MO-CON501 - Sht Makine CNC makine üretimi
Contents
1. Spd Grad this is used to set up the spindle speed if the DSP is connected to a spindle inverter The rest of the auto poses menu is for reference and can NOT be changed PA i X X 1a 5v To change the above parameters scroll up or down by using ik then press RUN PAUSE DELETE O o and enter new parameters by using the number keys After finishing the modification press 3 to confirm the change second press or press E without pressing RUN PAUSE DELETE first will start the CNC programme the changes will be remembered for the next run There will be a four second time delay to allow the spindle to get up to speed at this point you are asked to press a if the spindle doesn t start 4 8 Running a Machine The machine should now be running the CNC programme To pause and keep the spindle RUN PAUSE DELETE rotating press The machines will slow down and stop all axis movements Press RUN PAUSE DELETE again to restart Tel 44 0 1202 599922 28 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 You can adjust the Z origin when paused This is NOT recommended To stop a CNC programme before completion press aA and the machine will stop instantly and turn the spindle off You get the opportunity to save a resume point at this time Press a number key to store the resume point under then press E The machine will move u2. en PR y a a r X X Y Y Z TE la SY 2A 6V 3 When step is displayed pressing i k dk i k 1 da nd IS will move the machine in a step defined by the setting 0 1mm Low 0 5mm High Tel 44 0 1202 599922 24 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 When Dist is displayed you have an option of entering a distance by using the number la OY 2A 6V key Press to confirm Then when pressing j k 4 k d L 1 pa pro Z 3 7 o and the machine will be move the distance value entered every time Press a to stop a Dist move For safety purpose do NOT have the Dist Mode displayed when NOT required Otherwise the machine would move a distance if a key is pressed by mistake A XY 0 Z 0 4 8 At any point you can use and 4to zero the axis s By using the features above you can set a cutter to a work piece and create origin points for any CNC programme you wish to run You can move away from this point as any CNC programme will still use this origin point 4 5 Spindle Control In manual mode pressing ae will turn the spindle ON OFF providing it has a connection to the DSP card S OFF S N is displayed If the DSP is connected to an inverter with an input for spindle speed control you can use the compound key to change the spindle speed when it is running in manual mode as follows pre O
3. press El for Yes any other key for No Set Home Switch F i Y A Choose Enable if there is a home sensor fitted to the highlighted axis Press and F le Y de V L to change between Enable and Disable Choose Disable if there is no home sensor fitted to the axis Go Home types Go Home Types Refers to when the system is turned on and which mode the system will take There are three home operation modes as follows Tel 44 0 1202 599922 17 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 gt Info Go Home recommended When the power is turned on Go to Home appears on the screen this is a question which will need answering by the operator Pressing E means Yes the Z axis moves first when the Z axis arrives at its home position the X and Y will also move home RUN PAUSE DELETE 7 Pressing means No the 3 axes do NOT move to their home positions Pressing any other KEY Only the Z axis moves to home X and Y do NOT go home gt Auto Go Home The machine moves home when power is switched on This is not recommended gt Don t Go Home i HOME 9 gt When in Manual state pressing will send all 3 axes to the home position When the machine is moving to the home position press the a button to stop the operation Z axis value changes and saves Emergenc
4. 3 3 2 Auto Process Auto Pro Setup Auto Process Setup deals with acceleration and code read properties Auto Pro Setup Linear Accl Curv Accl G Code Read Setup Unit mm sec2 F Read Unit mm sec2 Disp Error Z Height Linear Acceleration Linear Acceleration promotes the line motion stability Its default value is 600mm square second If it needs the value changed input the value directly and press E to save Then the cursor moves to the next line If the change is unnecessary press a to exit If the auto process speed is less than 10 meters min the acceleration is about 300 600mm sec2 if the speed is more than 10meters min you should adjust the acceleration value Tel 44 0 1202 599922 15 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Curve Acceleration Curve Acceleration promotes the curve motion stability Its default value is 600mm square second If it needs the value changed input the value directly and press 3 to save If the change is unnecessary press a to exit If the auto process speed is less than 10 meters min the acceleration is about 300 600mm sec2 if the speed is more than 10 meters min you should adjust the acceleration value G Code Read Setup G code Read Setup means the rules for reading G code programme Because there are many special code formats Entering the settings the cursor is on F Read Disab
