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Sensidyne Gilian GilAir Plus Air Sampling Pump User Manual

1. Gilian Example a dual holder will require two needle valves to set the two flow rates independently The constant pressure source allows the flow to be split because adjusting one side does not change the flow rate through the other side since the collective force pulling the two samples remains constant Constant pressure mode maintains constant flow in the sample only when the flow resistance of the sample path remains constant during sampling If the flow resistance varies the flow rate will vary With the default pressure set point of 18 inches of water if the pressure varies by 0 9 inches of water the flow will change by about 5 Care should be used in selecting the applications that are used with constant pressure control and the behavior of the sample resistance under field conditions should be verified To select the Control Mode 1 At the Main Menu screen use the ZY and buttons to move the cursor to Control Mode Press and release the vO button 2 Use the and G buttons to select either the CF Constant Flow 20 5000 cc min CPL Constant Pressure Low 1 449 cc min or the CPH Constant Pressure High 450 5000 cc min control mode When the desired control mode is selected press and release the button to complete The selected control mode will now be displayed in the bottom status line Note The flow control valve must be set to the Lo position for running from 1 449 cc min and it must be set in the
2. This program waits until 8 00 AM is past on the current day then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM At 5 00 PM the program ends Date and time A GEL vm i mem E Step Run Start Action Time 8 00 AM May 1 2012 8 00 AM TS Te 2E JEN On Interval 240 min 1 00 PM 5 00 PM This program waits until midnight on the specified day then waits until 8 00 AM on that day then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM At 5 00 PM the program ends Day of week Program Starts at Pump Date May 1 2012 Run key May 1 2012 00 00 Time 8 00 AM May 1 2012 8 00 AM 12 00 AM 3 Oninterval 20 mn 800AM 120Pm On 6 m 0 50M som PrgEn 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 eye Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 71 This program waits until midnight is past on Monday waits until 8 00 AM then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM At 5 00 PM the program ends Multiple day of week Pg eten vae ums Endat Reon 12 00 AM 12 00 AM t m EA 5 00 PM 12 00 AM 12 00 AM Off Interval SS 12 00 PM 1 00 PM On Interval 1 00 PM 5 00 PM Weekday Time
3. To set the Standard Pressure 1 Atthe Main Menu screen use the CH and KA buttons to move the cursor to Setup Press and release the VO button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the O and a2 buttons to move the cursor to Run Options Press and release the Go button 3 The cursor gt will now be at Std Temp C Press and release the S button to move the cursor to Std P mmHg The current setting for Std P mmHg will be displayed at the right side of the screen Use the and buttons to adjust the setting to the pressure desired Note A single press and release of either of these buttons will increment or decrement the pressure setting by 1 Press and hold down either button to scroll through the full range of numbers When the desired pressure setting is selected press and release the vO button to complete Note mmHg is the only pressure unit used for standard pressure 5 9 Display Options These parameters control the appearance and format of displayed pump data 5 9 1 Language O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 GilAir PLUS ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEIER Users may select the display language languages available include English opanish French Dutch German Italian and Portuguese English is the default To select the display
4. When the NIMH analysis process confirms a good battery pack the Dock will begin to fast charge the battery pack The red LED on the pump flashes at a fast rate to indicate that fast charging is in process If the NiMH analysis process determines that the battery pack is bad for some reason the red LED will turn off for a few seconds and the NiMH analysis process will repeat itself If the battery pack does not pass the NiMH analysis because the batteries are determined to be in a state of deep discharge the repeated NIMH analysis charge process will recondition the battery pack and the fast charge will start Note if the battery pack persists in repeated analysis mode for more than one hour it should be replaced Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Once fast charge begins the pump will take between 10 minutes and 3 5 hours to complete the main charge operation depending on the initial charge status of the battery pack When full charge is detected the Dock switches to a top off charge at a lower charging rate for 25 minutes This top off charge sequence ensures a uniform full charge in all cells in the battery pack During the top off phase the green LED flashes slowly At this point the pump is at nominal full charge and can be removed and used although it is recommended to wait
5. Choose between 12 hour and 24 hour clock display To select the displayed Time Format 1 At the Main Menu screen use the ZY and buttons to move the cursor gt to Setup gt Press and release the vo button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ZY and buttons to move the cursor gt to Clock Set gt Press and release the vO button 3 Press and release the amp button to move the cursor to Time format Use the and G buttons to select either the 12h or the 24h format When the desired time format is selected press and release the Go button to complete The time will now be displayed in the selected format in the top status line 5 10 4 Date Format Select between MM DD YY and DD MM YY date formats To set the Date Format 1 At the Main Menu screen use the 9 and buttons to move the cursor to Setup Press and release the Go button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ZY and buttons to move the cursor to Clock Set Press and release the Go button 3 Press and release the button to move the cursor to Date format Use the and G buttons to select either the mm dd yy or the dd mm yy format When the desired date format is selected press and release the button to complete The date will now be displayed in the selected format in the top left portion of the screen Sensid
6. H20 450 999 cc min 40 H20 minimum 40 H20 20 449 cc min 25 H20 minimum 25 H20 Flow Fault If flow changes exceed 5 within backpressure specifications fault notification appears If fault exceeds 30 seconds pump shuts down Selectable automatic fault recovery allows the pump to attempt restart every 3 minutes for up to 10 times or to hold until manual intervention Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS ENVIRONMENTAL Temperature Ranges Operating 32 F to 113 F 0 C to 45 C gt 0 6 gt 4 F to 113 F 20 C to 45 C Gi Tue aed 41 F to 104 F 5 C to 40 C Humidity Ranges Operating 0 95 RH non condensing SLOPAGE 0 ce ccceeeeeeee eee 5 98 RH non condensing GENERAL ROHS Compliant European and China without taking advantage of product use exemptions listed for use in both unclassified and hazardous classified areas Rei y RET Flow rate sample time and sample volume in actual conditions Indicators Green and Red LED s Dimensions 4 3W x 2 4H x 2 4D inches 11 0W x 6 1H x 6 1D cm WV GIGI EE 20 5 oz 580 g Hex C P 2 mm or 5 64 inch hex ELECTRICAL Power Options Removable rechargeable nickel metal hyd
7. The datalog should be cleared after the data is extracted to allow space for new events The Datalog has the capacity to store up to 16 events The number of slots consumed in the datalog is shown on the Idle screen Starting an event without space in the datalog will cause a warning screen and the datalog must be cleared to before initiating an event is possible Transfer any required data to written records or use the PC app to transfer to the computer database 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian To clear the datalog Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN IMPORTANT Verify that all desired data has been archived prior to clearing 1 Atthe Main Menu screen use the CH and KA buttons to move the cursor to Setup Press and release the VO button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the O and KA buttons to move the cursor to Clear Datalog Press and release the vO button The following message box will be displayed Erase Datalog Cancel Note To cancel out of Clear Datalog press and release the VO button at this time 3 Press and release the bd or G9 button The message box now displays Erase Datalog gt OK 4 Press and release the vO button The Datalog is now erased 5 8 Run Options 5 8 1 Standard Temperature STP Models only Users may set the te
8. immediate fault condition and shutdown will occur The pump will try a restart if the Fault Retry option is enabled Pressure Control Fault fault code PC If the pump is running in the Constant Pressure mode and the sample backpressure cannot be maintained within 10 of the set point pressure the pump will go into a Pressure Control Fault condition This is usually caused by insufficient sample resistance which causes flow rates beyond the operating range of the pump Low Battery Fault fault code LB If the battery voltage has dropped below a minimum level the pump will go into a fault condition due to a low battery Restart attempts will not be made for this fault Recirculation Valve Fault fault code RV If the High Flow Low Flow mode control valve is not at the correct setting either positioned between the high and low settings or set at the incorrect setting for the flow rate selected the pump will go into a Recirculation Valve Fault The correct High Flow Low Flow setting must be made to resolve the fault Section 4 8 1 Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS SECTION FIVE Options 5 1 Setup The Setup submenu has controls that adjust the basic operating parameters of the pump To change the settings for each item in the Setup submenu 1 At the Main Menu screen use the and a2 butt
9. 13 Note An example detailing the procedures for entering and editing a program can be found in Appendix B Note Users can create edit and load programs in the PC Application Programs specify a series of clock determined operations Operations can wait for a specified time of day turn on for a specified time turn off for a specified time and cycle back to the previous steps a specified number of times Clock determined means that the program sets a series of times that are used for all steps and pump on times or pump off times An example will make it clear Program Value Starts at Ends At Pump Step Action 8 00 AM Run Start 8 00 AM 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 47 User selected or pump controlled off times will adjust the sampling time but will not change the beginning or ending times Pump controlled off times include Sensor Calibrations and fault pauses User controlled off times are keypad initiated pauses For example if the user pauses the pump at 9 00 for 30 minutes the total run time will be 450 minutes instead of 480 and the program step changes will occur at the scheduled times Pausing the pump will not alter the next step begin time Programming sample schedules can be complicated when more advanced scheduling steps are involved Some examples are shown in Appendix B that
10. 5 Reconnect the case halves Pay attention to wire routing so as not to pinch the wire harness 6 Replace the case screws and snug tighten only Tighten until the gap between the case halves fully closes Do not over tighten Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Page 62 ah B lA Page 62 Gilian GilAir Plus Air Sampling Pump Operation Manual Gi ir Pl US Step 1 Step 2 Steps 3 4 9 3 Pump Filter Maintenance If the flow resistance of the input filter is too high the sampling load capacity of the pump will be reduced The status of the filter is easily determined If the pressure drop across the filter is higher than 2 inches of water at a flow rate of 5000 cc min it should be replaced To make this measurement set the pump flow rate to 5000 cc min running in constant flow mode With nothing hooked to the inlet connector the backpressure displayed on the pump should be less than 2 inches of water If the Back Pressure is larger replace the filter using the procedure below 1 Remove the two screws from the filter housing 2 Remove the filter housing by pulling straight out from the pump case 3 Replace the filter P N 811 0905 01R Be sure it is properly positioned and gasket seal areas are clear Gasket P N 300 0103 01R Insert the filter housing in the manifold Note the proper positioning of the two o rings P N 150 9106 50 R and 150 9121 50 R Replace if d
11. 5 4 the GilAir Plus will attempt an automatic re start after three minutes During that time if the fault cause was corrected e g user sat in a chair and pinched the connection tubing shut momentarily the pump will resume sampling When the condition remains after ten restart attempts the pump will end the event If fault retry is disabled the sampling event will end when the pump stops after 30 seconds of operation in fault and no retry will be attempted Several conditions can initiate a fault condition as described below Flow Control Fault fault code FC If the pump is running in the Constant Flow Control mode and the flow rate cannot be maintained within the constant flow rate specification the pump will go into a Flow Fault a fault caused by flow outside the specifications of the pump Back Pressure Fault fault code BP If the pump is running in the Constant Flow Control mode and the sample media has increased in flow resistance i e backpressure due to the accumulated sample or a blockage in the sample train the pump will go into a fault condition after reaching its specified backpressure maximum 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEEK Over Pressure Fault fault code OP If the pump is running in the Constant Flow Control mode and the backpressure exceeds the maximum allowed for the pump an
12. 8 00 AM Thursday 8 00 AM 12 00 AM On Interval 240 8 00 AM 12 00 PM am 5 00 PM 12 00 AM am Off Interval 12 00 PM 1 00 PM On Interval 1 00 PM 5 00 PM Weekday Thursday Friday 5 00 PM 12 00 AM Time 8 00 AM Friday 8 00 AM 12 00 AM If this program is started anytime Tuesday to Sunday it waits until midnight is past on Monday waits until 8 00 AM then turns the pump on until 12 00 PM 240 minutes 4 hours later The pump stays off until 1 00 PM and then turns on until 5 00 PM The cycle repeats on Tuesday Thursday and Friday At Friday 12 00 PM the program ends Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Intermittent sampling single Program Value Starts at Pump Di Run Start pu Cycle 10 dem On eb ine tma e S w SOmn OF This program samples for six minutes of each hour for 10 hours accumulating 60 minutes of run time distributed across the 10 hours Intermittent sampling multiple Program Value Starts at Pump Run Start Action Cycle d 3 Na L3 pum o9 qp T Le Cycle roc M Last program waits m 8 00 AM is past on the current day then turns the pump on for the first 6 minutes of each hour until 12 00 PM The pump stays off until 1 00 PM then turns on for the first 6 minutes of each hour until 5 00 PM At 5 00 PM the program ends 2012 Sensidyn
13. Complete will be displayed The button can be used to return to the main menu 1 Connect the SmartCal cable to the PC Serial connector on the Gilibrator and the Reference Device port on the rear of the Dock 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ego Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual LETT KK 2 Using the GilAir Plus pump main menu go to Setup gt SmartCal Use the and C buttons to select Gilibrator Press and release the button This step need not be repeated if already set Go to Flow set Use the amp 3 and CD buttons to set the flow rate Press and release the od button Go to Calibrate then press and release the vo button The pump will begin to run in the SmartCal mode 3 While running in the SmartCal mode before readings are taken on the Gilibrator the following is displayed SmartCal Gilibrator 0 cc m 4 Take readings on the Gilibrator After each reading the flow will change and after several bubbles will be at the setpoint Refer to the Gilibrator user manual to locate instructions for taking a reading 5 After the flow rate is within 1 of the setpoint additional bubbles are processed to evaluate the stability of operation When the stability criterion is met the calibration is complete Calibration Complete is displayed and the pump stops Confirm with the button to save the calibration If desired the calibration can be
14. F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 2 At the Main Menu screen use the and a2 buttons to move the cursor to Maintenance Press and release the Go button The pump will now display the Maintenance submenu screen The cursor will now be at Factory Defaults 3 Use the and a2 buttons to move the cursor to Pressure gt Press and release the vo button 4 The following message box will appear Pressure inH2O 35 After a short delay the pump will start to run at its internally calibrated value Note To cancel out of Pressure press and release the QE button at this time 5 Once the GilAir Plus pump pressure is stable press and release the qo button to adjust the Pressure value to the pressure sensor reference meter reading Press and release the Go button The pressure display will return to the original display with the calibration changed Press and release the button The backpressure sensor calibration is now complete 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN SECTION NINE User Maintenance 9 1 Battery Maintenance NiMH The NiMH battery pack provides service for 300 to 500 cycles depending on the conditions of use and storage All rechargeable batteries lose charge over time e
