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1. ENTER Key UP Key DOWN Key 62 2 Measurement center distance 823 __ r 20 4 me 82 9 10 75 6 42 24 a i ja SE 8 8 l E Unit mm e diffuse reflection High function Type HL G108A RS J Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange OUT2 Indicator Yellow Laser Indicator Green OUT3 Indicator Yellow BEY att ema ENTER Key UP Kev DOWN Kev Measurement center distance r 20 4 inte f CE Light emission axis 15 05 l beee e 66 8 EA L 1 Light reception axis B Unit mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 63 Characteristics Beam Diameter eDiffuse reflection type Measurement center distance Measurement range e u ax Beam Diameter Model No 5 b 7 4 A f oe 0 15mm 0 15mm 0 1mm 0 1mm 0 15mm 0 15mm Spe pee 1 2mm 0 6mm 1 0mm 0 5mm 0 9mm 0 4mm ee ee 1 5mm 0 9mm 1 25mm 0 75mm 1 0mm 0 6mm fees 1 8mm 1 2mm 1 5mm 1 0mm 0 8mm 0 5mm laps es 2 5mm 1 5mm 3 5mm 1 75mm 4 5mm 2 0mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com eSpecular reflection tvpe Measurement center distance A b Lo Fs 5 e i 55 a 2 LA Beam Diameter Model No F b A d 7 HL G103A RS J HL G103A R
2. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 10 Other Svstem Settings a Initialize This function is used to delete all the setting contents in the memorv and returns them to the factorv default settings QCHECK e When the initialization of the system is executed through the operation of the panel all settings will return to the factory default settings When the initialization of the system is executed through the operation of the panel all settings except COM settings and environment settings will return to the factory default settings e The initialized setting contents will not be saved if the system is initialized with the communications command from the high function type To maintain the initialized state after the system is turned OFF be sure to execute the Save command e When the initialization is executed the data unfixed status may occur temporarily e Setting Procedure Turn the power ON 1 Turn ON the system while pressing the oa et J et tJ ENTER key ta The initial screen will be displayed after the v startup screen appears Hat l The memory is initialized and the system is gt set to RUN mode a I AA Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Save There is a difference in setting saving method between the operation of the panel and the use of the communications command e Setti
3. Lollo T Ica Buffering data from BCC head to end Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Read of Differential Data in Buffering Data The following special command formats are used to read buffering measurement data in signed differential sequence format Request communication data BEI SOOO LL oe Ar L Bce sl no Command Head point End point 00001 to 03000 00001 to 03000 Normal response data Senderno Command Head point data 2a 0eGe0oe0q0nRneoe Pio LPs LI fer BCC Difference data from second point to end point Data is stored in the following head data format in the specified head point The difference from the previous data will be returned for data on the second point and each succeeding point Head data format l character symbol 7 digit integral part no zero suppress lt Example using the reply command shown above gt 123 4567 123 4719 123 4512 123 4607 123 4602 4123 4561 T T ii 1 1 40 0152 0 0207 40 0095 0 0005 0 0041 Binarv Read of Buffering Data The following special command formats are used to read buffering measurement data in binarv sequence format Request communication data ee etal je BELLI Eu ET Bce D alle ti c j Head point estination no omman 7 00001 to 03000 End point 00001 to 03000 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Norm
4. 3 Press the DOWN key twice The b ae Ch i Meas Suf Selection screen will be displayed Da Da 4 Press the ENTER key The present Ha light intensity will be displayed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 4 Data Processing Settings Average Times This function is used to set the average number of times of moving average Use the function to stabilize unstable measurement values including variations Setting Function Panel display 1 time 1 time moving average processing mA 4 times 4 time moving average processing IM 16 times 16 time moving average processing C 8 64 times 64 time moving average processing BY 256 times 256 time moving average processing 2 1024 times 1024 time moving average processing Impu ka L indicates the default value QCHECK Data unstabilitv mav result until the movement average buffer reaches the setting number of times When the data becomes unstable the analog output digital output and judgment output will change gt refer to 2 5 Conditions When Output Data Become Unfixed If there is an alarm when the moving average buffer is cleared moving averaging will start after the alarm state is cleared Moving averaging based on the previous data will be performed if an alarm occurs until the setting number of times is reached after moving averaging star
5. Address error The start address is larger than the end address or the address is larger than 999999 when the RDD or WDD command is executed The address length has not reached the prescribed length when the RDD or WDD command is executed condition error 3 03 Data error The data length does not correspond to the command The data length has not reached the prescribed length 04 BCC error BCC check was not conformable 11 Communication A paritv error occurred during data reception error A framing error occurred during data reception An overrun error occurred during data reception 21 Control flow error The system is in setting mode 22 Execution error Calibration or analog scaling is not executable 31 Buffering An attempt was made to make a buffering setting condition error 1 Jchange without stopping buffering 32 Buffering An attempt was made to start buffering with an condition error 2 inadequate buffering setting 33 Buffering Data was read after buffering operation started Data was read while the system was not in the accumulation completed status Data in excess of the final data point was specified and read CHECK e If an abnormal response is received check if there are any errors such as transmission data errors Correct such errors if any If an error occurs regardless of the absence of mistakes it may be a temporal phenomenon caused by noise or other external rea
6. 16 V 24 VDC input for power supply Brown 17 OV Power supply ground Blue Q CHECK Line colors on a label for connection included in sensor head produced before December 2010 describes line colors before this modification Therefore kindly confirm the following content before use Content of Modification N Before changes After O F TE FET Name Function Wiring color Wiring color 11 SD Transmission data Twisted Black 05 Green 12 SD Transmission data pair wire White 7 Skv Blue 13 JHRD Reception data Twisted Orange Orange 14 RD Reception data para White gt Yellow Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Multi input wire MI varies with the period of input as shown below Period of input Function 30 ms Zero set ON 80 ms Reset 130 ms Memory change M0 180 ms Memory change M1 230 ms Memory change M2 280 ms Memory change M3 330 ms Teaching a Determines displacement judgment value a 380 ms Teaching b Determines displacement judgment value b 430 ms Zero set OFF Cancel 480 ms Save 530 ms Laser ON 580 ms Laser OFF MW ii K Input time T Enter MI input for the desired period with a tolerance of 10 ms T 10 ms Two or more MI inputs can be entered in sequence on the condition that a minimum interval of 10 ms is set be
7. 400000 Stop 400001 400000 Start Non buffering 400001 Wait for Trigger 400002 Accumulating 400003 Accumulation Completed Last Data Point RLD 400001 to 403000 400001 to accumulated amount FORMAT 1 Data Read Normal Data Read Difference RLA RLB 5 character head point 5 character end point Data point within the range from the head data point to the end data point is specified 5 character head point 5 character end point Data point within the range from the head data point to the end data point is specified Coma G b Data Read Binarv RLC 5 character head point 5 character end point Data point within the range from the head data point to the end data point is specified G 6 The data section consists of 5 digits zero suppress is omitted indicated in decimal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 44 Setting Address List In the case of connecting the sensor to our Programmable Logic Controller PLC or Programmable Displav GT Series data can be exchanged bv using data area write read commands over MEWTOCOL COM communications Our FP series PLC is provided with data write F145 Data send and data read F146 Data receive commands Programming is possible with ease without being aware of the command format of the NEWTOCOL COM Communications i
8. Buffer Lo 9500000 F NG OK DT02001 Data No 1 Hi 9500000 Reading out 29500000 7 ae data b ad to last 49500000 data point Data type DT07998 Buffer Lo 9500000 2 word Data l NG OK DT07999 No 3000 Hi 9500000 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Setting for Programmable Display GT Series For more details about these settings refer to the User s Manual dedicated Console Version Address Item Data Range Write Read Remarks 0 OFF Hold DT00113 Display Hold fu bx OK OK DT00400 00401 measurements 0 FULL A Display console f 44 Set 1 Reflecting to DT00089 measurement OK OK Measurements of value 2 Set 2 DT00400 00401 3 Set 3 White 0 Green ackli OUT20N DT00117 Backlight color H OK OK displav red OUT20FF 2 red 0 ON DT00119 Touch beep OK OK 1 OFF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Troubleshooting This Chapter provides information on the troubleshooting of the svstem Read this Chapter if something seems to be wrong with the svstem 5I1Corrective Actions 5 2 52 nitialization ii 5 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 51 Trouble type Corrective Actions If a
9. Output 1 OUT1 Load Z 50 mA max a hite White Output 2 OUT2 Toad 50 mA max Gray Output 3 OUT3 Load 50 mA max i 5 Pink Purple ee Main power supply 2 NPN PNP type switching input 24 VDC 10 G Ripple 0 5 V peak to peak included G 4 Pink Timing Input TM Purple Multiple input MI Blue OV Sensor head internal circuit External connection example Non voltage contact or PNP transistor open collector output i IN o IN sls or V V o _ High 5 V to 30 VDC inrush current of 0 04 mA max Enabled Low 0 to 0 6 VDC or open Disabled Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 23 Analog Output Circuit Lead wire color eee l aput A 100 Oto11V Analog voltage output A AAW i 8 kemm Shield G Analog ground amp V AGND G 6 3 2 to 22 mA ee t output 2 to 22 mA_ Analog current output b 22 la DAQ Shield AGND le WT Analog ground AGND Sala Laon r External connection example e Do not short circuit the analog output terminals or apply voltage to them e Use shielded wires for the analog output terminals Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 24 Timing Chart e NORMAL measurement
10. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com I O Terminal Block This chapter provides information on the I O lines of the sensor head 21F unctions and Arrangements of I O Terminal BlOCK e 2 2 221 0 Circuit BSE kordi lari We NSS er aid 2 4 23Analog Output Circuit 2 6 24 Timing Chart PE tal a E T 2 1 25Conditions When Output Data Become U nfixed tr tarka Gh avd cay d Tr SEE Tar Dar aes ace fare Oe 2 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 21 Functions and Arrangements of I O Terminal Block Analog Output Lines No Name Function Wiring color 7 A V Analog voltage output Shield single 8 JAGND Analog ground conductor Black 9 JA I Analog current output Shield single Gray 10 AGND Analog ground conductor O Terminal Block No Name Function Wiring color 1 JOUTI Judgment output 1 Black 2 JOUT2 Judgment output 2 White 3 JOUT3 Judgment output 3 or alarm output Grav 4 TM Timing input Pink Multi input 5 JMI Zero set ON Zero set OFF Reset Memorv Violet change Teaching Save and Laser Control inputs 6 NP NPN PNP tvpe switching input Pink Violet 11 SD Transmission data Twisted Green 12 SD Transmission data pair wire Sky Blue 13 RD Reception data Twisted Orange 14 RD Reception data pair wire Yellow 15 SG Signal ground Shield
11. screen will be displayed 3 Press the DOWN key twice The Alarm AL oy Delay Times screen will be displayed 4 Press the ENTER key The number of Arm ju alarm delav times will be displaved The ee leftmost digit will be selected NAG 5 Press the UPJ IDOWNI keys together to A xw Prr change the selected digit FAX 6 Press the UP DOWN key to change the FInd value of the selected digit Example LILILILILI Changing the value to 0 times OFF Press the ENTER key and determine the ceo 7 ey i AL ad number of delay times Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 8 COM Settings L Prabi Make COM settings through the control panel No COM settings are possible with serial communications commands u Terminating Resistor Selection This function selects the terminating resistor for the sensor head connecting to the host device over RS 422 485 Be sure to select R3 if the system is connected to RS 422 equipment If a number of sensor heads are connected to RS 485 equipment set R3 for the terminating sensor and the rest of the sensors to OFF The communication of the system if unstable may be improved by selecting R1 or R2 Setting Function Panel display OFF Turn OFF terminating resistors aFF R1 Terminating resistor R1 R2 Terminating resistor R2 re R3 Terminating resistor R3 ri x L J indic
12. screen will be displayed mie 4 Press the ENTER key Yes No will be d Q d Q displaved 5 Press the UP DOWN key to make no Yes No changes Example Maintaining the zero set state 6 Press the ENTER key peek r Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 5 Output Settings u Judgment Output Selection This function makes it possible to select the operation of the output block An alarm will not be output if 3 state is selected The final decision process is done in digital measurements When an alarm is turned ON the value will be set to 999 9999 with which judgment processing will be performed provided that a fixed value has been set with digital output at alarm Output operation Displav Threshold a3 er ia aa a eee es tae na Judgment Output Selection OUTI OUT2 OUT3 Threshold b Displacement peat Se p Output sans f utput status Tord a Judgment Alarm LOW IC 2 ee OREN i 1 Output status OFF ON OPEN i utput status d Judgment Judgment Alarm ORTI OFF H lnd 1 2 ON OPEN i oure Output statu H OFF t ON OPEI ki i H Output status l l oupa status OFF Sita e i f Output status 1 l OFF i 2 state Judgment Judgment out 1 2 Alarm OUTI HI GAP i f utput status OFF Judgment Judgment Judgment ON OPEN f j j T 3 OUT2 GO
13. turned ON otherwise the system 3 39 not emitted will start with the laser beam 3 43 saved turned OFF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Ref Tvpe Problem Cause Corrective action page oY le The measurement object is Stop the fluctuation or vibration of Manis aor fluctuating or vibrating the measurement object rg MEAS distance to the The measurement objectis Place the measurement object as 18 measurement object tilted perpendicularly as possible i ee The received light waveform Adjust the received light intensity 3 14 is saturated or insufficient using the shutter time The measurement objectis Check the measurement range out of the measurement 6 9 of the sensor head used The correct range measurement Wiehe EN cee my yee f seas a sy sessed aes DE S Sosa ay as god MEAS value is not U IS UQENE Set the correct scaling 3 29 displayed 9 Lr US SNP aia A Toe atten ly ee ES The light Remove the dirt on the light 6 emitter receiver is dirty emitter receiver 16 The moving average is Increase the number of moving 3 16 small average The light Remove the dirt on the light 6 emitter receiver is dirty emitter receiver l 6 Measurement IA MEAS Values vary bl REN Check the mounting direction 4 of sensor head wrong The sensor head or Check the mounting of the sensor measurement object is head and the setting position of t
14. with timing mode set to Hold Data is kept on hold by timing input Analog output Zero 8 0 g en RO eS sor measurement gt Zero set Zero set Laserj Laser Zero set Zero set JON OFF Reset OFF ON JON OFF Reset Multiple input fh JT l JON JOFF JON OFFI Zero set input operation Reset input operation JI OFF ON Laser input operation Timing input i ini e NORMAL measurement with timing mode set to One shot Sensor i eee ne een ae eee eee ee eee ee ees 7 measurement Analog output A zero set in the data unfixed status is ignored gt Zero set Zero set Laser Zero set JLaser ON Reset OFF OFF ON JON Multiple input j ig UUI OI OFF ON Zero set input operation Il Reset Reset input operation OFF JON Laser input operation Timing input e PEAK measurement a Reset with timing Analog output input turned OFF A f Zero d l Sensor i measurement i Data unfixed status Mi Data unfixed status gt Timing input Reset fi Reset Multi input The function of multiple input varies with the period of input Zero set ON 30ms Zero set OFF 430 ms Reset 80 ms Laser ON 530 ms Laser OFF 580 ms Phone 800 89
15. 0 V Residual voltage 2 V max at in flow current of 50 mA Leak current 0 1mA or less in flow current of 50 mA Leak current 0 1mA or less Output operation Open when the output is ON Short circuit protection Incorporated Auto reset NP switching input At 0 V NPN open collector output At supply voltage of 24 VDC PNP open collector output Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com NPN operation ON when connecting or connected to 0 V depending on settings Timing in f te 5 g input PNP operation ON when connecting or connected to positive terminal of external power supply depending on settings Zero set zero set OFF reset memory change teaching save or laser control depending on input time Multiple input NPN operation Depending on time to connect 0 V PNP operation Depending on time to connect positive terminal of external power supply Communications interface Only High function RS 422 or RS 485 switchable Baud rate 9 600 19 200 38 400 115 200 230 400 460 800 921 600 bps Data length 8 bits stop bit length 1 bit parity check none BCC yes end code type CR pie ec Green LED ON at laser radiation Orange LED Alarm indicator ON when measurement is impossible as a result of insufficient or excessive light quantity Output indicator Yellow LED No of indicators 3 ON at output Digi
16. 40 339 System Settings errr reer eer rer re 3 41 Timing Mode Laser Control Eco Mode B SAVE rr rr rr nara tn ntnnn 3 46 33 11 Measurement Control with 33 12 Buffering Settings High function tvpe oniv senenanzzonananananananenzanennzannnn Data Buffering Operation Buffering Mode Value Setting All Outputs Read ZI Normal Read of Buffering Data 4 13 Read of Differential Data in Buffering Data A 14 Binary Read of Buffering Data 4 14 EA RS 422 Timing or RS 422 Continuous Output Mode 5111s 4 15 Error Response en 4 16 BCC 4 18 43 Command List nnunnamazazannnnnananannnn 4 1 9 Basic Settings i PT PT meee 4 19 Data Processing Settings sen 4 19 Output Settings Analog Settings Alarm Settings System Settings Read Commands Buffering Commands 44 Setting Address List mn 4 25 Command Formats MEWTOCOL 4 26 Error Response Sensing Settings Data Processing Settings nn 4 27 m Output Settings prrnnmmunan Analog Settings Alarm Settings m System Settings Data Readout Buffering settings Setting for Programmable Display GT u Buffering Rate Series Pee eee eee ee eee eee errr ee eee ere rere re 4 31 Accumulated Amount Trigger Points 5 Troubleshooting bsbopotesoosost pojon 5 1 Trigger Delay u Trigger Conditions 5 1 Corrective Actions trrttrtrtrteeeee 5 2 Buffering Operati
