Home
2 installation
Contents
1. 4 Operation Calibrate the potentiometer if present The valve goes to low scale When the indication the valve is stopped confirm the calibra tion value using S ZF The valve goes to full scale LIC DH 7 t During the up download of the data J J i to from the Memory chip the controller De display shows the segment clockwise I L J E r E rotation of the digits J ui ITU L Access to the Loe i E LIO edit level E Hbc Gs C gt l _ I E E lx m Change the Access Iz J UJ l Load the data Jt I Download the data LI CU from Memory chip CU to Memory chip H L1 pasawan EME COCE roc c Sl o SI o SS Enter A IE E the Access E 33 pessum Confirm and return I LU IT ULI back to the cS Operator mode CY 4 Operation 4 6 PARAMETERISATION ACCESS MENU PASSWORD CALIBRATION With the access level Edit the user defines which groups and parameters are accessible to the operator After selecting and confirming the access level Edit enter in the parameters menu The code of the access level is displayed on the front panel Press the 452 keys to select the proper level Group of parameters Code Access level pl H d rt dg Visible ni o H vd Not visible UC Ou A O s Cj Group of parameters Code Access level A rr I AL a CD
2. op Feedback m potentiometer Memorized m Logic zi EE 3 3 2 2 3 lt Remote Setpoint programmer y m
3. Heat load 3 3 6 E2 DOUBLE ACTION ANALOGUE RELAY TRIAC CONTROL OUTPUT 3 3 6 F1 DOUBLE ACTION DIGITAL DIGITAL CONTROL OUTPUT Static Heat load Fuse Fuse Coil of the cool load contactor Coil of the cool load contactor AG Static relay load Notes for pages 17 18 19 OP1 OP2 Relay output e SPST Relay N O 2A 250 Vac 4A 120Vac for resistive load e Fuse 2AT at 250Vac 4AT at 110Vac OP1 OP2 Triac output e N O contact for resistive load up to 1A 250 Vac max e Fuse 1AT Isolated digital outputs OP5 OP6 e 0 24Vdc 20 30 mA max Isolated analogue outputs OP5 OP6 e 0 4 20mA 7500 15V max 0 1 5V 0 10V 500 20mA max 1 Varistor for inductive load 24Vac only 3 Electrical Connections 3 3 6 F2 DOUBLE ACTION 3 3 6 G MOTOR POSITIONER OUTPUT DIGITAL ANALOGUE CONTROL OUTPUT RELAY TRIAC RELAY TRIAC Static V mVmA Valve drive PID without potentiometer 3 pole i Z 20 gt output with N O contacts raise lower stop Heat load Increase a O V O Decrease w 3 3 6 F3 DOUBLE ACTION P op2 ANALOGUE DIGITAL CONTROL OUTPUT AG AY 3 3 6 F4 DOUBLE ACTION ANALOGUE ANALOGUE CONTROL OUTPUT 3 Electrical Connections 3 3 7 OP1 2 3 4 ALARM OUTPUTS PAYc Fuse A The relay triac output
4. eE E m ASCON spa ISO 9001 Certified ASCON spa 20021 Baranzate Milan Italy via Falzarego 9 11 Fax 39 02 350 4243 http www ascon it e mail support ascon it Process controller with PROFIBUS DP and Modbus Master Slave 1 4 DIN 96 x 96 Q5 line User manual e M I U Q5 2 04 05 e Cod J30 478 1AQ5 IE t US LISTED Process controller with PROFIBUS DP and Modbus Master Slave 1 4 DIN 96 x 96 Q5 line LI fir J JJ LI LI PV s gl I fl SIDO s L LI JL LI op 12 13 Information In LE NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY Please read carefully these instructions before proceeding with the installation of the controller Class Il instrument for indoor use only This controller has been designed with compliance to Regulations on electrical apparatus appliance systems and installations according to the European Community directive 73 23 EEC amended by the European Comunity direc tive 93 68 EEC and the Regulations on the essential protection requirements in electrical apparatus EN61010 1 93 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive n 89 336 EEC amended by the European Community directive n 92 31 EEC 93 68 EEC 98 13 EEC and the following regulations Regulations on RF emissions EN61000 6 3 2001 residential enviro
5. The functionality associated to Control outputs Alarms Retransmission each of the OP1 OP2 OP4 OP5 and OP6 output is defined Main Secondary AL1 A2 AL3 AL4 PV SP during the configuration of the Heat Cool instrument A OP5 OP6 d suggested combinations B action OP6 D OP5 OP6 E Double OP6 F action OP6 G L Valve drive 0P1 A 0P2 Y OP3 OP4 OP5 OP6 where OP1 OP2 Relay or Triac output OP3 OP4 Relay outputs OP5 OP6 Analogue digital control or retransmission outputs 3 Electrical Connections 3 3 6 A SINGLE ACTION RELAY 3 3 6 C DOUBLE ACTION TRIAC CONTROL OUTPUT DN CE RELAY TRIAC RELAY TRIAC CONTROL OUTPUT INC e Fuse Fuse ell B1 AV Y opt 52311 Coil of the heat AV Y op wirt Coil of the heat 32 epe load contactor 32 gps load contactor Fuse Coil of the cool load contactor 3 3 6 B1 SINGLE ACTION SSR DRIVE 3 3 6 D1 DOUBLE ACTION CONTROL OUTPUT IN ce RELAY TRIAC SSR DRIVE CONTROL OUTPUT NC d F Static 31 relay lE OP1 V DI Coll of the heat ON gan load contactor Se ops O 32 ca Cool load load 3 3 6 B2 SINGLE ACTION 3 3 6 D2 DOUBLE ACTION ANALOGUE OUTPUT ENC d RELAY TRIAC ANALOGUE CONTROL OUTPUT VNC El 1 Coil of the heat epe load contactor Cool load 3 Electrical Connections 3 3 6 E1 DOUBLE ACTION DIGITAL RELAY TRIAC CONTROL OUTPUT Static
6. Visible and changeable Included in Fast view cS CI coup ooo m Visible only gt a o e a mn Not visible and not changeable The parameters in the access level F 3 are recalled on the front panel through the pro cedure of fast parameter access illustrated in par 5 2 page 53 The maximum number of fast parameters is 10 At the end of the parameter list of the selected group the con troller quits from the Edit access level Therefore the Edit level must be selected for each group of parameters The access level of groups and parameters is activated through ME LIT F l Access wl z level operator DE L E cS C gt E Confirm 5 Displays DISPLAYS 51 STANDARD DISPLAY 5 2 FAST VIEW fast access to the parameters n a fl Manual 7 LI El Operator mode mode l 2 y k uU n Automatia moge With this procedure simple and ESPE fast up to 10 parameters select Fast view ed through the fast view see par _parameter _ 4 6 page 52 are displayed and bewege Y can be modified by the oper S Cio tune start ator without requiring the stan L n na HB5 dard parameter setting proce REESE E 5 JJ Ut dure Produet 7 LI 2 Engineering LE xe Press Aw in order to mod e aun L T
7. After the execution of the tuning the calculated values are automatically presented in the PID menu Ir LI The command font JE J start stop is executed JU 2 I IL pressing the Raat HI L key O When the controller is calculating the PID parameters the green Confirm Co led is flashing ne cli blinking to stop Ot L o S When this function is in progress the calculated values are visible in the Tuning menu but cannot be modified 5f 6 Commands 6 2 DIGITAL INPUTS COMMANDS A function is assigned through the configuration procedure to each IL1 IL3 and IL3 digital input see the parameters set ting at tab 10 at page 30 The configured function is acti vated when the digital input free voltage contact or open collec tor output is in the On state closed It is deactivated by set ting the input to the Off state open The activation of the function through the digital input has the highest priority than through the keypad or through the serial communication 6 2 1 DIGITAL INPUTS COMMANDS FOR LOCAL REMOTE SETPOINT unction value o s NE E None LIU I E u UI i Set manual mode rH II Automatic Manual Keyboard lock pl pl E l Unlock Locked LICHE Normal measure hold CL UI operation PV is hold Setpoint slopes f 1 Rate limiting Normal inhibition Ji LI is active operation Output forcing mode I 1 L Normal Forced d CU
8. Power Off Power off during a ramp y Power Off 7 Programmed Setpoint 7 3 PARAMETERISATION PROGRAM MENU OPTION a De t L JJ Operator mode AA a gt 0 J 1 Two digital outputs are pro vided to be configured for program purposes These output are usually OP3 and OPA If this functionality is not required it can be inhibited by setting UF F the corre sponding parameter Program menu ri Program number ergs cS C gt E J iu cs Program status c reset Hol d hold run Start Restart after a power off C ant continue E S reset r gF continue with the slope Time units HDD seconds PI n minutes Phro hours cS O so a eee a wm wm a e N of segments 1 14 max N of program cycles ncc nnt DEFZ33233 Allowed deviation TICE cr r 0 span 10 Segment 0 time 0 1 999 9 Urs it Segment 0 Setpoint whole range Segment 0 Digital output 1 LLa closed OF open GFF inhibited Segment 0 Digital output 1 LLa closed o open E inhibited na LU ME LU Segment 1 time 0 1 999 9 Lj it Segment 1 Setpoint whole range Segment 1 Digital output 1 Clo closed UPn open GFF inhibit
9. see table 3 CL _ Stored ell E U Setpoint Tracking g see page 43 A TT pol zt z gt REMOTE INPUT uum a D L r Time units i and Setpoint slope l E AES t Gen HDei 4 _ IZ _ Remote nn JL JUV Setpoint input F4 vi I A lea Phr y OS see table 4 gt not displayed if the t Y frequency input J RH fem ese RR Dis present 4 Operation Setpoint type DOLL Description n Local only Remote only Local remote only Local trim Remote trim 3 Programmed option Rem Setpoint r D fe Description 5 Volt 5 Volt 10 Volt 20 mA A O co rtr 20 mA 4 Operation 4 3 3 OUTPUT CONFIGURATION ni E JUE IR I LODO S A m LU Control LTL JI type cj S gg seetable5 um os DIE m m Main output ILL TT Heat o see table 6 cS CJ s E 0 TEM y Ea O o Gg Secondary output Cool Heat Cool only see table 7 Cool output on OP5 Heat Cool only EG oo JE Main output safety value DE F 100 100 Main output forcing value See em em em Be wm i om em wm DF E 100 100 WITH OP5 ANALOGUE OUTPUT NOT USED AS CONTROL OUTPUT 0 0 0 m L rc d c S UEM s rn oL Urt cvy 0 EN L1