5. Operating steps are Press El X A gt 14 Sv Press to enter the file list press anda to select the target file Press El again to run CNC programme 4 11 3 Segment multiple Process pr pr X X 14 Dv to enter setting press sand 4 to move cursor to file location pp pr Segment multiple Process is an option to run a CNC programme from a specific line number to a line number a number of times in an array lts operating steps are the same to Multiple Process 4 11 4 Mill Table Mill Table is an option to machine a rectangular area to a specified depth without the need for a CNC programme Press 3 to choose bottom to top or left to right then press E Set process speed Size of horizontal cuts Size of vertical cuts Width X axis Length Y axis Depth Z axis Tel 44 0 1202 599922 32 www motioncontrolproducts com OTION Press E to run the programme 4 11 5 Tools Change CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Do NOT use this unless there is an option for it in the main menu If supported after having set the tool change position in the menu selecting this item the machine will then go to the set position and wait for the change of tool Tel 44 0 1202 599922 33 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 APPENDIX TWELVE MONTH LIMITED WARRANTY M
6. www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Choose U disk file list press E display all files in the U disk move the cursor to the downloaded update file press E to start the update file info appears on the screen the user must move the cursor and read all information then press E to execute next the screen displays as following It is updating English Menu please wait 40 It is updating Normal It is updating Initial Programme please Programme please wait wait 40 40 It is updating English Label please wait 40 button to continue Updated press any The press 3 to confirm the update 3 3 4 Advanced Process Advanced Pro Setup Advanced Process Setup refers to special applications which include Multiple Setup Stop Setup File Maintenance Tool Change Setup and Password Setup This is accessible by pressing the menu key and selecting Advanced Pro Setup Multiple Setup If you need to run the same programme a number of times in an array e g 9 times 100mm apart 3 by 3 You can see the multiple parameters such as Row Column number Tel 44 0 1202 599922 20 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Row and column spacing Pause time Row Column Row Space Column Pause Time Press 3 to enter the cursor is on the row values If it needs t
7. otherwise the Z axis working origin will be incorrect The compound key for this feature should NOT be used unless this system is available on the machine and set up correctly If used by mistake the stop key a must be pressed to cancel Tel 44 0 1202 599922 13 www motioncontrolproducts com CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 C A D Thickness psr Beard 7 l Zero JOB MENU ON OFF i C A D function process needs compound key ______i to start the operation The Z axis goes down slowly until it reaches the Cutter Adjust Switch Then it will return to its previous height and set the Z origin allowing for the C A D thickness After you have used this function you don t need to set the Z origin manually Screw Interspaces Screw Interspaces refers to the back lash compensation this is for worn ball screws if required its value cannot exceed 1mm This would be set to zero on a new machine Operating Steps are move cursor to Screw Interspaces item press E to enter the item cursor is on X axis value automatically If you need to change the value input the value Tel 44 0 1202 599922 14 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 by pressing the related buttons and then press E to save the changes the cursor moves to the next line If you don t need to change press a to exit
8. 1202 599922 Fax 44 0 1202 599955 E mail enquiries motioncontrolproducts com www motioncontrolproducts com User Manual for MO CON501 CNC Pendant Controller Rev 1 0 Contents 3 3 4 Advanced Process Advanced Pro Setup cccooccccccconcncoconcnccconcnnnnnas 20 Table of Contents A A 20 Elle Manten o calad s 21 3 00 VERSION WEW iii 22 lGAUTION sicarios 1 4 HOW TO USE THE CONTROLLER ecccccccceccccccoecoocoooooeooo coco 29 A Ideas A Poner Oie e te Scare ace ala 22 2 1 Ee nen TN 1 4 2 Working Co Ordinate r e nean 03 2 2 Main Features ee ee 1 4 3 Travel Speed Settings cccccccccssssssssssssssssussesessssssesssessssssesssvessssseeeesessssssee 03 2 3 Technical Specifications po A ee 2 4 4 Moving In Manual Mode r ar a rann 94 A OAN ng PORE Ia E son secu gtanizecaceh 25 3 FUNCTIONS AND SETTINGS nerion ii 3 4 6 Cutting Adjustment Device C A D ann 06 9 1 BUON FUNCION enese tira 3 4 7 Running a CNG programme r rreran 07 vie So mpoung POTS eee A Nw aay sueeee oe ate 5 4 8 Running a Machine aii ati 28 Sue Seng ANG CACAO OLN Ss ce adidas eee 2 AO Resume MAC a e des 29 3 3 1 marane SCUD EA 6 4 10 Changing the Feed and Speed On the Fly vaan 09 uae Ea en NS E O 411 AdVancea Process is 30 Table SIZE EE EE E E AA E ONE PAE N TEE AE E A EE 8 4 14 1 Segment ProCeSS r a r an 30 Motor DIreCtIOm stage E ta 8 4 11 2 Multiple Proc SS r r ara re eraen 34 Ome A Coe Or cere ce eee A oer eae 9 4 14 3 Segment multiple Press e n 30 IA IN ha 4 11 4 Ml
