User Manual - Axminster Power Tool Centre
Contents
1. Paddle drive shaft P u R Machined face o 1 4 I T ui HP 8 SAIs 77 7 7 7 LISTS TIT ig 074 r 7 1 4 7 9 2 7 42 jm 7 stn V 7 7 a du 7 7 7727 7722 10mm Spanner Assembly Having unpacked the boxes put all components where they are readily to hand Extractor Filter Assembly 1 Locate the extractor unit 1 Filter 2 and six M6x19mm Hex bolts 7 see fig 01 02 2 Line up the six pre drilled holes in the filter assembly 2 with the ones machined into the extractor outlet housing and secure both units together using the six M6 Hex bolts 7 see fig 03 04 05 Fig 01 02 zs Fig 03 04 05 72 Wi f Assembly Mounting the Extractor to the Wall Before mounting the extractor assembly make sure you allow sufficient clearance and height to comfortably operate the NVRs control switch and shaker paddle operating handle 1 We suggest you mount the wall mounting bracket 3 at a height of 1 650mm from the workshop floor see fig 13 DO NOT mount the unit too low that the dust bag 6 drags on the workshop floor see the Machine Footprint on page 9 Fig 13 2 Mark a line 1 650mm abo2. 101661 21 03 2016 AT amp M BOOK REF 00 y iva ee 5 mi PR eee ew e fale S i i tio 0 9 0 ab ab ab pon gt gt OC t 1 3 ANY Ep Ns pp enn RESP Ps 140 p b Ra hy t t n oom a m Dar mam n M b al IDA TO s a ae q gt s Z Sa Wall Mounted Extractor CT 50RCK SERIES Code 508483 a LLI U Z gt x lt Index of Contents Index of Contents 02 Declaration of Conformity 02 What s Included 03 General Instructions for 230V Machines 04 Specific Safety for Dust Extractors 04 05 Specification 05 Assembly 05 06 07 08 Machine Footprint 09 Illustration and Parts Description 10 11 Operating Instructions 12 Ducting System 13 Maintenance 13 Weekly LEV System Maintenance Log 14 15 LEV Testing 16 Extraction Accessories 16 Exploded Diagram Parts List 17 18 Wiring Diag
3. shavings etc build up If E aa 25 clean inside this has occurred clean with a vacuum cleaner see fig 22 Move the shaker paddle handle back and forth to remove any built up dust and debris from inside the filter Monthly Remove the filter securing belts 5 and remove the filter assembly 2 see fig 23 24 Using an M class vacuum cleaner clean inside the filter 13 14 11 Kaess u JI 510123102 a sem 3 pue 3500 10 s 10 3 o3 3150 S1 1 U ueap pue P VY J s eyeys 23105 001110002 pue abewep 10 s 19 U 2 01 U0 016 ije JO 001300 232 puno 960 4 AYN bpuluep jerisAud 10 bun np Ile 2 Aq p y u Weekly LEV System Maintenance Log 15 syu wwo Kaess u J 40328 02 a sem 323 uonipuoo pue abewep 10 s 10 3 o3 3150 S1 1 U ueap pue J XE 19 U 23103 uonipuo pue abewep 10J s J4e3 y 52 01 U0 o3ef3sel q jje JO 0011300 23142 puno 9602 Aue 312 13101 23 2 60 00 10 je 52 Aq p y u Weekly LEV
4. Screw M6x30 LD Blet Clamp for Canister Filter Flapper Bearing Fixing Plate no tooth Round HD screws M5x10mm HEX Bolt M6x16mm Round HD Screws M5x10mm 0111 Wiring Diagram The Axminster guarantee is available on Hobby Trade Industrial Engineer Air Tools amp CNC Technology Series machines It s probably the most comprehensive FREE guarantee ever buy with confidence from Axminster AXMINSTER INDUSTRIAL SERIES Top performers with class leading features and build quality for use in busy workshops AXMINSTER CNC Technology AXMINSTER TOOLS cau Compressors and tools for home or workshop use durable and great value Precision CNC machines for industry and education Normal wear and tear misuse abuse and neglect are excluded and the machine should not have been modified in any way Please do not attempt to service the product without first contacting us we are happy to guide you but failure to do so may invalidate the guarantee The Guarantee is transferable from owner to owner in the first three years but you must have original proof of purchase Should we need to replace a machine in the first three years the guarantee will still continue to be effective from the original purchase date Full Terms and Conditions can be found at axminster co uk terms This guarantee
5. System Maintenance Log Ref Code HSG258 The book above provides guidance on the supply of local exhaust ventilation LEV equipment It describes the principles and good practice of deciding on designing commissioning and testing cost effective LEV The guidance is written for the suppliers of LEV goods and services but will also be helpful for employers and managers in medium sized businesses and trade union and employee safety representatives All of these groups need to work together to provide maintain and use effective LEV and to reduce exposure from inhalation of hazardous substances The book contains information about the roles and legal responsibilities of suppliers and of their clients as employers competence principles of good design practice for effective LEV hoods and their classification ducts air movers air cleaners and system documentation with checking and maintenance schedules and the marking of defective equipment It also includes guidance on the specification of LEV the supplier s quotation commissioning zone marking the user manual and logbook testing and hood labels Search product name code brand 0 items 0 00 Checkout Q Tools amp Machinery Power Hand Metal Workshop Site amp Safety amp Fixing Gluing Woodturning SM Tools Tools Working Working Equipment Outdoors Workwear amp Finishing amp Crafts Wood Working Dust Extraction amp Wood Waste Refine by Dust Extractio
