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Dispensers OCEAN Euro AdBlue - Installation and User Manual

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1. OCEAN BMP4011 0EL AdB CUBE One Side Dispenser Left 3 Version CUBE ki e 2 OCEAN BMP4012 0ED AdB CUBE Two Side Dispenser 8 3 a 8 A e e 52 L 1070 1070 J L s OCEAN BMP4011 0ER AdB CUBE One Side Dispenser Right 20 Installation an User Manual for dispenser OCEAN AdBlue TI TATSUNO EUROPE a s S nN 8 N Version WAVE E S 92 OCEAN BMP4012 0ED AdB WAVE Two Side Dispenser g Ei ag g e e S e L 20 L s OCEAN BMP4011 0EL AdB WAVE One Side Dispenser Left OCEAN BMP4011 0ER AdB WAVE One Side Dispenser Right 520 L 1070 OCEAN BMP4011 0EL AdB FIN One Side Dispenser Left 8 Version FIN sg e e 820 OCEAN BMP4012 0ED AdB FIN Two Side Dispenser 8 3 a 8 f 8 m 1010 1070 J _ 520 OCEAN BMP4011 0ER AdB FIN One Side Dispenser Right 21 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 22 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 2 INSTALLATION 2 1 INSTRUCTIONS FOR SAFE WORK AA e This appliance may only be installed by qualified authorized staff in compliance with relevant norms directives and local limitations and according to this manual e Inthe immediate vicinity of the dispenser it is forbidden to smoke or use open fire e Always follow the procedures set for manipulat
2. 3 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 This function allows displaying and or changing the access password for the manager mode The factory set default access password is 1111 3 1 13 MAINTENANCE HISTORY CODE 09 This function allows displaying the codes of the last 10 service remote controllers that were used to set parameters of the counter 3 1 14 DISPENSER OPERATING MODE CODE 12 This function defines the type of the operating mode of the dispenser Parameter Description 12 0 Automatic mode with remote control via standard protocol PDE 12 1 unused 12 2 unused 12 3 Manual mode Table 16 Dispenser operating mode P12 The parameter can have the value 0 or 3 A If the parameter P12 value equals 0 the dispenser operates in a purely automatic mode i e it is connected to the control computer via a data line The dispenser is fully controlled by the remote control unit counter control panel etc release of the dispenser for AdBlue dispensing blocking of the dispenser setting of the fuel price and the maximum amount volume for each transaction etc Shortly after interruption of communication between the computer and the dispenser the display will show the error message E18 Once communication is restored the E18 error message disappears A If the parameter P12 value equals 3 the dispenser operates in a purely manual mode The dispenser is fully ind
3. All vehicles above 3 5 tons fall into the class of heavy duty and are subject to new European heavy duty regulations These regulations set maximum emission values for PM and NOx In order to meet the new requirements of the European standards EURO IV and EURO V European truck manufacturers are forced to implement new technologies Selective Catalytic Reduction SCR technology involves the destruction of NOx through the reaction with ammonia resulting in harmless water and nitrogen The Urea solution required by the SCR system is called AdBlue It is stored in a tank in the vehicle and injected in the exhaust system where the reaction takes place To meet the Euro IV standard the expected AdBlue consumption is around 5 of the diesel consumption asking for tank sizes varying from 50 to 100 For Euro V this consumption is expected at 6 7 0 4 2 ADBLUE AdBlue is a solution based on a mix of 32 5 of urea water and some additives This mixture was chosen because it has the lowest crystallization temperature To ensure correct operation of the SCR over its lifetime AdBlue quality needs strict control It is therefore specified in a standard DIN 70070 Further physical properties of the AdBlue include AdBlue freezes at 11 C AdBlue is highly corrosive since 67 596 is water AdBlue shows strong crystallization and creep 0 5 HEALTH AND SAFETY 0 5 1 SAFETY CHECKLIST e Any smell of ammonia must be reported imme
4. Exchange of display or setting the parameter P19 to error of an electromechanical display reel value 0 Correcting the number of displays P31 1 one display E2 FATAL eeu RE or P31 2 two displays Master amp Slave P31 3 two displays pay P Master amp Master for PDEDCU display Vanorrecov r errot Check the function of vapor recovery on side A and the E3 NFAT i Y setting of the P81 parameter 0 no sensor 6 sensor Error of the vapor recovery flow sensor on side A VRS1 M fapornecavernerrar Check the function of vapor recovery on side B and the E4 NFAT P y setting of the P81 parameter 0 no sensor 6 sensor Error of the vapor recovery flow sensor on side B VRS1 M Display error error in communication with the display Check the connection of the display and E5 ALERT i A or with the electromechanical totalizer electromechanic totalizer and their functions The totalizer is disconnected or unresponsive Check the E6 NFAT Electromagnetic totalizer error value of parameter P74 0 disconnected 1 2 3 connected Check the connection of the thermal sensor Pt100 and E10 NFAT Thermal sensor error the value of the parameter P47 P47 0 without compensation 47 1 2 temperature compensation Check the value of the parameter P48 for the given E11 NFAT Incorrect value of medium density product Error of temperature compensation device Check the value of the parameter P47 Check the cable E12 FATAL The PDEINP unit is no
5. TA2331 Outlet of pulses nozzle and RELEASE signals to connect to Tankautomat TA2331 ALX Outlet of pulses and nozzle signal to connect to the terminal ALX ALX 308 C1x LED site number 1 digit 0 to 9 x is a colour C red b white Z yellow z green C2xx LED site number 2 digits 10 through 29 x is a colour red b white z green 18 Installation an User Manual for dispenser OCEAN AdBlue 1 3 2 BASIC MODELS OF ADBLUE DISPENSERS J TATSUNO EUROPE a s Dispensin Dispenser Type d Number of Hoses popoli TR L min BMP4011 OEL AdB 1 1 1 40 BMP4011 OER AdB 1 1 1 40 BMP2012 0ED AdB 2 2 2 2x40 the table is identical for variations WAVE FIN and CUBE 1 3 3 DIMENSIONS amp WEIGHTS Height Width Length Weight Dispenser Type lanl fara ial ke BMP4011 0EL AdB BMP4011 0ER AdB 1900 i BMP4012 0ED AdB 210 BMP4011 0EL AdB WAVE 166 BMP4011 0ER AdB WAVE 2160 BMP4012 0ED AdB WAVE 216 520 1070 BMP4011 0EL AdB CUBE j s BMP4011 0ER AdB CUBE 2156 BMP4012 0ED AdB CUBE 215 BMP4011 0EL AdB FIN s BMP4011 OER AdB FIN 2156 BMP4012 0ED AdB FIN 215 19 7 TATSUNO EUROPE a s 1 3 4 ADBLUE DISPENSER FIGURES TATSUNO EUROPE a s www tatsuno europe com Basic Version BASE 1010 1010 1070 520 OCEAN BMP4011 0ER AdB One Side Dispenser Right
6. and if necessary clean the system 5 6 ACCESSORIES e Installation and User Manual e Certificate of Quality and Completeness e Certificate of Conformity e Base Certificate e Base Certificates of all meters installed in the dispenser e IR controller for operation and setup of the calculator upon request for AdBlue dispensers equipped with the PDEX counter e Baseframe upon request Spare Part Catalogue This document is specified and distributed for service organizations and for servicemen 60 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s NOTES 61 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 62
7. 1 03 7 052 Check sum W amp M 20260 053 Check sum of program e g 52359 054 Check sum of parameter memory P20 P99 e g 34567 055 Check sum of temperature compensation device e g 47644 056 Time and date of program creation e g 19 07 2011 07 56 17 Table 13 Description of values of parameter P05 3 1 10 ERROR MESSAGE HISTORY CODE 06 This function serves to show the history of the last ten error messages for malfunctions of the fuel dispenser The table of error messages can be found in Chapter 5 3 on page 56 Price ECAD T060 06A0 5 0 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com After switching to parameter PO6 the display will show the code of the last error message on side A of the dispenser e g 41 E41 hose 1A pulser error After pushing the lt ENT gt key the time and date when the error occurred is shown After pushing the lt gt key the display shows the code of the last error message on side B of the dispenser See more in Table 14 Parameter Description 06A0 Code of the latest error on side A 06B0 Code of the latest error on side B 06A1 Code of the next to latest error on side A 06B1 Code of the next to latest error on side B 06A9 Code of the tenth latest error on side A 06B9 Code of the tenth latest error on side B Table 14 History of error messages P06 In case there are two errors at
8. PDE protocol is used as a standard 34 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 3 BASIC FUNCTIONS AND DISPENSER SETTING Setting of the AdBlue dispensers is done by a set of parameters by which functional dispenser parameters modes and behaviors in different situations are controlled Values of the parameters can be monitored and changed either by a remote IR controller with the PDEX counter or by the functional keys placed directly on the dispenser display or via a simple 4 key keyboard with the TBELTx counter Methods of setting the AdBlue dispenser differ and depend on the type of the counter placed in the dispenser head The next section describes basic functions and setting for the counters PDEX and TBELTx 3 1 PDEX COUNTER The electronic counter PDEX manufactured by the company TATSUNO EUROPE a s is set by the remote IR controller For white remote controller PDERT xO for managers of service stations facilitates the following operations e displaying of non resettable electronic volume totalizers of all hoses e displaying and reset of daily electronic volume and cash amount totalizers of all hoses e Setting of product unit prices manual mode e displaying and setting of functional parameters of the dispenser The setting mode can be started by the method described below provided the dispenser is idle dispensing completed all nozzles deposited in boots all transaction
9. The diagram is a guideline only and all local and or national prevailing regulations must be observed at all times 24 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s ATTENTION AdBlue dispensers may not be placed in the dangerous zone Electronic counters used in these dispensers are uncased placed in the explosion protected zone and separated from all other zones by a partition of type 1 according to EN 13617 1 2 4 MECHANICAL MOUNTING OF ADBLUE DISPENSER The AdBlue dispensers are fixed to special foundation frames by anchor bolts delivered along with the dispenser The foundation frame is outside the scope of standard dispenser equipment but can be ordered additionally The foundation frame is seated into the concrete on the island then the front and rear dispenser casings are removed the dispenser is placed on the foundation frame and fixed by fixing screws For safety and environmental protection reasons it is essential to install a leakage container under the dispenser to prevent leakage and escape of the AdBlue medium Following this the dispenser is connected to the suction pipe using the flexible pipe included in the delivered equipment Fig 3 shows the base plan of OCEAN AdBlue dispensers with the input pressure pipe location marked All installation pipe work and fittings must be manufactured from AdBlue compatible materials Galvanized steel is not suitab
10. configuration parameter The totalizers can be zeroed only if the switch SW1 1 is in the OFF position Electronic totalizers reading procedure The value of the meters can be shown on the counter s display only when all nozzles are in Totalizer value 134438 56L nozzle boots and when the last fuel delivery has been paid 1 Pushand hold the buttons 3 and 4 simultaneously for at least 3 seconds 2 The nozzle number will appear on the bottom display line The upper and middle lines show the totalizer value the upper line shows higher digit positions Nozzle number 3 The buttons 1 and 2 allow changing the nozzle number 47 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 Totalizer reading is terminated by pushing the button 4 Cancel The product marking system of the dispenser is described in Fig 9 on page 17 3 3 3 OPERATING MODE CHANGE The fuel dispenser operating mode must be changed when the dispenser needs to be disconnected from the control system e g in case of control system malfunction when the dispensers must be operated manually or vice versa when the dispenser is operating in manual mode and needs to be connected to the remote control system Operating mode change procedure 1 Switch the counter power off and on again 2 During the counter test countdown to zero press and hold the buttons 1 and 4 simultaneously until the letter P starts
