TL-IN003 - Rockwell Automation
Contents
1. N4 NB s5 T TB caB G F8 Key Series mm mm mm mm mm mm mm mm mm mm in fin im fin in ins im fins in in TLY A 20 20 420 832 20 1000 1L K 0 8661 1 65 Thread 0 08 39 4 130 20 381 _ 564 55 15 _ 1000 1092 3 175 0 125 0 125 1 50 2 22 0 217 0 06 39 4 0 43 0 125 x 0 9375 230 230 73 02 _ 860 55 16 _ 1000 1313 4763 0 187x0 187 2 875 3 39 0 217 0 06 39 4 0 517 0 1875 x 1 156 2540 NEMA motor flanges and shafts are designed to inch dimensions Other frame areas are designed to metric dimensions Conversions are mathematically calculated 4 olerance for this dimension is TLY A1xx 0 021 mm 0 0008 in TLY A2xx 0 025 mm 0 001 in TLY A25xx 0 03 mm 0 0012 in 5 LY Alxxhas two threaded holes TLY A2xxand TLY A25xxhave four mounting holes Mounting holes are S diameter on M diameter bolt circle 6 olerance for cable length is 50 0 mm 1 97 in Minimum bend radius is 15 00 mm 0 59 in 7 olerance for this dimension is 0 38 mm 0 015 in 8 oleranc e 9 X Y tolerance for t or this dimension is 40 051 mm 40 002 in Publication TL INOO3A EN P June 2007 his dimension is TLY 0 051 mm 0 002 in Length is untoleranced TL Series Servo Motors 17 Motor Load Force Ratings Motors are capable of operating with a sustained shaft load The r2. TLY A2540 18 39 13 29 11 25 9 20 TLY A310 24 54 18 40 15 34 12 27 Axial Load Force Ratings zero radial load Motor 1000 rpm 2000 rpm 3000 rpm 4500 rpm 5000 rpm kg Ib kg lb kg lb kg Ib kg lb TLY A110 12 26 9 20 7 16 6 13 TLY A120 12 26 9 20 7 16 6 13 TLY A130 12 26 9 20 i 16 6 13 TLY A220 19 41 14 30 11 25 9 20 TLY A230 19 41 14 30 11 25 9 20 TLY A2530 23 50 17 37 14 31 11 25 TLY A2540 23 50 17 37 14 31 11 25 TLY A310 29 65 22 48 19 41 15 32 Publication TL IN003A EN P June 2007 TL Series Servo Motors 19 Connector Data These tables provide signal descriptions for servo motors with TLY catalog numbers Incremental Encoder Feedback Connections Connector Pinouts Feedback Connector Absolute Encoder Feedback Connections Pin Signal Tyco AM P 206152 1 Pin Signal 1 5 Reserved 1 8 Reserved 6 BAT Brown 9 AM Green 7 12 Reserved 10 AM Green blk 13 DATA Blue 11 BM Blue 14 DATA Blue black 12 BM Blue blk 15 21 Reserved 13 IM Yellow 22 EPWR 5V Red 14 IM Yellow blk 23 ECOM amp BAT Black 15 S1 Grey blk 24 SHIELD Drain wire 16 S1 Grey 25 28 Reserved 17 S2 Brown blk 18 S2 Brown 19 S3 W hite blk 20 53 White 21 Reserved 22 EPWR 5V Red
3. to L LB and LE olerance for this dimension is 1 0 mm 0 039 in TL Series Servo Motors 13 Metric Frame Dimensions Approx Motor ap BE D HD L L LB LA LB LE M Series mm mm mm mm mm mm mm mm mm mm in in in in in in in in in in TLY A 78 5 53 5 110 3 09 2 11 31 1 21 0 8 0 5L1 84 5 25 0 5 0 59 5 39 1 46 0 120 1 22 0 83 0 315 2 01 3 33 0 984 0 20 2 34 1 54 1 811 98 5 73 5 130 3 88 2 89 106 1 76 1 20 430 wo 73 0 418 300 eo B00 428 m0 1 69 0 4724 287 gq L181 0 24 Fogg 69 2 76 230 5 04 3 86 27 6 134 7 99 7 2530 53 0 1 09 93 0 5 30 3 93 43 8 90 0 2 09 16 0 366 1437 350 80 1087 72 B54 2540 0 6299 5 66 1 378 0 32 4 28 56 0 99 0 179 2 144 2 57 1 100 0 310 2 20 3 90 7 06 5 68 2 25 3 94 Metric motor frames are designed to metric dimensions Inch dimensions are a mathematical conversion LY A2xx 0 011 mm 0 0004 in TLY A25xx 0 011 mm 0 0004 in 1 40 in to L LB and LE o L LB and LE to L LB and LE Publication TL INOO3A EN P June 2007 14 TL Series Servo Motors Metric Frame Dimensions Approx cont Motor 4 NB P s5 T TB CAB G F8 Key Series mm mm mm mm mm mm mm mm mm mm in in in in in in in in in in TLY A 1
