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ABB standard drive
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2. 01 044A 4 ACSS50 01 059A 4 s s NOCH 0070 6X ACS550 01 072A 4 X stands for degree of protection where 2 E 22 and 5 IP 54 c e oS Dimensions Output choke e type code NOCH 0016 62 65 0016 NOCH 0016 62 65 1 a Die E E Note An output choke does not improve the EMC performance of the drive To fulfil local EMC requirements use sufficient RFI filtering For more information refer to the ACS550 Technical Reference Manual SAFE 64792857 REV B EN 28 08 2003 10 Options M External options Brake units and choppers Frame sizes R1 to R2 are delivered with integrated Brake units technical data brake choppers as standard Other units can use the Frequency Resistor Continuous Max output Brake unit compact sized brake units which include brake chopper lle ohm cad type code and resistor For more information please refer to the 200 240 V AC 4500 ACS BRK C ACS BRK Brake Units Installation and Start up Guide EFUCAENNNE NEUEN EA NE Ww PK E 3 D 380 480V AC e input voltage Dimensions type code EE E CA E ms E EL a Technical data Cooling ACS550 is fitted with cooling air fans
3. 01 05A4 4 1 5 10 600 N A IEC 269gG ACS550 01 06A9 4 r iz ACS550 01 08A8 4 j 10 ACS550 01 012A 4 25 16 60 NA IEC 26996 12 16 600 ULClassT AGS550 01 015A 4 ACS550 01 023A 4 25 600 NA C2 9G 8 00 ULClassT ACS550 01 031A 4 600 NA IEC 2699G UL Class T ACS550 01 038A 4 5 00 N o 60 LClassT ACS550 01 044A 4 600 N A IEC 2699G ACS550 01 059A 4 2 63 600 NA IEC269G6 4 63 600 ULClassT ACSSSO OI O72A 4 eo 60 na Ecza 3 so 600 ULCiassT i ET ACS550 01 096A 4 50 12 269g 1 125 600 o ACS550 01 124A 4 00 N A IEC 2699G 0 150 600 UL Class T N A IEC 269gG 250MCM 250 600 UL Class T 600 ACS550 01 157A 4 5 95 200 i ACS550 01 180A 4 600 ACS550 02 196A 4 8x185 195 ABB OFAF1H250 250 500 1 ACS550 02 245A 4 3x240 120 ACS550 02 289A 4 2x 3x95 5 31 500 3E OF pum 500 UL T ACS550 02 368A 4 2x x160 96 400 500 ABB OFAFIHG00 gt 400 500 ULGlassT ACS550 02 486A 4 2404120 500 500 ABB OF 500 500 ULClassT Gx150 95 630 600 ABB OFAFTHE30 630 500 ULClassT ACS550 02 526A 4 ACS550 02 602A 4 3x 83x185 OF ACS550 02 645A 4 3x 3x185 95 800 500 ABB OFAF1H800 Available later SAFE 64792857 REV B EN 28 08 2003 11 Technical specification Mains connection Voltage and power rang
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5. contact your local ABB office for more information Insert either 4 or 2 depending on your chosen voltage into the type code shown above Normal use vs heavy duty use For the majority of pump fan and conveyor applications select Normal use figures For high overload requirements select Heavy duty use figures If in doubt contact your local ABB sales office or your drives distributor see page 15 P for KW Typical motor power in 400 V at normal use P forhp Typical motor power in 460 V at normal use P a for kW Typical motor power in 400 V at heavy duty use P forhp Typical motor power in 460 V at heavy duty use Dimensions 03A3 Wall mounted units Free standing units T2 E H2 H1 f H1 ra a H1 Height with cable connection box H2 Height without cable connection box W Width di D Depth Ww Wall mounted units 3 phase supply voltage 380 480 V Ratings Normal use Heavy duty use Type code Frame Py size kW EE ACS550 01 03A3 4 R1 1 5 ACS550 01 04A1 4 R1 ACS550 01 05A4 4 R1 ACS550 01 06A9 4 4 5 y 3 5 9 ACS550 01 08A8 4 ACS550 01 012A 4 ACS550 01 015A 4 ACS550 01 023A 4 ACS550 01 031A 4 R3 ACS550 01 038A 4 R3 ACS550 01 044A 4 R4 ACS550 01 059A 4 ACS550 01 072A 4 ACS550 01 096A 4 ACS550 01 124A 4 ACS550 01 157A 4 ACS550 01 180A 4 R6 ACS550 02 196A 4 R7 ACS550 02 245A 4 R7 CeT Pee pet ACS550 02 289A
