Home

2600T User`s Manual

1. The other marking refers to the protection type used according to relevant EN standards Ex ia Intrinsic safety protection level a Ex iaD 20 Construction with inside intrinsic safety electronics suitable for Dust Zone20 IIC Gas group T6 Temperature class of the transmitter which corresponds to 85 C max with a Ta ambient temperature 40 C About the applications this transmitter can be used in Zone 0 Gas and Zone 20 Dust classified areas continuous hazard as it is shown on the picture on the right Certificate ATEX II 1 2 G Ex ia IIC T6 and Il 1 2D Ex iaD 21 T85 C ZELM certificate number ZELM 06 ATEX 0302 X Note this ATEX Category depends on the application see below and also on the intrinsic safety level of the transmitter supply associated apparatus which can sometimes suitably be ib instead of ia As it is well known the level of an intrinsic safety system is determined by the lowest level of the various apparatus used i e in the case of ib supply the system takes over this level of protection The meaning of ATEX code is as follows ll Group for surface areas not mines 1 2 Category It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 see picture on the right G Gas dangerous media D Dust dangerous media T85 C Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 75
2. e to exit the menu or submenus press the key close to the Exit display indication bottom left position on the Display e to come back one step in the menu or submenus press the key close to the Back display indication e to scroll through the menu up and down in the list on the display or submenus use two keys in the middle Digital LCD Integral Display list of menu and submenu functions The Digital LCD Integral Display menu has been designed to offer self diagnostics when used by a skilled operator 33 364Ax Gx Instruction Manual Note The Main Menu the Sub Menu the Sub Sub Menu and the Utility view are also indicated on the display with a number The menu navigation can be described also as a sequence of the corresponding numbers that is called Digital LCD Integral Display Keys sequence In any case the following table better details the available functions The instructions of this manual further define the Digital LCD Integral Display menu sequence to run an operation This function helos the end user to run the Pressure Polarity Set the pressure transmitter High pressure side Engineering Unit Set the Engineering Variable unit Utility Set LRV Set the Lower Range Value CO ee O ems merren roves terarmeo Sub ens ee COC O eeen a ae Set LRV Set the Lower Range Value at the defined value Utility Set URV Set the Upper Range Value at the defined value This function provides the transmit
3. 364 Tx Category 1G Ex ia Note the transmitter must be connected to a supply associated apparatus certified Ex ia Application with Dust Zone 20 364 Tx Category 1D IP6x Ex ia Note the protection is mainly assured by the IP degree associated to the low power from the supply certified Ex ia Application with Gas e Zone 1 a 2600T Tx category 1 26 Ex ia Zone 0 Primary transducer Note see the certificate for dangerous medium process exception Zone 0 Zone 1 Separation elements Note the transmitter can be connected to either ib or ia supply associated apparatus Application with Dust gore j Zone 21 26007 Tx eane at category 1 2D Sio IPBx ihe Ex ia aa a dangerous medium process Note the protection is mainly assured by the IP degree associated to the low power from the supply This can either be ib or ia 56 Certificate ATEX II 1 2G Ex d IIC T6 and Il 1 2D Ex tD A21 IP67 T85 C ZELM certificate number ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows ll Group for surface areas not mines 1 2 Category It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 see the picture on the right G Gas dangerous media D Dust dangerous media T85 C Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 7
4. An additionally Tag plate welded to the instrument provides the customer tag number and the calibrated range This plate includes also the code of transmitter with relevant options and the special request code if any ll 1 2 G Ex d IIC 16 and Il 1 2 D Ex tD A21 1P67 185 C ZELM 06 ATEX 0302X POWER SUPPLY 42 Vdc 2W MAX Il 1G Ex ia IIC T6 and I 1 2 G Ex ia IIC T6 and Il 1D Ex iaD 20 195 C and Il 1 2 D Ex iaD 21 195 C for electrical parameters see cert ZELM 06 ATEX 0302X IP 67 26001 Code Options High Pressure spec Request Calibration TAG 11 364Ax Gx Instruction Manual Optional Wired on plate option 12 Whenever the transmitter has been ordered with the option 12 a wired on SST plate with 4 lines 32 characters per line will be supplied The plate will be wired on the instrument with a SST wire UUULULUL UL UU ULULULULU LI Handling The instrument does not require any special precautions during handling although normal good practice should be observed Storage The instrument does not require any special treatment if stored as dispatched and within the specified ambient conditions Type 2 to ANSI ASME N45 2 2 1978 There is no limit to the storage period although the terms of guarantee remain as agreed with the Company and as given in the order acknowledgement 364Ax Gx Instruction Manual Installation Read carefully these installation instructions before proceeding Failure to observe
5. K Kelvin Units for Mass and Volume variable L liter Nm Normal cubic meter hl hectoliter NL Normal liter in cubic inch g gram ft cubic feet kg kilogram yd cubic yard t ton gallon US gallon Ib pound ImpGal Imperial gallon STon short ton bushel bushel LTon long ton bbl barrel OZ ounce bbl liq barrel liquid m cubic meter SCF standard cubic feet Units for Level m meter ft feet cm centimeter in inch mm millimiter Other Units N Newton mV millivolts mA milliamperes percentage V volts Digital LCD Integral Display Keys sequence to change the unit on the Display 3 7 1 To change the PV unit in the transmitter Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange no pressure gt Engineering Unit and the used unit will be available To modify select Edit then scroll the desired unit see the following table with the up and down keys and confirm with OK mbar millibar mmH20 CT millimeter of water at 4 degrees Celsius g cm grams per square centimeter inH20O F inches of water at 68 degrees Fahrenheit 20 C Kg cm kilo grams per square centimeter inHg inches of mercury at 0 degrees Celsius Pa pascal ftH20 F feet of water at 68 degrees Fahrenheit 20 C kPa kilopascal mmH20 F millimeter of water at 68 degrees Fahrenheit 20 C torr torr mmHg C millimeter of mercury at 0 degrees Celsius atm atmosphere psi pounds per square inch MPa Megapascal bar bars inH20 TC
6. curve of the input and find using a mathematical method the parameters of the polynomium that better approximate the plotted curve Check after the calculation if the maximum error is compatible with the application 28 Two Polynomial functions of 2 order The Analog Output transfer function can also be defined as a two polynomial function Both polynomials are of 2 order So two different polynomial functions are used Output Ap A X Ao X if x lt k Output Bo B4 x B2 x if x gt k Ax and Bx terms of the polynomials have to be calculated according to the shape of the vessel A PC based software tool is available for polynomial coefficients definition Set the Transfer function on the transmitter 364Ax Gx Instruction Manual 2nd polinomial function Ist polin omial function Set the Transfer function on the transmitter by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt Transfer Function gt Type and the Transfer Function in use will be available To modify select Edit then scroll the desired Transfer Function see the following table with the up and down keys and confirm with OK Linear Output x 3 2 Output x 5 2 Output x Polynomial Output Ao A X A2 X Ag x Ag xX As X Double Poly Output Bo B x Bo x if x lt k Output Co C4 x Co X ifx gt k Digital LCD Integral Display Keys sequence to
7. exit the simulation mode If the transmitter is not in simulation mode see 7 2 3 DAC Out of Range The Digital to Analog Converter DAC is out of range Corrective actions It is necessary to carry out an Output Trimming operation specified in this manual If the error persists see 1 2 3 or 4 Electr T Out Lim The temperature of the HART electronic is above 90 C or below 50 C Corrective actions Check the ambient temperature If it is within the limits see 1 2 3 Consistency Check The secondary electronic and the primary electronics have not been working together before Corrective actions If this message appears during a replacement please follow the replacement instruction in the relevant section of this manual If the error persists see 1 2 3 or 4 51 364Ax Gx Instruction Manual Config Error Bad configuration of range and or transfer function Corrective actions Please follow the setting configuration instruction in the relevant section of the this manual If the error persists see 1 2 3 or 4 Sensor Elec Fail There are internal inconsistencies in the memory of the primary electronic This test is performed at the start up Corrective actions 1 2 4 Common corrective actions 1 Switch the transmitter off and on to verify if the message appears again 2 With the HART command 48 it is possible to obtain additional information on the failed component 3 If the message persists the secondary elect
8. gt Output on alarm gt Set Fail Current gt High Saturation gt Edit and the value change will be possible Select the desired value and confirm e Digital LCD Integral Display Keys sequence to set the High saturation current 2 4 2 1 Edit To set Low Saturation current Navigate the Digital LCD Integral Display menu select Device config gt Output on alarm gt Set Fail Current gt Low Saturation gt Edit and the value change will be possible Select the desired value and confirm e Digital LCD Integral Display Keys sequence to set the Low saturation current 2 4 2 2 Edit To set Fail High current Navigate the Digital LCD Integral Display menu select Device config gt Output on alarm gt Set Fail Current gt Fail High gt Edit and the value change will be possible Select the desired value and confirm e Digital LCD Integral Display Keys sequence to set the Fail High current 2 4 2 3 Edit To set Fail Low current Navigate the Digital LCD Integral Display menu select Device config gt Output on alarm gt Set Fail Current gt Fail Low gt Edit and the value change will be possible Select the desired value and confirm G Digital LCD Integral Display Keys sequence to set the Fail Low current 2 4 2 4 Edit Set the Current Output limits by HHT The setting of the Current Output limits by Hand Held Terminal is available Please refer to the device manual for the right op
9. installation function tests repairs and maintenance of electrical devices Qualified personnel Installation commissioning and maintenance of the device may only be performed by trained specialist personnel who have been authorized by the plant operator The specialist personnel must have read and understood the manual and comply with its instructions Returning devices Disposal Use the original packaging or suitably secure shipping package if you need to return the device for repair or recalibration purposes Fill out the return form see the Appendix and include this with the device According to EC guidelines for hazardous materials the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes All devices sent back to ABB must be free from any hazardous materials acids alkalis solvents etc ABB actively promotes environmental awareness and has an operational management system that meets the requirements of DIN EN ISO 9001 2000 EN ISO 14001 2004 and OHSAS 18001 Our products and solutions are intended to have minimum impact on the environment and persons during manufacturing storage transport use and disposal This includes the environmentally friendly use of natural resources ABB conducts an open dialog with the public through its publications This product solution is manufactured from materials that can be reused by specialist recycling companies
10. of menu and submenu functions Digital LCD Integral Display view setting HART Transmitter Accessing Communication data Accessing Communication data by Digital LCD Integral Display Accessing Communication data by CoMeter Accessing Communication data by HHT Accessing Communication data by PC Accessing Operation data Accessing Operation data by Digital LCD Integral Display Accessing Operation data by CoMeter Accessing Operation data by HHT Accessing Operation data by PC Trimming and Calibration Set Up Sensor trim Sensor Zero Trim Sensor Zero trim by CoMeter Sensor Zero trim by HHT Sensor Zero trim by PC Sensor Low Trim Sensor Low trim by Digital LCD Integral Display Sensor Low trim by HHT Sensor Low trim by PC Sensor High trim Sensor High trim by Digital LCD Integral Display Sensor High trim by HHT Sensor High trim by PC Sensor Static trim Static trim by HHT Static trim by PC Calibration Output trimming Digital to Analog trim Output trimming by Digital LCD Integral Display Output trimming by CoMeter Output trimming by HHT Output trimming by PC Additional calibration procedures PV scaling PV scaling by Digital LCD Integral Display Set PV scaling by HHT Set PV scaling by PC Removing PV scaling Removing PV scaling by Digital LCD Integral Display Removing PV scaling by HHT Removing PV scaling by PC Zero suppression Zero elevation Reset to Factory trim 364Ax Gx Instruction Manual Reset to Factory Trim by Digital LCD Integral Disp
11. on the PC are available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Returns When you send a defective transmitter to the repair department include information describing the error and if possible the cause of each defective component Note Use the return form on the next page This helps us perform the repairs quickly without having to contact you for further details Before you return the device please clean it and pack it safely and securely When ordering spare parts or replacement devices please always provide the serial number S N of the original device as well as the year of manufacture 52 364Ax Gx Instruction Manual Statement about the contamination of devices and components The repair and or maintenance of devices and components will only be performed when a completely filled out explanation is present Otherwise the shipment can be rejected This explanation may only be filled out and signed by authorized specialist personnel of the operator Customer details Company Address Contact person Telephone Fax E Mail Device details Type Serial no Reason for the return description of the defect Was this device used for working with substances which pose a threat or health risk Yes No If yes which type of contamination please place an X next to the applicable items biological E co
12. or descending e The impulse piping should be blown through with compressed air or better yet flushed through with the measuring medium before connection e Completely bleed the impulse piping if the medium is a fluid aaa e Lay the impulse piping so that gas bubbles when measuring S fluids or condensate when measuring gases can flow ws back into the process line e When measuring steam make sure that hot steam cannot flow back into the process connection hydraulic seal e g a siphon is filled with water before installation e Check the tightness of the connection or calibration input and provide space for the housing cover to be removed for electrical wiring and maintenance Sealing and screwing in Connecting pin G 1 2 B For sealing a flat gasket must be used in accordance with DIN EN 837 1 NPT threaded connector Seal the threads with Teflon or another approved resistant sealant Reference to atmosphere for 364Gx For technical reasons it is necessary to apply atmospheric pressure to the reference side of the pressure sensor For this purpose there is a ventilation aperture at the outside of the sensor which is protected by a PTFE filter Make sure that the ventilation opening is not covered e g do not paint over or wet with silicon oil containing fluids etc A coating results in measuring errors NOTE In addition consider the need of a testing or calibration input and provide space for the housing cover
13. pressure transmitter enclosure The first characteristic numeral indicates the protection of the inside electronics against ingress of solid forein objects including dusts The assigned 6 means an enclosure dust tight no ingress of dust The second characteristic numeral indicates the protection of the inside electronics against ingress of water The assigned 7 means an enclosure water protected against a temporary immersion in water under standardized conditions of pressure and time Declarations The 364 pressure transmitter models declarations are attached to this manual 63 PARDED 364Ax Gx Instruction Manual EC DECLARATION OF CONFORMITY We ABB S p A ABB SACE Division Business Unit Instrumentation Via Statale 113 22016 Lenno Como Italy declares under our sole responsibility that the products 2600T EN Series Transmitters models 364GS and 364AS are in conformity with the following standards EN 61000 6 4 2001 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments according to EN55011 2002 EN 61000 6 2 2001 Electromagnetic compatibility EMC Generic standards Immunity for industrial environments according to EN 61000 4 2 2007 EN 61000 4 3 2002 EN 61000 4 4 2004 EN 61000 4 5 2001 EN 61000 4 6 2001 EN 61000 4 8 2001 EN 61000 4 11 2004 following the provisions of the EMC Directive
