3M™ Accuspray™ Spray Gun Owner`s Manual Guide d`utilisation
Contents
1. including parts labor and return shipping charges If it is determined that the claim is not covered by the warranty the purchaser will be given the option to have the spray equipment repaired outside of the warranty An estimate of parts and labor will be provided by 3M and must be approved by the purchaser in advance Except as written above 3M MAKES NO OTHER WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING CUSTOM OR USAGE OF TRADE Many factors beyond 3M s control and uniquely within user s knowledge and control can affect the use and performance of a 3M product in a particular application Given the variety of factors that can affect the use and performance of a 3M product user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user s method of application Limitation of Liability Except where prohibited by law 3M will not be liable for any loss or damage arising from the 3M product whether direct indirect special incidental or consequential regardless of the legal theory asserted including warranty contract negligence or strict liability TO PLACE AN ORDER contact your 3M AAD Sales Representative or Distributor or call the number below 3M Automotive Aftermarket Divis2. 3M Accuspray Spray Gun Owner s Manual Guide d utilisation des pistolets de pulv risation Accuspray 3M Manual de Instrucciones de la Pistola Atomizadora Accuspray de 3M A Read Warnings and Instructions This Manual Covers 3M Accuspray Spray Guns PN16580 16579 16578 A Lire les mises en garde et les directives Ce guide porte sur les pistolets de pulv risation Accuspray Spray 3M mod les 16580 16579 et 16578 A Lea las Advertencias e Instrucciones Este Manual cubre las Pistolas Atomizadoras Accuspray de 3M PN 16580 PN 16579 PN 16578 oza ok For more information visit our website 3MCollision com accuspray system Pour obtenir de plus amples renseignements veuillez consulter notre site Web l adresse 3MCollision com accuspray system Para m s informaci n visite nuestro sitio 3MCollision com es accuspray system ORIGINAL INSTRUCTIONS DIRECTIVES D ORIGINE INSTRUCCIONES ORIGINALES 3M Automotive 3M Center Aftermarket Division St Paul MN 55144 1000 651 733 1110 February 13 2014 Dear Valued 3M Customer 3M Company Automotive Aftermarket Division certifies that the following 3M spray guns meet requirements for classification as High Volume Low Pressure HVLP spray equipment when operated in accordance with 3M recommended directions for use 3M AAD defines HVLP based on the guidelines outlined in EPA 40 CFR Part 63
3. H Technical Specifications Operator Hand Arm Vibration level less than 2 5 m s Declared vibration level in accordance with EN 12096 measurements carried out in accordance with standard EN ISO 28662 1 and EN ISO 20643 Declared Dual Number Noise Emission Values according to EN ISO 4871 A WEIGHTED EMISSION SOUND PRESSURE LEVEL AT THE WORKSTATION Measured value LpA 71 4 dB A ref 20uPa Uncertainty KpA 2 5 dB A WEIGHTED SOUND POWER LEVEL Measured value LWA 83 1 dB A ref 1 pW Uncertainty KWA 2 5 dB Values determined according to noise test code EN 14462 using the basic standards EN ISO 11201 grade 2 and EN ISO 3741 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper bound of the range of values which can occur in the measurements IMPORTANT NOTE The noise and vibration values stated are from laboratory testing in conformity with stated codes and standards and are not sufficient risk evaluation for all exposure scenarios Values measured in a particular work place may be higher than the declared values The actual exposure values and amount of risk or harm experienced to an individual is unique to each situation and depends upon the surrounding environment the way in which the individual works the particular material being worked work station design as well as upon the exposure time and the physical condition of the user 3M cannot be held responsible for the c
4. Subpart 6H Jan 9 2008 Accuspray One Spray Gun PN 16579 Accuspray Spray System HG Series Accuspray Spray System HGP Series Note Test Air Caps are available for the purposes of demonstrating that 3M spray equipment meets the HVLP definition Please contact Monica Bastien 3M AAD Regulatory Compliance Associate at 651 733 1849 if there are any additional questions Sincerely Map leg get C Alonzo Knowles Regulatory Supervisor 3M Automotive Aftermarket Division EC Declaration of Conformity C Manufacturers Name 3M Automotive Aftermarket Division Manufacturers Address 3M Center Building 223 6N 01 St Paul MN USA 55144 1000 Does hereby declare under our sole responsibility that the machinery described below complies with those applicable essential health and safety requirements of the Machinery Directive 2006 42 EC together with all amendments to date Description 3M Accuspray ONE Spray Gun Model Number 16579 or HGxy where xy is a 2 digit code referring to the included spray head orifice size Serial Number Range Year of manufacture as marked 20ab to 2099 where ab is any 2 digit number The following standards have either been referred to or complied with in full or in part as relevant EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 1953 2013 Atomizing and spraying equipment for coating materials Sa
