Home

IS UPS User Manual

1. 13 6 1 2 13 6 1 3 OUTPUT 13 6 14 piu Rs 19 6 1 5 13 pz Battery diaz uu arp eI ere Prieta Orie Men a EE 13 7 Warmings for the Safe Use of the S 14 8 Product List with Capacity 2 15 9 Output Characteristics 16 9 1 Typical Output Voltage VS Output Load Current 16 10 User Intertace 17 Men eec asin lel nw he 17 10 2 Field Configurable 6 lt 2 lt 17 17 ME OP NER 18 Field Accessible Menu
2. ISUPSB007 OCT 2012 9660 15 1 5 Holding Registers 4X References Event Log amp LCD Data support read only Address Name Example Modbus Functions Supported Hex ASCII 232 D Read ud e Read Holding Registers 0X03 03 Read Holding Registers 0X03 233 Read Holding Registers 0X03 34 omy Read Holding Registers 0X03 235 Current LCD Top Line u Read ae ee gt E Read Holding Registers 0X03 FES Read Holding Registers 0X03 se OY Read Holding Registers 0X03 PF f s Read Holding Registers 0X03 d Read Holding Registers 0X03 Read Holding Registers 0X03 idi Read Holding Registers 0X03 Read Holding Registers 0X03 239 Read Holding Registers 0X03 Read Holding Registers 0X03 Read Holding Registers 0X03 o Read Holding Registers 0X03 Read Holding Registers 0X03 Read Holding Registers 0X03 Read Holding Registers 0X03 LCD Bottom Line Read Holding Registers 0X03 243 Read Holding Registers 0X03 Read Holding Registers 0X03 mY Read Holding Registers 0X03 Read Holding Registers 0X03 5 TY Read Holding Registers 0X03 I O Read Holding Registers 0X03 246 Read Holding Registers 0X03 Read Holding Registers 0X03 o YR Holding Re
3. SEPA Wvisupvid 82018 59305 NOSNIGOH S 2610 52404 38 9 8887 2067 204 008 067 20 4 5822 M S N gt 35012 3N0088TIB 044 000 SE NEY QLTALd WSJ T0H1NOJdNY 52140517313 1041 029 7IDHINOJdMY 1040980 usjA sopd suj n 04 4e 4100 psonpoideJ aq jou 9 WIV 04 51 4 40 vos IHL 5 SIHL sy pa 1008 7 31 25 LON 00 SNOISN3MIO 32 83101 1953439 99179170 13830 2 92 30V110A3N3A0 AV 1dSla ADE Of us 098 054 077 aur Q8 IVNINHA L 58313 4 0 318 1 335 AVIAN Z 133 vir ei ver ei HINV3 OLX 2 052 56 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 APPENDIX B APPROVALS IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx TSA 10
4. 19 12 1 Field Accessible 20 1211 Default Men oec derbi hoa Fri 20 ttu cie dd ui I LET 21 PAESE Log Menu M c 21 12 1 4 9 desine 21 ACE dedu eec c 22 12 1 6 Battery Information 22 12 1 7 Qutput Information acd a tipa RR 23 1210 UPS Information RERO 23 12 19 Communications Information Menu tnnt 24 13 Field T 25 13 1 27 13 2 Time and Date Menu 1 Major SUb MB 28 13 2 1 Time and Date Setup Menu 28 5 o AMPCONTROL lt gt Potete ISUPSBO007 R3 OCT 2012 9660 13 3 User Defined Label 214 Major 28 13 31 UPS Label 29 134 Password Management Menu 39 Major 29 13 4 1 Bassword Change a t ctu 29 13 5 UPS Output Alarm 4 Run Time Menu 4 Major 30 1351 Output Over Current Level 2 tnnt nennen tenente tnnt 30 13 5 2 Output Under Current Le
5. e 7 5 of 5 EPFO11 1 Page 65 ao Q MPCONTROL ISUPSB007 R3 2012 9660 APPENDIX MSDS Industrial Batteries Department Viale Europa 63 36075 Montecchio Maggiore VI ITALY MATERIAL SAFETY DATA SHEET FIAMM BATTERIES SLA FAT UMTB PRODUCT CHARACTERISTICS PRODUCT Valve Regulated Lead Acid Sealed batteries with absorbed electrolyte wet non spillable PRODUCT TECHNICAL COMPONENTS Lead and Compounds Pb 2 PbSO4 Electrolyte Sulphuric acid in max concentration of 3596 Polymer ABS 6 9 TECHNICAL NAME OF DANGEROUS SUBSTANCE Sealed batteries containing a solution of sulphuric acid and distilled water completely absorbed in separators PROPERTIES OF CONTAINER ABS polymer flame retardant FVO anti cracking PROPERTIES OF DANGEROUS SUBSTANCE Liquid clear colourless BOILING POINT OF DANGEROUS SUBSTANCE 110 C CLASSIFICATION OF DANGEROUS SUBSTANCE Class 8 Code page IMDG IMCO No 8121 UN No 2800 PACKAGING REQUIRED FOR TRANSPORTATION Batteries have to be packed in strong outer packagings after insulating each cell terminals Packaging Group III IMPORTANT NOTE There is no electrolyte in liquid status inside the battery due to the fact that this electrolyte is completely absorbed by a spungy material This means that even if you turn upside down ermetically closed there will be no leak
6. 1 OLL 100 SE NEV 01719 WS T 53INDHL 313 TOHLNOJdMY 54u94U22 3p Jo 10 quod paonpsadou 24 you 3 amy st 1 30 11434044 JHL SNIvK3H SHL 00 Sv 31925 LON 09 NI SNOISN3MIQ 308733101 WHv10n9NY 19743439 0 UT 01 90 10 01 90 91 5 YE sas 2015 99179110 1138802 92 104110 41 0 ag HOSS3OOHd Eld Q8 IWNIWYSL 104110 Sdn ASSL 054 1 3 58754 511 2 2 587584 01 PEW c Oz 2 02 2 0N LX 5104110 3389 39v110 4 FP AvTgu INANI 1 1910 03171051 1 ASSL 54 1X3 1 1910 0317105 LAdNI 17 0910 131 1051 NON 3 14915 1X3 el 54 6 LOY 3197 0 15731 1v SNIVW ONY 964009 SZN SV 32 02 5 Hluv3 35v Page 55 ISUPSB007 R3 2012 9660 POWER THROUGH INNOVATION 8207 Z 5415 AIWAN LUV 31v 44S TN EV 0790790
7. IS UPS Intrinsically Safe Uninterruptible Power Supply User Manual IECEx TSA 10 0008X Certified Ex ia ma e Tamb 20 lt lt 60 IP66 Ingress Approval Designed and Manufactured in Australia by Ampcontrol CSM Pty Limited ABN 35 000 770 141 Ampcontrol Electronics Phone 02 4903 4800 Fax 02 4903 4888 No Copies of the information or drawings within this manual shall be made without the prior consent of Ampcontrol User Manual Part No 142834 AMPCONTROL AMPCONTROL lt gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 Ampcontrol CSM Contact details 7 Billbrooke Close Cameron Park NSW 2285 P 61 2 4903 4800 F 61 2 4903 4888 EMAIL electronicsorders ampcontrolgroup com WEB ampcontrolgroup com Safety and other Warnings WARNING This safety alert symbol identifies important safety messages in this manual and indicates a potential risk of injury or even death to the personnel When you see this symbol be alert your safety is involved carefully read the message that follows and inform other operators CAUTION This safety alert symbol identifies important information to be read in order to ensure the correct sequence of work and to avoid damage or even destruction of the equipment and reduce any potential risk of injury or death to the personnel read the message that follows and inform other r
8. press the UP button to select Active Inactive then press ENTER to save the settings If the Active is selected the Relay 1 will be activated when any of the UPS alarms situation arises These alarms settings are in the 6D Alarm and Run Time Setup menu Pressing the ESC button returns to the Relay Configuration Modify Menu Relay x UPS Alarm Menu 6FlA Relay 1 gt gt UPS Alarm lt UPS Alarm Setting Menu UPS Alarm gt lt 13 7 7 Configure Relay 1 using Mains Status Menu While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays Mains Status in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter FAIL GOOD by pressing the UP DOWN buttons then press the ENTER button once again to save these settings If FAIL is selected the Relay 1 will be activated whenever the Mains fail If GOOD is selected the Relay 1 will be activated whenever the mains is ON Press the ESC button to return to the Relay Configuration Modify Menu Relay x Mains Status Menu 6FlA Relay 1 gt Mains Status lt Mains Supply Setting Menu Mains Status gt lt 38 AMPCONTHROL lt gt Te ISUPSB007 R3 OCT 2012 ECN 9660 13 7 8 Configure Relay 1 using Digital Input Menu While in the 6F1 Relay 1 Configuration menu press th
9. representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 2006 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 5 IEC 60079 18 2004 Electrical apparatus for explosive gas atmospheres Part 18 Construction test and Edition 2 0 marking of type of protection encapsulation m electrical apparatus 60079 7 2006 07 Explosive atmospheres Part 7 Equipment protection by increased safety e Edition 4 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report
10. ao AMPCONTROL Ww 2 ISUPSB007 R3 OCT 2012 9660 Table of Contents Ampcontiol GSM 1 Safety and other Warnings 1 Copyright Notice 2 2 MITT rc 2 1 ESI 2 Bes uocem eie 5 5 1 2 Storage after Delivery ERR T UU 5 1 2 1 Battery Care and 5 1 3 6 2 OveiviewefrEgulpmibrlbsi de 7 ONERE io 7 8 41 Mechanical 51 8 4 2 8 4 3 C nnecting tothe IS UPS 9 11 11 12 SB Hbi eu e e 13 6 1 1 RESET
11. the load that reduces the output voltage to maintain the maximum output current The UPS has various configurable functions but for users who wish to use it in the simplest form an ex factory default setting is programmed into the unit prior to delivery Refer to programming section 13 5 amp 13 7 for details on programming and customise as required to suit specific application A brief on the functionality is given below e programmable output on time is set to Always the output will remain on even when the mains switched off and until the battery voltage reaches the low level The output on time can be programmed to any time at 10 munites steps In this case the output will stop when the on time is expired To initiate another cycle need to start either external momentary switch or the local keypad e Application of mains power will override any timer function and will automatically switch the DC output on if it is in an off status due to time out If the UPS has been stopped by pressing the local STOP button prior to loss of mains supply the output will not be energised by the return of the mains supply e minimum battery voltage level will switch the output off automatically ignoring the timer activity e Digital inputs are mapped 1 to 1 to the relays to mimic input status As part of its design as an Intrinsically Safe product the input AC supply to the UPS is protected by both a ceramic fuse and resettable t
12. 0008X issue No 2 Certificate history Issue No 2 2011 3 9 Issue No 1 2010 10 6 Status Current Issue 0 2010 7 5 Date of Issue 2011 03 09 Page 1 of 4 Applicant Ampcontrol CSM Pty Ltd 7 Billbrooke Close Cameron Park NSW 2285 Australia Electrical Apparatus Intrinsically Safe UPS Optional accessory Type of Protection Ex e ia m Group I IP66 Marking Ampcontrol IS UPS Ex ia ma e Tamb 20 C 60 IP66 IECEX TSA 10 0008X 110 240 Vac SIN Approved for issue on behalf of the IECEx Ujen Singh Certification Body Position Quality amp Certification Manager 4 Signature U for printed version Date 04 MARCH 20 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by TestSafe Australia 919 Londonderry Road Londonderry NSW 2753 Test Safe Australia us T A O Page 57 AMPCONTRO gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 IECEx Certificate of Conformity Certificate No IECEx TSA 10 0008X Date of Issue 2011 03 09 Issue No 2 Page 2 of 4 Manufacturer Ampcontrol CSM Pty Ltd 7 Billbrooke Close Cameron Park 2285 Australia Manufacturing location s This certificate is issued as verification that a sample s
13. 2012 9660 IECEx Certificate of Conformity Annexe for Certificate No TSA 10 0008X duo 2 2 Variations permitted by issue 1 of the certificate Following drawings were assessed in test report AU TSA ExTR10 0052 00 TR32600 TestSafe Drawing list pertaining to Issue 1 of this Certificate Document Document Title No 5 UPS Input Board ISUPS Z IS UPS Input Board Schematic 5 ISUPSZ024 IS UPS Input Board BOM 2010 09 21 ISUPSZ031 IS UPS Input Board Rev 3 Modification Procedure 2010 09 20 IS UPS Processor Board ISUPS Z 3 IS UPS Processor Board Schematic 5 2010 09 13 014 Date mm dd 2010 09 21 002 ISUPS Z IS UPS Processor Board PCB 2010 09 13 018 ISUPS Z IS UPS Processor Board BOM 2010 09 13 023 ISUPSZ030 IS UPS Processor Board Rev 3 Modification 2010 09 13 Procedure Assembly Drawings ISUPSZ004 1 Battery Module Component of Power Module S Assy 3 2010 09 14 3 ISUPSZIO 1 S Assy Battery Pack IS UPS 65 Wh 3 2010 09 14 Conditions of Certification pertaining to Issue 1 of this Certificate There are no new conditions pertaining to this issue Previous conditions of certification are unchanged Certificate issued by X TestSafe Australia 919 Londonderry Road Test S ondonderry Roa afe Londonderry NSW 2753 Australia A U 5 T RA Page 4 of 5 EPFO11 1 Page 64 POWER THROUG