15. Hi position for running above 450 and up to 5000 cc min for both the constant flow and constant pressure control modes 5 13 Run Mode Manual Timed Program Name The Run Mode selection determines how the timing of the sample is managed In Manual mode the pump is switched on and off with the keypad Any run time is possible within the limits of the pump capacity In Timed mode the start time and duration of sampling is specified in the Run Setup submenu In Program mode the flow rate and a series of clock times dates days of the week on periods and off periods can be programmed The program is entered in Program edit under Run Setup Each Program has a name and the names are shown in this menu item selection to allow the desired run parameters to be set Note The Program Mode is offered only in the Datalog and STP models The Timed mode is a feature of all three models To set the Run Mode 1 At the Main Menu screen use the ZY and amp buttons to move the cursor to Run Mode Press and release the vo button Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 O 2012 Sensidyne LP Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 2 Use the bd and CD buttons to select either the Manual mode or the Timed mode on a program When the desired run mode is selected press and release the Go button to complete Note If on
16. NE POW RAIG uc eed RR ERE IEEE SERE Ye ERE RCRe REESE en 10 9 POT NNN 10 SECTION FOUR General Operaton 11 El VENN 11 12 NENNE NT 11 2 5 NUNAN 12 Bs TENNE 12 ak DENS 14 Meets PEN DENE LG 16 du Apr 16 4 5 3 Idle Display Details 16 4 5 4 Constant Flow Run Display Details rrorerorrrororarrrarrnrnnrrnanerarnrannnernnnenen 17 4 5 5 Constant Pressure Display Details 0n00n0nnannennnnnnnnnnnnnnnnnnnnrnnrnnnnnnnnn gt 17 4505 Faull DISplay DENS cescscastecascestsscqcarasecagontsseccentssecgandsacanentsecegendsenccandsacagets 17 e SN ME POO aM DISDA EEE EEE ee ee a ee 18 DPI 18 Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 O 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 20 Sensor AMI EE 19 TG FRIE 19 4 1 Run Mode Descriptions 0 nanan0nnananonnanannnnnnnnnnnnnnrnnonrnrnrnnrnrnrnrrnrnrnrrnenrnee 19 4 7 2 Lockmngfebkevpad 20 4 7 3 Unlocking the Keypad rrarrnnrnnrnnrrnarnnnrnarnannnernannnnnnnrnnnnnernnnnnnrnarnnnnneennsnnn 20 4 0 FIOW E dt un RE 20 4 8 1 Setting the Flow Rate Range nnannannannnnnnnnnnennnnnnnnnnonnsnrnnrnrrnrrnrrnernenne gt 21 4 9 2 Seting the le UE 23 e GC HR e Ee Mei 23 4 9 1 Field Calibration rrarrnnrranrnnrrannnnrnarnnnnnnrnanrnnrnannnnnnnenannneenasnnernasnannneenusenn 23 4 9 2 Calibration Option SmartCal V 24 4 9 9 Displayed Flow e le E ele BE 24 4 10 Fault Condition ca
17. Run Mode to PROGO1 Press and release the vO button If PROGO1 is not available in the Run Mode the programs have not been enabled See Section 6 2 Use the Z and buttons to move the cursor to Run Press and release the vO button The pump will then display the Event ID screen if the Event function has been enabled see Section 5 2 If Event has been enabled enter the Event ID and press and release the button The pump now displays the Program screen the event starts and the pump will begin to run at the displayed start time 16 00 If the current time is later than 16 00 the next step will start immediately EDITING THE PROGRAM To change the number of cycles in the program from 2 cycles to 3 cycles perform the following steps 1 At the Main Menu screen use the 9 and buttons to move the cursor to Run Setup gt Press and release the Q9 button Use the ZY and 2 buttons to move the cursor gt to Program gt Press and release the VO button Use the 9 and buttons to move the cursor gt to Program Edit gt Press and release the vO button The cursor is now at Prog Name Use the and G buttons to select PROG01 for the program name Press and release the vO button PROG01 now appears to the right of Prog Name IMPORTANT To edit an already existing program you must correctly select the program name of the program you wish to edit Otherwise you may inadvertently edit
18. Sec 6 1 Check program enable Program not enabled Sec 6 2 Program not selected in Check run setup Sec 5 14 run mode Not DL or STP Model Upgrade to DL or STP model Pump will not run program Unlock Keypad Sec Error Keypad is locked Reference source not found Keypad inoperative Pump in off phase of Wait for program to complete program program or stop program GilAir PLUS O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian GilAir Plus Air Sampling Pump Operation Manual ET M Symptom Possible Cause Corrective Action Pump stops occasionally and restarts after 20 seconds Displayed flow rate does not match calibration Pump will not run at desired flow rate in low flow mode Pump does not start Change Valve displayed Check Device displayed Pump continuously displays NIMH analysis and steady red LED for long periods with intermittent off period Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Normal self check function Flow control is being re zeroed Flow display is out of calibration Wrong sample tube holder selected for constant pressure control adapter Flow valve not in correct mode Device communication error in SmartCal Battery has deeply discharged due to lack of use or is damaged None Sec 4 6 Calibrate flow display Sec 4 9 3 Select tube holder that inc
19. Size dimensions top access model 58 x 42 x 23 mm Size dimensions bottom access model 58 x 63 x 16 mm Ae gare erin reales 8 53 grams Number of simultaneous samples 2 Flow control range each channel 1 to 4000 cc min 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WCRE Appendix D Troubleshooting Guide Symptom Possible Cause Corrective Action Battery Pack not fully Charge battery Sec 3 1 Batteries have discharged Battery pack Recondition battery pack Run time too short does not meet projected run time per Sa reconditioned Battery pack capacity too iow at end life Replace battery Sec 9 2 Low battery charge Charge battery Sec 3 1 p ROER Blown fuse in battery Replace battery Sec 9 2 mp will not turn in Dead Cell in battery Replace battery Sec 9 2 Control board problem Return for service Inlet filter clogged Replace Filter Sec 9 3 Examine sample holder and Intake obstructed remove obstruction or run at lower flow rate Pump shows Fault Valve change during Valve cannot be changed during in display Enters operation sample only before starting event HOLD Valve error shown no Valve may be affected by strong valve change attempted magnetic fields Sec 5 5 Low battery Charge batter
20. SmartCal cable between the interface port on the TSI Model 4140 and the Reference Device port on the rear of the Dock 2 On the GilAir Plus pump go to Setup then SmartCal Use the and buttons to select TSI Press and release the button This setup is only required once Go to Flow set Use the and buttons to set the desired flow rate Press and release the vo button Go to Calibrate then press and release the od button The pump will begin to run in the SmartCal mode 3 While running in the SmartCal mode the TSI 4140 displays the flow rate and the following is displayed on the pump SmartCal TSI flow rate cc m 4 When flow stability is reached the calibration will be calculated and stored Calibration Complete will be displayed 5 Before removing the pump from the Dock press and release the amp button The Main Menu screen is displayed Remove the pump from Dock Go to Run Press and release the vo button The pump begins to run at the set flow rate 5 6 4 Bios Defender 510 The Defender has a limited flow range verify that the desired calibration flow rate is within range The Defender is set to cycle continuously and read flow When adequate samples are collected to guarantee flow stability the calibration will be calculated and stored Calibration complete will be displayed The QE button can be used to return to the main menu Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensid
21. The minute portion of the clock time can now be adjusted Use the and buttons to set the minutes When the minutes are selected press and release the Go button The setting of the start time for the timed run is now complete 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 45 5 15 Timed Duration Timed Duration specifies the time in minutes for the pump to run a timed event To set the sampling duration of the timed run 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup gt Press and release the vO button 2 Use the ZY and amp buttons to move the cursor to Timed Duration Use the Ga and GO buttons to set the time for the duration of the run in minutes When the run time in minutes is selected press and release the Go button The setting of the run time for the timed run is now complete Note See Section 6 1 and Appendix B for advanced programming the DL and STP models 5 16 Pressure Set H20 or mmHg or KPa Pressure set is used to set the pressure that will be maintained when the pump is running in the constant pressure CPL or CPH control mode See Section 5 12 Available pressure set points are between 5 inches of water to 30 inches of water If the pressure is set outside the performance capability of the pump a fault will occur when Run is selec
22. an ID in Manual Timed or Program operation modes 3 Press and release the e button to return to the Main Menu Use the CH button to move the cursor to Run Press and release the vo button O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BETON 4 Event ID 1 will now be displayed Use the Gp or e buttons to assign the event any unique identification number from 1 to 999 999 The and keys can be used to accelerate the adjustment rate see Section 4 4 Note A single press and release of either of these buttons will increment or decrement the ID number by 1 Press and hold down either button to scroll through the full range of numbers When the ID number is selected press and release the button to complete 5 Upon pressing and releasing the 0 button the pump will begin to run at the flow rate selected at Flow Set see Section 4 8 To stop the run press and release the button again 6 The following message box will appear Pause Stop 7 Press and release the KA button to move the cursor to Stop Press and release the vO button The pump stops running 8 At the Main Menu use the a2 button to go to Review Press and release the button The run data for the event is displayed Flow control mode setting flow rate or backpressure setting volume sampled start time and date Pre Cal and Post Cal flow r
23. and Repairs 1 Goods which have been repaired or replaced during the warranty period are warranted only for the remainder of the unexpired portion of the original warranty period 2 Repairs or service provided not pursuant to warranty 180 days from date of shipment by Sensidyne THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT BEING LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED AND CONSTITUTES THE ONLY WARRANTY OF SENSIDYNE WITH RESPECT TO GOODS SOLD OR DELIVERED 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Table of Contents SPE NNN PS II PN Nr II AE gel EE IV IK e Xe METTE T ee ee eee eee eee V SECTION ONE Pr elac risate xit dan iea ei EO ERE ARI X ERU RU RA a3AR RIXA RARE MAR e R4 1 VI ARINIC O n 3 Certifications Approvals and CompliancesS nsensnnenonnenonnsrnrrerrnrsrrerorrerrrrerrrrsrrerne 5 SEC TON TWO NING 7 21 Product Descriptio asrasin a i i a beret eda guru aad T 2 2 Pump Kit Descriptions ucseavencbsiunQxabEscp nb LIV ErpEURE RC FP DE Cet TPCHPETF RE CE YTE TE AT Ed TE SUEPEP 8 SECTION THREE Set Up eene nnnm enn rnm nemen rennen nnne nns 9 G PENN 9 eZ PN SN 9 Su FONT NN 9 342 EN 9 pud POWER Nasr eee 9 9 9 SEM
24. be set by scrolling to the appropriate menu item Section 4 3 Flow set cc min 5000 Calibrate Setup NS Hi CF MAN Idle Shown when the pump is not conducting Jun 21 2011 1 37PM an event Idle displays Flow Set Point Flow set cc min 1500 Total Sample Volume Run Time and the Volume L 286 401 number of events stored and the Run time min 190 percentage of the datalog memory used Datalog Events 16 2 8 Ne Hi CF Z MAN Constant Flow Displays Actual Flow rate cc min Jun 21 2011 1 3 7PM Backpressure BP inches water mmHg Flow cc min BP v or KPa Total Sample Volume V Liters V 18 605L Run Time RT minutes and Projected HI 7m Run Time PRT hours based on battery PRT 48 3h charge status and backpressure Neo Hi CF MAN 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Constant Pressure Jun 21 2011 1 37PM BP H20 10 0 Nee Hi CPH ZMAN 12 37PM RT 1m FI 21s Jun 21 2011 Fault FC O Current FC OP Last FC NS Lo Program Status Jun 21 2011 12 31PM Program PROGO07 Steps 1 3 On Next Off interval Jun 21 2011 1 27 35 Na Hi CF PROG CF MAN interval 1 47PM 6mmHg 23 264L 740mmHg 24 384L CF MAN Jun 21 2011 Ta 25 C Pa Fa 4000cc Va Ts 25 C Ps Fs 4038cc Vs Ne Hi Gilian GilAir Plus Air Sampling Pump Operation Manual FETERE Displays Backpressure BP inches water mmHg KPa Run Time RT minutes an
25. data The O and KA buttons can be used to scroll through the data The Pre Cal flow rate is marked Pre The Post Cal flow rate is marked Post Note SmartCal can be used to supply the Pre Post Cal data 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN 5 4 Fault Retry When Fault Retry is enabled the pump will attempt an auto restart every 3 minutes after it has encountered a condition where it has gone into fault and stopped running The pump will attempt restart for up to 30 minutes with a total of 10 attempted restarts The default setting for Fault Retry is enabled To disable Fault Retry so that the pump will not attempt a restart after faulting off 1 At the Main Menu screen use the CH and KA buttons to move the cursor to Setup Press and release the vO button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the O and 2 buttons to move the cursor gt to Fault Retry Use the and G buttons to select disable or the C button to select enable Press and release the Go button to complete 5 5 Valve Mode The Valve Mode function has 2 settings The continuous setting allows the pump to check itself continuously during a sample run to detect an incorrect setting of the flow control valve which controls the low and high flow modes of the pump This is t
26. for the top off charge sequence to finish before using the pump to ensure maximum run time After the top off phase completes the green LED turns to steady green and the Dock continues to charge the battery pack at a trickle charge rate that will continue to hold the battery cells at full charge while the battery pack is on the Dock The battery pack may be removed and used at any time when the LED is green Note that if the pump or battery pack remains unused for an extended period of about one month or longer the battery pack should be reconditioned for maximum run time by leaving the pump or battery pack on the Dock in trickle charge mode indicated by a steady green LED for a period of at least 72 hours This will return all of the cells in the battery pack to a uniform full charge condition LED Indication Charge Stage Short occasional red flashes Waiting for pump or battery to be inserted Fast flashing red Fast charge Flashing green Top off charge Repeated analysis cycles indicating deeply ai li discharged or damaged battery pack Note that NiMH battery packs may be charged separately on the Dock without being connected to a pump if desired The same cycle is used as described previously and the LED signals are provided by the LED on the Dock The USB connection can be used to interface the pumps held on the Dock to a PC for use with the optional GilAir Plus PC Application This application transfers event data to a
27. side does not affect the other Any sampling method that does not undergo a large backpressure change from start to finish may be accomplished using this system Sampling for dust in this mode requires careful consideration of pressure capabilities and possible changes in resistance and is not recommended To operate the Dual Port High Low Flow Manifold with the GilAir Plus pump series follow the steps below 1 Set the GilAir Plus pump to operate in the constant flow high flow CFH mode 2 Attach the Dual Port High Low Flow Manifold using the 74 inch tubing provided The manifold should be mounted at the worker s lapel so as to represent the breathing zone Note that the manifold is available in two configurations allowing the choice of running the tubing over the shoulder top access or under the shoulder bottom access 3 Using the Gilibrator 2 or equivalent air flow calibrator with very low pressure drop measure the flow rate at the sample inlet and adjust the flow rates individually using the splitter s needle valves 4 Two simultaneous filter samples may be run at up to 2 LPM each Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS For further information see the GilAir Plus operations manual and the technical paper GilAir Plus Quad Mode Split Sampling in the High Flow Mode Performance Specifications
28. the correct program step Section 6 7 and the correct program function Section 6 8 that you wish to enter or change the function value use the ZY and buttons to move the cursor to Value If the program step you are entering changing has the Time function assigned then use the and Ga buttons to select first the hour in 24 hour format press and release the button then use the and buttons to select the minute then press and release the vO button to complete 5 Ifthe program step you are entering changing has the On Interval or Off Interval function assigned use the and Ga buttons to select the number of minutes for the duration of that interval then press and release the Go button to complete Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 6 Ifthe program step you are entering changing has the Cycle function assigned use the and Ga buttons to specify the total number of cycles for the number of times you want the pump to loop back and repeat the entire program then press and release the vO button to complete T Ifthe program step you are entering changing has the Date function assigned use the 9 EH and amp buttons to set the date to the desired day 8 Ifthe program step you are entering changing has the Weekday function assigned use the and buttons to specify the desir
