Analytical Products Demonstration Kit Manual
Contents
1. 1 Lt BLU BLU Input 2 Board Location BO B with Conductivity or el Dissolved Oxygen BLI Input Board and Terminals p P Power Supply Terminals Inside case with door open Figure 2 UDA2182 Connection terminals 1 6 Describe the Operator Interface Power on a Connect the Analyzer to a power source The analyzer has a Universal Power Supply capable of accepting an AC supply voltage between 90 264 VAC at a frequency between 47 and 63 Hz b Information at Power Up Show the customer the immediate information displayed on the analyzer screen i Indication of BOOT Revision li FLASH TEST DATA Complete test of electronics and software in the Analyzer c Display Walk through the information available on the LCD display Explain the details behind the legends displayed Page 4 Analytical Products Demonsiration Kit Manual Revision 1 0 SCROLL THROUGH THE DISPLAY SCREENS DESCRIBING THE FUNCTIONALITY OF EACH SCREEN REFER TO THE INTUITIVE EASE OF PROGRAMMING THROUGH THE PLAIN TEXT MENU DRIVEN SOFTWARE PLAIN TEXT DIAGNOSTICS AND ALARM INFORMATION HIGHLIGHT THE LABEL CAPABILITY SHOWING THAT EACH ANALYZER CAN UP TO TWO HEADINGS d Keypad Keyboard Orientation Describe the keys and their function Security code prevents tampering Digital input can prevent keyboard changes Revision 1 0 Analytical Products Demonstration K2. ccccccccceeeeeeeeeeeeees 16 IV DirectLine Transmitters cccccccceceeeeeeeeeeeees 27 O Operator Interface Power ON ccsesseceeeesseessseeeeeees 4 P Process Instrument Explorer Software 008 15 Process Instrument Explorer Software and Digital COMMUNICATIONS s dssecscecdeerece cuss dace cece cndvesosetoxesoneen 15 Process Variable PV and Input Output 1 0 Measurement Capability cccccsssssseececeeeessssnees 4 S Sensor Capabilities s c2 2 icccis ciictecsissiadcesclavidaasiectiacds 19 Serial portee ee HR aaan A aaa AN NaS 17 Symbol Definitions c isc cccc0 0d ssc0cececatsegiassicesdestagessob200825 iv U UDA2182 ANALYZER FOR DEMONSTRATION 1 UDA2182 Features sinini aeieeiaii 18 UDA2182 Key Features and Customer Value 008 3 UDA2182 Product Overview cssssecceesssesssteeeeeeeeeeees 2 Revision 1 0 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA AMERICA S Honeywell Process Solutions Honeywell Process Solutions Honeywell Process Solutions TAC hfs tac Phone 80012026455 or Phone TAC 1 800 423 9883 or 215 641 support honeywell com 44 0 1344 656000 3610 Sales 1 800 343 0228 Australia Email Sal Honeywell Limited mail Sales Phone 61 7 3846 1255 FP Sales Apps Honeywell com Email Sales
3. Ki Bir JE X Reference Guard Glass or ORP Counter RTH 3 Wire RTH Low RTH High J ie X eiel J ca Q to chassis A a EJ a 5 F 7 E EJ gt sz E 8 o FF JEJE Bibi Thermistor cable shield White with Green stripe to chassis ground screw Q Ci a yy P IP X Some cables have connectors on the leads Figure 9 Wiring for HPW7000 Revision 1 0 Analytical Products Demonstration Kit Manual Page 23 Honeywell DL5000 Dissolved Oxygen Remove the probe cap and demonstrate the platinum wire winding at the tip of the probe Page 24 Equilibrium technology with permanent membrane eliminates need to replace membranes caps and electrolyte Not flow dependent Reduced frequency for calibration compared to membrane technologies Small profile compared to other technologies PPB and PPM probes to optimize applications Stainless Steel flow cell required for PPB Cable shield Violet to chassis ground screw Black Pigtail of Coax R 7 Guard Green igs RTH Low Red 4 RTH High Wire to chassis eg Earth Ground ground screw Some cables have connectors on the leads Cut off the connectors skin and tin the leads and then wire to the screw terminals on the boards Figure 10 Wiring for DO with Quick Disconnect Option Analytical Products Demonstration Kit Manual Revision 1 0 Honeywell 49XX Series Conductivity
4. awn Color Name a oi f DA 3 _ oh E Spool to Measurmg White pigtail of Coax fb Reference Electrode Isolation Disk IRL Center conductor of Coax ACLA Glass or ORP Revision 1 0 P E Pa RTH Sense RTH Low CES 4 ras 7 29 Figure 8 Wiring for UDA2182 installation HBD Series pH Probe available 012013 Demonstrate the ISFET chip and Teflon porous junction at probe tip Page 22 Durafet measuring electrode reduces breakage Ten times faster than glass Measuring electrode of the HB series with similar superior reference protection Reduced frequency for calibration compared to other pH probes Same wiring to UDA2182 as Durafet III Analytical Products Demonstration Kit Manual Revision 1 0 HPW7000 pH for High Purity Water e Designed for accurate and stable pH measurement in water with conductivity less than 20 uS cm e Easy to refill electrolyte reservoir e Measuring and reference electrodes have quick disconnect fittings e Calibration cups for user friendly calibration e Optional panel HPW7000 Wire Signal Color Name R Reference cable shield ler A K 1 i EJ White with Green stripe i TAEI i i Meas to chassis ground screw Reference cable Meienement Clear center conductor of coax 1 _ Clear center conductor lt cable shield Measurement White with Black stripe l White with Green stripe cable Clear center conductor of coax
