User Manual - Innovative Energies Ltd
Contents
1. energies www innovative energies com User Manual GSM enabled SMS Protocol Converter DZC PCON smsProtoCon IE1 IE Model Code PROTOCON GSM Revision 1 Revision Date Mar 2012 Innovative Energies Ltd 1 Heremai Street Henderson NZ Tel 64 9 835 0700 info innovative co nz www innovative co nz TABLE OF CONTENTS TABLE OF CONTEN Phas eee EN eoe nhan ornare nne ss 2 INTRODUCTION E8 48 f see afl epe eo gt 3 DEVICE SCHEMATI amp AND IOCONNECTIONS 499 oo rit nenne 4 ELBETRICAL CONNECTIONS 2 rere Deren lt eere 4 VIRIS DIAGRAMS ornant re em diifte eben 5 FRONT PANEL INDICATIONS AND CONTROLS 6 DIP SWITCHES SETTINGS amp LOCAL PROGRAMMING OF THE 6 INSTALLING AND REMOVING THE SIM 9 SMS STRING FORMATS f 1 eee rrr ccsscsnsconssconssossccess 10 MONITORING OF POWER SUPPLY 5 10 MONITORING POWER SUPPLY 5 6 2 5 10 MONITORING OF BATTERY CONDITION TESTING2. D A s ASA AU 17 CED INDIGATIONS ll M A IM eorom enn eee nen nan naar 17 REVISION HISTORY 4 HH tno Ec 18 INTRODUCTION Antenna The DZC PCON SmsProtoCon IE1 is a GSM Enabled protocol converter and Input Output Module for Innovative Energies Power Supplies with the following features Communicates via the GSM Global System for Mobile Communication network Communicated to the central uSCADA software and mobile phones via SMS Short Message Service Has 8 Volt Free Digital Inputs Can be set to Normally Open or Normally Closed Has 2 Relay Outputs 500 0 24VDC Communicates with SR i DC UPS back up charger to provide the following information o Indications Battery Bad Alarm Battery Missing Alarm Battery Low Alarm Power Supply Overload Alarm Communication Interface this device to Power Supply Comms Alarm Mains Failure Alarm Battery Condition Test Active Alarm o Controls Battery Condition Testing Start Stop Automatic Battery Condition Testing Enable Disable Fully compatible with the DoZeener Controls uSCADA Software Setup of a maximum of 4 mobile phone recipients and the central uSCADA base station Automatic Time Synchronization with the central uSCADA Software Two Level PIN Protection Monitoring Only and Monitoring and Control 8 Automatic Update Periods to the central uSCADA software Possibility to set time delays before sending di
3. SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt 0000 5 5 ASCII 62 32 48 48 48 48 32 83 80 83 Dec Description gt 0000 SPS PIN Requirements 1 Always gt Both PINs Accepted 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always SPS Reply The device replies with the following power supply parameters Time minutes between battery detect tests in mins e Minimum voltage to detect battery presence in Volts e Shutdown Voltage in Volts e Battery low alarm voltage level in Volts e Battery disconnect voltage in Volts e Battery charge current limit in Amps e Length of battery condition test in mins e Time interval between BCTs e Mains fail check interval during BCT in mins AO MONITORING OF BATTERY CONDITION TESTING AND DIGITAL INFORMATION SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt 0 0 0 0 S PD ASCI 62 32 48 48 48 48 32 83 80 68 Description gt 0000 SPD PIN Requirements 1 Always gt Both PINs Accepted 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always SPD Reply The device replies with the following information e Battery Condition Test Status e Battery Low Charged e Battery Present Missing e Battery Charging Discharging e Charge Cycle Activity e Main Supply Status e Overloading Status e Comms to Power Supply Status e Digital O
