SMMCON48/SMRCON48 Control Console
Contents
1. Copyright PushCorp Inc 2013 rights reserved 11 PUSHCORP INC SMMCON48 SMRCON48 Manual OL 6 8 9 7 5 7 Z 30 000 Hequny sbE 9 0 6 0 I gogr XX a L 0E6EOHYd VIN 100 XXX rat 9 110 190333 9 5 ARWEN 600 5 Ind 01345 681 uu Saul spun Sumeso 401 muy Ino 0111504 7161 31725 DI LON 9725 5 Da DE WO 5 BIHIVETZI Suing Jo 3003 2 081 000 2913 5100 s3bp3 eae 10 90 35 3138 VIINI 13 691 1091307 IWANVW NIMOD9 66 NEWA 2160 25520 NOV 981 oW 69 04 522 5 3lgvNI 81 9401 048 1046 800 078 246 0 Paypadsup USIUIS 5 7015 981 991 Senen Sigla Ta 5361 O38 4 ON 70151 aL see t 9 ssajun DMY 7 ite ee ate DMY OL TIANI E no 72 781 SAY AL A tet 301 5 80102 ON JHM 100 204 2 aL NOILINNI ON 47a LUVH JAIM 0 Ze O2 2EX VEX 00 109 1 02 so faeuy O mal SE OC 4 uso O e2. What is covered under this warranty Defects in material and or workmanship which occur within the duration of the warranty period What is NOT covered in this warranty A IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE or EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE MALFUNCTION OF THE PUSHCORP INC PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Any failure that results from an accident purchaser s abuse neglect unauthorized repair or failure to operate the products in accordance with the instructions provided in the owner s manual s supplied with the product Responsibilities of the Warrantor under this warranty Repair or replace at Warrantor s option products or components which have failed within the duration of the warranty period Responsibilities of the purchaser under this warranty Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 3 A Deliver or ship the PushCorp Inc product or component to PushCorp Inc Service Center Dallas TX Freight and insurance costs if any
3. fault exists The fault can be reset by disabling and then re enabling the servo system via the Enable switch CONTROLS ENABLE The Enable switch enables or disables output power to the servomotor DANGER THE CONSOLE ENABLE SWITCH SHOULD ONLY BE ON WHEN THE SERVOMOTOR POWER CABLE IS FULLY CONNECTED TO THE SERVOMOTOR ENABLING THE SERVOMOTOR POWER WHILE DISCONNECTED COULD RESULT IN INJURY OR DEATH SPEED The control knob allows the speed to be set from zero to 100 of the maximum rated speed of the servomotor The speed can be varied at any time while the servomotor is enabled or disabled The actual measured percent speed will be displayed on the digital Speed indicator 5 0 Technical Specifications and Schematics Supply Voltage 480 VAC 3 Phase Max Cont Current 60 Amps Max Peak Current 120 Amps 2 Seconds Specifications subject to change without notice Copyright PushCorp Inc 2013 All rights reserved 10 PUSHCORP INC SMMCON48 SMRCON48 Manual OL 6 8 57 7 E 50 beg 2 vequan g IXP L ES6EQYYd awen ani eggs XX 00 TE L ESGEOYY ciali ae
4. C SMMCON48 SMRCON48 Manual 7 condition indicates a drive fault The cause of the fault will be indicated by a flashing code on the servo drive amplifier The end users should contact PushCorp directly for support regarding drive amplifier faults OPERATION SHOULD CEASE UNTIL THE FAULT CONDITION IS CORRECTED Each Electrical Control box includes a built in E Stop push button that when pressed immediately removes all electrical power from the motor causing it to coast to a stop If desired the control box can be connected to an external dual channel E Stop circuit by connecting to the STO1 and STO2 signals on Terminals 3 4 5 and 6 as shown It is the responsibility of the System Integrator and or End user to follow all applicable electrical codes and OSHA safety standards when wiring the control cabinet This includes the proper and judicious use of ground termination fuses contactors cut off switches lock out switches and Emergency Stop circuits PushCorp Inc assumes no responsibility or liability for the electrical system design and implementation of the control cabinet in the End user application Refer to OSHA rules and regulations as well as the CE Machinery Regulations IEC 204 1 when designing systems that include motors and drives to ensure that the user is protected PushCorp will provide answers to any questions regarding the servo drive system and will be responsible for any warranty issues NOTE Please contact Push
5. Corp Inc Tel 1 972 840 0208 directly for any technical support Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 8 4 0 Operation Figures 5 and 6 below show the front panel layout for the SMRCON48 Remote Control Cabinet and SMMCON48 Manual Control Cabinet respectively The SMRCON48 being designed exclusively for remote control includes only an Main Power switch and an Emergency Stop E STOP button Inc DALLAS TEXAS DANGER O E STOP POWER Figure 5 SMRCON48 Remote Control Cabinet Front Panel 5 15 Inc DALLAS TEXAS Figure 6 SMMCON48 Manual Control Cabinet Front Panel Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 9 SMMCONA8 cabinet includes additional controls and digital indicators that allow the servo equipment to be operated manually INDICATORS LOAD Digital percentage display of maximum rated load Output Torque at which the motor is operating It is recommended that the long term continuous load not exceed 70 for reliable operation in production environments SPEED Digital percentage display of maximum rated speed at which the motor is operating READY When illuminated indicates that the servomotor is ready to operate If not illuminated a
