USER MANUAL - Fiorentini SpA
Contents
1. 4 5 10 Squeegee blades 4 5 11 Driving wheel tire replacement Rev 00 del 05 07 04 2 33 5 MAINTENANCE 5 1 Pero dle MalnltenanCe ia ERO I 9 2 Batteries Toalnteral e sacd lcd Lob bissl 3 2 PEE ab COMM ll EET EI ii aaa gas 2 8 Charge WMS 5 2 4 Off duty or inactive batteries mm meme nnn 5 2 5 Battery charger technical features sess 92 0 Ballelles diSDOSadl scsstec sat ue noe iras taba 5 3 Suction motor maintenance Li 54 ax RAV aD Dura ni RUD REG 5 5 Tests to be carried out esee 5 6 Maintenance eg Sierras iia eund orsi cau Dax A os vex S IRE CERRAR EA 6 SERVICE 6 1 Service ddles585 o eto vel IA 6 2 Claim report Rev 00 del 05 07 04 3 33 GENERAL INFORMATION FHP851 1 GENERAL INFORMATION 2 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the attention on general information 3 PREMISE FIORENTINI S r I is the only own2. ING ACRENTIN S R L INDUSTRIAL CLEAN NGMACH NES SCRUBBER and FLOOR BURN SHER MOD F P851 USER MANUAL Congratulations for your choice FIORENTINI S r l thanking you for the preference to its product would like to remind you that FIORENTINI S r l production covers manufacture and marketing of industrial cleaning machines and is a leading company in this sector FIORENTINI tradition and competence guarantee the technical quality of your choice Its products are built with first quality materials and are therefore reliable solid and functional in order to satisfy all customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us for every kind of request as technical or commercial We will be at your disposal for any information you may need Vi invitiamo pertanto a contattarci senza alcuna esitazione per ogni vostra richiesta sia di natura tecnica sia di natura commerciale saremo lieti d essere a vostra disposizione per qualsiasi chiarimento ed informazione INDEX GENERAL INFORMATION Symbols x ai Ae Notes dona 1 3 consulting A 1 4 Warranty 1 5 Conformity declaration 2 MACHINE FEATURES AND TECHNICAL DATA Identifying the machine xs UE becas i Description and components DA aa 2 3 VCC
3. This is a single warranty term and it cannot be extended 3 2 3 APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the causes of the anomalies and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself 3 2 4 RETURNED GOODS Intervention demands must be sent to FIORENTINI Service Dept only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent e Serial number you get it from the silver label sticked on the machine 2 1 e Code and position of the component taken from the spare parts list S 7 2 e detailed description of the problem and its causes The components considered under warranty are delivered ex works those ones being substituted belong to FIORENTINI Co 3 2 5 EXCEPTIONS Expandable materials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty 3 2 6 GOODS TO BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goo
4. see detail 2 in picture 5 1 gt Do now the opposite operations to set everything up again 00 05 07 04 27 33 MAINTENANCE FHP851 O PICTURE 5 1 5 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Interventions on the electric system must be carried out by a trained technician L Every kind of intervention not explained in the operator manual must be carried out by FIORENTINIs technicians Rev 00 del 05 07 04 28 33 5 5 Tests to be carried out CHECK Safety devices Electric system Breaking system Top overhaul MAINTENANCE Recovery tank cleaning Suction engine filter MAINTENANCE HOW OFTEN Every 2 years Every 2 years Every 3 months Every 5 years Daily Daily FHP851 OPERATOR TECHNICIAN Trained technician FIORENTINI technician Trained technician FIORENTINI technician Operator Operator 29 33 Rev 00 del 05 07 04 MAINTENANCE FHP851 Rev 00 del 05 07 04 30 33 SERVICE FHP 851 6 SERVICE 6 1 SERVICE ADRESSES Do not hesitate to contact FIORENTINI S r l service for any kind of information or request ING FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 0272592779 Via Palmanova 2 Tel 02727207783 2564810 00155 Fax 06722754075 Via
5. Carlo Carr 13 Tel 06 22 754040 22 75060 STABILIMENTO 50030 PIANCALDOLI Fl Fax 034 817 144 Loc Rombola Tel 05578172610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs the help of a FIORENTINI technician please inform us about the problem in order to sort it out with the right material Rev 00 del 05 07 04 31 33 SERVICE FHP 851 6 2 CLAIM REPORT Please fill in the format below if the machine shows particular problems Operator Company Operator s name Role Date Signature Machine 111595 Purchase date S N Warranty ves wo Work hours Where does the machine normally work Code of the defected Description component Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy Water leak Other Customer s suggestion Rev 00 del 05 07 04 32 33 SERVICE FHP 851 Mat n Serial no Nr de serie Data di spedizione Shipment date Date de spedition Distributed by ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo 13 Tel 06 22