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18. Distance mm 1 In the figure above analog output setting is used as the initial setting Standard tvpe High function Measurement center Measurement type distance D method R 30 mm type HL G103 A C5 HL G103 S J 30 mm 4 mm 50 mm type HL G105 A C5 HL G105 S J 50 mm 10 mm 85 mm type HL G108 A C5 HL G108 S J 85 mm 20 mm 120 mm type HL G112 A C5 HL G112 S J 120 mm 60 mm 250 mm type HL G125 A C5 HL G125 S J 250 mm 150 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Specular reflection tvpe A Measurement center distance D Displacement output 10 V p 20 mA Distance mm 1 In the figure above analog output setting is used as the initial setting mi IEEE EE 30 mm type HL G103A RA C5 HL G103A RS J 26 3 mm 2 mm 50 mm type HL G105A RA C5 HL G105A RS J 47 3 mm 5 mm 85 mm type HL G108A RA C5 HL G108A RS J 82 9 mm 10 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Revision historv Released date Revision No October 2010 A first release Januarv 2011 The Ist edition March 2011 The 2nd edition Januarv 2012 The 3rd edition March 2013 The 4th edition September 2013 The 5th edition December 2013 The 6th edition October 2014 The 7th edition January 2015 The 8th edition Phone 800
19. IV DANGER logotype Required on and after August 20 1986 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Maintenance and Inspection u Maintenance Instructions Be sure to turn OFF the system to stop laser emission before cleaning the system e Molded resin is used in some parts of the system Do not use organic solvents such as paint thinner or benzine to wipe the dirt on the system Do not wipe the glass portion of the laser aperture too strongly Scratches on the glass may cause measurement errors 1 Cleaning Emitter and Receiver on Front Side of Sensor Head e Always keep the emitter and receiver of the sensor head clean Make sure that the emitter and receiver are free of substances that refract light such as water oil or fingerprints or surface water or matters that block light such as dust and dirt Inspect the surfaces regularly and always keep them clean e Blow away large particles of dust if any using a camera lens blower e To remove small particles of dust or fingerprints use soft lens cleaning cloth or lens cleaning paper and lightly wipe them out e Use cloth moistened with a small amount of alcohol to wipe out tough dirt carefully u Inspection Inspect the system regularly to maintain the performance of the system and make it possible to use the system under optimum conditions e Major Inspection Items e Check that no I O terminal connections are loose or
20. JE LILLILI EJLILILILI Change digit Change 78 AY Y digit SELECT as b 7 bl G amp YA Change sign Change digit All digits flash Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Screen Transition in Setting Mode Run mode iSetting mode l cTEn mo el Sensing setting Pro Ena l SHAPIL Sampling cycle aw GHL l Shutter time f av FL i Light intensity monitor FLE Average times Data processing 5 settings Pr Oe ARAL U Analysis mode SPAn Span Offset Zero set OFF allt SL Judgment output selection Output setting Prod LH 4 Threshold a had gt 4 Threshold b HUT Hysteresis Judgment Output OFF Delav o e gt 4 Fa mi zg Le had Measurement Value Display on Panel e2 gt a uA bii MIG Pl S 12 S ma Ca FR Pressing the ENTER key at least 2 s will determine the set value at anv level and go into RUN mode Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Run mode i Setting medel Analog settings Prot R olik Analog output selection Aw FTI Measurement value A 4 Av c A Current a 1 aw um Voltage a 2 kwa h Measurement value B av D 7b Currentb Voltage b 2 Analog output at alarm Digital output at alarm Alarm delav times COM settings Prab LE A Terminatin
21. ON turned OFF E an Other than LASER indicator All the LEDs IE peoszbit will be turned OFF E Pub X indicates the default value W Supplemental remarks e The display will be restored by switching while the LEDs are turned OFF while the system is in eco mode The LEDs will be turned OFF again if the system is not operated for 20 seconds The LEDs will be always lit while the system is in setting mode e Setting Procedure 1 Display the System Setting screen Fra J while the system is in setting mode 2 Press the ENTER key The Timing Mode screen will be displayed 3 Press the DOWN key twice The eco mode screen will be displayed 4 Press the ENTER key The present mode setting will be displayed 5 Press the UP DOWN key to make mode changes Example Changing the mode to Eco FULL DOSO 6 Press the ENTER key to determine the mode setting Fm in D Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u View Version This function is used to take the following procedure that displavs the program version of the sensor e Setting Procedure 1 Display the System Setting screen Pee 4 while in setting mode 2 Press the ENTER key The Timing Mode screen will be displayed 3 Press the DOWN key three times The View Version screen will be displayed 4 Press the ENTER key The present version will be displayed
22. Press the ENTER key to determine the set Pati H value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Digital Output at Alarm This function is used to set the digital output status at alarm operation This function makes settings related to digital output on the digital displav block of the sensor head and measurement values over serial communication in the alarm state where measurement is disabled owing to lack of light The digital data will be set to 499999 if the fixed value is selected The measurement value immediatelv before the alarm will be displaved if the svstem is set to hold TECHN QUE Selecting the fixed value can detect the alarm issued status easily from the measurement result With this convenient function the alarm status can be confirmed as well when the measurement value is loaded by data buffering function Setting Function Panel display Hold Holds the digital output immediately before the alarm Fixed Value Fixed value output L Jl indicates the default value CHECK e If the alarm state occurs after the fixed value is selected judgment output interlocked with digital output will be turned ON e Setting Procedure 1 Display the Alarm Setting screen while in setting mode u a iv 2 Press the ENTER key The Analog output at alarm screen will be displayed 3 Press the DOWN key once T
23. RHA WHA 9500000 J4950 0000 mm Displacement Threshold 9500000 to 950 0000 to Judgment b RHB WHB 9500000 950 0000 mm Gomma 2 D f 40000000 to J4000 0000 to Hysteresis RHA WHH o500000 14950 0000imm D 00000 OFF 5 00001 2 ms 5 00002 4 ms Judgment Output ROF WoF 00003 10 ms OFF delay 00004 20 ms 00005 40 ms 1 400006 100 ms 00007 Hold 00000 FULL RDS WDS 00001 SET 1 00002 SET 2 Measurement Value Display on Panel 1 The data section consists of 5 digits zero suppress is omitted indicated in decimal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Analog Settings Item Command Data Description Format 2 00000 tput t ane Output RAS IWAS H Output curren 1 election 400001 Voltage output Analog A RAL WAL 19500000 to 950 0000 to 950 0000 Scaling p9500000 jimm S p 8 Measurement B RAH WAH 9500000 to 950 0000 to 950 0000 Value 9500000 mm ob oO 400000 to o Analog a RVL WVL 0000 00 000 to 10 000 V a Scaling 00000 t Voltage i Q g b IRVHIWVH 10000 00 000 to 10 000 VI 1 ala a RIL WIL 704090 to 104 000 to 20 000 mA nalog 20000 i i Scaling Loo ooo C t il urren b IRIHIWIH t0 20000 04 000 to 20 000 mA ik n The data section consists of 5 digits zero suppress is omitted indicated in decimal u A
24. Sensor head High function RS 422 485 communications tvpe control equipment RS 422 485 board RS 422 485 USB RS 422 485 converter Unilateral extension RS 485 wiring Dedicated compact console cable connector can reach up to and others 2 m 5m 10 m and 20 m 16 units System Configuration Example with Setting Tools HL G1SMI Used PC Setting and Monitoring Software HL G1SMI USB f p amp USB RS 422 485 converter USB RS 422 485 converter Recommended SI 35USB LINEEYE made or GTO2 series or GT12 series Panasonic Industrial Devices SUNX made The user mav use a different converter at the user s own discretion CHECK Dedicated software to be downloaded from the website of Panasonic Industrial Devices SUNX is required if the GT02 or GT12 series is used as a converter Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 1 2 List of System Components 8 Accessories Sensor Head Accessories The accessories of the sensor head are shown below Sensor head Standard type Sensor head high function type a Sensor Head Instruction Manual Warning label eDiffuse reflection Sticker English Attachments Japanese x 1 set Chinese x 1 set Korean x 1 set Japanese English and Chinese Korean eSpecular reflection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Extension Cable fo
25. accumulate measurement data in the sensor head memory and load them to external control devices A maximum of 3 000 measurement data items can be temporarily accumulated in the built in memory of the sensor head before loading them to the external control device such as a PC All accumulated data can be loaded by using communication control over RS 422 or RS 485 or with the Setting and Monitoring Software HL GISMI TECHN QUE The Setting and Monitoring Software HL GISMI makes it possible to accumulate and retrieve measurement data with the operation of the mouse in the case of using the buffering function This Intelligent Monitor SIM is useful for the confirmation or verification of measurement data because it converts the data into CSV data format CSV data can be used for graphic display save replay of the measurement data and opened in Excel Q Supplemental remarks For buffering over RS 422 485 refer to 4 3 Command List The Setting and Monitoring Software HL GISMI can be downloaded from the website of Panasonic Industrial Devices SUNX Q CHECK e It is necessary to write a program over RS 422 485 to execute buffering e Buffering settings cannot be set through the control panel Make settings with serial communications commands Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Data Buffering Operation Data buffering procedure 1 Make necessary settings for bufferi
26. belele N L Bcc el E Ts Iwo fetel Sender no BCC Error Response Error response data is common to all formats LAL ILE I Ter a on tay sil Sender no Error code BCC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com m Sensing Settings Address Item Data Range Write Read Remarks DT00050 Sampling Cycle 0 3 OK OK DT00051 Shutter Time 0 31 OK OK Data Processing Settings Address Item Data Range Write Read Remarks DT00056 Average Times 0 45 OK OK DT00053 Analysis Mode 0 43 OK OK DT00061 Zero Set O 1 OK OK DT00062 Zero Set Lo 9500000 Data type DT00063 Amount Hi 9500000 ag ke 2 word DT00057 Lo 01000 Data type gt Span OK OK DT00058 Hi 99999 2 word DT00059 Gie Lo 9500000 ie K Data type DT00060 Hi 9500000 2 word Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Output Settings Address Item Data Range Write Read Remarks DTooos4 ae Output 0 3 OK OK DT00064 Displacement Lo 9500000 Data type Judgment 7 OK OK DT00065 Thresholda Hi 9500000 2 word DT00066 Displacement Lo 9500000 Data type Judgment 7 OK OK DT0006
27. core to the head cable as shown below Recommended ferrite core SEIWA ELECTRIC MFG Co Ltd E04SR200935AB or equivalent one Contact for CE Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 15 22525 Hamburg Germany Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Laser Product Handling JJIS IEC GB Laser Diode Sensor The laser is classified in accordance with JIS JIS C 6802 2005 IEC IEC 60825 1 2007 and GB GB 7247 1 2012 standards Modano FHLGIILISJ HL GICICIARSN Wavelength 655 nm 655 nm Max output 1 mW 0 39 mW Class 2 1 Precautions 1 Be careful not to stare at the laser beam directly or the reflected light of the mirror surface 2 Install the sensor so the laser beam will be located higher or lower than eye level in order not to watch the beam directly while the system is in operation 3 Contact the nearest office of Panasonic Industrial Devices SUNX Co Ltd if the system breaks down The product is not provided with a function to stop laser beam radiation automatically when the sensor head is disassembled Do not disassemble the sensor head or otherwise you may be exposed to the laser beam 4 Do not use the system in methods other than that specified in this manual ANCAUTION 5 Read the descriptions of the warning label ca
28. disconnected e Check that the glass surface on the laser aperture is free of dust dirt or fingerprints e Check that the power supply voltage is within the rated range 21 6 to 26 4 VDC e Check that the operating ambient temperature during use is within the specification range a sensor head temperature range of 10 C to 45 C e Check that operating ambient humidity RH is within a range of 35 to 85 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Before Use This Chapter provides information on the configuration installation and connection of the svstem including the sensor head and Setting and Monitoring Software HL G1SMI l LSvstem Configuration 1 2 1 1 1System Configuration 1 2 1 1 2 List of System Components amp Accessories seen 1 3 1 2 Part Names and Functions 1 6 13 Installation Method 1 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 1 System Configuration 1 1 1 System Configuration The system configuration and equipment connecting cables are shown below ee Analog output Analog signal processing equipment S f A D board and digital panel ensor head iet Standard tvpe A Each I O 1 O control devices PLC etc
29. info clrwtr com The following measurement conditions are applied unless otherwise specified power voltage 24 VDC ambient temperature 20 C sampling cycle 500 us average number of sampling times 1024 times measurement center distance and measurement object white ceramic 1 The diameter is the size of the object at the measurement center distance and determined by 1 e approximately 13 5 of the center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measurement value 2 Variance is 0 1 F S or less depending on the ambient illuminance Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Specular reflection Tvpe ae HL G103A RA C5 HL G105A RA C5 HL G108A RA C5 ype Model No Hang MQN TUNG HL G103A RS J HL G105A RS J HL G108A RS J tion Type Supply voltage 24 VDC 10 including ripple 0 5 V P P Current consumption 100 mA max Measurement method Specular reflection Measurement center 26 3 mm 473 mm 82 9 mm distance Measurement range 2 mm 5 mm 10 mm Beam source Red semiconductor laser Class 1 JIS IEC GB FDA laser notice No 50 Max output 0 39 mW Emission peak wavelength 655 nm Beam diameter 7 0 1x0 1 mm 0 2x0 2 mm Bear reeiving CMOS image sensor element Resolution 0 5 um 1 5 um 2 5 um Lineari
30. setting mode i gta Yen 2 Press the ENTER key The Average Time screen will be displayed 3 Press the DOWN key three times The or Sk Offset screen will be displayed 4 Press the ENTER key The present offset value will be displayed The leftmost digit will be selected gt d n Ba La Da Dg 5 Press the IUPJIDOWNI keys together to LILILALI change the selected digit After all the Et changed digits have blinked the sign can be changed For details refer to page 3 8 Making Setting Value Changes 6 Press the UP DOWN key to change acr the value of the selected digit or its sign IAI Example Changing the value to 2 500 mm 7 Press the ENTER key and determine or ha oh the offset value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Zero set OFF This function cancels the zero set for measurement values Setting Function Panel display Reset The zero set is not canceled Hold The zero set is canceled Q Supplemental remarks External multi input MI can turn the zero set ON and OFF refer to 2 1 Functions and Arrangements of I O Terminal Block e Setting Procedure 1 Display the Data Processing Setting screen oe while the system is in setting mode e 2 Press the ENTER key The Average Time screen will be displayed Ait FIS EZ 3 Press the DOWN key four times The BELT Zero set OFF
31. the sign can be changed For details refer to page 3 8 Making Setting Value Changes 6 Press the UP DOWN key to change minn the selected digit or its sign Example ee Changing the value to 5 mm 7 Press the ENTER key to determine the l H haj threshold Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Judgment Output OFF Delav This function delavs the timing of switching ON to OFF of judgment output TECHN QUE This function is useful for applying output to a control device when the output is changing at high speed Setting Function Panel display OFF Output according to the sampling cycle OFF 2ms 2 ms OFF delay BAN 4ms 4 ms OFF delay O YaN 10 ms 10 ms OFF delay BAS 20 ms 20 ms OFF delay a MFI 40 ms 40 ms OFF delav Una 15 100 ms 100 ms OFF delay GAS Output once turned ON will be kept on Hold hold The output kept on hold will be Hal released with reset input indicates the default value Judgment output timing OFF delay setting time gt ON OPEN OUT OFF 1 ON OPEN i gt OUT2 OFF ON OPEN OUT3 OFF The solid lines shows OFF setting actions OFF timing will be delaved according to the OFF delay set time as shown by the dotted lines CHECK If actual output is turned ON earlier than the OFF delay set time the OFF delay set time will be e
32. timing reset inputs Reset input during data On ming tipui unfixed time ar wet iron Reflected at the time of zero set ON OFF input on console displaved value Invalid and analog output Timing input The data unfixed status is kept on hold A data unfixed status will occur Reset input jat the time of reset input HOLD status while timing input is ON Function of timing input level Analysis mode Function The measurement value will be kept on hold with timing input turned ON in this mode and the hold status will be canceled with the timing input turned OFF NORMAL measurement PEAK The measurement value will be kept on hold at the moment the input measurement signal turned ON in this mode and the hold status will be canceled VALLEY with the input signal turned OFF The peak bottom value will be measurement reset when the HOLD status is cancelled The measurement value will be kept on hold at the moment the input PEAK to PEAK signal is turned ON in this mode and the hold status will be canceled measurement with the input signal turned OFF The data will be set to zero when the HOLD status is cancelled Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 25 Conditions When Output Data Become Unfixed The operation status will be judged as a data unfixed status i e there is no determined data immediately after settings changes are made t
33. to select the laser emission stop This function makes it possible to stop unrequired laser emission while the system is not in measurement operation Setting Function Panel display Emission Laser emission is ON Stop Laser emission is OFF orr a L J indicates the default value CHECK The system will be in a data unficed state when the laser control is set to Stop and the data unstable state continues until Emission is set again The state returns to the measurement state when the laser is emitted again e Setting Procedure 1 Display the System Setting screen Pee 7 while the system is in setting mode 2 Press the ENTER key The Timing Mode screen will be displayed a 3 Press the DOWN key once The Laser Control screen will be displayed r za mu mi lt 4 Press the ENTER key The ON OFF will be displayed 5 Press the UP DOWN key to select ON OFF Example Changing the selection to OFF d W 6 Press the ENTER key to determine the set value rs za tri mr Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Eco Mode This function turns OFF the LED indicators on the control panel while in RUN mode for energy saving Setting Details Panel display Eco OFF Eco Mode is OFF E ofF T Only LEDs on the digital display will be Eco
34. 3 13 because the tamolin shutter time when shutter time 3 4 pling is set to a fixed value cycle is too short The alarm The sampling cycle is indicator lights up ee p PEA 7 Set a shorter sampling cycle MEAS and measurement one eee aa and reduce the emitted light 3 13 LED cannot be done CACOSSIVE TCCOIVEO IERT intensity enter a smaller 3 14 The measurement range is limited intensity beyond the adjustable range number to the shutter time Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 52 Initialization e Initialization deletes all settings and returns them to the factory default settings For more information gt refer to 3 3 10 Other System Settings Initialization After initialization the default settings will not be saved if serial RS 422 485 communication is used To save the default settings after the power is turned OFF gt refer to 3 3 10 Other System Settings Save Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Specifications This Chapter provides the specifications of the sensor head 61Sensor Head Specifications 6 2 62 Dimensions Sensor Head 63 Characteristics Beam Diameter Mutual Interference Area Output Characteristics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 61 Sensor Head Specifications e Di
35. 35 OK OK imes m System Settings Address Item Data Range Write Read Remarks T00104 Memory Change t3 O OK T00105 Timing Mode O 1 O OK T00106 Laser Control 0 1 O OK T00107 Eco Mode ere O OK T00108 Initialize I O NG T00109 Save Dar O NG T00111 Timing O OK DT00112 Reset 0 1 O OK Data Readout Address Item Data Range Write Read Remarks T00400 Measure Lo ment 9500000 Data type G OK T00401 Value Hi 9500000 2 word Read H Read Received 09414 Light Intensity b On T00410 Alarm status 0 1 OK T00411 OUTI Terminal o OK Read T00412 OUT2 Terminal o 1 G OK Read T00413 OUT3 Terminal me G OK Read Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Buffering settings Address Item Data Range Write Read Remarks DT01950 Buffering Mode O 1 O OK DT01951 Buffering Rate 1 65535 O OK projgsz cumulated 1 3000 O OK Amount Settings within E A sepecified no of DT01953 Trigger Point 1 3000 O OK the accumulated amount DT01954 Trigger Delay 0 65535 O OK DT01955 Trigger Conditions O 4 O OK DT01956 Trigger Lo 9500000 Data type Conditions O OK DT01957 Threshold Hi 9500000 2 word DT01960 Buffering Operation 0 1 O OK DT01959 Status Readout 0 43 NG OK DT01962 Last Data Point 0 3000 NG OK DT02000
36. 4 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A zero set will be enabled by timing input while the HOLD status is valid A reset input by timing input during the HOLD status will cause a data unfixed status The system will hold this status until the timing input is cancelled e No zero set will be enabled while the data unfixed status is kept on hold e The system will hold reset input while the data unfixed status is valid until the timing input is cancelled e Judgment output is determined by the measured value and displacement judgment The output will become LO judgment while the data unfixed status is valid e When any data unfixed status other than that caused by reset input is valid the console displayed value analog output and judgment output will become the same in performance e Analog output during the data unfixed status is indicated by the initial setting If the system has been set to Offset the offset value will be added when a zero set is executed e If a zero set is executed during PEAK to PEAK measurement the present measurement value will become zero i e the reference value of measurement Therefore the measurement value will start from a negative value if the system is reset while a zero set is executed e If digital output at alarm is fixed the judgment output of the sensor head will be interlocked with the fixed value Processing of zero set
37. 500000 to J 950 0000 to Value Read IPMDJ 49500000 950 0000 mm 2 Read Received 00000 to Light Intensity FIDI 04095 AUDIO AQRA 00000 Alarm OFF G Alarm status JROAJ S 00001 Measurement Alarm ON z OUTI Terminal RZA 400000 OUTI OFF 8 Read 400001 OUTI ON 1 Y JOUT2 Terminal RZB 400000 OUT2 OFF Read 400001 OUT2 ON OUT3 Terminal azc 00000 OUT3 OFF Read 00001 OUT3 ON i Mesured value Received AU Outputs RMB l light intensitv 3 Read OUTI OUT2 OUT3 AL 1 The data section consists of 5 digits zero suppress is omitted indicated in decimal Buffering Commands Item Command Data Description Format 00000 Continuous Buffering Mode RBD WBD 400001 Trigger Buffering Rate RBR WBR pea to 400001 to 65535 Accumulated Amount RBC WBC pie to 400001 to 03000 D c B 4 3 400001 to 00001 to E Trigger Point PTENT 03000 accumulated amount 5 FESTI FORMAT 1 O Trigger Delay RTL WTL ji u 536 800000 to 465535 o c 5 00000 At timing input ON 5 At or higher than a 00001 threshold Trigger BIR MET 400002 Lower than threshold Conditions 400003 At an alarm occurred 400004 At an alarm released 9500000 to 950 0000 to Threshold RBL WBL 9500000 950 0000 mm 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Buffering Operation Status Readout RBS RTS WBS
38. 7 Thresholdb Hi 9500000 2 word DT00068 Displacement Lo 0000000 Data type Judgment 7 OK OK DT00069 Hysteresis Hi 9500000 2 word ad Judgment Output a DT00055 OFF delay O 7 OK OK DT00088 Measurement Value O 2 OK OK Display on Panel u Analog Settings Address Item Data Range Write Read Remarks DT00070 pa ee Output 0 1 o OK DT00071 Analog Lo Scaling 9500000 g O Data type DT00072 Measureme Hi 9500000 2 word nt Value A DT00073 Analog Lo I Scaling 9500000 o b Data type DT00074 Measureme Hi 9500000 2 word nt Value B DT00075 Analog Lo 9500000 Data type Scaling 7 O O DT00076 Voltage a Hi 9500000 2 word DT00077 Analog Lo 9500000 Data type Scaling O O DT00078 Voltage b Hi 9500000 2 word DT00079 Analog Lo 9500000 Data type N Scaling l O O DT00080 Current a Hi 9500000 2 word DT00081 Analog Lo 9500000 Data type Scaling O O DT00082 Current b Hi 9500000 2 word Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Alarm Settings Address Item Data Range Write Read Remarks DT00083 Analog Output at O 1 OK OK Alarm DT00084 Digital Output at o OK OK Alarm DT00085 la Delay 4655
39. 8 A SIS 2 85 mm 20 mm HL G108 S J HL G112 A C5 HL G 2SJ 120 mm 60 mm HL G125 A C5 550 150 HL G125 S J me vis jed e Sensor head angle to the center of measurement target for a specular reflection type sensor Attach so that the receiver will receive light reflected directly as shown in the figure to the right Installation angle Measurement Measuremen Installation Mecel neme center distance t range angle HL G1O3A RA 9103 E3 26 3 mm 2 mm 15 HL G1O3A RS J HL G105A RA C5 ee o HL G105A RSJ 47 3 mm 5 mm 10 39 HL G108A RA C5 92 9 Eid FEA 9 mm 10 mm 539 HL G108A RS J Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com l 4 Measurement of transparent objects Because the measured value for the closest reflected wave will be output from the sensor when an HL GI series specular reflection type unit measures a multi reflecting reflector such as transparent glass only surface measurement is possible To accurately measure the surface of a transparent object it is necessary to separate the reflected wave from the front surface and the reflected wave from the back surface The following chart summarizes the thicknesses of glass that can be measured Model name HL G103A Ra HL G105A Rao HL G108A Rao Measurable glass thickness index of refraction of 1 55 0 7mmormore 2 0 mm or more 4 0 mm or more
40. A C5 0 15mm 0 15mm 0 1mm 0 1mm 0 15mm 0 15mm HL G105A RS J HL G105A RA C5 0 15mm 0 15mm 0 1mm 0 1mm 0 15mm 0 15mm HL G108A RS J HL G108A RA C5 0 2mm 0 2mm 0 2mm 0 2mm 0 2mm 0 2mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Mutual Interference Area In the case of installing two or more diffuse reflective sensor heads side bv side mutual interference will occur if the laser spots of the other sensor heads fall within the shaded area shown below Install the sensor heads so that the laser spots of the other sensor heads will fall outside the shaded area e 30 mm Type HL G103 A C5 HL G103 S J Unit mm e 50 mm Type HL G105 A C5 HL G105 S J Unit mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e 85 mm Type HL G108 A C5 HL G108 S J Unit mm e 120 mm Type HL G112 A C5 HL G112 S J Unit mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e 250 mm Type HL G125 A C5 HL G125 S J 400 Unit mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Output Characteristics e Diffuse reflection type ov 3 2 mA Measurement c nter distance 0 eSB BES PEE 68 A Se eas Ae u bl Displacement output
41. COM Normal settings for the external communications board and be 42 communication equipment are wrong sure to set the correct RS 422 485 over RS 422 485 communications specifications is impossible 7 Ifa number of sensors are connected The sensor number 3 35 Stings aie Wro over RS 485 be sure to set a unique 44 i 8 E sensor number for each sensor Select the terminating resistor The selection of the R3 only for the terminating terminating sensor is sensor head only Be sure to turn 3 34 wrong OFF the terminating resistor of the rest of the sensor heads The communication condition may be The communication quality improved by lowering the baud rate 3 34 is degraded as a result of the The communication condition may be 3 36 wiring condition improved by selecting the R1 or R2 ki terminating resistor RS 485 T se pn communication In the case of connecting a number of control cannot be Check that the correct units over RS 485 reception errors in 3 38 done Sending delay time is set the host device can be avoided by COM N delaying the sensor s se tim ormal li tr SE el communication An incorrect data format Refer to the error codes and 48 over RS 422 485 or command is send the data with the correct 4 16 is impossible transmitted format and command Several ER cea el Send the next command after the continuously without Ses See BA ia controller transmits the response 4 6 waiting receiving
42. D CHECK The screen data and User s Manual Console dedicated version can be downloaded from the website of Panasonic Industrial Devices SUNX Co Ltd Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com l 2 Part Names and Functions 1 Laser Indicator LASER Lights up in green during laser emission 2 Alarm Indicator ALARM Lights up in orange if a measurement alarm results 3 OUTI Indicator OUT1 Lights up in vellow during OUTI output 4 OUT2 Indicator OUT2 Lights up in vellow during OUT2 output 5 OUTS Indicator OUTS Lights up in yellow during OUT3 output 6 ENTER Key Used to enter items 7 Digital Display Displays measurement values and system errors 8 UP Key Used to select items 9 DOWN Key Used to select items 10 Emitter Emits the laser light 11 Receiver Receives reflected light from measurement targets Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com l 3 Installation Method Before installing each device read carefullv the explanation of the setting environment concern about noise and radiation and power supply gt Refer to Introduction Correct Handling Fix the sensor head securely with M4 screws inserted into the two screw holes of the sensor head y Q CHECK e The tightening torque should be 0 8N m or less e
43. D Shield signal ground SG Note 2 I Terminator OFF SUID HL G1 Area 02 Green transmission data SD Skv Blue transmission data SD Orange reception data RD Vellow eception data RD Shield signal ground SG Note 2 e FN Terminator OFF Sa aa HL G1 Area 16 jo Green transmission data SD Sky Blue transmission data SD O Orange reception data RD Vellow eception data RD Shield signal ground SG Note 2 Terminator ON Note 5 Solna Note 1 The transmission data cable and reception data cable are both twisted pair cables Note 2 The shield is connected to the 0 V side of the power supply line inside the sensor Note 3 Be sure to connect the signal ground Note 4 The sensor is of non isolated type Make sure that the potential difference between the sensor and RS 485 connecting device does not exceed 4V A difference in potential in excess may cause the connecting device or the sensor to malfunction Note 5 The sensor has a built in terminating resistor Be sure to turn ON the terminating resistor of the terminating sensor Note 6 Perform transition wiring for the transmission path Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Note 7 Connect the wires according to the specification of the top equipme
44. G125 S J 250mm 6 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 72 3 e Specular reflection Standard Tvpe HL G1O3A RA C5 e Specular reflection High function Type HL G103A RS J 72 3 Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange Laser Indicator Green OUT2 Indicator Yellow OUTS Indicator Yellow BEY 245 je ENTER Key Measurement center distance 26 3 66 6 DOWN Kev 17 5 34 41 mla gt ja Light emission axis Digital Display Red Alarm Indicator Orange Laser Indicator Green 62 4 72 3 33 Y b6 85 cable iS Standard 5m OUT1 Indicator Yellow OUT2 Indicator Yellow OUTS Indicator Yellow 2 ENTER Key Measurement center distance Light UP Key DOWN Key emission a f 44 Light reception axis 62 4 72 3 l l Unit mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Specular reflection Standard Type HL G105A RA C5 Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange OUT2 Indicator Yellow Laser Indicator Green OUT3 Ind
45. Key Used to enter items 2 Digital Display Displays measurement values set values and system errors 3 UP Key Used to select items 4 DOWN Key Used to select items Digital Display The decimal point position varies with each model Measurement value and set value HL G103 HL G105 O HL G108 O HL G112 HL G125 DPHE Data unfixed status HL G103 HL G105 O HL G108 O HL G112 39999 HL G125 39999 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Basic Operation The following section explains how to operate the svstem in RUN mode after the svstem is turned ON make function changes in the svstem and reset the svstem to RUN mode along with the shortcut functions of the svstem in RUN mode The operation of the svstem common to each function is explained below For more information on settings peculiar to the respective functions gt refer to 3 3 2 Memory Change through 3 3 9 System Settings Turn the power ON Turn the power ON i 7 1 7 initialization All LEDs It AABAA l an I I l L l RUN mod L 4 Short cut Br ee oe Se a l re FIFNIFI 2s 7 LILILILI 3 Zero set KOLILILI 5 Threshold a I LI i I HGA 4 Reset i LI LI I I I I LI TOLL 6 Threshold b Phone 800 894 0412 Fax 888 723 4773 Web
46. Never impose force around the connectors of the sensor head cable and extension cable Do not bend the cables near the connectors Doing so may result in cable disconnection e Pay utmost attention not to bend the sensor cable in excess if the sensor needs to be moved Extension Cable 20 mm min e Do not pull the cable with a force of 29 4N or over when wiring the cable when the sensor head is fixed The cable may be bent with a radius of 30 mm or over However do not bend the cable within 20 mm of the sensor head Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Mounting Direction of Sensor Head Mount the sensor head in the direction shown below toward the measuring target in order to ensure the precise and stable measurement operation of the sensor head e Installation direction toward the moving target e Measurement of targets with extremely different adjacent colors or materials When measuring a moving target that has extremely different adjacent colors or materials set the direction of the sensor head as shown below in order to minimize the measurement error of the sensor head e Measurement of rotating targets When measuring a rotating target set the direction of the sensor head as shown below in order to minimize the adverse influence of vertical oscillation or displacement Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr
47. Output status OFF f ON OPEN l OUTS LO Output status l OFF x indicates the default value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHECK OUTS settings are related to the operation of the output lines An alarm is output through the OUT3 output line unless a 3 state value has been set The OUTS indicator on the sensor head and the OUT3 output readout function however will be turned OFF without being interlocked with the alarm Check the alarm state with the alarm indicator and alarm readout function e Setting Procedure 1 Display the Output Setting screen while D Di the svstem is in setting mode 2 Press the ENTER key The Judgment Output Selection screen will be displayed FF Ta ro 3 Press the ENTER key The present output type will be displayed 4 Press the JUPJ IDOWNI key to make output type changes Example Changing the output type to Independent D O 5 Press the ENTER key to determine the output type E nn u ro Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Displacement Judgment This function is used to set an upper limit threshold a lower limit threshold b and hysteresis for the judgment of measurement values Item Panel display Setting range Function Threshold a EH F 95000 to 95000 Sets thre
48. Panasonic Compact Laser Displacement Sensor HL G1 Series User s Manual WUME HLG 1 8 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Introduction Thank you for purchasing the HL G1 series Compact Laser Displacement Sensor Read this manual carefully and be sure you understand the information provided before attempting to install and operate the product so that the product will fully demonstrate its superior performance Refer to the website of Panasonic Industrial Devices SUNX Co Ltd for the latest information on the product as well as the latest version of the manual u Note 1 The illustrations of the product in the manual mav differ from the actual design of the product 2 The contents of this user s manual may change without notice for possible improvements in the future 3 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Panasonic Industrial Devices SUNX Co Ltd 4 The utmost attention has been paid to the creation of this manual Should you find any errors omissions or inaccuracies contact the nearest office of Panasonic Industrial Devices SUNX Co Ltd 5 Panasonic Industrial Devices SUNX Co Ltd shall be in no case responsible for any consequences resulting from your ope
49. R R Product literature 1040 10 h 2 i N A R R R R R Service information 1040 10 h 2 Gi R R R R R R Required Not applicable Requirements Same as for other products of that Class Not permitted Depends on level of inner radiation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 3 4 5 6 47 8 9 10 11 12 13 Class is based on the maximum level of laser exposure duringoperation Required wherever and whenever such human access to laser radiation levels that exceed the limits of Class I is not necessary for the product to perform its intended function Required at the protective housing which is designed to be removed or displaced during operation or maintenance if removal or displacement of the protective housing could permit human access to laser or collateral radiation The requirements for interlock differ depending on the class of inner radiation The contents of label differ depending on the level and wavelength of laser radiation inside the protective housing Warning statement label CAUTION logotype The method to measure the level of laser radiation to human body is required CAUTION if 2 5mWem or less DANGER if greater than 2 5mWem Time difference is needed between instruction and emission Exception should be provided for demonstration of laser products or light shows using laser of Class IIIb or
50. al response data Head point Binarv data to soar no ae binary data end point ECORI LIL ken C gcc Binarv data to end point Binary data on each point of response data is in 4 bytes in order of the lowest byte to highest byte Little endian Example Head point 187 D6 Binary 0x0012D687 Decimal 1234567 Second point Binary 0x0012D71F Decimal 1234719 RS 422 Timing or RS 422 Continuous Output Mode The following dedicated command formats are used to output data if RS 422 timing or RS 422 continuous is selected in 3 3 8 COM Setting Connection Mode Sensor transmission data Lell I Isle Te sials eI LE Ie L gcc Sender no Data block 1 character symbol 7 character integral part no zero suppress RS 422 Timing The measured value data when the timing input is turned ON will be output while the timing input is ON RS 422 Continuous Measured value data is output repeatedly in the above format on and after the RS 422 continuous output mode is selected Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Error Response Error response data is common to all formats LAL ILIE I Terl ES ne Pi Sender no Error code BCC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Error code Error code Code tvpe Description 01 Command error The command is undefined 02
51. ata Point The accumulation status can be read out from the data amount The Final Data Point will be set to 0 when the Status Readout is set to Non buffering or Wait for Trigger Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Binary Readout of Buffering Data The accumulated measurement data in the sensor head memory can be read out Data in a range from to the readout result of the last data point is specified and read out CHECK To read out the buffering data stop buffering and check the Final Data Point The accumulated data to the final data point can be read out only when the result of Status Readout is Accumulation Completed and the final data point is other than 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Communications Control This Chapter provides information on RS 422 and RS 485 communications control 4 1 Communications Specifications 4 2 4 2 Type and Format of Commands 4 7 42 1 Commands dete nene tenet nenenerenetereneserenenene 4 7 42 2 Command Formats ierrenenzzenznenenanenana 4 9 43 Command List nmnnnnnn 4 19 44 Setting Address List 4 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Specifications 41 Communications Specifications The svstem has the following speci
52. ate the I O signal lines at least 100 mm away from power lines and power supply lines All signal lines should be connected as short as possible e The analog output of the system is adversely influenced by heavy noise in the power supply In that case use a noise filter or noise cut transformer e It is recommended to use shield cables for I O signal wires and connect the shields to the frame ground FG for countermeasures against noise e The analog output is easily affected by external noise Use the shield cable and lay it as short as possible Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Power Supply u Applicable Power Supply e Select a power supply with a maximum ripple of 0 5 V peak to peak and a minimum current capacity of 0 5 A e Be sure to ground the FG terminal in order to prevent an adverse influence of high frequency noise if a commercially available switching regulator is used for the power supply e A transformer may be connected to the power supply on the condition that the transformer is of isolation type The product or the power supply may be damaged if an auto transformer is used e In order to protect the system from abnormally high voltages from the power supply line be sure to use an isolated power supply with a built in protective circuit e In the case of using a power supply that does not incorporate a protective circuit be sure to connect the power supply to t
53. ates the default value e Setting Procedure l Display the COM Setting screen while P ob the system is in setting mode mr ri Di 2 Press the ENTER key The Terminating Resistor Selection screen will be displayed 3 Press the ENTER key The present terminating resistor will be displayed 4 Press the UP DOWN key to change the terminating resistor Example Changing the resistor to OFF D O mr mi 3 J 5 Press the ENTER key to determine the terminating resistor Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Sensor No This function is used to set the number of each sensor head multi connected to an RS 485 device Be sure to set each connecting sensor head number with no duplication Setting range Function Initial value 01 to 16 Set sensor numbers 01 through mi 16 in sequence e Setting Procedure 1 Display the COM Setting screen while in setting mode 2 Press the ENTER key The Terminating Resistor Selection screen will be displayed 3 Press the DOWN key once The Sensor No screen will be displayed 4 Press the ENTER key The present sensor number will be displayed 5 Press the UP DOWN key to change the sensor number Example Changing the sensor number to 16 N Supplemental remarks Press the UP DOWN keys together for at least 2 seconds to move the set value at high spee
54. com 4 2 2 Command Formats The following section explains seven types of command formats transmitted from an external host device to the HL G1 General Purpose The following command formats are used to read or make general measurement mode settings or operating conditions e Read Command Read command formats are used to read operating conditions Request communication data LIL L LT den tT TE ee Destination no Command Normal response data SI SIRI BI SIB L Bcc ane no Command Data block 1 character symbol 5 character integral part no zero suppress Reading the sampling cycle setting value for sensor 01 in the RS 422 handshake mode or the RS 485 multi mode Request communication data Lelo i ies Te l I Normal response data kelo i sels Te Eolo loo l I fer Sampling cycle 500 us Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Data Setting Operation Instruction Command Data setting operation instruction command formats are used to make data settings or give operating instructions Request communication data HAE aI Bis Ie ti L Bce a no Command Data block 1 character symbol 5 character integral part no zero suppress Normal response data el L siwi LILI fer P FE Sender no Command Setting an average number of 256 times for sensor 02 in the RS 485 multi mode Request communication data Pelojejewia oTo Noo 4 EE Tea No
55. com s Measurement of targets with level differences When measuring a moving target that has level differences set the direction of the sensor head as shown below in order to minimize interference caused bv the edges of the target e Measurement of targets in narrow space or slots When measuring a target in a narrow space or slot set the direction of the sensor head as shown below in order not to block the light path between the emitter and receiver Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e When mounting the sensor head to a wall surface Set the direction of the sensor head as shown below so that the receiver will not receive multi reflected light from the wall If the wall reflectance is high painting the surface matte black is effective Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Sensor head angle to the center of measurement target for a diffuse reflection tvpe sensor Mount the sensor head so that the emitter and receiver will be located in parallel to each other as shown in the illustration on the right hand side gt Refer to 6 1 Sensor Head Specifications for the measurement range measurement center distance and imi Measurement center Model name distance Measurement range HL G103 A SIOSAL 30 mm 4 mm HL G103 S J HL G105 A C5 1 HL G105 S J pmm omm HL G10
56. d 6 Press the ENTER key to determine the sensor number rr ri 2 Di D OO H Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Baud Rate rke This function is used to set the communication speed Setting Function Panel display 9600 9 600 bps gar 19200 19 200 bps Se 38400 38 400 bps FY 115200 115 200 bps ier 230400 230 400 bps ese 460800 460 800 bps onar 921600 921 600 bps Qe ior Jl indicates the default value CHECK e Lower the communication speed if stable communication with the host device is not possible e Setting Procedure 1 Display the COM Setting screen while in setting mode 2 Press the ENTER key The Terminating Resistor Selection screen will be displayed 3 Press the DOWN key twice The Baud Rate screen will be displayed 4 Press the ENTER key The communication speed will be displayed 5 Press the UP DOWN key to make communication changes Example Changing the communication speed to 115 200 bps 6 Press the ENTER key to determine the communication speed D OD E Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Connection Mode This function is used to select the performance settings for measurement data output to the host device Select the operation settings for measurem
57. de energy saving while the system is in RUN mode x 3 43 u Default Eco OFF View Version Displays the program version of the sensor 3 44 jinitialization Initializes the memory settings currently in use x 3 45 Save Saves all memory settings x 3 46 Timing Holds the measurement value Default OFF 3 47 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Buffering Data A r Memory Ref Clees Futon biel Initial value change page Zero set Sets the measurement value to zero 3 47 Reset Resets the measurement value Default OFF 3 49 Buffering Mode Sets the buffering mode Default Continuous mode x 3 52 Loads measurement data for a long duration by Buffering Rate decimating the measurement data during data x 3 53 accumulation Default 1 10 Sets the amount of accumulated data S Accumueted Amount Default 3000 data items 35 Sets the trigger generation position in the accumulated et B Trigger mint data Default 300 354 Delays the timing of accumulation after the trigger p Trigger Delay generation Defaut o 354 i s Sets the conditions of trigger generation SA Trigger Conditions Default At timing inputon 355 Buffering Operation Starts buffering with buffering related parameters set ve 3 56 in advance Status Readout Checks the operation status of accumulation 3 56 Last Data Point Reads
58. de is set to trigger mode and this function is set to At timing input ON however the measurement value will not be kept on hold at the moment timing input is ON while the system is in buffering operation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Buffering Operation This function accumulates data while the system is in buffering operation Set necessary parameters in advance and start buffering QCHECK e All settings related to buffering cannot be changed during buffering e Non buffering status cannot be set by only stopping buffering Status Readout This function checks the status of measurement data accumulation Use this function for checking the accumulation status before reading out the accumulated data When the status is checked the sensor head responds one of the following conditions Status Details Non buffering Buffering is not executed at all after turning on the power supply or after initialization or buffering is stopped while waiting for the trigger after buffering has started Wait for Trigger Waiting for the trigger after buffering has started Accumulating Buffering has started and measurement data is being accumulated or trigger has been generated and measurement data is being accumulated Accumulation Completed The accumulation amount has reached the setting value or buffering has stopped Last D
59. displayed 3 Press the DOWN key once The qe U Analvsis Mode screen will be displaved 4 Press the ENTER key The present NON analvsis mode will be displaved TA Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 Press the UP DOWN key to make analysis mode changes Example Switching to PEAK to PEAK mode 6 Press the ENTER key to determine the te U mode setting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com SIN Span SPAN The system can output measurement values with a span factor multiplied Final measurement value Span x measurement value offset Output Final meas value Meas value 12 7 n Spanned meas value Measurem Center point of measurement ent range Setting range Function Initial value 0 1000 to Set a span in a range from mmr 49 9999 0 1000 to 9 9999 ILILILILI CHECK The display limit of the measurement value is 95 000 Make sure that the setting value does not exceed the display limit e Setting Procedure 1 Display the Data Processing Setting screen while the system is in setting mode 2 Press the ENTER key The Average oe Time screen will be displayed 3 Press the DOWN key twice The Span Z paha screen will be displayed Mi i a 4 Press the ENTER key The present Ha HE span will be displayed The leftmost digit II i will be selec
60. e JUPJ IDOWNI key to change the Kany value of the selected digit Example T Changing the value to 5 000 mA 7 Press the ENTER key to determine the set value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 7 Alarm Settings u Analog Output at Alarm This function is used to set the analog output status at alarm operation Analog output in the alarm state where measurement is disabled owing to lack of light can be kept on hold or set to a fixed value selectivelv Setting Function Panel displav Holds the analog output Hol immediately before the alarm Be Hold ji Fixed Value Fixed value output F ju indicates the default value J Supplemental remarks e A fixed current output of 21 6 mA or voltage output of 11 000 V applies The fixed value is applied to the side set with Analog Output Selection CHECK e Check the input range of your input device such as AD board before setting The above settings will apply when there is data unstability e Setting Procedure 1 Display the Alarm Setting screen while Fl oS in setting mode 2 Press the ENTER key The Analog R R ci output at alarm will be displaved 3 Press the ENTER key The Hold Fix Hal will be displaved 4 Press the UPJ IDOWNI key to set the El svstem to Hold Fix Example Changing the selection to the fixed value 5
61. ead Chapter 3 provides information on the functions of the system Chapter 4 provides information on RS 422 and RS 485 communications control Chapter 5 provides information on the troubleshooting of the system Chapter 6 provides the specifications of the sensor head Table of Contents About this Manual prrnnnzzkannnnnnnnnznnn nanna 1 Table of Contents prrunnzzannnnnnnnnnn nanna 2 Safetv Precautions seen 4 WARNING eee eee eee eee ere ere reer 4 Caution ween e ene eee en ene neneneneseeeeeseeeeaseeanas 4 Correct Handling eee eee eee eee erry 5 Installation Environment eerren 5 Do not install the system in the following places seen nanan ene eee neneseneeeeseneneseeneesseenneenes 5 Operating Environment nn 5 Ambient Temperature Humidity and llluminance Power Supply Voltage m Environment rrrrtrttettet ete eee eee eee eee eens Protective Structure scrrttttretr ete eetetteeeeees Warm up Time sssssssssssenesezzzzznzznzznz Countermeasures against Noise 7 Power Supply eetere a Applicable Power Supply Power Supply Sequence for Sensor Head 8 Instantaneous Power Failure rm 8 Applicable Standards Regulations 9 CE Compliant Conditions sssessemenennenzentnani 9 M Contact for CE Ea a E REER 9 Laser Product Handling sr 10 JIS IEC GB nenenanzzananazazanenzonnzannnzaznnn 10 Laser Diode Sensor 10 Precautions 1 10 Warning label aeti FDA ssososonononenosososososossssososasos
62. echanism into the system if the use of the system is likely to result in injury or serious consequential loss e Do not use the system in combustion gas atmospheres Otherwise the system may result in explosion e This product was developed and manufactured for use in industrial environments ANCAUTION e Alwavs observe the specifications including the ratings and ambient conditions Otherwise the system may result in overheating or generate smoke e Do not disassemble or modify the system Otherwise an electric shock may be received or the system may generate smoke e Do not touch the wires when the system is energized Otherwise an electric shock may be received Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Correct Handling Pav attention to the following items when installing and using the svstem Installation Environment u Do not install the system in the following places e Places where the ambient temperature humidity or the illumination level of the light receiving surface is in excess of the operating environmental conditions gt Refer to Operating Environment e Places that causes dew condensation as a result of radical temperature changes e Places with corrosive gas or flammable gas e Places with excessive dust iron powder or salt e Places where organic solvents such as benzine paint thinner and alcohol and strong alkaline substances such as ammonia a
63. ect 200 ps 5 kHz FL 500 us 2 kHz EW 1 ms 1 kHz mew 2 ms 500 Hz euuu The measurement range may become narrow depending on measurement object type 2 0 Jl indicates the default value e Setting Procedure l Display the Sensing Setting screen while the system is in setting mode 2 Press the ENTER key The Sampling Cycle screen will be displayed 3 Press the ENTER key The present sampling cycle will be displayed 4 Press the UP DOWN key to make sampling cycle changes Example Changing the sampling cycle to 1 ms 5 Press the ENTER key to determine the sampling cycle d SAna pm JE MAIN BLILALA FIFI AAPL Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Shutter Time SHUEE The shutter time controls the receiving light intensity of the sensor according to the amount of reflected light from measurement targets If the shutter time is set to AUTO the light intensity feedback function automatically controls the light intensity to an optimum level In the case of fixing the shutter time use the light intensity monitor and select a fixed value of approximately 1000 to 1300 Setting Function Initial value AUTO Shutter time automatic setting Auto 1 to 31 Fixed See the table below e Setting Procedure 1 Display the Sensing Setting screen Fra H while the svstem is
64. ected light from O 13 14 b measurement targets Default Auto Light Intensity Monitor Checks the current received light intensity 3 15 p Average Times Sets the average number of times of i i O 3 16 i b Analvsis Mode Sets the analysis mode Default Normal measurement O 3 17 g Span Sets the measurement coefficient Default 1 0000 O 3 19 Offset Sets the measurement offset Default 00000 mm O 3 21 Zero set OFF To release the zero set state Default OFF O 3 22 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Memor Ref Class Function Details Initial value change page ae Output Sets the operation of the output block Default 2 state O 3 23 B Displace Threshold a Jsets threshold a Default detection range q f ment Threshold b land threshold b Default detection range 3 25 Y judgment Hysteresis Sets the hysteresis Default 0 2 of setting range i judgment Output OFF Delays the timing of judgment output switched OFF 3 27 Delay from ON Default OFF Measurement Value Turns OFF the rightmost digits on the digital display o 3 29 Display on Panel Default SET 1 Selects the desired output type from current output and ie ee voltage output O 3 30 Default Current output B MeasA Default Negative measurement range Q j Meas B Perforins scaling Defaul
65. ent is selected for Analog Output Selection Supplemental remarks The following default measurement values A and B apply Type Diffuse reflection Specular reflection Meas ValA Meas ValB Meas ValA Meas Val B 30 mm 4mm 4 mm 2 mm 2 Mmm 50 mm 10 mm 10 mm 5 mm 5 mm 85 mm 20 mm 20 mm 10 mm 10 mm 120 mm 60 mm 60 mm 250 mm 150 mm 150 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com QCHECK e The display limit of the measurement value is 495000 Make sure that the setting value does not exceed the displav limit e Check the input range of your input device such as AD board before setting e The decimal point position of measurement values varies with each model e Setting Procedure Setting current a current for measurement value A 1 Display the Analog Setting screen while in setting mode Prot 2 Press the ENTER key The Analog ll pill Output Selection screen will be displaved 3 Press the DOWN key twice The c A Gurrent a screen will be displaved 4 Press the ENTER key The present set era A TAH value will be displayed The leftmost digit will be selected Vg 5 Press the UP DOWN keys together to a Ww E Junii n change the selected digit After all the changed digits have blinked the sign can be changed For details refer to page 3 8 Making Setting Value Changes 6 Press th
66. ent data output to the host device This section provides information on the condition that the RS 422 device is connected l to 1 and the RS 485 device is connected l to N sensor heads to the system For the connection method gt refer to 4 1 Communications Specifications Connecting Example with External Device For details of the dedicated output format gt refer to 4 2 Type and Format of Commands 5 Connection 3 Panel Setting method Function display g Transmits the result data a response command bs Be anaes in response to a request command from the host ee device All commands can be received fr c Wo oy ae oe pe ew a E en TP ae ta aa STI ik Transmits the measured value in the exclusive IILI ia ae RS 422 output format when timing input is ON while ee e 9 the system is in this mode Transmits the measured value continuously in fa Pi E ak the exclusive output format after this mode is dec 3 selected Up to 16 sensor heads are connected to the 00 A RS 485 host device Transmits the result data a Multiple RS 485 response command in response to a request P command from the host device No sensors outside the designated range will not respond indicates the default value e Setting Procedure 1 Display the COM Setting screen while MILIED in setting mode F rab 2 Press the ENTER key The Terminating Resistor Selecti
67. ess the UP DOWN key to change the connection mode Example Changing the delay time to 20 ms 6 Press the ENTER key to determine the sending delay time setting QCHECK b B Q TO K a on Fm mi J When sending the next command after HL G1 returns a response while the RS 485 is connected leave time of at least 200us or more Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 9 System Settings Timing Mode kd This function is used to set the timing input mode Set the operation of the system with timing input turned ON For the operation of the system in this mode refer to 2 4 Timing Chart Setting Function Panel display Hold Measurement hold with timing input Hold One Shot eo variable with timing Hob L Jl indicates the default value e Setting Procedure l Display the System Setting screen Pro while in setting mode 2 Press the ENTER key The Timing Mode screen will be displayed 5 rs Lu 3 Press the ENTER key Hold One Shot will be displaved 4 Press the UP DOWN key to select Hold or One Shot Example Changing the selection to One Shot a anoak bi 5 Press the ENTER key to determine the set value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Laser Control This function is used
68. f these commands are used For details refer to the FP series Programming Manual CHECK In case using without protecting the following the sensor may be operated unexpectedly Thus be sure to protect followings In case the unexpected operation is occurred turn OFF the power and start up for initialization Do not write and read an address not listed Do not write to an unwritable adress NG in the list Do not write in a value other than specified data range to each adress MEWTOCOL COM Communications When the sensor receives a command from the PLC or GT Series the sensor will transmit a response to the command The PLC and GT Series can exchange data with the sensor in the NEWTOCOL COM communications procedure NEWTOCOL COM is a communications protocol developed for our FP series PLC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Command Formats MEWTOCOL e Data Area Read Request communication data 1 BCC steed as no Head Address Last Address 5 character 5 character Normal response data Lower High Lower High PL l Ms TRIO bolee bebeo Tea L Bcc Sender no Data Head Data Last 4 character 4 character e Data Area Write Request communication data Lowen High TE EE ELI 798 i Write Data Head re no Head Address Last Address 4 character 5 character 5 character Lower High _ Normal response data S
69. ffuse reflection Type Standard HL G103 A HL G105 A HL G108 A HL G112 A HL G125 A Type C5 C5 C5 C5 C5 Model No f High func HL G103 S J HL G105 S J HL G108 S J HL G112 S J HL G125 S J tion Type Supply voltage 24 VDC 10 including ripple 0 5 V P P Current consumption 100 mA max Measurement method Diffuse reflection Mee Ue ieee 30 mm 50 mm 85 mm 120 mm 250 mm distance Measurement range 4 mm 10 mm 20 mm 60 mm 150 mm Beam source Red semiconductor laser Class 2 JIS IEC GB FDA laser notice No 50 Max output 1 mW Emission peak wavelength 655 nm Beam diameter 0 1x0 1 mm 0 5xi mm 0 75x1 25 mm 1 0x1 5mm 1 75x3 5 mm Beam tecelving CMOS image sensor element Resolution 0 5 um 1 5 um 2 5 um 8 um 20 um Linearitv 0 1 FS 0 3 FS Temperature 0 08 F S C characteristics Sampling cycle 200 us 500 us 1 ms 2 ms Output range 0 to 10 5 V normal 11 V at alarm 25 Voltage Output impedance 1000 a 85 Output range 3 2 to 20 8 mA normal 21 6 mA at alarm xo Current Load impedance 300Q max Judgment output or alarm output switchable NPN open collector transistor PNP open collector transistor switchable lt Settings for NPN gt lt Settings for PNP gt OUTI Peak in flow current 50 mA Peak out flow current 50 mA Pins Applied voltage 3 to 24 VDC between Residual voltage 2 8 V max at 3 output and
70. fications The user can make setting changes according to the external host device in use Item Setting RS 422 RS 485 Communication mode Full duplex Semi duplex Communication speed 9 600 19 200 38 400 115 200 230 400 460 800 921 600 bps Svnchronization svstem Start stop transmission Asvnchronous Transmission code ASCII Data length 8 bits Parity check None Stop bit length 1 bit End code CR ODH BCC Yes 1 To omit BCC calculation enter 2AH 2AH to BCC 2 Settings in bold letters indicate default settings before shipping m Pin Arrangement Signal direction No Wiring color sidna Description g name HL G1 External host p device Transmitted data signal 11 Green SD Output gt _Input Usually connected to RD Twisted RXD of external device pair wire Sk Transmitted data signal 12 Bios SD Output _Input Usually connected to RD RXD of external device Received data signal 13 Orange RD Input lt Output JUsuallv connected to SD Twisted TXD of external device pair wire Received data signal 14 Yellow RD Input lt Output Usually connected to SD TXD of external device Signal ground 15 Shield SG lt Connected gt Connected to SG SG of external device Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr c
71. g resistor selection aw nm Sensor no I l l l l l l l l l l l l l fav AEE Baud rate av nodi Connection mode I l l l I l l l l l cd AU Sending delay times aw Eu ib LASEr Laser control System settings Pro e l 1 Timing mode Ego Eco mode av ur View version Pressing the ENTER key at least 2 s will determine the set value at anv level and go into RUN mode 1 Not displayed when Voltage is selected for Analog Output Selection 2 Not displayed when Current is selected for Analog Output Selection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 2 Memory Change The memory to save setting contents can be changed with MO through M3 Setting Function Panel display MO Memorv MO M1 Memory M1 ni M2 Memorv M2 ne ni M3 Memory M3 xl Jl indicates the default value CHECK e Select the first number to be changed when the system goes into setting mode e Data unstability may result when the memory change is executed e If setting changes are made with a serial communications command save the changes so that the changes will be reflected when the system is turned ON again e Setting Procedure l Display the Memory Change screen Ane while the system is in setting mode L 2 Press the ENTER key The memory rit will be displayed ae 3 Pres
72. he Digital output at alarm screen will be displayed 4 Press the ENTER key The present Hold Fix will be displayed 5 Press the UP DOWN key to select Hold Fix Example Changing the selection to the fixed value D d 6 Press the ENTER key to determine the set value 25 o Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Alarm Delay Times FIL 14 This function holds the previous normal value up to the setting number of times if an alarm is issued The previous normal value will be kept on hold up to the setting number of delay times if an alarm is issued where measurement is disabled owing to lack of light Alarm output OUT3 will be turned ON when the alarm status continues more than the setting number of delay times and analog output and digital output will be turned ON according to the setting for analog output at alarm and the setting for digital output at alarm respectively TECHN QUE This function is effective if the user does not require the output of instantaneous alarms resulting for the surface condition changes of measurement objects Setting range Function Initial value 0 to 65534 0 OFF to 65534 times FIFIFIFI Holds the measurement value 65535 before the alarm e Setting Procedure l Display the Alarm Setting screen while cr oS in setting mode 2 Press the ENTER key The Analog AL F output at alarm
73. he 1 7 tilted measurement object The measurement object is Check the measurement range out of the measurement 6 9 The measurement range of the sensor head used value is not TNE MEAS displayed while ae Epub S Set the timing input to OFF 3 47 remains displayed in the The timing input is pink measurement andie NEN type PNP Correctly wire the NPN type value type switching input is PNP type switching input 2 2 pink purple The wiring is yP g input not wired correctly The OUT indicator turns The NPN tvpe PNP tvpe ii iy wire me aR type SET JI ON OFF however switching input is not wired ype 5 ung p ae 2 2 the output does correctly on the output being used is either not turn ON OFF NPN or PNP Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Tvpe Problem Cause Corrective action pon page RS 422 and RS 485 are different in 42 The witiodeinconset wiring Connect the wires correctly 43 z Use a twisted pair cable to ensure 44 stable communication The RS 422 485 connecting Check the connection between 42 cable is disconnected RS 422 485 cable and connector i The wrong connection mode Connect the connection mode 3 36 RS 485 oan and baud rate are selected and baud rate correctly COMMMUNICALION Fees rere s ee AT control cannot be Check the settings for the external done The communications equipment e g the
74. he system is reset or laser stop input is turned ON This status is not an alarm status The data unfixed status starts at the time of restarting measurement after setting refreshment or resetting until the number of data measurement times reaches an average Under the data unfixed status a digital output of 999 9999 mm and an analog output of 11 000 V or 21 6 mA will be turned ON 1 This is the initial value Under the data unfixed status the analog output of the system can be changed to a fixed value For more information gt refer to 3 3 7 Alarm Settings Analog Output at Alarm Under the data unfixed status the zero set input will be ignored For cancelling the data unfixed status gt refer to Chapter 5 Troubleshooting Reset input 2 43 For example the graph on the right hand side shows the digital displav at reset input for NORMAL measurement The table below shows the measurement STA Data unfixed status Data remeasurement period value display and output under the data unfixed status or alarm status Data unfixed status Alarm status Status Measurement Value Display Measurement data is unfixed Average buffer has not reached the setting number of times c Measurement disabled status due to poor light intensity or when the target object is off the measurement range The previous value default is kept on hold Analog output The previous va
75. he system through a protective element such as a fuse Power Supply Sequence for Sensor Head e Arrange a power supply sequence so that the sensor head will be turned ON earlier than the I O power supply e Arrange a power supply sequence so that the I O power supply will be turned ON earlier than the sensor head e Do not turn ON the sensor head again within 10 seconds after the sensor head is turned OFF e The system will be ready to operate approximately 40 to 50 seconds after the system is turned ON depending on the contents of settings No outputs are determined during startup Do not output anything during the period e An analog voltage of 11 V and an analog current of approximately 21 6 mA will be output until the system becomes ready to operate e Do not turn OFF the system while system settings are being saved In the worst case the sensor head system may be damaged and fail to restart Instantaneous Power Failure If an instantaneous power failure occurs the system will operate continuously or go to the initial power on state depending on the duration of the power failure Do not use the system in environments where instantaneous power failures occur Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Applicable Standards Regulations CE Compliant Conditions Make sure that the length of signal and power lines connected to the product is less than 30 m Attach a ferrite
76. icator Yellow Po SE F ENTER Key UP Key DOWN Key n 64 2 x2 Measurement center distance xe ti 20 4 re 47 3 MAISA 39 32 rTs Light l sl emission a je axis l 20 77 D X A g e 3 2 oa TES 6 Light reception axis ke i ji 7 G i ne M qib I N 6 85 cable IN 10 39 Standard 5m aS Unit mm e Specular reflection High function Type HL G105A RS J Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange OUT2 Indicator Yellow Laser Indicator Green OUTS Indicator Yellow DEEA ENTER Key UP Key DOWN Key Measurement center distance i 20 4 P 47 3 r Light LU emission _ axis I 20 77 Tj 8 Te aaa A Light reception tal l axis on A T m i mm Unit mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Specular reflection Standard Type HL G108A RA C5 Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange OUT2 Indicator Yellow Laser Indicator Green OUTS Indicator Yellow NEAL
77. in setting mode o 2 Press the ENTER key The jal jal hall Sampling Cvcle screen will appear 3 Press the DOWN key once The SHURE n HH sts Shutter Time screen will be displayed 4 Press the ENTER key The present shutter time will be displayed 5 Press the UP DOWN key to make shutter time changes Example Changing the shutter time to 31 6 Press the ENTER key and determine the shutter time amp DO FI f PGHUEL The following table shows the relation between the set values for shutter time and actual shutter apertures Shutter Shutter Shutter Shutter Set value aperture Set value aperture Set value aperture Set value aperture AUTO Auto 8 0 24 16 1 95 24 15 9 1 0 04 9 0 31 17 2 54 25 20 7 2 0 05 10 0 40 18 3 30 26 26 9 3 0 06 11 0 53 19 4 29 27 35 0 4 0 08 12 0 68 20 5 58 28 45 5 5 0 11 13 0 89 21 7 25 29 59 2 6 0 14 14 1 16 22 9 43 30 76 9 ri 0 18 15 1 50 23 12 3 31 100 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com m Light Intensity Monitor This function is used to check the current received light intensity The peak light intensity will be displayed in a range of 0 to 4095 e Setting Procedure 1 Display the Sensing Setting screen ha FO while the svstem is in setting mode 2 Press the ENTER key The Sampling Cycle screen will appear
78. ing operation stops A Buffering stop or accumulation Accumulation of measurement data Measurement operation gt Trigger Mode e When buffering operation starts trigger generation will be set to stand by status e The measurement data before and after the trigger point where the trigger is generated is accumulated into the built in memory of the sensor head e Accumulation will stop when the amount of accumulation reaches the setting value or when buffering operation stops Buffering start Trigger generated Buffering stop or accumulation Trigger point amount reached Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Buffering Rate The buffering rate can be set for accumulating the measurement data for a long duration by taking adequate sampling cycle intervals Select from 1 all measurement data 1 2 1 4 etc to 1 65535 The buffering rate is set to 1 10 by default If 1 4 is selected for example measurement data will be accumulated once every four sampling cycles TECHNIQUE All measurement data can be accumulated If measurement data deviation is small at each sampling cycle however the duration of data accumulation longer than that performed per sampling cycle can be set with an appropriate accumulation interval of measurement data specified This is useful for the effective use of memory since the accumulated amount of data items
79. is limited Accumulated Amount This function sets the accumulated amount of measurement data items This function sets the accumulated amount of measurement data items in a range of 1 to 3000 The accumulated amount is set to 3000 by default CHECK Accumulation will not start unless the trigger point settings for the accumulated amount of data items are correct Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com m Trigger Points When the buffering mode is set to trigger mode measurement data can be loaded by setting the data as a trigger point at the generation of the trigger The setting range is in a range of to the accumulated amount of data items The value is set to 300 by default CHECK e Accumulation will not start if the trigger point is set to a larger value than the setting accumulation amount e If the Trigger Delay function is set the system can load the measurement data from the trigger delayed data point after the setting trigger is generated Trigger Delay This function is used for delaying the timing of trigger detection when the buffering mode is set to trigger mode This function is used to set the number of sampling times for the trigger delay The setting range is 0 to 65535 The status during the trigger delay is indicated as Accumulating The trigger delay is set to 0 by default For trigger mode This function is used
80. larm Settings Item Command Data Description Format 400000 Hold Analog Output RAA IWAA a at Alarm 400001 Fixed value Taw 400000 Hold Digital Output RAD IWAD l at Alarm 400001 Fixed value 1 400000 to 465535 times Alarm Delav 400000 to 0 OFF 65535 Previous Times RHC WC 65535 normal value kept on hold 1 The data section consists of 5 digits zero suppress is omitted indicated in Alarm Settings decimal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com System Settings Item Command Data Description Format 00000 MO 00001 MI ba RMC IWMC Change 400002 M2 400003 M3 m 00000 Hold Timing Mode RTM WTM 00001 One shot 00000 Stop Laser Control RLR WLR 00001 Emission 2 00000 Eco OFF Eco Mode RDP WDP 00001 Eco ON 00002 Eco FULL 1 Bon 00000 None 9 Initialize WIN ae n 400001 Initialize 400000 None Save WWR 00001 Save HPS 00000 OFF Timing RTI WTI 00001 ON 00000 OFF Reset RRS WRS 00001 ON A 400000 OFF Display Hold RHD WHD 00001 ON 1 The data section decimal consists of 5 digits zero suppress is omitted indicated in Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Read Commands Item Command Data Description Format Measurement 9
81. ll Outputs Read The following special command formats are used to read all measurement value received light intensity and judgment output conditions together Request communication data Le E Te ue I fee T T Ceo Destination no Command Normal response data Measured value 1 character Light intensity symbol 7 character integral 4 character integral part E no iia part no zero suppress no zero suppress eCOGEMEEGED bb bEC bers boleleltol Tce L gcc Output status 1 OUT1 Oor1 2 OUT2 0ori 3 OUT3 Oor1 4 ALARM 0ori Reading all logic outputs of judgment output selection for sensor 01 in the RS 422 handshake mode or the RS 485 multi mode Request communication data Lelo i TR Lue Tea Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Normal response data Measured value 2 5000 mm Hoht intensity 567 llo li s Inmlel ollofelslolotolofsiel Lol lofo efer Te Output status BCC OUT1 OFF OUT2 ON OUT3 OFF ALARM OFF Normal Read of Buffering Data The following special command formats are used to read buffering measurement data in 7 digit numeric sequence format Request communication data PLL RIE LLL ken eae ts BCC Destination no Command Head point End point 00001 to 03000 00001 to 03000 Normal response data Sender no Command iii MI kel I ste ale ITs oo Lo fo Lo Lo Ts Lo fo lolololeletsiololofotol Eleis lololo
82. loading of the judgment result at a later time CHECK e The timing input status cannot be stored by executing Save Timing input will be OFF right after the system is turned ON or a memory change is made If the timing mode is set to One Shot the internal memory will be cleared set to timing OFF after one shot processing is executed when timing ON is executed with a communications command e If the timing mode is set to Hold the external input status will be reflected on the memory Zero Set This function makes it possible to set the measurement value to zero at the desired timing The measurement value can be set to zero at the desired timing by using external multi input MI Input a specified pulse width as multi input Zero set settings can be executed with communications commands and the operation of the panel For the operation of the system in this mode gt refer to 2 4 Timing Chart CHECK e An offset value will be set by executing Zero Set after setting the offset value e The sensor head does not save setting changes made over the multi input line Save the settings over the multi input line through the panel with the communications command or with the operation of the console if the settings need to be maintained after the system is turned OFF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Setting Procedure 1 Press the UP DOWN keys toge
83. lue default is kept on hold The previous value default is kept on hold Digital output High function type 999 9999 mm The previous value default is kept Alarm output Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Interlocks with alarm status on hold only Judgment LO judgment Interlocks with digital output Output ON The following conditions will result in the data unfixed status e Reset input after the power is turned ON e Sampling cycle switching e Initialization Laser control interruption Average times switching There are cases where the data unfixed status does not occur depending on the setting conditions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Functions This Chapter provides information on the functions of the svstem 3 1 Classification of Functions 3 2 3 2 Function List amp Initial Values ee 3 2 3 3 Operation of Each Function 3 3 1 Basic Operation 3 3 2 Memory Change 3 3 3 Sensing Setting 3 3 4 Data Processing Settings 3 3 5 Output Settings 3 3 6 Analog Settings 3 3 7 Alarm Settings 3 3 8 COM Settings 3 3 9 System Settings 3 3 10 Other System Settings peat 3 3 11 Measurement Control with External 3 3 12 Buttering Settings Hit function nye Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 1 Clas
84. macho Kasugaishi Aichiken 486 0901 Japan FAO MANUFACTURED SERIAL NO lt Label position gt 0 La Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FDA Standards Class Requirements I Ila Il Ma IIb IV Performance all laser products Protective housing 1040 10 f 1 R R R R R R Safety interlock 1040 10 f 2 R R4 R4 ROA REA R4 Location of controls 1040 10 f 7 N A R R R R R Viewing optics 1040 10 f 8 R R R R R R Scanning safeguard 1040 10 f 9 R R R R R R Performance laser system Remote interlock connector 1040 10 f 3 N A N A N A N A R R Key control 1040 10 4 N A N A N A N A R R Emission indicator 1040 10 f 5 N A N A R R R R P Beam attenuator 1040 10 f 6 N A N A R R R R Manual reset mechanism 1040 10 f 10 N A N A N A N A N A R Performance specific purpose products Medical 1040 11 a S S S SS SB jog Surveying leveling alignment 1040 11 b S S S S NP NP Demonstration 1040 11 c S S S S su su Labeling all laser products Certification identification 1010 2 3 R R R R R R Protective housings 1040 10 g 6 7 D R5 R5 R5 R5 R Aperture 1040 10 g 4 N A N A R R R R Class warning 1040 10 g 1 2 3 N A R R R RP RP Information all laser products User information 1040 10 h 1 R R R R
85. midity e Use the system within a relative humidity RH range of 35 to 85 Do not use the system in places that may cause dew condensation as a result of radical temperature changes Ambient illuminance of light receiving surface Make sure that the illumination level of the light receiving surface does not exceed 3 000 Ix under incandescent light Power Supply Voltage Be sure to supply a rated voltage of 21 6 to 26 4 VDC m Environment e The internal circuit may be damaged if an external surge voltage single polarity full wave voltage in excess of 500 V 1 2 x 50 us is imposed Insert a surge absorber between power input terminals if the external surge voltage is likely to exceed 500 V e Always keep the emitter and receiver of the sensor head clean Make sure that the emitter and receiver are free of substances that refract light such as water oil or fingerprints or surface water or matters that block light such as dust and dirt Clean the emitter and receiver with a soft lint free cloth or lens cleaning paper e Check that the receiver will not receive direct ambient light the same as the laser light in wavelength such as sunlight Mount an appropriate object such as a light shield plate to the sensor head if high accuracy is especially required e Do not use the system in places with flammable or corrosive gas or excessive dust places where water is sprayed places exposed to direct sunlight or places with strong
86. n error or trouble occurs during use of the system or a system failure is suspected read this chapter carefully first and carry out the corresponding corrective actions Trouble in sensor head settings Trouble in communication control MEAS Trouble in the measurement method or display of measurement values Trouble in alarm or error LED indications Trouble in laser emission CHECK e For the details of conditions where measurement value is unfixed 9 refer to 2 5 Conditions When Output Data Become Unfixed e For problems related to memory saving and terminal settings gt refer to 3 3 2 Memory Change Type Problem Cause Corrective action Fle page Th _ Check the connection between e connecting cable is the sensor head and connection l 2 not connected properlv cable The connecting cable is Check the wiring between the 2 2 disconnected connection cable and connector The sensor head Meste enan eTe tete ie te PLE ee le indicator does not Power is not supplied to Check the connection between SET light up PP the 24 VDC external power 2 2 the controller e The sensor head and sensor head doesnot operate Pav ee Po ge fn The operation orth Turn ON the sensor head again 3 6 sensor head is stopped ff The LED will be lit by operating oe TEEN any switch Make eco mode 340 settings if necessary The laser control settin Save the laser control setting The laser beam is is turned OFF and 8
87. nabled from the point where the output is turned OFF elf Logic or Independent or 2 state is selected with the judgment output selection function OUT3 alarm output will not be OFF delayed regardless of OFF delay settings e The output indicator will not be OFF delayed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Setting Procedure 1 Display the Output Setting screen Prodi while the svstem is in setting mode 2 Press the ENTER key The Judgment Output Selection screen will be displayed 3 Press the DOWN key four times The OFF delav screen will be displayed DL mi r za Lc 4 Press the ENTER key OFF delay settings will be displayed 5 Press the UP DOWN key to make OFF delay setting changes Example Changing the setting to Hold a ODO D mi r o Lc 6 Press the ENTER key to determine the OFF delay setting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Measurement Value Display on Panel The rightmost digits on the digital display can be turned OFF Setting Function Panel Display FULL All the digits are displayed Set 1 The rightmost digit is OFF Set 2 The rightmost two digits are OFF DELS xD Jl indicates the default value e Setting Procedure 1 Display the Output Setting screen ba A U U while the svstem is in setti
88. nd sodium hydroxide are likely to adhere to the system e Places with strong vibration and shock e Places exposed to direct sunlight e Places where oil or chemicals are sprayed e Places where a heavy load is imposed on the sensor head Operating Environment Ambient Temperature Humidity and Illuminance Ambient temperature e Use the system within the range of the specifications refer to Chapter 6 Specifications Sensor head 10 C to 45 C e Keep the following storage temperature range in the case of storing the sensor head Sensor head 20 C to 60 C The life of the semiconductor laser depends on the operating ambient temperature Take appropriate measures such as the use of a cooling fan to drop the ambient temperature of the sensor head as much as possible if the sensor head is used close to heat radiating objects e The sensor head radiates heat as well Therefore be sure to install the sensor head in places with as good thermal conductivity as possible Mount the sensor head to an aluminum or steel plate with a minimum surface area of 200 cm if the Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ambient temperature is 40 C or higher In the case of installing two or more sensor heads in parallel mount each sensor head to an aluminum or steel plate with a minimum surface area of 200 cm and make sure that the ambient temperature does not exceed 40 C Ambient hu
89. ng Buffering mode e Buffering rate e Accumulation amount Trigger conditions Trigger delay e Trigger point 2 Transmit the start command and start buffering Buffering operation start 3 Start data accumulation Start accumulation to the built in memorv of the sensor head The start of accumulation varies with each buffering mode 4 Wait until accumulation is completed The accumulation status can be checked by Status Readout e Status Readout 5 Stop buffering by transmitting the stop command Buffering operation stop 6 Read out the accumulated data result e Last data point e Data readout normal Data readout high speed CHECK PC Host device 1 Send settings 2 Buffering start 3 Accumulation start Is accumulation lt completed 5 Buffering stop 6 Accumulated data readout No settings related to buffering can be changed while the system is in buffering operation Change the settings after stopping the buffering operation of the system Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Buffering Mode There are two types of buffering modes either one of which can be selected Continuous Mode is set by default Continuous Mode e Data accumulation to the built in memory of the sensor head start with the start of buffering e Accumulation will stop when the amount of accumulation reaches the setting value or when buffer
90. ng Changes in Control Panel of Sensor Head Press the ENTER key and save the change in each item When the system is turned ON again the last saved settings will be reflected e Setting Changes over RS422 485 Communication High function type only E g communications command dedicated console sold separately and Setting and Monitoring Software HL G1SMI Be sure to execute Save to maintain setting changes after the system is turned ON again The timing input state cannot be saved Timing input will be OFF right after the system is turned ON or a memory change is made e Saving input over the multi input MI line Multi input can be entered for a certain period to save settings made For details gt refer to 2 1 Functions and Arrangements of I O Terminal Block Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 11 Measurement Control with External Input Timing This function makes it possible to hold the measurement value at the desired timing The measurement value will be kept on hold with external input timing TM The judgment output is kept on hold as well simultaneously Timing settings can be executed with communications command but not with the operation of the panel For the operation of the system in this mode refer to 2 4 Timing Chart TECHN QUE Judgment Output will be kept on hold by setting the timing input to ON at the desired timing This enables
91. ng mode roo 2 Press the ENTER key The Judgment Output Selection screen will be displayed FF u r 3 Press the DOWN key five times The Measurement Value Display on Panel screen will be displayed ic Di U OD bri qa 4 Press the ENTER key The Measurement Value Display on Panel screen will be displayed 5 Press the UP DOWN key to make a setting change for the measurement value display on the panel Example Changing the present setting to Set 2 qD u mi ne Pus J U te Ta 6 Press the JENTERI kev to determine the setting for the measurement value displav on the panel e Set2 usage example In this example FULL is changed to Set2 rire A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 6 Analog Settings u Analog Output Selection amie This function selects the desired output type from current output and voltage output The accuracy of selected analog output will be guaranteed Setting Function Panel display Current Output current l oiit Voltage Output voltage L DLID F indicates the default value e Setting Procedure 1 Display the Analog Setting screen while in setting mode 2 Press the ENTER key The Analog Output Selection screen will be displayed 3 Press the ENTER key The present output type will be displayed 4 Pre
92. ngs Item Command Data Description Format 400000 1200 ps i o sampting ener 00001 1500 ps m Cycle 00002 1 ms D 1 aS 00003 2 ms n G m 00000 to 00000 Auto Shutter Time RFB WFB 00031 400001 to 00031 Fixed 1 The data section consists of 5 digits zero suppress is omitted indicated in decimal Data Processing Settings Item Command Data Description Format 00000 Once 00001 4 times 00002 16 times 00003 64 times 00004 256 times Average Times RAV WAV b 00005 1024 times c 00000 Normal measurement 1 je 400001 Peak measurement 5 Analysis Mode RHM WHM 00002 Valley measurement wn ae g fu 400003 Peak to peak o measurement d 400000 JOFF S Zero Set RZS WZS 400001 ON Zero Set 9500000 to 950 0000 to 950 0000 Amount pas 49500000 mm 2 Span RMK WMK 70100010 1 4 1000 to 9 9999 1 P 99999 l Offset RMLIWML 9500000 to J 950 0000 to 950 0000 2 9500000 mm 1 The data section consists of 5 digits zero suppress is omitted indicated in decimal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Output Settings Item Command Data Description Format 00000 Logic Judgment Output RODIWOD 400001 Independent 1 Selection 00002 2 state 00003 3 state Threshold 9500000 to 950 0000 to a
93. ns When Output Data Become Unfixed inanzammzazaananannnzannannn ann nannnnnnnan nanna 2 9 3 Functions sproosjbesbecsnontnnsoizzojba 3 1 3 1Classification of Functions 3 2 3 2 Function List amp Initial Values 3 3 Operation of Each Function 3 5 33 1 Basic Operation Pere eee eee eee ere 3 5 Panel Configuration 3 5 Basic Operationen 3 6 Screen Transition in Setting Mode 3 9 332 Memory Change eee e eee eee reer ee 3 11 333 Sensing Setting eer eee e rere eer reerry 3 1 3 Sampling Cycle 1 e 3 13 Shutter Time sen 3 14 Light Intensity Monitor weds Qed 5 334 Data Processing Settings 3 16 m Average Times s essenenennnenzenzznnzznnznnzzn 3 16 Analysis Mode 1 Span ETA AR PASTI Offsetr T Zero set OFF e 335 Output Settings Judgment Output Selection 3 23 Displacement Judgment e 3 25 Judgment Output OFF Delay sr 3 27 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Measurement Value Display on Panel 3 29 336 Analog Settings snanenanananenzzonenzn 3 30 Analog Output Selection Analog Scaling 3 31 33 7 Alarm Settings Analog Output at Alarm Digital Output at Alarm Alarm Delay Times kk 338 COM Settings sesononososososososososse 3 36 Terminating Resistor Selection 7 3 36 m Sensor No 5ttrtrrrrrerrrrrererrerrenrnerrrereennen 3 37 Baud Rate Connection Mode a Sending Delay Time sseeeneeeennenennnnnz 3
94. nt Note 8 When sending the next command after HL G1 returns a response while the RS 485 is connected leave time of at least 200us or more Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Communications Protocol e Make communications specification settings 1 Make communications specification settings for the HL G1 The table in 4 1 Communications Specifications Specifications shows the communications specifications for the HL Gl Make settings according to the operating conditions 2 Make communication specifications for the host device Read through the operation manual of the external host device and change the communications settings for the host device in conformity with the settings for the HL G1 Otherwise make settings for the HL G1 in conformity with the settings for the external host device u Communications Condition Changes When the baud rate is changed save the setting and restart the sensor head so that the setting will be reflected Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 42 Type and Format of Commands 4 2 1 Commands Data Transmission Reception e Data Transmission Reception This section explains how to set or change various parameters or confirm and read measurement values by sending commands from an external host device to the HL G1 1 Normal sequence to read setting data The following data transmit
95. nt cover Acrylic Cable PVC Cable length Standard Type 5 m High function Type 0 5m Cable extension Only High function type Extendable to 20 m with an optional extension cable sold separately Mass Standard Type Approx 70 g without cable approx 320 g including cable and approx 380 g with packing High function Type Approx 70 g without cable approx 110 g including cable and approx 160 g with packing Applicable standards Conforming to EMC Directive Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The following measurement conditions are applied unless otherwise specified power voltage 24 VDC ambient temperature 20 C sampling cycle 500 us average number of sampling times 1024 times measurement center distance and measurement object aluminum vapor deposition surface reflection mirror The diameter is the size of the object at the measurement center distance and determined by 1 e approximately 13 5 of the center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the 2 measurement value 2 Variance is 0 1 ES or less depending on the ambient illuminance Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 62 Dimensions Sensor Head e Diffuse reflection S
96. om Email info clrwtr com u Connecting Example with External Device e RS 422 1 to 1 connection Select RS 422 handshake RS 422 timing or RS 422 continuous for the COM setting connection mode Set the prefix to 01 RS 422 host device HL G1 4SD SD RD RD SG Green transmission data SD Sky Blue transmission data SD Terminator CIT 0s ON Orange reception data RD Yellow reception data RD Shield signal ground SG Note 2 Note 1 The transmission data cable and reception data cable are both twisted pair cables Note 2 The shield is connected to the 0 V side of the power supply line inside the sensor Note 3 Be sure to connect the signal ground Note 4 The sensor is of non isolated type Make sure that the potential difference between the sensor and RS 422 connecting device does not exceed 4V A difference in potential in excess may cause the connecting device or the sensor to malfunction Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e RS 485 1 to N connection Select RS 485 multi for COM setting connection mode Set the prefix with no duplication RS 485 host device HL G1 Area 01 4SD SD RD RD SG Green transmission data SD Sky Blue ctansmission data SD Orange reception data RD Yellow eception data R
97. on screen will be displayed 3 Press the DOWN key three times The Connection Mode screen will be displayed 4 Press the ENTER key The present connection mode will be displayed 5 Press the UP DOWN key to change the connection mode Example Changing the connection to RS 485 multi connection DODDO 6 Press the ENTER key to determine the connection mode setting nodt Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Sending Delay Time This is a useful function if the connection mode is set to RS 485 multi Select the sensor s delay time in response to each command transmitted from the host device A Panel Panel Setting Function z Setting Function display display A ri b we 0 No delay time Li 10 Delay time 10ms ILI 0 1 Delay time 0 1ms U 20 n 20ms du 0 2 II 0 2ms Le so 1 SOms Su 0 5 Il 0 Sms CS 100 100ms U 1 1 Ims 1 200 n 200ms malji 2 Il 2ms e 500 n 500ms LILI 5 l 5ms 5 J10oo 1 1000ms IDU L indicates the default value e Setting Procedure 1 Display the COM Setting screen while in setting mode 2 Press the ENTER key The Terminating Resistor Selection screen will be displayed 3 Press the DOWN key four times The Sending Delay Time screen will be displayed 4 Press the ENTER key The delay time setting will be displayed 5 Pr
98. on 5 2 Initialization en 5 6 Status Readout m Last Data Point Pee eee eee eee rere 3 56 Binary Readout of Buffering Data 3 57 6 Specifications i iiit 6 1 6 1Sensor Head Specifications 6 2 4 Communications Control 4 1 2 Dimensione if 6 8 41 Communications Specifications 4 2 SENSON EAA SE e ib oe 63 Characteristics Beam Diameter e 6 13 Mutual Interference Area Specifications Pin Arrangement Connecting Example with External Device 4 3 m Communications Protocol 4 6 Output Characteristics 6 18 Communications Condition Changes 4 6 Revision history 42Type and Format of Commands 4 7 42 1 Commands eee 4 7 Data Transmission Reception 4 7 42 2 Command Formats AQ General Purpose eenen 4 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Safetv Precautions This product is used to detect objects and does not incorporate control functions for the purpose of maintaining safetv including the prevention of accidents Do not use this product as a human sensor to protect human bodies Use products that conform to the laws regulations and international standards such as OSHA ANSI and IEC standards for applications protecting human bodies In order to ensure the correct use of the product read this user manual carefullv before use A WARNING e Incorporate safety measures such as a double safety m
99. osossssne 12 Export to US crerceterteteeteteeteeeeeeeseeseeeeeeeree 12 FDA Standards Maintenance and Inspection 15 m Maintenance Instructions 15 Inspection saenasnnonnsnnen 15 1 Before Use eee 1 1 1 1System Configuration ss 1 1 1System Configuration 1 1 2 List of System Components amp Accessories Sensor Head Accessories 1 3 Extension Cable for Sensor Head Optional for High function Type Only 1 4 Setting and Monitoring Software HL G1SMI Optional for High function Type Only PPOEOEPEPE PERITI PPPEPRPPPPPPPEPEPEPEPIPETI 1 4 Compact Console Optional for High function Type Only snunnunzzznnannunnannnnnnunannnznznn nanna 1 5 1 2 Part Names and Functions 1 6 13 Installation Method 1 7 a Extension Cable s eeeeenenenennnznzzznnzjnn 1 7 Mounting Direction of Sensor Head ss 1 8 1 4 Measurement of transparent objects nnannamzazanananzanannnananzn ann nanna 1 1 2 2 I O Terminal Block sse 2 1 2 1F unctions and Arrangements of I O Terminal Block usssasasasacanscaacasaasenosssosssosasoossons 2 2 22 I O Circuit anuanazazanananananannnnnnnnunannaa 2 4 m Whenusingwith NPN output Connect NP switching input to OV cece cece nee cesses ee eeeeeeeeeeeeeeeeeeeees 2 4 m Whenusingwith PNP output Connect NP switching input to V Peer eee eer ere eee rere eee errr er eee eee eee eee 2 5 23Analog Output Circuit verrees 2 6 24 Timing Chart nnunanazazanannnanananannnnunt 2 7 25Conditio
100. out the accumulation status from the amount of _ 3 56 measurement data Binary Readout of Reads out the accumulated data 3 57 Memory change O QCHECK Up to four tvpes of settings can be saved bv performing memorv change Settings cannot be changed bv performing memorv change Settings are saved as common settings for all memories Settings cannot be executed on a memorv to memorv basis e COM settings and buffering settings are functions dedicated to the high function type These settings are not used for the standard type e Buffering settings cannot be made through the control panel Make settings with serial communications commands e Each set value is saved in either one of the following ways depending on the operating method selected lt Control panel of sensor head gt Press the ENTER key to save after a set value change is made lt Serial communications command High function type only gt Execute the Save command after making a setting change The execution of the Save command is required after making a setting change in the case of using the Setting and Monitoring Software HL GISMI for the dedicated console sold separately Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 Operation of Each Function 3 3 1 Basic Operation Panel Configuration 3 LASER ALARM OUT 1 m U 1 2 4 1 ENTER
101. r Sensor Head Optional for High function Type Only HL G1CCJ2 HL G1CCJ5 HL G1CCJ10 HL G1CCJ20 u Setting and Monitoring Software HL G1SMI Optional for High function Type Only Software for the Setting and Monitoring Software HL GISMI can be downloaded from the website of Panasonic Industrial Devices SUNX Co Ltd Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Compact Console Optional for High function Type Only The GT series Programmable Display of Panasonic Industrial Devices SUNX Co Ltd is available as a compact console for the HL G1 Write dedicated screen data to the Programmable Display so that the Programmable Display will display HL GI1 settings and measurement values transmitted over RS 422 and RS 485 communication Compact Console Compact console brackets and screws A A GT series product numbers applicable No of connecti hie Screen Backlight a Part no on units Pure black ATG02GQ14D GT02G Green Orange Red 3 8 tvpe Hairline 41G02GQ15D Single STN silver connection 240 x 96 Pure dots AIGO2MQ14D TAN black GT02M White Pink Red Haini rane ATGO2MQISD silver Pure AIG12GQ04D black AIG12GQ14D GT12G Green Orange Red tN Hairline AIG12GQ05D Multi Pa silver AIG12GQ15D orre b 320 x Pure AIG12MQ04D sisa 120 dots black AIGI2MQ14D GT12M White Pink Red Hairline AIGI2MQ0SD silver JAIGI2MQIS
102. ration of the product u Conventions The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Indicates information that if not heeded is likely to result in loss of life or serious injury Indicates information that if not heeded could result in relatively serious or minor injury damage to the product or faulty operation Explains matters that should be observed or mistakes that OCHECK the user is apt to make Explains items that should be kept in mind relevant information in detail and references Explains useful operating conditions and technical tips know how Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com About this Manual si Introduction Chapter 1 Before Use Chapter 2 I O Terminal Block Chapter lt 7 Functions Chapter 4 Communications artery Control Troubleshooting Chapter G A Specifications Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Introduction provides precautions on the safe and correct use of this system Be sure to read the precautions provided in this section Chapter 1 provides information on the configuration installation and connection of the system including the sensor head and Setting and monitoring software HL G1SMI Chapter 2 provides information on the I O lines of the sensor h
103. refully before use The warning label English is affixed to the side of the sensor head Warning labels in Japanese Korean and Chinese are enclosed Use them as needed You may be exposed to hazardous laser radiation if the system is controlled or adjusted in procedures not specified in this manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Warning label e Diffuse reflection type In ss InEnglish si In _InJapanese In Chinese In Korean lt Label position gt o A o A o e Specular reflection tvpe lt Label position gt Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FDA m Export to US The laser product mounted on equipment and exported to the United States is subjected to the regulation of the Food and Drug Administration FDA In order to prevent the users injury caused by laser products the FDA specifies PART 1040 Performance Standards for Light Emitting Products The FDA classifies laser products according to the degree of risk and provides safety measures for respective classes refer to FDA Standards e Certification and Identification Label Complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated June 24 2007 Panasonic Industrial Devices SUNX Co Ltd 2431 1 Ushiya
104. responses AR Fom the onti ill r to the previous command The execution of the Save command is required after making The settings were not aiig neng vit He d by using SET The settings are saved bir the Setting and Monitoring Software 3 43 wrone ner aa acai HL GISM Lor the dedicated console The set value will be discarded with the power tumed OFF if the set value is not saved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Ref Tvpe Problem Cause Corrective action page Move the position of the beam The reflected beam from projection spot or change the the beam emitting spot mounting direction of the 1 9 is blocked sensor head so the reflected beam should not be blocked The alarm De ee ee o indicator lights up Apply the beam projection spot and measurement The beam emitting spot to the top of R portion or adjust cannot be done is applied to the R the beam diameter so it comes y portion curved surface larger by moving the 1 8 MEAS of the measurement measurement object back and LED If an alarm occurs object forth within the measurement check the error sss EE code of alarm The reflected beam has output read bv directionality because Check the mounting direction 17 RS 422 485 the surface of the object of sensor head j communication is hairline finished The received light TAMA ad b Set a longer sampling cvcle or intensitv is insufficient F
105. rmal response data kelo fels lwla IE ea Value Setting The following value setting command formats are used to set seven digit numeric values measurement values and numeric values with the decimal point omitted e Read Command Request communication data PI Ia Cecc kl no Command Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Normal response data LILI ILE I Is Le fo Le flo Lo I fer eae gt is BCC Sender no Command Data block 1 character symbol Reading the present measurement value for sensor 03 in the RS 485 7 character integral part no zero suppress multi mode Request communication data ellos Lee Mo Tee Normal response data Pelolsisinimbol lol kelslelsisi l ka Measured value 12 3456 mm e Data Setting Operation Instruction Command Request communication data eA E wi I Ee Ils Lo Lolo Lo Lo L IL Ier aie ae ot L gce Destination no Command Data block 1 character symbol 7 character integral part no zero suppress Normal response data gral parti ppress el I siwi LLI fer sub op IET Sender no Command Setting 5 5 mm as displacement judgment threshold a for sensor 04 in the RS 485 multi mode Request communication data Lelo a e wH la To Lo fs Ls ILo Lo Lo fer Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Normal response data kelo lalis wha Tae eal A
106. s the UP DOWN key to make memory changes Example Changing na the memory to M3 4 Press the ENTER key to determine the Aar memory M e Memory Saving Settings Each function that has been set can be saved in four ways in the memory area in the sensor head Measurement and judgment conditions can be saved individually according to the type of measurement object Therefore memory number changes will be possible without entering the set values for a wide variety of functions Memory changes are made with external commands and settings in the control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Storable Functions in Memorv The function settings that can be stored in the memorv are divided into two tvpes One of them can be stored in each specified memorv number and the other one can be stored as setting values common to all memories For the above two types of storable functions in detail gt refer to 3 2 Function List amp Initial Values Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 3 Sensing Setting Sampling Cycle This function is used to make measurement cycle settings TECHN QUE When measuring an object with poor received light intensity such as black rubber extend the sampling cycle to get sufficient light to perform stable measurement Cycle Frequency Panel display Meas obj
107. sh lda Threshold b EH 95000 to 95000 threshold b and Hysteresis 0 to 95000 Hysteresig NS Supplemental remarks The following default values apply Diffuse reflection Specular reflection Type Threshold Threshold Hystere Threshold Threshold Hystere a b sis a b sis 30 mm 4mm 4mm 8um 2mm 2mm 8um 50mm 10mm 10mm 20um 5mm 5mm 20um 85 mm 20mm 20mm 40um 10mm 120 mm 60mm 60mm 120um 250 mm 150mm 150mm 300um CHECK Set the value so that Threshold a Threshold bl is larger than the hysteresis x 2 The decimal point position varies with each model 10mm 40um SUTECHN QUE Pressing LA for at least 2 seconds will set Threshold a Also pressing V for at least 2 seconds will set Threshold b e Setting Procedure Setting Threshold a 1 Display the Output Setting screen E ar 3 while the system is in setting mode e we 2 Press the ENTER key The Judgment ore ri Output Selection screen will be displayed ers QLIEL 3 Press the DOWN key once The l H Da Threshold a screen will be displaved SS 4 Press the ENTER key The present threshold will be displayed The leftmost Ga digit will be selected Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 Press the JUPJ IDOWNI keys together to 4 w E if LILI change the selected digit After all the changed digits have blinked
108. sification of Functions In this svstem all functions are classified into eight categories to ensure stable measurement and various outputs Classification Panel displav Function i 1 JFunction settings for precise and stable measurement by Senang Seu es Prat controlling the received light intensity of the sensor Data Processing a Pe th Maloy s S ae Settings Pr ac Function settings for processing measurement values Output Settings Pro Function settings related to output data processing Analog Settings Pra Function settings related to analog output processing Alarm Settings Prah Function settings related to alarm output processing COM Settings F Fab Function settings related to communication System Settings Beal System settings such as Initialization Save and gt ery communications settings Buffering Settings Function settings related to buffering This function is available to high function type serial communication for which no panel settings are possible 3 2 Function List amp Initial Values i Memory Ref Clees funcion Perie Initial value change page Changes memory for saving the setting contents N Memory Change Default Mo 3 11 i Sets the sampling cycle for measurement f Sampling Cycle Default 500 us O 3 13 7 Controls the receiving light intensity of the sensor P Shutter Time according to the amount of refl
109. sons or the external host device may have a system error Turn the sensor head or system turned OFF and ON Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com BCC BCC is a horizontal paritv check code used to improve the reliabilitv of data communication The exclusive OR is executed from the header jsejjto final characters of communication data and the exclusive OR in 8 bit data is converted to 2 character ASCII code The sensor head is used to compare the exclusive OR from the header to final characters of the message received and check if the exclusive OR coincides with the transmitted value of the PC If the BCC at the time of transmission differs from that after reception it indicates that some error has occurred in the message while in transmission In the case of omitting BCC calculation accommodate xjixj 2AH 2AH in the BCC If data is transmitted with the BCC omitted the BCC in the response data will be jxjixj 2AH 2AH as well BCC Creation Example pollellellellejimilo Is ILe Je Ice 2 character BCC Header H25 H45 H45 H23 t Exclusive logical sum XOR of received message is R H52 HAD D H44 End character of H33 BCC BCC communication data Hee eo e 6 H36 H45 calculated Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 43 Command List Basic Setti
110. ss the UP DOWN key to make output type changes Example Changing the output type to voltage output B Press the ENTER key to determine the output type ENTER ha ot ta al u olit e A alle Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Analog Scaling This function scales analog current output or analog voltage output to any desired value Measurement values A and B on any two measurement point can be scaled with currents a and b or voltages a and b on any two points Analog output is turned ON according to the scaling set for analog output selection Analog output Voltage Current after change Measurement value A Measurement valu Current voltage V Current mA Voltage V Current mA Measurement range eB Panel Setting i iti Item Function Initial value display range 95000 to Negative Meas A ATA 95000 measurement range ee 95000 to Positive Meas B o h 495000 measurement range Z Make METER Current a EA 140000 measurement tie 1 so 20 000 value current es Currentb ZI 4 000 to and voltage C Irr cy Ech 30000 settings HEEE Voltage al L A 0 to 10 000 LILILILI voltage b u kl 0 to 10 000 ILILILILI 1 Not displayed when Voltage is selected for Analog Output Selection 2 Not displayed when Curr
111. t Positive measurement range O p the analog current Analog Currenta output and the Default 4 000 mA O 3 31 l Scaling currentb analog voltage Default 20 000 mA O Voltagea OUPut to any Default 0 000V desired value DA Voltage b Default 10 000 V O Sets the analog output status at alarm operation B Analog Output at Alarm Default Holds previous value O 3 33 9 Sets the digita status at ala i rer gital output status at alarm operation hi A E Digital Output at Alarm Default Holds previous value Q 3 34 o ki Holds the previous normal value up to the setting Alarm Delay Times number of times if an alarm is issued Default 8 times 9 i Terminating Resistor Selects the terminating resistor for the sensor head Selection 9 connecting to the host device over RS 422 485 XX 3 36 Default R3 e S nso no Sets the number of each sensor head multi connected E 3 37 f i to an RS 485 device Default 01 3 Baud rate Sets the communication speed Default 38400 bps x 3 38 e Selects the performance settings for measurement data Fa Connection Mode output to the host device Default RS 485 Multiple t bia A Set the sensor s delay time in response to each Sending Delay Time command transmitted from the host device Default Oms oe Timing Mode Sets the timing input mode Default Hold 3 41 Laser Control Switches laser emission stop Default Emission vs 3 42 B Turns OFF the LED indicators on the control panel for f Eco Mo
112. tal display Red LED for sign and 5 digit display Protective structure IP67 Pollution degree 2 Insulation resistance 20 MQ min at 250 VDC megger between charged parts and casing Dielectric Withstand 1000 VAC for 1 min between charged parts and casing Vibration resistance Endurance 10 to 55 Hz at 1 minute cycle 1 5 mm double amplitude two hours each in X Y and Z directions Shock resistance 500m s three times each in X Y and Z directions Ambient illumination 3 000 1x max illumination level of light receiving surface under incandescent 2 light Ambient temperature 10 C to 45 C No dew condensation or icing allowed At storage 20 C to 60 C Ambient humidity 35 to 85 RH At storage 35 to 85 RH Ambient height 2000 m or less Material Casing PBT Front cover Acrylic Cable PVC Cable length Standard Type 5 m High function Type 0 5m Cable extension Only High function type Extendable to 20 m with an optional extension cable sold separately Standard Type Approx 70 g without cable approx 320 g including cable and approx 380 g with packing Mass High function Type Approx 70 g without cable approx 110 g including cable and approx 160 g with packing Accessory Laser warning label 1 set Applicable standards Conforming to EMC Directive Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email
113. tandard Type HL G1o0 A C5 Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange QUT2 Indicator Yellow Laser Indicator Green NN OUTS Indicator Yellow Ql I 4 Ka ENTER Key UP Key AN DOWN Kev _ 20 4 Measurement center distance 57 5 2 3 8_ 49 4 l ae gt L Light emission axis y f Pa 0 Light reception axis 7 o st o 51 4 47 5 6 85 cable Standard 5m Unit mm Model No Mea em 0 center distance HL G103 A C5 30mm 30 HL G105 A C5 50mm 21 HL G108 A C5 85mm 15 HL G112 A C5 120mm 11 HL G125 A C5 250mm 6 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e diffuse reflection High function Type HL G1o0 S J Digital Display Red OUTI Indicator Yellow Alarm Indicator Orange OUT2 Indicator Yellow Laser Indicator Green OUT3 Indicator Yellow A ENTER Key UP Key ___ DOWN Key 20 4 _ Measurement center distance _ 57 i s 3 8 49 4 l all Light emission axis 7 fai a Hf kr ii Light reception axis J he Unit mm Model No Measurement 9 center distance HL G103 S J 30mm 30 HL G105 S J 50mm 21 HL G108 S J 85mm 15 HL G112 S J 120mm 11 HL
114. ted S 5 Press the UP DOWN keys together to 4 w ewe u A change the selected digit After all the N changed digits have blinked the sign can be changed For details refer to page 3 8 Making Setting Value Changes Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 Press the UP DOWN key to change the rI 5 value of the selected digit Example Changing the value to 2 0000 7 Press the ENTER key to determine the span Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Offset Adesired setting value can be added to subtracted from the measurement value TECHN I QUE Measurement judgment will be possible from an offset in combination with displacement judgment by setting the size of the master workpiece reference measurement object for the offset measuring the master workpiece and turning the zero set ON Setting range Function Initial value 95000 to Set an offset in a range from 95000 to 95000 95000 The decimal point position varies with each anne t model Q CHECK Set Offset and turn Zero Set ON to make the setting value an offset value The display limit of the measurement value is 95000 Make sure that the setting value does not exceed the display limit e Setting Procedure 1 Display the Data Processing Setting Fl oe screen while the system is in
115. ther EN w HEHEHEHE while in Run mode Zero Set will be executed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com u Reset The function resets the measurement value At the time of making a peak measurement vallev measurement or peak to peak measurement with external multi input MI the measurement value kept on hold at the desired timing can be reset Input a specified pulse width as multi input The pulse width can be input into the high function tvpe through a communications command For details gt refer to 2 4 Timing Chart TECHN QUE All judgment outputs will be turned OFF when Reset is executed This function can be applied to judge each measurement object for peak valley or peak to peak measurements CHECK e The data will be in an unfixed status when Reset is executed and the analog output outputs the alarm set in the Analog Output at Alarm initial value holds the analog output immediately before the alarm and the judgment output becomes a HI judgment e If Reset ON is executed by a communications command the memory contents will be cleared to zero after Reset is executed e Setting Procedure 1 Press the UP ENTER keys together a while in Run mode Reset will be executed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 12 Buffering Settings High function type only Buffering is a function to
116. time NPN operation Depending on time to connect 0 V PNP operation Depending on time to connect positive terminal of external power supplv Communications interface Only High function RS 422 or RS 485 switchable Baud rate 9 600 19 200 38 400 115 200 230 400 460 800 921 600 bps Data length 8 bits stop bit length 1 bit parity check none BCC yes end code type CR Laser radiation Green LED indicator ON at laser radiation 5 Orange LED 8 Alarm indicator JON when measurement is impossible as a result of insufficient or excessive light 2 quantity E Yellow ER ADR F ee 3 Digital display Red LED for sign and 5 digit display Protective structure IP67 Pollution degree 2 Insulation resistance 20 MQ min at 250 VDC megger between charged parts and casing Dielectric Withstand 1000 VAC for 1 min between charged parts and casing Vibration resistance Endurance 10 to 55 Hz at 1 minute cycle 1 5 mm double amplitude two hours each in X Y and Z directions Shock resistance 500m s three times each in X Y and Z directions Ambient illumination 2 3 000 Ix max illumination level of light receiving surface under incandescent light Ambient temperature 10 C to 45 C No dew condensation or icing allowed At storage 20 C to 60 C Ambient humidity 35 to 85 RH At storage 35 to 85 RH Ambient height 2000 m or less Material Casing PBT Fro
117. ting receiving sequence will be used when request communication data instructing setting data read with the head character of the command on the request communication data set to R transmitted from the external host device to the HL G1 is normal HL G1 External host device R Request communication data setting data read S S Read response communication data R 2 Normal sequence to transmit receive data on data setting or operation instruction The following data transmitting receiving sequence will be used when request communication data instructing setting data read with the head character of the command on the request communication data set to W transmitted from the external host device to the HL G1 is normal HL G1 External host device R Request communication data data settings or operation instruction S S Normal response communication data R Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Abnormal sequence to transmit receive data The following data transmitting receiving sequence will be used if request communication data transmitted from the external host device to the HL GI is abnormal with data range error or garbled characters HL G1 External host device R Request communication data data settings operation instruction setting data read S S Abnormal response communication data R Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr
118. to load measured data between the moment the preset trigger is generated and the moment the delayed trigger point set by this function QCHECK When the buffering rate is alreadv set the trigger delav will be counted with the extended sampling in accordance with the setting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com m Trigger Conditions This function is used for setting the trigger generation conditions when the buffering mode is set to trigger mode A value the same as or higher or lower than a threshold or the time of alarm occurrence or release can be set as a trigger condition if timing input is ON The value is set to At timing input ON by default CHECK e Keep in mind that the Alarm Delay Times set will become effective if At alarm occurred is set as a trigger condition Ex If the Buffering Mode is set to trigger mode the operation of each trigger condition is shown below Buffering stop or Accu amount reached Trigger generate Trigger point Buffering start i ON H a timing input ON Timing input i OFF t threshold or above Threshold Meas value At threshold or below Threshold Meas value ee Alarm Meas state Ni At alarm occurred Alarm At alarm released Meas state i Normal QCHECK Normally the measurement value is kept on hold when timing input is ON Only if the buffering mo
119. ts e Setting Procedure i H a r l Display ihe Data Processing Setting D oc screen while the system is in setting mode ar 2 Press the ENTER key The Average Times screen will be displayed Lie za cS Pu A ud 3 Press the ENTER key The present number of average times will be displayed 4 Press the UP DOWN key to change the number of average times Example Changing the number of average times to 256 5 Press the ENTER key and determine the number of average times Fa ki T Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Analysis Mode AnA 4 This function is used to set the analysis mode The following table shows the function of each analysis mode Setting Function Panel display The measurement value is output in real B NORMAL time Holds and outputs the PEAK maximum FERH measurement value Holds and outputs the VALLEV minimum ort iY measurement value Holds and outputs the difference between the maximum and Pre P minimum values PEAK to PEAK P P k indicates the default value TECHN QUE Peak to Peak can be used for vibration or eccentricity measurement e Setting Procedure 1 Display the Data Processing Setting I oe screen while the system is in setting mode za c mr 2 Press the ENTER key The Average Time screen will be
120. tv 0 290 FS Temperature 0 08 F S C characteristics Sampling cycle 200 us 500 us 1 ms 2 ms Voltage Output range 0 to 10 5 V normal 11 V at alarm Output impedance 100Q Analog output Current Output range 3 2 to 20 8 mA normal 21 6 mA at alarm Load impedance 300Q max OUT1 OUT2 OUT3 Judgment output or alarm output switchable NPN open collector transistor PNP open collector transistor switchable lt Settings for NPN gt Peak in flow current 50 mA Applied voltage 3 to 24 VDC between output and 0 V Residual voltage 2 V max at in flow current of 50 mA Leak current 0 1mA or less lt Settings for PNP gt Peak out flow current 50 mA Residual voltage 2 8 V max at in flow current of 50 mA Leak current 0 1mA or less Output operation Open when the output is ON Short circuit protection Incorporated Auto reset NP switching input At 0 V NPN open collector output At supply voltage of 24 VDC PNP open collector output Timing input NPN operation ON when connecting or connected to 0 V depending on settings PNP operation ON when connecting or connected to positive terminal of external power supply depending on settings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Multiple input Zero set zero set OFF reset memorv change teaching save or laser control depending on input
121. tween adjacent MI inputs CHECK e No SD RD lines are prepared for HL Gloo A C5 standard types e The action of NP switching input is determined by the input state of the sensor head with the power turned ON e The sensor head does not save setting changes made over the multi input line Save the settings over the multi input line through the panel with the communications command or with the operation of the console if the settings need to be maintained after the system is turned OFF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 22 I O Circuit When using with NPN output Connect NP switching input to OV Lead wire color Brown V Black utput 1 OUTI t E 50 mA max White Sie 2 OUT2 Loa 50 mA max hua Gia 3 OUT3 STI 50 mA max Pink Purple NPN PNP type switching input Main circuit Pink Timing Input TM Purple Multiple input MI a a a Blue OV Main power supplv 24 VDC 10 Ripple 0 5 V peak to peak included Sensor head internal circuit e External connection example Non voltage contact Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com When using with PNP output Connect NP switching input to V Lead wire color Brown V Black
122. vibration or shock Protective Structure e The sensor head is of penetration resistant type but the connector is not of dust water or corrosion proof construction Therefore Do not use the product underwater or in the rain Pay attention to the operating environment Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com In order to ensure the performance of the system allow a warm up time of at least 30 minutes after the system is turned ON Countermeasures against Noise e Install the system separated as much as possible from noise generating sources such as high tension lines high voltage equipment power lines power equipment machines generating high voltage ON OFF surges welding machines and inverter motors e Install the system separated as much as possible from radio equipment incorporating transmission circuitry such as amateur radio transmitters Do not touch the connector parts when the system is energized Keep in mind that the internal circuit may be damaged if an excessive level of static electricity is imposed on the connector parts Separate the sensor cable from other wires at least 100 mm and make sure that the sensor cable is not in parallel with them Separate the sensor cable from high voltage and power circuit lines Shield the sensor cable with grounded conduits if it is unavoidable to lay the sensor cable together with high voltage or power circuit lines Separ
123. www clrwtr com Email info clrwtr com 1 RUN mode The measurement value will appear on the digital displav in this mode The svstem will be set to this mode when the svstem is turned ON RS 422 485 write and read commands will be received while the svstem is in this mode 2 Setting mode Use this mode to make setting changes RS 422 485 write commands cannot be received while the svstem is in this mode An error code indicating that the svstem is in setting mode will be returned if a write command is received Refer to the next page for the transition of the screen while the svstem is in setting mode 3 Zero set The measurement value will be set to zero in this mode 4 Reset The measured value kept on hold bv the svstem in measurement mode will be reset 5 Threshold a The screen will change to the threshold a setting screen 6 Threshold b The screen will change to the threshold b setting screen 7 Initialization Initialization deletes all settings and returns them to the factorv default settings Q Supplemental remarks Setting changes in the control panel of the sensor head will be saved in the internal memory Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Making Setting Value Changes Span Offset Displacement judgment Analog scaling Number of alarm delay times setting values can be changed freely STF n gt IIIT CAA tA aa ft I A aS ooo

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