5. e All these sensors except 4908 4909 have the capability to upload cell constant and calibration factor data into the UDA2182 on installation UDA2182 versions after 2009 e Quick disconnect option available for non submersion applications e Proven highly accurate technology e A Decade Box is included to demo electronic conductivity calibration See the following table to relate the measurements e Conductivity can also be calibrated with standard solutions 4 Wire Cond 18SAWG Has no shield Wire Signal Color name ee ee oe za Cable Shield Violet 4 Yellow Hlad Cell Low to chassis ground screw Jumper Hle RTH 3 Wire Green Rs RTH Low Wire to chassis 1 J1 Earth Ground ground screw Figure 11 Conductivity Wiring for Quick Disconnect Revision 1 0 Analytical Products Demonstration Kit Manual Page 25 Table 2 Conductivity and Resistance Values Cell Constant 0 01 0 1 1 10 50 100 Conductivity Resistance 182 18 2 200 0 055 uS Kohm 1 82Mohm Mohm Mohm 2Gohm 20 Gohm 100 100 0 1 us Kohm 1 Mohm 10 Mohm Mohm 1Gohm 10 Gohm 50 50 500 0 2 uS Kohm 500 Kohm 5 Mohm Mohm Mohm 5 Gohm 20 20 200 0 5 uS Kohm 200 Kohm 2 Mohm Mohm Mohm 2 Gohm 10 10 100 1uS Kohm 100 Kohm 1Mohm Mohm Mohm 1 Gohm 5 50 2 uS 5 Kohm 50 Kohm 500 Kohm Mohm Mohm 500 Mohm 2 20 5 us 20
6. FAX 61 7 3840 6481 T x Toll Free 1300 36 39 36 or FP Sales Apps Honeywell com Toll Free Fax TAC or 1300 36 04 70 hfs tac support honeywell com TAC China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 For more information To learn more about Analytical products visit www honeywellprocess com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB Shanghai City Centre 100 Jungi Road Shanghai China 20061 www honeywellprocess com hfs tac support honeywell com Honeywell 70 82 25 150 Rev 1 May 2014 2014 Honeywell International Inc
7. Units Revision 1 0 Analytical Products Demonstration Kit Manual Page 11 Page 12 Analytical Products Demonsiration Kit Manual Revision 1 0 Sub menu Parameter Selection or Parameter Definition selection Range of Setting Wire Size Sq mm 0 33 to 2 08 default 0 82 Pharma Type None PhEur Pharmacopoeia Europa a USP United States Pharmacopoeia default None ay procedure stages for determining Purified Pharma PV High 99999 00 to Pharma PV High Value Measured solution 99999 00 conductivity value scaled for 100 default 10 000 Pharma PV Low 99999 00 to Pharma PV Low Value Measured solution 99999 00 conductivity value scaled for 0 default 0 000 Pharm Tmr Mins 000 0 to 120 0 Pharma Timer Minutes If the Pharma sample does default not pass the Stage 1 conductivity requirement a Fail 10 000 signal is generated then the State 2 and Stage 3 tests are conducted When the Stage 2 or Stage 3 test is successful the fail signal is cancelled and the Pharma Timer begins to count down from the configured minutes value set here When the Timer countdown is completed the Pharma function block returns to Stage 1 PV Bias 9999 00 to PV Bias Constant is used to compensate the input 9999 00 for drift of an input value default 0 000 Failsafe The output value to which the output will go to protect against the effects of failure of the equipment Filter Time 0 to 120 0 A software digital
8. a value in mmHg Analytical Products Demonstration Kit Manual Revision 1 0 PV Bias Constant is used to compensate the input for drift of an input value If PPM Board is installed If PPB Board is installed Failsafe The output value to which the output will go to protect against the effects of failure of the equipment If PPM Board is installed If PPB Board is installed Filter Time 0 to 120 0 A software digital filter is provided for dampening the default 0 0 process The units are in time constant seconds Revision 1 0 Analytical Products Demonstration Kit Manual Page 15 1 8 Process Instrument Explorer Software and Digital Communications Take the opportunity to explain the full capabilities of UDA2182 using the Infrared communications feature with PIE Process Instrumentation Explorer and Website capabilities Process Instrument Explorer lets you configure your analyzer on a desktop laptop or Pocket PC Explain the features e Create configurations with intuitive software program running on a Pocket PC a Desktop or a laptop computer e Create edit configurations live just connect software to analyzer via comm port e Create edit configurations offline and download to analyzer later via comm port e Infrared port available on every UDA2182 e This software is available in English Spanish Italian German and French Communication Upload Setup TS oe mo Offline Download Configuratio