4. Description gt 0000 DMT PIN Requirements 2 Control PINs 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always DMT Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received 14 DISABLING OF STARTUP MESSAGE SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt ASCII Dec Description gt 0000 DMP 1 Always gt 62 32 48 48 48 48 32 68 77 80 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always DMP Reply The device replies with the following information e Device Description Date and Time at which the SMS was sent e Confirmation that the message was received SETTING OF TIME AND DATE SMS Request Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 gt 0000 CID T D 0 ASCII Dec Description gt 0000 0010812 T093245 1 Always 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always CDT 11 Always a Space 12 Always D Date 13 14 Day 15 16 Month 17 18 Year 19 Always a Space 20 Always T Time 21 22 Hours 23 24 Minutes 25 26 Seconds Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received 62 32 48 48 48
5. AND DIGITAL INFORMATION nnns 11 MONITORING OF ANALOGUE AND DIGITAL 1 11 GONTROKOPALL DIGIMAL VALUES 04 2 12 COBIRONOF BATLERY CONDITION TEST gt 2 7 13 ENABLE DISABLE OF AUTOMATIC BATTERY CONDITION TEST nennen nennen 13 CENTROLOER DIGITAL OUTPUTS mi Well iln 14 BNABLING OF STARTUP 55 72 5 7 14 DISABIING OF STARTUP 98 345 Sas eere reinen peine tr ge M ee rene eoa 15 SETTING OF TIME AND DATE TW ME eee illt Dre eral be 15 AUTOMATIC MESSAGINEIUTITROL 3 7 7 eieee eer eral rn E er nnne ener enel ne nes 16 SETTING OF PHONE NUMBERS i eMe eee reete eroi 16 DEVICE CONFIGURATION J eee enero nno nonne ant e E ell ne rne rne rhone oor e eee nin 17 o FA c PRETI TL oU dime eum 17 mx rct _ BREITER an HE M M 17 COMMUNICATIONS seo oae le ptt PE amo REL 17 jJ DER LY ARE
6. 32 67 68 65 32 48 32 49 32 48 32 49 Description gt 0000 CDA 0101 PIN Requirements 1 gt Control PIN 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always CDA 11 Always a Space 12 BCT Start 1 Start O No Action 13 Always a Space 14 Auto BCT Enable 1 Start O No Action 15 Always a Space 16 Digital Output 1 1 Enable 0 Disable 17 Always a Space 18 Digital Output 2 1 Enable 0 Disable Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received CONTROL OF BATTERY CONDITION TEST SMS Request Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Chars gt 0 0 0 0 C D ec 62 32 48 48 48 48 32 67 68 66 67 84 32 79 70 32 70 Description 0000 CDBCT OF F PIN Requirements 1 Always gt Control PIN 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 12 Always 13 Always a Space 14 15 ON Turn On OF Do Nothing 16 Always a Space 17 F Request Feedback N No Feedback Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received ENABLE DISABLE OF AUTOMATIC BATTERY CONDITION TEST SMS Request Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1
7. 48 32 67 68 84 32 68 48 PIN Requirements Control PINs 0932 4 5 49 48 56 49 50 32 84 48 57 51 50 52 53 PIN Requirements Control PIN aV OME AUTOMATIC MESSAGING CONTROL SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt 0 0 0 0 AM 1 ASCII 62 32 48 48 48 48 32 65 77 49 Dec Description gt 0000 AM1 PIN Requirements 1 Always gt Control PIN 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 9 Always 10 Interval Selection 1 5 Minutes 2 10 Minutes 3 20 Minutes 4 60 Minutes 5 150 Minutes 6 300 Minutes 7 600 Minutes 8 1200 Minutes Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received SETTING OF PHONE NUMBERS SMS Request Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Chars gt 0000 D P 1 116 42 12 3 4 5 6 7 8 5 62 32 48 48 48 48 32 68 80 49 32 43 54 52 50 49 50 51 52 53 54 55 56 Description gt 0000 DP1 64212345678 PIN Requirements Control PIN 2 Always a Space 3 6 PIN Number 0000 9999 7 Always a Space 8 10 Always DP1 11 Always a Space 12 Always a Part of the Phone Number 13 23 Phone Number Phone Number can have a maximum of 15 Digits excluding Reply The device replies with the following inf