10. 2 amp z CHE COS e m Program number rogram displaying running y RUN led l continuously on J EA LL 50 O Continue up to the program end Program start m ILI Lo HJ 2 Ern c ra Note To reset the program see pro cedure at page 67 and F3 A L C S7 C9 CJ Program hold pp O l 2 LIC LTL Program hold 47r n alternatively HLD E 33 led continuously on lE and LES t J 7 Programmed Setpoint 7 5 2 START HOLD STOP OF A PROGRAM THROUGH THE PARAMETER MENU Reset procedure Program selection Em TU EN Operator m z L J J J mode J Lt I t l local Setpoint IN E a C aa Coo 3 d t 50 S PA CCS O Program Bo Oe t running CL Program start H Press until led Y continuously on wl cl Or Sa wl LJ Program lI LU 2 menu GU a ni JC OC DECO En Program hold e CJ 5 led CL Program hold 00687600 continuously on 2d J UJ IL 2l t no of program Lut H C00 7 En remm OO OO 7 Programmed Setpoint 7 5 3 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION OPTION Parameter Performed operation value E On oy Off With the keypad locked the commands from digital inputs and PV measure hold HEU Newnal operation PV is hold Mic Wales ctr is frozen at the time the digital input goes
11. CEL CS 0 EEE y CU rcg o g m D t P4 gt lt 1 retransmitted output selection mcm es El I1 Don Jr 1 retransmission output see table 8 1 retransmission low range whole range 1 retransmission high range whole range Y ER WITH OPTIONAL OP6 ANALOGUE OUTPUT NOT USED AS COOL CON TROL OUTPUT mm s l SE zj 2 retransmitted UL E output selection n o s nook RU DP t 0 A 9 PL 1 2 retransmission l LI Z E output los see table 8 E nio LI ul 2 retransmission CELL lowrange ET ES whole range T BEER Tun 2 retransmission 1 r EH high range O e whole range LU d Y J Control mode Secondary output Cool Description El LEE I Description Reverse action Direct action On Off Not used Relay Triac Direct action Reverse action P I D Digital Digital signal 5 Volt Direct action Reverse action Modul valves 5 Volt 10 Volt Linear Oil charac Water charac Heat Cool Main Output Heat 20 mA ROIO ene 20 mA DC signal Retransmission outputs Description TI ID IL UI Description Not used 5 Volt Relay Triac Digital Digital signal 5 Volt 10 Volt 5 Volt 5 Volt 10 Volt
12. IT Engineering MIE Degree zi Units T d Fahrenheit Degree E IJU IL Centigrade IJU JE O f UI Degree l no units l Fahrenheit IJI defined II dL Il L IJU TL IJU JE L Z1 7 Degree t l Centigrade DI Ph o it rey II L O di IE O g O 4 Operation 4 3 CONFIGURATION PROCEDURE Enter the configuration mm SR password 7111 E Operator E Configuration zz L MEL Mode EE en BS from 999 9999 33 default from factory EB DOE ro els S Ge E z o rds Must be equal to the PAS ZE value z 2 t ESA _ of the parameter Hd see page 50 Press the key until o No Back to the operator mode Yes Inputs Setpoint Output Digital inputs Alarm s Output Configuration Configuration Configuration configuration configuration Configuration IO LU Pt LI fit fi EE AE Juro zh LI LJ t E TUM EU LET he lite E 22s oe oe ES ster o E fren m L Liesl L Liesl L Liesl L Liesl L Liesl L Liesl eg em nan see page 26 see page 27 see pages 28 e 29 see page 30 see page 31 4 Operation 4 3 1 INPUTS CONFIGURATION l H Tab 1 I
13. O 2 p TE D 0 3 20 Remote Setpoint range equal to the Input range Setpoint type Lact Ip t nu 1 b id E LR ae wu 4 5 2 ALARM MENU see also pages 32 and 33 Asymmetric upper alarm hysteresis lower alarm hysteresis Example with high absolute alarm Alarm threshold Asymmetric On Off The parameter can be set between 0 and 5 of the con figured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hysteresis 5 800 40 C For symmetrical hysteresis set KE ad KE mo SE 3 H Alarm delay Delay time for alarm activation DEF alarm activated immedi ately 1 9999 alarm activated only if the condition persists for the set time 4 5 3 PID MENU Not present with On Off main output EE Proportional Band IL EI CoolProportional EL LL j Band This parameter specifies the pro portional band coefficient that multiplies the error SP PV IL Integral Ll Time L Cool integral l J El Time It is the integral time value that specifies the time required by the integral term to generate an output equivalent to the proportional term When GFF the integral term is not included in the control algorithm 4 Operation Ls Derivative L LL Time LI TI Cool Derivative LL Lj Time It is the time required by the pro portional term P to reach the level of D When GFF it is not included
14. 10V Rj 300k02 Potentiometer 10022 10KQ Feedback valve position The closure of the Auto Man mode change Local Remote Setpoint mode change 3 Stored Setpoint activation keyboard lock measure external contact produces any of the following actions 1 single or double action PID loop or On Off with 1 2 30r4 alarms hold slope inhibit and output forcing Program Hold Run if option installed Program Selection and Skip to Next Segment Control output Alarm Alarm Alarm Alarm Retransmission Main Secondary Heat Cool AL1 AL2 AL3 AL4 PV SP single 0P1 0P2 0P3 oP4 OP5 0P6 action Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital OP5 OP1 OP2 OP3 OP4 OP6 Analog Digital Relay Triac Relay Triac Relay Relay Analog Digital OP1 OP2 OP3 OP4 OP5 OP6 Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital OP1 OP5 OP2 OP3 OP4 OP6 e Relay Triac Analog Digital Relay Triac Relay Relay Analog Digital action Analog Digital Relay Triac Relay Triac Relay Relay Analog Digital OP5 OP6 DPI OP2 OP3 OP4 Analog Digital Analog Digital Relay Triac Relay Triac Relay Relay A OP1 OP2 OP3 OP4 OP5 OP6 Valve drive Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital 8 Technical Specifications E Ss Description Algorithm PID with overshoot control or On o
15. 11 1L1 active 3 C Vv J A M 2 OP1 OP4 ON Ce OP2 OP4 OFF 2 1L2 active 3 IL3 active Auto Man Run stop Timer or a program Menu access 22 Entry key for selection and value setting confirmation Setpoint setting 4 Operation 4 1 2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE A a5 The parameter setting procedure has a timeout If no keys are l m Parameter value pressed for at least 30 seconds E J J the controller switches back de automatically to the operator HI mode I Iz Parameter mnemonic After having selected the para meter or the code press S iz and lt to display or modify the 4 value The value is entered when the e i Entry key for selection and next parameter is selected by 3 Ee Y Pa A M value setting confirmation pressing the key oe Pressing the back key or Value modification after 30 seconds from the last modification the value doesn t Access to the menu for change Parameter setting Configuration From every parameter pressing Access selection the key the controller switch es to the operator mode Back to the previous parameter 4 Operation 4 2 PARAMETER SETTING 4 2 1 NUMERIC ENTRY i e the modification of the Setpoint value from 275 0 to 240 0 Press Ay or SV momentar
16. 20 mA PSSO 20 mA DC signal 20 mA Bee 20 mA RETRANSMISSION When OP5 and OP6 outputs are not configured as control out put they can retransmit the PV or SP linearised value 1 1 Retransmitted LE JW signal Z Be LN SP C L mM LU Output Lil E range FIL 3 0 5 i 5 0 0 Hr EC p 20 4 20 The following parameters define the low and high range Li Retransmission EL iow UCI 7 range TELE 4 Operation LU l Retransmission LIT high E L LI range LUL Example e T C S range 0 1600 C e Output range 4 20 mA e Retransmitted signal PV on 800 1200 C range 20 a 800 1200 1600 With rti greater than r EH i is possible to obtain a reverse scale 29 4 Operation 4 3 4 DIGITAL INPUTS CONFIGURATION 4 3 5 ALARMS CONFIGURATION CH Tab 10 Digital Inputs CH n DEF NI A AL1 alarm type L IUV functions IL TISE Er 1 seetable 11 Lc OL E KR es E on ot Value Description IL 3 I Gn LJ Ss j GEF Not used e L r Local Remote os NOT SE Anar Auto Man Op alk H Fr 5P 1 stored Setpoint im DEE ar dg 2 stored Setpoint III AL1 addressing Vu wrdigtalinpat 5P 3 37 stored Setpoint D Mur DPI ore n E J function DD
17. Control output high limit it 11 Cool output LIT LIT high limit It specifies the maximum value the control output can be set It is applied in manual mode too LI U MA Heat output IJU maximum rate III 7 Cool output iJi LE maximum rate This value specified in sec onds with range from 0 01 to 99 99 s provides the maxi mum rate of change of the out put When set to HFF this func tion is disabled Soft start of the control output It specifies the value at which the control output is set during the start up phase time This value specifies the time the start up phase lasts The start up phase starts at power up of the controller 100 Speed in s Time time It provides the time required to the motor positioner to go from the 0 position to 100 step It specifies the minimum allowed time of activation of the output to a motor positioner that pro duces a sensible effect It is related to the deadband of the positioner Heat Cool deadband This parameter specifies the width of the deadband between the Cool and the Heat channel Heat Cool Algorithm 100 0 0 MEA Heat output 100 Cool output 4 5 7 SERIAL COMMUNICATION MENU OPTION TTT SLAVE address UI ICI ICI 11 communication 1 247 SLAVE Profibus DP address 3 124 UI 1 la Lu ul All the instrument connected to the same supervisor must have differ
