X5 Temperature Controller with Internal Timer
Contents
1. SSeS I i Valve drive Heat Cool algorithm Algorithm j 4 bt t ro 1 1L M Motor travel time 1 Dead band l HERE J 15 600 seconds 0 0 5 096 Og s mm i Meet 3 Minimum Cool cycle time CPL 1 output step time proportional only C3 gy 0 1 5 0 0 2 100 0s l Cool control output I high limit PID only V 0 0 100 0 Cool output rate limit l user enabled disabled UF F 0 01 99 99 s fe Sohal Serial nri communication end menu 5 O so Eng L CIL IE 447 PARAMETERIZATION SERIAL COMMUNICATION MENU Depending on serial communication choosen see model code on page 5 there are the following parameters RS485 Modbus Jbus Index A wm RS485 Modbus Jbus SLAVE Index C 5 SLAVE address communication if option installed DEF 1 247 SLAVE baud rate oo ad 4BBB 3888 IS SLAVE communication protocol E Hh Ss dbu 5 55 Ifl nant z E ut nladd f SLAVE PROFIBUS DP C 7 8 1 IZ SLAVE address l jd J 1 communication a Ss if option installed GFE 1 247 SLAVE baud rate 2r nuc o WWE UL 48B8 3580 e200 Communication protocol rn fibus dbu Parity _ ooo EVE ut E nladd PROFIBUS DP address 3 124 4 Operation 4 Operation 4 5 PARAMETERS For a simpler use of the con troller the parameters have been organized in2. 4 5 3 PID MENU Not present with On Off main output or Timer PID 0 Fl Proportional C Band I Cool Proportional UI IL Band This parameter specifies the proportional band coefficient that multiplies the error SP PV Integral l l Time IL Cool integral l J Lj Time This is the integral time value that specifies the time required by the integral term to generate an output equivalent to the proportional term When GFF the integral term is not included in the control algorithm L l Derivative Ld Time I Cool Derivative I J LL Time This is the time required by the proportional term P to reach the level of D When OFF it is not included in the control algorithm ae Overshoot LLL control Automatically disabled when the adaptive tune is running This parameter specifies the span of action of the overshoot control Setting lower values 1 00 gt 0 01 the overshoot generated by a Setpoint change is reduced The overshoot con trol doesn t affect the effective ness of the PID algorithm Setting 1 the overshoot control is disabled Cl iz Manual CLE c reset This term specifies the value of the control output when PV SP in a PD only algorithm lack of the Integral term JM _ Error Lh tt Dead Band Inside this band for PV SP the control output does not change to protect the actuator output Stand by
3. Continuous adaptive tune Perturbation New parameters Continuous adaptive tune is particularly suitable for con trolling process whose control characteristics change with time or are not linear in rela tion to the Setpoint values It does not require any operation by the user It continuously sam ples the process response to the various perturbations determin ing the frequency and the ampli tude of the signals On the basis of this data and their statistical values stored in the instrument it modifies the PID term para meters It is the ideal for all applications where it is required to continu ously change the PID terms parameters in order to adjust the PID to the changes of the process dynamic conditions In case of power OFF with the Adaptive Tune enabled the val ues of the PID terms parame ters are stored in order to be reused at the next power ON At power on the Adaptive Tune starts automatically 4 5 5 INPUT MENU Input filter Time constant in seconds of the RC input filter on the PV input When this parameter is OFF the filter is bypassed Filter response 100 63 2 PV Filter time gt 0 Time I r1 Measure 101 201 Bias This value is added to the mea sured PV input value Its effect is to shift the whole PV scale of its value 60 digits Time Sampling time in seconds of the instrument This parameter is normally used when control ling slow pro
4. 04 A Zj Be 24v mV V mA oU AA ol UL notes 1 Use 60 70 C copper Cu conductor only 2 Wire size 1 mm 18 AWG Solid Stranded 10 3 1 TERMINAL BLOCK 1 Rear terminal cover EXce 5 7 mm 0 22 in Cable size 1mm 2 35 screw terminals M3 Option terminals amp Holding screw 0 5 Nm SF Phillips screwdriver PH1 qm Flat blade screwdriver 0 8x4mm Terminals fA Pin connector A Z 1 4 mm 0 055 in max Fork shape AMP 165004 lo DC 5 5 mm 0 21 in Stripped wire L5 5 mm 0 21 in PRECAUTIONS AG The instrument has been designed to work in an harsh and noisy environmental level IV of the industrial standard IEC 801 4 It is recommended to follow the following suggestions All the wiring must comply with the local regulations The supply wiring should be routed away from the power cables Avoid to place electro magnetic contactors power relays and high power motors nearby Avoid power units in close proximity especially if controlled in phase angle mode Keep the low level sensor input wires away from the power lines and the output wiring If this is not achiev able use shielded cables on the sensor input with the shield connected to ground 3 2 SUGGESTED WIRES ROUTING A B Conduit for supply and output cables A 3 Electric
5. 4 Operation 4 5 4 TUNING MENU not shown for ON OFF main control output See page also 57 Two tuning method are provided Initial one shoot Fuzzy Tuning Continuous self learning Adaptive Tuning The Fuzzy Tuning automatically determines the best PID term with behaviour respect to the process The controller provides 2 types of one shot tuning algorithms that automatically are selected according to the process con ditions when the tune operation is started STEP response Setpoint change End of the tuning operating and setting of the new calculated terms PV variable Control output 4 Operation Fuzzy Tuning is selected when at the start of the autotune operation the PV is far from the Setpoint more than 596 of the span This method has the advantage of fast calculation with a reasonable accuracy in the term calculated Natural frequency tuning start E End of the tuning operating and setting of the new calculated terms Natural frequency is selected when the PV is close to the SP This method has the advantage of better accuracy in the terms calculated with reasonable speed PV variable Control output The Fuzzy Tuning automati cally determines the best method to use to calculate the PID term according the 50 process conditions The self learning adaptive auto tune is not intrusive It does not affect the process during the phase of calculation
6. L LLLA NE Remte Cl 4 Setpoint J 1st stored l IZ 112 ZI Setpoint bias 2M high limit e Setpoint 5 a full scale B full scale T full scale l 1 Em i EE Up p j 2nd stored i Uo bA cr Slope up II IZ Setpoint I Ii L OFF 1 9999 digit Z A full scale 1 S2 T 4 C3 s l DEE Be Cr a4 3th stored l Er Slop down ZI ZJ Setpoint H JIi GFF 1 9999 X full scale I l os digit L1F F 1 9999 i i digit 1 A N a 4 4 4 2 TIMER FUNCTION IN The Timer cannot be enabled with Heat Cool control To enable this function perform the following 1 In order to use this AL3 func tion index Q must be set to Li in configuration see page 22 2 To select one of the 6 possible functioning modes of the Timer set the value of the fol lowing 2 parameters in para meterization see p 29 Cn Timer Start up CAIC operating mode This parameter can be defined see table 1 counting start time control output status at the end of the counting I 1 _ Timer LOL Action This parameter can be defined see table 2 time units starting mode OP3 status when the timer is running table 1 BEN When the timer is not running mereen up eceuninemece raue the OP3 takes the opposite Disabled OFF status Start up function Counting start time elie tees tabl