9. filter is provided for dampening the default 0 000 process noise and is applied before the limit functions Revision 1 0 Analytical Products Demonstration Kit Manual Page 13 Page 14 Temp Type nanos RTD Manual Temp Deg CorF 0to 60 C Temp Type Manual 32 to 140 F Salinity Type rar Conduc Input Parameter Det The concentration of oxygen dissolved in water or other liquid may be described by either dissolved oxygen DO concentration or percent saturation The units for DO are either parts per million PPM equivalent to milligrams per liter or parts per billion PPB equivalent to micrograms per liter The units of saturation are percent where 100 saturation is equivalent to the concentration of oxygen dissolved in air saturated water For instance at 25 C and one atmosphere pressure 8 24 ppm 100 saturation Although the ppm and ppb concentration units are the most frequently used units by far saturation may be appropriate for non aqueous liquids like vegetable can Resistance Temperature Detector Temp Deg F or C will appear depending on what Temperature Unit was selected in Maintenance setup group parameter Temp Units Salinity is used to correct for salt in the process water Manual Valid only if conductivity board is present Allows manual entry of atmospheric pressure compensation Internal sensor for atmospheric pressure compensation during air calibration Enter
10. minutes the port will be shut down again Internet Communications Ethernet port Figure 4 Internet Communications You can demo the Ethernet capabilities starting from the Setup Menu Communication To access the web pages you need to know the IP address of the UDA e The default address is 192 168 1 254 e Ifyou want to use the default your computer s network card must be configured to work on the 192 168 1 xxx subnet Note you cannot have your computer connected to a network if you want to connect it directly to your PC unless your PC is equipped with two network ports The optional Ethernet port provides Revision 1 0 Up to 5 Modbus simultaneous TCP connections Ethernet parameters are configured via the front panel or web pages Web server with up to 10 clients simultaneously Web pages setup the Ethernet port settings and monitor readings alarms statuses events Multi language Email to send alarm status changes Alarm notification to eight email addresses Analytical Products Demonstration Kit Manual Page 17 DHCP Dynamic Host Configuration Protocol or static IP e BUD Wary Analyzer Microsoft Internet Explorer fel File Edit View Favorites Tools Help ay Address http 192 168 1 254 UserLogin Go Honeywell UDA 2182 Analyzer Welcome to UDA Honeywell UDA Click Network Configuration tab to configure network parameters SMTP server address Alarm Network Confi
11. the changes Will appear when first digit to the right of decimal point is changed Temp Coefficient PV Bias Constant is used to compensate the input for drift of an input value The output value to which the output will go to protect against the effects of failure of the equipment A software digital filter is provided for dampening the process noise This filter is applied before the limit functions Analytical Products Demonstration Kit Manual Revision 1 0 Sub menu Parameter Selection or Parameter Definition selection Range of Setting Input 1 or For every cell constant the PV type includes selections for both conductivity yS cm and Input 2 conductivity mS cm Conductivity Conductivity yS cm displays yS cm and provides standard range solution type selections None NaCl Morpholine HCL Acid and NH3 Conductivity mS cm displays mS cm and provides wide range solution type selections None HCI NaCl H2SO4 and NaOH Upper range limit defaults according to the table below For every cell constant the PV type also includes selections for either TDS ppb TDS ppm or TDS ppm TDS ppt TDS ppb ppm provides standard or wide solution type selections and TDS ppm ppt provides standard or wide solution type selections Solution selections are the same as above with the exception of None Upper range limit defaults according to the table below A cucoana ccnn encesa 0 2000 ppm TDS 0 20 ppt TOS Rev
12. the information in this document 70 82 25 119 UDA2182 Universal Dual Analyzer Product Manual 70 82 25 126 UDA2182 Communications User Guide 70 82 25 137 Process Instrument Explorer Configuration Software User Manual Patent Notice The Honeywell ST 800 SmartLine Pressure Transmitter family is covered by one or more of the following U S Patents 5 485 753 5 811 690 6 041 659 6 055 633 7 786 878 8 073 098 and other patents pending Support and Contact Information For Europe Asia Pacific North and South America contact details see back page or refer to the appropriate Honeywell Solution Support web site Honeywell Corporate www honeywellprocess com Honeywell Process Solutions www honeywellprocess com pressue transmitters Training Classes http www honeywellprocess com en US training Telephone and Email Contacts Area Organization Phone Number United States and 1 800 343 0228 Customer Service Canada Honeywell Inc 1 800 423 9883 Global Technical Support Global Email Honeywell Process Support Solutions ask ssc honeywell com Revision 1 0 Analytical Products Demonstration Kit Manual Page iii Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Page iv Definition gt Pi iF p This CAUTION symbol on the equipment refers you to the Product Manual for additional information This symbol appears next to requ
