Instruction Maunal
Contents
1. SUB OUT1 RELAY Type HEAT t COOL ALM2 2 M COMI RUN 011 Contact Rating 250V AC 1A RELAY Type 30V DC 1A HEAT 11 0 COOL SUB OUT2 2 EC HEAT d3 N ALM3 s 118 C nN 0 aun Contact Rating 250V AC 1A 02 2 4H OM 30V DC 1A a a RUN E J Contact Rating 250V AC 1A 00 2 0013 Type 04 4 30V DC 1A 5 8 SCR 14 6 HEAT DI RS485 SSR COOL 16 H 6 ae RET A oo 5 LPS re 15 17 RET 17 7 26 5 DI1 RTX 5 6 012 IRTX 6 4 20mA DC or voltage pulse 49 9 0 20mA DC Opt ion gt 7 0 590 7 20 10 19200bps TC INPUT T i 9 DISL DI1 DI2 Operation 10 gt as TOP 100 240V AC 50 60Hz gH Em 1 n mV V INPUT RTD INPUT E off SP on SP2 8 a of f of f SP1 8 b 5 2 on off SP2 10 10 i off on SP3 on on SP4 No voltage Contact Relay or TR Contac 5th Edition of NOVA IM AUG 2005 Page 42 52 SAMWONTECH2. DISL DI1 DI2 Operation off STOP DI RS485 1 on aN off SP1 9221011 RTX 22 on SP2 5 9 DI2 RTX 9 pit oH rd 2 on off SP2 mm 24 COM SG 124 off on SP3 RELAY Type I on on a HEAT 19200bps o voltage Contact Relay or TR Contac r COOL i i 9 COM SUB OUT1 Z s ALM2 Jd ALN3 RELAY Type 10 NC RUN HEAT EY COOL Contact Rating 250V AC 3A 30V DC ALM2 21 COM ALM3 RUN Contact Rating 250V AC 1A QUT2 a 30V DC 1A SCR SSR RET Type 9 D SUB OUT2 A 63 2 RELAY Type COOL AA IIA HEAT 2 RET QO g 3 COOL 41 5 4 AEM 11 25 U 4 ALM2 4 20mA DC or voltage pulse 43 96 5 4 COM ALM3 0 20mA DC Option RUN pl 43 D 8 Contact Rating 250V AC 1A 44 08 n 30V DC 1A POWER V z TC INPUT m J 6 t gt 14 7 100 240V AC 50 60Hz 0013 No ground E mV V INPUT RTD INPUT A 5 AS pn HEAT s ELF E COOL 6 722 E8 7 4 20mA DC voltage pulse 0 20mA DC Opt ion 5th Edition of NOVA IM AUG
3. DISL DI1 012 Operation off STOP 1 on RUN off SP1 3 on SP2 off off SP1 2 on off SP2 DI RS485 oti on ae A Type on on SP4 yp ies Did RTX 11 o voltage Contact Relay or TR Contac 1 HEAT kal LM COOL s RTX 2 E 13 0 SG 13 4 20mA DC voltage pulse 19200bps 0 20mA DC Opt ion 0011 RELAY ZN ZU S z 6 NO coon 6 D 1 ALM1 4 Lf 7 COM ALM2 ZEN TN TC INPUT L iglo I 7 2 2 RUN a er lb Contact Rating 250V AC 3A PS fan E 80V DC 8 3 3 5 Ne d POWER g 44 4 mV V INPUT RTD INPUT 4 41 ae TN 4 b 5 to aa E 10 LA 5 p 100 240V AC 50 60Hz m No ground 5 0013 SUB OUT SCR SSR RET Type HEAT 14 HEAT E coor COOL ALM2 B5 RET l ALN3 RUN 4 20mA DC or voltage pulse Contact Rating 250V AC 1A 0 20mA DC Opt ion 30V DC 1A 5th Edition of NOVA IM AUG 2005 Page 45 52 SAMWONTECH 7 6 Grounding and Power Cable Connection Use a thick grounding cable 2 mf or thicker and shorter than 20m for class 3 grounding or higher grounding resista
4. E 5 A i B8 K K _ cO amp Y 72 11 4 99 6 gt lt gt ZE A SsT570 A E ERG ic SP BERE o c3 OUTO wmo 3 5 59 NOVA v v 1mm 10mm gt PANEL Thickness 90 e EBD x D eo yY 71XN 3 5 8196 ee 0 gt the Number of Unit n case of installing multiple units 5th Edition of NOVA IM AUG 2005 Page 36 52 SAMWONTECH 107 7 96 Sooo 1 2 44 6 PANEL Thickness 1mm 10mm 0 6 0 45 9206 5th Edition of NOVA IM AUG 2005 Page 37 52 SAMWONTECH 11 99 6 lt gt A A 3 9 wan dor 81225 Y NOVA v gt 1imm 5mm i PANEL Thickness 70 4 gt gt L E 48XN 3 5 lt 5 10 6 the Number of Unit In case of installing multiple units B 5th Edition of NOVA IM AUG 2005 Page 38 52 SAMWONTECH 7 2 How to install Mount
5. sp The parameter to set deviation width to prevent overshoot When the control output reaches High Limited value for preventing Overshoot by integral action it is stop ordinary action for integrals and shift for ARW Anti Reset Wind Up When the setting of ARW is AUTO it is acting automatically Other setting is acting by setting value Set D DV or D PV as PROG mode in PID control If you select the D DV on the control mode overshoot is small but it take a long time for reaching the TSP because the MV variation rate is low Selecting the D PV overshoot is big but it is faster than the D DV for reaching the TSP because the MV variation rate is high The parameter to select the use of Fuzzy function The function can be effective suppressing overshoot and reducing load variation that may occur when PV reaches SP Refer to Fig 5 Overshoot suppressing by Fuzzy function PV FUZZYON Fig 5 Overshoot suppressing by Fuzzy function The parameter to set the number of PID Group to be acting one of two PID parameter when relative parameter sets The parameter to set the proportional operation for PID control Setting range of 1 P is 0 1 H C 0 0 999 9 Its initial setting is 10 096 5th Edition of NOVA IM AUG 2005 Page 21 52 SAMWONTECH P The parameter to set the integration time fo
6. PVT In PV an D PV an U gt LILIL gt Abad HEALE Et PVC 3 IILI I JUL 1 S 65r a3 5th Edition of NOVA IM AUG 2005 Page 13 52 SAMWONTECH he parameter to set Reverse or Forward operation of Control Output O Act sets Reverse operation and PV value is lower the SP value The control output is ON Relay or increase control output SSR SCR Forward operations it works reverse Its initial setting is REV e parameter to set one cycle time of control ON OFF when control output ts up Time proportional control output Its setting range is 1 1000 sec d 2 sec as initial setting In Case that the cooling control output sets Time proportional PID in H C Type Ex OUT 1 Cool OUT 2 3 Cool amp Cool SSR SUB 1 2 Cool the parameter to set 1 cycle time for Output ON OFF Setting range is 1 1000 sec Its initial setting is 2 sec Output 50 Output 70 Output 30 gt lt gt lt lt gt 5 Sec 5 Sec 7 Sec 3 Sec 3 Sec 7 Sec gt lt 4 4 gt lt gt lt gt AA gt lt gt lt CT 10 Sec CT 10 Sec CT 10 Sec Fig 3 Example of Control Output in CT 10 Sec To set High Limited value of Control Output To set Low Limited Value of Cont
7. MOUNT BLOCK MOUNT BLOCK rrr MOUNT BLOCK PANE 1 Cut the mounting panel Refer to 7 1 Dimension and Panel Cutout 2 Insert the controller into the panel cutout with the rear terminal board facing ahead 3 Attach the right and left mount and fix it to the panel Use driver Do not excessively tighten the clamp screws protecting the controller housing and CAUTION mount against being damaged 5th Edition of NOVA IM AUG 2005 Page 39 52 SAMWONTECH 7 3 Power Cable Specification Vinyl insulated wire 0 9 2 0mf Allowed Rating Voltage 300V max 7 4 Terminal Specification Use M3 5 screw compatible crimp on terminals with insulating sleeve as shown below 3 0mm or over 3 5 8mm or 9 Use Copper Conductors Only if the terminal is only for connection to copper wire First Turn off the source circuit breaker check to ensure that the power cable is not conducting electricity using a tester and then proceed with wiring in the manner Never touch the terminal in the rear panel to prevent electric shock when power CAUTION is Supplied to the controller Be sure to turn off the electric power before wiring Bind the wires connected to the controller terminals neatly together in order to prevent electromagnetic wave radiation CAUTION 5th Edition of NOVA IM AUG 2005 Page 40 52 SAMWONTECH 7 5 Terminal Arrangement and
