torque wrench set torque wrench set
Contents
1. Contents 03 04 05 06 06 07 11 12 13 14 Introduction Safety and warnings Intended Use Product Description Contents Technical data Application Commissioning Attaching the sockets Setting the torque Selection of working direction Tips for proper use Conversion table Maintenance Cleaning Recalibration Customer Service Storage Environment friendly disposal Packaging Product Warranty and Service Introduction 1 Dear Customer thank you for purchasing this product You have acquired a high quality precision tool that will provide you with years of reliable service if used properly Please read and follow this user manual and especially the safety notes before using your torque wrench set Keep this manual in a safe place and if you pass this tool on to another user provide them with this manual as well Explanation of symbols used In the user manual the following symbols are used I Minnie Dee RN aa 3 NM Safety and warnings 2 This torque wrench set is a precision tool and may only be used in accordance with its intended purpose and as described in this manual Do not use the torque wrench for other purposes as a striking tool or as a normal ratchet as this can cause damage and reduce its accuracy e Refer to the maintenance operation and repair manuals of your vehicle machinery or equipment or to the respective manufacturer for information about the ad2. Nm To adjust intermediate values first turn the handle to the next lower value on the scale NENTONHETER Starting from the 0 position on the ring scale rotate the handle clockwise as many ticks each tick corresponds to 1 Nm as required to attain the desired setting This example shows the adjusted value of 90 Nm 84 Nm 6 Nm 6 ticks on the ring scale Tighten the lock screw B in order to fix the set torque value NEWTONMETER Example 3 shows the setting of a torque value i of 150 Nm next lower value 140 Nm 10 Nm 121085 10 ticks on the ring scale Selection of working direction This torque wrench is suitable only for the defined tightening of bolts and nuts with right hand thread To tighten bolts and nuts set the change lever in position D To loosen bolts and nuts set the change lever on the wrench head to the position E Tips for proper use Before you use the wrench make sure that the correct torque value is set in accordance with manufacturer s instructions specified in the maintenance operation or service manuals of your car machine or device If in doubt contact the vehicle machine manufacturer or an authorized service centre Data for alloy wheels is also available in the product documentation such as in the general operating permit ABE that accompanies these products Tightening torque values depend on type size and material properties of
3. the screws nuts and pieces to be fastened If not specified you may also follow tightening torque values for standard screws These are fixed in tables and standards depending on the material used Fit the tool on to the bolt or nut and tighten the bolt connection with even pressure until you hear and feel a click By clicking the wrench indicates the reaching of the preset torque value Do not move the torque wrench with jerky movements This will lead to incorrect results Do not load the torque wrench any further after it has triggered in order to avoid damage to the mechanics and to the bolted joint e Set the torque wrench always at right angles to the bolt or nut to prevent slippage After you have completed your work always set the wrench to the lowest torque value Do not turn the adjustment grip below this marking as the wrench will incur damage Conversion table Maintenance 7 The internal mechanism of the torque wrench was lubricated during manufacture and requires no special maintenance if used as intended Cleaning e Clean the torque wrench and accessories with a dry cloth A Recalibration This torque wrench is a high quality measuring equipment It has been calibrated before delivery with an accuracy of 4 Even if used correctly it is necessary depending on use to regularly monitor the proper function reca
4. 328 6020 Hotline Ireland 00800 4467 5888 Mail info saphirsupport com Your details Name S TORQUE WRENCH SET Address a Date of purchase We recommend you keep the receipt with this warranty card Location of purchase Description of malfunction Return your completed warranty card to Saphir Service Center c o Bridges Logistics PO Box 1125 Bromley BR1 9TW UK Mail info saphirsupport com AFTER SALES SUPPORT Pr 0800 328 6020 a 00800 4467 5888 info saphirsupport com MODEL SH DMS 1 90720 10 2013 E53004 YEAR WARRANTY
5. at a low torque setting before first use and after storage of the torque wrench to ensure proper lubrication and operation of the triggering device Attaching the sockets This torque wrench is equipped with a locking device for the accessories to prevent accidental loosening of the sockets while removing the wrench Mount the sockets as follows Press locking button A on the wrench head and insert the accessory socket extension on the 1 2 square of the torque wrench Once the button is released the socket is locked Press the locking button again and remove the accessory after use Setting the torque The torque wrench has 2 scales with torque figures in Newton meters Nm and kilopound meters kpm Settings are described below based on the Newton meter scale a conversion table of values can be found on page 10 of this manual Loosen the knurled locking screw B on the handle of the wrench by a few turns counter clockwise A HERRERA Take the torque wrench in your hand so that you can see the Newton meter scale see figure below To set a torque value printed on the scale turn ee the knurled handle C in clockwise direction NEWTONMETER until the front edge of the handle matches the line which corresponds to the value and the 0 of the ring scale of the handle matches 120128 the longitudinal marking of the scale on the wrench shaft This example shows the set value of 84
