Digital-Analog Converter Module User`s Manual
Contents
1. Use the module in an environment that meets the general specifications given in this manual Operating it in any other environment may cause an electric shock fire malfunction product damage or deterioration For protection of the switches do not remove the cushioning material before installation Securely fix the module with a DIN rail or mounting screws Tighten the screws within the specifiedtorque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Do not directly touch any conductive part of the module Doing so may result in a malfunction or failure of the module A 3 Wiring Precautions ACAUTION Shut off the external power supply for the system in all phases before wiring Failure to do so may result in damage to the product Always ground the FG terminal to the protective ground conductor Failure to do so may result in malfunctions Be sure to tighten any unused terminal screws within a tightening torque range Failure to do so may cause a short circuit due to contact with a solderless terminal Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and terminal layout and then wire the module2. 7 EXTERNAL DIMENSIONS The external dimensions of the AJ65SBT2B 64DA is shown below D g w i 122 4 80 y 109 5 0 5 4 31 0 02 2 4 5X5 1 M4 ee o up Unit mm inch MEMO MEMO MEMO WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany UK Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Ha
3. Pollution degree 2 or less 1 2 3 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi Electric representative 2 2 Performance Specifications The performance specifications for the AJ65SBT2B 64DA are shown in the following table Table 2 2 Performance specifications Item AJ65SBT2B 64DA Digital input Voltage 16 bit signed binary 12288 to 12287 16384 to 16383 288 to 12287 value Current 16 bit signed binary 288 to 12287 Analog output Voltage 10 to 10VDC External load resistance 1k to 1MQ value Current 0 to 20mADC External load resistance 0 to 6000
4. EXTERNAL DIMENSIONS 2 1 General Specifications 2 2 Performance Specifications PART NAMES AND SETTINGS 3 1 Part names 00 LOADING AND INSTALLATION 4 1 Handling Precautions ooocccccccnoccconcconccnonncnncconn nono narncnnc crac ran ncnnnccan cnn 9 DATA LINK CABLE WIRING 5 1 Wiring Precautions BER 5 2 CC Link Dedicated Cable Connection Method 00 10 5 3 Connection of Terminating Resistor 6 1 Wiring Precautions 204 2404440n4nannnnnnnnonnnnnnnnnnnnnnnnnnnonnnnnnnannnnnnn 6 2 Wiring with External Devices A 9 ABOUT MANUAL The following manual is also related to this product If necessary place an order Related Manual Manual name Manual Number Model code Digital Analog Converter Module Type AJ65SBT2B 64DA User s SH 080768ENG Manual 134219 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals User s manual for the CPU module or head module used Safety Guidelines This manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Dire
5. I O characteristics maximum resolution accuracy accuracy relative to maximum analog output value Anala Accuracy g Ambient Ambient output 1 temperature temperature 0 to 55 C 255 C Digital input value Maximum resolution 10 to 10V 0 625mV 0 to 5V 1 to 5V User range setting 2 10 to 10V 0 416mV 0 333mV 0 333mV 0 to 20mA 4 to 20mA User range setting 1 0 to 20mA 1 664A Current conversion speed 200 s 1channels Output short circuit protection Available Number of analog output points 4 channels 1 module Maximum number of writes for Flash memory MAX 10 000 times CC Link station type Remote device station No of occupied stations 1 station Connection cable CC Link dedicated cable Withstand voltage 500V AC for 1 minute across all power supply and communication system terminals and all analog output terminals Isolation system Between communication system terminals and all analog output terminals Photocoupler isolated Between power supply system terminals and all analog output terminals Transformer isolated Between channels Non isolated Table 2 2 Performance specifications Item AJ65SBT2B 64DA Noise voltage 500Vp p tested by noise simulator of noise width of Noise immunity 1 us and noise frequency of 25 to 60Hz Communic ation area 7 point 2 piece terminal block mo