8. The parameter to set divide each zone of 3 PID It is setting for Number 1 in IN RL mV IN SL when input V Sensor 1 RP and Number 2 in 1 RP 2 RP Number 3 in 2 RP IN RH mV IN SH when input V Sensor The parameter to set divide each zone of 3 PID It is setting for Number 1 in IN RL mV IN SL when input V Sensor 1 RP and Number 2 in 1 RP 2 RP Number 3 in 2 RP IN RH mV IN SH when input V Sensor The parameter to set hysteresis width of zone PID The parameter to set deviation of deviation PID The operation for Heat Cool is shown as Fig 6 7 8 5th Edition of NOVA IM AUG 2005 Page 22 52 SAMWONTECH COOL P Pc 4 5 0 0 0 45 50 55 100 OL LIMIT OUTPUT OH LIMIT 596 100 Fig 6 Ex Both Heat and Cool is under PID Control HEAT 100 50 0 x 0 50 100 OL LIMIT OUTPUT OH LIMIT 10 100 Fig 7 Ex Heat ON OFF Cool PID Control 5th Edition of NOVA IM AUG 2005 Page 23 52 SAMWONTECH COOL 100 50 0 0 50 i OL LIMIT OUTPUT OH LIMIT 096 10096 Fig 8 Ex Heat PID Cool ON OFF sym Parameter Setting Range Unit Initial Remarks VERAM Auto 0 0 200 0
9. SAWON NOVA Series ST590 580 570 560 540 Instruction Maunal DIGITAL CONTROLLER SAMWONTECH Contents Safety Guide Control Keys and Display Parameter Map Flow of Operating Display Setting Up Parameter in each Group 5 1 Input Group G IN 5 2 Output Group G OUT 5 3 Control Group G CTL 5 4 SP Group G SP 5 5 PID Group G PID 5 6 Auto Tuning Group G AT 5 7 Alarm Group G ALM 5 8 Retransmission Group G RET 5 9 Communication Group G COM Display Error and Correction Installation 7 1 Dimension and Panel Cutout 7 2 How to install Mount 7 3 Power Cable Specification 7 4 Terminal Specification 7 5 Terminal Arrangement and External Wiring 5th Edition of NOVA IM AUG 2005 Page 1 52 SAMWONTECH 7 6 Grounding and Power Cable Connection 7 7 Analog Input Connection 7 8 Analog Output Connection 7 9 External Contact Output Connection RELAY 7 10 External Contact Input Connection Dl 7 11 Use an Auxiliary Relay 7 12 Communication Wiring RS485 Attach Table of D Register Table 1 Type of Input Sensor Table 2 DI Operation Table 3 Type of Alarm Example of Piece Bias Example of Piece Bias Formula Example of Control Output CT 10 sec Reserve Function of Running Overshoot Suppressing by Fuzzy Function Ex Both Heat and Cool is under PID Control Ex Heat ON OFF Cool PID Control Ex Heat PID Cool ON OFF Fig 9 AUTO TUNING Fig 10 AT GAIN Fig 11 Alarm Operation
10. 86 87 5th Edition of NOVA AUG 2005 Page 51 52 SAMWONTECH NO PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN OUT 0 100 200 300 400 500 600 88 89 90 91 92 93 94 95 96 97 98 99 Thick line Read Only 5th Edition of NOVA IM AUG 2005 Page 52 52 SAMWONTECH SAWON Further information contact Samwontech SAMWONTECH CO LTD 202 703 Buchon Techno park Yakdae dong Wonmi gu Buchon Gyeonggi do Korea 420 733 TEL 82 32 326 9120 9121 FAX 82 32 326 9119 http www samwontech com E mail webmaster samwontech com The contents of this document are subject to change without prior notice Printed in Korea June 2003 A All Rights Reserved Copyright 2003 Samwontech Co Ltd
11. G CTL e EE vi G COM G RET o G ALM 2 G OUT AY AY AY IL When AT sets ON AUTO TUNING carry on can set when operate Program Run It will be skipped when sets STOP The parameter to set AUTO TUNING carry on 2 AUTO TUNING AT The AUTO TUNING is used to have the controller measure process characteristics and automatically set the most appropriate PID parameter It makes ON OFF control output to have Limit Cycle for control object and get the appropriate PID value calculated by steps and the responses Methods of AUTO TUNING AUTO TUNING starts after TUNING Point for AUTO TUNING sets SP The PID value sets automatically in PID zone positioned SP by setting up RP A RH gt 2 PID RP 2i gt Control Output ON OFF OFF ON AUTO TUNING O g E D ON OFF Operation LED BLINK P Control Fig 9 AUTO TUNING 5th Edition of NOVA IM AUG 2005 Page 25 52 SAMWONTECH AUTO TUNING during Heating Cooling output AUTO TUNING of Heating Cooling output can calculate as the same way by using Heating Cooling output The 1 0 value of AUTO TUNING will be recorded as the same value for Heating Cooling Side Display during AUTO TUNING Main LED is blinking 500ms with time interval Change SP value during AUTO TUNING If the SP is changed during AUTO TUNING the Tuning Point is maintained Afte
12. Table 3 Type of Alarm Output Direct Standby No Alarm Type Ear RU mon Off Display Data 1 Absolute Value Upper Limit Alarm O O AH F 2 Absolute Value Lower Limit Alarm O O AL F 3 Upper Limit Alarm of Deviation O O DH F 4 Lower Limit Alarm of Deviation O O DL F 5 Upper Limit Alarm of Deviation O O DH R 6 Lower Limit Alarm of Deviation O O DL R 7 Upper and Lower Limit alarm of Deviation O DO F 8 Upper and Lower Limit Range of Deviation O O DI F 9 Absolute Value Upper Limit Alarm AH R 10 Absolute Value Upper Limit Alarm O O AL R 11 Absolute Value Upper Limit Alarm with Standby O O AH FS 12 Absolute Value Lower Limit Alarm with Standby O AL FS 13 Upper Limit Alarm of Deviation with Standby O O DH FS 14 Lower Limit Alarm of Deviation with Standby O O DL FS 15 Lower Limit Alarm of Deviation with Standby O DH RS 16 Upper Limit Alarm of Deviation with Standby O O DL RS 17 Upper and Lower Limit Alarm of Deviation with Standby O O DO FS 18 Upper and Lower Limit Range Alarm of Deviation with Standby O O DI FS 19 Absolute Value Upper Limit Alarm with Standby O O AH RS 20 Absolute Value Lower Limit Alarm with Standby O O AL RS ON ONP PV Upper su Deviation Limit SEN Upper Limit DEV SERE ALM sp Off ALM H ON ON PV lower Deviation BEEN Limit Bu Lower Limit
13. 100 0 ANS Select indicate All time C MOD Control Mode D DV D PV ABS D PV indicate All time FUZY Fuzzy OFF ON ABS OFF indicate PID PID Number MENU 0 or 1 or 2 ABS MENU TI time indicate n P n Proportional Band 0 1 H C Type 0 0 999 996 96 10 096 All time indicate n n Integral Time OFF 1 6000 sec sec 120 emo l time indicate ak a Eme All time n D n Derivative Time OFF 1 6000 sec sec 30 sec indicate 0 n Manual Reset 5 0 105 0 50 0 H C AII time indicate n Proportional Band for AS n Pc 08 side 0 0 ON OFF Control 0 1 999 996 26 10 096 H C TYPE n Integral Time for E c n lc coaling Sida OFF 1 6000 sec sec 120 sec H C TYPE n Derivative Time for n Dc OFF 1 6000 30 n DB n DEAD BAND 100 0 15 0 96 3 096 H C TYPE 1 RP Reference Point EU 0 096 1 lt 2 RP E EU 100 0 PID 1Group 2 RP Reference Point2 1 RPS 2 lt EU 100 0 EU EU 100 0 PID 2Group Reference u RHY Hysteresis EUS 0 0 10 0 E EU 0 3 PID 3Group RDV Reference EUS 0 0 100 0 EU EU 0 0 PID 4Group Deviation 5th Edition of NOVA IM AUG 2005 Page 24 52 SAMWONTECH 5 6 Auto Tuning Group G AT AT Group is SKIP in ON OFF Mode Press SET ENT Key to select Auto Tuning Group after press A or W Key in Menu display A AY AY AY GAT gt GSP GPID PWD