6. ensure the switch is always returned to the OFF position Once you are ready to commence work remove any tools objects or items that could inadvertently get sucked up by the machine and place safely out of the way Re connect the machine ensuring the power cable is not snagged or routed where it could be tripped over as you move about the workshop it is not too close to an unguarded heat source or is laid over or around a sharp edge Specific Safety for Dust Extractors Be aware that in dry air periods or areas the movement of the Use the integral metal coil in flexible plastic hosing to connect air through the machine can generate static electric fields units together These are not normally a problem as the machine is bonded together via its construction and the whole is earthed back Try to route the power cable and the hosing away from busy through the electrical supply problems can occur with isolated walkways items such as stands or hosing that are insulated from the ground standing on rubber feet suspended in the air etc DO NOT allow the inlet to become dead ended or block or If possible try to connect everything together electrically to restrict the outlet this puts undue strain on the motor and can eliminate static shocks lead to overheating Specification Code 508483 Model CT 50RCK Rating Trade Power 750W 230V 1ph Air Flow 912m3 hr Noise Level 75d3bA Particle Size 1 micron Hose D
7. etc Be aware that wood dust is an explosive medium DO NOT allow any naked light source to occur anywhere near the machine This includes cigarettes matches etc and do not place the machine near any unprotected light bulbs that could possibly get broken The suction force is generated by a high speed fan unit This has the potential to amputate fingers grab loose clothing ties etc and bat large chips etc at high speeds Keep all guarding in place and if access to the fan becomes necessary due to blockage etc disconnect the machine from the mains supply and ensure the fan has come to a complete stop before putting your hands anywhere near it If you are not using clear extraction hose periodically remove the hose to check that the inlet to the machine is not getting restricted The safety guard grill of the inlet duct can be particularly irksome in this way as long strand shavings etc can wrap around the grill fret Keep the particle filter clean The machine relies on its ability to blow air through the filter to generate good suction If the particle filter starts to clog this reduces the air flow and hence the machine becomes less efficient The particle filter can be cleaned by using an M class vacuum cleaner clean the inside of the filter 4 Good Working Practices Safety The following suggestions will enable you to observe good working practices keep yourself and fellow workers safe and
8. N n 12 Operating Instructions Testing the Extractor Connect the extraction hose s to the extractor s outlet if not done so already WARNING MAKESURE CHILDREN ARE KEPT AWAY FROM THE EXTRACTOR WHILE IN OPERATION CONNECT THE POWER SUPPLY TO THE MAINS AND SWITCH ON NOTE ALWAYS TURN ON OFF THE EXTRACTOR BY THE NVR CONTROL SWITCH NOT THE MAINS SWITCH WAIT UNTIL IT IS UP TO FULL SPEED AND CHECK FOR SIGNS OF VIBRATION IF ALL IS WELL SWITCH OFF AND WAIT UNTIL THE EXTRACTOR HAS COME TO A COMPLETE STOP DISCONNECT THE POWER SUPPLY FROM THE MAINS IF THE EXTRACTOR FAILS TO START UP OR THERE ARE ANY STRANGE NOISES APART FROM VIBRATION SOUNDS CONTACT TECHNICAL AFTER SALES FOR SUPPORT Phone 03332 406406 Email technical amp axminster co uk PPP Reduced Suction Performance After a period of time dust sawdust and shavings can build up causing blockages and reduced suction performance Carry out the following checks to keep your extractor working at peak performance DISCONNECT THE POWER SUPPLY FROM THE MAINS WARNING ALWAYS WEAR EYE PROTECTION WARNING ALWAYS WEAR A DUST MASK Check the filter for signs of build up of sawdust and move the shaker paddle handle 4 back and forth to remove any built up dust and debris from inside see fig 19 Then clean the outside with a vacuum cleaner Ducting System General Infomation Many manufacturers will state the volume of air requi