11. electronic pulse generator registers the motion and converts it into electric pulses which are processed by the electronic counter The measured liquid is led away via a rotary slide valve and a crankcase The meter is calibrated by the adjusting handwheel on the cylinder cover Measure error can be eliminated by adjusting the piston stroke When swiveling the wheel clockwise the delivered volume will be decreased and vice versa by swiveling counterclockwise the delivered volume is increased One wheel division represents a change of 0 08 of the delivered volume The flow meter accuracy can be set to within 0 25 for the complete range of flow rates The electronic register processes pulses from the pulse generator and transmits them to the displays LCD or FP where the dispensed volume price and volume unit price is displayed In case of power failure the data are saved in the memory and displayed on the displays for a minimum of 15 minutes The AdBlue dispenser is equipped by an electronic counter type PDEX or TBELTX as a standard AdBlue dispensers can be operated independently in the manual mode or connected via a communication line to the cash desk POS system of the filling station Pre selection All AdBlue dispensers can be equipped with special electromagnetic deceleration valves guaranteeing precise price and quantity pre selection via a clearly arranged 4 key keyboard enabling price or volume pre selection by the customer dire
12. feeding 2 Type HO5VV5 F 5G2 5 recommended 4 Type HO5VV5 F 5G1 5 Wiring main distribution box lt gt XT11 Wiring XT11 dispenser counter case Ns neutral wire of counter feeding blue m Ns neutral wire of counter feeding blue m Ls phase wire of counter feeding black c Ls phase wire of counter feeding black c Nt neutral wire of heating feeding blue m Nt neutral wire of heating feeding blue m Lt phase wire of heating feeding brown hn Lt phase wire of heating feeding brown hn PE protective conductor green yellow zz PE protective conductor green yellow zz Input and output of thermostat Heating cable 6 Type HOSVV5 F 5G1 5 D Type HOSVV5 F 5G1 5 Wiring thermostat of dispenser hydraulics lt gt XT11 Wiring XT11 lt gt heating cable Nt neutral wire of heating feeding blue m Heat phase wire of heating cable black c Lt phase wire for heating feeding brown hn Nt neutral conductor of heating cable black c Heat phase wire of heating cable black c Heat phase wire of heating cable gray se PE protective conductor green yellow zz Fig 6 Wiring of feeding distribution box XT11 33 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 O O 0 Input Output Communication cable for data line Communication cable
13. for data line 1 Type HO5VVCAV5 K 5G0 5 recommended 2 Type HO5VVCAV5 K 5G0 5 Wiring kiosk XT13 Wiring XT13 dispenser counter case 1 signal 1 black1 c1 1 signal 1 black1 c1 2 signal 2 black2 c3 2 signal 2 black2 c3 3 signal 3 black3 c3 3 signal 3 black3 c3 4 signal 4 black4 c4 4 signal 4 black4 c4 5 shielding shielding ST 5 shielding shielding ST Fig 7 Data line wiring of distribution box XT13 Description PDE PUMA LAN ER4 EASYLINE AUTOTANK DATECS P Aer Nee ctum OM BUS s signal 1 A TX YA D RCL 111 signal 2 B RX ZA D RCL 112 signal 3 AM YB ov TCL 113 signal 4 ov ZB TCL 114 shielding ST ST ST ST ST ST Table 6 Description of signals on connector of data distribution box by type of communication protocol Distribution boxes RK003 6 and RK002 6 are of the models Ex Il 2G Ex e Il T6 Gb and are issued with European type certificates FTZ 12ATEX0152 and FTZ O2ATEX0021 The maximum load of one connecting clamp is 2A 550V with a conductor cross section of 0 5 mm or 12A 550V with a cross section of 2 5 mm The allowed cross sections of conductors are between 0 5 and 2 5 mm The length of the uninsulated part of the conductor is min 9 mm and max 10 mm Cable glands M12 x 1 5 M16x 1 5 or M20x 1 5 are in the models IP66 68 The description of the box conductor depends on the data line type A data line with the
14. the same time with the same error code immediately after each other only the last one will be stored in the counter memory 3 1 11 HISTORY OF LATEST TRANSACTIONS CODE 07 This function serves to show the history of the last ten fuel deliveries transactions on each side of the dispenser This parameter has the following data layout on the display Litres Litres 07AO0 see O7A0 sic After switching to parameter P0O7 the display will show the code of the last transaction on side A of the dispenser e g 31 EUR 10L The price per liter alternates on the display with the parameter number After pushing the ENT key the time and date of fuel delivery completion is shown After pushing the lt gt key the display shows the code of the last error message on side B of the dispenser See more in Table 15 Parameter Description 07A0 Latest transaction on side A 07BO Latest transaction on side B 07A1 Next to latest transaction on side A 07B1 Next to latest transaction on side B Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s Parameter Description 07A9 Tenth latest transaction on side A 07B9 Tenth latest transaction on side B Table 15 History of latest transactions P07 If the memory bank for the fuel delivery history is empty i e there is no data stored in the memory the display A u will only show
15. www tatsuno europe com Marking of conductors in cable HOSVV5 F 3G x 2 5 Marking Color Description SL Black Switching phase of submersible pump SN Blue Switching voltage max 250V 1A PE Green Yellow Protective Conductor Fig 1 Cable for switching of AdBlue submersible pump Relay or motor contactors are used in AdBlue dispensers for switching the submersible pump on or off The switching voltage on the contacts should not exceed the value of 250V and the switching current the value of 1A 2 5 2 FEEDING OF ELECTRONIC COUNTER SWITCHING ELEMENTS AND HEATING The feeding of the counter switching elements and heating is carried out by a 5 core cable for example HO5VV5 F 5G x 2 5 The cable is led from the main technological switchboard of the station independently into the AdBlue power switchbox see Fig 6 In the main technological switchboard the feeding and heating must be connected to phase through an independent circuit breaker of 230V 6A with characteristics B see Fig 5 Marking of conductors in cable HOSVV5 F 3G x 2 5 Marking Color Description Ls Black Phase wire of stabilized counter feeding Ns Blue Neutral wire of counter feeding Lt Brown Phase wire of heating feeding Nt Blue Neutral wire of heating feeding PE Green Yellow Protective conductor Table 2 Feeding cable of electronic counter switching elements and heating 2 5 3 DATA COMMU
16. 01x OEy AdB wherein x is a number from 1 to 2 defining the total number of nozzles or hoses y is one of letters D R and L defining the orientation of the dispenser in relation to the refuge island of the petrol station in the direction of vehicle arrival D double double sided dispenser R right single sided right oriented dispenser L left single sided left oriented dispenser The dispenser code always contains the BMP abbreviation which denotes all fuel dispensers from the company TATSUNO EUROPE Following are the two digits 40 denoting the type series BMP4000 O The next number 1 shows the number of pump hydraulic units in the dispenser or the number of products In the case of AdBlue dispensers this is always 1 The number x defines the total number of hoses in the dispenser Then there is a full stop and the two letter abbreviation OE meaning the OCEAN EURO design model of the dispenser The last symbol y marks the orientation of the fuel dispenser from the direction of vehicle arrival to the dispenser 1 3 1 ADDITIONAL ABBREVIATIONS IN THE DISPENSER MARKING There may be additional abbreviations after the basic dispenser code Abbreviation Description CUBE FIN WAVE Decorative elements for dispenser in basic model LON DART LOG Data line with the interface IFSF LON DART or Logitron PUMALAN ER4 TATPL ATCL Data line with the interface Kienzle ER4 TATSUNO Party Line or Autotank ATCL
17. 3 Dimensions amp Weights 1 3 4 AdBlue Dispenser Figures 2T INSTRUCTIONS FOR SAFE WORK wonken 33 nere eh asso eher nk oen E aa a a aha haai a D as iiaee nS EEEa E D Eiaa 2 2 RECEIPT TRANSPORT NPACKING 5 5 5 ri ao oar error EE arra a Feier Pe PE Y ree o SEP ea detec bdo PORTE RdI cabo se paye ME FE PR FRED EE Eah 2 3 ADBLUE DISPENSER INSTALLATION AND LAYOUT scccssscececssssecesssecensseeceessseeceesaececussecesseseceeaaececssseceessesecseaseeeneaeees 2 4 MECHANICAL MOUNTING OF ADBLUE DISPENSER ccsescecessescecessseeeceseeceesseeeceesaeescesssececsseeceesaececsssecsesaeseceesueecseaeees 2 5 ADBLUE DISPENSER WIRING e eese eene eene nnne iaaii natant tassa ta ss soos rase iiaiai nka nia kiradan estos sapo eo ae ees 2 5 1 Switching of AdBlue Submersible Pump A 2 5 2 Feeding of Electronic Counter Switching Elements and Heating s 2 5 3 b rei Co B COMMUNICAEION Te ER TETTE TETTE 2 5 4 SErvVIC amp LINES MC 2 5 5 Cable characteristiCs 2 entente tati tinaa atra rk La saa ENEE EPA EAEAP EENE ENEE EAEE ATES NEE ONEA EEEE EAT ESTE Re ERAN ERR RUBRA cp dae 3 BASIC FUNCTIONS AND DISPENSER SETTING eese eene eene snne sessi ee DD 3 1 dbS Ces ui m iaiia 35 3 1 1 PDERT Remote Controller Description x 5 1 reir cerae beende
18. 4 3 4 PRE SELECTION KEYBOARD TATSUNO AdBlue dispensers can be fitted with a pre selection keyboard for presetting of the sum or volume on the AdBlue dispenser directly by the customer Prior to commencing dispensing the customer can choose the dispensed volume or price If the pre selection keyboard is installed the AdBlue dispensers must be equipped with pre selection deceleration valves which provide safe deceleration of the flow rate before the selected value is reached Example of pre setting in CZK 1 The customer arrives at the AdBlue dispenser and wishes to refuel for 250 CZK 2 The customer loads the value 250 by pressing the 100 CZK key twice and the 10 CZK key five times releases the nozzle from the dispenser and connects it to the vehicle tank 3 The electronic calculator is reset the electric motor of the submersible pump is turned on and the AdBlue medium starts being dispensed into the vehicle tank 4 The AdBlue dispenser dispenses precisely the preset sum and stops automatically Example of pre setting in liters 1 The customer arrives at the AdBlue dispenser and wishes to refuel 28 liters 2 Thecustomer loads the value 28 by pressing the 10 L key twice and the 1 L key eight times releases the nozzle from the dispenser and connects it to the vehicle tank 53 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 The electronic calculator is reset the electri
19. 9 The setup mode is triggered by the R key manager mode or by S followed by R operator mode The set and read values are shown on the display During the reading of values on totalizers the dispenser parts marking rules described in the picture apply Except for the setup and reading of values the keys A1 A2 L1 L2 and CLEAR can also be used to setup the options on the dispenser The ON key allows testing the function of display heating The 0 key allows the unblocking of a dispenser after an error or in the operating when it is blocked after dispensing 36 Installation an User Manual for dispenser OCEAN AdBlue n TATSUNO EUROPE a s Fig 9 Range of the remote control and marking of hoses of AdBlue dispenser 3 1 2 DISPLAYING DATA IN SETUP MODE All data in the setup modes are shown on the dispenser s display When using the remote control the data are shown on the display of the side from which the setup mode was triggered Individual parameters are displayed as follows Parameter number 01 000032 Euro Item number 2 dispensing hose number 000032 Auxiliary code A dispenser side Parameter value 327890 13 volume in centiliters 78901 3 Litres Auxiliary code Parameter number 37 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 1 3 OPERATOR MODE The operator mode is triggered by pointing the IR remote controller
20. For this reason surge protection is used which leads the overvoltage impulse energy into a grounding conductor and thus protects electric appliances The producer of the dispensers recommends protecting the main distributor and the secondary distributor where applicable that supplies the dispensers electronic equipment computer cash desk etc and data lines with overvoltage protectors and lightning arresters The producer does not provide any warranty for damage caused due to insufficient protection of cables NOTICE For trouble free operation of the fuel dispensers it is necessary to separate the signal cables from the power supply cables If there are power cables near the signal cables interference forms which may cause problems with the control of the dispensers or even destroy the electronic appliances installed in the dispensers and in the kiosk Any crossing or joint installation in a single cluster of signal and power cables must thus be avoided The issue can be solved by putting signal cables and power cables into their own independent channels metal pipes The producer does not provide any warranty for damage caused due by improperly solved cable connections 31 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com TANK PUMP SwITCHING UNIT PE NM 131211 OD Pos De
