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1. CES E Transceiver Transceiver Transceiver Fig Slave to slave data 4 15 Application example for master slave process data transfer The SL master can read and write into all of the channels of all of the slaves transceiver Configuring data Function block SL MOD connection 1 5 or 10 For each slave e g one SLSVAV Each slave can read all of the channels and write into a max of 8 own channels Configuring data Function block SL MOD connection 0 For each read channel e g one SLAV For each write channel e g one SLSV Connection FSL Slave s own address Connection NSL 1 In order to transfer data from slaves transceivers to transfer slaves transceivers which are physically located in front in the ring in the same bus cycle the slave to slave communications setting must be used Configuring data Function blocks SLAV and SLDIS Connection QV 1 Application Module FM 458 1 DP User Manual 4 39 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 3 Applications and modes which should be set Various SL master dispatcher and slave modes can be set by appropriately configuring SIMOLINK For position synchronous actual value sensing and setpoint input e g virtual shaft for printing or packaging machines the jitter free equidistant in time modes should be set e External mode Mode 4 e Interrupt automatic mode Mode 3 and e External cyclic mode Mode 5 e C
2. the measuring unit is grounded e g via protective conductor or before making measurements with an electrically isolated measuring device the probe is briefly discharged for example by touching a bare metal control housing When carrying out soldering work on modules ESD soldering irons must be used or at least the soldering iron tip grounded Application Module FM 458 1 DP User Manual 5 11 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 2 4 Transporting modules Modules and components may only be stored and transported in conductive packing materials e g metallized plastic boxes metal containers If the packaging is not conductive then the modules must first be wrapped in conductive packaging materials This can include for example conductive foam rubber or normal household aluminum foil The necessary ESD protective measures are clearly shown in the following diagram a d Vi a conductive flooring surface d ESD coat jacket b ESD desk ESD chain c ESD shoes f grounding connection for the cabinets 5 12 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 3 Ambient conditions The following safety DIN EN 50178 regulations must be applied Electric power equipment with electronic devices Data for Protective separation of 115 230 V AC power supply parts with respect to PELV circuits FS Data for Protective separatio
3. Application Module FM 458 1 DP User Manual 4 55 6DD1904 0AE1 Edition 06 2006 Configuring 4 7 Table function 4 7 1 4 56 Introduction NOTE NOTE The table function in SIMATIC TDC SIMADYN D provides the user with the possibility of linking in and using tabular values values in a table in a configured software application In this case the function blocks TAB and TAB_D must be configured on the SIMATIC TDC and SIMADYN D sides Tabular values data type REAL are managed using the TAB and data type DINT using TAB_D The user provides the tabular values The table function can be configured in three modes e Manual mode i e the tabular values are directly entered at the block via an online interface e g CFC in the test mode or transferred to the block using teach in from the program refer to Fig 1 e Automatic mode Communications i e the tabular values are transferred via a communications interface TCP IP DUST1 S7 via P bus In order to transfer tabular values from an S7 control to a SIMATIC FM 458 1 DP application module via the P bus in addition the WR_TAB should be configured on the S7 control side refer to Fig 2 e Automatic mode Memory card i e the table values are downloaded into the memory card from where they are read The Automatic mode memory card mode is presently still not available It should be noted that it is only possible to toggle the modes between Manual mode and Auto
4. Acknowledge button Sporadically occurring faults TF or non critical faults FM can be cancelled in the LED display using the acknowledge button If another fault error exists then it is displayed after the first has been acknowledged LE bus The local expansion bus guarantees fast data transfer between the FM 458 1 DP application module and its expansion modules EXM 438 1 and EXM 448 EXM 448 2 Application Module FM 458 1 DP User Manual 2 7 Edition 06 2006 6DD1904 0AE1 Product description 2 1 4 Supplementary components Program memory e MMC Program memory module 2 Mbyte e 6ES7953 8LL00 0AA0 e MMC Program memory module 4 Mbyte e 6ES7953 8LM00 0AAO e MMC Program memory module 8 Mbyte e 6ES7953 8LP10 0AAO PROFIBUS bus cable with PROFIBUS bus terminal Refer to Siemens Industrial with integrated terminating resistors and plug in Communications and Field cable Devices Catalog IK PI 2000 e g 6GK1500 0AA00 PROFIBUS bus cable with PROFIBUS bus coupler Refer to Siemens Industrial with integrated terminating resistors Communications and Field up to 12 Mbit s Devices Catalog IK PI 2000 e g 6ES7972 0BB10 0XA0 6ES7972 0BB40 0XA0 Cable for PC 9 pin 9 pin SC57 6DD1684 OFHO to connect to an FM 458 1 DP Cable for FM 458 1 DP 9 pin 10 pin SC64 6DD1684 0GE0 to connect an SBxx or SU12 to the binary inputs of the FM 458 1 DP length 2m Interface module SU12 6DD1681 0AJ1 10 pin direct connection 1 1 convert
5. Block DPSLDG Slave diagnostics e Output of slave diagnostics data e The SEL data entry corresponds to the slave PROFIBUS address e The diagnostics data is dependent on the slave type e The first 16 byte slave diagnostic data are output e Additional slave diagnostic data can be output with SEL 1000 Further information on slave specific diagnostics data refer to the User Documentation for the individual PROFIBUS slaves Diagnostics data of DP slaves Connection PO Status 1 Diagnostics Sais 2 acc to the a 3 Standard nn PROFIBUS address 6 bytes MEE MEM No a D59 Device c diagnostics data refer to the User Documentation for the particular PROFIBUS slaves Table 4 6 Overview of the structure of the diagnostics data for DP slaves Application Module FM 458 1 DP User Manual 4 25 6DD1904 0AE1 Edition 06 2006 Configuring Bits status 1 2 and 3 Bts Bit7 Bite Bis Bia Bis Br2 Biti S S S S M Status 1 S Slave was para meterize d from another master M Slave entered as not active Status 2 ST2 Status 3 ST3 S M Not all dia gnostics data can be trans ferred Table 4 7 4 26 S M Last Erroneous Reques slave response paramet S Slave has received a Sync command ted func tion is not supported S Slave has received the Freeze command Diagnos tics entry in the specific
6. Terminal assignment at cable SC62 end C 2 24 xa Designation Tswn2 sew se 3 Bwvomus a lass a een ears af a a Binary output 5 Ea T 6 sss ss Te Binary outs s _ ase acs 9 Jen 26V powersunpy P 1 Table 2 14 Terminal assignments of the interface module at connector X3 SC62 cable end A D meme sui Tr Abs vale encoder 1 oaa D 1 32 Abs value encoder data 2 13 Abs value encoder 1 ebakeyee Gr 3 8 Abs vale encoder dock ete c 4 15 Ground encors s 16 Abs vale oncoder2 daa Ds 6 8 Aos vale encoder 2 clock aie Gr 8 9 Aos value encoder 2 clock cyce o Table 2 15 Terminal assignments of interface module at connector X3 SC62 cable end B xs Designation Lac seio see Fat Bravmus e sss 61656 a Bravmus e ae erase a ea Tee Table 2 16 Terminal assignments of the interface module at connection X3 SC62 cable end C Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Terminal assignment at cable SC62 end D Terminal assignment at cable SC62 end E NOTE xs Designation Lag sew ses Binary input 12 4 54 4 14 54 Binary input 13 Binary input 14 SC62 cable end D xs Designation sur zr Aos vale encoder daa D 1 22 A value encoders daa D 2 5 Aos val encoder book cycle Ce 3 24 Aos val encoder 3 oock eye C 4 a Ground encoder si 4
7. 0 1 0 01 1 38778E 16 1 92593E 32 0 1 0 01 0 2 0 04 0 3 0 09 0 4 0 16 0 5 0 25 118 IK 4F WIN Table Ready Fig 4 49 Tables values in Excel MN Table2 4 84 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring The table files must fulfill the following conditions Conditions e A table file may only comprise two columns if additional columns are included in the table an error message is displayed in a dialog window e Both of the columns must contain the same number of values If this is not the case then the D7 SYS additionalComponentBuilder displays an error message in a dialog window and the table values are rejected The D7 SYS additionalComponentBuilder expects the following data format e t xxx yyy real value decimal places are specified using a e g 145 123 e xxx yyy real value decimal places are specified using a e g 145 122 e t xxx yyyE mm real values shown as an exponent decimal places are specified using a e g 145 122E 12 e t xxx yyyE mm real values shown as an exponent decimal places are specified using a e g 187 122E 12 For the Table DINT type description e xxx Integer or double integer e g 145 The following conditions still apply for the table files e ASCII files e The table columns are separated using a semic
8. 7 Ground encoder vers input 8 E Sonicare input 7 em output 1 meer output 5 Analog output 1 Analog output 5 Analog output 6 Analog output 2 Analog output 2 Analog output 6 Analog output 74 Analog output 3 Analog output 7 Analog output 3 Analog output 4 Analog output 8 Analog output 8 Analog output 4 Analog intput 5 Analog input 5 Ground AD converter Ground DA converter Analog input 3 Analog input 1 Analog input 3 Analog input 1 Analog input 2 Analog input 4 Analog input 4 Analog input 2 Ground DA converter Ground AD converter Table 2 9 Connector assignment of X1 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description Connecting X2 The incremental encoders are available at the screw terminals of with cable SC63 interface module SU13 which is connected via cable SC63 1 1 connection The screw terminal assignment at interface module SU13 corresponds to the connector assignment of X2 PINT Significance J PIN erte e inem encoder t rackn leen encoder Stack A iia Increm encoder 4 track A Increm encoder 5 track A Table 2 10 Connector assignment of X2 Application Module FM 458 1 DP User Manual 2 21 6DD1904 0AE1 Edition 06 2006 Product description Connecting X3 with cable SC63 Screw terminals at SU13 2 22 The binary inputs and outputs and the absolute value encod
9. In order to send data between two automation systems via SIMOLINK which exceeds the amount of data using 8 telegrams two independent SIMOLINK rings are required This means that every node can be configured once as SL master to send in one ring and as slave to receive in the other ring This technique is used for example to achieve e synchronized processing and e extremely fast data transfer between two SIMATIC FM 458 1 DP modules each with two EXM 448 1 or one EXM 448 2 expansion modules When selecting the operating mode it should be noted that interrupt task processing can interrupt cyclic tasks at any time This can influence the timing For the non synchronous mode the SIMOLINK cycle is delayed and for the external cyclic mode TO must be adapted to prevent computation time overflow or multiple sending of the same values which have not been re calculated Synchronization to the base sampling time TO can be set in 100 us intervals while interrupt tasks are initiated by the SYNC telegram dependent on the telegram duration Application Module FM 458 1 DP User Manual 4 43 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 4 Configuring first steps The necessary settings are described that must be made or must be observed when configuring the system These will be described using an example of a master slave coupling an EXM448 1 module is used as master An EXM448 2 module has two integrated SIMOLINK interfaces that can
10. Interrupt source for the interrupt task is incorrect No telegram data transfer In HW Config Set the interrupt task source as in the assignment table Wu Mode 1 Not all send receive blocks in one sampling time No telegram data transfer Configure all of the send receive blocks in the same sampling time Incorrect mode setting No telegram data transfer Set a valid mode mode 0 5 at FB SL Mode 0 FB SL incorrect node address slave at input ASL No telegram data transfer Select a valid setting at input ASL 1 200 FB SL signals No send and receive blocks available No telegram data transfer Configure send and or receive block s No of SIMOLINK telegrams too high or SIMOLINK cycle time exceeded Telegram data transfer up to max possible number Configure max 1021 net telegrams or increase SIMOLINK cycle time or configure fewer SIMOLINK blocks refer to the formula RE CO 2n z22 22 z22 z22 22 z27 z2 z2 z2 2 22 22 27 N eo N ch ch X D gt m o a Send receive block signals Incorrect slave address Restricted telegram data transfer functions Select valid slave address 0 200 Send receive block signals Channel number incorrect Restricted telegram data transfer functions Select a valid channel number 0 7 PAM gt aAM Application Module FM 458 1 DP User Manual 4 53 6DD1904 0AE1 Edition 06 2006 Configuring Diagnostics information Fault cause S
11. RM iagnos 2m 4 52 The user can use the 3 LEDs on the front of the SLB module to analyze the operating status Operating display LED Status Diagnostics information flashing Error free net data transfer via SIMOLINK SLB module in operation yellow flashing Data transfer with the information processor FM 458 1 DP or PMx is OK Table 4 12 Operating display SLB module LED Status Diagnostics information green dark No net data transfer via SIMOLINK bright Bus cable not connected or defective poor fiber optic cable transition send power launch power too low red dark SLB module power supply failed bright Replace the SLB module or power supply through FM 458 1 DP and check PMx yellow dark No data transfer with the automation processor bright FM 458 1 DP or PMx bus cable not connected or defective poor fiber optic cable transition send power launch power too low replace SLB module or automation processor FM 458 1 DP and PMx Table 4 13 Fault display SLB module The fault statuses are output coded at the outputs YF of the appropriate SIMOLINK blocks Only the last fault event is displayed tics information Fault cause System response Remedy TAD input is incorrectly connected e g HW address of CS8 SLB module No telegram data transfer Use symbolic hardware assignment of the EXM 448 1 EXM448 2 or ITSL module Incorrect module or SLB module not inserted or defective hardware No telegram
12. Righthand mouse key gt New connection Assign a name to the connection in the dialog box press the Properties button and enter the parameters for the connection MPI address and slot can be taken from HW Config also refer to the following diagram Connection properties E3 est_Proj mcp General Name MPI_Verb Properties Parameters Connection Parameter MPI HW Konfig UR2 CPU414 2 FM4581DP Konfiguration FM4581 CPU Co Connection ah Station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe Diekisiel a giel E 3 ei ion 57 Network Address Station Address CET Segment ID 0 Rack Number o Slot Number B Send receive raw data bl cl Connection Resource 02 iF 12 n e ee sr ess Eet Id 4581DP 6DD1607 0AA1 512 512 ga II mes A new MPI connection is created after the dialog boxes have been exited with OK An Ethernet connection can be set up in the same way Application Module FM 458 1 DP User Manual 4 111 6DD1904 0AE1 Edition 06 2006 Configuring 5 Setting up tags Select the connection that was just set up using the righthand mouse key and in the menu that is displayed select New variable In the dialog box that opens enter a tag name e g function block name_connection name another name can also be specified such as Var_1 refer to the diagram select the appropriate data type according to the CFC configur
13. application module Transferring tabular values NOTE Table too large for a DB 4 64 The following prerequisites must be fulfilled in order to successfully transfer tables e The function blocks TAB and or TAB D must be configured in the FM 458 1 DP application module corresponding to the configuring specifications for Automatic mode Communications A detailed explanation is provided in Section Configuring for S7 control and SIMATIC FM 458 1 DP application module e The X and Y values of a table in a DB must always be present alternating There must be a Y value for each X value so that the number of values in a data set is always an integer number In order to start data transfer inputs REQTAB and REQDB at WR TAB must be set to 1 The tabular values of the DB specified at input DBNUM at WR TAB can then be transferred The actual number of transferred data blocks is always displayed at the CNTTEL output of the WR TAB The number of data blocks is displayed at the TABTEL output of the WR TAB which is required until the complete contents of the DB are transferred to the SIMATIC FM 458 1 DP application module If the tabular values have been completely entered in the specified DB or if it involves the last partial transfer of a table sub set of a table which does not fit completely into a DB then before starting the transfer input LASTDB of the WR TAB should be set to 1 This means that the SIMATIC FM 458 1
14. communications between WR TAB and TAB TAB D WR TAB input RECNUM 2 lt RECNUM lt 127 FB TAB FB TAB D Mode only refresh FB TAB FB TAB D Channel name TAB max 6 characters Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 TAB and TAB_D NOTE WR_TAB Configuring TAB and TAB_D should be configured as follows They should be configured in a sampling time greater than or equal to 32ms The following connection settings are required CTS name of the configured communications interface AUT 1 automatic mode activated US channel name address stage1 address data for receive MOD data transfer mode H Handshake R Refresh S Select M Multiple TFT monitoring time in milliseconds maximum telegram failure time while receiving tabular values NP specifies the maximum table size If a communications interface is configured at the CTS connection it is possible to toggle as required between Automatic mode Communications and Manual mode The following connection settings should be configured at WR TAB LADDR specifies the logical address of the SIMATIC FM 458 1 DP application module RECNUM specifies the data set number for the read and write channels This must be identical with Address stage at the US connection of the TAB or TAB D DBNUM specifies the data block number 4 7 3 3 Inserting tabular values in the data block In order to be able t
15. dynamically changing values for example for packaging machines In the external mode Mode 4 the SIMOLINK cycle is synchronized to the base sampling time TO The SIMOLINK blocks are immediately executed in the configured interrupt task Ix when the SYNC telegram is subsequently received Application Module FM 458 1 DP User Manual 4 41 6DD1904 0AE1 Edition 06 2006 Configuring TO interrupt SYNC telegram TO Interrupt SYNC telegram Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Interrupt task Ix Basic clock cycle TO Fig 4 19 External mode Mode 4 The base sampling time TO setting must correspond as a minimum to the bus cycle time plus the interrupt task processing time Fastest data send If data are to be transferred to other nodes after the calculation with non synchronous minimum deadtime then either the non synchronous mode or the timer mode is used For the non synchronous mode Mode 1 data is directly output after the SIMOLINK blocks have been processed in a cyclic task Tx Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Cyclic task Tx Fig 4 20 Non synchronous mode Mode 1 In the timer mode Mode 2 data is directly output after calculation in an interrupt task Ix which assigns the processing of the SIMOLINK blocks a higher priority Timer interrupt Timer interrupt Processing time of the Process
16. for the Multiple data transfer mode the channel name has no special significance for PROFIBUS DP e Input after the channel name e Address stage 1 the slave PROFIBUS address is specified as address stage 1 the slave PROFIBUS address may only assigned once for each transmit and receive channel value range 0 3 123 3 123 addressing external slaves e Enter after address stage 1 e Address stage 2 consists of a maximum of 2 characters 1st character Byte order 1 Standard PROFIBUS setting The data are transferred in the Motorola format most significant byte before the least significant byte 0 Exception setting The data are transferred in the Intel format least significant byte before the most significant byte This setting can be used for communication partners whose internal data administration uses the Intel format e g SIMATIC TDC 2nd character Optional only receiver R The access is realized as second master which reads data HI can only be entered for receive channels Shared input If a 2nd character is not specified then the slave can be accessed as parameterizing master Application Module FM 458 1 DP User Manual 4 17 6DD1904 0AE1 Edition 06 2006 Configuring Examples for entries at the address connection e AT Setpoint 25 1 the channel with the name setpoint transmits data to a slave with the PROFIBUS address 25 e AR RECEIVE 1
17. le Reie 4 97 Removing the connector and socket Cover 3 3 Removing Me COVE EE 3 4 S Shielding permissible cable lengths c cccccceeeeeeeeeeeeeeeeeeeeaeeeeeeeeeaeeecaaeeeeaeeseeeeeseaeeesaeeseeneeeaes 5 6 SIMADYN D Components elle s TOM UE 4 100 Units and unit CEET 4 103 SIMOLINK uc EET 4 37 Master slave functionality srssnsnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnn nen 4 39 Number of nodes on the ging 4 51 Standards and certifications GE Eabelingus iin etie t re ite tet b etes etes 5 4 eren ERE 5 4 CS TIGK Marks co 2 cet ER ein e ere d a eti A eee cede 5 4 Status dependent parameter Changes esee nnne 4 100 SUDFACK sto noti i a hide EE 5 5 Support Additional Supports ette an Hu Hehe hl 1 2 SYNG EREEZE Commands EE tat td 4 19 T RE ele EE 4 56 Transporting modules 4 4 22 seen rn EE ETETE 5 12 W What is EMG o striae aan a ie header tel Mua ctl oret inne 5 3 Whats ESD iege tbi et e ete tbe m beg EE tipi 5 10 LA Application Module FM 458 1 DP SIMATIC Edition 06 2006
18. module without having first being previously electrostatically discharged Components which have been subject to such overvoltage conditions can generally not be immediately identified as being faulty as this is only manifested after a somewhat longer operating time Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 2 2 Handling ESD modules e As a general rule electronic modules should only be touched if this is absolutely necessary e Components may only be touched if the person is continuously grounded through an ESD bracelet or is wearing ESD shoes or ESD shoe grounding strips e Before touching an electronics module you must electrically discharge your body This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet parts water pipe etc e Modules may not come into contact with highly insulating materials which can be statically charged This includes plastic foils insulating desktops clothing manufactured out of man made fibers e Modules may only be placed down on conductive surfaces desktop with ESD surface conductive ESD foam rubber ESD packing bags ESD transport containers cardboard or paper surfaces e Modules may not be brought close to data terminals monitors or television sets 5 2 3 Measuring and making changes on ESD modules e lt only permissible to make measurements at the modules if
19. tabular values xp SIMATIC TDC YP YXP IP YYP SIMATIC YIP FM458 m TVL SIMADYN D Rx S E T400 Activate the Tabular values are inactive table with S Padus entered values 9 C software J Fig 4 30 Principle procedure in the Manual mode A detailed description of the Manual mode is provided in Section Manual mode Page 4 62 4 7 1 2 Overview Automatic mode Communications In the Automatic mode Communications tabular values can be transferred using the following communication versions e S7 via the P bus for SIMATIC FM 458 1 DP it is necessary to additionally configure the WR TAB on the control side e TCP IP tabular values can be transferred from a SIMATIC TDC module to another one using the CTV and CRV FBs e DUST tabular values can only be transferred via a DUST1 interface The tabular values are transferred using data telegrams The following diagram illustrates the principle procedure in the Automatic mode Communications for transferring tables from an S7 control to a SIMATIC FM 458 1 DP application module via the P bus Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 4 57 Configuring p 1 External tables e g Excel text file fo N 2 Format the table according to the entries 3 Import tabular values in the DB DB 4 Specify the DB at FB WR_TAB S7 control FB WR_TAB DBN
20. them in the CPU change memory then data consistency between the changes on the CPU and your configured software on the PC PG are no longer guaranteed and can no longer be established by updating the project If you wish to avoid this inconsistent condition you must first RESET the module before you use CFC in the test mode If you have made interconnection changes using BICO technology and then you activate the CFC test mode a warning is displayed in the form of the different software release dialog box You can configure the following D7 SYS connection data types of the blocks as technological connectors Integer Data type of the technological O2 connector in the parameter description Configuring technological connectors 4 96 In order that you can change interconnections between blocks using BICO technology you must in addition to the parameters still configure technological connectors at block outputs in the CFC You can use block outputs with technological connectors to change the interconnection using BICO technology Technological connectors are configured as follows Designate the block output with a pseudo comment QTC nnnn with nnnn four digit technological connector number 0000 to 9999 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring NOTES e No more than one technological connector may be configured as pseudo comment per block output e A technological connect
21. 06 2006 Configuring 4 6 4 3 Parameterizing the MASTERDRIVES MC The following parameters must be set in the SIMOVERT MASTERDRIVES MC refer to the User Documentation MASTERDRIVES MC Significance setting P740 Own node address transceiver slaves 1 200 dispatcher 0 Telegram failure time if the telegram fails fault F056 is output The usual values gt 3 x bus cycle time to P746 Read address which is generated from the node address and the channel number whereby the node address does not have to match its own node address P740 Example 2 0 node address 2 channel number 0 Send data Index 1 channel 1 low word Index 2 channel 1 high word Index 3 channel 2 low word etc SIMOLINK configuration 0x100 should be entered for modes 4 and 5 so that synchronization is realized this is valid from firmware release 1 4 for MASTERDRIVES MC Table 4 10 Parameters for MASTERDRIVES MC SIMOLINK EE ee Dim SLB Teiln Adr 1 001 1 5LB SLB Tla Ausz e ms SLB Sendeleist 3 SLB AnzahlT eiln 001 1 5LB 5 Q SYNC Auswahl 001 BO Festbinektor 0 SLB Kanalanzahl 001 1 SLB 4 SLB Zykluszeit 001 1 5LB 3 20 ms Q SLB Appl Flags 001 BO Festbinektor 0 SLB Diagnose 001 Anz SYNC Tla 0 SLB Leseadresse 001 1 0 002 003 1 1 1 2 004 005 006 007 008 SLB Empf daten SLB Sendedaten Q SLB Sendedaten 001 001 001 0x0 K32 Zustan
22. 0AE1 Edition 06 2006 Assembly guidelines Shielding permissible cable lengths Cables entering from outside e g cables to the terminal modules may not be routed together with internal cables in a cable duct Serial connecting cables must be shielded The shield must be connected to a metalic connector housing In addition it must also be connected to the shield rail The cable shield may not be connected to pin 1 ofthe connector A shield using the front panel of the modules is not effective Analog signal cables must be shielded both inside and outside the cabinet All signal cables must have a cable shield Inputs 230 V AC 1000 m Inputs 24 60 VDC 1000 m A minimum clearance of gt 10 cm must be maintained between signal cables and power cables below 500 V AC a clearance gt 30 cm must be maintained between signal cables and power cables above 1 kV AC The following should be carefully observed when mounting installing in a cabinet For incoming shielded cables analog and binary signals the shield must be connected to the shield rail where the cable enters the cabinet The cable must then still be shielded up to the terminal module board Shields are not connected to the terminal modules boards For additional information refer to the following documentation S7 400 and M7 400 Programmable Controllers Hardware and Installation Installation Manual Order No C79000 G7000 C14 5 1 7 Potential bonding