9. does not affect your statutory rights Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local recycling centre and place into the appropriate Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible So sure are we of the quality we cover all parts and labour free of charge for three years Look for the icon and put your trust in Axminster No registration necessary just keep your proof of purchase Optional Service Plan for Industrial Series machinery Trade SERIES AXMINSTER Great value amp easy to use perfect for use at home Solid reliable machines designed for daily use AXMINSTER AXMINSTER Quality precision machines for the workshop or education Small machines for the home engineer Free Three Year Guarantee on Axminster Hobby Trade and Industrial Series woodworking and engineering machines Axminster Air compressors and Air Tools and bench top grinders no registration necessary just proof of purchase We will repair or replace at our discretion and will collect only from a UK mainland address irresp
10. ective of the original delivery address The Guarantee assumes that you have bought the correct machine for the required operation in accordance with our guidelines have operated and maintained it in accordance with the instruction manual and that all cutting machines will be used with a blade which is sharp and serviceable at all times It does not cover consumable items purchased with the original product including original blades or abrasives For more information visit axminster co uk 3years Only for EU countries 021 recycling bin 7 recycling facility Axminster Tools amp Machinery Ltd Weycroft Avenue Axminster Devon EX13 5PH axminster co uk
11. iameter 100mm x 1 Bag Capacit 50L Overall L x W x H 558 x 495 x 1169mm Weight 27k Assembly Please read through the section entitled Parts Identification and Description this will enable you to more readily identify those parts of the cyclone extractor Please note some of this assembly procedure is best accomplished by two persons Although the tasks are not impossible some of the items are heavy and awkward and a mishandling error could cause injury Please think about what you are doing your capabilities and your personal safety We have added the two person symbol to any operation that we recommend should be a two person task Unpack all the boxes and check all the components listed in the What s Included section If any parts or components are missing please contact our Customer Services Department using the procedures and telephone numbers listed in our catalogue Please note on occasions the packing list is not strictly adhered to Please check all the boxes packets etc to make sure that all the parts have been accounted for 5 Continues Over Filter Shaker Paddle Operating Handle Locate the filter shaker paddle 4 and loosen the clamping bolt to its base Insert the handle mounting over the paddle drive shaft making sure the clamping bolt is positioned over the machined face on the shaft then tighten the bolt using an 10mm spanner to secure the handle in place see fig 06 07 08 Fig 06 07 08
12. maintain your tools and equipment in good working order Mains Powered Tools and Machines Primary Precautions These machines are supplied with a moulded 16 Amp plug and 3 core power cable Before using the machine inspect the cable and the plug to make sure that neither are damaged If any damage is visible have the damaged item inspected repaired by a suitably qualified person If it is necessary to replace the plug it is preferable to use an unbreakable type that will most resist damage Only use a 16 Amp plug and make sure the cable clamp is tightened securely Fuse as required If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply the current that is required for your machine Remember most machines or tools have handles or holding positions the power cable is not one of them Workplace Environment The machine is not designed for use outside Keep the machine clean it will enable you to more easily see any damage that may have occurred Clean the machine with a damp soapy cloth if needs be do not use any solvents or cleaners as these may cause damage to any plastic parts or to the electrical components It is good practice to leave the machine unplugged until work is about to commence also make sure to unplug the machine when it is not in use or unattended To avoid inadvertent Start up if your machine is not fitted with a NVR system