6. and drawings can look different from the reality but without arising doubts Special symbols and bold type and or s oping get the attention of the reader on remarkable information in particular for safety The revision index is written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 3 2 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation 3 2 1 WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or wear and tear are due to e Non respect of instructions included in this manual Breaking and or changes made up without FIORENTINI s approval e Not use of genuine spare parts 00 del 05 07 04 4 33 Morelia GENERAL INFORMATION FHP851 e Interventions made up by unauthorized personnel e Missing maintenance e Natural calamities FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers 3 2 2 WARRANTY LIFE The warranty is granted for 24 months since the machine delivery date
7. as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization The operator cannot use acids that can damage the machine The operator has always to respect the rules written in the user manual Please read carefully and do not cover the labels sticked on the machine FIORENTINI S r l is not responsible for a wrong use of the machine see 3 2 3 3 SUGGESTED EQUIPMENT In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S r l Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 00 del 05 07 04 10 33 SAFETY 851 3 4 OPERATOR S QUALIFY The scheme below sumarizes the operator qualify requested for each kind of operation OPERATION OPERATOR S QUALIFY Installation disinstallation Fiorentini technician Mechanical parts maintenance Fiorentini technician FIORENTINI S r l suggests to train the operator before using machine The operator also must be trained about safety rules and carefull
8. months Every 6 months Check the connection of the battery cables the connection of the Check the connection of the battery cables cables Check the coal brushes of each motor Ogni anno gt Check the safety devices Check the electric system Every year 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine is on duty by means of the indicator on the dashboard which shows gt Green light charged battery gt Yellow light slightly charged battery gt Red light uncharged battery Rev 00 del 05 07 04 25 33 MAINTENANCE FHP851 The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities 5 2 1 HYDROMETRY VVVV V In order to check the batteries hydrometry the operator has to follow the instructions below gt means of hydrometre draw a small quantity of electrolyte so that the floater reaches the surface gt sure that the floater inside the hydrometre is not blocked gt Fora new measurement after having filled the batteries with distilled water the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt Fill distilled water up i
9. pour demi tournage Pendenza max superabile Max gradient at full load Pente superable Rumorosita Noise level Bruit lt 70 dB A The above mentioned characteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any information par 7 1 MEASUREMENT UNITS CONVERSION Length 1 inch 1 25 4 mm Power 1kW 1 36 CV 1 34 BHP Temperature T t C 273 t VF 1 81 32 Pressure 1 bar 100 kPa 14 5 psi Rev 00 del 05 07 04 9 33 Mor apa SAFETY FHP851 3 SAFETY 3 1 RIGHT USE OF THE MACHINE This machine is a scrubbing machine and it has been designed and built to clean in an industrial place It can work on flat surfaces or on sloping surfaces not higher than 10 and with a speed not higher than 5 km h while the machine is reversing 3 2 WRONG USE OF THE MACHINE e VV VV The machine cannot be driven by non authorized personnel The machine cannot wash sloping surfaces whose gradient is higher than 10 or surfaces with holes The machine cannot reverse with a speed higher than 1 km h and cannot overwhelm slopes higher than 5 The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used