4. Within the Power Cable Factory supplied f b L separate ground shield X ba Power cable contains brake wires with Cable insulation is removed to expose Field Modified overall power cable shield Loop brake wires and signal shielding to contact the overall power cable shield Connect shields to power cable ground clamp on drive Clamp should contact both overall and brake cable shields Publication TL IN003A EN P June 2007 10 TL Series Servo Motors Installing the M otor Follow these procedures and recommendations to install a TL Series motor ATTENTION of ac power PE Servo motors are not for direct connection to an ac power line Servo motors are designed for connection to a servo drive that controls the application Failure to observe these safety procedures could result in damage to the motor and equipment ATTENTION gt i Do not strike the shaft couplings or pulleys with tools during installation or removal Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Failure to observe these safety procedures could result in damage to the motor and its components 1 Allow sufficient clearances in the area of the motor for it to stay within its specified operating temperature range e Obtain the specified motor t
5. belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipping connection will cause system instability and may damage the motor shaft All connections between the machine and the motor shaft must be rigid to achieve acceptable system response Periodically inspect connections to verify their rigidity When mounting couplings or pulleys to the shaft verify that the connections are properly aligned and that axial and radial loads are within the specifications of the motor Refer to Motor Load Force Ratings on page 17 for guidelines on how to achieve 20 000 hours of motor bearing life ATTENTION ae the shaft key couplings or pulleys with tools during installation or A Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys or a shaft key Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on the motor shaft Apply a constant pressure with a wheel puller for example to the user end of the shaft to remove a friction fit or a stuck device Failure to observe these safety procedures could result in damage to the motor and its components A shaft key provides a rigid mechanical connection with the potential for self alignment but the key must be properly installed in the keyway Refer to these sections for add
6. have four lt A gt p lt L LB gt LB Key Supplied for T gt Sier Lx motors with key slot Motor Dimensions for Metric Frame Mounting pattern has two threaded holes for A120 and A130 shown All others have four holes gt o v Sdia holeson g M M dia bolt circle m 2 CANTEEN eE VA LA gt fe G i J F JO U in L S dia holes on LB L LB By M dia bolt circle f y fogs ow D Zy Key supplied with TLY A2xx and TLY A25xx Motor Dimensions for NEMA Mount NEM A 23 and 34 only TLY A120 or TLY A130 Ll NEM A 17 is not available m with key slot G 7 9 I i J F Publication TL IN003A EN P June 2007 eZ olerance for this dimension is TLY A1xx 0 009 mm 0 0004 in T LY A310 0 011 mm 0 0004 in LY A110 TLY A120 or TLY A130 motor with brake add 35 6 mm LY A220 and TLY A230 motor with brake add 34 6 mm 1 36 in t LY A2530 or TLY A2540 motor with brake add 36 6 mm 1 44 in LY 310 motor with brake add 23 0 mm 0 90 in
7. in the cable that lets water gather and drip off the cable rather than continue to flow along the cable These two installation practices greatly reduce the potential for moisture related problems Recommended Connector Orientation with Drip Loop di A ie Motor is positioned so cable enters from above and cable lacks drip loop 6 Avoid installing the motor with the shaft pointing upward T his orientation increases the risk of contaminant ingress Avoid spraying liquids under pressure directly on the junction of the motor shaft housing and connectors as well as the enclosure joints Fluids under pressure can be forced around worn seals and contaminate the motor bearings Bearing contamination will significantly shorten the life of a servo motor Cable enters beneath the motor and drip loop is formed A Publication TL IN003A EN P June 2007 TL Series Servo Motors 5 If design requirements permit provide shields that protect the motor housing shaft seals and their junctions from product contamination caustic agents and high pressure fluids Replace the optional shaft seal at or before its expected twelve month lifetime elapses Refer to Remove and Install a Shaft Key on page 21 for more information on shaft seals Inspect the motor and seals for damage or wear on a regular basis If damage or adverse wear is suspected replace the item If desired the motor front fl