9. Pressing E will move the machine to the origin point for the current working coordinate when in manual mode 4 2 Working Co ordinate MENU Using the compound Keys e a Number key will switch current working coordinate i MENU ZA gt A 4 3 Travel Speed Settings prr HIGH LOW There are two speed options in manual mode High speed Low speed Tel 44 0 1202 599922 23 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Si menu will appear with the current low speed figure displayed If you wish to change the prere HIGH LO al o To set the low speed press till Low appears on the screen then press r X K RUN PAUSE 14 v DELETE value use and to scroll up and down then press and enter the new speed value with the number keys Press 3 to confirm the change You can also set the low step distance on this menu Low grid Press a again to exit prr HIGH LO W E To set up the high speed press till High appears and repeat the steps as above 4 4 Moving In Manual Mode MODE There are three modes of movement Pressing will rotate through the modes al J l F y X k Y Y Z eu la SY 2A 6V 3 When Continuous is displayed pressing ik a J i l eee Z _ 7 And u will move the machine in the appropriate direction at High or Low speed pr HIGH LOW 0 depending on selection
10. TADE e 32 Voltage ACUP Jererrenenrerensenereeneneruenetnerennentueenentrrenennerenuenereenenenreneanerennenereenni 12 A R 33 AA tata eae ees ceatee concent eegs yeaa Is POPPE NID ecco asta E eenaetit 34 DCLOW INLETS ACCS waist S sos ect ketal oa Sen 14 TWELVE MONTH LIMITED WARRANTY 34 O oe Rieetrat at ote eer ena renee e EXCLUSIONS vcscccccccccccsssssssssssssssssssssssssisesessssssssstssisvesssesesssisssisessssessssssseeveee 34 Linear ACSIera ten PE P e ea 15 SHIPPING FAILED PRODUCT amp OBTAINING WARRANTY SERVICE 34 C rnveAcceleraloM emegi a E 16 WARRANTY LIMITATIONS oo coccoccococeoccoococceoceococeocococc 34 G Code Read Setup cccccccssssceecceeesseeeccceeseeeeecseeseeeeesseageeeeesseageeeesseas 16 3 350 ISSN SA e tae 17 FUNCION eel 17 POWer ON Proc el 17 Se OMG Wi e ler tele e o 17 Go Home POS cet do 17 MerhrFoO Matias dia 18 DUT SEIT COCK eases cai it 19 OUTPUTS SECC Ci eters a cial as daria a ene ies 19 Buttons CONOCE sasen 19 System AWC WG idas 19 OTION OTION AA MO CON501 Pendant Controller Installation Guide Rev 1 0 AA MO CON501 Pendant Controller Manual Rev 1 0 1 CAUTION 2 3 Technical Specifications Do NOT use this product in a strong magnetic field ificati ificati Do NOT remove USB memory stick while running a programme Sontani canon Gonen abesiibalen Protect it from water moisture dust and heat ol 0 C to 70 C Humidity Do NOT allow any liquid or other foreign body to get into the contro
11. appear Advanced Process Segment Process 4 11 1 Segment Process Segment Process is an option to run a CNC programme from a specific line number to a specific line number Press E Tel 44 0 1202 599922 30 pr r X K 14 5v to enter the setting Press cand to move the cursor to a file www motioncontrolproducts com OTION al alii cpio MO CON501 Pendant Controller Manual Rev 1 0 _ gt X X 14 5w location Press to enter the file list press sand a to select the target file F r k l F y 2A Press to select the 1 line and to select the last line DELETE The first G code data displays on the screen Press and the following is displayed Switch to Line Input the line number in cursor position Press 3 to confirm beginning line number G code data is displayed for this line number Press E and the following is displayed Ending line No RUN PAUSE Press twice and input the ending line number in cursor Press to confirm ending line number Press El again to run CNC programme segment 4 11 2 Multiple Process Multiple process is an option to run a CNC programme a number of times in an array Parameters are set in Advanced Pro Setup Tel 44 0 1202 599922 31 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 For details see MO CON501 Pendant Controller Setup Guide page 22
12. direction without having to change the wires around This affects all other direction options So if you change this you may need to reset them Tel 44 0 1202 599922 8 www motioncontrolproducts com OTION iai MO CON501 Pendant Controller Manual Rev 1 0 pram a X X 14 v Press to access to this menu use wand to scroll up and down and F F le Y y RA V a use aand to change the direction from to Home Setup gt Home Function Home is the machine origin Go to home refers to moving all axes back to the machine origin Home position depends on home sensor Normally there are 3 sensors on a 3 axis machine Go to home operation sets up the relationship between the machine and the working co ordinates Many system function applications rely on this operation such as stop point save power off reboot and so on It is good practice to home a machine after switching the power on ej please press to exit and return to If you enter the menu by pressing _ When the power is turned on Go to Home appears on the screen this is a question which will need to be answered by the operator as no changes are required here under normal use gt Home Operating M gt means Yes the Z axis moves first when the Z axis arrives at its home position the X and Y will also move to the home position RUN PAUSE DELETE 7 Pressing means No the 3 axes do NOT move to their
