashing it increases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value In the Program mode pressing this key scrolls backward through the parameters If the P indicator is flashing it decreases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value NOTE If the P indicator on the keypad display is flashing momentarily pressing and releasing both the INC and DEC keys at the same time restores the parameter to the factory default value Press ENTER to store the new value
90. creen To leave the dwell state press the Enter key again from the Operate screen The sequencer Dwell mode can also be entered by programming a digital input to Seq Dwell The sequencer will then dwell in the current state for as long as the digital input is active X5 Sequencer Advance Functionality You can also allow the sequencer to advance to the next state without satisfying the conditions programmed to advance To do this program a digital input to Seq Advance When a digital input program to this option changes from inactive to active a running sequencer will advance one state This feature 1s useful when debugging a sequence with long time intervals DPD00089A 113 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 7 4 3 Sequencer State Configuration Overview Each state of the program sequencer is defined by five characteristics e e Direction in which the drive will operate Speed at which the drive will operate Ramp selection of the drive Output configuration relays and digital outputs of the drive How the sequencer advances to the next state Chapter 7 X5 Parameters These characteristics are configured by two parameters for each state These parameters are named Seq Cntl X and Seq Count X where X represents the state number of the sequencer The Seq Cntl X parameter is a hexadecimal parameter that sets each of the characteristics listed above Seq Cou
91. ctive High High input is true pull up logic DPD00089A 94 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 25 of 40 721 DI1 Configure Default Preset 1 722 DI2 Configure Default Preset 2 723 DI3 Configure Default Preset 3 Range n a 724 DI4 Configure Default Alt Ramp Level 2 725 DI5 Configure Default Fault Reset 727 MOL Configure Default MOL Parameters 721 725 all configure the function that the digital inputs DI1 5 will perform when active Parameter 727 MOL Configure serves as the selection for the operation of the MOL terminal The polarity of the MOL digital input is still determined by Parameter 726 MOL Polarity The options for parameters 721 725 and for parameter 727 are Parameter Value Description Preset 1 Preset Speed Input 1 PS1 Preset 2 Preset Speed Input 2 PS2 Preset 3 Preset Speed Input 3 PS3 Coast Stop Activates a Coast to Stop condition DC Inject Begins DC injection braking Loc Rem Switches from Local to Remote mode Alt Ramp Activates Alternate Ramp See note and chart below Fault Reset Resets a fault EMOP EMOP increases speed EMOP EMOP decreases speed PID Enable Enables PI control Ref Switch Switches speed reference signals Cur Lim Dis Disables Current Limit mode SL Override Takes control away from the serial link Seq 1 Sequencer input 1 Seq 2 Sequ
92. d 513 Midpoint Volt These parameters are used to define a midpoint through which the V Hz curve passes so a custom curve may be created for special motor applications Vector Activates the sensorless vector algorithm for high torque low speed operation A vector duty motor should be used for this mode of operation Vector mode does not use the Boost parameter parameter 502 Range 0 0 to 50 096 0 502 Voltage Boost Default 1 096 Levels 1 2 Parameter 502 Voltage Boost increases the motor voltage at low speed to increase the starting torque of the motor The parameter sets the amount of boost to be applied at zero frequency The amount of boost decreases linearly with increasing speed This parameter is used when parameter 501 is set with fixed boost options A CAUTION MOTOR OVERHEATING Too much boost may cause excessive motor currents and motor overheating Use only as much boost as is necessary to start the motor Failure to observe this instruction can result in equipment damage A ATTENTION SURCHAUFFE DU MOTEUR Une amplification de puissance excessive peut entrainer des surintensit s de courant et faire la surchauffe du moteur N utilisez que le niveau d amplification n c ssaire pour d marrer le moteur Si cette directive n est pas respect e cela peut entrainer des dommages mat riels Range 25 to 400 Hz 503 V Hz Knee Freq Default 60 Hz Level 2 This parameter sets t
93. d Current Ratings 86 caseo CAR e oe ee da Pao eoa Cae 16 2 3 Environmental Specifications i ive vay Rea SO RET Ga PESCE 18 24 Electrical Specifications 5a ced Rex xu dug ad ee eal oe EROR A US 18 2 5 Control Features Specifications cues S ues Sees eros Sex HRS es Ro 19 2 6 Dimensions and Weights 2 44 44808 URN RARE ES A REA RA 20 Chapter 3 Receiving and Installation 24 S4 Preliminary Inspectiof csse Sit Ra ARRET ee 24 3 2 Installation Precautions folio t aaah bs OD I das PEDRO POE E 24 3 3 Dissipation REQuirements o2 duco divus Shots MON T ru vede Sua Yat sani we 25 3 4 Cover Assembly and Torque Specifications 26 35 Serial Number Label sear ns gants Sy se Mire ead oo a S85 de 27 3 0 Conduit Usage d oet Lec Ca goes wind Slee Rade ER Ghee BR oS 27 IAs Condensati n M ERR SA Re A Te Let et A AE 27 Chapter 4 Connections sssssesessssssesosossesesesososesosossssesesos 28 AL Tntrod ction 25 adr toh Oe eae rdg ear E a QA A qs a 29 4 2 General Wiring Information 4s iccve cc he x ege ERA Ra b red 29 ADs Mining Practices ous cive A uus ven cr pati E Reds av 29 4 2 2 Considerations for Power Wiring 29 4 2 3 Considerations for Control Wiring 30 4 3 Input Line Requirements 4 sudo es e a RR gad Ain PERS each YER 31 4 3 Dine Voltage s d desee Fees A e eel anaes Redd AO ee ook 31
94. d on parameter 179 Reminder 3 ETA this parameter sets the duration of time in hours until reminder 2 is set See Reminders on page 58 for more information on using these parameters 176 Reminder 2 ETA Read only Range e hours DPD00089A 74 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 5 of 40 This parameter displays the length of time until reminder 2 is set See Reminders on page 58 for more information on using these parameters Range n a 177 Reminder 3 Conf Default Disabled Level 2 This parameter configures the reminder to measure the run time or total time before activating the reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Hour 2 Run Hour 3 Gated Hour See Reminders on page 58 for more information on using these parameters Range 1 32000 hours 178 Reminder 3 Time 1 Level 2 Based on parameter 162 Weekend TOD Dis this parameter sets the duration of time in hours until reminder 3 is set See Reminders on page 58 for more information on using these parameters Range 32000 hours 179 Reminder 3 ETA Read only Level 2 This parameter displays the length of time until reminder 3 is set See Reminders on page 58 for more information on using these parameters
95. data to a USB flash memory device see Storing Data and Reflashing Using a Flash Memory Device on page 52 Range n a 008 Option Installed Read Only Level 2 This parameter identifies the option installed in the drive Options are Value Description 0 No options installed 1 X5OPTO01 2 X5DNETO01 3 X5EIP01 4 X5PROFIO1 5 X5RS48501 7 X5MBTCP01 Range n a 009 Fbus Soft Rev Read Only Level 2 This parameter shows the revision level of the Fieldbus software in the option board attached to the drive 030 Pwr Down Date Read Only Range n a Level 2 This parameter shows the date of last power down or reset of the drive in dd mm yy format DPD00089A 71 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 2 of 40 031 Pwr Down Time Read Only Fuge a The day and time of the last power down or reset of the drive in Dd mm yy format example Tu 09 01 102 Output Freq Read Only Range 2 i io Hz Parameter 102 the Output Frequency parameter shows the frequency being applied to the motor connected to the drive ramp 103 Output Voltage Read Only Dal erri dd Parameter 103 the Output Voltage parameter displays the output voltage of the drive 104 Output Current Read Only Ranga oe 0 A Parameter 104 the Output Current parameter displays the output current of the drive
96. ds The drive s control terminals are referenced to earth ground through a resistor capacitor network Use caution when connecting analog signals not referenced to earth ground especially if the communications port J3 is being used The J3 port includes a common reference that can be connected to earth ground through the host PLC or computer Figure 4 3 X5 Control Terminals DPD00089A 38 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections Table 4 8 Description of X5 Control Terminals Page 7 of 2 Terminal Description Vmet Analog output 1 which is a dedicated voltage output The default signal range is from 0 to 10 Vdc 5 mA maximum It is proportional to the variable configured by parameter 700 Vmet Config see page 91 It may be calibrated while the drive is running via parameter 701 Vmet Span see page 91 Imet Analog output 2 which is a dedicated current output The default signal ranges from 0 to 20 mAdc 50 to 500 Q It is proportional to the variable configured by parameter 702 Imet Config see page 92 It may be calibrated while the drive is running via parameters 704 Imet Offset and 703 Imet Span see page 92 Vin1 Analog Input 1 which is used to provide speed references The default input signal is O to 10 Vdc the type of input signal is selected with parameter 205 Vin1 Config see page 77 Parameters 206 Vin1 Offset a
97. e This parameter 8th Fault lists the fault that occurred 2 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 1581 7th Fault Read Only pics zu DPD00089A 109 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 40 of 40 Chapter 7 X5 Parameters This parameter 7th Fault lists the fault that occurred 3 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 Range n a 1608 6th Fault Read Only Level 2 This parameter 6th Fault lists the fault that occurred 4 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 Range n a 1635 5th Fault Read Only Level 2 This parameter 5th Fault lists the fault that occurred 5 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 Range n a 1662 4th Fault Read Only Level 2 This parameter 4th Fault lists the fault that occurred 6 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 Range n a 1689 3rd Fault Read Only Level 2 This parameter 3rd Fault lists the fault that occurred 7 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 Range n a 1716 2nd Fault Read Only Level 2 This para
98. e Undervoltage demands to power feed This fault occurs when an undervoltage condition power Consult factory down is detected and when parameter 501 is set for Vector or Linear Auto mode with Controlled assigned as the 2 parameter value In undervoltage conditions the drive decelerates the motor If power is restored the drive accelerates to the command frequency without faulting if the drive stops it generates an undervoltage fault If the user configures parameter 517 Single Phase na single Check that input power demand 33 1Ph Overload 1Ph overload 0 phase operation this fault occurs B t E UE if the bus voltage ripple is outside ne as ses the limit of the drive Stator resistance If the drive cannot measure the Try the routine again and if the 34 RS Meas Fail measurement failed 0 stator resistance properly this fault occurs twice consult the fault occurs factory 35 User Fit 4 User defined fault 0 User defined Consult factory if assistance is 1 needed 36 User Fit 2 User defined fault 0 User defined Consult factory if assistance is 2 needed 0 Encoder overspeed fault Check parameters for proper configuration Try setting up the encoder again 37 Encoder FIt Fault in encoder 1 The encoder has improper setup consult factory for assistance if needed 20r3 Vc uud is not functioning Consult factory Note Shaded faults are auto resettable except where noted DPD00089A 129 2009 Vacon Incorpora
99. e INC or DEC up or down arrow keys to scroll through the stored drive status parameters Press the Shift key again to return to the programming mode fault parameter A great deal of information is contained in the Fault History log for the last fault and also the previous nine faults including the following Output Frequency Total Run Time DI Status Drive Status 2 Drive Load DC Bus Voltage Output Status Drive Status Adv Fault Code Vin1 Status Drive Warning Cntl Board Temp Cin Status Output Voltage Drive Power Out Vin2 Status Output Current Fault Date Vmet Status Load Torque Fault Time Imet Status Drive Temp Drive Warning 2 Actual Carrier For questions about accessing fault codes and for advanced troubleshooting problems please contact us web site http www vacon com or by phone 1 877 822 6606 worldwide or from the United States at 717 267 2522 Table 8 1 shows the fault codes that may be displayed during X5 AC drive operation along with suggestions for recovering from the fault condition Table 8 1 X5 Fault Codes Page 1 of 6 Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery 0 1 2 Internal microprocessor problem Consult factory for repair or replacement 1 System System fault e Consult factory for repair or 3 Thermistor profile incorrect replacement 0 Memory problem when reflashing Reset drive to factory settings the drive s memory Consult factory Re
100. e assigned to this parameter Parameter Value 9600 19200 38400 57600 DPD00089A 106 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Tabl e 7 2 Description of X5 Parameters Page 37 of 40 Chapter 7 X5 Parameters 917 Fbus Port Config Default 485 w ctl Range n a Level 2 SIO This parameter is used for configuring the Fieldbus port The following data values may be assigned to this parameter Parameter Value 0 Disabled no Fieldbus communications allowed 1 485 wictl The RS485 port will be re mapped to Fieldbus Communications 2 IRw ctl The Infrared port will be re mapped to Fieldbus Communications Fieldbus communications serial link control can only come through 3 IR noct The Infrared port will be re mapped to Fieldbus Communications but no control will be allowed through Fieldbus The RS 485 port on the drive will still have SIO control rights 920 SIO Vmet Level Default 100 0096 Range 0 00 100 00 Level 2 SIO This parameter allows the Vmet Analog Output level to be programmed to a c SIO Config ertain voltage if Vmet Config is set for 921 SIO Imet Level Default 100 0096 Range 0 00 100 00 Level 2 SIO This parameter allows the Imet Analog Output level to be programmed to a cer Config tain voltage if Imet Config is set for SIO Range n a 926 Status Word 2 Default Read o
101. e condition during a condition ps dynamic braking resistors Regen running condition ee i Current Limit may help consult factory The drive has detected an Verify incoming line power is 2 overvoltage condition on within specification Add reactor power up on the load side or transformer to correct Note Shaded faults are auto resettable except where noted DPD00089A 126 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 8 1 X5 Fault Codes Page 3 of 6 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery 0 The DB circuit is active on Check for failed braking power up not auto resettable transistor Consult factory Jj mne Pain etre se A Reduce braking cycle or increase activated for too long possibly 1 eo 1 B capacity Activate current limit causing the resistor to overheat consult factory 15 Dyn Brake Dynamic brake or fail 2 overload The DB circuit is overloaded Reduce braking cycle or increase 2 because of too large a capacity Activate current limit regenerative load consult factory 345 The DB circuit is faulty on Le power up not auto resettable Te M Me sensed an Check for failed output power 0 overcurrent condition on power s device or shorted motor up not auto resettable Overcurrent 18 OverCurrent nanon MU odo ne Reduce load on
102. e made visible if this option is set to Yes SIO Protocol 900 SIO Baudrate 901 Comm Drop 902 Infrared Baud 916 SIO Timer 903 SIO Cntl Word 904 Ext Ref Freq 1 905 Ext Ref Freq 2 906 Status Word 908 FBus Read 1 880 FBus Read 2 881 FBus Read 3 882 FBus Read 4 883 FBus Read 5 884 FBus Write 1 890 FBus Write 2 891 FBus Write 3 892 FBus Write 4 893 FBus Write 5 894 SIO Vmet Level 920 SIO Imet Level 921 Status Word 2 926 Cntl Word 2 907 FBus Port Config 917 DPD00089A 84 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 15 of 40 NT Range 0 to 7 501 V Hz Select Default Linear Fxd Level 2 The V Hz Characteristic Selection parameter determines the characteristic of the V Hz curve and whether any boost will be applied at starting The following data values may be assigned Parameter Value Description Linear Auto The Linear Auto selection operates the Vector algorithm and activates current limiting functionality Linear Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Pump Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Fan Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Linear 2pc Activates parameters 512 Midpoint Frq an
103. ec Inverter Duty 1 In Duty 60s 60 sec Inverter Duty 2 In Duty 5mn 300 sec Inverter Duty 10 Parameter 610 Timed OL Select determines the graph of Trip Fault Time vs Percent Current that is used by the Motor TOL functionality This protective feature is speed dependent to handle standard induction motors whose cooling is limited by the shaft mounted fan Blower cooled motors and most inverter duty motors do not have this limitation DPD00089A 90 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 21 of 40 Chapter 7 X5 Parameters 613 Max Regen Ramp Default 30096 Range 100 100196 Level 2 This parameter operates as a percentage of the longest ramp time This time then defines the amount of time a deceleration to stop can take without causing a Regen Timeout fault For example if Decel Time 1 is 5 0 seconds Decel Time 2 is 10 0 seconds and Max Regen Ramp is 300 a deceleration to stop that takes more than 30 seconds will cause a Regen Timeout fault in the drive 614 Stability Gain 615 Stability Rate Default Model dependent Range 0 10 Range 0 1000 Level 2 Both of these parameters can be used to resolve stability problems if they occur Use Parameter 615 if the load has significant inertia with respect to the motor itself 700 Vmet Config Default Freq Out Range n a Levels 1 2
