View Document Here - Stanley Access Technologies
Contents
1. 5 2 i us 1 91 THIS OPERATOR CONTROL MUST BE ADJUSTED ANSI MOTOR 2 oo 1401 STANDARDS BY STANLEY TRAINED PERSONNEL i al alo REFER TO INSTRUCTIONS FOR WIRING AND ADJUSTMENTS E J403 5 1 x 1 1 5 ENCODER 1 oo ols 1 2 To INPUT J1101 m i STAN LEY J 115V 50 60Hz i 12 VAC OUTPUT 5A 575W MAX TB1 TB2 Tro 10 gt 2 1 B he 12 OUTPUT Za DOWN ENTER ACCESS i o o TECHNOLOGIES i o 1 gt I 1 9 CN 185000 4 9 i FUSE INSIDE gt z CONTROLLER DISCONNECT POWER OV i BEFORE SERVICING i r 1 gt 1 gt Limo lao2. 2005 THE STANLEY WORKS ALL RIGHTS RESERVED HARNESS P N 413791 SENTREX 3 POWER CLOSE P N 51611 RELAY SET TO 2 FLEX LINK 95 216116 MOTOR LEFT HAND OPERATOR 516861 BREAKOUT STATU BODY GUARD COUNTER CLOSE CHECK 486884 5 413787 AUXILARY B1 BK RD cN S 5 FS UXILARY SWITCH zy CONNECTIONS BK 5 465 5 CLOSE PPRED CONTROL SWITCH ASS Y P N 516671 S S wa D 5 7 Et 4 5 EH ADD 413767 5 a HAND OPERATOR ONLY HARNESS 2154523 e d HARNESS 516857 1 OR 516857 2 CENTER OFF AUTO SENSORS STANGUARD AUTO CLOSE OPEN PTION ONLY HOLD open SWITCH TB3 JUMPER 158 1 m BK BK 12 CONTROLLER 185000 115000 3 RD ADI f F iis 2 WH wH NPOWERSwiTcH hf SH ENTR I OFF 6c MICR SCHEMATIC SAFETY 12 5 BOARD HARNESS 412544 LINE SENSOR 5 5 NEUTRAL BREAKOUT H JUMPER
3. OMMON J OPERATE SENSOR RELAY SET TO 2 516861 RD COUNTER BODY GUARD SH 413787 1234 18540 585 Se 8 8 Sls 5 TB3 8 2 ak HARNESS 516857 1 516857 2 CENTER OFF L __ A 10 SCHEMATIC TI on AUTO ON YL 1 NOFF AUTO CLOSE OPEN HOLD open SWITCH TB3 Aa m 124464 1 CONTROLLER 185000 BK BK SENSOR 42 VAC 2 5 RD RD ON Seno 2 1 POWER SWITCH 1 1 2 y2vac amp OFF LINE a 8 8 JUMPER P NEUTRAL e 413363 2 it EARTH GROUND 1120 VAC LINE SCHEMATIC GN SUPERSCAN STALL 87654321 _183 SUPERSCAN SEH i 5 2 e 2 5 SE 5 8 BREAKOUT 9 HOLD N S 8 e N 204027 Rev C 11 9 05 Page 25 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED UCSW010B Attachment 5 Terminal Block Connections TB1 through 5 Sheet of 1 TB2 TB1 ROCKER SWITCH WIRING RD HOLD OPEN POSITION
4. 516834 x x on 5 POWER SWITCH CONTROLLER 185000 e SCHEMATIC W HARNESS 412544 i NEUTRAL BK Ty N EaRTHGRounp 120 VAC LINE WH GRQUND SGREW HEADER 5 J GNI GN JUMPERS BREAKOUT _ COMMON 1 12 VAC 41 PDA 12 VAC COMMON SENSOR OPERATE BN SENSOR HARNESS 415049 1 HARNESS 413791 MOTOR RIGHT HAND OPERATOR WOU J2 T BREAKOUT a SAFETY SENSOR PRESS PLATE BREAKOUT STATUS 1 11 ENCODER CLOSE AUXILARY 204027 Rev C 11 9 05 Pag
5. TB3 1 OPERATOR NO 1 AUX SWITCH 2 TBS a 2 270 AUX SWITCH 2 2 40 2 GREEN an 470 s Q 3 5 WHITE 4 3 7 e 0 s D 7 40 0 0 RED s 1 10 9 TWO WIRE HARNESS TERMINATED BY 9 COMM MATE N LOCK RECEPTACLE CONTACTS WIRE HARNESS CONNECTOR SEEN FROM WIRES SIDE OPERATOR NO 2 BREAKOUT STATUS WIRING SINGLE DOOR BREAKOUT STATUS WIRING DUAL DOOR 17 204027 Rev 11 9 05 Page 22 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED COUNTER 13787 Attachment 2 Magic Force Wiring Diagram MC521 Sheet 1 of 1 HARNESS P N 413791 MOTOR LEFT HAND OPERATOR RD iN BK 2 516861 TBI ROTA BODY GUARD 1234567 8 gaz 288 A 6 9 BN 2 8 3 4 OB 8K 5 110 SWING STALL STANGUARD OPTION ONLY SENSOR BIFOLD ONLY 12 4
6. JUMPER 413363 1 4 12 SAFETY 12 VAC COMMON SENSOR SAFETY eee HARNESS 415001 BREAKOUT 4 Bea BREAKOUT STATUS ENCODER CLOSE CHECK AUXILARY 5 f AUXILARY SWITCH CONNECTIONS CLOSE SPEED CONTROL P N 516660 SWITCH ASS Y P N 516671 4 2 i YL OR 8 1 4 415049 1 6 777 5 55 516857 1 516857 2 2 SCHEMATIC ADD 413767 8 IF SENTREX IS INSTALLED CENTER OFF LEFT HAND OPERATOR ONLY 3 R Fil 5 AUTO ON YL AUTO CLOSE OPEN 2 SWITCH i BREAKOUT JUMPER 413363 2 COMMON e pooooo AA BIFOLD BREAKOUT SWITCHES SUPERSCAN STALL 87654321 SUPERSCAN APPROACH 87654321 ol x z
7. GN COMMON SENTREX 2 02 FLEX LINK os AUTOMATIC POSITION Os B Oa 4 RD CYCLE i O5 mos COUNTER BK Y Oe O6 O7 BODYGUARD DATA g O9 O9 10 01 TB3 TB4 TB5 12VAC gt 12VAC BK o 12VAC BK gt EXT 12 RD 12VAC RD LO2 COMMON Wh COMMON SENTOP STALL GN Oa OPERATE SENSOR O4 a 12VAC BK Js 12 5 12VAC O5 INT 4 12 RD ees O6 NT 12VAC Qe COMMON COMMON HOLDING BEAM Lor SAFETY GN Os SAFETY GN Og COMMON Os BREAKOUT Cys PUSH Og 09 COMMON YL COMMON REMOVE IF EXTERNAL COMMON 10 204021 POWER SUPPLY IS USED rO ucswot1e Rev C 11 9 05 Page 26 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED Attachment 6 521 Controller Controls and Indicators Sheet of 2 poneer pL
8. fro 0 0 WARNING FOR CONTINUED PROTECTION AGAINST FIRE MOTOR 1 REPLACE ONLY WITH THE SAME AND RATING OF FUSE 19 SEE DETAIL 5 1 1 k i gt Lev Le TB1 TB2 Q i T TB4 gt i 1 9 1 i 5 204027 Poe 5 11 9 05 1 Page DETAIL 2005 THE STANLEY WORKS ALL RIGHTS RESERVED NY Attachment 6 MC521 Controller Controls and Indicators Sheet 2 of 2 ITEM CONTROL DESCRIPTION INDICATOR 1 Motor 2 Connector J109 Motor No 2 connector 2 Power Connector J1101 Connection point for incoming line neutral and common power wiring 3 Fuse Z1101 Controller fuse 5 Amp 250V 4 Motor 1 Connector J601 Motor No 1 connector 5 Terminal Block Connector Connection point for door cycle counter and Sentrex 1 6 Terminal Block Connector Connection point for function switch rocker TB2 7 Encoder 2 Connector J403 Connection point for motor encoder No 2 8 Two Digit Display Displays Controller Status Also serves as the display for tune in by pushbutton switches 9 Encoder 1 Connector J402 Connection point for motor encoder No 1 10 Up Pushbutton Switch Used manual