7. Speed in 6 s Start up GEOP Time I4 116 171 Travel ELEC U time Provides the time required for the motor positioner to go from the 096 position to 10096 1 Minimum step This specifies the minimum allowed time activation of the output to a motor positioner that produces a sensible effect It is related to the deadband of the positioner 4 Operation JJ _ 1 Heat Cool LI L deadband This parameter specifies the width of the deadband between the Cool and the Heat outputs Heat Cool Algorithm Heat 10096 10096 0 0 venen Heat output 10096 Cool output 4 Operation 4 5 7 SERIAL COMMUNICATION MENU OPTION RS485 address communication 1 247 SLAVE Profibus DP address 8 124 All instruments connected to the same supervisor must have dif ferent addresses If set JF F the serial comm s is not active I Lt LIH UPL I 1 LIZ UI CI III I l Z SLAVE DIC Baud rate This provides the baud rate in the range 1200 19200 bit s m a COC May be set even E uE r or odd o dd If art is set parity will be excluded Parity selection fibu5 Modbus dbu5 Jbus 55 Modbus SSI Two serial communication options are available A Modbus Jbus SLAVE The parameters value can be read and when possible modified B PROFIBUS DP SLAVE Process Field bus protocol Industrial standard for peripher al devices connection to a mac
8. retransmission output see table 8 1 retransmission low range whole range 1 retransmission high range whole range WITH OPTIONAL OP6 ANALOG I I t I I we ooo OUTPUT NOT USED AS COOL CON TROL OUTPUT 2 retransmitted output selection nian LU SPIAL 2 retransmission output see table 8 2 retransmission low range whole range 2 retransmission high range whole range Control mode Description Reverse action Direct action Direct action Reverse action PID Direct action Reverse action Modul valves Linear Secondary output Cool Description SLOUP Not used Relay Triac Digital Digital signal 0 5 Volt 1 5 Volt 0 10 Volt a 0 20 MA 4 20 MA Retransmission outputs RETRANSMISSION When OP5 and OP6 outputs are not configured as control output they can retransmit the PV SP or MV linearized value Description rb 0 5 Volt 5 Volt 10 Volt i Retransmitted U l J signal 1 non P P OSF CE jJ fi M ft 1 Output L C C 1 range m al 5 1 5 10 LLC EE p eg 9 eg The following parameters define the low and high range 20 mA Poo 20 mA Oil charac Esel 2 Water charac Ma
9. 30Q Em i Burnout Engineering units i conf decimal point position 0 SOM 0 3OOMV PSOE ith or without Input drift lt 0 1 20 C Tenv DC input voltage 1 5 0 5 0 10V Rj210kO Frequency option 0 2 000 0 20 000Hz Low level lt 2V High level 4 24V Init Scale 999 9999 Full Scale 999 9999 min range of 100 digits 5yV 10 Wire Res 8 Technical Specifications Features at 25 C env temp Auxiliary inputs Digital inputs 3 logic Operating mode and Outputs Description Rem n Current 0 4 20mA Rj 2300 Bias in engineering units and range Honest Ratio 9 99 99 99 accuracy 0 1 Voltage 1 5 0 5 0 10V Rj 300kQ2 Local Remote Setpoint Potentiometer 100 10kQ Feedback valve position The closure of the Auto Man mode change Local Remote Setpoint mode change 3 Stored Setpoint activation keyboard lock measure external contact hold slope inhibit and output forcing produces any of the Program Hold Run if option installed Program Selection and Skip to Next Segment following actions 1 single or double action PID loop or On Off with 1 2 3 or 4 alarms Control output Alarm Alarm Alarm Alarm Retransmission Main Secondary l Heat Cool AL1 AL2 AL3 AL4 Pv SP Single 0P1 0P2 0P3 0P4 0P5 OP6 action Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital OP5 OP1 0P2 OP3
10. 6 E2 DOUBLE ACTION ANALOG RELAY TRIAC CONTROL OUTPUT Fuse Ogilofthe cool load contactor 8 4 mA mV V 32 Heat P oP2 icd ops O AY to G qe x Fuse Coil of the cool load contactor 3 3 6 F1 DOUBLE ACTION DIGITAL DIGITAL CONTROL OUTPUT EXC Static Static Relay Bop Relay AV V ops A nO ope V AV Heat 21b Cool load load Notes for pages 17 18 19 OP1 OP2 Relay output e SPST Relay N O 2A 250 Vac 4A 120Vac for resistive load e Fuse 2A ac T at 250V 4A ac T at 110V OP1 OP2 Triac output N O contact for resistive load of up to 14 250 Vac max e Fuse lAac T Isolated digital outputs OP5 OP6 e 0 24Vdc 2096 30 mA max Isolated analog outputs OP5 OP6 0 4 20mA 7500 15V max 0 1 5V 0 10V 5000 20mA max 1 Varistor for inductive load 24Vac only 3 3 6 F2 DOUBLE ACTION CONTROL OUTPUT DIGITAL ANALOG Static C Heat load 3 3 6 F4 3 Electrical Connections 3 3 6 G MOTOR POSITIONER OUTPUT AG RELAY TRIAC RELAY TRIAC Valve drive PID without potentiometer 3 pole output with N O contacts raise lower stop Relay VimV mA Cool AVY o o E 2 load 1b c AY Y OP1 aise id 32 oe o M 3 3 6 F3 DOUBLE ACTION CONTROL OUTPUT AY foP2 Lower w
11. 7 I E ut Outputs OP1 OP2 IB SCIAT cr Relay Relay 1 CM A NJ 4 uL Triac Triac 5 Buc gems J T LJ Serial Communications Oy am None 0 RS485 Modbus Jbus SLAVE 5 PROFIBUS DP SLAVE 7 RS485 Modbus Jbus SLAVE PROFIBUS 8 mM A Xx OY 2 lo 2 Installation um INSTALLATION Installation must be carried out by qualified personnel Before proceeding with the installation of this controller read the instructions in this manual Pay particular attention to precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent contact with electronically live components the controller must be installed in an enclosure or panel lo 2 1 GENERAL DESCRIPTION IP 20 Terminal Block EN61010 1 IEC1010 1 Product code label Mounting clamps Front panel gasket Panel surface Front panel IP65 protection EN 650529 IEC 529 2 Installation 2 1 1 DIMENSIONAL DETAILS 2 1 2 PANEL CUT OUT 48 mm 65 mm min N t 2 56 in min N N N N N N N mm N 3 78 in N N N T 10mmmax Ej 10 mm max ES 0 39 in max 0 39 in max og T L ES 110 mm ag 45 0 6 mm 1 78 0 023 in IN 2 Installation 2 2 ENVIRONMENTAL RATINGS Operating conditions a Altitude up to 2 000 m Ic Temperature 0 50 C 1 Rh Relative h
12. Commands Operator mode automatic m ia E mia i l JIJ A ot a The bumpless action is present switching between AUTO MAN and vice versa AUTO MN AUTO 1009 Setpoint SP SP PV o 34 bsp Sed Pr 0 100 output OP fopMAN OPAUTO ox RM LES m change OP Iy K 1 4 0 E 0 APG JPAUTO OPMAN Ain case of power failure the AUTO MAN status and the output value remain stored in the controller memory 59 6 Commands 6 1 3 LOCAL REMOTE SELECTION 270r E LI Iz 171 ZH s mE E D Z E3 O Local remote selection Select remote Select local Back to the operator mode 60 t ETIN x oS Setpoint JI 0 LL displays TEI ALIEL The selected Setpoint becomes operating pressing the When in Remote the green led is on Stored 6 1 4 STORED SETPOINTS SELECTION see also pages 42 43 The Setpoint is directly modified with the AS keys Once entered the new value is checked and becomes operational after 2 seconds The end of this phase is flagged by flashing momen tarily the display with SP I1 oe JL LI LL il at 1st stored r P Setpoint h l I I I J C L i T 2nd stored Lp Setpoint l l Y athstored 4 II 42 7j Setpoint The selected Setpoint becomes operating pressing the
13. a non volatile memory for an unlimited time Access protection Password to access the configuration and parameters data Fast wiew Power supply 100 240Vac 15 10 50 60Hz or PTC protected 24Vac 15 25 50 60Hz and 24Vdc 15 25 Power consumption SW max Safety Compliance to EN61010 1 IEC 1010 1 installation class 2 2500V pollution class 2 instrument class II Electromagnetic compatibility Compliance to the CE standards see page 2 UL and cUL Approval _ File E323812 Protection EN60529 IEC 529 IP65 front panel Dimensions 1 3 DIN 48 x 96 depth 110 mm weight 380 g max Factory default parameters EN FACTORY DEFAULT PARAMETERS Parameter Parameter Name Setpoint selection Default value User settings 1st stored Setpoint 2nd stored Setpoint Setpoint low limit Setpoint high limit Setpoint ramp up Setpoint ramp down Ratio remote Setpoint Remote Setpoint Bias AL1 alarm threshold AL2 alarm threshold AL3 alarm threshold AL4 alarm threshold AL1 alarm hysteresis Up AL1 alarm hysteresis Down Factory default parameters Parameter Parameter Name Default value User settings Notes EF id AL1 delay 1 HI AL2 alarm hysteresis Up 1 H ed AL2 alarm hysteresis Down 1 EF id AL2 delay 1 OS sts AL3 alarm hysteresis Up 1 H 5 3d AL3 alarm hysteresis Down 1 EF i3 AL3 delay 1 H Hu AL4 al