21. NICATION LINE The data line serves for remote AdBlue dispenser controlling and data transfer in the so called automatic mode The dispenser is controlled remotely by a single purpose console station controller or directly by the computer located in the kiosk of the service station The line need not be installed if the dispenser is operated in the manual mode only For the installation of the data line it is necessary to connect a shielded communication cable HO5VVC4V5 K 5GO0 5 to each dispenser on the site see Table 3 The data line must lead radially from the station controlling point kiosk control panel to the first module of every dispenser into the communication switchboard see Fig 7 From the communication switchboard the data line is led via the HOSVVC4V5 K 5G0 5 cable into the head of the electronics of the dispenser and connected to the electronic counter 28 Installation an User Manual for dispenser OCEAN AdBlue SSE HE Station Controller J TATSUNO EUROPE a s Fig 4 Radial connection of data lines from dispensers Markings of conductors in cable HOSVVC4V5 K 5G0 5 Marking Colors Description A Black1 Data A B Black2 Data B Black3 Reserved Black4 Reserv
22. O EUROPE a s www tatsuno europe com 2 3 ADBLUE DISPENSER INSTALLATION AND LAYOUT TATSUNO AdBlue dispensers do not create hazardous areas potentially explosive atmospheres and therefore there are no zone diagrams required for these dispensers TATSUNO AdBlue dispensers do not have ATEX certification and thus may NOT be installed in hazardous zones 1 or 2 of service stations The following zone diagram see Fig 2 is a recommendation for the installation of dispensers without ATEX certification on service stations where petrol dispensers are present SS SS gss gt SR XX 2908 RES A QX SS a es x e KS x 0900 Se ox on aoe e X ee TRESS BRAR lt lt gt Sx Re oe 2S Ss LS X SK eee KK LS XK S Miele 625 x SLRS SOS 5 SKS SKK SS 2x26 oe e aS i n a KS oe KS p A A ex QL XS mo X e X QS LXXX TREES E extent of zr o oo PES AER Pos Description Pos Description 1 Plan view not to scale E Extent of hose of the Petrol Diesel dispenser 2 Front elevation not to scale H Height of vapor barrier 3 Restricted area AdBlue dispensers without ATEX certification may not be installed within this space Fig 2 Restricted area for AdBlue dispensers
23. P TATSUNO EUROPE a s INSTALLATION AND USER MANUAL OCEAN ADBLUE DISPENSER BMP 4000 OCEAN Document Installation an User Manual for dispenser OCEAN AdBlue File INO25 EN InstallationInstructionsOceanAdBlue revO1 Revision amp Date Revision 01 February 11 2014 No of pages 62 including cover Created by Milan Berka Karel Viktorin TATSUNO EUROPE a s Pra sk 2325 68 678 01 Blansko Czech Republic tel 420 516 428411 http www tatsuno europe com TATSUNO EUROPE a s Pra sk 2325 68 67801 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 E mail info tatsuno europe com http www tatsuno europe com P TATSUNO EUROPE as Copyright Neither this manual nor any of its parts may be copied without the consent of TATSUNO EUROPE a s Installation an User Manual for dispenser OCEAN AdBlue N TATSUNO EUROPE a s CONTENTS 0 INTRODUCTORY INFORMATION ssscssccssssssscessssscceecsssccescsssecessssscsscsscsssscsscsssscssssssecssssssesceee 7 0 1 SYMBOLS USED INITHISIMANUAL 4 25 e neuste suo rar tao cho rabo o ube scbssubesduess se aa E aaa o a E A seus ETE EREET NEES 7 0 2 STUDY THE MANUAL FIRS T iieis oniranran niie cubase cant a an E aa eaa Ea DE i Eaa aada EERE aaa Oaa aP EE aeiae Esaiae 8 0 3 PERMITTED 8 ic LC ea a aA dees a A Aa ode A AER r EEEE EAEra 8 0 4 BRIEF CHARACTERISTIC OF THE USED MEDIUM ADBLUE sseccceesscecsssceecsececeessececssseceessesecesaecec
24. SSURE SPRAY NEAR THE ADBLUE DISPENSER 13 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 14 Installation an User Manual for dispenser OCEAN AdBlue N TATSUNO EUROPE a s 1 TATSUNO ADBLUE DISPENSERS 1 1 BASIC SPECIFICATIONS Dispensed medium AdBlue 32 5 solution of urea in water Max flow rate M 40 Limin Min flow rate Qmin 4 L min Min volume of refueling V min MMQ 2L Cyclic volume V 0 5 dm Max operating pressure Prax 0 4 MPa 4 bar Accuracy of dispensing 0 5 Operating temperature of the ambient air 25 55 C 40 50 C with additional heating Electronic counter Power 230 V 10 15 50 Hz 5 Hz max 150 VA Electromagnetic valves 24V DC 12W max 17W Displays a 7 segment LCD displays with LED backlight type PDEDIL volume 0 01 to 9999 99 L amount 1 to 999999 currency units unit price 1 to 9999 currency units dm character height volume 2 54 mm amount 2 54 mm unit price 2 54 mm b Graphic proportional LCD displays with LED backlight type PDEDCU volume 0 01 to 99999 99 L amount 1 to 99999999 currency units unit price 1 to 999999 currency units 1L character height volume 30mm amount 30 mm unit price 30 mm Electromechanical volume totalizer 0000000 to 9999999 L 15 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 ADBLUE DISPENSER DESCRIPTION The AdBlue dispensers TATSUNO version OCEAN have the body parts guards do
25. ager mode the display will ask for a 4 digit access password In order to maintain password secrecy numbers are displayed Euro as dashes The default access password is 1111 Example Litres COdE W31 Push the keys lt 1 gt lt 1 gt lt 1 gt lt 1 gt and lt ENT gt If the station manager forgets the valid password it is necessary to call the authorized service company and set a new password 38 Installation an User Manual for dispenser OCEAN AdBlue n TATSUNO EUROPE a s After entering the valid access password the display will 002348 Cena show the value of the first parameter 01 Now you can scroll through the parameters using lt gt gt or by entering the search 435698 o parameter number on the remote controller and confirming with the key ENT to move directly to the required 01A1 K litr parameter The manager mode enables displaying and changing the values of parameters included in Table 8 Parameter Description 01 Non resettable volume totalizers 02 Daily volume and amount totalizers resettable 03 Unit price of products in manual mode 04 Current time and date 05 Program version and check sums 06 Error message history 07 Latest deliveries history 08 Manager mode access password 09 Maintenance history 10 not used 11 not used 12 Fuel dispenser control mode 13 Statistics of errors 14 Current operating temperatur
26. al sequence of operations learn prepare use maintain The Manual properly reflects the technical situation at the time of sale of the dispenser and it cannot be deemed faulty if there are subsequent changes and updates to the latest status and new information Keep this manual and enclosed documents over the whole service life of the appliance for future reference 0 3 PERMITTED USE The dispensers of the OCEAN BMP4000 OE AGB type are intended for stationary use for dispensing of the AdBlue medium in specified quantities from the storage tank to the vehicles IUE The dispenser is a complicated appliance which must provide many demanding functions Consequently before commissioning the tanks and pipes must be cleaned and the cleanliness of the AdBlue medium must be verified dirty filters in the dispenser cannot be considered as a reason for warranty repair Before commissioning the electricity wiring and proper connections must be reviewed to prevent electric shock injury and to ensure explosion protection Every fuel dispenser is properly tested at the production plant regarding its function safety and metrology The delivery of each fuel dispenser includes certificates necessary by the operator as documentation for authorities Installation an User Manual for dispenser OCEAN AdBlue T TATSUNO EUROPE a s 0 4 BRIEF CHARACTERISTIC OF THE USED MEDIUM ADBLUE 0 4 1 LEGISLATION AND SCR TECHNOLOGY
27. aseeceessesecessaeeecssaeees 9 0 4 1 Legislation and SCR Technology ette aaa EEA EAEAN EAE EEE EA EEEE AEA aR aA Er En RTEA EA 9 042 AdBlue ui he sicstecesscccstecdhecataiecsss anota A ai nie a Pe ede ence a A ade rr i rede 9 0 5 HEALTHVAND SAFETY s c cis vont o ved ne Ep t nie Ge Po cen Te Unc ER Cet Lee go Lo Pe Le e Co EHE RR Pe Le ea ee oae Pe eo ge ERR P ERE eH De EE OVER FARE aaae iaa 9 0 5 1 Yes aeuo dp aA 9 0 5 2 Duties of the Employees 0 5 3 Hazards 0 5 4 Personal Protective Equipment 211 0 5 5 First Aid Procedures 11 0 5 6 Storage of AdBlue 13 0 5 7 Spillage of AdBlue RP 13 1 TATSUNO ADBLUE DISPENSERS cscccsssssssescesssssssvsccssecssssescassssevenssssssssecsssvsnnscasesssesssesecossssevacesenes LD 1 T BASIC SPECIFICATIONS aeea Pit E AE E OE a E a E r aeaa E a 15 1 2 ADBLUE DISPENSER DESCRIPTION zione icti a r a ax o gie Eee aav Ve a a E a 16 1 3 SURVEY OF AVAILABLE MODELS 5 5 onore edet ducnissUsbesneticens co Mates bete fee ada svete consuoewss savoancedewels seoducabebosusbanveuncaseealeives 18 1 3 1 Additional Abbreviations in the Dispenser Marking esses seen nne theses ethernet setas itasse ans tasses eani sans itas atas a sean 18 1 3 2 Basic Models 0f AdBl e Dispensers sasoira aet reti abe Mea NEN ra TUR N EEE sass HUBER ARR EEEIEE ERA ERN ETT de daa fe SAN SEXE VR LA eR G2 19 1 3
28. at the fuel dispenser s display at a distance of approx 1 m from the dispenser s display center and pushing the button lt S gt followed by lt R gt All nozzles must be hanged in their nozzle boots and the current transaction must be completed paid before starting After entering into the operator mode the value of the first parameter is displayed To navigate to the following parameters and their items use the keys lt gt gt and lt gt see Fig 8 The operator mode allows displaying but not changing the value of the parameters shown in Table 7 Parameter Description 01 Non resettable volume totalizers 02 Daily volume and cash amount totalizers resettable 03 Product unit prices in manual mode 04 Current time and date 05 Program version and check sums 06 Error message history 07 Latest transaction history Table 7 List of parameters in operator setup mode Individual parameters will be described in the following chapter The operator mode can be terminated by pushing the button lt R gt The mode is also terminated automatically if no remote controller button is pushed for over 60 seconds 3 1 4 MANAGER MODE Use the remoter controller at a distance of approx 1 m from the dispenser s display center and push the button lt R gt All nozzles must be hanged in their nozzle boots and the current transaction must be completed paid before starting After entering into the man
29. c motor of the submersible pump is turned on and the AdBlue medium starts being dispensed into the vehicle tank 4 The AdBlue dispenser dispenses precisely the preset sum and stops automatically Note Dispensing to the pre selected value can be cancelled by pressing the lt Zru gt Cancel key before the dispenser starts pumping Then another value can be pre selected or the standard refueling may be applied without using the pre selection 4 3 5 ELECTROMECHANICAL LITER TOTALIZERS TATSUNO EUROPE AdBlue dispensers are equipped with electromechanical totalizers as a standard for monitoring the total AdBlue volume dispensed by each hose The totalizers are placed on the dispenser display Each dispensing hose nozzle is linked to one 7 digit totalizer that shows the number of full litres dispensed by the relevant hose 4 4 END OF ADBLUE DISPENSER OPERATION RECOMMENDATION Switching the AdBlue dispenser power off should be carried out as follows 1 Switch off the 230V circuit breaker for the dispenser hydraulics heating 2 Switch off the 230V circuit breaker for stabilized feeding of the electronic calculator 3 Switch off the UPS source situated in the kiosk using the switch button on the panel the green pilot light on the UPS source goes off 54 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 5 MAINTENANCE AND SERVICE Prior to starting any maintenance interve