9. 59 EARTH GROUND 120 VAC LINE 5 B COMMON 413363 2 wH3 GROUND HEADER TB3 TBS A LA 415044 55 415049 1 HARNESS P N 413791 BIFOLD BREAKOUT sypeRscaN SWITCHES 5 OWER CLOSE P N 516116 RIGHT HAND OPERATOR BREAKOUT h cr BREAKOUT STATU SUPERSCAN CLOSE CHECK APPROACH 8 i AUXILARY 87654321 i 8 444 TB4 TB5 2123498 SE mE COMMON 7 8 z SENSOR OPERATE BY COMMON 12 VAC 5 ie __ 6 CLOSE SPEED CONTROL SAFETY COMMON SHH HOLDING BEAM SH P N 516660 e __ 6 SENSOR SAFETY 5 COMMON S OPERATE conmon OPERATE amp 2 SENSOR PRESS H AUXILARY SWITCH CONNECTIONS OPERATE 5 Ls 8 PLATE SWITCH ASS Y P N 516671 SH UCSW009B BN 204027 11 9 05 Page 24 of 31 Attachment 4 Magic Swing Wiring Diagram MC521 Sheet of 1 415049 2 8 8 SENTREX 3 FLEX LINK VIEW
10. Motor 1 and Motor 2 have independent settings First Install info __ Motor Setup Motor 1 Handing Motor 2 Handing Step 7 Press Begin Auto Configure Warning 27 WARNING M The door path must be free of objects and remain free until complete Press OK to continue when ready Cancel Step 8 Press OK Put function switch to Hold Open to begin auto configure sequence Cancel Step 9 Put Function switch to Hold Open momentarily and then back to Closed Step 10 Door will go through a learn sequence to configure itself The door will perform the following operations in learn mode Open fully at check speed e Close partially to learn stall fully Open halfway at open speed and stop e Close fully WARNING During this sequence the sensors are inactive and the door has no SAFETY To stop the door turn power off 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 13 of 31 im i Quick Info 521 State Idle z Slider Single Switches Firmware 05 20 Handing Left Cycles 120 Configure Door Trouble Shoot More gt Restart FIS Shutdown Update Firmware Step 11 If the door requires additional changes to be made to the settings select Configure Door Open Check Length MagicTouch Sensitivity MagicTouch HoldOpen Time sf Hold Open Delay Open Torque Check Torque Stall Torque Lock Logic Safety Lo
11. SPARE PARTS LIST ATTACHMENTS Attachment 1 Breakout Status Wiring on Magic Swing Operators Attachment 2 Magic Force Wiring Diagram MC521 Attachment 3 Magic Force Wiring Diagram MC521 With Power Close Option Attachment 4 Magic Swing Wiring Diagram MC521 Attachment 5 Terminal Block Connections TB1 Through 5 Attachment 6 MC521 Controller Controls and Indicators Attachment 7 ANSI BHMA and UL Compliance Requirements for Swinging and Folding Doors Attachment 8 Palm Troubleshooting Aid Swing Bifold 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 1 of 31 PURPOSE 1 1 Discussion This manual provides abbreviated descriptive information wiring instructions and tune in instructions for the MC521 controller used with Magic Swing Magic Force and Bifold operators The manual is intended as a quick reference guide Attachment 6 illustrates the MC521 controller controls and indicators Applicability This manual is applicable on MC521 control box used with Magic Swing Magic Force and Bifold operators Features and Functions 1 3 1 Magic Touch A feature that allows the door to be actuated by a slight manual movement of the door without the need for an approach sensor The MC521 control box controls the Magic Touch hold open time delay Magic Touch can be used with press plates or a radio control system providing the system with two separate time delays Magic Touch is not
12. TB4 8 amp Safety Input Dark detecting TB3 8 TB4 9 amp Push Plate Input amp Dark detecting TB4 4 Operate Sensor Input connected internally TB5 3 Sentrex Operate Internal From MicroBoard Dark detecting TB5 7 Holding Beam Dark detecting TB5 10 Spare 204027 Rev C 11 9 05 Page 31 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED
13. 98 Command RESTART AUTOCONFIGURATION Entering 01 will cause auto configuration 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 17 of 31 Description Entering 01 will cause auto configuration Command Lock Entering 01 will lock all VALUE inputs except this INDEX This prevents inadvertent changes to input values VALUEs may be unlocked by entering 00 in this INDEX Keypad is automatically locked upon normal door motion Table 4 Magic Force Magic Swing Configuration Codes Motor 1 Max Value Description Defaults Low Energy Full Energy 35 Open speed revolutions per second 09 20 12 40 Check speed revolutions per second Stall speed percent of PWM counts 04 04 99 Open check length percent of full opening 99 Magic Touch sensitivity 00 OFF 01 99 sensitivity 01 max sensitivity 00 99 Magic Touch hold open time 25 sec max 99 21 99 Hold open delay in percent 25 sec max 99 21 99 Open torque percent of full torque 33 99 99 Check torque percent of full torque Stall torque percent of full torque 23 23 04 Reserved Safety Logic 00 Sensor 01 Sentrex 02 Carpet 03 Carpet 12 Sec 04 Bifold NA 00 01 2S Operation 00 OFF 01 ON 00 99 Obstruction Time percent 2 5 sec max 99 1