14. 8X EIN Malas pms rj w pueja E pueg 5 51 wor 8987 067 20 3 006 06 20 d 5822 MSW Xuvd NONH3HV 35013 1 194 OLL 000 SE 8 011414 WS 540813313 TOULNODAHY 0M INOJdHY enoadde 2008 jnoqyis sjuaquo3 Jo 10 jued pasnposdas aq you 4 118292 t 4 30 5 9NIAYSO SIHL ASIA 10310 004 Sv awas 9724 SNOISN3HIO eyu 3NVH3I0L 2 1 pmg P puelg 51 006 YOE SS 8 X EW 9 06 uondo apis sBnid OZN 24 5 54 9660 ISUPSB007 OCT 2012 AMPCONTHROL lt gt POWER THROUGH INNOVATION 100354051 OMIM Tu 1101 49905 13315 NOILISNNOD 5405 uo dne 451214u02du 500281 88 1960990 2010 ayy proja 008 5064 20 14 5822 M S N NOYIAV 15012 34004919
15. DOWN button increments decrements the setting in 0 1 Volt intervals The minimum setting is 0 0 Volts the maximum being 25 5 Volts Default setting 1 8 V Hysteresis is 20 of the voltage limit from Table 8 The RIGHT button progresses to the next menu The LEFT button returns to the previous menu The ENTER button saves the setting into memory 13 5 4 Period Menu Run Period gt 500 minutes Press the RIGHT button to access this menu This menu allows selection of how long the UPS will provide output without mains power in 10 minute intervals Setting can be from 0 minutes through to a maximum of 600 minutes 10 hours or ALWAYS ON using the UP DOWN buttons In the ALWAYS ON mode the timer is deactivated and the UPS will continue to run until the battery low voltage is reached and the UPS shutdown The run time is only active while UPS is running from Battery If the UPS is stopped because it has exceeded the run time or low battery voltage and the mains power is returned the UPS will start and remain running with the run time counter disabled The UPS cannot be started while the RESET is flashing this only happens when UPS is stopped by pressing the keypad Stop button This means it is in lock mode and needs to be reset by pressing the keypad Reset button before any start command can be given Default setting is ALWAYS ON The RIGHT button progresses to the next menu The LEFT button will return to the previous men
16. Section 13 6 2 previous An external 12 V dc power is required to enable the RS485 communications 15 1 Memory Map 15 1 1 Discreet outputs 0X References A hus Name Comment Modbus Functions Supported 1 Mains Status 0 Off 1 On Read Coil Status 0X01 2 Output Status 0 Off 1 On Read Coil Status 0X01 3 Modbus Status 0 Off 1 On Read Coil Status 0X01 4 Relay 1 0 Off 1 On Read Coil Status 0X01 Write Single Coil 0X05 5 2 0 Off 1 On Read Coil Status 0X01 Write Single Coil 0X05 6 Relay 3 0 Off 1 On Read Coil Status 0X01 Write Single Coil 0X05 7 Reserved 8 Reserved 9 Up Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 10 Down Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 11 Left Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 12 Right Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 13 ESC Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 14 ENTER Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 START Button 0 Pressed Read Coil Status 0X01 Write Single Coil 0X05 16 STOP Button 1 Pressed Read Coil Status 0X01 Write Single Coil 0X05 17 Reserved 18 Reserved 19 Reserved 20 Reserved 21 Digital Input 1 22 Digital Input 2 23 Digital Input 3 24 Reserved 0 Low 1 High Read Coil Status 0X01 0 Low 1 High Read Coil Status 0X01 0 Low 1 High Rea
17. UPS will run for These submenus can be accessed by pressing the RIGHT button S ON Output Voltage and current menu displays the output voltage and current the UPS Timer menu displays the remaining time that the UPS output will run for The output will be switched off once this timer reaches 0 00 00 Press the LEFT button or ESC to retum to Output Info menu OP Timer Running 12 1 8 UPS Information Menu Press the UP button to select the UPS Info menu to view the status of the digital inputs and the relay outputs ZIP SIEG These menus can be viewed by pressing the RIGHT button The first press on the RIGHT button will show the digital input 1 and its state HIGH or LOW and further successive presses will show the digital inputs 2 and 3 Further successive presses on the RIGHT button will show the Relays 1 2 and 3 along with their state and configuration driving source An example of each is shown immediately following Digital Input 1 The top line displays the digital input number and bottom line displays its state HIGH LOW 125 LOW Relay 1 The top line displays Relay number and its state OPEN CLOSE the bottom line displays its driving source as configured in the Configuration menu Press ESC button to return to UPS Info menu Relay 1 OPEN Digita 23 5 o AMPCONTROL lt 7 POWER THROUGH INNOVATION ISUPSB007
18. changed once the UPS has been configured after installation Be sure to remember the password as lost or forgotten passwords cannot be recovered Creating a new password will necessitate resetting the password to the original factory 0000 prior to creating the new password CAUTION If the password is reset it is very likely that all previous user settings will be lost and will revert to the ex factory default The same as when the unit was first delivered Refer to Section 13 4 for the Password Management Menu 10 3 Factory Configuration This menu coordinates and displays factory changes to the attributes of the UPS that are defined at build time including battery size temperature coefficient model number and serial number These settings are not operator variable parameters Page 17 ao o AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 11 Menu Navigation Navigation of the menu is performed by pressing the arrow keys on the keypad The backlight will be lit for round 30 seconds whenever a key is pressed while the unit is battery powered and lit continuously when the unit is mains powered UP Key Button DOWN Key Button LEFT Key Button RIGHT Key Button From the power on default Status Menu Section 10 1 pressing the UP key will allow navigation through the major menus and pressing the DOWN key will navigate back Pressing the RIGHT key will select the minor menus f
19. in this section but the method of configuration is the same for all 3 relays once the appropriate relay configuration menu has been selected Page 34 5 o AMPCONTROL lt ISUPSB007 R3 OCT 2012 9660 13 7 1 Relay Configuration menu 6Fl Relay 1 Configuration Press the RIGHT button to access this menu When in this menu press the ENTER button to access the source selection menu to select the relay driving source One of the ten sources in Table 13 7 2 can be selected as the relay driving source by pressing the UP or DOWN buttons Once the driving source is selected press the ENTER button to access the editable menu for the selected source parameter The value may then be set by pressing the UP DOWN increase decrease buttons Press ENTER again to save the settings The default setting for all three relays is OFF 13 7 2 Configure Relay 1 using Output Under Volt Menu The following example shows the selection of Output Under Voltage as the driving source for Relay 1 and its parameter value set to 10V at which point it will activate the Relay 1 While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays Output Under Volt in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter 10V by pressing the UP DOWN increase decrease butto
20. on a regular basis These routine inspections must be carried out by suitably trained people with knowledge of the IS UPS and the systems into which it is fitted Routine inspections may take the form of either simple visual only checks or visual and hands on checks 16 1 1 Visual Only Inspections A basic visual inspection will focus on looking at the installation for signs of physical damage water or dust ingress as well as the condition of cables and labels This type of inspection may involve opening cabinets to gain access to the IS UPS and other equipment This level of inspection may also include cleaning display windows that have become obscured by dirt cleaning materials Do not clean the IS UPS with any cleaning products that may cause the NOTE The IS UPS enclosure display window must only be cleaned using anti static build up of static charge Observations would typically be e Check that equipment enclosures cable trays conduits wall boxes etc are in good order with no physical damage e Check that sealed wall boxes are free from water and dust ingress internally Door seals are in good condition e Check that connected cables are free from cuts abrasions and obvious signs of damage Cable restraints are in good order and correctly fitted e Check that labels on equipment wall boxes and cables are present and in good clean condition especially certification labels Checkthat no modifications
21. should be in Stop mode The front display will be off and the reset LED flashing Page 12 5 o AMPCONTHROL lt 7 ISUPSB007 R3 OCT 2012 9660 6 1 LED Indication On the front facia there are 5 status indication LEDS 611 RESET LED When the STOP button is pressed to stop lock the UPS this LED starts flashing and remains flashing until the UPS is unlocked by pressing the RESET button The LED remains flashing when the UPS is in lock mode The application of mains power while UPS is locked will not start the UPS it will be necessary to press the RESET button to unlock and then press the START button to start the UPS 6 1 2 STOP LED When the UPS is unlocked by pressing the RESET button it forces the STOP LED to begin flashing This means that the UPS is ready to start and pressing and holding the START button for 1 second will start the UPS The UPS may also be started by momentarily closing the terminals Start and Start In located at X7 on the terminal Board The successful start is indicated by the OUTPUT LED becoming illuminated at which time output will be available at the output terminals The application of mains power while the UPS is unlocked will immediately start the UPS 6 13 OUTPUT LED This LED illuminates when the UPS is on 6 14 OVERLOAD LED This LED illuminates when the UPS is operating in current limit mode and extinguishes when operating normally 6 15 MAINS ON LED Thi
22. the ENTER button again to open the source parameter editable menu Here enter RUNNING ALWAYS ON by pressing the UP DOWN buttons then press the ENTER button once again to save these settings If RUNNING is selected the Relay 1 will be activated when the UPS is running from the battery and the timer is running Refer Section 13 5 4 Run Period Menu If ALWAYS is selected the Relay 1 will be activated if the timer is set to ALWAYS Pressing the ESC button returns to the Relay Configuration Modify Menu Page 40 AMPCONTROL lt 7 ISUPSB007 R3 OCT 2012 9660 Relay Timer Status Menu 6FlA Relay 1 gt Timer Status lt Timer Status Setting Menu Timer Status gt ON lt 13 7 10 Configure Relay 1 using Output Status Menu The Relay 1 Output Status Setting Menu allows selection of when the output has been enabled will activate Relay 1 While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays Output Status in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter ON OFF by pressing the UP DOWN buttons then press the ENTER button to save these settings If ON is selected the Relay 1 will be activated when the Output is enabled ON If OFF is selected the Relay 1 will be activated when the Output turns off Pressing the ESC but