14. set the Transfer Function 2 6 1 Edit In case one of the polynomial transfer function has been selected The existing polynomial coefficients in the transmitter will be used The coefficients can be set or modified only by HHT and PC Set the Transfer function on the transmitter by CoMeter The Transfer function setting by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the Transfer function on the transmitter by HHT The Transfer function setting by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the Transfer function on the transmitter by PC The Transfer function setting by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the Transfer function on the Meters The Transfer function on the Meters works only on the meters reading and not on the trasmitter output 29 364Ax Gx Instruction Manual Set the Transfer function on the Digital LCD Integral Display On the Digital LCD Integral Display only the transfer function can be selected The existing parameter or polynomial coefficients in the transmitter will be used The coefficients can be set or modified only by HHT and PC Navigate the Digital LCD Integral Display menu select Display gt Display Settings gt Display Tr
15. temporary plastic plug from one of the two electrical connection ports located at both sides on the top part of the transmitter housing 2 These connection ports have a inch internal NPT or CM20 x 1 5 mm threads Various adaptors and bushings can be fitted to these threads to comply with plant wiring conduit standards 3 Remove the housing cover WARNING In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Remove the power supply and continue the operation 4 Runwires through the open port 5 Connect the positive lead to the terminal and the negative lead to the terminal WARNING Note Do not connect the power across the test terminals Power could damage the diode in the test connection Plug and seal the electrical ports Make sure that when the installation has been completed the electrical ports are properly sealed against entry of water and corrosive vapors and gases A WARNING Cables cable gland and unused port plug must be in accordance with the intended type of protection e g intrinsically safe explosion proof etc and degree of protection e g IP6x or NEMA 4x In particular for explosion proof installation plug the unused opening with a plug certified for explosion containment 6 If applicable install wiring with a drip loop Arrange the drip loop so that the bottom is lower than the conduit connections and the transmitter h
16. the warnings and instructions may cause a malfunction or personal hazard A WARNING Before you begin read Safety on page 3 As already specified in the Safety Notes the installation must only be carried out by suitably trained personnel and in accordance with the information given Any deviation from these instructions will transfer the complete liability to the user lt is not recommended to install the transmitter and leave the cover open or the electical input without the appropriate plugs Water penetration can damage the electrical circuit General Preparing for installation Before installing the pressure transmitter check whether the model meets the measurement and safety requirements of the measuring point This applies for e Measuring range e Overpressure stability e Temperature e Explosion protection e Operating voltage The materials must be checked to ensure compatibility with regard to their resistance to the media This applies for e Gaskets e Process connections etc In addition the relevant directives regulations standards and accident prevention regulations must be observed e g VDE VDI 3512 DIN 19210 VBG Elex V etc Measurement accuracy is largely dependent on correct installation of the pressure transmitter and if applicable the related measuring tube The measuring setup should be as free as possible of critical ambient conditions such as major temperature variations vibration or sho
17. to Factory Trim the Calibration performed in the factory during the Utility Enumerated trasmitter manufacturing Monitor the PV value Utility Numerical HART Eng Output Monitor the HART Engineering Output value Utility Output Monitor the Percentage Output value Utility Sensor temperature Monitor the Sensor temperature value Utility This function provides to force the output current at Set 4 mA Set the output to 4 mA Utility Auto Adjust Set 20 mA Set the output current to 20 mA Utility Auto Adjust Set the output current to a defined value Utility Manual Adjust 36 364Ax Gx Instruction Manual Digital LCD Integral Display view setting To view the menu in a specific language Navigate the Digital LCD Integral Display menu select Display gt Language and the used language will be available To modify select Edit then scroll the desired language with the up and down keys and confirm with OK e Digital LCD Integral Display Keys sequence to set the language 3 1 Edit To modify the Operator view Navigate the Digital LCD Integral Display menu select Display gt Operator View and the used view will be available To modify select Edit then scroll the desired Operator view see the following table with the up and down keys and confirm with OK One Line to view the Variable 1 as defined in the Display One Line Bargraph to view the Variable 1 as defined in the Display and the Bargraph proportional with the variable full sc
18. to be removed for electrical wiring and maintenance WARNING Process leaks may cause harm or result in death Install and tighten process connectors and all accessories including manifolds before applying pressure In case of toxic or other dangerous process fluid take all precautions as recommended in the relevant Material Safety Data Sheet when draining or venting Use only a 12 mm 15 32 hexagonal spanner to tighten the bracket bolts 14 364Ax Gx Instruction Manual Pipe mounting In this chapter you can find some suggestions for pipe mounting These suggestions shall not limit alternative solutions that the end user can define himself Horizontal pipe Vertical bracket Transmitter on the front Horizontal pipe Horizontal bracket Transmitter on up Vertical pipe Horizontal bracket Transmitter on the front Pax 15 Vertical pipe Horizontal bracket Transmitter on up Vertical pipe Horizontal bracket Transmitter on the front Vertical pipe Horizontal bracket Transmitter on up 364Ax Gx Instruction Manual 16 364Ax Gx Instruction Manual Horizontal pipe Vertical bracket FEA Transmitter on up pE AIE Horizontal pipe Vertical bracket Transmitter on side parallel 2in Pipe mounting instruction 1 Fix the bracket in the defined position on the pipe using the tool 2 and the adapter to guarantee the best mechanical performances of the assembly 2 Ti
19. to maintain this condition throughout the period of operation Full compliance with the general safety requirements must be observed during operation of the device In addition to the general information the individual sections in the manual contain descriptions of processes or procedural instructions with specific safety information Only by observing all of the safety information you can reduce to the minimum the risk of hazards for personnel and or environment These instructions are intended as an overview and do not contain detailed information on all available models or every conceivable event that may occur during setup operation and maintenance work For additional information or in the event of specific problems not covered in detail by these operating instructions please contact the manufacturer In addition ABB declares that the contents of this manual are not part of any prior or existing agreements commitments or legal relationships nor are they intended to amend these All obligations of ABB arise from the conditions of the relevant sales agreement which also contains the solely binding warranty regulations in full These contractual warranty provisions are neither extended nor limited by the information provided in this manual Caution Risk Only qualified and authorized specialist personnel should be charged with installation electrical connection commissioning and maintenance of the transmitter Qualified pers
20. to metal to the unit WARNING In Ex d Explosion Proof installation lock the cover rotation by turning the locking screws use the 3 mm Allen key supplied with the instrument 49 Troubleshooting 364Ax Gx Instruction Manual Suggestions for the most common operating problems are given in this User s Manual If you suspect malfunction despite the absence of any diagnostic messages on the display follow the procedures described here to verify that transmitter hardware and process connections are in good working order Simple fault finding In case the transmitter is not working properly carry out the following fault finding checks before contacting your nearest Service Center A WARNING If the transmitter is working in a control loop the loop must be placed under local manual control while the instrument is examined or taken out of service Take all precautions to avoid damages caused by pressure or dangerous fluids release Symptom No output current High low or irregular output current Transmitter Not Communicating with HART Communicator Transmitter will not respond to changes in applied pressure Digital Pressure Variable reading is erratic Milliamp reading is erratic Corrective actions Check the transmitter power supply Verify terminal voltage is 10 5 to 42 V dc or 30Vdc in Exia applications Check power wires for reversed polarity Clean the electrical connections Replace the
21. 0 category 1 2G Silo IP 6x Ex d a LA t dangerous medium process Note the protection is mainly assured by the IP degree associated to the low power from the supply Application with Gas Zone 2 2600T Tx Category 3G Ex nL Note the transmitter must be connected to a supply with 42 V d c max output voltage as above indicated The current of the transmitter is less than 25 mA Application with Dust 2600T Tx Category 3D IP 6x Ex nL Note the protection is mainly assured by the IP degree associated to the low power from the supply 57 Certificate respectively 364Ax Gx Instruction Manual ATEX II 1G Ex ia IIC T6 and Il1 2G Ex ia IIC T6 and Il3G Ex nL IIC T6 and Il 1D Ex iaD 20 T85 C and Il 1 2D Ex iaD 21 T85 C Il 1 2G Ex d IIC T6 and Il 1 2D Ex tD A21 IP67 T85 C and ll 3D Ex tD A22 IP67 T85 C ZELM certificate number ZELM 06 ATEX 0302 X For special conditions for safe use see certificate The meaning of ATEX code is as follows ll a lips 1 2 G D T85 C Group for surface areas not mines Category Category It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 see on application sketch Gas dangerous media Dust dangerous media Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 75 C for Dust not Gas with a dust layer up to 5 mm For application with d
22. 00 4 4 EN 61000 4 4 up to 100 admissible Vibration resistance according to IEC 60068 2 6 Accelerations up to 2g at frequency up to 1000Hz Shock resistance according to IEC 60068 2 27 Acceleration Duration 50g 11ms Wet and dust laden atmospheres The transmitter is dust and sand tight and protected against immersion effects as defined by IEC 60529 1989 to IP 67 IP 68 on request or by NEMA to 4X Fill fluid warning Be sure that the fill fluid can mix safely with the process fluid in case of rupture of the sensor membrane Corrosion A fluid material compatibility table is available at www abb com searching for CORROSION pdf or from local ABB representatives Data of the table are based on information from manufacturers All data is based on a temperature of 20 C 70 F unless noted otherwise Since corrosion involves many more variables than this table considers such as trace contaminants aeration or temperature concentration profile stress corrosion cracking and pitting the table should be used only as a reference in narrowing the choice of materials that merit further investigation Suitability of a particular material is best determined by field test For this purpose please contact the local ABB representatives IP Protection The 364 pressure transmitter models have been certified for a degree of protection IP67 according to EN 60529 standard This protection is provided by the
23. 00 Electrical Equipment for use in Hazardous Classified Locations General Requirements FM 3610 Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I Il Ill Division 1 and Class I Zone 0 amp 1 Hazardous Classified Locations FM 3611 Nonincendive Electrical Equipment for Use in Class and II Division 2 and Class III Division 1 and 2 Hazardous Classified Locations FM 3615 Explosionproof Electrical Equipment FM 3810 Electrical and Electronic Test Measuring and Process Control Equipment NEMA 250 Enclosure for Electrical Equipment 1000 Volts Maximum The 364AS and 364GS for use in Hazardous area installations according to FM Factory Mutual are supplied under the FM 797 revision report as the certification it is in progress The costruction of the 364GS and 364AS as far as concerning Hazardous area protection it s mainly based upon the already certified 364DS and 364PS The Factory Mutual certification will be applicable for the following Class Divisions and Gas groups hazardous classified locations temperature class and types of protection Explosionproof for Class Division 1 Groups A B C and D hazardous classified locations z Dust Ignition proof for Class Il III Division 1 Groups E F and G hazardous classified locations Suitable for Class Il III Division 2 Groups F and G hazardous classified locations NonIncendive for Class Division 2 Groups A B C and D in
24. 3 ip protection 67 L Icd 36 Icd keys sequence 80 Icd language 39 Icd menu list 36 Icd navigate 36 Icd operator view 40 lcd password 41 Icd positioning 19 Icd protection 41 Icd transfer function 33 Icd transfer function by hht 33 Icd transfer function by pc 33 Icd view setting 39 Irv 27 Irv by cometer 28 Irv by hht 28 Irv by Icd 27 Irv by local keys 27 Irv by pc 28 maintenance 49 menu flowchart 72 meter transfer function 32 mounting 14 mounting on pipe 15 mounting on pipe instruction 18 mounting on wall 18 mounting on wall instruction 18 multidrop hart communication 48 O ouput trimming by cometer 46 ouput trimming by hht 46 ouput trimming by Icd 45 76 ouput trimming by pc 46 P ped 66 plate nameplate 11 plate tag 11 plate wired on 12 power supply limits 66 protective earthing 19 pv scaling 46 pv scaling by hht 46 pv scaling by Icd 46 pv scaling by PC 46 pv scaling removing 47 pv scaling removing by hht 47 pv scaling removing by Icd 47 pv scaling removing by PC 47 R reassembly 50 reassembly safety 50 remote meter 21 replacement 50 52 replacement electronics 52 replacement data saving 52 replacement Icd 52 reset to factory trim 47 reset to factory trim by hht 48 reset to factory trim by Icd 48 reset to factory trim by PC 48 S safety notes 5 safe
25. 5 C for Dust not Gas with a dust layer up to 5 mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the Surveillance of the production The other marking refers to the protection type used according to relevant EN Standards Ex d Explosion proof Flameproof Ex tD A21 Construction with flameproof of protection method suitable for Dust Zone 21 IIC Gas group T6 Temperature class of the transmitter which corresponds to 85 C max with a Ta ambient temperature 75 C About the applications this transmitter can be used in Zone 0 Gas classified areas continuous hazard with its process part only whereas the remaining part of the transmitter i e its enclosure can be used in Zone 1 Gas only see sketch below Reason of this is the process part of the transmitter normally called primary transducer that provides inside separation elements to seal off the electrical sensor from the continuously hazardous process according to the EN50284 and EN50018 About Dust application the transmitter is suitable for Zone 21 according to the EN 50281 as it is shown on the relevant part of pictures on the right Certificate ATEX II 3G Ex nL IIC T6 and II 3D Ex tD A22 IP67 T85 C ZELM certificate numbe
26. Back Back Back Back down up down up Set Loop Test Custom Value downl Select Select Select auto adjust auto adjust manual adjust 73 Main Digital LCD Integral Display Keys sequences to start the Easy Setup to to set the Damping to change the unit on the Display to change the unit in the Transmitter to set the Display LRV to set the LRV wihout pressure to set the LRV wihout pressure to set the Display URV to set the URV wihout pressure to set the URV wih pressure to set the Transfer Function to set the Transfer Function on the Display to set 4 mA fixed output current to set 20 mA fixed output current to set any fixed output current to change the failsafe direction to set the High saturation current to set the Low saturation current to set the Fail High current to set the Fail Low current to set the language to modify the Operator View to modify the define the Variable 1 to modify the define the Variable 2 to modify the define the Bargraph variable to modify the define the Variable Engineering Units in the display to protect the Display to change the Display password to access the transmitter communication data to access the transmitter measured variables to Low Trim the sensor to High Trim the sensor to set the 4 mA output current to set the 20 mA output current to Auto Set Zero Scaling to Set the PV Scaling to Remove the PV Scaling to Reset to Factory Tri
