guardshield micro 400
Contents
1. 29 En SMARTGUARD ETHERNET IP CAPABILITIES e Programming From PC on Ethernet e Interlocking between standard PLC amp SmartGuard e HMI Display Diagnostic data about safety system Which gate is open which E stop is pressed DeviceNet CIP Safety d vi Inc All rights reserved VIING IN RSNETWORX Programs via editor launched from within RSNetWorx Uses RSNetWorx to configure DNet simple function block 01 1752 L24BBB 1 Page 3 297mm x 211mm programming EECHER St Page 1 1 Page Page 3 FunctionEtlock E Input 2 Output Program can be as 5 Cl Comparator large as 254 function blocks across 32 pages Drag and drop function blocks as D Zeen well as connections nae between function ES blocks T Spee 400 06 8 Main Enable Feed 0 Hiel Circuit Reset 0 Frell Light Curtain 1 C DI USEDIMAYX 11 254 31 Automation Inc All rights PROGRAMMING FUNCTION BLOCKS Choose from 23 function blocks i Comparator e Expand the number of inputs and outputs for de certain blocks Or RS FF Ka TmertCounter OR Block Safety Gate Block E counter i i OFf Delay Timer i On Delay Timer Pulse Generator Ka Safety Device EDM i EnableSwitch E STOP d Light Curtain Monitoring i Mu2. S SHEI Il oodi ved HLF el JUbedi ve Lt my reeves Fl oe sch _ __ fad 24 Supply for 24V Supply for 24 Supply for 24 Supply for standard 1 0 Safety Inputs Safety Outputs Additional O Modules Modules option Supply 1 Supply 2 Supply 3 Supply 4 by Copyright 2009 Rockwell Automation Inc All rights reserved MISR57 SPEED MONITORING RELAY Key Impact First Rockwell solution for Safe Speed monitoring SOOT RAoffers more than just Safe Off Main Features supported ROL 2 S SIL3 Cat 4 EE 7 e 52 S62 ai A 51 52 Upto 2 encoders TTL and Sin Cos SE oy MSROZP e te Safe inputs for Safety component products i pi _ Utilizes same HIM module and software used for 7 VS e PF70 drives Drive Explorer and DPI hardware tools sunset Monitors and controls standard and safety drives e Sr Multi axis applications E Jam Key Applications Door control to prevent access to hazard when unsafe Allows access during safe speed conditions Performs shutdown during over speed conditions Ideal for new and existing installations File Edit Explore Actions Help Dah t be S s O g s zle El Devices Eer E Node 1 1203 555 Serial 20 M50 Ir 5 In aut Type 1 0 2 55 Stop Type 55 0 spd ck Roller Coaster Rides i Parameter List 1 0 3 55 Monitor Delay 0 0 Sec 1 0 4 55 Stop Delay 0 0 Sec
3. Customer Advantages e Automatic learn process at unit power up Additional security feature Competitive Differentiators e Large product offering e During commissioning the customer can choose if the sensor can be re programmed up to 8 times or locked for a one time learn only COMMISSION SIONING sensor CAN LEARN A NEW ACTUATOR 8 TIMES e Initially teaching in the actuator The sensor will automatically start the learning process as soon as an actuator is brought into the sensing range e Learning Sequence Automatic learn Target present Status Dag LED blinking Green 1Hz rate Verifying actuator Status Diag LED blinking Green RED 1Hz rate 15sec Program Sensor Status Diag LED blinking Green RED 4Hz rate 15sec Program Complete Status Diag LED blinking Green of learns left 15 sec Ready state Status Diag LED solid Green Learn is complete COMMISSIONING sensor CAN LEARN A NEW ACTUATOR 1 TIME ONLY Initially teaching in the actuator The sensor will automatically start the learning process as soon as an actuator is brought into the sensing range During the Program Locking Stage perform the following steps Remove the actuator from the sensing field until the Status Diag LED changes to solid Red Replace the actuator back into the sensing field and the Status Diag LED will continue blinking Green of learns left Note The program locking sequence must be