104. ed to run if a Run s ignal is active If equal to Time Run Disable the function is disabled See Enabling the X5 Based on Time of Day TOD on page 57 156 TOD Run En 2 12 00 Range 00 00 23 59 Level 2 Clock DPD00089A 73 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 4 of 40 This parameter sets the starting time that the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the X5 Based on Time of Day TOD on page 57 Range 00 00 23 59 158 TOD Run Dis 2 12 00 Level 2 Clock This parameter sets the ending time that the drive is enabled to run if a Run signal is active If equal to Time Run Disable the function is disabled See Enabling the X5 Based on Time of Day TOD on page 57 Range 00 00 23 59 160 Weekend TOD Enable 12 00 Level 2 Clock This parameter sets the starting time that the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the X5 Based on Time of Day TOD on page 57 Range 00 00 23 59 162 Weekend TOD Dis 12 00 Level 2 Clock This parameter sets the ending time that the drive is enabled to run if a Run signal is active If equal to Time Run Disable
105. el 1 This group is easily accessed by pressing the PROG key as described in Chapter 5 Operation and Programming on page 44 The following table lists the parameters in this group for further information on the parameter please turn to the indicated page Table 7 1 Parameters Available in Level 1 Programming Factory Macro See See Para Parameter Name Page Para Parameter Name Page 001 Model Number 71 303 Preset Freq 1 79 102 Output Freq 72 402 Accel Time 1 81 103 Output Voltage 72 403 Decel Time 1 81 104 Output Current 72 502 Voltage Boost 85 105 Drive Load 72 610 Timed OL Select 90 106 Load Torque 72 700 Vmet Config 91 107 Drive Temp 72 705 Relay 1 Select 93 111 DC Bus Voltage 72 706 Relay 2 Select 93 201 Input Mode 75 202 Rev Enable 75 301 Min Frequency 79 302 Max Frequency 79 DPD00089A 70 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 7 3 Description of Parameters Chapter 7 X5 Parameters Table 7 2 lists the X5 parameters in the order in which they appear in the keypad display For each parameter the table lists the default value and range and also describes the use of the parameter Table 7 2 Description of X5 Parameters Page 1 of 40 001 Model Number Read Only Range n a Level 1 2 Parameter 001 the Model Number parameter contains the portion of the X5 model number related to voltage and horsepower T
106. encer input 2 Seq 3 Sequencer input 3 Seq Dwell Sequencer dwell mode pause Seq Advance Sequencer advance skip FLY Dis Disable Catch on fly operation CurLimIMax Maximum current limit value is selected when input is active MOL Motor Overload input for external customer connection JOG FWD Sets Jog to forward motion JOG REV Sets Jog to reverse motion Not Assigned Preset 4 Preset Speed Input PS4 TOD Ovrride Indicates the clock function is being manually overridden User Fit 1 Trips the drive with User Fault 1 User FIt 2 Trips the drive with User Fault 1 Seq 4 Sequencer input 4 Seq 5 Sequencer input 5 Seq Trm Run Sequencer terminal run is active AltRamp2 Activates Alternate Ramp 2 See note and chart below Reset Rem 1 Resets Reminder 1 Reset Rem 2 Resets Reminder 2 Reset Rem 3 Resets Reminder 3 Rem 1 Gate A digital input has triggered the gate for Reminder 1 Rem 2 Gate A digital input has triggered the gate for Reminder 2 Rem 3 Gate A digital input has triggered the gate for Reminder 3 DPD00089A 95 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 26 of 40 Note that Alt Ramp and Alt Ramp2 work together to choose the ramp based on the values in the following chart AltRamp2 AltRamp Ramp Chosen 0 0 Accel Time1 Decel Time 1 0 1 Accel Time2 Decel Time 2 1 0 Accel
107. ent limit it is an acceleration time If the drive is in motoring current limit it is a deceleration time n Range 0 50 607 Cur Lim Minimum Default 10 Level 2 This parameter limits the lowest amount of current or Torque limiting that can occur when the limit threshold is determined by an analog input DPD00089A 89 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 20 of 40 P608 Range 0 8 P609 Range 0 60 sec Level 2 608 Restart Number Default 0 609 Restart Delay Default 60 sec You may configure the drive to attempt to re start a specified number of times after certain faults occur Chapter 8 lists all faults and notes which ones may be reset automatically The number of attempts at re starting is set with parameter 608 Restart Number A value of 0 prevents the drive from attempting a re start The time duration that must elapse between re start attempts is set with parameter 609 Restart Delay The type of start to be attempted is set with parameter 802 Start Options see page 99 If the number of attempted re starts is exceeded the drive will trip with a fault and will stop operating Resetting the fault can result in instant starting See page 125 for more information on faults and troubleshooting Note that for 2 wire operation the FWD or REV terminal must still be active for the drive
108. eous p g overcurrent trip Short circuit was detected during Check for shorted motor 1 operation Consult factory The MOL digital input was Reset MOL contact or remove 7 MOL MOL contact fault 0 activated depending on pull up or condition causing the MOL pull down logic configuration contact activation 8 Model ID ID out of range 0 1 2 Control board is not reading the Consult factory for repair or drive ID properly replacement The number of fault restarts is Check the actual fault in the fault 10 Res Lockout Restart lockout 0 greater than the limit defined in log and use the appropriate the customer parameter remedy The drive has detected current Check for unbalanced currents 11 Ground Ground fault 0 imbalance between output Check for grounded motor phases Imbalance determined to leads or motor be current flow to ground Consult factory The drive has detected a single phase condition or a voltage 12 Vac Imblnce impui Ye aon 0 imbalance outside the drive s SUR DU voltage sd euren imbalance 7 for imbalance and correct rating while running a load that could be damaging to the drive The drive has detected an Verify incoming line power is 0 overvoltage condition during within specification Add reactor power up not auto resettable or transformer to correct Verify incoming line power and verhewdnvethasdetected an check for regenerative load Overvoltage T Reduce Regen load or add 13 OverVoltage E 1 3 overvoltag
109. er determines the percentage of the analog input signal selected in Parameter 217 Trim Ref Enable that will affect the reference signal 222 Range n a Default No Fault Level 2 Ref Loss Config This parameter allows for the control of the drive s response to a 4 20mA input on either the Vin1 or Cin input terminals when the input drops below approximately 3mA The default value is No Fault The options for this parameter are Retain Spd Hold the last operating speed Preset Spd2 Go to the speed programmed at address 304 Fault Drive faults with an F22 Reference Loss indication No Fault Drive does NOT fault operating frequency drops to the limit set at Parameter 301 Min Frequency 301 Min Frequency Default 0 0 Range 0 0 Max Freq Parameter 301 Minimum Frequency configures the minimum frequency output of the drive This parameter governs the minimum frequency when operating from the keypad or from an analog input The preset speeds can be set lower than the minimum frequency in parameter 301 302 Max Frequency Default 60 Hz Range 0 0 to 400 0 Hz Parameter 302 the Maximum Frequency parameter configures the maximum frequency output of the drive 303 Preset Freq 1 Jog Ref Default 5 Hz 304 Preset Freq 2 Default 10 Hz 305 Preset Freq 3 Default 20 Hz 306 Preset Freq 4 Default 30 Hz 307 Preset Freq 5 Default 40 Hz 308 Preset Freq 6 Default 50 Hz 310 Preset Freq 7 Default 60 Hz Range
110. eration Setting Value Sequencer control via keypad FWD Stop Feat Only Q Default Seq Ref is keypad NA Seq control via FWD terminal Remote Only 1 NA Default Seq Ref is Ref Select Seq control via keypad FWD Stop L R Rem Ref 2 Normal X5 keypad operation Sequencer disabled Default Seq Ref is Ref Select Seq control via FWD terminal L R Rem Ctl 3 Normal X5 keypad operation Sequencer disabled Default Seq Ref is keypad i Seq control via FWD terminal L R Rem Bth 4 Normal X5 keypad operation Sequencer disabled Default Seq Ref is Ref Select EMOP 5 Sequencer not enabled Sequencer not enabled EMOP2 6 Sequencer not enabled Sequencer not enabled LOC EMOP 7 Sequencer not enabled Sequencer not enabled LOC EMOP2 8 Sequencer not enabled Sequencer not enabled Note If Input Mode is configured to any of the EMOP options the sequencer is not available Keypad Control Activation of the X5 Program Sequencer DPD00089A When activating or controlling the X5 Program Sequencer from the keypad pressing the FWD key commands the drive to cycle through the programmed states of the sequencer one time only one shot operation One shot operation will run the sequencer until state 25 is reached or until any state that is not changed from the default is reached Pressing the SHIFT and FWD keys simultaneously causes the programmed sequence to repeat until the Stop key is pressed continuous operation In continuous mode the sequence
111. erved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 5 Programming 5 5 1 Accessing Parameters When PROG or SHIFT PROG is pressed after application of power or a fault reset parameter 201 Input Mode is always the first parameter displayed Figure 5 3 shows a typical programming display Figure 5 3 Typical Programming Display If a different parameter is accessed and Program mode is exited that parameter is the first one displayed the next time Program mode is entered The drive remembers a different last parameter accessed for Levels 1 and 2 5 5 2 Changing the Display Scroll Rate Pressing the INC or DEC up or down arrow keys causes the display to scroll at a slow rate To increase the scroll rate hold the SHIFT key at the same time that you press the INC key Release the SHIFT key to return to the slow scroll rate This procedure works in all programming and operation modes 5 5 3 Programming Procedure To program the value of a parameter follow these steps 1 Press the Program PROG key to enter Level 1 Program mode To enter Level 2 press SHIFT PROG The P indicator will appear on the display You must enter one level of programming or the other you cannot switch between levels without exiting Program mode Note that some parameters cannot be changed in Run mode For example if you wish to program parameter 201 Input Mode you must stop the drive before beginning programming Refer to the P
112. es 10 DI A Input 5 DI3 Input 11 DI B Input 6 DI Input 12 DI C Input 7 DI5 Input 13 DI D Input 8 MOL Input 14 DI E Input 9 EN Input Bit When Set to 1 Signifies 0 FWD Input 1 REV Input 2 R JInput 3 DI1 Input 4 DI2 Input 910 Vin1 Status 911 Cin Status Default Read Only 912 Vin2 Status Range 0 00 100 00 Level 2 SIO Parameter 910 provides the input percentage applied to the Vin1 terminal para applied to the Cin terminal and parameter 912 provides the input percentage meter 911 provides the input percentage applied to the Vin2 terminal 913 Output Status Default Read Only Range n a Level 2 SIO This parameter provides a 10 bit binary status display A 1 in the status word indicates that the output is active The following bits are used with this parameter 9187 651413 2 11 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 5 RB Output 0 R1 Output 6 N A 1 R2 Output 7 N A 2 DO1 Output 8 N A 3 DO2 Output 9 N A 4 RA Output 914 Vmet Status 915 Imet Status Default Read Only Range 0 00 100 00 Level 2 SIO Parameter 914 provides the output percentage applied to the Vmet terminal parameter 915 provides the output percentage applied to the Imet terminal 916 Infrared Baud Default 9600 Range n a Level 2 SIO This parameter defines the baud rate of the IRDA port The following data values may b
113. es frame size 0 1 and 2 Table 2 1 shows the model and size relationships of all the X5 drives DPD00089A 14 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics Table 2 1 Model Number Frame Size Cross Reference Part Frame Part Frama Part Frame Size Size Size X5C1S010C 1 X5C1S010C09 0 X5C20010C 1 X5C40010C 1 X5C50010C 1 X5C20010C09 0 X5C40010C09 0 X5C50010C09 1A X5C20020C 1 X5C40020C 1 X5C50020C 1 X5C20020C09 0 X5C40020C09 0 X5C50020C09 1A X5C20030C 1 X5C40030C 1 X5C50030C 1 X5C20030C09 0 X5C40030C09 0 X5C50030C09 1A X5C20050C 1 X5C40050C 1 X5C50050C 1 X5C20050C09 1A X5C40050C09 1A X5C50050C09 1A X5C20075C 1 X5C40075C 1 X5C50075C 1 X5C20075C09 1A X5C40075C09 1A X5C50075C09 1A X5C20100C 2 X5C40100C 1 X5C50100C 1 X5C20100C09 2A X5C40100C09 1A X5C50100C09 1A X5C20150C 2 X5C40150C 2 X5C50150C 2 X5C20150C09 2A X5C40150C09 2A X5C50150C09 2A X5C20200C X5C40200C 2 X5C50200C 2 X5C20250C 3 X5C40200C09 2A X5C50200C09 2A X5C20300C 3 X5C40250C 2 X5C50250C 2 X5C40250C09 2A X5C50250C09 2A X5C40300C 2 X5C50300C 2 X5C40300C09 2A X5C50300C09 2A X5C40400C 3 X5C50400C 3 X5C40500C 3 X5C50500C 3 X5C40600C 4 X5C50600C 4 X5C40750C 4 X5C50750C 4 X5C41000C 4 X5C51000C 4 X5C41250D 5 X5C51250D 5 X5C41500D 5 X5C51500D 5 X5C42000D 5 X5C52000D 5 DPD00089A 15 2009 Vac
114. es with a keypad and adapter assembly that replaces the standard keypad on the drive The original keypad assembly is removed and discarded or can be kept as a spare for other X5 models not using the XRKPM option The option includes a standard 12 foot ribbon cable When installed properly the remote keypad meets NEMA 4x IP66 standards and the drive rating will be IP20 Remote Keypad for X5 when used as a wall mounted drive Size 0 2 Part Number XRKWM This Remote Keypad kit can be used when a Size 0 1 or 2 X5 model is mounted in a stand alone configuration and when programming and operation need to be done in another location The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The remote keypad can be mounted up to 100 feet from the drive and requires a 15 conductor shielded cable to be supplied by the user When installed properly both the remote keypad and drive meet NEMA 4x IP66 standards Remote Keypad Mounting Kit for X5 Sizes 3 through 5 Part Number XRKMK This Remote Keypad kit can be used with a Size 3 4 or 5 X5 model to allow the keypad to be mounted in another location The kit comes with an adapter assembly to allow the existing keypad to be remotely mounted The remote keypad can be mounted up to 100 feet from the drive and requires a 15 conductor shielded cable to be supplied by the user When installed properly both the remote keypad and drive will meet the unit s core enc
115. et Freq 15 318 X5 Sequencer Ramping Selection When the sequencer is active the active ramp is no longer determined by parameter Ramp Select The user however does have the choice of using the main ramps Accel Time 1 Decel Time1 or the alternate ramp sets Accel Time 2 Decel Time 2 3 4 for each independent state This is determined by bits 4 and 5 of the step s control parameter The following chart shows the selection of ramp times based on how bits 4 and 5 are set for the control parameter Table 7 6 Ramp Selection Options refers to bits 4 5 Binary Value Definition Resultant Speed 00 Accel Time 1 and Decel Time 1 will be the ramp times for this step 01 Accel Time 2 and Decel Time 2 will be the ramp times for this step 10 Accel Time 3 and Decel Time 3 will be the ramp times for this step 11 Accel Time 4 and Decel Time 4 will be the ramp times for this step DPD00089A 115 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Sequencer Output Configuration The X5 Program Sequencer allows digital outputs to be activated during states ofthe sequencer This function could be used to activate other devices in a system or to signal to an operator when a part of the sequence is active The user sets the digital output by setting bits 13 15 of the control parameter with a binary value and then sets a digital output parameter with the
116. eter configures the language text strings will be displayed in The following data values may be assigned Parameter Value English Spanish DPD00089A 100 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 31 of 40 Range 0 9999 811 Access Code Default 0 Level 2 The security Access Code allows the user to control access to the programmable functions of the inverter The initial value of this parameter is 0 which signifies that no access code is necessary Any number between 1 and 9999 may be used for an access code but is not necessary If an access code is entered you will not be able to view the values while scrolling through parameters Only after the Shift key is pressed will the actual value appear To enter an access code re program parameter 811 as you would any other parameter After the new value is stored you have 10 minutes of free access If you remove power and then restore it you will need to enter the access code to change any program parameter If you enter an incorrect access code the drive displays WRONG CODE and allows only viewing rights to the various parameters Once the correct code is entered you again have 10 minutes of free access unless power is removed and restored To disable the access code requirement set parameter 811 back to 0 Range n a 812 Freq Ref Output Default 6FS Level
117. eter must have the corresponding drive state occur for advancement to the next step Bit number 15 14 12 11 O O O Program data s FWD Running REV At Speed Zero Speed Freq Limit Active Freq Hyst Active Current Limit Active DB Active High Temp Active Thres 1 Active Thres 2 Active Timer 1 Active Timer 2 Active Reminder 1 Active Reminder 2 Active Reminder 3 Active Figure 7 2 Seq Count Parameter s Drive State Bit Packed Definition DPD00089A 119 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters 7 4 5 Sequencer Decision Configuration The X5 sequencer has up to five possible decision states available This allows users to program a decision into the sequence Decisions are programmed through five parameters Seq Decision 1 Seq Decision 2 Seq Decision 3 Seq Decision 4 and Seq Decision 5 These parameters are a bit packed configuration that allows a decision to be programmed into any step The format of this parameter is shown in Figure 7 3 Bit number 15 14 13 12 11 10 9 8 Y 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Program data 00000 Decision Disabled 00000 Decision Disabled 00001 Jump to State 1 00001 Decision in State 1 In the columns below 1 indicates 00010 Jump to State 2 00010 Decision in