6. correctly Connecting a power supply of a different voltage rating or incorrect wiring may cause a fire or failure Tighten terminal screws within the specified torque range A loose terminal screw may cause a short circuit or malfunction Overtightening can cause a short circuit or malfunction due to damage of the screws or module Take care to prevent foreign matter such as dust or wire chips from entering the module Failure to do so may cause a fire failure or malfunctions Place the connection wires and cables in a duct or clamp them If not dangling cables may swing or inadvertently be pulled resulting in damage to the module and or cables or malfunctions due to poor cable connection A 4 Wiring Precautions ACAUTION e Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise e When disconnecting the cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cable that is still connected to the module may damage the module and or cable and cause malfunctions due to poor cable connection Starting and Maintenance Precautions A CAUTION Do not touch the terminals while the power is on Doing so may cause malfunction Be sure to shut off all phases of the external power supply u
7. in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region A 7 REVISIONS The manual number is given on the bottom right of the cover Print Date Manual Number Revision May 2008 IB NA 0800418 A First edition Oct 2010 IB NA 0800418 B Correction SAFETY PRECAUTIONS Section 2 1 2 2 4 1 5 2 6 2 Addition CONDITIONS OF USE FOR THE PRODUCT Jun 2011 IB NA 0800418 C Correction COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 2 1 2 2 Dec 2011 IB NA 0800418 D Addition SAFETY PRECAUTIONS Chinese Correction Section 2 1 4 1 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2008 MITSUBISHI ELECTRIC CORPORATION A 8 CONTENTS T OVERVIEW cit 1 wo a o N SPECIFICATIONS WIRING
8. the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference A 1 Design Precautions AWARNING Configure a safety circuit so that the safety of the overall system is maintained even if an external power failure or a programmable controller failure occurs Incorrect output or malfunction can lead to an accident 1 The status of analog output changes depending on the setting of various functions that control the analog output Take sufficient caution when setting for those functions For details of analog output status refer to Section 3 4 1 Combinations of functions in each part in the User s Manual 2 Normal output may not be obtained due to malfunctions of output elements or the internal circuits For output signals that may cause a serious accident provide an external monitoring circuit NCAUTION e Do not install the control or communication cable s together with the main circuit or power cables Keep a distance of 100mm or more between them Failure to do so may cause malfunctions due to noise e At power ON OFF voltage or current may instantaneously be output from the output terminal of this module In such case wait until the analog output becomes stable to start controlling the external device A 2 Installation Precautions A CAUTION
9. MITSUBISHI Digital Analog Converter Module User s Manual Hardware AJ65SBT2B 64DA Thank you for purchasing the Mitsubishi programmable controller Prior to use please read this and relevant manuals thorougly to fully understand the product MODEL AJ65S 64DA U HW MODEL CODE 13JY75 MELSE IB NA 0800418 D 1112 MEE 2008 MITSUBISHI ELECTRIC CORPORATION O SAFETY PRECAUTIONS OQ Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the programmable controller system please read the CPU module user s manual In this manual the safety precautions are classified into two levels AN WARNING and A CAUTION Indicates that incorrect handling may cause ZA WARNING hazardous conditions resulting in death or severe 1 I i injury l Indicates that incorrect handling may cause I I I N A CAUTION hazardous conditions resulting in minor or moderate injury or property damage Please save this manual to make it accessible when required and always forward it to the end user Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe
10. White Hg White x y White DB N Terminal Yell Yell Yell Yell Terminal resistor DG Ye ma pe Ce o DG I elow ra 2 DG resistor SLD GC Link SLD CC Link SLD dedicated able FG dedicated cable FG FG 4 4 Figure 5 1 Connection of the CC Link dedicated cables 5 3 Connection of Terminating Resistor The AJ65SBT2B 64DA stores the terminating resister of 1102 so there is no need the external wiring 1 Precautions a Move the L TER switch until it clicks Click b Make sure that between DA and DB is high resistance when the L TER switch is off or is 1109 When the L TER switch is on with a tester before wiring the system with CC Link dedicated cables c The built in terminating resistor cannot be used in the following cases Wire a terminating resistor 110 or 1309 A CC Link system is configured using CC Link cables of 1309 The AJ65SBT2B 64DA may be replaced during data link 10 6 WIRING 1 2 6 1 Wiring Precautions External wiring that is less susceptible to noise is required as a condition of enabling a highly reliable system and making full use ofthe capabilities of AJ65SBT2B 64DA The precautions when performing external wiring are as follows 1 Use separate cables for the AC control circuit and the external output signals of the AJ65SBT2B 64DA or the external p