30. conductor must be connected to a central grounding clamp of the fuel dispenser located in its base bolt M10 identified with a grounding mark ATTENTION All electrical cables must have good insulating properties because they are subject to an aggressive environment for a long time period For these purposes the manufacturer recommends harmonized cable types for example HOSVV5 F power and HOSVVC4V5 K shielded data Ends of all cables entering the AdBlue dispenser must be long enough to facilitate installation cables are terminated in the junction box each cable must end at least 3 m above the ground Regarding applied voltage and function the cables can be broken down to power supply and data signal cables Power cables e Switching of AdBlue submersible pump e Feeding of counter switches valves and heating of hydraulic components of the dispenser Data cables e Data line e Service line 2 5 1 SWITCHING OF ADBLUE SUBMERSIBLE PUMP The switching of the AdBlue submersible pump motor is carried out by a 3 core cable for example HOSVV5 F 3G x 2 5 The cable is connected from the main technological switchboard in the kiosk to the power switchboard of the AdBlue dispenser see Fig 6 In the main technological switchboard the switch circuit must be protected by an independent current breaker 230V 6A with characteristics shown in Fig 5 27 PI TATSUNO EUROPE a s TATSUNO EUROPE a s
31. ctly on the AdBlue dispenser Special Color Version In addition to the standard white AdBlue dispenser version the products can be delivered in any color version at the customer s wish colors pursuant to RAL CSN Colorlak scale or a specially prepared color The special color is delivered at an extra charge which depends on the type and shade of the requested color 16 Installation an User Manual for dispenser OCEAN AdBlue PI TATSUNO EUROPE a s L 10 al ay 12 n 13 5 o AQ LL 4 pr d whi iho 8 2 1 Pos Description Pos Description 1 Input Flexible Pipe With Flange 8 Data Line Distribution Box 2 Cable for Heating of Input Pipe 9 Power Distribution Box 3 Spherical Valve 10 Counter Case with Display 4 Heating unit with ventilator and thermostat 11 IR Receiver for Remote Controller PDERT 5 Filter 12 Nozzle Boot and Hose Cover Door 6 AdBlue piston meter TATSUNO FM 1022 13 AdBlue Nozzle 7 Pulser TATSUNO EK 1025 14 AdBlue Hose Fig 1 Main Parts of AdBlue Dispenser 17 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 3 SURVEY OF AVAILABLE MODELS The following paragraph explains the marking coding system of the fuel dispensers OCEAN AdBlue The commercial marking of the dispensers has the following basic form BMP4
32. diately e t is imperative that this checklist be fully complied with during all work at the filling station particularly construction and repair work e Itis the duty of the contractor to ensure that all workers employed by him obey each and all of the relevant laws directives and other regulations e AdBlue liquid must only be stored in AdBlue compatible containers storage tanks Areas requiring special caution e The insides of tanks tubes dome shafts filling shafts change over shafts vessels and dispensers e All areas in which AdBlue vapor which is heavier than air can accumulate e g AdBlue separator draining shafts low located rooms cellars excavations pipe trenches etc e The areas around the outlets of tank ventilation pipes especially during the filling phase T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com e All areas near dispensers tanker lorries and other vehicles while they are being tanked up and particularly when there is a lack of wind e A radius of 1 0 meters around petrol carrying pipes as well as pipes that are not vapor free e Silttraps 0 5 2 DUTIES OF THE EMPLOYEES e To ensure optimal accident prevention in addition to general rules applying to worker s protection it is necessary to take into account all the national protection of workers legislation and to actively support all measures which enhance safety standards e Itis an employee s duty to follow all company di
33. e 15 Reset of the daily totalizers 16 Manufacturer s lock number 17 Display backlight intensity 18 Text messages 19 Display segment error Table 8 List of parameters in manager mode The manager mode is terminated by pushing the button lt R gt The mode is also terminated automatically if no remote controller button is pushed for over 60 seconds 3 1 5 NON RESETTABLE VOLUME TOTALIZERS CODE 01 Electronic totalizers for all dispensing hoses nozzles are stored in the electronic counter memory These totalizers are non resettable and they indicate the total volume dispensed by individual hoses Parameter Description 011A fuel volume dispensed by hose 1 on side A in centiliters x 0 01L 011B fuel volume dispensed by hose 1 on side B in centiliters x 0 01L Table 9 Description of values of parameter P01 39 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 1 6 DAILY TOTALIZERS CODE 02 Electronic daily totalizers for all dispensing hoses nozzles are stored in the memory of the electronic counter These totalizers can be reset anytime using the P15 parameter see the description below They indicate the total volume and total amount of money dispensed by the individual hoses following the most recent reset Parameter Description 02L1 A Volume dispensed by hose 1 on side A in centiliters x 0 01L 02C1 A Cash amount dispensed by hose 2 on side A in currency u
34. e followed to ensure safe operation of the AdBlue dispenser 1 Selecta filling position and park your vehicle so that the AdBlue tank opening is adjacent to the AdBlue nozzle Where possible avoid parking your vehicle in such a way that the nozzle and hose need to be pulled over your vehicle in order to insert the nozzle in the tank opening 2 Apply the handbrake and switch off the ignition Switch off mobile telephones and extinguish any other potential sources of ignition e g cigarettes 3 Where applicable remove the cap of your vehicle tank opening s 4 Open the cover door of the AdBlue hose on the dispenser 5 Remove the AdBlue nozzle from the dispenser housing and insert it into the vehicle tank The AdBlue nozzle may be fitted with a magnet that automatically opens the AdBlue vehicle tank to allow insertion of the nozzle ATTENTION TATSUNO generally advises against the use of adaptors however where they have to be used the adaptor must be connected first to the vehicle tank and only then the dispenser nozzle is connected to the adaptor 6 Make sure that the AdBlue nozzle is securely inserted into the vehicle tank opening and commence dispensing 7 Verify that the calculator resets to display zero for the total volume and amount to pay and the unit price is correct 8 Do not pull on the hose violently and do not allow it to be crushed flattened or kinked Avoid any contact between th
35. e hose and the exhaust pipe on the underside of your vehicle A hot exhaust could burn the hose causing danger to all persons on the forecourt 51 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Take extra care in cold weather as the flexibility of the hose decreases and the ease of retraction is reduced 9 Ensure that the hose does not obstruct public passage nor constitute a trip hazard 10 Release the nozzle trigger when the required amount of AdBlue has been dispensed or until your tank is filled up the delivery will cease automatically at this point 11 Remove the AdBlue nozzle from the AdBlue tank inlet and replace it in its holder 12 Close the cover door of the AdBlue hose on the dispenser 13 Disconnect the adaptor if used and close the AdBlue tank 14 Ensure that payment is made as required in the kiosk or at the payment terminal 15 Drive away from the filling position slowly and carefully 4 3 2 CORRECT ADBLUE NOZZLE USAGE AdBlue dispensers are supplied with a special Elaflex AdBlue nozzle fitted to the end of the hose As a safety feature this nozzle may contain a magnet which only allows insertion of the nozzle into dedicated AdBlue vehicle tanks Always follow the instructions positioned near the nozzle boot on the dispenser to ensure cusomer safety and correct operation when dispensing the AdBlue liquid The following directions are guidelines for using the m
36. ed Green Yellow do not use ST shielding shielding Table 3 Markings of conductors in PDE data line ATTENTION For the communication line at least a four core shielded communication cable with a minimum cross section of 0 5 mm must be used The cover of the cable must be flame retardant and resistant to AdBlue As a standard OCEAN AdBlue dispensers are equipped with a PDE data line which is an RS485 line with a PDE communication protocol At the customer s request we can complement the dispenser s counter with a data converter which converts the PDE data line to a different type of line with a different communication protocol such as PUMA LAN ER4 IFSF LON TATSUNO Party Line etc This will also 29 PI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com change the roles of the individual conductors in the data cable Marking of the conductors in the most used data line types is stated in Table 4 Marking of conductors in HOSVVC4V5 K 5G0 5 cable for different types of data lines eas PDE Easy Call PUMA LAN ju Mim ERA DART ACTL Black1 A D TX TX YA A Tx Black2 B D RX RX ZA B Tx Black3 OV AM GND YB Rx Black4 Reserved OV LLO ZB Rx Green Yellow Unused Unused Unused LL1 Unused Unused Unused Shielding ST ST ST ST ST ST ST 2 5 4 SERVICE LINES Table 4 Marking of conductors for different types of data lines Service lin
37. edvolby objemu 1 Volume preselection button 1 KHonka npensakasa o6bema Ne1 Tka tko p edvolby objemu 2 Volume preselection button 2 KHonka npegsaka3 o6beMa Ne2 Odblokov n stojanu Unlock dispenser Otmena Zru bez ulo en Cancel without save Otmena 6e3 coxpanen Potvrzen Zm na Enter Edit MotsepxaenneMamenenne Mana er re im vstup opu t n Manager mode enter exit MexHepxep pexnm Bxog Beixon Pomocna klavesa Shift Keyb Shift Kxonka Shift Dal parametr Next parameter Cnepyo n napametep P edchoz parametr Previous parameter l ipeneinyuiMit napametep P edchoz podparametr Previous subparameter Npepbinyumi nonnapaMerep Dal podparametr Next subparameter Cnepyio n nognapametep Fig 8 Description of keys on remote controller PDERT 40 When using the IR remote controller the controller must be approx 1 meter from the centre of the fuel dispenser display see Figure 17 The setup mode is triggered by the R key manager mode or by consequent pushing of the keys S and R operator mode The values to be set or read are shown in the display During reading of the electronic totalizers there apply the dispenser parts marking rules described in chapter 2 4 2 and shown in the Figure 17 When using the IR remote controller it is necessary to maintain a distance of approx 1 meter from the center of the dispenser display as shown in Fig
38. eececeeeeusseuceesaseeeeessenees 54 5 MAINTENANCE AND SERVICE esee eese eene nennen nennen nen h nnn sess nnn tesh nnn sesi sens sese nnns eesss serene DD 5 1 5 2 5 3 5 3 1 5 3 2 5 4 5 5 5 6 MAIN PRINCIPLES FOR ADBLUE DISPENSER MAINTENANCE ccceesccceesescecsesseecseseceessseeceeseeeecessecesseseceesaeeeesesaees 55 PRINCIPLES OF ADBLUE DISPENSER MONITORING cesses enne enhn ener en nh ness ethns sss tes sensa asserted asse ras sn 56 ADBLUE DISPENSER ERROR MESAGES ccccseesssceceessececscececssececsessececsssseceessesesscsececssseeceesaeeecessecesaseeceesaeeeesseaess 56 Error Message Types Error Messages Codes 2s 57 ADBLUE DISPENSER OPERATION iecur eene eee doves ccobdacsdussnuceduvasdlessneesdestndesdecshscsouctadessstetedestvosoecdsesseueties 59 WARRANTY bee Eee G 60 ACCESSORIE S eine EN 60 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s INTRODUCTION This manual is for users of the TATSUNO dispensers of the OCEAN series AdBlue model as well as for designer studios who design petrol stations The company TATSUNO EUROPE a s recommends thoroughly studying the manual including its attachments The manual must be available to the dispenser operators during installation and regular maintenance e Keep this manual with its attachments ove
39. ependent not controlled remotely The data line is blocked The unit price of the medium is controlled by the PO3 parameter Unless a special manual mode with blocking after dispensing or a mode with the RELEASE signal controlling is set the dispensing starts immediately after the nozzle is lifted and the display reset 3 1 15 ERROR STATISTICS CODE 13 The function serves to show statistics about errors that have occurred on the dispenser since its initialization or counter resetting This parameter has a different data layout in the display 43 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com The first line of the display shows the dispenser error code Euro 01 through 59 the second line shows the frequency of the error occurrence since the dispenser was commissioned or since a reset of the statistics took place Scroll through the error statistics is possible via the keys Zoll lt gt and lt gt A table of the error messages is found in Chapter 5 3 on page 56 3 1 16 CURRENT OPERATING TEMPERATURE CODE 14 This function shows the current temperature measured by the thermal sensor on the processor board of the counter or the current temperatures of the thermal sensors Pt100 located in the dispenser s hydraulics if installed This parameter has the following data layout on the display The first line of the display shows the temperature on the Euro counter s processor board in decimal