23. the UPS gt 65W Ton 1 50 SANI 00 0010 010 User defined Label menu displays the blank window for user to write any identifying description etc Date and Time menu displays date and time 01 01 2008 05 01 19 SW and HW version menu displays Soft Ware Hard Ware version Press the LEFT or the ESC button to return to the Default Menu SW V2 0 15 07 10 HW V0 0 09 09 09 Page 20 AMPCONTHROL Ww 7 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 12 1 2 Log View Menu 1 Log View To view the log press the UP button to select the Log View menu To access the sub menus of the log view press the right arrow to access the log selection menu At this menu and subsequent sub menus Modbus reporting of the logs is suspended 12 1 3 Select Log Menu Select Log E Periodic At this menu either the Periodic Log or the Event Log may be selected for viewing by pressing either the UP or DOWN button respectively Pressing the RIGHT button will select the currently active option 12 14 Periodic Log menu 01 20 01 dame U I 0 25 This menu will initially display LOG START Press the UP button and the periodic log entries will be displayed with the most recent entry being displayed first LOG END will be displayed when the other end of the log is reached The periodic log can display the entries that have been logged every 5 minutes for up to 6 da
24. to the user regarding the installation of the UPS is entered at this menu This information is displayed on the Main Status sub menu Press the RIGHT button to access the editable menu Page 28 5 o AMPCONTROL lt o ISUPSB007 R3 OCT 2012 9660 13 3 1 UPS Label Setup Menu Upon entry to this menu a flashing block will appear in the upper left corner The UP or DOWN button can be pressed to select the desired character for the position of this label A single press of the UP button will select the next character digit conversely a single press of the DOWN button will select the previous character digit If either the UP or DOWN buttons are pressed then rapid progression of the next or previous characters will be selected The RIGHT button will allow the next character in the label to be selected for editing Successive presses of the RIGHT button will move the block to the last character of the bottom line then an additional press of the RIGHT button will move focus to the top left of the menu The LEFT button will allow either the previous character to be selected for editing except if the block is already in the upper left corner of the display the last character will be moved into focus The ENTER button saves the setting into memory Press the ESC button to return to the User Defined Label Menu 2nd Major Sub menu e This menu has no default display it will appear as a blank screen after facto
25. 0X00 to 0X99 Registers 0X10 306 400 Reserved 15 2 Log Reports There are two separate logs kept in the UPS a periodic log and an event log These logs are accessible through the Modbus interface using the Read Holding Registers command as per the Memory Map previous Section 15 1 To set the desired log entry to be reported for a Periodic or Event log the entry number index needs to be set in holding registers 1 and 2 respectively If a log entry is requested that does not exist in the log then a Modbus error will be returned to the Modbus master 15 2 1 Event Log The Event Log contains a text representation of the log entry The entry details that are sent are in order the Entry code that is the numeric value of the cause of the log entry the Entry description that is a short text summary of the cause of the log entry the output current the output voltage and the date and time when the entry was logged Each entry detail is always the same size it will be padded with spaces to ensure the details remain the same length This allows the Modbus master to request sections of the string if needed 15 2 2 Periodic Log The Periodic Log is reported in a raw binary manner i e strings do not represent the periodic log records but absolute raw values The Periodic Log can hold up to 1 728 records Page 49 AMPCONTROL gt ISUPSB007 R3 OCT 2012 9660 15 3 Output Toggle
26. 0X04 0X04 Read Input Registers 0X04 Read Input Registers 0X04 Read Input Registers 0X04 Read Input Registers 0X04 0X04 0X04 0X04 0X04 Read Input Registers 0X04 0X04 0X04 0X04 10 Battery Charge Current mA Read Input Registers 0X04 15 1 3 Holding Registers 4X References Control Registers support read write Address sped Description Modbus Functions Supported 1 Periodic Log 16 bit index of the Periodic Log to show at Read Holding Registers 0X03 Preset Single Index Holding Register starting 101 Register 0X06 2 Read Holding Registers 0X03 Preset Single Index Holding Register starting 201 Register 0X06 16 Bit timer in Seconds to activate the Preset singe the output Off The output would come on when this timer expires 4 100 Reserved 15 14 Holding Registers 4X References Periodic Log supports read only Address Name Comment Modbus Functions Supported 101 Periodic Log Entry Index Register Index H Read Holding Registers 0X03 Register indexL Read Holding Registers 0X03 Read Holding Registers 0X03 TotalLogEntiesL Read Holding Registers 0X03 ii Read Holding Registers 0X03 ___ Minutes Read Holding Registers 0X03 Hours 24 Hr Format Read Holding Registers 0X03 0fReseved Read Holding Registers 0X03 105 Read Holding Registers 0X03 Month 1 12 Read Holding Registers 0X03 106 Y
27. 4 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 8 Product List with Capacity Details There are eighteen models of IS UPS with a range of voltage and current limits that may be selected from Table 8 following Various output options and battery capacity that are not shown in the Table can be manufactured on request as a system special A System specials will require longer lead times to manufacture Battery Part L R Number Model Co Lo pH uH Ohm 110284 1 300 1 00 2 09 2001815 87 17 79 110282 15 1V 1 5A 100 209 2004815 87 17 79 142542 15 1V 0 51A 300 200 87 17 142541 15 1V 0 51A 200 87 17 140369 15 1V 0 50A 300 20 140368 15 1V 0 50A 2 142540 15 1V 0 47A 300 5 142539 15 1V 0 47A 5 142544 14 5V 1 5A 300 2 142543 145 2 142546 12 6V 2 5A 300 1672 33 142545 12 6V 2 5A 167 2 33 140367 126V 24A 300 167 2 33 140364 12 6 24 167 2 33 140366 12 6 20 300 0 502 20 54 1641021 40 1 39 140365 12 6 2 0 0 502 20 54 1641021 40 1 39 143451 128 15 300 1 00 2 09 2004815 87 17 79 144393 12 6V 1 5A 300 1 00 2 09 200 181 5 87 17 79 Table 8 Product list with battery backup capacity and output parameters Page 15 AMPCONTROL lt
28. AU TSA ExTR10 0015 00 AU TSA ExTR10 0016 00 AU TSA ExTR10 0052 00 AU TSA ExTR11 0008 00 Quality Assessment Report AU TSA QARO6 0007 04 Page 58 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 IECEx Certificate of Conformity Certificate No IECEx TSA 10 0008X Date of Issue 2011 03 09 Issue No 2 Page 3 of 4 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The Intrinsically Safe UPS comprises of electronics and batteries mounted within a stainless steel enclosure to provide a battery backed intrinsically safe power supply output In addition to this output it provides several other intrinsically safe monitoring and control connections and a mains power input to maintain the battery A user accessible front panel consisting of a display keypad and indicator lamps are provided to allow interrogation and configuration of the IS UPS The IS UPS consists of circuit boards namely Input Board Processor Board Output Board and Terminal Board The Battery Board PCB is encapsulated together with the batteries The terminals of the batteries and the Input Board are encapsulated The type of protection provided by the encapsulation of the Input Board is ma and has been assessed in a separate test report 32120 The mains terminals are situated in a separate compartment of the stainless steel enclosure The type of protection provided at the mains terminals is increased safety
29. H INNOVATION ISUPSB007 R3 OCT 2012 9660 j A an Annexe for Certificate IECEx TSA 10 0008 2000 Variations permitted by issue 2 of the certificate Following changes were made to the Input Board Resistor values of R62 and R75 are changed The regulator U4 LM3075 is changed to LMS5116 The BOM and PCB tracks were also changed accordingly Following changes were made to the Output Board The transistors Ql 02 are changed SPP80N06S2L 07 to 1 80 06521 06 or to FDP5800 The value of resistors R49 R51 R53 R55 are changed The Bill of Materials and the schematic are also changed The above changes were assessed in test report AU TSA ExTRI 1 0008 00 TR32756 Drawing list pertaining to this variation Ld Ms el yy mm dd Input Board 2 ISUPS Z 002 2 IS UPS Input Board Schematic 16 2011 0228 1505204 4 15 UPS Input BoardBOM 6 20110228 ____________ ISUPS Z 015 2 15 UPS Output Board Schematic 6 2011 0716 ISUPSZ015 3 IS UPS Output Bord BOM 6 2011 0716 Conditions of certification pertaining to Issue 2 There are no new conditions of certification pertaining to this variation Previous conditions of certification are unchanged Certificate issued by Test Hore ond pen Londonderry NS A U S T R
30. MSDS T HU 66 Page 4 AMPCONTHROL lt gt ISUPSB007 R3 OCT 2012 9660 1 Receiving and Storage 1 1 Receiving All possible precautions are taken to protect the equipment against damage or losses during shipment however before accepting delivery check all items against the packing list or Bill of Lading If there are shortages or evidence of physical damage notify Ampcontrol immediately Notify Ampcontrol within 7 days maximum in case of shortages or discrepancies according to the packing list This action will help ensure a speedy resolution to any perceived problems Keep a record of all claims and correspondence Photographs are recommended Where practicable do not remove protective covers prior to installation unless there are indications of damage Boxes opened for inspection and inventory should be carefully repacked to ensure protection of the contents or else the parts should be packaged and stored in a safe place Examine all packing boxes wrappings and covers for items attached to them especially if the wrappings are to be discarded 1 2 Storage after Delivery When the equipment is not to be installed immediately proper storage is important to ensure protection of equipment and validity of warranty All equipment should be stored indoors in a cool dry environment on raised shelves and protected from the elements Ensure that the storage area is not an area where wa
31. OP requirements the conditions of the certification and any relevant standards 4 Installation 4 1 Mechanical Installation Install the IS UPS in an area that complies with the relevant parts of the specifications in Section 7 Warnings for the Safe use of the IS UPS The IS UPS is rated IP66 411 Ensure adequate space above and below the unit to allow free air movement around the unit 41 22 Mounting the IS UPS should be done in such a way as to allow full access to the connection terminals display and buttons Positioning of the IS UPS should also be such to allow easy removal of the unit for repair The IS UPS should also be clearly visible to allow inspections to be carried out without having to remove parts of the installation visual inspections CAUTION Wiring to IS UPS must comply with any statutory site local wiring codes A and intrinsically Safe standards as appropriate Use applicable cable glands to ensure the IP66 rating of the enclosure is maintained and that requirements of local Mines Regulations for Exe and Intrinsically Safe ia wiring are complied with The IS UPS is supplied with an earthing stud This is the chassis earth amp should be connected to the earth Ensure the Earth Neutral 8 Phase conductors at mains input are 0 5SQmm cable minimum The incoming AC supply earth wire should be connected to the earth terminal in the Ex e connection
32. PS Z 016 IS UPS Input Board PCB 3 2010 05 25 ISUPS Z 024 3 ISUPSInputBordBOM 4 2010 06 16 ees PC SS UPSOutputBoard ISUPS Z 019 5 IS UPS Output Board PCB 15 UPS Processor Board See 15 UPS Processor Board Schematic 2010 06 16 ISUPS Z 018 IS UPS Processor Board PCB 3 2010 05 25 ISUPS Z 023 3 15 UPS Processor Board BOM 4 2010 06 16 __ _ ___ __ 15 UPS Terminal Board ______________ CT Ti nS Assembly Drawings O Module S Ass 300 Wh Version eae 65 Wh Version ISUPS M 018 8 IS UPS LABELS Manufacturing Details 2 2010 05 11 ISUPS Z 028 Certificate issued by X TestSafe Australia 919 Londonderry Road Test i Safe onderry NSW 27 Londonderry NSW 2753 Australia A U 5 T 1 A Page 1 of 5 11 1 Page 61 ISUPSB007 R3 OCT 2012 9660 IECEx Certificate of Conformity Annexe Annexe for Certificate No IECEx TSA 10 0008X 2 Document Document Title Date N yyyy mm dd o ISUPS Z 029 IS UPS User Manual Inclusion 2010 06 16 Conditions of Certification pertaining to Issue 0 of this Certificate The following conditions of safe use must be taken into account when installed 1 The mains power input must not be used when installed in Zone 0 2 The following i