118. everse direction FWD At Spd The drive is spinning the motor in the forward direction and the speed of the motor is at the reference frequency The drive is spinning the motor in the reverse direction and the speed of the motor is at the reference REV At Spd frequency The drive has an active run signal but the motor is not spinning because the reference speed to the Zero Speed drive must be 0 0 Hz DC Inject The drive is injecting DC voltage into the motor Faulted The drive is faulted Reset Fit The drive is faulted but has the possibility of being automatically reset Line Start Lockout functionality has become active This means there was an active run signal LS Lockout during power up or when a fault was reset This run signal must be removed before the Line Start Lockout functionality will be removed Catch Fly The Catch on the Fly functionality is actively searching for the motor frequency The drive is running forward without accelerating decelerating or residing at the reference Forward frequency This means that something is keeping the drive from the reference frequency for example Current Limit DPD00089A 47 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming Table 5 4 Keypad Status States Page 2 of 2 Message Meaning The drive is running in reverse without accelerating decelerating or residing at the reference Reverse frequency Thi
119. ffset Range 0 0 to 100 096 Default 0 00 Level 2 Parameter 206 Vin1 Offset configures the input range offset for analog input Vin1 that will affect speed or torque limit functions It is expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below the offset value or if the input signal is lost if no offset is configured fault 22 will be generated 207 Vin1 Span Range 10 0 to 200 0 Default 100 Level 2 Parameter 207 the Vin1 Span parameter is used to alter the input range span of the input signal for analog input Vin1 that will affect speed or torque limit functions For example if parameter 205 Vin1 Config selects the 0 to 10 Vdc input signal setting this parameter to 50 reduces it to 0 to 5 Vdc 208 Cin Config Range n a Default 0 20mA 50 Level 2 Parameter 208 Cin Config selects the type of signal for analog input Cin Parameters 209 Cin Offset and 210 Cin Span may be used to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 4 20mA 50 4 20mA 501 0 20mA 50 0 20mA 501 4 to 20 mA current signal with 50 Ohm load 4 to 20 mA current signal with 50 Ohm load Inverted 0 to 20 mA current signal with 50 Ohm load 0 to 20 mA current signal with 50 Ohm load Inverted Inverted signal response means that minimum input signal produces maximum in
120. for this to be active 853 PID Int Gain Default 0 Ran ge 0 32767 Level 2 The PID Integral Gain parameter configures the integral gain that is applied to the PID control Note Value must be greater than 0 for this to be active 854 PID Feed Gain Default 1000 Ran ge 0 20000 Level 2 The PID Feed Gain parameter allows the feedback signal to be scaled A setting of 1000 indicates 100 0 855 PID Error 1 Z Range 856 PID Error 2 Default Read Only 0 00 100 00 Level 2 Both PID Error 1 and PID Error 2 parameters are read only they provide feedback on how the PID control is operating 857 PID High Corr Default 100 00 Range 0 00 100 00 Level 2 This parameter sets the high limit of the PID output DPD00089A 102 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 33 of 40 Range 0 00 100 00 858 PID Low Corr Default 0 0096 Level 2 This parameter sets the low limit of the PID output x Range 0 2000 859 PID Deriv Gain Default 0 00 Level 2 The PID Derivative Gain parameter configures the derivative gain that is applied to the PID control Note Value must be greater than 0 for this to be active 860 PID Sleep Cfg Default 0 irs 2 This parameter configures the conditions under which the X5 can turn off sleep once the external process
121. g Power Out Calculated power output of drive 250 of drive rating 96 of FLA Calculated percentage of drive rating Percent of motor FLA s Range n a 816 Fly Catch Mode Default Sweep Fwd Level 2 This parameter configures how the catch on the fly operates Parameter Value Description Sweep Fwd Catch on the fly algorithm sweeps through frequencies only in the forward direction while searching for the operating frequency Sweep Rev Catch on the fly algorithm sweeps through frequencies only in the reverse direction while searching for the operating frequency Sweep F R Catch on the fly algorithm sweeps through frequencies in both directions while searching for the operating frequency The direction that is chosen first depends on the direction of the command given to the drive Note that this option is slower than the other two modes of operation Range n a 819 Fit Text 1 Default User Fit 1 Level 2 This parameter defines text to be displayed for fault message 1 All ASCII options are permitted DPD00089A 101 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 32 of 40 Chapter 7 X5 Parameters 825 Fit Text 2 Default User Fit 2 Range n a Level 2 This parameter defines text to be displayed for fault message 2 All ASCII options are permitted 850 PID Configure Default No PID Range n a Level 2 The PID Conf
122. ge Transients Inrush currents to coils of magnetic contactors relays and solenoids associated with or near the drive can induce high current spikes in the power and control wiring causing faulty operation If this occurs a snubber network consisting of a series resistor and capacitor for AC loads or a free wheeling or flyback diode for DC loads can be placed across the relay coil to prevent this condition The following component values should be used for 115 VAC or 230 VAC relays or solenoids For Auxiliary Control Circuit Relays For Main Circuit Contactors and Solenoids C 20 1 MFD 500 VDC R 200 2 Watts C 0 2 MFD 500 VDC R 500 5 Watts AC DC is AN RC Type F heeli Snubber p eeling Figure 4 10 Connection Diagram for AC and DC Relay Coils and Solenoids For magnetic contactors relays and solenoids energized from a DC source use a free wheeling diode of the high speed fast recovery type Connect the diode across the coil as shown in Figure 4 10 The diode current and voltage should be selected using the following formulae Diode Current Rating A Coil Capacity VA Rated Voltage of Coil V Diode Voltage Rating Rated Voltage of Coil V x 2 43 2009 Vacon Incorporated All Rights Reserved DPD00089A Chapter 5 Operation and Programming 5 1 Introduction The X5 AC drive is pre programmed to run a standard 4 pole AC induction motor For many applications the drive is ready for u
123. he X5 Program Sequencer 110 7 4 2 Controlling the X5 Program Sequencer 111 7 4 3 Sequencer State Configuration Overview 113 7 4 4 Advancement on Drive State Conditions 118 7 4 5 Sequencer Decision Configuration 119 7 4 6 Sequencer Status Indicators 120 7 4 7 Sample Sequencer Program 4 sud xektebeerbpure ue cadre hues 121 Blank Worksheet to Remove and Copy csse etuer re RR 123 Chapter 8 Troubleshooting and Fault Codes 125 Chapter 9 X5 ODUDHIS 543 pax COE CR RON ROSE RK UE ROC COACH PACA ERS 131 Appendix A Parameter 201 Options 132 Appendix B Binary Hexadecimal Conversion 133 EU Declaration of Conformity 606s 50 eR ORE REVRRRRAHARAH A E CARO ACER ARRCRR E d 135 DPD00089A xi 2009 Vacon Incorporated All Rights Reserved Chapter 1 Introduction 1 4 Product Overview The X5 AC drive provides an economical powerful solution for a large array of industrial applications It features remote communications capability using Ethernet Devicenet Modbus and Modbus TCP IP protocols a keypad for easy configuration and standard NEMA 4X IP66 and NEMA 12 IP55 enclosures that eliminate the need for mounting in a separate enclosure A USB interface allows you to
124. he drive through an option board 703 Imet Span Default 100 Range 0 0 200 0 Level 2 This parameter sets the span of the Imet analog output 704 Imet Offset Range 0 0 90 0 Default 0 096 Level 2 This parameter sets the offset of the Imet analog output DPD00089A 92 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 23 of 40 705 Relay 1 Select Default Drv Fault R for P ters 705 708 n ange for Parameters 708 n a 706 Relay 2 Select betalt DV Run Levels 1 2 for Parameters 705 706 707 DO1 Select Default Drv Ready Level 2 for Parameters 707 708 708 DO2 Select Default At Speed These parameters configure what condition causes relays R1 R2 DO1 and DO2 to activate Parameter 705 is associated with relay R1 706 with relay R2 707 with DO1 and 708 with relay DO2 The following values are valid Parameter Value Description Drv Ready The drive is ready The relay will be open in Fault and Low Voltage conditions Drv Fault A fault has occurred If automatic fault reset and re start is enabled only faults that cannot be reset will activate the relay The relay will also activate for faults that can be reset when the number of re start attempts exceeds the value set in parameter 608 Restart Number Drive Run The drive has received a direction command Running FWD The motor is
125. he number format is vvhhf where vv is the code for the input voltage 207230 Vac three phase 40 460 Vac three phase 50 575 Vac three phase hh is horsepower and fis the fractional part of the horsepower Example 20050 230 Vac three phase 5 0 HP model 002 Software Rev Read Only Range 0 00 99 99 Level 2 Parameter 002 the Software Revision parameter displays the software revision that is installed in the drive Options 0 00 99 99 003 Rated Current Read Only Range 0 0 200 0 A Level 2 Parameter 003 the Rated Current parameter displays the normal duty current rating of the model of drive 005 Serial No 1 Read Only Range 0 65535 Level 2 Parameter 005 Serial No 1 contains a number that corresponds to the year and week in which the drive was manufactured The data in this parameter and parameter 006 are combined to make the drive serial number 006 Serial No 2 Read Only Range 0 65535 Level 2 Parameter 006 Serial No 2 contains a number that determines the number of the drive that was manufactured during the week of Serial No 1 The data in this parameter and parameter 005 are combined to make the drive serial number 007 USB Soft Rev Read Only Range n a Level 2 Parameter 007 USB Soft Rev shows the revision of the USB software resident in the drive For more information on using the USB interface and saving drive parameters and Keeper
126. he ones listed in their respective tables Tables 6 2 6 3 6 4 6 5 and 6 6 The macro mode applications are as follows Factory Application Table 6 1 Fan Application Table 6 2 Fan with PI Application Table 6 3 Pump Application Table 6 4 Pump with PI Application Table 6 5 Vector Application Table 6 6 Table 6 1 Factory Application Macro Para Parameter Name Default See Page 001 Model Number Read only 71 102 Output Freq Read only 72 103 Output Voltage Read only 72 104 Output Current Read only 72 105 Drive Load Read only 72 106 Load Torque Read only 72 107 Drive Temp Read only 72 111 DC Bus Voltage Read only 72 201 Input Mode Local Only 75 202 Rev Enable Forward 75 301 Min Frequency 0 0 Hz 79 302 Max Frequency 60 0 Hz 79 303 Preset Freq 1 5 0 Hz 79 402 Accel Time 1 5 0 sec 81 403 Decel Time 1 5 0 sec 81 502 Voltage Boost 0 0 85 610 Timed OL Select Std Ind 60s 90 700 Vmet Config Freq Out 91 705 Relay 1 Select Drv Fault 93 706 Relay 2 Select Drive Run 93 DPD00089A 63 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 2 Fan Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 76 204 Ref Select Vin
127. he point on the frequency scale of the V Hz curve at which the output is at full line voltage Normally this is set at the base frequency of the motor but it may be increased to enlarge the constant torque range on special motors Setting this parameter to a higher value can reduce motor losses at low frequencies DPD00089A 85 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 16 of 40 Chapter 7 X5 Parameters 504 Skip Freq Band Default 0 2 Hz Range 0 2 to 20 0 Hz Level 2 To reduce mechanical resonances in a drive system the drive may be configured to skip certain frequencies Once configured the drive will accelerate or decelerate through the prohibited frequency band without settling on any frequency in the band The X5 AC drive provides the capability to configure four prohibited frequency bands Parameter 504 Skip Freq Band the Skip Frequency Band parameter sets the width of the band above and below each of the prohibited frequencies set in parameters 505 506 507 and 508 Skip Freq 1 2 3 4 For example if this parameter is set to its default value of 1 Hz and parameter 505 Skip Freq 1 is set to 20 Hz a skip band from 19 to 21 Hz is established 505 Skip Freq 1 506 Skip Freq 2 507 Skip Freq 3 508 Skip Freq 4 Default 0 0 Hz Range Min Freq Max Freq Level 2 As discussed in the description of parameter
128. hernet IP option Modbus TCP IP option DPD00089A 19 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 2 6 Dimensions and Weights Chapter 2 Technical Characteristics Table 2 2 lists dimensions and weights for the X5 frame size 0 1 2 and 3 models Dimensions and weights for the X5 frame size 4 and 5 models are shown in Table 2 3 on page 22 You may wish to refer to the cross reference table on page 15 for X5 model numbers frame sizes See Figures 2 2 2 2 2 3 2 4 2 5 and 2 6 on pages 21 23 for locations of dimensions Dimensions A onward are in inches millimeters in mm Weight is in pounds kilograms Ib kg Table 2 2 Dimensions and Weights for Frame Sizes 0 2 Frame 0 1 1A 212A A 9 47 241 12 01 305 17 38 441 B 6 50 165 8 72 221 10 75 273 C 6 08 155 8 49 216 6 51 166 9 89 251 7 91 201 D 8 45 215 11 03 280 16 50 419 E 5 69 145 7 88 200 9 76 248 F 0 28 7 11 0 28 7 0 41 10 Dimensions G 3 84 98 4 05 103 4 72 120 in mm See X5 diagrams on pages eee MA DA 21 through 23 J 1 93 49 2 31 59 2 88 73 K 2 85 72 3 94 100 4 84 123 L 3 75 95 5 56 1 41 6 88 175 M 0 88 22 0 88 22 1 38 35 N N A N A 1 13 29 P N A N A N A Q N A N A N A Weight Ib kg 8 5 3 85 14 0 6 35 29 5 13 38 DPD000
129. ich acts as a braking force The amount of current is expressed as a percentage of nominal motor current The braking force may be applied when starting or stopping If this parameter is set to 0 0 the DC injection is disabled 409 DC Inj Freq Default 0 Hz Range 0 0 to 20 0 Hz Level 2 Configures the frequency under which direct current will be applied to the drive when DC Inject Config is set to DC on Freq If this parameter is set to 0 0 the parameter operates in the same way as DC at Stop 82 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 13 of 40 410 DB Config Default DB Internal Range n a Level 2 Determines whether an external or internal dynamic brake is utilized or disabled The drive provides an internal dynamic brake DB to assist in stopping If desired an external resistor can be connected to DB and B for additional capacity The following data values may be assigned to this parameter Parameter Value Description DB Internal Internal dynamic braking active DB External External dynamic braking active NOTE There is no drive protection for an overheating external DB resistor No Dyn Brk Dynamic braking circuit disabled Int ARCTIC When DB Config is configured to Int ARCTIC dynamic braking becomes active if the internal control board temperature drops below 7 degrees C When
130. igure parameter determines what type of PID control is active in the drive PID can be active at all times or activated using a digital input If you select a digital input as t he means to enable PID control remember to configure the parameter that sets the function of the digital input to enable PID control to complete the implementation The following data values may be assigned to this parameter Parameter Value Description No PID PID control is always inactive Dir F FWD Direct action with feed forward Rev F FWD Reverse action with feed forward Dir F FWD E Direct action with feed forward with PID enabled by DI Rev F FWD E Reverse action with feed forward with PID enabled by DI Dir Full Direct action with full range Rev Full Reverse action with full range Dir Full E Direct action with full range with PID enabled by DI Rev Full E Reverse action with full range with PID enabled by DI 851 PID Feedback Default Vin1 Rands nie The PID Feedback parameter configures the feedback signal to be used in PID control The following data values may be assigned to this parameter Parameter Value Description Vin1 Vin1 is the PID feedback Cin Cin is the PID feedback Vin2 Vin2 is the PID feedback Encoder The Encoder is the PID feedback 852 PID Prop Gain Default 0 Bieten d The PID Proportional Gain parameter configures the proportional gain that is applied to the PID control Note Value must be greater than O
131. is stopped 4 The parameters that set the functions of the designated digital inputs for EMOP must be configured as EMOP and EMOP to complete the implementation e Range n a 202 Rev Enable Default Forward Levels 1 2 DPD00089A 75 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 6 of 40 Parameter 202 the Rev Enable parameter configures whether the REV key on the keypad is functional If this parameter is configured to Forward then pressing the REV key on the keypad will have no effect Note that this parameter does not affect terminal strip operation The following data values may be assigned to this parameter Parameter Value Description Forward Forward Only REV key disabled FWD REV FWD and REV keys enabled _ Range n a 203 Stop Key Remote Default Coast Level 2 Parameter 203 the Stop Key Remote parameter configures how the Stop key on the keypad will operate when the keypad is not the drive s control source terminals SIO or SEQ The following data values may be assigned to this parameter Parameter Value Description Coast Drive will coast to a stop Ramp Drive will ramp to a stop using Decel 1 Disabled Stop key will have no function 204 Ref Select Default Vin1 jrs Level 2 Parameter 204 the Ref Select parameter configures how the reference is deter