5. and Collar e 1 2 mm atomizing head e PPS Standard Size Lids and Liners 1 3 mm atomizing head PPS Sealing Plugs e 1 4mm atomizing head e PPS Generic Mix Ratio Insert e 1 8 mm atomizing head e Spray Gun Hanger 2 0 mm atomizing head 3M Accuspray Spray Gun The 3M Accuspray Spray Gun features a black composite body 13 scfm 370 5 L min air consumption 1 4 1 4 BSP air inlet and 20 psi 1 4 bar maximum inlet pressure with full trigger pull This spray gun is for use with compressed air systems Product material compatibility information available upon request Maximum inlet pressure at a 2 1 reduction ratio will yield approximately 10 psi 0 69 bar at the air cap General Set Up and Spray Gun Use Note Complete steps below before connecting spray gun to air source One atomizing head may already be semi attached to the spray gun body in the package You only need to fully engage and secure onto the spray gun body Follow the procedure below Attaching the Atomizing Head 1 Pull trigger back and hold 2 Slide the atomizing head over the fluid needle and push towards the spray gun body making sure the release buttons are aligned with the latch openings ENGLISH 3 Secure the atomizing head and listen for the clicking sound for full engagement then release the trigger Note It is not necessary to pull t
6. e fan adjustment knob clockwise to verify knob should not move Next turn the knob counter clockwise full rotation The fan adjustment will allow you to spray from a small round to a full fan pattern Fan Adjustment Knob Do not wipe the spray gun with a cloth soaked in solvent wring out the excess Fig 2 ZS O SZ Do not use metal tools to clean the air cap holes as this may Vertical Pattern scratch them scratches can distort the spray pattern Al 9 Horizontal Pattern Note The spray pattern can also be changed from vertical to horizontal by rotating the air cap a 1 4 turn Note Do Not Put In Gun Washer Read understand and follow all safety statements as well as wear appropriate approved personal protective equipment per the applicable SDS and material container labels for cleaning solutions Periodically lubricate moving components such as the fluid needle fan adjustment threads fluid needle adjustment threads and spring 10 A ATTENTION Note Do Not Put In Gun Washer Solvent left in the spray gun air passages could result in a poor quality paint finish Do not use any cleaning method which may allow solvent into the spray gun air passages Do not expose air flow control valve and gauges to solvent as damage may occur ENGLISH Cleaning Process 1 Relieve the air and fluid pressure from the spray gun and cup before servicing 2 To retain unused paint or tempo
7. fety requirements EN 14462 2005 A1 2009 Surface treatment equipment Noise test code for surface treatment equipment including its ancillary handling equipment Accuracy grades 2 and 3 Full Name of responsible person Mark N Schaeffer Position Technical Director A WA Ny Signature St Paul Minnesota USA Full Name and address of individual responsible to compile technical file within the Community Dr Phil J Bouie Country Technical Mgr Industrial Business Sponsor 3M United Kingdom PLC Ratcliffe Road Atherstone Warwickshire CV9 1PJ England United Kingdom 44 1827 710373 English 3M Accuspray Spray Gun Safety Statements Intended Use Explanation of Safety Symbols Consequences Technical Specificatio Spray Gun Overview CONTENTS General Set Up and Spray Gun Use Replacement Parts and Accessories Troubleshooting Spray Equipment Warranty and Limited Remedy Francais nonc s relatifs a la s curit concernant le pistolet de pulv risation Accuspray 3M Usage pr vu Explication des symboles sur les tiquettes de s curit Sp cifications techniques Aper u Pistolet de pulv risation Pr paration et utilisation g n rale du pistolet de pulv risation Pi ces de rechange et accessoires D pannage Garantie du mat riel de pulv risation et limite de recours Espa ol Declaraciones de Seguridad de la Pistola Atomi
8. g air around Atomizing head not Remove atomizing head and reattach in gun body and listen for double click Replace atomizing head Use 3M gun hanger PN 16236 stay on gun atomizing head Gun leaking fluid in Wrong gun holder or gun holder support Gun body leaking air behind trigger Bad Poppet seal Can t hear double Frayed latch tabs on click when attaching atomizing head atomizing head Replace gun Call 1 877 MMM CARS or 1 877 666 2277 Replace atomizing head 12 New atomizing head Scored seals in an leaking fluid atomizing head Clean needle and replace atomizing head Spray Equipment Warranty and Limited Remedy 3M warrants to the original purchaser that when used in accordance with 3M s written instructions 3M spray equipment will be free of defects in materials and manufacture for year from the date of purchase This warranty does not apply to damage or malfunction caused by normal wear failure to maintain or by any abuse accident tampering alteration or misuse of the spray equipment To make a claim under the warranty you must first contact the 3M Service Center at 1 877 MMM CARS to receive a return authorization number Spray equipment must be returned freight prepaid by the purchaser to the service location address given by the 3M Service Center Upon validation of the warranty claim 3M will replace or repair the spray equipment at 3M s option and return it to the purchaser at 3M s expense