14. Auto configuration confirmation sequence bO Invalid mode bl Encoder error dc Display door cycle counter EE Obstruction in Learn Mode Ob Obstruction after Learn Mode 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 19 of 31 4 4 Final Tune In Adjustments 4 4 1 Refer to ANSI BHMA A156 10 American National Standard for Power Operated Doors or ANSI BHMA A156 19 American National Standard for Power Assist and Low Energy Power Operated Doors and Attachment 7 and DETERMINE ANSI and UL door operating requirements CYCLE and RECYCLE door several times to verify proper speeds and forces and PERFORM adjustments in the following order a ADJUST close check cam b ADJUST open speed c ADJUST open check speed d ADJUST CLS close speed rheostat e ADJUST CK close check speed rheostat NOTE Adjustments to the CK close check rheostat also affect closing speed Closing speed must always be checked after adjusting close check speed f ADJUST CLS close speed rheostat CAUTION To prevent motor overheating and premature motor failure stall speed must not be set too high g ADJUST stall speed h ADJUST torque i ADJUST time delay WARNING The Magic Touch time delay must be set to at least 5 seconds to ensure compliance with ANSI BHMA A156 19 American National Standard for Power Assist and Low Energy Power Operated
15. Doors specifications j ADJUST Magic Touch time delay k ADJUST breakout and breakout status cams 1 Refer to Attachment 7 and ENSURE all ANSI BHMA and UL compliance requirements are met m POWER DOWN the door POWER UP the door and ENSURE that all settings have been stored in the controller 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 20 of 31 SPARE PARTS LIST Table 7 shows the spare parts for the MC521 control box used with Magic Swing Magic Force and Bifold operators Table 7 Spare Parts Description Part Number MC521 Controller and 3 terminal blocks 313969 MC521 Controller Manual 204027 Power and Function Switch Assembly 8 feet 516857 1 Power and Function Switch Assembly 15 feet 516857 2 Harness Encoder Handing 413767 Harness Line 412544 Harness Power 18 inch 415000 Harness Phone Cord 50 feet 713911 Harness Phone Cord 25 feet 713911 1 Adapter Female DB9 to 516826 Terminal Block Plug 10 position 714055 MC521 New Palm Cable 415044 Harness Encoder Cable Adapter 12 inch 415001 Resistor Assembly Bodyguard 516861 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 21 of 31 Attachment 1 Breakout Status Wiring for Magic Swing Operators Sheet of 1
16. recommended for use with a dual door system using Sentrex With dual door systems Magic Touch be selected to open doors independently or simultaneously Reverse On Obstruction A reverse on obstruction feature causes the door to reverse motion if an obstruction is met during door opening or closing Safety Check This feature monitors the safety signal activation on every open cycle If a safety carpet or overhead safety sensor fails open or can no longer detect a pedestrian the door stays open for 12 seconds to indicate that there is a problem Emergency Breakout Disconnects power to the motor when the door is manually pushed in the emergency out direction The operator then automatically resets and power is resumed 2S Logic Used in trained traffic applications and is not compatible with sensors Allows door to open when switch is pushed and door to close when the next sequential switch is pushed 2S can be used with a safety sensor Automatic Open Check Calculation Open check position the area where the door slows down before fully open is calculated for approximately 80 in the opening direction during first install sequence FIS Open check length can be adjusted using a Palm Pilot or the controller pushbuttons Low and High Energy Operation Allows selection of low speed range low energy applications or high speed range full energy and all dual operator applications Bifold Safety Sensor Logic A
17. setup and tuning of door when PDA is not available 5302 11 Down Pushbutton Switch Used for manual setup and tuning of door when PDA is not available 5303 12 Enter Pushbutton Switch Used for manual setup and tuning of door when PDA is not available 5301 13 Jack RS232 connector Connection point for PDA harness 14 COMM 2 Jack RS232 COMM2 connector Future provision 15 Terminal Block Connector Not used 5 16 Terminal Block Connector Connection point for operate sensor safety sensor and push plate TB4 17 Terminal Block Connector Connection point for stall sensor safety sensor and breakout switch Using jumper wires across TB3 terminals 1 to TB3 5 and 2 to 6 internal transformer supplies power to multiple external sensors 18 J401 Connection point for Sentrex microboard 204027 Rev C 11 9 05 Page 28 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED Attachment 7 ANSI BHMA and UL Compliance Requirements for Swinging and Folding Doors Sheet of 2 Final adjustment and proper operation of the door system must be and shall be performed in the field Note These instructions are for informational purposes and do not substitute for review against the current revision of the referenced standards Where a requirement exists in multiple standards such as the ANSI BHMA standard and the UL standard the more restrictive condition applies Other local codes and fire codes likely exist and must a
18. the switch is checked twice first with the door closed then with the door in the breakout negative 3 position In a dual door application both doors can be tested at the same time in the closed position However the doors must be tested individually when checking switch continuity with the doors in the breakout negative 3 position c ENSURE door is in the closed position d Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is continuity PUSH door in the breakout direction and HOLD door at approximately the negative 3 position Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is an open circuit g RELEASE door h PLUG TB3 into control box 3 5 Wiring the Operator Switch Module Magic Force Operators 3 5 1 Refer to Attachment 2 or 3 as applicable and CONNECT switch module harness 413791 to dual adjustment closing speed control connector J4 3 5 2 IF auxiliary position switch will be used refer to Figure 3 and PERFORM the following a LIFT switch module release lever up and SLIDE switch module out of operator Figure 3 Wiring the Auxiliary Position Switch Magic Force Operators SWITCH MODULE RELEASE LEVER PRESS LEVER UP TO RELEASE SWITCH MODULE AUXILIARY POSITION SWITCH r TERMINAL BLOCK NORMALLY CLOSED CONTACT common NORMALLY OPEN CONTACT SWITCH MODULE 006 housing b CONN