10. squeegee The right pressure of the squeegee onto the floor is reached when the corner of the rubber blade is at 45 60 from the surface squegee height screw squeegee fixing knob squegee adjustment screw k A x a a A e 2 4 E ow k A S OS e La PICTURE 4 11 Regulate the squeegee pressure by means of the ring nuts that control the distance between the wheels of the squeegee and the floor Make sure that the two wheels of the squeegee are well regulated in order to keeps both its blades parallel to the floor 4 7 6 WATER DISCHARGE This machine is equipped with two pipes for water discharge picture 4 12 A pipe for the recovery tank discharge see detail nr 1 in picture nr 4 12 Apipe for the solution tank discharge see detail 3 in picture nr 4 12 gt A pipe for the recovery tank cleaning see detail nr 3 in picture nr 4 12 gt A suction pipe see detail 3 in picture nr 4 13 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself PICTURE 4 12 22 33 Rev 00 del 05 07 04 STARTING AND USE INSTRUCTIONS FHP851 4 7 7 BRUSHES REPLACEMENT Please follow the instructions below gt Remove the ignition key from the dashboard in order to avoid the accidental start of the machine after having translat
11. the connections do now the opposite operations VVVVV WV e PICTURE 4 3 45 2 BATTERIES CHARGER INSTALLATION 4 Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Control the battery outlet polarity Connect the battery charger to the machine socket PICTURE 4 5 00 del 05 07 04 18 33 STARTING AND USE INSTRUCTIONS FHP851 4 6 CONTROL DEVICES 4 6 1 DASHBOARD The dashboard is made of a series of switches that activate or disactivate all the machine functions The function of each switch is shown by a picture Picture 4 6 shows the dashboard of the machine and the switches function is explained in the scheme in the following page e O O O O O wo a HEAVY xS mi 0 HIGH PRESSURE OQ O C LOW ECONOMY o O PRESSURE MAIN SWITCH KEY FORWARD GEAR REVERSE GEAR SWITCH SUCTION SWITCH 4 HIGH LOW PRESSURE SWITCH 5 WASHING POLISHING SWITCH BRUSHES SWITCH 7 BRUSHES PILOT LIGHT 8 WASHING PILOT LIGHT 9 HIGH LOW PRESSURE PILOT LIGHT HORN HORN 4 SUCTION PILOT LIGHT SOLUTION LEVER SOLUTION LEVER BATTERY CHARGE INDICATOR PICTURE 4 6 H
12. 754040 2275060 STABILIMENTO 50030 PIANCALDOLI Fl Fax 055 817144 Loc Rombola Tel 055 8173610 Hev 00 del 05 07 04 33 33
13. MAIC as 3 SAFETY lt Right Use Ol Te doo niu rid Eia o NR a ai 3 2 Wong use or the Macia o E alb vnde oue alex cr ied isa dca 9 9 Suggested 1 4 56 3 4 Operator qualify em ane eee 3 5 Safety and warning devices 3 6 Safety systems 3 7 Safety diagnostic signaling T 70s TAC ANG oboe 3 9 pico 4 STARTING AND USE INSTRUCTIONS 4 1 Trasport and handling 4 2 Storage 4 3 How to unpack the machine tanned 4 4 How to handle the unpacked machine eR 4 5 Iinsiallalio S 4 51 Batteries INSTA ATION ai IS du asy ru 40 2 Battery charger IDstallalloris us cial 4 0 Gewese T A e We CNG OMA eee 4 7 1 Preparing and starting the machine 4 7 2 Choosing the right 4 7 3 Driving position regulation cesses 4 74 Rudder ose peo ime Puente ERE ee cols AT Os Detergent CONTO vas cedi saw Stet nar dO RUNG eni 4 7 6 Squeegee adjustment 4 3 VV Ale CISC ONGC canes AE DIR ART 4 5 9 Brushes
14. Switch off and start again the machine mE Error on the microcontroller or on the hardware It may occur if there Switch off and start acsi ihe machi fife amor Wait until the temperature decreases is a breakdown on the mains measurement circuits or on the mains charge circuit do not disappear check the regulator Battery over brushes are blocked Recharge the battery Hev 00 del 05 07 04 12 33 SAFETY FHP851 3 8 OTHER DANGERS FIORENTINI S r l analyzes starting from the design of the machine all dangers that can occur while the machine is operating in order to prevent or at least low the operators accidents Thanks to a series of warning labels sticked on the machine the operator can avoid many risks This kind of danger can occur e During the side brushes regulation e During the batteries change e During the batteries recharge the recovery tank may fall down Whilst regulating the side brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Moreover the operator has to pay attention whilst recharging the batteries recovery tank 3 7 A Squashing ranger is shown by pictures sticked on the brushes protections and the URNOVER This kind of ranger can occur e during the normal operating of the machine when the operator exceeds sloping limits as specified in the manual and the operator uses the machine to clean disconnecte
15. THE MACHINE If the machine is connected with the battery charger the operator must firstly disconnect the battery charger plug from the batteries one and connect the batteries plug with the power supply plug see picture 4 7 battery version Secondly the operator must fill water lifting the recovery tank up and turning the cap see detail nr 1 in picture nr 4 7 Moreover the operator has to check the hydraulic oil level lifting the batteries cover up see picture nr 4 7 detail 1 and unscrewing the red cap under the electric system see picture nr 4 7 detail 1 Now the operator can seat on the machine and start it PICTURE 4 7 Rev 00 del 05 07 04 20 33 STARTING AND USE INSTRUCTIONS 851 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage responsible for damages provoked by too aggressive detergents Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not 4 7 3 RUDDER BAR FUNCTIONING The rudder bar of this machine is composed by gt Accelerator pedal see detail 1 in picture 4 09 The operator has to press the front side of the pedal for the forward gea
16. d surfaces or with holes and high depressions see 3 2 Do not use the machine to wash sloping surfaces higher than 12 or surfaces with holes or depressions which might compromise the stability of the machine FIORENTINI is not responsible for accidents occurred to people or things provoked by a wrong use of the machine e using the machine on surfaces which can compromise its Stability The purchaser must stick proper labels on the machine to show the operator the right use of the scrubber 3 9 SAFETY SIGNALS La segnaletica di sicurezza comprende cartelli di Dangers signals are triangular with black pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe Rev 00 del 05 07 04 13 33 DANGERS PROHIBITIONS SAFETY 851 What is it This signal forbids to remove the protection of pieces in movement During the installation or the maintenance make sure that the ignition What to do key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Squashing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key 15 not in the dashboard before removing the mobile protections The purchaser must replace danger signals on the machine if they are deteriorated It is abs
17. ds must be shipped ex warehouse and followed by e serial number of the equipment where they were installed on e item code of the defective part e detailed description of the defect and of the condictions where it happened ex In case of defective electric or electronic goods please return them separately from other materials in order to help us in dividing dangerous wastegoods and recicle the RAEE as DER 2002 96 CEE LOW The machine warranty is no more available in case of the loss of the silver label 1 5 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual Rev 00 del 05 07 04 5 33 Morelia GENERAL INFORMATION FHP851 DICHIARAZIONE CE DI CONFORMITA ING O FIORENTINI s r l Loc Rombola 50030 PIANCALDOLI FI ITALIA SISTEMA QUALITA AZIENDALE CERTIFICATO ISO9001 DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2006 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE DIRETTIVA SULLA RESTRIZIONE DI SOSTANZE PERICOLOSE 2002 95 CE DIRETTIVA SULL ESPOSIZIONE DEI LAVORATORI ALLE VIBRAZIONI 2002 44 CE Ing O Fiorentini S r l titolare Piancaldoli Ing O Fiorentini Luogo e Firma dt
18. ed the brushes plate outside gt Remove the split pin that hold the bumper wheel support pin see detail 1 in picture nr 4 17 gt Remove the right brush turning it until you can see the pin pull the pin and remove the brush see detail 2 in picture 4 17 gt the new brush up place it under the exagonal support and press it up see detail 3 in picture nr 4 17 Start now the machine place the brushes plate in its original position and switch the machine off Follow the same instructions for the left and central washing brush After having replaced the brushes the operator has to set the cases and the split pin up again gt gt gt gt Blade replacement the operator has to unscrew the screws on the case and replace the blade G PICTURE 4 17 PICTURE 4 18 Rev 00 del 05 07 04 STARTING AND USE INSTRUCTIONS FHP851 Before starting the machine again please make sure that all the protection cases are well Set up 4 7 8 SQUEEGEE BLADES REPLACEMENT Squeegee blades must be replaced when their hedges are worn A perfect hedge allows a perfect dry picture 4 19 Follow these instructions to replace the squeegee blades gt gt gt gt Lift the squeegee support up remove the suction pipe picture no 12 and unloose the screws Remove the squeegee from the machine and lay it on a table Remove the internal and external knobs the steel strips and the worn blades Set the
19. er of this manual The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices are forbidden without a written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Therefore data and information in this manual can be updated 3 1 MANUAL CONSULTING This manual deals exhaustively with all arguments that are necessary for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S r l for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures
20. ev 00 del 05 07 04 19 33 Morelia STARTING AND USE INSTRUCTIONS FHP851 4 7 FUNZIONAMENTO FHP851 can wash and polish the floor at the same time Please follow the instructions below for a perfect cleaning O O start the side brushes the central brush and the sweeping brushes suction by means of the feed pedal low the squeegee start the washing brushes open the solution cock and regulate the solution quantity press the suction switch close the water cock because it does not depend on the feed pedal The operator thanks to his her experience has to choose the right kind of brush and detergent for the surfaces that has to be washed and to decide if the floor needs a second washing If the floor is particularly dirty the operator has to O O O wash the floor with washing brushes down and squeegee up open the water cock leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open After the washing phase the operator can begin the polishing phase First of all the operator has to replace the washing brushes and set up those with smooth bristles Then the operator has to low the brushes plate and choose high speed from the dashboard The polishing phase has to be done with low squeegee Please check that every protection is well fixed before going any operation 4 7 1 PREPARING AND STARTING
21. he electronic card for the traction can detect every disfunctioning of the machine by means of a red LED The number of red LEDs show the type of anomaly as listed in the scheme below Red LEDS Release the gear in order to switch the red LED 1 The machine has been started with turned on gear off Otherwise the acceleration system has to be set again Check the battery charge and recharge it if The battery charge is low or under tension because of a power necessary Check that there are no loose 2 The tension is under the minimum level for right connections too If the error does not disappear 9 the electric system may be changed 3 Battery over tension The regulator could break The engine is not connected or there a wrong contact It may occur ceci enne 4 when the coal brushes of the engine are not well in contact with the Seral 9 9 rotor or the cables are loosen 9 be there is current leakage on the electric 5 Internal error of the regulator or the engine is not grounded system of the engine Otherwise check the regulator The temperature of the power circuit is too high It may occur when the MOSFET temperature is higher than 75 C 5 C i e when the machine is used on sloping surfaces or when the environment is higher than 40 C It may occur even when the engine windings provoke an anomalous mains absorption 8 The engine is already running when the operator starts the machine
22. i data pL ho Hev 00 del 05 07 04 6 33 MACHINE FEATURES AND TECHNICAL DATA FHP851 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking Ing O Fiorentini S r l MADE IN CE Piancaldoli FD ITALY V 36 Hz Kg 625 W3050 PICTURE No 2 1 The label has never to be removed and should always be kept readable In case of damage t is necessary to ask for a duplicate The machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS FHP851 is both a ride on scrubber and a floor polisher has been designed to clean flat surfaces means of a washing phase and a suction phase This machine is equipped with a front washing system a central polishing system and a rear drying system This machine scrubs the floor by means of one or more abrasive rotating brushes and polishes thanks to the emulsifying detergent solution First of all the operator has to fill the solution tank with water and detergent in order to scrubb the floor Water has never to be hot and the quantity of detergent depends on how much dirt the floor is Then the operator has to start the machine which spreads the detergent near the rotating brushes and begins scrubbing the floor In the meantime the rear squeegee suck the detergent solution and the dirt which fall into the recovery ta