4. least LEADING EDGE lleiINIG SOLUTIONS FOR SOLNE MACHINE SAFETY APPLICATIONS PTI Ek 32 si en 12 2 MSR5 P WI pwa S Dap EE SSC jo 3 e power DOOF Wies sont y2 S4 X 5 JMO x42 4 78 x35 A2 Guof 72 82 X vat ya 33 Y LNAARAEEEKRKEEKIKEERI Schaedler yesco PECPeCeCVeerrrercernt DPEPUCPOCUO CC CCC RP eT eee eee eee So fe FF SENSAGUARD NON CONTACT SAFETY SWITCHES D RECTANGULAR FLAT PACK SENSAGUAR Laser etched The product information is laser etched on to the product for traceability Status Diagnostic LED e Red illumination e Guard Door Open Output off e Green illumination e Guard Door Closed Output on e Amber illumination Flashing eGuard Door Closed Output on unit is reaching maximum sensing distance Universal mount Mounting Same bolt hole pattern for mounting our existing Ferrogard and Sipha product as well as our competitors En SENSAGUARD TROUBLESHOOTING SERIES CIRCUIT Series Circuit Actuator 1 Swith 1 HRE ww Safety Relay Unit Fault Solid Solid Blinking Blinking Blinking me tener Green Green Red Green Green Copyright 2005 Rockwell Automation 4 Inc All rights reserved SENSAGUARD RFP maran invicarion FEATURE Ae 40 CN 30 amm E 2 20 E 10 10 o 0 mmm i E E GE 2 20 20 30 _ o 40 O
5. Safety Rating Category 4 according to ENS54 1 apic ES Safety A on m SE Safety Application Example Bidirectional Muting Control of Light EE Using SmartGuard 600 Packaged Safety i Curtain Using SmartGuard 600 Controller as Standard Slave to Packaged Safety Controller MicroLogix 1500 Controller Additional Resources Safety Network enabled Example Safety Rating Category 4 according to EN954 1 This application example describes a safety movement of an automated conveyor car the front and back of the car The scanners path and issuc a stop command to the drive Safety Network enabled Example i d ar detected The sensors are oonnecied to a i Se SE molla programmable safety controller which prof Safety Rating Category 4 according to EN954 1 ured moe nn sends signals to the control system SIS Leen e de 7 Important User Information veer mme Information Example Bill of Materials Setup and Wiring nus User Information General Safety Information Description Example Bill of Mate Setup and Wiring Configure Pesca EE Additional Resources Oo e fe E EA Ca EA M3 1 1 1 1 1 1 H ok This example describes how to set up wire and program a SmartGuard 600 safety controller for use with a light curtain in a bidirectional a F muting application The typical application would be in an environment This example shows how to wire configure and program a Smar
6. R wen A C gt A M n A w zb Zb Ar a AN Aj fe Wa d i L APPLICATION EXAMPLES Stationary Horizontal Mounting e 1 Warning Zone e 1 Safety Zone Vertical Mounting e No Warning Field e Contour as Reference Access Guarding e 1 Safety Field 54 MULTIZONE APPLICATION EXAIVIPLES GA AAT AAT AAA A AAA AAT AAA A ZA AAT ATATATATATA AN ZZZ AAA TATA AA 7 Me 77 K NNNNNNNN eS SN KAS KANN EN SS AA ALLAAALA KT MN WW BERERBERBRERE Access Guarding Vertical Mounting e 2 Switchable safety fields Horizontal Guarding Stationary e 2 Switchable field sets Contour as Reference is required for Vertical mounting JL GUARDSHIELD WITH INTEGRATED LASER ALIGNMENT AND ARMORBLOCK IP67 SAFETY 10 CONNECTIVITY e Standard GuardShield Cascadeable GuardShield and GuardShield PAC all will have a Laser Alignment System Integrated into each pair as well as the option for DeviceNet Safety Network Connectivity e Integrated Laser will be available in 320mm to 1600mm heights e Powered Class 2 visible laser beams located at the top and bottom of each light curtain pair e Simply touching the finger symbol on the face of the transmitter and receiver activates each alignment laser e Each visible laser has a target opposite of it to facilitate optimal alignment e GuardShield Standard Cascadeable and PAC will be available with 5 pin M12 to al