33. R3 OCT 2012 9660 12 1 9 Communications Information Menu Press the UP button to select the Comms Info menu to view the Modbus communications port settings This major menu also displays if the Modbus port has been switched ON by setting the address to non zero 5 Comms TMEO Modbus Port ON Pressing the RIGHT button progresses the display through the Modbus address and the communications settings An example is shown immediately following Press the ESC button to return to the Comms Info menu Page 24 ao lt 2 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 13 Field Configuration Menu Structure See Figure 0 B on See Figure 0 on See Figure 0 B on following page for following page for following page for final stages of final stages of final stages of structure structure structure E em d 1200 8 1 1200 0 8 1 1200 8 2 1200 8 1 2400 8 1 0 255 38400 N 8 0 0 to 2 5 A 0 0 to 2 5 foo to 25 5 V 600 00 00 00 01 01 2009 to LEGEND 23 59 59 31 12 2050 ENTER ESC UP DOWN LEFT RIGHT See 15 Menu Structure Figure 13 A Field Configuration Menu Initial Stages Page 25 AMPCONTROL lt gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 pui Labi
34. Time This timer can be used to toggle the output of the UPS remotely through Modbus Setting this timer immediately turns the output of the UPS off If the output is already off it is kept off The timer value setting would be used to determine when to turn the output on after it was turned off It is a read write register and the timer count down is visible by reading this register 15 4 Time and Date The system Time and Date is available in the Holding registers as per the memory map shown previously Each of the registers for seconds minutes hours date month and year are in BCD Binary Coded Decimal format Each of these registers can be read using Read Holding Registers 0X03 and write can be done using Preset Multiple Registers 0X10 When the write is performed the system checks for validity and the system Time and Date is updated only if all the fields are valid The system only checks for upper and lower bounds and not if the date is valid For example if the external system sets the month as Feb and Date as 0X31 though the date is invalid the UPS would save it as valid since 0X31 is within the bounds of 0X1 to 0X31 Page 50 AMPCONTROL lt 7 ISUPSB007 R3 OCT 2012 9660 16 Service Maintenance 4 Disposal 16 1 Equipment Service The IS UPS requires no internal servicing during its normal operating lifetime A number of external system based checks should however be made
35. age of the electrolyte Conditions will not change below boiling point 110 C Page 66 ao Q MPCONTROL gt d POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 SAFETY DATA NATURE OF HAZARD Corrosive liquid electrolyte causes damage to eyes skin amp air passages Attacks many materials amp clothing Attacks many metals with liberation of hydrogen which is flammable forms explosive mixture with air Stored electrical energy PROTECTIVE MEASURES Goggles giving complete protection to eyes acid resistant clothing and gloves and safety footwear Have available an eyewash bottle with clean water Store in a cool dry place Keep all vent plugs in position Charge in a well ventilated area avoid breathing mist Keep away from sources of ignition do not allow smoking or any naked lights Keep away from children For safe operating practices see BS 6287 1982 FIRST AID If substance has got into eyes immediately wash out with plenty of water If ingested drink copious amounts of water and seek immediate medical attention Remove any contaminated clothing and wash skin with water Seek medical treatment SPILLAGE Close off or contain leak if without risk using plastic containers if available Neutralise with soda ash sodium carbonate or sodium bicarbonate If undiluted substance has entered a watercourse or contaminated soil or vegetation advise local authority FIRE If circuit s
36. al must not be treated as general waste By ensuring that this product is disposed of correctly you will be helping to prevent potentially negative consequences for the environment and human health which could otherwise be caused by incorrect waste handling of this product The IS UPS contains Sealed Lead Acid Batteries Please return unwanted units to the vendor for disposal recycling Do not attempt to remove batteries individually or in groups or attempt to charge discharge batteries with other equipment Page 52 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 ECN 9660 APPENDIX A Drawings Drawing No Description IS UPS A008 IS UPS Enclosures 65Wh 300Wh IS UPS E007 IS UPS Connection Diagram IS UPS 2028 IS UPS Block Diagram The drawings appear in the following pages in the same order in which they are listed in the table above This list is also hyperlinked to the drawings and if reading this via a computer holding the curser on the required drawing number whilst pressing Control will take the reader to that drawing Page 53 AMPCONTRO gt ISUPSB007 R3 OCT 2012 9660 B 800v Sdhsl 199 5 19945 33e JS 1U pasosd y ajeg 18 Im ff 5 0154 uMS9 59 0501293 54 SI MIA Jeay Ued 705 SS
37. ance that they can connect to whilst maintaining safe operation Output terminals may also specify the level of capacitance and inductance that appears on them as a result of internal circuitry Page 9 5 o AMPCONTROL lt 7 ISUPSB007 R3 OCT 2012 9660 Typical output parameters would be Uo Maximum voltage available from a terminal under worst case conditions lo Maximum current available from a terminal under worst case conditions Co Lo Total capacitance inductance that can be safely connected to a terminal Capacitance is found in connecting cables and the inputs of other equipment When connecting equipment together the total values of all capacitances and inductances must be taken into account and must not exceed the values specified for that connection or system total For example if a gas detector s output terminal has 1nF of capacitance associated with it and can connect safely to a maximum capacitance of 10nF any equipment and cable that is to be connected to the gas detector must have a total capacitance of no more than 9nF 432 of Cable Cables that are used to connect the IS UPS to other parts of a system or other equipment must be adequately rated in terms of maximum voltages and current that it can handle safely Cable electrical resistance capacitance and inductance must also be taken into account in order to maintain compliance with equipment system entity parameters see previous secti
38. ch the Modbus communications OFF any other address will cause the unit to respond to messages of the same address By default address 1 is selected Pressing the ENTER button saves the setting into memory 13 6 2 Modbus Configuration Menu Press the RIGHT button to access to this menu This menu allows selection of the baud rate parity and stop bits for the Modbus communications Note that the data format is fixed to 8 bits and therefore is not selectable Selection is made by multiple presses of the UP or DOWN buttons The possible settings are as in Table 13 6 2 following The RIGHT button has no effect The LEFT button returns to the previous menu The ENTER button saves the setting into memory Press the ESC button to return to Modbus Configuration View and Modify Menu 5th Major Sub menu Page 33 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 Parity Bits Stop 1200 E 8 1 19200 N 8 1 13 7 Relay Configuration Modify Menu 6th Major Sub Menu 6F Relays Setup Press the UP button to access this menu This major sub menu allows the viewing and setting of the Relay driving source and the level of the parameter at which it will activate the relay Progressive pressing on the RIGHT button will access the configuration menu for Relay 1 2 or 3 See note below The procedures and illustrations applicable to Relay 1 are discussed
39. contacts These can be configured for multiple alarm functions Contacts are rated at 30V 3A i Relay 1 is suitable for use with a separate intrinsically Safe circuit le The contact is isolated from the UPS intrinsically safe circuit ii Relays 2 and 3 are suitable for use on the same intrinsically safe circuit ie not isolated from each other that may be separate to the IS circuits of the UPS or those utilised on Relay 1 2 external isolated digital inputs DI2 DI3 that may be used to activate functions as listed in Table 13 7 8 These can be powered from a common external intrinsically safe circuit or the IS UPS output 1 non isolated digital input DI1 that can be configured to activate functions as listed in Table 13 7 8 Modbus RTU over RS485 communications port to monitor the device Event and periodic logs User configurable timer to shutdown UPS while operating from battery Page 11 5 o AMPCONTHROL lt gt ISUPSB007 R3 OCT 2012 9660 6 Operation The Intrinsically safe uninterruptible power supply exhibits very low output impedance The output voltage is reduced by an average of 0 4V at full load Precise current limiting provides maximum available current up to the Io parameter The power supply output acts as a current limited voltage source The load impedance can vary down to short circuit while the maximum output current is maintained This is a safety feature we recommend not exceeding
40. d Coil Status 0X01 25 Overload Current Sense 1 OLC1 Input Read Coil Status 0X01 OLC2 Input Read Coil Status 0X01 OLC3 Input Read Coil Status 0X01 26 Overload Current Sense 2 27 Overload Current Sense 3 28 Reserved 29 Latched Overload Current Sense 1 OLC1 Latch Read Coil Status 0X01 43 AMPCONTROL ISUPSB007 R3 OCT 2012 9660 15 1 1 Discreet outputs References A BUM Name Comment Modbus Functions Supported 30 Latched Overload Current Sense 2 OLC2 Latch Read Coil Status 0X01 31 Read Coil Status 0X01 NL RN RN mend mme Rees Rees Rene M Re meme mee ______ w fee s mena _ mm ______ 56 Reserved Page 44 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 15 1 2 Input Registers 3X References Address Register Name Precision Modbus Functions Supported 1 System Timer MSW Read Input Registers 0X04 Seconds oaen Torea 5 7 s eatery vane C V mV mA mV mA Read Input Registers 0X04 Read Input Registers 0X04 Read Input Registers 0X04
41. ductors should be marked with a cable marker or tag so that correct connections can be made across an entire system Unmarked conductors are generally hard to have their function identified across the physical parts of a system This could lead to potentially dangerous system operation due to mis matched connections between equipment as well as obvious system malfunction 4 35 Cable Restraint All connected cables that run from the IS UPS to other equipment must be suitable restrained to prevent stress on the IS UPS terminals If cables are allowed to freely hang and pull against a terminals fixing screw then eventually the connection could fail Such unrestrained connections could create the potential of system malfunction resulting in the creation of a hazardous risk situation Proper cable restraint will ensure that the potential risk of system failures due to cable breakages is minimised Page 10 5 o AMPCONTROL lt 7 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 5 Technical Description 5 1 Features LCD Display with Keypad input Mains Output On and Output Overload indicator LED s Stop LED and Reset LED Local start stop Remote start stop Auto shutdown on low battery Battery state and capacity indicators Configurable alarms for 1 Output over current ii Output under current iii Output under voltage iv Battery over temperature 3 output relays voltage free NO