13. home positions Pressing any other KEY Only the Z axis moves to home position X and Y do NOT go home When the machine is moving to the home position you can press the 5 stop HOME 9 Homing The controller is now in Manual Mode Pressing will move the machine to Tel 44 0 1202 599922 9 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 home when in manual mode prm XY 0 Z 0 4 8 Pressing will zero X amp Y Pressing 4 will zero Z creates an origin point which the pendant controller uses when running a CNC programme Pressing El will move the machine to the origin point for the current working coordinate when in manual mode The MO CON501 pendant controller can be set for use without the Home feature if required gt Two Parameters Home Speed and Home Direction Go to home parameters include Home Speed and Home Direction They can be adjusted in Menu Home Speed refers to the speed of 3 axes back to home position Normally the home speed of the Z axis should be slower than X axis and Y axis Home Direction refers to which direction the axes go when moving back to home position lt depends on the motor direction and Home sensor s location Entering Menu cursor is on Machine Setup option press E to enter the setting Use pr E to enter the sub menu X d 5v L to move the cursor to Home Setup op
14. N OFF Z 3 With the spindle running press 4 and release them together to increase the Tel 44 0 1202 599922 25 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 ON OFF 7 speed and press t i to decrease the speed 3 7 When running a CNC programme RUN you only need to use _ asand to prm r ee Z Z change the spindle speed on the fly 4 6 Cutting Adjustment Device C A D You must have physical connection between the machine and DSP board Cutter Adjustment Device C A D is used to automatically set Z axis working origin after a tool change Users must set its thickness correct to the switch and setup they are using otherwise the Z axis working origin will be incorrect The compound key for this feature should NOT be used unless this system is available on the machine and set up correctly If used by mistake the stop key l must be pressed to cancel C A D Thickness OSF Beard 7 l Zero Tel 44 0 1202 599922 26 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 i MENU e C A D function process needs compound keys e Then the Z axis runs down slowly When it reaches the Cutter Adjust Switch it will return to ______i to start the operation its previous height and set the Z origin allowing for the C A D thickness After yo
15. OTION CONTROL PRODUCTS LTD User s Manual For MO CONSO1 CNC Pendant Controller Revision 1 0 July 2009 Attention Please read this manual carefully before using the pendant controller Copyright 2009 Motion Control Products Ltd All rights reserved All data subject to change without notice in advance User Manual for MO CON501 CNC Pendant Controller Rev 1 0 The content in this manual has been carefully prepared and is believed to be accurate but no responsibility is assumed for inaccuracies Motion Control Products Limited reserves the right to make changes without further notice to any products herein to improve reliability function or design Motion Control Products Limited does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Motion Control Product s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury According to Motion Control Product s terms and conditions of sales the user of Motion Control Product s products in life support or aircraft applications assumes all risks of such use and indemnifies Motion Control Products Limited against all damages Motion Control Products Ltd 11 15 Francis Avenue Bournemouth Dorset UK BH11 8NX Tel 44 0
16. Y HIGH LOW Y ON OFF Y MENU 9 0 RUN PAUSE DELETE Button Function 3 N Number 1 key Positive movement of X axis Menu scroll up Number 3 key Positive movement of Z axis increase spindle speed when running a programme if set up N lt Tel 44 0 1202 599922 3 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 XY 0 IA a Number 5 key Negative movement of X axis Menu scroll down hg Number 6 key Negative movement of Y axis decelerate process L y speed property selection in Menu Number 0 key select High or Low speed when moving manually Minus key open menu multi process state checking Mode this changes mode continues distance step also displays speed speed ratio line number when programme is running High low speed parameter adjustment stop programme when running exiting menu items operating cancel Tel 44 0 1202 599922 4 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 3 2 Compound Buttons There are some compound buttons for special applications To use these press the first button and hold then press the second button release the two buttons at the same time Their functions are as following Compound Button Function El a Help information of MENU X Any number key switch wor