6. 13 Service el colo 0 AA ARANA ATAAA ARRARAS AANA AAAA ENARA ARARA A RAER RARA 14 Contact and webinformallOni 5 5 uxo encre tosses no anaa ALERA EER 15 SAFE 64792857 REV B EN 28 08 2003 ABB standard drive E ACS550 What is an ABB standard drive ABB standard drive promises Precise delivery Quick installation Rapid start up Trouble free use The ABB standard drive is simple to buy install configure and use saving considerable time It is widely available through ABB s distributors hence the use of the term standard The drive has common user and process interface with fieldbus common software common spare parts E Assistant control panel providing intuitive use of Where can it be used MEE o B Patent pending swinging choke for superior The ABB standard drive can be used in a wide range harmonic reduction of industries Typical applications include pump fan B Sensorless vector control and constant torque use such as conveyors The ABB MH Integral RFI filter for 1st and 2nd environment as standard drive is ideal in those situations where there standard is a need for simplicity to install commission and use WB Flexible fieldbus system with built in Modbus and and where customizing or special product engineering numerous internally mountable fieldbus adapters is not required B UL cUL and CE approved What are its main features CO RENE RN Assistant control panel Two soft keys function of whi
7. 3 728 8700 Fax 34 9 3 728 8743 Sweden V ster s Tel 46 0 21 32 93 00 Fax 46 0 21 32 93 01 Switzerland Z rich Tel 41 0 58 586 0000 Fax 41 0 58 586 0603 Taiwan Taipei Tel 886 2 2577 6090 Fax 886 2 2577 9467 Fax 866 2 2577 9434 Thailand Bangkok Tel 66 2 665 2000 Fax 66 2 665 1042 Turkey Istanbul Tel 90 216 528 2200 Fax 90 216 365 2944 United Kingdom Manchester Tel 44 0 161 445 5555 Fax 44 0 161 445 6066 Uruguay Montevideo Tel 598 2 707 7300 Tel 598 2 707 7466 USA New Berlin Tel 1 800 752 0696 Tel 1 262 785 3200 Fax 1 262 785 0397 Venezuela Caracas Tel 58 212 203 1817 Fax 58 212 237 6270 SAFE 64792857 REV B EN 28 08 2003 15 dav Jo Syewepey Buipued 10 pejejsibe ee EAU uuo eui ur seureu jonpojd peuogueu e oqe ie pue YEWUPJOM jeusnpul eu eonou noyym eBueuo oj 1oe qns suogeouioedg 002 80 82 NI 8 AJY 7982649 FAVE FIN 00381 Helsinki P O Box 184 Finland ABBOy Drives 358 10 22 11 Telephone Fax 358 10 222 2764 http www abb com motors amp drives Internet
8. 4 R7 IA ACS550 02 526A 4 R8 Fs soo eis ss ooo soo Acsseoorstna re Wall mounted units Dimensions and weights IP 21 UL type 1 IP 54 UL type 12 The dimensions apply to bookshelf mounting In flat type mounting the width and depth change places Available later SAFE 64792857 REV B EN 28 08 2003 Construction m 01 within the type code shown above varies depending on the drive mounting arrangement and power rating Choose the correct one for your needs from the table below pow for IP 54 units W Wall mounted frame size R1 R6 W If IP 54 is required simply select 01 or W 0 75 to 90 kW 02 depending on your required E P21 mounting arrangement and then W Built in EMC filter See page to find the correct W Standard software Option code W Built in Modbus interface W Cable connection box W Brake chopper in frame sizes R1 R2 W Assistant control panel Assistant control panel For easy drive programming a detachable multi during fault logging and in controlling the drive such lingual alphanumeric assistant control panel is as start stop The control panel can be used for delivered as standard The control panel has various copying parameters for back up or for downloading to assistants and a built in help function to guide the another drive A large graphical display and soft keys user It includes a real time clock which can be used make it e