132. ital input is configured by the parameter with the same name as the digital input for example DI2 is configured by parameter 722 DI2 Configure see page 95 NC1 The first auxiliary relay NO1 The function of the relay is set by parameter 705 Relay 1 Select see page 93 the default RC1 setting is for the relay to activate when a fault occurs Drv Fault Terminal NO1 is the normally open contact which closes when the relay is activated Terminal NC1 is the normally closed contact which opens when the relay is activated Terminal RC1 is the common terminal NC2 The second auxiliary relay NO2 The function of the relay is set by parameter 706 Relay 2 Select see page 93 the default RC2 setting is for the relay to activate when the drive is running Drv Run Terminal NO2 is the normally open contact it will close when the relay is activated RC2 is the common terminal DO1 Digital Outputs 1 and 2 DO2 The function of the outputs is set by parameters 707 DO1 Select and 708 DO2 Select The default setting for DO1 is Drive Ready for DO2 it is At Speed See page 93 DOP Open collector transistor output that supplies a pulse train proportional to speed The frequency of the output is set by parameter 812 Freq Ref Output to either 6x or 48x the running frequency The output has a maximum rating of 28 Vdc and requires a pull up resistor 4 7 kOhms if using the drive s internal supply Note that if you are using a high impedance
133. ld type Level 1 parameter No Parameter Name Options Default User Setting See Page 860 PID Sleep Cfg text string 0 disabled 103 861 PID Sleep Lvl 0 00 100 00 0 00 103 862 PID Wake up Lvl 0 00 100 00 100 00 103 863 Sleep Delay Time 0 0 300 0 sec 0 0 sec 103 864 Wake up Delay 0 0 300 0 sec 0 0 sec 103 865 PID Feedback 0 00 100 00 Read only 103 866 PID Reference 0 00 100 00 Read only 103 867 PID User Units text string 0 No 103 880 FBus Read 1 0 65535 103 104 881 FBus Read 2 0 65535 104 104 882 FBus Read 3 0 65535 105 104 883 FBus Read 4 0 65535 107 104 884 FBus Read 5 0 65535 909 104 890 FBus Write 1 0 65535 907 104 891 FBus Write 2 0 65535 402 104 892 FBus Write 3 0 65535 403 104 893 FBus Write 4 0 65535 920 104 894 FBus Write 5 0 65535 921 104 900 SIO Protocol text string 0 RTU N81 104 901 SIO Baud Rate text string 2 9600 104 902 Comm Drop 1 247 1 104 903 SIO Timer 0 0 60 0 sec 1 0 sec 104 904 SIO Cntl Word Bit 0 15 0x0000 105 905 Ext Ref Freq1 Min Max Freq 0 0 Hz 105 906 Ext Ref Freq2 Min Max Freq 0 0 Hz 105 907 Cntl Word 2 Bit 0 15 0x0000 105 908 Status Word Bit 0 15 Read only 105 909 DI Status Bit 0 14 Read only 106 910 Vin1 Status 0 00 100 00 Read only 106 911 Cin Status 0 00 100 00 Read only 106 912 Vin2 Status 0 00 100 00 Read only 106 913 Ou
134. ll turn on when the temperature drops below the Arctic mode entry point which is 7 degrees C This will work even if Arctic Mode is not enabled DI FWD DI REV DI xxx values all refer to inputs on option cards DI R J when the respective input is active the respective DI EN output listed here is set DI MOL DI1 DI2 DI x values all refer to inputs on the drive control board DI3 when the respective input is active the respective DI4 output listed here is set DI5 Reminder 1 User defined reminder Reminder 2 User defined reminder Reminder 3 User defined reminder SIO Config Indicates the setting the output will respond to the value set in parameter 907 Control Word 2 TOD Inhibit Indicates the drive is disabled based on the time set in TOD run enable parameters DPD00089A 93 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 24 of 40 Range 1 1000 msec 719 Digital Input Filter Time Default 5 msec Level 2 This parameter injects a digital filter function to all digital inputs simultaneously It can be useful in suppressing nuisance noise problems 720 Active Logic Default Active High nanie UR This parameter configures the input state of all the digital inputs except the EN digital input which is always active high Parameter Value Description Active Low Low input is true pull down logic A
135. log output 0 to 10 Vdc 5 mAdc maximum Imet analog output 0 4 20 mAdc output into a 500 Q load maximum DC holding injection braking At start stop by frequency with adjustable current level and time or continuous DC injection by digital input Current limit Four quadrant adjustable from 5 to 15096 Speed ramps Primary and alternate adjustable from 0 1 to 3200 0 seconds Voltage boost Adjustable fixed boost or adjustable auto boost Voltage characteristic V Hz Linear pump fan or 2 piece linear Also sensorless vector SVC Adjustable inverse time trip shear pin 30 seconds 60 seconds 5 minutes for Timed overload standard or inverter duty motors Overcurrent overvoltage fault ground fault short circuit dynamic brake overload Protective features drive temperature power wiring fault drive timed overload input voltage quality overvoltage ridethrough 25 step with ability to branch PLC type functionality that can control speed Program Sequence Logic direction and ramps based on time analog input digital input or pulse input Controller PSLC Addressable outputs and real time operations possible See Using the X5 Program Sequencer on page 111 Process control available with the use of a customer supplied transducer either 0 PID Feedback 10 Vdc 4 20 mA or optical encoder input to the drive Includes an optional sleep mode activated when the loop is satisfied Serial communications Modbus DeviceNet option Et
136. loop has been completed Refer to parameter 861 PID Sleep Lvl for the sleep threshold The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 PID Fbk lt 2 PID Fbk gt 3 PID Ref lt 4 PID Ref gt 5 PID Out gt 6 PID Out lt o Range 0 00 100 00 861 PID Sleep Lvl Default 0 0096 Level 2 This parameter sets the sleep level for the PID output 0 862 PID Wake up Lvl Default 100 00 i ped MEG This parameter defines the band in terms of process span where the drive will awaken Example If the drive goes to sleep at 60 of the process limit parameter 861 with this parameter set to 10 the drive will awaken at 50 of the process range 863 Sleep Delay Time Range 0 0 300 0 sec 864 Wake up Delay Default 0 0 sec Level 2 These parameters set the sleep and wake up delay times for the PID output 865 PID Feedback Default Read only jo This is a view of the processed feedback signal after scaling via span and offset 866 PID Reference Default Read only Range Da This parameter sets the reference point for the PID output Range n a 867 PID User Units Default 0 Level 2 This parameter is for rescaling parameters 855 856 862 and 865 in user units relative to the process rather than in percentage of full scale The following data values may be assigned to this parameter Parameter Value Descrip
137. losure standards either NEMA 4x IP66 or NEMA 12 IP55 DPD00089A 131 2009 Vacon Incorporated All Rights Reserved Appendix A Parameter 201 Options The following table shows how parameter 201 Input Mode options function in local or remote mode Parameter 201 Option Local Only Remote Speed Control Start Stop Control Speed Control None Start Stop Control None Speed potentiometer Terminal strip switch Remote Only None None b reel terminal strip signals network Terminal strip switch L R Rem Ctl Keypad Keypad Keypad network Speed potentiometer L R Rem Ref Keypad Keypad terminal strip signals Keypad L R Rem Bth Keypad Keypad Speed potentiometer Terminal strip switch terminal strip signals network EMOP EMOP2 None Nene Terminal strip momentary Terminal strip switch 7 pushbuttons network LOC EMOP EMOP2 Keypad Keypad Terminal strip momentary Terminal strip switch DPD00089A 132 pushbuttons 2009 Vacon Incorporated All Rights Reserved network Appendix B Binary Hexadecimal Conversion The X5 AC drive utilizes hexadecimal numbers to display and store the binary values of some parameters These parameters are read and written as four digit hexadecimal values The following table shows the binary values that correspond to the sixteen hexadecimal values The binary values are divided into four columns so you may more
138. ls 33 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections Figure 4 2 Power Terminals on Higher HP Models 4 4 2 Typical Power Connections See Section 4 3 starting on page 31 for input line requirements Note that when testing for a ground fault do not short any motor lead T1 U T2 V or T3 W back to an input phase L1 R L2 S or L3 T It is necessary to provide fuses and a disconnect switch for the input AC line in accordance with all applicable electrical codes The X5 AC drive is able to withstand a 150 overload for 60 seconds for heavy duty rating and 120 overload for normal duty rating The fusing and input protection of the drive must always meet UL NEC National Electric Code and CEC Canadian Electric Code requirements All fuse ratings included in Table 4 6 below are for reference only and do not supersede code requirements The recommended supplier is Bussman Table 4 6 Fuse Ratings Page 1 of 2 Fuse Size Fuse Size Fuse Size Fuse Size Fuse Size Fuse Size 115 Vac 208 Vac 230 Vac 380 Vac 460 Vac 575 Vac Model Number JJS JJN JJS JJN JJS JJN JJS JJS JJS X5C1S010C 20 X5C20010C 10 6 X5C20020C 15 10 X5C20030C 20 15 X5C20050C 30 25 X5C20075C 40 35 X5C20100C 50 40 X5C20150C 70 60 X5C
139. meter 2nd Fault lists the fault that occurred 8 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 Range n a 1743 1st Fault Read Only Level 2 This parameter 1st Fault lists the fault that occurred 9 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 DPD00089A 110 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters 7 4 Using the X5 Program Sequencer The X5 AC drive offers functionality that allows users to program up to 25 independent operation states of the drive This functionality is called the program sequencer because it allows the drive to sequence through the operation states programmed by the user The X5 Program Sequencer can be used in applications that would normally require external intelligence such as a simple programmable logic controller 7 4 4 Enabling the X5 Program Sequencer The X5 Program Sequencer can be enabled with parameter 491 Seq Appl found in the Application Macro programming mode of the X5 keypad see page 60 for more information on the macro programming mode This parameter configures Whether the sequencer is enabled The time base used for all timing of the sequencer Whether other sequencer parameters are visible in Level 2 programming Table 7 3 shows the options for this parameter Table 7 3 Seq Appl Parameter Options Par
140. mined when the reference source is configured to terminals The following data values may be assigned to this parameter Parameter Value Description Vin1 Vin1 terminal configured by parameter 205 Cin Cin terminal configured by parameter 208 Vin2 Vin2 terminal configured by parameter 211 Vin1 6FS Vin1 terminal with 6x pulse train from an X5 WFC WF2 drive Vin1 48FS Vin1 terminal with 48x pulse train from an X5 WFC WF2 drive Vin1 Cin Sum of signal at Vin1 and the signal at Cin Vin1 Vin2 Sum of signal at Vin1 and the signal at Vin2 Vin1 Cin Difference between the signal at Vin and the signal at Cin Vin1 Vin2 Difference between the signal at Vin and the signal at Vin2 Max Input Greatest signal between Vin Vin2 and Cin Vin1 Cin DIC Switch between Vin and Cin using a Digital Input Vin1 2 Di Switch between Vin and Vin2 using a Digital Input Vin1 KYP DIU Switch between Vin and Keypad reference using Digital Input Cin KYP Di Switch between Cin and Keypad reference using Digital Input Notes 1 The parameter that sets the function of the designated digital input must be configured as Ref Switch to complete the implementation 2 The Max Input option will compare the inputs of all three analog inputs Vin1 Vin2 Cin and take the analog input with the highest percentage input after span offset and inversion is applied DPD00089A 76 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual
141. n2 is gt a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can be read in parameter 911 Cin Status 0101 Low Analog Voltage Threshold Vin1 The active sequencer state lasts until the voltage signal applied to terminal Vin1 is lt a value programmed in Seq Count X The value programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can be read in parameter 910 Vin1 Status 1000 DPD00089A 117 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 9 Seq Count Definition Based on Cntl Parameter Configuration Page 2 of 2 Bits 6 9 of Seq Description of Seq Count Function Cntl High Analog Voltage Threshold Vin1 The active sequencer state lasts until the voltage signal 4001 applied to terminal Vin1 is gt a value programmed in Seq Count X The value programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 0096 10000 Note The of analog input after span and offset can be read in parameter 910 Vin1 Status Drive State AND With this selection the count parameter represents a bit packed
142. nce The motor manufacturer can provide this information 794 Drive Name Default 0 Range n a Level 2 This parameter is an alphanumeric name associated with the drive Note that files stored in a flash memory device using parameter 799 will have a filename associated with parameter 794 Drive Name 801 Program Number Default 0 Range 0 to 9999 Level 2 Macro This parameter Special Program Number provides a method of enabling hidden functions in the drive and storing parameters to the customer set There are numerous options for this parameter more fully described in Chapter 7 X5 Parameters Please refer to the detailed description of parameter 801 options in Chapter 7 on page 99 810 Language Default English Range 1 65535 Level 2 Macro This parameter configures the language in which text strings will be displayed The following data values may be assigned to this parameter Parameter Value English Spanish DPD00089A 62 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 6 3 Macro Mode Applications and Included Parameters The tables below list the different applications and the Level 1 parameters included in the macro for that application The Factory Application macro is the core package listed in Table 6 1 the other macros include the Factory Application macro parameters as well as t
143. nd 207 Vin1 Span may be used to offset the starting value of the range and the size of the range respectively see page 77 for more information If a 0 to 20 mAdc input signal is configured the burden is 250 Q If a 0 to 10 Vdc input signal is configured the input impedance is 475 kQ A potentiometer with a range of 1 to 10 kO is suggested for this input 10 This terminal is a 10 Vdc source for customer supplied potentiometers The maximum load on this supply cannot exceed 10 mAdc Cin Cin Current Input The default input signal is 4 20 mA although this range may be adjusted by using parameters 209 Cin Offset which configures an offset for the range and 210 Cin Span to reduce or enlarge the range for example setting this parameter to 5096 results in a range of 4 12 mA See page 77 for more information on these parameters The burden for this terminal is 50 Q Vin2 Voltage Input 2 which is used to provide speed references The default input signal is O to 10 Vdc the type of input signal is selected with parameter 211 Vin2 Config see page 78 Parameters 212 Vin2 Offset and 213 Vin2 Span may be used to offset the starting value of the range and the size of the range respectively see page 78 for more information A potentiometer with a range of 1 to 10 kQ is suggested for this input Acom Common for the Analog Inputs and Outputs Note that while there are three Acom common terminals they connect to the same electrical p
144. nd Programming This data will be saved in a partial data record that you will be able to determine from the number of minutes accumulated 12 You can extract the Keeper records from the drive with a USB flash memory device or memory stick See Storing Keeper Files on page 53 When you extract the data from the drive it will be presented to you in a comma separated file csv that can be opened in Excel The format of the data will be as follows DATE TIME DAY GALLONS PERIOD MINS KWHOUR 1 1 2000 0 00 Fr 10000 480 500 The Date and Time represent the time the data was saved to the record In this case the units of the Keeper function were configured to be GPM The fourth column then indicates the number of gallons pumped during the period ending at the Date and Time indicated If you were to configure the Keeper to units of LPS this field would indicate Liters The period field indicates the number of minutes the drive was available to run during that period The KWHour field allows you to determine what energy was supplied to the drive during the period 5 9 Using the X5 Real Time Clock and Other Special Features If you use parameter 150 Show Clock Param to access the functionality ofthe X5 real time clock a wide range of features is available To do this first change parameter 150 in Level 2 programming mode to Yes 5 9 1 Enabling the X5 Based on Time of Day TOD The X5 includes two enable window
145. nfig text string Internal 83 414 S Ramp Rounding 1 100 25 83 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00089A iv 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual X5 Parameter Summary Table cannot cl hange in Run Bold type Level 1 parameter No Parameter Name Options Default User Setting See Page 415 Accel Time 3 0 1 3200 0 sec 10 0 sec 83 416 Decel Time 3 0 1 3200 0 sec 10 0 sec 83 417 Accel Time 4 0 1 3200 0 sec 15 0 sec 84 418 Decel Time 4 0 1 3200 0 sec 15 0 sec 84 490 App Macro text string Factory 84 491 Seq Appl text string Disabled 84 492 SIO Visible text string No 84 501 V Hz Select text string Linear Fixed 85 502 Voltage Boost 0 0 50 1 0 85 503 V Hz Knee Freq 25 0 400 0 Hz 60 0 Hz 85 504 Skip Freq Band 0 2 20 0 Hz 0 2 Hz 86 505 Skip Freq 1 Min Freq Max Freq 0 0 Hz 86 506 Skip Freq 2 Min Freq Max Freq 0 0 Hz 86 507 Skip Freq 3 Min Freq Max Freq 0 0 Hz 86 508 Skip Freq 4 Min Freq Max Freq 0 0 Hz 86 509 Rated Mtr Volt 100V 690V Model dependent 86 510 Rated Mtr FLA 50 200 of ND Rating ND Rating 86 511 Rated Mtr RPM 0 24000 rpm 1750 rpm 86 512 Midpoint Freq 0 0 Hz V Hz Knee Freq 60 0 Hz 86 513 Mid
146. nly 75 202 Rev Enable text string Forward 75 203 Stop Key Remote text string Coast 76 204 Ref Select text string Vin1 76 205 Vin1 Config text string 0 10V 77 206 Vin1 Offset 0 0 to 100 0 0 00 77 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00089A 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual X5 Parameter Summary Table 7 cannot change in Run Bold type Level 1 parameter No Parameter Name Options Default User Setting See Page 207 Vin1 Span 10 096 to 200 096 100 0096 77 208 Cin Config ext string 0 20mA 50 77 209 Cin Offset 0 0 to 100 0 0 0 77 210 Cin Span 10 0 to 200 0 100 0 78 211 Vin2 Config ext string 0 10V 78 212 Vin2 Offset 0 0 to 100 0 0 00 78 213 Vin2 Span 10 0 to 200 0 100 00 78 214 Vin1 Filter Time 0 to 1000 ms 20 ms 78 215 Cin Filter Time 0 to 1000 ms 20 ms 78 216 Vin2 Filter Time 0 to 1000 ms 20 ms 78 217 Trim Ref Enable Set k Factor ext string 0 78 218 Trim Factor 100 0 100 096 0 096 79 222 Ref Loss Config ext string No Fault 79 301 Min Frequency 0 0 Max Freq 0 0 Hz 79 302 Max Frequency 20 0 400 0 Hz 60 0 Hz 79 303 Preset Freq 1 Min Freq Max Freq 5 0 Hz 79 304 Preset Freq