6. SMMCON48 Manual SMRCON48 Remote Servo Control Cabinet SMRCON48 SMMCON48 Remote Control Cabinet Manual Control Cabinet INC Dallas Texas PUSHCORP INC SMMCON48 SMRCON48 Manual 1 Table of Contents 1 0 iii 2 2 0 GENERAL rei 4 3 01 5 E P ia nevada ini 4 3 1 Cabinet Mountingi nie dle ei LO aan ni 4 3 2 deri 5 4 0 2 8 5 0 TECHNICAL SPECIFICATIONS AND 5 5 9 Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 1 0 Limited Warranty Duration One year from date of delivery to the original purchaser Who gives this warranty warrantor PushCorp Inc Telephone 972 840 0208 Corporate Address P O Box 181915 Dallas Texas 75218 Shipping Address 3001 W Kingsley Rd Garland Texas 75041 Who receives this warranty purchaser The original purchaser other than for purposes of resale of the PushCorp Inc product What products are covered by this warranty Any PushCorp Inc Adjustable Force Device or Adjustable Force Device accessory supplied or manufactured by the Warrantor
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9. must be borne by the purchaser B Use reasonable care in the operation and maintenance of the product as described in the owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow at the service center and depending on the availability of replacement parts Purchasers requiring quicker repair may receive such with payment of a PushCorp Inc predetermined expediting fee This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 4 2 0 General Overview The PushCorp SMMCON48 and SMRCON48 control cabinets provide a highly integrated easy to use solution to controlling PushCorp servomotor equipment Installation is simply a matter of mounting the cabinet and connecting 3 phase 480VAC electrical power The SMRCON48 Remote Control Console allows servo equipment to be controlled via a remote PLC or robot controller with a minimum number of digital and analog I O The SMMCON48 Manual Control Console has front panel displays and controls so that the servomotor equipment can be easy controlled and monitored by a human operator 3 0 Installation 3 1 Cabinet Mounting The cabinet is designed to be wall mounted outside the robot work area in a relatively clean environmen
10. t Figure 1 shows the mounting dimensions of the electrical enclosure 11 1 355 6 4X 44 381 8 14 00 15 03 5 p 641 4 25 25 tf 508 20 00 Figure 1 Cabinet Mounting It is the responsibility of the installer to punch holes in the enclosure for conduit and or cord grips as required for the electrical supply power wiring and low voltage control signals Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 5 3 2 Electrical Connections The cabinet requires 480 VAC 3 Phase 50 60 Hz power to operate This should be supplied via conduit connection to the cabinet as shown in Figure 2 The control signal connections are made to the External Interface Blocks as shown in Figure 3 POWER CABLE ENTRY FEEDBACK CABLE ENTRY ELECTRICAL SUPPLY KNOCKOUT Figure 2 Electrical cable entry locations Po000000 EXTERNAL INTERFACE BLOCKS 3 PHASE AC SUPPLY Figure 3 Console electrical panel Copyright PushCorp Inc 2013 All rights reserved PUSHCORP INC SMMCON48 SMRCON48 Manual 6 EXTERNAL INTERFACE TERMINAL BLOCK 2 0vDC RETURN 4 5 ANALOG LOAD OUTPUT SMMCON4S ONLY Figure 4 Typical External Interface Schematic The circuit diagram in Figure 4 shows an example of how the SMRCON48 Remote cabinet could be wired for operation The SMMCON48 Manual cabinet alread
11. y includes these elements on the front panel for control digital I O is designed for 24 VDC control voltages The motor rotational speed is controlled via a 0 10VDC analog signal applied to terminals 9 and 10 The analog input is a true floating differential signal connected directly to the servo amplifier The circuit shown in Figure 4 is an example of how the shaft speed may be controlled with a simple panel mount linear potentiometer If remote robot teach pendent adjustment is desired the potentiometer would be replaced with an analog signal from a PLC or robot analog output card connected directly to Pins 9 and 10 WARNING The differential voltage applied to terminals 9 and 10 should not exceed 10 VDC or damage will occur to the servo amplifier Terminal 7 shown in Figure 4 provides the servo amplifier enable signal Connecting Terminal 7 to 24VDC enables the servo amplifier and applies voltage to the servo motor Removing voltage from terminal 7 disables the amplifier Applying a 0 25 second minimum duration pulse to Terminal 8 cause the motor shaft to rotate to its index position for changing tools The amplifier must be enabled via Terminal 7 for the indexing to occur successfully The DRIVE OK output on Terminal 11 should be continuously monitored by the End user control system This signal should be ON during normal operation An OFF Copyright PushCorp Inc 2013 All rights reserved PUSHCORP IN
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