9. ABB standard drive ACS550 0 75 kW 355 kW Technical catalogue Drive Low Voltage AC Drive AA EP EP P I ED Two ways to select your drive E Choice 1 Simply contact your local ABB drives O R Choice 2 Build up your own ordering code using sales office see page 15 and let them know the simple 7 step approach below Each step is what you want Use page 3 as a reference accompanied by a reference to a page that is filled section for more information with useful information Type code ACS550 01 03A3 4 B055 Dimensions Construction Options External options 3AFE 64792857 REV B EN 28 08 2003 Contents E ABB standard drive ACS550 Page DIMENSIONS as vars eere a EE E EEE CETIRRR RETI C oi dae TI CC RINT REID 5 AAA LE CL IX E MEE 6 Assistantcontrolipanelzz 1 terre a RRRRRRRR ENTIER RAN ERR RE sseeecce eer rent 6 Options em eR T REEL ERN EE eS 7 Control interfaces Fiowito selecoptionscee eee EIE MEN CMM E Y Bai Co MO A EE 7 Drive Window HONTA aen a E EE E E E one Ni A S E E TEES 7 Plug in options Extendeslirelavioeutputeptemmodulere esee E 8 EU us brochure tta lr MM 8 External options AMO TE ERES 9 BAM ee EE 10 R eolo erele Fe iira IEEE 10 COOMA EE E E E E E 10 Iput cableand fuse connections esee tirer aree deed t v eedem ET dd ep e d P e Ei E E DR 11 TechnicalspecifiCatlOn oe treo rnt tren EE Ro A 12 Control connections 5 E vE arva i
10. The cooling air Cooling air flow must be free from corrosive materials and not above Type code Fram Heatdissipation the maximum ambient temperature of 40 C 50 C with abs a EUH derating For more specific environmental limits see OSEA ER page 12 ACS550 01 04A1 4 Rm s ACSSSO OT 05 4 BLU IS EN Free space Acssso 01 06a94 mi 9 L serra ar iar Enclosure Space Space on ACS550 01 012A 4 yes below left right ACS550 01 015A 4 zm 7 mm ACS550 01 023A 4 oo EEE Wall mounted m EI 25s ACS550 01 031A 4 E 1581 Free standing C aessso cr ossaa Rs see a NN acssso o1 050na rs 97 3 L Pessoa m ne E acssso o1 096a4 Rs mao rosso e o f m6 ACSSDOI1STAa Re 250 res acson Re mo 959r acssso 02 19604 Rr 390 essesnees wr amo tm acssso o22894 Rr MOLES IO seo a ACS550 02 486A 4 EE EE NEM e NN acsssoozeoza4 me 89 gt EE USE E um ee SAFE 64792857 REV B EN 28 08 2003 Technical data Input cable and fuse connections Standard fuses can be used with ABB standard drives For input cable and fuse connections see table below Recommended input protection fuses IEC fuses 600 j G 14 Type Manufacturer Fuse code Cu A v ACS550 01 03A3 4 15 ACS550 01 04A1 4 5 10 800 N IEC 2699G 14 o 600 ULClassT ACS550
11. cable as standard 2 environment unrestricted distribution with 100 m cable as standard For longer motor cable lengths external EMC filters are available on request Control connections These connections are shown as examples only Please refer to the ACS550 User s Manual chapter Installations for more detailed information ACS550 X1 1 SCR DIP switch 2 AM analog 3 AGND inputs 4 10V 5 Al2 6 AGND Ground the cable screen on T A01 the sourcing end 8 AO2 9 AGND 10 24V 11 GND start 12 DCOM ramp const fwd 13 DM pair sel speed 1 rev 14 DI2 15 DI3 16 DIA DI configuration 5 DI NPN connected sink 19 RO1C 20 ROA p 21 RO1B 7 22 RO2C 23 RO2A ux 24 RO2B y 25 RO3C 26 RO3A qx 27 RO3B RS 485 Multidrop application Other Modbus device SCR B A GND B A GND SCR ACS550 x1 1 SCR DIP switch 2 AM analog 3 AGND inputs jig B AD Al2 0 10V 6 AGND 7 AO1 8 AC2 m 9 AGND 10 24V ku EGO P nd 12 DCOM 13 DI1 14 De 15 DIS 16 DI4 E loli 17 DI5 connecte 18 DIG source with _ 9Y external 19 RO1C power supp