29. will assist in advanced programming To navigate to the Program function 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the and buttons to move the cursor gt to Program k Press and release the vO button 6 2 Enabling the Program Mode To enable the pump to run a program 1 At the Main Menu screen use the C9 and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the 9 and buttons to move the cursor gt to Program gt Press and release the vO button 3 The cursor gt will now be at Enable The default setting displayed for the Enable function is disable Use the amp 3 and buttons to select enable When enable is selected press and release the Go button to complete 6 3 Program Edit This submenu allows the creation and editing of up to 16 programs Each program is stored in nonvolatile flash memory and can be selected using the Run mode item on the main menu See Section 5 13 Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS IMPORTANT Programs that are created or modified must be saved for the changes to be retained If the program is not saved before exiting Entry Edit it will be lost If a change is made to a program the Save menu item will show Chan
30. 000 cc min and low flow 1 449 cc min mode Constant Flow control should be chosen for single samples and Constant Pressure control should be chosen when splitting the flow into multiple samples In the Constant Flow mode both the flow rate and the backpressure are displayed In the Constant Pressure mode only the backpressure is displayed Constant pressure control requires sample media holders with needle valves to control the flow rate In the constant pressure mode the flow rate is read at the external calibrator only Constant Flow Control and Constant Pressure Control are fundamentally different modes of operation A description of the two modes follows Constant Flow Control holds the flow rate constant throughout the sample duration even in the presence of variations in the backpressure of the sample media often caused by backpressure buildup on the filter Constant Pressure Control maintains a constant pressure level at the inlet of the pump which provides a stable vacuum for drawing the sample A needle valve is required in the sample media holder to set the flow rate If the sample media resistance is constant the flow through the media will also remain constant This mode allows the sample to be split and it is also called the Multi Flow Mode This mode requires a sample media holder that incorporates a needle valve in each split segment 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0
31. GilAir Plus Datalogging 3 Pump Starter Kit Euro cord GilAir Plus Datalogging 3 Pump Starter Kit UK cord GilAir Plus STP 3 Pump Starter Kit US cord GilAir Plus STP 3 Pump Starter Kit Euro cord GilAir Plus STP 3 Pump Starter Kit UK cord Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian Part Number 910 0904 US R 910 0904 EU R 910 0904 UK R 910 0905 US R 910 0905 EU R 910 0905 UK R 910 0906 US R 910 0906 EU R 910 0906 UK R 811 0901 US R 811 0901 EU R 811 0901 UK R 811 0911 US R 811 0911 EU R 811 0911 UK R 811 0902 US R 811 0902 EU R 811 0902 UK R Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian GilAir Plus Air Sampling Pump Operation Manual FETERE Description GilAir Plus Basic 5 Pump Starter Kit US cord GilAir Plus Basic 5 Pump Starter Kit Euro cord GilAir Plus Basic 5 Pump Starter Kit UK cord GilAir Plus Datalogging 5 Pump Starter Kit US cord GilAir Plus Datalogging 5 Pump Starter Kit Euro cord GilAir Plus Datalogging 5 Pump Starter Kit UK cord GilAir Plus STP 5 Pump Starter Kit US cord GilAir Plus STP 5 Pump Starter Kit Euro cord GilAir Plus STP 5 Pump Starter Kit UK cord Single Station Basic Dock 100 240Vac 50 60 Hz US Cord includes Power Supply Single Station Basic Dock 100 240Vac 50 60 Hz Euro Cord includes Power Supply Single Station Basic Dock 100 240Vac 50 60 Hz UK Cord includes Power Supply
32. Gilian Air PLUS Operation Manual Lh DAR DEE AVS E DE DID H FYR Industrial Health amp Safety Instrumentation 16333 Bay Vista Drive Clearwater FL 33760 USA 800 451 9444 e 1 727 530 3602 www Sensidyne com info Sensidyne com REF 360 0132 01 Rev F Software version 2 1 0 SEG NIE Gilian GilAir Plus Air Sampling Pump Operation Manual ma elie PLUS GilAir Plus Identifiers A LCD Display B Status and Notification LED s C Inlet Filter D Hi Lo Control Valve E Charging Contacts F Belt Clip G Battery Access Screws H Power Port USB Port On communication enabled docks J Reference Device Port On communication enabled docks 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEI Quality Policy Statement At Sensidyne we are committed to providing products and services that consistently meet customer needs and comply with all applicable statutory and regulatory requirements Our products are designed and manufactured in accordance with ISO 9001 2008 EN 13980 2002 ATEX Directive 94 9 EEC and IECEx Through ongoing review of our designs supplier performance and customer feedback we strive to ensure continuous improvement All employees at Sensidyne share the responsibility to provide products that are produced efficiently and economically rep
33. Idle Mode Pump will enter idle mode for five seconds then display the main menu 2 2 9 Power Down Turn power off from any display when the pump is not running by pressing and holding down the button After approximately two seconds a power down display will appear and a five second shutdown sequence will start If the button is released before the shutdown sequence is complete the power will not switch off At the termination of the shutdown sequence power is off Note Power cannot be shut down if a sample or program is running Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 3 3 Setting the Flow Rate On the main menu use the amp D button to move the cursor to Flow Set Adjust the flow rate to the desired value using the ED and D buttons Press and release the button to confirm the change 3 4 Power Options The GilAir Plus comes standard with a rechargeable nickel metal hydride NiMH battery The unit is charged through the dock that is included with all starter kits An optional alkaline battery pack P N 783 0013 01 R is available that allows the use of over the counter AA batteries A third option the DC power adapter 783 0014 01 R allows extended run times with the pump on the dock Note Do not attempt PC communications with the Dock when running a sample using the DC power adapter or alkaline
34. LUS 8 2 1 Reset save programs Resets all the options as in Global Reset except that programs are preserved To perform Reset save programs 1 At the Main Menu screen use the and a2 buttons to move the cursor to Maintenance gt Press and release the vo button 2 The pump will now display the Maintenance submenu screen The cursor gt will now be at Factory Defaults gt Press and release the vo button 3 The cursor gt will now be at Global reset Use the and a2 buttons to move the cursor to Reset save programs Press and release the vO button 4 The following message box will appear Limited reset Cancel Note To cancel out of Reset save programs press and release the vO button at this time 5 Press and release the or G button The message box now displays Limited reset OK 6 Press and release the vO button Limited reset is now complete 8 2 2 Clear Datalog Clear Datalog erases all datalog entries When the datalog is full any data saved in subsequent events will be lost The datalog should be cleared after the data is extracted to allow space for new events The Datalog has the capacity to store up to 16 events The number of slots consumed in the datalog is shown on the Idle screen Starting an event without space in the datalog will cause a warning screen The datalog must be cleared to before initiating an event is possible Transfer any required data to wr
35. NR 54 Du Ee el 8 09 90 e E E 56 922 IGI LOtdlOQ EEE 56 8 3 E gt 1019 5 0 Ore El ene en oreto tira inne OEN ENEN REENEN 57 s E e o E a ECH NN 58 fo MM PES UGC E 59 SECTION NINE User MAING NANCE EE 61 9 1 Battery Maintenance NM 61 Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Page VIII Gilian GilAir Plus Air Sampling Pump Operation Manual 9 2 Battery Hepnlacement 9 3 Pump Filter Maintenance SECTION TEN Appendices eeeeeeeeee Appendix A Menu Outime Appendix B Example Program Setup amp Edit Appendix C Dual Port High Low Flow Manifold Appendix D Troubleshooting Guide Appendix E FRE hr Appendix T SPECMEANONS EE Appendix G Charging Communications Dock Appendix H Factory Calibration and Service GilAir PLUS 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual SECTION ONE Preface Proprietary Notice The intended use of this manual is exclusive to owners of Gilian GilAir Plus air sampling pumps The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document the infor
36. PC database provides pump management capability including the ability to copy pump setups and allows sampling plans programs to be created to control the timing and setting of pump operation The PC Application is described more fully in the separate GilAir Plus PC Application Manual P N 360 0143 01 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 87 Appendix H Factory Calibration and Service U S A Europe Sensidyne LP Sysmex Analytical and Medical Systems B V 16333 Bay Vista Drive Clearwater Florida 33760 Deliveries 800 451 9444 Ecustraat Il 1 727 830 3602 4879 NP Etten Leur 1 727 539 0550 Main fax The Netherlands 1 727 538 0671 Service fax info Sensidyne com Mail www sensidyne com P O Box 251 4870 AG Etten Leur The Netherlands 31 0 76 5086000 31 0 76 5086086 fax info sysmex nl www sysmex nl Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Intentionally left blank Manufactured by Sensidyne LP 16333 Bay Vista Drive Clearwater Florida 33760 f ON m U S A 800 451 9444 1 727 530 3602 fax 1 727 539 0550 www Sensidyne com info Sensidyne com QUALITY Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str 35 45478 Mulheim Ruhr Germany 49 0 208 9 99 10 49 0 208 5 41 10 fax
37. Standard Pressure Language display Temperature Units Pressure Units Password User Programs 2012 Sensidyne LP Default Value 2000 cc min CF Manual nominal 18 inches H2O 8 00 am 1 minutes disabled retains current data 25 degrees C 760 mmHg English degrees C inches H2O disabled 0 cleared Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BIETET To perform Global Reset Note To preserve user programs go to the Reset menu item instead of Global reset See Section 8 2 1 1 From the Main Menu screen use the and a2 buttons to move the cursor bk to Maintenance Press and release the vO button 2 The pump will now display the Maintenance submenu screen The cursor gt will be at Factory Defaults gt Press and release the vO button 3 The cursor will now be at Global reset Press and release the vO button 4 The following message box will appear Global reset Cancel 5 Note To cancel out of Global Reset press and release the Go button or the QE button at this time 6 Press and release the or G button The message box now displays Global reset OK 7 Press and release the Go button Global reset is now complete Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir P
38. Station Dock w Comms 100 240Vac 50 60 Hz US Cord includes Power Supply Five Station Dock wComms 100 240Vac 50 60 Hz Euro Cord includes Power Supply Five Station Dock wComms 100 240Vac 50 60 Hz UK Cord includes Power Supply Power Supply Single Station 100 240Vac 50 60 Hz US Cord Power Supply Single Station 100 240Vac 50 60 Hz EU Cord Power Supply Single Station 100 240Vac 50 60 Hz UK Cord Power Supply 3 5 Station 100 240Vac 50 60 Hz US Cord Power Supply 3 5 Station 100 240Vac 50 60 Hz EU Cord Power Supply 3 5 Station 100 240Vac 50 60 Hz UK Cord Calibrator cable Gilibrator for SmartCal option TSI for Smart al option Calibrator cable BIOS Defender for SmartCal option Calibrator cable Challenger for SmartCal option Calibrator cable Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian Part Number 783 0012 01 R 783 0013 01 R 783 0014 01 R 811 0907 01 R 811 0905 01 R 360 0132 01 360 0135 01 360 0143 01 811 0913 01 R 811 0914 01 R 800573 3 800783 3 800143 800149 297 0006 01 R 297 0007 01 R 297 0008 01 R 911 0902 01 R 911 0901 01 R Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN Description Battery Pack NIMH Rechargeable Battery Pack AA Alkaline Primary Cells Battery Pack Bench Top DC Power Adapter for area sampling only Dock t
39. Three Station Basic Dock 100 240Vac 50 60 Hz US Cord includes Power Supply Three Station Basic Dock 100 240Vac 50 60 Hz Euro Cord includes Power Supply Three Station Basic Dock 100 240Vac 50 60 Hz UK Cord includes Power Supply Five Station Basic Dock 100 240Vac 50 60 Hz US Cord includes Power Supply Five Station Basic Dock 100 240Vac 50 60 Hz Euro Cord includes Power Supply Five Station Basic Dock 100 240Vac 50 60 Hz UK Cord includes Power Supply 2012 Sensidyne LP Page 80 Gilian GilAir Plus Air Sampling Pump Operation Manual Part Number 811 0903 US R 811 0903 EU R 811 0903 UK R 811 0912 US R 811 0912 EU R 811 0912 UK R 811 0904 US R 811 0904 EU R 811 0904 UK R 811 0908 US R 811 0908 EU R 811 0908 UK R 811 0909 US R 811 0909 EU R 811 0909 UK R 780 0015 01 R 780 0015 02 R 780 0015 03 R 780 0015 04 R 2012 Sensidyne LP GilAir PLUS Description Single Station Dock w Comms 100 240Vac 50 60 Hz US Cord includes Power Supply Single Station Dock w Comms 100 240Vac 50 60 Hz Euro Cord includes Power Supply Single Station Dock w Comms 100 240Vac 50 60 Hz UK Cord includes Power Supply Three Station Dock w Comms 100 240Vac 50 60 Hz US Cord includes Power Supply Three Station Dock w Comms 100 240Vac 50 60 Hz Euro Cord includes Power Supply Three Station Dock w Comms 100 240Vac 50 60 Hz UK Cord includes Power Supply Five
40. able in Appendix E See Section 5 6 for further details of the SmartCal feature Power is supplied to the Dock through a universal input power supply 100 240 Vac 50 60Hz or a car accessory plug There is no power switch on the Dock as the Dock detects the pump or battery pack when it is placed on the Dock and begins the charging process automatically When the NiMH battery pack is used the pump cannot be run while on the Dock The pump will not start on the Dock with a NiMH battery pack When using the AA replaceable cell pack or the DC power pack the pump can be used while mounted on the Dock The pump can be placed on the dock either turned on or off If the pump is on communication will be possible immediately If the pump is off it will power up as soon as it detects the dock entering a dock startup phase A display will show the charge phase which reports the dock testing the battery and beginning to charge After a period of about 20 30 seconds if the battery is in good condition the pump will enter the normal startup procedure If the battery is very discharged or malfunctioning the dock will attempt to recondition the battery which will delay the startup process The charging process begins as soon as the pump with NiMH battery pack is placed on the Dock The pump initially displays a charging status screen showing NiMH analysis Note that this message does not appear if the pump is not powered on when mounted on the Dock
41. aborted with the amp button 6 Before removing the pump from the Dock press and release the amp button The Main Menu screen is displayed Remove the pump from Dock If desired go to Run Press and release the vo button The pump begins to run at the selected flow rate 5 6 2 Challenger Verify the desired calibration flow rate is within the Challenger range Select the appropriate range if necessary The Challenger reads flow continuously and reports it for display on the GilAir Plus When flow stability is reached the calibration will be calculated and stored in the pump Calibration Complete will be displayed The button can be used to return to the main menu Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 O 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 1 Connect the SmartCal cable between the RS232 port on the Challenger and the Reference Device connector on the rear of the Dock 2 Check that the Challenger is set to the range required for the calibration measurement Power on the Challenger before connecting the Challenger to the Dock via the cable and leave the Challenger undisturbed as it self calibrates When Qa and Qs values are displayed on the Challenger connect the hose from the GilAir Plus air sampler to the Challenger and connect the SmartCal cable to the Challenger and Dock 3 On the GilAir Plus pump go to Setup then Smar
42. amage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations before operating this product Ensure complete compliance with ALL applicable laws and regulations before and during the use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product be used except by qualified trained and technically competent personnel The GilAir Plus portable air sampling pump is intended for both indoor and outdoor use The unit is not waterproof NEVER submerge the unit in water Pump failure faulting or user injury may result The GilAir Plus Pump is Intrinsically Safe when used with specified battery pack part number 783 0012 01 R Refer to the Certifications and Approvals section for approval ratings Due to risk of static charge do not clean the pump labels or keypad with a dry cloth in areas where acetylene may be present DO NOT operate this product should it malfunction require repair or have a cracked or broken case or other visible or Known damage DO NOT repair or modify this product except as specified in this Operation Manual All user controls and adjustments are made via the sealed keypad on the front of the pump and the Hi Lo control valve The only user replaceable parts are the Battery Pack and Pump Filter See Sections 9 2 and 9 3 Use ONLY specified Sensidyn