7. 11 VISR 42 MICRO 400 CONTROLLER Multi Function safety module Software configurable operating modes 2 and 4 Sensor Muting with One set of Micro400 light curtains Two sets of light curtains Micro 400 and one other only 2 Sensor muting possible Three sets of light curtains 1 must be GuardShield Micro 400 Integration of a two channel E Stop or Interlock Switch 2 sensor T type 4 sensor T type 2 sensor L type 2 sensor T type with enable Bidirectional muting application Muting Settings Time Settings Additional Settings t sens s 4 000 l Muting Lamp monitored t espe s jw Mute dependant override active Gr e 000 Muting disable signals connected t mdo s 5 000 Muted light curtain i Safe400 C Safes t msdel s 0 050 ee Light curtain inter ruption monitored Check whether the muting times are permitted for the application Copyright 2008 Rockwell Automation Inc All rights reserved 12 GUARDSHIELD MICRO 400 WITH MSR42 Tis MUTING FUNCTIONS e Different types of muting can be configured 2 and 4 sensors Muting lamp Muting lamp reserved 2 Sensors L Type Unidirectional Muting lamp Sensors T Type wi ea P Muting Lomp MSR42 MULTI FUNCTION SAFETY RELAY MODULE Components that can be connected to the MSR42 GS Micro 400 Muting Lamps Ee GuardShield Light Curtains Push
8. Counter i Counter lL OfF Delay Timer oP on Delay Timer wo Pulse Generator 00 00 5 CURTAIN 1 C m EL KA Safety Device en of EDM ge oo Enableswitch 00 004 5 CURTAIN 4 C i of E STOP G i Light Curtain Monitoring oo Muting 04 5 bR bata CO pe i Safety Gate Monitoring of Two Hand Controller 3 User Mode Switch 04 8 b abata C01 Za Reset Restart GN a p i Reset Cl Restart a Connector E F Multi Connector of Routing 01 5 Ptobata_co4 FOO 0 HD01 5 P04 bata_co4 UI FOO 06 5 MUTING LAM H01 5 PSD ata _C01 n ii gt USEDIMAX 7 254 ExecutionTime 620 micro sec a 4 TH SAFETY SENS DS SmartGuarde 2RSNetwor E Comment j safet 3 Ty Documenti AJL WS 7 33 4m SMARTGUARD 600 SAFETY APPLICATION EXAMPLES Safety Application Example Safety Application Example Safety Application Example Using SmartGuard 600 Packaged Safety Controller as Standard Slave Connection to CompactLogix Controller Dual zone Safety Gate Protection and E stop Control Using SmartGuard 600 Packaged Safety Controller Laser Scanner Protection for Automated Conveyor Car Using SmartGuard 600 Packaged Safety Controller Safaty Network enabled Example Safety Rating Catagory 3 according to EN954 1 Safety Network enabled Example Safety Rating Category 4 according to EN954 1
9. Ss Us P t S ki ifts e 105 55 Stop Speed 0 001 rps 1 0 6 55 Stop Pos 10 line 107 55 Decel Spd 0 lpr Tire industry 1 0 8 55 Decel Tol 0 Yo Faults Web machines Robot cells omm El 2 1203 555 R5232 DEI Parameter List Custom Views Compare Results Local DPI For Help press F1 J U MSR 57 FUNCTIONS Function Operation Safe stop Initiate Safe Stop NFPA 79 Category 0 1 or 2 Zero speed monitoring Only allow access unlock door when axis is stopped Safe limited speed When requested monitor speed If in excess of safe speed initiate Safe Stop Safe maximum speed Always monitor for safe maximum speed even under normal operation If in excess initiate Safe Stop Safe direction monitoring When requested monitor direction If wrong rotation direction initiate Safe Stop Door monitoring and control Unlock door to grant access when at safe speed or zero speed Enabling switch control Use in conjunction with Safe Limited Speed Allow access when at Safe Speed If no Enable Switch initiate Safe Stop safe Max Accel monitoring When configured if accelerating too fast initiate Safe Stop Cat 4 SIL 3 PLe integrated Safe Torque Off SENSAGUARD UNIQUE CODED VERSION Product Description pnw YC Unique coded RFID sensor and actuator ww Complete RK All models types gt Family Large sensing range ae ae Plastic and Stainless Steel housing Safety Rating Cat 4 SIL 3
10. completed within the 15 second program locking window LEARNING A NEW ACTUATOR Learning a new actuator To learn a replacement actuator bring the actuator to be taught into the sensing range of the safety switch The learn sequence is same as the sequence for commissioning the first actuator Note A sensor can be locked so it can not learn another actuator by removing the actuator from the sensing field during the 15 sec Program Complete sequence A sensor can not re learn a previously learned actuator or a standard SensaGuard actuator SENSAGUARD LIGHT LATCH Combination device e One device combining a SensaGuard interlock with a magnetic latch e Latch force 20 60N adjustable e Custom designed for