17. contents Press to go to first line while to the last line Press view to quit Copy File This allows you to copy programmes from the USB memory stick to the internal memory Follow onscreen instructions Delete File This will delete the target file The deleted file can NOT be recovered You should select the file name move the cursor to the target file and press delete 3 3 5 Version View Version includes Initial version and Normal version Move cursor to select and press E to enter or press G to quit 4 HOW TO USE THE CONTROLLER 4 1 Power On When the power is turned on GO to Home appears on the screen this is a question which is answered by the operator Pressing E means Yes the Z axis moves first when the Z axis arrives at its home position the X and Y will then move home Tel 44 0 1202 599922 22 www motioncontrolproducts com OTION E MO CON501 Pendant Controller Manual Rev 1 0 RUN PAUSE DELETE 7 Pressing means No the 3 axes do not move to their home position Pressing any other KEY ONLY Z axis moves to home X and Y do not go home When the machine is moving to the home position you can press the E stop Homing HOME 9 Pressing will move the machine to home when in manual mode P XY 0 Z 0 8 Pressing will zero X amp Y Pressing will zero Z creating an origin point Which the MO CON501 controller uses when running a CNC program
18. ettings are correct for most applications You do NOT need to change it unless you are using a non standard setup Voltage Setup refers to the terminal properties which are the O sensors working at high or low voltage Down arrow symbol means it is high voltage while the up arrow symbol means it is low voltage It divides to two parts input voltage and output voltage Input Voltage the front 4 are X Y Z home sensor and C A D property Tel 44 0 1202 599922 12 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 r x r 3 ES Y E X X 2A 6V 14 5v Press aand to change its property and press wand 1 buttons to move the cursor to the next line press El to confirm all changes If it does not need to changed press a to exit and go back previous menu It is the same operating mode to the output Voltage if it needs to be changed Speed Limits This is the maximum speed you wish your machine to run at You can enter different maximum speeds for each axis and direction Once set if a machine operator enters a speed over this limit the machine will only run at this maximum speed C A D Thickness You must have a physical connection between the machine and the DSP board Cutter Adjustment Device C A D is used to automatically set the Z axis working origin after a tool change Users must set its thickness correct to the switch and the setup they are using
19. hardware such as drivers O terminals If these parameters are wrong it will lead to inaccurate movement and even cause damage to the machine or injury to the operators We strongly recommend machine operators do NOT change these settings If it is necessary to change the settings please seek advice from an expert before starting it Tel 44 0 1202 599922 6 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 The chart below shows nine key fields that Machine setup includes 1 Pulse Equivalent Setup 2 Table Size Setup 3 Motor Direction Setup 4 Home Setup 5 Spindle Setup 6 Voltage Setup 7 Output Pulse Setup 8 C A D Thickness Setup and 9 Screw Inner Space Setup Equivalent Pulse mm X Axis 400 00 Y Axis 400 00 Z Axis 400 00 Pulse Equiv Table Size Motor Direction Motor Direction X Axis Dir Y Axis Dir Z Axis Dir Machine Size mm X Axis 1000 00 Y Axis 1000 00 Z Axis 1000 00 Machine Setup Home Speed Home Setup j gt Spindle setup Home Direction Spindle states Lines State Input Voltage Voltage Setup Output Voltage Least Pulse Width Pulse Voltage Output Pulse Display Pulse C A D Thickness C A D thickness mm 0 00 Screw Space mm X Axis 0 00 Screw Inter Space Y Axis 0 00 Z Axis 0 00 Pulse Equivalent Pulse Equivalent means the pulse number to move the axi
20. king co ordinate i e 1X 1Y Ns 14 1Z to 9X 9Y 92 k d pr RUN PAUSE Z Any number key stop point resume start a programme DELETE 3 from saved point pa PAUSE v Keys to open the Advanced Process Menu DELETE 0 L MENU ON OFF Keys to activate the C A D function Cutter Adjust Device Bi E O mi O If a single button is pressed the function works when it is released If compound button features are required press the first button and then the second one and release both at the same time 3 3 Basic Settings and Advanced Settings After the Home Operation has been finished the MO CON501 controller will be in Manual Mode Tel 44 0 1202 599922 5 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 For more details of how to do Home Operation please go to the section Home Operating on Page 8 The users can change and customise the parameters and settings under the Setup Menu if needed There are five Setting options in the menu 1 CNC Machine Setup 2 Auto process Setup 3 System Setup 4 Advanced Process Setup and 5 software version pan HOME 9 Press to enter the menu and the screen will show the following five setting options A gt X ev 14 You can switch to different setup options by pressing nolan i 3 3 1 Machine Setup Machine setup parameters are specific to the machine