27. C for Dust not Gas with a dust layer up to 5 mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production The other marking refers to the protection type used according to relevant EN standards Ex ia Intrinsic safety protection level a ExiaD 21 Construction with inside intrinsic safety electronics suitable for Dust Zone21 IIC Gas group T6 Temperature class of the transmitter which corresponds to 85 C max with a Ta ambient temperature 40 C About the applications this transmitter can be used in Zone 0 Gas classified areas continuous hazard with its process part only whereas the remaining part of the transmitter i e its enclosure can be used in Zone 1 Gas only see pictures on the right Reason of this is the process part of the transmitter normally called primary transducer that provides inside separation elements to seal off the electrical sensor from the continuously hazardous process according to the EN50284 and EN50018 About Dust application the transmitter is suitable for Zone 21 according to the EN 50281 as it is shown on the relevant part of the pictures on the right 364Ax Gx Instruction Manual Application with Gas Zone 0
28. Display Keys sequence to Set the PV Scaling 2 2 2 Edit Set PV scaling by HHT PV scaling by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set PV scaling by PC PV scaling by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Removing PV scaling In case the Sensor trimming operation is necessary the PV scaling Sensor Offset has to be removed Removing PV scaling by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt PV Scaling gt Reset PV Scaling To accept the remove select OK and wait for the end a bargraph will indicate the working progress e Digital LCD Integral Display Keys sequence to Remove the PV Scaling 2 2 3 OK 43 364Ax Gx Instruction Manual Removing PV scaling by HHT PV scaling removing by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Removing PV scaling by PC PV scaling removing by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Zero suppression Two different methods can be used for Zero suppression Method 1 after completion of the zero and span trim procedures apply to the High Side connection P2
29. Electronics module Check the transmitter power supply Verify applied pressure Verify 4 and 20 mA range points Verify output is not in alarm condition Verify if 4 20 mA output trim is required Check for trapped gas in liquid lines and liquid in dry lines Check for sediment in process flanges Clear the electronics module connectors contact Replace the Electronics module Verify the output is between 4 and 20 mA or saturation levels Verify clean DC Power to transmitter Max AC noise 0 2 volts peak to peak Check loop resistance 250 ohm minimum Check if unit is addressed properly Check the test equipment Check impulse piping or manifold for blockage Verify applied pressure is between the Lower Range Limit and the Upper Range Limit Verify output is not in alarm condition Verify transmitter is not in Loop Test mode Check application for faulty equipment in pressure line Verify transmitter is not reacting directly to equipment turning on off Verify damping is set properly for application Verify power source to transmitter has adequate voltage and current Check for external electrical interference Verify transmitter is properly grounded Verify shield for twisted pair is only grounded at one end 50 364Ax Gx Instruction Manual Transmitter diagnostics The transmitter provides some diagnostics messages to the user in case of faults or conditions out of the specification Diagnostic messages Diagnostics messages ar
30. Information on WEEE Directive 2002 96 EC Waste Electrical and Electronic Equipment This product or solution is not subject to the WEEE Directive 2002 96 EC or corresponding national laws e g the ElektroG Electrical and Electronic Equipment Act in Germany Dispose of the product solution directly at a specialist recycling facility do not use municipal garbage collection points for this purpose According to the WEEE Directive 2002 96 EC only products used in private applications may be disposed of at municipal garbage facilities Proper disposal prevents negative effects on people and the environment and supports the reuse of valuable raw materials If it is not possible to dispose of old equipment properly ABB can accept and dispose of returns for a fee Transport and storage e After unpacking the pressure transmitter check the device for transport damage e Check the packaging material for accessories e During intermediate storage or transport store the pressure transmitter in the original packaging only For information on permissible ambient conditions for storage and transport see Technical data Although there is no limit on the duration of storage the warranty conditions stipulated on the order acknowledgment from the supplier still apply Safety information for electrical installation Electrical connections may only be established by authorized specialist personnel in accordance with the electrical circuit diagra
31. Instrumentation 2600T Pressure Transmitter family User s Manual 364Gx and 364Ax Models IM364Gx Ax Instrumentation 2600T Pressure Transmitter family Table of Contents Safety Notes Operator liability Qualified personnel Returning devices Disposal Information on WEEE Directive 2002 96 EC Waste Electrical and Electronic Equipment Transport and storage Safety information for electrical installation Safety information for inspection and maintenance Opening the box Identification Nameplate Tag plate Optional Wired on plate option 12 Handling Storage Installation Preparing for installation Mounting the transmitter Pipe mounting 2in Pipe mounting instruction Wall mounting Wall mounting instruction Digital LCD Integral Display positioning Wiring Wiring requirements Protective Earthing Electrical connection Remote Meter wiring Check the installation Apply power Start up Configuration Default configuration Easy Setup HART Configuration Basic Configuration Functions Set the Damping Set the Damping configuration by Digital LCD Integral Display Set the Damping configuration by CoMeter Set the Damping configuration by HHT Set the Damping configuration by PC Set the Units Set the Units by Digital LCD Integral Display Set the Unit by CoMeter ProMeter Set the Unit configuration by HHT Set the Unit configuration by PC Set the LRV Set the LRV by Local Keys Set the LRV by Digital LCD Integral Display Set the LRV by C
32. Replacement and Troubleshooting A WARNING Before you begin read Safety on page 3 The display secondary electronic and transducer assemblies are not user serviceable however they may be replaced This section describes the dismantle the replacement and the troubleshooting of these assemblies Other components are not replaceable except at the factory As an example the housing covers viewing glass This because regulations do not permit field replacement of a broken or damaged glass as this would invalidate the enclosure s explosion proof rating Therefore it is necessary to replace the entire damaged enclosure cap assembly Dismantling and reassembly Dismantling and reassembly should not be carried out on site because of the risk of damage to components and printed circuits as a result of adverse environmental conditions such as humidity dust etc The dismantling and reassembly procedures given below should be carried out in the listed order to avoid instrument damage See the pictures at the end of the instructions for better understanding Operation required tools 3mm Allen key in the transmitter box Small Phillips screwdriver Small flat bladed screwdriver Safety information for Dismantling and Reassembly Read the following Safety information before to start any operation A WARNING Only specialist personnel or ABB may undertake dismantling and reassembly of certified devices Explosion protec
33. Vocabulary on Metrology In case the detected errors exceed the required accuracy it is possible to correct the transmitter settings to compensate these errors If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continuing the Sensor trim NOTE If this cannot be accomplished the instrument may require a factory calibration or even its substitution Sensor Zero Trim The Sensor Zero trim provide the correct offset of the factory characterization The transmitter shall be within five percent of the true zero If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continuing the Sensor trim Sensor Zero trim by CoMeter Sensor Zero trim by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriated operations 364Ax Gx Instruction Manual Sensor Zero trim by HHT Sensor Zero trim by Hand Held Terminal is available Please refer to the device manual for the right operations Sensor Zero trim by PC Sensor Zero trim by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Sensor Low Trim The Sensor Low trim provide the correct offset of the factory characterization The transmitter shall be within five percent of the true value If the PV scaling has been performed the sensor trim is not availabl
34. Zero local adjustment key Z and Span local adjustment key S respectively The LRV pressure will be applied to the Low Side connection P1 as default whereas the URV will be applied to the Low Side P1 as default or to the High Side P2 as default connection depending upon the whether the range is all negative or crosses zero Reset to Factory trim The transmitter has in the memory the Sensor Low trim the Sensor High trim and the Output trimming Digital to analog trim defined or calculated during the transmitter assembly These data have been defined as Factory trim The Reset to Factory trim allow the restoration of the as shipped factory settings of the sensor trim and analog output trim The Reset to Factory trim is suggested in case wrong trim operations are performed and the transmitter is in an undefined condition i e inadvertent zero trim of an absolute pressure unit or inaccurate pressure source Reset to Factory Trim by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Calibrate gt Reset to Factory Trim To modify select Edit then scroll the desired Factory Trim see the following table with the up and down keys and confirm with OK Sensor Trim Provides the Sensor Low Trim and Sensor High Trim as defined during the factory transmitter assembly DAC Trim Provides the Output Current Trimming as during the factory electronics characterization Full Trim Provides the Sensor Low Trim and th
35. accordance with Nonincendive field wiring requirements for hazardous classified locations z Intrinsically Safe for use in Class Il and III Division 1 Groups A B C D E F and G in accordance with Entity requirements for hazardous classified locations Temperature class T4 to T6 dependent on the maximum input current and the maximum ambient temperature Ambient Temperature range 50 C to 85 C dependent on the maximum input current and the maximum temperature class Electrical Supply range Minimum 10 5 Volts Maximum 42 Volts dependent on the type of protection maximum ambient Temperature maximum temperature class and communication protocol m Type 4X applications Indoors Outdoors NOTE The 364 pressure transmitter models installed in Explosionproof Class 1 Division 1 Group A B C and D hazardous classified location does not require conduit sealing as per FM 3615 sect 4 3 NEC 501 15 For a correct installation in field of the 364 pressure transmitter models please see the related control drawing number DH3090 Note that the associated apparatus must be FM approved 59 364Ax Gx Instruction Manual According to CSA International Standards which can assure compliance with Essential Safety Requirements C22 2 0 M1991 General Requirements Canadian Electrical Code Part Il 0 4 M1982 Bounding and Grounding of Electrical Equipment Protective Grounding 0 5 M1982 Threaded Conduit Ent
36. ahetion Pu provides the output transfer function jswmen SW Write Protect Set the write protection of the device Utility Display This function provides all the settings related to the Main Menu a a a o y Ea G Display Bargraph Set the bargraph variable Utility Set the display contrast Utility Manual Adjust COO avses Fe a A er to show 0 at the defined Lower Set Display URV 100 ee E ee to show 100 at the defined Upper Display Transfer Func Set the display transfer function indipendent from Utility Enumerated the output transfer function This function set the security features En K 4 Display Protection Set the protection or remove the protection a ASCII String Change Password aa the ae Utility ASCII String settings HART Tag Set the Tag value in the transmitter database Utility ASCII String Set the Descriptor value in the transmitter gt 35 364Ax Gx Instruction Manual Set the Message value in the transmitter database ASCII String Polling Address Set the Polling Address value in the transmitter Utility Enumerated database Calibrate This function provides all the Calibration settings MainMenu Upper sensor trim Set the upper Sensor Trim point Utility This function provides all the trimming of the Trim the output current to 4 mA when the action is pe Set 20 mA Trim the output current to 20 mA when the action is Utility N merical performed Set the output current Trim and the Sensor Trim at Reset
37. al Display menu select Diagnostics gt Loop Test gt Set 20 mA for 20 mA fixed output current Confirm e Digital LCD Integral Display Keys sequence to set 20 mA fixed output current 7 2 2 To set any fixed output current Navigate the Digital LCD Integral Display menu select Diagnostics gt Loop Test gt Set Custom Value and the fixed output current values will be available Select the desired value and confirm e Digital LCD Integral Display Keys sequence to set any fixed output current 7 2 3 Fixed output current by CoMeter Set of the Fixed output current by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Fixed output current by HHT Set of the Fixed output current by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Fixed output current by PC Set of the Fixed output current by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations 30 364Ax Gx Instruction Manual Hardware settings Write protect mode Changes can be prevented to the transmitter configuration data with the write protection electronics dip switch 2 If the transmitter write protection is activated the transmitter will not accept any writes to its memory Configuration changes such as trim and reranging cannot take place In case th
38. ale Two Lines to view the Variable 1 and the Variable 2 as defined in the Display Two Lines Bargraph to view the Variable 1 and the Variable 2 as defined in the Display and the Bargraph proportional with the variable full scale e Digital LCD Integral Display Keys sequence to modify the Operator View 3 2 Edit To define the Variable 1 in the Display Navigate the Digital LCD Integral Display menu select Display gt Display Variable 1 and the used variable will be available To modify select Edit then scroll the desired Variable 1 view see the following table with the up and down keys and confirm with OK Pressure to view the Primary Variable value Output to view th Primary Variable in percentage Current Out to view the current Output value in mA Engineering Output to view the Output value in Engineering Units Sensor Temperature to view the Sensor Temperature value G Digital LCD Integral Display Keys sequence to modify the define the Variable 1 3 3 Edit To define the Variable 2 in the Display Navigate the Digital LCD Integral Display menu select Display gt Display Variable 2 and the used variable will be available To modify select Edit then scroll the desired Variable 2 view see the following table with the up and down keys and confirm with OK Pressure to view the Primary Variable value Output to view th Primary Variable in percentage Current Out to view the current Output value in mA Engineering Outp