40. er 5 1B 5A 1 yellow 5V 4 brown CHCK 5 brown OV jumper 4 5 E46 NFAT Pulser error error in conenction of pulser 6 2B 6A Impulse generator ELTOMATIC 1 green 5V 4 brown CHCK 5 brown 0V jumper E47 NFAT Pulser error error in conenction of pulser 7 3B 7A 4 5 E48 NFAT Pulser error error in conenction of pulser 8 4B Aeration of pump Check the parameter P83 E51 NFAT POES 1 The sensor of pump aeration is active P83 0 BL inputs are nonfunctional E52 NFAT Aeration of pump Check the parameter P89 Maximum number of separation tests exceeded P89 0 number of tests is unrestricted The effectivity of the vapor recovery system is outside E54 ALERT the allowed range Unless the fault is removed within 72 Remove the fault on the vapor recovery system hours the dispenser is blocked see error message E55 x Remove the fault on the vapor recovery system E55 NFAT V tem failure aporrecoverysystemiarure Unblock the system VAPORIX using a service adapter 5 4 ADBLUE DISPENSER OPERATION e Service work is carried out in accordance with the fuel station operation rules e Before commencing service work the AdBlue dispenser must be turned off fitted with a clearly visible OUT OF ORDER tag and the access road must be marked with a NO ENTRY sign e The AdBlue dispenser must be disconnected from the power source the main switch on the switchboard must be turned off e The
41. ertising messages are shown on the display in the order 1 2 through 9 during the time when the dispenser is idle when the latest transaction has been completed paid The advertising message disappears as soon as the dispensing nozzle is lifted and the refueling starts The list of usable parameters and their meaning can be seen in Table 19 Parameter Description Default setting 186 Description of amount display 0 do not display 187 Description of volume display 0 do not display 188 Description of unit price display 0 do not display 1811 Advertising message No 1 0 do not display 45 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Parameter Description Default setting 18 12 Advertising message No 2 0 do not display 18 13 Advertising message No 3 0 do not display 18 14 Advertising message No 4 0 do not display 1815 Advertising message No 5 0 do not display 18 16 Advertising message No 6 0 do not display 18 17 Advertising message No 7 O0 do not display 18 18 Advertising message No 8 0 do not display 18 19 Advertising message No 9 0 do not display 18 20 Description in case of pre selection of amount 0 do not display 1821 Description in case of pre selection of volume 0 do not display Table 19 Text messages of graphical display P17 Parameter 18 is only functional for the graphic proportional disp
42. es are for special purposes These lines are not indispensable for the operation of the dispenser per se but they are used in situations when selected functions of the dispensers need to be controlled remotely or when signals from the dispenser need to be transmitted Always consult the technicians of TATSUNO EUROPE a s whether service line installation is necessary For service lines we recommend using multi core shielded cables type HOSVVC4V5 K 0 5 mm 2 5 5 CABLE CHARACTERISTICS For the installation cables resistant to common chemicals oils and with a sufficient thermal and mechanical resistance must be used These conditions are satisfied for instance by HO5VV5 F and HO5VVC4V5 K harmonized cables The main characteristics of the cables are listed in Table 5 3 Number Drom Cable type Function of cores iar HO5VV5 F 3G2 5 Switching of submersible pump in tank 3 9 6 HO5VV5 F 5G2 5 Feeding of counter and heating of hydraulic part 5 11 6 HOSVVC4V5 K 5G0 5 Data line 5 10 1 Legend Danom cable outer diameter Table 5 Characteristics of cables 30 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s NOTICE Impulse surges can form in any conductor when lightning strikes within a distance of up to several kilometers or due to industrial activities The strength of the impulses due to induction from lightning is enough to completely destroy an electronic apparatus
43. ference sources power loss or due to a processor reset resulting from power feeding interference Check the position of the switches on the PDEDUO or E21 NFAT Incorrect position of switches SW1 1 amp SW1 4 PDECPU boards The switch SW1 1 must be in the ON position and the switch SW1 4 in the OFF position KNEE Check parameter setup The usual situation after an Data initialization introduction of a new program version or after the E22 FATAL Faulty data in the memory RAM and EEPROM invalid r oCucti prog initialization of all parameters by the parameter P99 check sum 9999 Electronic totalizer error The dispenser is blocked Restart the dispenser Check E25 FATAL Disruption of electronical totalizers Check sum of the the totalizers and if necessary initialize the totalizers totalizers is faulty P99 6666 E26 ALERT TOTAL STOP button pressed The message disappears after unblocking the button E27 FATAL Blocking of the dispenser by the manufacturer gt et the parameter 72 toalve 0 OF Enter authorization kode into parameter 16 Wrong password E29 NFAT A wrong password was input when entering into Input the correct manager or service password Manager mode E Set the product unit price of the product at the cash E30 LOCK The product unit price is zero register P1220 or in parameter P3 P1223 E31 NFAT Pulser error error in pulser channel 1 1A Check the value of parameter PAS 33 E32 NFAT Pulser error error in
44. flashing on the bottom line This signals the initialization of the setup mode 3 After the counter test finishes the POO parameter number will appear on the bottom line 4 Thecurrent value of this parameter willappear on the middle line 5 Preparing the parameter for setup is done by pressing the 3 key Enter 6 Upon preparing the parameter the digit starts to flash 7 The value of the parameter is changed via keys 1 and 2 to the value of 0 for automated mode or to 1 for manual mode 8 The new parameter value is saved by pushing the 3 key Enter 9 The parameter setting mode is terminated by holding the 4 key for at least 2 seconds Cancel parameter value 48 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 4 OPERATION 4 1 INSTRUCTIONS FOR SAFE USE The AdBlue dispenser is a complicated device that must be able perform many demanding functions It is therefore necessary to ensure the following procedures before commissioning a Pressure test of AdBlue dispenser along with all pipes with a pressure of 0 35 MPa b Revision of the electrical distribution network and the connections of the wiring in order to prevent electrocution and provide explosiveness proofing Y OO Fig 10 No smoking Fig 11 No open fire Fig 12 No mobile phones Technical and technological equipment must comply with the approved conditions which comprise instructions for
45. g The following clothing should be worn at all times during installation and maintenance procedures e Protective helmet e Protective shoes conductive e Protective gloves and or protective hand cream e Anti static clothing e Eye protection Safety equipment for working in hazardous areas The following safety equipment is required for working in hazardous areas e Only spark free tools are permitted for work on dispensers e Work on bearings is only permitted using the standard workshop tools authorized for this kind of work e The use of all electrical tools is strictly prohibited e Only the use of explosion protected work lights is permitted e The use of telecommunications equipment in hazardous areas is strictly prohibited Safety instructions The following safety instructions must be adhered to during installation and maintenance procedures e Inhalation of AdBlue vapor must be avoided Suitable precautions must be taken and where necessary respirators used e Avoid direct contact of AdBlue with the skin e Use suitable protective clothing protective gloves and or protective hand cream e Avoid AdBlue spills e No smoking no naked flames are permitted e Long hair and ties can get caught in moving parts Hair must be suitably covered 0 5 5 FIRST AID PROCEDURES Safety Data Sheets for all products should be available at the service station These sheets contain important health and safety information relati
46. ion with AdBlue e Monitor any leakage in the dispenser In case of AdBlue leakage disconnect the power supply and contact the service company see section 5 e Electric installation must be performed by qualified experts e Make sure that a properly working fire extinguisher is available in the vicinity of the dispenser e When manipulating with the dispenser use proper protection aids 2 2 RECEIPT TRANSPORT UNPACKING The customer will conclude a contract with the producer to organise the dispenser delivery If the delivery is to be ensured by the company TATSUNO EUROPE a s they will transport the product to the agreed location The producer has sufficient knowledge of correct procedures for manipulation and transportation If the delivery is to be ensured by the customer in a different way the producer will only ensure professional loading but will not be responsible for the transport In general the dispenser must be transported properly packed and fixed to the frame Inside the transportation vehicle the dispenser must be secured against damage covers paints motion and tipping Manipulation and transport must always be done in a vertical position the dispenser must not be placed on its covers During manipulation only fork lift trucks are allowed to be used If a different manipulation method is used TATSUNO EUROPE a s does not provide warranty for any damage 23 PI TATSUNO EUROPE a s TATSUN
47. l and or statutory requirements concerning the installation and use of the dispenser Violation of these requirements may create a hazardous situation and or it may lead to damaging of the dispenser NOTE This text informs about installation procedures techniques and operation methods etc which are important for securing of proper installation and operation of the dispenser and which if violated may lead to damage failure or bad performance of the dispenser T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 0 2 STUDY THE MANUAL FIRST Before installing or using the dispenser first study the relevant parts of the Installation and User Manual Take into account all the hazards warning and notes in the Manual The producer provides this Installation and User Manual in order to present all the necessary information and instructions for full and efficient installation use and maintenance of our dispensers of the OCEAN BMP4000 OE AdB EURO type This Manual was created by the producer and it forms an inseparable part of the dispenser accessories The use of this Manual is at the full responsibility of the user any operations not described here must be considered forbidden An operator who performs such operations will assume all responsibility for the impact of such actions The Manual is organized into individual sections which have their subsections so each topic is separated and corresponds to the logic
48. lay PDEDCU For other types of displays it does not work 3 1 21 DISPLAY SEGMENT ERROR CODE 19 This function allows switching on off the displaying of a display segment error E1 by the processor Parameter Description 19 0 Display segment error will not be displayed 19 1 Display segment error will be displayed Table 20 Displaying the display segment error P17 The default setting of the parameter value is 1 3 2 TBELTX COUNTER TBELT2 OR TBELT4 The electronic counter TBELTx for fuel dispensers produced by the company TATSUNO EUROPE a s is set up via a 4 key keyboard or by a pre setting keyboard if it is installed on the dispenser It allows the following e setup unit prices of fuel products in case of manual operation e reading of non resettable electronic liter totalizers of all dispensing hoses e dispenser operating mode change 3 3 1 PRODUCT UNIT PRICE SETTING If the dispenser is in the manual mode the dispensed value calculation uses the product unit prices stored in the counter memory Any change in the unit price of fuel on the counter s display comes into effect only after the dispensing nozzle is lifted The factory set default price for all products is zero Unless a non zero price is set the error message E30 zero price will be displayed and the refueling will not start 46 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s If the dispe