easy mounting on aluminum profile e Diagnostic LED e P69K e This new device is perfect for use on framed or unframed lightweight guard doors as used in the food and non food packaging industry e Save machine build time only one device to mount e All the benefits of the SensaGuard technology Series connection Diagnostics SIL3 Non contact High tolerance to misalignment Confidential For Internal Use Only Copyright 2009 Rockwell Automation Inc All rights reserved Confidential For Internal Use Only Copyright 2009 Rockwell Automation Inc All rights reserved Confidential For Internal Use Only Copyright 2009 Rockwell Automation
11. time Host GuardShield GUARDSHIELD WASHDOWN ENCLOSURES e Kits offered from 320mm to 960mm protective heights e 10 loss of operating range e Assembly procedure must be followed to assure proper sealing of enclosures e Dis assembly procedure must be followed to prevent damage to GuardShield endcaps e GuardShield Type 2 should not be used with these enclosures due the effect of increased optical dispersion of the Infrared light Copyright 2005 Rockwell 20 Automation Inc All rights WASHDOWN ENCLOSURE KIT e Each Kit contains Two acrylic tubes Two top acetal endcaps Two bottom acetal endcaps Two acetal spacers 4 Stainless endcap mounting brackets 4viton O rings Two cord grip assemblies Two black Poron foam spacers Copyright 2005 Rockwell Automation Inc All rights reserved 21 Tis MISR300 SAFETY SYSTEM The modular MSR300 system offers the ability for a logic configuration with multiple inouts and control of multiple independent outputs up to 3 Output modules for three groups zone control Each input module can be configured to switch one or more output groups Special bypass functionality for controlled access e g in robot cells Cat 4 EN 954 1 SIL3 IEC 61508 approvals 22 MISR300 MODULES e Input module MSR320 Upto 10 modules per base 2 configurable inputs per input module 1 auxiliary solid state output per
12. 1 2 ry Y a j ek i Group 3 El Ed ER Group 1 3 NEE u Group 2 3 Group O Logic function 5 Group 1 3 Group l 2 3 1 Group 1 6 Group 2 3 Input 1 or Group 1 amp Input 2 or Group 2 2 Group2 PNS Ss i 3 Group 1 2 uting Robot Group 3 Muting with cross control PRS Sind Sae Nea Input 1 or Group 1 amp Input 2 or Group 2 or Input Safe Area Group 3 Meaning Inputs are closed or Group1 2 is activated etc activation of Group 3 to run the machine 27 4 safety relay outputs 3 N O 1N C Different catalog numbers depending on group number desired 1 2 3 Diagnostic status LEDs per channel 22 5mm enclosure with plug in connection terminals screw type 28 eA SMARTGUARD 600 WITH ETHERNET IP e EtherNet IP for standard communications NOTE Standard communications only e Connection to Standard PLC HMI Programming e No support for CIP Safety Supports BootP or static IP addressing Pass Through support for configuration of DeviceNet modules Distributed I O with Guard I O on DeviceNet e Same functionality as current SmartGuard 600 16 Safe In 8 Safe Out 4 Pulse Test Circuits E USB port i ka NS ep DeviceNet for Safety I O DREES HMI PanelView RSNetWorx Logix Controllers VersaView etc e Requires RSNetworx for DeviceNet v9 x Copyright 2005 Rockwell Automation Inc All rights reserved
13. Inc All rights reserved En SENSAG UARD TIMELINE NEW PRODUCT INTRODUCTION e Unique codes e High pressure washdown e Alignment LED e Magnetic Hold e Extended Temperature e wo sensing directions Confidential For Internal Use Only Copyright 2007 Rockwell Automation Inc All rights reserved 49 440G MT 1600N 440G MT with enhanced diagnostic and true key This will have a diagnostic output channel which will enable an auxiliary signal output to truly indicate Door Shut Door Open in any operating conditions Also an LED will display the status of the switch as e Door open e Door closed and unlocked e Door closed and locked Metal manual override key e Anewlid accessory will be available together with a new metal Emergency Override Key True key e This will make the switch more attractive to harsher conditions Eege TNS Step Steg MC is Open MC is Closed Actuator His Closed MO is Open Position Step 3 Cut MIC is Open MIC is Open Mi is Closed NO is Closed TLS GD2 SERIES E IP69K Hot wash down Improves suitability for food processing application Free float in the locked position increased from 2 5 to 4mm Improve door misalignment performance Improves suitability for machine driven doors Improves performance with a door closing against a rubber edge stop Matches existing profile and fixing centers Interchangeable with old se