43. amaged 4 Re attach the filter housing Align outer gasket area first Align filter housing exit connection and press inward until the o rings are seated Be sure the filter housing is fully seated before tightening screws 5 Replace screws and snug tighten only Do not over tighten 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 63 SECTION TEN Appendices Appendix A Menu Outline Appendix B Example Program Setup amp Edit Appendix C Dual Port High Low Flow Manifold Appendix D Troubleshooting Guide Appendix E Parts List Appendix F Specifications Appendix G Charging Communications Dock Appendix H Factory Calibration and Service Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP egy e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Appendix A Menu Outline Underlined option indicates factory default shipped settings RUN FLOW SET CALIBRATE SETUP gt EVENT ID ENABLE enable disable gt PRE POST CAL enable disable gt FAULT RETRY enable disable gt VALVE MODE gt SmartCal Manual Gilibrator or other than approved by Sensidyne gt CLEAR DATALOG gt RUN OPTIONS gt STANDARD TEMP gt STANDARD PRESSURE gt DISPLAY OPTIONS LANGUAGE English Spanish French Dutch German Italian Port
44. ate and event ID number 5 3 Pre Post Calibration Pre Post Calibration allows the user to record both a Pre Cal and Post Cal rate of flow for a sample The default setting for this function is disable When enabled Pre and Post Cal flow readings will be taken in Manual Timed and Program operating modes To enable the Pre Post Cal function 1 At the Main Menu screen use the CH and KA buttons to move the cursor to Setup Press and release the Go button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the O and KA buttons to move the cursor to Pre Post Cal Use the button to select enable or the o button to select disable Press and release the button to complete Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS This completes the enable of the Pre Post Cal option The description of the use of the option when starting an event is below 3 When you are at Run in the Main Menu and press the vo button to start a sample run the display shows a notification that Pre Cal is selected Press the button to continue to Pre Cal or the e to exit the event When the Pre Cal is entered the calibration screen displays the set flow rate for the sample See oection 4 8 Using a calibrated flow measurement reference e g Gilibrator 2 or Challenger measure the pump s f
45. ated by internal heating 2 At the Main Menu screen use the and a2 buttons to move the cursor to Maintenance Press and release the Go button The pump will now display the Maintenance submenu screen The cursor will now be at Factory Defaults 3 Use the and a2 buttons to move the cursor gt to T ambient Cal gt Press and release the Gesi button Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 4 The following message box will appear 8 4 Enter Ta C 27 Ta Sensor C 23 T Note To cancel out of T ambient Cal press and release the button at this time Press and release the amp 3 or button to adjust the Enter Ta CY value to the current ambient temperature Press and release the button The Ta sensor C will change to show the current measured ambient temperature after calibration Press and release the button Ambient temperature calibration is now complete Barometric P Cal Calibrates the barometric pressure sensor available in STP version of the product The calibration should be checked periodically typically at the beginning of a sample run Do not exceed six 6 months between calibrations of the barometric pressure sensor To perform Barometric P Cal 1 At the Main Menu screen use the and a2 buttons to move the cursor to Maintenance P
46. buttons to set the Control Mode to CF Constant Flow Press and release the vo button 6 Use the Z and buttons to move the cursor gt to Setpoint Use the G and Ga buttons to set the set point flow rate to 3000 cc min Press and release the vo button O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WCA 7 Use the 9 and buttons to move the cursor gt to Prog Step Use the and buttons to set the program step to 1 8 Use the ZY and buttons to move the cursor to Function Use the and G buttons to set the function to Time Press and release the vo button 9 Use the ZY and buttons to move the cursor to Value Use the and buttons to set the hour to 16 00 or 4 00 PM Press and release the button Use the and G9 buttons to set the minutes to 00 Press and release the T button 16 00 or 4 00 PM is now the displayed program start time 10 Use the ZY and amp buttons to move the cursor to Save Press and release the amp button 11 Use the 9 and buttons to move the cursor back up to Prog Step Use the and G buttons to set the program step to 2 12 Use the ZY and amp buttons to move the cursor to Function Use the 9 and G buttons to set the function to On Interval Press and release the button 13 Use the ZY and amp butt
47. cell battery pack Warning Alkaline batteries lithium batteries and the DC power adapter should only be used in non hazardous areas Intrinsic safety certifications are only valid when using the rechargeable NiMH battery pack 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 eme Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BETTE SECTION FOUR General Operation 4 1 Overview The GilAir Plus has the capability of generating and controlling flow over the range of 20 cc min to 5000 cc min in two flow ranges 20 449 cc min and 450 5000 cc min that are selectable using a 2 mm or 5 64 inch hex key provided with the pump The actual flow is measured and controlled by the pump s internal processor Flow control is provided directly in the constant flow mode Pressure control is provided in the constant pressure control mode which controls flow indirectly During a sampling event the flow rate is displayed in the constant flow mode and backpressure is displayed in the constant pressure mode Pump flow is not displayed in the constant pressure mode 4 2 Connections Sample media is connected to the inlet port using 1 4 inch ID tubing Adapters that cause high pressure drop or using smaller diameter tubing may affect the sample flow Minimize pressure drop in tubing and fittings and avoid any condition that will exceed the pump backpressure specifications see Appendix D The in
48. cense rent or lease any portion of the firmware software The right to use the firmware software terminates automatically if any part of this license is violated Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2011 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Disclaimer THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT ADHERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLER S LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian GilAir Plus Air Sampling Pump Operation Manual READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature instructions product labels and warnings could result in property d
49. communications cables The tubing setup is the same as a manual calibration See Section 4 9 3 Using the SmartCal feature requires the GilAir Plus pump to be connected to the Dock with the cable to the calibrator plugged in The calibrator type must be specified to the pump before use After specification the calibrator type is stored and used whenever the pump is calibrated on a dock If calibration is performed when the pump is not docked the manual calibration option will be used The calibrator type can be selected in the Setup gt SmartCal menu item When Calibrate is selected from the main menu the pump enters SmartCal and displays the type of calibrator and the current flow rate reading Follow the calibrator instructions below to begin the calibration 5 6 1 Gilibrator 2 Once the flow rate stabilizes generate a series of bubbles After each bubble the pump will adjust flow to a new rate closer to the calibration value After several bubbles the flow rate will be within 1 of the setpoint Continue to generate bubbles and when enough bubbles have been seen to establish stability the pump will complete the calibration If a bad bubble occurs continue generating bubbles and the pump will tolerate the error and adjust correctly If bad bubbles occur repeatedly terminate the calibration with the button and fix the Gilibrator When the GilAir Plus determines stability the calibration will be calculated and stored Calibration
50. d Projected Run Time PRT hours based on battery charge status and backpressure Displays Run Time RT min Fault Count FC Fault Run Time FT sec Current Fault s and Last Fault s when a fault condition is detected or when the pump has stopped due to a fault condition Displays the status of a programmed run Number of steps in the total program and the current and next step are shown In the current step the progress of the step is shown In the STP model pump this screen shows ambient temperature and pressure averages from the active or previous event and the standard values Flow and Volume are shown at ambient and standard conditions The LCD display can be switched between several information screens through the keypad The pump will automatically switch to the appropriate display when certain menu items are selected or the status of the pump changes Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 4 5 1 1 2 4 5 2 4 5 3 Display Details Date and time Displayed in selectable format mm dd yy or dd mm yy Battery icon The NiMH battery pack is identified by an N to the left of the icon the AA replaceable pack is identified by an A When using a NiMH or AA battery pack the charge state of the battery is shown If the pump is using a DC back on the dock DC is shown Charge stat
51. d number of minutes e Off Interval specifies a time during which the pump does not sample e Cycle loops back and repeats for a specified number of times to the last cycle function or the beginning of the program if there is no previous cycle function It can be used to specify the destination of a of a cycle command later in the program Cycle 0 e Time waits for a specified time to arrive before the next program step is executed The time base setting for the next step is set to the time in the command e Date waits for the date specified in the value The time base setting for the next step is set e Weekday waits for the day of the week specified in the value The time base setting for the next step is set e End terminates the program The cycle function is used mainly for intermittent sampling e g 5 minutes on and 55 minutes off for 72 hours IMPORTANT Verify that you are at the correct program step and change it if necessary per Section 6 7 before selecting or changing the function to be performed at that program step To set the Function for a particular program step 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the and buttons to move the cursor gt to Program k Press and release the vO button 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gil
52. e LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEIER Appendix C Dual Port High Low Flow Manifold Dual Port High Low Flow Manifold e Dual air sampling with one personal pump e Sample with two filter cassettes or one filter and one sorbent tube simultaneously e Sample for heavy metals asbestos and organic solvents in tandem in any combination e Saves time and money Sensidyne s Dual Port High Low Flow Manifold is used in conjunction with the GilAir Plus pump s high flow constant pressure capability a part of the Quad Flow feature Only the GilAir Plus pump can accommodate constant pressure control in the high flow mode up to 5000 cc min allowing dual simultaneous samples of such airborne contaminants as heavy metals e g lead or asbestos fibers With the Dual Port High Flow Manifold the GilAir Plus can also accomodate one high flow and one low flow sample simultaneously e g lead and benzene using a filter cassette and a charcoal tube in tandem The Dual Port High Low Flow Manifold allows separate flow settings on a split sample making dual sampling possible The constant pressure control maintains a constant negative pressure in the sample train between the pump and the manifold so that the force driving the samples does not change Adjusting the flow on one side does not affect the other Similarly sample media loading on one
53. e Post Cal selection calibration data is recorded in the transferable event datalog This option is available for the calibrators listed on the following table Gilian Gilibrator 2 780 0015 01 R automatic calibration option Gilian Challenger Calibrator cable Challenger for 780 0015 02 R automatic calibration option TSI Model 4140 CANA CARE TOF 780 0015 03 R automatic calibration option BIOS Defender Calibrator cable BIOS Defender 780 0015 04 R for automatic calibration option Note TSI is a trademark of TSI Incorporated Challenger available through Sensidyne is a registered trademark of BGI Incorporated Defender is a trademark of BIOS Incorporated See Section 5 6 for Automatic Calibration instructions 4 9 3 Displayed Flow Calibration Calibrate allows the flow rate of the pump to be verified or adjusted to the desired operating point The calibration will be stored and used in subsequent operation until the pump is recalibrated Calibration is performed with an air flow calibrator and pressure panel or representative sampling media The pressure panel should be connected to the inlet of the pump and the reference meter connected to the pressure panel inlet Calibration always takes place at the selected flow rate 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian GilAir Plus Air Sampling Pump Operation Manual ft Calibrating the Displayed Fl
54. e Pump parameters Configuration Pump Manager Create Edit Duplicate or Delete Sampling Programs Transfer Programs to Pump s Manage Programming amp Program Manager Transfer Programs to Pump s Note Please see the PC Application User Manual for additional information Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Page 54 Gilian GilAir Plus Air Sampling Pump Operation Manual SECTION EIGHT Maintenance Menu 8 1 Maintenance GilAir Lus The Maintenance submenu has controls that are occasionally used for clearing the GilAir Plus pump memories and calibrating transducers To change the settings for each item in the Maintenance submenu 1 At the Main Menu screen use the and a2 buttons to move the cursor to Maintenance Press and release the Go button The pump will now display the Maintenance submenu screen 2 At the Maintenance submenu screen use the and a2 buttons to move the cursor to the desired submenu item Each of the submenu items have additional menus or actions beneath them and are selected by pressing and 8 2 releasing the vO button Global Reset Global Reset resets all user controlled parameters to the factory ship values Default factory values Parameter Flow Rate Control Mode Run Mode Point calibrations Pressure setpoint Timed start Timed duration Event enable Events in Datalog Standard Temperature
55. e in between the Hi and Lo flow positions where the display shows Err indicating an error The pump will not operate unless the flow control valve is in the correct Hi or Lo position for the corresponding flow rate setting y FE EU X bd D wech Jeep asa n lou set cc 4min 5000 quolunec 0 yw bun Dean 1 Datalog Events 2 16 O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BET A 4 8 2 Setting the Flow Rate NOTE This operation is required only if you are changing the pump flow rate If you are using the previously set flow rate you will only need to verify it using a calibrated reference flow meter 1 Atthe Main Menu screen use the and a2 buttons to move the cursor to Flow Set 2 Use the c and e buttons to set the desired rate of flow 3 Press the vo button to accept the flow rate Flow set is now complete 4 9 Field Calibrate 4 9 1 Field Calibration It is recommended Industrial Hygiene practice to conduct a field calibration prior to and after each field sample This practice is commonly known as the Pre Cal and Post Cal In this procedure the sample flow rate is set and verified during the Pre Cal using an external air flow calibrator preferably one that is traceable to National Institute for Standards and Technology NIST The flow is again verified at Post Cal usin
56. e of flow Calibration is now complete Press the vo button without making a change in the flow rate to exit calibration A confirmation screen will appear If the is pressed the calibration will be saved If the is pressed the calibration will not be saved Note on User Calibration The above display calibration procedure makes internal pump adjustments and improves the accuracy of the flow display It does not replace field calibration as described by OSHA and NIOSH A flow verification using the Gilibrator or other calibrator and the exact field sampling train should be conducted before and after each field sample Procedures for field calibration may be referenced in the NIOSH Manual of Analytical Methods at www cdc gov niosh or in the OSHA Technical Manual at www osha gov See Section 4 9 1 4 10 Fault Condition cause and displays When the GilAir Plus encounters operating conditions outside of the pump s operating specifications it will respond by activating the pump s fault system The fault system will indicate a fault condition by changing the flashing green LED to a flashing red LED After five seconds in a fault condition the pump will display the Fault screen detailing the cause of the fault If the fault condition persists continuously for 30 seconds the pump will shut the sample off to prevent sample collection under fault conditions There will be no LED illumination during the pause If fault retry is enabled See Section