49. le 25 PI TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com ILS aan cud NI Aa i pl i i id dg jl ts t V dl V i t 5 i i E Pos Description Pos Description 1 Oval connecting flange 1 CSN 13 1365 7 Output for electric cables of data line 2 Input pressure pipe Axis 8 2 x fastener for concrete 012 3 Leakage container 9 This surface must be on level with the base frame 5 Anchoring openings e Recommended arrival direction of vehicles to the dispenser 6 Output of electric cables for dispenser feeding Fig 3 Base plan of OCEAN AdBlue dispenser 26 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 2 5 ADBLUE DISPENSER WIRING Electric wiring of the OCEAN fuel dispensers requires protection against contact voltage according to the norm CSN 33 2000 4 41 Electro Technical Regulations Electrical Equipment Part 4 Safety Chapter 41 Protection against electrical shock published August 2007 which complies with the international norm HD 60364 4 41 2007 and it requires that appropriate electrical cables must be led to each dispenser It is necessary that all fuel dispensers at the station be interconnected with a grounding conductor and connected to a grounding system A green yellow conductor of at least a 4 mm cross section or a special flat conductor can be used as the grounding conductor The grounding
50. n e e noto ba et OTAR ANER AELE aas Fea ATENE EE LEER RE adn 35 3 1 2 Displaying Data in Setup por E 37 3 1 3 Operator MOG REN ERE TETTE ETT DE Ea ORAA E A A a RAE EEA E A 38 3 1 4 Monger M d i iissiaisvcazcitesivkcaaascnstizccductisseiccveaceainssacasaniedicaivev nca anti FHER ERNEUT PEETER OAE EA IUE USAC ER EA ROEE TEER EEEE OTE AEE aE ii 38 3 1 5 Non Resettable Volume Totalizers Code O1 2 idi ee ebria idea etai EEVEE EEE A EENE ERE E E EREET a ENTERRA 39 3 1 6 Daily T talizers Code 02 ote deter dieto a E A a TE NARE E AEA RERE EE RE EES 40 3 1 7 U it Price Code O38 irine aR AE AAAA ARA EAE AE ANAA A EE EREA EA AENEA ERST AEA S Eaa EENE EREA 40 3 1 8 Current Time and Date Code 04 sess 40 3 1 9 Displaying of the Program Version and Check Sums Code 05 41 3 1 10 Error Message History Code 06 41 3 1 11 History of Latest Transactions Code 07 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 1 12 3 1 13 3 1 14 3 1 15 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 3 1 21 3 2 3 3 1 3 3 2 3 3 3 Access Password to the Manager Mode Code 08 scccscccsscesscssseessessscesscsecesssesssecseessaecaeceseceseceaeceseceseceseseseseseseseseseseseseaseeaeees 43 Maintenance History Code 09 Dispenser Operating Mode Code 12 Error Statistics Code 13 Current Operating Temperature Code 14 Resetti
51. nd after pressuring is complete approx 3 seconds the controlling electromagnetic valve inside the dispenser is opened Dispensing of AdBlue can be commenced at this point The dispensing speed is controlled via the dispensing nozzle The dispensing is terminated by closing the nozzle releasing the control lever and setting it back into the holder which also closes the electromagnetic valve and turns off the submersible pump The data about the dispensed fuel quantity cash amount and price are shown on the display and in the electronic calculator memory and remain displayed until the next lifting of the nozzle or until the amount is paid 50 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 4 3 1 ADBLUE DISPENSING The procedure for AdBlue dispensing is different from the one for petroleum and diesel fuels Prior to using the AdBlue dispenser make sure that you have read and understood all safety procedures referred to in section 0 of this User Manual If in doubt about any of the following procedures seek assistance from the Station Operator Always follow the instructions on the AdBlue dispenser ATTENTION The AdBlue medium may only be dispensed into vehicles with a special AdBlue tank The AdBlue tank is fitted with a safety mechanism that opens the dispensing nozzle upon its insertion into the tank Other types of tanks do not facilitate this The following instructions must b
52. ng Daily totalizers Code 15 Manufacturer s Lock Code Code 16 Display Backlight Intensity Code 17 Text Messages of the Graphical Display Code 18 n Display Segment Error Code 19 i sccisessacossestsasseasceitacasacives sa cavtessasassnaseseesnzensasicvsaa sanceaa sacvacsseniozseseaaberasavavabavacceasexasa SERRE Re EE RAS TBELTx COUNTER TBELT2 or TBELTA Product Umt Price Setting 2 tiere cin teet A ETENEE Sava EHE nda EATER a de ES EERTE NE EEEREN LEANE ER E saa E RE Reading of Electronic Totalizers Operating Mode Change 4 1 4 2 4 3 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 4 INSTRUCTIONS FOR SAFE USE noire oer bur a cer rn c Cube Edo Pb Pre a EVE EO REN EE CURE aus Even EVE LO a rE Edo PE arde eM S bcd vew x 49 PUTTING THE ADBLUE DISPENSER INTO OPERATION cccessccsceseseseessseesescecseceeeeseesceceesueseessceceeseeseuseseseceesaueeaeenses 50 OPERATION OF THE ADBLUE DISPENSER csscssceseessscesesececeeecesesecececaeseusesscusecsesssesececeeueeesssusesceeeuusasseuecessaueaaes 50 51 52 AdBlue Dispensing Correct AdBlue Nozzle Usage AdBlue Thermostat and Heaters 2 53 Pre selection Keyboard 2 53 Electtomechanical Liter Totalizers i rette ea set reote teases ee Laer a Era E Lo deae ERN ER ae Pea ea Nee eR RH AR aUa Fen oe oa ge dea ER ea aoo kao 54 END OF ADBLUE DISPENSER OPERATION sccseesssccccsececsessscesceceuseeeeceseseceueceeeesesccuseaueuse
53. ng to the individual product and the specific precautions to be followed in the event of prolonged contact inhalation or consumption 11 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com AdBlue is a clear liquid with little or no odor making leakages difficult to detect After a period of time the odor may change to a strong ammonia stench Decomposition on heating may produce toxic fumes of carbon monoxide carbon dioxide nitrogen oxide and ammonia reducing the amount of oxygen in the air In the event of personal contact with AdBlue the following procedures should be carried out Eye injuries If the eyes have come into contact with AdBlue Pour copious amounts of water over the eyes immediately Rinse eyes thoroughly by keeping eyes open and eyelids away from eyes Continue to rinse the eyes with fresh running water for at least fifteen minutes Removal of contact lenses after an eye injury must be undertaken by trained personnel Seek medical advice if irritation continues Skin contact burns If the skin has come into contact with AdBlue Immediately cool affected skin with cold water over the affected area Carefully remove all clothing which has been in contact with AdBlue Continue to rinse the affected area with ample water for at least fifteen minutes Apply antiseptic bandages to the affected areas Seek medical advice if irritation continues Inhalation of AdBlue liquid ammo
54. nia biuret Do NOT enter the danger zone without adequate protection including respiratory mask and or aforementioned protective clothing If any toxic fumes have been inhaled If possible remove the person out of the contaminated area into fresh air Lay the person down and loosen their clothing keep warm and rested If the person is unconscious place them in the recovery position If necessary trained personnel should apply oxygen or artificial respiration to the person Call for medical assistance if breathing difficulties continue Ingestion If AdBlue liquid has been ingested Do NOT induce vomiting If vomiting occurs lean person forward to maintain open airway and prevent aspiration Rinse out mouth with water before trying to ingest a comfortable amount Seek medical advice if large amounts have been ingested or if irritation continues 12 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 0 5 6 STORAGE OF ADBLUE e AdBlue liquid will crystallize at low temperatures at elevated temperatures above 50 C it can form biuret and ammonia Always store AdBlue liquid away from sources of heat or fire in AdBlue compatible containers in segregated approved and labeled areas e Store away from incompatible materials and avoid contact with strong oxidizers acids alkalis nitrates sodium or calcium hypochlorite which can react with AdBlue to form a potentially explosive mixture Do not st
55. nit 02L1 B Volume dispensed by hose 1 on side B in centiliters x 0 01L 02C1 B Cash amount dispensed by hose 2 on side B in currency unit Table 10 Description of values of parameter P02 3 1 7 UNIT PRICE CODE 03 This function allows displaying and setting of the current unit price for AdBlue i e the price for one liter The fuel unit price is set on the display after the nozzle is lifted and the display is reset in case the dispenser works in the manual mode The setup is carried out by pushing the Ent key entering the price in the CCCC format and confirming with the Ent key again No decimal point is used For example the price 1 03 Euro L is input as 0103 Parameter Description Default setting 031 Unit price of product 1 0 00 Euro L Table 11 Description of values of parameter P03 The values set for the PO3 parameter are valid only in the dispenser s manual mode If the fuel dispenser is connected to the station s central system the fuel unit price is set directly by the control system prior to every fuel delivery The PO3 parameter value is not functional in this case The dispenser does not allow dispensing for zero value of the unit price In such cases the display of the dispenser will show an E30 error message after lifting the dispensing nozzle and dispensing will not commence 3 1 8 CURRENT TIME AND DATE CODE 04 This function allows di
56. nser is in the automatic mode the calculation of the dispensed amount uses the product unit price sent by the station s control computer upon releasing every fuel dispensing The prices stored in the P03 parameter of the counter s memory are not functional in this case AdBlue price setting procedure manual mode The fuel unit price can be changed only in the time between switching the counter s power on and the first fuel delivery from the dispenser 1 Switch the counter power off and on again 2 Push and hold the button 2 along with button 4 for at least 3 seconds 3 The middle line will display the number of the nozzle product that is being adjusted the bottom line will display the unit price The price is changed digit by digit The currently adjusted digit will flash 4 Button 1 allows changing the value of the flashing digit 5 Button 2 allows moving from one digit to the next 6 Button 3 allows changing the nozzle number for which the price is being adjusted 7 Price setup is terminated by pushing the button 4 The fuel product marking system in the dispenser is described in Fig 9 on page 17 3 3 2 READING OF ELECTRONIC TOTALIZERS The counter TBELTx is equipped with electronic volume totalizers for each dispensing nozzle hose The value of these totalizers can be found using the pre set keyboard or by a command sent via the communication line The totalizers can be reset to zero by means of the P18
57. ntion into mechanical hydraulic or electric parts it is always necessary to disconnect the AdBlue dispenser from the power supply source and to reliably protect it from re connecting inadvertently DO NOT OPEN THE JUNCTION BOX COVER IF THE ADBLUE DISPENSER IS ENERGIZED Electric and electronic parts may be serviced only and exclusively by specialists liable for safety of the device Upon completing an intervention all conductors must be re connected Correct conductor installation must prevent any contact with the moving parts of the winding module After each service intervention the tightness of the hydraulic assemblies has to be inspected any leaks must be removed 5 1 MAIN PRINCIPLES FOR ADBLUE DISPENSER MAINTENANCE e maintain all functional parts and assemblies of the dispenser clean so that in case an unforeseeable fault arises it can easily be identified and quickly removed e monitor the condition of nozzles and decide upon their repair or replacement in case of a defect e monitor door locks and nozzle accommodation boots for correct functioning e maintain the AdBlue dispenser clean pay special attention to cleaning of calculator glass e lubricate the nozzle by silicone oil twice a week Maintenance of the AdBlue dispenser body Parts of the AdBlue dispenser body lacquered or made of stainless steel need regular maintenance Greater attention should be paid to these parts particularly in the
