MES Interface Module
Contents
1. 6 6 SETTING FROM GX DEVELOPER irri enne 7 7 EXTERNAL DIMENSIONS seen een ener 9 8 TRANSPORTATION 10 8 1 Gontroll d Model rci t EE ER CREER rr eee tee Dens 10 8 2 Handling for Shipping 2 5 dd 10 7 About Manual The following manual is also related to this product In necessary order it by quoting the details in the table below Related Manual Manual name Manual No Model code s SH 080644ENG MES Interface Module User s Manual 13JR95 Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer to Chapter 9 EMC AND LOW VOLTAGE DIRECTIVES of the QCPU User s Manual Hardware Design Maintenance and Inspection The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product For the compliance of this product with the EMC and Low Voltage Directives refer to Section 9 1 3 Cables in Chapter 9 EMC AND LOW VOLTAGE DIRECTIVES of the QCPU User s Manual Hardware Design Maintenance and Inspection A 82. 1 OVERVIEW This manual explains how to install the QJ71MES96 MES interface module hereafter abbreviated as MES interface module and how to wire them with other devices Packing list Quantity QJ71MES96 MES interface module 1 QJ71MES96 Battery Q6BAT 1 2 PERFORAMNCE SPECIFICATIONS The following describes the performance specifications of the MES interface module For general specifications of the MES interface module refer to the following manual 3 7 QCPU User s Manual Hardware Design Maintenance and Inspection Item Specifications Interface 10BASE T 100BASE TX Data transmission 10 Mbps 100 Mbps rate Transmission method Ethernet No of cascaded Maximum 4 stages Maximum 2 stages stages Max segment length Supported The auto negotiation function is available automatically function distinguishes 10BASE T from 100BASE TX Supply power 3 3V 5 Base band 100 m voltage Supply power CompactFlash capacity card Card size TYPE card Maximum 150 mA No of installable 1 cards Number of occupied I O points 32 points slot I O assignment Intelli 32 points The clock data is obtained from a programmable controller Clock CPU in multiple CPU system CPU No 1 or the SNTP server computer 5VDC internal current consumption External dimensions 98 3 86 H X 27 4 1 08 W X 90 3 54 D mm inch Weight 0 16kg 1 MES inter
3. S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 A MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require ap of Economy Trade and Industry for service transaction permissio Specifications subject to change without notice Printed in Japan on recycled paper
4. Seoul 157 200 Korea Branch Travellers Lane Hatfield Hertfordshire Tel 82 2 3660 9552 AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Italy Mitsubishi Electric Europe B V Italian E Branch Thailand Mitsubishi Electric Automation Thailand Centro Dir Colleoni Pal Perseo Ingr 2 i Electric Automation Thailand Via Paracelso 12 1 20041 Agrate Brianza Milano Italy Moo 4 Serithai Rd T Kannayao Tel 39 039 60531 P i 5 A Kannayao Bangkok 10230 Thailand Spain Mitsubishi Electric Europe B V Spanish Tel 66 2 517 1326 Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Bang Chan Industrial Estate No 111 Indonesia P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Barcelona Spain Pergudangan Jakarta Utara 14440 Tel 34 93 565 3131 P O Box 5045 Jakarta 11050 Indonesia France Mitsubishi Electric Europe B V French Tel 62 21 6630833 Branch India Messung Systems Pvt Ltd 25 Boulevard des Bouvets F 92741 Electronic Sadan Uni No15 Nanterre Cedex France M L D C Bhosari Pune 411026 India TEL 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N
5. Shielded twisted pair cable STP cable Category 5 2 For 10 Mbps Either a or b of the following can be used a Unshielded twisted pair cable UTP cable Category 3 4 5 b Shielded twisted pair cable STP cable Category 3 4 5 POINT During high speed communication 100 Mbps via 100BASE TX connection communication errors may occur due to the effect of high frequency noise generated from the equipment other than programmable controller depending on the installation environment Take the following countermeasures on the MES interface module side to eliminate the effect of high frequency noise when constructing the network system 1 Wiring Do not install the twisted pair cables together with the main circuit or power lines or bring them close to each other Make sure to place the twisted pair cable in a duct 2 Cable n the environment where the cable is susceptible to noise use the shielded twisted pair cable STP cable 3 10 Mbps communication Connect the 10 Mbps compatible equipment with the MES interface module and transmit the data to the equipment at a transmission speed of 10 Mbps 6 SETTING FROM DEVELOPER The intelligent function module switches are used to make the mode setting default operation setting battery error detection setting and response monitoring time setting Switch number Description Switch 1 Mode setting Default operation setting battery error detection
6. MITSUBISHI MES Interface Module User s Manual Hardware QJ71MES96 Thank you for purchasing the Mitsubishi programmable controller MELSEC Q Series Prior to use please read both this manual and detailed manual thoroughly to fully understand the product Model QJ71MES96 U HW MELSE Q S MODEL 13JY02 Programmable CODE IB NA 0800354 C 0809 MEE 2006 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS 6 Always read these precautions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly Note that these precautions apply only to this product For the safety precautions of the programmable controller system please read the User s Manual for the CPU module used In this manual the safety instructions are ranked as DANGER and CAUTION f Indicates that incorrect handling may cause 9 DANGER hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause i N CAUTION hazardous conditions resulting in medium or slight personal injury or physical damage gu t Note that the N CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to per