19. to value 01 After the desired INDEX is selected release ENTER and within 2 5 seconds press UP or DOWN to get the desired VALUE If the the UP or DOWN buttons are not pressed within 2 5 seconds of releasing the ENTER button the display will change from the VALUE back to the STATUS To display STATUS CODE A few seconds after the VALUE is selected the display indicates the STATUS CODE To show the INDEX and VALUE To show the INDEX hold ENTER Once ENTER is released the display will show the VALUE of that INDEX Read the descriptions entirely before performing each step Check the INDEX and VALUE after each step To store changes in permanent memory Cycling door open one time will store changes To lock keypad Lock keypad by setting index 99 to value 01 or by turning power OFF and then ON To access the door cycle counter function a Ensure that the keypad is locked by setting index 99 to 01 b Ensure that the index is set to any index but 99 c Press the up or down key to access the door cycle counter The display will show dc followed by four pairs of digits followed by For example if the door count was 12345678 cycles the door will display dc 12 34 56 78 dc Table 1 FIS Procedure Using Pushbuttons Display Description Set Function switch to Closed Turn power on Unlock keypad 00 Restart FIS 01 Select door type Refer to Table 2 Refer to T
20. 22 Fetch Settings Fetch Settings Push Settings Status Ready to fetch settings Status Ready to push settings Cancel Cancel Step 17 To pull all of the settings out of one To put the settings into another controller plug controller and put them into another door press the Palm into the other controller and press Fetch Settings Push Settings Note Push Settings feature will not work if both doors are not the same or if the software version between the two doors is different tools tools es ote Quick Info 521 State Idle tt Quick Info MCS21 State Idle Slider Single Switches Firmware 05 20 Force Low Energy Dual Firrnware 06 0 Handing Left Cycles 127 0 Handing 1 Left 2 Left Cycles 0 Setti Clone Settings 9 222 Check Speed 5 Stall Speed 18 Summary Listing Open Check Length 12 MaqicTouch Sensitivity 0 MagicTouch HoldOpen T02 Hold Open Delay 55 Open Torque 33 Step 18 Press Summary Listing to view all current settings for Motor 1 and Motor 2 Step 19 Review the information on the summary listing 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 15 of 31 4 3 Tuning 521 Controller Using the Controller Pushbuttons NOTE To change the INDEX Hold ENTER switch while pressing UP or DOWN to get to desired INDEX To change a VALUE Unlock the keypad by setting index 99
21. 9 60 Open Acceleration Slope 07 99 01 Open Braking Slope Magic touch mode Dual 00 Single 01 15 01 Reserved 2005 THE STANLEY WORKS ALL RIGHTS RESERVED NA Note Door must be cycled open for changes to be stored in permanent memory 204027 Rev C 11 9 05 18 of 31 Table 5 Magic Force Magic Swing Configuration Codes Motor 2 Index Min Value Max Value Description Defaults Low Energy Full Energy 20 05 35 Open speed revolutions per second 09 20 21 03 12 Check speed revolutions per second 04 04 22 05 40 Stall speed percent of PWM counts 23 00 99 Open check length percent of full opening 24 00 99 Magic Touch sensitivity 00 OFF 01 99 sensitivity 01 max sensitivity 25 00 99 Magic Touch hold open time 25 sec max 99 26 00 99 Hold open delay in 25 sec max 99 27 05 99 Open torque percent of full torque 28 05 99 Check torque percent of full torque 29 05 99 Stall torque percent of full torque 30 Reserved 31 Reserved 32 Reserved 33 Obstruction time in 2 5 sec max 99 34 Open Acceleration Slope 35 Open Braking Slope 36 Reserved 37 Reserved Table 6 Status Codes Status Code Description 00 Normal operation All OK 20 Breakout 55 Stall state AO First installation sequence FIS Al Auto configuration sequence A2
22. CK SWITCH BOTTOM CAM CLOSE CHECK SWITCH ad EMERGENCY SWITCH N O YELLOW COM BLACK OPEN CHECK SWITCH N O BROWN COM ORANGE CLOSE CHECK SWITCH N C WHITE COM BLUE R H SHOWN L H SHOWN b UNPLUG from control box NOTE When checking breakout status switch continuity the switch is first checked with the door closed then again with the door in the breakout negative 3 position In a dual door application both doors can be tested at the same time in the closed position However the doors must be tested individually when checking switch continuity with the doors in the breakout negative 3 position c ENSURE door is in the closed position d Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is continuity PUSH door in the breakout direction and HOLD door at approximately the negative 3 position Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is an open circuit RELEASE door PLUG TB3 into control box 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 5 of 31 3 4 Connecting Breakout Status Signal Wiring Magic Force Operators WARNING To prevent injury to personnel and damage to equipment control box power must be deenergized before connecting breakout status signal wiring CAUTION If the motor