11. ctives 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 1 OVERVIEW This user s manual explains the specifications names of the components and wiring for the type AJ65SBT2B 64DA digital analog converter module hereafter AJ65SBT2B 64DA which are used as a remote device station of a CC Link system 2 SPECIFICATIONS 2 1 General Specifications The general specifications for the AJ65SBT2B 64DA are shown in the following table Table 2 1 General specifications ltem Specification Operating ambient temperature 0 to 55 C Storage ambient temperature 20 to 75 C Operating ambient humidity Storage ambient humidity 10 to 90 RH non condensing Vibration resistance Compliant with JIS B 3502 and IEC 61131 2 Half amplitude Constant acceleration Sweep Frequency Count 10 times each in X Y Z directions 5 to 8 4Hz 8 4 to 150Hz 3 5mm Under intermittent 2 vibration 9 8m s 5 to 8 4Hz continuous 8 4 to vibration 150Hz Under 4 9m s Shock resistance Compliant with JIS B 3502 and IEC 61131 2 147 mis2 3 times each in 3 directions X Y Z Operating atmosphere No corrosive gases Operating altitude 0 to 2000m Installation location Inside a control panel Overvoltage category Il or less
12. dule External M3 X 5 2 Tightening torque 0 59 to 0 88N m ae power i wiring supply Applicable solderless terminals 2 max connection area system Direct coupled 18 point terminal block I O area M3 x 5 2 Tightening torque 0 59 to 0 88N m Applicable solderless terminals 2 max Applicable wire size 0 3 to 2 0mm RAV1 25 3 conforming to JIS C 2805 Applicable solderless Applicable wire size 0 3 to 1 25mm terminals V2 MS3 RAP2 3SL TGV2 3N Applicable wire size 1 25 to 2 0mm M4 screw x 0 7mm x 16mm or larger Module fixing screw tightening torque range 0 78 to 1 08N m DIN rail mounting is also possible Applicable DIN rail TH35 7 5Fe TH35 7 5Al Compliant with IEC 60715 24V DC 20 4 to 28 8V DC External power supply Inlush current 2 6A 3 2ms or shorter Current consumption 0 24A 24V DC Weight 0 25kg 1 Factory setting is 10 to 10V 2 2 The accuracy does not apply when noise exists 3 PART NAMES AND SETTINGS 3 1 Part names This section explains the names of the components for the AJ65SBT2B 64DA El me a 4 te H H cH1 2 Haan a a SELECT UP en A AJ65SBT2B 64DA SET DOWN O ZE uE vv Ge i v 89 EAEI WEBCOM nc COM NC COM de COM NC STATION NO COR EP El Figure 3 1 Appearance of the AJ65SBT2B 64DA Table 3 1 Part names Description On Power supply on Off Power
13. er Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO lll Unit No15 M I D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
14. g switches Table 3 1 Part names Description Use the switches in STATION NO 10 20 and 40 to set the tens of the station number Use the switches in STATION NO 1 2 4 and 8 to set the units of the station number The switches are all factory set to OFF Always set the station number within the range 1 to 64 Cannot set the same station number to two or more stations Setting any other number than 1 to 64 will result in an error flickering the L ERR LED Station number Example To set the station number to 32 set the switches as indicated below Station Tens Units number 40 20 10 8 4 2 1 32 OFF ON ON OFF OFF ON OFF Use prohibited Set all switches to off Terminal block Used to connect the module power supply transmission and analog I O signals DIN rail hook Used to mount the module to the DIN rail LTER Line Termination switch Turned ON to validate the terminating resistor stored in the AJ65SBT2B 64DA Used when the AJ65SBT2B 64DA is used on the network edge The transmission speed is automatically set depending on the setting of the master module 4 LOADING AND INSTALLATION 4 1 Handling Precautions The following is an explanation of handling precautions of the AJ65SBT2B 64DA 1 Tighten screws such as a module fixing screw within the tightening torque range s
15. in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property A 6 Notwithstanding the above restrictions Mitsubishi may