7. count setting 1 Operates according to the default 2 Network settings bit 1 0 Operates accroding to Network settings 1 Operates according to the default b Battery error detection setting bit 2 Set whether to detect battery errors while the MES interface module is operating without battery 0 Detects battery errors 1 Does not detect battery errors 3 Response monitoring time setting Switch 3 Lower byte Set the timeout time Second from when the MES interface module sends a request to the access target CPU until receiving the reply A response time out error 0002h occurs if the access target CPU does not respond within the set time Setting range 15 to 255 Second Default value 15 seconds When setting the time between 0 and 14 or making no settings response monitoring time operates with 15 seconds b15 to b8 b7 to bo Upper byte Lower byte Switch 3 M Eo Specify 0 Response monitoring time setting 15 to 255 Second The upper byte data is ignored However when other than 0 is specified When setting the time between in this area Switch setting error 0180h occurs at hardware test 0 14 or making no settings response monitoring time operates with 15 seconds 7 EXTERNAL DIMENSIONS 1 aurineses 98 3 86 Unit mm inch The bending radius near the connector R1 yardstick should be at least four times lo
8. en transporting lithium batteries make sure to treat them based on the transportation regulations Refer to Chapter8 for details of the relevant models A 5 Revisions The manual number is given on the bottom right of the front cover Print date Manual number Revision Jul 2006 IB NA 0800354 A First edition Dec 2007 IB NA 0800354 B Change of a term PLC was changed to programmable controller Correction SAFETY PRECAUTIONS Chapter1 Section3 1 Sep 2008 IB NA 0800354 C Correction About Manual Compliance with the EMC and Low Voltage Directives Section3 1 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Also Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents in this manual 2006 MITSUBISHI ELECTRIC CORPORATION A 6 CONTENTS 1 OVERVIEW ER ERR A 1 2 PERFORAMNCE SPECIFICATIONS seen 2 3 LOADING AND INSTALLATION eene 3 3 1 Handling Precautions iesea aaeeea aed atadai ai 3 3 2 Installation ENvirOnMent c ccecceeeceeeeeeeeeceeeeeeeeeeaeeeeeceeeeaeeeneeeteeeeaees 3 4 PART NAMES 4 EXTERNAL WIRING iiit ep RR Her 6 5 1 Connecting to the 10 100
9. esulting in malfunctions Install connectors securely to modules 4 Wiring Precautions A CAUTION Tighten the screw in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module When disconnecting communication cables connected to the module never pull on the cable section When using a cable with a connector disconnect it with holding the connector connected to the module When the cable is pulled while connected to the module this may cause malfunctions or module cable damage Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipation Disposal Precautions A CAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details of the battery directive in EU member states refer to the MES Interface Module User s Manual Transportation Precautions A CAUTION Wh
10. face module distinguishes 10BASE T from 100BASE TX depending on the device on other end 0 65A For connection with a hub not having the auto negotiation function set the hub side to half duplex auto communication mode 2 Distance between a hub and node 3 LOADING AND INSTALLATION 1 3 1 Handling Precautions 1 Do not drop or apply severe shock to the module case since it is made of resin 2 Before touching the module always touch grounded metal etc to discharge static electricity from human body etc Not doing so can cause the module to fail or malfunction 3 Tighten the module fixing screws within the following range Tightening torque range Module fixing screw usually not required 0 36 to 0 48 Nem M3 screw 1 The module can be easily fixed onto the base unit using the hook at the top of the module However it is recommended to secure the module with the module fixing screw if the module is subject to significant vibration 3 2 Installation Environment For details refer to the user s manual for the CPU module used 4 PART NAMES 1 With the LED cover closed Tm k 1 UE 2 Jb oL Qu7iMESe6 CE QuriMEsos Indicator LED Name Description Refer to 3 Indicator LED display contents 10BASE T 100BASE TX interface connector RJ45 Used for connecting the MES inter
11. face module in 10BASE T 100BASE TX connection The MES interface module distinguishes 10BASE T from 100BASE TX depending on the device on other end EJECT button Used for ejecting a CompactFlash card from the MES interface module CompactFlash card slot Used for installing a CompactFlash card to the MES interface module CompactFlash card slot cover Cover for the CompactFlash card slot Battery Battery for file protection Battery connector pin Connector pin for battery lead The battery lead is disconnected from the connector at shipment to prevent battery consumption 3 Indicator LED display contents 10BASE T 100BASE TX QJ71MES96 LED status Description In normal operation It may take some time until the RUN LED is turned ON after the module is started Watchdog timer error Hardware error In normal status Module continuation error Module stop error 100 Mbps 10 Mbps During data send or data receive Data not transmitted 5 EXTERNAL WIRING 5 1 Connecting to the 10BASE T 100BASE TX When connecting to the 10BASE T 100BASE TX interface use twisted pair cable Use twisted pair cable that meets IEEE802 3 10BASE T 100BASE TX standards 1 For 100 Mbps Either a or b of the following can be used a Unshielded twisted pair cable UTP cable Category 5 b