21. le item if you need to read or ignore Y E 2A 6V the F code feed in the programme then press sand to change its property Disable means to ignore the F code while Enable will read and execute the F code po pr X A 14 5v Press sand to move the cursor to the next item Display Error refers to display the wrong G code file so that the user can correct it Z height refers to the raising of Z axis when the programme has finished running Enable means that Z axis raises to the set height after it finishes running a programme Disable means that Z axis rises at the programme Press E to confirm while pressing a to cancel the changes and exit Tel 44 0 1202 599922 16 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Process Time This feature calculates the process time and total distance moved of a selected CNC programme Choose a file from the U disk USB memory stick or the internal memory press E and after calculating the information will be displayed Press a to exit 3 3 3 System Setup System Setup deals with function configure file format O checking buttons check and system update Function Setting Set main function by offering options and asking a series of questions in a sequence Power Off Protection This function is an option to resume CNC program from a power cut or an emergency stop
22. ller case p e Do NOT open the cover there are no maintainable parts inside Output Voltage aoe Be gentle when plugging in cables and USB memory stick PA English Dimensions 156 110 38mm Processor 60M DSP axes 2 INTRODUCTIONS LCD with 128 by 64 Communication USB terminal and USB 2 1 Description Display dot matrix Back lit ase Hee men tek screen The MO CON501 CNC Pendant Controller with built in DSP digital signal processor reads 128 G code or PLT programs text file and supports most Fanuc post processing from a USB es is 4 cia re memory stick or its internal memory The controller then converts it into output signals to the ee od motor drives It also provides digital outputs to control a spindle motor up to 16 speeds OS ed On screen help E Step Motors or brushless The MO CON501 also accepts inputs from up to 3 limit switches and can supply power to 3 Help Function information and guide Drive System motors pulse amp direction proximity sensors lt has an input to allow automatic setting of the Z axis after tool changes U a ad Menu driven key p Adjustment MO CON501 CNC Pendant Controller Kit includes SAGE Function 1x MO CON501 Pendant Controller 1x USB cable Interpolation Polar and circular ee ee Yes report programme 1x Connecting Board 1x 1GB memory stick function interpolation ei errors 1x SCSI cable j Processing Spindle Control Yes 16 combination Position Yes ability t 2 2 Main Features Functi
23. n off with no speed control Tel 44 0 1202 599922 11 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 The spindle speed can be changed before or while a programme is running Move cursor to Spindle Setup item then press E to enter Then it shows the value of spindle state the default value is 2 On and Off If you set this to 4 for example you would have 4 speeds Off On at speed 1 On at speed 2 On at speed 3 these are outputs to the spindle inverter lf you need to change input the value directly then press El to save It will show the line state Set the lines state F i Y y 1 2A according to the inverter means output OFF I means output ON Press and F i p ias F Y X A 6V 14 v L to change property then press aand L 1 buttons to move the cursor to next line press E to confirm all changes If there is no change required press a to exit There are a set of four blue led s on the DSP Board that turn on and off corresponding to the above settings using a simple binary system this gives you up to 1 6 outputs to control ON Of f and 15 speeds this could also be modified to turn a coolant pump ON OFF Spindle Delay This is a time allowance to let the spindle get up to speed before the CNC programme starts cutting units are mSec so the default value of 4000 four seconds Voltage Setup The default s
24. nces prior to the product failure For full terms and conditions of Warranty and Returns Policy please refer to our website http www motioncontrolproducts com pages returns php WARRANTY LIMITATIONS Motion Control Products makes no other warranty either expressed or implied with respect to the product Motion Control Products specifically disclaims the implied warranties for a particular purpose Some jurisdictions do not allow limitations on how long the implied warranty lasts so the above limitation or exclusion may not apply to you However any implied warranty is limited to the 12 month duration of this written warranty Tel 44 0 1202 599922 34 www motioncontrolproducts com