18. INPUT UNC 3 3 3 PV CONTROL INPUT IN2 FREQUENCY INPUT Nice C For mA mV and Volt C1 With 2 wires transducer Using the frequency input the IN1 input is not yet avail able 5V e Low level 0 2Volt 0 5mA max e High level 3 24Volt OmA max e Frequency range Input resistance 30Q for mA 0 2kHz 0 20kHz selec reading table in configuration mode Input resistance gt 10MQ for mV e Use sensors with an NPN out reading put or a clean contact Input resistance 10kQ for Volt reading Note 1 Auxiliary power supply for external transmitter 24V 20 30mA max without short circuit protection 3 3 4 AUXILIARY INPUT A From Remote Setpoint Current 0 4 20mA Input resistance 30Q Voltage 1 5V 0 5V 0 10V Input resistance 300kQ E WW Not available with frequency input AG B From Potentiometer or the measure of the position of the motor or the valve from 100 to 10kQ max 10096 travel travel distance distance Path d Total 096 3 3 5 DIGITAL INPUT The input is active when the logic state is ON corre sponding to the contact closed e The input is inactive when the logic state is OFF corre sponding to the contact open TTL ODC 3 Electrical Connections NPN OC Isolated contact 3 Electrical Connections 3 3 6 OP1 OP2 OP3 OP4 OP5 OP6 OUTPUTS OPTION INC
19. Keyboard lock Notes C S ur z Uri 2 o E see table 10 Sho 54 slope disable TEN LIE Measure hold J iu nna usua sv D Up AL1 latchin DEET REA AN El Measure hold d 1 OP1 and OP2 outputs can be l t E 58 pe If ZI IL2 digital input Abel PUL TOTCIIIg MOE used as alarm outputs if they 57 IL E function PLE 1 program O cs Sr Tag are not used as control outputs O see table 10 Dr Sg 2 program up to hna naa Bd proaram Io uim o D COCA S 2 OP3 and OP4 can be related Ela E II I3 digital input LUE prog to the program if option MA or IL function H Program Run Stop installed ne i A O s see table 10 r 5k Program reset til ck Reset blocking Cl Disables ALI if a sen JUE sor break occurs CS BAE O S oo SES M aa Y AL2 alarm type t z FL E see table 11 cS CJ gt T NOT AVAILABLE OF FIL E 0FF Co NEN Dan Oca M2 TIEN ur ure 1 me P3 UP 2 Bad EE AL21 latching tot 1965 LELO nod ES O gt co AA L 1 AL2 start up DL Ge disabling O nao JES cm T IL Disables AL2 if a sen LU UI sor break occurs aS LI pre d os oo 3 Y AL3 alarm type II mi wl L J see table 11 O S T NOT AVAILABLE 0F FL Jett WEM Dan ITT IU C s m 5 ILL laL O gt SE 7 LI Lit OL cS O 9 co 5 Jl e L AAA S S AL3 addre
20. The end of this phase is flagged by flashing momentarily 2351 manual z m utomatic green led on the display with SP E cb ic 7 L l 7 Operator mode L 155 0 4 rl Example of Setpoint modification from 375823508 AAA The bumpless action is present i i Modification of control switching between AUTO MAN output value and vice versa 3 AUTO C MAN C AUTO The new value is immediately 100 3 Setpoint SP working without any confirm S 0 Lor SS Em Sil ooa UD 77000 7700 L J IL Um 1 LI 21 f 100 output OP e n fn IE or L J J D Modify the pn geet v UN J Jii I i 2 7165 output EN E value o AR e Ain case of power failure the Modified Setpoint value after 2 Flash momentarily the SP value to AUTO MAN status and the seconds confirm that it has become operat output value remain stored in ing Back to the operator mode Back to the operator mode the controller memory 55 6 Commands 6 1 3 LOCAL REMOTE SELECTION 20 E 2L aS ES gt 0 Local remote selection Stored 6 1 4 STORED SETPOINTS SELECTION see also pages 42 43 The Setpoint is directly modified with the Ay keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momen tarily the display with SP REES E CLIT UI
21. Vac inductive loads use model A51 065 30D7 varistors on request 3 3 1 POWER SUPPLY Pc Switching power supply with mul ti ple isolation and PTC protection Standard version Nominal voltage 100 240Vac 15 10 Frequency 50 60Hz Low Voltage version Nominal voltage 24Vac 25 12 Frequency 50 60Hz or 24Vac 15 25 Power consumption 5W max PTC included 25K a Supply 3 3 2 PV CONTROL INPUT A L J K S R T B N E W thermocouple type e Connect the wires with the polarity as shown Use always compensation cable of the correct type for the thermocouple used The shield if present must be connected to a prop er earth B For Pt100 resistance thermometer e f a 3 wires system is used use always cables of the same diameter 1mm min Maximum line resistance 20 Q lead When using a 2 wires system use always cables of the same diameter 1 5mm min and put a jumper between terminals 11 and 12 C For AT 2x RTD Pt100 Special When the distance between the controller and the sensor is 15m using a cable of 1 5 mm diameter produces an error on the measure of 1 C R1 R2 must be 3200 3 Electrical Connections Wire resistance 1504 max Only for two wires sys tem put a jumper between terminals 11 and 12 Use wires of the same length and 1 5 mm Size Maximum line resis tance 20 Q line 3 Electrical Connections 3 3 2 PV CONTROL
22. a single output OR of the alarms Alarm occurrence display This function can be enabled by the configuration software Please read the user manual gammadue and deltadue controller series serial communication and con figuration software The type of alarm is presented flashing on the front panel in alternation with the PV value m MILI L IJL Coa 3 4 The red led of the activated alarm output is on A OPERATING CONDITIONS Absolute alarm On mm Active higt mL do Active low C9 Off Low range High anie Alarm threshold Deviation alarm On SP Active hig off Active low Maf Gi z range rang Alarm threshold Band alarm SP Or Active out amp 5 full scale full scal Alarm threshold B ALARM ACKNOWLEDGE FUNCTION LATCHING The alarm once occurred is pre sented on the display until to the time of acknowledge The acknowledge operation consists in pressing any key After this operation the alarm leaves the alarm state only when the alarm condition is no longer present 4 Operation C START UP DISABLING D LOOP BREAK ALARM BLOCKING Ramp down ASP Disable SP LBA When the controller connection to the sensor is discontinued or other faults are detected in the control If L l loop the
23. ily to change the value of 1 unit every push Continued pressing of Ay or changes the value at rate that doubles every second Releasing the button the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the para meter In case of Setpoint modification press or SZ once to dis play the local Setpoint instead of working Setpoint To evidence this change the dis play flashes once Then the Setpoint can be modified 24 m 1L II LTL 2 m oF td CJ L L i ut E Li Set 1 e i i 1 U ml CH m Lc L ILL 2 amm L JILL Operator mode working Setpoint displayed Local Setpoint display Lower Setpoint modification Cj CJ Raise m Lt L o LU 21LI 71171 L JU Ee 3 ss E 21 7 d UIAF i LI Tas O gt La e after 2 s Setpoint entry The operation is acknowledged by one flash of the display 4 2 2 MNEMONIC CODES SETTING e g configuration see page 26 Press the A or lt to display the next or previous mnemonic for the selected parameter Continued pressing of Ay or SZ will display further mnemonics at a rate of one mnemonic every 0 5 s The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter
24. isolation e The list of data transfer profile file is user configurable It can be set by means the configuration software 1 Notes 1 A Please read the user manual gammadue and deltadue controller series serial communication and con figuration software 49 4 Operation 4 6 PARAMETERISATION ACCESS MENU PASSWORD CALIBRATION LIII E HE I c rau Operator mode ZS amp 2 L Pressing go back to the Operator Press until O lt o 5 Access menu Enter password for access enable from 999 to 9999 11 default value from factory If the password entered corre sponds to the one stored in the Fi d A parameter the access configuration page is displayed Z EPI 1 71 71 IT LIL L Access to all LIV IU Hec L H the levels 1 Hec L H CJ CJ Ce UI FOIE LJ EL L Execute LOCOS I7 LIC the following EC La LTL operations ENTE LI 71 I7 IEC J A M enable JJ I m F 0285 00 I 2i zc ECO LI o Ss 1 With the level of access set to full all the related parameters are displayed Operator level Access aaas Kg Change the Configuration password en Enter the Configuration password a E L d s LI JE mf f PELE cS CJ Oo a 111 IC ES Z LII COCE