13. Honeywell Analytical Products Demonstration Kit Manual 70 82 25 150 May 2014 Revision 1 Honeywell Process Solutions Notices and Trademarks Copyright 2014 by Honeywell Revision 1 May 2014 While the information in this document is presented in good faith and believed to be accurate Honeywell disclaims any implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in the written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell TDC 3000 SFC SmartLine PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names and service marks are the property of their respective owners Honeywell Process Solutions 1860 Rose Garden Lane Phoenix AZ 85027 ii Analytical Products Demonstration Kit Manual Revision 1 0 About This Document Abstract This document provides descriptions for Preparation Overview Key Features Operator Interface Communications of UDA2182 and Sensors Release Information Analytical Products Demonstration Kit Manual 70 82 25 150 this document 1 Release May 2014 Reference Information The following list identifies publications that may contain information relevant to
14. Kohm 200 Kohm Mohm Mohm 200 Mohm il 10 10 uS 10 Kohm 100 Kohm Mohm Mohm 100 Mohm 500 5 20 uS 5 Kohm 50 Kohm Kohm Mohm 50 Mohm 200 2 50 us 20 Kohm Kohm Mohm 20 Mohm 100 1 100 uS 10 Kohm Kohm Mohm 10 Mohm 50 500 200 uS 5 Kohm Kohm 5 Mohm 200 500 us Kohm 2 Mohm 1 mS 1000 100 us Kohm 1 Mohm 50 2 mS Kohm 500 Kohm 20 5mS Kohm 200 Kohm Page 26 Analytical Products Demonstration Kit Manual Revision 1 0 10 mS 1 ohm 10 ohm 5 20 mS Mohm 5o0hm 2 50 mS mohm 2 ohm 1 100 mS mohm 1 ohm 500 200 mS mohm 5 mohm 200 m 500 mS ohm 2 mohm 100 m 1000 mS ohm 1 mohm 50m 1999 mS ohm 5 mohm Cell Constant 0 01 0 1 For Conductivity values not listed above use the following equation Resistance Cell Constant 1 000 000 Conductivity in microSiemens cm Revision 1 0 Analytical Products Demonstration Kit Manual Page 27 IV DirectLine Transmitters DirectLine transmitters have the following features e Intrinsically Safe e 2 wire transmitters e Small profile fits in tough to fit areas e Simple three button interface with 4 digit LCD display e DL421 for pH will run with all 8550 temperature compensated pH probes from Honeywell e Other DirectLine transmitters are available for contacting conductivity and dissolved oxygen Page 28 Analytical Products Demonsiration Kit Manual Revision 1 0 OSensorex a TRODUCLINSTRUCTION SHEET Calibration Proc
15. Quick Disconnect Page vi Analytical Products Demonsiration Kit Manual 26 16 17 18 20 21 22 23 24 25 Revision 1 0 Honeywell Analytical Demonstration Kit Procedures Introduce the UDA2182 Analyzer Describe the Physical Characteristics Un Powered unit Describe the Terminal Wiring assignments PV and I O Un Powered unit Describe the Operator Interface Power on Demonstrate Analyzer Set up Channel 1 pH and Channel 2 Conductivity Demonstrate or discuss digital remote communication and configuration Summarize Key End User Benefits with UDA2182 Analyzer Describe key features of analytical sensors included in the kit CO i eee The demo procedure assumes that you are familiar with the operation of the UDA2182 PREPARE THE UDA2182 ANALYZER FOR DEMONSTRATION Analyzers may also be demonstrated with actual pH electrodes or conductivity cells included Wiring for the pH and conductivity probes are shown in the quick start and operation manuals The quick start manual is attached However if you would like to use these for shows you can jumper the boards are follows UDA CONDUCTIVITY Figure 1 UDA Connections Simulated pH Input On the pH input board jump terminals 8 and 10 to simulate 7 pH or use the pH simulator included in the demo kit see page 26 in this manual Install an 8 5 K Ohm resistor across terminals 4 and 5 to simulate 25C or set the temperature compensation to manual in the UDA2182 The jump
16. applications that are harsh for references Show how the silver reference wire is located wound up at the inside at the top The schematic below shows how the larger and smaller rubber washers isolation discs and the usually potassium chloride saturated wooden dowels work to create a more difficult path for impurities to reach the wire Features e Large surface area glass measuring electrode for longer life in abrasive applications e Teflon porous junction to reduce buildup on probe tips e Axial Ion Path technology to greatly extend life of reference electrode in harsh applications e Each probe customized for body type hemi or flat glass dual notch or flush tip and mounting capability Temperature compensation available in 8550 PT1000 and PT 100 to allow use with various analyzers and transmitters e HB546 is for insertion with Honeywell CPVC insertion device submersion or in line with 34 NPT threading on both ends e HB551 is for in line applications with nut loc adaptor Nut loc comes in CPVC and Delrin 150 psi max or Stainless Steel 300 psi max e HB547 is the probe for use with a stainless steel insertion removal device maximum pressure 150 psig 150C Measunng Electrode Senso Figure 7 E epg A E eae Body L m ya DEn E D No Epoxy C ut IAV wt The MLLLLLL ELA LELLLLELELAAAAAAAEL EAA AEE SSSA A Ahaciva ufayway vood a Q a HB Series pH or ORP pool Wa Wire Signal