25. o be modified input the value directly And the cursor moves to column setting Then press E to save the pr X n v change it will then go back the previous menu Press to move the cursor to Row Space Column Space item The cursor will be on Row Space value If you need to modify input the value directly the cursor will move to Column setting Press E to save the change and it will go back to the previous menu Space means the two centre distances pr X Press to move the cursor to Pause Time item press to enter Pause Time refers to the time between each run If you enter a negative number the machine will stop after each run and you will have to press any key to continue File Maintenance File includes U disk file and Inner file U disk file refers to files saved on the USB memory stick The controller can run the file via U disk Inner file refers to files saved in the controller File maintenance means you can view the file Copy file and Delete the file View File This allows you to read the CNC programme on the screen Tel 44 0 1202 599922 21 www motioncontrolproducts com OTION A MO CON501 Pendant Controller Manual Rev 1 0 ay ce X A 14 v Press to enter Press wand to scroll the cursor to the target file pm X Sv to select file to be viewed Use to scroll down the programme and r 7 r Y E gt Press 2A i 6V
26. on binary out put Adjustment ationar iR Function l Processing Data Yes display full Stop Point e tally independent from PC platform e Easy to update system programme Inspection a scsen Reprocessing Yes programme resume e Directly read files from USB memory e Support high microstep which makes Function Function stick precise and fast process possible Multi Working Da 10 ing paaproedion we E e Easily process G code or PLT file with a e Support to run segments of a Coordinates i A when power off W t tinue from th large size programme e Good system and process file examining Reliable data protection and recovery Se EE ys ff function function Tel 44 0 1202 599922 1 www motioncontrolproducts com Tel 44 0 1202 599922 2 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 2 4 Connecting Board Wiring Diagrams You need to connect the DSP board and the controller before starting running it properly Please refer to the supportive PDF document MO CON501 connecting Board Wiring Diagram for the details 3 FUNCTIONS AND SETTINGS MO CON501 CNC pendant controller is a motion control system which changes motion data into related electronic signals which controls the movements of the 3 axes This controller reads CNC programme from a USB Memory stick which makes it is easy to use 3 1 Button Functions X Y Z XY 0 14 2A 3 4 X Y E Z 0 5v 6V 7 8 HOME
27. otion Control Products Ltd warrants its products against defects in materials and workmanship for a period of 12 months from the shipping date During the warranty period Motion Control Products will either at its option repair or replace products which are proved to be defective EXCLUSIONS The above warranty shall not apply to defects resulting from improper or inadequate handling by the customer improper or inadequate customer wiring unauthorised modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product SHIPPING FAILED PRODUCT amp OBTAINING WARRANTY SERVICE If your product should fail during the warranty and you want to obtain warranty service a RMA returned material authorisation number request form must be filled in on our website htto www motioncontrolproducts com pages returns php before returning the product for service Please include a written description of the problem along with contact name and address Customer shall prepay shipping charges returned to Motion Control Products for warranty service and Motion Control Products shall pay for return of products to the customer providing the fault is not caused by the customer Send the failed product to your distributor for your area or to Motion Control Products Limited 11 15 Francis Avenue Bournemouth Dorset BH11 8NX UK Also enclose information regarding the circumsta
28. p in the Z axis and move back to the origin X Y Zero 4 9 Resume Machining If you wish to resume machining from a resume point you use the compound keys as follows RUN PAUSE LETE Press and hold down then press and hold the number key you saved from the resume point Release those two keys together and the Auto process menu will open Press E and the line of the programme will be displayed Press E again the CNC programme will now start from this point 4 10 Changing the Feed and Speed On the Fly a E E Z ss 3 7 When a CNC programme is running RUN you can use the ____ 3 u keys to change the spindle speed on the fly given the DSP is connected to a spindle inverter As the programme runs the menu displays in rotation Tel 44 0 1202 599922 29 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 MODE To stop the rotation of the menu a number of times to constantly display the F a Y or 2A required item To adjust the value of Spd Rati as a CNC programme is running use i F 7 Y 6V o L keys this is feed override 4 11 Advanced Process Advanced process is the function for special applications including Segment Process Multiple Process Segment multiple Process Mill Table Tool Change prr RUN PAUSE HIGH LOW DELETE 0 Press together and release the compound buttons L the following menu will