23. 5 4 5 1 4 Mounting and Operaio nene 5 5 5 1 5 elle Tee 5 5 5 1 6 e EE 5 5 5 1 7 Potential bonding tetro erc e t e ere e pe do 5 6 5 1 8 Principle when connecting Componente en 5 7 5 1 9 Potential bonding rall 2 42 Heer 5 7 5 1 10 Protective grounding re eet e e t m e 5 8 pa ou Ne 1 011a 1 TEE 5 8 5 1 12 Mounting clearances EE 5 9 5 1 13 Ground connection for configurations which are not isolated 5 9 Oded Lee elle 5 9 5 1 15 Power loss in the Cabinete rensie RE E E AEREE ESAE 5 9 DTC POWer SUPPIY un ner e t m e Het ee t e 5 9 5 2 ESD guldeliiies Beatles 5 10 5 2 1 WhatlIS ESDY3 attic ettet ette tate e e eise nri nl 5 10 5 2 2 Handling ESD modules 3 tet encore et rd nn 5 11 5 2 3 Measuring and making changes on ESD modules 5 11 5 2 Transporting modules EE 5 12 5 3 Ambient COnditiOns z 1 tees ec Ee ke esed ib ts 5 13 MIN ON qum Pad Li Application Module FM 458 1 DP SIMATIC User Manual V 6DD1904 0AE1 Edition 06 2006 Contents vi Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 1 Definitions and Support 1 1 Definitions General information Qualified personnel 4 CAUTION These Operating Instructions do not contain all of the detailed information for all product types for reasons of transparency This means that they cannot take into account all conceivable situations regarding the configuration operation
24. 5 6 In order to ensure disturbance free operation the components which are connected and communicate with one another may not be at different potentials This means that all components must be connected with one another through potential bonding cables For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 8 Principle when connecting components All of the components subracks power supplies etc which are connected using signal cables must also be connected with potential bonding cables exception Components with fiber optic cable connections For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation Subrack Subrack Subrack A B C Potential bondinc conductor EBG 5 1 9 Potential bonding rail There should be a potential bonding and grounding rail below the subrack All of the internal and external components must be connected to this potential bonding and grounding rail The shields of all cables must be connected to this grounding rail For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation Basic circuit lt 2m SIMADYN D B LEISTUNG
25. An example of a table with values data type DINT 4 72 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 From Excel to STL Configuring The following sections explain using examples how to re format an Excel table to obtain the required table format The file example shown in the following diagram is formatted step by step corresponding to the specifications of the required table format Tabelle Fig 4 38 An example of a table in MS Excel 1 Header Initially the required header is inserted To do this 5 lines are inserted at the beginning and the following data is entered e DATA_BLOCK DB 1 number ofthe DB e TITLE enter as required e VERSION 0 1 version data The Excel table with inserted header is shown in the following diagram Application Module FM 458 1 DP User Manual 4 73 6DD1904 0AE1 Edition 06 2006 Configuring 4 74 si Beispieltabelle xls i OF X A B DATA BLOCK DB 1 TITLE VERSION 0 1 y Wert b bl Tabellei Tabelle Fig 4 39 An example of a table in MS Excel with inserted header 2 Insert structure and tabular values In a next step the structure of the tabular values and the values specifying the data type are inserted In this case two lines plus an initial and end line are inserted for each value pair Furthermore a line is inserted at the start to specify the data type used The start of the st
26. Immunftv eene 5 3 P Parameter access technique for D7 SYS nn 4 93 Parameters configuring eesssssssseseseesss seen en tnneennn nennen nrte enne s nensi nnns entente 4 93 Plugging the ele UE 3 5 Pointer based communications blocks eeler te TEE 4 28 Associated function Dlocks enne 4 30 Configuring information and Instructone nenne nennen nn 4 31 ue 4 32 FO AU OS eege AE E E EE IS E eege 4 29 Introduction raten E E E EE E A 4 28 epes cue ue eege ege kee E eed 4 31 Principal mode of operation ssssssssssssssseseeeeeenne nennen enne en nennen nas 4 28 PPotential boridifig 5 3 iir rato i RP ER UNA UAE iR qx E unge 5 6 Potential bonding rail 2 dii datu a d ead EL ae d a ds 5 7 Power SUDDIY EE 5 9 ele EE 3 1 PROFIBUS DP Address connection acci en ee ne nl ee v dp ed dpt 4 17 epist EE 4 16 zio ClASS M EC 4 27 SIEMENS DR leet E ee a RR BEI 4 25 SYNG FREEZE re a a nn an eae as NEE 4 19 PROFIBUS DP coupling Central coupling bock AA 4 16 Communications EE 4 16 Data transfer node diete teet ir etes ette Meca rar teret hte tales dee ees 4 16 Entries at address connection AT AH 4 17 Function blocks t dete een Heel Ee ute ub ede eia beet Rede 4 16 General DaSICS 2 dieu i lee a ni odes ot E dace db be de 4 15 Protective groundihig cent oa io eene ed ee ine eite M evene ig eek eb Leider uns 5 8 Hardware SIMADYN D l 3 Ausgabe 05 2006 Index Q Qualified persorinel etait itd Rieden 5 1 R
27. a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact Application Module FM 458 1 DP User Manual 1 1 6DD1904 0AE1 Edition 06 2006 Definitions and Support 1 2 Support Additional support If you have questions relating to the use of the products described in the Manual which cannot be answered here then please contact your local Siemens office refer to section Automation and Drives Service amp Support A amp D Technical Can be accessed globally at any time of the day Support World wide Nurnberg Technical Support Local time 0 00 to 24 00 365 days Phone 49 180 5050 222 Fax 49 180 5050 223 E Mail adsupport siemens com GMT 1 00 Europe Africa N rnberg United States Johnson City Asia Australia Peking Authorization Technical Support and Technical Support and Authorization Authorization Local time Mo Fr 8 00 to 17 00 Local time Mo Fr 8 00 to 17 00 Local time Mo Fr 8 00 to 17 00 Phone 49 180 5050 222 Phone 1 423 262 2522 Phone 86 10 64 75 75 75 Fax 49 180 5050 223 Fax 1 423 262 2289 Fax 486 10 64 74 74 74 E Mail adsupport siemens com E Mail simatic hotline sea siemens com E Mail adsupport asia siemens com GMT 1 00 GMT 5 00 GMT 8 00 Technical Support and Authorization speak generally German and English 1 2 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 0
28. at the LE bus of the FM 458 1 DP and the transport protection at the LE bus connector of the EXM modules 2 Place the modules on a flat surface and plug together 3 Lock the modules together at the top and bottom using the connecting clips supplied 4 Screw the cover plate on the LE bus socket of the right hand EXM module The individual steps when installing options are now described 3 2 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Removing the connector and socket cover Mounting There is a 5 x 24 pin socket to connect expansion modules to the LE bus They are provided on the right hand side of the FM 458 1 DP application module This socket is protected using a removable cover The following are provided on the EXM 438 1 and EXM 448 EXM 448 2 expansion modules e on the left hand side the matching connector e and on the right hand side a socket into which one additional expansion module can be inserted Unscrew the cover plate at the LE bus of the FM458 1 DP application module Remove the transport protection from the expansion connectors Expansion Connector LE bus Expansion Socket LE bus Fig 3 2 Position of the expansion socket and connector schematic diagram Application Module FM 458 1 DP User Manual 3 3 6DD1904 0AE1 Edition 06 2006 Mounting Removing the Remove the cover before plugging the modules together Proceed as cover follows 1 Pres
29. be operated independently of one another The SIMOLINK communications is configured analog to EXM448 1 and is not separately described SIMATIC S7 400 B E Slaves transceiver e g MASTERDRIVES MC or automation system with ITSL EXM 448 1 SL master e g FM 458 with EXM 448 1 SIMOLINK ring Fig 4 28 Example for a master slave coupling Hardware The SIMOLINK ring comprises the minimum of two and a maximum of 201 SLB modules which are coupled to one another through fiber optic cables There is only one SL master on a ring All of the other nodes are slaves An SLB module is a hardware component of an ITSL an EXM 448 1 module or an option module SLB SIMOLINK Board Order No 6SX7010 0FJ00 Two SLB interfaces ports are integrated on an EXM448 2 module NOTE Additional information on these modules and their installation is provided in the User Manual D7 SYS Hardware or SIMOVERT MASTERDRIVES Instruction Manual SLB SIMOLINK board 4 6 4 1 Configuring the SIMOLINK coupling under STEP 7 For SIMATIC FM 458 1 DP with EXM 448 1 the basic clock cycle TO possibly the interrupt task Ix and the symbolic hardware assignment for the SIMOLINK are set in the HW Config of STEP7 in the properties dialog box 4 44 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring NOTE The EXM 448 1 expansion module should be configured as EXM 448 in HWConfig D HW Config SIMATIC 400 1 Configuratio
30. bytes All transmit blocks and the SYNPRO function block must be configured in the same sampling time high baud rate gt 1 5 Mbaud For lower baud rates the time conditions can hardly be maintained the bus circulating time may only be a maximum of 50 of the sampling time the bus circulating time must also be so low that one sampling time expires from the start up to the calculation of the function block SYNPRO This cannot be guaranteed but must be checked when the system is operational Example e Synccycle sampling time e Bus circulating time 0 3 x sampling time e Assumption The SYNPRO function block calculates at the center of the sampling time before all transmit blocks Application Module FM 458 1 DP User Manual 4 21 6DD1904 0AE1 Edition 06 2006 Configuring FB SYNPRO is calculating too early Input SOK 0 FB SYNPRO FB SYNPRO v v Sampling time Synczyklus SYNC quit SYNC quit t S 2 SYNC_command SYNC_command Bus circulating SYNC_command 2 time tt tt tH Fig 4 7 Timing diagram SYNC version 2 Normally the transmit blocks are always enabled SOK 1 If due to time fluctuations the SYNPRO function block is calculated before SYNC has expired to the right in the diagram the transmit data are not updated but the values from the previous sampling time are transferred The Synccycle and the data consistency are not influenced Instructions to achieve
31. can be inserted at this 5 x 24 pin socket connector The 5 x 17 pin socket connectors is used to connect to the SIMATIC S7 backplane only power supply The following connections are provided at the 9 pin sub D socket e PROFIBUS interface with RS 485 format with electrical isolation floating e Parameterizing and diagnostics interface with RS 232 format to download the bus configuration e 5V power supply for the Optical Link Module OLM with electrical isolation Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 35 Product description NOTE A Caution Parameterizing 2 36 RS 232 ground for SS52load RS 232 TxD for SS52load Receive signal 3 RS 485 TxRx PROFIBUS Receive and send signal corresponds to data B 4 RTS Request to send for OLM control 1 when sending as for pin 9 5 Ground External ground to supply OLMs 5Vexternal 6 5Vexternal P5 external to supply OLMs RS232 RxD for SS52load Send signal RS 485 Tx Rx PROFIBUS receive and send signal corresponds to data A RTS Request to send for OLM control 1 when sending as for pin 4 Table 2 20 Connection assignment of X1 RS232 and RS485 Maximal permissible load for 5Vexternal 90 mA 5Vexternal is not short circuit proof The COM PROFIBUS program is required to use the FM 458 1 DP application module with the communications expansion module EXM 448 as master
32. data transfer Use or replace SLB module SLB module is already being used by another central block SL configured twice No telegram data transfer Only use one FB SL for each SIMOLINK ring Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Value Diagnostics information Fault cause System response Remedy Memory access problem internal error message No telegram data transfer Reduce the size of the application software or move to another process module Send receive block s signal Central block SL not configured No telegram data transfer Insert SL in the software min 4 x sampling time of send receive blocks This software does not support this hardware combination e g CS8 SLB module No telegram data transfer Use an EXM 448 1 EXM448 2 or ITSL module for the drive coupling Modes 0 2 and 4 Block was not configured in an interrupt task No telegram data transfer Configure the appropriate block in the interrupt task Modes 1 and 3 Block was not configured in a cyclic task No telegram data transfer Configure the appropriate block in a cycle task Mode 5 Block was not configured in a cyclic task with T1 TO No telegram data transfer In HW Config Select T1 TO configure the appropriate block in cyclic task T1 Co Mode 4 Equivalent sampling time is not equal to TO No telegram data transfer In HW Config Select an equivalent sampling time TO Modes 0 2 and 4
33. description Incremental The encoder types corresponding to the technical data can be freely encoders connected to the incremental encoder inputs Number 000 8 Version Differential inputs either 15V or 5V Differential inputs either 15V encoder signals can be selected or 5V encoder signals can be selected Track signals Tracks A B displaced through 90 Forwards reverse track and with zero pulse Phase difference of the track 200 ns 200 ns signals min Noise Pure apples Se Can be configured Can be configured Input voltage 15 V encoder e Permissible range 30 V to 30 V 30 V to 30 V e ForaO signal 30 V to 4 V 30 V to 4 V e Fora 1 signal 48V to 30 V 8V to 30 V 5 V encoder e Permissible range 7Vto 7V 7Vto 7V e ForaO signal 7 V to 0 7 V 7 V to 0 7 V e Fora signal 431 5 V to 7 V 41 5 V to 7 V Input current e 15V encoder typ abs 5mA 5mA e 5V encoder typ abs e 1 5mA 1 5 mA Monitoring output alarm reset Not available Not available output not available e Short circuit protection with respect to e Ground e External power supply e Short circuit current max Monitoring inputs Input voltage e Permissible range 1 V to 33V e Nominal voltage 24 V e 0 signal max 1Vto 6V e 1 signal min 13 5 V to 33 V Monitoring input Input current e Osignal min e 1 signal min Application Module FM 458 1 DP User Manual 2 31 6DD1904 0AE1 Edition 06 2006 Product description V
34. function signal conversion LED display different interface modules max 5 can be connected to the binary inputs and outputs as well as the absolute value encoder For this particular case cable SC62 must be used This cable has five cable ends which can be used to connect an appropriate number of interface modules The following interface modules can be used SB10 Direct connection 1 1 connection of 8 binary I O LED no signal conversion SB61 8 Binary inputs conversion 24V 48V to 24V LED electrical isolation SB71 8 Binary outputs conversion 24V to 24V 48V transistor LED electrical isolation SU12 10 signals can be directly connected no signal conversion Table 2 12 Interface modules which can be connected to X3 using SC62 Only specific signal types are available at the particular cable ends which can be used for the matching interface modules Module Terminal Significance type SB10 1 1 screw terminal connection e Signal e Reference potential Ground or P24 Binary inputs 24 48 V e 24 V binary input e 48 V binary input e Reference Binary outputs transistor e Signal x SB61 x 1x 5x SB71 x 5x 1 Screw terminals X 1 8 e Ground Table 2 13 Terminal assignment of the interface modules Application Module FM 458 1 DP User Manual 2 23 6DD1904 0AE1 Edition 06 2006 Product description Terminal assignment at cable SC62 end A Terminal assignment at cable SC62 end B
35. good SYNC functionality In addition to a low Synccycle it is also necessary to have the lowest amount of jitter time based fluctuations in the Synccycle The following measures support this e Irregular data transfer along the DP bus should be prevented Single master operation stations must not be temporarily switched in e Alarm tasks should not be configured on the same FM 458 1 DP Sampling time overruns are not permissible this would result in a SYNC command failure or a shift by a complete sampling time e Configure a high baud rate and short telegram lengths the time to poll a slave is included in the jitter e Configure the SYNPRO function block and all associated transmit blocks in T1 TO basic sampling time The SYNC command is always initiated with the basic clock cycle interrupt It is received with more accuracy timing accuracy as an interrupt initiated in the system mode Configuring Configuring version 3 is for generally less frequently used applications of version 3 FREEZE e Generating SYNC and FREEZE or only FREEZE commands e The data consistency over all slaves is guaranteed e The Synccycle is at least 300 longer than the sampling time CNX gt 1 4 22 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring the length of the transmit or receive telegram inputs or outputs may not exceed 32 bytes per slave all transmit and receive blocks and the SY
36. grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relevant Operating Instructions Instruction Manuals is strictly observed Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 2 Introduction What is EMC Electromagnetic compatibility EMC is the ability of an electrical device to function fault free in a specified electromagnetic environment without influencing the environment in an inadmissible fashion This design and EMC guideline supplements the documentation on the individual components The FM 458 1 DP control system consists of individual components e g subracks modules interface modules operator control panels position transmitters The components can be installed in the widest range of system configurations according to individual requirements When the components are arranged in a distributed fashion decentral topology a noisy environment cannot be neglected Thus specific requirements are placed on the design and EMC of the system EMC represents a quality feature for e Intrinsic noise immunity Immunity against internal electrical noise and disturban
37. in the appropriate S7 program and in the context sensitive menu the entry Insert new object data block is selected The procedure is shown in the following diagram ZS TAB_Test C Siemens Step7 S7proj TAB_Test TAB_Test El FM458 f CPU 4122 DP 3 3 S Program 1 By Sources anm Chi Ctrl C GrH Del RIG Organization block Manage Multilingual Texts Function block Function Data block Rewiring Compare Blocks Reference Data Check Block Consistency Print Rename Object Properties Special Object Properties Inserts Data block at the cursor position 32 Generating a new data block under STEP7 Fig 4 4 68 2 Opening the new DB The next step is to open the newly generated DB by double clicking with the application LAD STL CSF DB Editor is the tool which is used to generate it and only one Data block is generated Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring The following diagram illustrates the selection when opening a new DB New Data Block f xj Block DB1 Programming T ool DB E ditor Create Data block Data block referencing a user defined data type C Data block referencing a function block Assignment Fig 4 33 Making a selection when generating a new DB The opened new DB is illustrated in the following diagram HALAD STL FBD DB1 TAB_Test FM45
38. new table Request to write the tabular values in the data block Last data block for the table Logical module address Data set number for the read and write data set Data block number TIMEOUT time for receiving the acknowledge telegram from the FM module Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Number of data blocks to transfer the complete DB contents REQTAB CNTTEL Number of data blocks already transferred REQDB STATUS W Actual processing status LASTDB ERROR If required fault messages LADDR DONE B I Status parameter DONE Send operation completed RECNUM DBNUM TFT 4 59 Configuring The individual connections I O their data types and a connection description are listed in the following table REQTAB INPUT BOOL REQTAB 1 Request to write a new table As long as FBWR_TAB transfers data it is not permissible that the REQTAB input is reset REQDB INPUT BOOL REQDB 1 Request to write the tabular values Eo Ten are saved in the data block LASTDB INPUT BOOL Last DB for the table i DB for the table LADDR INPUT WORD Logical address of the SIMATIC FM 458 1 DP application module RECNUM INPUT BYTE Data set number for the read and write data set FB WR_TAB does not support data set numbers 0 and 1 DBNUM INPUT WORD Data block number of the DB in which the tabular values are located As long as FB WR_TAB transfers data the data block number ma
39. output Y of the ADCs This is realized using the PT1 block which then suppresses noise and disturbances The smoothing time constant is dependent on the sampling time that is configured in the PT1 block Application Module FM 458 1 DP User Manual 2 27 6DD1904 0AE1 Edition 06 2006 Product description 2 2 8 Technical data Order No Analog outputs 2 28 O expansion module EXM 438 1 6DD 1607 0CA1 Resolution Accuracy e Integral linearity error max e Gain error max e Offset error max Voltage output e Short circuit protection e Yes with respect to ground e Short circuit current e approx 100 mA Accuracy e Integral linearity error max e Gain error max e Offset error max Slew rate approx 0 7 V us Voltage output e Short circuit protection e Yes with respect to ground e Short circuit current e approx 27 mA for a channel Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description Analog inputs Differential inputs No Conversion time per channel max approx 10 us 100ksps sampling rate Accuracy e Integral linearity error max e 1 2LSB e Gain error max e 0 3 e Offset error max e 10LSB Input resistance 20 kQ Input filter 34 kHz Incorrect polarity protection No Binary outputs Number 8 Electrical isolation No External power supply Nominal voltage e 24V Permissible range e 20Vto30V Briefly e 35V for max 0 5
40. parameter changes 4 100 4 8 1 4 Identifying SIMADYN D components s ssseesseesseessnessereeernsrnnsrnnernnsennens 4 100 4 8 1 5 Units and unit texte 4 103 4 8 2 Parameterizing on the Application module FM 458 1 DP 4 106 4 98 21 Terminology tee iiec itur oed m iE e Rn 4 106 4 8 2 2 Communications bebavior nnne 4 106 4 8 2 3 Generating the hardware confiouraiton 4 107 4 8 2 4 Funcional SCONE eisir eerie eig ie eine e ee beh ine as 4 107 4 8 2 5 Operator devices which can be connected s essessseessrssssrrssrnssrnssrnees 4 108 4 9 Configuring WinCC access operations to the FM 458 1 DP 4 109 4 9 1 Selecting connections in CFC charts sssssssssseees 4 109 4 9 2 Configuring Wim 4 112 5 Assembly guidelines 1 eeeeeeeeeee sien ensi an nennen nennen eran nnnm en annnm erinnern 5 1 5 1 Installation and EMC guidelines sseesieeseeeeneeeneesnessrnnsrnesrnsrnssenneennsennens 5 1 5 1 1 Definiti nst ES 5 1 5 1 1 1 Qualified personnel dei te et i ce e Erates 5 1 5 1 1 2 Danger and warning information seeeeeeeeeeeeeseeesiessirssirssrrssrrssrresrresrnns 5 2 5 1 2 Introduction Aussee en 5 3 5 1 3 Standards and certifications nn 5 4 Stat EM 458 1 DP Outputs 22H Yes neun keinen 5 4 5 1 3 2 Professionally trained and knowledgeable personnel 5 4 5 1 8 3 Connecting external voltages nennen
41. replaced by entering the value of the subsequent tabular section The DB should be saved The values of the table sub sets can now be transferred The following steps have to be carried out when subsequently downloading tabular values into a DB by generating several source files The same DB name should be specified in the header of the individual source files AWL The individual files may not exceed the memory size ofthe DB The file names are best numbered in an increasing sequence The individual files are now linked in as source files as described above However they are still not compiled The first source file is compiled and the tabular values now available in the DB transferred The second source file is compiled so that its tabular values are now available in the DB These are now transferred to the S7 control system Analog to this the other source files are compiled and transferred one after the other After the last table sub set has been transferred the LASTDB connection should be set from 0 to 1 This signals that the table has been transferred Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 7 3 4 Structure of the data telegram for TCP IP or DUST1 connection If the communications link involves a TCP IP or DUST1 coupling then the data telegram structure must be carefully observed This is described in the following The data telegrams are generated usi
42. the housing cover of the modules 2 Align the connecting clip so that the angled section of the clip is located above a grid hole of the module housing cover The first bent clip end should be located above the 5 grid hole from the rear of the module 5th grid Fig 3 5 Locking the modules together using a connecting clip schematic diagram 3 Then press downwards on the connecting clip at the two ends which are bent at right angles until they latch into place 4 Repeat steps 1 to 3 at the lower side of the modules to be latched together 3 6 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Mounting Communications expansion module EXM 448 EXM 448 1 Input output expansion Application module module EXM 438 1 FM 458 1 DP N Le j Fig 3 6 Pre mounted module assembly with two expansion modules schematic diagram 3 2 Installing the assembly into the SIMATIC subrack NOTE The subsequently described installation and assembly operations only refer to the FM 458 1 DP EXM 438 1 and EXM 448 EXM 448 2 modules which can be installed in the S7 400 automation system Detailed information about the mechanical design of a SIMATIC S7 400 station as well as the installation which must be observed when locating modules in the PLC are provided in the S7 400 Installation Manual C79000 G7000 C417 Installation Proceed as follows to install the FM 458 1 DP module also as module sequence as
43. the DP master addresses all of the slaves once In multi master systems all of the masters poll their slaves The bus circulating time is configured and computed as a result ofthe baud rate number and type of slaves in STEP 7 Application Module FM 458 1 DP User Manual 4 19 6DD1904 0AE1 Edition 06 2006 Configuring Configuring version 1 4 20 Sampling time This is the cycle in which the SYNPRO function block and the transmit and receive function blocks on FM 458 1 DP are calculated The sampling time is configured using CFC NOTE Bus circulating time and sampling time are independent of one another Synccycle Synccycle is a multiple integer of the sampling time It can be configured at input CNX of function block SYNPRO Synccycle CNX x sampling time A Synccycle always starts with a sampling time A synchronizing command is always initiated by the SYNPRO function block in the system mode at the start of a sampling time Configuring version 1 corresponds to most of the applications Generating SYNC commands The data consistency over all slaves is guaranteed The Synccycle is at least twice as long as the sampling time CNX gt 1 the length of the transmit telegrams outputs for each slave may not be greater than 32 bytes all transmit blocks and the SYNPRO function block must be configured in the same sampling time the SYNPRO function block must be configured before all of the transmit
44. the FM 458 1 DP application module with two EXM 448 communication expansion modules Application Module FM 458 1 DP User Manual 4 105 6DD1904 0AE1 Edition 06 2006 Configuring 4 8 2 3 Generating the hardware configuration You require the following hardware to parameterize the SIMATIC FM 458 1 DP modules Subrack for S7 400 Power supply module for the S7 400 Central module CPU for S7 400 FM 458 1 DP application module for SIMATIC S7 400 EXM 448 communications expansion module In HW Config the Communications plug in module type must be Er Allgemein Adressen Steckmodultyp Peripherieadressen r Steckmodultyp Kommunikation C Prozessperipherie Funktion Symbol Taktz hler ExM448 Cnt Peripherie Vorbelegen Abbrechen Hilfe CBP2 communications module COMBOARD 4 8 2 4 Functional scope You must configure the following function blocks when parameterizing with DRIVE Monitor 4 106 Central block FMPAR monitors the COMBOARD processes the parameter tasks Function block CBCONF used to configure a COMBOARD used to display the diagnostic data of a COMBOARD Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring You can configure the following function blocks for additional functions e Function block CBRFAW To receive the alarms from a COMBOARD e CRV
45. the data consistency mechanisms Thus the pseudo comment DATX is no longer valid Remedy Re compile and re load the user program Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Examples Pseudo comment TP_L H TP_L H TP_L H TP_L H TP_L H TP_L H TP_c d TP_c d TP_LIH TP_c d TC_ TC_ Configuring Interconnection possibilities using BICO technology and their significance Con Inter Processed at the operator control device nection Connected a standard Dipiayvatie orpo Fea Diplayvatue Chenge vaus fesoa Deere Josen Virtual inter Display value Not possible connection Display value Change value EEE EE Fe ee Interconnect to anew number TC_ of TC if present ww _ Displayvaue ___ _ Notpossible Gro JDspayvaie Nube o ww DsHavdue Jim o A Display value Not possible E Error message when compiling in the CFC Source for interconnection using BICO technology Legend TP_L H Parameter QTP Lnnn or GTP Honn TP cd Parameter TP_cnnn or TP_dnnn GTC Technological connector TC_nnnn Standard The output is not a flag not a signal and is not a virtual interconnection Any Interconnected or not interconnected No interconnection Interconnections The number of newly generated interconnections between different tasks extending over using BICO technology is limited The largest of t
46. working memory 16 64 MB 12MB 60 MB useable for user program the program code is loaded and expanded when initializing from the memory module data memory for this operating system user program communications message buffer trace e SRAM 256 kB 512 kB The externally buffered SRAM contains the following data which should be saved non volatile even when the power fails fault diagnostics of the operating system exception buffer max approx 1000 2000 process quantities configured using the SAV function block data traced using the message system or trace function optional SRAM configuring e Replaceable program memories 2 4 or 8 MB MMC Micro Memory Card typical size 2 MB e Two interfaces are available to load the user program into the program memory via an MMC card slot loading offline e g field PG USB prommer directly from the PC via the MPI interface of a SIMATIC CPU loading online 2 6 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description PROFIBUS DP interface with SIMATIC compatibility equidistant isochron lock cycle synchronous slave to slave communications capability routing e g teleservice 8 alarm tasks can be called via 8 binary inputs RS 232 interface V 24 with service protocol DUST1 19 2 kBd for Spline edit Symtrace 11 LEDs to display the operating status
47. 1 DP supports this functionality as master and slave SYNC and FREEZE The outputs inputs of several slaves can be read written in synchronism using the SYNC and FREEZE utilities FM 458 1 DP supports these utilities as master Equidistance isochronous mode Equidistance isochronous mode is a feature of the PROFIBUS DP which guarantees bus cycles which are always precisely the same length Clock cycle synchronism The FM 458 1 DP and its user program can be synchronized to the PROFIBUS clock cycle Slave to slave communications The configured slaves can directly exchange data with one another without being configured in the FM 458 1 DP Data lengths A maximum of 244 bytes can be transferred in each direction and for each slave Consistency Data within a telegram is always consistent 4 4 2 1 Configuring the DP master system on FM 458 1 DP The DP master of the FM 458 1 DP is configured the same as for the SIMATIC with HWConfig and when configuring the network In this case there are no differences than when configuring another DP master e g CPU 315 2DP Application Module FM 458 1 DP User Manual 4 15 6DD1904 0AE1 Edition 06 2006 Configuring The procedure is precisely described in the Manual Configuring hardware and configuring connections with STEP 7 V5 2 in Chapter 3 Configuring the distributed I O DP and Chapter 8 Networking Stations This is the reason that in the following only th
48. 17 0 the channel with the RECEIVE name receives data from a slave with PROFIBUS address 117 As an exception data are transferred in the Intel format e AR Input 33 1R the channel with the name input receives data from a slave with PROFIBUS address 33 as second master which reads data 4 4 3 Equidistance and clock synchronism Introduction Special features FM 458 1 DP 4 18 For the FM 458 1 DP equidistance and clock synchronism on PROFIBUS DP is configured similar to that for a SIMATIC CPU also refer to the Manual Configuring the SIMATIC hardware and configuring connections with STEP 7 Chapter 3 12 Setting bus cycles with the same length for PROFIBUS sub networks For FM 458 1 DP the user program is synchronized to the equidistant PROFIBUS DP cycle in the following way e Hardware configuration Alarm tasks tab of the FM 458 1 DP Alarm source PROFIBUS DP Receive data ready define for one of the interrupt tasks 11 18 e Configure the user program using CFC in the defined interrupt task 11 18 refer to the previous text If it is to be guaranteed that all data come from the same PROFIBUS DP cycle the channel mode Image l at the MOD connection must be configured for the transmitter and receiver blocks in this particular task The transmitter and receiver blocks of this task then form for themselves a consistency group It only makes sense to use this on the FM 458 1 DP for communica
49. 2 128 bytes in the FM 458 1 DP When a block is Computation times Data transfer with send and 128 blocks S7RD called data is of all configured VO peripheral bytes in the receive SWR immediately read S7RD S7WR accesses direction SIMATIC CPU out of the memory blocks transfer commands OT Written into the each approx Sus for the UO memory periphery 3 For extremely high FM 458 1 DP The data Computation time quantities of data virtual associated with a is required for each connections telegram are read data set via with blocks or sent when the telegram CPB CRV CTV block is called processing 30us each refer below SIMATIC CPU approx system functions CRV CTV and to SFC58 59 Copy the net data into out of the P All of the data associated with a telegram are consistent with one another i e they are transferred in a data package Process interrupt Transferring data sets blocks max approx 125 data sets with each max 240 bytes If extremely large data quantities are involved and there is a P bus utilization then a somewhat higher degree of computation time can be assumed The data are transferred into the memory in blocks up to max 16 bytes The P bus must be re assigned between the blocks which means that the required computation time may increase Table 4 1 Data transfer SIMATIC CPU FM 458 1 DP All of the 3 data transfer types can be use
50. 3 B RW mwm sms er 3 om Encoder 4 A VW S1 4 OFF S1 4 B RW mwe ss ev 4 9 Encoder 5 A VW S1 5 OFF S1 5 B RW wre ss or fs on Encoder 6 A VW S1 6 OFF S1 6 B RW pn se or 5 om Encoder 7 A VW S1 7 OFF S1 7 B RW Le Isle Encoder 8 A VW 81 8 81 8 B RW In se or sss ON Table 2 19 Switch settings for 5 V and 15 V encoders When the switch is closed on the input voltage may not exceed the voltage range of the 5V encoder as otherwise the module would be thermally overloaded Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 26 Cables for SSI and incremental encoders SIEMENS AG has pre assembled cables to connect encoders to the EXM 438 1 More detailed information is provided in the Catalog Connection Systems amp System Modules for SINUMERIK SIMODRIVE SIMOVERT MASTERDRIVES amp SIMOTION Catalog NC Z in its current version at a time 2 2 7 Analog inputs NOTE The EXM 438 1 has been designed so that analog inputs can be very quickly read in and with a high associated precision This is the reason that the analog inputs do not have any hardware smoothing This means that noise spikes are present on the signals at the analog inputs at the sampling instant These are detected by the AD converter and output at the analog input block ADC As counter measure software smoothing can be provided at
51. 3 Saving as STL AWL file Finally the correctly formatted file only has to be saved as text file with the extension AWL In this case the following should be selected in MS Excel File Save as Formatted text separated by blanks prn file type should be selected and the table example should be saved under a freely selectable name and location Save as window in MS Excel with the appropriate selection is shown in the following diagram Application Module FM 458 1 DP User Manual 4 75 6DD1904 0AE1 Edition 06 2006 Configuring Incorporating the table as source file 4 76 Speichern unter 21x Speichern in ey BEER Recycler Abbrechen Optionen Dateiname Beispieltabelle prn Dateityp Formatierter Text Leerzeichen getrennt prn e Fig 4 41 An example of a table in MS Excel saved as text file prn After the file has been saved the file type should be changed from prn to awl This file can then be opened with any text editor The following diagram shows the table example as STL AWL file opened in the standard Windows text editor STRUCT Datatype Word W 16 1 RERL 1 888888e 888 RERL 5 888888e 888 2 666606e 666 666606e 888 3 666606e 888 7 666606e 666 000008e 6686 8 666606e 888 U uo ng wm Ww Ww Ww Ww d S END DATA BLOCK Fig 4 42 Table example saved as awl file opened in the text editor This file can only be used
52. 4 27 4 4 6 Application example PROFIBUS DP coupling sssssseesseesseeseeeseseeeseeeeeeee 4 27 Introduction Pointer based communication blocks 4 28 4 5 1 Principle mode of operation eene 4 28 4 5 2 ele ler ue IN 4 28 4 5 3 Features of pointer based communications sesssssssss 4 29 4 5 4 Associated function blocks esses 4 30 4 5 5 Pointer Interface iere Farid de da ones diy ana 4 31 4 5 6 Configuring information and instructions eeeeeeseeeeseesessresrrssrresresens 4 31 4 5 7 Examples of CFC screenshots esesseesseeseeeeseersettietnetnntnenrnnnennneennnt 4 32 SIMOLINK drive coupling ssseseneeenneeenenn nenne 4 37 4 6 1 Basic InformatioDi EE 4 37 4 6 2 Application with master slave process data transfer sseesseeesee eeen 4 39 4 6 3 Applications and modes which should be set 4 40 4 6 4 Configuring first steps 4 44 4 6 4 1 Configuring the SIMOLINK coupling under STEP 7 nennen 4 44 4 6 4 2 SIMOLINK function blocks esessseeneneeenennnn nnns 4 49 4 6 4 3 Parameterizing the MASTERDRIVES M A 4 50 4 6 5 Coupling diagnostics mann nnnnnannn 4 52 4 6 6 Synchronizing individual SIMOLINK gings 4 54 4 6 7 Options and accessories nenn 4 55 Table fUBCtIOm 3 5 ca aoc de eee de ge ege cuoi eR a a dpa 4 56 4 7 1 Introduction aroos ne ee dc due cede e ea d dos 4 56 4 7 1 1 Overview Manual mode 4 57 4 7 1 2 O
53. 4 33 6DD1904 0AE1 Edition 06 2006 Configuring Rx Tls Puffer ERU_P Receive via Poi AdrName Numb TlsLensth E Select Control 4 INOP1 D EE Dummy Block do offs Cntl 4 offs Cnti 4 Select Control 2 INOP1 D Dummy Block do Offs Cntl 2 Offs Cntl 2 x IN DINT Offs Cntl 2 Data Fig 4 11 4 34 Ce Indizierter Zugriff Offseti Offset2 zur Modularisieruns Bsp Daten f r mehrere Regler werden aus einem Telesramm seholt Indicated access Offseti Offset2 for modularized structure e 9 data for several controllers are retrieved from a telesram Read Resi Dati DRD_I Read INT Buffer lerLogic PtrBuffer Wi Datadut Buff Offa Buffer M Error Statusf 0ff2 Buffer M StatusInfo E Diese 3 Bausteine k nnen zu einem Plan Baustein zusammengefasst werden und mehrfach instantiiert werden Read Resi Dat2 DRD I INT trBuffer Datadut Buff Offseti wird nach au en gelest um den zugeh rigen Pufferbereich zu einer Resler Instantiierung zu adressieren Error Status 2 off2 Buffer M StatusInfo B Read Res2 Dati Controller 2 DRD I eem INOPS I Ber Read INT Buffer ControllerLosic input quanti output quant This 3 blocks can be combined to a chart bloch which can be used several times Offset 1 will be diefined as block input to address the regarding buffer section Read Res2 Dat2 DRD I Read I
54. 4 ms E d m a Fig 4 26 Alarm task setting in the HW Config Hardware The SIMOLINK blocks SL SLAV SLD SLDIS SLSV SLSV2 and addresses SLSVAV must be assigned to a HW address in the HW Config properties SIMOLINK blocks window of the EXM 448 under the Plug in module I O addresses tab The process I O should be activated as plug in module type After this symbolic names can be assigned for the I O addresses pre set symbolic names are entered via the Default button The SIMOLINK blocks only use the symbolic name under I O address 2 SIMOLINK does not require I O address 1 Application Module FM 458 1 DP User Manual 4 47 6DD1904 0AE1 Edition 06 2006 Configuring Properties EXM448 R0755 E General Addresses Plug in module type Peripheral adresses m Plug in module type No plug in module Communications Process periphery Function Symbol 1 0 address 1 1 1 0 address 2 ExM448 Slot Preallocate Cancel Help Fig 4 27 Symbolic hardware assignment of an EXM 448 1 Different symbolic names are assigned for each SIMOLINK interface For example when configuring an ITSL module symbolic names are entered for the integrated TAD and the optional SIMOLINK interface OAD under the Addresses tab Properties Addresses Plug Function Symbol fi CAD E Fe of Counter Chip PERENNE TAD Address of Telegram Chip icri DAD Address of Tel
55. 6 Abs value encoder 4 datas 6 28 Abs val encoder a cock cycle Ce 6 48 Abs val encoder 4 C o Table 2 18 Terminal assignments of the interface module at connector X3 SC62 cable end E e n order to increase the noise immunity the ground of the analog s ese 61656 45 Bravmuis e ass erase E EUN RETE RN Table 2 17 Terminal assignments of the interface module at connector X3 Product description and binary signals must be connected to the ground at the subrack through the shortest possible distance e You will find additional information on the interface modules in Catalog ST DA Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 25 Product description 2 2 5 Incremental encoder settings Switch S1 and S3 m CO OCIO O0 OFF ON i WARNING 2 26 Switches S1 and S3 are used to change over between 15V and 5V encoders Tracks A VW and B RW have a common switch track N of a channel has its own switch which can be used to set the appropriate encoder type e Switch open OFF 15 V encoder Switching threshold 7 V e Switch closed ON 5 V encoder Switching threshold 0 V Encoder Switch SITE a Ta sir Lage Encoder 1 A VW B RW E ses oec sues Encoder 2 A VW 1 2 OFF 981 2 B RW Pwr se er 2 9 Encoder 3 A VW S1 3 OFF S1
56. 6 2006 2 Product description 2 1 Application module FM 458 1 DP Application module FM 458 1 DP 6DD1607 0AA1 or 6DD1607 0AA2 The application module FM458 1 DP with the order number 6DD1607 0AA1 is replaced through the module with the order number 6DD1607 0AA2 100 compatible NOTE Where two different values are specified for a feature separated by in the manual the first is valid for the module with the order number 6DD1607 0AA1 and the second for the module with the order number 6DD1607 0AA2 The following CPUs from V3 1 0 have been released for operation with the FM 458 1 DP application module Application Module FM 458 1 DP User Manual 2 1 6DD1904 0AE1 Edition 06 2006 Product description 2 1 1 Updating the Firmware of FM 458 1 DP In which situations After compatible function expansions the firmware should be upgraded should update the to the latest version update firmware Where do I get the You can obtain the latest firmware versions from your Siemens partner or latest version of from the Internet Siemens home page Automation and Drives the firmware Customer Support Updating the How to update the firmware FW firmware Step Action required CPU Response 1 Transfer update files to a blank MMC using STEP 7 and your programming device 2 De energize the FM458 1 DP and insert an MMC containing the FW update 3 POWER ON e The FM458 1 DP detects the MMC with th
57. 8 CPU 412 2 DP ZC File Edit Insert PLC Debug View Options Window Help 81 x Diels al e o l cl rw 200 E EE Lu 4 gt Tet 1 Error A 2 Info Press Fi to get Help offline Abs Insert A Fig 4 94 Newly generated DB in the application LAD STL CSF Application Module FM 458 1 DP User Manual 4 69 6DD1904 0AE1 Edition 06 2006 Configuring H LAD STL FBD DB1 TAB_Test FM458 CPU 412 2 DP File Edit Insert PLC Debug View Options Window Help 81 x 3 Entering the tabular values The required tabular values can now be entered It should be ensured that the X and Y values are entered alternating To start the data type used in the table should be entered REAL or DINT In this case the name is always Data type WORD type and initial value for data type REAL W 16 1 for data type DINT W 16 2 Then for each individual tabular value the name data type Type column and value Initial value column should be entered The procedure when entering tabular values data type REAL is shown in the following diagram Dell al AES le in al eil KA Ki hare iene lye nitiai value coment mau Pr DEE E Jl men 3a o END STRUCT TI 4 4 gt o f 1 Error A 2 Info Press Fi to get Help offline abs Insert Chg Fig 4 35 Manually entered tabular values in the LAD STL CSF application HINWEIS 4 70 Only values associated with the sam
58. Adresse E Adresse A Adresse Kor HW Config f CPU 412 1 BES 412 1XF02 DABO E uM TEES E Ree 5 F FM458 6DD1607 0CA0 6DD1607 0AA0 512 639 512 639 Mc521 emm Lee Z SIMATIC S7 CPU SL program Send L 1 234568e 038 T PAD 512 7 memory of the FM 458 Receive memory 128 bytes L 2 000000e 000 T PAD 516 L 1234 T PAW 520 L 12345678 T PAD 524 L Bf16480 T PAB 528 L 5678 T PAW 530 16 12345678 127 Receive L PER 512 T MB20 B 6 FF PED 516 Send memory 128 bytes not used L T MD22 1 23 e 038 t ta 1 23e 38 L PEWS520 4 T MW 26 3456 L PED 524 T MD 28 DW 16 12345678 Fig 4 4 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 16 1 29 9618 Data transfer with peripheral accesses I O accesses 4 11 Configuring 4 3 4 Transferring data sets Application Features limit values SIMATIC S7 access with SFC FM 458 1 DP with virtual connections 4 12 If extremely large quantities of data are to be transferred e g for visualization applications WinCC or if data have to be transferred between SIMATIC and FM 458 1 DP for an extremely high number of drives e Memory available on the P bus 114688 bytes 0x1C000 hex for various data sets or telegrams e max 125 read and 125 write data sets
59. Baugruppe Bestellnummer MPl Adresse E Adresse A Adresse II CPU 412 1 6ES7 4121xF02 0AB0 2 TT Se EN E 5 51 F FM458 6DD1607 0AA0 512 639 512 639 MC521 6DD1610 04H3 4 EXM438 6DD1607 0C40 2044 512dec 200hex SIMATIC S7 CPU Pbus FM 458 CFC program SL A memory Beben Pi of the FM 458 OB40 Hardware interrupt Info memory for process Load alarm source interrupt which module H 4 Bytes L 0B40_MDL_ADDR T MW20 Wi 64200 I 2 Load alarm info sd L 4 OB40 POINT ADDR 16 ABCD1234 Tri 0 1 EN DW H16 ABCD1234 rigger 0 1 Fig 4 3 Data transfer to the S7 CPU with process interrupt Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 3 3 Data transfer via I O accesses Application Blocks and transfer commands CFC data type BOOL Data save To transfer low data quantities up to max 128 bytes Appropriate function blocks are available for each data transfer direction and for each data type to be transferred SMATICCPU CPU FM FM458 1DP 1 DP NEL type Transfer Write ee function Data type command direction block SL program evre Wees gt jene soon ut rass sro Wi DINT T PAD abs addr S7RD_ D m EE favre Lt swap So Int krass swmr Nr DT tPEbswaw swmp fonr REX krass jenem Je Table 4 2 Data types
60. D User Documentation D7 SYS Application Module FM 458 1 DP User Manual 4 1 6DD1904 0AE1 Edition 06 2006 Configuring SS CFC test dokutest D02_P14 SIMD2 ojx E Plan Bearbeiten Einf gen Zielsystem Test Ansicht Extras Fenster Hilfe laj xl oleja sele e als zc enfin See Es P zl lel memi el Text H Arithm H Ernie H Konvert ER Logik FB H Regelung I Service UERO40 i ASI i DLED ij EPE j FMLED ij mp fj PsL ij Arc id ser ij soa fj sace ij ssp ij sic VEROSO fj svri RND Stufe BOOL BR Es Ed fj svr4 EE Ss D uer ES SpezKomm ES Std Komm Sonstige Bausteine AND AND Stufe BOOL UEROSO UEROSO nor Ano Invertierer van AND Stufe BOOL bo 11 LF 2 41 eo r USCH so 12 Dr cken Sie F1 um Hilfe zu erhalten A Blatt 1 T1 CFCIS8 Z Fig 4 1 View of the graphic configuring interface If the program is run on the FM 458 1 DP the following can be directly implemented on the editor interface CFC e actual values displayed and changed from the FM 458 1 DP e connections displayed modified deleted and added e and function blocks added or deleted 4 2 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 2 Configuring and parameterizing the components HWConfig Configuring Parameterization Procedure The hardware configuration is defined in the program se
61. DP application module is signaled at the end of the data transfer The STATUS output of the WR TAB then changes from 2 to 0 All of the tabular values which are located in the DB specified at the DBNUM input of the WR TAB are always transferred If the table is too large for a data block then the tabular values are split up into individual sub sets for transfer The procedure is as follows To start the first table section is written into the DB and is then transferred as described above The LASTDB input of the WR TAB remains at 0 The STATUS output of WR TAB stays at 2 during data transfer and then changes at the end of the table sub set transfer partial transfer from 2 to 1 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 NOTE Data transfer Configuring The old tabular values in the DB should then be overwritten with the following tabular values Once this has been completed at WR_TAB the REQDB input should be again set from 0 to 1 to activate the next table sub set transfer This procedure should be repeated until all of the tabular values have been transferred At the last sub set transfer input LASTDB of the WR TAB should be set from 0 to 1 This signals the SIMATIC FM application module that data transfer has been completed The STATUS output of the WR_TAB then changes from 2 to 0 If there is adequate user memory available the table can also be saved in several different DBs In thi
62. DRIVE Monitor recognizes a different software d999 the Create database option is listed in the Device identification dialog box This means that a specific database can be set up Application Module FM 458 1 DP User Manual 4 101 6DD1904 0AE1 Edition 06 2006 Configuring 4 8 1 5 Units and unit texts In order that you can assign units physical quantities to an input or output you must configure a text string for the block I O from the table below Bes ee C Bar bar m p LL mm 4 102 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Physical quantity Units sd Text string to be configured Active power Watts WwW Kilowatts kW Megawatts MW Milliwatts mW Apparent power Volt ampere VA Kilovolt ampere kVA Speed 1 second 1 s 1 minute 1 min 1 hour 1 h New degrees Gon ngrad Velocity Meters second m s Millimeters second mm s Millimeters minute mm min Meters minute m min Kilometers minute km min Millimeters hour mm h Meters hour m h Kilometers hour km h Volume flow Cubic meters second m3 s Cubic meters minute m3 min Cubic meters hour m3 h Liters second l s Liters minute l min Liters hour h Mass flow Kilograms second kg s Grams second g s ons second Je Grams minute g min Kilograms minute kg min Tons minute t min Grams hour g h Kilograms hour kg h Tons hour t h Application Module
63. FM 458 1 DP User Manual 4 103 6DD1904 0AE1 Edition 06 2006 Configuring Resistance electrical Ohm Ohm Absolute humidity Gram Kilogram g kg Kilohertz kHz Megahertz MHz Gigahertz GHz Referred torque Newton meter ampere Nm A Acceleration Meter seconds m s2 Meter seconds m s3 4 104 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 8 2 Parameterizing on the Application module FM 458 1 DP 4 8 2 1 Terminology e EXM448 EXM 448 communications expansion module of the FM 458 1 DP application module e CBP2 COMBOARD communications module for PROFIBUS DP e DRIVE ES or DRIVE Monitor Configuring software for drives and software for parameterization 4 8 2 2 Communications behavior The FM 458 1 DP applications module can be configured in a SIMATIC 4 S7 400 rack together with one or two communication expansion modules EXM 448 An option module e g CBP2 can be inserted in the free slot X02 The CBP2 can be used to send and receive parameter tasks SIMATIC S7 400 subrack PS S7 400 FM 458 EXM 448 EXM 448 LE bus LE bus Function blocks FMPAR gt CBCONF X02 CBP2 X02 CBP2 CBRFAW 49 cv gt u FMPAR CBCONF CBRFAW DP DP Fig 4 60 Schematic diagram of
64. It runs on a PC under Windows and generates a COM database The generated database can also be loaded via e PROFIBUS with PC PROFIBUS card CP5411 CP5511 card or e COM1 2 interface of the PC and RS 232 parameterizing diagnostics interface with the SS52load driver program in the EXM 448 COM PROFIBUS must be additionally ordered if EXM 448 is to be configured as master COM PROFIBUS 6ES5 895 6SE12 German The SS52 load driver program is included in COM PROFIBUS from V3 1 or it can be requested at no charge via the Siemens Intranet under the following address ftp www erlf80 asi siemens de SIMADYN D html treiber htm Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 3 5 Status displays NOTE There are two LED displays provided under the upper housing cover the EXM 448 communications expansion module These provide information about the actual operating status LED Status Diagnostics information green PROFIBUS not initialized flashing fatal error 5 Hz The error code can be read at function block CSPRO and then contact the SIMADYN D Hotline flashing The connection to the associated CPU module is being 1 Hz initialized CSPRO Check the configuring bright Initialization O K yellow No bus operation initialization phase flashing Bus error fault e g short circuit Check the bus cable and other nodes flashing COM database not available or i
65. LADDR W 16 200 RECNUM B 16 B 4 RECORD P L 0 0 BYTE 8 RET_VAL RETVAL BUSY BUSY L RETVAL L 0 lt gt l SPB ENDE caL SFC 59 REQ TRUE IOID B 16 54 LADDR W 16 200 RECNUM B 16 B RET_VAL RETVAL BUSY BUSY RECORD P L 8 0 BYTE 12 caL SFC 59 LADDR W 16 200 RECNUM B 16 7F RET_VAL RETVAL BUSY BUSY RECORD P L 20 0 BYTE 240 Edit Properties menu 512dez 200hex P bus FM 458 CFC program memor BEE ofifie FM G 1 CPB Sampling time 32 256ms FM458 P_B 114688 Bytes eee FM458 P_B PBUS 11 for data set transfer with SFC 58 59 FM458 P_B XX 127 R max 240 Bytes Values are saved in a data set the example cannot be recommended Fig 4 5 Data transfer with peripheral accesses I O accesses Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 4 PROFIBUS DP coupling 4 4 1 General basics Characteristics FM 4 4 2 Configuring 458 1 DP has the following characteristics on PROFIBUS DP Master The FM 458 1 DP communications module can be operated on PROFIBUS both alone stand alone and with other masters in multi master operation Shared input Each slave connected to PROFIBUS DP is assigned just one master the parameterizing master and at first can only communicate with this master Additional masters can read the slave input data using the Shared input FM 458
66. Module FM 458 1 DP User Manual 6DD1904 OAE1 Edition 06 2006 Configuring 4 7 4 4 Configuring the function blocks For the automatic mode memory card mode only the TAB and or TAB D function blocks must be configured depending as to whether table values REAL data type and or DINT data type have to be managed Each table may only contain values of one data type If several tables are to manage various data types then a TAB or TAB D should be configured for each table The TAB and TAB D function blocks should be configured in a sampling time greater than or equal to 32ms The following connection settings are required CTS 0 US Not assigned NAM Name ofthe table file with file name extension which was defined when saving e g MS Excel AUT 1 automatic mode activated The configuring is shown in the following diagram Tablel DB l DBl 1000 0 Tablel csv Fig 4 58 Configuring the TAB function block The table function blocks for 2 tables are shown in the following diagram The table values which are now managed by the function blocks can now also be used by additional function blocks e g FB TABCAM Application Module FM 458 1 DP User Manual 4 91 6DD1904 0AE1 Edition 06 2006 Configuring Fig 4 59 Configuring example 4 92 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 8 Parameter access technique for D7 SYS 4 8 1 General description of the para
67. NPRO function blocks must be configured in the same sampling time on FM 458 1 DP the SYNPRO function block is configured as the last function block in the processing sequence output SOK of function block SYNPRO should be connected with the enable inputs of all belonging to the slave group transmit and receive blocks e The bus circulating time must be less than the Synccycle minus 2 x the sampling time When the system is operational it should be checked whether the SOK output goes to 1 once per Synccycle otherwise the Synccycle should be increased Example e Synccycle 4 x sampling time e Bus circulating time 2 x sampling time e Assumption The SYNPRO function block calculates at the center of the sampling time after all of the receive and transmit blocks Output SOK Sampling time E qu E rn IMP e S Synczyklus SYNC quit t Bus circulating SYNC_command SYNC_command time Lk Fig 4 8 Timing diagram SYNC version 3 After the SYNC command has been initiated the transmit and receive blocks are inhibited for three sampling times one bus circulating time one sampling time SOK 0 The transmit and receive blocks are enabled in the fourth sampling time after the SYNC command has been initiated SOK 1 Application Module FM 458 1 DP User Manual 4 23 6DD1904 0AE1 Edition 06 2006 Configuring 4 4 5 Commissioning diagnostics 4 4 5 1 Diagnostics function block General Master or slave
68. NT Buffer Offi Buffer Error Statusf 2 0ff2 Buffer StatusInfo B CFC screenshot Indexed addressing of the telegram data with 2 offsets Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Copy Datens tze z B Telegramme umspeichern in gro en Sammelpuffer Copy Z different telegrams into a databuffer Source data 1 Copy telegram 1 CopyB i o4O0ffs in 128B PtrBuffer PtrSourceBuf 128 OK Status Bl 0 0ffsSourceBu StatusInfo B PtrbestinBuf 1 StatusInfo B o0 0ffsDestinBu 128 Length Numbe 1 Enable Copy Copy telegram Z Source data 2 CRV P Receive via Poi PtrSourceBuf OffsSourceBu StatusInfo B 1000ns 100 TlgLength 14 Enable Copy NAME 22 A7 1 128 100 B Data storage buf Write dat in buf DWR Write REAL via usInfo B PtrBuffer Error Status 0 0 fl Buffer Dat Error Status SelectPufferfM StatusInfo B l 123 456 Dataln Buffe Read dat fromBuf Einzelne Werte aus Datenblock lesen und schreiben Write and read individual data PtrBuffer DataQut Buff Offl Buffer Error Status from into databuffer Swap By Wd StatusInfo B Fig 4 12 CFC screenshot Re saving 2 received telegrams in a data block and single accesses to the data memory Application Module FM 458 1 DP User Manual 4 35 6DD1904 0AE1 Edition 06 2006 Configuring SS CFC CFC NewCommunication
69. Open Object Ctrl Alt O o ffl CPU 412 2 DP es E Gel 57 Program 1 181 Sources Ctrl C i Blocks Ctrl Del Insert new object PLC Manage Multilingual Texts Compare Blocks Reference Data Print Rename F2 Object Properties Alt Return Special Object Properties Opens selected object Fig 4 47 Newly generated DB after compiling the source file In order to check the contents of the DBs it can be opened in the LAD STL CSF program Data view should be selected in the View menu to display the initial starting values as well as the actual values The contents of the opened DB is illustrated in the following diagram 4 80 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring HALAD STL FBD DB1 TAB_Test FM458 CPU 412 2 DP File Edit Insert PLC Debug View Options Window Help 8 xj Diesel S el e ein Pa p Nl Adress iame mme muta wamekmem Ld pm e 4 Deae jm n kp be kamen px a Emmel hs mu mme py a kamen hs ux eooxeem ps e roxoxeem ka ua e pi x kamen o jm smer 7 Press F1 to get Help offline labs Insert E Fig 4 48 Contents of the newly generated DB in the LAD STL CSF application 4 7 3 3 3 Subsequently downloading tabular values into a DB If tabular values are to be s
70. P 2 2 2 1 2 Application and design sse 2 3 2 1 3 Performance features sessi enne entree nene 2 6 2 1 4 Supplementary Componente enne 2 8 2 1 5 BONNECLONS a HERE 2 9 2 1 6 Status displays s decet ee nee 2 12 2 1 7 Behavior of the FM458 1 DP from the perspective of the S7 400 CPU when the operating state changes 2 13 2 1 8 Technical Gate ee E sepe lat ate i tds 2 15 2 2 I O expansion module EXM A8 2 16 2 2 1 Application and design ererat a ese R SE 2 16 2 2 2 Performance Teatures entente nnne 2 17 2 2 3 Supplementary Componente nn 2 18 2 2 4 Connection possibilities AA 2 19 2 2 5 Incremental encoder settings A 2 26 2 2 6 Cables for SSI and incremental encoders eerren reene 2 27 2 2 7 Analog Inputs e tet eee i tc Ha Re o tia 2 27 2 2 8 Technical datas im etae beet Ee t ed eet redd 2 28 2 3 Communications expansion module EXM 448 sss 2 33 2 8 1 Application and design 0 0 2 c cccescccceeeeecceeeeeeceeeeeneeeeeeeeeeaeeeeeeeaeeesneeaeeeeenees 2 33 2 3 2 Performance features esses a entrent nne 2 34 2 3 3 PROFIBUS 2 222 he hte sg ee MER 2 34 2 3 4 Connection possibilities AA 2 35 2 3 5 Ee Ee KEE 2 37 2 3 6 echinical data en eder et Pate te na 2 38 24 Communications expansion module EXM 448 2 sessseseesseessersseesees 2 39 2 4 1 Application and design ss eretat i e e R Ata 2 39 2 4 2 Performance Teatures innti eini anini ee entrent nnne 2 40 2 4 3 Connection possibilities AA 2 41 2 4 4 Status displays x t
71. S KOMPONENTEN fest mit Schrankholm POWER verbunden COMPONENTS connected fixed with cubicle beam Application Module FM 458 1 DP User Manual 5 7 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 10 Protective grounding 5 1 11 Cabinet 5 8 The protective ground is connected via the protective conductor PE at the cabinets and components For S7 400 the potential bonding conductor cable does not have a protective conductor function For S7 400 it is required for reliable operation and noise suppression The protective conductor must be routed in accordance with DIN VDE 0100 and DIN VDE 0160 For subracks the protective conductor cross section must be 10mm For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation If the S7 400 components are installed in an electrical cabinet then this must be implemented as follows Each cabinet must have a ground potential bonding rail which is connected to the cabinet frame at both ends All S7 400 subracks must be connected to the grounding potential 2 bonding rail through a 10 mm cable which should be as short as possible The connection via the PE connection of the power supply is not sufficient Non damped contactors may not be used in a cabinet with FM components If non damped contactors are used in a cabinet then adjacent cabinets must be separated by a metal partition Each cabinet i
72. SIEMENS Contents Definitions and support 1 SIMATIC Product description 2 Application Module FM 458 1 DP User Manual Edition 06 2006 Assembly guidelines 5 C3 Index Order No 6DD1904 0AE1 Safety guidelines N DANGER N WARNING N CAUTION CAUTION NOTICE Correct usage Trademarks This Manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the Manual by a warning triangle and are marked as follows according to the level of danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury indicates a potentially hazardous situation which if not avoided could result in death or serious injury used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury used without safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage used without the safety alert symbol indicates a potential situation which if not avoided may result in an undesireable result or state Note the following This device and its components may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been appro
73. SIMATIC 400 FM458 __ EA Chart Edit Insert CPU Debug View Options Window Help jus Emp fang KBus Data 1 DRD_I Read INT Buffer Freigabe _ WzeigerPufferj EEE EEA Fehler OffTlgPuffer BREus Data lesen B Receive f r FM458 1DP Offl Buffer gro e Datenmengen von 57 CPU ber LE K Bus empfangen Error Status StatusInfo B KBus kspez C Bst CUSTOM Antrieb Lesen o Ist Position Offl Puffer Ist Speed Ist Moment Fehler Drive KBus kspez C Bst CUSTOM Antrieb Lesen Fig 4 13 CFC screenshot Large data quantities received from a SIMATIC CPU via K bus using BRCV 4 36 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 SIMOLINK drive coupling 4 6 1 Basic information Introduction SIMOLINK Siemens Motion Link SL is a digital serial data transfer protocol using fiber optic cables as data transfer medium The SIMOLINK drive coupling has been developed for extremely fast and or rigid cycle transfer of process data setpoints actual values control and status information e between drives dispatcher transceiver SIMOVERT MASTERDRIVES MC VC or SIMOREG DC MASTER or e between drives and a higher level automation system SL master SIMATIC S7 400 station with FM 458 1 DP and EXM448 1 EXM 448 2 or SIMADYN D subrack with PM5 6 and ITSL e between automation systems SL master slave s e Where all of the connected nodes are synchronized SYNC telegram to aco
74. The receive block distributes values from a data interface to the block inputs of function blocks of the same CPU Only max 16 PZD words can be received and sent using a COMBOARD e g CBP 2 e CTV The function block only acquires and sends block output values from the CPU function blocks on which it is configured 4 8 2 5 Operator devices which can be connected You can use the DRIVE ES or DRIVE Monitor configuring software to parameterize the FM 458 1 DP application module Application Module FM 458 1 DP User Manual 4 107 6DD1904 0AE1 Edition 06 2006 Configuring 4 9 Configuring WinCC access operations to the FM 458 1 DP This Section briefly describes the procedure when configuring WinCC access operations to process tags block connections of the FM 458 1 DP 4 9 1 Selecting connections in CFC charts The block connections which are to be handled and visualized via WinCC must initially be selected as being OCM possible in the CFC charts The following steps must be taken 1 Open the properties dialog box of the block enter a checkmark for OCM possible and then press the Operator C and M button refer to the following diagram Properties Block FM CPU Com 128Write lastDat x General Inputs Outputs Type Name Comment Inputs 5 To be inserted in OB tasks Internal identifier Instance DB Name header DWR Family ZeigrKom Author Special Object Properties I
75. UM LADDR 6 Transfer tabular values Communications via P bus aoo ol FB TAB or FB TAB_D CTS US YXP TFT YYP YIP SIMATIC m XDB FM458 ee A ve i 5 Tabular values are Specify the available in the user data area configured used software S gr Fig 4 31 Principle procedure for Automatic mode Communications via P bus 4 58 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring A detailed description of the Automatic mode Communications mode to transfer tables from an S7 control to a SIMATIC FM 458 1 DP application module is provided in the Section Automatic mode Communications Page 4 64 4 7 1 3 Function block WR_TAB Symbol The function block WR_TAB is used to transfer tables from one S7 control to a SIMATIC FM 458 1 DP application module The tabular values permissible data types are REAL and double integer are saved in a data block They are transferred from WR_TAB to the function blocks TAB and TAB_D on the SIMATIC FM 458 1 DP application module which then internally manages the tabular values The WR_TAB should be configured on the control side The tabular values are transferred from one S7 400 control to a SIMATIC FM 458 1 DP application module via the P bus All of the values are always transferred which are in the DB specified at the DBNUM input Block activation Request to write a
76. V OCM possible Operator C and M Block icon pm Abbrechen me 4 108 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 2 In the dialog box that is displayed enter a the checkmark for Complete block structure if all of the connections of the selected block are to be OCM capable refer to the following diagram If only individual connections should be selected then skip this step and continue with Step 3 x Properties WinCC Attributes Name Programm 4581DP FM CPU Com 128wiite lastD at Comment 7 WinCC Parameters Instance DE 1002 r Description 3 Individually select the OSM capable connections under the WinCC Attribute tab if not all of the connections are to be selected as in Step 2 refer to the next diagram Monitoring and Control x Properties WinCC Attributes SD oma we Ads Forma DWORD Unsigned 32 bit value DwordToUnsignedDword 4 Signed 32 bit value LongToSignedDword Signed 32 bit value LongToSignedDword Binary variable 32 bit floating point number IEEE 754 FloatToFloat Binary variable Unsigned 16 bit value WordToUnsigned ord Application Module FM 458 1 DP User Manual 4 109 6DD1904 0AE1 Edition 06 2006 Configuring 4 Repeat Steps 2 and 3 for all blocks which are to be controlled and visualized monitored 5 Create the address book in the option d
77. and the associated commands blocks for peripheral accesses The 8 bit CFC data type BOOL is represented in the SIMATIC S7 CPU as BYTE data type This means that the SIMATIC S7 user must appropriately set or evaluate the decisive MSB Most Significant Bit e S7 CPU bit variable e FM 458 1 DP 1XXX XXXX TRUE OXXX XXXX FALSE In order to achieve high processing speeds with 32 bit accesses the following must be ensured by appropriately configuring the FM 458 1 DP CFC offset refer below as well as programming the SIMATIC CPU so that e 16 bit values INT WORD data types are saved at even addresses word limits and e 32 bit values REAL DINT data types at addresses which are divisible by 4 double word limits are saved in the two P bus memories which are 128 bytes large Application Module FM 458 1 DP User Manual 4 9 6DD1904 0AE1 Edition 06 2006 Configuring Entering the offset for FM 458 1 DP Absolute address for SIMATIC CPU 4 10 The FM 458 1 DP side is accessed using the S7RD S7WR blocks at which the offset of the data to be transferred is configured i e the position within the 128 bytes When assigning the offset the number of all of the values located before the block involved blocks and their data type assigned memory range in bytes are taken into account It is especially important that possible overlaps are avoided Gaps between individual values are not permitted e g for reserve range
78. ar values are then specified as initial values e t should be observed that X and Y values must always be specified alternating e The table should be saved with the AWL extension e The table can then be used as external source file HINWEIS The initial value is any value which can be defined for each tabular value It is only used if an actual value is not specified for the associated tabular value The tabular values are exclusively defined as initial values Actual values are not used This significantly reduces the file size and in turn the required memory An example of a table with four X and four Y values data type REAL is shown in the following diagram Application Module FM 458 1 DP User Manual 4 71 6DD1904 0AE1 Edition 06 2006 Configuring E Beispieltabelle real txt Editor Iof x Datei Bearbeiten Suchen DATA_BLOCK DB 1 8 1 STRUCT Datatype Word W 16 1 REAL 1 888888e 888 RERL 5 666666e 666 REAL 2 666606e 666 666606e 666 3 666606e 888 7 666606e 6686 4 666606e 888 8 666606e 888 S END DATA BLOCK Fig 4 36 An example of a table with values data type REAL An example of a table with two X and two Y values data type DINT is shown in the following diagram Ej Beispieltabelle dint txt Editor Mi Eg Datei Bearbeiten Suchen STRUCT Datatype WHI6H2 L 123456 L 789012 L 654321 z LH218987 S END DATA BLOCK Fig 4 37
79. ardware component is marked in the hardware catalog window 3 The selected hardware component is dragged into the station window per drag and drop Example An S7 400 station is to be configured with the following components Rack for S7 400 station e g UR1 Power supply for S7 400 station CPU for S7 400 station FM 458 1 DP application module Communications expansion module UO expansion module 4 4 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Corresponding to the actual machine hardware FM 458 1 DP modules are placed in the subrack of the S7 400 station in HWConfig this subrack must be equipped as a minimum with a power supply and an S7 CPU The 400 subrack is represented using a configuration table which has as many lines as modules which can be inserted in the actual subrack Application Module FM 458 1 DP User Manual 4 5 6DD1904 0AE1 Edition 06 2006 Configuring 4 3 Coupling to the SIMATIC S7 CPU P bus memory Accessing EXM 438 1 EXM 448 Addresses Diagnostic interrupts 4 6 The FM 458 1 DP has a RAM memory 128 Kbytes which can be used to connect it to a P bus Data can be exchanged with one SIMATIC S7 CPU via this P bus memory The FM 458 1 DP is passive on the P bus i e the FM 458 1 DP cannot directly access other modules of the SIMATIC station There are 3 ways to transfer data to the SIMATIC CPU e 4bytes can be received from the SIMATIC CPU u
80. as external source file in STEP for a DB Using the file example BEISPIELTABELLE AWL generated above the individual steps to incorporate an externally generated table in a DB will now be explained Application Module FM 458 1 DP User Manual 6DD1904 OAE1 Edition 06 2006 Configuring HINWEIS In addition to specifying the tabular values it is especially important to specify the name of the DB A DB is subsequently generated using the name specified in the file In the above file example DB1 is specified as DB name in the first line refer to Fig 10 Now an external source is inserted in the STEP7 configured software in the S7 program under Sources After selecting Sources the context sensitive menu can be called up by clicking in the righthand partial window with the righthand mouse key An external source should be inserted here as new object The procedure is shown in the following diagram KJ SIMATIC Manager TAB Test File Edit Insert PLC View Options Window Help oela ee elle zl gt ee gll werte ve 3 wl Jem vem m S TAB Test C Siemens Step S7projVTAB Test TAB Test H FM458 GR CPU 41220P 3 3 57 Program 1 eu Bloc Ctrl x Ctrl C Gerit Manage Multilingual Texts Rename F2 Object Properties Alt Return Special Object Properties Inserts external source in the current source Folder Fig 4 43 Inserting an external source in STEP7 The STL AWL file gene
81. ating e RS 282 interface to parameterize the bus node e Two displays LED to indicate the operating status of the communications interface and the bus activity e DP master with COM PROFIBUS e LEbus The LE bus ensures fast data transfer between the FM 458 1 DP application module and its expansion modules P bus The peripheral bus P bus is the parallel SIMATIC backplane bus which only provides the power supply for the EXM 448 2 3 3 PROFIBUS WARNING The EXM 448 manifests the following behavior at the PROFIBUS DP interface which is not in conformance with the SIMATIC system e lf the FM 458 1 DP or the SIMATIC CPU goes to STOP within the first minute after starting then the EXM 448 sends for up to one minute the last actual data to the slaves along PROFIBUS 2 34 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 3 4 Connection possibilities Connecting diagram LE bus connection P bus connection PROFIBUS DP X1 EXM 448 MASTERDRIVES option module SIMATIC P BUS PROFIBUS DP LE BUS 9 pin Product description C mm Connector assignments RS 232 download TxD 2 RxD 7 Grd 1 RS 485 PROFIBUS Tx Rx 2 3 Tx Rx 8 Ground 5Vexternal 5 5Vexternal 6 Fig 2 7 Connection possibilities for the communications expansion module EXM 448 An additional expansion module EXM 438 1 or EXM 448 EXM 448 2
82. be addressed b The offset must always be smaller than the buffer size Before accessing buffer data a check is made as to whether the area range has been exceeded because of an offset which has been set too high If data is transferred to a PROFIBUS DP station or to a SIMATIC CPU then bytes for INT and where relevant words of the value to be transferred for REAL DINT must be swapped The read write blocks have a Swap connection SWP for this specific purpose In order to transfer telegrams via an interface initially it is sufficient to just configure the telegram block with the appropriate lengths data CRV_T CTV_P and S7RD_P S7WR_P Read write blocks still don t have to be configured This means that the interface can be tested or the computation time load through the interface configured using for example few resources Application Module FM 458 1 DP User Manual 4 31 6DD1904 0AE1 Edition 06 2006 Configuring 4 5 7 Examples of CFC screenshots 2 CFC PointerCom Com Example UR2 414 2 4581 448 438 4581DP E amp Chat Edit Inset CPU Debug View Options Window Help Read first SData DRDS o Read 8 REAL Buf comPartner t RX_DIR 3 ok Status EA 9 Rt Mode Receive M Timeoverrun o 4 Monitor Time ern is 5 7CPU Daten SendTlsPointlom CTU_P Transmit via Po ok Status B1 Tisstatus C i Emsbie 36 TX DIR S Re WIth GCPB this data transfer is dir
83. blocks sequence of execution output SOK of function block SYNPRO must be connected with the enable inputs of all transmit blocks belonging to a slave group the bus circulating time must be shorter than the Synccycle minus 1 x sampling time When operational it should be checked as to whether the SOK output goes to 1 once in each Synccycle otherwise the Synccycle should be increased Example Synccycle 3 x sampling time Bus circulating time 2 x sampling time Assumption The SYNPRO function block calculates at the center of the sampling time before all transmit blocks Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Output SOK Sampling time p A ee ee he Synczyklus SYNC_quit SYNC_quit d SYNC_command SYNC_command time T Bus circulating SYNC command Fig 4 6 Timing diagram SYNC version 1 When initiating the SYNC command the transmit blocks are inhibited SOK 0 for two sampling times one bus circulating time The transmit blocks are enabled in the third sampling time after initiating the SYNC command SOK 1 Configuring Configuring version 2 has the highest SYNC performance version 2 e Generating SYNC commands e The data consistency over all slaves is guaranteed e Synccycle sampling time CNX 1 the length of the transmit telegrams outputs for each slave may not be greater than 32
84. by connecting an input with pseudo comment TP Hnnn or QTP Lnnn and an output with pseudo comment TC nnnn The interconnection is changed using BICO technology by entering at the operator control device the number of another technological connector TC nnnn as parameter value Application Module FM 458 1 DP User Manual 4 97 6DD1904 0AE1 Edition 06 2006 Configuring NOTE i CAUTION 4 98 e The maximum number of interconnections of different inputs which are changed with BICO technology which are saved in the change memory are for technology module T400 approx 1600 Application module FM 458 1 DP approx 400 CPU module in the SIMADYN D subrack approx 400 e Using BICO technology you can only change existing interconnections between block I O but you cannot delete them e Using BICO technology you cannot establish a new interconnection at inputs which are not connected e Changes made to the interconnections of block I O using BICO technology are only effective when updating the project in the CFC if they were saved e For changes made to the interconnections of block I O using BICO technology when type checking the connections the same rules apply as for CFC The pseudo comment DATX is not supported by the CFC test mode When changing an interconnection where QDATX is available as pseudo comment at the block input the value for this connection is updated again but still maintaining
85. ces e External noise immunity Immunity against external electromagnetic noise e Noise emission level Influencing the environment due to electromagnetic radiation Operational In order to achieve the highest possible operational reliability and safety reliability and noise and noise immunity for a complete system closed loop control and drive immunity motor the control manufacturer and user including end customers must take certain measures Perfect functioning of FM 458 1 DP can only be guaranteed and the legal requirements fulfilled 89 336 EC if all of these measures are observed Application Module FM 458 1 DP User Manual 5 3 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 3 Standards and certifications Certification CE Labeling C Tick Mark Standards The components of the application unit FM 458 1 DP have following certificates and approvals e Underwriters Laboratories Inc UL 508 Industrial Control Equipment e Canadian Standards Association CSA C22 2 Nummer 142 tested Process Control Equipment You can find details on the certificates and approvals in the Module Specifications The components of the application unit FM 458 1 DP complies with the requirements and protection objectives of following EU directives e EG low voltage directive 73 23 EWG e EG electromagnetic compatibility 89 336 EWG The components of the application unit FM 458 1 DP complies with the requirements of t
86. cete eed Hb tho ntt eda 2 42 2 4 5 Technieal data eter et en 2 42 3 Mounting one URINE AMD DIE 3 1 3 1 Mounting the expansion modules 3 1 3 2 Installing the assembly into the SIMATIC subrachk esses 3 7 3 3 Application information and noise immunity esses 3 8 4 lenire ga Aiek 4 1 4 1 Freely configuring the FM 458 1 DP application module 4 1 4 2 Configuring and parameterizing the components eseesseesseeeseereeee ee 4 3 4 3 Coupling to the SIMATIC S7 OPU essen 4 6 Application Module FM 458 1 DP User Manual iii 6DD1904 0AE1 Edition 06 2006 Contents 4 4 4 5 4 6 4 7 4 3 1 Overview of the 3 data transfer types FM 458 1 DP lt gt SIMATIC CPU 4 7 4 3 2 Initiating a process interrupt on GIMATIC CDU 4 8 4 3 3 Data transfer via I O accessesg 4 9 4 3 4 Transferring data ees 4 12 PROFIBUS DP couplmg manner 4 15 4 4 1 General basics eei Ane dece avian aer eis 4 15 4 4 2 ul te Tue EE 4 15 4 4 2 1 Configuring the DP master system on FM 458 1 DP nen 4 15 4 4 2 2 Configuring the communications in CFL 4 16 4 4 3 Equidistance and clock synchronism cc cece eeeeee cess eeeaeeeeaeeeeees 4 18 4 4 4 SYNC FREEZE commande 4 19 4 4 4 1 Configuring versions of SYNC FREEZE nennen 4 19 4 4 5 Commissioning diagnostics enne 4 24 4 4 5 1 Diagnostics function block 4 24 4 4 5 2 Error class ECL and error code ECO
87. comment CPU modules in configured SIMADYN D at subracks connection Display operator Display operator O Output control units control units Input TP_dxyz dxyz rXyz A E Any Monitoring parameter TP_cxyz CXyZ nxyz A E Any Monitoring parameter TP_Hxyz Hxyz Pxyz E None or OP Setting connections parameter TP_Lxyz Lxyz Uxyz E None or OP Setting connections parameter TP_Hxyz Hxyz Pxyz A Any Monitoring parameter TP_Lxyz Lxyz Uxyz A Any Monitoring parameter Legend xyz Parameter number any Interconnected or not interconnected OP connection Interconnected using global operands Application Module FM 458 1 DP User Manual 4 95 6DD1904 0AE1 Edition 06 2006 Configuring 4 8 1 2 BICO technology for SIMADYN D N DANGER NOTE Data types for technological connectors With MASTERDRIVES operator control devices with BICO technology you can change interconnections between blocks You can change configured software without using the CFC You can change interconnections on a T400 technology board Application module FM 458 1 DP or CPU module in a SIMADYN D subrack e BICO technology and the CFC test mode should not be used simultaneously e If you make online changes in the CFC test mode then you must first re compile before you use BICO technology Changes made in the CFC only become effective on the display of the operator control device after compilation e If changes were made using BICO technology without saving
88. ction of STEP 7 in which the user indicates which components modules he wishes to use for his system Arranging subracks modules and sub modules in a station window is known as configuring Subracks are represented using a configuring table which permits just like the real subracks a defined number of modules which can be inserted Properties of modules which can be parameterized can be set using the appropriate dialog fields The module type defines which of the parameters can be set Before a module can be parameterized it must be arranged in the subrack A dialog field with one or several tabs appears by double clicking on the line of the subrack with the module This includes information and the parameters which can be set for the selected module These dialog fields can also be displayed by marking the module and the menu command Edit gt Object properties or can be displayed using the righthand mouse key Object properties In order to configure and parameterize the layout you must make the following steps in HWConfig 1 Select the subrack S7 400 Rack it must have at least one S7 power supply unit and one S7 CPU Select the modules and submodules FM 458 1 DP and components Parameterize the modules define the properties Check configuration consistency a A O N Save the configuration Application Module FM 458 1 DP User Manual 4 3 6DD1904 0AE1 Edition 06 2006 Configuring E HW Kon
89. d in parallel Application Module FM 458 1 DP User Manual 4 7 6DD1904 0AE1 Edition 06 2006 Configuring 4 3 2 Initiating a process interrupt on SIMATIC CPU PAS7 4 8 Function block PAS7 initiates when triggered a process interrupt to the assigned S7 CPU Supplementary interrupt info of 4 bytes is configured at the IFO input which contains net data information When an interrupt is initiated the interrupt OB which should be configured in HW Config is called in the SIMATIC S7 CPU The supplementary interrupt info taking up 4 bytes is written into the local data of the interrupt OBs The start address of the input outputs of the sending FM 458 1 DP to be configured in HW Config in the example 512dec 200hex is also saved in the local data of the OB 40 Eigenschaften FM458 R0 S5 Basic clock cycle Cyclic tasks Alarm tas General Addresses Basic Parameters Peripheral ac HW Config via Edit Properties menu elle Generate Interrupt int Line 1 e 5 1 Select Interrupt Diagnostics Hardware Select interrupt source None Process Beaction to CPU Stop or Hardware Basic clock cycle Cyclic tasks Alarm tasks General Addresses Basic Parameters Peripheral adresse Inputs 2 Select number ofthe OB I Part process image m mm e g 40 Start ple EE 9 Interrupt OB as well as possibly the e peripheral address es End 639 No Default 512 Ste f
90. diagnos tics area S Response moni toring activated Significance of the individual bits status 1 2 and 3 Config data don t match M Master identifies diagnostics data S Slave identifies diagnostics data Master PROFIBUS address MPA Slave still not ready for data transfer S Diagnos tic data must be retrieved Slave cannot be addressed on the bus S Parameteri zation and configuring required e PROFIBUS address of the master which had parameterized this slave If this slave is not parameterized then FFh is used Identification number ID e ID to identify the slave type All additional diagnostic data are slave specific Generally standard DP slave the diagnostic blocks follow Device related identification related and channel related diagnostics Not all slave specific diagnostic blocks must be available Each block is preceded by a header byte The diagnostics block is identified by bit 7 and bit 8 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Bit 7 8 00 Device related diagnostics Bit 7 8 01 Identification related diagnostics Bit 7 8 10 Channel related diagnostics Table 4 8 Significance of bit 7 and bit 8 ofthe header byte Bits 1 to 6 define the following e For device and identification related diagnostics the length of the diagnostic block including the header byte value range 2 63 e For channel r
91. disables itself Design red yellow X LED green Simolink interface 1 red 3 x LED yellow green Connector Simolink for option module interface 2 o E 2 o 2 Uu c Wa MASTERDRIVES option module Fig 2 8 Mechanical design of the communications expansion module EXM 448 2 Application Module FM 458 1 DP User Manual 2 39 6DD1904 0AE1 Edition 06 2006 Product description 2 4 2 Performance features NOTE N WARNING 2 40 e 2 SIMOLINK interfaces on board when the plug in modules are used the 2 interface has no function SIMOLINK with a master function to control up to 200 MASTERDRIVES SIMOLINK with slave function for a fast coupling to SIMADYN D or several FM 458 1 DP e Optionally additional functions can be implemented using plug on modules e LEbus The LE bus ensures fast data transfer between the FM 458 1 DP application module and its expansion modules e Pbus The peripheral bus P bus is the parallel SIMATIC backplane bus which only provides the power supply for the EXM 448 2 The EXM448 2 is an open type and therefore only can be installed in closed switch cabinets or switch rooms Light emitting diodes of the SIMOLINK interfaces are a class 1 product to EN60825 1 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 4 3 Connection possibilities Connecting diag