17. ccesecescceseses coesetesclavalenctacs 2 1 4 UDA2182 Key Features and Customer Value eeeeeeeeeeereeesssreesssreerssreessereerserresssrreessereesseres 3 1 5 Describe the 2 Channel Process Variable PV and Input Output I O Measurement Capability e e Peete POR AE TA ee aac ha de Bet oe eect ee Toten RT 4 1 6 Describe the Operator Interface Power on eeseceeessseeesesneeeceesneeeecesaeeesesnaeeeeeessaeeceesaeeeees 4 1 7 Configure for pH measurement on Channel 1 and for Conductivity measurement on Channel 2 7 1 8 Process Instrument Explorer Software and Digital Communications eeeeeeeeeesseeeeeenneeees 16 1 9 Summarize UDA2182 Features Review features that add value for the end usef ee 19 1 10 Demo of Honeywell Analytical Sensor Capabilities 2 0 00 eeeeseeecesenneeeeeeseeeseeseeeeeesaeees 20 Revision 1 0 Analytical Products Demonstration Kit Manual Page v Tables Table 1 Configuration Parameters Table 2 Conductivity and Resistance Values Figures Figure 1 UDA Connections Figure 2 UDA2182 Connection terminals Figure 3 Process Instrument Explorer Menu PIE Figure 4 Internet Communications Figure 5 UDA Web Access Figure 6 Terminal Designations for Durafet III Electrodes Figure 7 HB Series cut away Figure 8 Wiring for UDA2182 installation Figure 9 Wiring for HPW7000 Figure 10 Wiring for DO with Quick Disconnect Option Figure 11 Conductivity Wiring for
18. d temperature which are displayed with fixed decimal precision PV Type determines specific ranges PV Range 0 0 to 14 0 pH Read Only 1600 to 1600 ORP Temp Input Enable Enable to allow Temp Type selection see below ORP only Disable Temp Type 85500 Therm 8550 Thermistor default 10002 RTD 10009 Resistance Temperature Detector Manual Manual Revision 1 0 Analytical Products Demonstration Kit Manual Page 7 Page 8 Parameter Temp Deg F or C Temp Type Manual Solu Temp Comp Not ORP Solution pH C Solu Temp Comp Custom Not ORP Failsafe Selection or Range of Setting 14 0 to 230 0 F default 77 F 10 to 110 C default 25 C None default Custom H20 NH3 Phosphate Morpholine 0 000 default to 0 050 99999 to 99999 default 14 00 Parameter Definition Temp Deg F or C will appear depending on what Temperature Unit was selected in Maintenance setup group parameter Temp Units Enter Solution pH C value Pure Water Ammonia Phosphate Morpholine Measured pH is displayed and transmitted normalized to a solution temperature of 25 C as determined by the current Solution Temperature Coefficient This is expressed in units of pH C with precision to the hundredths decimal place The parameter Solu Temp Coeff allows the selection of the following entries Follow the General Rules for Editing in section 6 4 1 to make
19. d verified Honeywell control algorithms to improve product quality ensure regulatory compliance and reduce operational costs Revision 1 0 Analytical Products Demonstration Kit Manual Page 19 1 10 Demo of Honeywell Analytical Sensor Capabilities Show the ISFET Ion Sensitive Field Effect Transistor chip and the VarioPin connection Mention that the H on the Honeywell label is lined up with the chip Durafet III pH Electrode Key Features IP 68 ideal for wet process environments or outdoor electrode locations Less prone to breakage than glass pH electrodes Fast Speed of Response up to 10 times greater than Glass electrodes Refillable reference electrolyte no reason to throw the electrode away when the electrolyte is depleted Replaceable porous junction probe tip Durafet III i Cable shield yellow Wire Signal to chassis ground screw Color Name ee ea ee Green 151 Ryo res Low Page 20 Green with Black stripe 6214 Rxo res High Blue 113 Drain Orange ree Bel Source Red 6 4 Substrate Black 68 19 Reference White with Black stripe Orange with Black stripe Red with Black stripe White Black with White stripe Blue with Black stripe Remove pre wired jumper at terminals 5 amp 6 Figure 6 Terminal Designations for Durafet III Electrodes Analytical Products Demonstration Kit Manual Revision 1 0 HB Series pH Probe Demonstrate with the HB cut out how this is a proven method for
20. e ORP does not require HIGH Q button to be pressed since ORP electrode have low output impedance 6 At this time it is best to follow the pH or ORP electrode cali bration instructions in the manufacturer s manual The following instructions are given as general guidelines for either microprocessor or manual adjust pH meters Parts covered by this product data sheet include C110 PRODUCT INSTRUCTION SHEET MODEL cno JR 06 27 Page 30 Page 1 of 2 Analytical Products Demonstration Kit Manual Revision 1 0 Revision 1 0 Analytical Products Demonstration Kit Manual Page 31 49XX Series Conductivity c cccccccesesseeeeeeeeseeeeee 24 A Accessing Inputs Menu eeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 6 B Before Meeting the Customer cccccssssssssteeeeeeeeeees 2 C Conductivity MeaSUreMENt cccceeesssceeeeceesessstteeeeeess 6 Configure for pH measurement cecccccceesesesetteeeeeees 6 D Demonstration Equipment cece eee eeeeeeeeeeeeeeeeeeeeeee 2 DL5000 Dissolved Oxygen 0 c eee eee reeeeeee 23 E Ethernet portineria ee ERL 16 H HB Series pH Probe iiiiiicjcicn inna 20 HBD Series pH Probe available Q12013 21 HPW7000 pH for High Purity Water 0 00 22 Page 32 Analytical Products Demonsiration Kit Manual l Infrared COMMUNICALIONS ccccceeseesssteeeeeesessteeeees 15 Internet Communications