14. 5th Edition of NOVA IM AUG 2005 Page 2 52 SAMWONTECH 1 Safety Guide The following safety symbols are used in this manual A If this symbol is marked on the product the operator must investigate the explanation given in this manual to protect injury or death to personnel or damage to instrument 1 For Production it should be marked when operator must refer the explanation in the manual to avoid loss of life or damage to instrument CAUTION 2 For Instruction Manual it marks to avoid operator s loss of life and injury that may result comes from Electric Shock B Functional earth terminal Equipment protected by double or reinforced insulation It marks the terminal must be connected to Ground prior to operating the equipment C It marks additional Information on the operation and features of the product NOTE D It marks for further information on the current topic and pages I gt N Precautions on this instruction Manual 1 This Manual should be passed on the end User and keep a suitable place for operator to CAUTION study and check the function of the product 2 Operator should carefully study understand how to operate this product before 3 This manual is describing the functions of the product We Samwontech does not warrant that the functions will suit a particular purpose 4 Under absolutely no circumstance may the contents of this manual in part or in whole be transcribed
15. DEV Py ALM OFF SP ALM L OFF gt ON ON Deviation Y Upper and DEV Lower Limit T Within Deviation Upper and DEV Lower Limit 2i 5th Edition of NOVA IM AUG 2005 Fig 11 Alarm Operation Page 28 52 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark ALTI Alarm Type 1 Refer to Table 3 Type of Alarm ABS HIR indicate ot aL 1 Set value of EU 100 0 100 0 EU EU 100 0 deviation ALT1 alarm AL1 H Ueper Limit of EUS 100 0 100 0 eus 5 0 0 Peviation set value ALT1 alarm EUS 100 0 100 0 EUS 5150 09 Peviation value ALT1 gt m alarm A1DB Alarm Type1 DB EUS 0 0 100 0 EUS eus o 5 time indicate Pelay Time of 0 00 99 59 MM SS MM SS 0 00 All time Alarm 1 indicate All time ALT2 Alarm Type 2 Refer to Table 3 Type of Alarm ABS AH F dicate ot AL 2 Set value of EU 100 0 100 0 EU EU 100 0 deviation ALT2 alarm Upper Limit of AES z Deviation CEA dde ieu EUS 100 0 100 0 US EUS 0 0 2081 Ewe Limit ot EUS 100 0 100 0 EUs EUs 0 0 Deviation set value ALT2 alarm A2DB Alarm DB EUS 0 0 100 095 cus 09 0 5 time indic
16. Rating Specification of RELAY COIL should be used lower than the Contact CAUTION Rating of Controller 2 In case of AC RELAY External AC Power Master st CAUTION 9 O I A T FILTER 7 m Need to connect direct to RELAY COIL Terminal SOCKET RELAY CAUTION Rating Specification of RELAY COIL should be used lower than the Contact Rating of Controller 7 12 Communication Wiring RS485 Master Station NOVA Controller NOVA Controller N Terminating IRTx Resistor m W Up to 31 slave controllers Nova series instruments equipped with communication option can be multidrop connected sure to connect terminating resistors 2202 1 4W to slave and master controllers at communication channel ends as shown above Terminating Resistor To prevent electric shock be sure to turn off the NOVA controller and source circuit breaker before wiring CAUTION 5th Edition of NOVA IM AUG 2005 Page 49 52 SAMWONTECH D Register NO PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN OUT 0 100 200 300 400 500 600 0 SPSL 1 R S STOP RUN SP1 ALT1 ARW IN T 2 SP2 ALT
17. any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product 5th Edition of NOVA IM AUG 2005 Page 3 52 SAMWONTECH CAUTION CAUTION CAUTION 5th Edition of NOVA IM AUG 2005 Regarding the production Quality Assurance 1 The guaranteed period of the production quality assurance is 1 one year after end user buy it and it will be free to fix defected product under regular usage described by this manual 2 It will be charged to fix defected product after warranty period This charge will announced by our actual cost to be calculated during the fixing time 3 It will be charging even if within warranty period as following events 8 1 Defect by operator and user s default forget password production initialize 3 2 Natural disaster fire water flow etc 3 3 Additional shift after 1st installed 8 4 Improperly repaired or altered modified in anyway 3 5 Power failure in unstable power condition 4 Feel free to contact our sales office whenever it need to make A S Environmental precautions for installation 1 Be sure to operate the controller installed on a panel to prevent electric shock 2 To install the controller do select a location where No one may accidentally touch terminal Mechanical vibrations are minimal No corrosive gas is prevent Temperature fluctuation is minimal Temperature can be maintained 50 below 10 ove
18. or copied without permission 5 All contents of this manual has been made to ensure accuracy in the preparation However should any errors or omissions come to the attention of the user feel free to contact our sales representatives or our sales office Regarding Safety and Unauthor ized Modification CAUTION 1 In order to protect this product and the system controlled by it against damage and ensure its safe use make certain that all of the safety instructions and precautions in this manual are strictly adhered to 2 We Samwontech are not guarantee safety if the products are not handled according to this instruction manuals 3 If separate protection or safety circuits are to be installed for this product or the system t is controlled by this product ensure that such circuits are installed external to the product 4 Don t try to make modifications or additions internal to the product It may becomes electric shock burn or out of order 5 In case of replacement parts or consumables of the product must call to our sales office 6 Protect this product from moisture It may becomes out of order 7 Protect any kind of shock and vibration to the product It may becomes product defects and out of order Regarding an exemption from responsibility CAUTION 1 Samwontech co Ltd does not make any warranties regarding the product except Warranty conditions those mentioned in this manual 2 We assumes no liability to