42. e and it has been assessed in the test report 32120 The ISUPS is not to be energized when it is inside zone 0 The IS UPS is manufactured in a variety of variants providing different battery capacities and intrinsically safe power supply output parameters Variation of battery capacity is accommodated by separate enclosure types while variation of output parameters is accommodated by allowing the fitment of varied components to configure the output CONDITIONS OF CERTIFICATION YES as shown below See Annexe of this certificate for the conditions of certification Page 59 ETE ISUPSB007 R3 OCT 2012 9660 IEC IECEx Certificate of Conformity Certificate No IECEx TSA 10 0008X Date of Issue 2011 03 09 Issue No 2 Page 4 of 4 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Refer the annexe for the variations permitted by issue 2 of the certificate Annexe Annexe for IECEx TSA 10 0008X 2 pdf Page 60 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 IECEx Certificate of Conform ity Annexe Annexe for Certificate No IECEx TSA 10 0008X 2 Drawing list pertaining to Issue 0 of this Certificate Document Document Title Date No yyyy mm dd IS UPS Battery Board Do ISUPS Z021 5 15 UPS Battery Board PCB 3 2010 05 25 o ISU
43. e ENTER button then progressively press the UP button until it displays Digital Input in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter 2L 1L by pressing the UP DOWN buttons then press the ENTER button once again to save these settings After these steps are completed the Relay 1 will be activated whenever the three Digital Inputs match the set up See Table 13 7 8 Available Digital Input setting list following for various options of setting Pressing the ESC button returns to the Relay Configuration Modify Menu Relay Digital Input Menu 6FlA Relay 1 Digital lt Digital Input Setting Menu Digital Input gt Ls Page 39 o AMPCONTHROL lt 7 ISUPSB007 R3 OCT 2012 9660 Digital Input 1 Digital Input 2 Digital Input 3 Non Isolated Isolated Isolated IGNORED IGNORED IGNORED LOW IGNORED LOW IGNORED 5 lt Q LOW LOW IGNORED LOW LOW LOW 15 LOW LOW HIGH 16 LOW IGNORED 22 LOW IGNORED 27 HIGH HIGH HIGH Table 13 7 8 Available Digital Input setting list 13 7 9 Configure Relay 1 using Timer Status Menu While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays Timer Status the bottom line of the display then press
44. e units AC input terminals Supply should be 110V to 250V AC Turn the power on for the Charging Time as listed in section 3 Specification Page 5 AMPCONTROL lt gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 1 3 Unpacking of Equipment The method of packing used will depend on the size and quantity of the equipment The following cautions should be interpreted as appropriate CAUTION Take care when unpacking crates as the contents may have shifted during transport A This equipment is heavy Use appropriate lifting techniques The disposal of packaging materials replaced parts or components must comply with i environmental restrictions without polluting the soil air or water Ensure that any timber and cardboard used as packaging is disposed of in a safe and environmentally responsible manner Where possible dispose of all waste products i e oils metals plastic and rubber products ALERT by using an approved recycling service centre Page 6 AMPCONTHROL o ISUPSB007 R3 OCT 2012 9660 2 Overview of Equipment The Intrinsically Safe Uninterruptible Power Supply by Ampcontrol is designed for Group applications The IS UPS converts 100VAC 250VAC mains power to intrinsically safe low voltage DC power with a built in Battery Backup The IS UPS can be mounted by its back or base using M6 screw
45. ear 2000 Read Holding Registers 0X03 Page 45 ISUPSB007 2012 9660 15 14 Holding Registers 4X References Periodic Log supports read only Address Name Comment Modbus Functions Supported 0 Reserved Read Holding Registers 0X03 107 Output Current mA Read Holding Registers 0X03 OuputCurntL Read Holding Registers 0X03 108 Read Holding Registers 0X03 Read Holding Registers 0X03 109 Battery Current mA Read Holding Registers 0X03 BateyCurenth Read Holding Registers 0X03 m Read Holding Registers 0X03 BeteyVotael Read Holding Registers 0X03 141 Battery Temperature Read Holding Registers 0X03 Read Holding Registers 0X03 112 200 Reserved 15 1 5 Holding Registers 4X References Event Log amp LCD Data support read only Address Name Example Modbus Functions Supported ASCII Hex 201 Event log entry number o 090 Read Holding Registers 0X03 203 Total event log entries o 090 Read Holding Registers 0X03 205 Entry description 00 Read Holding Registers 0X03 0 03 212 Ox4E N Read Holding Registers 0X03 Page 46 ISUPSB007 OCT 2012 9660 15 1 5 Holding Registers 4X References Event Log amp LCD Data support read only Address Name Example Modbus Functions Supported He
46. elevant personnel Supplementary information not directly affecting safety or damage to equipment Carefully Information concerning possible impact on the environment and actions required for prevention and proper response ENVIRONMENTAL ALERT Page 1 5 o AMPCONTHROL lt gt ISUPSB007 R3 OCT 2012 9660 Copyright Notice No part of this publication may be reproduced transmitted or transcribed into any language by any means without the express written permission of Ampcontrol CSM Pty Ltd 7 Billbrooke Close Cameron Park NSW 2285 Australia Disclaimer Ampcontrol CSM Pty Ltd will make no warranties as to the contents of this documentation and specifically disclaims any implied warranties or fitness for any particular purpose Ampcontrol further reserves the right to alter the specification of the system and or manual without obligation to notify any person or organisation of these changes Before You Begin We would like to take a moment to thank you for purchasing the 1 5 UPS from Ampcontrol WARNING To become completely familiar with this equipment and to ensure correct operation we strongly recommend that you take the time to read and thoroughly understand this user manual If this document is being read via a computer the hyper links may be used Press control and click on the blue highlighted text to go to that topic Page 2
47. emory E 43 1 101 815 een ree 43 151 1 Discreet outputs References iue e ideas b olet en 43 15 1 2 Input Registers References 45 15 1 3 Holding Registers 4X References 45 15 14 Holding Registers 4X 45 15 1 5 Holding Registers 4X 46 15 1 6 Holding Registers 4X References 49 or MEE oo EX 49 19 21 Event rS 49 ecu ME KE E 49 19 Output Toggle 50 GT 110225 cree 50 16 Service Maintenance Disposal 51 tmr 51 16 11 Visual 51 16 1 2 Detailed Inspections 51 16 2 Equipment Maintenance 52 16 3 Disposal of System 52 APPENDIX 53 APPENDIX B dest 57 APPENDIX C
48. ficate of Compliance check the following The input output parameters provided in Table 8 in Section 8 must be taken into account when designing the system and installing the UPS onto an existing system An assessment of the system should be carried out to ensure compliance with IS requirements The mains power input must not be used when installed in Zone 0 The IS UPS must be taken to a safe area for recharging when necessary or powered under the provisions covered by the local mines regulations The input Voltage range is within the limits permitted and the connections are to the designated input terminals The load is connected to the designated output DC terminals No alteration to this equipment is permitted without written consent from Ampcontrol Do not allow any alteration to this product as this may violate the Intrinsic Safety rating and the consequences of that could be fatal Do not allow the equipment operating beyond the specification This will compromise the product life and result in premature failure Refer to Table 8 for output parameters Ex e or Ex d cable glands to the ISUPS MUST be used for 1 5 circuits which are to be connected to the ISUPS in a hazardous area The installation of the 1 5 UPS must be conducted in a manner conforming with the requirements of AS NZS 60079 parts 0 14 17 and 25 in addition to any other standards relevant to the installation industry or locale Page 1
49. g the RIGHT button will open the submenu and the settings can be changed here Page 27 lt gt ISUPSB007 R3 OCT 2012 9660 13 2 Time and Date Menu 15 Major Sub Me 6A Time amp Date Press the UP button to gain access to this menu This is the first major change the settings in it press the RIGHT button and it will provide the editable menu 13 2 1 Time and Date Setup Menu D 01 01 2008 Wu 14 95 18 This menu allows entry of the current date and time The element day month year hour minute or second of date time that is active for modification is indicated with a flashing block The value of the element can be increased or decreased in value using the UP or DOWN buttons Selection of the elements can be done using the LEFT and RIGHT buttons Press the ENTER button to save the changes Press the ESC button to return to the Time and Date Setup Menu 15 Major Sub menu cA When the UPS is initially powered on a default time and date is set to ensure that logging of events will occur The default date is 1 January 2009 and time of 1 00 00 is set See Below 01 2009 Is 01 00 00 13 3 User Defined Label 274 Major Sub Menu 6B UPS Label Setup Press the UP button to access this menu A user definable label to be given to this UPS is entered here Normally information that is relevant
50. gisters 0X03 9 Read Holding Registers 0X03 P Read Holding Registers 0X03 PF Read Holding Registers 0X03 249 Read Holding Registers 0X03 Read Holding Registers 0X03 2 Read Holding Registers 0X03 251 300 Reserved Page 48 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 15 1 6 Holding Registers 4X References Date amp Time Registers support read write Register 2 Address Description Modbus Functions Supported 301 Seconds In 2 LE Read Holding Registers 0X03 Preset Multiple BCD format Registers 0X10 Valid range 0X00 to 0X59 Minutes of the Ti d Date in BCD 302 Minutes In Read Holding Registers 0X03 Multiple BCD format Regi CD format Valid range 0X00 to 0X59 303 Hours Hours of the Time and Date BCD format Read Holding Registers 0X03 Preset Multiple format Valid range 0 00 to 0X23 Registers 0X10 304 Date In BCD Date of the Time and Date in BCD format Read Holding Registers 0X03 Preset Multiple format Valid range 0X01 to 0X31 Registers 0X10 305 Month In BCD Month of the Time and Date BCD format Read Holding Registers 0X03 Preset Multiple format Valid range 7 0X01 to 0X12 Registers 0X10 306 Year In BCD Year of the Time and Date in BCD format Read Holding Registers 0X03 Preset Multiple format Valid range
51. gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 9 Output Characteristics 9 1 Typical Output Voltage VS Output Load Current Curve Voltage vs Current Combined 15V 1 5A 12V 2 5A 110 100 90 80 70 5 8 oo Voltage vs Current 15V 1 5A lt 50 vs Current 12 6V 25 4096 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 Current Figure 9 1 Typical Output Voltage VS Output Load Current Curve ISUPS Page 16 ao AMPCONTROL lt gt SE QUON ISUPSB007 R3 OCT 2012 9660 10 User Interface The IS UPS is managed by using a 16 character x 2 line LCD display and a keypad The menus are divided into three user accessible groups as follows 10 1 Status Menu The status menu displays information regarding the general status of the UPS such as Output ON OFF and Mains ON OFF Other information available from this menu by the use of the RIGHT button is UPS Model Serial Number User Defined Label Date and Time Software and Hardware Version and Release Date 10 2 Field Configurable Menus The configuration menus coordinate and display changes to the settings that control the operation of the UPS A password is required to gain access to the configuration menus The factory default setting for the password is 0000 four zeros It is recommended that the password be