147. nly Level 2 SIO This parameter provides status information for the drive operation to a serial link user The following data values may be assigned to this parameter Bit Value 0 Reminder 1 Time Expired 1 Reminder 2 Time Expired 2 Reminder 3 Time Expired DPD00089A 107 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 38 of 40 Chapter 7 X5 Parameters 930 931 932 933 934 935 936 937 938 939 940 941 942 943 944 945 946 947 948 949 950 951 952 953 954 Seq Cntl 1 Seq Cntl 2 Seq Cntl 3 Seq Cntl 4 Seq Cntl 5 Seq Cntl 6 Seq Cntl 7 Seq Cntl 8 Seq Cntl 9 Seq Cntl 10 Seq Cntl 11 Seq Cntl 12 Seq Cntl 13 Seq Cntl 14 Seq Cntl 15 Seq Cntl 16 Seq Cntl 17 Seq Cntl 18 Seq Cntl 19 Seq Cntl 20 Seq Cntl 21 Seq Cntl 22 Seq Cntl 23 Seq Cntl 24 Seq Cntl 25 Default 00000 00000 00000 Range n a Level 2 SEQ These parameters each provide a 15 bit binary status display See Using the X5 Program Sequencer on page 111 The following bits are used with each of these parameters Bit 0 3 Speed Selection Bit 4 5 Ramp Selection Bit 6 9 State Duration Bit 10 12 Control Selection Bit 13 15 Output Config DPD00089A 108 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 39 of 40 955 Seq Count 1 956
148. nt threshold pulse threshold drive state or digital input comparison After the advancement method is selected with these bits the threshold of advancement is determined by the state s count parameter see the next paragraph Sequencer State Advance Threshold via Count Parameter The sequencer count parameters work in conjunction with the state duration configuration in the control parameter to determine when to advance to the next state The function of this parameter is dependent on the state duration configuration as defined in Table 7 9 on page 117 This advance can only jump to the next numerical state of the sequencer For conditional jump destinations see Sequencer Decision Configuration on page 120 The range of data programmed into this parameter can be from 0 to 65 535 and can represent time pulse counts analog voltage thresholds analog current thresholds or digital comparison values Table 7 9 Seq Count Definition Based on Cntl Parameter Configuration Page 1 of 2 Bits 6 9 of Seq Description of Seq Count Function Cntl Time Base The active sequencer state will last for a time interval equal to the number Seq Count X multiplied by the time base configured in the Seq Appl parameter Seq Appl Setting Time to Advance Maximum Sequence Time 0999 1 sec Base 1 sec Seq Count X 18 2 hours 1 sec Base 0 1 sec Seq Count X 1 82 hours 0 1 sec Base 0 01 sec Seq Count X 10 92 minutes
149. nt X sets the threshold the sequencer uses to determine when to advance by the method set in the control parameter Bit patterns of the Seq Cntl X parameters are shown in Figure 7 1 Bit number 15 14 DPD00089A 13 12 11 10 Program data Output Configuration 13 15 000 SeqOut 000 001 SeqOut 001 010 SeqOut 010 011 SeqOut 011 100 SeqOut 100 101 SeqOut 101 110 SeqOut 110 111 SeqOut 111 Control Selection 10 12 000 Stopped 001 Forward 010 Reverse 011 DC Inject 100 Fault 1 101 Fault 2 110 Term SIO Ramp Selection 4 5 00 Accel Decel Time 1 01 Accel Decel Time 2 10 Accel Decel Time 3 11 Accel Decel Time 4 State Duration 6 9 0000 Time Base 0001 Pulse Count Vin1 0010 Low Volt Thres Vin2 0011 High Volt Thres Vin2 0100 Low Curr Thres Cin 0101 High Curr Thres Cin 0110 DI Compare 1000 Low Volt Thres Vin1 1001 High Volt Thres Vin1 1010 Drive State AND 1011 Drive State OR 1100 En Home Pulse Speed Selection 0 3 0000 Default Setpoint 0001 Preset Freq 1 0010 Preset Freq 2 0011 Preset Freq 3 0100 Preset Freq 4 0101 Preset Freq 5 0110 Preset Freq 6 0111 Preset Freq 7 1000 Preset Freq 8 1001 Preset Freq 9 1010 Preset Freq 10 1011 Preset Freq 11 1100 Preset Freq 12 1101 Preset Freq 13 1110 Preset Freq 14 1111
150. ntact Vacon s Electronic Application Engineering group for further assistance with other possible sizing limitations Refer to Table 4 7 for information about dynamic braking capacity for each X5 model Table 4 7 X5 Dynamic Braking Capacity Page 1 of 2 Note that the asterisked X5 model numbers cannot have external braking added Standard Standard DB Max Ext DB Resistance of Drive Min Allowed Max Peak of Drive Model KW ohms Power Res ohms Watts Power 1S010 TO 125 164 20010 75 125 164 20020 1 5 125 8296 20030 2 2 125 55 20050 3 7 60 68 43 3 555 95 20075 5 5 60 45 30 5 096 91 20100 7 5 60 34 27 5 662 76 20150 11 60 23 20 7 644 68 20200 15 30 34 10 15 288 102 20250 18 30 27 10 15 288 82 20300 22 30 23 10 15 288 68 40010 TA 500 163 40020 1 5 500 8296 40030 2 2 500 5496 40050 eL 120 13696 100 6 084 16396 40075 5 5 120 9196 15 8 112 145 DPD00089A 36 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections Table 4 7 X5 Dynamic Braking Capacity Page 2 of 2 Note that the asterisked X5 model numbers cannot have external braking added Standard Standard DB Max Ext DB Resistance of Drive Min Allowed Max Peak of
151. ny feet of material have been processed or how many widgets have been produced in a given time period The Keeper collects this kind of data for you in 8 12 or 24 hour periods of time The Keeper also logs the kilowatt hours the drive has delivered to the motor during the recording period which can help you determine peak energy times for your process To use the Keeper you need to attach a sensor to an analog input or to the encoder feedback signals The sensor should provide a signal that represents the rate at which you are performing a task The signal should be compatible with the input range of the analog input or encoder Set up a few parameters that tell the drive the input scaling of the sensor the rate information and the times in which you want to capture the data and the Keeper does the rest The data can be stored and retrieved on a USB flash memory device in a csv file format that makes it possible to import directly into a spreadsheet See Storing Keeper Files on page 53 for instructions on how to store Keeper data on a USB memory stick 5 8 1 Keeper Parameters The following table shows the Keeper parameters and a brief description of their functions For their options and defaults please refer to page 79 Table 5 6 Keeper Parameter Descriptions Parameter Parameter Name Description 380 Keeper Input Cfg Configures how the Keeper function gets its input and also enables the Keeper
152. of DC Inj Freq DC braking begins immediately The braking continues for the time period specified by parameter DC Inj Freq Once the time period elapses the drive may be restarted Parameter Value Description DC at Stop DC inject only on Stop DC at Start DC inject only on Start DC at Both DC inject only on both Start and Stop DC on Freq DC inject only on Stop below the set frequency 407 DC Inject Time Default 0 2 sec eer If parameter 406 is set to DC at Stop see page 82 direct current is applied to the motor This parameter DC Inject Time determines how long the direct current will be applied and how long DC is applied at Start if programmed accordingly This parameter works in tandem with parameter 410 DC Inject Config and the other parameters associated with DC Inject Config That is the time period configured by this parameter DC Inject Time determines how long DC injection braking will be active When DC injection braking is controlled by a digital input the braking continues for as long as the digital input is true plus the time set by parameter 407 DC Inject Time When it is controlled by frequency however it continues for the length of time once the drive reaches the frequency set by parameter 409 DC Inj Freq 408 DC Inject Level Default 50 096 Range 0 096 to 100 096 Level 2 Configures the amount of DC injection that will occur when direct current is injected into the motor windings wh
153. oint 24 A source for positive nominal 24 Vdc voltage and has a source capacity of 150 mA FWD Forward Direction Selection terminal This may be connected for two wire maintained or three wire momentary operation REV Reverse Direction Selection Terminal This may be connected for two wire maintained or three wire momentary operation R J Run Jog Selector When this terminal is connected to 24 or common depending upon Active Logic setting momentarily connecting either FWD or REV to 24 results in a latched run mode 3 wire operation MOL Motor Overload input terminal This requires a N O or N C contact for operation referenced to 24 or COM depending on Active Logic setting DPD00089A 39 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 4 Connections Table 4 8 Description of X5 Control Terminals Page 2 of 2 Terminal Description EN Enable terminal A jumper is placed between this terminal and the 24 terminal at the factory You may replace this with a contact if desired The circuit from EN to 24 must be closed for the drive to operate Note that unlike all other terminals this terminal cannot be configured for pull down logic That is a high input to this terminal is always regarded as true and must be present for the drive to operate Dcom Digital Common for use with digital inputs and 24 internal power DI1 DI5 Digital inputs The function of a dig
154. olution needed of less than one second the 1 sec Base option is the easiest to use If greater resolution is needed for example if a state needed to last for 2 5 seconds another option should be chosen As the sequence needs a digital input and a digital output two non sequencer parameters must be used Set parameter DI1 Configure to Seq1 and parameter DO1 Configure to SeqOut 01 Since control ofthe sequencer is only needed from the keypad the configuration of the Input Mode parameter should be Local Only Required parameter modifications for this program are given in Table 7 11 with brief explanations Table 7 11 Required Parameter Settings for Sample Sequencer Program Parameter Value Explanation Seq Appl 1 sec Base Sets 1 second time increments DI1 Configure Seq1 Allows DI1 to end state 3 DO1 Configure SeqOut 01 Allows DO1 to be active in state 2 Preset Speed 1 5Hz Speed for state 3 Preset Speed 6 50 Hz Speed for state 1 Seq Cntl1 00010000110 No outputs FWD Timed Primary Ramp Preset Speed 6 Seq Count 1 0000010000000110 1 hour 3600 seconds Seq Cntl 2 01000001000 Enable Output Stop Timed Alt Ramp Speed Ignored Seq Count 2 0010000000010000 2 minutes 120 seconds Seq Cntl 3 00101100001 No outputs REV DI Value Primary Ramp Preset Speed 1 Seq Count 3 0100100110000001 Seq active These digital codes must be converted to hexadecimal e
155. on Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics 2 2 Power and Current Ratings 115 Vac Ratings Model Normal Duty Input current A Output current A Heavy Duty Input current A Output current A number HP kW 115 Vac 230 Vac HP kW 230 Vac 230 Vac X5C1S010C 1 0 75 15 4 2 0 5 0 37 11 2 2 230 Vac Ratings Model Normal Duty Input current A Output current A Heavy Duty Input current A Output current A number HP kW 200 Vac 230 Vac 200 Vac 230 Vac HP kW 200 Vac 230 Vac 200 Vac 230 Vac X5C20010C 1 0 75 5 6 4 8 4 8 4 2 0 5 0 37 2 9 2 5 2 5 2 2 X5C20020C 2 1 5 9 7 8 7 8 6 8 1 0 75 5 6 4 8 48 4 2 X5C20030C 3 2 2 12 7 11 11 9 6 2 1 5 9 7 8 7 8 6 8 X5C20050C 5 4 20 2 17 5 17 5 15 2 3 2 2 12 7 11 11 9 6 X5C20075C 7 5 5 5 29 2 25 3 25 3 22 5 4 20 2 17 5 17 5 15 2 X5C20100C 10 115 37 2 32 2 37 2 28 1e 949 29 2 25 3 25 3 22 X5C20150C 15 11 52 1 46 4 48 3 42 10 7 5 37 2 32 2 37 2 28 X5C20200C 20 15 68 3 57 4 62 1 54 15 11 52 1 46 4 48 3 42 X5C20250C 25 18 5 82 3 73 8 78 2 68 20 15 68 3 57 4 62 1 54 X5C20300C 30 22 96 84 92 80 25 18 5 82 3 73 8 78 2 68 NOTE All 230 Vac models can be operated at single phase with 50 derating 460 Vac Ratings Model Normal Duty Input current
156. onfigures the default length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select Note that extremely short acceleration times may result in nuisance fault trips 403 Decel Time 1 Range 0 1 to 3200 0 s Default 5 0 s Levels 1 2 This parameter configures the default length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz The deceleration ramp is selected by parameter 401 Ramp Select Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 81 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 12 of 40 Chapter 7 X5 Parameters 404 Accel Time 2 Default 3 0 s Range 0 1 to 3200 0 s Level 2 This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short acceleration times may result in nuisance fault trips 405 Decel Time 2 Default 3 0 s Range 0 1 to 3200 0 s Level 2 This parameter provides an alternate ramping time for the drive when decelerating configuring
157. option for that same binary value For example if a control state was output configured for a binary value of 111 then any digital output configured to SeqOut 111 would be activated during that time The following chart shows the output configuration options for the X5 drive Table 7 7 Output Selection Options aes bio DA 5 Definition Output Configuration 000 Any digital output or relay output configured for SeqOut 000 is active in this state 001 Any digital output or relay output configured for SeqOut 001 is active in this state 010 Any digital output or relay output configured for SeqOut 010 is active in this state 011 Any digital output or relay output configured for SeqOut 011 is active in this state 100 Any digital output or relay output configured for SeqOut 100 is active in this state 101 Any digital output or relay output configured for SeqOut 101 is active in this state 110 Any digital output or relay output configured for SeqOut 110 is active in this state 111 Any digital output or relay output configured for SeqOut 111 is active in this state X5 Sequencer Control Selection The X5 Program Sequencer allows several control selection options not available in the X4 Program Sequencer These new options allow a terminal strip control state or a state that faults the drive Bits 10 12 ofthe state s control parameter determine the control selection configuration for that state of
158. or in the key illuminates when the drive is in the JOG mode of operation To jog the motor in either direction press either the FWD or REV key if REV is enabled in parameter 202 The motor will operate at the speed programmed in parameter 303 To exit the Jog mode press the Jog key again When the drive is stopped pressing this key increases the desired running speed When the drive is running pressing this key increases the actual running speed in 0 1 Hz increments Holding the SHIFT key while pressing the INC UP arrow key moves the decimal place to the left with each press 0 1 Hz 1 0 Hz 10 0 Hz increments When the drive is stopped pressing this key decreases the desired running speed When the drive is running pressing the DEC down arrow key decreases the actual running speed in 0 1 Hz increments Holding the SHIFT key while pressing the DEC key moves the decimal place to the right with each press 10 0 Hz 1 0 Hz 0 1 Hz increments NOTE The operating speed for the drive is stored on Power Down Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of the INC and DEC up and down arrow keys The P indicator flashes to show that the parameter can be programmed See also the descriptions for the INC and DEC keys to see how they work with the SHIFT key The Enter key has no function when the drive is running or stopped The Enter key can be used to store the speed
159. or is open the drive is in a no load no resistance state but is still trying to supply current to the motor However when the contactor closes the drive sees the motor resistance and instantly demands current This inrush of current when the contactor closes can fault or cause failure to the drive To prevent problems interlock an auxiliary contact to the drive s Run or Enable circuit to stop the drive when the contactor opens In this way the drive will be disabled and no inrush will occur when the contactor is closed again DPD00089A 32 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Ma nual Chapter 4 Connections 4 4 Terminals Found on the X5 Power Board 4 4 1 Descri ption of the Terminals Table 4 5 describes the X5 power terminals Table 4 5 Description of X5 Power Terminals Terminal Description Y These terminals are the line connections for input power Single phase 230 Vac 5 HP L3 T models connect to any two of these terminals T1 U T2N These terminals are for motor connections T3 W Note that earth ground is on the terminal strip see Figure 4 1 Dynamic brake DB connections are not on the terminal strip but on fast on spade connectors for models up to 30 HP and on the terminal strip for models 40 HP and larger See page 36 for specific information about dynamic braking DPD00089A AC Line Power Single or Three Phase Figure 4 1 X5 Power Termina
160. per For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 388 Active Kpr Record Default Read only vce ou This parameter shows the active Keeper record For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 DPD00089A 80 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 11 of 40 Range n a 389 Keeper Units Default 1 GPM Levels 2 Clock This parameter defines what units will be used for Keeper input data The following values can be used Parameter Value Description 0 User units 1 GPM 2 LPM 3 LPM 4 FPM 5 MPM For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 401 Ramp Select Default ART DI Range P a The Ramp Select parameter configures when the alternate ramps of the drive will be active and whether the drive ramps to stop or coasts to stop The following data values may be assigned to this parameter Parameter Value Type of Ramp Ramp Configured by ART DI Ramp to Stop 402 Accel Time 1 and 403 Decel Time 1 404 Accel Time 2 and 405 Decel Time 2 415 Accel Time 3 and 416 Decel Time 3 417 Accel Time 4 and 418 Decel Time 4 These are all based on digital inputs configured in AltRamp and AltRamp2