13. n amp Wood Waste Category Wood Working Dust Extraction amp Wood Waste Auto Extraction Controller Units 6 Dry Vacuum Cleaners 12 Extraction Accessories 70 Extraction Machinery Filters amp Sacks 30 Fine Dust Extractors 7 Metal Ducting 15 Power Tool Extractors 11 Power Tool Extractor Accessories 17 Power Tool Extractor Filters amp Bags 24 Vacuum Extractors 15 Wet amp Dry Vacuum Cleaners 10 Workshop Air Filters 2 Hose Reducers Plastic o 1 From 1 44 100mm Dust Extraction Kit Quick Release 100mm Axminster Auto Extract Hose Fixing Clip Controller Unit 3 kk 1 2 xk xk 169 94 From 179 94 5 45 Erice v In stock Add to Basket Add to Basket Add to Basket O 0 00 3 99 26 4 00 9 99 25 10 00 14 99 20 15 00 29 99 25 30 00 49 99 21 50 00 99 99 17 100 00 199 99 26 200 00 299 99 20 300 00 599 99 19 600 00 and above 24 Add to Basket Our Best Sellers 1 100mm x 100mm Joining Splice for 2 75 v In stock Brand 2 Pipe Joiner for 63mm Dust 1 85 16 LEV Testing Why should I bother with LEV The law says you must control the risks from these substances the Control of Substances Hazardous to Health COSHH Regulations Installing LEV may help you to do this For more information about othe
14. ng its life There is also a detailed description of the parts of your Extractor which will enable you to become familiar with terminology we will use in this manual Keep this Instruction Manual readily accessible for any others who may also be required to use the machine General Instructions for 230V Machines If the work you are carrying out is liable to generate flying grit dust or chips wear the appropriate safety clothing goggles gloves masks etc If the work operation appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up in the rotating parts of the machine Likewise consideration should be given to the removal of rings and wristwatches if these are liable to be a snag hazard Consideration should also be given to non slip footwear etc DO NOT use this machine if you are tired your attention is wandering or you are being subjected to distraction DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE Specific Safety for Dust Extractors DO NOT use this machine as a vacuum cleaner try to keep the waste medium to wood by products DO NOT uplift workshop floor debris stones nails screws paper etc
15. of the direction of flow extractor this is the size of the main duct to be used In larger systems the ducting should get Fit blastgates to maximise efficiency and balance the system larger towards the extraction unit as more machines that are in use are added to maintain the correct air speed in the duct This is very important if the airflow is too low a build up of dust and debris will occur and is a fire and explosion risk If the air speed is high then the system will be noisy but there will be no deposits in the ducting Always use blastgates to close off airflow to machines that are not in use The negative pressure inside the ducting draws air into the system Incorrect sizing of the duct too many bends coupled to lots of flexible hose induces losses into the system and in badly designed systems this is akin to leaving the hand brake on in a vehicle Maintenance Basic Maintenance Fig 22 Daily Empty the collection bag before it overflows wear 3 dust mask whilst removing and emptying the bag 7 A 7 AZ Yj Weekly e Check the inlet and outlet duct and remove any accumulated sawdust Check the inlet hoses for splits and cracks repair as necessary Check the dust collection bag for wear and tear especially around the neck of the retaining belt If wear or fraying is occurring replace the bag Using an M class vacuum cleaner Check the motor for dust sawdust
16. r ways of eliminating or reducing airborne contamination at work look at HSEs COSHH website hse gov uk coshh Health and Safety Executive Controlling airborne contaminants at work A guide to local exhaust ventilation LEV Extraction Accessories Extraction Accessories For all of our accessories please see our catalogue or visit our website at axminster co uk Contact us on Call 03332 406406 Web axminster co uk JOD V V A BN N DOA L 4 m Exploded Diagram Parts List 2 D 2 co s Ge Round HD Screws M5x15mm Flat Washers 8 Round HD Screws Flange Screw 1 4 x1 2 Hex Bolt 1 4 x1 2 mm Flange Screvv 1 4 x3 4 Round HDScrews M x8mm PE bag 58x76cm Set Screw 1 4 xamm Spring Washers 1 4 Motor Gasket Hand Wheel M10 Locking Nut Thin Sponge Sets 1 x4 Tube Cap 1 Lower Fixing Plate Bearing Fixing Plate Special Nuts M5 Set Screw 5 16 x5 16 Clip Fixing Plates Rubber Gaskets 18 Qty 1 CO M W NO Exploded Diagram Parts List Description Canister Filter Main Spindle Bearing Fixing Plate Connecting Spindle Bevel Gear Self lubricating Bearings Main Housing Inlet Cover 10 Aluminium Impeller Motor Motor Plate Wall Bracket Handle Impeller Washer Cap