23. ECT wiring to auxiliary position switch terminal block as shown c SLIDE switch module into operator housing until switch module release lever snaps into place 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 8 of 31 3 6 Wiring the Operator for Required Handing Magic Force Operators NOTE Operator cams are factory set for right hand operation 3 6 1 Refer to Figure 4 and DETERMINE door handing Figure 4 Door Handing DOOR OPENING MOTION LEFT HAND RIGHT HAND McBo04 CONNECT encoder cable adapter 415001 from encoder to control box encoder 1 and encoder 2 connectors if applicable If Sentrex is installed with a left hand Magic Force operator refer to Attachment 2 or 3 and INSTALL encoder handing harness part No 413767 CONNECT operator harness from close speed module to control box motor 1 and motor 2 connectors if applicable Wiring ON OFF HOLD OPEN Switch and Power Switch 3 7 1 Refer to Attachment 5 and CONNECT ON OFF HOLD OPEN switch wiring as follows TB2 Terminal Connection Switch Wire Color 1 Hold open Yellow 2 Common Orange 3 Automatic Violet SET POWER switch to OFF CONNECT POWER switch harness 516857 1 to power harness 415000 CONNECT line connect harness 412544 to power harness 415000 Wiring the Door Activation or Safety Device NOTE Attachments 2 3 and 4 illustrate typical wiring for various devices Thoug
24. SE CLOSE CHECK CAM ROTATION CLOSE CHECK ANGLE AUXILIARY CAM i sa ii SEE DETAIL INITIAL CAM SETTINGS LOOKING DOWN AT OPERATOR SPINDLE ROTATE BREAKOUT CAMS COUNTERCLOCKWISE UNTIL RAISED PORTION OF BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER ROTATE CLOSE CHECK CAM CLOCKWISE UNTIL RAISED PORTION OF CAM ACTUATES SWITCH THEN ROTATE CAM 10 DEGREES COUNTERCLOCKWISE ROTATE AUXILIARY CAM AS DESIRED DETAIL A RIGHT HAND OPERATOR CAM SETTINGS BREAKOUT CAM DECREASE 4 INCREASE BREAKOUT CAM ROTATION BREAKOUT INGLE LEFT HAND OPERATOR BREAKOUT STATUS CAM MABE AROS ro oo CLOSE CHECK CAM INCREASE 4 DECREASE CLOSE CHECK ROTATION CLOSE CHECK NGLE AUXILIARY CAM INITIAL CAM SETTINGS LOOKING DOWN OPERATOR SPINDLE ROTATE BREAKOUT CAMS CLOCKWISE UNTIL RAISED PORTION OF BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER ROTATE CLOSE CHECK CAM COUNTERCLOCKWISE UNTIL RAISED PORTION OF CAM ACTUATES SWITCH THEN ROTATE CAM 10 DEGREES CLOCKWISE ROTATE AUXILIARY CAM AS DESIRED DETAIL B LEFT HAND OPERATOR CAM SETTINGS 0026 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 7 of 31 b UNPLUG TB3 from control box NOTE When checking breakout status switch continuity
25. Stanley Access Technologies STANLEY 1 Magic Swing Magic Force and Bifold MC521 Control Box Quick Reference Guide 204027 Rev C 11 9 05 Prohibition on Copying Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries could result in the awarding of statutory damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved Stanley Access Technologies TABLE OF CONTENTS 1 PURPOSE 1 1 Discussion 12 Applicability 13 Features and Functions PRECAUTIONS WIRING INSTRUCTIONS Evaluating Power Requirements Connecting Main Power Wiring Connecting Breakout Status Signal Wiring Magic Swing Operators Connecting Breakout Status Signal Wiring Magic Force Operators Wiring the Operator Switch Module Magic Force Operators Wiring the Operator for Required Handing Magic Force Operators Wiring the ON OFF HOLD OPEN Switch and Power Switch Wiring the Door Activation or Safety Device 9 Wiring Sentrex 3 10 Wiring Bodyguard 3 11 Wiring Superscan 3 12 Wiring Holding Beam 3 13 Wiring the Cycle Counter 4 TUNE IN INSTRUCTIONS 4 11 Initial Tune In Settings 4 2 Tuning In the MC521 Controller Using the Palm Pilot 43 Tuning In the MC521 Controller Using the Controller Pushbuttons 44 Final Tune In Adjustments 5
26. able 2 Select Motor 1 handing 00 Right hand 01 Left hand 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 16 of 31 Select Motor 2 handing 00 Right hand 01 Left hand Accept FIS As soon as the VALUE is changed to 01 01 display will go to INDEX 00 Open Speed value and then to Al Note 09 is the default value for low energy Make changes Safety Logic 00 Sensor Note If there are no sensors connected leave at default 01 Sentrex value of 00 02 Carpet 03 Carpet 12 sec 04 Bifold Function switch Switch to OPEN momentarily then CLOSED LOCKED Wait for the learn sequence to end Display will show A2 when finished Lock keypad Final Tune in Table 2 MC521 Mode Values MC521 Operational Mode Dura Glide door style Single Motor Dura Glide door style Dual Motor Magic Swing Door Style Single Motor Magic Swing Door Style Dual Motor Magic Force Door Style Single Motor Magic Force Door Style Dual Motor Magic Force Door Style Single Motor Low Energy Magic Force Door Style Dual Motor Low Energy Bifold door style Single Motor Bifold door Style Dual Motor Table 3 Index List Description API Mode Specific Door Operational Values These depend upon the mode selected Reserved 96 Command Restart FIS Entering 01 will cause FIS to restart 97 Reserved