25. oP3 gym 3 0P4 Double gt d action OP5 mA V TEE OP6 mA V v de gei 0P2 OPS 0P2 Fuzzy tuning with automatic selection One shot Auto tuning E One shot Natural Frequency option Alarms OP5 elt OP2 OP3 OP4 Retransmission OP3 OP4 OP5 OP6 Continuous tuning Adaptive 1 1 MODEL CODE The complete code is dis played on the instrument label The information about product coding are accessible from the front panel by mean of a par ticular procedure described at section 5 1 page 53 Instrument label Q5 3150 0000 AOA 9919 0013 V L N 100 240V 50 60 Hz SW A O A ATU CE Basic product code E BL J UN LI PV 2 E tl ws DAD s EA 7 ADU o 000208 1062 103 4 eI CMAN A wW 9 Y o WW 1 Introduction Line Modello basic Accessories w E ga DDR Power Supply 1 Colour Outputs User manual Serial mathematical package MP Setpoint Options Power supply B Options DJ 100 240Vac 15 10 3 None 0 24Vac 25 12 or Frequency input 1 24Vde 15 25 5 2 SSR drive analogue output OP6 4 Outputs OP1 OP2 B Frequency input OP6 6 Relay Relay 1 Triac Triac 5 Setpoint Programmer D
26. s c re Bs nc o fi7 4 Por alc op OH e D Zone Bono Ek Betz BI Jope Bir El _ opzione Es no OP2 jnc OP4 B3 IECH Balc El JJUUL P 24v mV V mA OUT UL note 1 Use 60 70 C copper Cu conductor only 2 Wire size 1mm 18 AWG Solid Stranded 10 3 1 TERMINATION UNIT 1 ANC C Rear terminal cover 5 7 mm 0 22 in Cable size 1 mm 18 AWG 2 35 screw terminals M3 Option terminals Holding screw 0 5 Nm EL Phillips screw driver PH1 gt Flat blade screw driver 0 8x4mm fp Pin connector d DI 1 4 mm 0 055 in max Fork shape AMP 165004 o DC 5 5 mm 0 21 in Stripped wire L 5 5 mm 0 21 in PRECAUTIONS PAN CE Despite the fact that the instru ment has been designed to work in an harsh and noisy environ mental level IV of the industrial standard IEC 801 4 it is recom mended to follow the following suggestions All the wiring must comply with the local regulations The supply wiring should be rout ed away from the power cables Avoid to use electromagnetic contactors power Relays and high power motors nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not achievable use shielded cables on the sensor input with the shield con
27. see page 2 UL and cUL Approval File 176452 Protection EN60529 IEC 529 IP65 front panel Dimensions 1 4 DIN 96 x 96 depth 110 mm weight 500 g max Warranty PS WARRANTY We warrant that the products will be free from defects in material and workmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual El ASCON S WORLDWIDE SALES NETWORK SUBSIDIARY FRANCE ASCON FRANCE 2 bis Rue Paul Henri Spaak ST THIBAULT DES VIGNES F 77462 LAGNY SUR MARNE Cedex T l 33 0 1 64 30 62 62 Fax 33 0 1 64 30 84 98 ascon france ascon fr AGENCE Sup EsrT T l 33 0 4 74 27 82 81 Fax 33 0 4 74 27 81 71 USA ASCON CORPORATION 472 Ridgelawn Trail Batavia Illinois 60510 T l 1 630 482 2950 Fax 1 630 482 2956 www asconcorp com info asconcorp com DISTRIBUTORS ARGENTINA MEDITECNA S R L Phone 5411 4585 7005 Fax 5411 4585 3434 AUSTRALIA IPA INDUSTRIAL PYROMETER Aust PTY LTD Phone 61 8 8352 3688 Fax 61 8 8352 2873 FINLAND amp ESTONIA Tim TooL ov Phone 358 50 501 2000 Fax 358 95055 144 GERMANY MESA INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CONTROL SYSTEM Phone 30 31 521 055 6 Fax 30 31 515 495 BRANCH OFFICE Phone 30 1 646 6276 Fax 30 1 646 6862 HOLLAND HSD INSTRUMENTS Phone
28. selected by pressing the key Pressing go back to the Operator mode Output Communication Access Configuration menu menu menu menu Pi E Et Eb E A LI LJ tL L UE Ed cst L Lest II mt It Mia II IL II IL II IL IL Tw ES lt Bs BS UT UT see page 40 see page 41 see page 50 see page 25 4 Operation EC Setpoint menu TM 4 4 1 PARAMETERISATION SETPOINT MENU RE i Ee IL oS Setpoint selection Depending on the configuration index shown on page 27 the local remots e following parameters are present or not gt ANE n 1 The units of the slope parameters are Digit s digit min digit h Lb mm p SA gt S Y LOCAL REMOTE LOCAL WITH TRIM OR LOCAL ONLY REMOTE OR PROGRAMMED REMOTE WITH TRIM INDEX i oc INDEX L r PET Eras INDEX ac ic Er TET mnm l I II Stored Setpoint l onu von Ratio Setpoint ID og Setpoint LE LL selection l TE JUJ 9 99 99 99 Jl LL low limit ENTES rM O 2 SH e EE f 3 full scale ca 553 END c H range A a Remote a ul Setpoint SP 1 V LD 110 j Setpoint bias DA high timit Ee 1st stored l Eas full scale 5 full scale O 9 SE O gt O gt ull scale l REES E mmn uim o LS pp ail 2nd stored l af Slope up Ir E SEH i l ML LJ
29. stays out of the band Y The band width is defined in a 130 parameter of the program seg ment 100 AO The actual segment period is calculated as c Ti 50 Ea ri Elta d 0 30 50 70 80 110 170 190 210 230 250 time Segment Initial 1 2 3 4 5 9 10 117 12 13 14 End Time tO tl l t2 ts i t4 l t5 t9 l t10 411 12 t13 t14 robe OP3 digital output Un EE OP4 digital output Un 60 OPERATION A Ramp 7 2 2 RE START OF A PROGRAM AFTER A POWER FAILURE The parameter CdJ spec ifies the behaviour of the pro grammer at power up see page 62 Selected between the fol lowing 3 choices L ant Continue E z Reset Ramp If L init is selected the execution of the program starts from the point reached at the power failure time All the parameters like Setpoint and the remaining time are restored at the values they had at power off SP Power Off Power Off time if ic es is selected at power on the program ends and goes back to local mode 7 Programmed Setpoint If roe is selected the execution of the program starts from the point reached at the power failure time In this case the programs con tinue with PV reaching SP with a ramp whose slope corre sponds to the one of the seg ment running at the power off Power off during a dwell
30. to Setpoint slopes inhibition to Rate limiting is active Normal operation When the input is in the on state the Setpoint is changed in steps Output forcing Dut Normal operation Forced output value Digital input ON means activation forcing output value see page 28 When the input is in the On state the program is executed up Program Start Hold a HOLD to the end When off the program is forced in hold Program reset ET Normal operation EE means program reset and control switching to Deactivation of blocking PET Reactivation of blocking a a acivaled at the Hime the digital In pur The program skips to the next segment of the program at the time Nex Segment BERE Skips to the next segment the digital input goes to the close state 68 Function Notes 8 10 Features at 25 C env temp Description TECHNICAL SPECIFICATIONS 8 Technical Specifications From keypad or serial communication the the type of Setpoint the type of control algorithm the type of output Total configurability see chapter 4 3 page 25 PV Input see pages13 14 and page 26 user selects the type of input the type and functionality of the alarms control parameter values access levels A D converter with resolution of 160 000 points Update measurement time 50 ms Gg isti Sampling time 0 1 10 0 s Configurable APT Sues Input shift 60 60 d
31. tune n Jr Continuous EJ UL Tune start LIII OI z o Adaptive Tune AT LIH eiua z for AT not shown for ON OFF control action Uu Calculated Proportional band 1 display only available when adap tive tune is selected Calculated Integral time 1 display only available when adap tive tune is selected Calculated derivative time 1 display only available when adap tive tune is selected 1 These values are not automati cally stored on the PID menu para D L E Gl meters D E LEO 4 4 5 PARAMETERISATION INPUT MENU 4 Operation Input menu Filter time constant user enabled disabled DEE 0 2 99 9 seconds Measure bias 60 60 digit Sampling time 0 1 10 0 seconds 4 Operation 4 4 6 PARAMETERISATION OUTPUT MENU L DIJE ID IC TU Output menu ES o mJ emie On Off Algorithm cS O gt E PID Algorithm m Output hysteresis 0 5 Span in engineering units Lo LE Ee O gt HA 41 LIT L Ee C gt III OU Jt U aS KE SC II LIT aS CO gt EL AE sl L A aS LJ gt se oe Jt 1 Ee C gt Cycle time time proportional only 0 2 100 0 s Control Output low limit 4 not available in Heat Cool configur
32. 31 78 617 03 55 Fax 31 78 618 26 68 PORTUGAL REGIQUIPAMENTOS LDA Phone 351 21 989 0738 Fax 351 21 989 0739 SPAIN INTERBIL S L Phone 34 94 453 50 78 Fax 34 94 453 51 45 BRANCH OFFICE Phone 3493 311 98 11 Fax 34 93 311 93 65 Phone 3491 656 04 71 Fax 34 91 677 21 26 SWITZERLAND CONTROLTHERM GMBH Phone 411 95437 77 Fax 41 1 954 37 78 TURKEY KONTROL SISTEMLERI LTD Phone 90 216 302 19 70 71 Fax 90 216 302 19 72 UNITED KINGDOM EUKERO CONTROLS LTD Phone 44 20 8568 4664 Fax 44 20 8568 4115 ICONS TABLE Main universal input Digital input Digital input connected functions Thermocouple E Isolated contact Y Auto Manual Pti00 Leen RTD Pt100 K NPN open collector UN Run Hold Reset and AS program selection Delta Temp 2x RTD Ia TTL open collector a i KZ Emm PV hold ER ZE D gt lt el mA and mV E Custom dr Custom Setpoint Setpoint slopes Se inhibition S n 4 Frequency EE Loc Local Output _ Auxiliary input S gt z D Stand by iss lt SPST Relay ER Keypad lock D o os Current transformer B Outputs lock EE o pe SPDT Relay EJ inal 3 mA Remote setpoint 9 Start up function 4 SE E lt m Volt Remote setpoint E us Timer function