92. dswort 1 0x0 Q SyncZeitz hler Max sync Zeitsch KO Festkon 0 D Buszykluszeit Fig 4 29 Parameters for MASTERDRIVES MC DRIVE Monitor and SIMOVIS 4 50 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Number of nodes When configuring the system it should be noted that the number of nodes is restricted by the following factors e Pulse frequency set in MASTERDRIVES MC The sampling time for the time sector to be synchronized is obtained from this pulse frequency parameter number P340 e Data quantity to be transferred The number of telegrams which are to be sent along the SIMOLINK ring between the SL master and the slaves The following formula applies P746 3 18181ps_ 1 6 36 us P745 e with P746 bus cycle time this depends on the pulse frequency and the time sector to be synchronized e with P745 number of channels e with 6 36 us telegram run time Node tables When the MASTERDRIVES MC pulse frequency is set to 5 kHz for example the following values are determined No of channels No of nodes 0 8 ms Ge 1 6 ms T3 3 2 ms T4 201 o9 RENE GENE Table 4 11 Node table for various bus cycle times drive converter inverter time sectors in brackets Application Module FM 458 1 DP User Manual 4 51 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 5 Coupling diagnostics LEDs Fault display Fault output NOTE D nam Pan gt
93. dure is shown in the following diagram HMLAD STL FBD beispieltabelle File Edit Insert PLC Debug View Options Window Help New Ctrl M 1 7 amp n 1 gt R Open Ctri O Si ie La Open ONLINE Girl F3 Ele E Close Ctrl F4 Save Ctri S Save As Properties Check and Update Accesses Check Consistency Ctrl Alt K Compile Ctri B Generate Source Ctrl T Print Ctrl P Print Preview Page Setup Print Setup 1 TAB_Test FM458 CPU 412 2 DP beispieltabelle 2 TAB_Test FM458 CPU 412 2 DP DB1 Off 3 TAB_Test FM458 CPU 412 2 DP beispieltabelle 4 TAB_Test FM458 CPU 412 2 DP OB1 OFff Exit Alt F4 Sources beispieltabelle uq 4 o eL 1 Error A 2 Info Compiles the current source into executable code offline ini Cn1 Inset 7 Fig 4 46 Compiling the source file in the LAD STL CSF application After the file has been successfully compiled a new DB is available in the configured software The name of the DB corresponds to the name specified in the header line of the file The following diagram illustrates the newly generated DB in STEP7 configured software under Blocks Application Module FM 458 1 DP User Manual 4 79 6DD1904 0AE1 Edition 06 2006 Configuring KJ SIMATIC Manager TAB_Test File Edit Insert PLC View Options Window Help Difco leer alee elle Saf Saft el ere dal giel e E TAB_Test C Siemens sStep7 S7projTAB Test TAB_Test E FM458
94. e technology parameters 1000 1999 3000 3999 FM 458 1 DP Parameter ranges the function can be set at the central FB SRT400 e BASEBOARD 0 999 2000 2999 e TECHBOARD 1000 1999 3000 3999 Procedure when Prerequisite The user selects SIMADYN D or SRT400 and goes online identifying with the device type Dependig on the selected device type DriveMonitor checks the identification parameter d998 If the identification was successful it is not checked as to whether another device can be recognized 1 User selects SIMADYN D If d998 80 then the identification routine is considered to have been successful 2 User selects SRT400 If d998 134 then the identification routine is considered to have been successful This means that the user can only address the technology also independently of the basic device 4 100 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring The following is still valid Parameter d999 is optional to identify the software version and release of standard software packages 1AB Angular synchronism version A Bx 120 SPA440 V2 0x x is used to number compatible versions 123 gt SPA440 V2 3x 2AB Axial winder version A Bx 221 gt SPW420 V2 1x 3AB Cross cutter closed loop shears control 310 SPS450 V1 0x version A Bx If the device identification is not successful then an attempt is made to identify the known devices types If
95. e FW update automatically and starts the FW update All LEDs are lit during FW update After completion of the FW update the STOP LED flashes 4 De energize the FM458 1 DP and remove the MMC containing the FW update Table 2 1 Updating the firmware with MMC 2 2 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 1 2 Application and design Application Expansion modules The FM 458 1 DP application module has been designed for high performance closed loop control and technological applications e g Motion Control which can be freely configured using CFC and optionally SFC It is designed for use in a SIMATIC S7 400 station Together with two additional plug in expansion modules the FM 458 1 DP allows a large number of high dynamic applications especially drive related applications to be implemented These include for example closed loop torque speed and position controls for e Converter fed DC and three phase drives e Winder with closed loop tension dancer roll controls coilers e Multi motor drives breakproof electronic shaft e Complex setpoint inputs for e g crosscutters flying saws gearbox motor test stands e High dynamic performance hydraulic drives in presses Input output expansion module EXM 438 1 6DD1607 0CA1 Communications expansion module EXM 448 6DD1607 0EAO Communications expansion module EXM 448 2 6DD1607 0EA2 The FM can be supplement
96. e advantage that the processor hardware of two SIMOLINK rings can be synchronized to the common base sampling time TO In the external cyclic mode Mode 5 it might happen in the case of a SIMOLINK transfer that depending on the processing time and order of the SIMOLINK blocks actual value and setpoint values are transferred in different scan cycles This happens when the calculation of the blocks in scan time T1 takes longer than the SIMOLINK data transfer Remedy Place all send and receive blocks of the SIMOLINK connection at the end of Task 1 T1 or Use the SLDIS dispatcher block to configure more imaginary slaves than in the SIMOLINK ring This moves back the time at which the sync message is generated All messages are read and you achieve consistent processing SYNC Telegram SYNC Telegram SIMOLINK cycle NOP SIMOLINK cycle NOP SIMOLINK cycle Processing time of the Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks SIMOLINK blocks cyclic Task Tx Fig 4 18 Cyclic automatik mode Mode 10 Fastest sensing synchronous The cyclic automatic mode 10 offers the advantage to place the function block configuration in cyklic tasks in opposed to mode 3 The jitter free SL master mode external mode is best suited for synchronous actual value sensing with the fastest processing minimum deadtime This means that it can be used as virtual shaft with
97. e data type may be included in a table For this reason specifying an ARRAY is an effective way of entering data This means that the data type doesn t have to be specified each time Refer to the online help of the application LAD STL CSF especially Help for STL for the procedure to make entries for an ARRAY type Application Module FM 458 1 DP User Manual 6DD1904 OAE1 Edition 06 2006 Configuring 4 Saving the DBs After the tabular values have been completely entered the DB can be saved under File gt Save The tabular values are then located in the DB for transfer 4 7 3 3 2 Importing tabular values Table format The tabular values provided in the DB can also be imported from an external source e g an MS Excel table However the following points should be observed for error free import e The source file of the table must have a specific format e The source file must be linked in as external source file under STEP7 e Anew DB is generated from the external source file e The necessary points and steps required for the import operation will now be explained In order to import an existing table e g generated using Excel into the DB it must be compliant with a specific format syntax e The table must contain a header which contains information about the name of the DB and the version e Information about the structure and the data type of the tabular values should then be specified e The tabul
98. e max length per data set telegram 240 bytes e max data quantity which can be transferred For internal data management and buffer mechanisms the following are required for received data sets 2x data set length for sent data sets 3x data set length The sum of the required bytes for all of the write and read data sets may not exceed the above mentioned memory size of 114688 bytes Example Max number of write and read data sets each 240 bytes 114688 bytes 5 240 bytes 95 5733 A maximum of 95 write and 95 read data sets each with 240 bytes can be configured System Function Calls SFC are used in the SIMATIC CPU for data set transfer e write SFC 58 data set to the FM 458 1 DP e read SFC 59 to the data set from FM 458 1 DP Refer to Chapter 2 1 6 for possible return values of the SFCs when the operating state changes This coupling type is configured on the FM 458 1 DP in 3 steps 1 Establish the coupling Configure a central communications block CPB from the SpezKomm block family to initialize and monitor the data set coupling 2 Define the send and receive data sets A function block must be configured for each data set telegram CRV to receive CTV to send Data entries at the CRV CTV connections Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring CTS FM4581DP P_B Connection is connected to the P bus coupling CFC entry Mark
99. e special features of the FM 458 1 DP will be discussed 4 4 2 2 Configuring the communications in CFC Communications utility Data transfer mode Central coupling block 4 16 The following function blocks must be configured for a PROFIBUS DP coupling e A central coupling block PRODP e A maximum of one transmitter and receiver function block per slave station e Maximum of one synchronizing function block SYNPRO can be configured e Maximum of one DPDIAG diagnostics function block and one DPSLDG slave diagnostics block per slave may be configured The following communication utilities are permitted e Process data e Parameter processing of variable speed drives Permitted data transfer mode e Refresh e For receivers optionally also multiple e Image I can be practically used for equidistance The central coupling block PRODP initializes and monitors the PROFIBUS DP coupling via connector X3 of the FM 458 1 DP Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Entri tadd Special features when making data entries at address connection AT AR nines at aderess when using PROFIBUS DP connection AT AR Input sequence Channelname Adressstage1 Addressstage 2 e Channel name max 8 characters ASCII characters except Point and channel names of all transmit and receive blocks which access the FM 458 1 DP at the interface X3 must be different exception
100. ected to the FM458 P Bus Initialisation RCPB P Bus Coupling umm ge Fig 4 9 CFC screenshot Data transfer with telegram blocks and read write blocks here for the interface P bus of the FM 458 1 DP CPB bytes words must be swapped due to the data management on the SIMATIC CPU SWP Swap 1 z ES un o CG o D D m oo oo ov 89 a 4 32 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring EA Chart Edit Insert CPU Debug View Options Window Help la x 128 Read Datl DRD I ad m Read INT Buffer PerBuffer Datadut Buff Dre Trror Status Enable _ scatusmaro PTR Ree Buffer OUT DWORD PtrBuffer 128 Read Dat4 DRD_D Read DINT Buffe Send and Receive to SIMTIC CPU via PtrBuffer Data0ut Buff I 0 range of P Bus max 128 Bytes Offl Buffer EES Buffer StatusInfo B SWAP input Swap By Ua don t care Swap is executed automatically for a CPU transfer 128 Read lastDat DRD In Read REAL Buffe PtrBuffer Data0ut Buff Offl Buffer Off2z Buffer StatusInfo B S7Write maxlZsBy S7UR P lundi S 7CPU Write ma i Bu PerButfer Tr Error Status StatusInfo B 1 para Butt 8DataIn Buff l28Write lastDat DWR Write REAL via ptrBuffer EE Buffer Dataln Buffe 4T ha flat gt Fig 4 10 CFC screenshot Data transfer SIMATIC CPU FM 458 1 DP via P bus I O area Application Module FM 458 1 DP User Manual
101. ed DP interface Flashing One or several slaves at the PROFIBUS DP interface do not respond Yellow Bright User error User program runs can be controlled by the user with the USF function block Yellow Bright Monitoring error The user program runs error during initialization which permits standard operation to start e g missing or discharged buffer battery Yellow Bright Communications error The user program runs incorrectly configured communications or erroneous connection to SIMATIC S7 CPU or EXM 448 Color EXTF Cycle error a task was not able to be completed within the task sampling time Task back up if the task is not tagged as a task to run with the highest priority but it must be restarted No free local buffer the data buffer is no longer enabled Task start is bypassed Software Watchdog if the basic sampling time is not processed four times one after the other The basic clock cycle timer is re initialized with the configured basic sampling time and processing is continued Green Bright RUN condition The user program runs the module operates normally also if UF MF CF or TF bright Flashing Initialization running TF Yellow Bright Task administration error i The user program runs the following error cases are possible 2 12 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description STOP Yellow Bright STOP status The user program is not running the m
102. ed by the following expansion modules for fast process coupling e The I O expansion module EXM 438 1 provides binary and analog I O as well as incremental and absolute value encoders e The EXM 448 communications expansion module offers an additional PROFIBUS DP interface master or slave Optionally MASTERDRIVES plug in modules e g SLB for SIMOLINK and SBM2 for higher resolution multi turn encoders can be used to increase their functionality A maximum of two expansion modules can be used together with the FM 458 1 DP application The following combinations are possible All of the possible combinations are permitted Application Module FM 458 1 DP User Manual 2 3 6DD1904 0AE1 Edition 06 2006 Product description NOTES The following restrictions exist when using the FM 458 1 DP application module in an S7 400 expansion controller EC e Rack number ofthe EC 1 6 e EC is a UR1 UR2 e The coupling is realized through a K bus capable IM pair IM460 461 0 or IM460 461 3 The S7 CPU module must read in signals from the SIMATIC I O and send these to the FM 458 1 DP When configuring engineering the system please ensure that the maximum load capability of the S7 power supply module is not exceeded as a result of the current drawn by the FM 458 1 DP module When using an IM module which is used to transfer power to other modules its maximum load capability must also be observed Ground free operation is not poss
103. egram Chip x facitsL2 5 Cancel Help Fig 4 28 Setting hardware addresses for an ITSL module with optional SLB module 4 48 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 4 2 SIMOLINK function blocks The configuring engineer can use the following function blocks e SL SIMOLINK central block e SLAV SIMOLINK receive block one for each actual value e SLSV SIMOLINK send block one for each setpoint e SLSV2 SIMOLINK send block for two setpoints e SLSVAV SIMOLINK send and receive block for up to 8 setpoints and actual values of the slave e SLD SIMOLINK delta evaluation e SLDIS SIMOLINK dispatcher The central block SL permits the initialization and monitoring of communications in a SIMOLINK ring It may only be configured once for each SIMOLINK ring in a sampled cyclic task T4 or T5 which is as a minimum 4x longer than the send and receive block If a transceiver no longer receives a telegram as a result of an interruption then it automatically sends a special telegram which evaluates the SL function block The address of the node is output at NDM which first signals the fault NOTE Additional information regarding the mode of operation and the connections I O of the specified blocks are provided in the online help of the CFC Editor and in the Function block library reference Manual Application Module FM 458 1 DP User Manual 4 49 6DD1904 0AE1 Edition
104. el lee rel EE 2 33 Paramete NO E 2 36 Performance features tn posite ne een E a a E I Ee 2 34 Stat sS El 2 37 TECHNICA Catal E 2 38 Expansion module EXM 448 2 zelo EE 2 39 Performance fealules den parse p eR eR S a i QURE huic uiua DU DE 2 40 EI El Cen Ner LIMEN eM uer cere 2 42 BR elle Le E m 2 42 Expansion modules Installation seguence Kanal 3 2 Possibilities of combining nenn 3 2 F FM 458 1 DP eeler Le WE 2 3 Expansion Modules em 2 3 firmware Update EE 2 2 operating state changes oiea aiiai apais aE Aaaa aAa ASAE TAn ARAE aA T aE 2 13 Performance TEE 2 6 Stat s displays EE 2 12 Supplementary Componente nen 2 8 Technical e E EE 2 15 Freely configuring Graphic cohtigling osse Asse ee ol e eier eoe e Inde ctt M ect 4 1 Sottware components Asie nannte en e ated te dete en oodd 4 1 Function block WR TAB orienti na nnn nnn nn nn nn nn nn a aaa 4 59 G Groundicohnectlor iie eth E tied tete tdt 5 9 Installation and EMC ouidelimes nen 5 1 l 2 Application Module FM 458 1 DP SIMATIC Edition 06 2006 Index L Eock the modules ea Lake 3 6 M Manual mode AAPDIICAUION eM LEER 4 62 eo Ce T TOS EE 4 63 Modules FM 458 1 DP Application information and noise immunity nen 3 8 dee HEN Oe Le EE 3 7 Installing into the SIMATIC eubrack sse enne enn snnt neni 3 7 MOUNTING and ojo gio e 5 5 Mountingiclear ness 1 tertie tite ti PER d ee ni etu apta agat endeared 5 9 O Operational reliability and noise
105. elated diagnostics the identification number value range 0 63 4 4 5 2 Error class ECL and error code ECO Outputs ECL ECO Significance of the outputs ECL ECO at function block PRODP e Error class gt 0 An error is present Function block PRODP issues a communications error CF LED on the FM 458 1 DP is bright These connections are hardly of significance for users as the appropriate communication errors can be read out through the diagnostics buffer If you contact the hotline with fatal difficult faults errors then you will be asked about the values at these connections 4 4 6 Application example PROFIBUS DP coupling A project example D7 FM_DP is supplied with D7 SYS which is opened in the SIMATIC Manager under Open gt Project example which includes a basic DP configuration for the FM 458 1 DP Application Module FM 458 1 DP User Manual 4 27 6DD1904 0AE1 Edition 06 2006 Configuring 4 5 Introduction Pointer based communication blocks Up to D7 SYS Version 6 serial or parallel data transfer operations for SIMATIC control systems were configured using the so called virtual communication couplings methods shown in CFC charts e g IVNAME 0001 Exception The fiber optic cable drive coupling SIMOLINK is configured using special SIMOLINK blocks From D7 SYS Version 6 communication links for example PROFIBUS DP SIMATIC CPU gt FM 458 1 DP as well as for SIMATIC TDC or T400 and SIMADYN D can be al
106. emental encoders 50pin 8 analog outputs SC63 A each 50 pin 5 analog inputs WW 2IE x1 I 2m BAG 5Al 50pin 6 incremental encoders SC63 A each 50 pin 2 p I 2m d Bee n o SC63 A each 50 pin n GE ee Spin ccc I 4 16 BI inary outputs Tanz 8BO 4 absolute value encoders C is 4AE 2 X3 SC62 A B C D E each 10 pin a m I 5 2m 8 BO 2 AE 8Bl A BB A 2AE or or SB10 SB10 SB10 Fig 2 5 Connection possibilities of the input output expansion module EXM 438 1 LE bus connection P bus connection Application Module FM 458 1 DP User Manual 6DD1904 0AE1 An additional expansion module EXM 438 1 or EXM 448 EXM 448 2 can be inserted at this 5 x 24 pin socket connector The 5 x 17 pin socket connector is used to connect to the SIMATIC S7 backplane only power supply 2 19 Edition 06 2006 Product description Connecting X1 with cable SC63 Screw terminals on SU13 2 20 The analog inputs and outputs and a part of incremental encoders are available at the screw terminals of the SU13 interface module which is connected via cable SC63 1 1 connection The screw terminal assignment at interface module SU13 corresponds to the connector assignment of X1 PINT Significance PIN Significance Incremental encoder 8 track A Incremental encoder 7 track B Incremental encoder 7 track N Incremental encoder 8 track N Incremental encoder 8 track N el Incremental encoder 7 track N
107. er Interface module SB10 6DD1681 0AE2 Binary inputs and outputs Interface module SB61 6DD1681 0EB3 Binary inputs 24 48 V power supply connector for Interface module SB10 SM11 6DD1680 0BBO SB61 Table 2 2 Supplementary components for the FM 458 1 DP application module For further informations about the interface modules see documentation SIMADYN D Hardware 2 8 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 oe partial connector 1 A Y 5657 each 9 pin Product description PROFIBUS cable refer to Siemens Industrial Communications and Field Devices Catalog IK PI 2000 and SPH Communications Volume 5 Doc No 720053 5 Edition from 04 02 1999 Operating control unit PC l 5 m SC64 9 pin 10 pin nE TY 88 mE Interface or modules 2 1 5 Connections FM458 1 DP x 3 Rei 2 nn me l a o lt 7 E x 1 Rei 2 Serial interface pin a service o et lt x o 2 9 8 binary inputs E Rei Rei m x 2 Fig 2 3 Possibilities of connecting the FM 458 1 DP application module Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 9 Product description Serial service interface X1 5 1 O000G oO000 9 6 Binary inputs X2 2 10 An operator control or configuring PC is connected to the 9 pin sub D socket via the SC57 PC cable Enclosure Table 2 3 Des
108. er a table has been transferred the inactive table in which transferred data are located is activated and all table values are copied into the new inactive table so that both tables have the same contents This can take some time depending on the size of the table 4 7 3 2 Configuring for S7 control and SIMATIC FM 458 1 DP application module 4 66 The following function blocks must be configured for the coupling between an S7 control and an SIMATIC FM 458 1 DP application module via P bus e SIMATIC FM 458 1 DP application module TAB for REAL data type and or TAB D data type DINT CPB P bus coupling central block e S7 control WR TAB Each table may only contain values associated with one particular data type If several tables with different data types are to be managed then an TAB or TAB D must be configured for each table WR TAB is used to transfer the tabular values from SIMATIC DB to function blocks TAB and TAB D The tabular values are transferred using a data telegram When the last data telegram has been transferred the TAB or TAB D is automatically signaled that all of the tabular values have been transferred and that the table should be activated WR TAB receives a checkback signal as to whether activation was successful or not After the table was successfully activated its address is output at the TAB output of the TAB or TAB D The usual restritions regarding P bus communications apply for
109. er are available at the screw terminals of interface module SU13 which is connected via cable SC63 1 1 connection The screw terminal assignment at interface module SU13 corresponds to the connector assignment of X3 PINT Significance PIN Significance Binary input 1 s Bravone Binary output 7 38 Binary output 8 Binary input 8 ee 9 Ext 24V power supply Ground external Ground external Abs value encoder 1 data D Binary input 9 37 Binary input 10 12 Abs value encoder 1 data D 13 Abs value encoder 1 clock 38 Binary input 11 cycle C Binary input 12 14 Abs value encoder 1 clock cycle C Binary input 13 Ground encoder SSI Abs value encoder 2 data D Binary input 14 Binary input 15 Abs value encoder 2 data D 18 Abs value encoder 2 clock 43 Binary input 16 cycle C fo zen 19 Abs value encoder 2 clock cycle C Ground external Ground encoder SSI Abs value encoder 3 data D Abs value encoder 4 data D Abs value encoder 4 data D Abs value encoder 3 data D 23 Abs value encoder 3 clock 48 Abs value encoder 4 clock cycle C cycle C 49 Abs value encoder 4 clock cycle C 24 Abs value encoder 3 clock cycle C Ground encoder SSI Ground encoder SSI Table 2 11 Connector assignment of X3 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description Connecting X3 with cable SC62 Depending on the required
110. es 2 18 NOTE All of the I O signal cables are not directly connected to the module but via interface modules The interface modules are used as mechanical connecting elements screw terminals as well as to electrically adapt the plant system signals and convert them optional Interface module with electrical isolation and 6DD1681 0EB3 signal conversion Interface module with electrical isolation and SB71 6DD1681 0DH1 signal conversion power supply connector for interface module SM11 6DD1680 0BBO SB10 SB61 SB71 Table 2 7 Interface modules for the I O expansion module EXM 438 1 The operation of the EXM438 1 is only allowed with these interface modules The interface modules are open type and therefore only can be installed in closed switch cabinets or switch rooms For further informations about the interface modules see documentation SIMADYN D Hardware The module is connected to the interface modules via the appropriate plug in cables Plug in cable SC62 has five cable ends which can be connected to the appropriate number of suitable interface modules Connecting cable 50 pin 5 10 pin SC62 6DD1684 0GCO Connecting cable 50 pin 50 pin SC63 6DD1684 0GDO Table 2 8 Cables for the input output expansion module EXM 438 1 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 2 4 Connection possibilities EXM 438 1 2 incr
111. fig SIMATIC 400 1 Konfiguration Test FM Bes D Station Bearbeiten Einf gen Ziekystem Ansicht Extras Fenster Die dei xd Dee ee di E al xe o tandari PS 405104 Profi Standard SIMATIC 400 CPU 4121 d 4581DP ECC CPU 400 GC FM 400 PROFIBUS 1 DP Mastersystem 1 B FM 458 Komponenten EXM 438 EXM 438 1 EXM 448 EXM 448 1 FM 458 FM 458 1 DP MC 500 H MC521 rra Ei y Z hleibaugiuppen o CH Mam C M7 EXTENSION Fee Bestellnummer MPl Adresse E Adresse E Adresse FM Addresse B PS 400 PS 405 104 ES 405 0KA00 0AA0 5C RACK 400 Wm cn2 CPU 412 1 BES 412 1xF00 04B0 cR2 6DD1607 0AA1 512 639 512 639 cR3 Jane En 6DD1607 0EA0 6DD1607 0EA1 2044 ER 6DD1607 0CA1 2040 ER2 Wer URI URI UR2 UR2 UR2H e CH SM 400 SIMATIC PC Based Control 300 401 B SIMATIC PC Station SIMATIC TDC BDD1507 0CA1 Erweiterungsbaugruppe Signale f r FM 458 4 Absolutwertgeber 8 IInkrementalgeber 16 Dr cken Sie F1 um Hilfe zu erhalten Fig 4 2 View of hardware configuration man machine interface screen Basic operator Independent of the packaging technology of a station the configuration is actions always made as follows 1 To open the sub directories click on the symbol in the directory structure of the hardware catalog 2 A h
112. g D7 SYS connection data types of the types for blocks as parameter parameters D7 SYS connection data type Bool Integer Double Word SDTime in CFC Integer Parameter data type in the parameter O2 description Configuring A maximum of 2000 different parameters are available Each parameter parameters may only be assigned once Parameters are configured in CFC as follows Designate the block connection using a pseudo comment TP_bnnn with e b range identification H L c or d designates the number range H or L I O can only be read and changed c or d Connections can only be read e nnn three digit parameter number 000 to 999 4 94 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring NOTEs e A parameter number may only be assigned once checked using the CFC e A pseudo comment may not be configured at a chart interface connection e A pseudo comment may not be configured at a block connection in a chart which is to be compiled as block type e No more than one parameter may be configured as pseudo comment per block connection e A comment can include several pseudo comments separated by blanks followed by a standard comments text e g TP_H089 DATX Accessing You can externally access parameters e g from a higher level control parameters system such as SIMADYN D as follows Pseudo T400 Techboard T400 baseboard Can be Connection Significance
113. he AS NZS CISPR 11standard Australia und New Zealand The components of the application unit FM 458 1 DP complies with the requirements and criteria of the IEC 61131 2 5 1 3 1 FM 458 1 DP outputs 2 DANGER When the equipment is powered up or powered on the outputs have undefined statuses while the power supply voltages are running up This fact must be taken into account when designing the system 5 1 3 2 Professionally trained and knowledgeable personnel Only professionally trained knowledgeable personnel may configure install commission and operate FM 458 1 DP 5 1 3 3 Connecting external voltages 5 4 If external voltages e g pulse encoders are connected to FM 458 1 DP inputs which are supplied from an external power supply then this external supply must also be shutdown when the FM 458 1 DP power supply is shutdown or fails Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 4 Mounting and operation 5 1 5 Subrack 5 1 6 Cables The subracks for the S7 400 are designed for wall mounting mounting on frames and for installation in racks and cabinets The retaining dimensions are in conformance with DIN 41 494 In the validity area of UL CSA and the EC Directive 73 23 EEC Low Voltage Directive it is necessary to install the subrack in a cabinet an enclosure or an enclosed operating room so that the regulations for electrical safety are fulfilled refer
114. he following values different tasks applies for your application e Value 20 e 20 ofthe already configured number of interconnections between tasks e 0 25 x number of the TC_ technological connectors configured in task n Application Module FM 458 1 DP User Manual 4 99 6DD1904 0AE1 Edition 06 2006 Configuring 4 8 1 3 Status dependent parameter changes If selected parameters are only to be changed when the system is in specific statuses then you can configure the following functions blocks e Function block PSTAT to configure a device status byentering a password with the authorization level enabled e Function block PLIM defines the statuses and access levels in which a parameter may be changed Additional information on function blocks refer to the Reference Manual SIMADYN D Control system Function Block Library 4 8 1 4 Identifying SIMADYN D components Reserved To identify components DRIVE Monitor evaluates technology parameters parmeters d998 1998 and d999 1999 d998 Device Special feature SIMADYN D The parameter range especially extended for SIMADYN D up to 16 general 2000 parameters applies Parameters are possible in the basic device parameter range 0 999 This means an identification can result in a random product if a parameter just by chance coincides with the identification parameter and value of a drive converter inverter T400 Parameter rang
115. ialog box to compile CFC Options gt Customize gt Compile Download refer to the next diagram in order to obtain the address information for the WinCC configuring Options for compilation x Online insertable blocks from all libraries IV Create map listing IM Create address book System data from installation Generate file for alll O string 1 0 System data from archive Temporary directory e temp Cancel Help The DB numbers necessary and offsets of the individual connections for the WinCC configuring can be taken from this address book This address book is created when generating the code This means that all of the activities necessary in the CFC charts have been completed After compilation and downloading into the target system PLC it can be accessed using WinCC if the appropriate WinCC configuring was previously generated refer to the next Section 4 110 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 9 2 Configuring WinCC Proceed as follows when configuring WinCC 1 Start the WinCC Control Center 2 Set up a new project or open an existing one 3 Set up a new driver by selecting Tag Management gt Righthand mouse key gt Add New Driver gt SIMATIC S7 Protocol Suite CHN gt Open If this already exists continue with the next step 4 Set up a new connection by selecting MPI gt
116. ible when using the EXM 438 1 FM 458 1 DP is an open type and therefore only can be installed in closed switch cabinets or switch rooms Communications expansion module EXM 448 EXM 448 1 Input output expansion Application module module EXM 438 1 FM 458 1 DP Fig 2 1 FM 458 1 DP application module with two expansion modules Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description Design us LED INTF EXTF IF BUSF UF MF CF A TF S E RUN STOP S1 Acknowledge button Slot for the program memory modules v gt eo O mk T PROFIBUS DP u o ER RS232 interface Fes z X o SM l Binary inputs Fig 2 2 Mechanical design of the FM 458 1 DP application module Application Module FM 458 1 DP User Manual 2 5 6DD1904 0AE1 Edition 06 2006 Product description 2 1 3 Performance features The FM 458 1 DP application module has been designed for high dynamic performance closed loop control and technological applications in a SIMATIC S7 400 station These control tasks can be freely configured using CFC or optionally SFC Furthermore it offers a PROFIBUS DP connection e Computational performance 64 bit RISC floating point processor for arithmetic calculations fastest cycle times of 0 1 ms typical 0 5 ms 32 bit controller for communication tasks e DRAM SDRAM
117. ignation Receive Data In Transmit Data Out Ground OV Shield PIN PIN FM side PC side Connector assignment of X1 and SC57 cable The binary inputs are connected at the 9 pin sub D socket via cable SC64 P Designation Interrupt input 1 Interrupt input 3 Interrupt input 5 Interrupt input 7 Ground OV Interrupt input 2 Interrupt input 4 8 Interrupt input 6 o Interrupt input 8 Table 2 4 Connector assignment of X2 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 PROFIBUS interface X3 5 oO0008 Oooo 7 9 6 1 NOTE WARNING LE bus connection P bus connection Interface modules Product description The PROFIBUS DP interface is connected to the 9 pin sub D socket PIN Designation 1 Not assigned Ground M24V non isolated 2 Not assigned 3 Line B input output 4 RTS from AS input 5 Ground 5Vexternal floating 6 5Vexternal power supply voltage floating 7 Not assigned supply voltage P24V non isolated 8 Line A input output 9 RTS from PG output Enclosure Shield Table 2 5 Connector assignment of X3 Maximal permissible load for 5Vexternal 90 mA There is a potential danger that connectors X1 and X3 are interchanged both connectors are sub D 9 socket connectors An expansion module EXM438 1 or EXM 448 EXM 448 2 can be inserted at this 5 x 24 pin socket connector Two 5 x 17 pin socket connectors are the connec
118. ime must also be entered in parameter P746 of the MASTERDRIVES MC Properties FM458 R0754 Eg Cyclic tasks Alarm tasks Peripheral adresses General Addresses Basic Parameters Basic clack cycle Basic clock cycle TO e z Basic sampling time 108 ms Synchronize Source Equiv sampingtime Cancel Help Fig 4 25 Basic clock cycle in the HW Config Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Interrupt task For modes 0 2 3 and 4 sources must be assigned to initiate the configured interrupt tasks The settings are made in HW Config in the Properties window under the Interrupt task tab dependent on the configured hardware components integr interface integr interface opt interface opt interface 1 LE bus expansion 2 LE bus expansion 1 LE bus expansion 2 LE bus expansion Interrupt source to be set for interrupt task Ix of the SIMOLINK blocks if EXM 448 1 EXM448 EXM 448 1 EXM448 EXM448 2 EXM448 2 2 2 1 Interface ITSL 2 1 Interface ITSL 2 Interface ITSL Interface ITSL Table 4 9 Interrupt task source assignment for expansion modules with SIMOLINK General Addresses Basic Parameters Basic clock cycle Cyclic tasks Alarm tasks Peripheral adresses u DEES interrupt BE sampling time J 1 Itten E ms I2 no bn za I3 no v 0 ms 14 Ino ha ho o o y H IB Ino v 0
119. ing for the selected connection and open the address dialog box by actuating the Select button Specify the DB number and the offset in this address dialog box Take the data for the particular connection from the address book created when generating the CFC code refer to the next diagram After the appropriate data has been entered and the dialog box exited with OK a tag is set up in WinCC for the selected block connection e WinCCE xplorer C Siemens WinCC WinCCProjects T est_Proj T est_Proj mcp File Edit View Editors Tools Help Dal sera HH f Test_Proj g Computer E Tag Management Internal tags B BGTUR2_1 adr Editor Datei Bearbeiten Suchen SIMATIC 7 PROTOCOL SUITE Industrial Ethernet BGTUR2 Industrial Ethernet Il 4581DP E MPI BGTUR2 ts HPIEVEB 11 09 2009 11 02 Tag properties x 11 3 2 General Limits Reporting Properties of Tags 15 819 2 Name La 11 8 Datatype Floating point number 32 bit IEEE 754 Length F 14 8 co 15 0 Address Select 16 8 Adapt format FloatT oFloat 17 18 8 Address properties x FP 2 8 Address FP FH CPU Con 3 FB 128 Rd Data inT3 T3 2 Description 0F1 8891 18801 5 Ih E N Y 8891 1801 24576 NF 1 8 A CPU z FB 128Write lastDat T1 2 Data s sl DBN 0F1 8891 1882 5 Ih E HN Bno 4 8091 1002 13 NF 1 0 E F Addre
120. ing time of the SIMOLINK blocks SIMOLINK blocks Interrupt task Ix Fig 4 21 Timer mode Mode 2 In these non synchronous SL master modes which exhibit jitter the coupled drives cannot be operated with position synchronism if the SYNC telegram is sent in the time intervals which depend on the actual configuring This allows the fastest possible data transfer between SL master Mode 1 or 2 and the slave Mode 0 Reading telegrams The slave mode Mode 0 is used to read and evaluate the bus data synchronous transfer in a drive ring for e g monitoring and diagnostic purposes 4 42 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 SYNC telegram Configuring With each received SYNC telegram the SIMOLINK module initiates that the configured interrupt task Ix is processed If it is used as the receive section for fast data transfer between SL master and slave all of the telegrams can be read and processed Furthermore it is possible to write a max 8 telegrams in order to for example transfer signals to the SL master SYNC telegram SYNC telegram SIMOLINK cycle SIMOLINK cycle Processing time of the SIMOLINK blocks Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Interrupt task Ix Fig 4 22 Slave mode Mode 0 Coupling two automation systems Cyclic or interrupt task
121. iuditio tO eet Eu D OM RUMBO 4 6 Data transfer via I O accesses nennen 4 9 Diagnostic Tue n ote en b e ease Ld dl ien eb e Seba Lee ane PR dashed 4 6 Initiating a process interrupt ecreis eect cece cent eee ee eater eeea atte eeeaaeeeseeaaeeeeeeaaeeeeesaaeeeeseeaaeeeeeeaeeeeeaas 4 8 P bus memory Haile 4 6 elle BEE 4 12 D Danger and warning Information 5 2 Definitions GeneralInformatlon see etate petat dti uror dne 1 1 Qualified personnel ci itle rete dde ded lote Prts Heel eril eae 1 1 Diagnostics function blocks sssssssssessesseseees ener entnehmen these nnne nnne nene 4 24 Drive coupling SIMOLINK eil ll ue rn Pp 4 44 Eunction DIOCKS EE EE 4 49 Application Module FM 458 1 DP SIMATIC l 1 Edition 06 2006 Index Settings In HWGonfig ET 4 44 Slave settings iet cte Hd HE a HE de He e d eg edad eo lead 4 50 E Equidistance and clock synchronism esses eene 4 18 NU EE 5 11 Expansion module EXM 438 1 AppliGatiOn 5 irte ED ee Deren ated tenete ten ate ieee t tcd ate caters 2 16 Incremental encoder settings ssssssssssseeeeeee eene nennen nnnm ennemis 2 26 Load Current Power Supply ssssssssssssssssesene enne enne nnn inerenti nnn enne 2 17 Performance features seseeese eese rese neer nsetnsstrssrnsrnsetnntnstnnstnsstesatenstenstensnnnntnensnnnsnannn nenne nnt 2 17 Supplementary Componente nn 2 18 Aechnical lata EE 2 28 Expansion module EXM 448
122. l of the configured data sets as non available Just like the case above this is then detected in the user program on the CPU side using the return values 0x80B0 and 0x80C0 e Behavior for POWER ON The configured data sets are set up but are only released just like at the transition from STOP gt RUN after several task cycles in RUN Behavior for K bus e Transition of the FM458 1 DP from STOP gt RUN transfer at The BSEND SFB12 on the S7 CPU side outputs an error message operating state until the FM458 1 DP has completely established the communications transitions administration in RUN In the RUN state this procedure lasts several cycles This is signaled on the S7 CPU side in the user program using the ERROR and STATUS return values ERROR has a value of 1 and STATUS a value of 7 This means that the partner block in this case the BRCV on the FM side is in the incorrect state ERROR goes to 0 as soon as BRCV is ready to receive data on the FM side Application Module FM 458 1 DP User Manual 2 13 6DD1904 0AE1 Edition 06 2006 Product description Diagnostics data set 0 and operating states The net data area from the perspective of the operating states Diagnostics alarm Process alarms 2 14 Transition of the FM458 1 DP from RUN gt STOP As soon as the FM458 1 DP has reached the STOP state the outputs of block BSEND SFB12 are set as follows ERROR 0 and STATUS 7 Behavior for POWER ON refer t
123. matic mode Communications as well as Manual mode and Automatic mode Memory card A validity check is made if the tabular values have been entered or transferred The address of the table is displayed at TAB output The tabular values are managed twice i e in two tables The table defined as valid active is used for all arithmetic computation operations of the configured application software The invalid inactive table is used to manage value changes All of the tabular values changed by the user are initially transferred into the invalid table If the inactive table is activated the new tabular values are mirrored in the second table The table which had been active up until then automatically becomes invalid This means that the new tabular values are available in both tables Both tables can be saved in the SAVE area which is backed up buffered by a battery in order to prevent data loss connection SAV 1 when initializing A precise description of function blocks TAB and TAB_D is provided in their respective online help A detailed description of the WR_TAB function blocks is provided further below in the Section Function block WR_TAB Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 7 1 1 Overview Manual mode The principle procedure in the Manual mode is shown in the following diagram 1 Individually FB TAB or enter FB TAB_D
124. meter functionalityinformation Hardware platforms 4 8 1 1 NOTE Parameters By appropriately parameterizing using operator control devices for parameters at the block I O e Reading values e Changing values e Changing values and saving in the CPU change cache memory e Changing interconnections using BICO technology e Changing interconnections and saving in the CPU change cache memory e Reading parameter descriptive elements You can be used for the Parameter access technique following hardware platforms e 7400 technology module e Application module FM 458 1 DP e SIMADYN D standard CPUs Masterdrives operator control devices for example OP1S or DRIVE ES DRIVE Monitor can be used for parameterization When the parameter access technique for D7 SYS you designate block inputs or outputs as parameter There are two types of parameters e Monitoring parameters These can be configured at the inputs and outputs of blocks Values can only be read Application Module FM 458 1 DP User Manual 4 93 6DD1904 0AE1 Edition 06 2006 Configuring e Setting parameters are configured at block inputs values can be read changed and saved in the change memory interconnections to other blocks can be changed using BICO technology NOTE You cannot change parameter values if signals or virtual connections are configured at the block inputs Connection data You can configure the followin
125. mmon system clock Application By transferring a time equidistant and jitter free SYNC telegram SIMOLINK allows high dynamic response and all of the connected individual drives move in absolute position synchronism e g virtual shaft Features e Max 201 active nodes SL master dispatcher and transceiver passive nodes include switches and cable concentrators e Bus cycle Time between two SYNC telegrams i e the circulating time in the ringbus e SYNC telegram All of the connected nodes are synchronized after the telegrams were sent e Telegram 32 bit word double word occupies one channel for each piece of process data e Nodes read and write their data once every bus cycle Application Module FM 458 1 DP User Manual 4 37 6DD1904 0AE1 Edition 06 2006 Configuring 4 38 Bus cycle system clock cycle Bus cycle system bus cycle e P lt gt Pause SYNC Pausd SYNC Pausej d i d Telegrams for Telegrams for data transfer SYNC telegram data transfer SYNC telegram between the nodes between the nodes t Fig 4 14 SIMOLINK telegram data transfer e Telegram runtime 6 36 us e All of the telegrams are sent immediately one after the other e For instance for a selected bus cycle time of 0 6 ms the SL master can transfer one double word each to a max of 91 slaves transceiver or 4 do
126. n D7 SIMOLINK EI Station Edit Insert PLC View Options Window Help Dlelsle s ai Sie Sf el P5407 104 PROFIBUS DP SIMADYN D CPU412 1 SIMATIC 300 E SIMATIC 400 CP 400 EXM448 CPU 400 Eg FM 400 FM 450 1 COUNTER MOL FM 451 FIXED SPEED PC FM 452 CAM MODULE FM 453 FM 455 C PID Control FM 455 5 PID Control FM 456 2 FM 456 4 FM 458 components Di Une B ExM 438 usus MPI address lj EXM 448 F E es NEU Ke 3 d pcr ESTADO TT rare am 4 FM458 6DD1607 0AA0 512 639 512 639 o 1 M7 EXTENSION Owen eeng TT e Id twas e er B ocu je un SIMATIC PC Based Control 300 4 D SIMATIC PC Station IBDD 1507 0AA0 pplication module FM 458 for SIMATIC 157 400 64 bits 128 MHz 8 MByte SD RAM 8 interrupt capable binary inputs Press F1 to get Help Fig 4 24 Configuring for FM 458 1 DP with EXM448 1 Application Module FM 458 1 DP User Manual 4 45 6DD1904 0AE1 Edition 06 2006 Configuring Basic clock cycle 4 46 The basic clock cycle time must be set in HWConfig in the properties window under the Basic clock cycle tab The basic sampling time must match the PWM frequency set in the MASTERDRIVE MC the factory setting is 5 KHz parameter P340 The time sectors are derived from this frequency The usual values are 3 2 ms 1 6 ms and 0 8 ms to which the system can be synchronized 1 6 or 3 2 ms are set depending on the control type The value set as the base sampling t
127. n of 25V AC 60V DC signal voltages with respect to PELV circuits DIN EN 61140 Data regarding shock protection Protective class according to with protective conductor for 115 230V DIN EN 61140 supply voltage Il safety extra low voltage for 24V supply protective separation Air intake temperature for self Refer to the product description of the cooling individual FM components It should be observed whether the module is designed for natural air cooling or forced ventilation Application Module FM 458 1 DP User Manual 5 13 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 14 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Index A AIM e Ee EE 5 9 tere lei rel VTT 5 13 Automatic mode Configuring the function blocks AAA 4 91 Data transfer duration i ee EE ha ete at Eiern 4 65 Memory CAN ET 4 84 Transferring tabular values nn 4 64 B BICO technology Changing Interconnechlons seen enne en nnne nns nnn entere enne 4 97 Generally EE 4 96 Interconnection possibilities sse nentes 4 99 C rie EE 5 8 Eelere eebe dees EE geheegt 5 5 Configuring and parameterizing Basic operator iactioris ET 4 4 zc EIS 4 4 nie 4 3 ldiev e TEES 4 3 Configuring technological connechors eese 4 96 Configuring versions of SYNC FREEZE sese 4 19 Connecting external voltages enne nnne en nnne nnns inneren nns 5 4 Coupling to the SIMATIC S7 CPU Addresses
128. n which 87 400 components are installed mounted must have a screen rail Serrated rails are suitable The screen rail must be connected directly to the cabinet frame No gas discharge lamps may be used in the cabinet The screens of incoming cables must be connected directly to the screen rail The cabinets must be designed so that air can circulate freely within them For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 12 Mounting clearances For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation 5 1 13 Ground connection for configurations which are not isolated For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation 5 1 14 Air guidance For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation 5 1 15 Power loss in the cabinet For additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation 5 1 16 Power supply In order to diminish the effects of noise and disturbances a line filter should be provided for the 24V DC power supply of the binary inputs and outpu
129. nactive when 1Hz downloading only for PROFIBUS flashing CFC and COM configuring do not match 0 5 HZ Restricted bus operation possible only for PROFIBUS bright Bus operation O K Table 2 21 Status displays of the communications expansion module EXM 448 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 of The green and yellow LEDs are only visible from the top through the cooling slots of the housing 2 37 Product description 2 36 Technical data Order No Communications expansion module 6DD1607 0EAO EXM 448 Voltage currents Rated voltage 5 V Typical current drain 0 3 A Power loss Power loss typ 5W ambient ambient temperature temperature Dimensions Assignment slots max 40 C Dimensions W x H x D mm 25 x 290 x 210 Weight 0 85 kg NOTE The available counter in the Plug in module type Peripheral addresses HWKonfig dialog has no function 2 38 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 4 Communications expansion module EXM 448 2 Communications expansion module EXM 448 2 6DD1607 0EA2 2 4 1 Application and design Application The EXM 448 2 expansion module is used as interface module for the SIMOLINK drive bus and as carrier module for an additional MASTERDRIVES option module If a MASTERDRIVES option module is used on the EXM448 2 then the 270 SIMOLINK interface X4 X5 automatically
130. nd are displayed at the ERROR output Error code Explanation Remedy 0xB210 0xB211 Logical module address invalid Specify a valid module address at input LADDR 0xB212 Data set number not valid Check the data set number for P bus communications 0xB213 Invalid table data format Tabular values must have data type REAL for the TAB and data type DINT for the TAB_D 0xB214 The data format of the new data set Ensure that all of the tabular values have the does not match that of the previously same data format transferred data set 0xB215 FM 458 1 DP does not respond Check the communications connection and configuring 0xB216 Table is too large Transfer the table in sub sets i e either distribute tabular values over several DBs or after each partial transfer write new additional tabular values into DB and transfer 0xB217 Table is not complete X Y values Complete the table there must be a Y value for each X value 0xB218 Transfer the tabular values again 0xB219 Transfer the tabular values again 0xB21A Specify a valid DB number 0xB21B Check the communications coupling and acknowledge telegram configuring Transfer the tabular values again 0xB21C Invalid processing status Check the configuring of the WR_TAB Errors associated with the SFC58 or SFC59 are displayed at the ERROR output If an error occurred during communications with the FB TAB then the error messages of FB TAB and FB TAB_D are directly displa
131. ng the function blocks CTV and CRV The data telegram is defined so that all of the tabular values can be transferred in a data block as well as in several data blocks The structure of a data block is shown in the following table Data type Description char 4 Telegram ID Each table telegram is identified with the TABO ID u_int16 Telegram commands bit coded 1 New table rising edge from 0 gt 1 2 End of table u_int16 Data format REAL 1 DINT 2 u_int32 No of the actual data block u_int32 No of tabular values X and Y values The number of values must always be an even number This means that always the same number of X and Y values are transferred u_int32 56 Array with tabular values X and Y values always alternating float 56 The TAB or the TAB_D sends an acknowledgement to the sender for each data block received The structure of the acknowledge telegram is shown in the following table Data type Description char 4 Telegram ID Identifies each table telegram with the TABO ID u_int32 No of the actual data block u_int32 Status error numbers 0xB210 OK data block is o k HINWEIS New table data is now transferred into the inactive table if the New table command is set After the End of table command has been received all additional table data are rejected until the New table command is received Application Module FM 458 1 DP User Manual 4 83 6DD1904 0AE1 Edi
132. ngs should be made These properties cannot be changed at a later time and have a gray background D7 SYS version List box in which the version is specified for which the components should be generated Component type List box with the fixed entries USER IT1 and IT2 USER is the default value The entries have the following significance USER Component file generated by the user e g table files IT1 IT2 System component file for ITSP modules Type description List box with the Table REAL and Table DINT entries Table REAL is the default value for the USER component type Table DINT is used for tables in the DINT format The entries have the following significance REAL table Table file with REAL data type DINT table Table file with double integer data type A new type description can be entered in the list box and acknowledged using RETURN This new type description is then transferred into the list box and can be selected from the list box the next time Application Module FM 458 1 DP User Manual 4 87 6DD1904 0AE1 Edition 06 2006 Configuring Saving The new component file can be set up after the settings have been completed The new component file is as standard set up in C temp If another memory path is specified then when the program re starts this is used as standard memory path Saven ew amp zl zi kel T abelle br3 File name p Save a
133. o STOP gt RUN Using diagnostics data set 0 FM458 DP signals whether it is in the STOP or in the RUN state This data set can be evaluated by the user program on the S7 CPU side The user can read diagnostics data set 0 of the FM458 1 DP e g with SFC59 RD_REC using data set number 0 The structure of this diagnostics data set can be found under the module diagnostics info in the help or in the documentation STEP 7 System and Standard Functions for S7 300 and S7 400 The net data area from the user program can always be written in the S7 CPU However data is only processed if the FM458 1 DP is in RUN In HW Config it is possible to configure the FM458 1 DP so that it generates diagnostic alarms The reason for generating a diagnostic alarm is an operating state change The diagnostics alarm is evaluated in the user program in OB82 I O FLT When does the FM generate a diagnostics alarm Change from RUN gt STOP Change from STOP gt RUN if this transition was not initiated by the S7 CPU e g as a result of an operator action on the PG Withdraw insert the MMC It is possible to configure the FM458 1 DP in HW Config so that it may generate process alarms In this case block PAS7 is used on the FM to configure this function The FM458 1 DP only sends process alarms to the S7 CPU in the RUN state Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 1 8 Technical data Application m
134. o transfer tabular values to a SIMATIC FM 458 1 DP application module they must be available in a data block DB The DB should be programmed on the control side There are two ways of generating a DB with the required tabular values e Generating a new DB in STEP7 and manually entering the tabular values in the application LAD STL CSF e Importing tabular values from an existing table e g MS Excel as external source in STEP7 4 7 3 3 1 Manually entering tabular values In this case it involves the simplest method of providing tabular values in a DB It is realized by entering the initial starting and actual values of the individual table values manually in a newly generated DB in the application LAD STL CSF The steps required will now be explained Application Module FM 458 1 DP User Manual 4 67 6DD1904 0AE1 Edition 06 2006 Configuring NOTE RJ SIMATIC Manager TAB_Test File Edit Insert PLC View Options Window Help Dieses ele ele d Saf sel Bl dal giele The initial value is any value which can be defined for every tabular value It is only used ifthere is no actual value specified for the associated tabular value The actual value is that value which is made available as tabular value in the configured software The required tabular values should be specified here 1 Generating a new DB under STEP7 To start a new DB should be generated under STEP7 In this case the Blocks folder is selected
135. odule FM 458 1 DP 6DD1607 0AA1 6DD1607 0AA2 Usable MMC Cards 2 4 or 8 MB Order No Program memory Serial service interface X1 Binary inputs X2 PROFIBUS DP interface X3 Voltage currents Power loss ambient temperature Dimensions RS232 interface V 24 e Service protocol e Data transfer rate Mame s Electrical isolation Input voltage e permissible range e nominal voltage e foraO signal e fora signal Input current e foraO signal typical e fora signal typical Delay time per channel max Product description e DUST1 e 19 2 kbaud No only via optional IF modules e 1Vt0o 33 V e 24V e 1 V to 6 V or open circuit inputs e 413 5 V to 33 V Data transfer rate max 12 Mbaud Nominal voltages at 25 C Battery 3 4V Power loss typical 11W 7 5W ambient temperature max 40 C Typical current drain typical 2 3 max 22A 15A 15 pA Dimensions W x H x D mm 260 x 197 x 20 32 Weight 1 0 kg Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 15 Product description 2 2 NO expansion module EXM 438 1 I O expansion module EXM 438 1 6DD1607 0CA1 2 2 1 Application and design Application The EXM 438 1 expansion module provides additional binary and analog I O as well as incremental and absolute value encoders Fast data transfer with the FM 458 application module is realized via the internal LE bus The power s
136. odule is at stop e g or fatal system initialization errors or the S7 CPU is at stop Flashing Download running in the STOP condition Table 2 6 Significance of the LED status displays Errors can be acknowledged by pressing the acknowledge button Ifan additional error exists it is displayed after the first error has been acknowledged NOTE More information on the diagnostic possibilities refer to the User Documentation Manual STEP 7 option packages for D7 SYS Chapter Basis software Section Diagnostics 2 1 7 Behavior of the FM458 1 DP from the perspective of the S7 400 CPU when the operating state changes Behavior when e Transition of the FM458 1 DP from STOP gt RUN transferring data The data sets configured in the CFC using CPB CRV CTV are sets at operating before the transition to RUN set up on the FM side The configured state transitions data sets are only enabled for the S7 CPU after the communications processing on the FM side has completely established its administration In RUN this takes several tasks cycles on the FM side On the S7 CPU this is detected in the user program in so much that the SFC58 WD REO still supply value 0x80B0 and the SFC59 RD REO still supply value 0x80CO as return value Values are only transferred between the FM458 1 DP and S7 CPU if these SFCs return a value of 0 e Transition of the FM458 1 DP from RUN gt STOP When the STOP state is reached FM458 1 DP designates al
137. olon or tab character e Lines are separated using a line break or semicolon Application Module FM 458 1 DP User Manual 4 85 6DD1904 0AE1 Edition 06 2006 Configuring Saving tabl Tables which are generated using MS Excel and are saved in the csv eng ane format or as Text Tabs separate fulfill these conditions The following diagram shows two example files with table values which were saved in the csv format i Table cv Notepad B x A Table2 csv Notepad Gl x File Edit Search Help File Edit Search Help Fig 4 50 Table values which were separated using semicolons csv format 4 7 4 2 Working with the D7 SYS additionalComponentBuilder After the table files were saved in the csv format they can be imported in the D7 SYS additionalComponentBuilder Wj Unbenannt additionalComponentBuilder ioj xl De Edt DENRE Size last modified Press F1 for Help Fig 4 51 D7 SYS additionalComponentBuilder In the next step a new component file is set up with D To start the properties are specified in the following dialog field 4 86 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 New component Configuring Properties EZ Component version D7 SYS version version 4 0 R07 98 or newer Component type Component type user Type description Table REAL Abort L Fig 4 52 Setting the properties The following setti
138. oltage currents Power loss ambient temperature Dimensions 2 32 Rated voltages at 25 C Typical current drain 5 V 1 5A Power loss typ 7 5 W ambient temperature max 40 C Number of slots required 1 in the subrack Dimensions W x H x D mm 24 x 290 x 210 Weight approx 0 76 kg Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 3 Communications expansion module EXM 448 NOTE Product description Communications expansion module EXM 448 6DD1607 0EAO 2 3 1 Application and design Application Design The EXM448 only can be installed in closed switch cabinets The EXM 448 expansion module is used as communications module for PROFIBUS DP in the master or slave function MASTERDRIVES option module PROFIBUS DP yellow green 2xLED Sf 8 d OUNI sna 31 Fig 2 6 Mechanical design of the communications expansion module EXM 448 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 2 33 Product description 2 3 2 Performance features e Master or slave interface for PROFIBUS DP incl the functions Shared Input SYNC FREEZE e Data transfer rates from 9 6 kbit s to 12 Mbit s e Max 127 slaves can be connected dependent on the configuration e Telegram length of max 244 bytes per slave e RS 485 interface for PROFIBUS DP flo
139. or number may only be assigned once checked using CFC e tis not permissible to configure a technological connector at a plan interface connection e tis not permissible to configure a technological connector at the connection I O of a block in a chart which is to be compiled as block type e A comment can include several pseudo comments separated by blanks followed by standard comments text e g TC_1389 Q TP H345 Reading You can read a parameter and output the value using an operator control parameters device The output value corresponds to e for block I O interconnected with technological connectors the number of the technological connector TC_nnnn e for block I O which are not interconnected the value of the block input or output From the parameter documentation of a standard software package you can identify whether the output value represents the number of a technological connector or the value of the block input It is not possible to make this differentiation at the operator control device display Changing Using BICO technology you can only change existing interconnections interconnections between blocks if these interconnections are configured as follows in the using BICO CFC technology e technological connectors TC_nnnn are configured as pseudo comments at the block output e parameter QTP Hnnn or TP_Lnnn is configured as pseudo comment at the input of a block e the blocks are interconnected
140. or service If you require additional information or if specific problems occur which are not handled in sufficient detail in the Operating Instructions then you can request the necessary information from your local Siemens Office We would also like to point out that the contents of the operating instructions are neither part of an earlier or existing agreement statement or legal relationship nor do they change this All of the contractual responsibilities of Siemens AG are specified in the purchase contract which includes the complete and exclusively valid warranty The contractual warranty is neither expanded nor restricted by the information provided in these Operating Instructions For the purpose of these Operating Instructions and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid The boards contain components which can be destroyed by electrostatic discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching
141. ownload dialog box 1 Opening the download dialog box in D7 SYS with target system gt Download Using this dialog box the current configuring can download the optional components into a memory card offline online x Target system SIMADYN D CPU 1 PM5 Extent e nly user program additional System and user program C only individual SFC m Loading process Offline OmniDrive C Online COM1 TD Initial load Cancel Info Help Fig 455 Download dialog box via target system gt Downloading into D7 SYS Application Module FM 458 1 DP User Manual 4 89 6DD1904 0AE1 Edition 06 2006 Configuring 4 90 2 Opening the dialog box for optional components A maximum of 2 components can be selected A file can be selected for the selected components by clicking on the NEW button additional load x Fig 4 56 Selection dialog box for optional components e g table data 3 A file selection dialog box opens to select additional components The component file previously created using the D7 SYS additionalComponentBuilder is now assigned the component IT1 and during the next download operation is written into the memory card load new file q 2 x Suchen in E Table Di 3 er E3 Dateiname T able br3 Dateityp Load objects br3 DI Abbrechen Schreibgesch tzt ffnen 7 Fig 4 57 Downloading a component file Application
142. r This operating mode is set up as follows For the FM458 1 DP module the LE bus interrupt of the leading slave ring for EXM448 2 is only permitted as the first interface as master clock is set as source for the TO clock cycle and for the master interfaces to be synchronized operating mode 4 or 5 is selected In this case the systems are synchronized almost jitter free When using 2 EXM448 2 connected to an LE bus only one of the two X1 interfaces of the EXM448 2 can be used as clock master NOTE The clock cycle of the clock master can fail in operation e g if the leading ring is isolated This is the reason that measures must be configured so that when the clock cycle returns new synchronization to function block DTS can be initiated 4 54 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 7 Options and accessories The following are available to configure a SIMOLINK coupling and as spare part 6SE7090 0XX84 0F JO SLB module spare part without documentation without connector 6SX7010 0FJ00 SLB module retrofit package documentation 2 fiber optic cable connectors 5m plastic opto cable 1 connector for terminal X470 6SY7000 0AD 15 Attachment for SLB 2 LWL cables 5m plastic opto cable 6SX7010 0FJ50 System package for SLB 40 fiber optic cable connectors 100m plastic opto cable 20 connectors for terminal X470 Table 4 15 SIMOLINK option modules and accessories
143. ram EXM 448 2 SIMOLINK x2 x3 C interface 1 ELS SIMOLINK interface 2 XarX5 AA Note For connection possibilities connector assignments and MASTERDRIVES f cables please refer to the documentation provided with the option module SIMATIC P BUS option module LE BUS Fig 2 9 Possibilities of connecting up the communications expansion module EXM 448 2 LE bus connection An additional expansion module EXM 438 1 or EXM 448 EXM448 2 can be inserted at this 5 x 24 pin socket connector P bus connection The 5 x 17 pin socket connectors is used to connect to the SIMATIC S7 backplane only power supply Application Module FM 458 1 DP User Manual 2 41 6DD1904 0AE1 Edition 06 2006 Product description 2 4 4 Status displays The following LED display applies for each of the two SIMOLINK interfaces of the EXM448 2 LED Status Diagnostics information green dark No net data traffic via SIMOLINK bus cable is either not bright connected or defective flashing Error free net data transfer via SIMOLINK Simolink interface power supply faulted flashing Simolink interface in operation yellow dark No data transfer with the basic unit bright flashing Data transfer with the basic unit is ok Table 2 22 Status displays of the Simolink interfaces of the EXM 448 2 communications expansion module 2 4 5 Technical data Order No Communication
144. rated above is selected as source file The following diagram shows the file selection window Application Module FM 458 1 DP User Manual 4 77 6DD1904 0AE1 Edition 06 2006 Configuring Insert external source 2 x Suchen in E Desktop E Er EJ Eigene Dateien Arbeitsplatz Netzwerkumgebung bei beispieltabelle avl Dateiname beispieltabelle awl Sources awl gr7 scl inp z2g sdg sd Y Fig 4 44 Selecting the file to be inserted in STEP7 as external source The selected file is opened in this case BEISPIELTABELLE AWL It now exists as source file in the configured software under Sources It is selected there and is opened The file example available under Sources and its context sensitive menu is shown in the following diagram File Edit Insert PLC View Options Window Help Dele slee elle Selz TAB_Test FM458 EL CPU 412 2 DP E eg 57 Programl1 Ctrex EH Sources Ctrl C g Blocks Girly Del Insert new object PLC Manage Multilingual Texts Compile Ctri B Export Source Print Rename F2 Object Properties Alt Return Special Object Properties Opens selected object Fig 4 45 Generated source file in STEP7 4 78 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring After the file has been opened it can be edited in the LAD STL CSF program There it can be compiled via File Compile The proce
145. ring this procedure are transferred into the inactive table of the and are only available after being activated in the configured software In order to activate the inactive table with the entered values input TVL should be set to 1 After the TVL input has been set to 1 the inactive table was activated and all table values are copied into the new inactive table so that both tables have the same contents This can take some time depending on the size of the table Additional changes can then be again made in the inactive table and are only available after this has been re activated again In order to output the entered tabular values after entering the data at input IP the index of the point i to be displayed is specified and input RD is set from 0 to 1 The tabular values of point i are then displayed at the outputs YXP X value and YYP Y value The index of point i is output at output YIP Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 4 7 2 2 Configuring NOTE Configuring For the Manual mode only the TAB and or TAB_D have to be configured depending on whether tabular values data type REAL and or DINT have to be managed Each table may only contain values associated with one data type If several tables having different data types are to be managed then an TAB or TAB_D must be configured for each table The function blocks TAB and TAB_D should be configured in the same sampling time of 32m
146. ructural data is displayed in the starting line with the STRUCT entry The data type used in the table is specified in the following line W 16 1 for data type REAL W 16 2 for data type DINT This is followed by the structural data and tabular values for the individual value pairs where X and Y values are always entered alternating The tabular values are specified corresponding to the data type used in this case REAL The end of the structural data is displayed in the final line with the END STRUCT entry Finally only the data for the data section of the actual values has still to be specified BEGIN and END DATA BLOCK As the tabular values already have the structural data in the starting initial values it is not necessary to specify the individual actual values The Excel table with inserted structural data and tabular values is shown in the following diagram Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring s Beispieltabelle 03 xls OF x DATA BLOCK DB 1 TITLE VERSION 0 1 STRUCT Datatype WEIGHT REAL 1 000000e 000 REAL 5 000000e 000 REAL 2 000000e 000 REAL 6 000000e 000 REAL 3 000000e 000 REAL 7 000000e 000 REAL 4 000000e 000 vd REAL 6 000000e 000 END STRUCT BEGIN END DATA BLOCK Tabelle Fig 4 40 Example of a table in MS Excel with inserted structural data and tabular values
147. s However the offset is not specified in the number of bytes but as a multiple of the data type of the associated function block In this case the offset starting from an entry in bytes must be divided by 2 for INT types or by 4 for REAL DINT types and this result must be configured at the offset input Using this technique it is automatically guaranteed that the data to be transferred is available at optimum addresses i e addresses which can be quickly accessed However ifthe data is unfavorably structured this can result in memory cells which cannot be used refer to the example diagram below In order to avoid this for example BYTE and INT types should be individually distributed over the memory area but should be arranged one after the other consecutively Absolute addresses are used in the SIMATIC S7 program which are obtained from the FM 458 1 DP address and the offset of the associated S7RD S7WR block in bytes Absolute address offset x F FM 458 1 DP I O address FM 458 1 DP I O address The start address configured in HW Config for the I O range of the associated FM 458 1 DP Offset Value at the associated S7RD S7WR function block F Data type length in number of bytes F 1 forS7WR B S7RD_B F 2 for S7WR_I S7RD I F 4 for S7WR S7RD S7WR D S7RD_D Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Ste f Baugruppe Bestellnummer Configuring MPl
148. s The following connection I O settings are required AUT 0 automatic mode de activated NP specifies the table size XP enters the X values YP enters the Y values IP enters the value pair to be changed TVL 1 to activate the table after all of the values have been entered WR 1 to transfer the value pair which was entered in the table RD 1 to display the value pair specified under IP at outputs YXP and YYP If in the Manual mode the CTS connection is set to 0 when initializing CTS 0 AUT 0 then it is no longer possible to changeover into the Automatic mode Memory card CTS 0 AUT 1 If the CTS connection is set to 0 while initializing and the Automatic mode Memory card is activated AUT 1 then it is possible to subsequently changeover to Manual mode CTS 0 AUT 0 The table saved on the memory card can then be processed in the Manual mode If after this a change is made back to Automatic mode Memory card CTS 0 AUT 1 this no longer has any effect because it is only activated during the initialization operation If a communications interface is configured at the CTS connection it is possible to toggle as required between Manual mode and Automatic mode Communications Application Module FM 458 1 DP User Manual 4 63 6DD1904 0AE1 Edition 06 2006 Configuring 4 7 3 Automatic mode Communications 4 7 3 1 Application with an S7 control and SIMATIC FM 458 1 DP
149. s expansion module 6DD1607 0EA2 EXM 448 2 Voltage currents Rated voltage 5 V 0 5A Typical current drain Power loss Power loss typ 2 5W ambient ambient temperature temperature Dimensions Assignment slots max 40 C Dimensions W x H x D mm 25 x 290 x 210 Weight 0 85 kg 2 42 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 3 Mounting 3 1 Mounting the expansion modules Introduction The Order No and the product release are printed on every SIMATIC S7 400 module The following diagram indicates where these can be found on a module For the product release instead of the valid number there is an X A module with product release 1 is shown in the following diagram Module designation pli FM 458 1 DP 6DD1607 0AA1 Type plate Product release Order No Fig 3 1 Position of the Order No product release and type plate Application Module FM 458 1 DP User Manual 3 1 6DD1904 0AE1 Edition 06 2006 Mounting Before installation in the SIMATIC subrack you must pre mount the FM 458 1 DP application module with all of the required options A max of two expansion modules can be used together with the FM 458 1 DP application module The following combinations are possible Table 3 1 Possibilities of combining expansion modules Installation When installing the FM 458 1 DP proceed in the following sequence sequence 1 Remove the cover plate
150. s particular case for each table sub set transfer only the matching DB number at the input DBNUM of the WR_TAB has to be specified However it should be ensured that the DBs are transferred in the correct sequence so that all of the tabular values are transferred in an increasing sequence The time taken to transfer the tabular values depends on the following duration factors e Number of tabular values e Size of the data blocks e Sampling time of the TAB and TAB_D e WR_TAB processing time In each cycle a telegram with 56 tabular values is transferred from the control to the SIMATIC FM 458 1 DP application module The time taken for a table to be transferred can be calculated as follows Duration of the data transfer No of tabular values 56 cycle time of the slowest FB i e TAB TAB_D or WR_TAB The time taken for the data to be transferred via the P bus is not relevant for this estimation as this data transfer time is generally less than 1ms and generally the function blocks TAB and TAB_D are configured in sampling times which are greater than 32ms If a table is distributed over several data blocks the time required increases The reason for this is that in addition to the time taken to transfer the tabular values which can be determined using the formula above the user has to manually make the changes described above Application Module FM 458 1 DP User Manual 4 65 6DD1904 0AE1 Edition 06 2006 Configuring Aft
151. s the latch downwards 1 2 Swivel the cover forwards 2 2 Fig 3 3 Removing the cover 3 4 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Mounting Place the FM 458 1 DP and the first expansion module on a flat surface and carefully connect the modules so that the connector of the expansion module is inserted with all of its pins exactly into the socket ofthe FM 458 1 DP module When required insert the second expansion module in the parts which have been plugged together Screw the cover plate onto the open LE bus connector of the right hand expansion module Plugging the modules together FM 458 1 DP Ay EXM 438 1 EXM 448 EXM 448 1 Flat surfaces Fig 3 4 Plugging the modules together schematic diagram lined up when connecting The modules must be carefully lined up with N WARNING The connector pins can be damaged if the modules are not correctly one another before plugging together Application Module FM 458 1 DP User Manual 3 5 6DD1904 0AE1 Edition 06 2006 Mounting After the modules have been plugged together lock them in place using the two connecting clips provided with each EXM module so that the modules cannot be twisted or moved apart Proceed as follows Lock the modules together using the connecting clips 1 Insert a connecting clip from top between the two modules to be clipped together until the bent clip ends come into contact with
152. s type b3 tles bra _ Came Z Fig 4 53 Saving the new component file Table files can now be added A file selection window is opened using with which the required table files can be selected NOTE Only tables with a uniform value format can be included in a component with the table type description This means that a REAL table only contains tables with REAL values The following diagram shows the contents of the D7 SYS additionalComponentBuilder after importing the two generated table files By Unbenannt additionalComponentBuilder lolx Eile Edit 2 DEE Filename size last modified Table1 csv 02 08 2002 09 59AM Table2 csv 02 08 2002 09 59AM Press F1 for Help NM Z Fig 454 D7 SYS additionalComponentBuilder with imported table files 4 88 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Additional table files can be added or imported or deleted at any time The D7 SYS additionalComponentBuilder automatically takes over the management of the table files and saves the modified component files Opening When opening existing components C temp is the standard search path of the D7 SYS additionalComponentBuilder If another path is selected when the program re starts this is used a standard search path 4 7 4 3 Downloading After the component file was set up with the D7 SYS additionalComponentBuilder it can be downloaded into the general d
153. sec Max current drain without load e 20mA Output voltage range e Fora 0 signal max e 3V e Fora signal min e ext power supply voltage 2 5 V Output current e Fora 0 signal min e 20 pA For a 1 signal e Nominal value e 30mA e Brief permissible range max e 100 mA Delay time 100 us Switching frequency of the outputs 6 kHz for ohmic load max Short circuit protection with respect to e Ground e Yes e External power supply e No Short circuit current max 250 mA Total currents of the outputs 8 x 30 mA Limiting inductive switch off voltages ext power supply voltage 1 V Application Module FM 458 1 DP User Manual 2 29 6DD1904 0AE1 Edition 06 2006 Product description in Input voltage Permissible range 1 V to 33 V Nominal voltage 24 V For a 0 signal 1Vto 6V For a 1 signal 13 5 V to 33 V Input current e Fora 0 signal typ e Fora 1 signal typ Delay time per channel max 100 us Absolute value encoders Differential inputs RS485 signal level Data formats Gray binary Data direction e Uni directional e SSI uni directional e Bi directional e EnDat bi directional Data bits SSI 25 parity EnDat variable Input voltage RS485 signal level Power supply Output voltage typ 13 5 V ae for the Output current max 150 mA short circuit proof short encoders current approx 250 mA 2 30 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product
154. sembly with options into the subrack of an S7 400 1 Remove the line connector at the power supply module 2 Remove the dummy covers from the slots in which you wish to insert the modules Hold the dummy cover at the positions marked and withdraw towards the front 3 Insert the module 1 and carefully swing it downwards 2 If you detect some resistance when swinging the module downwards slightly lift the module and try again Application Module FM 458 1 DP User Manual 3 7 6DD1904 0AE1 Edition 06 2006 Mounting i gum SC i SE Fig 3 7 Inserting the FM 458 1 DP module schematic diagram 4 Screw the module at the top and bottom tightening the screws to 0 8 1 1 Nm 5 Re insert the line connector at the power supply module 3 3 Application information and noise immunity CAUTION The following is valid for the FM 458 1 DP application module and for the EXM 438 1 and EXM 448 EXM 448 2 expansion modules e Noise immune operation is only possible if the modules are tightly screwed into the subrack e Itis not permissible to insert or withdraw modules undervoltage NOTE Additional information on EMC and ambient conditions refer to Chapter 5 Assembly Guidelines or the appropriate SIMATIC S7 documentation 3 8 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 4 Configuring 4 1 Freely configuring the FM 458 1 DP application mod
155. set data This means that extremely simple modular programs e g chart blocks can be generated and used e Larger data quantities can be transparently processed e g blockwise copied e g using the copy block CPY P in data block DB P e For FM 458 1 DP using B Receive BRCV high quantities of data can be transferred from the S7 CPU to the FM 458 1 DP via the K bus 128 bytes can be simply configured and quickly transferred with low computation overhead via the I O area of the P bus e A special read write block is available for every data type BYTE INT DINT REAL e Before accessing REAL data the type is checked e These configuring possibilities can be principally used for all of the SIMATIC control system platforms This means FM 458 1 DP SIMATIC TDC T400 and SIMADYN D The reason for this is that block processing is independent of the subordinate secondary hardware Application Module FM 458 1 DP User Manual 4 29 6DD1904 0AE1 Edition 06 2006 Configuring e For the same reason this type of block communications can be principally used for all types of serial and parallel data transfer routes where today virtual communications are used 4 5 4 Associated function blocks 4 30 The blocks which can be used are arranged under the family names ZeigrKom or PointCom in the CFC block Catalog In order to be able to simply identify and easily assign to this block group the blocks whose f
156. sing a process interrupt e 128 bytes can be sent and received via SIMATIC I O accesses e extremely large data quantities can be sent and received using data blocks sets The EXM 438 1 EXM 448 EXM 448 1 EXM448 2expansion modules can only be accessed from the FM 458 1 DP via the FM internal LE bus they have no direct connection to the P bus The start addresses of the I O under which a SIMATIC CPU can address the I O range of the FM 458 1 DP are configured in HW Config The addresses for inputs and outputs can differ HW Config menu Edit Properties Addresses Default 512 decimal for inputs and outputs The FM 458 1 DP also sends diagnostic interrupts to the SIMATIC CPU independent of what has been configured in the following situations e Transition into the statuses initialization error system error user stop RUN e Ifthe memory module is inserted or withdrawn or is not available Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 3 1 Overview of the 3 data transfer types FM 458 1 DP lt gt SIMATIC CPU Designation Number of data Configuring Speed Computation time on the FM 458 1 DP 4 bytes to FM 458 1 DP When PAST is Extremely low SIMATIC CPU Block PAS7 called an interrupt only for PAS7 is initiated on the A SIMATIC CPU e g OB40 if a higher priority interrupt isn t being processed at precisely that time
157. specific diagnostic information can be output from PROFIBUS DP using the DPDIAG and DPSLDG function blocks Further information on the diagnostic data refer to the User Documentation for the individual slaves Overview DPDIAG block Diagnostics overview diagnostic data e The system diagnostics provides an overview as to which slave has provided diagnostic data e The 4 double words are bit coded e Each bit is assigned a slave with its PROFIBUS address corresponding to the following table e fthe bit for the associated slave is set then the slave has provided diagnostics data ouput site pais ante ous mha ous nz T ont d ee ee ee eee L1 ps1 eee Table 4 4 Assigning system diagnostics data transfer list to the slave PROFIBUS adaress Data transfer list e The data transfer list provides an overview of the slaves which were involved with data transfer within a configured time e The double words DL1 DL4 are bit coded as for the system diagnostics e If the bit for the assigned slave is set then data is being transferred 4 24 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring Master status e Outputs information specific to the master Significance MST Status of DP Masters Stop 40h Clear 80h Operate COh ID Ident No 80EBh for X3 on FM 458 1 DP 8037h for SS on EXM448 EXM448 1 Table 4 5 Information specific to the master
158. ss Double word DD Lengt fi Quality Code 6 Repeat Step 5 for all of the required block connections 7 The tags thus set up can now be referenced in the configured diagrams This means that they can then be accessed in the WinCC runtime mode 4 112 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 5 Assembly guidelines 5 1 Installation and EMC guidelines NOTE 5 1 1 Definitions The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty 5 1 1 1 Qualified personnel For the purpose of this Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have
159. ternatively configured using communication blocks which have become recently available In this case interface data is accessed from the CFC screen using new blocks which are inter connected using a special pointer interface Both of these configuring methods virtual interconnections and pointer based communications can be used together on the same hardware platform in the same configuring application software and even for the same interface 4 5 1 Principle mode of operation Telegram blocks CRV_P CTV_P and S7RD_P S7WR_P allow access to the receiving or to the sending data blocks telegrams by providing a pointer to the particular data block This pointer is connected to read write blocks DRD DWR Together with an offset a write block can save the data at its input connection at the required location in the buffer A read block then retrieves the appropriate data from the specified location of the receive buffer and makes it available at its output This means that in principle a virtual interconnection is replaced by a read write block and a normal CFC connection 4 5 2 Applications Large data Pointer based communications are especially advantageous where large quantities amounts of data are involved For large amounts of data it is simpler and faster to configure and change and interconnections are more flexible 4 28 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Access to
160. that data can be easily and subsequently inserted Contrary to data transfer with peripheral accesses for virtual communications data is always packed consecutively without any gaps The configuring engineer must ensure by sensibly assigning the sequence number that the data are saved to word or double word limits in order to achieve a high processing speed The sequence number does not provide information on the address and does not specify the offset If an offset of a value in the data set e g in bytes is required for S7 program it can be calculated from the sum of all of the previously located values taking into account their data type length 2 for INT length 4 for REAL DINT Application Module FM 458 1 DP User Manual 4 13 6DD1904 0AE1 Edition 06 2006 Configuring Different data types 4 14 SIMATIC S7 FM 458 1 DP Comments data type CFC data type BYTE BOOL The MSB in the byte to be sent is decisive MSB 1 BOOL is TRUE MSB 0 BOOL is FALSE Table 4 3 Assignment of SIMATIC S7 and SIMADYN D data types Bestellnummer BES 407 ORA00 0440 MPl Adresse E Adresse A Adresse GES 412 1xF02 04B0 D 6DD1607 0AA0 MC5N EDD1810 0AH3 512 639 VO periphery addresses 512 639 according to the default 512 or via the X SIMATIC S7 CPU SL program Ir e d M38 JEDD1807 0CA0 Ls 4 CAL SEC 58 REQ TRUE H IOID B 16 54 L
161. the CTS righthand mouse key connection to the operand The configured module name default FM4581DP appears in the selection list for the module to be connected AR AT channelname datasetnumber Any name max 6 characters and separated by a point the data set number which corresponds to the RECNUM info data in the SCF58 59 calls Value range 2 to 127 for the send and receive data set If several data sets are used the channel names must be unique i e they must be different CRR CRT Text Enter the name for the virtual connections are which are combined to form a data set telegram CFC entry Mark the connection righthand mouse key connection to operand and comprises max 6 characters MOD R P bus communications always operates in the refresh mode 3 Assigning process quantities to the data set Marked block outputs are sent and the inputs are supplied from a receive data set if they are connected to the data set telegram via the dialog box Insert Connection to Address All virtual connections with this name are combined to form a data set A sequence number still has to be specified for each value connection This only specifies the sequence of the associated value in the data set but not the absolute position For the CFC code compilation the data associated with a data set are arranged in the memory in an increasing sequence The sequence numbers can be assigned with gaps e g so
162. the I O area P bus for FM 458 1 DP Saving data ina data block Configuring 128 bytes can be transferred from the FM 458 1 DP to the S7 CPU in each direction via the I O area of the P bus Using the new S7RD P S7WR P blocks all 128 bytes can be copied into a buffer using a block and that with an optimized computation time This buffer can then be accessed flexibly using read write blocks via the pointer interface Indexed access is also possible Sub areas can also be accessed using offset and length data Data can be saved in a data memory which can be universally used This data memory can then be accessed using read write blocks via a pointer interface Several similar buffers can be set up in this data block This means for example that recipes can be easily saved and called up 4 5 3 Features of pointer based communications For all platforms and interfaces of the SIMATIC control systems e When generating CFC charts the configuring time and costs are reduced especially if very many virtual connections had to be generated e Connections to the telegram data can be newly inserted and changed online pointer buffer offset e Communication connections can be copied with or within chart blocks and centrally changed with them This means that it is especially simple and quickly to configure for example similar communication links to a large number of drives e Telegram buffer data can be accessed indexed using 2 off
163. the following qualifications for example 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid Application Module FM 458 1 DP User Manual 5 1 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 1 1 2 Danger and warning information ii DANGER T WARNING A CAUTION NOTE i CAUTION WARNING For the purpose of this Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken For the purpose of this Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken For the purpose of this Manual and product labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken For the purpose of this Manual Note indicates information about the product or the respective part of the Instruction Manual which is essential to highlight This board contains components which can be destroyed by electrostatic discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive
164. ting time so that all of the slaves have received the new output values The DP master then sends a SYNC broadcast telegram to the configured slave group All slaves of this group then simultaneously update their buffered outputs The outputs are only cyclically re updated if the DP master sends the UNSYNC control command EN 0 at block SYNPRO Ensuring consistency When configuring the system it must be ensured that during a DP bus circulating time after the SYNC command has been initiated output data is not changed After initiating a FREEZE command the DP master immediately transmits a FREEZE broadcast telegram to the configured slave group All of the slaves of this group then simultaneously read their inputs and buffer them This input data is then available for the SIMADYN D CPUs after a DP bus circulating time has expired Input data is only transferred again cyclically from the DP slave to the DP master if the DP master sends the control command UNFREEZE EN 0 at block SYNPRO Ensuring data consistency By suitably configuring it should be ensured that during a DP bus circulating time after the FREEZE command has been initiated that the input data are not evaluated by the DP master 4 4 4 1 Configuring versions of SYNC FREEZE General The terminology involved with securing data consistency are explained and various configuring versions of SYNC FREEZE are illustrated Terminology e Bus circulating time Cycle in which
165. tion 06 2006 Configuring 4 7 4 Automatic mode Memory card Table values can be combined to form components using the D7 SYS additionalComponentBuilder this is included in D7 SYS V5 2 plus SP1 These components can be downloaded as additional objects on the memory card From there they are read out using the TAB or TAB_D function blocks One or several table files are imported in the D7 SYS additionalComponentBuilder which then combines these files to form a component file download file which can then be downloaded onto the memory card The D7 SYS additionalComponentBuilder aCB does not check the contents of the files The tables are an exception to this rule The contents of these table files are checked If the table file has an erroneous structure then aCB immediately flags this The procedure from generating a table file up to configuring the function blocks is explained in the following sections using an example 4 7 4 1 Generating a table file in the csv format The table values are generated as required using a table calculation program e g Excel X Microsoft Excel Table1_xls oix Microsoft Excel Table als m x 53 Eile Edit View Insert Format Tools Data Window Help laj sl Ife Ele Edit view Insert Format Tools Data Window Help lelx WEAR DEU SRYEL BR Ye err DD arial 0 BrzuEs _ O A Aviat D ezue B 5 A 0 81 0 64 0 49 0 36 0 25 0 16 0 09 0 04
166. tions via PROFIBUS DP in conjunction with the clock synchronism functionality The following secondary conditions limitations should be maintained for the transmitter and receiver e All of the transmitter receiver FBs are configured in the same task e All transmitter receiver FBs use the same communications interface CTS parameter and e The same channel name is configured for all transmitter receiver FBs specified at the AT or AR parameters This means that for each task and communications interface only one consistency group is permitted in the transmit direction and one consistency group in the receive direction If these conditions are not carefully observed then an appropriate error entry is made in the module diagnostics buffer Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 4 4 SYNC FREEZE commands General Consistency SYNC FREEZE The SYNC and FREEZE commands synchronize the inputs and outputs of a group of slaves The SYNPRO function block initiates these commands and supports the consistency checking process The configuring engineer is responsible in guaranteeing that data is consistent For the SYNC FREEZE command this involves consistency of data via all of the slaves involved It goes without saying that the consistency of the input or output data of a slave is always guaranteed After initiating a SYNC command the DP master waits for one DP bus circula
167. to the SIMATIC S7 400 Automation System M7 400 Module Data Reference Manual Chapter 1 The subrack must be installed so that the ventilation slots of the module point up and down All of the modules must be inserted in the subrack left justified in order to obtain the optimum EMC compliant design It is not permissible that there are gaps between the individual modules The terminal blocks must be inserted so that the ventilation slots point up and down e The subrack must be connected to the ground potential bonding rail through the shortest possible connection using a cable with min 10mm e All of the modules must be tightly screwed into the subrack This is also true during the commissioning phase e f modules are inserted in adapters during the commissioning phase the front panel must be connected to the housing using the shortest possible connection e Modules may neither be withdrawn nor inserted under voltage e The connectors for serial interfaces must be tightly screwed to the front panel All signal cables which are connected to FM components must be shielded The shield braiding of incoming and outgoing signal cables must be connected as close as possible at the terminal block or at the FM components on the shield rail The shield braiding of cables between the terminal blocks and the FM components must be connected to the shield rail at both ends Application Module FM 458 1 DP User Manual 5 5 6DD1904
168. tors on SIMATIC S7 backplane bus K bus connection A 5 x 7 pin socket connector is provided to connect to the SIMATIC K bus The terminals for the binary inputs are available via the interface modules SB10 SU12 Electrical 1 1 connection no signal conversion SB61 With electrical isolation and signal conversion Refer to Catalog ST DA for information on the interface modules The operation ofthe FM 458 1 DP is only allowed with these interface NOTE modules The interface modules are open type and therefore only can be installed in closed switch cabinets or switch rooms Application Module FM 458 1 DP User Manual 2 11 6DD1904 0AE1 Edition 06 2006 Product description 2 1 6 Status displays There are eleven LED displays on the front panel ofthe FM 458 1 DP They provide information about its actual operating status and data for diagnostics After the voltage runs up all LEDs are DARK Suus Sigmifeanee Bright Internal fault user program is not running Bright External fault External Failure e g bus fault connection failed The fault is resolved after troubleshooting outside the module Bright Initialization error For errors which occur when initializing the system the user program does not start Initialization errors due to incorrect modules or modules which are incorrectly inserted with respect to how they were originally configured Bright PROFIBUS DP bus fault Bus fault for CPUs with integrat
169. ts e g line filter SIFI B Order No B84112 B from Epcos line filter NF 1 1 from Ph nix Contact This should be located as close as possible to the terminal block The shield connection of the line filter must be connected to ground through the shortest possible distance Additional an element for lightning protection overvoltage protection should be provided for the 24V DC power supply For more additional information refer to Installation Manual S7 400 and M7 400 Programmable Controllers Hardware and Installation Application Module FM 458 1 DP User Manual 5 9 6DD1904 0AE1 Edition 06 2006 Assembly guidelines 5 2 ESD guidelines 5 2 1 What is ESD ESD 5 10 Almost all of the FM 458 1 DP modules have highly integrated devices These devices are from their very nature extremely sensitive to overvoltage conditions and therefore also to electrostatic discharge The abbreviation stands for electrostatic discharge Modules which use these devices have the following warning label on the component side ATTENTION ACHTUNG Observe Precautions Nur geschultes Personal for Handling darf die Verpackung ffnen Electrostatic Sensitive Devices ESD Elektrostatisch gef hrdete Bauelemente EGB ORIGINAL PACKING Electrostatic sensitive devices can be destroyed by voltage and energy level which lie far below the perception levels of human beings Voltages such as these occur when personnel touch a component or a
170. ts 12 Bit analog outputs 5 8 e 4analog outputs 16 Bit analog outputs 1 4 e 16 binary inputs 24 V e 8 binary outputs 24 V e Fanless operation up to 40 C air intake temperature ambient temperature possible e 8 LEDs which the user can configure as required LED displays H1 to H8 when required can be controlled using function block BIQ8 binary output LEDs H9 and H10 have no function e LEbus The LE bus ensures fast data transfer between the FM 458 application module and its expansion modules e Pbus The peripheral bus P bus is the parallel SIMATIC backplane bus which only provides the power supply for the EXM 438 1 The DC load current power supply must meet the following requirements Only a safe isolated extra low voltage of DC lt 60 VDC may be used as the load current supply Isolation may be implemented according to the requirements of the following amongst other publications VDE 0100 410 HD 384 4 41 S2 IEC 60364 4 41 as a functional extra low voltage with isolation or VDE 0805 EN 60950 IEC 60950 as a safely extra low voltage SELV or VDE 0106 Part 101 Ground free operation is not possible when using the EXM 438 1 EXM 438 1 is an open type and therefore only can be installed in closed switch cabinets or switch rooms Application Module FM 458 1 DP User Manual 2 17 6DD1904 0AE1 Edition 06 2006 Product description 2 2 3 Supplementary components Interface modules Cabl
171. uble words each to a max of 22 slaves transceiver e The remaining times are intervals where a telegram is not sent NOP e Master slave process data transfer up to 200 slaves transceiver can be addressed with address gaps upto 8 double words individually for each slave transceiver Own process data for each slave transceiver e Dispatcher transceiver process data transfer upto 200 consecutively addressed transceivers up to 8 double words the same number of used channels for dispatcher and transceiver nodes with a max number of double words defines the number of channels for all e Datatransfer rate 11 Mbit s e Bus topology Fiber optic cable ring each node as signal amplifier e Max distance between two nodes 40 m for plastic fiber optic cables or 300 m for glass fiber optic cables Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 6 2 Application with master slave process data transfer Master Slave The automation system with SIMOLINK interface is generally configured as sla the SL master Whereby all of the other coupling nodes are set as ves transceiver refer to MASTERDRIVES option module SLB SIMOLINK The number of channels used for each slave transceiver is defined by the SIMOLINK function blocks connections CTV CSV SIMATIC S7 400 oder SIMADYN D Master SIMOLINK
172. ubsequently downloaded into the DB because the table is too large and there is not sufficient user memory for several DBs then the table should be transferred to the SIMATIC FM 458 1 DP application module in several sub sets of the table To do this the table must be split up into sub sets of the table The size of the individual sub set tables should be selected so that the user memory of the S7 CPU is not exceeded The individual table sub sets are then transferred one after another HINWEIS It is especially important that the individual table sub sets are transferred in the sequence of the value pairs If they are transferred in the incorrect sequence then the tabular values will not be correctly available in the configured software Application Module FM 458 1 DP User Manual 4 81 6DD1904 0AE1 Edition 06 2006 Configuring Manual entry Generating several source files 4 82 There are two possibilities Manually enter the individual tabular parts at the DB in the LAD STL CSF application and then transfer this part of the table Generate individual source files with different names for each table sub set and after being successfully linked into the DB one after the other then transfer In order to subsequently download tabular values into a DB manually the following steps should be carried out The appropriate DB should be opened by double clicking in the LAD STL CSF application The existing tabular values should be
173. ule Software components Graphic configuring NOTE The following software components are required to configure the FM 458 1 DP application module Function for FM 458 1 DP STEP 7 from V5 2 General project management and hardware configuration Graphic Editor D7 SYS from V6 0 Operating system compiler function block library COM PROFIBUS Supplementary software if EXM 448 is to be configured as master Detail informations refer to www siemens com fm458 Control related functions can be extremely easily configured using the graphic configuring interface CFC Continuos Function Chart A programming language does not have to be learned Function blocks are taken from a library comprising approximately 250 function blocks and placed on a page using simple drag and drop The block I Os are connected with one another by clicking on an output and an input For inputs which are assigned a fixed value and which are not connected the value is specified in a parameterizing dialog box The configured software thus generated is compiled by the graphic configuring interface CFC and downloaded into the FM 458 1 DP application module Please refer to the appropriate SIMATIC S7 Documentation and the online help of the programs for information on installation and mode of operation of STEP 7 and CFC Using the D7 SYS supplementary software detailed procedures and instructions are provided in the appropriate SIMADYN
174. unction already corresponds to existing blocks and which now output a pointer for this application have a P pointer at the end ofthe name typename emo CPY_P Copying buffer areas CRV_P Telegram block receive interface processing Telegram block send interface processing mp EC DRD DmaRexiN S7RD P Receive 128 bytes via a P bus only for FM 458 1 DP S7WR P Send 128 bytes via a P bus only for FM 458 1 DP BRCV Block data receive via S7 connection only for FM 458 1 DP Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring 4 5 5 Pointer interface For pointer based communications a pointer is transferred to the telegram data buffer between the blocks involved This pointer is actually a pointer which includes a structure which in addition to the pointer to the net data also has information for monitoring purposes This data includes for example the sampling time block class byte word swap It has the connection comment ZeigPuffer 4 5 6 Configuring information and instructions The telegram blocks as well as the read write blocks must be configured in the same sampling time in order to ensure consistency this is checked when initializing Offset data must be carefully entered a For pointer based communications the configuring engineer must precisely observe the offset in bytes of the 16 bit value INT or 32 bit value REAL DINT to
175. upply is obtained via the P bus of SIMATIC S7 400 It is not possible to directly transfer process data via the P bus To connect the 24V DC power supply of the binary inputs and outputs terminals 9 and 10 on the SU13 interface module must be used e Terminal 9 24V e Terminal 10 M These terminals have been designed so that the polarity cannot be interchanged Design 10x LED vot H2 H3 H4 H5 gt H6 H Switches S1 to S3 for incremental encoder H7 setting for Switch signal level 0 V or 7 0 V H8 H incremental encoder documentation H9 Hi 3 0 84 lt m re 2 x1 Analog WO and incremental encoder connections M 8 7 B 6 5 8 vc n 4 3 8 X2 Incremental encoder connections o 1 2 V R e d kd 5 OFF ON m m s3 ln W c X Binary I O and absolute value i 3 encoder connections RN Fig 2 4 Mechanical design of the I O EXM 438 1 expansion module 2 16 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Product description 2 2 2 Performance features Load Current Power Supply NOTE e 8 incremental encoders e 4 absolute value encoders SSI or EnDat e 5 analog inputs e 4analog outpu
176. ved or recommended by Siemens SIMATIC and SIMADYN D are registered trademarks of Siemens AG Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners Copyright SIEMENS AG 2006 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG A amp D Frauenauracher Stra e 80 91056 Erlangen Siemens Aktiengesellschaft Disclaimer of liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be precluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions Suggestions for improvement are welcomed Siemens AG 2006 Technical data subject to change MLFB Nr 6DD1904 0AE1 Contents 1 Definitions and Support s i saoi oeio a aeoaea na re e aonane aaeei indana ta saai eindda nioan Ee snien ing 1 1 1 1 Rn e 1 1 1 2 Sleeve Ar Henne eine 1 2 2 Product description ncc c1 Le ccce Lure aaa aias 2 1 2 1 Application module FM 458 1 DP 2 1 2 1 1 Updating the Firmware of FM 458 1 D
177. verview Automatic mode Communications 4 57 4 7 1 3 Function block WR TA 4 59 4 7 2 Manual mode GENEE ee y de te Aare a Eee da duos 4 62 4 52 1 Applications iiini iin a a i en en 4 62 4 7 2 2 Configuring ora pede Heer 4 63 4 7 3 Automatic mode Communicatlons rennene 4 64 4 7 3 1 Application with an S7 control and SIMATIC FM 458 1 DP application module sees 4 64 4 7 3 2 Configuring for S7 control and SIMATIC FM 458 1 DP application module sees 4 66 4 7 3 3 Inserting tabular values in the data block 4 67 4 7 3 3 1 Manually entering tabular values 4 67 4 7 3 3 2 Importing tabular values seen eene 4 71 4 7 3 3 3 Subsequently downloading tabular values into a DB 4 81 4 7 3 4 Structure of the data telegram for TCP IP or DUST1 connection 4 83 4 7 4 Automatic mode Memory Card 4 84 4 7 4 1 X Generating a table file in the csv fomat 4 84 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Contents 4 7 4 2 Working with the D7 SYS additionalComponentBuilder 4 86 ETAS DOwWNOAGING EE 4 89 4 7 4 4 Configuring the function blocks ssssseeeenneenen 4 91 4 8 Parameter access technique for D7 SYS a nn 4 93 4 8 1 General description of the parameter functionalityinformation 4 93 ALBA Parametersi n g eret de iid 4 93 4 8 1 2 BICO technology for SIMADYN D 4 96 4 8 1 3 Status dependent
178. y not be modified TFT INPUT DWORD TIMEOUT time in ms for receiving acknowledge telegrams from the SIMATIC FM 458 1 DP application module TABTEL OUTPUT WORD Number of data blocks required to transfer the complete DB contents The output is only reset when the next task job is activated CNTTEL OUTPUT WORD Number of data blocks already transferred to the FM module The output is only reset when the next task job is activated STATUS OUTPUT WORD Indicates the current status of the processing data transfer 0 Table transfer is inactive 1 Table transfer is active Table values have been partially transferred from a DB wait for the next partial transfer Table values have still not been completely transferred from a data block The output is only reset when the next task job is activated OUTPUT WORD If a fault error occurs while processing the function then the return value is an error code Otherwise SFC58 and SFC59 errors will be displayed If an error occurs during communications with the FB TAB the error messages of FB TAB or FB TAB D are directly displayed UO The output is only reset when the next task job is activated OUTPUT BOOL Status parameter DONE 1 Send operation has been completed The DONE 1 connection is only reset if the next transfer of table values is initiated 4 60 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring The following errors can occur a
179. yclic automatic mode mode 10 and e refer to the SIMOLINK function block description SL Synchronized data For the mode 3 5 and 10 the telegram data of the previous bus cycle send are processed in parallel to the bus cycle and equidistant SIMOLINK 1 cycle deadtime telegrams are sent and received This allows the shortest SIMOLINK cycles to be configured Ideally this technique is suitable for applications with virtual shaft with values which uniformly change which are required for example for printing machines The operating modes automatic mode Mode 3 with processing in an interrupt task Ix should be used for jitter free synchronization of the drives SYNC Telegram SYNC Telegram Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks Interrupt task Ix Processing time of the SIMOLINK blocks Fig 4 16 Automatic mode Mode 3 and external cyclic mode Mode 5 with synchronization to the basic sampling time TO TO interrupt TO interrupt TO interrupt Processing time of the SIMOLINK blocks Processing time of the rocessing time of the SIMOLINK blocks SIMOLINK blocks Cyclic task T1 TO Fig 4 17 External cyclic mode Mode 5 4 40 Application Module FM 458 1 DP User Manual 6DD1904 0AE1 Edition 06 2006 Configuring The sampling time should be selected somewhat higher than the bus cycle time The external cyclic mode offers th
180. yed at the ERROR output Application Module FM 458 1 DP User Manual 4 61 6DD1904 0AE1 Edition 06 2006 Configuring 4 7 2 Manual mode 4 7 2 1 Application Entering tabular values Interrogating the tabular values 4 62 The Manual mode mode represents the simplest way of inserting tabular values into a configured software package However it is comparatively time consuming as data has to be manually entered or taught in from the program After the TAB or TAB_D has been correctly configured the tabular values can be entered one after another To start off with the table size i e the number of value pairs points should be specified at input NP If the table is to be saved in the SAVE area then input SAV of the must be 1 The tabular values can then be subsequently entered In this case to start the index point i should be specified at input IP of the value pair to be entered The X and Y value of the point should then be entered at inputs XP and YP In order to accept the entered value after entering each value pair input WR should be set from 0 to 1 Before entering the next point the index at input IP should be incremented The values for this point should then be entered This procedure is repeated until all of the values have been entered A specific sequence does not have to be observed when entering the individual points The number of entered points must match the data at input NP All of the entries du
181. ystem response Remedy Mode 0 Slave attempts to write into an incorrect address Restricted telegram data transfer functions Select own slave address Logical configuring error Slave to slave communications was configured as duplex operation however only one direction is possible for each slave send or receive Send and receive the same data Either configure send or receive for slave to slave communications Physical data transfer faulted on the SIMOLINK ring No telegram data transfer Increase send power launch power at one of the subsections replace medium or connector F CRC error check sum error data transfer along the ring faulted R Telegram failure A Increase send power launch power at one of the subsections replace medium or connector Timeout error in the SIMOLINK ring bus node signals a fault No telegram data transfer FB SL evaluates output NDM beforehand check node and medium Mode 0 Signaled SIMOLINK cycle time in the special telegram from SL master does not correspond to the configured equivalent sampling time Restricted telegram data transfer functions In the HW Config Adapt the equivalent sampling time of the slave to that of the SL Table 4 14 Error output SIMOLINK FBs 4 6 6 Synchronizing individual SIMOLINK rings When using the FM458 1 DP and the EXM448 2 module there are additional ways of synchronizing up to three SIMOLINK masters on a slave ring that in this case act as clock maste

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