161. point Volt 0 0 100 0 100 0 86 514 Motor RS 0 0 655 35 Ohms Model dependent 86 515 Power Factor 0 50 1 00 0 80 86 516 Slip Comp Enable text string No 87 517 Single Phase text string No 87 519 Find Mtr Data Not active Motor RS Not active 87 520 Filter FStator 1 100 ms 8 ms 87 521 Start Field En text string No 87 522 Filter Time Slip 10 1000 ms 100 ms 88 523 Id Percent 0 200 Read only 88 524 Iq Percent 0 20096 Read only 88 525 Power Fail Config text string CTS No Msg 88 526 UV Ride Thru En text string w LVT 88 600 Current Lim Sel text string 0 89 601 Cur Lim Mtr Fwd 5 150 120 89 602 Cur Lim Mtr Rev 5 150 120 89 603 Cur Lim Reg Fwd 5 150 80 89 604 Cur Lim Reg Rev 5 150 80 89 605 Cur Lim Freq 0 0 400 0 Hz 3 0 Hz 89 606 Ramp Time CL 0 1 3200 0 sec 1 0 sec 89 607 Cur Limit Minimum 0 50 1096 89 608 Restart Number text string 0 90 609 Restart Delay 0 60 sec 60 sec 90 610 Timed OL Select text string 0 Std Ind 60s 90 613 Max Regen Ramp 100 100095 30096 91 614 Stability Gain 0 10 Model Dependent 91 615 Stability Rate 0 1000 Model Dependent 91 700 Vmet Config text string Freq Out 91 701 Vmet Span 0 0 200 0 100 0 91 702 Imet Config text string Drive Load 92 703 Imet Span 0 0 200 0 100 0 92 704 Imet Offset 0 0 90 0 96 0 096 92 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD000
162. put channel will be used as the input signal to the Keeper Set up the analog input channel for the proper analog input configuration Note that you can also set up an input from an encoder as the input to the Keeper function Program parameter 380 Keeper Input Cfg to the value that is the input signal you chose for the Keeper function Choose the units to be used by the Keeper by changing parameter 389 Keeper Units to the desired units The default is GPM if you want that unit you can skip this step If the option for units is not available you can choose to program the engineering units of the drive as the units of the input function Do this by selecting User Units for the Keeper Units parameter and programming parameter 805 Display Units to the text you want Modify parameter 381 Keeper Max Scale to the value to be displayed with the analog input sensor is at its maximum value For example if you are using a 4 20 mA sensor and it produces an output of 0 1000 GPM then you should configure the analog input to 4 20 mA and set parameter 381 to a value of 1000 This value should represent the maximum of your sensor Verify that the Keeper input signal is scaled correctly Do this through parameter 385 Keeper Input This parameter should be displaying the value the sensor is outputting Make sure that this value has been scaled correctly Configure the times that the Keeper will save data To do this decide whether you want the Keepe
163. quivalents for entry into the drive DPD00089A 122 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters DPD00089A 123 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters DPD00089A 124 2009 Vacon Incorporated All Rights Reserved Worksheet for Sequencer Program Setup remove and make 2 sided copy for each machine needed L cl LL OL deis ZEL oDed y ddy ees en eA xoH uonooejes peeds uonoosjog dwey uoneanq ejes uonoejeg uonoeuiq uoneinfyuo9 3ndino JequinwN euiuoelN S8JON Sc ve c ec TA 0c 6L 8L ZL 9L S Y deis CEL bed y ddy ees enjeA xoH uonoosjes peedgs uonoojog dwey uoleing 93 e s uonoejes U01 9811Q uoneinfyuo9 3ndino JequinN euiu2elN Chapter 8 Troubleshooting 8 1 X5 Fault Codes When faults occur you can access the status parameters that are saved along with the fault Advanced Fault history To view these parameters which store the drive s status at the time ofthe fault access Fault History by pressing SHIFT and ENTER and select Last Fault Press the Shift key while viewing the last fault and then use th
164. r can look at any signal normally presented to a digital input and delay its function by a set value in seconds You may also choose to delay the transition in turning off the function that is you can configure a digital output to delay on delay off or both for any function presented normally to a digital input This kind of functionality is often critical to coordinating the operation of more than just the motor driven by the X5 You may even be able to eliminate the need for a PLC to control a complete operation if you can utilize more of the built in functionality of the X5 The parameters associated with timer configuration are Parameter Number Timer Type Timer Signal Timer Time Timer 1 746 747 748 Timer 2 749 750 T 5 9 4 Thresholds Another X5 feature related to digital outputs and overall machine coordination is the threshold function The X5 provides two thresholds that can be used to trigger a digital output to control other equipment based on the conditions measured at one of the analog inputs or overall drive conditions It doesn t matter if the analog input is controlling the X5 or not the X5 is simply measuring the input and can transmit the condition of the signal associated with it DPD00089A 58 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming Thresholds can look at conditions within the drive such as load output powe
165. r current or with the help of an encoder board an encoder frequency or speed signal You can set limits of high low and within range for the condition to be considered true for a digital output The parameters associated with each threshold function are Parameter Number Select function Threshold Threshold High Limit Low Limit Threshold 1 740 741 742 Threshold 2 743 744 745 DPD00089A 59 2009 Vacon Incorporated All Rights Reserved Chapter 6 Using Macro Mode and Getting a Quick Start 6 1 A special Macro programming mode is available with the X5 series of AC drives The Macro programming mode allows you to customize quickly the most common parameters for your application in the Level 1 group Macro mode provides special parameters for activating modes of operation by macros program sequencer or serial communications Parameters important to the drive s operation are also included in Macro mode Although these parameters are also available with standard programming the Macro mode allows you to easily configure the drive with essential parameters Macros configure what advanced functions will be active in the drive A macro can also change the default or visibility of a parameter within the programming levels Parameter 490 Appl Macro configures what macro will be active in the drive Parameter 491 Seq Appl configures the visibility of sequencer parameters and the time base of the sequencer P
166. r 111 DC Bus Voltage displays the voltage on the DC bus Range 0 0 200 0 115 Drive Power Out Read only Level 2 This parameter displays the power being output by the drive in terms of drive rating The measurement is calculated by scaling the Load Torque value by the ratio of Volt Amps to Rated Volt Amps and adjusted by Output Frequency 116 Out Power kW Read only Range AE d kW This parameter displays the average instantaneous power being output by the drive in kW DPD00089A 72 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 3 of 40 Chapter 7 X5 Parameters 117 MWh Meter Read only Range 0 32767 MWh Level 2 This parameter displays megawatt h ours of accumulated power consumption 118 kWh Meter Read only Range 0 0 999 9 kWh Level 2 This parameter displays kilowatt hours of accumulated power consumption 120 Today s Date Read Only Range MM dd YY Level 2 This parameter displays today s date for customer access 121 Today s Time Read Only Range 00 00 23 59 Level 2 This parameter displays today s time for customer access 450 Show Clock Param Default 0 No ee we This parameter hides or reveals the Time of Day clock parameters parameters 152 154 156 158 160 162 Enabling clock parameters also makes the Keeper parameters visi
167. r runs until state 25 or any state that is not changed from the default is reached it then jumps back to state 1 Note that the REV key has no function in the sequencer mode 112 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Terminal Control of the X5 Program Sequencer When activating or controlling the X5 Program Sequencer from terminals continuous and one shot operation is determined by whether the drive is wired for 2 wire or 3 wire control If the terminal is set up for 2 wire control the sequencer operates in continuous mode R J terminal inactive This will run the sequencer until the Forward command is removed If the terminal is set up for 3 wire control the sequencer runs one cycle when the FWD terminal is activated Note that the REV terminal has very limited function in sequencer mode It can be used to determine direction only when TERM SIO is the control selection option X5 Sequencer Dwell Functionality The X5 sequencer can dwell or pause in a state and disregard any command to advance to the next state This can be done in two different ways and both methods can be used at the same time Ifthe sequencer is actively running and you press the Enter key on the Operate screen of the keypad the sequencer will dwell in the current state it will never advance to the next state While the sequencer is dwelling a warning of Seq Dwell will flash on the Operate s
168. r s Manual Chapter 2 Technical Characteristics F 8 PLACES La pos i C D Y a 3 TT E Figure 2 5 X5 Frame Size 4 Models B ES _ F 8 PLACES PE PEU ieee i n m i E p i 2 PLACES i 2 PLACES 7 D es ie l SS l A B Figure 2 6 X5 Frame Size 5 Models DPD00089A 23 2009 Vacon Incorporated All Rights Reserved Chapter 3 Receiving and Installation 3 1 Preliminary Inspection Before storing or installing the X5 drive thoroughly inspect the device for possible shipping damage Upon receipt l Remove the drive from its package and inspect exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative Remove the cover and inspect the drive for any apparent damage or foreign objects See Figure 3 1 on page 26 for locations of cover screws Ensure that all mounting hardware and terminal connection hardware is properly seated securely fastened and undamaged Read the technical data label affixed to the drive and ensure that the correct horsepower and input voltage for the application has been purchased If you will be storing the drive after receipt place it in its original packaging and store it in a clean dry pl
169. r to save data once twice or three times a day Program this choice into parameter 384 Keeper Save Rate If you want the Keeper to save data once a day select 24 hour Twice a day would be 12 hour three times a day would be 8 hour Program the exact time that the Keeper will save data Do this by programming a time value into parameter 382 Keeper Save Time The Keeper will save the total value of the processed variable every 8 or 12 or 24 hours depending on your selection in Keeper Save Rate Now program the rate of the input variable using parameter 386 Keeper Time Rate The selection of this parameter should be made based on the units you are accumulating For example if you are pumping gallons per minute GPM program this parameter to minute If you are pumping liters per second program second The parameter should match the time base of the units you are accumulating The Keeper is now set up and ready to collect data The last step should be to reset the records to be collected Depending on the order of parameters programmed you may have false data in your initial records To reset the records navigate to parameter 801 Program Number and enter a value of 40 This will reset the Keeper records so that valid data can be collected The Keeper will collect data until the first save time that you have programmed into the drive 56 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation a
170. rain up to 100kHz Note Unit Rated kVA rated Voltage x rated Current x 1 732 DPD00089A 18 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics 2 5 Control Features Specifications 0 5 10 Vdc 0 4 20 mAdc 250 Q load Vin1 reference input 6FS pulse train input from another drive 0 1 10 100 kHz pulse input inverted function 0 5 10 bipolar input broken wire detection Span and offset adjustment 0 5 10 Vdc 0 5 10 bipolar input inverted function broken wire detection span and Vin2 reference input offset adjustment Programmable for frequency reference current limit input or feedback signal 0 4 20 mAdc 50 Q load inverted function span and offset adjustment Cin reference input Ve Programmable for frequency reference current limit input or feedback signal Reference voltage 10 Vdc 10 mAdc maximum Digital inputs 10 Off 0 to 3 Vdc On 10 to 32 Vdc pull up logic selectable between pull up and pull down logic Digital supply voltage 24 Vdc 150 mAdc maximum Preset frequencies 4 inputs for 15 preset frequencies selectable 2 SPDT relay outputs 130 Vac 1 A 250 Vac 0 5 A Digital outputs 2 open collector outputs 50 mA per device 2 optional relays optional encoder interface Digital pulse train output Open collector output pulse train proportional to output frequency Vmet ana
171. re used with this parameter 1312 11 10 9 81 7654 32 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Reminder Reset 1 0 R1 Output 9 Reminder Reset 2 1 R2 Output 10 Reminder Reset 3 2 DO1 Output 11 User Fault 1 3 DO2 Output 12 User Fault 2 4 RA Output 13 Serial Link I O 5 RB Output Note Bit 13 must be set to 1 6 Alt Ramp to allow SIO Config operations T Alt Ramp 2 on analog and digital outputs Range n a 908 Status Word Default Read Only Level 2 SIO The Status Word parameter provides status of the drive operation to a serial link user The following bits are used with this parameter 15 14 13 12 11 100 9 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Alt Ramp 0 SLC Run 9 SL Override 1 SLF Ref 10 Remote 2 FWD run 11 Curr Lim 3 REV run 12 DCI 4 FEXT2 13 Jogging 5 Accel 14 Zero Spd 6 Decel 15 Drive Flt 7 At Speed 105 2009 Vacon Incorporated All Rights Reserved DPD00089A X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 36 of 40 Chapter 7 X5 Parameters 909 DI Status Default Read Only LUE gio This parameter provides a 15 bit status display The following bits are used with this parameter 14 13 12 08 109 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifi
172. readily see which bits ofthe status or control words are affected by the binary values Binary Value Hexadecimal Value 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 A 1 0 1 1 B 1 1 0 0 C 1 1 0 1 D 1 1 1 0 E 1 1 1 1 F 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Corresponding Bit Positions of Parameter Words DPD00089A 133 2009 Vacon Incorporated All Rights Reserved VACON DRIVEN BY DRIVES EU Declaration of Conformity WE Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 USA hereby declare that the products Product Name Vacon X Series AC Drives Model Designation Vacon X4CxxxxxC or D and X5CxxxxxC or D and X5CxxxxxC09 have been designed and manufactured in accordance with standards Low Voltage Directive EN50178 Electronic equipment for use in power installations Electromagnetic compatibility The models listed above do not include internal EMC filters and external equipment must be used to achieve EN61800 3 compliance Units in the 380 460V range as denoted with a 1 suffix e g XxC4xxxxC1 include internal EMC filters and fulfill the requirements of the 2 environment EN61800 3 category C3 EN55011 class A2 XxC40750C through XxC42000D meet the 2nd environment requirements without added filters The products referenced above are for the use of control of the speed
173. ring process control Parameters such as V Hz curve terminal strip operation and PI configuration are available in Level 1 programming Vector Activates the sensorless vector control algorithm When an operation requires low speed and high torque this macro should be activated Note that when you select Vector mode the drive automatically runs the Motor RS Measurements when leaving Program mode 491 Seq Appl Default Disabled Range n a Macro This parameter configures sequencer parameters are visible and the time base of the sequencer The time base may change depending on the timing loops used The following data values may be assigned to this parameter Macro Value Description Disabled Sequencer disabled and parameters hidden 1sec Base Sequencer enabled and 1 second time base 1sec Base Sequencer enabled and 0 1 second time base 01sec Base Sequencer enabled and 0 01 second time base i3 Range n a 492 SIO Visible Default No Macro This parameter configures whether SIO parameters are visible The following data values may be assigned to this parameter Macro Value Description No SIO parameters hidden Yes SIO parameters visible Range 100 V 690 V 509 Rated Mtr Volt Default Model dependent Level 2 Macro The Rated Motor Voltage parameter configures the rated motor voltage and allows a user to enter the rated voltage from the motor nameplate to provide optimal control and p
174. rotection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range 50 of ND rating 200 of ND rating Level 2 Macro The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how Parameter 510 works with it see page 86 DPD00089A 61 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 511 Rated Mtr RPM Default 1750 rpm Range 0 24000 rpm Level 2 Macro This parameter replaces the slip compensation parameter setting of the drive so the user does not need to calculate it 514 Motor RS Default 1 00 Ohm Range 0 00 655 35 Ohms Level 2 This parameter allows direct entry of the Stator Resistance Rs of the motor for better vector performance The motor information See Measuring Stator Resistance RS Measurement on page 51 manufacturer can provide this 515 Power Factor Default 0 80 Range 0 50 1 00 Level 2 This parameter allows direct entry of the motor s power factor for better vector performa
175. rrent A Heavy Duty Input current A Output current A number HP kw 575 Vac 575Vac HP kW 575 Vac 575 Vac X5C50010C 1 0 75 2 0 1 7 0 5 0 37 1 2 0 9 X5C50020C 2 1 5 3 6 2 7 1 0 75 2 0 1 7 X5C50030C 3 2 2 5 0 3 9 2 1 5 3 6 2 7 X5C50050C 5 4 7 6 6 1 9 22 5 0 3 9 X5C50075C 7 5 5 5 10 4 9 0 5 4 7 6 6 1 X5C50100C 10 S 14 1 11 0 15 SS 10 4 9 0 X5C50150C 15 11 23 17 LOM 725 14 1 11 X5C50200C 20 15 31 22 ta 4 23 17 X5C50250C 25 18 37 27 20 15 31 22 X5C50300C 30 22 39 5 32 25 18 37 27 X5C50400C 40 30 49 41 30 22 39 5 32 X5C50500C 50 37 58 52 40 30 49 41 X5C50600C 60 45 68 62 50 37 58 52 X5C50750C 75 55 82 77 60 45 68 62 X5C51000C 100 75 107 99 75 55 82 77 X5C51250D 125 90 125 125 100 75 99 99 X5C51500D 150 110 144 144 125 90 125 125 X5C52000D 200 132 192 192 150 110 144 144 DPD00089A 17 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 2 Technical Characteristics 2 3 Environmental Specifications Operating temperature 10 C to 40 C 14 F to 104 F Storage temperature 20 C to 65 C 4 F to 149 F Humidity 0 to 95 non condensing Altitude 1000 m 3300 ft without derating Maximum vibration per EN50178 1g 5