33. 8 mm m 3 62 0 031 in M 113 mm min 4 45 in min 103 mm min 4 05 in min IN 2 Installation 2 2 ENVIRONMENTAL RATINGS INC Operating conditions 48 Altitude up to 2000 m fo Temperature 0 50 C Rh Relative humidity 5 95 non condensing Special conditions Suggestions 48 Altitude 2 000 m Use 24Vac supply version Ic Temperature gt 50 C Use forced air ventilation Rh Humidity gt 95 Warm up M Conducting atmosphere Use filter Forbidden Conditions Q Lak Corrosive atmosphere WZ Explosive atmosphere ex 100 2 3 PANEL MOUNTING 1 2 3 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket position 3 Insert the instrument through the cut out UL note 2 3 2 INSTALLATION SECURING 1 Fitthe mounting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 1 For Use on a Flat Surface of a Type 2 and Type 3 raintight Enclosure 2 3 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 2 Installation 2 3 4 INSTRUMENT UNPLUGGING L cd 1 Push and 2 Pull to remove the instrument Electrostatic discharges can damage the instrument 1MQ rh Before removing the instrument the operator must discharge himself to ground Io 3 Electrical Connections e ELECTRICAL CONNECTIONS i Ba E m fs BL Ss Mm ES
34. AL1 alarm becomes IL LL active after a predefined time of 1 c LI to 9999 s from the detection of the failure see page 37 AN When a sensor failure occours the DDU 0 LBA interventrion is immediate OP1 The alarm state ceases when the CH CH ses EI 3 fault condition is no longer present On Off Start up le ASP s s threshold amp up SP m SP range ASP Disable On Off Ain case of ON OFF control the LBA alarm is not active 4 Operation 4 PARAMETERISATION MAIN MENU ao SSS 1 ees 2 un EI Operator 275 0 A The parameter setting procedure 5 has a timeout If no keys are pressed for at least 30 seconds the controller switches back auto matically to the operator mode Setpoint programmer menu if the option is installed Setpoint Er Alarm PID Tuning menu l l J menu menu menu Ban nE CO d ie hg OI OI pcc sh UL l IL E GUTE Ip na IO IO i E Uu E veo we ou DEDO bd cs S cs cS Z I Z Z Z E ae UT t C see page 36 see pages 62 and 63 see page 37 see page 38 see page 39 Input menu IL El III lef UE D A UT see page 39 4 Operation After having selected the parameter or the code press A or S to modify the value see page 24 The value is entered when the next parameter is
35. HO ee Alarm threshold 3 Cp qp gj Alarm 2 hysteresis CO a Alarm 4 hysteresis 1 see table O LC EI asymmetric lower TI Zl Jy asymmetric lower LBA ES 0 5 Span za 0 5 Span DM Active high IL T O SV E in engineering units in engineering units 1 9999 s 9 Ld zl Eu e a Alarm threshold 4 CEA Alarm 2 delay Ca mdr Alarm 4 delay 1 see table CC UFF 1 9999 Zr GFF 9999 aS CS T PER TT 4 Operation 4 4 3 PARAMETERISATION PID MENU not shown for ON OFF control action I 1 Menu l IL PID 1 tl we ou Y l MI y NE y m l IL 7 l IT LL L Proportional S Error es Proportional band band ET dead band l Cool channel 0 5 999 9 c s J B UF E 0 1 10 0 digits sx 0 5 999 9 c s ME f zort Heat Cool ae J E F LJ Algorithm YES I L Integral A Overshoot control e Cool time mE 0 01 1 00 52 Integral time UF F 1 9999 s ETE not displayed if NO WER y 0FF 1 99995 n 1 I Heat Cool L 7 i UCE J i i i LL L D erivative es anual rese Las 00 time LA sz GEF A 10096 output D gt Derivative time UF F 0 1 999 9 s not displayed if y UFF 01 999 95 V Heat C o em em em om om e gt d 4 4 4 PARAMETERISATION TUNING MENU MEN IL CII Tuning menu U JD H Initial L LUTTE tune start o One shot
36. I LI units I ify the parameters identification cl r i arr ri The value is entered by press ANA Softw e A EE E LI LIT release I 2E CU alarm ri release 1 7 Main output I mj E AT il scale On left side please find as an CEL LI LU during the program o S example a list of parameters on cS f t run only i H sA C Ll i Fast view menu AB a S I i Jeu T D l ME 1 Base mp qM IRE dam I A Y Stored Setpoint J J lt I LJ product code AMF Target A T selection see page 5 JS target GEHT lr B S OE H d rd pag Le H Setpoint value J gt EL BGP EE EA C C local mode only l 2 me S amp E E not displayed ifthe T ee Z Slopes are disabled 4 Back to the Operator mode N gt Back to the Operator mode 6 Commands 6 COMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 3 ways CS 6 1 KEYPAD 6 2 DIGITAL INPUTS 6 3 SERIAL see page 55 see page 58 COMMUNICATIONS see the manual on this topic Setpoint modification Manual mode Local remote selection Stored Setpoint display Tune Run Stop Program start stop see page 66 6 Commands 6 1 KEYPAD COMMANDS 6 1 1 SETPOINT MODIFICATION 6 1 2 AUTO MANUAL MODE The Setpoint is directly modified with the A keys Un LD Il Operator i Select La Once entered the new value is checked and becomes operating after E oJ DO E J J mode 2 seconds
37. ION PLEASE REFER THE ADDENDUM ON THE SERIAL COMMUNICATION SETPOINT PROGRAMMER OPTIONAL page 59 7 1 PROGRAM ORGANISATION ss page 59 7 2 OPERATING CONDITIONS 60 7 3 PARAMETERISATION PROGRAM MENU page 62 7 4 PROGRAM STATUS DISPLAYING page 64 7 5 RuN SroP OF A PROGRAM ssh page 65 TECHNICAL SPECIFICATIONS ooo page 69 109 1 Introduction 1 INTRODUCTION POWERFUL FEATURES AND A WIDE RANGE OF FUNCTIONALITIES Congratulations for having chosen these universal controllers They are the best result of our experience in designing and manufacturing of smart powerful and high reliable controllers The process controllers of the Q5 series have been designed for the industrial environment are provided with a complete set of functions as a true universal instrument They can be used as Controllers Programmers with 4 Setpoint profiles of 16 segments ES Main universal input option Resources DUM Ka NES PV EE Na E EH E EH Auxiliary input REM REM POT rs Oo Mal Digital input EA ES El Setpoint 3 4x16s NIME 9218 IN MZA Digital inputs IL1 IL2 or IL3 functions 3 E En E ES RUN M HOLD S EN ES ES c Modbus RS485 Slave Parameterisation Supervision option Memory Chip A option A Modbus RS485 Master Link to other instruments option Data copy Data store P1 F m BB a Control
38. Lil s l Back to the operator mode 56 5 3 Setpoint displays pe 1st stored CEA The selected Setpoint LI Setpoint becomes E d e I operating pressing the E a 2nd stored 142 mm When in Remote Setpoint 4 the green led 3th stored ICC m Setpoint ql wiel J fro M L Le Y Z I II Back to the operator mode ZI nr AL i CC Jt E The selected Setpoint becomes operating pressing the key The three 1 S2 S3 leds flag the Setpoint operating 2 Jt E cs S 6 1 5 TUNE RUN STOP This controller is provided with 2 different Tuning algorithm e Fuzzy tune one shot tune for calculating the optimal PID terms parameters e Adaptive Tune continuous tune for a continuous calculation of the PID terms parameters Operator Press until EH Adaptive Tune start up i Nu JDL Or E 6 Commands a E fF L JJ LL mode EES Ka gt 0 press until y LI Tuning L m IS enu 1 tl ZS m sz Fuzzy Tune start up 00 L DO CWE O Confirm Hl pl E The command start stop JE _ ff is executed pressing the to start E De key CJ When the controller is calculating the PID para meters the green Confirm Uu led is ON c L tl to stop L do Vt O gt
39. Not fitted 0 Serial Communications 4 programs with 16 segments 4 None 0 Mathematical package MP 4 User manual IF RS485 Modbus Jbus SLAVE Italian English std 0 MP 5 French English 1 RS485 Modbus Jbus German Engish 2 SLAVE MASTER MP Spanish English 3 PROFIBUS DP SLAVE MP 7 Front panel colour D RS485 Modbus Jbus Dark std 0 SLAVE PROFIBUS MP 8 Beige 1 5 2 Installation ER INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the installation of this controller follow the instructions illus trated in this manual and particularly the installation precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touching parts that may be electrically live the controllers must be installed in an enclosure and or in a cubicle lo 2 1 GENERAL DESCRIPTION IP 20 Terminal Block EN61010 1 IEC1010 1 V III LID Product code label Mounting clamps Sealing front panel gasket Front panel IP65 protection EN 650529 IEC 529 2 1 1 DIMENSIONAL DETAILS 96 mm 3 78 in 96 mm 3 78 in 110 mm 4 33 in 1 0 mm max 0 39 in max A KK JIL LLL LLL LLL 10 mm max 0 39 in max Installation 2 1 2 PANEL CUT OUT 92 0 8 mm 3 62 0 031 in 92 0
40. OFF 1 9999 digit ES full scale i o s 1 Ea 1 l DEE E CG Al 3rd stored l ES l Hop down 1 17 Z Setpoint l IL DEE om O 3 full scale l go e datt DIE F 1 9999 l e t digit 1 O 4 Operation 4 4 2 PARAMETERISATION ALARMS MENU HI Alarms 1 A code specifying the alarm IL meny Alarm 1 hysteresis Alarm 3 hysteresis Number and the alarm type that has nes ea upper ende upper been configured see page 31 is dis 970 opan 10 0 in engineering units in engineering units played no Durs polit Ue User must enter the threshold value according eS Alarm 1 hysteresis Alarm 3 hysteresis to the following table Lv d asymmetric lower asymmetric lower 0 5 Span 0 5 Span in engineering units in engineering units N and Type and value Mode p NC Alarm threshold 1 Ur Alarm 1 delay Alarm 3 delay aram 1 see table a UFF 1 9999 UE F 1 9999 Absolute Active high E F zi full scale Active low ESE z Alarmthreshold2 Jesse Deviation Active high FEF Alarm threshold 2 LL oz Alarm 2 hysteresis Alarm 4 hysteresis full E E D 1 see table UU hi LI asymmetric upper asymmetric upper ull scale Active low fit O S 0 5 Span 0 5 Span T in engineering units in engineering units Band Active E ETE full scale out of band