21. edure cont 7 With the pH 7 light on rotate the meter s CALIBRATE or STANDARDIZE control until the meter s display reads 7 00 8 Press the C110 s pH4 button to select pH4 or pH10 to select pH 10 The appropriate C110 light should turn on 9 Rotate the meter s SLOPE button so that the meter reads the new value from Step 8 MODEL CHO 10 Scan through 7 00 10 00 and 4 00 by pressing the appro DHYOR SIMULATOR priate button on the face of the C110 to verify that the meter is properly calibrated 11 Turn off the C110 by pressing the OFF button 12 Disconnect the C110 and reconnect the pH electrode Calibrate the pH meter with the electrode attached following the meter manufacturer s instructions OPERATING INSTRUCTIONS Battery Replacement The C110 pH ORP simulator is supplied with a 9V battery which comes installed in the unit When the battery is de pleted the LOW BATTERY light will be lit see FIG 4 Replace the battery before using the C110 for any further calibration or troubleshooting Any type of 9V battery can be used asa replacement To replace the battery follow the steps below 1 Turn over the C110 to expose the backside see FIG 5 2 At the bottom of the case opposite side of the BNR connec tor is the battery cover Remove the cover by pressing the indentation inward and pulling the cover downward away from the unti See FIG 5 3 Remove the old battery by pulling it out of the case t
22. er across terminals 5 and 6 should remain in place Revision 1 0 Analytical Products Demonstration Kit Manual Page 1 Simulated Conductivity Input Set the Analyzer Cell Constant to 0 1 the default On the Conductivity input board install a 5K Ohm resistor across terminals 7 and 10 to simulate 20 uSiemens cm or connect resistance box provided in demo kit see page 23 in this manual and an 8 5 K Ohm resistor across terminals 4 and 5 to simulate 25C or set the temperature compensation to manual in the UDA2182 The jumper across terminals 5 and 6 should remain in place 1 1 Demonstration Equipment UDA2182 model number included in this kit is UDA2182 PH1 CC2 NN E OEO0C EE This model provides e inputs Input 1 for pH measurement and Input 2 for Conductivity measurement e 4 to 20ma analog outputs e SPDT alarm relays e Infrared port o Ethernet RS485 Modbus Card o Printed Manual o PID Control Advanced Features Option 1 2 Before Meeting the Customer Review all product launch material prior to meeting with the customer Focus on the competitive differentiator value and feature benefit tools to decide which 3 4 key points you will emphasize with that particular customer and then highlight those key points during the demonstration If you are in doubt contact an Analytical Product Specialist or Product Manager for assistance 1 3 Quick Product Overview of UDA2182 Give a brief description of the UDA2182 with emphasis on features re
23. guration recipient s email address and UDA Email Address Parameters optional P t 2 S aie i Click parameters tab to monitor the process variables About Log off Click Optional parameters tab to monitor optional parameters Info To view Event History click the Event History Tab Contact Website Done Internet Figure 5 UDA Web Access Serial port The optional Ethernet port provides RS422 RS485 multi drop 2400 to 115 200 programmable baud rate Modbus RTU protocol to read signals including PV Temperature Alarm Status outputs relay status etc Read write four analog and four digital variables Page 18 Analytical Products Demonsiration Kit Manual Revision 1 0 1 9 Summarize UDA2182 Features Review features that add value for the end user i MIX AND MATCH INPUTS Take Away Message Dual input and the Mix n Match design reduces the per loop cost associated with pH Conductivity and Dissolved Oxygen measurement ii Ethernet Modbus IR and PIE SOFTWARE Take Away Message Wireless interface and software tools lower maintenance costs by providing additional easily accessible process information and local or remote updateability iii EASY RETROFIT WITH EXISTING 9782 7082 ANALYZERS Take Away Message Same Form Fit and Function saves installation wiring and re engineering costs iv OPTIONAL PID WITH ACCUTUNE Take Away Message PID Control uses time proven and fiel
24. hen removing the battery from the connectors See FIG 6 4 Get a new 9V battery and plug it into the connectors and insert into case as shown in FIG 7 5 Replace the battery cover as shown in FIG 7 OPERATING INSTRUCTIONS Parts covered by this product data sheet include C110 Page 2 of 2 Revision 1 0 Analytical Products Demonstration Kit Manual Page 29 C110 pH mV Checker Simulator Introduction The C110 pH mV checker simulator is a millivolt source that can be used to calibrate or check the calibration of a pH or ORP mV meter It also serves as a troubleshooting toll when pH or ORP systems fail For troubleshooting the electrode is removed and the simulator is connected in its place The C110 sends a signal to the meter to verify the per formance of the meter Signals of pH4 pH7 and pH10 are available as well as 700mvV for ORP A properly working meter by process of elimination indicates that the electrode may be the cause of the failure Calibration Procedure 1 Plug the BNC connector of the black cable or other cable CX2 into the top of the C110 at the BNR connector see FIG 1 2 Disconnect the pH or ORP electrode from the meter 3 Connect the C110 to the meter in the same way the elec trode was connected see FIG 2 4 Turn on the C110 by pressing the desired pH or mV button 5 Press the HIGH button to simulate pH electrode resis tance load the C110 has 1000 MQ load See FIG 3 Not
