User Manual - Offshore Systems
Contents
1. of 14 2 2 Mounting the Probe Housing CAUTION DO NOT START WORK UNLESS ENGINE IS TURNED OFF AND IS COOL Remove the exhaust hose from the Engine Riser by releasing any clips and carefully prise off the exhaust hose Use a sharp 3 8 10mm drill bit to drill a hole in the top of the hose about 80mm down from the end of the riser spigot Mount a large metal washer followed by a rubber washer onto the M10 threaded section of the probe housing and coat the rubber washer with some of the silicone sealant supplied Then push the probe through the 10mm hole in the exhaust pipe as far as it will go Take the second rubber washer coat it with silicon sealant and place it on the probe inside the exhaust pipe along with the large metal washer and the M10 Binx metal locking nut Tighten the M10 nut onto the probe until it is fully seated and the probe is securely fastened to the exhast hose Please note that this is a metal self locking nut and it will be tight to turn Finish off by applying silicon sealant around the washers and nut insde the exhaust hose to guard against any leaks 2 3 Mounting the Probe Screw the M8 threaded part of the probe into the probe housing until it can go no further then tighten the M8 locknut to stop it vibrating loose Undo the cable ties on the shielded cable and run the cable to the position where the sensor box is to be mounted in the next instruction Be careful not to force the cable to a tight angle where i2. 0 C to 70 C Relative Humidity 93 RH 40 per IEC60945 8 2 9 of 14 Vibration 2 13 2Hz 1mm 13 2 100Hz 7m s2 per IEC 60945 8 7 Electromagnetic Emission Conducted and Radiated Emission per IEC 60945 9 Electromagnetic Immunity Conducted Radiated Supply and ESD per IEC 60945 10 Safety Precautions Dangerous Voltage Electromagnetic Radio Frequency per IEC 60945 12 10 of 14 ES TROUBLESHOOTING If the data from the unit is not as expected check the following f the Red LED is on this means that the probe or probe cable may be damaged Check that it is still securely mounted in the cage clamp connections and the run of cable is secure and undamaged f the red LED is NOT on is the blue LED flashing two times per second to indicate power is on the unit and a message is being transmitted If this is flashing OK then check that the device instance switch is set to the value required by the display unit f the blue LED is not flashing then check that the network has power and this unit is correctly connected to the network f the blue LED is flashing irregularily then check that the network is correctly wired and at least one other 20009 device is attached 11 of 14 Offshore Systems warrants this product to be free from defects in materials and workmanship for one year from the date of original purchase If within the applicable period any such products shall be pr
3. NMEA2000 TEMPERATUR E MODULE amp e PROBE Part Numbers 4510 ys One USER MANUAL 1 C P Te g 420000 EXHA URE SENSOR UST GAS TEMPERAT de in the UK NME Part No 4510 6 V LEN 1 Ma Tel 44 0 1425 610022 NMEA2000 interface 9 16 V K Ltd www osukl com Offshore Systems Ul e 07 o o Tx BLA Fault Instance Br Wh Gr Revision 1 0 1 Revision History 1 Introduction 1 1 Firmware Revision 1 2 Product Features 2 Installation 2 1 Unpacking the box 2 2 Mounting the Probe Housing 2 3 Mounting the Probe 2 4 Mounting the Sensor Control Box 2 5 Connecting the Thermocouple cable to the WAGO socket 2 6 Connecting the NMEA2000 Cable 2 7 Final Checks before Starting Engine 3 Configuration 4 Technical Data 5 Troubleshooting 6 Warranty 7 Technical Support N Ui Ul BR t UU 1 of 14 2 of 14 ES INTRODUCTION The Offshore System s NMEA20000 4510 Exhaust Gas Temperature Module and Probe is designed to measure the exhaust gas temperature of a marine engine or generator using a highly accurate T thermocouple and report it s value on the NMEA20000 network This unit is designed to operate in a protected marine environment such as an engine room It is very important that it is installed and set up correctly according to this manual Please read and follow the installation and setup instructions carefully to achieve the best results This module forms an important