8. protected no special moisture protection Cable connectors P30 protected from objects greater than 2 5 mm 0 1 in in diameter no special moisture protection An optional shaft seal kit is required to provide the IP65 rating excludes lower rating for cable connectors See Additional Resources on page 24 for Shaft Seal Installation Instructions 2 P rating descriptions are for reference only Refer to the interna Publication TL INOO3A EN P June 2007 ional standards for more complete rating descriptions TL Series Servo Motors 23 Accessories Accessories available from the factory include the following items Motor Cables Factory manufactured feedback and power cables are available in standard cable lengths Transition cables are available to allow connection of servo motors with TLY catalog numbers to existing N Series power feedback and brake cables Factory cables provide proper shield termination which reduces the potential for EMI For a complete listing of available cables refer to your drive s installation manual contact your nearest Rockwell Automation sales office or access the information from the website references in Additional Resources on page 24 Connector Kits Each connector kit includes the appropriate connector housing pins and backshell Connector Kit Catalog Number Connector Kit Catalog Number Feedback Connector 2090 KFBM 6 00AA Power Connector 2090 KPBM 6 16AA Shaft Seal Kits C
9. separating signal carrying lines and practicing good grounding techniques E ffective ac power filtering can be achieved by using isolated ac power transformers or properly installed ac line filters To reduce EMI follow these guidelines e Physically separate signal lines from motor cabling and power wiring Do not route signal wires with motor and power wires and do not route signal wires over the vent openings of servo drives or other electrical power sources e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments Publication TL INO03A EN P June 2007 8 TL Series Servo Motors Shaft Seals You may install the optional shaft seal to protect the front bearing from fluids or fine dust that could contaminate the motor bearing and reduce its lifetime The IP rating for the motor depends on the usage of shaft seals Refer to these sections for additional information e Shaft Seal Kits on page 23 lists catalog numbers of seal kits available for your motor e Specifications on page 22 briefly describes IP ratings Install the TL Series Motor Before installing the motor review and become familiar with the following instructions e Requirements for Motor Mounting e Power Cable Shielding e Installing the Motor e Dimensions e Motor Load Force Ratings e Connector Dat
10. 10 300 200 40 45 25 45 AE A in 120 1 1811 0 79 1 57 0 177 0 10 0 18 0 244 0 118 50 130 20 soo 270 600 55 wo 95 40 fo cece 1 9685 1 06 2 36 0 217 39 4 1 0 374 0 157 0 59 230 l 3 0 7 0 2530 70 0 80 0 0 12 1 0 28 2 1556 3 15 5X5X20 aE BAS 6 13 0 50 0197 x0 197x 2540 1 34 0 260 0 512 0 197 0 79 80 0 86 0 300 5 B33 Metric motor frames are designed to metric dimensions Inch dimensions are a mathematical conversion 4 olerance for this dimension is TLY A1xx 0 021 mm 0 0008 in TLY A2xx 0 025 mm 0 001 in TLY A25xx 0 03 mm 0 0012 in LY A310 0 03 mm 0 0012 in 5 LY A1xx has two mounting holes TLY A2xx TLY A310 have four mounting holes Mounting holes are S diameter on M diameter bolt circle 6 olerance for cable length is 50 0 mm 1 97 in Minimum bend radius is 15 00 mm 0 59 in 7 olerance for this dimension is 0 20 mm 0 008 in 8 olerance for this dimension is TLY A1xx 0 006 0 031 mm 0 0002 0 0012 in TLY A2xx TLY A25xx and TLY A3xx 0 012 0 042 mm 0 0005 0 0017 in 9 X Y tolerance for this dimension is TLY A1xx 0 025 mm 0 001 in TLY A2xx TLY A25xx and TLY A3xx 0 03 mm 0 0012 in Length is untoleranced Publication TL INOO3A EN P June 2007 TL Series Servo Motors 15 NEMA Mount Dimensions Approx Motor AC A