57. e or more programs have been entered and saved then those programs will be listed as available Run Mode selections n addition to the Manual and Timed functions and can be selected the same way If no programs have been entered and saved then no program names will be shown Note When the pump is first powered on it will remember the last set Run Mode Manual Timed or selected Program If a different mode is desired it must be set before running an event 5 14 Run Setup Go to Run Setup to set the parameters for constant pressure mode operation timed and programmed runs To enter Run Setup At the Main Menu screen use the and buttons to move the cursor to Run Setup Press and release the Go button 5 14 1 Timed Start Select a specific clock time as the beginning time of a sample event At the selected time the pump will sample for the timed duration as specified below If the timed Start is set to midnight 00 00 00 the start time will be ignored and the sample will start when the clock time changes to the next minute 1 At the Main Menu screen use the and amp buttons to move the cursor to Run Setup Press and release the Go button 2 The cursor gt will now be at Timed start On the display screen to the right of Timed start a clock time is displayed in the selected system time format Use the and CD buttons to set the hour When the hour is selected press and release the vo button 3
58. e parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of unauthorized components unauthorized repair or alteration All other Service should be performed by Sensidyne Authorized Service Departments only See Appendix E for Parts List see Appendix H for Service Contact Information This product uses rechargeable Nickel Metal Hydride NiMH batteries Always fully charge before use DO NOT open the pump case charge or replace batteries in an explosive atmosphere Use only battery pack and chargers specified in the Parts List DO NOT operate pump while charging Caution Both charger and battery may become warm during charging This product offers an optional battery configuration that will accept over the counter alkaline lithium or rechargeable NiMH batteries The GilAir Plus is not intrinsically safe when used in this configuration and should not be used in explosive atmospheres when using this optional battery configuration Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS If the GilAir Plus pump comes into contact with a destructive substance s it is the responsibility of the user to take suitable precautions that prevent the pump from being adversely affected thus ensuring that the Intrinsic Safety protection is not compromised Destructive sub
59. e pump is turned on and whenever the pump is not in the menu or a sample event Flow set cc min The flow rate always shown in cc min at ambient conditions Volume L Sample volume The total volume of the sample always shown in liters at ambient conditions 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 4 5 4 4 5 5 4 5 6 Gilian GilAir Plus Air Sampling Pump Operation Manual WEI Run time min Sample time in minutes Datalog Events Displays the number of events recorded and the percentage of the storage area used Constant Flow Run Display Details Flow cc min The flow rate always shown in cc min at ambient conditions BP Back Pressure The backpressure measured at the input to the pump after the manifold and protective filter The units of the backpressure can be selected by the operator as inches of water millimeters of mercury or kilopascals V Sample volume The total volume of the sample always shown in liters at ambient conditions RT Run Time Total pump ON time Does not include Sensor calibrations pauses or scheduled off time in programs PRT Projected Run Time The projected run time is an estimate of the remaining run time in hours based on the current estimated battery capacity and the current drain on the pump which is dependent on flow rate backpressure and temperature Constant Pressure Display Details BP Back Press
60. ed of Date Title Quality Assurance and Regulatory Affairs Manager Sensidyne LP Who is the natural and legal person with responsibility for the design manufacture packaging and labeling before the device is placed on the market under his own name regardless of whether these operations are carried out by the Manufacturer or on his behalf by a third party GilAir Plus 001 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual SECTION TWO Introduction 2 1 Product Description The GilAir Plus is an advanced personal air sampling pump system available in three models a basic model a datalogging pump DL model and standard temperature and pressure STP model The STP model corrects the display flow rate and air volume to standard conditions of temperature and pressure Battery Simple Advanced Datalogging Automatic Standard 1to 5000 Flow amp Options Program Program amp Transfer Calibration Temp amp cc min Constant NiMH Functions Functions to PC Option Pressure Pressure Alkaline Timer Data SmartCal All models offer constant flow modes and constant pressure control modes The Constant Flow Mode holds the set flow constant against changing backpressure within 5 or 3 cc min whichever is larger The Constant Pressure Mode holds the pressure constant when taking samples usi
61. ed day of the week Press the Go button to complete 6 10 Save a Program Save is used to store the edited program to the nonvolatile memory If the program has been changed the word Changed will be shown at the Save menu item IMPORTANT All changes will be lost unless the program is saved To Save a program after it has been entered or edited Use the 9 and buttons to move the cursor to Save To the right of Save you will see the message Changed displayed Press and release the button The Changed message disappears from the screen The program has now been saved to memory 6 11 Review Events Review allows the pump to display the results of the last 16 sample events When the item is selected a display appears that shows the sample number 1 is the most recently stored sample 16 is the oldest Each stored event can be displayed by using the ZY and buttons The display for each event includes control mode run mode flow rate or pressure total sampled volume run time pre and post calibrations and start stop times To Review the stored sample events 1 At the Main Menu screen use the ZY and buttons to move the cursor to Review Press and release the Gesi button 2 Use the and Ga buttons to select each sample event There are eight lines of data for each event and the 9 and buttons switch between the pages Press and release the amp button to exit Review and return to the Main Men
62. en options or move Down Arrow play H cursor down menu Increase Adjusts a parameter to higher values Decrease Adjusts a parameter to lower values 4 4 Menus The operation of the pump is controlled by entering the menu system and selecting the menu item that performs the desired function The menu has submenus that allow control of related functions A quick reference menu outline appears in Appendix A When the menu is not displayed the C3 and amp buttons select among the display screen options The display screens are automatically selected by the pump whenever the mode of operation is changed example when an event is started or a fault occurs The display screens include the Idle display the Constant Flow control operating display the Constant Pressure control operating display the Fault display Program Status display and STP Display STP Models only A description of the data displayed on each menu screen is contained in the Displays section Section 4 5 of this manual Sampling events The GilAir Plus accumulates sample data on events An event is a sample run The data for each sample event is stored as the event progresses so that no data loss is possible When a sample is started the event data is cleared to begin the new event As the pump samples the flow is controlled at the event flow rate or pressure depending on the selected control mode The event data time flow volume backpressure and other information is
63. g Notified Body FM Approvals Ltd Notified body Number CE 1725 1 Windsor Dials Windsor Berkshire UK SL4 1RS x Intrinsically Safe Class Division 1 Groups A B C D E F and G hazardous classified locations IG III 1 ABCDEFG T4 ta 0 C to 45 C Class 1 Zone 0 Group IIC hazardous classified locations 1 0 AEx ia IIC T4 Ta 0 C to 45 C IECEx FMG 10 0019X Ex ia IIC T4 Ga Ta 0 C to 45 C Conforming to the following standards IEC 60079 0 2007 10 Edition 5 IEC 60079 11 2006 Edition 5 IEC 60079 26 2006 Edition 2 Test Report US FMG ExTR10 0023 00 QAR GB SIR QAR08 0026 01 EC FM10ATEX0044X II 1 G Ex ia IIC T4 Ta 0 C to 45 C Conforming to the following standards EN60079 0 2006 EN60079 11 2007 EN60079 26 2007 Report 3039791EC ATEX Quality Assurance Notification SIRA Certification Notified body Number 0518 GilAir Plus 001 Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS EMC Emissions and Immunity Standards EN 61326 2006 EN 55011 Class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Reference Product Safety Engineering Report 10162 Safety Compliance Additional Standards TUV NRTL U8 11 03 71335 002 EN1232 CSA CAN C22 2 No 61010 1 04 UL 61010 1 2001 2005 EN 61010 1 Report 090 1002842 000 Sign
64. g or KPa To set the units in which pressure is displayed 1 At the Main Menu screen use the ZY and buttons to move the cursor gt to Setup Press and release the vO button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the 9 and buttons to move the cursor to Display Options Press and release the vO button Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS 3 Press and release the button to move the cursor gt to Pressure Units Press and release either the or G button Each press and release allows you to select H20 mmHg or KPa When the desired unit is selected press and release the button to complete In display screens inches of water is abbreviated mmHg is abbbreviated Hg and KPa is abbreviated KP 5 10 Clock Set gt Set the date time and hour format 5 10 1 Clock To set the time of day 1 At the Main Menu screen use the ZY and buttons to move the cursor bk to Setup Press and release the vo button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ZY and buttons to move the cursor to Clock Set Press and release the vo button 3 The cursor gt will now be at Clock Use the and G9 buttons to set the hour When the desired hour is selected press and release t
65. g the same air flow calibration device Procedures for field calibrations are found in the OSHA Technical Manual and in the NIOSH Manual of Analytical Methods NMAM Following these published guidelines for field sampling is highly recommended The GilAir Plus has a Pre Cal Post Cal mode See Section 5 3 accessible through the Set up menu This mode will record a Pre Cal Post Cal value for each sample accessible through the PC interface and upon pump data review Pre Cal and Post Cal may be conducted as separate events through the sample run mode this method will not include calibration data as events preceding and following the sample event in the datalog Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 4 9 2 Calibration Option SmartCal gt An optional automatic user calibration kit is available for the GilAir Plus The automatic field calibration known as SmartCal provides communication between the pump and the calibrator allowing the pump to self adjust its flow rate Although this capability is enabled on all pump models a communications capable dock is required to access the SmartCal feature A communications capable dock is supplied as a standard accessory only with the datalog DL and STP models A unique communications cable is required for each specific calibration device When using this feature and the Pr
66. ged indicating that a change has been made and editing is abandoned the changes will be lost To navigate to the Program Edit function 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the vO button 2 Use the ZY and amp buttons to move the cursor to Program k Press and release the vo button 3 Use the Z and buttons to move the cursor gt to Program Edit gt Press and release the vO button 6 4 Program Name The program name is displayed when the Run mode is selected after a program has been entered and saved When the program is entered on the pump a name is assigned i e PROG01 through PROG16 Note Using the data communication option and a PC alphanumeric program names may also be assigned To pick a program to enter edit 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the 9 and buttons to move the cursor gt to Program gt Press and release the vo button 3 Use the Z and buttons to move the cursor gt to Program Edit gt Press and release the vO button 4 The cursor is now at Prog Name At the right of Prog Name PROGO1 is displayed Use the G and Ga buttons to select the Prog Name then press and release the vo button to complete 6 5 Control Mode Use to select either the Constant Flow or Constant Pressure control mode for a prog
67. he Go button to confirm and continue to the next step to edit the minutes 4 Following the same steps use the and G buttons to set the minutes When the desired value for minutes is selected press and release the button to confirm The selected time will be displayed at the top right portion of the display screen 5 10 2 Date To set the Date 1 At the Main Menu screen use the ZY and buttons to move the cursor to Setup Press and release the vO button The pump will now display the Setup submenu screen At the Setup submenu screen use the ZY and 2 buttons to move the cursor gt to Clock Set gt Press and release the button 2 Press and release the button to move the cursor to Date Use the Gah and Ga buttons to set the year When the desired year is selected press and release the button to confirm and continue to the next step to set the month 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian 3 Following the same steps the month can be set with the 2 and C buttons When the month is selected press the vO button to confirm and continue to the next step to set the day 4 Following the same steps the day can be set Use the and G buttons to select the day When the day is selected press and release the button to confirm The selected month day and year will be displayed in the top left portion of the screen 5 10 3 Time Format
68. he default setting for the Valve Mode function The start stop setting is utilized when the pump is used in an environment where it might be exposed to extreme magnetic interference When Valve Mode is in start stop the pump will only check the positioning of the flow control valve at the beginning and end of a sample run to minimize any adverse effect from magnetic interference To put the Valve Mode into start stop 1 At the Main Menu screen use the CH and KA buttons to move the cursor to Setup Press and release the Go button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the O and a2 buttons to move the cursor gt to Valve Mode Use the and Ga buttons to select start stop or continuous Press and release the vo button to complete 5 6 SmartCal Automatic Calibration GilAir Plus has an optional automatic calibration capability called SmartCal Select an air flow calibrator and connect it to the Dock using the appropriate communications cable When active Pre Post and flow calibration can be performed automatically through the Dock This option requires the communications version of the Dock Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 O 2012 Sensidyne LP e e Page 32 AILO B lA ER Gilian GilAir Plus Air Sampling Pump Operation Manual Gi ir r L US standard with DL and STP models See Section 4 9 2 for a list of calibration devices and
69. he pump as follows The pump must be calibrated per Section 4 9 2 and 4 9 3 to run at a flow rate of 3000 cc min Constant Flow Mode 3000 cc min flow rate The program starts with an On Interval at 4 00 PM 16 00 Hrs The On Interval lasts for 1 minute then an Off Interval begins and the pump stops running The Off Interval lasts for 1 minute and then repeats the entire program for 2 cycles ENTER AND RUN THE PROGRAM Note The program must be saved before leaving the entry edit process to transfer it to storage If the program is not saved it will be lost Some users may want to save the program at each edit step Saving the program after entry and editing before exiting will store the entire program 1 At the Main Menu screen use the 9 and buttons to move the cursor to Run Setup gt Press and release the Q9 button Use the C9 and ECH buttons to move the cursor gt to Program gt Press and release the vo button 2 The cursor gt is now at Enable Use the amp 3 and G9 buttons to set Enable to enable Press and release the vo button 3 Use the Z and buttons to move the cursor gt to Program Edit gt Press and release the vO button 4 The cursor is now at Prog Name Use the and G buttons to select the program name Press and release the Go button Select PROG01 to appear to the right of Prog Name 5 Use the ZY and buttons to move the cursor gt to Control Mode Use the Gah and G9