39. alue and wait for a stable value Navigate the Digital LCD Integral Display menu select Calibrate gt Sensor Trim gt Upper Sensor Trim and the Sensor High trim values is available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK The first digit is the sign or space for and one digit can be the dot Note the Maximum and Minimum values are indicated on the Display as reference e Digital LCD Integral Display Keys sequence to High Trim the sensor 6 1 2 Edit Sensor High trim by HHT Sensor High trim by Hand Held Terminal is available Please refer to the device manual for the right operations 41 364Ax Gx Instruction Manual Sensor High trim by PC Sensor High trim by PC is available using dedicated Software ABB can provide the references and the Software Sensor Static trim The purpose of this procedure is to optimize transmitter performance by reducing the effect of static line pressure in these applications 2600T Pressure transmitter Series does not normally require this procedure because optimization based on factory characterization occurs in the sensor In any case this trim can be performed if required Static trim by HHT Sensor Static trim by Hand Held Terminal is available Please refer to the device manual for the right operations Static trim by PC Sensor Static trim by PC is available usi
40. alues will be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the Display LRV 3 7 2 Edit To set the Transmitter LRV without reference pressure Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange no pressure gt Set LRV and the LRV values will be available To modify select Edit then scroll the desired value for the digit in reverse color with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the minimum and the maximum values to select are indicated on the display Digital LCD Integral Display Keys sequence to set the LRV wihout pressure 2 1 2 2 Edit To set the Transmitter LRV with reference pressure Set the transmitter applied pressure as for Lower Range value 0 Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange with pressure gt Set LRV 0 Select OK to start the autoadjust Digital LCD Integral Display Keys sequence to set the LRV wih pressure 2 1 1 1 OK Set the LRV by CoMeter LRV configuration by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the LRV by HHT LRV configuration by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the LRV by PC LRV configuration
41. ansfer Function and the Transfer functions will be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the Transfer Function on the Display 3 7 4 Edit Set the Transfer function on the Digital LCD Integral Display by HHT The Digital LCD Integral Display Transfer function setting by Hand Held Terminal is available Please refer to the device manual for the right operations Set the Transfer function on the Digital LCD Integral Display by PC The Digital LCD Integral Display Transfer function setting by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Signal simulation fixed output current During the start up or for diagnostic purposes it is useful to have the possibility to generate some reference signal to be sent to the receiver Controller DCS recorder PLC etc This is possible directly by means of the transmitter without disconnect its electrical connection and without a 4 20 mA generator or a pressure generator Fixed output current by Digital LCD Integral Display To set 4 mA fixed output current Navigate the Digital LCD Integral Display menu select Diagnostics gt Loop Test gt Set 4 mA Confirm e Digital LCD Integral Display Keys sequence to set 4 mA fixed output current 7 2 1 To set 20 mA fixed output current Navigate the Digital LCD Integr
42. anual Display Select Select enumerated Select enumerated Select enumerated Back Select Display Variable 2 enumerated pan A up enumerated manual adjust back back back Display Display LRV Display URV down Display Eng Unit 0 p 100 Transfer Func gown up fown Select back Select Select Select up Select enumerated numerical numerical enumerated enumerated numerical Select numerical Select numerical down up Select Level numerical back up Select numerical down back up Cid Select ib tk numerical down ni up Back Back Back Display down up Change Protection Password Select Select ASCII string ASCII string 70 364Ax Gx Instruction Manual p Communication Select ASCII string ASCII string ASCII string enumerated 71 Select up Back Pr oe Lower Sensor Trim down Select numerical up Back ie sa Back Select Output Trim Select numerical up Select Reset To Factory enumerated Trim down 364Ax Gx Instruction Manual Upper Sensor Trim Select numerical H ae Select numerical 72 364Ax Gx Instruction Manual i Select Back up up Select down up Select Tongan gt numerical RO down Ly up Select Back Output ical RO Current numerica down up Back Select l Output gt numerical RO down l up Temperature gt numerical RO down I up J
43. as default a pressure equal to the pressure to be suppressed Allow time for pressure stabilization and then press the Zero local adjustment key Z located behind the terminal block for at least 2 second and release After this operation the digital milliammeter reading should be 4mA and the Upper Range Value automatically moved to a value equal to the sum of the pressure to be suppressed and the previous calibrated span Method 2 use the zero and span procedure above but apply pressures equal to the Lower Range Value LRV and then to Upper Range Value URV press for at least 2 second and release the Zero local adjustment key Z and Span local adjustment key S respectively Zero elevation Two different methods can be used for Zero elevation Method 1 after completion of the zero and span procedure above apply to the Low Side connection P1 as default a pressure equal to the pressure to be elevated Allow time for pressure stabilization and then the Zero local adjustment key Z located behind the cover for at least 2 second and release After this operation the digital milliammeter reading should be 4mA and the Upper Range Value URV is automatically moved to a value equal to the sum of the pressure to be elevated and the previous calibrated span Method 2 use the zero and span procedure above but apply pressures equal to the Lower Range Value LRV and then equal to the Upper Range Value URV press for at least 2 second and release the
44. ator and a Reference Pressure Indicator with the appropriate accuracy at least 4 times better than the required accuracy of the transmitter measuring chain The pneumatic circuit shall be verified to exclude connection leakage problem or plugged lines The picture on the right show the complete test rigs that can be selectively used to suit the calibration for the Pressure gauge and the Differential transmitters V G Vacuum Gauae Before the calibration ensure that e the required calibrated span upper and lower range values is within the span and range limits URL and LRL indicated on the nameplate e the transmitter is properly powered and the electrical connections correctly made e the write protect switch located on the electronics module is in position OFF write allowed Power Supply e When making the connection please ensure that there are GRAEN no residual fluids for gaseous testing materials or air x1 bubbles for fluid testing materials in the connection lines since they can lead to errors during inspection Make the electrical connections as indicated in the picture Connect a precision milliammeter as shown and remove the short circuit link Precision Milliameter Sensor trim The Sensor trim is a set of operations which establishes by reference to standards the relationship under specified conditions between a reference indication and a result of a measurement International
45. be added to allow communication 18 364Ax Gx Instruction Manual i Hazardous ao Z u indi nternai ground Classified indicator Unclassified Location Hazardous Location External ground f EN 2 p gt ae eee OU WwW anae ege mekadi J ge TA e o T iy ee eae il F j 250 ohm min H Meter plug 4 Power connector GND Ca 1 _ Optional Hand held i 1 l I i i 1 l l I l I communicator Receiver Wiring requirements For signal power connection use twisted stranded pairs of wiring no 18 to 22 AWG 0 8 to 0 35 mm up to 5 000 feet 1 500 meters Longer loops require larger wire If a shielded wire is used the shield should be grounded only at one end not both ends In case of wiring at transmitter end use the terminal located inside the housing marked with the symbol L Protective Earthing Wire this ground connection marked with the symbol D to a suitable earth ground For a transmitter measuring loop an earth ground should maintain a resistance of 5 ohms or less Use a heavy conductor at least 15 AWG 1 6 mm WARNING A protective grounding connection is absolutely necessary to ensure personnel protection to protect against surge and to prevent explosions in potentially explosive atmosphere A WARNING The surge protection is always present and if the transmitter is installed in a Hazardous classified location it must be powered from a voltage
46. by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the URV When a URV different from the selected is needed it is possible to change it following one of the methods described in the next paragraphs 26 364Ax Gx Instruction Manual Set the URV by Local Keys Set the transmitter applied pressure as for Upper Range Value When the applied pressure is stable push the Span local adjustment key S located on the terminal block and release After this operation the reading shall move to 20 mA If no changes occur repeat the operation Set the URV by Digital LCD Integral Display To set the URV reading of the Digital LCD Integral Display the engineering units have to be selected Navigate the Digital LCD Integral Display menu select Display gt Display settings gt Display URV 100 and the Span values may be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the Display URV 3 7 3 Edit To set the Transmitter URV without reference pressure Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange no pressure gt Set URV and the URV values may be available Select the desired value and confirm Digital LCD Integral Display Keys sequence to set the URV wihout pressure 2 1 2 3 Edit To set the Trans
47. ce SEP Lenno 29 08 08 PED Certification Manager Business Unit Instrumentation alter Volo ABB S p A ABB SACE Division Una societ del Gruppo ABB Direzione e Uffid Amministrativi Capitale Sociale Unit Produttive Santa Palomba Roma An ABB Group company Headquarters and Accounting Services Share capital Factores Martino In Sada LO Sede Legale 20099 Sesto S Giovanni MI Italy 107 000 000 I vJfully paid up Bergamo Vittuone M Registered Office Via L Lama 33 P IVAIVAT IT 11988980156 Frosinone Via Vittor Pisani 16 Tel 39 02 2414 1 Codice Fiscale en di Iscrizione del Registro Garbagnate Monastero LC 1 20124 Milano Italy Fax 39 02 2414 3892 dolle Imprese di Mileno Fisca Code and Lenno CO Tel 39 02 2414 1 C PJP O Box 156 Milano Otficial Company Book 00736410150 Marostica VI www abb it emaj sace ssg itabb com R E A Milano 1513225 65 364Ax Gx Instruction Manual Annex Digital LCD Integral Display Menu Flow Chart 66 364Ax Gx Instruction Manual Process display up select Easy Setup i up select Device Config up select Display up select Communication up select Calibrate select Diagnostics Cc I i 67 Easy Setup next select Language next Pressure Polarity next Engineering Unit next Set LRV next Set URV next Transfer Function Type next Lin Point next Auto Set Zero Scaling next Dampi
48. ck Note If unfavorable ambient conditions cannot be avoided owing to reasons related to building structure measuring requirements or other reasons this may influence the measurement quality lf a pressure sensor with capillary tube is installed observe also the related data sheets Pressure transmitter The transmitter can be connected directly to the shut off valve There is also a mounting bracket for wall or pipe installation 2 pipe available as an accessory The pressure transmitter should be installed so that the display and control unit are accessible during installation and connection as well as retrofitting The transmitter should be installed preferably in a vertical position to avoid subsequent zero shift corrections Note In case of an oblique installation and depending on the measuring range the fill fluid exerts a hydrostatic pressure on the measuring diaphragm resulting in a zero shift The zero point must then be adjusted In general the pressure transmitters can be used in any mounting position It is installed according to the same guidelines as a manometer 13 364Ax Gx Instruction Manual Mounting the transmitter Testing Impulse piping d H To ensure proper proper pipe laying the following points must be observed e Keep the impulse piping as short as possible and avoid sharp bends e Route the impulse piping so that no deposits can accumulate Angles of inclination should not be less than 8 ascending
49. ct the positive lead of the remote meter to the EXT METER terminal and the negative lead to the terminal Remote Internal ground indicator External ground f RN eA a NAN WX sl ba eT ToT hed OT l LLL Rusanen ann l 250 ohm min fa B GND source Ane aati F Meter plug connector Optional Hand held communicator Receiver 4 Plug and seal the ports Make sure that when the installation has been completed the ports are properly sealed against entry of water and corrosive vapors and gases WARNING Cables cable gland and unused port plug must be in accordance with the intended type of protection e g intrinsically safe explosion proof etc and degree of protection e g IP6x or NEMA 4x In particular for explosion proof installation plug the unused opening with a plug certified for explosion containment 21 364Ax Gx Instruction Manual 5 Install and thighten the housing cover turn it to seat O ring into the housing and then continue to hand tighten until the cover contacts the housing metal to metal In Ex d Explosion Proof installation lock the cover rotation by turning the set nut use the 3 mm Allen key supplied with the instrument For further information find the relevant instruction manuals searching for the keyword IM 36 on www abb com or from local ABB representatives Check the installation Before applying power and pressure perform the fo
50. data by hht 42 accessing operation data by Icd 42 accessing operation data by pc 42 acronyms 81 B box opening 11 C calibration 45 calibration additional procedures 46 calibration set up 43 certification combined approval 65 certification group 59 cleaning 49 configuration 24 configuration default data 24 corrosion 67 current output limits set by hht 35 current output limits set by Icd 35 current output limits set by pc 35 current output limits set the limits 35 D damping 25 damping by cometer 25 damping by hht 25 damping by Icd 25 damping by pc 25 declaration 68 diagnostic 54 diagnostic messages 54 diagnostics on cometer 55 diagnostics on hht 55 diagnostics on Icd 54 diagnostics on the pc 55 dismantling 50 dismantling safety 50 dismantling transmitter 51 E easy setup 24 electrical connections 20 electromagnetic compatibility 67 F failsafe direction change 34 fault simple finding 53 364Ax Gx Instruction Manual field update 49 fixed output current by cometer 33 fixed output current by hht 33 fixed output current by Icd 33 fixed output current by pc 33 function basic configuration 25 H handling 12 hardware settings 34 hazardous area 58 installation 13 installation apply power 23 installation check 22 installation mounting the transmitter 14 installation preparing for 13 installation start up 2
51. e Reset the PV scaling before continuing the Sensor trim Sensor Low trim by Digital LCD Integral Display Set the transmitter applied pressure as for Low trim value and wait for a stable value Navigate the Digital LCD Integral Display menu select Calibrate gt Sensor Trim gt Lower Sensor Trim and the Sensor Low trim values is available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK The first digit is the sign or space for and one digit can be the dot The Maximum and Minimum values are indicated on the Display as reference a Digital LCD Integral Display Keys sequence to Low Trim the sensor 6 1 1 Edit Sensor Low trim by HHT Sensor Low trim by Hand Held Terminal is available Please refer to the device manual for the right operations Sensor Low trim by PC Sensor Low trim by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Sensor High trim Adjustment of the Sensor high trim value provides a slope correction to the characterization curve based on the low trim value If the PV scaling has been performed the sensor trim is not available Reset the PV scaling before continue the Sensor trim Sensor High trim by Digital LCD Integral Display Set the transmitter applied pressure as for High trim v
52. e Digital LCD Integral Display is installed no access to switch the Write protect mode can also be set by HART command using the HHT and the PC Please refer to the device manual and Software instruction for the right operation Position the right dip switch in ON to prevent accidental or deliberate change of configuration data Orr Position the right dip switch in OFF to change the configuration data If ON data configuration is not allowed check the Software Write lock using E OFF the HHT or PC Change the failsafe direction The transmitter alarm direction is set by repositioning the electronics dip switch 1 The output value is in accordance with NE43 NAMUR recommendations Check the Software failsafe direction is set to Hardware before the operation Position the left dip switch in L for fail low i e output H current 3 7 mA Check the Software failsafe direction is set to Hardware before the operation Position the left dip switch in H for fail high i e output H current 22 mA Software settings Write protect mode Changes can be prevented to the transmitter configuration data with the write protection electronics dip switch 2 If the transmitter write protection is activated the transmitter will not accept any writes to its memory Configuration changes such as trim and reranging cannot take place In case the Digital LCD Integral Display is installed the Write protect mode can also be set by HART command using