16. ower supply to avoid the influence of the AC side surges and induction 2 Do not mount the cables close to or bundle them with the main circuit line a high voltage cable or a load cable from other than the programmable controller This may increase the effects of noise surges and induction 3 The shield wire or the shielded cable must be grounded at one end 6 2 Wiring with External Devices 1 For voltage output D A N conversion pe 1 2 _ Motor drive module etc 1kQ to 1 SO 1Mo 24V A Filter FG 24G Figure 6 1 Wiring for vo Use a twisted two core shielded wire for the power wire If there is noise or ripples in the external wiring connect a 0 1 to 0 47 F tage output capacitor 25V or higher voltage resistan the external device product to the input terminals of 2 For current output 2 _ Motor drive module etc D A x og conversion Ss to 1 COM 1 GND 6002 i 24V HE PER Filter 246 H FG Figure 6 2 Wiring for current output 1 Use a twisted two core shielded wire for the power wire 2 Ifthere is noise or ripples in the external wiring connect a 0 1 to 0 47 F capacitor 25V or higher voltage resistant product to the input terminals of the external device 12
17. pecified in the table below Table 4 1 Tightening torque range Screw location Tightening torque range Module fixing screw M4 screw 0 78 to 1 08N m Terminal block terminal screw M3 screw 0 59 to 0 88N m Terminal block installation screw M3 5 screw 0 68 to 0 98N m 2 When using the DIN rail pay attention to the followings a Applicable DIN rail type Compliant with IEC 60715 TH35 7 5Fe TH35 7 5Al b DIN rail installation screw pitch When installing a DIN rail tighten the screws at a pitch of 200mm or less 3 When mounting the AJ65SBT2B 64DA to the DIN rail press with your finger the centerline of the DIN rail hook at the bottom of the module until it clicks DIN rail hook Figure 4 1 Installation to DIN rail 4 Refer to the Master Module user s manual for the name specification and manufacturers of supported cables for the use with AJ65SBT2B 64DA 5 DATA LINK CABLE WIRING 5 1 Wiring Precautions When replacing existing AJ65SBT 62DA with the AJ65SBT2B 64DA since their communication terminal blocks differ rewire the system using communication terminal block for the AJ65SBT2B 64DA 5 2 CC Link Dedicated Cable Connection Method The following shows how to connect the AJ65SBT2B 64DA to a master module and a remote module with CC Link dedicated cables Master module AJ65SBT2B 64DA I O module etc DA Blue Tas Kags Nc Blue DA Blue 77 7 TTT Blue DA DB White A
18. sed by the system before cleaning or retightening the terminal screws Not doing so can cause the module to fail or malfunction Never disassemble or modify the module This may cause breakdowns malfunction injury and or fire Do not drop or apply any strong impact to the module Doing so may damage the module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so can cause the module to fail or malfunction Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Before handling the module always touch grounded metal etc to discharge static electricity from the human body Failure to do so can cause the module to fail or malfunction Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste A 5 O CONDITIONS OF USE FOR THE PRODUCTO 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used
19. supply off Operation status display LED Normal mode On Normal operation Flashing 0 1s intervals indicate an output range setting error 0 5s intervals indicate a digital value setting error Indicates that 24V DC power supply interrupted watchdog timer error occurred write error for flash memory occured On Indicate that the SELECT SET switch is in the SET position Flashing Findicates that making offset gain setting was attempted outside the setting range Off Indicates that the SELECT SET switch is in the SELECT or center position On Normal communication Off Communication cutoff time expiration error On Indicates that station number setting is outside the range Flicker at fixed intervals Indicates that station number setting was changed from that at power on Flicker at unfixed intervals Indicates that you forgot fitting the Off terminating resistor orthe module or CC Link dedicated cable is affected by noise Indicates normal communications Vv Offset gain adjusting CH LEDs OFFSET GAIN Normal mode Normally OFF Test mode The LEDs lit change every time the SELECT SET switch is moved to SELECT SELECT SET switch Used to make offset gain setting in the test mode UP DOWN Used to adjust the offset value and gain value of the channel specified by switch the SELECT SET switch No Station number settin
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