6. eme temperatures and store it only at room temperature 15 25 C in a dry place protected from access by children Make sure that children do not play with the product Always set the lowest torque value before storage Do not turn the adjustment grip below this marking to avoid damage 4 Intended Usage 3 This torque wrench set is intended for the controlled tightening of screws and nuts with right hand threads on vehicles other machinery and equipment according to manufacturer s specifications in the torque range from 28 to 210 Nm It is for private use It is not intended or appropriate for commercial trade or industrial use The manufacturer assumes no responsibility if the product is used in such operations or equivalent activities Product Description Contents 4 1 2 Torque wrench with quick release DIN EN ISO 6789 1 2 Socket set 17 mm 19 mm and 21 mm DIN 3124 1 2 Extension 125 mm DIN 3123 Storage box U hh UN User manual and warranty card not pictured Technical data 5 Model SH DMS 1 Setting 28 210 Nm Tool 1 2 square Resolution 1 Nm graduated ring scale 14 Nm 1 handle turn Accuracy 4 of setting Lever length about 385 mm Weight approx 1 3 kg without accessories Our products are constantly being developed and improved Therefore design modifications and technical changes are possible Application 6 Commissioning Loosen several times
7. justed torque values of the bolted connections These values guarantee that the screw connection is sufficiently tightened while preventing damage to the parts by overloading If the torque wrench is overloaded by more than 125 of the highest torque values or if it is subject to improper treatment the torque wrench should be re calibrated This can be done by the manufacturer for a fee By no means attempt to repair the torque wrench or calibrate it yourself The accessories contained in the set are matched to this torque wrench Use these or only standard components which correspond in shape and size to the included accessories Using non standard accessories may lead to incorrect settings and void the warranty and warranty claims Do not use worn or defective components as these may influence the release accuracy Do not use a hinge or ball joints as this may lead to incorrect torque settings Before each use check correct settings of the torque value and proper fitting of the accessories used e Do not move the torque wrench in sudden jerks Always use even pressure when tightening the screw connections until the click sound is triggered Do not load the torque wrench any further after being triggered to prevent damage to the mechanics To clean use only a dry cloth and never dip the torque wrench into liquid The lubrication of internal parts may otherwise be impaired Do not expose the torque wrench to extr
8. libration for your own safety According to product standard EN ISO 6789 for users who do not perform procedures for the monitoring of measuring instruments a service life of 12 months or approximately 5000 loads is considered an appropriate reference interval for recalibration The period for the first recalibration begins with the first use of the tool But also note that after overload of more than 125 of the highest torque values or after improper treatment or repairs immediate recalibration is necessary to ensure proper operation Caution By no means attempt to repair the torque wrench or calibrate it yourself A fee is required for recalibration Customer Service Let your torque wrench be repaired only by qualified personnel and using identical replacement parts in order not to endanger the safety ofthe tool and your own safety If in case of need contact our service address Saphir Service Center c o Bridges Logistics PO Box 1125 Bromley BR1 9TW UK Hotline UK 0800 328 6020 Hotline Ireland 00800 4467 5888 Mail info saphirsupport com Storage 8 Always set the torque wrench to the lowest torque value before storage Do not turn the adjustment grip below this marking to avoid damage Protect the torque wrench from impact shock moisture and contamination from dust sand and other particles and store it together with the accessories in the corresponding storage box Store the torque wre
9. nch only at room temperature 15 25 C in a dry place protected from access by children Make sure that children do not play with the product Environment friendly disposal 9 Packaging This product packaging is made from recyclable materials and can be recycled When no longer required dispose of packaging in the appropriate recycling bin Product This product is made from high quality raw materials After the end ofthe product life do not dispose of it in the household waste but check with your local authority about environment friendly and resource friendly disposal Warranty and Service 1 0 NOTE Please see the warranty card for information about warranty and service The warranty period is three years and starts with the day of the purchase Please retain the sales receipt as proof of purchase During the warranty period defective torque wrench set can be sent to the service address stated below after advance telephone notification You will then receive a new or repaired torque wrench set free of charge in return After expiry of the warranty period you also have the option of sending the defective torque wrench set for repair to the address stated below Any repairs necessary after expiry of the warranty period are subject toa charge Your statutory rights are not affected by this warranty Saphir Service Center c o Bridges Logistics PO Box 1125 Bromley BR1 9TW UK Hotline UK 0800
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