70. ia n Gilian GilAir Plus Air Sampling Pump Operation Manual WIEN 3 Use the 9 and buttons to move the cursor gt to Program Edit gt Press and release the vO button 4 Use the and buttons to move the cursor to Function Use the and CD buttons to select the program function you want the pump to perform at a particular program step then press and release the button to complete 6 9 Value opecifies the parameter associated with the function selected to be performed at a particular program step For Time the parameter is a time of day for On Interval and Off Interval the parameter is time in minutes and for Cycle the parameter is number of cycles for Date the parameter is a date and for Weekday the parameter is a day of the week IMPORTANT Verify that you are at the correct program step and change it if necessary per Section 6 7 and that the correct program function Section 6 8 has been entered for that step before selecting or changing the function value to be performed at that program step To set the Value 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the Z and buttons to move the cursor gt to Program gt Press and release the vo button 3 Use the Z and buttons to move the cursor gt to Program Edit gt Press and release the vO button 4 After verifying that you have entered
71. ill alert the user If the valve is moved to the correct position the event start evaluation will continue If the ESC button is pressed starting the event will be abandoned and control will return to the menu The Event log is checked for available space If space is not available a message will warn the user If the ESC button is pressed starting the event will be abandoned and control will return to the menu to allow the data to be recorded or downloaded before continuing If ENTER is pressed the pump will enter the clear datalog dialog and allow the datalog to be cleared If the datalog is not cleared the event cannot begin If the datalog is cleared the event will start If the Event ID option is enabled the user will be prompted to enter an Event ID which will be stored with the event data for later review or download Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS If the Pre Post Cal option is enabled a Pre Cal flow calibration will start If the ESC key is used to exit the Pre Cal flow calibration the event will start without adjusting the flow rate or recording a Pre Pre Cal reading The preset SmartCal device will be used if the pump is on the dock otherwise a manual calibration will be performed The Stop menu can be accessed by the vO button during Run to pause or stop the event If Pause is activated the pu
72. itten records or use the PC app to transfer to the computer database To clear the datalog 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN IMPORTANT Verify that all desired data has been archived prior to clearing 1 At the Main Menu screen use the CH and KA buttons to move the cursor to Setup gt Press and release the Go button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the O and a2 buttons to move the cursor to Clear Datalog Press and release the vO button The following message box will be displayed Erase Datalog Cancel Note To cancel out of Clear Datalog press and release the vo button at this time 3 Press and release the bd or Ga button The message box now displays Erase Datalog gt OK 4 Press and release the vO button The Datalog is now erased 8 3 T ambient Cal gt Calibrates the ambient temperature sensor available in STP version of the product The calibration should be checked periodically typically at the beginning of a sample run Do not exceed six 6 months between calibrations of the ambient temperature sensor To perform T ambient Cal 1 The pump should be idle and in a stable ambient temperature for at least one hour before this procedure This ensures the ambient temperature sensor is not elev
73. l Printed Manual Three Pack Starter Kit Five Pack Starter Kit p Five Station with ves o5 oee Appendix E for part numbers for pumps kits and accessories Five Station with Communication 2 2 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ego Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual SECTION THREE Set Up 3 1 Preparation The package includes the pump dock dock power supply and a line cord The dock serves as the charging base for all models and the communications dock for the datalogging and STP models Plug the power supply into the dock and the AC power cord into the power supply Connect the AC power cord to mains supply The supply can accept 100 240 VAC at 90 or 60 Hz The pump arrives fully assembled Charge battery to full capacity before using the pump To charge the pump place it onto the charging base The pump s belt clip secures the pump in place Connection is made via contact points on both sides of the belt clip Allow up to three and one half hours for a complete charge A red LED on the pump indicates charging in progress a green LED indicates charged and ready for use The green LED will flash during top off charge and is on constantly while on trickle charge 3 2 Pump Start Up 3 2 1 Power Up Power pump on by pressing and holding down about 2 seconds the vo button until the pump turns on 322
74. language 1 At the Main Menu screen use the ZY and buttons to move the cursor gt to Setup Press and release the vO button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the 9 and buttons to move the cursor to Display Options gt Press and release the vO button 3 The cursor gt will now be at Language Press and release either the G or button Each press and release allows you to select from the following choices of languages English Spanish French Dutch German Italian and Portuguese When the desired language is selected press and release the button to complete 5 9 2 Temperature Units Set the displayed temperature unit to Celsius or Fahrenheit To set the units in which temperature is displayed 1 From the Main Menu screen use the ZY and buttons to move the cursor to Setup Press and release the VO button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the ZY and buttons to move the cursor to Display Options Press and release the Go button 3 Press and release the button to move the cursor gt to Temperature Units Press and release either the G or GS button Each press and release allows you to select either C or F When the desired unit is selected press and release the Go button to complete 5 9 3 Pressure Units Set the displayed unit of pressure for backpressure to H20 mmH
75. low rate then adjust the displayed flow rate on the pump using the and buttons to match the flow rate displayed on the reference flow meter Press and release the Go button The pump will adjust it s flow rate on the basis of the entered value to run at the setpoint flow rate The adjustment of the displayed flow rate and correction can be repeated To complete the Pre Cal press enter without changing the flow rate When complete a confirmation screen will show 4 After confirming the Pre Cal and entering the event the pump begins to run showing the Constant Flow display screen Complete the sample run then press and release the vo button A Pause Stop message box appears Use the button to move the cursor to Stop Press and release the button Note When the event ends in Program or Timed operating modes the Post Cal will be requested at that time 5 The pump stops running and the following message appears on the screen Ready for Post Cal Press Enter Press and release the Go button The pump begins to run again and the calibration screen is displayed showing the validation flow rate for the sample See Section 4 6 Using the calibrated flow measurement reference measure and enter the pump s flow rate Press and release the vO button 6 To review the sample go to the Main Menu screen use the O and KA buttons to move the cursor to Review Press and release the vo button The screen shows a summary of the event
76. mation disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne LP Copyright Notice 2011 Sensidyne LP All Rights Reserved Reproduction transmittal transcribing storing in a retrieval system or translation of this document in part or in its entirety is strictly prohibited without the prior written permission of Sensidyne LP Trademark Notice Sensidyne the Sensidyne logo Gilian Gilian GilAir GilAir and GilAir Plus names and logos are registered trademarks of Sensidyne LP Other trademarks and service marks used in this document are the property of their respective companies and are used only for informational and explanatory purposes Firmware Software License The firmware and the associated PC application software installed in or provided with the GilAir Plus pump is the property of Sensidyne LP and shall remain the property of Sensidyne LP in perpetuity The firmware software is protected by U S and international copyright laws and is licensed for specific use with the Gilian GilAir Plus pump The user may NOT reverse engineer disassemble decompile or make any attempt to discover the source code of the firmware software The firmware software may NOT be translated copied merged or modified in any way The user may NOT subli
77. meric value If the parameter is a selection the buttons will select each option in sequence The option may require the and buttons to select For instance the enable selection is always made by the Gg button and the disable option is selected with the button NOTE Several parameters have numeric values allowing the user to scroll through the entire range by simply pressing and holding down either the and Ga buttons In addition to this feature after pressing and holding the DR button the 9 and buttons will accelerate the rate of scrolling The Q2 button moderately and the button quickly accelerates the rate Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Gilian GilAir Plus Air Sampling Pump Operation Manual BETTE EG e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 4 5 Displays The display screens include the Menu display Idle display Constant Flow control operating display Constant Pressure control operating display Fault display and the Program Status display All displays include the top status line displaying the Date Time and lock status bottom status line displays the Battery type and charge status Operating range Hi or Lo Control Mode CF CPL or CPH and Run Mode Manual Timed or Program Menu Display Jun 21 2011 1 37PM The main menu allows all of the Run parameters of the operation of the GilAir Plus to
78. mp stops with flow timing and total volume accurately maintained The menu changes to allow continuation of the event The Stop menu item terminates the sample event The keypad can be locked to avoid event modification 4 7 2 Locking the Keypad To lock the keypad Press and hold down simultaneously the Ga and Ga buttons A lock symbol will appear in the top status line Release the buttons and the pump will be locked After locking the pump it will only respond using the O and buttons to access the Idle Fault Program and Standard Conditions status screens 4 7 3 Unlocking the Keypad To unlock the keypad Press and hold down simultaneously the Ga and Ga buttons The lock symbol will disappear from the top middle portion of the screen Release the buttons and the pump will be unlocked IMPORTANT The above instructions apply only if no Password Section 5 11 has been selected for the pump the Password is set at the factory default value of 0 disabled If a Password has been previously selected after the user has performed the instructions above the keypad will prompt the user to enter the Password then press and release the vo button before the pump will unlock itself 4 8 Flow Set cc min Flow Set allows the flow rate at which the pump will operate in constant flow control mode to be set The allowable range is 20 cc min to 5000 cc min Flow rates between 20 cc min and 449 cc min require the flow control valve
79. mperature that will be used in the calculation of the standard flow and volumes when using a STP Model pump The GilAir Plus factory default is 25 C 77 F as the standard temperature To set the Standard Temperature 1 At the Main Menu screen use the CH and KA buttons to move the cursor to Setup Press and release the vo button The pump will now display the Setup submenu screen Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 O 2012 Sensidyne LP Page 38 Gilian GilAir Plus Air Sampling Pump Operation Manual 2 At the Setup submenu screen use the O and KA buttons to move the cursor to Run Options Press and release the Go button 3 The cursor gt will now be at Std Temp C or FF The current setting for Std Temp C or F will be displayed at the right side of the screen Use the and Ga buttons to adjust the setting to the temperature desired Note A single press and release of either of these buttons will increment or decrement the temperature setting by 1 degree Press and hold down either button to scroll through the full range of numbers When the desired temperature setting is selected press and release the vo button to complete 5 8 2 Standard Pressure mmHg STP models only Users may set the pressure that will be used in the calculation of the standard flow and volumes when using a STP model pump The GilAir Plus factory default is 760 mmHg as the standard pressure
80. ng constant resistance sampling trains The constant pressure multi flow mode allows the air stream to be split into two or more separate samples so that multiple samples can run at the same time See Appendix C for information on the dual port manifold Furthermore all models offer a built in low constant flow mode such that flow rates are attainable from 20 cc min to 5000 cc min without the addition of an external low flow adapter Operation down to 1 cc min is possible in the constant pressure mode Additionally all models offer start stop programmability A matrix chart for the available pump models are shown above Note SmartCal Automatic calibration is only available on all pump models when used with a communications enabled Dock The standard dock charger that comes with the basic pump does not have communication capability and will not support the SmartCal feature Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 2 2 Pump Kit Descriptions Kits are available in one three and five pump configurations with power cords in US Euro and UK versions A matrix chart for the available kits are provided below Kit Type Dock Carrying Filter Charcoal Case Cassette Tube Holder Holder Single Starter Kit Single Station Single Station with map STP 1 Single Station with No Communication CD with Software and Manua
81. ntains several sample programs illustrating common program uses The examples are intended to illustrate the use of each type of program step The programming examples below are presented in tabular form using 12 hour clock display The first three columns provide the information necessary to enter each step The next three columns interpret each step and a summary of the program appears below each table Note The pump will start the program when the run key is pressed If the time specified in the program has already passed the program will continue to the next step This will continue until the end statement is reached Clock can be displayed in 12 hour or 24 hour time format See Section 5 10 3 Basic Program similar to Timed mode Program Value Starts at Pump Step Run Start Action On Interval 480 min 8 00 AM 4 00 PM This program waits until 8 00 AM is past on the current day then turns the pump on until 4 00 PM 480 minutes 8 hours later At 4 00 PM the program ends Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 O 2012 Sensidyne LP Gilian GilAir Plus Air Sampling Pump Operation Manual Page 69 e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Timed with multiple sampling periods Program Value Starts at Pump Step Run Start Action On Interval 240 min 8 00 AM 12 00 PM Off Interval 60 min 12 00 PM 1 00 PM Off On Interval 240 min 1 00 PM 5 00 PM
82. o PC USB cable w inductor for Com version dock only Inlet Filters Replacement Pack of 10 Operation Manual Quick Start Guide PC Application Manual Outlet Fitting Bag Fill Adapter Tripod Mount Adapts pump to camera style tripod GilAir GilAir Plus 3500 5000 Diagnostic Panel Diagnostic Panel with Stand Filter Cassette Holder Kit Single Tube Holder Kit 6 x 70 for 150 mg Activated Charcoal tube Power Cord Dock US Power Cord Dock Euro Power Cord Dock UK Dual Port High Low Flow Manifold Kit Top Access 1 ea Dual Port High Low Flow Manifold Kit Top Access with Tubing 2 ea Sorbent tube adapter nipple for Dual Port High Flow Manifold 1 ea Sorbent Tube Holder 6 x 70 mm for Standard Charcoal Tube 1 ea Luer Fittings Pk of 6 2 ea 1 4 inch ID Flexible Vinyl Tubing 1 5 inch length Dual Port High Low Flow Manifold Kit Bottom Access 1 ea Dual Port High Low Flow Manifold Kit Top Access with Tubing 2 ea Sorbent tube adapter nipple for Dual Port High Flow Manifold 1 ea Sorbent Tube Holder 6 x 70 mm for Standard Charcoal Tube 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Part Number Description 1 ea Luer Fittings Pk of 6 2 ea 1 4 inch ID Flexible Vinyl Tubing 1 5 inch length Spares for Dual Port High Flow Manifold 811 0919 01 R Dual Port High Low Flow Manifold Kit only Top Access with Tubing 811 0918 01 R Dual Port High Low Flow Manifold Kit only B
83. ons to move the cursor to Setup Press and release the C button The pump will now display the Setup submenu screen 2 At the Setup submenu screen use the C and amp buttons to move the cursor to the submenu item for which you desire to change the setting Use the and buttons to select the setting desired for that item then press and release the Go button The change to the new setting is now complete Note Many setup menu items are in the submenus 5 2 Event ID Enable An event is defined as one sample run Event ID Enable enables or disables the collection of sample identification information that will be stored in the event record to identify the event When the event is enabled the pump will prompt for an ID each time an event is started The pump will remember the event number and propose it for modification when the next event ID is required The ID is available in Review and via data communications To utilize the Event ID enable function 1 At the Main Menu screen use the and a2 buttons to move the cursor to Setup Press and release the vO button The pump will now display the Setup submenu screen 2 At the Setup submenu screen the cursor will now be at Event enable The default setting for Event enable is disable Press and release the Gy or the to disable Press and release the button Note Event ID is enabled when Run is used to start an event The pump will prompt the user for