25. in display mode use up down keys to adjust the contrast on the screen In configuration edit mode selects the character or digit to change In calibration mode selects the next or previous calibration screen In display mode selects a single or dual display on a unit with dual input In configuration menu selects edit mode for selected parameter In configuration edit mode saves edited parameter selection or value In calibration mode selects parameters to reset and the next calibration Page 6 Analytical Products Demonstration Kit Manual Revision 1 0 1 7 Configure for pH measurement on Channel 1 and for Conductivity measurement on Channel 2 CONFIGURATION PARAMETERS ARE HIGHLIGHTED IN THE FOLLOWING TABLES Accessing Inputs Menu e Press to display the Main menu e Use the AY keys to select Inputs then press to enter the sub menu e Press AY to highlight the desired menu selection then press to display the group of parameters Table 1 Configuration Parameters Sub menu Parameter Selection or Parameter Definition selection Range of Setting Input1or2 PV Type pH Glass The PV type determines the numerical format and the Direct pH pH HPW units of measure on the online PV display Measured PH Durafet PV is generally displayed in the highest decimal ORP default precision possible to 001 and has a potentially ORP displayable range of 0 000 to 99999 The exceptions are dissolved oxygen pH ORP an
26. ired information in the manual WARNING PERSONAL INJURY Risk of electrical shock This symbol warns you of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Analytical Products Demonstration Kit Manual Revision 1 0 Contents 1 1 Demonstration Equipment si snes nein eaten ene ee 2 1 2 Before Meeting the Customer assem a a Ra AE ERE AA Aa a a aa iaia aaa 2 tao Quick Product Overview of UDA ZIS Zonia a ccescces
27. ision 1 0 Analytical Products Demonstration Kit Manual Page 9 uSicm defauit NIST Conductance Conductance Conductance Sim SO TOS ppm TDS Ppt The Cell Constant is a value specific to a category of Cal Factor 0 850 to 1 150 The Cal Factor is a correction value applied to the default 1 000 cels Cell Constant which is unique to each cell to take into account tolerances in manufacture If a standard cell is attached to the sensor the Cell Constant defaults to 0 1 and the Cal Factor defaults to 1 000 These standard cell parameter values are editable and are retained through a power cycle Cell Constant and Cal Factor are automatically uploaded from Honeywell conductivity cells with EEPROM blue amp brown leads and these values cannot be edited Page 10 Analytical Products Demonsiration Kit Manual Revision 1 0 Sub menu Parameter Selection or Parameter Definition selection Range of Setting TDS Factor 0 010 The TDS Factor is a conversion value applied to only PV Type 1 000 default conductivity to derive total dissolved solids in units of TDS 2 000 ppm per uS cm 855PQ Therm 85502 Thermistor default 10002 RTD 1000 Resistance Temperature Detector Manual Manual Temp Deg CorF 10 0to If Manual is selected at Temp Type Temp Deg F 140 0 C or C will appear depending on what Temperature Unit was selected in Maintenance setup group 14 to 284 F parameter Temp
28. it Manual Page 5 When process values are on display Use DISPLAY to cycle between PV Displays PID Loop Displays Auto Cycle Displays Pharma Displays Cation Display Status Displays and an Event History Display In Setup mode calibration mode or calibration edit mode use DISPLAY to abort current mode and return to the last accessed online display Engages hold of analog and digital values at their current values and any relays assigned to alarm events or control are deactivated ATTENTION This takes precedence over the FAILSAFE function Selects the configuration main menu when online in calibration mode or at a calibration submenu In configuration menu exits submenu to parent menu If at configuration main menu selects current online display In configuration edit mode aborts editing of current parameter When online acknowledges current alarm event to stop the flashing of the relay indicator and status message area Selects the calibration main screen when online in configuration mode or at another calibration screen When a Setup configuration menu or configuration edit screen is on display Use Up Down keys to highlight a different item In configuration edit mode either selects the parameter character or numencal digit to change or selects an enumerated parameter value Use Up Down key to increment the value of the digit at the cursor Increases decreases the selected parameter value When