19. wires for the wiring and Be sure to connect independently 1 point grounding 1 Voltage Pulse Output SSR Current Output SCR SCR 4 20mA DC 600 ohm max etna iP SSR 12V DC min 600 ohm min OUT2 3 Actuator OUT2 3 a NOVA To prevent electric shock be sure to turn off the Nova controller and the source circuit CAUTION breaker before connection disconnection of the actuator as well as wiring 2 Retransmission Output RET R Receiver i RET ecorder etc RET NOVA To prevent electric shock be sure to turn off the Nova controller and the source circuit CAUTION breaker before connection disconnection of the receiver as well as wiring 3 Loop Power Supply LPS 24V DC Power Supply Wiring to Two wire Sensor External G co PV Input resistor EO 1 5V DC signal x 16 24v DC 50 4 20 DC Loop Power Supply G 24 0 5V 30mA MAX 22 0 5V 0 85W 5th Edition of NOVA IM AUG 2005 Page 47 52 SAMWONTECH 7 9 External Contact Output Connection RELAY RLY NO COM RLY NC NOVA To protect electric shock be sure to turn off the Nova controller and the source circuit breaker before wiring CAUTION 7 10 External Contact Input Connection Dl Use no voltage contact such as relay contact has an ample switching capacity fo
20. 2 FUZZY INT U 3 SP3 ALT3 C MOD N RH 4 SP4 N RL 5 A M IN DP 6 H OUT MVOUT AL 1 IN SH 7 C OUT MVOUTC AL 2 N SL 8 AL 3 N FL 9 BSL 10 RSL 11 SPRH A108 1 P BSP 1 12 SPRL A2DB 14 BSP2 13 1 0 BSP3 14 TMU 1 MR D FL 15 1 Pc BSO 16 U SLP A10Y 14 51 17 D SLP A2DY 1 0c BS2 18 1 08 BS3 19 ERROR RP1 BS4 20 PROC TIME 21 AT AL1 H 2 P OUT1 22 AT G AL2 H 2 l OUT2 23 AL3 H 2 D OUTS 24 2 MR 25 2 Pc SUB1 26 AL1 L 2 lc SUB2 27 AL2 L 2 Dc 28 AL3 L 2 DB 29 RP2 30 31 S TM 2 32 34 COOL2 33 3 D HEAT3 34 ONOF 3 MR COOL8 35 US1 3 Pc 36 US2 37 LOCK 3 Dc O ACT 38 DI SL 3 DB CT 39 DSP H RHY CTc 40 DSP L 41 4 P OH 42 4 1 OL 43 4 D 5th Edition of NOVA AUG 2005 Page 50 52 SAMWONTECH NO PROC ESS FUNCTION S ET POINT SIGNAL ALARM PID IN OUT 100 200 300 400 500 600 44 4 MR HYS 45 4 Pc 46 4 c PO 4T 4 Dc POC 48 4 DB HYS H 49 50 RDV HYS L 51 52 20 53 D ETL 54 55 56 57 58 59 60 61 Oo gt 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
21. 2005 Page 43 52 SAMWONTECH POWER QUT3 OUT2 Type OUT1 RELAY Type 18 SR img H4 HEAT NS COOL 1 HEAT JUR FO ES 15 RET Pim p tne LPS Mar COM 4 20mA DC or voltage pulse 13 NC RUN 100 240V AC 50 60Hz 0 20mA DC Opt ion Contact Rating 250V AC 3A 1 30V DC 3A DISL DI1 12 Operation of f STOP 9 09 08 7 9 05 04 03 02 19 1 on RUN off SP1 on SP2 MINES off off SP1 40 9 8 7 6 4 1 2 on off SP2 C J off on SP3 on on SP4 No vol tage Contact Relay or TR Contact mV V INPUT 9 10 Y Y RTD INPUT INPUT DI RS485 SUB OUT2 SUB OUT1 aa RELAY Type RELAY Type l 9 e Le DI1 1 5 HEAT HEAT 9 b d Ape ces 3r 1H 2 ed 6 DI2 RTX 6 FU 000 eH NO OE ALM2 y ALM2 7 COM 56 7 14 COM ALM3 2 ALM3 ER RUN RUN MAX 19200b0 Contact Rating 250V AC 1A Contact Rating 250V AC 1A 30V DC 1A 30V DC 1A 5th Edition of NOVA IM AUG 2005 Page 44 52 SAMWONTECH
22. External wiring OUT1 RELAY Type HEAT Tu NO COOL j 88 cm ALMS RUN Contact Rating 250V AC 3A 30V DC 3A OUT2 QUT3 Type SCR SSR f14 16 COOL LPS 05 H7 RET 4 20mA DC or voltage pulse 0 20mA DC Opt ion 100 240V AC 50 60Hz 5th Edition of NOVA IM AUG 2005 SUB OUTI RELAY Type HEAT 1 COOL 4 b ALM2 T 2 COM RUN Contact Rating 250V AC 1A 30V DC 1A SUB OUT2 RELAY Type HEAT 3 COOL 5 NO ALM2 LTA COM RUN Contact Rating 250V AC 1A 30V DC 1A DI RS485 DI1 RIX 5 6 012 RTX 6 COM SG 7 MAX 19200bps TC INPUT 9 b 10 V V INPUT g 8 5 5 EE 7 18 eil 9 9 I Y DISL DI1 DI2 Operation off STOP 4 on RUN off SP on 5 2 9 off off SP 2 on off SP2 10 off on SP3 on on 5 4 o voltage Contact Re ay or TR Contac Page 41 52 SAMWONTECH
23. If LOCK sets ON prohibit to set all parameter and SP value in operation display as well Operation DI SL 012 Operation OFF No work off HOLD OFF on HOLD ON STEP OFF ST EP ON off RES ET on PROG RUN 1 PROG2 5th Edition of NOVA IM AUG 2005 Page 16 52 SAMWONTECH The paramet contact inpu setting is ref PV controller to PV The parame window PV higher than DSP H from the sensor But controller operates in actual value The parame window PV higher than CAUTION The parame screen befo The parameter to display control output status OUT1 2 3 SUB 1 2 of the You can check the control output status in operation display if oStS sets er to set operation status of the controller in effect of external t when it sets option DI The Controller operation of DI SL er to Table of DI Operation as shown on belows the operation display er to set High Limited value display of Sensor Input in PV display display window only shows the value of DSP H even if it sets value er to set Low Limited value display of Sensor Input in PV display display window only shows the value of DSP L even if it sets value DSP L from the sensor But contr
24. If MASTER RUN STOP SP for initializing must set SPSL RSP PV a o The parameter to set SP Value for Running The SP Value can be able to setting up Max 4 Ea and One SP value will be selected by SPSL parameter Lu 2 The parameter to set High Limited value when input setting value the SPrH can initialize when sensor input set or In rH In SH When mV V Sensor input when changing of In rH The parameter to set Low Limited value when input setting value the SPrL can initialize when sensor input set In SL When mV V Sensor input when changing of In rL he parameter to set time unit as HH MM hour minute or MM SS minute second for time relating parameters Its initial setting is HH MM 5 and P TM works without any effect from TMU parameter The parameter to setting for SP ascending or descending gradually in Time propositional to changed SP value when SP changed The U SLP D SLP can set SP ascending or descending rate per sec or min referring to Time unit of TMU parameter When U SLP D SLP set value is OFF input SP value is working to controller not effected by SP changing rate when SP changed Initial setting of U SLP D SLP is Off 5th Edition of NOVA IM AUG 2005 Page 19 52 SAMWO
25. NTECH Sym Parameter Setting Range Unit Initial Remark R S Run Stop RUN STOP ABS RUN All time ndicate All time SPSL SP SELECT RSP SP1 SP2 SP3 SP4 ABS SP1 dpt ndicate SP1 Set Point 1 EU 0 0 100 0 EU eulo o A time ndicate SP2 Set Point 2 EU 0 0 100 0 EU 0 l time ndicate SP3 Set Point 3 EU 0 0 100 0 EU Eu o 0 All time ndicate SP4 Set Point 4 EU 0 0 100 0 EU eulo o All time ndicate Set Point Ad 6 All time SPRH mange High EU 0 0 100 0 U EU 100 0 rte Set Point md 2 5 All time SPRL Range LON EU 0 0 100 0 EU 0 0 0 dicata TMU Time Unit HH MM MM SS ABS HH MM All time ndicate 5 gt All time U SLP UpSlope OFF 0 EUS 0 0 1digit 100 0 min E OFFO ndicate D SLP Down Slope OFF 0 EUS 0 0 1digit 100 0 min EU 0 1 5th Edition of NOVA AUG 2005 Page 20 52 SAMWONTECH 5 5 PID Group G PID Group is SKIP in PID ON OFF Mode ple Press SET ENT Key to select PID Group after press A or W Key in Menu display AY AY AY AY AY G AT lt gt GSP GAID lt gt PWD lt gt G CTL gt G IN v j AY G COM 2 G RET o G ALM G OUT AY AY AY