14. e and or Safety switch contact inputs in one Ah HIT H 3 gn oo en 9 module e 17 5mm enclosure with plug in connection terminals screw type st 20P e Annunciation for each input L connected 24V DC solid state Gr output 25 Ze EC E AE EE E a Configuration of both inputs by Select Function switches both channels must be set on the same value One channel E stop Two channel E Stop or safety mats Three channel E Stop Safe gate N O N C with start up test Safe gate N O N C without start up test Light curtain both Inputs Two Hand operation Channel 1 Two channel E Stop Channel 2 Light curtain Channel 1 Safety gate Channel 2 Light curtain 26 un INPUT CONFIGURATION MSR320 e Guard Imaster Group Function Group O Logic function 5 Group 1 3 1 Group 1 6 Group 2 3 2 Group 2 7 Group 1 2 3 3 Group 1 2 8 Muting Robotcell 4 Group 3 9 Add Safe Area Function 1 1 channei 1N C 2 2 channei 2N C Safety Mat 3 3 channei 3N C 4 Safety gate with startup test 1N C 1N O 5 Safety gate 1N C 1N O 6 Light curtain 20SSD 7 Two hand control 2 sets of 1N C 1N O 8 Input 2 channel Inpul2 Light curtan 9 Input Safety gate Input2 Light curtasn Tis GROUP SELECTION MISR320 2S ee eS lb eS Group Selection by Select Group switches both channels must be set on the same value Logic function Group 1 Group Group 2 d 2 i 2 Grou
15. g NHAT IS CASCADING Cascading is a term that refers to the ability of safety light curtain segments to be inter connected resulting in a single pair of outputs OSSD s A common configuration of cascaded light curtains is a single pair of light curtains mounted vertically at the required safety distance and a horizontal segment pair located between the vertical light curtain and the hazard It is necessary to prevent reaching over under or around the safety light curtains to gain access to the machine hazard Although up to 3 segments may be interconnected in a Micro 400 Cascadeable system there is a maximum number of beams which limits the number of segment configurations Cascaded segments can be of mixed resolutions and protective heights Supplemental safeguarding is usually required to prevent access to the machine hazard supple mental Guarding mi Il T AT Lut i s i Sall m twee Guarding The maximum number of beams allowed in a Cascaded GuardShield Micro 400 system is 255 beams Copyright 2009 Rockwell Automation Inc All rights reserved MSR42 GUARDSHIELD MICRO 400 CONTROLLER Al MULT FUNCTION SAFETY MODULE e Safety Controller for GuardShield Micro 400 e ON OFF out of the box functionality Connect the suction cup e Cat 4 EN954 1 SIL3c EN IEC 61508 to the MSR42 to configure e Auto Manual Reset Configured through wiring e 2PNP outputs 400
16. h CH 60 25 Sensing Distance mm Margin Indication Feature When the unit is reaching maximum sensing distance the Status Diag LED will light Amber warning the customer that the sensor and actuator should be re aligned The output circuit will work normal as if the unit was in range and the Status Diag LED was Green Tis GUARDSHIELD MICRO 400 e ON OFF functionality with MSR42 Controller Out of Box configuration e Micro 400 Outputs are data only functionality is through controller e Micro 400 Environmental Rating IP 54 e GuardShield Micro 400 System GuardShield Micro 400 pair and MSR42 Controller is rated SIL3a per IEC 61508 cULus listed and CE marked e Operating Temperature Oto 55 C e 940nm wave length e Very small profile 15mm X 20mm with integrated 20 inch pigtail cable and 8 pin M12 connectors e A pair of dedicated patch cords are required to connect the integrated pigtail cable M12 connectors to the RJ45 connections of the MSR42 Offered in 3M 5M amp 8M lengths Same part number for transmitter and receiver patch cords Copyright 2008 Rockwell Automation Inc All rights reserved 6 Tis GUARDSHIELD MICRO 400 Economical Three box Transmitter Receiver and Controller Type 4 safety light curtain per IEC 61496 Functionality is through MSR42 control module can add on up to 3 MSR45E safety relay expansion modules to the MSR 42 Micro 400 control