27. asher and ground wire to header Using the wire nuts provided CONNECT power line harness 412544 to electrical service as follows e CONNECT power pigtail assembly black wire to black line service wire e CONNECT power pigtail assembly white wire to white neutral service wire 3 3 Connecting Breakout Status Signal Wiring Magic Swing Operators WARNING To prevent injury to personnel and damage to equipment control box power must be deenergized before connecting breakout status signal wiring CAUTION If the motor is running and the breakout status switch is not connected arcing across the breakout switch contacts can occur This will result in damage to the breakout switch To prevent damage from switch contact arcing the breakout status switch must always be connected NOTE The breakout status switch should be used in all applications where there is no positive door stop in the breakout direction The auxiliary switch is the breakout status signal switch The auxiliary switch was formerly the open check switch on the operator switch plate top cam 3 3 1 Refer to Attachment 1 and CONNECT breakout status wiring 3 3 2 REMOVE quick connect terminal brown wire from the normally open terminal of the auxiliary switch formerly open check switch and INSTALL onto normally closed terminal CONNECT yellow jumper wires installed on the single dual motor harness as follows a INSTALL stripped end of first j
28. ator 250 165 115 kg Magic Force Operator 350 Ibs 160 kg Magic Swing Operator 700 168 320 kg 3 4 Entrapment Folding Doors To ensure that a folding door operates in accordance with UL 325 entrapment protection criteria the following must be established e Breakout force with power off must be less than 50 lbf 222 4 e Closing force must be less than 30 lbf 133 4 between fully open and latch check e Closing time through the final 2 inches of closing latch check must be greater than 1 5 seconds measured at the lead edge of each FX fold slide panel e Maximum recommended door weight Bifold Door 100 Ibs 45 kg each panel 204027 Rev C 11 9 05 Page 30 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED Attachment 8 Palm Troubleshooting Aid Swing Bifold Sheet 1 of 1 Terminal Description State amp Pin TB1 5 External Cycle Counter Output Dark low counter increments TB1 8 Bodyguard Data Output Dark door closed TB2 1 Bodyguard Function Switch states for TB2 Hold Open Off Auto On 2 3 TB3 4 Stall Input Swing Dark detecting Stanguard Fold Dark triggered or detecting TB3 8 amp Safety Input Dark detecting TB4 8 TB3 9 Breakout Input Dark no breakout TB4 4 amp Operate Sensor Input amp Dark detecting TB4 9 Push Plate Input connected internally
29. cations All ANSI BHMA and UL Requirements in Attachment 7 must be met before the door is put into operation 3 WIRING INSTRUCTIONS 3 1 Evaluating Power Requirements 3 1 1 EVALUATE door system power requirements as follows e ENSURE power source is a dedicated 117 VAC 50 60 Hz source with 20A circuit rating per two controllers ENSURE power source is not shared with other equipment i e cash registers EAS systems or other electromagnetic interference generators Connecting Main Power Wiring WARNING To prevent injury to personnel incoming electrical power to header must be deenergized before connecting control box electrical harness to electrical service 3 2 1 DEENERGIZE incoming electrical power to header 3 2 2 Refer to Attachments 2 3 and 4 and using the wire nut provided CONNECT ground wire assembly P N 711527 to electrical service ground wire 3 2 3 In concealed location inside the header not visible from the exterior of the header DRILL a hole for a No 8 screw 3 2 4 INSTALL ground wire ring terminal and star washer onto the No 8 screw provided and FASTEN screw star washer and ground wire to header 3 2 5 In a concealed location inside the header DRILL a second hole for a No 8 screw 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 3 of 31 INSTALL power line harness 412544 ring terminal and star washer onto the No 8 screw provided and FASTEN screw star w
30. e 23 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED B4 T u 2 StH AUXILARY SWITCH revac B H CLOSE SPEED CONTRDL CONNECTIONS HOLD ore seam FS P N 516660 SWITCH ASS Y P N 516671 BEAM common 2 SLs 9 10 UCSW008B Attachment 3 Magic Force Wiring 521 With Power Close Option Sheet 1 of 1
31. gic 25 Obstruction Time Step 12 Configure settings as needed and press Update after each setting has been changed Once completed press Cancel to go back to the Main selection menu Door must be cycled to full open for changes to be stored in permanent memory Term 52 Quick Info 521 State Idle Slider Single Switches Firmware 05 20 Handing Left Cycles 120 Configure Door Trouble Shoot Restart FIS Shutdown Update Firmware More gt Step 13 If the door is not operating correctly press Trouble Shoot to enter the Trouble Shooting menu Cancel Step 14 View the I O grid to verify the sensors and inputs TED i Quick Info 521 State de Slider Single Switches Firmware 05 20 Handing Left Cycles 120 Configure Door Step 15 Press More gt to access more functions More tools tools 42 Quick Info MCS21 State Idle 0 Slider Single Switches Firmware 05 20 Handing Left Cycles 121 Clone Settings Summary Listing Cancel Step 16 Press Clone Settings to pull all of the settings out of one controller and put them into another door 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 14 of 31 Door Settings 2 Quick Info 521 State Idle Quick Info MCS21 State Idle Slider Single Switches Firmware 05 20 Slider Single Switches Firmware 05 20 Handing Left Cycles 122 Handing Left Cycles 1