14. key The three 1 2 S3 leds flag the Setpoint operating EE a NID J S S2 Back to the operator mode 6 1 5 TUNE RUN STOP This controller is provided with 2 different Tuning algorithm Fuzzy tune one shot tune for calculating the optimal PID term parameters Adaptive Tune continuous tune for a continuous calculation of the PID term parameters 6 Commands Press until Fuzzy Tune start up Uc E Lu E Operator of gm c dE mode T Z2 cn LI 7117 E I2 LI Confirm JI J The command start stop Yes L r is executed pressing the EB zZ L3 to start Lm tal uk key I i C s When the controller is o press unti calculating the PID n parameters the green Y T Confirm nu led is ON 7 ne pa fm m L I E LIU IL menu to stop c unt j eS nia LL After the execution of the tuning the calculated values are automatically presented in the PID menu 6 Commands 6 2 DIGITAL INPUTS COMMANDS A function is assigned through the configuration procedure to each IL1 ILS and IL3 digital input see the parameters set ting at tab 10 at page 30 The configured function is acti vated when the digital input free voltage contact or open collec tor output is in the On state closed It is deactivated by set ting the input to the Off state open The activation of the function through the digital input has the h
15. mA and mV Custom Custom Setpoint Setpoint slopes inhibition E Frequency Local Output Auxiliary input STAND A Stand by SPST Relay Keypad lock Current transformer Outputs lock Peal Start up function E Volt Remote setpoint iiss Timer function mA Remote setpoint a Feedback seal potentiometer Way Memorized Remote em EM Setpoint programmer 5
16. menus according to their functional area 4 5 1 SETPOINT MENU Setpoint low limit P Ti Setpoint L C Uj high limit High and low limit of the SP The minimum span S PL S PH must be greater than 100 digit IL f I Jr L I1 Setpoint Li ramp up I1 Setpoint L Jl lJ ramp down This parameter specifies the maximum rate of change of the Setpoint Adjustable in digit s digit min and digit hour see page 27 When the parameter is JFF this function is disabled and the new Setpoint is reached immediately after being entered Otherwise the Setpoint value is obtained according to the con figured rate of change The new Setpoint value is called Target Setpoint It can be dis played by means the parameter see procedure at page 53 When Remote Setpoint is con figured we suggest to disable SL ul and 5L d parameters OFF Example Target Setpoint 350 C Setpoint h Sense JL ij 10 Initial digit minute Setpoint 250 C t 10 1st stored Setpoint 2nd stored Setpoint Z 2 a J a LI Cf 3th stored LI Setpoint Values of the three Setpoints that are activated by mean of logic inputs communication parameters and keyboard The Setpoint active is indicated by the 1 2 or 3 green LED See page 56 for further explana tion C HI Remote Setpoint J L Slope enable To enable or d
17. presented on the display until acknowledged The acknowledge operation consists in pressing any key toot Lieu Os Oo O e _ After this operation the alarm leaves the alarm state only when the alarm condition is no longer present C START UP DISABLING l I m LL cu C e LI s CJ CJ ASP Disable SP On ramp Off down tart up n ramp Disable up On Off Start up ASP threshold SP range D ALARM DISABLING AT SENSOR BREAK For those alarms that are configured to be different than LBA it is possible to set the parameter Jont disable on break Set na To maintain the alarm status when a sensor break is detected YE S To disable the alarm intervention when a sensor break is detected Once the sensor has been changed the alarms that were active before the sensor break are activated again PV amp cH i 500 C FSH 300 C Pocas i Sensor Sensor variable PV break replacement Idanbl na Jaa b unc ors JEI 4 Operation LOOP BREAK ALARM LBA When the controller connection to the sensor is discontinued or other faults are detected in the control loop AL1 alarm becomes active after a predefined time of 1 9999 s from the detection of the failure see page 37 When a sensor failure occours the LBA interventrion is immedi ate The alarm state ceases when the fa
18. ramps 0 1 999 9 digit minute or digit hour OFF 0 Setpoint Local and Remote Low limit from low range to high limit High limit from low limit to high range Local with trim Remote with trim Features at 25 C env temp Tuning Auto Man station Serial comm option Auxiliary Supply Operational safety General characteristics Description 8 Technical Specifications Fuzzy Tuning type The controller selects automatically the best Step response method according to the process conditions Natural frequency Adaptive Tune self learning not intrusive analysis of the process response to perturbations and continuously calculation of the PID parameters Standard with bumpless function by keypad digital input or serial communications RS485 isolated SLAVE Modbus Jbus protocol 1200 2400 4800 9600 19 200 bit s 3 wires RS485 isolated MASTER Modbus Jbus protocol 1200 2400 4800 9600 19 200 bit s 3 wires RS485 asynchronous isolated PROFIBUS DP protocol from 9600 bit s at 12MB s selectable max lenght 100m at 12 Mb s 4 24Vdc 20 30mA max for external transmitter suppl Measure input Detection of out of range short circuit or sensor break with automatic activation of the safety strategies and alerts on display Control output Safety and forcing value 100 100 separately adjustable Parameters Parameter and configuration data are stored in
19. to the following table No and Type and value Mode Param Absolute Active high F SH full scale Active low 5L Deviation Active high JH full scale Active low JE Band Active out rig full scale Activein bpm L B A wa hi E 1 9999 5 Active high fug Timer Alarm 3 ON on timer jactiveon fb gn signal timer signal 4 Operation 4 4 8 PARAMETERIZATION PID MENU not shown for ON OFF control action I og Menu l yd PID mm U g lt l EET m A Proportional Error If 17 Proportional band band dead band 7 CZ Cool channel 0 5 999 9 c s OF F 0 1 10 0 digits i E 0 5 999 9 c s pm Integral Overshoot control Meat Cool y ES lt E S 7 Cool time 0 01 1 00 aom IZ J Integral time OF F 1 9999 s UN NO os OF F 1 9999 s eat Coo E y E 5 Derivative Manual reset L 4 Cool time DF F 1 100 output IZ Derivative time OF F 0 1 999 9 s not displayed if os OF F 0 1 999 9 s Heat Cool H et 4 4 4 PARAMETERIZATION TUNING MENU not shown for ON OFF control action I ost cot em TRAIT i E B Uu Se No OY Yes EM v I Calculated Proportional Ud band 1 display only 2 available when adap o ive tune is selected RE Y L Calculated Integral LE K ti
20. 0P4 OP6 Analog Digital Relay Triac Relay Triac Relay Relay Analog Digital OP1 0P2 OP3 oP4 OP5 OP6 Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital OP1 OP5 0P2 OP3 0P4 OP6 pane Relay Triac Analog Digital Relay Triac Relay Relay Analog Digital action Heat Cool OP5 0P2 OP1 OP3 oP4 OP6 Analog Digital Relay Triac Relay Triac Relay Relay Analog Digital OP5 OP6 OP1 0P2 OP3 oP4 Analog Digital Analog Digital Relay Triac Relay Triac Relay Relay R 0P1 0P2 OP3 0P4 OP5 OP6 Valve drive Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital 8 Technical Specifications bes ES Description Algorithm PID with overshoot control or On off PID with valve drive algorithm for controlling motorised positioners Proportional band P 0 5 999 9 Integral time l 1 9999 s Derivative time D 0 1 999 9 s OFF 0 Error dead band 0 1 10 0 digit Overshoot control 0 01 1 00 Manual reset 0 100 Single action Cycle time Time proportional only 0 2 100 0 s PID algorithm Min Max output limits 0 100 separately adjustable Control output rate limit 0 01 99 99 s Soft start output value 1 100 Time 1 9999 s ae Cannel Output safety value 100 100 OFF 0 Control output forcing value 100 100 Control output hysteresis 0 5 Span in engineering units On Off algorithm Dead band 0 0 5 0 Co
21. AL4 see page 31 For each alarm the following selec tions can be mode A the type and the operating condi tion of the alarm table 11 page 31 B the functionality of the alarm acknowledge latching C the start up disabling blocking bk oc D alarm inhibition on sensor break E the physical output of the alarm nuo ni moa nac LUI LIV C Lr 3 LIT a 1 The outputs can be used for alarms if they are not used as control outputs see par 3 3 7 page 20 It is possible to route up to 4 alarm to a single output OR of the alarms Alarm occurrence display This function can be enabled by the configuration software Please read the user manual Serial communication and configu ration software The type of alarm is presented flashing on the front panel in alternation with the PV value Ifl l ILI JULI io 2 cfi Lo t 1 Dawa LN S 3 O Sz LJ The red led of the activated alarm output is on A OPERATING CONDITIONS Absolute alarm On Active high off FSH On Active low FSL Q Off Los range 1 High dise Alarm threshold Deviation alarm On SP 1 Active high or 4 S aen On Active low de range range Alarm threshold Band alarm Active out bad full scale Alarm threshold full scale B ALARM ACKNOWLEDGE FUNCTION The alarm once occurred is
22. ANALOG DIGITAL ARS 53 Static B mA mVV bo Relay Heat f A ops b nO ope VY AV load 9 21b Cool load DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE ANALOG ANALOG Nica 481 7 mV V V mV mA d i z os OO QO ope e ll Gool 3 Electrical Connections 3 3 7 OP1 2 3 4 ALARM OUTPUTS Nice Fuse ALS load Oo Vo ALS load ALA load Oo Vo A The relay triac output OP1 OP2 can be used as alarm outputs only if they are not used as control outputs Fuse E AL1 load Oo Vo AL2 load 3 3 8 OP5 AND OP6 OPTION ANALOG CONTROL OUTPUTS EXC mA mV V 8 t Heat t S os OO load 9 VimV mA Cool Q ope P bad OP5 and OP6 can be configured for control action or PV SP MV retransmission Galvanic isolation 500Vac 1 min e 0 4 20mA 7500 15Vdc max 0 1 5V 0 10V 5000 20mA max Notes 1 Varistor for inductive load 24Vac only 2 A Please read the user manual Serial communications and config uration software 3 3 9 SERIAL COMMUNICATIONS OPTION 2 VNC SLAVE 13 146 C 15 Galvanic isolation 500Vac 1 min Compliance to the EIA RS485 standard for Modbus Jbus Termination setting dip switches 3 3 10 PROFIBUS DP OPTION Galvanic isolation 500 Vac 1 min Compliance to the EIA RS485 standard for PROFIBUS DP Connecting cable twisted pair cable as per
23. PROFIBUS specifications e g Belden B3079A Max lenght 100 m at 12 Mb s Termination resistors 220Q and 3900 4 W 5 for external mounting on the first and end ing PROFIBUS stations only PROFIBUS DG station PROFIBUS DG stations A DN Ending PROFIBUS 3 Electrical Connections To make the connections easier a D Sub type 9 poles connector model AP ADP PRESA DSUB 9P is provided Must be used with a 9PIN male ERNI type part no 103648 or sim ilar connector 4 40UNC 2B X5 D SUB 9 poles Signal Description according to PROFIBUS specifications RxD TxD P DP Receive data transmission data plus RxD TxD N DN Receive data transmission data negative DGND DG Data transmission potential ground to 5V AJOJN oO a o CO VP VP Supply voltage of the termi nating resistance P P5V Detailed information concerning wiring and cables can be found on the PROFIBUS Product Guide on Internet at http www profibus com online list 4 Operation ZH OPERATION Digital input status LEDs yellows 1 IL1 active 2 IL2 active 1 3 1L3 active Status LEDs greens SSe Super Systems Communications running serial communications interface Tuning running Manual operating mode Timer Program Waiting Remote Setpoint active First stored Setpoint active Second stored Setpoint active S3 Third stored Setpoint active Alarm statu
24. Reset blocking used as control outputs OLCE Strk Start Hold timer Ec 5 Reset out timer AL1 start up Pag Quit timer disabling na YES Disables AL1 if a sen sor break occurs na YES 4 Operation AL2 alarm type f p e AL3 alarm type AL4 alarm type Tab 11 Alarm type see table 11 see table 11 see table 11 es nu t OY T BL 3 Value Description AL 4 NOT SML NOT ell LITE m EE pe Not used or used by the OFAL 2 0FF OFAL J UFF OF AL 4 2UFF OF I program AL3 AL4 FSH Active High AL2 addressing AL3 addressing AL4 addressing Absolute OF OPZ ay OF DPS n DPI jUP2 m FSL Active Low TE 1UP ge J OF4 QP 4 1UPH JELHA Active High AL21 latching AL3 latching AL4 latching Deviation na YES no E85 na YES deLL Active Low beo Active Out Band AL2 start up AL3 start up ALA start up bn Active In disabling disabling disabling _ na YES na 385 na YES roo Loop break alarm 9 AL1 only J 4 4 Alarm 3 active when Disables AL2 if a sen Disables AL3 if a sen Disables AL4 if a sen ERE M NE S MES T NM Timer ON Iz i uU sor break occurs iU I sor break occurs Ii I UI ZI sor break occurs C3 S oo YES C3 S no YES C3 na YES 4 Operation 4 3 6 AL1 AL2 AL3 AL4 ALARM CONFIGURATION Up to four alarms can be config ured AL1 AL2 AL3 and
25. SS Super Systems Instruction manual PN 31095 PN 31097 Super System inc 7205 Edington Drive Cincinnati Ohio 45249 United States Phone 513 772 0060 Toll free 800 666 4330 Fax 513 772 9466 www supersystem com Temperature Controller Model No 31095 and 31097 SS Super Systems 1112 13 LII ee E A LI SCIAT 7 f WAN 2L RUN S3 que que Lic nr Eas I JI LI aos Am t amp o c us LISTED Information Ce NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY N Please read these instructions carefully before proceeding with the installation of the controller Class Il instrument for indoor use only This controller has been designed in compliance with Regulations on electrical apparatus appliance systems and installations according to the European Community directive no 73 23 EEC amended by the European Comunity direc tive no 93 68 EEC and the Regulations on the essential protection requirements in electri cal apparatus EN61010 1 93 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive no 89 336 EEC amended by the European Community directive no 92 31 EEC 93 68 EEC 98 13 EEC and the following regulations Regulations on RF emissions EN61000 6 3 2001 residential environments EN61000 6 4 2001 industrial environments Regulation on RF immunity EN61000 6 2 2001 industrial equi
26. Xc Switching power supply with mul tiple isolation and PTC protection Standard version Nominal voltage 100 240Vac 15 10 Frequency 50 60Hz Low Voltage version Nominal voltage 24Vac 25 1296 Frequency 50 60Hz or 24Vdc 15 25 Power consumption 5W max PTC included 325 5 Supply 3 3 2 PV CONTROL INPUT A L J K S R T B N E W thermocouple type Connect wires with the polarity as shown Always use compensation cable of the correct type for the thermocouple used The shield if present must be connected to ground B For Pt100 resistance thermometer e f a3 wires system is used always use cables of the same section 1mm min maximum line resistance 20 Q line e When using a 2 wires system always use cables of the same section 1 5mm min and put a jumper between terminals 11 and 12 C For AT 2x RTD Pt100 Special When the distance between the controller and the sensor is 15m using a cable of 1 5mm section pro duces an error on the measure of 1 C R1 R2 must be 3200 3 Electrical Connections A Wire resistance 150Q max Only for two wires Cg system put a M jumper between ter bons Ai minals 11 and 12 Maximum line resis tance 20 Q line 9A 6 Use wires of the R1 same length and 1 5 l TON ja mm size 3 Electrical Connections 3 3 2 PV CONTROL INPUT VN C For mA mV C1 With 2 wires transd
27. al Connections AR Conduit for low level sensor cables A Supply B Outputs C Analog inputs D Analog output E Digital input Serial Comm s 3 Electrical Connections 3 3 EXAMPLE OF WIRING DIAGRAM VALVE CONTROL Retransm Commands Supervisory ye Power m m d d supply 3 switch RS485 T ri V Alarm 5 a 20 E 5 8 21 Servomotor EE Pt100 A j Transmitter A 20mA AG Notes 1 Ensure that the power supply voltage is the same as that on the instrument label 2 Switch ON the power supply only after all electrical connections have been completed 3 In accordance with electrical safety reg ulations there must be an easly identifi able and accessable power disconnect 4 The instrument is PTC protected In case of failure return the instrument to the manufacturer for repair 5 To protect internal circuits use 2 Aw T fuse for Relay outputs 220 Vac 4 A T fuse for Relay outputs 110 Vac 1 A T fuse for Triac outputs 6 Relay contacts are protected with varis tors In case of 24 Vac inductive loads use model A51 065 30D7 varistors on request 3 3 1 POWER SUPPLY
28. ameters on Fast view menu 6 Commands FE COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 3 ways 6 1 KEYPAD 6 2 DIGITAL INPUTS 6 3 SERIAL see page 55 see page 58 COMMUNICATIONS see the manual on this topic Setpoint modification Manual mode Local remote selection Stored Setpoint display Tune Run Stop Program start stop see page 66 6 1 KEYPAD COMMANDS 6 1 1 SETPOINT MODIFICATION The Setpoint is directly modi fied with the A keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momentarily the display with SP IRE E M MNT s T unn 2171 tl rt o HJ Ime I I B LJ w CL 2 7L tl Lr d HJ I MM LL eub oOo Fo Operator mode Example of Setpoint modifica tion from 275 0 to 350 0 Modified Setpoint value after 2 seconds Flash momentarily the SP value to confirm that it has become operating back to the opera tor mode 6 1 2 AUTO MANUAL MODE Select 11 1 71 manual J Ji C led on J LE a i L L CJ C3 ca Modification of control output value The new value is immediately working without any confirm Modify 711 1 7l the output I J JAJ value 4 5 ia i A p L L Su Back to the operator mode 6
29. arm hysteresis Up 1 Hs Hd AL4 alarm hysteresis Down 1 EF NH AL4 delay 1 t fend Timer Operating Mode 0 E dct Timer Action 4 E dar Timer OP Function 1 E h 5u Hold time 0 5P5 Start Up time 0 OPS Output limit during Startup 0 Pid PID Enable disable 1 Pb Proportional band 3 0 Factory default parameters Parameter Parameter Name Default value User settings Notes Integral time 60 Ed Derivative time 12 0 deer Error Dead Band OFF Ut Overshoot Control 0 8 OC rb Overshoot Control relative band 1 0 fr BS Manual Reset 50 Pb C Cool proportional band 3 0 t t Cool integral time 60 Ed E Cool derivative time 12 0 kunt Start Stop One shot tuning 0 Stop 1 Run NO Ae Start Stop Adaptive tuning 0 Stop 1 Run NO EF Input filter 2 0 ln 5h Input shift OFF ESAN Sampling time 0 1 UP HY3 Output Hysteresis 1 bac Cycle time 5 0 DPL Control ouput low limit 0 0 OPH Control output high limit 100 0 Factory default parameters Parameter Parameter Name Default value User settings Notes Control output maximum speed OFF Pr 5t n Soft start output high value OFF SEEN Soft start time 10 DE Output minimum step Servomotor 60 n ng Output minimum step Servomotor 0 5 chine Heat Cool Dead band 0 5 EcL Cool cycle time 5 0 OPAC Cool output maximum value 100 0 OF Cool output maximum sp
30. art Hold timer Reset Out 3 Reset Output 3 connected to the timer End timer Abort timer S Features at 25 C env temp Total configurability see chapter 4 3 page 25 PV Input see pages13 14 and page 26 Description From keypad or serial communication the user selects the type of input TECHNICAL SPECIFICATIONS the type of Setpoint the type of control algorithm the type of output A D converter with resolution of 160 000 points Update measurement time 50 ms 8 Technical Specifications the type and functionality of the alarms control parameter values access levels Rid ti Sampling time 0 1 10 0 s Configurable Characteristics Input shift 60 60 digit Input filter with enable disable 0 1 99 9 seconds Accurac 0 25 1 digits for temperature sensors Between 100 240Vac y 0 1 1 digits for mV and mA the error is minimal Resistance thermometer o Max wire Res 20 2 max 3 wires Pt100 a 0 C IEC 751 2 or 3 wires connection e o o forAT R1 R2 must be amia Input drift 0 1 C 10 Teny 3200 C F selectable Burnout with any combination 0 1 C 100 Wire Res L J T K R B N E W3 W5 Internal cold junction inus OA due TURN Line 150 max Thermocouple RE MO Eua ensation con NTE Input drift lt 24V C Tenv C F selectable Burnout lt 5uV 10Q Wire Res DC input current 4 20mA 0 20MA Rj
31. cess increasing the sampling time from 0 1 10 s 4 5 6 OUTPUT MENU Control output We hysteresis SP On oo hy The parameter can be set between zero and 5 of the configured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hyst 5 800 40 C Control output cycle time L Cool L L L cycle time This is the cycle time of the logic control output The PID control output is provided by the pulse width modulation of the waveform aT I Control Output LIU L jJ lowlimit It specifies the minimum value of the control output signal It is also applied in manual mode Control output high limit i fr LI Lr O if 1 Cool output LE high limit This specifies the maximum value the control output It is also applied in manual mode Cia Lew Heat output maximum rate Iii Cool output LIU L maximum rate This value specified in 96 sec onds with a range from 0 01 to 99 99 s provides the maxi mum rate of change of the out put When set to UF F this func tion is disabled IZ MZ Soft start of the JU control output This specifies the value at which the control output is set during the soft start phase Iz 1 I Soft start Jt LE Ul time This value specifies the time the soft start phase lasts The start up phase starts at power up of the controller OP A 100 Soft Start OF phase
32. confirm the calibra tion value using A oP The valve goes to full scale 4 Operation With the access level Edit the user defines which groups and parameters are accessible to the operator After selecting and confirming the access level Edit enter in the parameters menu The code of the access level is displayed on the front panel Press the AY keys to select the proper level Group of parameters Code Access level I gg cde Visible Jo H id Not visible hidden Uc CN Q s CJ Group of parameters Code Access level zc nr Ll IM Visible and changeable Included in Fast view Visible only UC s CJ Not visible hidden and not changeable The parameters in the access level F d 5t are recalled on the front panel through the pro cedure of fast parameter access illustrated in par 5 2 page 57 The maximum num ber of fast parameters is 10 At the end of the parameter list of the selected group the controller exits from the Edit access level Therefore the Edit level must be selected for each group of parameters The access level of groups and parameters is activated through MA Le Lt lof OCELE 5 O gv gy Access level operator Confirm 5 m 71171 ct E a Eia a alep E PIL DISPLAYS Manual mode Produc
33. e 2 When inside Control mode X the band Output to 0 E m E mere Value When launched Control mode 4 Output to 0 5 Manual by On H When launched keypad Off 5 Control disabled Contro mode amp Minutes rto at On amp T When launched o tol mode 7 Acadia SONT stand by Setpoint onto mode 1 If used by Timer Now the other parameter values can be entered 2 Using this selection manual starting mode is also possible 4 Operation _ 4 2 Timer OP i Uli function standard extended Standard dof 0 OP3 is set to 1 at timer lauch and reset 0 on time elapsing Extended t da 1 OP3 is set to 1 at time elapsing and set to 0 by reset command I l Yes PID is enabled when time function is enabled Extended PID is disabled and output is maintained at zero l P I D enable 1 Ul MENS frag 36 3 a 4 Operation 4 4 4 2 TIMER FUNCTION TIMER COUNTING MODES A Counting start time inside the band end in control mode The time counting starts only when the error is inside a 1 digit band The control action is not affected by the Timer function Md Ang Eflad 2 cone Ef ad c launch SP ltp i OPS o 1 Timer start Time Reset counting elapsed Notes B Counting start time inside the band end with control output forced to zero The time counting starts only when the error is inside a 1 digit band At the end the con trol output is fo
34. eed OFF Fidd 5 Communication SLAVE address 247 dc 5 SLAVE Baud rate 9600 Pros SLAVE Communication protocol MBUS Par Parity NONE fast Enable MASTER NO dc f MASTER Baud rate 9600 Prod MASTER Communication protocol MBUS Pda P PROFIBUS DP address 3 CPAS Configuration password 33 Factory default parameters Parameter Parameter Name Default value User settings Notes Access password 11 ni Input type selection 0 10 Lin i Engineering units NONE 5E dd Number of decimals 0 3 0 SC lo Low range 0 5E Hi High range 9999 5e Square root 0 OFF 1 ON NO Char Linear input characterization NO PEY Setpoint type LOC OEMS Stored Setpoint tracking NO Se Time units and Setpoint slope P SEC In Remote Setpoint input 4 20 EN WARRANTY We guarantee this product to be free from defects in material and workmanship for 3 years from the date of shipment The warranty above shall not apply for any failure caused by the use of the product not in accordance with the instructions in this manual Warranty Icons table ICONS TABLE Main universal input Digital input Digital input connected functions Thermocouple Isolated contact Auto Manual UN LES RTD Ptt00 NPN open collector TM Run Hold Reset and ZA program selection Delta Temp 2x RTD zl TTL open collector HOLD PV hold
35. evious parameter Entry key for selection and value setting confirmation Value modification Access to the menu for Parameter setting Configuration Access selection 4 Operation 4 Operation 4 2 PARAMETER SETTING 4 2 1 NUMERIC ENTRY i e the modification of the Setpoint value from 275 0 to 240 0 Press Ay or SJ momentarily to change the value by 1 unit every push Hold A or SZ to change the value at rate that doubles every second The rate of change decreases when the button is released The change of the value stops when it has reached the max min limit set for the parameter In case of Setpoint modification press Ay or S once to display the local Setpoint instead of working Setpoint To evidence this change the display flashes once Then the Setpoint can be modified 7L II C 17 E m a 15 Fi c Ld C3 Eih Wa CJ E m E i t LIII Ti Operator mode working Setpoint displayed Local Setpoint display Decrease Setpoint modification Increase e after 2s Setpoint entry The operation is acknowledged by one flash of the display 4 2 2 MNEMONIC CODE SETTING e g configuration see page 26 Press the A or NV to display the next or previous mnemonic for the selected parameter Continued pressing of Ay or S will display further mnemonics at a rate of one mnemonic every 0 5 s The mnemonic displayed att
36. he time the next parameter is selected is the one stored and used IZI 7 Engineering n 7 Units Ln it Celsius CJ CJ m Ha Degree Fahrenheit INI L LIU IU C3 1 C3 I Degree l Celsius ofo I1 THE ll ok LW JE ZR XT Degree Fahrenheit no units defined Ph 4 Operation 4 3 CONFIGURATION PROCEDURE Enter the configuration A password 7111 Cl Operator Z Configuration 4 LF KU Mode E EENE henu J J from 999 9999 33 default from factory el aie fal me fe fe alts E Suey veo 41 8 Sj YES NO Back to the operator mode Must be equal to the value of the parameter IE see page 50 5S ov O Press the key until Inputs Setpoint Output Digital inputs Alarms Timer Exit the Configuration Configuration Configuration configuration configuration configuration Configuration P I fr igi e d l 1 I i L 1 1 1 fe ey L oe a Liu t Ext ok E UC Bim te I s E I I I r fa fr repre eer et evi EU I SIENTES Looe 5 CEU ERE IL CUI IL UIT CDT CD CT CT eT L TE see page 30 see page 30 33 see page 34 see page 26 see page 27 see pages 28 and 29 4 Operation 4 3 1 INPUTS CONFIGURATION Hess fat Mg r m L CUI Un
37. hine in a plant The protocol installed in this con troller offers the following advan tages against the standard nor mally supplied by other suppliers Communications baudrate Up to 12 Mb s with electric isolation The list of data transfer profile file is user configurable It can be set by means the configuration software 1 Notes 1 AN Please read the user manual Serial communications and configuration soft ware 4 5 8 TIME MENU I1 1701 I Jt wf I tI Timer functions r E5 r un End hold reset run quit hold Time set in hour 0 9999 Time set in minutes 0 9999 Band at timer start 0 100 Band during timer counting 0 100 fiz LJ J fe LI Time band Start 0 100 Time band Run 0 100 only for tflad 2 3 These two commands set the band at start time count and the band for the timer running 4 Operation 4 Operation 4 6 PARAMETERIZATION ACCESS MENU PASSWORD CALIBRATION z 7L EI c orgy Operator mode f a c ESEI c i Press until i el je e ULL Access menu rt veo Enter password for access enable O S from 999 to 9999 11 default value from factory Ifthe password entered corre IJ sponds to the one stored in the en HIP dl A parameter the EPERE 3 z n CL access configuration page is di
38. ighest priority than through the keypad or through the serial communication 6 2 1 DIGITAL INPUTS COMMANDS FOR LOCAL REMOTE SETPOINT Parameter Performed operation Function Value Notes Le ve Off ge On None GER Not used Set manual mode Ie Automatic Manual 1 With the keypad locked the commands from digital Keyboard lock d Unlock Locked inputs and serial communications are still operating F Normal A The value of PV is frozen at the time the digital input LIC g P PV measure hold Hr L operation PV is hold goes to the close state i mE Rate limiting Normal When the input is in the on state the Setpoint is changed Setpoint slopes inhibition is active operation in steps Normal Forced With ON command the output is equal to the forced Output forcing mode output output value see page 28 1st stored Setpoint Local ist SP The permanent closure forces the chosen stored value Setpoint modification is not possible The impulsive closure selects the stored value Setpoint 2nd stored Setpoint Local 2nd SP modification is allowed If more than one digital input is selecting a Setpoint the last to be activated is the 3th stored Setpoint Local 3th SP operating one see page 43 Set Remote mode L r Local Remote a ICT a E Reactivation The blocking function is activated on closing the com Reactivation of blocking DLEE of blocking mand from digital inputs Start Hold timer St
39. in Output Heat Description CO Not used Relay Triac _ Digital Digital signal 0 5 Volt 1 5 Volt 0 10 Volt DG 0 20mA Signal 4 20 MA L1 1 Retransmission Mek Jj jew _ Lt 7 range CELEC 4 Operation L LI I Retransmission E 1 high Lt range CEOE Example e T C S range 0 1600 C Output range 4 20 mA Retransmitted signal PV on 800 1200 C range mA 20 Ber j 4 20 FEA Pl dirk B rk i fe 4 C gt 800 1200 1600 With rt i greater than rtH itis possible to obtain a reverse scale 29 4 Operation 4 3 4 DIGITAL INPUT CONFIGURATION N LL It IL L cu IL1 digital input function See table 10 IL2 digital input function See table 10 IL3 digital input function See table 10 4 3 5 ALARM CONFIGURATION Tab 10 Digital Inputs mor AL1 alarm type functions Lt LU I see table 14 ie a Value Description 1 3 CJ s Her Not used L r Local Remote non TAME ANa Auto Man oF AL I 0FF SF 1 stored Setpoint zr 2 2 stored Setpoint AL1 addressing 3 3 stored Setpoint oF l BPE 1 Keyboard ook 1 OP1 and OP2 outputs EN tae 2 1 5 slope disable HPL Measure hold can be used as alarm AU latching Fuk Output forcing mode outputs if they are not na 4B5 E
40. isable slopes when the remote Setpoint is active Stored Setpoint Tracking see chapter 4 3 2 at page 27 Two different operation mode can be set A Stand by mode nua The selection of any memorized SP SP1 SP2 SP3 does not overwrite the previous local Setpoint when the memorized SP is no longer active The pre vious local SP in unchanged B Tracking mode SHE S The use of any memorized SP SP1 SP2 SP3 overwrites the local SP value The previous Local Setpoint value will be lost on fe Remote Ll JIJ Setpoint Ratio Ratio is the coefficient which defines the remote Setpoint span with respect to the input span l zi Remote IJ IL I Setpoint Bias defines the starting point of analog Remote Setpoint in engi neering units corresponding to the low limit current or voltage of the remote signal Remote Setpoint Bias and Ratio 4 Operation Remote signal 10V ab bias 20 ratio 0 1 ab bias 100 ratio 0 1 H H Range 200 0 20 100 600 C LR a b b a HR Remote Setpoint span PV Process Variable LR PV low limit HR PV high limit SR Remote Setpoint a a SR starting point b b SR ending point 4 Operation 4 5 1 SETPOINT MENU If SR starting point is lower than the ending point both expressed in engineering units b d5 starting point a __ b a 57 HR LR E g 5 d5 20 100 20 _ 80 _ 600 200 800 If SR s
41. its LINEAR INPUT ONLY 1 Input type see table 1 Engineering see table 2 S e ee No of decimals B 11 I8 13 Low range from min range upto 5c i High range from Sch a to max range Square root Linear inputs characterization na YES Tab 1_Input type Tab 2 Engineering units Value Description laf Value Description Um E Ec d 0 600 C 32 1112 F nant None Ec E 0 1200 C 32 2192 F ar Degree centigrade Ec L 0 600 0C 32 1112 F F Degree Fahrenheit Ec 5 0 1600 C 32 2012 F HH mA Ec r 0 1600 C 32 2912 F fil mV Ec k 200 400 C 328 752 F g Volt te b 0 1800 C 32 3272 F b bar Ec n 0 1200 C 1 32 2192 F P5 PSI ters 0 1100 C 2 32 2012 F rh Rh telly 0 2000 C 32 3632 F Ph Ph bells 0 2000 C 32 3632 F He Herz Ec E 0 600 C 32 1112 F cust Custom range on request 3 kd 200 600 C 328 1112 Notes r d 99 9 300 0 C 999 572 0 F T dELE 50 0 50 0 C 580 122 0 F 1 NiChroSil NiSil thermocouple fig 10 50 mV 2 Ni Mo thermocouple nang 0 300 mV 3 Factory default for the 4 5 0 5 Volt custom range is type K 1 5 11 5 Volt Engineering 32 2448 F o 19 0 10Voi units g gn 0 20 mA 4 20 4 20 mA Fr L 0 2 000Hz Freque