4. NMEA2000 Cable The unit is connected to the 20009 network by the 5 way micro C socket on the front Carefully attach the network drop cable to this plug and hand tighten until it it is fully seated Take care to match the orientation of the keyway inside the socket to the recess inside the drop cable plug The other end of the drop cable should be connected to a suitable Tee connector on the NMEA2000 network backbone cable NMEA2000 Network Backbone 3802 T Adaptor CY NMEA2000e EXHAUST GAS TEMPERATURE SENSOR Part No 4510 NMEA2000 interface 9 16 V LEN 1 Made in the Ul Offshore Systems UK Ltd www osukl com Tel 44 0425 610022 4510 Exhaust Gas Temperature Sensor 2 7 Final Checks before Starting Engine V Ensure that the exhaust hose is fully seated on the riser and it s clips and clamps are secure Ensure that all wiring is secured safely to good marine practice V Ensure all connections are fully made and secure Y Ensure any sea cocks closed during installation are returned to there normal state 7 of 14 CONFIGURATION Each 4510 Exhaust Gas Temperature Sensor connected to the NMEA20000 network needs to have a unique Device Instance Address The Device Instance and Temperature Instance of each unit is set by turning the small rotary switch with a small screw driver Valid Device Instances and Temperature range from 0 through to We STRONGLY recommend that the follo
5. ew Milton Hampshire BH25 6RH United Kingdom 44 0 1425 610022 Fax 44 0 1425 614794 Email sales osukl com Web www osukl com Copyright 2013 Offshore Systems UK Ltd All rights reserved Our policy is one of continuous product improvement so product specifications are subject to change without notice Offshore Systems products are designed to be accurate and reliable However they should be used only as aids to vessel monitoring and not as a replacement for traditional navigation and vessel monitorng techniques 20009 is a registered trademark of the National Marine Electronic Association 13 of 14 SW3 LSAS GNV ONINOLINOW T3SS3A s0007V3WN dVW LONGOYd SWALSAS JYOHSIAO 6
6. ll be construed as warranties of any kind and any failure to conform to such specifications samples descriptions or illustrations shall not constitute any breach of Offshore Systems limited warranty WARRANTY RETURN PROCEDURE To apply for warranty claims contact Offshore Systems or one of its dealers to describe the problem and determine the appropriate course of action If a return is necessary place the product in its original packaging together with proof of purchase and send to an Authorized Offshore Systems Service Location You are responsible for all shipping and insurance charges Offshore Systems will return the replaced or repaired product with all shipping and handling prepaid except for requests requiring expedited shipping i e overnight shipments Failure to follow this warranty return procedure could result in the product s warranty becoming null and void Offshore Systems reserves the right to modify or replace at its sole discretion without prior notification the warranty listed above 12 of 14 TECHNICAL SUPPORT If you require technical support for any Offshore Systems products you can reach us using any of the following ways e Tel 44 0 1425 610022 Fax 44 0 1425 614794 e Email support osukl com e Web www osukl com e Post Offshore Systems UK Ltd Unit 10 11 Milton Business Centre Wick Drive New Milton Hampshire BH25 6RH Offshore Systems UK Ltd Unit 10 11 Milton Business Centre Wick Drive N
7. oved to Offshore Systems satisfaction to fail to meet the above limited warranty such products shall be repaired or replaced at Offshore Systems option Purchaser s exclusive remedy and Offshore Systems sole obligation hereunder provided product is returned pursuant to the return requirements below shall be limited to the repair or replacement at Offshore Systems option of any product not meeting the above limited warranty and which is returned to Offshore Systems or if Offshore Systems is unable to deliver a replacement that is free from defects in materials or workmanship Purchaser s payment for such product will be refunded Offshore Systems assumes no liability whatsoever for expenses of removing any defective product or part or for installing the repaired product or part or a replacement therefore or for any loss or damage to equipment in connection with which Offshore Systems products or parts shall be used The foregoing warranties shall not apply with respect to products subjected to negligence misuse misapplication accident damages by circumstances beyond Offshore Systems control to improper installation operation maintenance or storage or to other than normal use or service THE FOREGOING WARRANTIES ARE EXPRESSLY IN LIEU OF AND EXCLUDES ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE Statements made by any person including re
8. part of our NMEA20009 Intergrated Alarm Control and Display System 1 1 Firmware Revision The information in this manual corresponds to firmware revision 1 00 1 2 Product Features The 4510 NMEA20000 Exhaust Gas Temperature Module and Probe has the following features Accurate wide ranging 20 C to 300 C Type T Thermocouple probe element Stainless Steel sheathed 3 metre screened thermocouple cable Corrosion resistant Duplex Stainless Steel probe housing Probe housing suitable for tapped exhaust riser or exhaust hose mounting Switch selectable NMEA2000 Device Instance Blue LED confirming NMEA transmission Red warning LED if probe element or cable damaged Power drawn only from NMEA2000 interface Panel mounting 3 of 14 INSTALLATION 2 1 UNPACKING THE BOX You will find the following items in the shipping box 1 x 4510 NMEA2000 Exhaust Gas Temperature Sensor Control Box CE C 9 x NMEA2000 EXHAUST GAS TEMPERATURE SENSOR Part No 4510 NMEA200090 interface 9 16 V LEN 1 Made in the UK Offshore Systems UK www osukl com Tel 44 0 1425 610022 eOe Instance Br Wh Gr I silicone sealant 1 x Probe Housing and mounting hardware 1 x Tube of silicone sealant Binx locking nut J8UseA X OLW 1 x Type T Thermocouple Probe Jaysem auaJdoau OLW Jaysem auaidoau x OLW JOYseM JeJaW uiuge x OLW 1 x 4510 User Manual This document 4
9. presentatives of Offshore Systems which are inconsistent or in conflict with the terms of this Limited Warranty shall not be binding upon Offshore Systems unless reduced to writing and approved by an officer of Offshore Systems IN NO CASE WILL OFFSHORE SYSTEMS BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES DAMAGES FOR LOSS OF USE LOSS OF ANTICIPATED PROFITS OR SAVINGS OR ANY OTHER LOSS INCURRED BECAUSE OF INTERRUPTION OF SERVICE IN NO EVENT SHALL OFFSHORE SYSTEMS AGGREGATE LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT S INVOLVED OFFSHORE SYSTEMS SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES WHETHER ARISING OUT OF BREACH OF CONTRACT OR WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER THEORIES OF LAW WITH RESPECT TO PRODUCTS SOLD OR SERVICES RENDERED BY OFFSHORE SYSTEMS OR ANY UNDERTAKINGS ACTS OR OMISSIONS RELATING THERETO Offshore Systems does not warrant that the functions contained in any software programs or products will meet purchaser s requirements or that the operation of the software programs or products will be uninterrupted or error free Purchaser assumes responsibility for the selection of the software programs or products to achieve the intended results and for the installation use and results obtained from said programs or products No specifications samples descriptions or illustrations provided by Offshore Systems to Purchaser whether directly in trade literature brochures or other documentation sha
10. t comes out of the probe but run it as shown in this diagram x10 OD of Cable Injection Elbow Exhaust aaa Sensor Stainless Steel Hose Clamp Use cable ties to prevent the stainless steel shrouded cable from chafe or damage 5 of 14 2 4 Mounting the Sensor Control Box This unit must be mounted in an area protected from water and physical damage within 3 metres of the Probe Element It should be securely attached to a flat panel using 4 suitable mounting screws The unit dimensions and the mounting hole locations are shown in the following drawing 2 5 Connecting the Thermocouple cable to the WAGO socket The wires from the Thermocouple Cable are connected to the WAGO cage clamp terminal block by placing a small screw driver in the slot above the terminal turning it to open the cage clamp Insert the wire into the terminal block and withdraw the screwdriver to allow the cage clamp to make a good connection onto the bared wire end Check that the cage clamp is making contact with the bared wire end and is not seated onto the wire insulation 6 of 14 The coloured wires should be connected as follows V Brown Wire to Br terminal Y White wire to Wh terminal Y Green wire to Gr terminal If the wires are incorrectly placed no damage will occur but the unit will not measure the temperature correctly and the Red Fault LED will illuminate If this happens check and correct these connections 2 6 Connecting the
11. wing Device Instances are used Port or single Main Engine Device Instance 0 Starboard Main Engine if fitted Device Instance 1 Mid Main Engine Device Instance 2 Port Generator Device Instance 3 Starboard Generator Device Instance 4 By using these instances the Offshore Systems 4515 Exhaust Gas Overtemperature Alarm Panel will show the correct warnings 8 of 14 TECHNICAL DATA NMEA2000 Parameter Group Numbers PGNs Type PGN No PGN Name Periodic Data PGNs PGN130316 Temperature Extended Range Protocol PGN126464 Tx Rx PGN List PGN126996 Product Information PGN059392 ISO Acknowledge PGN059904 ISO Request PGN060928 ISO Address Claim PGN126208 Command Request Group PGN130312 Temperature Certifications Parameter Comment NMEA2000 Certified Maritime Nav and RadioComm Equipment Designed to IEC60945 CE and FCC Electromagnetic Compatibility Electrical and Mechanical Parameter Value Comment Operating Voltage 9 to 16 Volts DC Voltage Power Consumption 45mA Average Operating Load Equivalence Number 1 LEN Reverse Battery Protection Yes Indefinately Load Dump Protection Yes SAE J1113 Size mm 105 x 43 mm Weight g 100g Environmental Parameter Value IEC 60954 Classification Protected Degree of Protection IP30 Operating Temperature 25 C to 50 C Storage Temperature 4
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