11. 23 ECOM Black 24 SHIELD Drain wire 25 28 Reserved Power and Brake Connections Powerand Brake Connector Powerand Brake Connections Pin Signal Tyco AM P 206705 2 Pin Signal 1 U phase Red 1 U phase Red 2 V phase White 2 V phase Black 3 W phase Black 3 W phase White 4 Reserved 4 Reserved 5 Ground Yellow grn amp 5 Ground Yellow grn amp drain wires drain wires 6 Reserved 6 Reserved 7 M BRK Yellow 7 MBRK Yellow 8 Reserved 8 Reserved 9 M BRK Blue 9 M BRK Blue Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Excessive and uneven force at the cable connector may result in damage to the housing and contacts as the cable flexes Failure to observe these safety procedures could result in damage to the motor and its components Publication TL IN003A EN P June 2007 20 TL Series Servo Motors Connector Type Feedback 28 Position Power 9 Position Motor Connectors Connector housing 206152 1 206705 2 Connector backshell 206070 8 206966 7 Signal and power contact pins A110 A130 A220 A310 Ree 1658540 4 66102 90 66098 9 Loose 1658540 5 66103 40 66099 4 Ground contact pins 2 Ree 164161 4 Loose 164164 2 Brake contact pins 8 Ree 66106 8 Loose 66107 4 Compatible Connectors for M ating Cables Connector housing 205839 3 206708 1 Connector backshell 206070 8 206966 7
12. Contact sockets Reel 1658538 2 66100 9 Loose 66505 9 66101 4 Tools for Motor Connectors or Compatible Connectors Hand crimp tool 91503 1 58495 1 Contact tool Extraction and insertion feedback 91285 1 Extraction power and brake 305183 Extraction ground 725840 1 Insertion power brake and ground 91002 1 Tyco AM P specifies wire sizing in AWG mm is a conversion from AWG in the footnotes For U V and W power phases in the power connector 2 For motor frame ground in the power connector 8 For motor brake in the power connector 4 Use of the contact insertion tool is optional as contacts are readily pushed by hand into the connector housing After contacts are inserted into the connector housing gently pull backward on each wire to be sure that contacts are fully seated and latched into position 5 Wire range is 0 08 0 2 mm 28 24 AWG Contacts and wire gauge used in Rockwell cables may vary by cable conductor For reference only the wire range of these contacts is 0 08 0 2 mm 28 24 AWG Wire range is 0 2 0 6 mm 24 20 AWG Wire range is 0 8 1 4 mm 18 16 AWG Publication TL IN003A EN P June 2007 TL Series Servo Motors 21 Remove and Install a Shaft Key Shaft keys are constructed of carbon steel K eys for metric mount motors are toleranced for interference fit slightly larger than the opening to be sure of a secure and rigid fit with the mat
13. D BE D HD L L LB 3 LA LB LE M Series mm mm mm mm mm mm mm mm mm mm mm lin in in in in in in in in in in TLY A 915 64 5 120 3140 210 635 520 6603 20 50 254 391 438 1 22 0 83 0 25 2 05 105 5 1 063 0 20 F 785 1 54 1 725 130 4 153 3 09 137 9 99 8 2200 60 430 1270 73 0 43 381 60 G93 433 667 2 36 1 69 0 50 2 87 459 9 1 50 0 24 1218 1 70 2 625 230 27 6 6 30 4 80 1 09 149 2 104 7 2530 530 15 875 96 0 6872 445 80 412 438 984 2 09 0 625 3 78 759 9 1 752 0 32 4737 1 72 3 875 2540 6 205 4 48 NEM A motor flanges and shafts are designed to inch dimensions Other frame areas are designed to metric dimensions Conversio s are mathematically calculated 1 olerance for this dimension is TLY A1xx 0 009 0 0004 TLY A2xx 0 011 0 0004 TLY A25xx 0 011 0 0004 2 LY Al LY A2 LY A2 20 or TLY A130 motor with brake add 35 6 mm 1 40 in to L LB and LE 20 or TLY A230 motor with brake add 34 6 mm 1 36 in to L LB and LE 530 or TLY A2540 motor with brake add 36 6 mm 1 44 in to L LB and LE 3 olerance for this dimension is 1 0 mm 0 039 in Publication TL INOO3A EN P June 2007 16 TL Series Servo Motors NEMA Mount Dimensions Approx cont Motor P
