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Rockwell / Allen-Bradley 1772 Quick Start Guide

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1. A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com 7 information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED yop aed Contact us 888 88 SOURCE sales artisantg com www artisantg com Allen Bradley Mini PLC 2 Family Quick Start Programmable Controllers for Experienced Users Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and u
2. Al programming software see the PLC 2 Ladder Logistics Manual publication 9399 L2man 07 05 89 Publication 1772 10 2 March 1996 Any Allen Bradley or IBM and IBM compatible machine can be used as a programming device using 6200 or Application Interface Al programming software Before you install the PLC 2 programming software you need the following 640 KBytes of RAM as base memory extended or expanded memory not required 10 MBytes of disk space for storing files Allen Bradley DOS version 3 2x if you use a 1784 T50 or 1784 T45 programming terminal If you use a 1784 T47 programming terminal use DOS 4 01 If you use an IBM PC XT IBM PC AT or IBM compatible programming terminal use DOS 3 2 3 3 4 x or 5 0 monochrome or color graphics monitor installed 1785 KL KTP KT KT2 KTK1 card If your 1784 T50 has DOS version 2 11 or earlier you must upgrade to the current version of Allen Bradley DOS The current version of Allen Bradley DOS is version 3 21 Before you install the Al PLC 3 programming software you need the following IPM PC XT AT or compatible computer with DOS 2 1 or later monitor and graphics board These display types are supported monochrome display system CGA display system EGA display system VGA display system 640K RAM of system memory a floppy drive and a hard drive Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisant
3. e Mexico e Netherlands e New Zealand e Norway e Pakistan e Peru e Philippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic e Spain e Sweden e Switzerland e Taiwan e Thailand e Turkey United Arab Emirates e United Kingdom e United States e Uruguay Venezuela e Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 1772 10 2 March 1996 PN 955124 62 Supercedes 1772 2 23 October 1985 1772 2 27 April 1988 1772 2 15 August 1984 1772 2 16 February 1986 Copyright 1996 Allen Bradley Company Inc Printed in USA Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artis
4. 772 LZP 1772 LXP 1772 LWP These processors have the same features as above and they also have a self contained power supply Input Voltage 120 220 V ac switch selectable Input Voltage Range 97 to 132 V ac 194 to 264 V ac Nominal Input Power 96 VA Frequency 47 to 63 Hz Output Current to 4A Backplane Keying Between 46 and 48 top connector Between 54 and 56 Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com OM Rockwell Aviomation Allen Bradley a Rockwell Automation Business has been helping its customers improve productivity and quality for more than 90 years We design manufacture and support a broad Allen Bradley range of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the world s leading technology companies IG Worldwide representation 0 Argentina e Australia e Austria e Bahrain e Belgium e Brazil e Bulgaria e Canada e Chile e China PRC e Colombia e Costa Rica e Croatia e Cyprus e Czech Republic e Denmark e Ecuador e Egypt e El Salvador e Finland e France e Germany e Greece e Guatemala e Honduras e Hong Kong Hungary e Iceland e India e Indonesia e Ireland e Israel e Italy e Jamaica e Japan Jordan e Korea e Kuwait e Lebanon e Malaysia
5. LL ci n men nemo AAA gis Module Extraction Tab Wiring Arm E Locking Tab E Field Wiring Arm 1 0 Module b Snap the field wiring arms for each I O module onto the horizontal bar of the I O chassis and connect it to the module C Remove the terminal cover from each wiring arm and connect the wires between the I O devices and the wiring arm terminals d Connect the power and ground wires e Use tie wraps to gather the wires at each wiring arm then bundle the wires so the arms can pivot freely f Replace the terminal covers and label the terminal status indicators appropriately Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 2o o O o Step 3 Install Backup Battery and Memory Module Install Backup Battery A a battery cover SA O cover screw lithium battery Install Memory Module Move the chassis POWER switch to the OFF position and turn off the incoming power source to the processor and chassis Unplug the power cable and lift the latch of the I O chassis that holds your processor then slide the processor out of the chassis Place the processor on a clean flat surface with the bottom of the module facing you Position and insert the memory module in the memory module slot with its label facing upward d Slide the processor into the I O chassis and secure the latch Connec
6. Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Using this Quick Start What You Need to Do step 1 a b step 2 a Install I O chassis Configure I O chassis page 1 1 Ground I O chassis page 1 2 Install I O Install field wiring arms page 2 1 Install I O modules page 2 1 Install Memory Module Install backup battery page 3 1 Install memory module page 3 1 Preface Preface This quick start is designed to help you quickly install and connect a basic mini PLC 2 family programmable controller system Use this guide if you are knowledgeable about mini PLC 2 family products but may not have used one or more of the products for a period of time The information we provide is geared to jog your memory For more information see the Mini PLC 2 02 2 16 2 17 Processor User Manual publication 1772 6 5 8 IL BET N 4 JE h 1 y Install Processor and Power Supply Install processor page 4 1 Install power supply page 4 1 Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com P 2 Preface ste D 5 Make power connections Connect power to processor a page 5 1 b Connect power supply page 5 1 Connect programming terminaal Step 6 pages System Components Prductnam Catal
7. antg com 7 for more our interactive website at www instraview com 7 information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED yop aed Contact us 888 88 SOURCE sales artisantg com www artisantg com
8. ation Guaranteed 888 88 SOURCE www artisantg com Step 1 Configure and Ground I O Chassis Configure I O Chassis a Set the backplane switches See the installation manual for your particular processor for specific switch setting information Qs O Switch Group Assembly D mi b Install keying bands See the appropriate product data for the module you are installing to determine the proper keying positions for each module eyin ae Bhd CHA Insert two keying bands in the top backplane connectors of the I O chassis For the processor place one keying band acu in the left most slot between pins 46 and 48 and 54 and 56 OC LX 10170 I Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 1 2 Configure and Ground I O Chassis Ground I O Chassis enclosure wall db OF grounding e Poy S a electrode conductor 4 to grounding electrode s
9. ed INTFC at the front of the processor d Place the PLC 2 family keytop overlay onto the keyboard and turn the power switch on the front of the terminal to the ON position e Turn the power switch of the processor to the ON position and press the keys 1 1 on the terminal keyboard Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 6 2 Connect to a Personal Computer 62 pin D shell 15 pin D shell Connector 3 2m Connector Pin Male a 10 50 ft pm Pin Female 10 2 cm 10 2 cm 22 4 in 4 in D p em 4in 43 ie 4 O 5 a MT 8 rer 45 5 i L OC Cable shield 62 I col 24 MOTOR cable E qj tied to chassis P O oJ o g Industrial Terminal PLC 2 Processor 4 t t i i 1 5 i i XX 2 7 i i i i 3 i S Lo ds 27 6 ooo Poi fa 48 i i 1 8 62 pin 7 PLC 2 D shell Using 6200 Programming Software For more information For specific information about using 6200 programming software see the Mini PLC 2 02 2 16 2 17 Processor User Manual publication 1772 6 5 8 Using Al Programming Software For more information For specific information about using
10. g com Appendix Specifications Specifications Specifications for Mini PLC 2 processors follow Mini PLC 2 02 Processor without a power supply 1772 LZ Mini PLC 2 16 Processor without a power supply 1772 LX Mini PLC 2 17 Processor without a power supply 1772 LW Location 1771 I O chassis left most slot Backplane Current 1 25 A Requirement Battery Back up Self contained lithium battery maintains memory for 1 year with no AC applied to the processor Data Table Size 48 1920 Floating words 48 3968 Floating words 48 7808 Floating words Memory Size 16 bit words RAM 1 0 Scan 0 82 ms 2 slot addressing 2 00 ms 1 slot addressing 2 15 ms 1 2 slot addressing Program Scan 7 5 ms K minimum 12 ms typical application program I O Capacity Typical Bulletin 1771 I O 256 512 maximum Mode Selection Key switch on the front panel and from the keyboard of the 1770 T3 terminal Environmental Conditions Operating Temperature 0 to 609 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 without condensation Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A 2 Specifications Mini PLC 2 02 Processor Mini PLC 2 16 Processor Mini PLC 2 17 Processor with a power supply with a power supply with a power supply 1
11. og number Z used in this Quick Start 1 0 chassis 1771 A1B A2B A3B A3B1 A4B A1 A2 A4 power supply 1771 P3 P4 P5 P7 I O modules 1771 product line 1770 T3 series C IBM PC compatible computer using 6200 series or Al PLC 2 programming software processors 1772 LZ LZP LX LXP LW LWP LS LSP memory modules 1775 MJ 1772 MJ programming terminal If You Need Help is If you need additional assistance in installing or connecting your e mini PLC 2 family programmable controller system call 1 800 9 NEWLIT to order one of the publications suggested below D or contact your Allen Bradley service representative Publicaontile Publication number Mini PLC 2 15 Programmable Controllers Assembly and Installation Manual 1772 6 6 1 Mini PLC 2 Programmable Controllers Assembly and Installation Manual 1772 6 6 3 Mini PLC 2 05 Programmable Controllers Assembly and Installation Manual 1772 6 6 6 Mini PLC 2 05 Programmable Controllers Assembly and Installation Manual Documentation Update 1772 6 6 6 DU1 Mini PLC 2 02 2 16 2 17 Processor User Manual 1772 6 5 8 1772 Mini PLC 2 05 Processor Programming and Operations Manual 1772 6 8 6 Mini PLC 2 Programmable Controllers Programming and Operations Manual 1772 6 8 4 Mini PLC 2 15 Programmable Controllers Programming and Operations Manual 1772 6 8 2 Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrument
12. r dc power supply s terminal strip ac dc 1 5A 125V SLOW BLOW 1 5A 32V NORM BLO w 9 DC ood ks mesi positive 24V dc power wire COM negative connects to GND equipment L1 CE grounding LLL conductor ground bus connects neutral wire to GND connects to N Q Set the input voltage selector switch input voltage selector switch Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Step 6 Connect Programming Terminal Q Turn the power switch on the front of the terminal to the OFF position Meee aa and plug the ac power cord into the terminal 8 Eo D iQ l Industrial Terminal m 7 rear view e all g og a et I 0 gh iurium A ex U B fi Program Panel Channel A Interconnect Cable Interface PLC 2 Family cat no 1772 TC 10 ft 3 05 cm b If your processor has a power supply plug the ac power cord into the ac power source C Connect one end of the 1772 TC Interconnect Cable to Channel A at the back of the terminal and connect the other end to the socket labell
13. rstanding of the product Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Table of Contents gro P 1 Using this Quick Start 5222 naaa deren rd Ea P 1 What You Need to Do 2 0c ccc cece P 1 System Components used in this Quick Start P 2 If You Need Help odd bs ond Riau cy gion da ran P 2 Configure and Ground I O Chassis 1 1 Configure I O Chassis ii isssede ide Rus 1 1 Ground I O Chassis aduer ER Jeu ER R eu ELE _1 2 Install I O Modules 000 cee cece een eens 2 1 Install Field Wiring Arms 00 0 e eee eee eee _2 1 Install I O Modules 00 c cece cece eee eens _2 1 Install Backup Battery and Memory Module 3 1 Install Backup Battery liceo _3 1 Install Memory Module 0000 cece eee eens _3 1 Install Processor and Power Supply 4 1 Install Processor 0 00 c eee e cece eee eas 4 1 Install Power Supply 0 0 00 cece eee eee eee 4 1 Connect Power to the Processor or Power Supply 5 1 Connect Power to Processor 2 0ceeeeeeeeee _5 1 Connect Power Supply 00 000 cece eee eee eee _5 1 Connect Programming Terminal 6 1 Connect to a Personal Computer 0 00 eee _6 2 Specifications 22s sqeerbRRSqURPREE E E399 RxRRRE ORA RR _ 1 Artisan Technology Group
14. se meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to identify a hazard avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and unde
15. t the power cable and reapply power to the processor Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Step 4 Install Processor and Power Supply Install Processor Mini PLC 2 17 processor left most slot Install Power Supply If you have a processor with a power supply and do not need additional current for your I O modules skip this step If you need additional current use an ac powered supply because we recommend that you use the same input voltage source for two paralleled power supplies ATTENTION Do not parallel a 1771 P5 power supply and a processor with a power supply because of power up and power down timing difference Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Step 5 Connect Power to the Processor or Power Supply Connect Power to Processor place tool here Q Strip 3 32 inch insulation from the end of the wire Insert screwdriver into the square opening and press down with it Q Insertthe wire into the round opening on the front of the plug and N78 f f insert wire remove the screwdriver here Connect Power Supply Qd Strip 3 8 inch insulation from the end of the wire b Loosen each terminal screw and place the appropriate wire under it C Connect power cable to the ac o
16. ystem PLC 2 30 equipment grounding processor conductor oo Co 1771 P7 8AWG power supply E d H 1 0 chassis wall 14 AWG mini processor with built in power supply power supply module H H 2 a star washer i s A 3 L ground lug i 3 A _ A 14 AWG ATTENTION If you use this grounding configuration do not make connections to EQUIP GND on the power supply terminal strips or ground loops could result Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Step 2 Install 1 O Modules Install Field Wiring Arms wiring ua C shaped Dee di bracket install Install I O Modules locking bar 1 0 module card guides corresponding keyed slot Publication 1772 10 2 March 1996 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 2 2 Install I O Modules Formore Specific wiring information for each type of I O module is contained in the product ad a data publication for that specific module Therefore refer to the appropriate product data publication when you follow these steps a Install each I O module Module Modules Use the locking latch to secure the module in place md Guides SH 4 HA TER 32 1 0 U

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