84. ons to move the cursor gt to Value Use the amp 3 and GC buttons to set the On Interval to 1 Press and release the vO button 14 Use the and buttons to move the cursor back up to Prog Step Use the and G buttons to set the program step to 3 15 Use the ZY and amp buttons to move the cursor to Function Use the 9 and G buttons to set the function to Off Interval Press and release the button 16 Use the 9 and buttons to move the cursor to Value Use the amp 3 and buttons to set the Off Interval to 01 Press and release the vO button 17 Use the 9 and buttons to move the cursor gt back up to Prog Step Use the and GD buttons to set the program step to 4 18 Use the Z and buttons to move the cursor gt to Function Use the and buttons to set the function to Cycle Press and release the vO button 19 Use the ZY and buttons to move the cursor gt to Value Use the and buttons to set the Cycle to 2 Press and release the G button Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 20 21 22 Use the Z and buttons to move the cursor to Save Press and release the vO button Press the button 3 times to exit to the Main Menu Use the 9 and A buttons to move the cursor to Run Mode Use the and G9 buttons to set the
85. orporates a needle valve Reset valve Sec 4 8 1 Check that calibration device is on and cable is connected Sec 5 6 Leave pump on charge for two hours If red fast charge or green LED does not appear replace battery pack 2012 Sensidyne LP Page 78 Gilian GilAir Plus Air Sampling Pump Operation Manual GilAir PLUS Appendix E Parts List Part Number 810 0901 01 R 810 0902 01 R 810 0903 01 R 910 0901 US R 910 0901 EU R 910 0901 UK R 910 0902 US R 910 0902 EU R 910 0902 UK R 910 0903 US R 910 0903 EU R 910 0903 UK R 910 0907 US R 910 0907 EU R 910 0907 UK R 910 0908 US R 910 0908 EU R 910 0908 UK R 910 0909 US R 910 0909 EU R 910 0909 UK R O 2012 Sensidyne LP Description Basic Pump Only No Dock Datalogging Pump Only No Dock STP Pump Only No Dock GilAir Plus Basic Single Starter Kit US cord GilAir Plus Basic Single Starter Kit Euro cord GilAir Plus Basic Single Starter Kit UK cord GilAir Plus Datalogging Single Starter Kit US cord GilAir Plus Datalogging Single Starter Kit Euro cord GilAir Plus Datalogging Single Starter Kit UK cord GilAir Plus STP Single Starter Kit US cord GilAir Plus STP Single Starter Kit Euro cord GilAir Plus STP Single Starter Kit UK cord GilAir Plus Basic 3 Pump Starter Kit US cord GilAir Plus Basic 3 Pump Starter Kit Euro cord GilAir Plus Basic 3 Pump Starter Kit UK cord GilAir Plus Datalogging 3 Pump Starter Kit US cord
86. ottom Access with Tubing 800165 Sorbent tube adapter nipple for Dual Port High Flow Manifold ea 800165 10 Sorbent tube adapter nipple for Dual Port High Flow Manifold 10 pk 800149 Sorbent Tube Holder 6 x 70 mm for Standard Charcoal Tube 200484 1 4 inch ID Flexible Vinyl Tubing 3 feet 6667 6206 1 4 inch ID Flexible Vinyl Tubing 1 5 inch length 811 0920 01 Replacement Valve Caps Pack of 2 200156 6 Luer Fittings Pk of 6 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BET Appendix F Specifications PERFORMANCE Flow Range 20 5000 cc min 450 5000 cc min in Constant Flow High Flow mode 20 449 cc min in Constant Flow Low Flow mode 1 5000 cc min in Constant Pressure mode Flow Modes High and Low Flow Constant Flow or Constant Pressure Flow Display 5 of set flow or 3 cc min whichever is higher Constant Flow Control 5 of set flow or 3 cc min whichever is higher from minimum pressure of 2 H20 to specified maximum Constant Pressure Control 10 of back pressure Run Time Back Pressure Flow Range BP for8 Hrs Fault Capability 5000 cc min 12 H20 minimum 15 H20 4000 cc min 20 H20 minimum 30 H20 3000 cc min 30 H20 minimum 35 H20 2000 cc min 30 H20 minimum 40 H20 1000 cc min 35 H20 minimum 40
87. ow Rate 1 Set up a flow reference instrument e g Gilibrator 2 or Challenger following the manufacturer s instructions and recommendations 2 Choose a sample media of similar backpressure to that intended for use in the field 3 Attach 7 inch ID tubing from the pump to the sample media and then from the sample media to the reference flow meter 4 NOTE To exit Calibrate without changing any values simply press the button 5 Goto the Main Menu screen Using the O anid 2 buttons move the cursor to Calibrate Press and release the vO button 6 The pump begins to run Measure the flow rate using the reference flow meter Use the and buttons to adjust the flow rate shown on the pump display to match the actual flow rate measured on the reference meter Press and release the button Using the information of the actual flow rate the pump will adjust to run at the calibration point The displayed flow rate will return to the calibration flow rate 7 Measure the flow rate again using the reference flow meter If necessary adjust the flow rate shown on the pump display to match the actual flow rate measured on the reference meter Press and release the vO button Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Repeat the adjustment above until the measured flow rate is within 5 of the desired rat
88. put port is part of the input manifold that provides input connection output connection and contains a filter that protects the pump from contamination by particulates if operated without an effective sampling filter This filter is user replaceable and should be replaced if discolored clogged or obstructed in any way An output adapter accommodates filling sample containers such as Tedlar or Kynar sampling bags Connect the bag fill adapter as shown below The connection is sealed with a precision taper and should be inserted only finger tight The knurled handle will not seat flush to the surface of the pump and should not be forced The sample bag attaches with 7 inch ID tubing If the pressure in the bag increases such as when it is completely filled the pressure increase will be shown as increased pump backpressure and will terminate the event if the backpressure specification is exceeded Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 4 3 Navigation The GilAir Plus pump uses an intuitive six button keypad for menu navigation and pump pe The buttons and their functions are summarized in the table below Symbol EE the unit up or down and enters a Power Enter menu or confirms a parameter change e Escape Exam 0 a menu Ee Bisen display screen options or move KJE Arrow cursor up menu Select display scre
89. ram The Set point function is used to set the flow rate or pressure depending on the setting of this parameter The Constant Pressure Mode must specify either High flow mode CPH or Low Flow mode CPL O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian To select the Control Mode for a program 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Gas button 2 Use the and buttons to move the cursor gt to Program k Press and release the vO button 3 Use the and buttons to move the cursor gt to Program Edit gt Press and release the vO button 4 Use the 9 and buttons to move the cursor gt to Control Mode Use the Gah and G9 buttons to select the control mode in which you want the pump to run during the execution of the program then press and release the button to complete 6 6 Set the Flow Rate or Pressure The flow rate set point for constant flow is selected in the Program Edit submenu The same limits and restrictions apply in Program Mode as in Manual Mode To program the Setpoint flow rate for a program 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the 9 and buttons to move the cursor to Program gt Press and release the VO button 3 Use the and buttons to move the cur
90. range causing emergency stop RV recirculation valve incorrectly set for flow rate and LB low battery Last Previous fault condition same format as Current fault Program Display Program Program name of selected program Steps Number of active steps Total number of steps Type of the active step Next Next step function Date and time of next step start STP Display Ta Average ambient temperature during active or last event Pa Average Measured barometric pressure during active or last event Fa Ambient conditions flow rate Va Ambient conditions sample volume Ts Standard conditions temperature Ps Standard barometric pressure Fs Standard conditions flow rate Vs Standard conditions sample volume 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual tM 4 6 Sensor Calibration The GilAir Plus pump has a built in automatic sensor calibration feature which allows the pump to maintain an accurate stable flow rate by intermittently calibrating the pump s flow sensor to establish the zero flow point This routine occurs before starting when the internal temperature of the pump changes more than 3 degrees C or whenever one hour has elapsed since the last sensor calibration The calibration takes approximately 20 seconds during which time the pump stops running Sample time and volume are not counted d
91. resenting the best value to our customers We are committed to meeting or exceeding customer expectations in everything we do Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Warranty Sensidyne warrants that at the time of delivery the GilAir Plus shall be free of all defects in workmanship and material Sensidyne will repair or replace at its sole option any GilAir Plus found to be defective by Sensidyne if notified by Purchaser within the Warranty time period The warranty time period shall be for two 2 years from the date of original shipment by Sensidyne except as noted below A Exceptions to the above two year warranty time period 1 The keypad of the GilAir Plus has a five 5 year warranty 2 The rechargeable NiMH battery pack has a one 1 year warranty 3 Consumables have a ninety 90 day warranty B This warranty shall be null and void on any product which 1 Is operated or used in excess of the product s operating specifications or 2 is not properly maintained in accordance with its maintenance manual or specifications or 3 has been repaired or modified by persons other than authorized Sensidyne personnel or Factory Trained Service Centers unless such work is authorized in advance in writing by Sensidyne or 4 has been damaged abused or misused C Warranty on Service
92. ress and release the Go button The pump will now display the Maintenance submenu screen The cursor will now be at Factory Defaults Use the CHA and a2 buttons to move the cursor to Barometric P Cal Press and release the vO button 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 59 3 The following message box will appear Enter PB mmHg PB sensor mmHg Note To cancel out of Barometric P Cal press and release the QC button at this time 4 Press and release the amp 3 or G button to adjust the Enter PB mmHg value to the current barometric pressure Press and release the button The PB mmHg will change to show the current measured ambient barometric pressure after calibration 5 Press and release the button Barometric pressure calibration is now complete 8 5 Pressure Calibrates the backpressure sensor The calibration should be checked periodically typically at the beginning of a sample run Do not exceed six 6 months between calibrations of the backpressure sensor To perform Pressure calibration 1 Set up the GilAir Plus pump load panel and reference meters as shown For this procedure the pump must be set to the Lo range of operation During the calibration the pump will run and maintain 35 inches of water backpressure Sensidyne Document No 360 0132 01 Rev
93. ride NIMH battery pack optional alkaline battery pack or DC Power Battery Level Indicator On screen icon displays battery level Interface Connectors All pump computer interface performed via the Dock Dock Functions Battery charging USB computer interface optional and SmartCal automatic calibration optional Charging Time 3 5 hours or less 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BETTE Appendix G Charging Communications Dock The Dock provided with the GilAir Plus charges the pump and optionally provides communications capability for a computer connection and connection to an air flow calibrator for automatic calibration i e SmartCal The Dock is available in one three or five station basic or communication configurations The basic configuration provides pump charging capability only and does not allow for communications to a PC or air flow calibrator with the pump The communications configuration enables a USB connection to a PC and use of the GilAir Plus PC Application and the connection of an air flow calibrator device Each supported air flow calibrator device has a unique adapter cable that must be ordered separately The devices supported and the part numbers of the communications cables are listed in Section 4 9 2 and in the part number t
94. sor gt to Program Edit gt Press and release the vO button 4 Use the 9 and buttons to move the cursor gt to Setpoint Use the G and CD buttons to select the set point flow rate or pressure at which you want the pump to run during the execution of the program then press and release the button to complete 6 7 Program Steps Each program step is numbered and executed sequentially To enter or edit a program select the desired program step and edit it to perform the desired function A program may have up to 20 steps To enter or edit a particular program step 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Gilian GilAir Plus Air Sampling Pump Operation Manual BET e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 2 Use the 9 and amp buttons to move the cursor to Program gt Press and release the vo button 3 Use the and buttons to move the cursor gt to Program Edit gt Press and release the vO button 4 Use the and buttons to move the cursor gt to Prog Step Use the and CD buttons to select the program step you wish to enter or edit 6 8 Function Each program step performs a specific function The available functions are e On Interval turns on the pump for the specifie
95. stances include acidic liquids or gases that may attack metals solvents that may affect polymeric materials other solvents or corrosives Suitable precautions are regular checks as part of routine inspections and establishing from material data sheets that chemicals known to be present do not have an adverse effect on the material of the pump polycarbonate polyester silicone Buna N Neoprene Stainless steel brass and epoxy DO NOT operate with a dirty or blocked inlet filter or kinked tubing Pump failure or faulting may result 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ego Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Certifications Approvals and Compliances Declaration of Conformity DECLARATION OF CONFORMITY Sensidyne LP 16333 Bay Vista Drive Clearwater Florida 33760 U S A Certificate No 001 Issue2 June 1 2011 The undersigned declares that the products named in this certificate meet the provisions of the European Communities Council Directive 94 9 EC Atex concerning equipment and protective systems intended for use in potentially explosive atnospheres and US and Canadian Hazardous Location and Electrical Equipment Requirements Product Type Portable Air Sampling Pump Product designation Gilair Plus with 7 2 V DC NiMH Battery Pack Manufacturer Sensidyne LP 16333 Bay Vista Drive Clearwater Florida 33760 USA Intended Use Air Samplin
96. stored into nonvolatile memory If the pump is paused the event is not terminated When the event continues volume and time accumulation continue in the same event If the event is stopped the run data is available for review Section 6 11 and in the idle screen until another event is started The data from the last 16 events is available in the data review menu 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian General operation of the menu system Access the menu by pressing the vo button The menu is displayed in a vertical column Some menu items have a gt sign after the menu item and lead to submenus When the selected menu has the P pressing the vO button enters the submenu Pressing the button exits the submenu and returns to the higher level menu If a parameter is displayed at the right end of the line the and Ga buttons may be used to adjust the parameter up and down If a parameter is changed it will be retained only if the VO button is pressed to confirm the change If a parameter has been changed an A symbol for an increase in the parameter or a V symbol signifying a decrease is displayed to alert that the vO button is required to confirm the change If the menu selection is altered with the O or buttons without confirmation with the vo button the parameter will revert to its original value If the value is numeric the G9 and buttons alter the nu
97. tCal Use the amp 3 and CD buttons to select Challenger Press and release the vo button This setup is only required once Go to Flow set Use the and Ga buttons to set the desired flow rate Press and release the VO button Go to Calibrate then press and release the vo button The pump will begin to run in the SmartCal mode 4 While running in the SmartCal mode the Challenger continuously displays the flow rate and the following is displayed on the pump SmartCal Challenger flow rate cc m 5 The GilAir Plus will run for a few minutes adjusting its flow rate to the calibration value using the readings from the Challenger Calibration Complete will be displayed and the pump will stop 6 Before removing the pump from the Dock press and release the amp button Remove the pump from the Dock and disconnect the cable from the Challenger then go to Run in the Main Menu and press and release the Gesi button 7 The pump begins to run at the set flow rate 9 6 3 TSI Model 4140 The TSI Model 4140 reads flow continuously and reports it for display on the GilAir Plus When flow stability is reached the calibration will be calculated and stored Calibration Complete will be displayed The amp button can be used to return to the main menu O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian GilAir Plus Air Sampling Pump Operation Manual Page 35 1 Connect the