14. TL Series Servo Motors Installation Instructions Catalog Numbers TLY A110 TLY A120 TLY A130 TLY A220 TLY A230 TLY A2530 TLY A2540 TLY A310 Topic Page Catalog Number Explanation 3 Before You Begin 4 stallation and M aintenance Guidelines 4 stall the TL Series M otor 8 Requirements for M otor M ounting 8 Power Cable Shielding 9 stalling the M otor 10 Dimensions 12 otor Load Force Ratings 17 Connector Data 19 Remove and Install a Shaft Key 21 Specifications 22 Accessories 23 Additional Resources 24 About This P ublication This publication provides installation instructions for the TL Series motors categorized with a TLY catalog number Use this document if you are responsible for installing these Allen Bradley motor products Please read all instructions before installing this motor Publication TI INQN3A FN P lune 2007 2 TL Series Servo Motors Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and M aintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockw ellautomation com It describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also
15. a Requirements for Motor Mounting All TL Series motors include a mounting pilot for aligning the motor on a machine Preferred fasteners are stainless steel The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety Unmounted motors disconnected mechanical couplings loose shaft keys and ATTENTION i i i disconnected cables are dangerous if power is applied A Disassembled equipment should be appropriately identified tagged out and have access to electrical power restricted locked out Before applying power to the motor remove the shaft key and other mechanical couplings that could be thrown from the shaft Failure to observe these safety procedures could result in personal injury Publication TL INOO3A EN P June 2007 TL Series Servo Motors 9 Power Cable Shielding Power cables must be shielded and the cable shield must connect to a ground ATTENTION Lar can be present on the shields of a power cable if the shields are not A Verify there is a connection to ground for all shields in the power cable Failure to observe these safety procedures could result in personal injury or damage to equipment Verify the separate brake wire shield connects to the overall chassis ground by looping back this brake wire pair as shown in the figure Shielding of Brake Wires Within the Power Cable Shielding of Brake Wires
16. about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD PP gt E gt EEre Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures Publication TL INO03A EN P June 2007 TL Series Servo Motors 3 Catalog Number Explanation TLY A3 10M BJ62AA AA AA AA bh AO FACTORY DESIGNATED OPTIONS AA Standard AN NEMA Mounting Flange Shaft BRAKE 2 No Brake 4 24V dc Brake CONNECTORS 6 1m 39 4 in Leads with Circular Plastic Connectors ENCLOSURE SHAFT KEY SHAFT SEAL J IP65 Housing Shaft Key No Shaft Seal K P65 Housing No Shaft Key No Shaft Seal FEEDBACK B Absolute Encoder Battery backed M ulti turn H Incremental Encoder 2000 lines RATED SPEED M 4500 rp P 5000 rp T 6000 rp M AGNET STACK LENGTH DESIGN ATOR FLANGE SIZE Diameter of M ounting Bolt Circle for M etric M otors or NEM A size 1 46 mmorNEMA 17 2 70 mm or NEMA 23 25 90 mm or NEM A 34 3 100mm VOLTAGE RATING A 230Vac TYPE Y Leads with Circular Connector SERIES DESIGN ATOR TL Low In
17. adial and axial load force location and maximum values are provided Load Forces on the Shaft Radial load force is applied at the midpoint of the shaft extension Y Axial load force is applied at the center of the shaft diameter The following tables represent 20 000 hour L10 bearing fatigue life at various loads and speeds The 20 000 hour life does not account for application specific life reduction that can occur due to bearing grease contamination from external sources Loads are measured in pounds Kilograms are a mathematical conversion Radial Load Force Ratings Motor 1000rpm 2000rpm 3000rpm 4500rpm T5000rpm Wo b g b go b o w o TLY A120 n 6 fo a e wW o 7 5 TLY A130 r Q4 u a h 2 l 8 1 TLY A220 7 w 2 4 lo yh t TLY A230 32 au aa a mh 3 w TLY A2530 4 mw 8 A a y o B3 62 TLY A2540 5 m a3 a a wA o 3 64 TLY A310 a an le w l a a w Publication TL IN003A EN P June 2007 18 TL Series Servo Motors Axial Load Force Ratings maximum radial load Motor 1000 rpm 2000 rpm 3000 rpm 4500 rpm 5000 rpm kg lb kg lb kg lb kg Ib kg lb TLY A110 8 18 6 14 5 10 4 9 TLY A120 9 20 7 16 5 12 5 10 TLY A130 10 22 8 17 6 13 5 11 TLY A220 15 32 11 24 9 20 7 16 TLY A230 15 34 12 26 10 21 8 17 TLY A2530 18 39 13 29 11 24 9 19