176. running Forward and the output frequency is above 0 5 Hz Running REV The motor is running in Reverse and the output frequency is above 0 5 Hz Zero Speed The drive is in Run mode but the speed reference is 0 Hz At Speed The drive has reached reference speed Freq Limit The drive limit is active when the speed commanded exceeds the value of parameter 306 Preset Freq 4 Freq Hyst This is active when the speed exceeds parameter 306 Preset Freq 4 but is less than parameter 307 Preset Freq 5 Current Lim Current Limit mode is active High Temp The temperature limit of the drive has been exceeded Local Mode The keypad is the control path for reference speed and control functions SeqOut 000 Programmed sequence step active SeqOut XXX values are all status SeqOut 001 outputs linked to a step in the program sequencer SeqOut 010 SeqOut 011 See Using the X5 Program Sequencer on page 111 for more information SeqOut 100 SeqOut 101 SeqOut 110 SeqOut 111 Thres 1 Active status of Threshold 1 for this output see parameter 740 on page 96 Thres 2 Active status of Threshold 2 for this output see parameter 743 on page 97 Timer 1 Active status of Timer 1 for this output see parameter 746 on page 97 Timer 2 Active status of Timer 2 for this output see parameter 749 on page 97 ARCTIC When a digital output is configured to use this option the output will be active when the Arctic Mode is turning on the DB resistor This option wi
177. ry The drive detected the analog Check physical connections for Speed reference input was configured to fault if the reference signal Check that 22 Ref Loss P los 0 input current went below the level programming for 4 20 mA signal specified by customer is correct Verify that signal to the parameters drive is correct Note Shaded faults are auto resettable except where noted DPD00089A 127 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 8 1 X5 Fault Codes Page 4 of 6 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery The drive detected that the phos Er se ol i A Broken wire GU connection to control terminals 23 Brk Wire 0 potentiometer circuit wiring detection Check that a proper value opened and generated a fault e potentiometer is installed This fault occurs because of a problem with the keypad or a 0 keypad connection It occurs ifthe drive detects that it cannot read any key presses 7 Check the connection from This fault occurs because of a s keypad to control board Note that problem with the keypad a 2 5 the keypad is not designed for keypad connection or the wrong s s 24 Keypad Loss Keypad loss 1 3 r remote mounting without the use keypad is being used It occurs if the keypad ID for an X5 cannot be oen ORE nol Rey pac opion yp See Chapter 9 X5 Options on read
178. s in this drive including printed circuit boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing the drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death A DANGER TENSION DANGEREUSE Lisez et comprenez ces directives dans leurs int gralit avant d installer ou de faire fonctionner le variateur de vitesse X5 L installation le r glage les r parations et l entretien des ces variateurs de vitesse doivent tre effectu es par du personnel qualifi Coupez toutes les alimentations avant de travailler sur le variateur de vitesse ATTENDEZ CINQ MINUTES pour que la d charge des condensateurs du bus cc s effectue NE court cuitez PAS les condensateurs du bus cc ou ne touchez pas aux composantes non blind es ou aux connexions des vis du bornier si l appareil est sous tension Installez tous les couvercles avant de mettre le variateur de vitesse sous tension de le mettre en marche ou de l arr ter L utilisateur est responsable de la conformit avec tous les codes lectriques en vigueur concernant la mise la terre de tous les appareils De nombreuses pi ces de ce variateur de vitesse y compris les cartes de circuits imprim s fonctionnent la tension du secteur N Y TOUCHEZ PAS
179. s means that something is keeping the drive from the reference frequency for example Current Limit Not Enabled The drive is not allowed to run either because the digital input enable is not active or because ARCTIC mode has shut down the run operation Volt Ranae The drive has not met the input voltage voltage requirements that it needs to be able to run In other 9 words the Bus Voltage of the drive is either too low or too high Low Voltage The drive has reached an undervoltage state A stop command was given from the keypad when the keypad was not the active control source To Kpd Stop je remove this condition the run signal to the drive must be removed TOD Inhibit The drive is not enabled because of time restrictions programmed into the Time of Day parameters Table 5 5 shows X5 keypad warning messages that may appear during operation Table 5 5 Keypad Warnings Message Meaning DB Active The DB Resistor is being actively pulsed Curr Limit The drive is operating in current limit HS Fan Err Either the heatsink fan should be on and is off or vice versa Addr XXX This is the node address of the drive when it receives a valid message through the IR port address to another node The XXX will be replaced with the node address The temperature of either the heatsink or the control board is nearing a high temperature limit High Temp that will fault the drive
180. s that can control when the drive is allowed to run during the course of a work day Monday through Friday and an additional enable window for weekends To use this enable function select the time in your time zone parameter 151 Time Zone Setup and the clock hour in 24 hour military time for both enable and disable times The following table shows both weekday enable functions and the additional weekend function Saturday and Sunday and which parameters can be set for the time frame Parameter Number Enable Start Disable Stop Enable Function 1 Weekday 152 154 Enable Function 2 Weekday 156 158 Enable Function 3 Weekend 160 162 These TOD enable functions allow the drive to operate unattended for long periods of time and to turn off equipment when not needed eliminating the need to remember to shut the equipment off The drive can also be operated when power costs are generally lower adding to the overall efficiency of the application Over time this set of functions can result in substantial savings It should be noted that in spite of the automation feature the drive can be manually overridden to operate when not enabled perhaps for maintenance by using a suitably programmed digital input It is also possible to transmit the information that the drive is being overridden via one of the digital outputs Note that the drive must receive a normal RUN command during the enabled period for it to oper
181. screen shown below appears oot der X5 aiti f oir Dia mo oa ng o 2 To enter USB Reflash mode press the PROG key The following screen appears USB Ref hi ritis oc zu las Abo 3 Insert the memory stick into the USB port 4 Verify that you want to reflash via USB by pressing the INC key or cancel the reflash by pressing the DEC key DPD00089A 53 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5 Operation and Programming 5 Pressing INC causes power to be applied to the USB port so ensure that there is no connection to that port If you press the DEC key the reflash procedure is cancelled 6 When you press the INC key one of four screens will appear The LED next to the USB port will flash red until a connection is made to the memory stick During this state the drive displays the message shown below 7 Whena connection to the memory stick is made the LED will turn solid green and the display will be one of the three screens below IFililie To Ref lash File To Reflash IFititie lo Rie fila X5 V0030 MHX TBWoods gt il If an MHX file is found in the root If no MHX file is found this screen If no MHX file and no directory is directory this screen appears appears if a directory is found found this screen appears Directories are shown in brackets If a file name is more than 12 characters long the name is truncated on the display
182. se right out of the box with no additional programming needed The digital keypad controls all operations of the unit The ten input keys allow press and run operation of the motor Operation mode and straightforward programming of the parameters Program mode Figure 5 1 The X5 Keypad To simplify programming the parameters are grouped into three levels 1 Enter Level 1 by pressing the Program PROG key at any time Level 1 allows you to access the most commonly used parameters 2 Enter Level 2 by holding down the SHIFT key while pressing the PROG key Level 2 allows access to all X5 parameters including those in Level 1 for applications which require more advanced features 3 Enter Macro mode by holding the Program PROG key down for more than 3 seconds The display then shows Hold PROG for Macro Mode See Chapter 6 Using Macro Mode starting on page 60 for more information The summary of parameters found before the Table of Contents notes whether a parameter is in Levell Chapter 7 X5 Parameters on page 70 gives full information about what level a parameter is in Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Want to get started fast See the Quick Start section on page 69 DPD00089A 44 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 5
183. sed on PID feedback input to an analog inpu Vin1 User An alphanumeric 3 character value defined by the user Vin2 User An alphanumeric 3 character value defined by the user Cin User An alphanumeric 3 character value defined by the user With Time functions these refer to Retention Time Retention time is an inverse function as speed goes up time goes down and vice versa often used in oven type applications The value set in parameter 809 Display Scale references time of operation when running at Max Frequency Example if parameter 302 Max Frequency is set for 60 Hz 804 Display Mode is set for Time min and 809 Display Scale is set for 600 the scales of the display will read 60 0 min at maximum speed and increase in time minutes up to the maximum scale of 6553 5 at minimum frequency P Range n a 805 Display Units Default RPM 1 Level 2 This parameter determines the three character customer display units used when parameter 804 is set to User Units The last digit indicates the number of decimal places to be shown on the display Up to three decimal places are possible Range 1 32767 809 Display Scale Default 18000 Level 2 This parameter determines how the reference or output of the drive will be displayed to the user It selects the maximum scaling of the display when running at maximum frequency Range 1 65535 810 Language Default English Level 2 Macro This param
184. see parameter 727 MOL Configure See also the note on page 96 about AltRamp and AltRamp2 ART F R Ramp to Stop Running forward 402 Accel Time 1 and 403 Decel Time 1 Running reverse 404 Accel Time 2 and 405 Decel Time 2 ART Frq Ramp to Stop Ifthe output frequency is less than preset frequency parameter 308 Preset Freq 6 the active ramp is set by 402 Accel Time 1 and 403 Decel Time 1 If the output frequency is equal to or greater than 308 Preset Freq 6 the active ramp is set by 404 Accel Time 2 and 405 Decel Time 2 ART Strt RS Ramp to Stop This setting uses the Alternate Ramp for Acceleration parameter 404 to the set speed then uses the Main ramps parameters 402 and 403 when the speeds are adjusted The drive will revert to the Alternate Decel ramp parameter 405 when a Stop command is given S Curve Ramp to Stop The drive uses 402 Accel Time 1 and 403 Decel Time 1 for total time and 414 as the S Ramp Rounding value The amount of rounding is the same for that start and stop of the ramp time ART DI CTS Coast to Stop Same as ART DI but with Coast to Stop ART F R CTS Coast to Stop Same as ART F R but with Coast to Stop ART Frq CTS Coast to Stop Same as ART Frq but with Coast to Stop ART Str CS Coast to Stop Same as ART Strt but with Coast to Stop S Curve CTS Coast to Stop Same as S Curve but with Coast to Stop 402 Accel Time 1 Range 0 1 to 3200 0 s Default 5 0 s Levels 1 2 This parameter c
185. set drive to factory settings 1 2 3 Conflict in drive s memory i y ing Consult factory Unable to write an EE parameter 4 after a parameter has been Reset drive to factory settings 2 EE Checksum Checksum error changed through the keypad or Consult factory SIO The drive is receiving EE write requests faster than they can be Slow down the frequency of 5 processed This would typically S Modbus writes be caused by writing parameters too frequently through Modbus Note Shaded faults are auto resettable except where noted DPD00089A 125 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 8 1 X5 Fault Codes Page 2 of 6 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery 0 Sori calibration fault on phase Check the motor connections to the terminal strip of the drive 3 Curr Calibr Current calibration Current calibration fault on phase and at the motor fault T3 W Have motor checked 2 Current calibration fault on phase R a bs Copr or T2N replacement of drive Increase resistance between 5V supply is below 4 Vdc for more REF and analog inputs E Power Supp Power supply fault 9 than 100 ms Check wiring to REF terminals Consult factory 0 Short circuit was detected on Remove the short from the power up ower wirin 6 IOC Trip Instantan
186. status word 4010 corresponding to drive state conditions The format of this status word is documented in Advancement on Drive State Conditions on page 119 The Sequencer will advance if all of the drive conditions are met that are enabled in the count parameter Drive State OR With this selection the count parameter represents a bit packed status word 4011 corresponding to drive state conditions The format of this status word is documented in Advancement on Drive State Conditions on page 119 The Sequencer will advance if any of the drive conditions are met that are enabled in the count parameter 4100 Encoder Home Pulse The active sequencer state lasts until the no of pulses programmed into Seq Count X is detected on Encoder Home Input C C This allows advancement on process revolutions 0111 1101 1110 The sequencer will never advance if these options are selected 1111 DPD00089A 118 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual 7 4 4 Advancement on Drive State Conditions Chapter 7 X5 Parameters Figure 7 2 shows how the Seq Count parameter is bit packed with drive state conditions when the state duration bits are programmed to 1010 and 1011 If the AND 1010 configuration is selected then all bits set in the count parameter must have the corresponding drive state occur for advancement to the next state If the OR 1011 configuration is selected then any bits in the count param
187. successful the drive will fault with a RS Meas Fail message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different Current Limit percentage Activating Automatic RS Measurement via Serial Link Modbus Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury Configure the following parameters to the data provided on the nameplate of the motor Rated Volt 509 Rated Mtr FLA 510 Rated Mtr RPM 511 Power Factor 515 Change parameter 519 Find Mtr Data to a value of Motor RS At this point the RS Measurement will be armed Start the RS Measurement by writing a value of 0x0007 to parameter 904 SIO Cntl Word The measurement begins as the drive injects voltage to the motor at zero frequency The test lasts about two seconds If the test was successful the drive will stop and return to the configured control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor If the test was not successful the drive will fault with a RS Meas Fail message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different Current Limit percentage 5 7 Storing Data and Reflashing Using a Flash Memory Device You can use a flash memory stick sometimes called a Ea jump drive thumb drive or flash drive with the USB port E A
188. t will generate an undervoltage fault 4 ContrNoMsg 5 CTS No Msg Same as Controlled but without generating an undervoltage fault The drive will coast to a stop when an undervoltage condition power down is detected Note If parameter 501 is set to Vector then the Current Limiting values will actually be Torque Limiting values 526 UV Ride Thru En Range n a Default w LVT Level 2 SVC This parameter allows the function to disable either a undervoltage ride through or b continuous Line Voltage Tracking LVT that produces dynamic Undervoltage Ride Thru Thresholds The following data values may be assigned to this parameter Parameter Value Description Disabled This turns off the Undervoltage Ride Thru function w LVT This enables the standard Ride Thru algorithm in the V Hz modes and allows the choice of algorithm in the Linear Auto and Vector modes w o LVT This option operates in the same way as w LVT except that the Line Voltage Tracker function of the Undervoltage Ride Thru is not active The Line Voltage is estimated on powering up the drive No UV Fault With this option the drive will do all it can to provide uninterrupted operation through UV events but a UV fault will not be generated DPD00089A 88 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 19 of 40 f qe Range n
189. ted All Rights Reserved X5 AC Drive User s Manual Table 8 1 X5 Fault Codes Page 6 of 6 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery 0 Loss of communication between Check connections Consult option board and drive factory 1 Could not identify option board Consult factory The option board does not match 2 the last option board ID that was Check and reconfigure option active when the drive was board setup powered down Fault on options 38 OP BRD Fit board 3 Option board ID is unsupported Consult factory Comm option board does not 4 have the proper daughter card Consult factory installed 5 Internal problem Consult factory 6 Network communications error Check connections and setup 7 Option board has been removed Reconfigure 0 There is a problem with the heat sink fan There is a problem with the internal fan This occurs only on Size 4 and 5 models All other models display a fan error warning 39 Fan Loss boss offen cune or Consult factory operation Note that this is lack of fan control so the fan can be spinning and this fault will still occur This can happen if the fan is on and should not be or if the fan feedback signals are obstructed from getting to the control board Note Shaded faults are auto resettable except where noted DPD00089A 130 2009 Vacon