23. i alle OUT 36V 30A seguenti norme specifiche 1 EN 60335 2 29 1991 EN 60742 1990 EN 50081 1 1992 EN 50082 1 1992 e quindi rispondenti ai requisiti essenziali delle direttive EEC 93 68 1993 EEC 89 336 1989 ar S P E 03 02 95 gerer oo TN 95 PA 2425 This of batteries charger recharge batteries of other brands See 2 3 TECHNICAL DATA for the batteries technical features 5 2 6 BATTERIES DISPOSAL Old batteries are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Moreover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte 5 3 SUCTION MOTOR MAINTENANCE The suction motor has to be checked up and cleaned Every six months motor brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below gt Take the ignition key off the dashboard disconnect the plug see detail 3 in picture 5 1 remove the steel plate that fixes the suction motor and the motor itself see detail 1 in picture 5 1 Remove the sponge filter under the motor wash it and put it again in its position gt Check the motor fan through the hole in the front side of the suction motor gt Remove the plastic cover lossen the screws and both the brushes supports and check the motor brushes
24. inute Nr de tours des brosses de lavage N Giri Spazzole per lucidare Burnishing brush revolutions minute Nr de tours des brosses de cirage 2x750W N Giri Spazzole per lucidare Burnishing brush revolutions per minute Nr 1600 RPM de tours des brosses de cirage 2x1150W Area pulita per ora Performance Rendement jusqu a 2 600 mq h Autonomia Autonomy Autonomie O Serbatoio soluzione Solution tank Cuve solution Serbatoio di recupero Recovery tank Cuve recuperation O A Velocit di marcia avanti Forward speed Vitesse en marche avant 0 6 km h CARATTERISTICHE TECNICHE MOTORI ENGINES TECHNICAL DATA CARACTERISTIQUES TECHNIQUES Motore trazione Traction drive motor Moteur des tracion 800 W Motore aspirazione Vacuum motor Moteur d aspiration 800 W Motore spazzole Brush motor Moteur des brosses 1 1 kW 60A 1 kW 40A DIMENSIONI DIMENSIONS DIMENSIONS Lunghezza Length Longueur 1340 mm Larghezza senza carter spazzole Width without brushes 700 mm carters Largeur sans carter brosses Larghezza con carter spazzola Width with brushes carters Largeur avec 870 mm carter brosses Altezza Height Hauteur Peso senza batteria Weight without battery Poids sans batteries 820kg Uomo a Bordo Ride on Autoport e Corridoio min per inversione ad U Minimum aisle turn Place
25. n 3 C lt t 45 C 4 3 INDICAZIONE PER SBALLARE LA MACCHINA Cut the straps paying attention to the back spring Remove the clips that join the paperboard and the pallet If the package is made of plywood remove the clips from every panel Lay the machine on the floor VVV V 4 4 HOW TO HANDLE THE UNPACKED MACHINE gt Check the machine and install the batteries if not already installed gt Fora brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 00 del 05 07 04 17 33 STARTING AND USE INSTRUCTIONS 851 4 5 INSTALLATION Installation must be carried out authorized personnel after reading this manual 4 5 1 BATTERIES INSTALLATION Please follow the instructions below to install the batteries Make sure that the parking brake is on gt Unloose the knobs see detail 1 in picture 4 3 set up in the lower and rear side of the machine and turn the stop lever see detail 2 in picture 4 3 of the batteries room Approach the batteries trolley see detail 3 in picture 4 3 to the machine and insert its pins into the frame holes see detail 6 in picture 4 3 stop the wheels of the trolley see detail 4 in picture 4 3 By means of the handles put the batteries room see detail 5 in picture 4 3 onto the trolley 6 Replace or use the same batteries clean the surfaces for
26. n each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 B6 The highest suggested temperature is 45 If the electrolyte temperature increases more than 10 12 compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY OR INACTIVE BATTERIES Inactive batteries looses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in a dry room Hev 00 del 05 07 04 26 33 MAINTENANCE FHP851 5 2 5 BATTERY CHARGER TECHNICAL FEATURES DICHIARAZIONE CE 01 CONFORMITA CE The battery charger has to show the features listed in the scheme below La Ditta S PE ELETTRONICA INDUSTRIALE di Poletti Sergio Via di Mezzo Ponente 383 40014 Crevalcore BO Italy dichiara sotto la propria responsabilita che il prodotto IN 230V 50 Hz 5A CARICA BATTERIE ELETTRONICO AUTOMATICO MOD 1 ai quali questa dichiarazione si riferisce sono conform
27. new blades up tighten the knobs and regulate the squeegee pomelli per listello posteriore listello lama posteriore lama posteriore corpo squeegee lama anteriore listello anteriore pomelli per listello anteriore Rev 00 del 05 07 04 24 33 MAINTENANCE 851 5 MAINTENANCE 7 1 PERIODICAL MAINTENANCE A periodical maintenance is very important in order to keep the machine in a perfect state Please write down in the format below all the interventions done on the machine If one of the machine components shows a defect please do not use it until it will be repaired or replaced Trained personnel only can service the machine and especially electric and electromechanical parts by means of suitable tools and equipments Make reference to FIORENTINI S r l only for service and spare parts S 7 1 and 7 2 OPERATIO INTER AAA 000 OFTE LLU the recovery tank and the oil filter of EE suction motor Every day Do not use corrosive substances Cleaning e Do not use bolts of water Check the suction pipes and the squeegee the suction pipes and the squeegee gt Check the rubber suction blades of squeegee gt Grease the gearing chains Check me vave or regueton the washing the filter of the clean water tank Check the valve for the Check me vave or regueton the washing of the washing Every month solution Check and regulate the breaking system Every 3
28. nk Whilst washing the floor the operator can adjust the brushes pressure by means of a switch of the dashboard low high pressure Secondly the operator has to replace the rotating brushes with pad brushes and change some controls on the dashboard in order to polish the floor FHP851 is available in battery powered version The brushes engine the squeegee engine and the suction engine are fed by the same batteries The accelerator pedal starts both the washing brushes and the suction motor which stop automatically after a few seconds when you leave the pedal When the washing brushes standstill they are non more in contact with the ground In this way the bristles will not be damaged while the brushes are not working Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to the operator the battery status or the errors detected by the electronic card FHP851 is equipped with a safety switch under the seat that stops every function of the scrubber polisher if the operator leaves the machine unattended Rev 00 del 05 07 04 7 33 MACHINE FEATURES AND TECHNICAL DATA FHP851 The operator can control all the main functions of the machine and in particular VVVVVVVV WV start the washing brushes choose between the washing or the polishing system start the solenoid valve optional regulate the quantita of water start the suction engine lift up or sink down the squeegee lift
29. olutely forbidden to remove or temper danger signals 00 del 05 07 04 14 33 SAFETY FHP851 What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to do suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Squashing ranger it may be caused by the turnover of the recovery tank What to do Whilst recharging the batteries or the charge tank it is necessari to use a proper support The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals What is it This label show the ranger of sloping surfaces higher than 10 What to do Check if the sloping is not higher than 10 If it is do not drive the machine on that slope in order to avoid a turnover A Do not drive too fast on sloping surfaces Please drive at 1 km h during a U reverse Rev 00 del 05 07 04 15 33 Dore STARTING AND USE INSTRUCTIONS FHP851 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package shows the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package onto an
30. other one The purchaser must make sure that the machine has not been damaged during the transport and that all papers are on the machine Otherwise the purchaser must L immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI PICTURE 4 1 The machine must be handled with proper devices as stated in the scheme below Please make sure that the black arrow on the package are always in the middle of the elevator forks or the sling bands PACKAGE HANDLING EQUIPMENT PICTURE Paperboard or plywood box on Fork elevator Nr 4 2 a pallet Fork elevator or crane truck with a two band sling and None E Nr 4 3 equalizer Rev 00 del 05 07 04 16 33 organi STARTING AND USE INSTRUCTIONS PS The bands used for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger FIORENTINI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM SI PICTURE 4 2 PICTURE 4 3 4 2 STORAGE The machine must be stored in a closed and dry place if it is not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be betwee