17. input Channel One set of rotary switches defines the type of input device s connected One set of rotary switches defines which output group the input module controls e Input module MSR329 Muting lamp control module for 2 muting channels e Controller module MSR310 Dual processors control I O modules and provide extensive diagnostic information via various interfaces and solid state outputs e Output module MSR330 Maximum of 6 output modules can be connected to each base module 18 N O 6 N C Maximum of three output groups available for independent control 23 CONTROLLER MODULE MSR310 em k Gag n wem an n eem mm am ffe a e Po rm mmm Setting of the start function groups monitored E auto reset Each group configured separately Independent feedback loops for each group 3 solid state outputs indicate which group is active Integrated diagnostic interface monitoring only RS232 Available today DeviceNet Available Aug 06 Extensive bi colored LED diagnostics 35mm enclosure with plug in connection terminals screw type No inputs no safety outputs 24 D INPUT MODULE MSR320 e 2 inputs for single dual or three channel activation e Four 10 step rotary switches on the enclosure side One set for the group selection One set to configure inputs type e Selectable Start up Test function e Light curtain solid stat
18. ler 24 Vdc 15 14mm Finger detection 30mm resolution Hand detection 5 Meter operating range 150mm up to 1200mm protective heights in 150mm increments Response times vary by protective heights and MSR42 Micro 400 Controller Controller configuration Competitively priced 3 box system Transmitter Receiver Controller in smallest light curtain profile cross section available 15mm X 20mm Copyright 2008 Rockwell Automation Inc All rights reserved 7 le e ni a LG Ie z S Gi E a LG om eA GUARDSHIELD CASCADEABLE MICRO 400 ON OFF functionality with MSR42 Controller Out of Box configuration Cascadeable Micro 400 Outputs are data only functionality is through controller Cascadeable Micro 400 Environmental Rating IP 54 GuardShield Micro 400 cascaded system with MSR42 Controller is rated SIL3c per IEC 61508 PLe per EN13894 cULus listed and CE marked Operating Temperature Oto 55 C 940nm wave length Very small profile 15mm X 20mm with integrated 20 inch pigtail cable and 8 pin M12 connectors A pair of dedicated patch cords are required to connect the integrated pigtail cable M12 connectors to the RJ45 connections of the MSR42 Same part number for transmitter and receiver patch cords Offered in 3M 5M amp 8M lengths 445L AC8RJ3 445L AC8RJ5 445L AC8RJ8 Copyright 2009 Rockwell Automation Inc All rights reserved
19. low connectivity to the RA ArmorBlock IP67 Safety IO block GUARDLOGIX SAFETY INTEGRATION e Logix Integrated Safety Dual Processor Solution 1002 Architecture e 1002 is recognized as the best safety architecture SIL 3 Certification per IEC 61508 ISO 13849 Performance Level e Category 4 Programs with RSLogix5000 e Extensive suite of certified safety application instructions Simplifies design validation maintenance Dual Channel suite Muting amp Press Suite CIP Safety comm s for safety rated interlocking or safety I O on Ethernet COMPACTLOGIX COMPACT GUARDLOGIX L4X PACS CompactLogix PAC easily handles simple to complex motion simple to complex safety over multiple networks e Advanced high speed motion and communications via 1768 expansion 1768 p ackplane 1769 backplane L43 L45 Standard PAC SE erza o ER a gt j 1769 local I O e Up to 8 modules on the local bank e Maximum of 3 banks for a total of 30 modules e DeviceNet with 1 769 SDN scanner em EtherNet IP Network modules for EtherNet IP amp ControlNet Connes A Integrated Serial port Modular design provides the flexibility to select the right OS motion module modules to fit the x application ie 0 i f 1 i Schaedler yesco Rockwell ALLEN BRADLEY ROCKWELL SOFTWARE Automation
