Genius 115VAC 8-Circuit Discrete Block IC660BBD101, GFK
Contents
1. reported on inputs and outputs indicating a need to replace the Electronics Assembly Configuration A Block must be configured with a Hand held Monitor to Enter its Block Number serial bus address Enter its Reference Number required for C550 and IC600 series PLCs only In addition unless all circuits on the block will be inputs the Block I O Type must be set to either Outputs or Combination on the Program Block ID screen The features listed below can be changed by configuration from a Hand held Monitor see the Discrete and Analog Blocks User s Manual for instructions or the application program as detailed in the System and Communications User s Manual Configurable Block or Selections Default Feature Circuit Baud Rate B 153 6 std 153 6 ext 76 8 38 4 Kbd enabled disabled enabled 10 100 msec 20 msec input output tri state input input yes no yes yes no no on off off 153 6 std Pulse Test B Input Filter Time B Circuit I O Type Report Faults Hold Last State Output Default Report No Load Overload Shutdown yes no yes yes no yes BSM Present yes no no BSM Controller yes no no Output Timeout 2 5 10 seconds 2 5 sec Redundancy Mode none standby duplex none Duplex Def State B on off off Config Protect B enabled disabled disabled Note If a Block is configured offline2. 115VAC 8 Circuit Discrete Block May 2010 GFK 0035E Description Specifications The 115VAC Low leakage I O Block is an intelligent configurable Catalog Numbers module that interfaces discrete sensors and actuators to a Block 1C66 BBD0101 communications bus The Block has eight identical 115VAC circuits 1C66 TSD101 Each circuit can be used as either an input or an output IC66 BD101 Electronics Assembly Terminal Assembly Block Specifications Size height x width x depth 8 83 22 44cm x 3 34 8 48cm x 3 91 9 93cm 4 Ibs 1 8 kg Unit OK 1 0 Enabled On logic side of switch 1500V 16 8W maximum with 8 inputs 43 5W maximum with 8 outputs on at2 amps 8 5 Watts Weight gras LEDs 1 0 Block LEDs each circuit Block to Block Isolation Heat Dissipation Standby power all inputs and outputs off Operating voltage single source Frequency Power supply dropout time Input Specifications Nontristate input OFF state minimum voltage across input device IN to H OFF state maximum leakage through input device ON state minimum voltage across input device IN to H ON state maximum leakage through input device Tristate input OFF state acceptable voltage across input device IN to H ON state maximum voltage across input device IN to H Input load network Resistor to N Capacitor to H Input processing time typical Selectable input filter times Output Specifica
3. 6 85mm wide with a minimum opening for a 6 screw and up to 0 20 inch 5 1mm depth from the screw center to the back barrier Be sure unshielded wire ends are not longer than 2 inches 5 cm Do not overtorque the terminal screws Recommended torque for all terminals is 6 in Ib 678 N M 115VAC 8 Circuit Discrete Block March 2008 Serial Bus Wiring Terminals 1 to 4 are for the serial bus If the Block will be used as a BSM Controller first install the Bus Switching Module at the block s serial bus terminals Then connect the serial bus cables to the BSM terminals as described in the Bus Switching Module datasheet Wire either of the BSM s pigtail wires to terminal 10 Connect the second BSM wire to the N terminal Using one of the cable types recommended in the System and Communications User s Manual connect the serial bus to terminals 1 4 SERIAL 1 SERIAL 2 SHIELD IN SHIELD OUT If the Block is at either end of the bus connect a terminating resistor of the appropriate type see the System and Communications User s Manual for details across its Serial 1 and Serial 2 terminals Start End of Bus of Bus Terminating i Ri Terminating Resistor Resistor NNA MAA Serial 1 Serial 1 Serial2_ i Serial 2 Shield In E Shield In Shield Out l Shield Out Field Wiring Connect w