41. OP1 OP2 can be used as alarm outputs only if they are not used as control outputs 3 3 8 OP5 AND OP6 OPTION ANALOGUE CONTROL OUTPUTS ANC Heat Load V mVmA pop oe DS p OP5 and OP6 outputs can be configured for control action or PV SP retransmission e Galvanic isolation 500Vac 1 min e 0 4 20mA 7509 15Vdc max 0 1 5V 0 10V 5000 20mA max Notes 1 Varistor for inductive load 24Vac only 2 A Please read the user manual gammadue and deltadue controller series serial communication and configuration software 3 3 9 SERIAL COMMUNICATIONS OPTION 2 ANC MASTER C Galvanic isolation 500Vac 1 min Compliance to the EIA RS485 standard for Modbus Jbus Termination setting dip switches MASTER 3 Electrical Connections PAN CE To make the connections easier a D Sub type 9 poles connec tor model AP ADP PRESA DSUB 9P Must be used with a 9PIN male ERNI type part no 103648 or sim ilar connector 3 3 10 PROFIBUS DP OPTION Termination resistors 220 and 3900 1 4 W 5 for external mounting on the initial and end ing PROFIBUS stations only Initial PROFIBUS station e Galvanic isolation 500 Vac 1 min e Compliance to the EIA RS485 e e e e o e standard for PROFIBUS DP Description according to X5 D S
42. Overshoot control Automatically disabled when the adaptive tune is running This parameter specifies the span of action of the overshoot control Setting lower values 1 00 gt 0 01 the overshoot generated by a Setpoint change is reduced The overshoot con trol doesn t affect the effective ness of the PID algorithm Setting 1 the overshoot control is disabled L wl 4 Operation 4 5 3 PID MENU Manual reset This term specifies the value of the control output when PV SP in a PD only algorithm lack of the Integral term Error Dead Band Inside this band for PV SP the con trol output does not change to pro tect the actuator output Stand by 4 5 4 TUNING MENU See page also 57 Two tuning method are provided e Initial one shoot Fuzzy Tuning e Continuous self learning Adaptive Tuning The Fuzzy Tuning determines automatically the best PID term with respect to the process behaviour The controller provides 2 types of one shot tuning algorithm that are selected automatically accord ing to the process condition when the operation is started STEP response Setpoint change DACIA AM rl End of the tuning operating and setting of the new calculated terms Start of autotune operation PV variable Control output This type is selected when at the start of the autotune oper ation the PV is far from the Setpoint of more than 5 of the span This meth
43. Program end reset End E nM Ic 3 men ein cow Oo UE E EE ei vaa J Segment n 12 dwell a End segment l Program end 7 5 START STOP OF A PROGRAM The various commands sup ported by the controller are dif ferent for each of the following operating phases A when in Local Setpoint mode B during the execution of a pro gram C when the program is in hold Commands supported by the controllers When the program is ended it comes back to normal mode Type of Local Programmed Programmed operating setpoint Execution Hold Phase Start of a of a program of a program program A B C Supported Setting commands of Local setpoint Program Program Program start gl hold r gt continuation Program Program Program stop stop stop in local mode in local mode in local mode mm mae 7 Programmed Setpoint The different phase are dis played in a chained way just for easing the understanding of the functionality Two different mode for starting and stopping a program are pro vided direct mode with the key see page 66 through the parameter menu see page 67 7 Programmed Setpoint 7 5 1 START STOP OF A PROGRAM BY DIRECT MODE WITH Program selection TU 21 Operator Ei _ J J J mode y 2 ri local TN L LU Setpoint re ngd EF en JU an LG 1 ces
44. UB 9 poles Signal re Connecting cable twisted SL BUS i 9 PROFIBUS specifications pair cable as per PROFIBUS stations 4 3 RxD TxD P DP ee cds data transmission specilicalons ta d Belden Receive data transmission B3079A 2 8 RxD TxD N DN data negative Max lenght Data transmission potential 100 m at 12 Mb s 3 5 DGND DG ground to 5V e Supply voltage of the termi osa E p VEAVP nating resistance P P5V DG Station Detailed information concerning wiring and cables can be found on the PROFIBUS Product Guide or on Internet at http www profibus com online list 4 Operation E OPERATION Status LEDs green 4 1 1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE PV control input REI Communications running Q5 in engineering units Tuning running Over range Under range Timer Program running AT l 7 IT map gem ek qum Program Waiting SCI Remote Setpoint active J J i IL UI a e 2 First stored Setpoint active Second stored Setpoint active 3 E wh Amd S3 Third stored Setpoint active op 3 LIC ar a LE RUN em JJ LS s Local Remote or Stored Alarm status LEDs red Control output C A ON CD gt 5 tatur tase pane ba E AL ON JL op or Program status see page 64 tatus LED ON ni ARRE Me A LEDS grean Manual operating mode Digital input status LEDs yellow A Control output LEDs red
45. ate of change The new Setpoint value is called Target Setpoint It can be dis played by means the parameter EEI EC see procedure at page 53 When Remote Setpoint is con figured we Suggest to disable 5L u and 5t d parameters DEF Example Target Setpoint 350 C Setpoint change TT 9 JL H 10 Initial digit minute Setpoint 250 C t 10 1st stored Setpoint Z H l J J CC 2nd stored LI Setpoint CO z 3th stored LI I Setpoint Values of the three Setpoints that are activated by mean of logic inputs Communication parameters and keyboard The Setpoint active is indicated by the 1 2 or 3 green led See also page 56 Stored Setpoint tracking see chapter 4 3 2 at page 27 Two different operation mode can be set A Stand by mode op The memorised Setpoint is active until its command is active too Then the controller goes back to the Local Setpoint which becomes the operating one B Tracking mode HES Once the memorised Setpoint is active it remains operating also when it command is not active anymore The previous Local Setpoint value will be lost Remote Setpoint Ratio Ratio is the coeff which defines the remote Setpoint span with respect to the input span Remote Setpoint Bias defines the starting point of analogue Remote Setpoint in eng units corresponding to the low lim
46. ation 4 0 100 Control output high limit 0 100 Control output rate limit user enabled disabled UF F 0 01 99 99 s Control Output soft start value user enabled disabled LF F 1 100 Soft start function activation time 1 9999 s eee om eee em em em em em em em em gt emm qe on l l y y Valve drive Heat Cool algorithm Algorithm l l Em y EDS c IUIL M Motor travel time JL JI Dead band E A 15 600 seconds LI LI UT CJ op sm O gt O gt 0 LU Wm Wm MI LI Minimum L 7 Cool cycle time UJALI JJ output step LL L time proportional only Et 0 1 5 0 g lt 0 2 100 0 s H l ENDE y MEM ZZ LOL pit OU Cool control output I LIT L PT high limit eS PID only t CJ s 0 0 100 0 l nnr Cool output rate limit i LIT I l user enabled disabled l g ZS LIF F 0 01 99 99 s Prec lt 4 Operation CI I I 4 4 7 PARAMETERISATION SERIAL COMMUNICATION MENU Serial Dn communication DEDO Depending on serial communication choosen see model code on page 5 there are the follow menu ing parameters RS485 Modbus Jbus Index m C SLAVE PROFIBUS DP C 7 8 H EN c We 121 II SLAVE address RS485 eee Index UI ICI ICI ZI communication C 5 E f option i
47. ed Segment 1 Digital output 1 Elo closed Pn open JFF inhibited y I V A 7 Programmed Setpoint Continue for all the 14 normal 1 segments I Ir El End A 1 segment Setpoint oS whole range Dn j End segment LIT digital output 1 Elo closed UPn open GFF inhibited rr Ou End segment LIU digital output 1 o s CLa closed OPa open Back to the 1st parameter DEE inhibited 63 7 Programmed Setpoint 7 4 PROGRAM STATUS DISPLAYING The function mode of the program as well On program run mode each 3 s the display its status is displayed clearly by means the shows alternatively and HLD leds as follows number of running program number of operating segment as well its status The control output value can be displayed during the program run using the procedure Function Status Led g the prog g the p at page 53 Local Reset OFF OFF P3 Number of running Program Q5 EEN program n 3 Program run Run ON OFF I l 7 I Program hold Hold ON ON E TU each 3 s Operating segment TIT a PY and its status Program hold for Hold wt Jet gu gum II Cl PV outside Error band back ON FONZ HH a d dk gt JE Cl Segment n 12 ramp up Gun e 1 7l
48. ent addresses If set DFF the serial comm s is not active LI f SLAVE LUI Baud rate LIA MASTER LIT II Baud rate It provides the baud rate in the range from 1 200 to 19 200 bit s Parity May be set even E uE ni or odd add If rant is set parity will be excluded Three serial comm s options are available A Modbus Jbus SLAVE The parameters value can be read and when possible modified B Modbus Jbus MASTER with Mathematical package Mathematical package The transmission and inquiry of parameters value to all the devices using Modbus Jbus SLAVE e g PLC etc is allowed The mathematical package can manipulate the received data by means the serial communica tions MASTER RS485 Modbus Jbus Example The MASTER X5 reads the process variable from SLAVE 1 C1 and SLAVE 2 X3 It com pairs the two values and send the higher to the SLAVE 3 PLC The available math operations are l x gt lt To define the controller operations of this option the configuration software must be used 1 4 Operation C PROFIBUS DP SLAVE Process Field bus protocol Industrial standard for peripheral devices connection to a machine in a plant The protocol installed in this con troller offers the following advan tages against the standard normally supplied by other suppliers e Communications baudrate Up to 12 Mb s with electric