12. gnals output from the programmable controller CPU to the intelligent function module never output ON a Use prohibited signal Doing these operations may cause malfunctions of the programmable controller system A 2 Design Precautions A CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation During registering each setting do not power OFF the mounted module or reset the programmable controller CPU Otherwise data in the CompactFlash card will be undefined Therefore resetting and re registering data are required This may also cause a module failure or malfunctions Installation Precautions ANCAUTION Use the programmable controller under the environment specified in the User s Manual Using this programmable controller in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Incorrect loading of the module can cause a malfunc
13. nger than the cable s outside diameter when the twisted pair cable is connected 8 TRANSPORTATION PRECAUTIONS When transporting a battery containing lithium handling according to transportation regulations is required 8 1 Controlled Model The lithium battery used in the MES interface module is classified as follows Classification for Q series battery Q6BAT Lithium battery dor 8 2 Handling for Shipping The products are packed in accordance with transportation regulations before shipment When transporting products after repacking or unpacking them make them comply with the IATA Dangerous Goods Regulations IMDG Code and national transportation regulations For details consult with the shipping carrier CompactFlash is a trademark of SanDisk Corporation All other company names and product names used in this manual are trademarks or registered trademarks of their respective companies Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties A For safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorpo
14. rated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria Tel 852 2887 8870 Tecnica Ltda China Mitsubishi Electric Automation Rua Correia Dias 184 Shanghai Ltd Edificio Paraiso Trade Center 8 andar Zhi Fu Plazz No 80 Xin Chang Road Paraiso Sao Paulo SP Brazil Shanghai 200003 China Tel 55 11 5908 8331 Tel 86 21 6120 0808 Germany Mitsubishi Electric Europe B V German Taiwan Setsuyo Enterprise Co Ltd Branch 6F No 105 Wu Kung 3rd Rd Wu Ku Gothaer Strasse 8 D 40880 Ratingen Hsiang Taipei Hsine Taiwan GERMANY Tel 886 2 2299 2499 Tel 49 2102 486 0 Korea Mitsubishi Electric Automation Korea Co Ltd U K Mitsubishi Electric Europe B V UK 1480 6 Gayang dong Gangseo ku
15. setting Switch 3 Lower byte Response monitoring time setting Switch 4 to 5 For system use Do not set 1 Mode setting Switch 1 Select the MES interface module operation mode Switch 2 Description Online Normal operation mode Tests the ROM RAM intelligent function module switch settings Self loopback Executes the 10BASE T 100BASE TX test interface self diagnostics test Hardware test 2 Default operation setting battery error detection setting Switch 2 Select the default operation setting battery error detection setting for the MES interface module b15 to b3 b2 b1 bO Specify 0 Switch 2 Battery error detection setting t Default operation setting Account setting 0 Detects battery errors 0 Operates according to Account setting 1 Does not detect battery errors 1 Operates according to the default Username QJ71MES96 Password MITSUBISHI Default operation setting Network settings 0 Operates according to Network settings 1 Operates according to the default When other than 0 is specified in this area Switch ADDRESS 192 168 3 3 setting error 0180h occurs at hardware test Subnet mask 255 255 255 0 a Default operation setting bit 0 1 Set whether to operate Account setting and Network settings with their default 1 Account setting bit O 0 Operates according to Ac
16. sonal safety Please save this manual to make it accessible when required and always forward it to the end user A 1 Design Precautions 4 DANGER When controlling a running programmable controller e g data modification create an interlock circuit on sequence programs so that the whole system functions safely all the time Also be sure to read the manual carefully and ensure safety before performing any other controls such as operating status change Especially when controlling a programmable controller from a remote location via network problems on the programmable controller side may not be dealt with promptly due to failure of data communications Create an interlock circuit on a sequence program Forthe operation status of each station at a communication error refer to the manual for that station Incorrect output or malfunctions may cause an accident Install a safety circuit external to the programmable controller that keeps the entire system safe even when there are problems with the external power supply or the programmable controller Otherwise trouble could result from erroneous output or erroneous operation When the programmable controller system security needs to be protected against illegal access from an external device via a network take measures at the user s discretion Do not write any data to the System area in the buffer memory of the intelligent function module As for si
17. tion failure or drop When using the programmable controller in the environment of much vibration tighten the module with a screw A 3 Installation Precautions A CAUTION Completely turn off the externally supplied power used in the system before mounting or removing the module Not doing so could result in damage to the product Tighten the screw in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module When connecting a connector properly press crimp or solder it using the tools specified by the manufacturer Incomplete connection may cause short circuit fire and malfunctions Push the CompactFlash card into the CompactFlash card slot and install it securely After installing the CompactFlash card check that it is inserted securely Failure to do so may cause malfunctions due to poor contact Wiring Precautions A CAUTION Always store the communication cables and power cables connected to the module in the duct or fix them in place with clamps Not doing so may cause swing move or poor connection of the cable or damage of a module and or cable due to careless pull r
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