98. ted Note Factory default is 18 inches of water To set the pressure that will be maintained in the Constant Pressure Mode 1 At the Main Menu screen use the ZY and buttons to move the cursor to Run Setup Press and release the Go button 2 Use the Z and amp buttons to move the cursor gt to Press set H20 mmHg or KPa See Section 5 9 3 to select units Use the G and G buttons to set the pressure When the pressure is selected press and release the Go button to complete Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS SECTION SIX Programming 6 1 Program User programs specify a timed series of actions that control the sampling protocol employed by the pump The pump can store up to 16 programs each of which can be created edited and executed A program allows the specification of flow rate control mode and the timed steps that determine when the pump runs Note This advanced level of programming is available only in the Datalog and STP models IMPORTANT FOR AN ENTERED PROGRAM TO BE ABLE TO RUN The entered program will be one of sixteen allowed and will be named as selected in the entry edit procedure Section 6 4 and it must be saved Section 6 10 The Program Enable function must be set to enable Section 6 2 and Run Mode must be set to that program name Section 5
99. the wrong program In this example only one program was entered and stored into the pump When the program was entered it was entered into the program name PROGO1 any other name could have been assigned as well i e PROG03 Enter PROGO1 to edit the program with the unique name PROG01 Note The pump provides program names PROGO1 PROG16 other program identifiers can be assigned via the PC Application Program Manager 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian To change the number of cycles in PROG01 access the Program Step where the Cycle function was entered For the example program the Cycle function was selected at Program Step 4 1 Use the C9 and buttons to move the cursor gt to Prog Step Use the G and Ga buttons to set the program step to 4 2 Use the Z and buttons to move the cursor to Function Verify that the setting assigned to Function for Program Step 4 is Cycle 3 Use the Z and buttons to move the cursor gt to Value Use the and buttons to change the Function value from 2 to 3 Press and release the button 4 Use the 9 and amp buttons to move the cursor to Save Press and release the Go button The change from 2 cycles to 3 cycles for the program named PROGO1 has now been successfully entered and stored Press and release the QD button 3 times to exit to the Main Menu SAMPLE PROGRAMS This section co
100. to be set for low flow operation Lo indicator is displayed in the bottom status line Above 449 cc min the flow control valve must be set for high flow operation Hi indicator is displayed in the bottom status line See the illustrations below for changing the position of the flow control valve O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual Page 21 4 8 1 Setting the Flow Rate Range The flow rate range is set by using the hex key provided with pump standard 2 mm or 5 64 inch size to change the position of the flow control valve The following illustration shows the flow control valve in the high flow position 450 to 5000 cc min and the word Hi is indicated in the bottom status line See just above the users thumb d cipi u sel Lu 20201 saei C9 Be une EN Flow setice nmin 2000 b Calibrate 4 Setup 1 The illustration below shows the flow range set in the low flow position 20 to 449 cc min as indicated by the word Lo at the bottom of the display screen B in s0 2011 aes AM Flow settcc min 360 Calibrate pot tupr Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2011 Sensidyne LP e e Page 22 ili ilAir i i i lA NETS Gilian GilAir Plus Air Sampling Pump Operation Manual Gi ir PLUS The illustration below shows the flow control valv
101. u 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual WEIER SECTION SEVEN PC Interface 7 1 PC Interface The GilAir Plus Datalog and STP models have the capability of PC interface through the charging dock This requires a special communications version dock that is supplied in kits with the Datalog and STP pump models The basic model of the GilAir Plus does not have this capability nor will the basic Dock supplied with the Basic model pump support this option The PC interface enables the following functions e Download of event data including summary and minute by minute datalogs from the pump to a data base e Creating of a field report for each sample e Editing and transfer of settings to the pump e Export of event historical data in CSV file format for use in a PC spreadsheet application such as Excel Connecting the communications dock to a PC requires USB cable P N 811 0907 01 R Each docked pump is recognized by its serial number A new pump must be registered before it will be recognized The PC interface program format is summarized in the table below A separate manual PN360 0143 01 describes the operation of the PC application in detail Data Retrieval and Download Sample Logs amp Review Data from Logs Produce Field Reports and Reports he Manage Pump Information amp Manage pump setup and Manag
102. uguese gt TEMPERATURE UNITS C F gt PRESSURE UNITS H20 mmHg KPa continuous start stop gt CLOCK SET gt CLOCK hours minutes gt DATE year month date gt TIME FORMAT gt DATE FORMAT PASSWORD 0 CONTROL MODE CF CPL CPH 12 hour 24 hour mm dd yy dd mm yy mm RUN MODE Manual Timed PROG 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 Gilian RUN SETUP gt TIMED START 00 00 00 00 gt TIMED DURATION 01 gt PRESS SET H2O 18 0 gt PROGRAM ENABLE disable enable PROGRAM EDIT Gilian GilAir Plus Air Sampling Pump Operation Manual Page 65 gt PROG NAME PROGO1 gt CONTROL MODE CF CPL CPH SETPOINT 2000 PROG STEP 01 FUNCTION Time On Interval Off Interval Cycle Date Weekday FUNCTION VALUE 00 00 SAVE REVIEW MAINTENANCE gt gt FACTORY DEFAULTS gt GLOBAL RESET gt RESET SAVE PROGRAMS gt CLEAR DATALOG gt T AMBIENT CAL Enter Ta C Ta Sensor C BAROMETRIC P CAL Enter PB mmHg PB Sensor mmHg PRESSURE Pressure in H20 PB Sensor mmHg Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS Appendix B Example Program Setup amp Edit This example program operates t
103. ure The backpressure measured at the input to the pump after the manifold and protective filter The units of the backpressure can be selected by the operator as inches of water millimeters of mercury or kilopascals RT Run Time Total pump ON time Does not include Sensor calibrations pauses or scheduled off time in programs PRT Projected Run Time The projected run time is an estimate of the remaining run time in hours based on the current estimated battery capacity and the current drain on the pump which is dependent on flow rate backpressure and temperature Fault Display Details RT Run Time Total pump ON time Does not include Sensor calibrations pauses or scheduled off time in programs Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 4 5 7 4 5 8 pe 04 PS p po X9 FC Fault Count Total number of faults that have resulted in suspension of sampling When the count reaches 10 the pump will cease retrying and terminate the event FT Fault Time Total time in seconds the pump has run while being in a fault status Current Active fault display field of fault indicators None is displayed unless a fault is active The faults that may be displayed are FC flow control out of range PC pressure control out of range BP Backpressure over allowable limit OP Backpressure out of allowed
104. uring the sensor calibration routine as the pump automatically accommodates this brief stoppage in the accumulation of sample results The message Sensor Calibration displays during this process 4 7 Run Mode 4 7 1 Run Mode Descriptions selecting Run begins a sampling event The previous event data is cleared Before selecting Run the control mode constant flow or constant pressure should have the proper setting and the flow rate or control pressure should be at the desired set point If Manual Run Mode is active the pump starts in the selected control mode at the set point If the Timed Run Mode is selected the pump waits for the start time and then starts and runs until the start time plus the specified duration If the Program Run Mode is selected the program starts and controls sampling until the program completes When running in the high flow range a Connect Media message will pop up on the screen periodically if the pump does not see the expected backpressure caused by a sample train When the Run menu item is selected readiness to start the event is evaluated If the pump is using battery power the battery status is checked If the battery has less than about 5 of remaining charge the event will not start If the battery has less than 90 charge a message box will pop to warn that the battery is not fully charged The recirculation valve is checked for proper position If it is incorrectly positioned a popup message w
105. us is approximate and depends on many factors including age number of charge cycles temperature and recent charge or discharge history Flow range indicator Displays Hi Lo or Err at all times This indicator shows the setting of the flow control valve which determines high range or low range operation of the pump When the indicator shows Err the valve is between positions and must be moved to the correct detent position to operate the pump Control mode Displays the event control mode of the pump either constant flow CF or constant pressure CPH or CPL In constant flow mode the pump controls the flow rate regardless of changes in the filter load backpressure In constant pressure the pump controls the inlet pressure regardless of the flow The constant pressure modes CPH and CPL allow the user to select the range of expected flow for optimum control Run mode Displays the status of the Run mode which indicates how the pump s sampling schedule is set There are three modes manual the operator turns the pump on and off timed the pump turns on at a preset time for a preset duration and program indicated by the name of the program operating under the timing control of a user defined program which specifies on and off times and durations Menu Details Menu items See the Menu Outline in Appendix A for an outline of the pump menu structure Idle Display Details Idle Display The idle display is visible when th
106. use and displays n nnannannannnnnnnnnnnnenrnnnnnnnnnnnnnnrnrenrnnnnn 26 SENTER 28 D SP 28 952 BOTEN EN 28 so PEPSI dd 29 D FART Se 31 SOME IIR ee TRU 31 5 6 SmartCal Automatic Callbratton 31 So Nr 32 5 6 2 Challenger 33 Sar TEN 34 BS PN Ses 35 EG eg RE E Te E 36 9 0 ROSE PG 37 5 8 1 Standard Temperature STP Models oniv 37 5 8 2 Standard Pressure mmHg STP models only 38 35 9 Display CDUODS EE 38 Dt CNUE EE 38 992 Temperature UNIS EE ee 39 E POSE UN ae 39 SUME Je E 40 SUL OK 40 O 2012 Sensidyne LP Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 ege Gilia n Gilian GilAir Plus Air Sampling Pump Operation Manual BETA EE DE 40 5 15 9 TIS e EE 41 DE PFG 41 TL GE e Eee E E 42 512 COMM Ol WOES Lunner 42 5 13 Run Mode Manual Timed Program Name 43 S RAS PL 44 EE MEN Sia a add ORDHUROHDREHUNDNDDDMDRENNU EROR N E E E A 44 SW MEN cupio RTT TT Tm 45 5 16 Pressure Set CHaOormmbigorkba 45 SECTION SIX Programming seerscsrsrsrses eres ese neronen 46 O PFO E 46 6 2 Enabling ne Program MOQO EE 47 ob FME he 47 POTIN 48 br NNN 48 6 6 Set the Flow Rate or reseure 49 bu FONN 49 ol FINN 50 OL VU 51 ol NEI NN 52 SE SEES EEE 52 SECTION SEVEN PC Interface AAA 53 TL PENE EE 53 SECTION EIGHT Maintenance Menu 54 oz MANGE PN 54 OZ G
107. ven if not in use This is called self discharge The self discharge rate of the NiMH cells used in the GilAir Plus battery pack is about 1 per day It is important to have the pack fully charged when starting a sample To guarantee full charge leave the pack or pump on the charging dock until ready to use Once the pump has charged completely the charging dock will change to a trickle charge mode that maintains the battery at maximum capacity If a battery pack goes unused and or uncharged for more than three 3 weeks it should be reconditioned by putting it on the charging dock for 72 hours The dock will fast charge the battery and the additional trickle charge time will recondition it for maximum capacity As the battery goes through charge discharge cycles and ages its capacity will diminish If the battery is reconditioned as described above and does not result in expected run times the battery has reached end of life and should be replaced Battery life can be extended by storing in cool conditions High temperatures can cause accelerated aging 9 2 Battery Replacement To replace the rechargeable NiMH battery pack follow the steps below 1 Remove the three case screws 2 Remove the battery pack from the front case Note that it is connected to the PC board by a wire harness 3 Carefully unplug the wire harness noting the position of the six pin connector 4 Connect the new battery observing the correct pin pattern
108. www schauenburg com international schauenburg com Gillan F TE industrial Health amp Safety instrumentation 16333 Bay Vista Drive Clearwater FL 33760 USA 800 451 9444 e 1 727 530 3602 www Sensidyne com info Sensidyne com
109. y Sec 3 1 Flow rate is set too high Correct the flow rate per sample for sample media method guidelines SAMDE Erie emg Correct tubing obstruction pinched shut Internal flow transducer Backpressure too high remove problem restriction or lower flow rate Pump runs flat out Control board problem board Control board problem Return Retur tor service Retur tor service Recalibrate Pump Improper Calibration Sec 4 9 3 Sensidyne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Page 76 Gilian GilAir Plus Air Sampling Pump Operation Manual Symptom Possible Cause Corrective Action U in plump reine Return for service matter Charger connected Don t run pump with charger connected Insufficient backpressure Check sample media or increase for stable operation flow rate assembly Input manifold screws may not be tight after replacing input filter Tighten screws to snug tight only Do not over tighten Return for service if tightening screws does not solve leakage issue Sec 9 3 Pump runs erratic amp faults Pump does not achieve flow specifications Leak in pump Battery not sufficiently charged Charge battery Sec 3 1 Display calibration Reset display calibrations to adjusted out of range factory setting Sec 8 2 Pump surges Dont A ch Charger connected Kad saa connected Program time is set to Enter non zero program duration Zero
110. yne LP e G Page 36 age D D D D E D lA ETE Gilian GilAir Plus Air Sampling Pump Operation Manual Gi lil PLUS 1 Setup the GilAir Plus and Bios Defender with the SmartCal cable connected to 5 7 the Data port on the Defender and the Reference Device connector on the rear of the Dock as shown in the photo Set up the BIOS Defender to measure 10 samples continuously On the GilAir Plus pump go to Setup then SmartCal Use the bd and CD buttons to select BIOS Dfndr Press and release the vo button This setup is only required once Go to Flow set Use the and Ga buttons to set the desired flow rate Press and release the vo button Go to Calibrate then press and release the button The pump will begin to run in the SmartCal mode While running in the SmartCal mode the BIOS Defender displays the flow rate for each sample taken and the following is displayed on the pump SmartCal BIOS Dfndr flow rate cc m When adequate samples are collected to guarantee flow stability the calibration will be calculated and stored Calibration complete will be displayed Before removing the pump from the Dock press and release the amp button Then remove the pump from the Dock go to Run in the Main Menu and press and release the od button The pump begins to run at the set flow rate Clear Datalog Clear Datalog erases all datalog entries When the datalog is full any data saved in subsequent events will be lost
111. yne Document No 360 0132 01 Rev F Software version 2 1 0 2012 Sensidyne LP Gilian GilAir Plus Air Sampling Pump Operation Manual WEIEN e e Gilian GilAir Plus Air Sampling Pump Operation Manual Gilir PLUS 5 11 Password The GilAir Plus offers a password protection feature that can be set but is not required The password for unlocking the keypad can be set in the menu item A password may consist of 1 4 numerals If the password is set to 0 the password will not be required and the keypad will unlock without password entry Change password to 0 to remove password To set the password 1 At the Main Menu screen use the ZY and buttons to move the cursor to Setup Press and release the vo button The pump will now display the Setup submenu screen 2 Atthe Setup submenu screen use the ZY and buttons to move the cursor gt to Password Use the and G buttons to assign any unique number from 0 to 9999 as a password Press and hold down either button to scroll through the full range of numbers When the password is selected press and release the vO button to complete 5 12 Control Mode CF Constant Flow CPH Constant Pressure High CPL Constant Pressure Low The Control Mode determines which control parameter the GilAir Plus holds constant during the sample The two control mode options are holding the flow constant or holding the pressure constant Both control modes will run in high flow 450 5

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