53. e Sensor High Trim as during the factory transmitter assembly and the Output Current Trimming as during the factory electronics characterization Digital LCD Integral Display Keys sequence to Reset to Factory Trim 6 3 Edit 44 364Ax Gx Instruction Manual Reset to Factory trim by HHT Reset to Factory trim Sensor and Output trim by Hand Held Terminal is available Please refer to the device manual for the right operations Reset to Factory trimming by PC Reset to Factory trim Sensor and Output trim by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations Software Write Protect Changes can be prevented to the transmitter configuration data with the Software write protection If the transmitter Sofware write protection is activated the transmitter will not accept any writes to its memory Configuration changes such as trim and reranging cannot take place Software Write Protect by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt SW Write Protect To change the status of the Software write protection select Edit then Unlock and OK to remove the protection or Lock and OK to insert the protection Digital LCD Integral Display Keys sequence to Software Write Protect 2 7 Edit Software Write Protect by HHT Software write protection by Hand Held Terminal is ava
54. e provided by Digital LCD Integral Display or by HART communication using the proper external tools Diagnostics on the Digital LCD Integral Display HART version The diagnostics messages below listed can appear on the Digital LCD Integral Display The corrective actions are also suggested See the common corrective actions description at the end of the message list Electronic Fail There are internal inconsistencies in the data base of the HART secondary electronic Corrective actions 1 2 3 Sensor Invalid There are internal inconsistencies in the data base of the transducer primary electronic This test is performed at the start up Corrective actions 1 2 4 The reading from the sensor is wrong Corrective actions 1 2 4 PV out of Limit The calculated PV is above 110 or below 110 of sensor limit LRL URL on the instrument nameplate Corrective actions 5 Overrange The detected pressure is above the maximum static pressure MWP on the instrument nameplate Corrective actions 5 Sensor T Out Lim The sensor temperature is above 90 C or below 50 Corrective actions 5 Current Out Satur The output is limited to the saturation limits but the measurement is beyond these limits The measured variable could be outside the configured span Corrective actions 5 Current Out Fixed The output is fixed to a value set by a HART command for simulation purposes Corrective actions Use the HART command to
55. ectly near zone O if current is supplied via intrinsically safe electrical circuit in type of protection Ex ia Use in areas with combustible dust Installation must be performed in accordance with EN 61241 14 2004 Transmitters can only be connected using certified cable glands in accordance with directive 94 9 EC ATEX not in delivery scope The cable gland must also meet the IP 67 level of protection Taking into consideration self heating the glowing temperature of the dust must be at least 85 K higher than the ambient temperature When using separating sensors with an anti stick coating be aware of the risk of a propagating brush discharge under consideration of the filling material and the delivery rate 55 Certificate groups Certificate ATEX II 1G Ex ia IIC T6 and II 1D Ex iaD 20 T85 C ZELM certificate number ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows ll Group for surface areas not mines 1 Category G Gas dangerous media D Dust dangerous media T85 C Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 75 C for Dust not Gas with a dust layer up to 5 mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production
56. emove the secondary electronic assembly Unplug the sensor cable Plug the sensor cable to the new secondary electronics Fix the electronic circuit by its screws Refit the covers and tighten securely Unscrew the cover locking screw to secure the covers This is mandatory to meet Flameproof requirements for Hazardous Areas installation Data saving in case of replacement In case it is necessary to replace the secondary electronic e g fault HART electronic release update the configuration of the new electronics is automatically updated via the primary electronics when the 364XS is power cycled Digital LCD Integral Display installation or replacement To install the integral display 1 Look at the indication on the nameplate A WARNING In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied Remove the housing cover Fit the Integral display onto the secondary electronic At this purpose use the 6 pin insert supplied with the meter it should be positioned in order to connect the two female connectors with the indicator in the required position Note that it is possible to select the rotation angle by selecting one of the four different connections rotated clockwise or counterclockwise with 90 steps Fit the windowed housing cover turn it to seat the O ring into the housing and then continue to hand tighten until the cover contacts the housing metal
57. er Accessing Communication data The Operation data access could be necessary to look or verify the transmitter configuration Accessing Communication data by Digital LCD Integral Display To access the transmitter communication data Navigate the Digital LCD Integral Display menu select Communication scroll the submenu with the up and down keys select one of the following submenu Hart Tag to view e modify the transmitter Tag Descriptor to view e modify the transmitter Descriptor Message to view e modify the transmitter Message Polling Address to view the polling address To modify select Edit then scroll the desired alphanumeric symbol with the up and down keys and confirm with Next Repeat the operation for the necessary digits and confirm with OK Digital LCD Integral Display Keys sequence to access the transmitter communication data 5 38 364Ax Gx Instruction Manual Accessing Communication data by CoMeter Accessing Communication data by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Accessing Communication data by HHT Accessing Communication data by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Accessing Communication data by PC Accessing Communication data by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appr
58. erations Set the Current Output limits by PC The setting of the Current Output limits by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the right operations 32 Operation Digital LCD Integral Display The L1 Digital LCD Integral Display is connected to the electronics The in built key pad allows both display and transmitter configuration In addition diagnostic information is provided The highest priority message will be displayed first followed by the next message in order of priority Here is a list of self explanatory errors and warning messages Electronic Fail Sensor Elec Fail Sensor Fail DAC Out of Range Sensor Invalid PV out of Limit Sensor T Out Limit Electr T Out Limit Current Out Satur Current Out Fixed Config Error Tot Config Error Overrange Consistency Check 364Ax Gx Instruction Manual For additional details see the Transmitter Diagnostics section of this manual Navigate the Digital LCD Integral Display The Digital LCD Integral Display offers you an extensive range of functions which are grouped into menus e to access the menu press the button below the display indication the bottom right icons on the Display e to select the menu or submenus press the key close to the Select display indication bottom right position on the Display
59. ession 47 77 ABB has Sales amp Customer Support expertise in over 100 countries worldwide www abb com instrumentation AA ED ED FADD ED ABB Ltd ABB Inc Howard Road St Neots 125 E County Line Road Cambridgeshire PE19 3EU Warminster PA 18974 UK USA Tel 44 0 1480 475321 Tel 1 215 674 6000 Fax 44 0 1480 217948 Fax 1 215 674 7183 ABB S p A Via Statale 113 22016 Lenno CO ltaly Tel 39 0344 58111 Fax 39 0344 56278 The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice Printed in Italy 07 2010 ABB Automation Products GmbH Schillerstrasse 72 D 32425 Minden Germany Tel 49 0 571 830 1691 Fax 49 0 571 830 1368 ABB 2010 IM 364GS_AS Rev 2
60. evice is operated incorrectly Improper use 364Ax Gx Instruction Manual It is prohibited to use the device for the following purposes e As a climbing aid e g for mounting purposes e As a support for external loads e g aS a Support for pipes etc e Adding material e g by painting over the name plate or welding soldering on parts e Removing material e g by drilling the housing Repairs alterations and enhancements or the installation of replacement parts are only permissible as far as these are described in the manual Approval by ABB must be requested for any activities beyond this scope Repairs performed by ABB authorized centers are excluded from this Technical limit values The device is designed for use exclusively within the values stated on the name plates and within the technical limit values specified on the data sheets The following technical limit values must be observed e The Maximum Working Pressure may not be exceeded e The Maximum ambient operating temperature may not be exceeded e The Maximum process temperature may not be exceeded e The housing protection type must be observed Warranty provisions Using the device in a manner that does not fall within the scope of its intended use disregarding this manual using under qualified personnel or making unauthorized alterations releases the manufacturer from any liability for any resulting damage This makes the manufacturer s warranty nul
61. firm with OK Select Next to continue mbar millibar mmH20 TCT millimeter of water at 4 degrees Celsius g cm grams per square centimeter inH20 F inches of water at 68 degrees Fahrenheit 20 C Kg em kilo grams per square centimeter inHg inches of mercury at 0 degrees Celsius Pa pascal ftH20 F feet of water at 68 degrees Fahrenheit 20 C kPa kilopascal mmH20 F millimeter of water at 68 degrees Fahrenheit 20 C torr torr mmHg C millimeter of mercury at 0 degrees Celsius atm atmosphere psi Pounds per square inch MPa Megapascal bar Bars inH20 CT inches of water at 4 degrees Celsius Define the Lower Range value LRV If the desired LRV is different from the default one select Edit then choose the desired value for the digit in reverse color with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Select Next to continue Note the minimum and the maximum allowed values are indicated on the display Define the Upper Range Value URV If the desired URV is different from the indicated select Edit scroll the desired value for the digit in reverse color with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Select Next to continue Note the minimum and the maximum allowed values are indicated on the display Run the Zero Scaling In case a Zero Scaling is required apply the pressure for the Zero and select OK Wait for t
62. ght the nuts with the washers below them in order to fix the bracket the torque value shall be 10 Nm 12 Nm Fix the Pressure transmitter using the two screws in the package the torque value shall be 1 Nm 0 2 Nm Wall mounting In this chapter you can find suggestions for wall mounting These suggestions shall not limit alternative solutions that the end user can define himself 364Ax Gx Instruction Manual Wall mounting Vertical bracket Wall mounting instruction 1 Fix the bracket at the wall in the final position 2 Connect the instrument interface using the two long screws 2 and bolts in the package the torque value shall be between 10 Nm and 12 Nm 3 Fix the Pressure transmitter using the two short screws in the package the torque value shall be 1 Nm 0 2 Nm The use of the washers as indicated in the picture is strongly reccomended Digital LCD Integral Display positioning In case the optional integral display meter is installed it is possible to mount the display in four different positions rotated clockwise or counter clockwise with 90 steps This is possible by using one of the four connections located on the back of the display at a 90 angle each from the other Wiring HART hand held communicator can be connected at any wiring termination point in the loop the minimum restistance provided must be 250 ohm If this is less than 250 ohm additional resistance should
63. he appropriate operations Set the Units To monitor the process using the appropriate units follow one of the methods described in the next paragraphs Set the Units by Digital LCD Integral Display To change the unit in the Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Display gt Display Settings gt Display Eng Unit and the possible Engineering variables will be available To select the type push Edit and scroll with a up and down keys confirm with OK Pressure Temperature Mass amp Volume Level Other Custom Unit The in use unit for the type will be available To modify select Edit then scroll the desired unit see the following tables with the up and down keys and confirm with OK Units for Pressure variable mbar millibar mmH20 CT millimeter of water at 4 degrees Celsius g cm grams per square centimeter inH20 F inches of water at 68 degrees Fahrenheit 20 C Kg em kilo grams per square centimeter inHg inches of mercury at 0 degrees Celsius Pa pascal ftH20 F feet of water at 68 degrees Fahrenheit 20 C kPa kilopascal mmH20 F millimeter of water at 68 degrees Fahrenheit 20 C torr torr mmHg C millimeter of mercury at 0 degrees Celsius atm atmosphere psi pounds per square inch MPa Megapascal bar bars inH20 TC inches of water at 4 degrees Celsius 24 364Ax Gx Instruction Manual Units for Temperature variable C degree Celsius r degree Fahrenheit R degree Rankine
64. he auto set end the bargraph will indicate the working progress Select Next to continue Define the Damping If the desired Damping is different from the indicated value change it with the up and down keys and confirm with OK 23 364Ax Gx Instruction Manual HART Configuration Basic Configuration Functions This chapter describes some additional functions provided by the 364xS models which are unique to the 2600T pressure transmitter family Set the Damping When damping different from default value is needed it is possible to set its value in seconds following one of the methods described in the next paragraphs Set the Damping configuration by Digital LCD Integral Display Navigate the Digital LCD Integral Display menu select Device Config gt Damping set the desired value with the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to set the Damping 2 3 Set the Damping configuration by CoMeter Damping configuration by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the Damping configuration by HHT Damping configuration by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the Damping configuration by PC Damping configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for t
65. ilable Please refer to the device manual for the appropriate operations Software Write Protect by PC Software write protection by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations HART Multidrop mode The transmitter can work in the HART Multidrop mode with other transmitters on the same line HHT and PC using the dedicated Software ABB can supply the references and the Software can set this operative mode Please refer to the device manual and the Software instructions for the right operations 45 364Ax Gx Instruction Manual Maintenance No specific maintenance actions are required on the 2600T Pressure transmitter Series Exterior cleaning Please note the following points when cleaning the device z The cleaning agents used should not attack the surface and the seals gasket and threads m Mechanical damage to the diaphragm i e due to pointed objects must be avoided Field update Each transmitter is labeled individually so it is imperative that the approval codes on each label match exactly during upgrade The label on the transmitter reflects the replacement model code for reordering an assembled unit with the required communication protocol The 2600T Pressure transmitter Series allows for electronics board upgrades Two provided screws guide and secure the boards into place 364Ax Gx Instruction Manual