31. r or the back side of the pedal for the reverse gear II pedale dell acceleratore ha la funzione di attivare tutte le parti mobili della macchina s Quindi soltanto quando premuto con operatore a bordo partiranno le spazzole ed il motore di aspirazione attivati dagli interruttori posti sulla plancia comandi Il pedale non ha nessun controllo sull elettrovalvola optional dell acqua quindi quest ultima deve essere aperta e chiusa direttamente dall operatore gt Service parking brake see detail 2 in picture 4 9 It has to stop the machine and it is activated by a pedal placed on the left side of the footboard the operator has to pull the lever up until the developed pressure can stop the machine PICTURE 4 9 4 74 DETERGENT CONTROL During the washing phase the operator can control the detergent quantity by means of a cock on the dashboard Before opening the cock the operator has to open the solenoid valve see detail 1 in picture 4 10 PICTURE 4 10 00 del 05 07 04 STARTING AND USE INSTRUCTIONS 851 4 7 5 SQUEEGEE ADJUSTMENT The squeegee has to be well regulated in order to have a perfect dry system This kind of squeegee can perfectly suck water which flows into the suction pipe but it must be parallel to the surface gt Remove the ignition key from the dashboard in order to avoid the casual starting of the machine gt By means of the knob see detail 3 in picture 4 11 adjust the
32. t used for the battery charger In case of emergency this socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help Seat safety switch the machine is equipped with an emergency button under the driver s seat If the operator is not aboard the machine does not start Moreover the machine stops automatically if the operator forgets to switch the machine off In this way the operator must seats again on the machine switch the machine off wait for a few seconds and start the machine again unsufficient load the electronic card that controls all the machine functions except for the traction disconnect all these functions when the battery charge is lower than 20 In this way the batteries lifetime can be longer Floater the recovery tank is equipped with a floater that stops the suction engine if the recovery tank is full The operator has to empty the recovery tank and start the machine again Solenoid valve optional the machine can be equipped with a solenoid valve that regulate the quantita of solution The solution can be spread on the floor by means of a switch and the forward gear pedal High speed it is used for the floor polishing The operator has to replace the washing brushes and set up those with smooth bristles 3 7 SAFETY DIAGNOSTIC SIGNALLING T
33. up or sink down the brushes Choose the forward or back gear Start or stop the machine The frame of the machine is made of zinc plated steel or stainless steel or painted iron in order to avoid oxidation which may compromise its reliability Main parts of the machine VV VV VV VV VV ON WV Zinc plated steel or stainless steel frame ABS plastic solution tank ABS plastic recovery tank supplied with flexible suction and drainage piping system a series of batteries that can be fit into a mobile trolley for an easy replacement Right and left rotating brush main rotating brush washing roller brushes system Water recovery system one driving wheel two idle wheels steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Rev 00 del 05 07 04 8 33 MACHINE FEATURES AND TECHNICAL DATA FHP851 2 3 TECHNICAL DATA CARATTERISTICHE TECHNICAL FEATURES CARACTERISTIQUES TECHNIQUES HP Larghezza squeegee Squeegee width Largeur sucer 1050mm N Giri spazzole per lavare Scrubbing brush revolutions per m
34. y read this manual y FIORENTINI S r l is not responsible for any possible damage to people and or things caused by 4 the non observance of the instructions dealt within this manual 3 5 SAFETY AND WARNING DEVICES A e It is absolutely forbidden to tamper or disconnect safety and warning devices while the machine is working e safety and warning devices must periodically checked see about maintenance FHP851 is equipped with two rotanting brushes made of nylon The machine Side brushes protection cannot reach dangerous areas thanks to fixed steel protections set up on each brush These cases can be only willingly removed FHP851 is equipped with a solenoid valve that avoid water leaks if the Solenoid valve OPTIONAL brushes are POL On FHP851 is equipped with several warning devices One acustic warning device like a claxon It has to warn people who are near the machine while its operating One intermittent bleeper to warn people while the machine is reversing One flashing yellow light to signal the machine is operating Warning devices FHP851 is equipped with a safety switch under the seat that stops every Seat safety switch function of the machine when the operator is not on board 00 del 05 07 04 11 33 SAFETY FHP851 3 6 SAFETY DEVICES The scrubbing polishing machine is equipped with the following safety devices gt Mains socket picture 4 5 the same socke
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