26. OOL RET ABS RET note 1 FEAT Ki ood SSR SCR Aes lt Menor 5404 Oo SSR SCR ABS Bsp SUB1 Select Output HEAT COOL ALM1 ALM2 ALM3 RUN ABS ALM2 Option SUB Select Output HEAT COOL ALM1 ALM2 ALM3 RUN ABS ALM3 note 2 o act REV FWD ABS REV All time Forward indicate CT Cycle Time 1 1 300 sec sec 2sec All time indicate CTc Cycle Time 2 1 300 sec sec 2 sec H C TYPE High Limit value OL L 1Digit 105 096 5 All time OH of Output HC 0 105 0 However OH OL 100 0 indicate OL Low Limit value 5 0 OL H 1 dig 0 All time of Output HC Tube 0 105 096 TRUM OH gt OL H C 100 0 indicate HYS HYSTERESIS 0 0 10 0 0 5 H C TYPE HYSTERESIS ON OFF EUS 0 0 10 0 E E 5 HYS H HIGH US US 0 5 MODE HYSTERESIS EUS 0 0 10 096 E E 5 HYS L LOW US US 0 5 MODE 5 0 105 0 All time PO Preset Out H C Type 0 0 105 0 0 0 indicate POc Preset Out2 0 0 105 0 0 0 H C TYPE O LED OUTPUT LED SCR SSR ABS SSR All time indicate note 1 All time indicate ST570 540 is Option note 2 Option ST540 is SKIP Cool type will not workable at H C Type OUT1 OH OL is SKIP in ON OFF Mode OUT1 is RLY control output 5th Edition of NOVA IM AUG 2005 Pa
27. SLP DSP L D SLP U PWD ONOF INIT L JC O OPTION 7 H C Type When 0 When all time indicate When type of OUT2 3 is Heat or Cool Option display for ST570 ST540 doe No Option in ST540 5th Edition of NOVA IM AUG 2005 Page 6 52 SAMWONTECH AV AV AV AV v GIN gt G OUT o G COM A A A Es A A SET ENT Y SET ENT SET ENT SET ENT SET ENT N T OUT ALTI RET J COM P IN U OUT2 HEAT COOL AL 1 RETH BAUD lt S RH ALT H RETL PRTY IN RL QuT8 HEAT coot SBIT DP cU A1DB DLEN h x N SH SUBI A1DY ADDR SL EM ALT2 RP TM SAU ee s lt FL O ACT AL 2 RBS D FL CT AL2 H lt E BSL CTc AL2 L lt RSL OH A2DB porc lt BSP1 OL A2DY lt BSP2 HYS ALT3 lt BSP3 HYS H AL 3 BS0 HYS L AL3 H BS1 PO AL3 L A BS2 POc A3DB BS3 O LE A3DY 0 9 BS4 5th Edition of NOVA IM AUG 2005 Page 7 52 SAMWONTECH 4 Flow of Operating Display Operation Display PV Display STOP ENT note 2 PV Value OUT Value ENT note 3 PV Value H OUT Value ENT note 4 PV Value C OUT V
28. SP3 lt RH EU 100 0 indicate Reference EU 0 0 100 0 n o All time BSPS Bias Point3 RL lt BSP1 lt BSP2 lt B8SP3 lt RH indicate Bias Value for SQL i 2 All time BSO RL Point EUS 100 0 100 0 EUS 0 indicate Bias Value for UN 2 All time BS1 BSP1 Point EUS 100 0 100 0 EUS 0 indicate Bias Value for E IQ iud 5 All time BS2 BSP Point EUS 100 0 100 0 EUS 0 Bias Value for 17 All time BS3 BSP3 Point EUS 100 0 100 096 EUS 0 indicate Bias Value for Ee TA cae All time BS4 RH Point EUS 100 0 100 0 EUS 0 note 1 S OPN Sensor Open BOUT Burn Out 5th Edition of NOVA IM AUG 2005 Page 12 52 SAMWONTECH 5 2 Output Group G OUT Press SET ENT Key to select Output Group after press A or W Key in Menu display AY AY AY AY AY G AT lt gt GSP lt gt G PID lt gt PWD lt gt G CTL lt gt G IN v TAY G COM e G RET lt gt G ALM lt gt GOUT AY AY AY The parameter to set operation of output control OUT 1 RELAY OUTPUT Value set in Heat COOL ALM1 ALM2 ALM3 RUN Its initial setting is ALM1 COOL is displayed in H C Type SKIP when ON OFF Mode select The parameter to set operation of output control OUT 2 4 20mV or Pulse Output Value set in HEAT COOL RET Its initial setting is HEAT COOL is displayed in H C Type The parameter to set opera
29. alue note 5 ENT 3 sec or ENT note 1 No Key 60 sec PV Value SP Value ENT 3 sec Group display When setting the controller parameter G IN and G Out should be setting up prior to any others User s Registration Display US1 note 6 l note 7 ERU ME eee Se ee ME note 1 Display STOP when operates stopping it can be able to change SP Value when STOP operates US1 US2 can be setting up by Operator for modifying parameters and set up in G CTL refer to Table of D Register as attached in this manual note 2 Operation Display 1 Initial display after power on can set SP value note 3 Operation Display 2 Output Control Display note 5 Cooling Output Display in H C type note 6 When User Screen 1 is registered note 7 When User Screen is registered 5th Edition of NOVA IM AUG 2005 4 Heating Output Display H C type Page 8 52 SAMWONTECH 5 Setting Up Parameter in each Group 5 1 Input Group G IN Press SET display Refer to parameter Map in chapter 3 AY G ALM lt gt AY AY AY AY AY GAT lt GSP gt G PID PWD G CTL gt GIN Y AY G COM gt G OUT AY Change setting up parameters should be done for the first stage because it is CAUTION suspended initializing parameters in o
30. as Value Temperature after Bias Actual Temperature Temperature in 600 C P after Bias BS3 BS2 P 600 600 BPS2 X BS2 BSP3 BSP2 5th Edition of NOVA IM AUG 2005 Page 11 452 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark IN T Input Refer to Table 1 Type of Input Sensor ass Teki time indicate IN U Display Unit GE ABS je T C RTD Max Value of i IN RH Measurement E 1370 idus Range Within DEF Range refer to Table 1 CAS Min Value of however INRH gt INRL All time IN RL Measurement EU 200 ae Range indicate INP Decimal Point 0 3 ABS 1 mV V Position Value Within 1999 9999 100 0 mV V of Input Scale however INSH gt INSL 5 Min Value The Decimal Point Position is relay on INSL os Input Scale the value of IN DP 0 0 mV V ES All time IN FL PV Filter OFF 1 120 Sec OFF naicate i E All time D FL Display Filter OFF 1 120 Sec OFF indicate BOUT SEL UP All time Ber note oN ABS OCV OFF indicate RSL RJC SEL ON OFF ABS ON T C Reference EU 0 0 100 0926 All time BSP Bias Point RL lt BSP1 lt BSP2 lt B8SP3 lt RH EURTQO 09S indicate Reference EU 0 0 100 096 8 o All time BSP2 Bias Point RL lt BSP1 lt BSP2 lt B
31. ate Pelay Time of 0 00 99 59 MM SS MM SS 0 00 All time Alarm 2 indicate All time ALT3 Alarm Type 3 Refer to Table 3 Type of Alarm ABS AH F indicate ot aL 3 Set value of EU 100 0 100 0 EU EU 100 0 deviation ALT3 alarm Pasa ee EUS 100 0 100 0 ue eusao set value ALT3 alarm AL3 L Lower Limit of EUS 100 0 100 0 EUS EUS 0 0 Deviation set value alarm c All time Alarm Type3 DB EUS 0 0 100 0 EUS EUS 0 5 M indicate Delay Time of All time ABBY 0 00 99 59 55 MM SS 0 00 5th Edition of NOVA IM AUG 2005 Page 29 52 SAMWONTECH 5 8 Retransmission Group G RET Press SET ENT Key to select Retransmission Group after press A or W Key in Menu displav AY AY AY AY AY GAT gt GSP e G PID PWD G CTLe ON ay v G COM GRET G OUT AY AY AY he parameter to set the type of retransmission There are LPS PV SP MV in the type of retransmission ts initial setting is PV LPS Sensor Supply Power 18V he parameter to set High and low limits for a Retransmission output When Retransmission output is specified to PV or SP the output range is scaled according to the RETH and RETL setting High Limit 20mA output scale Low Limit 0 or 4mA output scale X if Retransmission output is s