66. inches of water at 4 degrees Celsius Digital LCD Integral Display Keys sequence to change the unit in the Transmitter 2 1 2 1 Edit Set the Unit by CoMeter ProMeter Unit configuration by CoMeter ProMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the Unit configuration by HHT Unit configuration by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the Unit configuration by PC Unit configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Set the LRV When a LRV different from the selected is needed it is possible to change it following one of the methods described in the next paragraphs 25 364Ax Gx Instruction Manual Set the LRV by Local Keys When the applied pressure is stable push the o oo Zero local adjustment key Z located on the terminal block and release After this operation the reading shall move to 4 mA If no changes occur repeat the operation Ny agi H f THA Set the LRV by Digital LCD Integral Display To set the LRV reading of the Digital LCD Integral Display the engineering units have to be selected Navigate the Digital LCD Integral Display menu select Display gt Display settings gt Display LRV 0 and the Zero v
67. ion codes PED SEP Ambient Temperature limits C F Transmitters with Silicone oil filling between 40 C and 85 C between 58 F and 185 F Lower ambient limit for LCD indicators 20 C 4 F Upper ambient limit for LCD indicators 70 C 158 F Process Temperature limits C F Transmitters with Silicone oil filling between 40 C and 121 C between 58 F and 250 F Storage Temperature limits C F Lower limit 50 C 58 F 40 C 40 F for Digital LCD Integral Display Upper limit 85 C 185 F Relative Humidity Up to 75 Overpressure limits without damage to the transmitter Lower limit 0 0 kPa abs 0 0mbar abs 0 00 psia Upper limit 0 5MPa 5bar 72 5psi for sensor code L 62 Electromagnetic compatibility EMC Emission Immunity Radiated electromagnetic immunity level Conducted electromagnetic immunity level Surge immunity level Fast transient Burst immunity level Humidity Relative humidity Condensing icing 364Ax Gx Instruction Manual 2MPa 20bar 290psi for sensor code D 6MPa 60bar 870psi for sensor code U 20MPa 200bar 2900psi for sensor code R 90MPa 900bar 13050psi for sensor code V Comply with EN 61000 6 3 Comply with EN 61000 6 2 10V m according to IEC 1000 4 3 EN61000 4 3 10V according to IEC 1000 4 6 EN 61000 4 6 2kV according to IEC 1000 4 5 EN 61000 4 5 2kV according to IEC 10
68. ir 0 6 Polynomial for input linearization using a 5th order i polynomial function for input 0 4 Te linearization using 2 polynomial functions of 2nd order on Costant current for loop or associated equipment test a 0 1 0 0141 02 03 04 05 06 07 08 09 1 Pressure Note x and output are in the range 0 to 1 0 to 100 These output functions can be activated using a Configuration Tool CoMeter Digital LCD Integral Display Hand Held Communicator and PC The transfer function can be applied to the analog signal 4 to 20 mA or to the indication in engineering units on the CoMeter with the 695 Field Indicator and or to the Digital LCD Integral Display Transfer functions description Linear Using this function the relationship between the input measured value expressed in of the calibrated span and the output is linear i e at 0 input corresponds 0 output 4mA at 50 input corresponds 50 output 12mA and at 100 input corresponds 100 output 20mA Polynomial The polynomial function applied to the transmitter input x expressed in percentage of the calibrated span has the following form Output Ao Aix Asx Asx Asx Asx where x and Output should be normalized in the range 0 to 1 for calculation purpose with following Output meaning Output 0 means Analog out 4 mA Output 1 means Analog out 20 mA This function can be used for linearization purpose the user can plot the characteristic
69. l and void Plates and symbols A N A A Danger lt Serious damage to health risk to life gt The appearance of either of these symbols next to the Danger warning indicates that an imminent risk is present Failure to avoid this will result in death or serious injury Warning lt Bodily injury gt The appearance of this symbol next to Warning indicates a potentially dangerous situation Failure to avoid this could result in death or serious injury Caution lt Minor injuries gt The appearance of this symbol next to Caution indicates a potentially dangerous situation Failure to avoid this could result in minor injuries This may also be used for property damage warnings Attention lt Property damage gt This symbol indicates a potentially damaging situation Failure to avoid this could result in damage to the product or its surrounding area Important This symbol indicates operator tips or particularly useful information It does not indicate a dangerous or damaging situation Operator liability 364Ax Gx Instruction Manual Prior to using corrosive and abrasive materials for measurement purposes the operator must check the level of resistance of all parts coming into contact with the materials to be measured ABB will gladly support you in selecting the materials but cannot accept any liability in doing so The operators must strictly observe the applicable national regulations with regard to
70. lay Reset to Factory trim by HHT Reset to Factory trimming by PC Software Write Protect Software Write Protect by Digital LCD Integral Display Software Write Protect by HHT Software Write Protect by PC HART Multidrop mode Maintenance Exterior cleaning Field update Replacement and Troubleshooting Dismantling and reassembly Safety information for Dismantling and Reassembly Dismantling Replacement Electronics replacement Data saving in case of replacement Digital LCD Integral Display installation or replacement Troubleshooting Simple fault finding Transmitter diagnostics Diagnostic messages Diagnostics on the Digital LCD Integral Display Hart version Diagnostics on the CoMeter Hart version diagnostics on the HHT Hart version diagnostics on thePC Additional Safety Notes Hazardous Area Certificate groups Power supply operative limits PED information integration IP Protection Declarations 364Ax Gx Instruction Manual 364Ax Gx Instruction Manual 1 INTRODUCTION Instruction Manual Structure The present manual provides information on installing operating troubleshooting the 364 pressure transmitter Every section of the present manual it is specifically dedicated to the specific phase of the transmitter lifecycle starting from the receipt of the transmitter and its identification passing to the installation to the electrical connections to the configuration and to the troubleshooting and maintenance operations Worldwide Service Su
71. llowing checks instalation envionment conforms othe wansmiterspeciicaton fr ambien conditons the ansmiterismountedseourey OOO Fhe ransmiterispropery grounded OOO The input power votage matches the ansmiternominalinputvolage aa The plugs vents and process connections are tightened as specified po The proper electrical adapter are installed and are tightened as specified po The red plug on the electical input not used is replaced with a proper plug a The cover is tightened up to metal to metal contact with the housing a All the requirements are satisfied if the transmitter is working in hazardous area Apply power The transmitter will start up automatically at the power up If when using intrinsically safe transmitters an ammeter is connected to the output circuit or a modem is connected in parallel when an explosion hazard is present the sums of the capacitance and inductance of all circuits including transmitter see EC type examination certificate must be equal to or smaller than the permissible capacitance and inductance of the intrinsically safe signal circuit see EC type examination certificate for the power supply Only passive or explosion protected devices or indicators may be connected If the output signal stabilizes only slowly a large damping time constant was likely set in the transmitter Start up The transmitter has default parameter settings that are sufficient for many situations and start up of the inst
72. m to Software Write Protect 364Ax Gx Instruction Manual 1 OK dit dit dit dit MMMM NMNNONHWNM FHHNWH NNDNYD COOSONDFWNRH FAFAAFHANNNN OH AN HAN A NW NUONMNMNDND DANII WWWWWWWWNNNMNDNMNNNWDNNNPNWANNWANWDND 74 364Ax Gx Instruction Manual Acronyms The acronyms currently used to define the various parameters are as follows URL Upper Range Limit of a specific sensor The highest value of the measured value that the transmitter can be adjusted to measure LRL Lower Range Limit of a specific sensor The lowest value of the measured value that the transmitter can be adjusted to measure URV Upper Range Value The highest value of the measured value to which the transmitter is calibrated LRV Lower Range Value The lowest value of the measured value to which the transmitter is calibrated SPAN The algebric difference between the Upper and Lower Range Values The minimum span is the minimum value that can be used without degradation of the specified performance LCD Liquid Crystal Display CPU Control Process Unit DSP Digital Signal Processing DD Device Description IS Intrinsically Safety 75 Index A accessing communication data 41 accessing communication data by cometer 42 accessing communication data by hht 42 accessing communication data by Icd 41 accessing communication data by pc 42 accessing operation data 42 accessing operation data by cometer 42 accessing operation
73. mitter URV with reference pressure Set the transmitter applied pressure as for Upper Range value 100 Navigate the Digital LCD Integral Display menu select Device Config gt Rerange gt Rerange with pressure gt Set URV 100 Select OK to start the autoadjust Digital LCD Integral Display Keys sequence to set the URV wih pressure 2 1 1 2 OK Set the URV by CoMeter URV configuration by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Set the URV by HHT URV configuration by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Set the URV by PC URV configuration by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriated operations Special functions The transmitter has some functions to support the user in case of applications that require advance output configuration Transfer functions The 2600T Pressure Transmitter Series provides a selection of output functions as follows 2 364Ax Gx Instruction Manual Flow 100 Linear for differential gauge and absolute 1 pressure or level measurements i Sq Root x3 for open channel flow measurements T SRR A using rectangular or trapezoidal weir ii E y Sq Root x5 for open channel flow measurements HEE using V notch triangular we
74. ms The electrical connection information in the manual must be observed otherwise the applicable protection type may be affected Ground the measurement system according to requirements 364Ax Gx Instruction Manual Safety information for inspection and maintenance Warning Risk to persons There is no EMC protection or protection against accidental contact when the housing cover is open There are electric circuits within the housing which are dangerous if touched Therefore the auxiliary power must be switched off before opening the housing cover Warning Risk to persons The device can be operated at high pressure and with aggressive media Any medium that squirts out can Cause severe injuries Depressurize the pipeline tank before opening the transmitter connection Corrective maintenance work may only be performed by trained personnel e Before removing the device depressurize it and any adjacent lines or containers e Check whether hazardous materials have been used as materials to be measured before opening the device Residual amounts of hazardous substances may still be present in the device and could escape when the device is opened e Within the scope of operator responsibility check the following as part of a regular inspection Pressure bearing walls lining of the pressure device Measurement related function Leak tightness Wear corrosion 364Ax Gx Instruction Manual Transmitter components o
75. ng edit edit edit edit edit edit edit edit edit 364Ax Gx Instruction Manual enumerated enumerated enumerated numerical numerical enumerated numerical auto adjust manual adjust 68 Device Config Back Select Select Set LRV 0 po la Select i Set URV 100 Back up Back g up PV Scaling Select auto adjust Damping gt manual adjust u o O lt up y Back Select i Output on Alarm gt Failure Mode Select enumerated Back up Select Transfer Function Type Select enumerated Select SW Write Protect enumerated Select Auto Set down Zero Scaling 364Ax Gx Instruction Manual Back Percentage Rerange select Back Select A Back auto Engineering Select Bee eeaiag Select j i i LRV 09 gt numerical adjust Unit Back Set 0 EE up down Select up mute Back Set LRV gt numerical Select aasi Set URV 100 gt numerical Back down be ii Select Set URV numerical Back Back up PV Scaling peat Select Y Select numerical auto adjust Back w down a Set Fail Current Select back up Select n High a Saturation back down up ac Low Saturation down a back Select numerical numerical numerical up Select Fail Low numerical down Back a Linearization Point Select numerical 69 364Ax Gx Instruction M
76. ng dedicated Software ABB can provide the references and the Software Calibration Calibration is an operation by which the LRV and URV are adjusted It sets the 4 and 20 mA points at required pressures See Basic Configuration Function Set the LRV and Set the URV for the procedures Output trimming Digital to Analog trim The Analog Output Trim allows the adjustment of the transmitter s current output at the 4 and 20 mA points to match the plant standards This command adjusts the digital to analog signal conversion Output trimming by Digital LCD Integral Display To set the 4 mA output current Connect the pressure transmitter as defined in the Trimming and Calibration Set Up Using a precison milliamperometer read the current output Navigate the Digital LCD Integral Display menu select Calibrate gt Output Trim gt Set 4 mA and the value will be available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits to have the same reading of the milliamperometer and confirm with OK Note the Maximum and Minimum values are indicated on the Display as reference e Digital LCD Integral Display Keys sequence to set the 4 mA output current 6 2 1 Edit To set the 20 mA output current Connect the pressure transmitter as defined in the Trimming and Calibration Set Up Using a precison milliamperometer read the current at the output Navigate
77. oMeter Set the LRV by HHT Set the LRV by PC Set the URV Set the URV by Local Keys Set the URV by Digital LCD Integral Display Set the URV by CoMeter Set the URV by HHT Set the URV by PC Special functions Transfer functions Transfer functions description Linear Polynomial Two Polynomial functions of 2 order Set the Transfer function on the transmitter Set the Transfer function on the transmitter by Digital LCD Integral Display Set the Transfer function on the transmitter by CoMeter O CO 0 0 0 OO Set the Transfer function on the transmitter by HHT Set the Transfer function on the transmitter by PC Set the Transfer function on the Meters Set the Transfer function on the Digital LCD Integral Display Set the Transfer function on the Digital LCD Integral Display by HHT Set the Transfer function on the Digital LCD Integral Display by PC Signal simulation fixed output current Fixed output current by Digital LCD Integral Display Fixed output current by CoMeter Fixed output current by HHT Fixed output current by PC Hardware settings Write protect mode Change the failsafe direction Software settings Write protect mode Change the failsafe direction Set the Current Output limits Set the Current Output limits on the Digital LCD Integral Display Set the Current Output limits by HHT Set the Current Output limits by PC Operation Digital LCD Integral Display Navigate the Digital LCD Integral Display Digital LCD Integral Display list
78. onnel are persons who have experience in installation electrical wiring connection commissioning and operation of the transmitter or similar devices and hold the necessary qualifications such as e Training or instruction i e authorization to operate and maintain devices or systems according to safety engineering standards for electrical circuits high pressures and aggressive media e Training or instruction in accordance with safety engineering standards regarding maintenance and use of adequate safety systems For safety reasons ABB draws your attention to the fact that only sufficiently insulated tools conforming to DIN EN 60900 may be used Since the transmitter may form part of a safety chain we recommend replacing the device immediately if any defects are detected In case of use in H A Non sparking tools only must be employed In addition you must observe e The relevant safety regulations regarding the installation and operation of electrical systems e g German legal regulations governing technical tools 3 Geratesicherheitsgesetz German Equipment Safety Act e The relevant standards e g DIN 31 000 VDE 1000 e The regulations and guidelines relating to explosion protection if explosion proof transmitters have to be installed Warning General risks The device can be operated at high levels of pressure and with aggressive media As a result serious injury or significant property damage may occur if this d