4. Vs include Harris Semiconductor s V130LA20A or similar The MOV should meet as a minimum the following specifications 1 Continuous DC voltage rating of 175VDC 2 transient energy rating of 70 joules or better 3 Maximum clamping voltage of 340V or less Suitable RC suppressors include Quencharc s arc suppressor part number 104600V100 or similar which consists of a 100 ohm 1 Watt carbon composition resistor in series with a 0 1uF metalized polyester capacitor Note that additional external filtering may still be needed across the load or the line to suppress electro magnetic interference Power supply side switches WILL require line to line suppression if power is to be switched with devices energized See the Discrete and Analog Blocks User s Manual for more information about using suppression 115VAC 8 Circuit Discrete Block March 2008 Block Operation The 115VAC Low leakage I O Block has eight identical circuits rated to operate at a nominal 115 volts AC It can be used as combination input output inputs only or outputs only Block If the Block is configured as a combination Block circuits can be any mix of inputs and or outputs The actual state of each output circuit will be returned to the CPU in the corresponding input reference location The CPU can monitor the feedback state to verify after an appropriate delay that the output switching device has operated properly and that the load has the proper v
5. ced Circuit fault CPU communicating Circuit fault No CPU communications for 3 bus scans Circuit fault Circuit forced No CPU communications Block number conflict No Block power or Block faulty ON Blinking Blinking ON Blinking OFF Alternate Blinking Synchronous Blinking OFF Don t Care Circuit LEDs Each circuit has its own LED If the circuit is used as an input the LED indicates the presence of threshold voltage at the input terminal If the GFK 0035E circuit is used as an output the LED indicates the state commanded by the CPU Diagnostics Block diagnostics are listed below Overload and No Load reporting are optional features that can be disabled during block configuration Open Wire Voltage but no current on tristate input Overtemperature Block s internal temperature is above 100 C Short Circuit Instantaneous current on an output exceeds 30A during first two line cycles or 20A thereafter Output is turned off automatically Overload A load exceeds 2 8A 2 0A RMS continuously for 100mS Output is turned off automatically No Load Load does not continuously draw 50mA from the output circuit Failed Switch May mean output s internal feedback state does not match its commanded state False Failed Switch diagnostics may be reported if an external device like a manual switch is wired in parallel with an output Several other Failed Switch faults may be
6. iring for I O devices to terminals 10 17 Connect two wire output devices to N and two wire input devices to H as shown below left Connect three wire devices as shown below right Output Signal hot not used Typical Output Device Wiring ooo N DEVICE 1 Input Signal 10 17 o o O O N p DEVICE 2 N H PEVICE 3 Typical Input N DEVICE 4 Device Wiring N p DEVICE 5 N H DEVICE 6 N p DEVICE 7 N p DEVICE 8 H AC Power Source TERMINALS 5 9 AND 18 22 ARE CONNECTED IN THE TERMINAL ASSEMBLY Z O S P el elC l C e 2 2 2 Connect a 115 volt AC source to one of the H terminals on the terminal strip Connect neutral to an N terminal All H terminals are internally bussed as are all N terminals Extra power terminals are for convenience Depending on the physical layout and current loads hot connections can be bussed together and made by one wire to the Block GFK 0035E or power source Neutral connections can also be bussed together and made by one wire Any circuit can be an input or an output Connect the power source through the input device such as a switch to a discrete input circuit on the Block For outputs power is routed through the Block electronics to a discrete circuit and applied
7. it must be properly grounded and have a 75W resistor installed across its Serial 1 and Serial 2 terminals See the Discrete and Analog Blocks User s Manual for instructions