18. ange may be sealed to the driven equipment by a bead of RTV around the periphery of the motor to equipment joint Use of a gasket or RTV on the mating surfaces may cause misalignment of the shaft and result in damage to the motor and driven equipment Brakes on these servo motors are holding brakes The brakes are spring set and release when voltage is applied to the brake coil A power source either external or internal to the servo drive is required to disengage the brake The power source may be applied by the machine controller If system main power fails holding brakes can withstand occasional use as stopping brakes However this is potentially damaging to the system increases brake wear and reduces brake life MED eT olding brakes are not designed to stop rotation of the motor shaft nor are they intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque Follow these steps to prevent shaft rotation 1 Command the servo drive to 0 rpm 2 Verify the motor is at 0 rpm 3 Engage the brake 4 Disable the drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft Publication TL INOO3A EN P June 2007 6 TL Series Servo Motors Mechanical Connections Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing
19. atalog numbers and dimensions for shaft seals are shown below Motor Catalog Inside Diameter Outside Diameter Width Number mm in mm in mm in TLY A110 TLY A120 TLY A130 TL SSN 1 8 9 0 35 16 0 71 3 0 12 TLY A220 TLY A230 TL SSN 2 14 0 0 55 24 0 95 5 0 20 TLY A2530 TLY A2540 TLY A310 TL SSN 3 19 8 0 78 30 1 18 5 0 20 Shaft seals require a lubricant to reduce wear Lubricant is provided with kit Transition Cables Transition cables interface between N Series motor cables and the cables on servo motors with TLY catalog numbers with incremental encoders The cables are 500 mm 20 0 in in length Feedback Cable Power and Brake Cable Power Only Cable Catalog Number Catalog Number Catalog Number 2090 CFBM 6CN 04AA 2090 CPBM 6CN 16AA 2090 CPW M 6CN 16AA Publication TL INOO3A EN P June 2007 Transition Plates Transition mounting plates allow a TL Series NEMA motor to physically replace an N Series motor Catalog Number Description Compatible M otors N Series TL Series NEMA TL TRPLAT 17 23 TL Transition Plate NEM A 17 to 23 N 23xx TLY A 1 006XxXxxN TL TRPLAT 23 34 TL Transition Plate NEM A 23 to 34 N 34xx TLY A2X xxxxN TL TRPLAT 34 42 TL Transition Plate NEM A 34 to 42 N 42x TLY A2500 XXxxN Transition plates are not available for the N 56xx motors Additional Resources For additional information about motors and compatible Rockwell Automation drives refer t
20. because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requireme or liability for a No patent liabi software descr Reproduction of the co Inc is prohibited Throughout this manua ts associated with any particular installation Rockwell Automation Inc cannot assume responsibility ctual use based on the examples and diagrams ity is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or bed in this manual tents of this manual in whole or in part without written permission of Rockwell Automation when necessary we use notes to make you aware of safety considerations Iden haza eco ifies i rdous omic nformation about practices or circumstances that can cause an explosion in a environment which may lead to personal injury or death property damage or oss IMPORTANT iieoa prod ifies i uct nformation that is critical for successful application and understanding of the ATTENTION Iden ifies i nformation
21. dial and axial shaft load limitations of your motor Connect the feedback and the combined power and brake cables after the motor is mounted M ount the motor so exposure to dust and liquids is minimized for both the ATTENTION i i motor and its cable connections and restrain cables to prevent uneven tension N or flexing at the connectors Short circuits in the feedback power or brake circuits may result from exposure of the unsealed motor cable connectors to dust or liquids or by uneven forces at the connector housing Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment ATTENTION Servo drive power must be turned off before