9. he trigger back when changing the atomizing head To change the atomizing head simply depress release buttons and pull the atomizing head away from the spray gun body Make sure fluid needle is clean when replacing the atomizing head Then follow Attaching the Atomizing Head procedure for connecting atomizing head Attaching Air Fitting or Regulating Equipment It will be necessary to connect an air fitting an air regulator or air flow control valve to the air inlet located at the base of the spray gun body Note Do not use the spray gun body to tighten the connection with air flow control valve Note When used with flammable materials this device must be grounded A test for adequate grounding should be performed regularly General Set Up and Spray Gun Use cont Spray Gun Identification Adding the PPS Components Attach color clips into the groove on the fan and fluid 3 To facilitate measurement of materials to be sprayed adjustment knobs to identify the application of the spray according to manufacturer s guidelines place the gun use 3M PPS Mix Ratio Film Insert into the 3M PPS mixing cup Example of attaching air flow control valve 1 Manually attach the air flow control valve to the air inlet by hand threading the connection 4 Insert the 3M PPS li liner into the 3M PPS mixing cup 2 Use two wrenches to connect the air flow control valve Adjust to fit the air inlet and adjus
10. ion 3M Center Bldg 223 6N 01 St Paul MN 55144 1000 1 877 MMM CARS 666 2277 3MCollision com All written and visual data contained in this document reflects the latest product information available at the time of publication 3M reserves the right to make changes at any time without notice PRINTED IN U S A 3M 2015 All rights reserved 3M Accuspray and PPS are trademarks of 3M Company used under license in Canada 13 ENGLISH
11. ith tripping falling and tipping Route air hoses and any extension cords away from traffic areas sharp edges moving parts and hot surfaces Do not pull on air hoses to move the compressor To reduce the risks associated with hazardous air pressure Care for the spray gun per 3M instructions in the applicable owner s manual e Ensure air input pressure and all applicator system regulators are properly adjusted per material s recommendations prior to each use e Always follow required air pressure relief procedures for relieving air pressure from the spray gun A CAUTION To reduce the risks associated with impact from an atomizing head projectile e Always inspect to ensure that the atomizing head is securely in place and test the spray gun for possible obstruction prior to each use To reduce the risks associated with sharp point Do not touch the sharp end of the fluid needle when exposed and handle fluid needles carefully during replacement To reduce the risks associated with muscle strain Avoid using spray equipment continuously without taking occasional breaks To reduce the risks associated with property damage Do not maintain or service the spray gun other than as instructed in the user s manual To reduce the risks associated with environmental contamination e Spray materials solvents other cleaning materials and electronic components must be disposed of per federal state and local regulations ENGLIS
12. onsequences of using declared values instead of actual exposure values for any individual risk assessment 3M Spray Gun Overview 3M Accuspray Spray Guns were designed from the inside out for the effective efficient and economical application of paints adhesives coatings and finishes This spray gun has a large spray pattern with very low overspray The soft tight adjustable pattern with complete atomization results in a high finish quality and absolute control Each ultra light weight spray gun is designed for easy handling reliability and durability and for minimum maintenance costs Combine your 3M Accuspray Spray Gun with the 3M PPSTM Paint Preparation System and enjoy additional savings of time and cleaning solvents 3M Accuspray Spray Gun is for professional use only Hazards can occur from equipment misuse Any misuse of the equipment or accessories such as over pressurizing modifying parts using incompatible chemicals and fluids or using worn or damaged parts can cause serious bodily injury fire explosion or property damage Read and follow all Safety Statements and Instructions CONTENTS Unpacking Remove the components from the box Inspect for concealed damage and or missing items If you discover any damage and or missing pieces contact your distributor immediately e 1 Spray Gun Body e 10 Color Identification Clips 2 each of 5 colors 1 Air Flow Control Valve e PPS Standard Size Mixing Cup