29. s per 1mm lts unit is pulse mm Pulse Equivalent 360degree Step angle Microstep Screw pitch e g 360 1 8 4 5 160 Tel 44 0 1202 599922 7 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 When you are in Pulse Equivalent Setting the cursor is on X axis value If it is necessary to change it input the value directly then press El to save the value The cursor moves to the next line lf no change is required press a to exit IF THE SETTING OF THE PULSE EQUIVALENT IS WRONG THE SIZE OF THE FINISHED ARTICLE WILL BE WRONG Table Size Table size refers to the valid movement size of all 3 axes Because the system uses the table size as a soft limit you should set the table size just under the size it really is Otherwise it could crash at the end of table stroke When you are in Table Size setting the cursor is on X axis value If it is necessary to change it input the value directly then press E to save the new value The cursor moves to the next line If there is no change required press a to exit If a CNC programme exceeds the table limits the system will give a warning when it checks the programme If this occurs you must change your programme move your work piece or use a larger machine Motor Direction Motor Direction refers to the default direction of the motors on each axis It gives you the option of changing the
30. tion press the cursor is on Home Speed item automatically press E to enter and set 3 axes speed detailed as following Home Speed mm min X Axis Ej oo Y Axis 3000 00 Z Axis 3000 00 Tel 44 0 1202 599922 10 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 RUN PAUSE DELETE If you wish to change the settings press to delete the existing numbers and then use the number keys to enter the new settings After finishing press a to confirm and save the new settings The Cursor will moves to the Y axis if you wish to keep the Y axis settings press E to move to the Z axis When finishing all settings it will go back to previous menu pr X man ov ae Press 4 to move the cursor to Home Direction item then press to enter the setting it will display as follows Set Home Direction x n s MET Y Axis Dir Z Axis Dir O Eo 6V The cursor is on X axis item automatically Press sand to change the current pre X en 5v setting press to move the cursor to next line Press to confirm and save the changes it will then go back to the previous menu Pressing a before you finish it will cancel the changes and go back to the previous menu Spindle Setup The system offers a spindle speed control function if the DSP board is connected to an inverter with inputs for this A solid state relay can be connected for o
31. u have used this function you don t need to set Z origin manually 4 7 Running a CNC programme Once an origin point has been set with the current cutting tool you are ready to run a CNC programme The programme will use the current working co ordinate origin RUN PAUSE DELETE Press to open Choose file select U Disk File USB memory stick or Inner pa HA X K la SY File Using the j k to scroll up or down Press to open file location Scroll to select CNC programme by file name and press E to open Auto Process Menu HET y i La y UT Fiaa A a fas tt N Y S i K AS Ch Fi E You can change these parameters before the CNC programme starts or while it is running except Proc Spd is the speed the machine cuts in M min cutting feed G1 Trvl Spd is the speed the machine moves when not cutting in M min Rapid moves between cuts GO ZDownRat is to protect the point of a cutting tool by plunging in at a slower feed rate if set to 0 5 if will be half of the Proc Spd and so on Tel 44 0 1202 599922 27 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Spd Rati works as a feed override so if set to 0 25 then machine feed will run at one quarter of the Proc Spd entered and so on This is a useful feature because you can start the CNC programme at a slow speed and then ramp it up to full speed if it looks OK
32. y Stop sensor Hard limits sensors and so on Press 3 to enter and select the different function configure according to the requirements Inner Formatting Inner Formatting Refers to formatting the flash disk internal memory Before you start the system update you can format the inner file THIS IS NOT RECOMMENDED AS IT DELETES ALL PROGRAMMES AND SETTING YOU WILL LOOSE ALL YOUR SETTINGS UNLESS THE DATA IS BACKED UP Move the cursor to Inner Format item and E the screen appears as following Tel 44 0 1202 599922 18 www motioncontrolproducts com OTION CONTROL PRODUCTS LTD MO CON501 Pendant Controller Manual Rev 1 0 Formatting When it is finished formatted appears and press El to exit Input Self check It refers to the system checks Input terminals properties Output Self check It refers to the system checks Output terminals properties Buttons Check It refers to check the buttons on the panel After entering press the buttons and the related one will show the cursor If you want to quit press compound buttons E a System Auto Update If you need to update the system you should download the update file from our website to a USB memory stick Then insert the USB memory stick in to the MO CON501 Controller Move the cursor to System Auto Update item and E The following screen appears Choose file U Disk file list Inner file list Tel 44 0 1202 599922 19
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