52. have been carried out to installed equipment 16 1 2 Hand On Detailed Inspections A more detailed inspection would include all of the elements of a visual inspection plus some checks that cover the integrity of connections fixtures and fittings In addition to basic visual observations more detailed integrity checks would involve e Verify that equipment housings wall boxes and other mechanical fixtures are secured tightly in place This includes the lids of terminal boxes tightness of cable glands integrity of wall box mountings security of equipment fixing to walls DIN rails etc e Verify all electrical connections are secure with no loose screw terminals or DIN rail terminals not fitted to rails etc Page 51 AMPCONTROL lt gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 16 2 Equipment Maintenance WARNING The IS UPS has no user serviceable parts All repairs must be carried out by Ampcontrol personnel only If a fault develops return the IS UPS to Ampcontrol for repair It is essential that no attempt be made to repair the IS UPS as any attempt to dismantle or repair the IS UPS can seriously compromise the safety of the unit and the consequence can be fatal The Ampcontrol IS UPS does not have any customer serviceable parts and is not provided with any user adjustments 16 3 Disposal of System Parts 4 electronic equipment discussed this manu
53. hermal fuse NTC which is encapsulated into the electronics assembly It is unlikely but possible that repeated application of the mains supply over a short timescale the thermal fuse not having enough time to recover could cause the ceramic fuse to blow if the AC power supply is particularly noisy or at the limit of the permitted voltage To reduce any possibility of this protection device being activated it is recommended to avoid cycling power to the UPS frequently Please follow the time intervals shown below between the consecutive applications of mains power to the UPS to avoid blowing the input ceramic fuse Mains Input Voltage Ambient Temperature Power Up intervals 110Vac lt 40degC 30 seconds 110Vac gt 40degC 60 seconds 240 250Vac 30degC 60 seconds 240 250Vac gt 30degC 3 minutes Activation of the protective fuse would be indicated by the Mains LED not activating when AC power is applied to the UPS and in this case the UPS should be returned to Ampcontrol for service CAUTION Maintain the time intervals between successive applications of mains to the UPS Multiple applications of mains at insufficient intervals may risk blowing the internal fuse Replacing a blown fuse will necessitate returning the unit to Ampcontrol for repairs See warning in Section 2 Overview of equipment This repair could be time consuming amp expensive See detail above On receipt of your UPS it
54. increase decrease buttons then press the ENTER button once again to save these settings After these steps are completed the Relay 1 will be activated whenever the output current rises above 0 40A The configurable minimum and maximum values are 0 0A amp 2 5A Hysteresis is 20 of the current limit from Table 8 Press the ESC button to return to the Relay Configuration Modify Menu Relay Output Over Current Menu 6FlA Relay 1 22 00022 Over Output Over Current Setting menu OP Over Amps gt 0 40 Amps Page 36 AMPCONTROL lt gt ETE OMAT ISUPSB007 R3 OCT 2012 9660 13 74 Configure Relay 1 using Output Under Current Menu While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays Output Under Current in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter 0 30A by pressing the UP DOWN increase decrease buttons then press the ENTER button once again to save these settings After these steps are completed the Relay 1 will be activated whenever the output current drops under 0 30A The configurable minimum and maximum values are 0 0A amp 2 5A Hysteresis is 20 of the current limit from Table 8 Press the ESC button to return to the Relay Configuration Modify Menu Relay Output Under Current Menu 6FlA Relay 1 gt OP Under Amps lt Output U
55. m4b mm4c Output is 0 2 00 13 48 rem mm3b mm3d 2 Battery Into 24 1 V Battery Temp Battery Level mm2b mm2c 1 Select Log 001 MAINS p gt 017 Event lt 04002 MAINS OFF 1 PERIODIC or EVENT a c E e 3 0 7 1 mm1d MAINS OFF OP ON 0605 000001 Device label Time 05225001 OT HW V0 0 09 09 09 Power On Default LEGEND Status Menu gt ESC UP DOWN LEFT RIGHT Figure 12 Field Accessible Menu Page 19 AMPCONTHROL Ww o ISUPSB007 R3 OCT 2012 9660 12 1 Field Accessible Menus 12 1 1 Default Menu The Default Status menu is displayed at power up of the UPS The bottom line displays the Mains status and Output status From here navigation to all other menus can commence From this menu the DOWN and the LEFT button have no effect The UP button will change the menu focus to the Log View Menu Section 12 1 2 while the RIGHT button changes menu focus to show the Model Serial Number User Defined Label Date amp Time SW amp HW version menu While in any of these menus the UP and DOWN menu have no effect and the LEFT button changes to previous menu Main and Output Status menu displays the Mains ON OFF status and Output ON OFF status WES 2 INEO Mains OFF Model Serial Number menu displays the model and Serial Number of
56. n then press the ENTER button to save these settings After these steps are completed the Relay 1 will be activated whenever the output volts fall below 10V The configurable minimum and maximum values are 0 0V amp 25 5V respectively Hysteresis is 2096 of the voltage limit from Table 8 Press the ESC button to return to the Relay Configuration Modify Menu 6th Major Sub menu Relay Source Selection Menu 6F1A Relay 1 gt Under 1 5 lt Output Under Volts Selection Menu OP Under Volts zc 0 35 AMPCONTROL Ww 7 ISUPSB007 R3 OCT 2012 9660 2 Available Relay driving Source Off Output Over Current OP Over Amps Output Under Current OP Under Amps Output Under Voltage OP Under Volts Battery Temperature Alarm Bat C Hi Alarm UPS Alarm UPS Alarm Mains Status Mains Status Digital Input Digital Input 02 5 gt Timer Status Timer Status Output Status Output Status Table 13 7 2 List of Relay Driving Sources 13 7 3 Configure Relay 1 using Output Over Current Menu While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays OP Over Amps in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter 0 40A by pressing UP DOWN
57. nder Current Setting menu OP Under Amps gt Amps lt 13 7 5 Configure Relay 1 using Battery Temperature Alarm Menu While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays Bat C Hi Alarm in the bottom line on the display then press the ENTER button again to open the source parameter editable menu Here enter 45 C by pressing the UP DOWN increase decrease buttons until the required value is displayed then press the ENTER button once again to save these settings After these steps are completed the Relay 1 will be activated whenever the Battery temperature reaches to 45degC The minimum setting is 10 C the maximum setting being 69 C After the relay activates the relay will de energise once the Temperature has fallen 1 C below the setting Press the ESC button to return to the Relay Configuration Modify Menu Relay Battery Temperature Alarm Menu 6FlA Relay 1 gt Bat Hi Alrm Battery Temperature Setting Menu Bec vUa Page 37 AMPCONTROL lt 7 POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 13 7 6 Configure Relay 1 using UPS Alarm Menu While in the 6F1 Relay 1 Configuration menu press the ENTER button then progressively press the UP button until it displays UPS Alarm in the bottom line on the display then press the ENTER to access the editable menu
58. ng into memory Press the ESC button to to UPS Outlet Menu 4th Major Sub menu WARNING Once this setting has been saved to memory it will be acted upon immediately and may cause the UPS to shut down a locked out state For example If DI1 state is currently HIGH and the setting is changed to HIGH and saved to memory the UPS will shut down immediately and remain shut down until DI1 goes to the LOW state and a Start command is issued Page 32 AMPCONTHROL lt gt ISUPSB007 R3 OCT 2012 9660 13 6 Modbus Configuration View and Modify Menu 5th Major Sub Menu To activate the 5485 communication it needs a safe PSU with the following specifications Voltage Rating 12V min amp 16 5V max Current Rating 0 05A min amp 2 8A max 6E Modbus Setup Press the UP button to access this menu The Modbus Configuration View and Modify major menu allows the editing of the Modbus port settings It has two submenus which may be accessed by pressing the RIGHT button Pressing the RIGHT button progresses the display to show the Modbus Slave Address Menu Pressing the UP button returns to the Relay Configuration Modify Menu Pressing the DOWN or LEFT button has no effect 13 6 1 Modbus Slave Address Menu Slave Addr gt Ts Press the RIGHT button to access to this menu This menu allows selection of the slave address of the device The selection of address 0 will swit
59. nput output parameters must be taken in to account when installed Terminals X8 X9 X10 mains supply input Um 250 Vac Terminal X7 External Start Push Button Uo 32 5V Io 24 mA Lo 100 uH 0 040 uF Terminal X6 DC Output 15 1 V 15 1 V 15 1 V 14 5 V L6 8 12 9 12 6 12 6 2 40 9 12 6 2 00 above output parameters Co Lo Lo Ro were determined based on spark testing The same Lo Lo Ro values are allowed to be used with models of ISUPS when configured with lesser Uo and or Io values Terminal X5 Digital Input 1 Uo 16 5 V Io 16 8mA Lo 100 uH uF Certificate issued by Australia 919 Londonderry Road Test S ondonderry afe Londonderry NSW 2753 Australia 2 5 EPFO11 1 Page 62 ISUPSB007 2012 9660 Terminal X4 Digital Input 2 amp 3 Ui 16 5V Uo 0V Terminal X3 Pins 1 amp 2 data for RS 485 Ui 7 14 V Ci 0 221 Li 0 uH Uo 5 88V 124 Terminal X3 Pins 3 amp 4 Power Supply RS 485 Ui 16 5 V li 2 8A Ci 0 Li 0 uH Terminal X2 Relay 1 Ui 30Vdc Uo 0V Terminal X1 Relay 2 and Relay 3 Ui 30Vdc li 3A Uo 0V Certificate issued by Test Au T RAL A EPFO11_1 Page 3 of 5 Page 63 POWER THROUGH INNOVATION ISUPSB007 R3 OCT
60. on Cables will have resistance capacitance and inductance parameters specified per unit length It is therefore important to take into account the cable length used in an installation in respect to the total value of these parameters In addition to their electrical properties cables must afford physical protection against being damaged by impact or abrasion This applies particularly to cables that are external to a wall cabinet that houses the IS UPS Cables may be both electrically screened against noise interference as well as sheathed in a strong wire jacket to prevent crushing Such cables would generally also be sheathed in a material that is resistant to abrasion and attack from chemicals such as fuels Refer to AS4871 and or AS1972 for Group I installations 4 3 3 Cable Termination When connecting cables to the IS UPS it is not sufficient to simply strip and twist a cable s inner conductor and insert into the IS UPS terminal Stripped and twisted conductors must not be used and especially ones tinned with solder Solder exhibits a behaviour known as cold creep and in effect would flatten under the pressure of the IS UPS s terminal screw Once this happens the connection is likely to become loose and unreliable All connections to the IS UPS must be made via appropriate cable crimp connectors The IS UPS s terminals can take a cable crimp of up to 2 5mm diameter 4 34 Cable Marking When making connections to the IS UPS individual con