58. ore for long periods over six months e Ensure the container is securely sealed protected against physical damage and checked regularly for leaks If a third party tank container for the supply of AdBlue is installed on the service station refer to the manufacturer s recommendations for filling emptying cleaning handling and storage of the tank container unit 0 5 7 SPILLAGE OF ADBLUE Although classified as non hazardous AdBlue liquid when spilt will form crystals and creep If left unattended this will create a slippery surface All spillages of AdBlue liquid must be reported immediately to the Station Manager Avoid breathing vapors and contact with skin and eyes by use of personal protective equipment AdBlue spillage on forecourt e Liberally cover the spillage with sand earth or other inert absorbent material e For larger spills contain the spill with sand or earth and prevent spillage from entering drains or surface waterways Do not release AdBlue into surface water and do not empty into drains e When dry transfer into a suitable container for controlled disposal e If AdBlue is leaked into the drainage system flush liberally with plenty of water e Apply prevailing national local regulations for waste disposal AdBlue in dispenser vehicle e Use a soft cloth and water to remove small AdBlue spillages on the dispenser vehicle RISK OF ELECTRICAL SHOCK NEVER USE A HOSE OR HIGH PRE
59. ors covers made of lacquered steel sheet and fireproof laminate reinforced plastic approved for the scope of use by the State Test Laboratory Certificate of FTZ 04ST 0083 Supporting dispenser skeleton parts are made of lacquered steel sheet and or of stainless sheet The standard color version of the AdBlue dispensers TATSUNO is white RAL9016 with a black dispenser base RAL9005 Each AdBlue dispenser is equipped by a piston flow meter of the Japanese company TATSUNO This is a time tested type of meter known globally for its high reliability and long total service life The dispenser comprises the hydraulics box hose retractor column and counter and electronics box The counter box is equipped with masks with locks The masks include dials with display screens The TATSUNO pulse generator is installed on the piston meter The measuring unit consists of the meter itself a filter and a controlling electromagnetic valve The dispensed medium passes through the filter meter and controlling valve is led into the hose and through the sight glass via the nozzle it is transported into the AdBlue tank of the vehicle The rotary four piston meter is of horizontal design with a vertical crankshaft The liquid enters the top meter part and is distributed to each piston by a rotary valve affixed to the crankshaft The pistons move under pressure in cylinders and this motion is converted into rotary motion one shaft revolution 0 5 dm The opto
60. ory and statistics 56 Installation an User Manual for dispenser OCEAN AdBlue J TATSUNO EUROPE a s NFAT non fatal error Blocks the part of the dispenser where the error occurred The message code is recorded in the history and statistics Re suspending the dispensing nozzle will remove the message from the display It is possible to unblock the dispenser and cancel the error by means of a remote controller or by unblocking the dispenser via the data line FATAL fatal error Blocks the whole dispenser and the message code is recorded in the history and statistics The cause of the error must be removed and the power supply to the dispenser s counter must be turned off and on 5 3 2 ERROR MESSAGES CODES Message Massage Cause of the error message Fix for the error message Code Type Supply power blackout OFF FATAL Supply power blackout longer than approx 3 5 periods t TRE power supply to he dispense lcs counter MUSTIDE turned off for approx 10 seconds and then turned on gt 100ms Exceeding of maximum time for suspension of The message disappears after re suspending the STOP LOCK dispensing P75 or pre setting of a lower volume value dispensing nozzle Check the setup of parameter P75 than the value set in parameter P39 hose dilatation 60 parameter P39 and pre setting setup E1 NFAT Display error malfunction of an LCD display segment or
61. ost common AdBlue nozzle found on TATSUNO dispensers In order to reduce the likelihood of AdBlue liquid freezing in the hose and nozzle the AdBlue nozzle is protected by a nozzle plug Refuelling with the ZVA AdBlue nozzle is only possible in combination with the ELAFIX 40 magnet adapter The fixed magnetic field in the filler neck opens the magnetic stopper in the spout preventing unwanted dispensing into petrol or diesel tanks The dispensing of fuel into the AdBlue tank is also impossible because petrol and diesel nozzles do not fit into the ELAFIX 40 magnet adapter opening Elaflex hose Magnetic stopper ELAFIX40 Obr 13 P klad erp n do n dr e s pistol ZVA AdBlue a magnetickou z tkou 52 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s ATTENTION Avoid AdBlue spillage onto the forecourt as this will cause a slippery surface Ensure the nozzle is correctly stowed in the nozzle boot before closing the door 4 3 3 ADBLUE THERMOSTAT AND HEATERS All AdBlue dispensers are fitted with thermostatically controlled heaters designed to prevent the AdBlue liquid from freezing in the dispenser in temperatures below 0 C ATTENTION Do not switch the dispenser off when the ambient temperature drops below 0 C It is imperative to avoid the freezing of the AdBlue liquid inside the dispenser and the resulting piston meter damage
62. pulser channel 2 2A Check the connection of pulser channels Impulse Generator TATSUNO EK 1025 E33 NFAT Pulser error error in pulser channel 3 3A 2 green channel A 3 b l kan l B E34 NFAT Pulser error error in pulser channel 4 4A Gener tor impulz HECTRONIC a LOGITRON 2 zelen channel A E35 NFAT Pulser error error in pulser channel 5 1B 5A 3 b l channel B Gener tor impulz ELTOMATIC E36 NFAT Pulser error error in pulser channel 6 2B 6A 2 b l channel A 3 lut channel B E37 NFAT Pulser error error in pulser channel 7 3B 7A E38 NFAT Pulser error error in pulser channel 8 4B E41 NFAT Pulser error error in conenction of pulser 1 1A Check the value of parameter P46 T 0 current lt 12mA 60mA gt 1 CHCK 2 current CHCK E42 NFAT Pulser error error in conenction of pulser 2 2A 58 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s M M had spp Cause of the error message Fix for the error message Code Type Check th ti f th Iser feedi d CHCK E43 NFAT Pulser error error in conenction of pulser 3 3A ne eee on ate Buser des ene ort Fail Impulse generator TATSUNO EK 1025 E44 NFAT Pulser error error in conenction of pulser 4 4A 1 red 5V 4 yellow CHCK 5 black OV Impulse generators HECTRONIC and LOGITRON E45 NFAT Pulser error error in conenction of puls
63. r the whole life time of the dispenser e Make it available to other owners and users as well e Perform updates of the regulations see www tatsuno europe com At the time of publishing the attachments properly reflected reality The producer reserves the right to change technical conditions of the equipment or its attributes without a written notice due to the continuous development and improvements All rights are reserved No part of this manual may be reproduced or transmitted without a written consent of the company TATSUNO EUROPE a s PI TATSUNO EUROPE a s Document revisions TATSUNO EUROPE a s www tatsuno europe com Revision No Date Change description Made by Revision 00 10 1 2014 Basic version of document Czech Milan Berka Revision 01 11 2 2014 Translation into English Karel Viktorin Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s 0 INTRODUCTORY INFORMATION 0 1 SYMBOLS USED IN THIS MANUAL A Beware of Warning i i electrical appliance No smoking No open fire No mobile phones Terms used in this manual requiring special attention TU 0 Violation of these requirements may create conditions which may lead to injury or death of persons or to substantial damage to property WARNING Violation of these requirements may lead to injury of persons and or damaging of the dispenser ezila This text informs about lega
64. rectives regarding the prevention of accidents unless such directives can be proved to be unfounded e Employees should not follow any instructions that go against safety standards e Employees are only permitted to use equipment for its original purpose and this is defined by the company alone e fan employee detects equipment that is deficient in terms of safety he shall eliminate this deficiency immediately If such safety rectification is not part of his defined area of activities or if his knowledge is insufficient to carry out such work he must immediately inform his superior about the detected safety deficiency The same applies to the following 1 Work Materials which have not been correctly packed or marked to meet safety requirements 2 Work Methods and Processes which have not been correctly coordinated or controlled in order to meet safety requirements 3 Where dangerous activities are carried out by several persons the need for a permanent faultless communication between them in order to avoid dangerous events shall require the appointing of one person to carry out overall supervision 0 5 3 HAZARDS Prior to starting work the dispenser must be isolated i e entirely disconnected from the main supply and the main supply switch locked in the OFF position The submerged pump if applicable and control signals from the dispenser must also be isolated This is done to provide safety for the technician As a further precau
65. rotected with adequate circuit breakers that switch the AdBlue dispensers off and on RECOMMENDATION Turning the dispenser on should be carried out as follows 1 Turn on the UPS backup power source located in the kiosk if installed 2 Turn on the 230V circuit breaker for stabilised power supply to the electronic counter of the AdBlue dispenser an automatic test of all display segments will be performed and the dispenser s display will show the values of the last refuelling 3 Turn on the 230V circuit breaker of unstabilized heating power supply and vacuum AdBlue pump Now the AdBlue dispenser is ready to start dispensing 4 3 OPERATION OF THE ADBLUE DISPENSER The operator is responsible for the operation of the petrol station and must monitor the progress of fuel drawing If a customer at the self service dispensers violates the required procedures the operator must inform the customer about the proper manipulation rules The operator must also mark the danger areas with warning symbols in Czech no smoking no open fire direction of arrival to the dispenser There must be openly accessible operation rules displayed for the customer if he or she should need any info about the basic requirements The AdBlue dispenser is started by taking the nozzle out of the holder nozzle boot which also causes a display reset on the electronic counter The electromotor of the AdBlue submersible pump starts a
66. s completed There are two setting modes available Z Operator mode which is specified for the attendant of the service station the operator can only read values of electronic totalizers and values of basic dispenser parameters The operator can neither reset nor change their values U Manager mode which is specified for the manager of the service station the manager is authorized to read dispenser values as well as to reset daily totalizers and to set basic operating parameters of the AdBlue dispenser Access to the Manager mode is protected by an access password 3 1 1 PDERT REMOTE CONTROLLER DESCRIPTION A special remote IR controller must be used for reading dispenser totalizer values changing the dispenser mode or setting different counter parameters on dispensers equipped with the PDEX counter The remote controller keyboard has the following keys and their layout see Fig 8 35 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Zapnuti osv tleni vytap ni Switch ON lighting heating Bxniouenve ocgeieHna noporpesa Tla tko p edvolba stky 2 Amount preselection button 2 MANAGER KHonka noensaka3a cVMMb No2 Tla tko p edvolby stky 1 Amount preselection button 1 KHonka npensakasa cymmbi Ne1 Vypnut osv tlen vyt p n Switch off the lighting heating Bbixnioyenne Tla tko zru en p edvolby Cancel preselection button KHonKa OTMeHbI npensakasa Tla tko p
67. s of degree Celsius 26 8 C The second line shows the temperature of the 146 Litres AdBlue medium in the dispenser s hydraulic system in decimals of degree Celsius 14 6 C Euro L Scrolling through fuel products is possible by using the keys lt gt and lt gt Parameter Description 141 Ambient temperature around the counter s processor and temperature of the medium Table 17 Current operating temperature P14 The thermal sensor Pt100 for measuring the temperature of the AdBlue medium is not a part of the standard dispenser delivery 3 1 17 RESETTING DAILY TOTALIZERS CODE 15 This function serves to reset all daily totalizers of all hoses nozzles After setting the value of the parameter to 1 and confirming lt ENT gt 1 lt ENT gt all totalizers that are subject to parameter P02 are reset 44 Installation an User Manual for dispenser OCEAN AdBlue T TATSUNO EUROPE a s 3 1 18 MANUFACTURER S LOCK CODE CODE 16 This function server for displaying the 6 digit operation controlling number and for inputting the manufacturer s lock code in case the dispenser is locked or operated within the trial period This parameter has the following layout of data in the display The first line of the display shows a numeric code operation 674359 Euro controlling number necessary to unlock the dispenser remotely The second line shows the number of days in trial 9 Litre