12. ch changes according to the state of the panel Easy commissioning Built in Help button Fast set up Real time clock allows timed tracing of faults and setting of parameters to Easier configuration activate at various times of day Rapid fault diagnosis Changed parameters menu Quick access to recent parameter changes Brakechopper MA Reeedest 000000000 Chokes Swinging DC chokes matches the right inductance to the right load Reduces Total Harmonic Distortion THD thereby suppressing and reducing harmonics emissions up to 2596 Diagnostic assistant Activated when fault occurs Quick fault diagnostics Fieldbus Built in Modbus using RS 485 Reduced cost Optional plug in fieldbus modules Maintenance assistant Monitors running hours or motor rotation Takes care of preventative maintenance of drive the motor or run application Sensorless vector control Improved motor control performance Enables wider range of applications SAFE 64792857 REV B EN 28 08 2003 Ratings types and voltages 03A3 Type code This is the unique reference number shown above and in column 7 right that clearly indentifies your drive by power rating and frame size Once you have selected the type code the frame size column 8 can be used to determine the drives dimensions shown below Voltages The ACS550 is available in two voltage ranges 4 380 480V 2 208 240V This voltage range is unavailable at the time of printing Please
13. controlling of drives It has Prot features for programming monitoring trouble shooting and maintenance Control panel i 0J400 Ifno control panelis required It is also a set up and control tool which is Win98 J404 Basic control panel ACS CP C WinNT Win2000 and WinXP compatible DriveWindow Light 2 operates both off and on line Fieldbus No additional PC hardware is required It uses the PC s K451 DeviceNet RDNA 01 B K452 LonWorks RLON 01 RS 232 port It is compatible with drive types ACS140 K454 Profibus DP RPBA 01 ACS160 ACS400 ACS550 ACS600 ACS800 and DCS400 K457 CANOpen RCAN 01 K462 ControlNet RCNA 01 a DriveWindow Light 2 features One slot available for relay Graphical start up wizar de One slot available for fieldbus adapter Modbus built in as standard Off and on line viewing and changing of drive parameters B Backup and restore parameters In a fault situation the parameters can be reloaded resulting in time savings Graphical monitoring of actual signal values I O mapping table Control of the drive Removing the panel ILI STEP 1 STEP 2 STEP 3 SAFE 64792857 REV B EN 28 08 2003 Options E Plug in options Relay output extension option module This plug in option offers three additional relay outputs They can be used for example in pump and fan control or many supervisory functions All the relays can be programmed to on off by using th
14. e Frequency Power factor 3 phase 380 to 480 V 10 15 0 75 355 kW 3 phase 200 to 240 V 10 15 0 75 75 kW Auto identification of input line 48 to 63 Hz 0 98 Motor connection Voltage Frequency Continuous loading capability constant torque at a max ambient temperature of 40 c Overload capacity at a max ambient temperature of 40 Switching frequency Standard Selectable Acceleration time Deceleration time 3 phase from 0 to U 0 to 500 Hz SUPPLY Rated output current At normal use 1 1 x I for 1 minute every 10 minutes At heavy duty use 1 5 x l for 1 minute every 10 minutes Always 1 8 x l for 2 seconds every 60 seconds Default 4 kHz 0 75 90kW 1 kHz 4 kHz 8 kHz upto355kW 1 kHz 4 kHz 0 1 to 1800 s 0 1 to 1800 s Environmental limits Ambient temperature 15 to 40 C 40 to 50 C Altitude Output current Relative humidity Protection class Enclosure colour Contamination levels Transportation Storage Operation No frost allowed f a 4 KHZ derating please contact supplier Rated current available at 0 to 1000 m reduced by 1 per 100 m over 1000 m to 2000 m lower than 95 without condensation IP 21 or IP 54 NCS 1502 Y RAL 9002 PMS 420 C No conductive dust allowed 1EC60721 3 1 class 1C3 chemical gases Class 1S3 solid particles 1EC60721 3 2 Class 2C3 chemical gases Class 2S3 solid particles 1EC60721 3 3 Class 3C3 chemical