79. opriate operations Accessing Operation data The Operation data access could be necessary to look or verify the transmitter configuration Accessing Operation data by Digital LCD Integral Display To access the transmitter measured variables Navigate the Digital LCD Integral Display menu select Diagnostics gt Diagnostics scroll the submenu with the up and down keys select one of the following submenu PV to monitor the measured Primary Variable Hart Eng Output to access the Output value in Engineering Units Output Current to access the Output value in mA Output to access the Output value in percentage Sensor Temperature to access the measured sensor temperature Digital LCD Integral Display Keys sequence to access the transmitter measured variables 7 1 Accessing Operation data by CoMeter Accessing Operation data by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Accessing Operation data by HHT Accessing Operation data by Hand Held Terminal is available Please refer to the device manual for the appropriate operations Accessing Operation data by PC Accessing Operation data by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations 39 364Ax Gx Instruction Manual Trimming and Calibration Set Up The calibration requires a stable Pressure Gener
80. ousing 7 Place the housing cover screw it to fit O ring into the housing and then continue to hand tighten until the cover touch the housing metal to metal In Ex d Explosion Proof installation lock the cover rotation by turning the set nut use the 3 mm Allen key supplied with the instrument 8 Replace the temporary red plastic plug on the second electrical connection port located in the upper part of the transmitter housing with the appropriate plug depending on the certification requirement or degree of protection e g IP6x or NEMA 4x For further information find the relevant instruction manuals searching for the keyword IM 36 on www abb com or from local ABB representatives 20 364Ax Gx Instruction Manual Remote Meter wiring Before starting the Remote Meter wiring be sure that the transmitter has been wired according to the A WARNING previous paragraph instructions Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock Follow these steps to wire the Remote Meter 1 Remove the housing cover WARNING In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Remove the power supply first and continue the operation 2 Run wiring through the same port of the electrical connection or the other port removing the plug 3 Conne
81. owed to be changed only by manufacturer after a new satisfactory assessment AA ERED Serial Number Span Limits Filling Fluid PAIDED Code Diaphragms Lemo Co italy Output Signal MWP LRL URL 0722 XP CL DIV1 ABCD IS Ex ia SEC INTRINSEQUE CL ZONE 0 AEx ia General Purpose IP67 Max Supply Voltage 42 Vdc IC T6 T5 T4 IS Ex ia SEC INTRINSEQUE ENTITY CL 1 DIV1 ABCD when connected per drawing DH 3090 ENCL 4X T AMB 85 C Max ll 1 2 G Ex d IIC T6 and Il 1 2 D Ex tD A211P67 T85 C hot spot T4 in 85 C Max AMB DIP CL II III DIV1 EFG Factory Sealed ZELM 06 ATEX 0302X POWER SUPPLY 42 Vdc 2W MAX XP CL I DIV1 ABCD IS CL 4 ZONE 0 AEx ia IIC T6 TS T4 JS Entit j CL DIV1 ABCD when connected per drawing DH 3090 E j ae E a T Ex ia IIC T6 and ID Ex tad 20 193 C APPROVED Pere ee MEAR Factory Sealed for electrical parameters see cert ZELM 06 ATEX 0302X IP 67 61 364Ax Gx Instruction Manual Power supply operative limits The transmitter operates on a minimum voltage of 10 5 Vdc to a maximum of 42 Vdc and is protected against polarity inversion Note The transmitter operates from 10 5 to 42 Vdc with no load additional load allows operation over 42 Vdc For EEx ia and intrinsically safe FM CSA and SAA approval power supply must not exceed 30 Vdc In some countries the maximum power supply voltage is limited to a lower value Minimum operating voltage is 15 3 Vdc if on terminals for external meter neither link nor remo
82. pport Centers ABB instrumentation products are supported worldwide by the local ABB Instrumentation branches In case you fail to get in touch with your country ABB Instrumentation office you may want to get in touch with one of the following center of excellence for ABB Pressure products ABB SpA Via Statale 113 22016 Lenno Co Italy Tel 39 0344 58111 Fax 39 0344 56278 ABB Automation Product GmbH Schillerstrasse 72 D 32425 Minden Germany Tel 49 551 905534 Fax 49 551 905555 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 6746000 Fax 1 215 6747183 ABB Inc 3450 Harvester Road Burlington Ontario L7N 3W5 Canada Tel 1 905 6810565 Fax 1 905 6812810 ABB Ltd 14 Mathura Road 121003 Faridabad Haryana India Tel 91 129 2275592 Fax 91 129 2279692 ABB China Ltd 35 F Raffles City Office Tower 268 Xizang Zhong Zu 200001 Shangai China Tel 86 21 6122 8888 Fax 86 21 6122 8822 364Ax Gx Instruction Manual Safety Notes General Safety Information The Safety section provides an overview of the safety aspects to be observed for operation of the device The device has been constructed in accordance with the state of the art and is operationally safe It has been tested and left the factory in perfect working conditions The information in the manual as well as the applicable documentation and certificates must be observed and followed in order
83. r ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows Il Group for surface areas not mines a Category G Gas dangerous media D Dust dangerous media T85 C Maximum surface temperature of the transmitter enclosure with Ta ambient temperature 75 C for Dust not Gas with a dust layer up to 5 mm For application with dust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 The other marking refers to the protection type used according to the standards Ex nL Type of protection n with energy limitation technique Ex tD A22 Construction with flameproof of protection method suitable for Dust Zone22 IIC Gas group T6 Temperature class of the transmitter which corresponds to 85 C max with a Ta ambient temperature 40 C Note when installed this transmitter must be supplied by a voltage limiting device which will prevent the rated voltage of 42 V d c being exceeded About the applications this transmitter can be used in Zone 2 Gas and Zone 22 Dust classified areas unlikely infrequent hazard as it is shown on the picture on the right 364Ax Gx Instruction Manual Application with Gas LI A Zone 1 2600T Tx Zone 0 category 1 2G Tank Ex d J dangerous medium Primary process transducer Zone 0 Zone 1 Separation elements Application with Dust FT Zone 21 2600T Tx Zone 2
84. r trimming operation are disabled There are two different ways to perform a PV scaling Method 1 apply to the transmitter a pressure that corresponds to the scaling value offset and perform the operation using the configuration tools Digital LCD Integral Display Hand Held Terminal and PC Method 2 calculate the scaling value offset and apply it to the transmitter following the operation available on the configuration tool Hand Held Terminal and PC With this method it is possible to perform a scaling operation even for a value different then zero PV scaling by Digital LCD Integral Display As for method 1 Apply to the transmitter a pressure that corresponds to the scaling value wait for a stable value Navigate the Digital LCD Integral Display menu select Device Config gt PV Scaling gt Auto Set Zero Scaling To accept the operation select OK and wait for the end a bargraph will indicate the working progress e Digital LCD Integral Display Keys sequence to Auto Set Zero Scaling 2 2 1 OK As for method 2 Navigate the Digital LCD Integral Display menu select Device Config gt PV Scaling gt PV Scaling To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits and confirm with OK Note the Maximum 80 of URL and Minimum 80 of URL usable values are indicated on the Display as reference e Digital LCD Integral
85. re Type 4X Ex nL IIC z Intrinsically Safe for Class I Division 1 and 2 Groups A B C and D Class Il Groups E F and G Class lIl Enclosure Type 4X Ex ia IIC Temperature class T4 to T6 dependent on the maximum input current and the maximum ambient temperature a Ambient Temperature range 50 C to 85 C dependent on the maximum input current and the maximum temperature class Electrical Supply range Minimum 10 5 Volts Maximum 42 Volts dependent on the type of protection maximum ambient temperature maximum temperature class and communication protocol Type 4X applications Indoors amp Outdoors Pollution Degree 5 Installation Category II a Altitude 2000 m 7 Humidity 0 to 80 For a correct installation in field of the 364 pressure transmitter models please see the related control drawing Note that the associated apparatus must be CSA approved 60 364Ax Gx Instruction Manual Note for pressure transmitter with combined approval A WARNING Before installing the Transmitter the end user has to permanent mark on the nameplate his choosen Protection Concept including general purpose in an unclassified location The Transmitter can only be used according to this Protection Concept for the life of the product If more then one type of protection box on safety label are permanent marked the Pressure Transmitter must be removed from hazardous classified locations The selected Type of Protection is all
86. ries 25 M1966 Enclosures for use in Class II Groups E F and G Hazardous Locations 30 M1986 Explosion proof Enclosures for use in Class Hazardous Locations 94 M1991 Special Purpose Enclosures 213 M1987 Non Incendive Electrical Equipment for use in Class Division 2 Hazardous Locations 157 M1992 Intrinsically Safe and Non Incendive Equipment for use in Hazardous Locations CAN CSA C22 2 No 1010 1 92 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements includes Amendment 1 CAN CSA C22 2 No 1010 1B 97 Amendment 2 to CAN CSA C22 2 No 1010 1 92 CAN CSA E60079 0 00 Electrical apparatus for explosive gas atmosphere Part 0 General Requirements CAN CSA E60079 1 01 Electrical apparatus for explosive gas atmosphere Part 1 Construction and verification test of flameproof enclosure of electrical apparatus CAN CSA E60079 11 02 Electrical apparatus for explosive gas atmosphere Part 11 Intrinsic Safety i The 2600T Series pressure transmitters have been certified by CSA International for the following Class Divisions and Gas groups hazardous classified locations temperature class and types of protection z Explosionproof for Class Division 1 and 2 Groups A B C and D Class II Groups E F and G Class Ill Enclosure Type 4X Ex d IIC n Non incendive for Class I Division 2 Groups A B C and D Class II Groups E F and G Class Ill Enclosu
87. ring variables will be available To select the type push Edit and select with up and down keys confirm with OK Pressure Temperature Level Other Custom Unit The in use unit for the type will be available To modify select Edit then scroll the desired Unit with the up and down keys and confirm with OK e Digital LCD Integral Display Keys sequence to modify the define the Variable Engineering Units in the display 3 7 1 To protect the Display from changes Navigate the Digital LCD Integral Display menu select Display gt Security gt Display Protection and the actual protection will be available Unlock and Lock To modify select Edit then scroll the desired protection with the up and down keys and confirm with OK e Digital LCD Integral Display Keys sequence to protect the Display 3 8 1 Edit To change the Display Password The Display Password is a five digit string The default value at the transmitter delivery is x This default password does not give the possibility to lock Navigate the Digital LCD Integral Display menu select Display gt Security gt Change Password and the current password will be available To modify select Edit then scroll the desired alphanumeric symbol with the up and down keys and confirm with Next Repeat the operation for the five digits and confirm with OK er Digital LCD Integral Display Keys sequence to change the Display password 3 8 2 Edit HART Transmitt
88. ronic is suspected to have a failure If the output is in a failure status high or low the fault is severe and it is necessary to substitute the secondary electronic Otherwise the failure is minor the signal is still valid but with a lower accuracy The secondary electronic can be substituted when convenient 4 If the message persists the primary electronic could be damaged If the output is in a failure status high or low the fault is severe and it is necessary to substitute the transducer Otherwise the failure is minor the signal is still valid but with a lower accuracy The transducer can be substituted when convenient 5 Check the process and ambient conditions e g pressure process temperature ambient temperature Static pressure etc against the sensor and electronics limits If the conditions are close or outside the limits these improper instrument utilization can have seriously compromised the instrument functionality If the conditions are well inside the limits see the corrective actions of point 4 or 3 Diagnostics on the CoMeter The diagnostics messages on the Cometer and Prometer when installed on the 695 Field Indicator are available Please refer to the device manual for the right operations Hart version diagnostics on the HHT Hart version diagnostics on the Hand Held Terminal are available Please refer to the device manual for the right operations Hart version diagnostics on thePC Hart version diagnostics
89. roof enclosures d EN 50020 Intrinsic safety i EN 50284 Equipments group II category 1G EN 50281 Apparatus for use with combustible dusts EN 60079 15 Construction test and marking of type of protection n electrical apparatus EN 60079 26 Construction test and marking of group II zone 0 electrical apparatus The 364 pressure transmitter models 2600T series have been certified for the below indicated groups categories media of dangerous atmosphere temperature classes types of protection Explosion protection The device complies with the explosion protection requirements of the directive 94 9 EC ATEX When installing explosion proof transmitters e g electrical connection ground PE etc observe national regulations DIN VDE standards and explosion protection directives The certified explosion proof designation is provided on the name plate Type examination certificate Declaration of conformity For explosion protected models the EC type examination certificate or declaration of conformity must be observed and is part of this transmitter delivery Type of protection Intrinsically safe Ex ia Install only intrinsically safe devices in the transmitter signal circuit The signal circuit can be interrupted while the transmitter is in operation e g clamping on off signal lines The housing may be opened during operation Transmitters with in the type of protection intrinsically safe may be set up dir
90. rrosive irritating combustible highly extremely combustible E toxic explosive other toxic substances radioactive Which substances have had contact with the device 1 2 2 We hereby certify that the devices parts shipped were cleaned and are free from any dangerous or poisonous materials City Date Signature and company stamp 53 364Ax Gx Instruction Manual Disposal The device is manufactured from materials that can be reused by specialized recycling companies WEEE directive 2002 96 EC This transmitter is not subject to the WEEE directive 2002 96 EC and relevant national laws e g ElektroG in Germany The device must be disposed of at a specialized recycling facility Do not dispose of the device in the municipal garbage Only privately used products may be disposed of in the municipal garbage according to the WEEE directive Note Proper disposal prevents negative effects on people and the environment and supports the reuse of valuable raw materials Materials See Technical data If it is not possible to dispose of old equipment properly ABB Service can accept and dispose of returns for a fee 54 364Ax Gx Instruction Manual Additional Safety Notes Hazardous Area According to ATEX Directive European Directive 94 9 EC of 23 March 1994 and relative European Standards which can assure compliance with Essential Safety Requirements i e EN 60079 0 General requirements EN 60079 1 Flamep
91. rument However review the configuration chapter for the default parameter settings values and the parameter changes procedures 22 364Ax Gx Instruction Manual Configuration Default configuration The data default configuration at the product delivery is the following Damping 1 second Units kPa LRV 0 kPa URV equal to URL Transfer function linear Hardware setting Write protect mode in OFF Failsafe direction High Low saturation current 3 8 mA High saturation current 20 5 mA Low fail current 3 7 MA High fail current 22 mA LCD Display Set to display the PV value Easy Setup To facilitate commissioning the 364 Display has the capability to run a sequence of predefined setup steps with the main configuration settings When you start the Easy Setup you must continue up to the end to exit To start the Easy Setup Navigate the Digital LCD Integral Display menu select Easy Setup Digital LCD Integral Display Keys sequence to start the Easy Setup 1 Define the language If the desired language is different from the default one select Edit then choose the desired language see the following table scrolling with the up and down keys and confirming with OK Select Next to continue English Spanish Italian German French Define the Engineering Unit If the desired Engineering Unit is different from the indicated select Edit then choose the desired unit see the following table scrolling up and down keys and con