68. s period operation after which the dispenser will be locked If the first line is empty and if there is O on the second line the Eu ro L dispenser is in the standard operating mode 3 1 19 DISPLAY BACKLIGHT INTENSITY CODE 17 This function allows setting the intensity of the LED backlight of the graphical proportional display PDEDCU For all other types of displays the parameter does not work Parameter Description 17 0 The display backlight is not being regulated 17 1 100 PWM value of display backlight intensity Table 18 Intensity of display backlight P17 The standard default setting of the parameter is 70 3 1 20 TEXT MESSAGES OF THE GRAPHICAL DISPLAY CODE 18 If the dispenser has the graphic proportional display PDECPU this function allows adjusting the length of text messages that appear on the screen Text messages can be divided into two groups e descriptions of the display e advertising messages The parameters reserved for the description of the display can have the value O and 1 When the value is O the message is not shown on the display When the parameter value is 1 the message is shown The parameters reserved for advertisement texts can have the values 0 through 9 When the parameter value is O the advertising message is not shown on the display when the value is 1 through 9 the advertising message remains on the screen for 1 to 9 seconds according to the parameter value The adv
69. safe operation and maintenance as well as istructions for emergency situations Snow fire extinguishers must be available close to the AdBlue dispenser in accordance to fire safety rules e When selling and dispensing AdBlue the determined procedure has to be adhered to in case of any danger the device must be put out of operation immediately e It is necessary to adhere to the set deadlines for regular inspections and checks of the complete AdBlue dispenser any intervention by persons without relevant competence capability and qualification into the installed technology is strictly forbidden e Regular maintenance and service may only be carried out by the authorized service company e The operator shall keep the device in the original safe state any defect or unusual phenomenon must be reported to the service organization immediately in case of danger of delayed intervention the device must be put out of operation 49 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 2 PUTTING THE ADBLUE DISPENSER INTO OPERATION AdBlue dispensers are switched on and off at the main distributor of the petrol station where the power to the dispensers leads Each AdBlue dispenser has two power supply points from the main distributor e Power supply of the electronic counter and switching circuits 230V stabilized e Power supply of the hydraulic part of the dispenser 230V unstabilized Both the supply points are p
70. scription Pos Description 1 Circuit breaker for counter feeding In 6A 8 Unit for switching of fuel pumps 2 Circuit breaker for feeding of hydraulics Inz6A 9 Control device PC cash desk POS console 3 UPS backup source with feeding stabilization 10 Cable for feeding of counter and heating HOSVV5 F 5G2 5 4 Circuit breaker of UPS backup source 11 Communication line HOSVVC4V5 K 5G0 5 5 Operator workplace kiosk 12 Cable for switching of submersible pump HOSVV5 F 3G2 5 6 Main switchboard of station dispensing technology 13 Feeding switchboard XT11 7 Data converter RS485 RS232 or controller 14 Data distribution box XT13 Fig 5 Example of wiring of OCEAN AdBlue dispenser 32 Installation an User Manual for dispenser OCEAN AdBlue Input Power cable for submersible pump switching zz 4 FI TATSUNO EUROPE a s P Z a i g o mm Z wu a E hea ra ET Output Power cable for submersible pump switching 1 Type HOSVV5 F 3G2 5 recommended 3 Type HOSVV5 F 3G1 5 Wiring main distribution box lt gt XT11 Wiring XT11 lt gt dispenser counter case SL switching phase brown hn SL switching phase brown hn SN neutral wire blue sm SN neutral wire blue sm PE protective conductor green yellow zz PE green yellow zz protective conductor Power cable for counter feeding Power cable for counter
71. splaying and setting of the current time and date The first line of the display shows the time in the HHMMSS 1 5351 1 format hours minutes seconds the second line shows the date in the DDMMYY format date month year for example 15 35 11 24 12 2011 Setting is done by pushing the Ent key entering the time date in the proper format and confirming by pushing 40 Installation an User Manual for dispenser OCEAN AdBlue TATSUNO EUROPE a s Ent again Parameter Description Default setting 041 Date setting format DDMMRR e g 241211 24 12 2011 1 1 2001 042 Time setting format HHMMSS e g 153511 15 35 11 0 00 00 Table 12 Description and setting of values of parameter P04 The time and date is displayed on the graphical proportional display and it is used in parameters PO6 and PO7 to record the times of errors and times of fuel dispensing completion 48 hours after an interruption of the power supply to the fuel dispenser the internal clock is reset The time and date values will change to the default setting and they must be set up again 3 1 9 DISPLAYING OF THE PROGRAM VERSION AND CHECK SUMS CODE 05 This function shows the number of the dispenser counter program version and various check sums These values serve for the inspecting metrology authorities and authorized service technicians Parameter Description 051 Program version edition e g
72. t connected or has a wrong check P i or change the PDEINP unit sum E13 FATAL Program error error of the metrology or program check Carry out the programming of the counter or exchange sum of the PDECPU or PDEDUO board 57 J TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Messa Messa vise inu Cause of the error message Fix for the error message Code Type Credit unit error Los E16 ALERT Error in communication between the counter and credit check te SINE ot PRECPU X PDECRE check the functionality of the credit module PDECRE unit PDECRE Data line error Check that two dispensers don t share an address Error of the serial communication line faulty Check the mechanical connection of the data line E17 NFAT MEE 7 communication data The controlling computer doesn t Check the function and setup of the data converter send confirmations on time lt ACK gt Check the communication process via the monitor The controlling computer is disconnected or the Data line error communication cable is not connected correctly Check E18 ALERT Error of the serial communication line loss of the parameter P76 Check the function of the data communication converter Check the communication process via the monitor Power loss during dispensing E20 NFAT The last transaction was unexpectedly interrupted due to Check the dispenser feeding and inter
73. tion switch off the main supply in the service station shop and place a clear notice on the switch to avoid it being turned on again inadvertently It is not permitted to put an AdBlue dispenser into operation before an authorized official has inspected it and released it This depends upon the national regulations in force Dismantled packaging and cladding must be stored in such a way as to avoid damage to components or injuries to persons Covers that can be opened such as the counter housing should be handled with care Ensure that the retaining catch is placed in the correct position to prevent the cover falling onto the head of service engineers or other persons in the area At unattended service stations every end user should have access to the User Instructions They should be visible on a notice board or integrated into the DIT and should be sufficiently well lit so that they can be read at night At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in the tank 10 Installation an User Manual for dispenser OCEAN AdBlue A TATSUNO EUROPE a s THE CONNECTION AND DISCONNECTION OF ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL AUTHORIZED FOR SUCH ACTIVITIES WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN FORCE 0 5 4 PERSONAL PROTECTIVE EQUIPMENT Protective Clothin
74. titute The periodicity of the measuring device calibration is determined by the Act No 505 1990 Coll e The inspection is preceded by a thorough cleaning of the whole device and clearing the tanks of dust water and other impurities 5 3 ADBLUE DISPENSER ERROR MESAGES Defects of the AdBlue dispenser lead to the locking of refueling operation and to the displaying of an error message on the AdBlue dispenser display in the format E Error Code Depending on the error the result is either the blocking of the complete dispenser fatal error or the blocking of the specific part where the error occurred Nearly all error messages can be cleared off the display by lifting and re suspending the nozzle by switching the electronic unit power on and off and or by pressing 0 on the remote controller only with the PDEX electronic calculator All error messages are saved in the calculator memory where it can be displayed using the parameter 06 Erro history and 13 Fault statistics 5 3 1 ERROR MESSAGE TYPES Message Type Method of dispenser blocking Method of dispenser unblocking on Re suspending the dispensing nozzle will operational Blocks a part of the dispenser remove the message from the display blocking ALERT ple Hie partot x oalsve nes Where mg The message is removed from the display once z error occurred The message code is warning the cause of the error is repaired recorded into the hist
75. valves on the inlet pipes must be fully closed e The passage of vehicles must be blocked within 5 meters of the AdBlue dispenser during service work e A fire extinguisher must be at hand for the service worker e Service work may only be done by an authorized worker of the service company 59 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com The service of TATSUNO EUROPE a s dispensers is carried out by SPEED CZECH SERVICE s r o Pra sk 2325 68 678 01 Blansko Czech Republic info speedcz com www speedcz com CZE H HOT LINE 420 602 562 277 SERVICE 5 5 WARRANTY AND COMPLAINTS The contractual warranty is pre determined the manufacturer provides a warranty for the supplied unit for 2 years or 1 million liters of dispensed medium as a standard The warranty does not cover the consumables When raising possible claims the following data must be specified e Serial number and name see the rating plate e Precise description of fault and circumstances under which it occurred The claim will not be acknowledged in case damaged seals or an unauthorized intervention into the unit is established Defects and deficiencies resulting from incorrect operation or maintenance are outside the scope of the warranty e g problems resulting by presence of water and impurities in the tank and the hydraulic system It is necessary to check for presence of water and impurities regularly over the course of operation
76. winter season because aerosols of chloride preparations that arise from the salts used for road maintenance can result in permanent damage of lacquers 55 T TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com of untreated body parts and or in intercrystalline corrosion of guards made of stainless steel Regular maintenance of the AdBlue dispenser body is to be carried out by water and or a solution of detergents and available car cosmetic preparations The owner of the AdBlue dispenser must e Appoint one staff member as responsible for the operation and functionality of the AdBlue dispenser e Secure inspections testing repairs and maintenance by professional methods e File documents and operating records e Ensure that any and all activities connected with operation and service of the AdBlue dispenser are carried out only and exclusively by staff with relevant authorization 5 2 PRINCIPLES OF ADBLUE DISPENSER MONITORING Monitoring of equipment tanks pipes and AdBlue dispensers are carried out with the periodicity fixed by the bylaws of the service station in accordance with valid regulations e Monitor the AdBlue dispenser hydraulic system tightness using a soap solution e Monitor the machinery equipment e The inspection calibration and official verification of the AdBlue dispenser are carried out by the Czech Institute of Metrology in accordance with valid regulations abroad by a relevant ins

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