15. e assistant control panel s clock Alternatively fieldbus can be used to control any external components in the system Digital inputs Plug in fieldbus module The plug in fieldbus options bring connectivity to major automation systems A single twisted pair avoids large amounts of conventional cabling thereby reducing cost and increasing system reliability Relay outputs Built in Modbus The ACS550 supports the following fieldbus using RS 485 options B DeviceNet B LonWorks W Profibus DP E CANOpen W ControlNet For type codes see page 7 x SAFE 64792857 REV B EN 28 08 2003 Options E External options A separate order line and type code is required for any of these external options These numbers are shown in the last column of the respective tables Output chokes Output chokes are used when motor cables above normal length are required Cable can be roughly 1 5 times standard cable length see below The maximum switching frequency with output chokes is 4 kHz Selection table Type code Max ganie Max cable length Max cable length Output choke with choke m without choke m SE code ACS550 01 03A3 4 ACSSS0 OT OAAT 4 58 3 358 L3 NOGH 0016 6x ACS550 01 05A4 4 ACSS50 07 06AG 4 m o 9 IS NOCH 00T6 6x ACS550 01 08A8 4 ACSESO OT 124 4 Low s 9 NOCH 00T6 6x ACS550 01 015A 4 ACSS50 01 025A4 o pj m 7 NOCH O0T6 6X ACS550 01 031A 4 ACSS50 01 038A 4 e E II w NOCH 0030 6X ACS550
16. gases Class 3S3 solid particles SAFE 64792857 REV B EN 28 08 2003 Programmable control connections Two analog inputs Voltage signal 0 2 to 10 V Rin gt 312 KQ single ended Current signal 0 4 to 20 mA Rin 100 Q single ended Potentiometer reference value 10 V 2 max 10 mA R lt 10 KQ Maximum delay 12 32 ms Resolution 0 196 Accuracy 1 Two analog outputs 0 4 to 20 mA load lt 500 Q 24 V DC 10 max 250 mA 12 V 24 V DC with internal or external supply PNP and NPN Auxiliary voltage Six digital inputs Input impedance 2 4 kQ Maximum delay 5ms ims Three relay outputs Maximum switching voltage 250 V AC 30 V DC Maximum switching current 6 A 30 V DC 1500 V A 230 V AC Maximum continuous current 2Arms Serial communication RS 485 Modbus protocol Protection limits Overvoltage trip limits Running V DC Start inhibit V DC 842 corr to 595 V input 661 corr to 380 415 V input 765 corr to 440 to 480 V input Undervoltage trip limits Running V DC Start inhibit V DC 333 corr to 247 V input 436 corr to 380 415 V input 505 corr to 440 480 V input Product compliance Low Voltage Directive 73 23 EEC with supplements Machinery Directive 98 37 EC EMC Directive 89 336 EEC with supplements Quality assurance system ISO 9001 and Environmental system ISO 14001 CE UL and cUL approvals EMC according to EN61800 3 1 environment restricted distribution with 30 m