8. 5 16 17 Chars gt 00000 F ASCII Dec 62 32 48 48 48 48 32 67 68 67 66 67 32 79 70 32 70 Description gt 0000 CDCBC OF PIN Requirements 1 Control PIN 2 Always a Space 3 6 PIN Number 0000 9999 7 Always a Space 8 12 Always CDCBC 13 Always a Space 14 15 ON Turn On OF Do Nothing 16 Always a Space 17 F Request Feedback N No Feedback Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received OE CONTROL OF DIGITAL OUTPUTS SMS Request Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Chars gt 00000 0 1 F 62 32 48 48 48 48 32 67 68 79 48 49 32 79 70 32 70 Description gt 0000 CDOO1 OF F PIN Requirements 1 Always gt Control PIN 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 11 Always CDOO 12 1 for Output 1 and 2 for Output 2 13 Always a Space 14 15 ON Turn On OF Turn Off 16 Always a Space 17 F Request Feedback N No Feedback Reply The device replies with the following information e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received ENABLING OF STARTUP MESSAGE SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt 0 0 0 0 D M T 62 32 48 48 48 48 32 68 77 84
9. ONT PANEL INDICATIONS AND CONTROLS GSM Comms Module Configuratio Switches Undernea Cover The front panel of the device consists of the following LED indications Power e Red Internal Power Supply 1 Red Internal Power Supply 2 On Diagnostics e GP Yellow GSM Modem Switched ON Power ON e Yellow General Health Indication Flashing On Off Main Processor Active e CR Yellow Communication Receive This LED flashes when data is received from the power supply comms interface When it flashes On Off at the same regular interval as the H indication the communication to the power supply has been lost CT Yellow Communication Transmit This LED flashes when data is being transmitted to the power supply communication interface Input Output 1tol8 Green Digital Inputs 1 to 8 On Off indication When the digital input terminals are linked the LED lights up green irrespective of whether the internal configuration of the digital input is configured as Normally Open or Normally Closed e 011002 Green Digital Outputs 1 amp 2 On Off indication DIP SWITCHES SETTINGS amp LOCAL PROGRAMMING OF THE DEVICE Behind the cover where the antenna is located is a set of 8 DIP switches The position of these switches determines the mode of operation of the device and provides a way to communicate to the GSM modem via standard AT command This feature can b
10. e useful to troubleshoot the modem and mobile network connectivity H N UJ J 2 g 3 E o b 3 4 5 6 e 8 There are two modes in which the device can operate e Normal Operation Mode e Device Local Configuration Mode In the normal operation mode the device will establish a link to the GSM network and starts sending data according to its configuration sending digital alarms to the programmed recipients if enabled sending automatic updates to the uSCADA software and responding to requests In normal mode the modem serial link and programmer serial link are disabled In local configuration mode a link with the GSM network is established but no information is sent on the network and the device does not respond to requests The modem serial link and programmer serial link are enabled VS CH The modem serial link when connected to software similar to Hyperterminal or Putty can be talked to using standard AT commands The programmer serial link is to be connected to the uSCADA software and local programming is enabled The screenshot below shows the section in the uSCADA software used to locally program the device FA System Edit Project Data Collection Reporting Program Settings Help i DZC PCON smsProtoCon E1 Add Edit Edit Delete Folder Folder Device Device Conf
11. gital input and power supply digitals activation alarms Possibility to disable digital outputs remotely Can be remotely configured via the GSM network WV VG OE DEVICE SCHEMATIC AND IO CONNECTIONS ELECTRICAL CONNECTIONS The diagram below shows the electrical connections as seen from above SIM CARD 21 22 23 24 7 39 14 15 15 33 34 35 6 09 20 11 12 Indication LEDs Antenna 25 26 27 29 30 82 0000 pr Digital Input 1 Digital Input 1 Digital Input 2 Digital Input 2 Digital Input 3 Digital Input 3 Digital Input 4 Digital Input 4 Digital Input 5 Digital Input 5 Digital Input 6 Digital Input 6 Digital Input 7 Digital Input 7 Digital Input 8 Digital Input 8 Power In 9 36V AC DC Power In 9 36V AC DC Power Out Power Out 5 RS485 Comms D P S RS485 Comms D P S RS485 Shield GND Not Connected Relay Output 1 NC Relay Output 1 Common Relay Output 1 NO Al 4 20mA Input Relay Output 2 NC Relay Output 2 Common Relay Output 2 NO Al 4 20mA Input Programmer RS232 Comms TX Programmer RS232 Comms RX Programmer RS232 Comms G Not Connected Modem RS232 Comms TX Modem RS232 Comms RX Modem RS232 Comms G Not Connected WIRING DIAGRAMS ON c indino