32. er 1 1299 ABS OFF indicate i All time US2 User Screen OFF D Register Nomber 1 1299 ABS OFF indicate LOCK Key Lock OFF ON No Editing ABS OFF All time u indicate DI SL DI Selection OFF 1 2 ABS OFF DI Option OSTS OUTPUT STATUS OFF ON ABS OFF AI time indicate paces EU 5 0 105 0 All time DSP H Display High Limit However DSP L lt DSP H EU EU 105 0 indicate n EU 5 0 105 0 s All time DSP L Display Low Limit However DSP L lt DSP H U U 5 0 i dicate U PWD User Password 0 9999 ABS 0 1 cate Bc Except ONOF ON OFF Mode ON OFF ABS O H C TYPE INIT OFF ON ABS OFF All time Initialization indicate OFF PV HYS 2 SP HYS 2 ON OUT RLY If HYS is 1 0 ON Range is HYS 2 OFF Range is HYS 2 5th Edition of NOVA IM AUG 2005 Page 18 52 SAMWONTECH 5 4 SP Group G SP Press SET ENT Key to select SP Group after press W or A Key in Menu display AY AY AY Gat Y ase a pip amp lt gt GIN 1 1 AY G COM o G RET G ALM G OUT AY AY AY The parameter to set Running mode for RUN or STOP The parameter to set the type of SP to be running in the controller It can be selected one among RSP SP1 SP2 SP3 SP4 Its initial setting is SP1 3 When communication option RS it runs for SYNC SLAVE
33. et value of BSL is DOWN PV operation is for Low Limit of Input Sensor Its initial setting is UP in case of mV V input initialize OFF and No checking Sensor Open in 10V 20mV 100mV The parameter to set whether using RJC or not in case that input sensor is thermocouple Its initial setting of 151 is The parameter to set range of Bias in PV value enabling Bias process Bias range can set Max 4 for further information refer to Fig 1 and Fig 2 L CO 1 l Sth Edition of NOVA The parameter to set Bias value of PV in Bias range For further information refer to Fig 1 and Fig 2 AUG 2005 Page 10 52 SAMWONTECH A BS4 Actual Temperature Temperature after Bias BSO RL BSP1 BSP2 BSP3 RH Fig 1 Example of Piece Bias Ex There are 2 in 25 C 1 in 50C 75 as temperature deviation in measuring actual temperature in range from 0 to 100 and try to take a Piece Bias each Bias set value are shown belows RL 0 BSP1225 C BSP2 50T BSP3 75 C RH 100 C BS0 0C BS1 2 C BS2 41 C 53 3 C BS4 0 C 54 0 Temperature after Piece Bias 50 Actual BS1 10 600 Actual Temperature P Temperature BS0 0 after Bias gt RL 0 BSP1 100 BSP2 500 5 800 RH 1000 Fig 2 Example of Piece Bias Formula Temperature Bi
34. ge 15 52 SAMWONTECH 5 3 Control Group G CTL Press SET ENT Key to select Control Group after press Y or A Key in display AY gt AY AY AV G AT GSP G PID PWD gt vt G COM lt gt G RET lt gt G ALM lt gt G OUT AY AY AY Menu PV S TM set 99 59 min Its initial setting is OFF Refer to Reserve Function of Running shown as Fig 4 The parameter to set waiting time for Running when reserve function sets The parameter to set running time of controller min Its initial setting is OFF Refer to Reserve Function of Running shown as Fig 4 STOP RUN STOP POWER ON Fig 4 Reserve Function of Running The parameter to set control mode AUTO or Manual the Main LEO lights on when A M sets MAN Control output value can Pressing key input Its initial setting is AUTO P TM can set Max 99 59 set by The parame parameter Table of D Register Its initial setting of US1 2 is OFF Table 2 The parameter to set parameter display for common using or checking er to set User Screen for display confirmation and common use of In order to register US1 2 refer to the parameter number in
35. ing between each contact point Not close and wrapping the heat hole in back case of controller Page 4 52 SAMWONTECH 2 Control Keys and Display sTsso SP20 30 40 MANO OUTO EViO EV2O NOVA 9 2 Control Keys KEY Contents SET ENT Used in switching between parameters or registering parameter settings ENTER Pressing SET ENT Key at least 3 sec switches between an operating display g and an operating parameter setting display A V Used to change the value of parameters UP DOWN Used to move between GROUP and change SP value SHIFT Used when shifting position to modify value 9 LED Display LED Contents SP2 3 4 Lights on during SP operation EV1 2 3 Lights on during EVENT occurs such as signal occur for alarm OUT Lights on when Control Output occur MAN Lights on when Manual Mode operates Or LED blinking during AUTO TUNING process 5th Edition of NOVA IM AUG 2005 Page 5 52 SAMWONTECH 3 Parameter Map v AY AV PWD AY GAT gt GSP gt G PID 4 gt lo SET ENT i i SET ENT SET ENT SET ENT oN SPSL P TM SP1 A M SP2 US1 SP3 US2 SPA PID 2 3 PID 4 SPRH zd 1 d JI DI SL SPRL 31 m OSTS TMU DSP H U
36. meter to select type of temperature unit for C or F Its initial selection is C type Refer to Table 1 when change temperature unit The parameter to set High Limit for input temperature measuring range The parameter to set Low Limit for input temperature measuring range The parameter to set the position of decimal value in case that sensor type is mV or V The position if decimal value can change 0 3 its initial set value is 1 The parameter to set High Limit of input measuring scale in case that sensor type is mV or V its initial value of In SH is 100 0 PV 7 r he parameter to set Low Limit of input measuring scale in case that sensor type is mV or V its initial value of In SL is 0 0 The parameter to set PV filter for stabilizing from electromagnetic noise etc it may effect violation of PV value Its initial value of In FL is OFF and can change 1 sec to 120 sec The parameter to set for decreasing when PV is unstable due to senstive sensor response under normal control The parameter to set a direction of PV operation when sensor open When set value of BSL is UP PV operation is for High Limit of Input Sensor When s
37. munication Stop Bit The setting range is 1 or 2 Its initial setting is 1 The parameter to set Communication Data Length The setting range is 7 or 8 Its initial setting is 8 Parameter DLEN is not display when COM P sets MODBUS ASCII or RTU e parameter to set Communication Address for controller e setting range is 1 99 Pcs Address initial setting is 1 The parameter to set Communication Response Time The RP TM is a Waiting Time to return upper device after processing received commands when controller received it from upper device The setting of RP TM is setting by 10 msec times In case of RP TM 0 If the processing of commands is over it returns response to upper device In the Case of Master Slaver The set point which it comes to give to the Slave is decide with the sum of RBS and Master SP If communication protocol is changed It is initialized 5th Edition of NOVA IM AUG 2005 Page 31 52 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark muc VUCCNEGEEZ BAUD Baud Rate 600 1200 2400 4800 9600 19200 ABS 9600 Option PRTY Parity None Even Odd ABS None Option SBIT Stop Bit 1 92 ABS 1 Option DLE Data Length 7 8 SKIP when MODBUS ABS 8 Option ADDR Address 1 99 Max 31 can connec