20. mA 24Vd c Can add safety relay outputs by connecting up to three MSR45Es e Response time 5ms e software Configurable requires an Optical Interface to configure EDM Feedback loop for monitoring external actuators Configuration of 4 inputs and two outputs e Additional inputs for Multing sensors 2 or 4 Light curtains GuardShield Safe4 GuardShield GuardShield PAC SafeZone Safety Laser scanner E Stop Safety switches e Muting 2and4 sensors with Micro 400 2 Sensors with Safe4 or GuardShield Original e No blanking at initial launch S S x ei X AB Copyright 2008 Rockwell Automation Inc All rights reserved 10 MISR42 amp MSR45E MSR42 Default configuration to work out of the box e Can be changed by external wiring Manual Auto restart Default configuration can be changed by software to access additional functions Figure 9 Attach the supplied ribbon cable connector MSR45E Expansion Module Nota stand alone safety relay module AQOR ACABL1 2NO Safety relays 6A contacts with one 45E 4A with two or more 45E Upto 3 extension modules connected MSR42 Auxiliary output on MSR42 base configurable The units snap together and a ribbon cable in the base provides the electrical AAOR ACABL3 connections 440R ACABL2 Copyright 2008 Rockwell Automation Inc All rights reserved
21. ries New escape release fitting No drilling necessary Reduced installation time Norisk of damage to switch New lid with captive screws Easier maintenance as screws stay with the lid when removed Wider screw torque tolerance Better alignment of lid when refitting Improved aesthetics at the gasket seal NEW LASER SCANNERS SafeZone Multizone Series B e More Functionality than previous SafeZone Multizone 4 switchable field sets in place of two field sets e Ideal for Stationary and Mobile applications e Vertical or Horizontal mounting e Configurable resolutions 30mm 40mm 50mm 70mm and 150mm e Current SafeZone Multizone Series A will be discontinued when Series B is launched SafeZone Singlezone Single Field set 1 safety and 1 warning 190 degrees scanning field Assembly cells Vertical or Horizontal mounting Load Unload stations neer SALY HEM AGV s e All other functionality of Multizone Target Industries Applications Robot cells Confidential For Internal Use Only Copyright 2007 Rockwell Automation Inc All rights reserved Area Access Detection AVAVAVAVAVAVAVAVAVATATAVATATAVATATATATA EELER Hee AN Wi Tee ee Cee d e e D Se EES AAA Vertical Mounting of the SafeZone requires the use of Contour as a Contours on the floor and reference the side walls as reference 53 Ke
22. s Two OSSD Outputs Button 4 up to 6 Relay outputs with 3 x MSR45E E Stop ENS Two configurable auxiliary outputs D WE J SafeZone Safety T Tongue Switches Laser Scanners reserved GUARDSHIELD SAFE 4 INTEGRATED ALIGNMENT e Powered Class 2 visible laser beams located at the top and bottom of each light curtain pair e Simply touching the finger symbol on the face of the transmitter and receiver activates each alignment laser e Visible laser stops transmitting after finger symbol is retouched or automatically ceases transmitting after 5 minutes e Used to ease alignment at installation or during the course of production if knocked out of alignment during operation The Integrated Laser Alignment System provides quick and easy alignment En GUARDSHIELD SAFE 4 LASER ALIGNMENT Patented Laser Alignment System Simply touching the laser area activates this visible Class 2 laser mE e The laser Is turned on and alignment can be achieved quickly without the need for additional devices z e Each visible laser has a target G opposite of it to facilitate optimal Tl alignment Je Integrated Laser P ln i ILAS H emitte IK i o Copyright 2009 Rockwell Automation Inc All rights reserved GUARDSHIELD SAFE 4 PAC INTEGRATED LASER ALIGNMENT e Class 2 visible laser beams located at the top and bottom of each light c