61. or the application industry and or locale Failure to comply with standards could lead to a dangerously installed system 4 3 1 Entity Parameters When connecting the IS UPS to other equipment it is important that the specified parameters that apply to each IS UPS terminal are known and understood It is also important to know and understand these parameters in relation to connected equipment and cables These parameters are given on the equipment s certificate of compliance and set the maximum limits beyond which the equipment is no longer safe to use within its hazardous area certification These specified limits known as entity parameters inform and restrict quantities such as voltages currents capacitance and inductance in relation to the terminals that will be used to connect to other equipment Inputs will have maximum allowable voltages and currents that may be applied to them along with maximum values of capacitance and inductance that appear at these terminals resulting from internal circuitry Typical input parameters would be Ui Maximum voltage that can be applied to an input terminal li Maximum current that can be supplied to an input terminal Ci Li Maximum capacitance inductance that appears at an input terminal Output terminals will have maximum values of voltages and currents available from them specified under worst case conditions Outputs also carry limitations regarding the maximum capacitance and induct
62. rom the sub menus Repeated pressing of the LEFT key will navigate back to the major menus These key actions are typical throughout the menus Each menu requires different settings or responses from the user some keys may be de activated all together or have a different action but this depends upon each menu In general the keys will operate as shown in Table 11 immediately following Key Status Menus Configuration Menu Major Menu Sub Menu Major Menu Sub Menu MM a 0 CM b n UP Next menu Previous menu Increase setting value DOWN Previous menu Next menu Decrease setting value RIGHT Sub menu Next sub menu Sub menu Next sub menu LEFT Previous sub menu Previous sub menu Table 11 The function of the Menu Keys Page 18 Q MPCONTROL POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 12 Field Accessible Menu Structure mm7a mm7b i j 2 gt E inkl Enter Password Cl Time amp Date Enter Password CBE 0109 mm6b Save Addr 1 Modbus Port OFF Set 38400 N 8 1 See Config Menu Structure mm5 mm5g mm5h 1 1 CLOSED Relay 2 OPEN Relay 3 OPEN Input JA ecu mm5 Digital tmout SE HIGH mmbb mmdc 4 UPS Info Digital Digital Input 2 gt LOW HIGH m
63. rrent Level Menu OP OverCurrLevel gt ORAR Press the RIGHT button to access to this menu This menu allows entry of the level of current that will result in the Output Over current alarm being activated The UP DOWN button increments decrements the setting in 0 1 Amp intervals The minimum setting is 0 0 Amps the maximum is 2 5 Amps Default setting 0 4A Hysteresis is 20 of the current limit from Table 8 The RIGHT button progresses to the next menu The LEFT button returns to the previous menu The ENTER button saves the setting into memory 13 5 2 Output Under Current Level Menu UnderCurrLevel gt Qu Press the RIGHT button to access to this menu This menu allows entry of the level of current that will result in the Output Undercurrent alarm being set The UP DOWN button increments decrements the setting in 0 1 Amp intervals The minimum setting is 0 0 Amps the maximum being 2 5 Amps Default setting 0 0A Hysteresis is 2096 of the current limit from Table 8 The RIGHT button progresses to the next menu The LEFT button returns to the previous menu The ENTER button saves the setting into memory Page 30 AMPCONTROL lt 7 ISUPSB007 R3 2012 9660 13 5 3 Output Under Volts Level Menu OP UnderVoltLevel gt OMe Press the RIGHT button to access to this menu This menu allows entry of the level of voltage that will result in the Output under Voltage alarm being set The UP
64. rs must be carried out by Ampcontrol personnel only Should a fault develop return the IS UPS to Ampcontrol for repair It is essential that no attempt be made to repair the UPS as any attempt to dismantle or repair the UPS can seriously compromise the safety of the unit and the consequence can be fatal 3 Specification IS Certified IECEx TSA 10 0008X Ex e ia ma GROUP IP66 Tamb 20 lt Ta lt 60degC Input Voltage 100VAC 250VAC 50 60Hz Input Current 1Amp maximum at 100VAC with full load Operating Temperature 0 60 Dimensions 300W x220 H x 225 D 300WH model 180W x 220H x 210 D 65WH model Weight 12kg for 65WH model and 24kg for 300WH model IP Rating IP66 Charging time 4hrs for 65Wh model and 19hrs for 300Wh model From fully discharged Parameter Um 250VAC Output Parameters Refer Table 8 in Section 8 Battery Backup Time By taking the safe discharge level of the battery into account a conservative estimation of the battery backup time in hours Watt Hour figure of the UPS X 0 63 Users Load in Watt For Example if 15 1W 15 1Vx1Amp is the user load on the 65WH 15 1V 1 5A rated UPS then the estimated battery backup time in hours will be 65x0 63 15 1x1 2 71 hours Page 7 5 lt gt ISUPSB007 R3 2012 9660 The unit should be installed and maintained accordance with Regulatory Authority ST
65. ry initialisation 13 4 Password Management Menu 34 Major Sub Menu 6C Change Password Press the UP button to access the Password Management Menu Under this menu there is an editable menu that will allow the operator to enter the new password To enter press the RIGHT button 13 4 1 Password Change Menu New Password The Password Change Menu allows the user to change the configuration menu entry password Pressing the UP or DOWN buttons will change the password digit with the focus up or down respectively Pressing the RIGHT button will move the focus to the next digit The LEFT button will move the focus to the preceding digit providing that it is not the first digit left most digit If the focus is on the first digit and the LEFT button is pressed then it will move the focus to the last digit The ENTER button saves the setting into memory Press the ESC button to return to the Password Management Menu 3rd Major Sub menu Page 29 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 13 5 UPS Output Alarm 4 Run Time 4 Major Sub Menu 6D Alarm amp Run Time Setup Press the UP button to access this menu This major sub menu allows the viewing and setting of various UPS parameters as follows The output over current level The output under current level The output under voltage level Run time and Shutdown on 011 13 5 1 Output Over Cu
66. s The enclosure is of robust stainless steel construction with screw connection terminals inside an internal connection box in the top of the enclosure This connection compartment is divided into 2 sections one of the incoming AC power and the other for the various Intrinsically Safe circuits Note this compartment should only be opened if the external AC supply has been de energised Opening this compartment in a hazardous area when the AC supply is energised is not permitted All cables enter and exit the enclosure via appropriate cable glands The cable glands must meet a minimum requirement of IP66 to maintain the integrity of the enclosure A keypad and LCD display is located on the front of the enclosure to allow the user to set various parameters of the system and monitor the status Typical use of this power supply is for gas detection systems but it is also suitable for voice communication systems Serial to Ethernet converters and other electronic equipment requiring intrinsically safe power a Group application The Intrinsically Safe UPS can be used as a simple backup system for IS circuits in line with the output parameters and the factory default configuration or can be user configured with optional functions The user can configure various functions of the UPS and use of the external which includes 3 Digital inputs 3 relay contacts and Modbus communications WARNING The UPS has no user serviceable parts All repai
67. s LED illuminates when the mains power is applied to the UPS and extinguishes when mains power is switched off When operating from the battery the back light of the LCD display turns off 30 second after the last press on any button to save battery power It is continuously illuminated when the mains is switched on 6 2 Battery Life CAUTION The Reset LED flashes continuously lt 1 second intervals to indicate that this equipment is in Stand by mode and contains an operational battery pack The battery A life is 6 months for the 65WH and 24 months for the 300WH UPS when they are stored in the recommended manner 4 Lead acid batteries recyclable products Recognizing the need to be involved in the whole lifecycle of a battery and to protect environment EXIDE Technologies factories recycle used ewrowenm lead Contact your EXIDE Technologies representative who will advise you on this matter Page 13 POWER THROUGH INNOVATION 5 o AMPCONTROL lt ISUPSB007 R3 OCT 2012 9660 7 Warnings for the Safe Use of the IS UPS WARNING This equipment is designed to receive 110VAC to 250VAC It also contains Battery backup which is indicated by a flashing LED It is essential to be careful about the installation use and storage of the IS UPS STOP To ensure safe operation avoid nullifying the warranty and contravening the Certi
68. ss the ESC to return to the Log View Menu Section 12 1 2 12 16 Battery Information Menu 2 Battery Info Press the UP button to select the Battery Info menu to view the battery status This major menu has submenus that display the Battery Voltage and Current Battery Temperature and estimated Capacity remaining in the battery To view these menus press the RIGHT button successively Battery Voltage and Current menu displays the Battery Voltage and Battery current Current displayed with sign indicates that the battery is supplying the load and ve sign indicates that the battery receiving charge x 2 8V x V I Battery Temperature menu displays the battery temperature in degrees Celsius Battery 208 22 AMPCONTROL lt o ISUPSB007 R3 OCT 2012 9660 Battery capacity Remaining menu displays the estimated battery capacity remaining Press the ESC button to return to the Battery Info menu While in any of these submenus the UP and DOWN buttons have no effect the LEFT button changes to the previous menu Press the LEFT or the ESC button to return to Battery Info menu Battery Level 795 12 17 Output Information Menu Press the UP button to select the Output Info menu to view the output status of the UPS This major menu has submenus that display the Output Voltage and Current Timer and Remaining time that the
69. ted Such a system must be the result of structured risk analysis with the outcomes used to define the system requirements These requirements in turn will guide the choice of instrumentation logic solvers and actuators needed to implement the system Understanding the needs of the system will ensure proper selection of equipment 4 23 Ensure that the IS UPS will properly perform the required functions within the system design It is important to understand how the IS UPS is intended to interact with other equipment within a system For safe and reliable use it is crucial that neither the IS UPS logical operation nor its signalling be compromised by incompatibilities with connected equipment 4 24 Ensure that the intended devices to be connected to the IS UPS are compatible with the entity parameters as specified on the IS UPS certificate of compliance conditions of safe use Check the terminal 1 5 parameters of all devices intended to be connected to the IS UPS against the IS UPS certificate of conformance If in doubt consult a competent authority or contact Ampcontrol applications engineer CAUTION The user is responsible for maintaining the Ex ia Intrinsic Safety rating by complying with A the List of Special Conditions outlined the certificate Appendix Approvals 43 Connecting to the IS UPS Wiring of the IS UPS and systems must be carried out with reference to standards appropriate f