12. how the procedure of installing the SIM Card View from Outside the Enclosure View from Inside the Enclosure this is just for indication purposes Opening the enclosure will void the warranty To Install the SIM Card push the card as far as it can go until a clicking sound is heard As soon as pressure is released from the edge of the card it will move back out by a couple of millimeters This motion will lock the card in place To remove the SIM Card push the card in until a clicking sound is heard As the pressure is released from the card s edge it will move out by a few millimeters Pull the card until it is completely out of the socket Extra care should be taken when inserting the SIM card as pushing and releasing it in the wrong position might result in the card being pushed inside the enclosure SMS STRING FORMATS MONITORING OF POWER SUPPLY PARAMETERS SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt 0000 S PP ASCII Dec Description gt 0000 SPP PIN Requirements 1 Always gt Both PINs Accepted 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always SPP Reply The device replies with the following information e Device Description Date and Time at which the SMS was sent e Power Supply Voltage e Battery Current e Power Supply Current e Temperature e Analogue Input Value Raw Value MONITORING OF POWER SUPPLY SETTINGS
13. ig Config tem Details 2 Church Street Kempton Folders Devices General Selected Item Details Database eMail AutoSave E Hill Valley Water Network Device Details Real Time Monitoring Control Setup Control General and Phone Numbers Northern Network Local D EDT EU T Aum g N Pump Stations 5 Kempton PS 9 5 N Reservoirs Upload Configuration i Coleham Res N Treatment Plants Remote Upload of Configuration Settings Each Button Press is Equivalent to 1 SMS i Shore Road 5 Device Parameters Set 1 a Device Parameters det 2 H 9 2 N Supply Points i i Burwood SP 6 22 Southern Network Remote Download of Configuration Settings Each Button Press is Equivalent to 1 SMS 8 5 8 Pump Stations n Time Digitals and Timing One Tree Hill PS Enable Jisable Sync Time with PC Digitals and Timing d S Reservoirs 9 Markfield Res mse 1 S Treatment Plants Lf S Supply Points Code DZC Protocon SmslE1 Description PCON Range Innovative Energies Single Battery String Power Supply SMS Enabled Protocol Converter Port Open N Data Collection Stopped NM Notifications Disabled Downloading Configuration Parameters to Device Please Wait The switches can be accessed by removing antenna and opening front cover as indicated below The device with antenna Remove the antenna Expose the bott
14. om edge of the connected cover by lifting it from the side While it is slightly lifted fully The Device with the switches open the cover using a small uncovered screwdriver It is recommended the device be programmed using the local serial connection for the first time with subsequent updates done via SMSes using the uSCADA software It is also possible to entirely program the device using SMS messages using the buttons shown greyed out in the screenshot in the previous page All the configuration information is downloaded to the device by pressing all of the following buttons ideally in this order 1 Startup Message Enable or Disable Enables or disables the initial message sent to the uSCADA software or a mobile phone recipient This is the request to synchronize the