connecting or disconnecting the cables to the motor and if a cable is left disconnected at the motor end A Arcing or unexpected motion could occur if the feedback power or brake cables are connected or disconnected while power is applied to the servo drive Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment Publication TL INOO3A EN P June 2007 12 TL Series Servo Motors Dimensions Dimensions are supplied for non brake motors Footnotes provide additional dimensions for brake motors and tolerances for common dimensions All dimensions are approximate References for M otor Dimensions ounting pattern has two holes for A110 through A130 Shown All others
22. e to press the key into the shaft MEEA Check the motor shaft and surrounding surfaces Remove any nicks burrs or surface damage Significant grooving or damage will require service by Rockwell Automation to provide appropriate seal performance Publication TL INOO3A EN P June 2007 22 TL Series Servo Motors Key Alignment and Shaft Support rR Specifications Shaft M ill cut rounds end of keyway Key aligns to front of shaft gt Support for Shaft and For clarity shaft is rotated 90 clockwise between the drawings otor The exterior surfaces of servo motors with TLY catalog numbers are made from the following materials Always store a motor in a clean and dry location within these environmental conditions Surface Material Shaft carbon steel Shaft key carbon steel Housing of TLY A1xx TLY A2xx and TLY A25xx aluminum and potting compound Housing of TLY A3xx aluminum Requirement Description 2 Temperature operating 0 40 C 32 104 F Temperature storage 10 85 C 14 185 F Relative humidity 20 85 non condensing Atmosphere non corrosive M otor with optional shaft seal P65 dust tight water jets Motor without a shaft seal and mounted in this direction shaft down P53 dust protected spraying water shaft horizontal P51 dust protected vertically falling water shaft up P50 dust
23. ertia Publication TL IN003A EN P June 2007 4 TL Series Servo Motors Before You Begin Before unpacking the product inspect the shipping carton for damage If damage is visible immediately contact the shipper and request assistance O therwise proceed with unpacking Remove the motor carefully from its shipping container and visually inspect the motor for any damage Carefully examine the motor frame front output shaft and mounting pilot for any defects Keep the original packing material in case you need to return the product for repair or transport it to another location Use both the inner and outer packing cartons to verify adequate protection for a unit returned for service ATTENTION Do not attempt to open and modify the motor M odifications that can be performed in the field are described in this manual other changes should not be attempted A Only a qualified Allen Bradley employee can service this type of motor Failure to observe these safety procedures could result in personal injury or damage to equipment Installation and Maintenance Guidelines This section advises you on how to install your product so it provides safe and reliable service To Prolong Motor Life Thoughtful design and proper maintenance can increase the life of aservo motor e Always install the motor with the cable entry point s positioned underneath the motor housing and provide a drip loop in each cable A drip loop is a downward bend
24. hermal rating by mounting the motor on a surface with heat dissipation equivalent to an aluminum heatsink of the following dimensions Motor Frame Size Heatsink Dimensions H x W x D Approx millimeters inches TLY Alxx 203 0 x 203 0 x 6 4 8 x 8 x 0 25 TLY A2xx 254 0 x 254 0 x 6 4 10 x 10 x 0 25 TLY A25xx TLY 3xx 305 0 x 305 0 x 12 7 12 x 12 x 0 5 o Ambient temperature of the specified heatsink is 40 C 104 F e Refer to Specifications on page 22 for the operating range e Do not install the motor in an area with restricted airflow and keep other heat producing devices away from the motor Publication TL INOO3A EN P June 2007 TL Series Servo Motors 11 ATTENTION Outer surfaces of the motor can reach high