92. s 89 336 EEC and 93 68 EEC ABB S p A ABB SACE Division Business Uni trumentation E olonterio Technical Director Lenno 25 August 2008 ABB SACE Division Una societ del Gruppo ABB Direzione e Uffici Amministrativi Capitale Sociale Unit Produttive Patrica FR An ABB Group company Headquarters and Accounting Services Share capital Factories Santa Palomba Roma Sede Legale 20099 Sesto S Giovanni MI Italy 107 000 000 i v fully paid up Bergamo S Martino in Strada LO Registered Office Via L Lama 33 P IVA VAT IT 11988960156 Frosinone Vittuone Mi Via Vittor Pisani 16 Tel 39 02 2414 1 Codice Fiscale e n di iscrizione de Registro Garbagnate Monastero LC 1 20124 Milano Italy Fax 39 02 2414 3892 delle imprese di Milano Fisca Code and Genova Tel 39 02 2414 1 C P P O Box 156 Milano Official Company Book 00736410150 Lenno CO www abb it e mail sace ssg it abb com R E A Milano 1513225 Marostica V1 64 364Ax Gx Instruction Manual PARDED EC Declaration of Conformity We ABB SpA BU Instrumentation Via Statale 113 22016 Lenno Como Italy declares under our sole responsibility that the products 2600T Series Pressure Transmitter Models 364 ASL 364ASD 364ASU 364ASR 364GSL 364GSD 364GSU 364GSR are in compliance with the requirements of 97 23 CE PED Directive in accordance with article 3 comma 3 of the Directive itself because designed following the sound engineering practi
93. source isolated from mains galvanic separation Furthermore the potential equalization for the entire powering cable must be guaranteed since the intrinsic safety circuit of the transmitter is grounded Electrical connection A WARNING Do NOT make any electrical connections unless the electrical code designation stamped on the transmitter data plate agrees with the classification of the area in which the transmitter is to be installed Failure to comply with this warning can result in fire or explosion 19 364Ax Gx Instruction Manual The relevant guidelines must be observed during the electrical installation The electrical connection may only be performed by authorized specialists according to the electrical plans Comply with electrical connection information in the manual Otherwise the electrical protection can be affected The 4 to 20 mA output signal and the dc power supply to the transmitter are carried from the same pairs of wires The supply voltage at the transmitter terminals must be between the limits of 10 5 and 42V dc For intrinsically safe approval Ex ia supply must not exceed 30 Vdc In some countries the maximum power supply voltage is limited to a lower value A WARNING Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock Follow these steps to wire the transmitter 1 Remove the red
94. te indicator is present The total loop resistance is indicated in the expression below R kohm Supply voltage Minimum operating voltage 22 5 mA The total loop resistance is the sum of the resistance of all elements of the loop including wiring conditioning resistor safety barriers and additional indicators excluding the equivalent resistance of the transmitter Where a configuration device HART such as the Hand Held Communicator or a Modem is likely to be used a resistance of 250 ohm minimum should be present between the power supply and the point of insertion of these devices to allow communication Several types of safety barriers either passive or active can be satisfactorily used in conjunction with the 364 pressure transmitter models Nevertheless in case of use of active barriers check with the supplier if the model is suitable for use with smart transmitters allowing the connection of the configuration devices in the safe or non hazardous area PED information integration Compliance with pressure equipment directive 97 23 EC Devices with PS lt 200 bar 20 MPa Devices with a permissible pressure lt 200 bar 20 MPa conform to sec 3 para 3 and were not tested for conformity The devices were constructed and manufactured according to valid sound engineering practice SEP The CE marking on the device does not apply to the pressure equipment directive The name plate then contains the following identificat
95. ted transmitters may only be repaired by the manufacturer or otherwise must be approved by a certified expert after the repairs Observe the relevant safety precautions before during and after the repairs A WARNING Process fluids and or pressure retained in the transmitter primary unit can cause severe injury and death or damage to the equipment It is the user responsibility to make sure that no pressure is applied before removing the instrument from service or when draining or venting WARNING For Hazardous classified Location installations at least seven 7 threads on the cover must be engaged in order to meet the flameproof explosion proof requirements 47 364Ax Gx Instruction Manual DANGEROUS FLUIDS In case of toxic or otherwise dangerous process fluid take any precautions as recommended in the relevant Material Safety Data Sheet Dismantling Disassembling the transmitter is possible to inspect clean and repair it The Digital LCD Integral Display and Electronics dismantling are allowed See the Sectional view as reference Transmitter Sectional View for the 364 models with Digital LCD Integral Display 48 Replacement Electronics replacement 364Ax Gx Instruction Manual For electronics replacement or update apply the following procedure MOU Ee NS Screw down completely the cover locking screw using the 3 mm Allen key Unscrew and remove the cover Unscrew the two fixing screws and r
96. ter rerange Sub Sub Percentage Rerange when any pressure source is available related to Menu the percentage value Set LRV 0 Set the Lower Range Value at the defined value in Utility percentage Set URV 100 Set the Upper Range Value at the defined value in percentage PV Scaling This function provides the Primary Variable Scaling swm fo Auto Set Zero Scaling Shift the primary variable to zero Auto Adjust Set LRV 0 Set the Low Range Value at the applied pressure Auto Adjust PV Scaling a the primary variable to the defined pressure Utility Reset PV Scaling Remove the existing Primary Variable Scaling Utility Auto Adjust Output on Alarm This function provides the alarm settings SubMenu sd 34 364Ax Gx Instruction Manual Failure mode Set the failure mode in down scale or upscale the failure mode in down scale or Set the failure mode in down scale or upscale Utility Enumerated Settailicurreni This function provides the current values in case of Sub Sub output saturation or transmitter fail Menu High saturation saturation Set the high saturation current at the desired value the Set the high saturation current at the desired value saturation current at the desired value Utility Low saturation Set the low saturation current at the desired value Utility Numerical Fail high Set the high fail current at the desired value Utility Pressure Polarity Set the pressure transmitter High pressure side Utility Fancier r
97. the Digital LCD Integral Display menu select Calibrate gt Outout Trim gt Set 20 mA and the value will be available To modify select Edit then scroll the desired value with the up and down keys and confirm with Next Repeat the operation for the seven digits to have the same reading of the milliamperometer and confirm with OK Note the Maximum and Minimum values are indicated on the Display as reference e Digital LCD Integral Display Keys sequence to set the 20 mA output current 6 2 2 Edit Output trimming by CoMeter Output trimming by CoMeter is available with the 695 Field Indicator Please refer to the device manual for the appropriate operations Output trimming by HHT Output trimming by Hand Held Terminal is available Please refer to the device manual for the appropriate operations 42 364Ax Gx Instruction Manual Output trimming by PC Output trimming by PC is available using dedicated Software ABB can provide the references and the Software Please refer to the Software instructions for the appropriate operations Additional calibration procedures The 364 pressure transmitter models allow some useful procedures below described PV scaling The PV scaling operation can be used to align the zero of the process e g the minimum tank level with the zero reading of the transmitter A configuration tool shall be use to perform this operation through digital communication After the PV scaling all the Senso
98. the HHT and the PC Please refer to the device manual and Software instruction for the right operation Change the failsafe direction The transmitter alarm direction is set selecting the Failure Mode in the transmitter software The output value is in accordance with NE43 NAMUR recommendations Navigate the Digital LCD Integral Display menu select Device config gt Output on alarm gt Failure Mode and the Failure Mode in use will be visible To modify select Edit then scroll the desired Failure Mode see the following table with the up and down keys and confirm with OK As per Dip Switch to give the Failure Mode control at the Hardware setting Fail High to set the Failure Mode in high current condition the value can be set by the user following the appropriate procedure of this manual Fail Low to set the Failure Mode in low current condition the value can be set by the user following the appropriate procedure of this manual r Digital LCD Integral Display Keys sequence to change the failsafe direction 2 4 1 Edit 31 364Ax Gx Instruction Manual Set the Current Output limits When the Current Output limits on alarm and saturation different from the selected is needed it is possible to change it following one of the methods described in the next paragraphs Set the Current Output limits on the Digital LCD Integral Display To set High Saturation current Navigate the Digital LCD Integral Display menu select Device config
99. tter An envelope including the instruction manual and the calibration report 3mm Allen key Optional content depending on the selected options Bracket kit Electrical connection blind plug Identification The instrument is identified by the data plates Nameplate The Nameplate provides information concerning the model code number maximum working pressure range and span limits power supply and output signal See code specification sheet for detailed information This plate also shows the transmitter serial number please refer to this number in making inquiries the specific details of the transducer diaphragms material fill fluid range limit and identification number the Safety Hazardous Area details see the specific paragraph in this manual Filling Fluid Diaphragms LRL URL General Purpose IP67 Max Supply Voltage 42 Vdc AA ERER Serial Number PAL pap Code erat Output Signal Lenno cl Italy Span Limits MWP IC 16 15 T4 IS Ex ia SEC INTRINSEQUE ENTITYICL V OIWY ABCD GQ XP CL I DIV1 ABCD IS Ex ia SEC INTRINSEQUE CL ZONE 0 AEx ia when connected per drawing DH 3090 ENCL LX T AMB 85 C M hot spot T4 in 85 C Max AMB DIP CL WAI OIWA EEG Factory Sealed XP CL 1 DIV1 ABCD IS CL 1 ZONE 0 AEx ia IIC T6 ae Ads IS py CL 1 DIV1 ABCD when connected per drawing DH 309 Ex T AMB 85 C Max hot spot T4 in 85 C Max AMB Factory Sealed DIP CL II III DIV1 EFG APPROVED Tag plate
100. ty additional notes 58 sensor high trim 44 sensor high trim by hht 45 sensor high trim by Icd 44 sensor high trim by pc 45 sensor low trim 44 sensor low trim by hht 44 sensor low trim by Icd 44 sensor low trim by pc 44 sensor static trim 45 sensor static trim by hht 45 sensor static trim by pc 45 sensor trim 43 sensor trim zero 43 sensor trim zero by cometer 44 sensor trim zero by hht 44 sensor trim zero by pc 44 signal simulation 33 software settings 34 software write protect 48 software write protect by hht 48 software write protect by Icd 48 software write protect by PC 48 storage 12 T tranfer function linear 30 364Ax Gx Instruction Manual tranfer function polynomial 30 tranfer function two polynomial 32 transfer function set 32 transfer functions 29 transfer functions description 30 transmitter tranfer function by cometer 32 transmitter tranfer function by hht 32 transmitter tranfer function by Icd 32 transmitter tranfer function by pc 32 transmitter identification 11 trimming output 45 trimming set up 43 troubleshooting 50 53 U unit by cometer and prometer 27 unit by hht 27 unit by pc 27 units 25 units by Icd 25 urv 28 urv by cometer 29 urv by hht 29 urv by Icd 28 urv by local keys 28 urv by pc 29 W wiring 19 write protect mode HW 34 write protect mode SW 34 Z zero elevation 47 zero suppr
101. ust layer between 5 and 50 mm maximum surface temperature must be consider according to IEC 61241 14 chapter 6 3 3 3 Note the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production The other marking refers to the Intrinsic safety protection type used according to relevant EN standards Ex ia Ex iaD 20 Ex iaD 21 IIC T6 Intrinsic safety protection level a Construction with inside intrinsic safety electronics suitable for Dust Zone 20 Construction with inside intrinsic safety electronics suitable for Dust Zone 21 Gas group Temperature class of the transmitter which corresponds to 85 C max with Ta ambient temperature 40 C The other marking refers to the Flameproof protection type used according to relevant EN standards Ex d Ex tD A21 Ex tD A22 IIC T6 Flameproof Construction with flameproof of protection method suitable for Dust Zone 21 Construction with flameproof of protection method suitable for Dust Zone 22 Gas group Temperature class of the transmitter which corresponds to 85 C max with Ta ambient temperature 75 C About the applications of the transmitter see the relevant sketch 58 364Ax Gx Instruction Manual Ex Safety Aspects for North America According to Factory Mutual Standards which can assure compliance with Essential Safety Requirements FM 36
102. ut to view the Output value in Engineering Units Sensor Temperature to view the Sensor Temperature value e Digital LCD Integral Display Keys sequence to modify the define the Variable 2 3 4 Edit To define the Bargraph variable in the Display Navigate the Digital LCD Integral Display menu select Display gt Display Bargraph and the used variable in the Bargraph will be available To modify select Edit then scroll the desired Variable with the up and down keys for the Bargraph view see the following table and confirm with OK Pressure to view the Primary Variable value Output to view th Primary Variable in percentage Current Out to view the current Output value in mA Engineering Output to view the Output value in Engineering Units Sensor Temperature to view the Sensor Temperature value G Digital LCD Integral Display Keys sequence to modify the define the Bargraph variable 3 5 Edit 3 364Ax Gx Instruction Manual To regulate the Display Contrast Navigate the Digital LCD Integral Display menu select Display gt Contrast and the used contrast will be available To modify the contrast use the up and down keys and confirm with OK Digital LCD Integral Display Keys sequence to modify the define the Bargraph variable 3 6 To define the Variable Engineering Units in the display Navigate the Digital LCD Integral Display menu select Display gt Display Settings gt Display Eng Unit and the possible enginee
103. verview eo Co 1 Transmitter 9 Terminal block link 2 Plastic plug 10 Digital LCD Display connector 3 Blind cover 11 Terminal block screws 4 Cover gasket 12 Cover locking screw 5 Window cover 13 Bracket 6 Digital LCD Integral Display 14 Tool set for pipe mounting 7 Terminal block with electronics 15 Tool set for wall mounting 8 Internal grounding screw Tag NOTE The maximum value that the LCD can display is limited to 9999999 The decimal point is positioned Variable 1 PV 0 00290 automatically so that the maximum value gt units Can be displayed as a seven figure value Variable 2 mA 2 006 mA Example of positioning the decimal point Setting 0 10000 0 in this case even smaller values are only displayed with one Bar variable Menu start decimal digit Digital LCD display view 10 364Ax Gx Instruction Manual Opening the box Transport and storage e After unpacking the pressure transmitter check the device for transport damage e Check the packing material for accessories e During intermediate storage or transport store the pressure transmitter in the original packaging only For information on permissible ambient conditions for storage and transport see Technical data The storage time is indefinite however the warranty conditions stipulated in the order confirmation of the supplier are valid The transmitter package includes The transmi

2600T User`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents