PowerFlex 753 Drives - Literature Library
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1. Using HyperTerminal to Flash Update Important The HyperTerminal process takes at least one hour to complete 1 With the Flash Kit installed see Installing the Flash Kit on page 4 access and launch HyperTerminal as shown below ISEUT AH ait ST ad n Po PRM Ig i gt heb eeoy ricci ranail E u Ha Mirage iiie k j ipren Took E A Riberi Gomat TEA Zj Faa kJ area ka TI Moek fot word i ghk D EI hp Hra w a Gacy bee is Phe Gi oh MS i hy acon Douh EJ oieri aaron 0 E irani hon Ti ferye ped np Corrente EJ foden Goreng e uep alk Aakn Meter SLD meN bra Took WY bam i i D trekre apia E i apii apai aa DI npreerey davetrt EL teats EI fut iey ag Tonk E D Pout Wireless oP 3 E led Wr Egi A ena PowerFlex 753 Drives revision 1 010 11 2 A New Connection dialog box appears a Enter the connection device name in the Name field or select an icon from the library b Click OK once you have finished 3 A Connect To dialog box appears a Use the Connect using drop down menu to select the appropriate connection device b Click OK once you have finished Connect To TES D Enter details for the phone number that you want to chat County tegion United States 1 Area code 0 Connect using NmeaDev0 x NmeaDevt 12 PowerFlex 753 Drives revision 1 010 4 A Properties dialog box will appear for the selected connection device2. a Use any of the drop down menus to change the various port settings b Click OK once you have finished COM4 Properties _ Ep rix Port Settings Bits per second 115200 Daane a E Pais None E sows Flow contct is Restore Defauks 5 After you click OK you will get a blank screen Press Enter on your computer keyboard so the following test screen appears ebestl Her lerma el j E xj Hike Ode vew Call Taer Hop Ol l ola USE to DPI Communications Module Revision 1 007 Build 1 Hain Menu Enter Humber for Selection 1 gt Display Setup Paraneiers je Display Event Qutu 39 gt Flash Upgrade 6 From the Main Menu select the flash upgrade in Figure 5 on page 13 by pressing the number 3 key on your computer keyboard 7 Additional text appears From the Flash Upgrade menu select the PowerFlex 753 drive in Figure 5 by pressing the number 0 key on your computer keyboard 8 Additional text appears After reading the conditions select Yes in Figure 5 to proceed by pressing the letter Y key on your computer keyboard PowerFlex 753 Drives revision 1 010 13 Figure 5 HyperTerminal Test Screen Dialogue mai Byer ermi File Ect View Cal Tranier Help USE to DPI Communications Module Revision 1 002 Build 1 Main Henu Enter N
3. Flashing can be performed using a 1203 USB or 1203 SSS converter For information on connecting either converter to your drive refer to the 1203 USB USB Converter User Manual publication DRIVES UMOOl1 or the 1203 SSS Smart Self powered Serial Converter User Manual publication 20COMM UMOOl1 Installing the Flash Kit 1 Install the flash kit utility from the Allen Bradley Web Updates site for the PowerFlex 753 drive which includes the latest version of the ControlFLASH utility and deploys firmware files for using HyperTerminal on your computer 2 You are now ready to use DriveExplorer DriveExecutive ControIFLASH or HyperTerminal to update the drive Refer to the respective section and follow the instructions PowerFlex 753 Drives revision 1 010 5 Using DriveExplorer Lite Full to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExplorer and go online via a 1203 USB or 1203 SSS converter with the PowerFlex 753 drive 2 In the Drives hardware view select the PowerFlex 753 drive in Figure 3 on page 4 3 Click the information icon in Figure 3 to display the drive s Properties dialog box 4 In the Properties dialog box click the Details tab 5 With the Main Control Board selected click Flash Update Produel Serial Humber SH20206C74 Fumerane Aew 1 005 Haidas Change Number 02 Appian Remon 1 015 178 Checksum bE 206 lt Frare Fah Table Raman 2 00 7011 Ch
4. hh CRI Select a device to flath update Flash updating the device firmer may cause the device to load defaults It is recommended that pou save the settings to your PC before proceeding Note Only devices that support Flash will be shown in the device tree Mode 10 91 24 111 gaug Fowetler 7353 Rewsion 1 007 a 1 20 HIM x6 Revision 1 005 Pla 4 DeviceNet Revision 1 003 Hamon Path USMEQTJSYORENAIAB _ETHIP 1410 91 24 111 Important Flash updating the device firmware may cause the device to load defaults It is recommended that you save the setting to your PC before proceeding 7 From the list of available updates select v1 007 xxx and click Next gt Select Flash Update PowerFlex 753 Flash Update File Location C Program Files ControlFLA5H 0001 00ec 0590 Available Flash Updates L007 148 PF7S3LPApp 8 Follow the remaining prompts until the flash update procedure completes and displays the new firmware revision PowerFlex 753 Drives revision 1 010 Using ControlFLASH to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit on page 4 launch ControlFLASH by selecting Start gt All Programs gt Flash Programming Tools gt ControlFLASH 2 On the ControlIFLASH Welcome dialog box click Next gt Welcome to ControlFLASH the firmware update tool ControlFL4SH needs the following infomation from you before it can begin Updating 4 devine 1 The Cata
5. Release Notes wy PowerFlex 753 Drives revision 1 010 These release notes correspond to major revision 1 minor revision 10 of firmware for PowerFlex 753 AC drives Introduction The following information is included in this document For information about See page Determining Firmware Revision Level Using the Drive LCD HIM Using DriveExplorer Lite Full Using DriveExecutive Firmware Flashing Installing the Flash Kit Using DriveExplorer Lite Full to Flash Update Using DriveExecutive to Flash Update Using ControlFLASH to Flash Update Using HyperTerminal to Flash Update Enhancements Corrected Anomalies Rockwell Automation Support LR TPP YS to tes te fs fs fee five fit fino Determining Firmware Revision Level PowerFlex 753 Drives revision 1 010 This section describes procedures to determine the firmware revision of your PowerFlex 753 drive Using the Drive LCD HIM 1 Access the Status screen which is displayed on HIM power up Figure 1 Status Screen Use the or gt 6 key to scroll to Port 00 for the Host Drive Press the key to display its last viewed folder Use the ge or key to scroll to the DIAGNOSTIC folder Use the or ates key to select Device Version Press the ED Enter key to display device version information Nn a gt O WN FW Revision is listed under Main Control Board see Figure 2 Figure 2 Device Version Information Screen Product Series A Pow
6. Tel 65 6356 9077 Fax 65 6356 9011 Publication 750 RN011C EN P June 2011 Supersedes 750 RNO11B EN E February 2011 Copyright 2011 Rockwell Automation Inc All rights reserved Printed in USA
7. ct Support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation BrihlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987
8. e with the PowerFlex 753 drive To obtain the latest version visit the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate 1 Launch DriveExecutive and go online with the PowerFlex 753 drive To connect to the drive use a 1203 USB converter a 1203 SSS converter or an EtherNet IP network connection 2 In the Drives hardware view select the PowerFlex 753 drive in Figure 3 on page 4 3 Click the information icon in Figure 3 to display the drive s Properties dialog box 4 In the Properties dialog box the Revision field in Figure 3 will show the drive s current firmware revision number 4 PowerFlex 753 Drives revision 1 010 Figure 3 PowerFlex 753 Drive Information Accessed Through DriveExecutive 5 EIEE irai eg ae E TEET LC QD rire E 0 PowerFlex 753 j a Than p ae tae Li Dr in i 3 la Moree Cerercd f a 3 Miir Cora j T Dg enian Be 4 TEETE 5 pae Gesi prasa Tarba Pepa lapie Commarea iaaa s fhe Peni EEN eip 7 1 a2 ne Di Cihjiki ix Tii a yener RaR Sana Se L lanma O m a Th ie L biii a 3 sH ey Shy H a doan ara Hse a Hamy Pa E TE E LIL IPAE P ca Firmware Flashing This section describes procedures to flash upgrade your drive firmware Flash kits for drives are provided on the Allen Bradley Web Updates site located at_http www ab com support abdrives webupdate
9. e baaa Dec Der erie Important You have one minute to complete steps 9 14 or HyperTerminal will return to step 5 where you must repeat steps 5 8 jp TIP To cancel the flash update at any time press CTRL X 9 Select Transfer gt Send File to display the Send File screen testi Hyper Tern nit ina File Edit View Call Transfer Help 10 Click Browse and navigate to C gt Program Files gt ControlFLASH gt 0001 gt 0086 gt 0490 14 PowerFlex 753 Drives revision 1 010 11 Search through the subfolder until the PF753_LP_App_v1_007_xxx dp1 file appears in the Select File to Send list 12 With the file name highlighted click Open so it appears in the Filename data field in the Send File dialog box E Send File Folder C Program Files ControlFLASH 0001 0086 0490 Filename C Program Files Contro1FLASH 0001 0086 0 Protocol Xmodem wij Cancel 13 In the Protocol box select Xmodem 14 Click Send A dialog box appears and reports the progress of the update This process takes at least one hour for HyperTerminal to complete When it is complete the message Flash Complete appears xmodem file send for testi Sending C Program Files ControlFL4ASH 0001 0086 W040 FF 753_LF_App_ 1_0 Packet 4767 Error checking ERC Retnes fo Total reines E Last error File fr T 598K of 4242K Elapsed 00 09 23 R emamig 00 57 15 Throughp
10. ecksum WAZA Boot Loader Reon 1 002 06 Checksum iE DE E Powe Board Fimea evden 1 001 Hardware Change Number Oi Important Flash updating the device firmware may cause the device to load defaults It is recommended that you save the setting to your PC before proceeding PowerFlex 753 Drives revision 1 010 6 From the list of available updates select v1 007 xxx and click Next gt Select Flash Update PowerFlex 753 Flash Update File Location C Program Files ControlFLA5H 0001 00ec 0590 Available Flash Updates v 1 007 148 PF753LPApp 7 Follow the remaining prompts until the flash update procedure completes and displays the new firmware revision Using DriveExecutive to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExecutive and go online via a 1203 USB or 1203 SSS converter with the PowerFlex 753 drive 2 In the Drives hardware view select the PowerFlex 753 drive in Figure 3 on page 4 3 Click the information icon in Figure 3 to display the drive s Properties dialog box 4 In the Properties dialog box click the Component Details tab 5 With the PowerFlex 753 drive selected click Flash Update B Man Control Board E Power Board EE Poe lex 58 PowerFlex 753 Drives revision 1 010 7 6 From the list of available devices select the PowerFlex 753 drive and click Next gt Select Device To Update
11. erFlex 753 Drives revision 1 010 3 Using DriveExplorer Lite Full Important You need DriveExplorer version 6 02 or later to interface with the PowerFlex 753 drive To obtain the latest version visit the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate 1 Launch DriveExplorer and go online with the PowerFlex 753 drive To connect to the drive use a 1203 USB converter a 1203 SSS converter or an EtherNet IP network connection 2 In the Devices hardware view select the PowerFlex 753 drive Once selected information regarding the PowerFlex 753 drive is shown in the right panel including the current firmware revision number Ba OriveEsplorer Bie Edt Expore tons Hep nee i HOTT Hue Devies EtherNet IP Direct hice Nl yan TI aE RCT i a a a PowerFlex 753 a Monte een PowerFlex 753 Oe Cree ov 4 Feedback amp y 48 Z 1A Drive oq Pee ZOF D2P1 Protectii Speed Control Standard FO2 1CS6P1iI Toq Cota Postion Control Port 0 10 91 24 93 Communication Revision 1 007 Series A a Diagnostics Apokais 1 20 HIM x6 LCD HIM Stopped Device Parameters Feedback Output Current DC Bus Volts F7 1203 USB USB to DPI i Devine Parameters 6 20 COMM E Ethverhiets TP Device Parareleri F Aux Purdphy 24 TAPS 14 Devine Legh Fmbedded Host PaE Using DriveExecutive Important You need DriveExecutive version 5 02 or later to interfac
12. ive to Flash iY Autobrowee Refresh 1 AB_ETHIP 1 Ethernet PowerFle PowerFle PowerFle 10 91 100 70 SLC 5 05 z L X 10 91 24 104 Unrecogni 10 91 24 10 91 24 10 91 24 2e ClOMM PowerFle 1747 155 10 91 24 1705 PowerFlex gt gt s 10 91 24 106 Drivel ogi Ld 10 91 24 53 10 91 24 54 10 51 24 1756 ENS 1768 ENB 1735 ENB 10 91 24 109 Unrecogni 10 91 24 110 Unrecogni 10 91 24 60 10 91 24 66 10 91 24 1756 ENB 1769 135 PowerFle 10 91 24 68 10 91 24 69 10 91 24 pN N 5 In the Multiple Assemblies Found display box select Port x PowerFlex 753 from the list and click OK Multiple Assemblies Foume x choose the acsembly that pou would like to update from the fist below Port 0 PeweeF lex 753 Por 1 20 AlM x6 Port 2 Not Present Port 3 Not Present Port 4 DeviceNet Port 5 1 0 bModule 24 Port 6 Dual Encodes 10 PowerFlex 753 Drives revision 1 010 6 In the Firmware Revision dialog box select v1 007 from the list of available updates and click Next gt Firmware Revision Catalog Number PowerFlex 753 LP via 750 Seres Com SerialNumber Z202D8C74 Current Revision 1 005 Revisi Control Curent Folder lt lt c program tiles contralflash lied 7 Follow the remaining prompts until the flash procedure completes and displays the new firmware revision number
13. log Number of the target device 2 The Network Configuration parameters optional 7 oe 3 The Network Path to the target device 4 The Firmware Revision for this update Cancel Help 3 The Catalog Number dialog box appears From the list choose the communication device you will use to update the PowerFlex 753 drive In the figure below the embedded EtherNet device is selected Once the appropriate communication device is selected click Next gt Catalog Number Enter the catalog number of the target device PowerFlex 753 LP via 750 Series Comme Control PowerFlex 7O0VC Series B PowerFlex 7O0VC Series B via 20 COMM PowerFlex 753 HP via 1769 5M1 Compact 0 PowerFlex 753 HP via 20 COMM Q 7 20K CNETG PowerFles 53 HP via 50 Senes Comms PowerFlex 53 HP via DPI Comms PowerFlex 53 LP via 1769 5M1 Compact 10 PowerFlex 753 LP via 20 COMM Q 7 20K CNETGI PowerFlex 59 LP via 5U0 Senes Comms PowerFlex 753 LP via OPI Comme PowerFlex 753 Drives revision 1 010 9 4 Now that the correct communication device has been selected you must select which device is being updated With the Select the PowerFlex dialog box displayed follow these steps a Expand the hardware view for the communication path you are using in Figure 4 b Select the drive icon that represents the PowerFlex 753 drive you are updating in Figure 4 c Click OK in Figure 4 Figure 4 Selecting the Correct Dr
14. or Oil Well Pump Configurations If pump jack functionality was enabled parameter 1179 OilWell Pump Cfg set to 1 Pump Jack the drive would improperly calculate the value of parameter 671 Neg Torque Limit after a power cycle This section describes the anomalies that are known to exist in this revision of firmware Slip RPM Calculation The drive will sometimes reset the value of parameter 621 Slip RPM at FLA to the default value on power up There are no restrictions for this firmware revision Rockwell Automation To assist you Rockwell Automation provides technical information on the Support web At http www rockwellautomation com support you can find technical manuals a knowledge base of Frequently Asked Questions FAQs technical and application notes sample code and links to software service packs and a MySupport feature you can customize to best use these tools Rockwell Automation also provides complimentary phone support for drives option modules and peripherals If you experience a problem with the option module please review its documentation For further help contact a Customer Support representative United States 1 262 512 8176 Monday Friday 7am 6pm CST Outside United States Please contact your local Rockwell Automation representative for any technical support issues For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConne
15. umber for Selection 1 Display Setup Parameters 3 gt Flash Upgrade Q Elash Unarade Enise Number for Selection 0 gt Powerflex 753 2 2 This 1703 USB 4 gt DeviceNel You have chosen to update 0 gt PowerFlex 753 lo update the FLASH menory you need a terminal program capable of dowloading binary file using the XMODEH protocol and a FLASH update file Fran ockwell Automation When you press Y to signal that you are ready to proceed the terminal program will start displaying the letter This signals the AMODEM protocol that the download may proceed You then have one minute to start the transfer Press CI RL to cancel an update started by eistake Are you ready to proceed W D The terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You then have one minute to start the transfer You have chosen to update 8 gt PowerFlex T93 To update the FLASH memory you meed o terminal program capable of downloading a binary file using the XMODEM protocol and a FLASH update file from Rockwell Automation When you press Y to signal thal you are ready to proceed the terminal program will start displaying the letter CC This signals the KHDDEM protocol that the dowmload may genre You then have one inute to start the transfer Press CIRL K an update started by mistake Are you ready to proceed MJOCCCCOCCE Bo a eee eee Ge
16. ut 1086 cps Cancel cps bps 15 Press any key to continue 16 Press the Enter key to return to the main menu Enhancements Corrected Anomalies Known Anomalies Restrictions PowerFlex 753 Drives revision 1 010 15 There are no enhancements included in this revision This section describes the anomalies corrected in this revision Analog Checksum Fault The drive would experience an F108 Anlg Cal Chksum fault This would require you to replace the drive s main control board This anomaly was related to the way the drive handled Non Volatile Storage NVS If this anomaly occurs on a drive with a previous revision you must replace the main control board Upgrading the existing main control board to this revision does not remediate the checksum failure Non Volatile Storage If thirty two faults occurred within one power cycle time from when drive is energized until time it is de energized the drive would experience a Background Stall fault and the parameters stored in Non Volatile Storage NVS would be lost The STS LED would flash red in a 24 blink pattern to indicate the Background Stall fault All parameters would revert to their default values HIM CopyCat Download The values of parameters 301 Access Level and 302 Language would return to their default values after a HIM CopyCat download regardless of the values stored in the HIM CopyCat upload Improper Calculation of Negative Torque Limit f
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