38. nce 100 Q below sure to ground from the grounding terminal to an independent grounding point 1 point grounding Use Vinyl insulation wire 0 9 2 0mm Allowed Rating Voltage 300V max or higher leveled cable for power cable connection L N Be sure to ground FRAME GROUND FG FG Be sure to keep L Hot and N neutral status connection CAUTION Otherwise it may result for operation default and defect To prevent electric shock be sure to turn off the controller and the source circuit breaker before wiring CAUTION W Be sure to connect to correct polarities Connecting to a wrong polarity may cause unexpected malfunction CAUTION Use shielded wires and ground the shielding to an independent grounding point Keep the input circuit wiring as far as possible away from the power and ground circuit Use wire having a low conductor resistance and no three wire resistance differential 7 7 ANALOG INPUT Connection 1 RTD Input 2 DC VOLTAGE Input SHIELD SHIELD lt INPUT NOVA 3 DC CURRENT Input SHIELD INPUT E NOVA 5th Edition of NOVA IM AUG 2005 Page 46 52 SAMWONTECH 7 8 ANALOG OUTPUT Connection To prevent electric shock be sure to turn off the Nova Controller and the source circuit CAUTION breaker before wiring sure to connect to correct polarities Connecting to a wrong polarity may cause serious trouble CAUTION W Use shielded
39. oller operates in actual value er to set PASSWORO in Controller Set U PWD in PASSWORD e entering control group G CTL of parameter group Not allow for entering parameter group if input value is not the same as registered password Its initial setting U PWO is 0 Be sure not to forget PASSWORD after registration f Forget the PASSWORD Not available for operator s maintenance Need to return the controller for our service center and sales office PV The parameter to set ON OFF Mode Control Output is OUT1 RLY When set ON OFF Mode However n CAUTION The parameter to initialize the controller It is initialing when INIT sets ON ot allow communication for initializing It will be initialized all parameters of the controller when INIT parameter sets Be sure to avoid any kind of inconvenience 5th Edition of NOVA IM AUG 2005 Page 17 52 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark S TM Start Time OFF 0 00 99 59 min TIME OFF e cate a EE All time P TM Process Time OFF 0 00 99 59 min IME O indi cate All time A M AUTO MAN AUTO MAN ABS AUTO indi cate i cc All time US1 User Screen OFF D Register Nomb
40. pecified to MV it is not display of RETH and RETL parameter and it displays RETH 100 0 RETL 0 0 fixed In Case the of Retransmission is PV or SP 4 0mA 12 0mA 20 0mA RETL RETH In Case the Type of Retransmission is MV 4 0mA 12 0mA 20 0mA n 0 0 100 0 Sym Parameter Setting Range Unit Initial Remark RE Select RET LPS PV SP MV ABS PV All time indicate High Limited Value RETH of Retransmission T C RTD INRH INRL si a EE mn mV V INSH INSL RET c ow Limited Value c TR RETL of Retransmission RETH EU INRL PV SP 5th Edition of NOVA IM AUG 2005 Page 30 52 SAMWONTECH 5 9 Communication Group G COM Press SET ENT Key to select Communication Group after press A or W Key in Menu display AV AV GAT lt gt GSP G PID lt gt G CTL e vt 1 lt gt G RET o G ALM gt G OUT AV AV AV The parameter to set communication Protocol The parameter to set communication speed BAUD RATE The setting range of BAUD RATE is 600 19200 bys Its initial setting is 9600 bps The parameter to set Communication Parity The setting range are None Even ODD Its initial setting is None The parameter to set Com
41. r No direct heat radiation is present No magnetic disturbances are caused No water is splashed No flammable materials are around No wind blows prevent Dust with salt No ultraviolet rays are present Pollution Degree 2 Installation Category Il Do not block openings the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired W switch or circuit breaker acting as the disconnect device shall be included in the application or the building installation Precautions of Controller Mounting Keep the input circuit wiring as far as possible away from power and ground circuit Keep the controllers in 10 50C 20 90 96 RH Warming up needed to use controller when temperature is below 10 C in advance Do not mount front panel facing downward To prevent electric shock be sure to turn off and the source circuit breaker before wiring The power consumptions are 100 240VAC 50 60Hz 10VAmax and operate without power switching in advance No work in wet hands it caused electric shock W Follow operation by precaution in the manual to avoid fire electric shock loss of life etc Requested to follow mounting and operation methods just indicated in this manual Refer the way of grounding connection however keep away for grounding to Gas pipe water pipe lightening rod etc Be sure not to power connection before finishing of wir
42. r AUTO TUNING it starts control for changed SP value Change PID parameter during AUTO TUNING It can be changeable for PID value during AUTO TUNING however it obtains by calculation automatically after AUTO TUNING But when compulsory ending of AUTO TUNING except normal operation it is controlled by changed PID value When abnormal Ending of AUTO TUNING D Compulsory Ending of AUTO TUNING 2 Input Sensor Open S OPN during AUTO TUNING 3 Measuring Cycle of AUTO TUNING is exceeding 24hour 4 Change control mode to Manual MAN during the operation The parameter to setting for proportional PID value by obtaining AUTO TUNING Reduce AT G Cycle time became rapid and Increase AT G control status became more stable If it is smaller hunting become more and more Fig 10 AT GAIN Sym Parameter Setting Range Unit Initial Remark AT Auto Tuning OFF ON ABS OFF When AUTO AT G AT Gain 0 1 10 0 ABS 1 0 When AUTO 5th Edition of NOVA IM AUG 2005 Page 26 52 SAMWONTECH 5 7 Alarm Group G ALM Press SET ENT Key to select Alarm Group after press A or W Key in Menu display AV SUE GSP e e Pwo 47 acri Y 224 e GRET GALM AY AY AY The parameter to set Alarm 1 The type of Alarm shown as Table 3 Type of Alarm The paramete
43. r PID control u Setting ranges of 1 1 are OFF 1 6000 sec Its initial setting is 120 sec V PV The parameter to set derivation time for PID control Setting ranges of 1 D are OFF 1 6000 sec Its initial setting is 30 sec The parameter to set apply for manual setting value in PID integral time contents when Integral time l of PID control is OFF Setting value of 1 MR Manual Reset is not workable when setting value of 1 1 is OFF All time works in H C Type The parameter to set Proportional operation for PID control at cooling side in H C type Setting range of 1 Pc is 0 0 when ON OFF control 0 1 999 9 Its initial setting is 10 096 The parameter to set Integral time for PID control at cooling side in H C type Setting range of 1 Ic is OFF 1 6000 sec Its initial setting is 120 sec The parameter to set Derivative time for PID control at cooling side in H C type Setting range of 1 Dc is OFF 1 6000 sec Its initial setting is 30 sec The parameter to set DEAD BAND which is the are where the controller does not output from either the heating or cooling side The contents of PID Group number 2 is the same as PID Group number 1