42. ller with many standard features A Resources Memory Chip Control Data copy Data store option Main universal input option Da NU EUM LONUM E PV OP1 1 HEB AN HE m Auxiliary input j 0P2 OP5 4 3 3 _ EM EE im 0P3 OP1 0P2 Digital input IL1 f OP1 0P5 YT H Fuzzy tuning with automatic selection One shot One shot Auto tuning Natural Frequency OP5 OP2 OF OP5 OP6 I ort 0P2 Setpoint 3 Loc MMEM Special function TIMER Bi Digital inputs IL1 IL2 or IL3 functions Modbus TE RR RS485 Slave E En E E E Ed OP2 OP3 OP4 E 0P3 OP4 1 1 MODEL CODE The complete code is displayed on the instrument side label The information about product coding is accessible from the front panel by means of a particular procedure described in section 5 1 page 53 Instrument label www supersystem com Cincinnati Ohio USA 31095 X5 3150 0300 A0A 0819 1208 100 240V 50 60 Hz 5W 00 A N O s AS CE Line sic 1 Accessories Introduction Ba we Eg EY EL EL EI 5 5 o o Basic product code Power Suppl Outputs BOSD x Options Power supply EN Options ID X5 100 240Vac 15 1096 3 None 0 24Vac 25 12 or 5 2 SSR drive analog 4 12 1 Fe 24Ndc 15 25 output OP6 M E 51
43. me 1 display only es available when adap OY ive tune is selected T S t na _ iinitiaa i LO6a Calculated derivative Z E UI tune start T time 1 display only One shot tun 2 available when adap OY gut 9 C ive tune is selected nuit 1 These values are not automatically stored on the PID menu parameters Fb E 16 21 4 4 5 PARAMETERIZATION INPUT MENU TN n Ul rt Lr UL 5 O BD 4 Operation Input menu Filter time constant user enabled disabled UF F 0 2 99 9 seconds Measure bias 60 60 digit Sampling time 0 1 10 0 seconds 4 Operation 4 4 6 PARAMETERIZATION OUTPUT MENU I ot LI LI a m nt Lc vu Output menu o Ss a 3 On Off Algorithm a HB LU a l RS PID Algorithm Output hysteresis 0 5 Span in engineering units Cycle time time proportional only 0 2 100 0 s Control Output low limit not available in I Heat Cool configuration 4 0 100 I Control output high limit 0 100 Control output rate limit user enabled disabled UF F 0 01 99 99 s j Control Output I I I soft start value l user enabled disabled OFF 1 100 i l l l Soft start function activation time 1 9999 s A9
44. me Remaining To restart the timer select the t 5t 5 parameter in Time Menu and set it to RUN 4 4 2 PARAMETERIZATION ALARMS MENU F0 Lr vu Alarms menu Alarm threshold 1 1 see table Alarm threshold 2 1 see table Alarm threshold 3 1 see table Alarm threshold 4 1 see table t Alarm 1 hysteresis asymmetric upper 0 5 Span in engineering units Alarm 1 hysteresis asymmetric lower 0 5 Span in engineering units Alarm 1 delay OF F n 9999 Alarm 2 hysteresis Hh W asymmetric upper KT 0 5 Span CJ in engineering units e T Alarm 2 hysteresis LLL asymmetric lower O J I 0 5 Span C3 E in engineering units T _ Alarm 2 delay tree OF F 1 9999 EL I Fas t O o BB Alarm 3 hysteresis asymmetric upper 0 5 Span in engineering units 1 Alarm 3 hysteresis asymmetric lower 0 5 Span in engineering units Alarm 3 delay OF F 1 9999 Alarm 4 hysteresis asymmetric upper 0 5 Span in engineering units Alarm 4 hysteresis asymmetric lower 0 5 Span in engineering units Alarm 4 delay LIF F 1 9999 4 Operation 1 Acode specifying the No and the alarm type that has been config ured see page 31 is displayed At this point the user must enter the threshold value according
45. n OP6 D OP5 OP6 E Double OP6 F action OP6 G L Valve drive OP1 A OP2 Y OP3 OP4 OP5 OP6 where OP1 OP2 Relay or Triac output OP3 OP4 Relay outputs OP5 OP6 Analog control or retransmission outputs 16 3 3 6 A SINGLE ACTION RELAY TRIAC CONTROL OUTPUT Fuse AG t 1 Coil of the heat load contactor 3 3 6 B1 SINGLE ACTION LOGIC CONTROL OUTPUT Nc Static Relay 48 _ AM ops on Heat 49 load 3 3 6 B2 SINGLE ACTION ANALOG OUTPUT Nc mA mV V 48 Heat OP5 load m 49 3 Electrical Connections 3 3 6 C DOUBLE ACTION RELAY TRIAC RELAY TRIAC CONTROL OUTPUT Nc Fuse i 1 Coil of the heat load contactor Coil of the cool load contactor 3 3 6 D1 DOUBLE ACTION RELAY TRIAC LOGIC CONTROL OUTPUT Nc Fuse Static TS Relay ip Coil of the heat eee OP5 load contactor c3 AV V On Cool load 3 3 6 D2 DOUBLE ACTION CONTROL OUTPUT RELAY TRIAC ANALOG CONTROL OUTPUT Fuse Ames E 4 mA mV V 931p Coil of the heat nc load contactor Cool m os O p load 4s 3 Electrical Connections 3 3 6 E1 DOUBLE ACTION DIGITAL RELAY TRIAC CONTROL OUTPUT Static AG Relay 48 P oP2 an AVV ops pn A abt 32 Heat q9 load 3 3
46. ncy Fr 4H 0 20 000 Hz option 4 3 2 SETPOINT CONFIGURATION IF 2 l l ie yee L CUI 3 S Setpoint type REMOTE SES DIDA INPUT ONLY i EB t Stored i IZ _ Remote Setpoint input Setpoint Tracking l JUV gee table 4 see page 43 C3 j not displayed if the na 5 l frequency input is present i t Timeunitsand IE IZ Remote Setpoint Setpoint slope P I l Slope enable 1 PB JET Inl C so gg nu HES I 4 roe I 1 Not available with Setpoint Programmer option 4 Operation Setpoint type Description SPEY Local only Remote only Local remote only Local trim Remote trim Rem Setpoint r 5 o Description 5 Volt 5 Volt 10 Volt 20 mA ROO 20 mA 4 Operation 4 3 3 OUTPUT CONFIGURATION Lt Testi Liu t ead L CUI S Control type see table 5 Main output Heat see table 6 Secondary output Cool Heat Cool only see table 7 Cool output on OP5 Heat Cool only no ES Main output safety value OF F 100 100 Main output forcing value OF F 100 100 Split range split range only 0 0 100 i WITH OP5 ANALOG OUTPUT NOT USED AS CONTROL OUTPUT 1 retransmitted output selection nan PUSE 1
47. ol proportional band P 0 5 999 9 Cool integral time I 1 9999 s Double action Cool derivative time D 0 1 999 9 s GFF 0 pb algorithm Cool cycle time Time proportional only 0 2 100 0 s Heat Cool Control output high limit 0 100 Cool output max rate 0 01 99 99 s OFF 0 Motor travel time 15 600 s Motor minimum Step to 0 1 5 0 wave Fu ao Feedback potentiometer 1009 10kQ 8 Technical Specifications Features at 25 C env temp OP1 OP2 outputs Description SPST Relay N O 2A 250Vac 4A 120Vac for resistive load Triac 1A 250Vac for resistive load OP3 output SPDT relay N 0 2A 250Vac 4A 120Vac for resistive load OP4 output RSPST relay N O 2A 250Vac 4A 120Vac for resistive load Galvanic isolation 500 Vac 1 min a Analog digital eda Analog 0 1 5V 0 10V 50002 20mA max OP5 and OP6 option palaces SP nort ka protected 0 4 20mA 750Q 15V max outputs Accuracy 0 1 96 Digital 0 24Vdc 10 30mA max for solid state relay Hysteresis 0 5 Span in engineering units Active high Deviation threshold range Action type Band threshold 0 range AL1 AL2 AL3 AL4 Active low alarms Acton Absolute threshold whole range Sensor break heater break alarm Special functions Acknowledge latching activation inhibit blocking Connected to Timer or program if options installed only OP3 OP4 Local 3 memorized Remote only Up and down
48. pment and system Itis the responsibility of the installer to ensure compliance with regulations on safety require ments and EMC The device has no user serviceable parts Please contact your nearest agent for repair services All information and warnings about safety and electromagnetic compatibility are marked with the Nc symbol TABLE OF CONTENTS 1 1 2 1 2 2 2 3 3 1 3 2 3 3 4 1 4 2 4 3 4 4 4 5 4 6 INTRODUCTION INSTALLATION ELECTRICAL CONNECTIONS OPERATIONS PRobucr CODING DESCRIPTION ENVIRONMENTAL RATINGS PANEL MOUNTING TERMINATION BLOCK SUGGESTED WIRES ROUTING liess ie EXAMPLE OF WIRING DIAGRAM sss KEYS FUNCTIONS AND DISPLAY IN OPERATOR MODE PARAMETER SETTING T CONFIGURATION PROCEDURE PARAMETERISATION MAIN MENU PARAMETERS m PARAMETERISATION ACCESS LEVELS Table of contents DISPLAYS 5 1 STANDARD DISPLAY 5 2 page page FAST ACCESS eeaeee page 6 1 KEYPAD COMMANDS 6 2 DIGITAL INPUTS COMMANDS 6 3 COMMANDS FROM SERIAL COMMUNICATION PLEASE REFER TO THE SERIAL COMMUNICATIONS MANUAL page page page TECHNICAL SPECIFICATIONS page 57 57 57 58 59 58 63 le 1 Introduction 1 INTRODUCTION The 31095 has been designed for use in industrial environments The 31095 is a universal contro