190. the speed command falls below the cut off frequency the drive stops gating the outputs and coasts down to zero speed The keypad display will indicate Zero Speed and the Forward or Reverse LED will be lit depending on the command When the reference returns to a value greater than the cut off frequency the drive will ramp from 0 0 Hz to the reference frequency 380 Range n a Default Disabled Level 2 Clock Keeper Input Cfg DPD00089A 79 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 10 of 40 This parameter allows you to enable and configure a data logger feature called the Keeper The Keeper parameters 380 through 389 are hidden until you enable the Clock parameters select Yes for parameter 150 Show Clock Parameters The following parameter values determine the input for the Keeper Parameter Value Description 0 Disabled 1 Vin1 2 Cin 3 Vin2 4 Encoder For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 Range 1 32000 381 Keeper Max Scale Default 1000 units dependent on parameter 389 Level 2 Clock This parameter configures the value of the Keeper input signal when the analog input is at its maximum value For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55
191. the DB becomes active an ARCTIC Mode warning flashes on the keypad If the board temperature drops below 10 degrees C the drive will be disabled and not allowed to run The keypad will indicate a Not enabled state at this point If the board temperature heats up after being below 10 degrees C the drive must meet these criteria before operating again a Board temperature must be above 9 degrees C and b Board temperature must stay above 9 degrees C until a time period has elapsed The time period is dependent on how far below 10 degrees C the board was Each degree below 10 degrees C adds another 4 minutes before restart A CAUTION MOTOR OVERHEATING Do not use DC injection braking as a holding brake or excessive motor heating may result Failure to observe this instruction can result in equipment damage A ATTENTION SURCHAUFFE DU MOTEUR N utilisez pas le fraingres CC comme frein de maintien car cela peut entrainer une surchauffe excessive du moteur Si cette directive n est pas respect e cela peut entrainer des dommages mat riels 414 S Ramp Rounding Default 2596 Range 1 100 Level 2 This parameter defines the amount of rounding or S curve to the Accel and Decel ramp The amount of rounding is split evenly between the beginning and the end of the ramp A value of 1 would mean that the rounding of the ramp is near linear A value of 50 would have 25 rounding at the start of
192. the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 406 DC Inject Config Default DC at Stop Range n a Level 2 DC injection braking may be used to stop the motor more quickly than is possible by either a ramp to stop or a coast to stop The X5 drive allows DC braking to be initiated either when a digital input assigned to DC braking becomes true when a specified frequency is reached or when either of these events occurs When using a digital input for DC braking you must use one of the DI parameters to configure the selected digital input for DC braking The amount of braking force is set by parameter 408 DC Inject Level The length of time that the braking force is applied is determined by the time that the selected digital input is active The second type of DC injection braking supported by the X5 drive is where DC braking occurs at a specified frequency The duration of the braking is adjusted by parameter 407 DC Inject Time With this type of braking as the drive slows down after a Stop command DC braking begins when the frequency reaches the value set in parameter 409 DC Inj Freq If the frequency at the time of a Stop command is less than that
193. the ramp and 25 at the end of the ramp 415 Accel Time 3 Default 10 0 s Range 0 1 to 3200 0 s Level 2 This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short acceleration times may result in nuisance fault trips 416 Decel Time 3 Default 10 0 s Range 0 1 to 3200 0 s Level 2 This parameter provides an alternate ramping time for the drive when decelerating configuring the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 83 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 7 2 Description of X5 Parameters Page 14 of 40 Chapter 7 X5 Parameters 417 Accel Time 4 Default 15 0 s Range 0 1 to 3200 0 s Level 2 This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected b
194. the sequence See the following chart for control selection options Table 7 8 Control Selection Options Binary Value Definition refers to bits 10 12 000 The drive will be stopped while in a state configured with this control selection 001 The drive will be running FWD while in a state configured with this control selection 010 The drive will be running REV when configured with this control selection 011 The drive will be injecting DC current when configured with this control selection 100 The drive will be faulted with User Fault 1 when configured with this control selection 101 The drive will be faulted with User Fault 2 when configured with this control selection The drive will be in control of a terminal strip digital input configuration or an SIO control 410 word configuration In this state any digital input configured to Seq Fwd will control the drive through the terminals with two wire control If bit O is enabled in SIO Control Word then bits 2 and 3 determine if the drive is running forward reverse or is stopped 111 Future use drive will be stopped DPD00089A 116 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Sequencer State Duration Bits 6 9 of each sequencer control parameter specify how that step will allow advancement to the next step The options for advancement are time pulse input voltage threshold curre
195. tion 0 No 1 Yes DPD00089A 103 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 34 of 40 880 FBus Read 1 Default 103 881 FBus Read 2 Default 104 882 FBus Read 3 Default 105 883 FBus Read 4 Default 107 884 FBus Read 5 Default 909 Range 0 65535 890 FBus Write 1 Default 907 Level 2 SIO 891 FBus Write 2 Default 402 892 FBus Write 3 Default 403 893 FBus Write 4 Default 920 894 FBus Write 5 Default 921 These parameters provide access to Fieldbus communications Default values indicate respective parameter numbers 900 SIO Protocol Default RTU N81 Volpe This parameter defines the protocol and the parity of the SIO port The following data values may be assigned to this parameter Parameter Value Description RTU N81 No parity 8 data bits 1 stop bit RTU N82 No parity 8 data bits 2 stop bits RTU E81 Even parity 8 data bits 1 stop bit RTU 081 Odd parity 8 data bits 1 stop bit Range n a 901 SIO Baud Rate Default 9600 Level 2 SIO This parameter defines the baud rate of the SIO port The following data values may be assigned to this parameter Parameter Value 4800 9600 19200 38400 57600 Range 1 247 902 Comm Drop Default 1 Level 2 SIO This parameter defines the network drop number for both SIO and IRDA communications Range 0 0
196. tput Status Bit 0 5 Read only 106 914 Vmet Status 0 00 100 00 Read only 106 915 Imet Status 0 00 100 00 Read only 106 916 Infrared Baud text string 2 9600 106 917 FBus Port Config text string 1 485 wlctl 107 920 SIO Vmet Level 0 00 100 00 100 00 107 921 SIO Imet Level 0 00 100 00 100 00 107 926 Status Word 2 Bit 0 2 Read only 107 930 Seq Cnil 1 Bit 0 15 hex control 0x0000 108 931 Seq Cntl 2 Bit 0 15 hex control 0x0000 108 932 Seq Cntl 3 Bit 0 15 hex control 0x0000 108 933 Seq Cntl 4 Bit 0 15 hex control 0x0000 108 934 Seq Cntl 5 Bit 0 15 hex control 0x0000 108 935 Seq Cntl 6 Bit 0 15 hex control 0x0000 108 936 Seq Cnil 7 Bit 0 15 hex control 0x0000 108 937 Seq Cntl 8 Bit 0 15 hex control 0x0000 108 938 Seq Cntl 9 Bit 0 15 hex control 0x0000 108 939 Seq Cntl 10 Bit 0 15 hex control 0x0000 108 940 Seq Cntl 11 Bit 0 15 hex control 0x0000 108 941 Seq Cnil 12 Bit 0 15 hex control 0x0000 108 942 Seq Cntl 13 Bit 0 15 hex control 0x0000 108 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00089A vii 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual X5 Parameter Summary Table 7 cannot change in Run Level 1 parameter
197. uction motor to a maximum speed of 60 0 Hz with both acceleration and deceleration times set to 5 0 seconds 8 Usethe INC and DEC keys to set the proper running speed of the motor and the FWD and STOP keys to control its operation Note that the X5 external cooling fans operate continuously for the first five minutes of power up time after this point they operate only as needed to control the operating temperature of the drive DPD00089A 69 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Chapter 7 X5 Parameters 7 1 Introduction The X5 AC drive incorporates a comprehensive set of parameters that allow you to configure the device to meet the special requirements of your particular application Note that pressing the PROG key enters Level 1 programming Press SHIFT PROG to enter Level 2 programming Press ENTER PROG to show only those parameters that have changed from the factory default values This chapter describes the available parameters and the values that may be assigned to them The parameter summary table at the front of this manual provides a summary of all parameters including their ranges and default values Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 7 2 Level 1 Parameters The most commonly configured X5 parameters are stored in a group named Lev
198. umber page 99 5 5 5 Viewing Parameters That Have Changed The X5 unit allows you to view only those parameters that have changed If you press ENTER and PROG keys simultaneously only those parameters that have been changed from the factory defaults will be shown Note that all parameters regardless of Level 1 or 2 default location will be shown If other parameters need to be changed press the PROG key to exit this mode 5 5 6 Using Macro Mode A special Macro programming mode is available with the X5 series of AC drives The Macro programming mode allows you to customize the most common parameters for your application in the Level 1 group Macro mode provides parameters for activating special features like the program sequencer or serial communications plus a means of easily entering important motor parameters Parameters that are important to the drive s operation are also included in the Macro mode Although these parameters are also available with standard programming the Macro mode allows you to quickly and easily configure the drive with essential parameters See Chapter 6 Using Macro Mode and Getting a Quick Start on page 60 for detailed information about using macros to program the X5 drive Measuring Stator Resistance RS Measurement 5 6 1 Activating Automatic RS Measurement via Keypad 1 Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury 2 Enter the M
199. up the drive Check for a parameter value Parameter out of One of the customer parameters saved out of the standard range 30 Param Range 0 range is out of range Reset parameters to factory default Consult factory Note Shaded faults are auto resettable except where noted DPD00089A 128 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Table 8 1 X5 Fault Codes Page 5 of 6 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery 0 This fault flags a problem with the drive wiring Check that input power wiring is 31 Pwr Wirin Power wiring error j A not connected to load power g g This fault can occur if an IOC fault 1 is detected during the power terminals Consult factory wiring test This fault occurs if a power dip is detected when the drive is 0 operating and the drive is not able to ride through the power dip before shutting off outputs This fault occurs when an undervoltage condition power down is detected and when parameter 501 is set for Vector or 1 Linear Auto mode with Coast Stop assigned as the parameter A value In undervoltage conditions Verify that mpu line powers Low Voltage the drive coasts to a stop and within the drive s specifications 32 Low voltage trip generates an undervoltage fault Add a transformer or reduc
200. ut manual Added Appendix for Parameter 201 June 2008 1434B Corrected Figure 7 3 in Sequencer section Updated Vacon corporate information Changed installation diagrams to reflect changes in product changed photographs of product added information to Chapter 2 October 2008 DPD00089 on current surges and voltage transients added parameters 614 15 719 and changed ranges for parameters 862 864 Made changes to Sect 7 4 3 Sequencer State Configuration Overview April 2009 DPD00089A Revised EU Declaration of Conformity DPD00089A 13 2009 Vacon Incorporated All Rights Reserved Chapter 2 Technical Characteristics 2 1 Interpreting Model Numbers The model number ofthe X5 AC drive appears on the shipping carton label and on the technical data label on the model The information provided by the model number is shown below X5 Series usi Torque C Constant Normal duty Input Voltage 2 230 Vac Three phase 4 460 Vac Three phase 5 575 Vac Three phase Horsepower Examples 0030 3 HP 0300 30 HP Enclosure C NEMA 4X IP66 D NEMA 12 IP55 Optional configuration see following section for more information X5 Models without option card capability Smaller horsepower models 30 HP or less of X5 drives with optional configuration 09 have the same electrical capabilities as the other X5 models but do not support option cards These smaller frame models are offered in smaller enclosur
201. vel 1 programming Vector The Vector macro activates the sensorless vector control algorithm When an operation requires low speed and high torque this macro should be activated DPD00089A 60 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 6 2 Description of Parameters Used in Macro Mode Parameters 490 491 and 492 are used only in the Macro mode Parameters 509 510 511 801 and 810 are used in both Macro and Level 2 programming X5 parameters are described in Chapter 7 X5 Parameters on page 70 of this manual 490 Appl Macro Default Factory Range n a Macro This parameter configures what macro will be active in the drive A macro will change a default or visibility of a parameter The following data values may be assigned to this parameter Macro Description Factory Provides a simple way to restore factory default parameter listings Fan Provides a basic set up for Fan applications including V Hz curve and terminal strip operation in Level 1 programming Fan w PI Provides a simple set up for Fan applications that require process control Parameters such as V Hz curve terminal strip operation and PI configuration are available in Level 1 programming Pump Provides a basic set up for Pump applications including V Hz curve and terminal strip operation in Level 1 programming Pump w PI Provides a simple set up for Pump applications requi
202. vel 2 This parameter specifies the duration of time in seconds for the timer to count For detailed information about setting up Timer parameters see Timers on page 58 Range n a 794 Drive Name Default Drive serial number Level 2 This parameter is an alphanumeric name associated with the drive Note that files stored in a flash memory device using parameter 799 will have a filename associated with parameter 794 Drive Name The complete drive serial number is composed of the data found in parameters 005 and 006 and is also found on the drive nameplate Es Range n a 799 Config USB Mode Default Disabled Level 2 This parameter allows you to select what kind of data you want to store in a flash memory device such as a thumb drive or memory stick For more information on using a flash memory device with the X5 see page 52 Option Description 0 Disabled 1 Parameter Store to USB 2 Parameter Recall from USB 3 Keeper Dump DPD00089A 98 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 29 of 40 Range 0 to 9999 801 Program Number Default 0 Level 2 Macro This parameter Special Program Number provides a way of enabling hidden functions in the drive and storing parameters to the customer set Data Value Special Function Configured 0 Standard program 1 Reset all parameters to f
203. verter output frequency and maximum input signal produces minimum output frequency 209 Cin Offset Range 0 0 to 100 0 0 Default 0 0 Level 2 Parameter 209 Cin Offset configures the offset for analog input Cin expressed as a percentage of the maximum value of the input signal See parameter 222 for options related to the drive s response to loss of input signal DPD00089A 77 2009 Vacon Incorporated All Rights Reserved X5 AC Drive User s Manual Chapter 7 X5 Parameters Table 7 2 Description of X5 Parameters Page 8 of 40 210 Cin Span Default 100 0 Range 10 0 to 200 0 Parameter 210 Cin Span is used to alter the range of the input signal for analog input Cin For example if parameter 208 Cin Config selects the 0 to 20 mA input signal setting this parameter to 50 reduces it to 0 to 10 mA 211 Vin2 Config Default 0 10 V boda Parameter 211 Vin2 Config selects the type of signal for analog input Vin2 Parameters 212 Vin2 Offset and 213 Vin2 Span may be used to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10Vdc signal 0 10V Brk W 0 10Vdc signal with broken wire detection for speed pot operation 0 10V 0 10Vdc signal inverted 0 10V Bipol 0 10Vdc signal 5Vdc is stop with OVdc Full REV and 10Vdc Full FWD 0 5V 0 5Vdc signal 0 5V I 0 5Vdc signal inverted 212 Vin2 Offset Def
204. y parameter 401 Ramp Select or Sequencer Configuration Note that extremely short acceleration times may result in nuisance fault trips 418 Decel Time 4 Range 0 1 to 3200 0 s Default 15 0 s Level 2 This parameter provides an alternate ramping time for the drive when decelerating configuring the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 490 Appl Macro Range n a Default 0 Factory Macro This parameter configures what macro will be active in the drive A macro will change a default or the visibility of a parameter Parameter Value Description 0 Factory 1 Fan 2 Fan w PID 3 Pump 4 Pump w PID 5 Vector 491 Seq Appl Default 0 Disabled pode Ud This parameter configures whether sequencer parameters are visible and it also defines the time base of the sequencer The time base may change depending on the drive s timing loops Parameter Value Description 0 Disabled 1 1 sec base 2 1 sec base 3 01 sec base 492 SIO Visible Range n a Default 0 No Macro This parameter configures whether SIO parameters are visible Options are 0 No and 1 Yes The following parameters ar

X5 User`s Manual (DPD00000089)

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