13. rarily store mixed material see your Local State Federal and OSHA guidelines along with paint manufacturer s recommendations for storage 3 To flush spray gun run water or compatible and compliant solvent into the spray gun fluid passage while triggering the spray gun until the cleaning fluid appears clear Note If feasible clean atomizing head prior to disposal Dispose of all used atomizing heads and spray gun bodies in accordance with federal state and local regulations To change the atomizing head refer to the section Attaching the Atomizing Head on page 7 11 Replacement Parts and Accessories Description Replacement PN 3M Accuspray Fluid Needle 16571 3M Accuspray HVLP Test Air Cap 16572 3M Accuspray Air Flow Control Valve 16573 3M Accuspray ONE Replacement Spray Gun Kit 16579 3M Accuspray Atomizing Head Refill Kit 2 0 mm 16609 3M Accuspray Atomizing Head Refill Kit 1 8 mm 16611 3M Accuspray Atomizing Head Refill Kit 1 4 mm 16612 3M Accuspray Atomizing Head Refill Kit 1 3 mm 16614 3M Accuspray Atomizing Head Refill Kit 1 2 mm 16615 3M Accuspray Magnetic Spray Gun hanger 16236 Troubleshooting Problem Cause Remedy Gun leaking fluid Atomizing head seals Replace atomizing head and clean needle Atomizing head seal secured in latches Atomizing head won t Frayed latch tabs on behind trigger Trigger sticking Dirty needle Clean needle Leakin
14. safety statements in applicable equipment owners manuals to avoid possible safety hazards This equipment is to be used only by professionals familiar with the possible applicable safety hazards Do not use this product around unsupervised children Never modify any part of this product e Always comply with local state and national codes governing ventilation fire protection operation maintenance and housekeeping To reduce the risks associated with chemical exposure Never point a spray gun at anyone else or place any part of your body in front of the atomizing head Before use check spray equipment for damage and proper function Repair replace worn damaged or malfunctioning components e Always wear appropriate personal protective equipment for eye skin respiratory and hearing protection per the applicable MSDS and material container labels at all times when spraying To reduce the risks associated with fire and explosion e Must maintain adequate ventilation per applicable MSDS and material container labels for each material being sprayed in the work area e All ignition sources such as smoking must be kept out of the spray area e Always maintain a readily available approved fire extinguisher or other approved fire fighting equipment in the spray area To reduce the risk associated with noise e Always wear hearing protection while using the spray gun A CAUTION To reduce the risks associated w
15. t the other to fit the air flow control valve then tighten the connection 5 Por material to be sprayed into the 3M PPSTM mixing cup Stir as needed 2 Setting the Air Pressure Pull trigger back fluid and air full trigger pull and adjust operating pressure to read 20 psi 1 4 bar for optimum spray performance 6 Place the 3M PPS lid with built in filter on top of the 3M PPS mixing cup with liner and snap into place Position the 3M PPS collar onto the 3M PPS mixing cup with liner and turn until tight Insert 3MTM PPS sealing plug prior to shaking or storage Adjusting the Fluid Flow The fluid flow can be adjusted by using the fluid needle adjustment knob as noted in Fig 1 The spray gun in the kit is preset in the closed position pull trigger to verify there should be minimal fluid needle movement To allow fluid flow gently turn the fluid needle adjustment knob counter clockwise 3 full turns These adjustment procedures will serve only as a starting point Fine tuning of these adjustments will be based on your material and technique ES N Fluid Needle A Adjustment KS y Knob VAN ENGLISH General Set Up and Spray Gun Use cont Adjusting the Fan Pattern Size Do not point the spray gun up while cleaning it The fan size is regulated by the fan adjustment knob as noted in Fig 2 The spray gun in the kit is preset in the closed position gently turn th
16. zadora Accuspray de 3M Contenido Desempaque Configuraci n General y Uso de la Pistola Atomizadora Refacciones y Accesorios B squeda de Fallas Garant a y Remedio Limitado del Equipo de Atomizaci n 3M Accuspray Spray Gun Safety Statements Read understand and follow all safety information contained in these instructions prior to set up and operation of any 3M Accuspray Spray Gun Retain these instructions for future reference Refer to the applicable Safety Data Sheet and material container label for each material to be sprayed before using this 3M equipment Intended Use The 3M Accuspray Spray Gun and Atomizing Heads are intended for professional use only They are intended to deliver the desired quality atomization and rate of application for larger production needs The spray gun must be set up as specified in the 3M Accuspray Spray Gun Owner s Manual They are intended for use in a professional industrial environment only They have not been evaluated for other uses Explanation of Safety Symbols Consequences WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate A CAUTION nant A WARNING To reduce the risks associated with all hazards related to the use of this product Read understand and follow all
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