8. nfiguration For additional information about systems and communications including bus specifications refer to the I O System and Communications Manual Max inrush current lt 2 cycles 25 amps peak Max inrush current 2 6 cycles 14 amps peak Maximum Block output current 15 amps at 35 C 7 5 amps at 60 C Output Leakage 115 VAC Current at 0 volt output OUT to N lt 7mA Voltage at open output OUT to N 65 volts Output switch OFF to ON ON to OFF Zero crossing Max switching frequency Once per second high inrush currents Turn on delay maximum 0 5 Hz 1mS Voltage drop at 2 amps 2 5V at 2 Amps 10V at 30 Amps inrush Recommended min load resistive No Load disabled 25mA resistive 40mA inductive No Load enabled threshold 50mA Fusing Operating Temperature Internal electronic short circuit trip 100ms long time trip Environmental Specifications 0 to 60 C 32 to 140 F Storage Temperature 40 to 100 C 40 to 212 F Humidity 5 to 95 non condensing Vibration 5 10 Hz 0 2 5 08mm displacement 10 200 Hz at1G Refer to GFK 0867 for product standards and general specifications 115VAC 8 Circuit Discrete Block March 2008 Compatibility This Block is fully compatible with Hand held Monitor model IC66 HHM501 It may be used with C66 HHM500 however HHM501 is required to cha
9. nge baud rate or to configure the Block for redundancy If the Block will be used on a bus controlled by an C550 series PLC or a host computer equipped with a bus interface module and the Block will be configured as an inputs only Block it may be necessary to upgrade the IC550 bus controller or computer bus interface module as detailed in the Discrete and Analog Blocks User s Manual Block IC66 BBD101 is designed to control small loads without the addition of parallel load resistance It is also suitable for installations where a Class 1 Division 2 rating is required for Factory Mutual This Block is backward compatible with Blocks C66 CBD100 and BBD100 and may be used to replace them Electronics Assembly IC66 EBD101 replaces IC66 ELD100 and EBD100 Terminal Assemblies IC66 TSD100E and later are not compatible with earlier versions of the Electronics Assembly If the Terminal Assembly will be used to replace Terminal Assembly IC66 TSD100D or earlier the Electronics Assembly must be either replaced with version IC66 EBD101F or later or upgraded Installation Instructions Carefully inspect all shipping containers for damage If any equipment is damaged notify the delivery service immediately Save the damaged shipping container for inspection by the delivery service After unpacking the equipment record all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any part of the sy
10. oltage and current applied If the Block is configured as an inputs only Block all circuits must be regular inputs or tristate inputs If the Block is configured as an outputs only Block all circuits must be outputs no feedback analysis will be performed peering 115 VAC H Below H JL lt t 7b ee eee 5 y F MOV Configured as an lt Input nternal 5V nie Processor Device K S l gt t Configured l Preload as an l Resistor Output 13K A gt Internal Circuits Field Terminal Connections Assembly 115 VAC N Not present in block IC66 BBD101P and later 1uF for Block IC66 BBD101N or earlier 2uF for Block IC66 BBD100 all Important Note about Block Operation The MOV and capacitor indicated in the diagram above which provide internal suppression and filtering were present in Block version IC66 BBD101N or earlier and in Block version C66 BBD100 any version They are NOT present in Block version C66 BBD101P or later See the section on external suppression for important information on noise suppression and smart switch protection Block LEDS The Unit OK and I O Enabled LED s show the operating status of the Block Unit OK l O Enabled ON ON ON OFF Meaning Block functioning CPU communicating Block functioning No CPU communications for 3 bus scans Block functioning Circuit for
11. sh down firmly CAUTION Do not exert excessive force it may damage the Block If unusual resistance is met remove the Electronics Assembly If power is applied to the Block DO NOT TOUCH THE CONNECTOR PINS Inspect the Terminal Assembly connector receptacle and connector edge board on the Electronics Assembly Be sure the keying matches Remove any obstacles and reinsert the Electronics Assembly Pay close attention to the alignment of the guide pins Secure the Electronics Assembly with the screws on the top and bottom of the Terminal Assembly Grounding The Block s mounting screws must not be used as the only means of grounding the Block Connect the green ground screw on the Block to a reliable ground system using a short wire lead minimum size AWG 12 avg 3 3mm in cross section 5 Grounding Screw Alternate Ground Connection Point g IN WARNING If mounting screws do not make good ground connection and the ground screw is not connected to a reliable ground the Block is not grounded Electrical shock hazard exists Death or personal injury may result Block Wiring All terminals accept one AWG 12 wire avg 3 3mm cross section or two AWG 14 wires each avg 2 1 mm in cross section The minimum recommended wire size is AWG 22 avg 36mm in cross section Block terminals can also accommodate spade or ring terminals up to 0 27 inch