70. ter will collect 1 2 1 Battery Care and Storage The storage period should be as short as possible The temperature has an impact on the self discharge rate hence it is important to store the batteries in a fully charged condition in a cool but frost free room The batteries will be delivered fully charged and installed inside the enclosure WARNING DO NOT ATTEMPT TO REMOVE THE BATTERIES FROM THE ENCLOSURE The UPS has no user serviceable parts All repairs must be carried out by Ampcontrol personnel only If a fault develops return the IS UPS to Ampcontrol for repair It is essential that no attempt be made to repair the UPS as any attempt to dismantle or repair the UPS seriously compromise the safety of the unit and the consequence can be fatal If it is anticipated that the UPS will not be used and will remain disconnected from the mains power supply for a period of time exceeding the recommended maximum the battery should be recharged before the maximum period is reached or the batteries could be permanently damaged The maximum storage time at lt 20 is 6 months for 65WH models and 24 months for 300WH models Higher temperatures cause higher self discharge and shorter storage time between recharging operations We recommend re charging the 65WH models every 4 months amp 300WH models every 12 months while in storage To recharge the battery in this situation connect a lead with mains plug to th
71. terminal block in the connection area at the top of the UPS An additional chassis earthing stud is provided in this area For terminal connection details see Appendix Drawing ISUPS E 007 4 2 Ensuring Safe Installation The IS UPS requires to be installed into a system along with appropriate devices providing input signals sensors and output control indication fan controls beacons sirens SCADA systems etc Before the IS UPS can be installed there are a number of things that need to be considered and understood to prevent incorrect or unsafe operation of the IS UPS or the system into which it is installed Along with relevant competence and an understanding of the target application the following points should be considered 4 2 1 Ensure that the information provided in section 7 is fully understood It is extremely important that the limitations of the IS UPS are understood to prevent incorrect installation and use from creating a potentially dangerous risk If in doubt as to the nature of the limitations or their implication consult a competent authority such as a supervisor or Ampcontrol applications engineer Page 8 ao o AMPCONTROL gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 4 22 Ensure that the application into which the IS UPS is being installed has been properly defined approved and designed Any system intended to mitigate the risk of injury needs to be properly designed and implemen
72. till made and if safe to do so the emergency services may sever cables with fireman s axe Smother with dry powder or foam If necessary keep containers cool by spraying with water DISPOSAL This product is defined in SI 232 1994 as being for fitment to an excluded appliance The cells contain heavy metal and must not be put out for collection in refuse containers Keep all constituents enclosed and upright Dispose of only to authorised scrap recoverer Move only in accordance with local authority requirements Do not incinerate or throw away Fiamm Asia Pacific Pte Ltd 36 Tuas Crescent Singapore Tel 0065 8653278 Fax 0065 8626550 Page 67
73. ton returns to the Relay Configuration Modify Menu Relay Output Status Menu 6FlA Relay 1 gt Output Status Setting Menu Output Status ON Relay Off Menu 6FlA Relay 1 gt 41 ao AMPCONTHROL lt gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 14 Factory Configuration menu 100 Full 0 100 mVPC to 100 mVPC 015 1V1 50i 65W12 6V2 00i 0000 00000 to 9999 99999 LEGEND ENTER ESC UP DOWN See IS UPS Main Menu Structure LEFT RIGHT Shut Down 14 1 Factory Settings Access To gain access to the Factory Settings menu a specific key sequence must be entered when the Configuration Menu is displayed The sequence needed is UP UP DOWN DOWN LEFT RIGHT LEFT RIGHT ENTER If this key sequence is not entered in the exact order then access shall not be granted to the factory settings The factory settings are intended for factory configuration only and are not meant as general purpose settings Page 42 AMPCONTROL lt gt ISUPSB007 R3 OCT 2012 9660 15 Modbus and Memory A two wire 5485 interface is provided to allow Modbus Master to query the UPS using RTU Modbus protocol The various Modbus registers exposed by the device are shown in the Memory Map section following The RS485 configuration is shown in the Modbus Configuration Menu in
74. u The ENTER button saves the setting into memory Page 31 AMPCONTROL lt ISUPSB007 R3 OCT 2012 9660 13 5 5 Shutdown 011 Menu gt HIGH lt Press the RIGHT button to access to this menu This menu allows selection of whether the UPS will shutdown from Digital Input 1 The available options are OFF HIGH or LOW For example when set to OFF no action will be taken when Digital Input 1 changes state If set to HIGH then the UPS will shut down when Digital Input 1 changes to a high state If set to LOW the UPS will shut down when Digital Input 1 changes to a low state Pw This feature only operates when the UPS is in Battery mode and it can only be used to shut down the UPS To enable restart Digital Input 1 must be in a high state if set to LOW and in a low state if set to HIGH The local start button or an external start button from the terminal board may then be used to restart the UPS Switching mains power on after a shutdown caused by will start the UPS but if the mains power is disconnected the UPS will shut down again To fully utilise the IS UPS ensure that the actual DI1 is opposite to the screen setting in a high state if set to LOW and in a low state if set to HIGH before the mains is applied Default setting is OFF The RIGHT button has no effect The LEFT button will return to the previous menu The ENTER button saves the setti
75. um OFF or ON T RUNNING E 8 ALWAYS Rafar Refer Section 13 7 8 FAIL GOOD ACTIVE or INACTIVE 10 C to 69 C 3 0 to 25 V 0 01015 0 0 to 1 5 A 6F2 Relay 2 Configuration is 6F3 3 Configuration 15 exactly as per Relay 1 from exactly as per Relay 1 from this point onwards his point onwards See Figure 13 A on preceding page for initial stages of structure See Figure 13 A on See Figure 13 A on preceding page for initial preceding page for initial stages of structure stages of structure LEGEND ENTER ESC UP DOWN LEFT RIGHT Figure 13 B Field Configuration Menu Final Stages Page 26 AMPCONTROL o ISUPSB007 R3 OCT 2012 9660 13 1 Configuration Menu Press the UP button to select the Configuration menu This menu can be used to View and Modify or change the configuration settings To gain access to the configuration menus a valid password must first be entered yc Con ete a Pressing the RIGHT or ENTER button progresses the display to show the Password entry menu An example is shown below Enter Password 2 Selection of the first digit of the password is done by progressive pressing of the UP and or DOWN button Pressing the RIGHT button will move to the next digit Pressing the LEFT button will move to the preceding digit Once the four pass
76. vel 400 rnnt nnne nnne nnns 30 13 5 3 Output Under Volts Level Menu 31 PMOL 31 1555 Shutdown n DIT iuit 32 13 6 Modbus Configuration View and Modify Menu 5th Major 33 13 6 1 Modbus Slave Address Menu 33 13 6 2 Modbus Configuration 33 13 7 Relay Configuration Modify Menu 6th Major 5 34 Relay Configuration STIRPE ET 35 13 7 2 Configure Relay 1 using Output Under Volt 39 13 7 3 Configure Relay 1 using Output Over Current 36 13 74 Configure Relay 1 using Output Under Current 37 13 7 5 Configure Relay 1 using Battery Temperature Alarm 37 13 7 6 Configure Relay 1 using UPS Alarm 38 13 7 7 Configure Relay 1 using Mains Status 38 13 7 8 Configure Relay 1 using Digital 39 13 7 9 Configure Relay 1 using Timer Status Menu ertet ntt cit 40 13 7 10 Configure Relay 1 using Output Status Ment ettet be bebe 41 Factory eeu oett fossae tea 42 Factory Settings loeo 42 15 Modbus and M
77. word digits have been entered pressing the ENTER button will display the Time and Date Setup if the password is correct If the password is not correct the cursor will return to the left most digit of the password entry display After all the password entry digits are cleared the password can be re entered Press the LEFT button to move back to the previous digit or if in the left most digit the previous menu A The correct password must be entered to gain access to the configuration menus The factory default password is set to 0000 four zeros To prevent unsolicited tampering with the configuration settings it is recommended that the password be changed once the configuration is completed Be sure to set the new password to a value that is easily remembered because access cannot be gained to the configuration settings without the password f A lost or forgotten password will require resetting the password to the factory setting CAUTION before a new password can be set The password can be reset by selecting the F4 Password Reset menu from the Factory Configuration Menu Section 14 Refer to Section 13 4 for the Password Management Menu The Configuration menu has 6 submajor menus which allow access to change the settings belonging to these categories To gain access to the major sub menus press the UP button while in any of the major submenus pressin
78. x ASCII 0 2 Read Holding Registers 0X03 __________ ing Registers 0X03 Output Current Amps Read Holding Registers 0X03 0x20 Read Holding Registers 0X03 Registers 0X03 0x20 Read Holding Registers 0X03 as ______________ ing Registers 0X03 290 Read Holding Registers 0X03 0x20 Read Holding Registers 0X03 a Registers 0X03 0 20 Read Holding Registers 0X03 oy Lt Registes 0X03 Ox2E Read Holding Registers 0X03 ing Registers 0X03 0 41 Read Holding Registers 0X03 004 Registers 0X03 Output Voltage Volts Read Holding Registers 0X03 m put Voltage Volts ing Registers 0X03 0x20 Read Holding Registers 0X03 ________ Registers 0X03 0 20 Read Holding Registers 0X03 LT Registers 0X03 0x20 Read Holding Registers 0X03 a ________ Registers 0X03 0x30 Read Holding Registers 0X03 11099 10 Registers 0X03 0 30 Read Holding Registers 0X03 __ ing Registers 0X03 0x2C Read Holding Registers 0X03 Registers 0x03 0x39 Read Holding Registers 0X03 ing Registers 0X03 0x35 5 Read Holding Registers 0X03 a __________ __ 06 5 ng Registers 0x03 Ox3A Read Holding Registers 0X03 _________ __ 0 i Registers 0X03 0x30 Read Holding Registers 0X03 g Reg 0x36 6 Read Holding Registers 0X03 Page 47
79. ys 1 728 entries in total To assist with rapid navigation by continually pressing the UP or DOWN button the entries will increment or decrement by about 12 per second roughly 1 hour intervals Once an entry has been selected the bottom line of the display will show the time and date the entry was logged see above left example then after a few seconds will display the output voltage and output current reading that was logged see above right example Page 21 AMPCONTROL lt gt POWER THROUGH INNOVATION ISUPSB007 R3 OCT 2012 9660 12 1 5 Event log Menu 5 This menu will initially display LOG START Pressing the UP button the periodic log entries can be displayed with the most recent entry being displayed first LOG END will be displayed when the other end of the log is reached The periodic log can display the event entries that have been logged whenever an event of significance occurs Up to 100 events are logged To assist with navigation through the log the UP or DOWN button may be held closed to scroll forwards or backwards at about 5 per second through the events viewed Once an entry has been selected the bottom line of the display will show the time and date the entry was logged see above left example then after a few seconds will display the output voltage and output current reading that was logged see see above right example Pre

IS UPS User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents