CNC Cutting Controller CC
Contents
1. After pause press direction keys T 1 7 to move torch then press Start there is a tip as below Common Back move torch to break point at idle run speed and wait for further operation this moment can press strong current function keys such as ignition preheat pierce open cut oxygen etc or directly press Start then there is tip arc ignition Cutting Back pierce cut to break point along shortest distance continue left cutting at current speed like outside edge pierce to make pierce point more smooth Local Continue pierce make current coordinate as adjusting start point coordinate continue cutting along previous track to change pierce page 12 SaleCNC Website http www salecnc com auto process progr K1 Ignition Pause Ka p 5 E Forward K3 Preheat 0 Backward K5 Pierce KyPiercePo 0 Common Back EB Speed Set 0 000 SU TorchUp Cutting Back Ei Zoom In SD TorchDn Local Continue E Zoom Out s GJ ok Gy Cancel ijf analog run utput E oooo Kj ContinMv O O O O 1 Kj BackToReferPoint Input Ei Exit oooo oooo 8 X 110 619 SpeedSet X 99 4 1980 MCmd MachX 202 448 Y 15 169 NowSpeed 0 HNo T MachY 144 838 Exit Man Sectio BreakP Figure Upload Assist BackRe Chapter 4 Edit function Options instruction of Edit interface 4 1 F2 NewBui new build build a new program clear program edit area edit a new program 4 2 F3 Open open a program from local disk or U dis2. ld torch height controller 15 pins XE controller 25 pins 2 Voltage divider board 9 pins definition 24V ground torch height controller power 24V ground torch height controller power Arc voltage signal plasma torch height signal 24V torch height controller power 3 Arc voltage torch height controller connection connect divide voltage board o connect torch height controller 9 pins of voltage divider board em connect controller 1 wd ds ON We D auto on o x 3 fone i EE e N 9 a 24V ground 15 pins of torch height dee s 25 pins of controller uu i page 36 SaleCNC Website http www salecnc com 4 Capacitive torch height controller connection connect controller connect torch height controller flame mode auto on man up man down 2 24V ground 15 pins of torch height controller 25 pins of controller Appendix 3 remote control connection definition Appendix 4 CC S1 upgrade operation Function controller can upgrade by U disk Procedures 1 Copy upgrade files of CCS UPD and CCS1 UPD in U disk and insert U disk into USB port 2 in main menu press G G 9 appear upgrade tip press F8 to confirm enter upgrade interface in 5s 3 If upgrade succeeds screen will show successful upgrade it s ok to turn on it again and buzzes one time If upgrade fails screen will show upgrade fails and buzz
3. m output plasma mode M38 THC Auto man change corner signal 9 Ki Plasma ike switch ormally open Plasma THC public port output THC touch down normally open Coutput THC touch up normally open THC touch down normally closed THC touch up normally closed output flame mode M38 connect THC Auto man change if M20 doesn t connect ignition ignition delay is 0 M20 is chanpe switch of flame plasma Flame mode go to THC public port SaleCNC Website http www salecnc com page 33 10 4 2 Notice 1 Controller needs an extra DC24V power supply 2 Controller needs DC24V power supply when using external input and output Chapter 11 Common faults and solutions 11 1 Controller fault 11 1 1 Controller can t enter control interface Maybe the temperature of screen is too low To turn on the controller and heat it then turn on it again There is something wrong with hardware or hardware connection wire or temperature of hardware is too low Maybe the controller has problem Please ask help for our after sale department 11 1 2 Button fault Maybe button is damaged enter Diagn diagnosis keyboard Maybe button shakes enter Diagn diagnosis keyboard Turn off the controller and turn on it again If there are still problems the controller is damaged Please ask help for our after sale department 11 2 Operation fault 11 2 1 No movement in manual mode There may be limit in this direction or press e
4. Microstep Cutting Control System CNC Cutting Controller CC S1 User Manual Contents Syri MOU CO erae Safety operation Mechanical dangerouSnesS n se aiia Pape ses bse es bee ses bse tes sse ses sse ses de Cab serere cese High voltage dangerousness sase nss cee cee cee cee cee cee see cee seee POWER ISOLAUI Pics mr ESPRIT Poe ter revise quedes wok ent sd eee Working environment 22 cece ses cee os ss cee cee ee cee nm mns Controller ConpectlOlis avida met oett enter tun apt tea bx aun one t Good ground connection sse ses cee cee cee cee sss Controller protectio suain Ve sh ri DOR isd tae ieee ie e Others Controller operation and maintenance see eee cee eee coe Controller operation cee cee cee cee cee cee cee eee een Controller maintenance cc cee ccc cee cee cee cee cee cue cee cea eee cua eee eve Declaration Controller guarantee instruction ss s s sse see sse ses sse cee cee cee ee Chapter 1 Controller functions overview and main menu T Controller TUN CTIONS s ses eset 08 e betae Subs a eS tinct 2 Controller features cee ee cee cee cece cee cee cee cee cee cae ses ene eee ees 3 Hardware technical parameters cee cee cee cee cee cee cee ee 4 Controller main MENU ee eee cee ce cee cee cee enn 5 Main menu instructi
5. 2 Work Reference workpiece reference point make the current coordinate as reference point of parameters 2 2 3 3 Machine Refere machine reference point make current machine position as machine zero point and machine coordinate clears zero 2 2 4 4 Speed Set set manual speed press ENTER to confirm and input values 2 2 5 5 PoMvVal increment value of point movement set the increment value of point movement press Enter to confirm and save at the same time you must choose 7 MvByPoin point movement it s the mode of point movement 2 2 6 6 PressMv move after press MvByPoin point movement 8 ContinMv move continuously 6 is to run motors when press X Y direction buttons vise versa 7 is to run the value of 5 when press X Y direction buttons one time value of 5 has the same unit of coordinate value 8 is to run motors when press X Y direction buttons one time if press the reverse direction button of the same axis motor stops if press another axis two axis linkage if stop one axis press the reverse direction button of its moving direction red Pause button stops all movement pause during point movement restart point movement increment value is still valid 2 27 BacktoReferPoint back to reference point processing start point not cutting start point 2 28 F multiplying power adjustment during cutting press F and then press any number of 1 to 9 to adjust relative multiplying power
6. M15 off M16 M17 torch down switch M16 on M17 off M24 M25 spare switch M24 on M25 off M20 M21 ignition switch M20 0 M21 off M07 pierce cycle enter MO7 can t back can move the torch MO8 close cutting cycle Flame cutting as below M07 1 If gas acetylene valve close then open gas acetylene ignition 2 torch down torch delay time M71 3 open preheat oxygen valve preheat delay time start if preheat time is not enough press Pause preheat delay time automatically increase 150s if preheat is OK press Start over preheat delay time automatically save preheat time as a parameter 4 torch up pierce torch up delay time M72 5 open cutting oxygen valve M12 pierce delay time torch down M73 6 open torch height controller M38 run next program Plasma cutting as below M07 1 torch down torch delay M71 2 if choose pierce location valid torch down till touch low limit position switch then stop torch up pierce location delay time then torch stops page 26 SaleCNC Website http www salecnc com 3 open arc strike switch 4 check arc voltage signal if choose arc voltage check 0 then doesn t check arc voltage after successful arc strike pierce delay 5 open torch height controller M38 run left program MOS close cutting cycle Flame cutting as below l close cutting oxygen M13 2 close torch height controller M39 3 torch up M70 Pl
7. M70 and others then start auto cutting program 2 two methods to start auto cutting a press green Start key b press K5 key automatically cut after pierce 3 2 control and cutting position adjustment of auto cutting 3 2 1 after auto cutting starts following key operations are valid 1 Pause when flame preheat delay time press Pause to increase delay time of 100s and to stop cutting close cutting oxygen plasma close arc strike switch close torch height controller M39 You can operate following after Pause 1 backward forward along previous track 2 adjust torch position 3 exit 2 Start when flame preheat delay time to press Start can skip preheat delay time and record the time also can skip torch up down delay time but don t record delay time 3 F F speed adjustment keys increase or decrease speed multiplying power 4 ST SI control torch up down 5 F and 0 9 adjust speed multiplying power from 1096 to 10096 6 Emergent stop it s an external key when emergent stop is valid all movement stop and close output for emergent situation SaleCNC Website http www salecnc com page 11 7 press T 1 71 gt to move figure 8 X Y G to zoom in out and recover figure size 3 2 2 cutting position adjustment Following situations need to adjust torch position 1 torch is blocked or need to change a new one put torch to a safe place then put it back the start point aft
8. Open preheat gt Preheat delay gt Pierce torch up delay time parameter Open cutting oxygen Fierce delay time Pierce torch down delay press Start and Pause to change preheat delay time After successful pierce manual cutting is available press direction buttons to start Del total off close all outputs Torch up and down Plasma K2 strike arc open arc strike output K5 pierce run a complete pierce movement M07 firstly torch down torch down delay time then stop open arc strike output torch height controller gets auto signal after pierce delay time If choose pierce location valid the torch will move down till receiving torch location switch signal then stop moving down then moves up according to location delay time then stop and open arc strike output continue next movement If choose arc strike signal check then after opening arc strike output wait for arc strike successful input signal after receiving signal continue next movement 2 3 Enter Section interface 2 3 1 0 PiercePo pierce point cut according to pierce Section number and it tips the most number of pierce point input pierce number and press Enter to confirm 3 PiercePo 1e There are two options move to the point and locally z cut move to the point is torch moves the selected pierce Line No lt point at G00 speed locally cut is make current point as selected pierce poin
9. page 1 Good ground connection All parts of the cutting machine and the controller should connect ground Controller s ground wire diameter should be over 4 mm2 and try to keep a shorter distance to the ground DC24V ground must break with ground Controller protection Don task dusts metal chips and other materials to go into the controller so that it can t normally work The controller s LCD screen should be protected Others The controller can use U disk and its format is FAT or FAT32 The controller has a manual If the controller damages because of abnormal operation we are not responsible for maintenance Controller operation and maintenance Only professional operators can use the controller Controller operation Please use fingers to press buttons Please don t change functions and parameters at random if you are not familiar with them We offer controller operation training for free Please feel free to let us know your operation problems Controller maintenance When the controller can t work normally you need to check relative hardware or wire connection after power off Don t open the controller to repair without professional personnel Please feel free to let us know when the controller has problems Declaration Controller guarantee instruction Guarantee period within 12 month after leaving our company Guarantee terms during guarantee period any problems under normal operations During gua
10. 1 Yes External Limit Valid 0 0 1 0 No 1 Yes edge pierce NoPierce Collision Detection 0 01 0 No 1 Yes 5 3 2 No Pretreat Graph Torch Up after Pause 0 01i 0 No 1 Yes usually firstly treat Smooth Optimization 0 d Miei Explain 0 Cancel 1 Select KJ SpeFunc Upload Para program measure ny A Defaut 39 Dnioad Para figure s max min value Exit System Speed Ctrl Craft Switch Save when program is huge it takes longer time to treat then can choose No Pretreat Graph figure set figure s max min value in advance controller draws and cuts at the same time 5 3 3 XZ YZ Common Side 0 is X Z synchronizes movement control 1 is Y Z synchronize movement control also dual drive 6 3 4 external remote control 1 is to choose external remote control 5 3 5 Metric British Syste metric British system O is not to choose 1 is to choose When choose 0 metric system length speed and coordinate are all mm and can run British system program G20 but show metric system mm When choose 1 British system length speed and coordinate are all inch and can run metric system program G21 but show inch 5 3 6 External Remote Cont external remote control use it to choose 1 no is 0 5 3 7 G41 G42 Detect Valid check whether compensation G41 G42 is right When error is not serious choose O0 tip error line but no alarm continue to run program 5 3 8 Torch Pneum Lift Opt torch pneumatic lifting cut thin plate pneumatic lifting
11. Exit exit Auto operation F2 Man manual change to manual operation F3 Sectio section change to section operation F4 BreakP breakpoint breakpoint operation F5 Figure figure operation F6 Upload upload program F7 Assist assist operation F8 BackRe back to reference enter operation of back to reference 2 1 Enter Auto interface auto process progr K1 Ignition KJ SpeedSet K2 CutOxy EI KerfWat K3 Preheat EB RotAngie Scale Pierce BSE 9 analog run SU TorchUp E X Mirror SD TorchDn amp K3 Y Miror Ki StartPoi Output Kx Speed Control Ooooo 0000 EJ Zoom In eT EJ Zoom Out oooo Recover oooo rj X 110 619 SpeedSet X 99 X 1980 MCmd Machx 202 448 Y 15 169 NowSpeed 0 HNo T MachY 144 838 Exit Man Sectio BreakP Figure Upload Assist BackRe 2 1 1 0 SpeedSet directly adjust speed parameters of cutting the current program IdleSped speed of idle running no load CutSpeed running speed ManSpeed speed of manual operation BackSped speed of backward operation Note If current speed settings is not bigger than max speed idlespeed of the parameter interface speed settings of parameter interface will not be changed If bigger than speed settings of parameter interface and less than max speed speed settings of parameter interface will be change If bigger than speed settings of parameter interface then run based on max speed page 4 2 1 2 1 KerfWidt kerf width kerf Selectio co
12. M02 write M30 Enter in a new line G code G00 point movement Format GOO X U Y V Rapid point movement interpolation move to the end point along an oblique line at the idle run speed G01 straight line interpolation Format G01 X U Y V F Straight line interpolation cutting move to end point at current speed SaleCNC Website http www salecnc com page 23 eg 692 X0 YO G00 X200 Y95 G01 X80 Y235 or G01 8120 V145 M02 torch current postion torch expectant postion G02 clockwise circle interpolation anticlockwise Format G02 X U Y V IJ F Clockwise circle interpolation move to circular arc end point in anticlockwise direction at current speed Note cutting as straight line when radius is smaller than 1mm G03 anticlockwise circle interpolation clockwise Format G03 X U Y V IJ F Anticlockwise circle interpolation move to circular arc end point in clockwise direction at current speed Note cutting as straight line when radius is smaller than 1mm eg eg 40 ab torch current position C torch expectant position or G02 G92 X0 Y 0 G00 X40 Y50 G02 X160 VO I60 J20 G28 M02 603 692 X0 YO G00 X40 Y50 G03 X160 VO 160 J20 G03 X160 VO R63 25 G28 M02 Note I J are incremental values from the circle center to the starting point in X axis and Y axis R is the radius of the circle R is positive value when arc lt 180 degree R i
13. anode connection 3 XDIR TR D XCP XCP XCP G YDIR DIR Q DIR 4 YCP CPH Q CP o X YDIR N YDIR assistante G3 X YDIF XY CP hl wee aesistante e X YCP 7 IPTO SV 5V public Gs porte S 10 3 4 Flame cutting connection DB15 SaleCNC Website http www salecnc com page 3l input output 25 rn XS12 3 TUS v communication 24V 24G remote control power XS COM 01 02 DC Motor COM lt A XS8 gas preheat oxygen torch up down limit position solenoid valve lifting device en motor X S3 DC24V cutting oxygen solenoid valve THC motor 10 3 5 Plasma cutting conneciton next page 10 3 6 Flame plasma integration If flame plasma integration is used beside the above connection a change switch K1 of flame plasma is needed connection as below 1 KR acetylene gas magnetic valve 2 kQ cutting oxygen magnetic valve 3 If not connect acetylene gas magnetic valve it s OK not to connect gas contact point 4 K1 is a relay M20 of flame plasma change over 10 4 Output connection 10 4 1 Output principle Outside middle relays Controller Output lock sav page 32 SaleCNC Website http www salecnc com 10 3 5 Plasma cutting conneciton Input output DB25 XAlimit j Y limi fea X limit Y limit 14 Torch up external switch p orch dowr external switch Input port Output port THC plaspa arc strike ao Signal o normally closed 4 normally closed
14. is better than auto torch height controller choose 1 and torch down is valid torch up is invalid torch down is in keep state 5 3 9 External Limit Valid many small cutters are so simple without external hardware limit page 16 SaleCNC Website http www salecnc com choose 0 to cancel hardware limit input to avoid unnecessary hardware fault 5 3 10 Collision Detection torch collision detection if equipment has torch collision detection P1 uses limit input choose 1 the input is normally closed if torch collision off stop alarm 5 3 11 Torch Up after Pause if need torch to move up after pause choose 1 5 3 12 Smooth Optimization optimize program to avoid machine shaking caused by frequent up and down arc fit for small section 1 3 level option 0 NO This function is mainly used for figure files made by non conventional CAD software most are art figures or letters smooth optimization affect cutting please choose this function according to need 5 4 Enter Craft interface 1 Flame parameters ParaName Value ValRange Unit Ignition Delay Time 8 500 0 000 20 000 S Preheat Delay 2 131 0 000 999 990 S TorchUp Delay Time M70 1 000 0 000 10 000 S TorchDown Delay Time M71 0 800 0 000 10 000 S PierceUp Delay M72 1 000 0 000 10 000 S PierceDownDelay M73 0 800 0 000 10 000 S Pierce Delay Time 0 500 0 000 10 000 S Idle Run Raise Torch 100 000 0 000 10000 000 mm Explain delay time of ignition KJ SpeFun
15. only has relationship with X Y coordinate G91 incremental coordinate mode Format G91 Program is incremental coordinate mode only has relationship with X Y coordinate actual values Eg 1 G92 XO YO G91 relative coordinate G00 X100 Y100 fast locate to 100 100 equal to GOO U100 V100 G01 X500 Y100 straight line cut to 600 200 equal to G01 U500 V100 Eg 2 G92 X0 YO G00 X100 Y100 fast locate to 100 100 G01 X600 Y200 straight line cut to 600 200 G92 set workpiece coordinate SaleCNC Website http www salecnc com page 25 Format G92 X Y Set current point s coordinate in workpiece coordinate cutting coordinate or program coordinate The program is only used one time and it s in the first line G code groups 1 G90 G91 G40 G41 G42 G00 G01 G02 G03 G04 G80 G81 G92 Group 1 codes and group 2 codes can write in the same program line and group 1 codes has higher priority than group 2 codes in the same program line group 1 codes firstly run Group 2 codes are modal codes if they appear one time next time they can omit Group 1 codes and other 2 groups appear in the same program Group 3 and other 2 groups appear in the same program 9 M code MOO program pause press Start to continue the program M02 program end M30 same as M02 M10 M11 gas acetylene valve switch M10 on M11 off M12 M13 cutting oxygen valve switch M12 on M13 off M14 M15 torch up switch M14 on
16. signal relay OH2 normally open contact output pin6 is OH1 OH2 OH3 OH4 relay public port M14 torch up switch pin7 of 25 pin port is torch up OH3 normally open contact output pin8 is normally closed contact output M16 torch down switch pin19 of 25 pin port is torch down OH4 normally open contact output pin20 is normally closed output M10 spare port 3 pin terminal COM 01 connect normally open contact output M20 in plasma mode when ignition delay time is 0 always on change switch of flame plasma ignition switch pin9 of 25 pin port and 24V form 24V loop M22 spare output pin22 of 25 pin port and 24V form 24V loop M24 spare output pin10 of 25 pin port and 24V form 24V loop Output diagnosis instruction Lim Limit external limit normally closed stroke switch when choose torch collision check the pin is torch collision check point Lim Limit external limit normally closed stroke switch XO machine X0 torch up two functions when reset direction is valid it s XO machine original point or it s external manual torch up switch no lock normally closed YO machine YO torch down two functions when reset direction is valid it s YO machine original point or it s external manual torch down switch no lock normally closed Arc arc voltage external successful arc striking signal usually off connect ground when successful arc striking Stop emergent stop external emerg
17. 0 000 10 000 s Dista corner THC off 10 000 0 000 1000 000 Arc off Distance 10 000 0 000790 000 mm Crawl 0 01 delay time of auto THC 0 000 0 000710 000 s eo Explain Torch location delay time SpeFunc Upload Para 9 Kj Default EX Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 4 2 1 Torch Locate Delay torch location delay time when plasma torch locates torch down till receive torch location switch signal then stop start location time and torch up if choose location check valid torch location delay is invalid 5 4 2 2 TorchUp Delay Time M70 unit s note in order to be convenient torch up down is separate for plasma and flame 5 4 2 3 TorchDown Delay Time M71 unit s 5 4 2 4 Arc Voltage Check this option is to decide whether check arc voltage 1 is to choose arc voltage check when strike arc check arc voltage feedback and monitor it when run When arc voltage feedback is broken controller will pause and tip Usually arc voltage check is for cutting thick plate O is not to choose after open strike arc switch start to cut after pierce delay don t check arc voltage feedback The function is available based on plasma power having feedback signal of arc strike success And connect this signal with the port of controller s plasma arc check most of plasma powers have this function and the input signal is DC24V 5 4 2 5 Location Check when execute M07 1 is to choose torch location 0 is no
18. 11 2 Operation fault Haste auus widest u MU daa OA 11 3 Program fault po PAE E castae dun a e LORS 9A 11 4 Controller fanctions d clapation Mio aep M Ute uM Ce QU oo Appendix 1 Optional Parts ede Appendix 2 Torch height contr ller SH HC30 c connection Lease 1 Arc voltage amp capacitive torch height controller iteration eannecion ce 2 Voltage divider board 9 pins definition sss 36 3 Arc voltage torch height controller connection sus 36 4 Capacitive torch height controller connection sss 37 Appendix 3 remote control connection definition a see oee eee eee 37 Appendix 4 CC S1 upgrade operation n sss sse sse see ee see soe ses see 37 Appendix 5 Installation Dimension sse 38 Safety notice Please carefully read the manual before using this controller Safety operation Please read the safety notice and understand how to use the controller and make necessary safety protection measurements Please contact us if you have other requests Mechanical dangerousness Operation and repair of automation equipments are a little dangerous and are careful Please be far away from the working equipment Please control the equipment by correctly using the panel s buttons Don t wear so loose clothes when using and repairing the equipment High voltage dangerousness Be careful of electric shock during operation Please install the equipment accor
19. For example press F and 1 current speed becomes 10 press F and 0 speed multiplying power is 100 Strong electricity in manual mode Flame Gas and preheat oxygen usually have two kinds of connection 1 is single connection gas connects OH1 preheat oxygen connects OH7 One is common connection both connect OH1 K1 Ignition ignite gas turn on the torch and turn off it after ignition delay time is over If gas preheat oxygen doesn t open then firstly open gas press Preheat or K4 total shut close gas preheat oxygen if ignition fails reopen K2 Cutting cutting oxygen open cutting oxygen press again to close K3 Preheat open gas OH1 press again to close Usually a relay connects gas and preheat oxygen solenoid valve K5 Pierce without manually opening preheat in advance controller will run a complete pierce movement Preheat delay Pierce torch up delay time time 100 s Open cutting oxygen Pierce delay time Pierce torch down delay time SaleCNC Website http www salecnc com page 7 If preheat time is not enough press Pause before preheat delay time is over delay time will increase If preheat is ok press Start to over preheat delay time and automatically save the preheat time as parameter Note please check torch height before pierce after the initial height should meet the demand of torch down delay time the height is preheat height If preheat delay time open
20. Offset 0 0000 Refresh Graphics Exit Workpc HoleSh Rotati Nest Edit Proces Save Workpc workpiece cut according to workpiece inside part is valid HoleSh holeshape cut according to holeshape outside part is valid Rotati rotation input rotation angle press Enter or F8 to display new figure with rotation angle the angle is anticlockwise Input Box Nest nest figure after setting parameters Angle GJ OK Cancel SaleCNC Website http www salecnc com page 21 Edit the same of Edit function Grid new function for rectangle workpiece oem after nest there is a option of Grid press X to choose it it s zip cutting If no the option it s a common nest cutting Note grid cutting has no kerf compensation s a compensation value is set in the figure by you PX IWoRSIHoRORI Rd eal Ed Proces Seve For example a figure of 100 X 200 kerf compensation is 2 you need to set 102 and 202 save side this function is only available for cto grided rectangle press Y to choose save left bottom double side or no save side press Y to show an option at the screen right bottom heat corner and the left figure will change No selection is no side save EH Wompc Holesh Rowe Nes Ect Proces Seve Proces process after setting parameters to the figure and press G to refresh new figure press Proces process to cutting interface process _ progr K1 Ignition KJ Sp
21. achine run at high speed set a lower buffing speed usually for a machine with soft steel working table and high speed If don tuse the function and can set it same as speed limitation 5 2 4 Speed Limitation top cutting speed unit mm or inch min 5 2 5 Manual Speed Limitatio running speed in manual mode unit mm or inch min 5 26 Idle Run Speed running speed without load GOO rapid point movement speed unit mm or inch min 5 2 7 Reset Speed speed of back to machine zero unit mm or inch min 5 2 8 Back Speed speed of backward unit mm or inch min 5 2 9 Arc Transition whether choose arc transition when corner 1 is valid o is invalid 5 2 10 speed down coefficient speed down ratio at corner according to machine inertia rigidity and other factors 5 2 11 speed adjustment angle set it according to machine inertia rigidity and other factors when smaller than the angle controller doesn t adjust speed Note speed parameters and machine characteristics have close relations 5 3 Enter Ctrl control interface A T ParaName Value ValRange Unit 5 3 1 Edge Pierce 0 is not Edge Plerce om TR to choose 1 is to choose No Pretreat Graph 0 01 0 No 1 Yes when pierce point a tip XZIYZ Common Side 0 01 0 No 1 Yes P x External Remote Cont 0 01 0 No 1 Yes will appear LocalPie Torch Pneum Lift Opt 0 01 0 No 1 Yes pierce at current Metric British Syste 0 01 0 No 1 Yes position EdgePier out G41 G42 Detect Valid 0 0 1 0 No
22. asma cutting as below l close arc voltage switch 2 close torch height controller 3 torch up M70 M50 pierce 1 torch up M72 no this movement when plasma cutting 2 open cutting oxygen M12 or plasma strike arc check arc voltage success signal 3 torch down M73 no this movement when plasma M52 ignition cycle Open gas acetylene valve M10 open high voltage ignition M20 ignition delay time close high voltage ignition M21 M70 torch up cycle At the start and the end of the program torch up and move to next cutting position open torch up switch M14 torch up delay time close torch up switch M15 M71 torch down cycle Used before pierce open torch down switch M16 torch down delay close torch down switch M17 M72 pierce torch up cycle Used after preheat torch up a little to avoid steel slag blocking nozzle when open cutting oxygen Open torch up switch M14 pierce torch up delay time close torch up switch M15 M73 pierce torch down cycle Used after preheat and M72 open cutting oxygen put torch at the cutting position the reverse movement of M72 open torch down switch M16 pierce torch delay time close torch down switch M17 M75 torch location delay time Torch down M16 touch low limit position input port 8 XXW torch stop M17 then torch up open M14 torch location delay time torch up stop M60 total close After M80 all output close SaleCNC Website http www salecnc co
23. c E Upload Para GB Defaut 9 Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 4 1 1 Ignition Delay Time flame cutting when M20 open high pressure ignition switch delay time 5 4 1 2 Preheat Delay Time pierce preheat time unit s cut workpiece every time preheat delay time is 100s if preheat is ok can press Start to end preheat and automatically save preheat time parameter after start to preheat if preheat time is not enough can press Pause to add 100s to preheat 5 4 1 3 TorchUp Delay Time M70 torch up delay time unit s 5 4 1 4 TorchDown Delay Time M71 torch down delay time unit s 5 4 1 5 PierceUp Delay M72 pierce torch up delay time unit s 5 4 1 6 PierceDownDelay M73 pierce torch down delay time unit s 5 4 1 7 Pierce Delay Time flame cutting pierce MO7 open cutting oxygen then torch down 5 4 1 8 Idle Run Raise Torch idle run distance unit mm 5 4 1 9 Climb option cut thick plate to avoid splashing steel slag after pierce It is available that after pierce torch cut and down instead of directly down from the pierce height to cutting height 2 Plasma parameters SaleCNC Website http www salecnc com page 17 ParaName Value ValRange Unit Torch Locate Delay 200 0 000 2 990 s TorchUp Delay Time M70 0 800 0 000 10 000 s TorchDown Delay Time 71 0 800 0 000 10 000 s Arc Voltage Check 0 0 1 Location Check 0 0 1 Pierce Delay Time 0 300 0 000 12 000 S Arc On Delay Time 0 100
24. ding to its manual Don t touch cables or wires after power on Only professional maintenance personal can open the controller When the equipment has problems power should be off and then repair Power isolation Please check whether power is AC220V 15 AC stabilized voltage power is a must if power is beyond the above range In some places there is no normal power such as zero wire and ground wire are together or no zero wire an isolation transformer must be used from 2 phase 3 phase AC380V to 2 phase AC220V A lightning rod is also a must Working environment The controller s working temperature is 0 40 C If out of its working temperature the controller probably works worse If the temperature is below 0 C the screen will not display normally Relative humidity is 0 85 Special protection is a must when working in high temperature high humidity and corrosive gas environment Don task dusts metal chips and others to go into the controller Controller connection The controller s input output uses 24V DC power 3A or over 3A and the power can t be used for other electrical equipments When the power is not connected and emergent stop and limit position are both valid the controller will in the state of emergent stop and limit position The connection wire between the controller and the driver should be shielding wire Don t plug in and plug out when power on Controller s input output wire should connect well
25. e space of columns controller automatically shows the distance of lines you can change 5 Lcross line cross even line deviate right for odd line default is O 6 MaxWid max width it works with Lcross line cross the number of parts is valid in the width range of odd line If the value of Lcross line cross is 0 this option is invalid 7 Submit confirm above operations to form new figure you can save it from Edit interface 2 7 4 3 Run Outline start with program cutting point move to workpiece reference point run around the outline to check whether cutting track is beyond the steel plate 2 7 5 4 Wentai wentai is a kind of software for characters used in advertisements 2 7 6 5 Clear coordi clear coordinate rapidly clear current coordinate 2 7 7 6 Reset back to mechanical original point when reset direction is 0 only clear current machine coordinate don t move machine when reset direction is 1 machine moves along machine coordinate positive direction touch zero point switch of controller external input slow down to 0 machine touch zero point again along reverse direction machine stop when reset direction is 1 machine moves along machine coordinate reverse direction touch zero point switch of controller external input slow down to 0 machine touch zero point switch along machine reverse direction machine stop The function requires the machine to install original point switch 2 7 8 7 Ini
26. e a directory 5 SeFile select file select a file or folder the option is used with CopyIn copy in and CopyOu copy out 6 DeFile delete file delete file not folder 7 CopyIn copy in current directory is in U disk press 5 to choose a or more files or folders press 7 to copy them to controller s disk 8 CopyOu copy out current directory is in LoDisk controller s disk copy selected file to U disk Note G button is to select all X button is to cancel all selection 4 6 Proces process change to cutting interface if not Open a program a tip will appear 4 7 Figure change between figure and program Preview the current figure Note gt enter folder exit folder Chapter 5 Param parameter function Options instruction of Param parameter interface F1 Exit F2 System important parameters of the controller don t change at random F3 Speed set all speed parameters F4 Ctrl control control programs and I O functions F5 Craft flame and plasma Switch change between flame and plasma Save save revised parameters 5 1 Enter System interface ParaName X Value Y Value ValRange Gear Numerator 0 o 1765535 1765535 300 3000 300 3000 Gear Denominator Machine Origin Reference Null Point oo oc oOo Go Go GO OTO IO Gn Reverse Backlash 0710 Soft limit 31000 0 Soft limit 0731000 Reset Direction 071 Plate Size 0 12000 Explain press F key to calculate g
27. ear ratio E SpeFunc KZ Upload Para Defaut Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 1 1 Gear numerator denominator the ratio is pulse equivalent unit uj m 1 mm 1000 u m numerator lt 65535 denominator lt 65535 e g pulse equivalent is 0 008 mm the electronic gear numerator denominator 8 1 page 14 SaleCNC Website http www salecnc com Electronic gear ratio calculation formula lead M Gear Ratio screw pitch x 1000 360 x subdivision number step angle x drive ratio Gear Nume 5 1 2 Electronic gear ratio calculation method as below Gear Deno 0 1 Set an electronic gear ratio such as 8 1 Command D 1000 2 Run a command distance the longer the more accurate measure the real distance Real Dist 1000 press F input the command distance and real distance press F8 to automatically revise LJ OK Gy Cancel current axis numerator denominator 5 1 3 Reference Null Point reference zero point program process start point G92 automatically appears when running program unit mm or inch 5 1 4 Drawline offset offset value of axis distance between draw line torch and cutting torch 5 1 5 Reverse Backlash because of machine s reverse backlash controller will compensate backlash when change direction backlash value is from measurement unit mm or inch usually reverse backlash is not set 5 1 6 Soft limit when coordinate is out of soft limit alarm if not use pa
28. eedSet K2 CutOxy KJ Kerfiat K3 Preheat E RotAngle Scale K5 Pierce E analog run SU TorchUp E X Mirror SD TorchDn E Y Mirror Kj StartPoi Output E Speed Control oooo 0000 9 Zoomin input EJ Zoom Out oooo Recover 0000 zi X 110 619 SpeedSet X 99 X 1980 MCmd MachX 202 448 I Y 15 169 NowSpeed 0 HNo T MachY 144 838 Exit Man Sectio BreakP Figure Upload Assist BackRe Save after revising parameters and press G to refresh the figure press Save the same as save function of Edit function Chapter 8 Help function Interface introduction 0 Product information of product and company 1 Auto help information of Auto function 2 Man help information of Man manual function 3 Edit help information of Edit function 4 Paramete parameter help information of Parameter function 5 Diagnosi diagnosis help information of Diagnosis 6 Figure help information of Figure library 7 Exit help information of Exit page 22 SaleCNC Website http www salecnc com JUERRARIA SERE ES AIR Beijing Flourishing Start Digital Technology Co Ltd Chapter 9 Cutting control code Cutting programs are made of codes Programs from CAM figure library and others must fit definitions and formats of this controller s codes 9 Coordinate This controller has 2 axes The user can define X and Y axis and directions The common definition the axis parallel to the controller s panel is X axis the other axis is Y W
29. ent stop switch normally closed Paus pause external pause switch normally closed Loca location initial location before plasma pierce The left are external remote control Communication port 9 10 11 12 13 external start 15 24V ground Input set invalid set normal state of DIAGNOSIS In the interface of DIAGNOSIS move the blue checked box to the input box 16 input ports in total the last 3 ports are invalid as default invalid input point is a grey X users can press F7 to set invalid input based on personal request and set normally open and normally closed state according to wire connection of the machine press F8 to set it to be normal state save invalid input and normal state Usually don t change the normal state page 20 SaleCNC Website http www salecnc com Chapter 7 Figures library CIRCLE L PIECE SECTOR TRIANGLE ROOFREC CHAMFER ROOFREC FLANGE OCTOGON PROTRUD NGCONCA LINE SECTORRI C X EE 2 MEN XL v CIRCULAR QUADRATE U SHAPE costum CURVED FLANGE HOLE 6 HOLE FLAN o f gt SE eas __ IMPELLER 2 HOLEFLAN TESTLINE TRIANGLE 7 he eS a v PN i A e O E pa gt T dh Cancel OK The controller offers 25 figures press T 1 7 to choose press Enter to confirm Then you can input parameters of that figure Line No 1 0000 ColumnNo 1 0000 LineSpace 115 00 Col Space 115 00 Ln
30. er change 2 When outside edge pierce don t hope to put the pierce point the outside of the workpiece find a proper position at the outside of the workpiece cut to the start point along straight line after pierce 3 Change cutting a lot of workpieces and big size of plates change cutting position Following situations need to adjust cutting position 1 pause 2 back 3 pierce 4 section 5 choose hole 6 break point recovery if want to change torch position during above states can press T 1 1 7 to directly adjust torch position this moment is manual multiplying power then press Start 3 3 Operation after pause during cutting 1 after pause don t move torch only forward backward Check pause operation press 1 torch goes backward along previous track if go backward so much press 0 to continue forward pause at the appointed position press Start to continue then there is a tip arc ignition auto process progr K1 Ignition Pause K2 CutO un EJ Forward K3 Preheat Kj Backward K5 Pierce KPiercePo 0 Kj Speed Set 0 000 SU TorchUp Arc Igniton Ei Zoom In SD TorchDn ox A E Zoom Out LJ GJ Cance g analog run Output Kj ContinMv Ooooo oooo 1 K3jBackToReferPoint Input Ig Exit ooooQ oooo s X 110 619 SpeedSet X99 1980 MCmd Machx 202 448 Y 15 169 NowSpeed 0 HNo T MachY 144 838 Exit Man Sectio BreakP Figure Upload Assist BackRe 2 after pause move torch continue cutting
31. es continuously 4 After upgrade turn off the controller pull out U disk and turn on the controller again the screen will show new version number SaleCNC Website http www salecnc com page 37 Notice If upgrade fails please check following 1 U disk must be FAT or FAT32 format FAT is better 2 Upgrade file name must be CCX UP and CC1 UPD 3 If upgrade failure is not caused by above two reasons please ask help for our technical support Appendix 5 Installation Dimension SN Ee ROSS BE Js ESI als Eee UOISUBWIG uone ei1sur 19 O43u0 Dunn DND page 38 SaleCNC Website http www salecnc com
32. ght line from circular arc to circular arc shortened type and transition type Radius compensation in right way After radius compensation from the first cutting program section deviate program outline a radius till cancel radius compensation If the workpiece needs good surface pay attention to choose styles of cut in cut out section and length as well as torch movement s effect on finished workpiece after lead out Choose proper position for cut in cut out point try to avoid affecting workpiece surface Chapter 10 Controller input output connection Controller s ports XS12 input output DB25 pins XS3 15 pins XS8 RS232 serial port 15 pins to connect remote control 10 1 Controller input principle Common limit start pause etc use mechanical switches for avoiding interference the normally closed contact of the mechanical switch is usually used connection as below page 28 SaleCNC Website http www salecnc com eee ee ee eee ee ee ee eee eee eee eee ee eee eee Normally closed contacte Input signal 24V ground Controller s inside Notice 1 Controller s emergent stop pause and limit all connect normally open contact or normally closed contact 2 After turning on the controller the state of automatically checking the start is the controlling base 3 If not connect external start switch then corresponding start position should connect to 24V ground similar with normally closed contact or connect n
33. gin to pierce and cut doesn t accumulate preheat time previous preheat time is valid for next pierce page 5 Following situations can bring pause during auto cutting A external pause of input port is valid B for plasma cutting choose arc voltage check in PARAMETER to cause pause when arc breaks C Choose torch collision check in PARAMETER and controller s input port has signal it will pause After pause there are some options as below 0 Forward idle run to continue 1 Back backward idle run backward along previous track This option is usually used for arc break and flame break near the break point choose proper position to pierce and cut again speed forward and backward is set in SPEED interface 2 HolePoin pierce point input the pierce number you can choose ToThePoint Local Run ToThePoint is move to the pierce point from current position It s for giving up current section restart from the specified pierce point Local Run is to make torch position as pierce point It s for changing new plate continue to cut from selected pierce point 3 SpeedSet set speed parameters IdleSped speed of idle running no load CutSpeed running speed ManSpeed speed of manual operation BackSped speed of backward operation 4 Zoom In zoom in the figure 5 Zoom Out zoom out the figure 6 Idle Run analog cutting at idle run speed There is no output control Soeed adjustment torch
34. hen the user faces to the controller right is X axis positive direction forward is Y axis positive direction Coordinate definition should be set by the maker according to user s request User can ask maker s technician to change coordinate axis and direction Steel plate s length and width also can be set X direction is length Y direction is width length can be longer than width and length can also be shorter than width 9 Program code G M write two digits G00 G01 G02 and G03 are modal codes next G00 G01 G02 and G03 can be omitted F speed code unit is mm min X Y end point coordinate of a program It s absolute coordinate when absolute mode G90 it s an incremental coordinate when incremental mode G91 U V end point coordinate increment of program section it can omit without movement I J relative coordinate of center of circle for start point it can t omit for circle arc L times of cycle delay time Note X U and Y Ucan t appear in the same program section Only field name without value is not allowed In the same program line two M codes are not allowed In the same program line two G codes in the same group are not allowed For coordinate absolute or increment unit mm 3 digits after decimal point integer without decimal point Max arc radius is 134217 mm Codes can be separated by space or no separator Write M60 before program ends to turn off all outputs When program ends should write
35. ine detail Output diagnosis LeftMo move left RightM move right to choose output Set 1 Set 0 and Revers reverse to change output state Input diagnosis change outside input state and check whether they are normal Save input state to be normall state Input state of flame mode M10 acetylene gas valve switch 3 pin terminal COM 01 connect normally open contact output M12 cutting oxygen valve switch 3 pin terminal COM and 02 connect normally open contact output pin11 of 25 pin port is OH2 normally closed contact output pin6 OH1 OH2 OH3 OH4 relay public M14 torch up switch pin7 of 25 pin port is torch up OH3 normally open contact output pin8 is normally closed output M16 torch down switch pin19 of 25 pin port is torch down OH4 normally open output pin20 is normally closed output M38 torch height controller auto control port pin21 of 25 pin port and 24V form 24V loop M20 ignition switch pin9 of 25 pin port and 24V form a 24V loop M22 spare output pin22 of 25 pin port and 24V form a 24V loop M24 spare output pin10 of 25 pin port and 24V form a 24V loop SaleCNC Website http www salecnc com page 19 Output state of plasma mode M38 torch height controller auto control port pin5 of 25 pin port is torch height controller corner signal torch height controller auto man switch OH1 relay normally open contact output M12 strike arc switch pin18 of 25 pin port is arc striking
36. ion sess nns 21 Options instruction of Figur figure interface sss 21 Chapter 8 PelpTUliel Obss acad AH MR Herde ee DIEI Fic TIS AES 22 Options instruction of Help interface sse 22 Chapter 9 Control eode uisa nhi ot med Coordinate wats iudei vou TEE RN aaa eee tenes HR 23 Program eea let obti E E Mdu s acaba e etude doped ca SCO esistono ism eu tatibus b Qaia tutos die cuta tre dpt 2 M code beste esie epa E A A RE ate esas fete 20 Radius Conmpenestione M QE Chapter 10 Controller npuy ouiot CONNECTION o see ee ee ee tee tee sss 28 10 1 Controller input principle ss oes noe oos ooe oee soe cee cette eee ees ees eee eee 28 10 2 Controller output principle 0 0 ee ooe oos cee cee cee sess 29 10 3 Controller input output definition cee cee cee cee cee ee cee eee 29 10 3 1 DB25 input definition 0 0 ee oos cee cee cee cee cee cee cee see eee eee 29 10 3 2 DB15 input definition sss 31 10 3 3 15 pin motor port pus Tree M 10 3 4 Flame cutting connection DB15 EH 10 3 5 Plasma cutting conneciton sese 32 10 3 6 Flame plasma integration sus sese 32 10 4 Output connection ce cee cee cee cee cee eee 32 10 4 1 Output prihicible qe qo ats ers e eb due aes aae tese dep OZ 10 4 2 Notice ee ee E Chapter 11 Common faults dnd salutis Maul p A 34 LAA Controller Tault i55 e Venera deos ota D EORR esas dies d
37. k 1 LoDisk local disk check programs and folders from controller s disk 2 U Disk U disk check files or folders from U disk Press F8 or Enter to confirm and open program press F1 to cancel Before pulling U disk out please change to LoDisk 4 3 F4 Save save program in local disk or U disk 1 LoDisk local disk controller s inside disk 2 U Disk U disk 3 NewDir new directory build a new folder 4 DelDir delete directory delete a folder 9 FiName file name name the file F8 to confirm and save Note the file with the cursor will be replaced and the cursor will appear the first file of root directory if save a new file don t name it with same name with other files Edit Repl Line 00001 Colu 000 oco Instructio 00002 00003 KJ Up 1 Line 00004 KJ Down 1 Line 00005 es 00006 Left 1 Char 00007 EJ Right 1 Char 00008 KJ Line Start 00009 KZ Line End ues EJ Del Charac 00011 00012 KJ hsert Rep 00013 E Up 1 Page 00014 E Down 1 Page 00015 E New Line 00016 ne J Switch 00018 00019 00020 Exit NewBui Open Save DelLin Manage Proces Figure SaleCNC Website http www salecnc com page 13 4 4 DelLin delete line delete all contents in cursor line Insert a new line please press Enter 4 5 Manage manage local disk and U disk 1 LoDisk local disk controller s inside disk 2 U Disk U disk 3 NewDir new directory build a new directory 4 DelDir delete directory delet
38. king for break point and want to continue cutting from the break point can press Start and choose general back and continue cutting maybe there is overburnt pierce point you can firstly move the torch to a place near the breakpoint then Start choose cutting back continue cutting this function is similar with outside edge pierce 2 If don t move the torch before looking for break point find the break point if cut from the point you can press Start to choose local continue maybe there is overburnt pierce point don t want to cut from the break point can press F2 manually move the torch to a place near the break point then press F1 enter auto press Start choose cutting back continue cutting 3 No matter whether move the torch don t change current cutting program rotation angle scale they can be automatically saved by the controller or controller can t find the break point 2 5 Enter Figure interface Assis 2 5 1 0 ZoomIn zoom in the figure Clear Length 2 5 2 1 ZoomOut zoom out the figure amp B Clear Time 2 5 3 2 Recove recover recover to previous figure after zoom EB Nest E Run Outline in and zoom out 3 Wentai 2 5 4 3 Refresh refresh figure display area Clear coordi 2 5 5 4 Workpiec workpiece 5 Track 6 Frame 7 PierceP K3 Reset pierce point 8 PierceNo 9 GOO you can change their state EJ Set X Y you can show or hide them then press 3 to refre
39. lifting and other operation are valid External input is valid emergent stop limit position etc 7 ContMove move continuously move continuously after press direction buttons press reverse direction button or Pause button to stop 8 BackRefe backference back to workpiece reference point F1 Exit controller automatically records a break point and continue to cut by the option of find break point Note after moving torch press Start again the controller will tip Back Cut Back Continue to choose different cutting mode This function is for changing nozzles temporary edge pierce transfer cutting and other special situations 2 2 Enter Man manual interface 2 2 1 0 DriftAngleStar drift angle start auo man progr K1 Ignition Manual point 1 DriftAngle End drift angle n KJ OritAngieStar end point start point and end point of eee KK Dr Angle End K5 Pierce EI Work Reference steel plate calibration choose a longer a side of steel plate press 0 to set start 599 MIN O EC ta von point move torch to another point 8900 ED Contin Input KJ BacktoReferPoint press 1 to automatically calculate 9999 IB Speed Conto i i X 00000 000 Setspeea X 100 0 MCmd Machx 00000 000 steel plate calibration angle and 00000 000 naaal 5 ine ual GGG automatically rotate figure Ext Man Sectio BreakP Figure Upload Assist BackRe page 6 SaleCNC Website http www salecnc com 2 2 2
40. m page 27 9 Radius compensation Radius compensation control code can remove the effect on the size by the kerf Kerf Kerf width not cutting radius kerf value should be the same as the actual kerf width and consider expansion and extraction by temperature Radius compensation lead in lead out section it s not cut in cut out section It means non radius compensation change to radius compensation lead in section and radius compensation change to non radius compensation lead out this section is usually GOO among two closed figures from compensation to non compensation then to compensation again one GOO program section is OK it s both lead in section and lead out section Compensation direction Forward along cutting direction left kerf compensation G41 when compensate deviate left right kerf compensation G42 when compensation deviate right Sections transition types Shortened type when cut inner angle cutting track can t reach programming coordinate point end in advance and go to next program to cut Lengthened type when cut exterior angle of two straight lines cutting track needs to extend forward over programming point Transition type when two sections are not straight lines at the same time lengthened part is inserted a transition circular arc Transition type of two straight lines shortened type and lengthened type should avoid so big corner From straight line to circular arc from circular arc to strai
41. mergent button Electrical gear numerator is 0 or denominator is 0 Servo driver or step driver alarm Signal wire connection between controller and driver is improper 11 2 2 Running distance error Electrical gear ratio is improper Change servo driver s electrical gear or controller s electrical gear The numbers of gear teeth or modules are improper Rack s pitch is improper Connection of two racks is improper Speed is over 8m min 1 micrometer per equivalent Motor lock rotor or miss step resistance is too big or worse motor or motor s power is too small 11 2 3 Improper running speed Ascending and descending curve parameter is improper limiting speed should be bigger than top running speed but should be below 8m min ascending and descending time is too long or too short at most 5s Speed parameters are improper 11 3 Program fault 11 3 1 Code and format problem Program can be made by CAM and saved in the controller Different CAMs and postprocessors make different program codes It s possible that wrong grammar and code can trun It s better to revise codes in the computer The controller can recognize coordinate in metric system unit is mm there are three digits after the decimal point page 34 SaleCNC Website http www salecnc com Space can add between program codes as the separator it s also OK not to have separator The program must start with G92 G92 can t be in any place except the first line Ab
42. mpensation 0 is for no compensation press ENTER to confirm and save It s better to set IdleSped kerf compensation in nesting software If the RunSpeed program has G41 or G42 and choose G41 ManSpeed G42 is valid in CTRL the kerf width is valid BackSped The parameter will keep the same till next change It s an important parameter to affect EJok Cancel cutting size and check it before cutting 2 1 3 2 RotAngle rotation angle set the figure s rotation angle default is 0 no rotation The parameter will keep the same till next change 2 1 4 3 Scale set figure s scale default is 1 the actual figure is the same big as cutting figure the scale is changed based on last scale It will return to 1 after exit AUTO cutting 2 1 5 4 Idle Run analog cutting at idle run speed There is no output control Speed adjustment torch lifting and others are valid External input is valid emergent stop limit position etc The parameter will keep the same till next change 2 1 6 5 X Mirror figure s mirror for X axis The parameter will keep the same till next change 2 1 7 6 Y Mirror figure s mirror for Y axis The parameter will keep the same till next change 2 1 8 7 StartPoi change start point change torch s initial position X mark is initial position out of figure The parameter will keep the same till next change 2 1 9 F Adjust multiplying power during cutting press F then press any number bu
43. on sesse cee cee ses cee see cee cee see cee cee sense sse ne Chapter 2 Auto function 0 0 ss ee ee cee cee cee essere Options instruction of Auto interface cessus 2 1 enter process interface of Auto cee cee eee 2 2 enter Man manual interface sss eee 2 3 enter Sectio section interface ee 2 4 enter BreakP breakpoint interface 2 5 enter Figure interface sse ttntnnns 2 6 enter Upload interface sss 2 7 enter Assist interface sese 2 8 enter BackRe backreference interface Chapter 3 special instruction during automatic cutting Chapter 4 Edit function essere Options instruction of Edit interface oes eco coe ec000000000096 BWWWWWHONNNNNNNRPRPPHP pH m O 00 4 AR Hu Chapter 5 Param parameter function sse 14 Options instruction of Param parameter interface 14 5 1 enter System interface e ssssssssssseesssessesssorsssrsssssseessessssrssresseesss 14 5 2 enter Speed interface sse 15 5 3 nter C tH controb Imiterface eene eased serie 16 5 4 enter Craft interface ceesssssssessssssesssscsesscsesscsesssesesssseceseesseseseeseeeesees 17 Chapter 6 Diagn diagnosis function sese 19 Options instruction of Diagn diagnosis interface 19 Chapter 7 Figur figure funct
44. othing similar normally open contact 10 2 Controller output principle Control signal 0 switch relay switch on 24V loop low is valid send signal Control signal 1 switch relay switch off 24V no loop cancel signal Controllers inside 5V Controllers outpute 25 pire Control signale 10 3 Input output definition 10 3 1 DB25 input definition SaleCNC Website http www salecnc com page 29 a S inst n X Y limit limit of two axis serial connection high is valid if don t use signal short connect to 24V ground if don tuse limit it can be used as torch collision check normally closed X Y limit limit of two axis serial connection high is valid if don tuse signal short connect to 24V ground XO mechanical original point NPN type proximity switch machineX0 normally open when reset direction is invalid it s outside torch up torch up high is valid if don t use signal short circuit connect to 24V ground YO mechanical original point NPN type proximity switch machineYO normally open when reset direction is invalid it s outside torch down torch down high is valid if don t use signal short circuit connect to 24V ground Arc voltage 3 Arc voltage check low is valid high before arc voltage check connect Emergent stop 16 ONSE emergent stop high is valid if don t use signal short circuit connect to 24V ground Outside pause high is valid if don t use signal sho
45. rameter should be bigger than actual values unit mm or inch 5 1 7 Plate size set plate actual size 1 gear numerator and gear denominator affect cutting size and speed 2 gear numerator is in principle bigger than gear denominator for bigger running speed 1 1 has 0 001mm of control precision When numerator is smaller than denominator adjust driver to make numerator bigger than denominator 3 other parameters can choose according to the requests 5 2 Enter Speed interface ParaName Value ValRange Unit Start Speed 20 12000 mm min TimeMultiplyingPower 0 1765535 Buff Speed 0 20 18000 mm min Speed Limitation 0 5715000 mm min ManualSpeedL Imitatio 0 20 18000 mm min Idle Run Speed 0 20 18000 mm min Back Speed 0 100 6000 mm min Reset Speed 0 100 6000 mm min Arc Transition 0 071 Explain Start Speed E SpeFunc Upload Para GB Defaut Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 2 1 Start Speed controller s start speed and stop speed of X axis and Y axis unit mm or inch min jump frequency machine makers set proper start speed according to machine power load and other factors Usually there is no need to revise the parameter 5 2 2 TimeMultiplyingPower time multiplying power multiplying power from start speed to top speed limitation value is bigger acceleration time is longer SaleCNC Website http www salecnc com page 15 5 2 3 Buff Speed buffer speed in order to reduce the shock from cutting m
46. rantee period we charge out of guarantee terms We charge for all problems out of guarantee period Following situations are beyond guarantee Any damage under abnormal operation or accident damage Damaged by plug in and out controller when power on Natural disasters Repair disassemble retrofit etc at random without our allowance page 2 Chapter 1 Controller functions overview and main menu 1 Controller functions CC S1 CNC cutting controller is used for flame and plasma cutting machines 2 Controller features 1 2 1 CC S1 CNC cutting controller is used for flame and plasma cutting machines 1 2 2 It has a reliable design anti plasma interference lightning proof and surge proof 1 2 3 It has perfect flame plasma cutting technology Corner speed control is automatically finished when plasma cutting It can work with the torch height controller and remote control 1 2 4 Kerf compensation function 1 2 5 Automatically remember breakpoints breakpoint recover automatically recover after power off record latest 3 breakpoints 1 2 6 Choose any section and pierce point to cut 1 2 7 Outside edge pierce for thick plate bridge for thin plate 1 2 8 Pause backward forward during cutting any time more convenient 1 2 9 Change cutting anytime 1 2 10 Special small section cutting is smoother 1 2 11 There are 24 common figures in part library 1 2 12 It s compatible with IBE FASTCAM and other nesting softwares 1 2 13 Dynamic figu
47. re display 1 8 times of figure zoom in automatically follows by point 1 2 14 Big store space of 4G it can contain 10000 programs support folder management 1 2 15 Read programs and controller upgrade by U disk 1 2 16 Perfect cutting parameters settings including parameters backups input and output as well as settings in bulk 1 2 17 Multi level management permission setting and set operation permission according to the date 3 Hardware technical parameters Processor industrial ARM processing chip Screen 7 color LCD Input output 13 optical isolation input 8 optical isolation output Axis 2 axis 4 axis is available Pulse equivalent electrical gear numerator amp denominator range 1 65535 store space 4G Working temperature 0 C 40 C e e Cuftting Store temperature 40 C 60 C 4 Controller main menu Pena a a 3 E Beijing Flourishing Start Digital Technology Co Lid Microstop a Auto Man 5z Edit C Param Diagn Figur 2 Heip page 3 5 Main menu instruction Controller version number current version information F2 Auto automatic cutting program control F3 Man manually adjust torch F4 Edit edit revise USB input output cutting program F5 Param parameter controller parameters set F6 Diagn Diagnosis check machine input output state F7 Figur figure figures library F8 Help help information of every function Chapter 2 Auto function Options instruction of Auto function F1
48. rt pause 4 no circuit connect to 24V ground Plasma torch location lower limit Torch height controller corner signal torch height 2 controller auto man switch relay normally open contact output 18 Start arc signal relay normally open contact output COM OH1 OH2 0H3 OH4 isolation output public port 19 Torch height controller torch OH4 down normally open po 7 Torch height controller torch OH3 up normally open 20 Torch height controller torch OH4 down normally closed po 8 Torch height controller torch OH3 up normally closed M10 M11 flame M38 torch height controller M38 on M39 off Lows paa moapae Men MIL M20 cm M21 off flame ignition switch plasma when voma 9 ignition delay time is 0 open all the time make as change switch of flame plasma 23 corner OH1 normally closed contact f 11 Cutoxygen OH2 normally closed contact Notice 1 If the controller is used for plasma cutting welding equipment shielding wire must be used to connect the controller and the driver 2 Input signal external connection is normally closed invalid is on low level valid is off high level page 30 SaleCNC Website http www salecnc com 10 3 2 DB15 input definition Torch collision check Torch collision check signal External erant 13 The same function with the controller s Start key 10 3 3 15 pin motor port 1 differential signal ommon
49. s radius If I J are specified don t use R Vice versa G26 G27 G28 back to reference point This code can make the torch automatically back to the reference point Format G26 X axis back to reference point G27 Y axis back to reference point G28 X Y axis back the reference point the same time page 24 SaleCNC Website http www salecnc com G22 G80 cycle This code can cycle program G22 is the start of cycle times of cycle is L G80 is the end of cycle as well as nested cycle with less than 5 layers G22 and the closest G80 are a cycle Format G22 Ln times of cycle Cycle content G80 cycle end G40 cancel radius compensation Format G40 Cancel current radius compensation it and G41 or G42 are a pair G41 set left radius compensation Format G41 G42 set right radius compensation Format G42 Format G41 or G42 Rn Compensated program section G40 Note G41 is to compensate the half of the flame diameter at left along the cutting track G42 is to compensate the half of the flame diameter at right along the cutting track G40 is offset over Because the cutting compensation is automatically finished so there must be GOO fast location sentence before G41 and G42 to promise the cutting nozzle to adjust the position after G40 cancels the cutting compensation a G00 sentence is needed to adjust the position back G90 absolute coordinate mode default Format G90 Program is absolute coordinate mode
50. sh the figure SaleCNC Website http www salecnc com page 9 2 6 Enter Upload interface 1 LoDisk local disk upload program Name Size SelTem Total 3 693G oe OL LE M O PRIVATE m from controller s inside disk ObjNo 3G 6 1234TXT 134 2 U Disk upload program from U disk J DATA deem 3 MY VID 1 press T 1 or PaUP PaDo to IS E 2 137 choose files press gt to enter files E NewDir IMAGES Ciber uo press E a sc 118 it fil F8 or E load d Defile S vex to exit files press F8 or Enter to uploa E J SYSTEM program and ready to cut press F1 to CopyOu 6 2G 168 j FiName Name GJ Ok fij Cancel cancel Note 1 this interface is only for cutting files upload if operating DewDir DelDir and other grey options finish in Edit Manage interface before pull out U disk change to LoDisk local disk state 2 7 Enter Assist interface 2 7 1 0 Clear Length clear total cutting length to zero the function is es coming soon E Clear Length 2 7 2 1 Clear Time clear total cutting time to zero the function is Kj Clear Time coming soon ae 2 7 3 Nest nest uploaded figure in grid way 3 Wentai 1 Line the number of line minimum is 1 press Enter to confirm Clear coordi 2 Column the number of column minimum is 1 press Enter to M confirm 3 LSpace space of lines controller automatically shows the distance of lines you can change 4 CSpac
51. solute programming is default You can use G90 G91 to change absolute incremental coordinate or use U and V to be incremental coordinate values of X and Y Running speed can use F code but the value is integer instead of decimals The end of the program should have following code M02 main program ends When there is a problem to cut a whole circle maybe it is caused by calculation tolerance code tolerance you can change a entry point or kerf value 11 3 2 Problems when running program Problem After pause restart there is no pierce sometimes Solution pause restart after backward Max program code is 99 sections when moving pierce point backward 11 4 Controller functions declaration If there are incorrect and undetailed contents in the manual the standard is subject to controller s functions Functions change or upgrade without notice Please contact after sale for learning functions The latest manual PDF is available Appendix 1 Optional Parts 7 true color display touch operation Optional Parts coordinate display and state display AA battery Optional power P arts external 16 keys s la wn dS Start rause direction ect Optional CPW1 Parts J Appendix 2 Torch height controller SH HC30 connection SaleCNC Website http www salecnc com page 35 1 Arc voltage amp capacitive torch height controller integration connection divide voltage board 9 pins
52. t 5 4 2 6 Pierce Delay Time after striking arc controller starts to cut after pierce delay time 5 4 2 7 Arc On Delay Time strike arc delay time 5 4 2 8 Dista corner THC off turn off THC at corner at corner speed changes changing arc voltage may make torch to collide plate so controller will automatically turn off THC near corner automatically open after corner unit mm 5 4 2 9 Arc off Distance arc off in advance near the end closed curve has a common point of start point and end point easy to over burn this option is to automatically turn off arc voltage and THC near the end 5 4 2 10 Crawl after pierce torch doesn t need to move down the setting position it moves down and runs at the same time 5 4 2 11 delay time of auto THC after striking arc run a distance then turn on auto torch height controller to avoid unsteady running after striking arc 5 4 2 12 change between 2 cutting modes chang to plasma Gy Ok Cancel page 18 SaleCNC Website http www salecnc com Chapter 6 Diagnosis M10 M12 M14 M16 M38 M20 M22 M24 Lim Lim Arc Stop Paus Loca 11111111 Spare Spare Spare Spare Start BIT2 BIT1 BITO 1111 1XXX o Exit LeftMo RightM Set1 SetO Revers Setinvalid set normal state Input Main function check the state of input output port to judge whether controller is normal Set normally open and normally close state and invalid input port based on mach
53. t press Start to continue cutting 2 3 2 1 Line No line number of program cut according to the line number of program and it tips max line number input program line number press Enter to confirm There are two options move to the point and locally cut move to the point is torch moves the selected pierce point at GOO speed locally cut is make current point as selected pierce point press Start to continue cutting page 8 SaleCNC Website http www salecnc com 2 4 Enter BreakP breakpoint interface auto Breakpoint progr K1 Ignition BrePoint K2 CutOx KJ Record currpoin K3 Preheat KJ 123 CNC K5 Pierce EJ 123 CNC SU TorchUp SD TorchDn Output oooo 0000 Input oooo OO000 5 X 0 000 SpeedSet X 100 X 0 MCmd Machx 00000 000 Y 44 673 NowSpeed 0 HNo T MachY 00000 000 Exit Man Sectio Break Figure Upload Assist BackRe 0 Record currpoint record current point save current cutting position as breakpoint 1 2 3 are breakpoints save 3 breakpoints at most Note during working the machine stops by manual pause or blackout the controller automatically save a break point of current torch position forever Break point 3 is the latest record 3 break points can be from different files please confirm whether files have been saved when choose break points If the file is from U disk please confirm whether U disk connects well 1 If the torch is moved before loo
54. tialCutPon back to initial cutting point 2 7 9 8 Set X Y set current workpiece coordinate X Y page 10 SaleCNC Website http www salecnc com 2 8 Enter BackRe back to reference interface 2 8 1 Work Refer workpiece reference Sele Refer point torch back to workpiece reference ae 2 8 2 Mach Refer machine reference Mach Refer iid torch back to machine reference j ok GI Cancel pont Chapter 3 Man manual function 3 1 speed mode multiplying power and start of auto cutting 3 1 1 cutting speed When cut it s cutting limit speed cutting multiplying power auto multiplying power can be adjusted by F F or press 0 to set speed or press F and number keys of 0 9 to adjust multiplying power from 10 to 100 When no cut above 3 methods are still valid to adjust cutting speed 3 1 2 manual speed When no cut move the torch manually manual limit speed manual multiplying power to adjust manual multiplying power the method is the same as auto multiplying power 3 1 3 back speed When pause to be backward or forward it s cutting speed back multiplying power back multiplying power is finished during backward and forward by F F 3 1 4 start of auto cutting 1 before program starts Choose proper cutting program cutting speed multiplying power kerf width rotation angle and scale don t set if no need then move the torch to the cutting position after program starts the torch will automatically move up
55. tton 1 9 to adjust speed multiplying power for example press F and 1 current speed changes to 1096 press F and 0 change to 10096 This function is to adjust current speed if this moment it s G00 GOO speed multiplying power will be adjusted 2 1 10 X Zoom In zoom in the figure at most operation 3 times 8 times of previous figure 2 1 11 Y Zoom Out zoom out the figure at most operation 3 times 1 8 times of previous figure 2 1 12 G Recover recover the figure to previous size 2 1 13 Start green button press it to automatically cut the figure For flame cutting when preheat to press Start preheat can over in advance the controller will record the sum of preheat time for next pierce when torch lifting and ignition and other delay time to press Start they can over but don t change future delay time 2 1 14 Pause pause the cutting When cut to pause whether the torch rises according the option of torch rises after pause For flame cutting torch stops moving and cutting oxygen is closed and keep gas and preheat oxygen output flame doesn t break for plasma cutting torch stops moving and plasma power arc strike signal is closed For flame cutting when preheat delay time to pause the controller will increase 100s of preheat time press Start to over preheat then begin to pierce and cut The controller records the sum of preheat time for next pierce or directly press pierce button to over delay time be
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