17. ly 20 ROA R 21 RO1B f 22 RO2C 23 ROZA P 24 RO2B y 25 RO3C 26 ROSA h 27 RO3B ACS550 DIP switch X3 RS 485 28 SCR interface 29 B 30 A 31 AGND 32 SCR Signal termination is selec 3AFE 64792857 REV B EN 28 08 2003 ed by DIP switch 13 14 Service products To reduce the total cost of owning ABB drives and to maximize their availability ABB offers the following services ABB maintenance services ABB maintenance services ensure optimal operation of your drives and extends their useful life On site spares kits On site spares kits contain the most critical spare parts for your AC drives The contents of the kit can be chosen according to the number of drives in use Having a spares kit on site reduces the downtime of equipment and increases the availability of critical processes Start up services Using ABB s start up services you can trust that your drives are correctly commissioned and well tuned to their application ABB employs authorized professionals who have been thoroughly trained for their job SAFE 64792857 REV B EN 28 08 2003 Training services ABB offers dedicated training on ABB drives for your service and operating personnel Upon successful completion of the training course your personnel will have acquired the skills to use ABB drives correctly and safely and also to get the best results from their application The training courses are broken down into modules
18. that allow for customization of the contents depending on the objectives and skill levels of the participants ABB has a service organization that spans the globe Contact your local ABB sales office for more information about our services Contact and web information The ABB Group s philosophy Think Global Act Local means that no matter where you are or where you need a low voltage AC drive you can simply rely on ABB s worldwide network ABB s worldwide presence is built on strong local companies working together with the local distributor and channel partner network across borders to achieve a uniform level of services for all our customers By combining the experience and know how gained in local and global markets we ensure that our customers in all industries can gain the full benefit from our products For further details about all our variable speed drive products and services please contact your nearest ABB distributor or visit the ABB website www abb com motors amp drives For orders quotations etc please contact your local ABB drives distributor ABB office or visit the website www abb com drivespartners Argentina Valentin Alsina Colombia Bogota Ireland Dublin Philippines Metro Manila Tel 54 0 114 229 5707 Tel 57 1 417 8000 Tel 353 1 405 7300 Tel 63 2 821 7777 Fax 54 0 114 229 5593 Fax 57 1413 4086 Fax 353 1 405 7312 Fax
19. xtremely easy to navigate Local Remote indication Motor rotation indication qe Start Initiates operation of drive Speed reference u Stop C s operation of drive Actual value 1 Actual motor speed selectable h y Actual value 2 Output current selectable Up Changes parameters and their value increases Actual value 3 Process value selectable ai reference Down Changes parameters and their value decreases Soft key 2 function reference Real time clock amp Loc Rem Changes drive state from local control control panel Soft key 1 function to remote control I O or other external source LL HELP Built in Help button ur Soft key 1 Function changes according to state of panel T Soft key 2 Function changes according to state of panel SAFE 64792857 REV B EN 28 08 2003 Options E Control interfaces B055 How to select options Basic control panel The options shown below are available within the The basic control panel features a single line numeric ACS550 range Each has an associated 4 figure option display The panel can be used to control the drive code which is shown in the table It is this code that set the parameter values or copy them from one drive replaces B055 in the type code above You can order to another as many options as required simply by extending the z z a code as necessary DriveWindow Light 2 DriveWindow Light 2 is PC software used for rapid Available options commissioning and
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