32. h the specific device may not be shown this attachment can be used as a general guide Specific wiring instructions from the manufacturer must also be consulted 3 8 1 Refer to Attachment 2 3 or 4 and applicable manufacturer s instructions and CONNECT door activation or safety device 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 9 31 3 9 Wiring CAUTION Do Not connect Sentrex Microboard or Sensors until control box is fully tuned NOTE Select Sentrex when in step 9 of Table 1 if tuning with pushbuttons even though Sentrex has not been connected at this time If tuning with PDA select Sentrex for Safety Logic in Step 6 For left hand Magic Force Operators add encoder handing jumper between encoder and encoder cable adapter 3 9 1 Refer to Attachment 2 3 or 4 and CONNECT Sentrex as follows 1 Terminal Connection Wire Color 1 VSX Power for Sensor Head Red Serial Communication Green 2 3 Serial Communication White 4 GND Ground for Sensor Head Black 3 10 Wiring Bodyguard NOTE The Bodyguard does not require a lockout relay for use with the MC521 control box 300 ohm 5 watt resistor is needed Part Number 516861 provides the resistor and terminal block The MC521 control box generates the data signals for door open closing and closed positions Refer to Attachment 2 3 or 4 as applicable for wiring c
33. ions for tuning the MC521 controller using the Palm Pilot MC521 application software is required 10 02 arn gt w All Main Selection 2 Quick Info MCS21 State Idle Slider Single Switches Firmware 05 20 DateBook Expense Flasher ndng Leit ee tz Configure Door HotSync i Memo Pad Trouble Shoot A Restart FIS Prefs Security List o 5 ToolBox Welcome Update Firmware Step 1 Select MC521 Tool Box from the list Step 2 Select Restart FIS on the Main of applications selection menu FIS First Install Sequence DURAGLIDE MAGIC SWING MAGIC FORCE Motor Setup Dual MAGIC FORCE LOW ENERGY panang BIFOLD Motor 2 Handing Right Begin FIS Step 3 Select door type Step 4 Setup the door type the motor configuration and the handing Press Begin FIS when finished Cancel 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 12 of 31 First Install info __ Motor Setup Motor 1 Handing Motor 2 Handing Step 5 If additional configuration is needed press Configure Door Open Check Length MagicTouch Sensitivity MagicTouch HoldOpen Time Hold Open Delay Open Torque Check Torque Stall Torque Lock Logic Safety Logic 25 Obstruction Time Step 6 Configure additional settings and press Update after each setting has been changed Once completed press Cancel to go back to the Main selection menu
34. is running and the breakout status switch is not connected arcing across the breakout switch contacts can occur This will result in damage to the breakout switch To prevent damage from switch contact arcing the breakout status switch must always be connected 3 4 1 SET POWER switch to OFF 3 4 2 IF single operator application PERFORM the following e INSTALL one breakout status switch wire to terminal 9 of control box connector TB3 e INSTALL second breakout status switch wire to terminal 10 of control box connector TB3 IF dual operator application PERFORM the following to put the breakout switches in series e INSTALL one breakout status switch wire from one operator to terminal 9 of control box connector TB3 INSTALL one breakout status switch wire from second operator to terminal 10 of control box connector TB3 CONNECT remaining two yellow breakout status switch wires together with a wire nut VERIFY breakout status breakout cams are properly set as follows 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 6 of 31 Refer Figure 2 and visually INSPECT cams for proper setting Figure 2 Breakout Status Breakout Cam Settings Magic Force Operators BREAKOUT CAM INCREASE 4 5 DECREASE BREAKOUT ROTATION BREAKOUT ANGIE RIGHT HAND OPERATOR BREAKOUT STATUS CAM CLOSE CHECK ___ DECREASE INCREA
35. llows selection of bifold logic versus carpet or timer logic Used in bifold door systems it eliminates the need for a lockout relay for the overhead safety sensor Single or Dual Door Selection Allows selection of single or dual door operation Opening Speed Adjustment Permits adjustment of door opening speed 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 2 of 31 Closing Speed Adjustment Magic Force operators a dual adjustment closing speed control with two rheostats permits independent adjustment of door closing speed and closing check speed On Magic Swing operators provisions are provided for the installation of an optional single adjustment closing speed control Open Check Speed Adjustment Permits adjustment of door open check speed Torque Adjustment Allows adjustment of the door opening force Open torque check torque and stall torque are independent adjustments Stall Logic Used with a door mounted sensor system to stop door motion when a pedestrian or object is present One Piece Switch Module On Magic Force operators the individual breakout breakout status close check and auxiliary switches have been replaced with a single one piece switch module 2 PRECAUTIONS 2 1 1 The Magic Touch time delay must be greater than 5 seconds to ensure compliance with ANSI A156 19 American National Standard for Power Assist and Low Energy Power Operated Doors specifi