temperatures 110 C 230 F during motor operation A Take precautions to prevent accidental contact with hot surfaces Locate the motor and route cable connections to avoid contact with hot surfaces Failure to observe these safety procedures could result in personal injury or damage to equipment Position the motor with the cable connections beneath the motor Refer to Recommended Connector Orientation with Drip Loop on page 4 fora visual reference of correct motor and cable positioning Properly mount and align the motor e Refer to Dimensions on page 12 to properly locate and size motor mounts e Do not exceed the Motor Load Force Ratings on page 17 The tables list the ra
25. ing connection Keys for NEMA mount motors are toleranced for a slightly loose slip fit ATTENTION meee the shaft key couplings or pulleys with tools during installation or A Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys or a shaft key Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on the motor shaft Apply a constant pressure with a wheel puller to the user end of the shaft to remove from the motor shaft any friction fit or stuck device Failure to observe these safety procedures could result in damage to the motor and its components To remove a shaft key perform one of the following actions e Lift the key by grasping it with a plier or similar tool e Lever the key with a flat blade screwdriver inserted between the key and the slot To install a shaft key follow these steps 1 Verify that the replacement key matches the keyway in the shaft and the mating mechanical connection for example a coupling or pulley before proceeding 2 Align the front of the key with the front of the motor shaft This prevents the radiused end of cut at the motor end of the keyway from interfering with correct seating of the key 3 Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surfac
26. itional information e Dimensions on page 12 for dimensional information about the key and shaft keyway e Remove and Install a Shaft K ey on page 21 for recommendations on how to remove and install a shaft key Publication TL INOO3A EN P June 2007 TL Series Servo Motors 7 Interconnect Cables Knowledgeable cable routing improves system electromagnetic compatibility EMC Refer to Shielding of Brake Wires Within the Power Cable on page 9 for cable shield grounding at the servo drive Follow these steps to install the cables 1 Keep wire lengths as short as physically possible 2 Route signal cables away from motor and power wiring Typical signal cables transmit encoder serial or analog data at low voltages 3 Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run 4 Ground both ends of the cable shield and twist the signal wire pairs to prevent electromagnetic interference EMI from other equipment ATTENTION High voltage can be present on the shields of a power cable if the shields are not grounded A Verify there is a connection to ground for all shields in the power cable Failure to observe these safety procedures could result in personal injury or damage to equipment Hectrical Noise ElectroMagnetic Interference EMI commonly called noise adversely impacts motor performance by inducing stray signals Effective techniques to counter E MI include filtering the ac power shielding and
27. o these publications For Read this document Publication Number Connecting to a drive Kinetix 2000 User M anual 2093 UM 001 Kinetix 6000 User M anual 2094 UM 001 Ultra3000 Installation M anual 2098 IN003 Ultra3000 Integration M anual 2098 IN005 Mounting TL Series motor transition TL Series Installation Instructions TL IN002 plates Installing a shaft seal Shaft Seal Installation Instructions 2090 IN012 Information about Kinetix products Kinetix M otion Control Selection Guide GM C SG001 A glossary of industrial automation terms Allen Bradley Industrial Automation AG 7 1 and abbreviations Glossary You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication TL IN003A EN P une 2007 PN 13218 Copyright 2007 Rockwell Automation Inc All right
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