49. ff PID with valve drive algorithm for controlling motorised positioners Proportional band P 0 5 999 9 Integral time l 1 9999 s Derivative time D 0 1 999 9 s OFF 0 Error dead band 0 1 10 0 digit Overshoot control 0 01 1 00 Manual reset 0 100 Single action Cycle time Time proportional only 0 2 100 0s PID algorithm Min Max output limits 0 100 separately adjustable Control output rate limit 0 01 99 99 s Soft start output value 1 100 Time 1 9999 s DEF 0 Control mode Output safety value 100 100 Oe Control output forcing value 100 100 Control output hysteresis 0 5 Span in engineering units On Off algorithm Dead band 0 0 5 0 Cool proportional band P 0 5 999 9 Cool integral time 1 1 9999 s prr o Double action Cool derivative time D 0 1 999 9 s PID algorithm Cool cycle time Time proportional only 0 2 100 0 s Heat Cool Control output high limit 0 100 Cool output max rate 0 01 99 99 s GFF 0 Motor travel time 15 600 s Motor minimum step to 0 1 5 0 ed stop Ha Feedback potentiometer 100 10KQ 8 Technical Specifications Features at 25 C env temp 0P1 0P2 outputs OP3 output OP4 output Analogue digital OP5 and OP6 option outputs AL1 AL2 AL3 AL4 alarms Setpoint Description SPST Relay N O 2A 250Vac 4A 120Vac for resistive load Triac 1A 250Vac for resistive load SPDT relay N O 2A 250Vac 4A 120Vac for resi
50. igit Input filter with enable disable 0 1 99 9 seconds Accuracy 0 25 1 digits for temperature sensors Between 100 240Vac 0 1 1 digits for mV and mA the error is minimal Resistance thermometer forAT R1 R2 must be Pt100Q a 0 C IEC 751 C F selectable 2 or 3 wires connection Burnout with any combination Max wire Res 2002 max 3 wires Input drift 0 1 C 10 Teny lt 320Q lt 0 1 C 10Q Wire Res L J T K S R B N E W3 W5 Internal cold junction E board ME Line 1500 max Thermocouple IEC 584 compensation con NTC Input drift lt 2uW C Teny Rj gt 10MQ Error 1 C 20 C 0 5 C lt 5uV 10Q Wire Res C F selectable Burnout H i DC input current 4 20mA 0 20mA Rj 30Q DC input voltage 0 50mV 0 300mV Rj gt 10MQ 1 5 0 5 0 10V Rj gt 10KQ Frequency option 0 2 000 0 20 000Hz Low level lt 2V High level 4 24V Burnout Engineering units conf decimal point position with or without Init Scale 999 9999 Full Scale 999 9999 min range of 100 digits Input drift lt 0 1 20 C Ten lt 5uV 100 Wire Res 8 Technical Specifications Features at 25 C env temp Auxiliary inputs Digital inputs 3 logic Operating mode and Outputs Description Remote Current a mane Setpoint 0 4 20mK Beso GE EEN Not isolated voltage Local Remote Setpoint accuracy 0 1 1 5 0 5 0
51. it current or voltage of the remote signal 4 Operation Remote Setpoint Bias and Ratio Remote signal 10V ab 0 a b PV LR HR SR a a b b Remote Setpoint span bias 20 ratio 0 1 ab bias 100 ratio 0 1 Range Process variable PV low limit PV high limit Remote Setpoint SR starting point SR ending point 4 Operation 4 5 1 SETPOINT MENU If SR starting point is lower then the ending point both expressed in engineering units b id5 starting point b a HR LR Example b IC E 20 l CE 100 20 _ 80 jg 600 200 800 e a Peo IOS If SR starting point is higher then the ending point both expressed in engineering units b s 5 starting point b a HR LR Example b ij E 100 Ip t n 20 100 _ 80 600 200 800 T2 ae re m Working Setpoint SP as com bination of Local Setpoint SL and remote signal Setpoint type L oct table 3 page 27 SP polt tine REM a h I Z Setpoint type r HIE table 3 page 27 SP REM A c cage SL ms h IZ SIGN Remote signal percentage SPAN HR LR SIGN SPAN REM 100 Examples Local Setpoint SL with an external Trim with multiplying coeff of 1 10 eS tpolne type Lact C E a 0 1 ih JE i iu 320 Remote Setpoint SR with an internal Trim with multiplying coeff of 1 5 Setpoint type r n t a
52. method according to the process conditions Natural frequency Adaptive Tune self learning not intrusive analysis of the process response to perturbations and continuously calculation of the PID parameters Auto Man station Standard with bumpless function by keypad digital input or serial communications RS485 isolated SLAVE Modbus Jbus protocol 1 200 2 400 4 800 9 600 19 200 bit s 3 wires Serial comm option RS485 isolated MASTER Modbus Jbus protocol 1 200 2 400 4 800 9 600 19 200 bit s 3 wires RS485 asynchronous isolated PROFIBUS DP protocol from 9600 bit s at 12MB s selectable max lenght 100m at 12 Mb s Auxiliary Supply 24Vdc 20 30mA max for external transmitter suppl Measure input Detection of out of range short circuit or sensor break with automatic activation of the safety strategies and alerts on display Operational Control output Safety and forcing value 100 100 separately adjustable safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time Access protection Password to access the configuration and parameters data Fast wiew 100 240Vac 15 10 50 60Hz or Pe GEN 24Vac 25 12 50 60Hz and Power consumption 5W max 24Vdc 15 25 Safety Compliance to EN61010 1 IEC 1010 1 installation class 2 2 5kV pollution class 2 instrument class II General Electromagnetic A oe to the CE st 2 OS compatibility Compliance to the CE standards
53. nected to earth 3 2 SUGGESTED WIRE ROUTING Conduit for supply and output cables A B Conduit for low level sensor cables 3 Electrical Connections AG A Supply B Outputs C Analog inputs D Analogue output E Digital input Serial Comm s 3 Electrical Connections 3 3 EXAMPLE OF WIRING DIAGRAM VALVE CONTROL Retransm Commands Supervisory Ve Power supply 3 switch Alarm el yee 6 5 E viai 6 ve 5 E 424V Servomotor Pt100 dE Transmitter AG Notes 1 Make sure that the power supply voltage is the same indicated on the instrument 2 Switch on the power supply only after that all the electrical connections have been com pleted 3 In accordance with the safety regulations the power supply switch shall bring the iden tification of the relevant instrument The power supply switch shall be easily acces sible from the operator 4 The instrument is PTC protected In case of failure it is suggested to return the instru ment to the manufacturer for repair 5 To protect the instrument internal circuits use 2 A T fuse for Relay outputs 220 Vac 4 AT fuse for Relay outputs 110 Vac 1 AT fuse for Triac outputs 6 Relay contacts are already protected with varistors Only in case of 24
54. nments EN61000 6 4 2001 industrial environments Regulation on RF immunity EN61000 6 2 2001 industrial equipment and system It is important to understand that it s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC Repairs this device has no user serviceable parts and requires special equipment and spe cialised engineers Therefore a repair can be hardly carried on directly by the user For this pur pose the manufacturer provides technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic compatibility are marked with the sign at the side of the note TABLE OF CONTENTS INTRODUCTION page 1 4 PRODUCT CGopmwe s s eee page 5 INSTALLATION 6 2 1 DESCRIPTION 6 2 2 OPERATING CONDITIONS page 8 2 9 INSTALLATION cion en page 9 ELECTRICAL CONNECTIONS 010101011111 page 10 3 1 TERMINATION UNIT e page 10 3 2 CABLING LAYOUT 3 8 EXAMPLE OF WIRING DIAGRAM Qc page 12 OPERATIONS 4 1 KEYS FUNCTIONS AND DISPLAY 4 2 DATA SETTING 4 3 CONFIGURATION occ 4 4 PARAMETERISATION 4 5 PARAMETERS 4 6 ACCESS LEVELS H Table of contents AEN T d page 53 COMMANDS teat bat tt dte iot page 54 6 1 COMMANDS FROM KEYBOARD sss page 55 6 2 COMMANDS FROM DIGITAL INPUTS page 58 6 3 COMMANDS FROM SERIAL COMMUNICAT
55. nput type Tab 2 Engineering units AERE ul gr aia Value Description nm Value Description Ur t r r Ec d 0 600 C 32 1112 F nant None C ey aie i mm Ec P 0 12000C 32 2192 F ur Degree centigrade EE d N of decimals Ec L 0 600 C S2 1112 Fr Degree Fahrenheit B Ss 4 SCG ob ZE fe 39 Er 5 0 1600 C 32 2912 F na mA Ec r 0 1600 C 32 2912 F nu mV Ec E 200 400 C 328 752 F y Volt gt 5 Ec b 0 1800 C 32 3272F bar bar De I E input i Sebo fom nia Ee m 0 1200 C 1 32 2192 F P5 PSI gr je Pme herir term 10 1100 C 2 32 2012 F ch Rh A 123 o o Ol es T CELUS 0 2000 C 32 3632 F Ph Ph TEEI T GEREN y kellS 0 2000 C 32 3632 F H Hertz zz nc i GH eech ah Ec E 0 600 C 32 1112 F Engineering Jt rom zc c sE t De len IE gemens ve DEE Notes CJ s see table 2 E ree T mm E de 999 300 C 999 5720F MEN Mas PY Square foot JELE 50 0 50 0 C 580 122 0 F 1 NiChroSil NiSil thermocouple _ A A gt JI na HE85 ns 10 50 mV 2 Ni Mo thermocouple H os 300 0 200 mV 1 1 TEM t mE E ge volt Engineering GO a Linear inputs 1 5 1 5 Volt units L Ir characterisation ID 0 10 Volt oO Ss na HES 0 20 0 20 mA I i 4 20 4 20 mA t E H Er 0 2 000 Hz Frequency NS Er 9H 0 20 000 Hz option IS 4 3 2 SETPOINT CONFIGURATION cs O gt e CL LU Setpoint JI E type