12. stem Block Installation Genius Blocks are considered open equipment and therefore must be installed within a protective enclosure They should be located in an area that is clean and free of airborne contaminants There should be adequate cooling airflow The Block can be mounted right side up or upside down Leave at least 2 inches of space between Blocks Mount the Block by drilling two screw or bolt holes for 8 32 hardware Position the Block so that the notches in the upper and lower flanges line up with the mounting holes Mount the Block using 8 32 screws Use star washers to provide ground integrity Removing an Electronics Assembly The Block s Electronics Assembly can be replaced without removing field wiring or reconfiguring the Block Electronics Assembly N Retaining Screws Qty 2 Terminal Assembly Connector Pins GFK 0035E Unscrew the retaining screws at the top and bottom of the Block Using a Block Puller IC660BLM507 engage the tabs in the first vent slots Move the tool to the center of the Block and squeeze the handle Pull the Electronics Assembly upward WARNING If power is applied to the field terminals power is also exposed on the connector pins at the base of the Terminal Assembly and electrical shock hazard exists Do not touch the connector pins Death or injury may result Inserting an Electronics Assembly 1 Align the Electronics Assembly in the guides and pu
13. tions Circuit output current steady Each circuit has electronic fusing that shuts down the circuit in 5MS if state 93 132 VAC 47 63 Hz 1 cycle 16 7mS at 60Hz 20mS at 50Hz 60 VRMS 1 5 mA 20VRMS 6 mA RMS 2A Pt Max 15A Max Total Block features include Selectable input Filter Time from 10mS to 100mS Output feedback for monitoring Output powerup defaults Outputs hold last state or default Pulse Testing for outputs Bus Switching Module control Control power for the Block is tapped off the input output device voltages wired to the terminals No separate Block power supply is needed 16 VRMS 40 VRMS 4 VRMS 13K Ohms 0 10uf 2ms filter 10 to 100mS in 10mS increments 2 amps RMS output current exceeds 30 amps with the output turned on or 20 amps after 2 cycles The circuit is easily restored by command from a Hand held Monitor or the CPU Block diagnostics include Overtemperature Failed Switch Open Wire for tristate inputs Overload Detection and Shutdown No load Detection Fault reporting can be enabled or disabled circuit by circuit Using this Datasheet This datasheet summarizes information about Block installation configuration and diagnostics Your primary reference should be the Discrete and Analog Blocks User s Manual It includes detailed instructions for Block installation and co
14. to a load Connect the load return to the N terminal Make all power connections on the Block to the same 120VAC phase Different Blocks can have different phases between them BLOCK 1 INPUT N DEVICE OUTPUT 115 VAC PHASE 1 BLOCK 2 INPUT H DEVICE OUTPUT 115 VAC PHASE 2 DEVICE N DEVICE N Ama e i E Power Disconnects Since Block power is the same as circuit power it is important to wire power disconnects so that Block power and input power will be removed at the same time Power Disconnect AC BLOCK H YES NO CAUTION If O circuit power is not removed at the same time as Block power the Block may power up when multiple inputs are activated even though one leg of power has been removed from the Block Wiring for Tristate Inputs If an input circuit should report open wire conditions install a 5 1K ohm 1 2 Watt or larger non inductive resistor across the dry contacts of the input device The circuit must be configured as a Tristate Input External Suppression REQUIRED For safe and reliable operation an external MOV as described below is REQUIRED across all inductive loads In addition to the external MOV use an external RC suppressor that consists of a resistor preferably 1 2 Watt carbon composition in series with a capacitor preferably metalized polyester also across the load Suitable MO
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