time and date at power up 2 Digitals and Timing Downloads all the digital settings and digital alarm delays 3 Phone Number Settings Phone 1 Phone 2 Phone 3 Phone 4 Test Message and Auto Message 4 Timing Any button depending on the user preference The timing button press will be followed by a restart after a few seconds This consists of a total of 9 SMS messages More information on the programming of this equipment can be found in the user manual e DoZeener uSCADA for SMS DZC PCS microSCADASMS Document Code DZC PCSF 0010011 EM 01 xW UG O INSTALLING AND REMOVING THE SIM CARD The images below s
15. ormation e Device Description e Date and Time at which the SMS was sent e Confirmation that the message was received 16 DEVICE CONFIGURATION Instruction on how to configure this device using the uSCADA software can be found in the manual e DoZeener uSCADA for SMS DZC PCS microSCADASMS Document Code DZC PCSF 0010011 EM 01 In Appendix Device Configuration Setup and Monitoring SPECIFICATIONS ELECTRICAL e Power Supply 9 36VAC DC Relay Outputs 2 x 500mA 0 24VDC Changeover Contact e Digital Inputs Non Isolated Volt Free COMMUNICATIONS e Serial Connection to Innovative Energies Power Supply Communication Port Non Isolated 2 Wire RS485 e Programming Port Non Isolated RS232 e Modem Communication Port Non Isolated RS232 HARDWARE e Housing 2 Module DIN Rail Mounted e Dimensions Height 110mm x Width 46mm x Depth 112mm e Connector Spacing 5mm e Cable Connections 24 14AWG e Temperature 10 to 60 DegC LED INDICATIONS e Power Internal Power Supply 1 On e Power Internal Power Supply 2 On e Diagnostics GSM Modem Switched ON e Diagnostics General Health Indication e Diagnostics Communication Receive Communications Failure e Diagnostics Communication Transmit e Inputs Digital Inputs 1 to 8 On Off indication e Outputs Digital Outputs 1 to 2 On Off indication REVISION HISTORY Revision Date Revised oe Number Revised By Dese mE 1 4 Mar 12 RM Initial Revision 18
16. utputs Status e Digital Inputs Status MONITORING OF ANALOGUE AND DIGITAL INFORMATION SMS Request Ref 1 2 3 4 5 6 7 8 9 10 Chars gt 0 0 0 0 S 62 32 48 48 48 48 32 8 80 65 Description gt 0000 SPA PIN Requirements 1 Always gt Both PINs Accepted 2 Always a Space 3 6 PIN Number 0000 to 9999 7 Always a Space 8 10 Always SPA Reply The device replies with the following power supply parameters minutes between battery detect tests in mins e Minimum voltage to detect battery presence in Volts e Shutdown Voltage in Volts e Battery low alarm voltage level in Volts e Battery disconnect voltage in Volts e Battery charge current limit in Amps e Length of battery condition test in mins oO e Time interval between BCTs in mins e Time interval between BCTs in hours e Time interval between BCTs in days e Mains fail check interval during BCT in mins And the following digital information e Battery Condition Test Status e Battery Low Charged e Battery Present Missing e Battery Charging Discharging e Charge Cycle Activity Supply Status e Overloading Status Communications to Power Supply Status e Digital Outputs Status e Digital Inputs Status CONTROL OF ALL DIGITAL VALUES SMS Request Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Chars gt 0000 C DA 0 1 0 1 ASCII Dec 62 32 48 48 48 48
17. z IN c 29 30 31 42 JON pa329UUO JON ON I indino T IN I Not Connected 24 36 40 pa329UUO JON 25 26 27 IV IV 28 32 Analogue Input 8 yndy jeaiSiq 15 16 8 1nduj eaisiq 9 SUWOD CECSY U9polwN XY SUWOD CECSY U9polwN XL SWWOD CECSY W PON yndy Modem Serial Link 37 38 39 13 14 9 INdu 1 SWILUOD ZEZSY 8014 XM SWWOD 22758 8014 SWIWOD 22058 8014 11 12 9 Ndu 31814 Serial Link 33 34 35 G yndy 09 10 G INdu 31814 9 19145 58754 5 q SWWOD 58758 5 q SWWOD 58758 5 Indu 07 08 21 22 23 05 06 1nduj 31814 3nO J9MOd 19 20 J MOd Z Indu eusiq 03 04 C Ndu earsiq 90 DV A9 6 20 2VA9 6 9 36V 9 36 17 18 T Ndu 01 02 T indy FR
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