23. tGuard where there is motion of material into and out of a guarded safety zone 600 packaged safety controller as a DeviceNet standard slave to a Micrologix 1500 controller Tis INTRODUCING POINT GUARD 1 0 The POINT I O platform has now increased in value with it s integration of safety POINT I O provides you the high density and granularity to cost optimize your design and most closely fit your application s I O requirements POINT standard I O available in 2 4 and 8 point module densities POINT Guard I O safety modules introduced to the portfolio at this time 1734 B8S 8 Point Safety Sink Input 1734 OB8S 8 Point Safety Source Output For use with GuardLogix SmartGuard and Guard PLC Combine your safety and standard I O into one distributed I O platform Copyright 2009 Rockwell Automation Inc All rights reserved EXAMPLES OF COMBINING POINT SAFETY STANDARD I O Only ONE network node one IP address is required using Ethernet IP You can group modules to optimize I O functions tailored to each application Detailed explanations can be found in the POINT Guard I O user manual You can even choose having two controllers communicate to the same node IE GuardLogix controls the Guard I O while ControlLogix controls the standard I O IE One ControlLogix rack with one 1 756 ENBT using one Ethernet IP cable Group 1 ee 2 Group ii e 4 ease p on
24. ting i Safety Gate Monitoring i Two Hand Controller User Mode Switch 2 Reset Restart e Simple to use yet powerful enough for a complex safety applications like Zone control ged i vans connects and distributed safety contro ke E f Clutch Brake Enable Copyright 2005 Rockwell Automation CH Safety Rel afety Relay SS Inc All rights reserved CREATE USER DEFINED FUNCTION BLOCKS Create your own function BET Do ry amp 100 x HO eH A blocks Paet Palpas o Ki Input EA Output F FunctionBlock simple to re use in same application or in multiple applications Makes programs easier to D mier 0 0089 5 Gate 1 ChE 1 On Delay Tim t Pulse Generator Soft Input Output 1 red U n cs d A 4 Safety Device z al Bssfety Input 1 Enableswitch Blocks can be Validated on T R Muting 1 Safety Gate Monitoring M Circuit Reset and locked Any change Se will invalidate the block Uc Enable Cott Safety Relay i oy SS Inc All rights reserved THREE CURTAIN MUTING EXAMPLE 00 1752 L24BBB Page 1 297mm x 711mm File Edit View Function Page FunctionBlock Help Si Page 1 4 Input KA Uutput E FunctionBlock 00 15 5 FEEDBACK J Logic of AND Ft LS Comparator POONA S RESET 5 ZC EXNOR gt Zi EXOR EF NOT E op eff RS FF Timer
25. urtain pair e Simply touching the finger symbol on the face of the transmitter and receiver activates each alignment laser e Visible laser stops transmitting after finger symbol is retouched or automatically ceases transmitting after 5 minutes e Used to ease alignment at installation or during the course of production if knocked out of alignment during operation The Integrated Laser Alignment System provides quick and easy alignment En TYPICAL CORNER MIRROR APPLICATION N Typical 3 sided guarding application e E f using 440L AMSTD mounting stands i pan and GuardShield POC safety light i curtains il EN Gell Typical three sided guarding application RK Ze using 440L AMSTD mounting stands and GuardShield PAC safety light curtains 18 GUARD SHIELD CASCAD e Maximum of 3 pair of 1760mm GuardShield interconnected with a common pair of outputs same OSSDs as a standard pair of GS e Maximum patch cord length between segments is 2 meters e Able to configure each pair separately Host functionality Beam coding EDM Start Restart interlock Fixed Floating Blanking EDM and Start Restart not allowed in middle Standard GuardShield Host E or end pairs GuardShield z e Mixed resolutions 14mm and 30mm can be H interconnected e Response time is not affected by the Cascaded system The longest response time of any configured pair in the system is the system response
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