29. levant to the specific customer need and how the unique new features of the UDA2182 meet those needs e Single or Dual measurement in any combination of pH Glass and Durafet ORP Contacting Conductivity and ppm ppb Dissolved Oxygen probes e Graphic backlit LCD display providing continuous readout of process variables alarm and diagnostic status e Infrared communications port enables fast and secure configuration via a Pocket PC or Infra red port equipped laptop or desktop computer using Process Instrument Explorer software e Ethernet and RS485 communications provide IP addressing capability for continuous display of process variable data event history and more i Demonstration Units are not supplied with Pocket PC s or PIE Software these should be purchased by the Demonstrator UDA owner if interested in demonstrating this capability Cables and PIE software are not included PIE is not needed for most of the Ethernet demo Page 2 Analytical Products Demonsiration Kit Manual Revision 1 0 e Capability to store multiple configurations for later review modification or archiving e Electrically isolated inputs and outputs reduce ground loop problems e NEMA 4X packaging making the analyzer impervious to moisture dust or hose down conditions e Multiple language prompts in English German French Italian Spanish Turkish Polish Russian and Czech are optional Easily field upgradeable user can change card types Cont
30. n ef Pm Online Maintenance Configuration Data rr Menu Ej Figure 3 Process Instrument Explorer Menu PIE Infrared communications The infrared connection provides a non intrusive wireless connection with the instrument and maintains NEMA4X AND IP66 integrity No need to get access to the back of the analyzer to communicate with the instrument no need to take your screw driver to wire the communication cable no wiring mistake possible You can now duplicate an instrument s configuration upload or download a new configuration in a matter of seconds just by pointing your Pocket PC in the direction of the instrument Page 16 Analytical Products Demonsiration Kit Manual Revision 1 0 It takes just a few seconds to upload a configuration from an instrument You can then save the configuration file onto your PC or pocket PC for review modification or archiving Furthermore this software also gives you important maintenance information on the analyzer instantly get information on the current operating parameters digital inputs and alarm status identify internal or analog input problems Question What if I have several analyzers on the same panel How can I be sure I am communicating with the correct one Answer The infrared port of the analyzer is normally off You activate the infrared port on a particular analyzer by pressing any key You can now communicate with the analyzer If no communications are received for 2
31. outdoor or wash down requirements Dual PID Control v Easy set up with Accutune and manual methods to improve process control Front panel diagnostic indication v Reduced maintenance expense through fast and easy system troubleshooting Easy to retrofit vV Lower retrofit cost with seamless fit into cut outs of 7082 9782 analyzers Password protection v Prevents unauthorized or accidental changes Auto Clean and Calibration Cycle v Timed system reduces maintenance requirements Calibration History v Shows slope and offset for trending and maintenance planning Ethernet Modbus Option Digital Outputs give more system details and internet Revision 1 0 Analytical Products Demonstration Kit Manual Page 3 PO capabilities to give remote access to process conditions Calculated pH and Carbon dioxide yY Local displays give power plant users additional process information 1 5 Describe the 2 Channel Process Variable PV and Input Output I O Measurement Capability a Show the client the layout of the connection terminals in the UDA2182 b Explain the input output capabilities for Current and Alarm Signals le f i m 1 H Input 1 Board Location with pH ORP or al p A me Ig H Pream Power Supply BA E A fai Analoa O ai E Input Board and Terminals Relay Output BO IEL Board Location BO WI Boards can be in either location p PA LI
32. rol Algorithms On Off CAT DAT PFT and PID control with AccuTune Data Security through configurable 4 digit password code Easy step through buffer auto buffer and sample procedures for pH Calibration and Hold buttons on face for easy access 1 4 UDA2182 Key Features and Customer Value Feature Benefit Dual Channel Input Lower price per loop price versus single input devices Mix N Match input types v Lower inventory investment and less stock with one base instrument input cards v Purchase only what is required for the application v Faster set up time and commissioning with Plug and Play input boards Graphic Backlit Display v Facilitates simple intuitive product configuration amp operation v Enables all parameters and status to be viewed in one glance for fast process status update Infrared communications port v Faster configuration calibration and troubleshooting v Fewer environmental related failures by maintaining NEMA4X integrity PIE Process Instrument Explorer Software v Reduced operator training expense using common Option Honeywell PIE software v Low cost configuration tool on a common platform via commercially available Pocket PC v Reduced configuration calibration and repair time to get up running faster Isolated inputs and outputs v Eliminate nuisance service calls for the most common installation problems ground loops and signal noise NEMA 4X IP66 v NEMAA4X standard without additional cost for
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