44. r the terminal s OFF voltage approx 5V and On current approx 1mA When using Open Collector TR use one with 2V or lower voltage when the contact is ON and 1004A or less leakage current when it is OFF 5V O DI_1 01 2 IS O pp 9 O DI COM x DICOM NOVA NOVA A RELAY Contact Connection A TRANSISTOR Contact Connection To prevent electric shock be sure to turn off the Nova controller and the source circuit breaker before wiring CAUTION 7 11 Use an Auxiliary Relay When using an auxiliary relay or inductance load L such as solenoid be sure to insert a CR filter for AC or diode for DC in parallel as a surge suppressor circuit to reject sparks preventing malfunction or damage Recommended CR filters are as follows Recommended CR FILTER gt Seong Hoo Electronics BSE104R120 25V 0 141209 HANA PARTS CO HN2EAC gt Songmi Eolectic co Ltd CR UNIT 953 955 etc Jiwol Electric Co Ltd SKV SKVB etc gt Shinyoug Communications Co Ltd CR CFS CR U etc If inductance load is over as per the controller specifications it is needed to set frequent On Off relay operations CAUTION 5th Edition of NOVA IM AUG 2005 Page 48 52 SAMWONTECH 1 In case of DC RELAY External DC Master 2 power CAUTION DIODE Need to connect direct to RELAY COIL Terminal SOCKET RELAY
45. r to set Alarm point by setting ALT1 Display in the case of Upper and Lower Limit alarm of set point Upper Limit alarm in the case of Upper Limit of Deviation Upper and Lower Limit alarm and within Upper and Lower Limit Range of Deviation Lower Limit alarm in the case of Lower Limit of Deviation Upper and Lower Limit alarm and within Upper and Lower Limit Range of Deviation The parameter to set DEAD BAND Hysteresis of Alarm 1 The parameter to set Delay Time of Alarm 1 output x The contents of Alarm 2 are the same as Alarm 1 Alarm Type and Display Output Forward ON in Alarm occur otherwise OFF C C PY Reverse Off in Alarm occur otherwise ON 20 020 00 B _ Standby Display S Standby Condition When Power on Forward NC F Display When change SP value Reverse NC Display When shifts Reset run to Program run All time indicate Decimal Point when change the type of Alarm High Limited H Display Low Limited 4 Display Outside Range of Deviation Display Inside Range of Deviation Il Display Absolute Value Alarm A Display Deviation Value Alarm D Display 5th Edition of NOVA IM AUG 2005 Page 27 52 SAMWONTECH
46. rol Output PV OL Control Output is limited within High and Low limited value The parameter to set Hysteresis in case of On Off Control Output in H C type The parameter to set Hysteresis High in case of On Off Mode OUT1RLY Output in Normal type The parameter to set Hysteresis Low in case of On Off Mode OUT1RLY Output in Normal type 5th Edition of NOVA IM AUG 2005 Page 14 52 SAMWONTECH The parameter to set Preset Output value for emergency output It makes output value in Po after stopping control output calculated by PID algorithm when stop or A D Error Sensor open The parameter to set Preset Output value for emergency cooling output in H C type It makes a output set by Poc it stops to make output by PID calculation when stopping A D ERROR or Sensor Open in AUTO Mode The parameter to set operation of MV OUT LAMP SSR MV LAMP is blinking within CT when SSR or Relay control output SCR MV LAMP is blingking irrespective of CT when SCR control output Sym Parameter Setting Range Unit Initial Remark OUT1 Select Output HEAT COOL ALM1 ALM2 ALM3 RUN ABS ALM 4 OUT2 Select Output IEAT COOL RET ABS HEAT time indicate OUTS Select Output HEAT C
47. t ABS 1 Option RP TM Response Time 0 10 x10ms ABS 0 Option 5th Edition of NOVA IM AUG 2005 Page 82 52 SAMWONTECH 6 Display Error and Correction Display ERROR ERROR Contents Correction E SYS EEPROM DATA Loss Ask repair E RJC RJC SENSOR Failure Ask repair Pak crap Communication Failure ae S OPN SENSOR Open SENSOR CHECK E AT AT Time Out 24h over PROCESS CHECK 5th Edition of NOVA IM AUG 2005 Page 33 52 SAMWONTECH 7 Installation 7 1 Dimension and Panel Cutout A HHHH o o o 5 20 30 40 19 SP e EO E30 NOVA v PANEL Thickness lt 1mm 10mm 120 A A e N o T E A 5 LN 96XN 4 lt 92 06 N the Number of Unit gt n case of installing multiple units 5th Edition of NOVA IM AUG 2005 Page 34 52 SAMWONTECH 44 6 1 00 21 80 1 10 Sa 4 D v 120 45 06 5th Edition of NOVA IM AUG 2005 A A N SR e v EL Thickness p 1mm 10mm t 0 6 0 92 48XN 3 5 N the Number of Unit n case of installing multiple units Page 35 52 SAMWONTECH
48. ther group around display range 5 105 Table 1 Type of Input Sensor No Temp Range C Temp Range F Group DISP 1 K1 200 1370 300 2500 TC K1 2 K2 199 9 999 9 0 2300 TC K2 3 J 199 9 999 9 300 2300 TC J 4 E 199 9 999 9 300 1800 C E 5 T 199 9 400 0 300 750 TC T 6 R 0 1700 32 3100 TC R 7 8 0 1800 382 3300 TIC TC B 8 S 0 1700 32 3100 TC S 9 L 199 9 900 0 300 1600 10 200 1300 300 2400 TC N 11 U 199 9 400 0 300 750 TC U 12 0 2300 32 4200 TC W 13 Platinel II 0 1390 32 2500 TC PL 14 C 0 2320 382 4200 TC C 15 PtA 199 9 850 0 300 1560 16 PtB 199 9 500 0 199 9 999 9 PTB 17 PtC 19 99 99 99 4 0 212 0 18 JPtA 199 9 500 0 199 9 999 9 JPTA 19 JPtB 150 0 150 0 199 9 300 0 JPTB 20 0 4 2 0V 0 400 2 000V 2V 21 1 5V 1 5V DCV 5V 22 0 10V 0 10V 10V 23 10 20mV 10 20 20 24 0 100 0 100 100 5th Edition of NOVA IM AUG 2005 ENT Key to select input group after press A or W Key in Menu The parameter to select type of temperature sensor and its initial setting is type TC K1 Refer to following Table of Input Sensor and select No shown in Table 1 Page 9 52 SAMWONTECH The para
49. tion of output control OUT 3 4 20mvV or Pulse Output Value set in HEAT COOL RET Its initial setting is RET COOL is displayed in H C Type ST570 540 can display when option select The parameter to set a type of control output when OUT 2 or OUT 3 sets in HEAT Value set in SSR Pulse Output SCR 4 20mV Its initial setting is SSR The parameter to set a type of control output when OUT 2 or OUT 3 sets in Cool Value set SSR Pulse Output SCR 4 20mV Its initial setting is SSR The parameter to set the operation of Auxiliary Output Control SUB 1 Relay Output Value set in HEAT COOL ALM1 ALM2 ALM3 RUN Its initial setting is ALM2 COOL is displayed H C Type Display when option selects The parameter to set the operation of Auxiliary Output Control SUB 2 Relay Output Value sets in HEAT COOL ALM1 ALM2 ALMS RUN Its initial setting is ALM3 COOL is displayed in H C Type Display when option selects However no option in ST540 Setting example of Output Control Output OUT2 SSR Retransmission Output OUT3 RET RELAY Output OUT1 gt ALM1 SUB1 ALM2 SUB2 ALM3
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