56. nstalled LU utt 1 247 M pij jr SLAVE address H SLAVE baud rate CIJ z communication RS485 Modbus Jbus Index 1200 0700 ae gon on SLAVE MASTER C 6 4600560019200 oo SLAVE baud rate f Tcu MASTER m ie d e Hag II c enable UPS Tar protocol WA oy ic nn cS op EE j Drotoco iuc 2c ucl na pe libus bus SLAVE EE y communication protocol L _1 _ 71 MASTER baud rate ees Y Parit DL E DOT IU annjauann arity Dbus dbu Ic LILI C HLILI Ih 2 BUE GE edid o Ss 4800 9600 19200 SEET deal o L MASTER an Je ult E nlad dd H r al communication protocol r r1 10 PROFIBUS DP cS cu 3 Mw Ul T I E address SS J 3 124 4 Operation 4 5 PARAMETERS For a simpler use of the con troller its parameters have been organised in menu according to their functionality area 4 5 1 SETPOINT MENU Z H JE L E D I1 Setpoint LU UV high limit High and low limit of the Setpoint SP The minimum span S PL S PH must be greater than 100 digit Setpoint low limit Setpoint Jl lJ ramp up El _1 Setpoint JL EJ ramp down This parameter specifies the maximum rate of change of the Setpoint Adjustable in digit s digit min and digit hour see page 27 When the parameter is UF F this function is disabled and the new Setpoint is reached immediately after being entered Otherwise the Setpoint value is reached according to the con figured r
57. od has the big advantage of fast calculation with a reasonable accuracy in the term calculation not shown for ON OFF main control output Natural frequency Tuning start End of the tuning operating and setting of the new calculated terms Control output This type is selected when the PV is close to the SP Setpoint This method has the advantage of a better accuracy in the term calculation with a reasonable speed calculation PV variable The Fuzzy Tuning determines automatically the best method to use to calculate the PID term according the process conditions The self learning adaptive auto tune is not intrusive It doesn t affect the process at all during the phase of calculation of the optimal terms parameters Continuous adaptive tune Perturbation New parameters It is particularly suitable for controlling process whose control characteristics change with time or are not linear in relation to the Setpoint values It doesn t require any operation by the user It is simple and works fine it samples continu ously the process response to the various perturbations deter mining the frequency and the amplitude of the signals On the basis of this data and their sta tistical values stored in the instrument it modifies auto matically the PID term parame ters It is the ideal for all applications where it is required to change continuously the PID terms para meters in order to adju
58. of the maximum allowed deviation from the Setpoint 7 1 PROGRAM STRUCTURE The program consists of a sequence of segments For each segment it is specified e the Setpoint to reach GP jJ always e the duration presen of the segment L E L e the state of the OP3 output Ec 2 The program consists of e 1 initial segment named e 1 end segment named f 1 14 normal segments Initial segment i Its main purpose is to define the value the process variable has to maintain before starting the program End segment F Its main purpose is to define the value the process variable has to maintain at the end of the pro gram and until further changes of Setpoint Normal segments These segments build up the profile program There are 3 types of segments 7 Programmed Setpoint Ramp Dwell DP Target Setpoint t Duration Previous segment Current segmente Next segment 7 Programmed Setpoint EXAMPLE OF SETPOINT PROFILE 7 2 SETPOINT PROGRAMMER C Setpoint SE S SES 7 2 1 MAXIMUM Maximum 3r JI ALLOWED allowed deviation FAT DEVIATION bdnd 350 d bdnd HH 300 If the PV controlled input value exceeds the band centred 280 Program around the SP the segment time start is extended of the same time the 200 PV input
59. ssing HP De n OPS 0 5 p AL3 latching up oo ae gt AL3 start up disabling Jp oo ae 3 Disables AL3 if a sen sor r break k occurs 1985 Ska see table 11 NOT AVAILABLE OF FIL H uum o a Fi C Sl CJ S m v tot LLEECE C gt TE LI iL uc cS C gt SE v l cS O So E ST OPE NI S 3 1 2 ALA latching Loe oo at 3 AL4 start up disabling dg oo JIE Disables AL4 if a sen sor break occurs PN ERE oo aes 4 Operation Tab 11 Alarm type Value Description HL nrc Not used or used by the HEE programme AL3 AL4 FSH Hoh active Absolute ESL Low active dDUH High active Deviation deLL Low active band Out active Band ua Loop break alarm HH AL1 only 4 Operation 4 3 6 AL1 AL2 AL3 AL4 ALARMS CONFIGURATION It is possible to configure up to 4 alarms AL1 AL2 AL3 AL4 see page 31 selecting for each of them A the type and the operating condition of the alarm table 11 page 31 B the functionality of the alarm acknowledge latching Lech C the start up disabling blocking bloc D the physical output of the alarm rim rim mma LIU I We EL Lu J MEL LUUT The outputs can be used for alarms if they are not used as control out puts see par 3 3 7 page 20 It is possible to route up to 4 alarm to
60. st the PID to the changes of the process dynamic conditions In case of power off with the Adaptive Tune enabled the val ues of the PID terms parame ters are stored in order to be reused at the next power on At power on the Adaptive Tune starts automatically 4 5 5 INPUT MENU filter Time constant in seconds of the RC input filter on the PV input When this parameter is LIF E the filter is bypassed Filter response 100 63 2 PV gt 0 Filter Time time Measure Bias This value is added to the mea sured PV input value Its effect is to shift the whole PV scale of its value 60 digits 4 Operation Sampling Time Sampling time in seconds of the instrument This parameter is normally used when control ling slow process increasing the sampling time from 0 1 to 10 seconds 4 Operation 4 5 6 OUTPUT MENU Control output hysteresis SP off E hy The parameter can be set between zero and 5 of the configured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hysteresis 596 800 40 C Er Control output ll cycle time L TI Cool ll l cycle time It s the cycle time of the logic control output The PID control output is provided by the pulse width modulation of the wave form 48 Control Output low limit It specifies the minimum value of the control output signal It is applied in manual mode too 17 aT
61. stive load SPST relay N O 2A 250Vac 4A 120Vac for resistive load Control or PV SP retransmission Short circuit protected Resolution 12 bit Accuracy 0 1 Hysteresis 0 5 Span in engineering units Galvanic isolation 500Vac 1 min Analogue 0 1 5V 0 10V 50002 20mA max 0 4 20mA 750 2 15V max Digital 0 24Vdc 10 30mA max for solid state relay Active high Active low Action type Deviation threshold range Band threshold 0 range Absolute threshold whole range Action Special functions Local 3 memorised Sensor break heater break alarm Acknowledge latching activation inhibit blocking Remote only Local and Remote Local with trim Remote with trim Connected to Timer or program if options installed only OP3 OP4 Up and down ramps 0 1 999 9 digit min or digit hour OFF 0 Low limit from low range to high limit High limit from low limit to high range Programmable If option installed 8 Technical Specifications Features at 25 C env temp Description 4 programs 16 segments 1 initial and 1 end Programmable Setpoint From 1 to 9999 cycles or continuous cycling BF F optional Time values in seconds minutes and hours Start stop hold etc activated from the keypad digital input and serial communications Fuzzy Tuning type The controller selects automatically the best Step response Tuning
62. uEI output output 1st stored EN 1 Setpoint JJ J EES EES 2nd stored r Pl Setpoint JIC E Local ewer 3th stored E lm Local 3th SP Setpoint ab s SEM Sel Nemore uos Local Remote mode L l Reactivation L1 OU Reactivation of of blocking LCE E blocking Notes Not used With the keypad locked the commands from digital inputs and serial communications are still operating The value of PV is frozen at the time the digital input goes to the close state When the input is in the on state the Setpoint is changed in steps With ON command the output is equal to the forced value see page 28 The permanent closure forces the chosen stored value Setpoint modification is not possible The impulsive closure selects the stored value Setpoint modification is allowed If more than one digital input is selecting a Setpoint the last to be activated is the operating one see page 43 The blocking function is activated on closing the command from digital inputs rali PROGRAMMED SETPOINT INTRODUCTION When the Setpoint programmer option mod Q5 3 EJ is pre sent up to four programs are available MAIN CHARACTERISTICS e 4 program 16 segments max program e start stop hold etc com mands from the keypad e time base in seconds min utes or hours e continuous or up to 1 9999 time cycling of the program e two digital outputs OP3 and OP4 related to the program e setting
Download Pdf Manuals
Related Search
Related Contents
USER MANUAL Copyright © All rights reserved.
Failed to retrieve file