36. lso be followed 1 0 ANSI BHMA A156 10 Full Standard Power Swinging and Folding Door Systems Full standard power swinging and folding door systems must be installed and adjusted for compliance with the current version of ANSI BHMA A156 10 American National Standard for Power Operated Pedestrian Doors Critical aspects of the installation for compliance with A156 10 include e Guide rail size location and type Control mat size layout molding height active areas and sensitivity Sensor pattern size sensitivity and function Knowing Act guidelines secondary activating zones and double egress swing door requirements Entrapment protection rules including door speeds forces and time delays Signage Decals and application instructions are provided with the door operator 2 0 ANSI BHMA 156 19 Low Energy Swinging Door Systems Low energy swinging door systems must be installed and adjusted for compliance with the current version of ANSI BHMA A156 19 American National Standard for Power Assist and Low Energy Power Operated Doors Critical aspects of the installation for compliance with A156 19 include e Opening times and force Closing times and force Manual opening force Time delay Signage Decals and application instructions are provided with the door operator 3 0 UL 325 Compliance All power operated door systems must be installed in compliance with the current edition of UL 325 Standard for Safety f
37. onnections Program the Bodyguard Relay Output to 2 311 Wiring Superscan Refer to Attachment 2 3 or 4 as applicable for wiring connections To inhibit the Stall Superscan a switch is required in series with the Stall output Wiring Holding Beam The Holding Beam input is used in applications when there is a rail mounted holding beam When the door is closing and the beam is obstructed the door will not open until the door is completely closed and the header mounted sensor becomes active When the door is open and the beam is obstructed the door will remain open Refer to Attachment 2 3 or 4 as applicable for wiring connections 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 10 of 31 313 Wiring the Cycle Counter NOTE Cycle counter 413787 is optional 3 13 1 Refer to Figure 5 and CONNECT wiring for cycle counter Figure 5 Cycle Counter Wiring 2 CYCLE COUNTER 5 003 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 11 of 31 TUNE IN INSTRUCTIONS 4 1 Initial Tune In Settings 4 1 1 SET ON OFF HOLD OPEN switch to OFF 4 1 2 SET POWER switch to ON Tuning In the MC521 Controller Using the Palm Pilot WARNING To prevent injury to personnel and damage to equipment the following settings must be made before using the door NOTE The following steps provide instruct
38. or Door Drapery Gate Louver and Window Operators and Systems 204027 Rev C 11 9 05 Page 29 of 31 2005 THE STANLEY WORKS ALL RIGHTS RESERVED Attachment 7 ANSI BHMA and UL Compliance Requirements for Swinging and Folding Doors Sheet 2 of 2 3 1 Wiring 311 To reduce the risk of electric shock proper and reliable grounding is mandatory See Main Power Wiring instructions and Wiring Diagrams in this guide for grounding techniques 3 1 2 Permanent wiring is to be employed as required by the National Electrical Code and or local codes 3 1 3 Connection of external devices is shown in the wiring diagrams and terminal block layouts elsewhere in this guide Refer to these figures for proper wiring of external devices to ensure compliance with UL 325 3 2 Knowing Act Doors activated by a manual switch Knowing Act switch in ANSI BHMA terms must have the switch installed in a location from which operation of the door can be observed by the person operating the switch 3 3 Entrapment Swinging Doors To ensure that a swinging door operates in accordance with UL 325 entrapment protection criteria the following must be established e Manual opening force or breakout force with power on or off must be less than 50 Ibf 222 4 N e Closing force must be less than 40 Ibf 177 9 N at the lock latch stile e Closing time through the final 10 degrees must be greater than 1 5 seconds e Maximum recommended door weight Magic Access Oper
39. umper wire from position 3 of the 8 pin connector on operator harness into terminal 9 of control box connector TB3 b INSTALL stripped end of second jumper wire from position 5 of the 8 pin connector on operator harness into terminal 10 of control box connector TB3 SET the auxiliary cam for approximately 3 activation toward breakout direction and ADJUST cam as necessary to trip the corresponding microswitch prior to activation of the breakout switch NOTE In a dual door application the breakout switches of each operator need to be wired in series to ensure that the control box will not open the doors if either breakout status switch is activated 3 3 5 IF application is a pair of doors PERFORM the following a REPEAT steps 3 3 3 and 3 3 4 for the second door operator b CONNECT stripped end of one yellow jumper wire from each operator to terminals 9 and 10 of control box connector TB3 2005 THE STANLEY WORKS ALL RIGHTS RESERVED 204027 Rev C 11 9 05 4 of 31 Using a wire nut CONNECT remaining wire from first operator to remaining wire second operator VERIFY breakout status breakout cam is properly set as follows a Refer to Figure 1 and visually INSPECT cams for proper setting Figure 1 Breakout Status Breakout Cam Settings Magic Swing Operators TOP CAM AUX SWITCH TOP CAM AUX SWITCH CENTER CAM EMERGENCY BREAKOUT SWITCH CENTER CAM EMERGENCY BREAKOUT SWITCH BOTTOM CAM CLOSE CHE
Download Pdf Manuals
Related Search