17. ram 19 Declaration of Conformity Copied from CE Certificate No CN CE 0175 02 07 10 Manufactured Meta nternational Co LTD is in compliance with the standards determined in the following Council Directive The undersigned authorised by George N Sifonios Authorised by Meta International Co LTD Machinery Directives 2006 42 EC No 38 46 Ya Tan Road Ta Ya Hsiang Taichung Hsien Taiwan R O C Applicable Standards EN ISO 12100 1 2003 A1 2009 EN ISO 12100 2 2003 A1 2009 EN 60204 1 2006 A1 2009 Model Number CT 50 Dust Collector Low Voltage Directives 2006 95 EC The symbols below advise that you follow Wa r n 1 0 the correct safety procedures when using this machine N Fully read manual Ear protection Eye protection Dust mask HAZARD and safety instructions should be worn should be worn should be worn Motor gets hot before use What s Included Quantit Item Part Model Number CT 50 CT 50RCK Wall Mounted Extractor 1 No Extractor Assembl 1 1 No Filter Assembl 2 1 No Wall Mounted Bracket 3 1 No Filter Shaker Paddle Operating Handle 4 1 No Filter Bag Retaining Belt 5 1 No Filter Dust Ba 6 6 No M6x19mm Hex Bolts 7 1 No Instruction Manual Please read the Instruction Manual prior to using your new machine As well as the operating procedures for your new machine there are numerous hints and tips to help you to use the machine safely and to maintain its efficiency and prolo
18. red for each machine in their manual If not note the size of the extraction port and use the chart below outlet size volume of air required 50 200 m3 hr 100 700 m3 hr 125 1100 m3 hr 150 1600 m hr Basic design 200 2800 m3 hr Keep it simple don t over complicate the system Keep it straight ducting runs should all be straight with as few bends as possible Example for a single machine with a 100mm port an extractor of a minimum of 700m5 hr Keep transfer duct as big as required by the extractor this should get larger towards the will be sufficient For multiple machines count the number of extraction ports per size multi extractor ply the number of each size by the volume of air required Then add the results per outlet size Keep flexible duct to a minimum If the machine cannot be connected to the system by to give you a total volume of air required This total is for all the machines operating at the solid ducting only then should flexible ducting be used for the final connection same time You then must decide which and how many machines will be used at the same Keep branches joining the duct to a maximum of 45 When branches join the main duct time Divide the total volume of air required by this number and add 500m hr Choose an ideally they must enter at the side or the top at an angle of a maximum of 45 towards the extractor that gives the airflow required by your calculations Look at the main inlet size
19. tion hose and introduce the hose over the dust extraction outlet Tighten the clip to secure in position see fig 16 17 18 Fig 16 17 18 r Extractor outlet Retaining clip Machine Footprint 170 Workshop Floor lllustration and Parts Description Extractor assembly Motor assembly Tube handle Dust extraction Shaker paddle operating handle Filter at x Bag retaining belt Filter dust bag 10 NVR control switch assembly with emergency stop shroud 11 Shaker paddle operating handle Filter bag retaining belt Emergency stop Angle bracket Power cable Motor vents SLAP the shroud down to STOP the machine I a 5 gt 2 2 e Pm q 2 r T utrum n n s s ee m ae A ayam at SD CURE qom 17 1 NA LI ee W P ee A OC K CUN Vat Fan housing Illustration and Parts Description NVR switch assembly with emergency stop shroud Check the hoses for blockages Check the dust bag and empty if full see fig 20 21 Fig 19 ae Wa PY per r M 0 d 4 bi 0 N y 7 R27 1 pi J by 4 7 0 0 i 0 x YA 0 1 Avo A 277474 A
20. ve workshop floor Locate the wall mounting bracket 3 position the bracket against the wall with the angle section protruding out Using a level mark the positions of the three holes in the bracket see fig 14 3 Place the bracket 3 to one side drill the three holes using a 8mm masonry drill bit and secure the bracket in place using three wall plugs washers and screws NOT Supplied Continues Over Filter Dust Bag 1 Locate the filter retaining belt 5 and dust bag 6 2 Open up the dust bag and place it up and over the base of the filter assembly 2 see fig 09 10 3 Straighten the filter retaining belt 5 position the belt around the base of the filter making sure the belt slots down into the filter s machined recess Latch it down to hold and to seal the filter assembly see fig 11 12 Fig 09 10 Retaining belt recess 0 Base of filter Fig 11 12 5 _ ax _ lt lt si TIT 4 0 il 1 6 Attach the other end of the hose to your wood working machine Assembly NOTE YOU WILL REQUIRE ASSISTANCE 2 FOR THE NEXT STEP 4 With assistance lift the extractor assembly up and hook the angle bracket mounted to the underside of the motor assembly down over the wall mounting bracket 3 see fig 15 Fig 15 Angle bracket Extraction Hose NOT Supplied 5 Place a retaining clip over the extrac
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