49. rced to zero 1 Timer 1 launch band Process OP3 OP3 Time Timer start i elapsed counting 1 When the Timer is not running the control output is forced to zero 2 When the PID enable parameter is set to 0 PID disabled the OP output is set to 0 38 C Counting start time timer launch time end in control mode The time counting starts when the timer is launched The control action is not affected by the Timer function Timer a launch Ea SP Process variable PV OP3 OP3 Reset TIMER COUNTING MODES D Counting start time timer launch time end with control output forced to zero The time counting starts when the timer is launched At the end the control output is forced to zero 1 Timer launch tap Elladi 5 Lone J E gu Process variable PV Output OP 2 OPS ideP 0 OP3 oy ido 1 Reset Notes E No control action during the counting time The time counting starts when the timer is launched and the control output is forced to zero At the end the control action starts L AE 6 Timer launch SP Process variable PV OP 8 M EdaP 0 OP3 p Edo 1 Reset 1 When the Timer is not running the control output is forced to zero 2 When the PID enable parameter is set to 0 PID disabled the OP output is set to 0 4 Operation F Control action wi
50. s LEDs reds EE 8 BE an Na 4 1 1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE Over range Under range PV control input in engineering units Control output or Program status see page 64 SP operating Setpoint RUN S3 mops LI IID st JUL Mwy om Local Remote or Stored Control output LEDs red 1 AL1 ON 2 AL2 ON 3 AL3 ON 4 AL4 ON Auto Man A M TN a OP1 OP4 ON Ce OP2 OP4 OFF Run stop Timer or a program 9 U EE Entry key for selection and value setting confirmation Setpoint setting Menu access 4 1 2 KEY FUNCTIONS AND DISPLAY IN PROGRAMMING MODE The parameter setting proce dure has a timeout If no keys are pressed for at least 30 seconds the controller auto matically switches back to the operator mode After selecting the parameter or the code press A and to display or modify the value The value is entered when the next parameter is entered by pressing the key The changes are not saved if either the back key is pressed or if the instrument is left alone for 30 seconds From every parameter pressing the key the controller switches to the operator mode SS Super Systems Parameter value JA ri J ol J C3 OOo CC Parameter mnemonic Utd Back to the pr
51. splayed go back to the Operator YES e NO J 1 With the level of access set to full all the related parameters are displayed I 116 1 access n ruri to all the levels t Chet C py I r fm OCL E 0 LU C E a CJ Operator level Access 71 Execute oe a i A a E r t r the following L 1 Ud EE tans a Change the Configuration password ee LI 71 IC A M enable 2 2 SE YE Sl m Ir nn E r m i E CDU L r uU e es OO s D s t Enter the Configuration password e L L LL IL mf tf PH c c c Eum Ea S cue COLE 1 VIZ CHIE O C BS Access to the edit level Change the Access pass word Sars C3 Confirm and return back to the Enter A the Access password 1 i EF l During the up download of the data to from the Memory chip the controller display shows the segment clockwise rotation of the digits I LIII COCE Operator mode I Lt COCE S T Hr DI Download the data from Memory chip din Sa to Memory chip ri I moi rut os zt t Lr 23 D LL rat os 4 Operation Calibrate the potentiometer if present The valve goes to low scale When the indication the valve is stopped
52. t identification codes nis Software uui release I EL Sau jaunt 2 2 Base ce product code m 2L see page 5 Li nac c So Back to the Operator mode J pamp E I7 L Bo inn 2 rm ari I ni Lu A mJ 2000 2 LI LI LJ E 5n E cs SZ ari Di moot Lui eS Main output during the program run only Target Setpoint value local mode only not displayed if the Slopes are disabled Virtual valve position 0 100 cme sos it Engineering IC J LUT units 5 1 STANDARD DISPLAY zl 7I Cl Z tU rc B En Ce FR E I RHHI ig US I Z 1 zh a Et Fastview _ parameters 4 uU LL I I ut aS CJ 9 Y SHE I II Ju D E EI ZU LUI ras LJ s2 Y Zl ODDE EX So Operator mode Automatic mode One shot tune start na E Alarm 3 threshold high absolute alarm full scale Stored Setpoint selection Back to the Operator mode 5 Displays 5 2 FAST VIEW fast access to the parameters With this procedure up to 10 parameters selected through the fast view see par 4 6 page 56 are displayed and can be modified by the operator without requiring the standard parameter setting procedure Press AY in order to modify the parameters The value is entered by pressing key On left side please find a sample list of par
53. tarting point is higher than the ending point both expressed in engineering units b 5 starting point a PEE Et E g b id5 100 20 100 80 7 600 200 800 Working Setpoint SP as com bination of Local Setpoint SL and remote signal Setpoint L act table 3 page 27 SP SL ct ny REM b dS 48 Setpoint r Efi table 3 page 27 SP REM r tine SL bad SIGN Remote signal 96 SPAN HR LR SIGN SPAN E g Local Setpoint SL with an external Trim with multiply ing coefficient of 1 10 Setpoint type Lact rE o 0 1 b id 520 Remote Setpoint SR with an internal Trim with multiplying coefficient of 1 5 Setpoint type r EVIE re az 0 2 b id 520 Remote Setpoint range equal to the Input range Setpoint type L Laet r t no 5 L 0 4 5 2 ALARM MENU see also pages 32 and 33 Asymmetric upper alarm hysteresis Asymmetric lower alarm hysteresis LL OU J LL od OU J Example with high absolute alarm Alarm threshold On Off The parameter can be set between 0 and 5 of the con figured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hysteresis 596 800 40 C For symmetrical hysteresis set L LI 3l LL b c ob Alarm delay Delay time for alarm activation DF F alarm activated immediately 1 9999 seconds alarm acti vated only if the condition per sists for the set time
54. th stand by Setpoint during the counting time The time counting starts when the timer is launched and the control action use the Stand by Setpoint At the end the control action use the working Setpoint Timer launch _ 1 SP Process variable PV OPS i LdaP 0 OP3 tdaPz1 Reset 4 Operation 4 4 4 2 TIMER FUNCTION OPTION POWER FAILURE If there is a power failure dur ing the Timer execution the value of the elapsed time is lost Depending on Timer action selection when the controller restarts you can have two different situations with automatic mode Egek 2 5 1 the Timer function starts again and the counting time is re initialized with manual mode Edek 4 5 the control output is forced to zero if kod J e5 otherwise the control action restarts using the working Setpoint TIMER START See the Timer starting procedure on page 50 chapter 6 2 2 DISPLAY ncn B 3t BH 5l DeC em Ej s O When the Timer is running the LED is on c zi Tr End oso TIMER REMAINING TIME When the timer is running it is possible to see the remaining time and to modify it To change the value of Time Remaining it is necessary to put from the if menu the parameter t 5t 5 in HOLD When the user exits the menu it is possible through the up A and down amp 2 keys to change the Ti
55. ucer VimV mA ud oo Rj 12 Input resistance 300 per mA Input resistance gt 10MQ per mV Input resistance 10kQ per Volt C2 With 3 wires transducer Transmitters 1 Auxiliary power supply for exter nal transmitter 24Vdc 20 30mA max without short circuit protec tion 3 3 4 AUXILIARY INPUT A From Remote Setpoint Current 0 4 20mA Input resistance 300 Voltage 1 5V 0 5V 0 10V Input resistance 300kQ Rj U9 fia oe 6 e B From Potentiometer For the measure of the posi tion of the motor or the valve 10096 from 100Q to 10kQ max Total travel travel distance distance 096 10096 096 3 3 5 DIGITAL INPUT e The input is active when the logic state is ON corresponding to the contact closed The input is inactive when the logic state is OFF corresponding to the contact open 3 Electrical Connections AS Isolated contact TTL NPN o c O C 3 Electrical Connections 3 3 6 OP1 OP2 OP3 OP4 OP5 OP6 OUTPUTS OPTION The functionality associated to each of OP1 OP2 OP4 OP5 and OP6 is defined during the configuration of the instrument The allowed combinations are Control outputs Alarms Retransmission Main Heat Secondary Cool AL1 AL2 AL3 AL4 PV SP MV Single OP5 OP6 B actio
56. ue see page 24 The value is entered when the next parameter is selected by pressing the key Pressing C2 go back to the Operator mode PID Tuning Input Output Communication Access Configuration menu menu menu menu menu menu menu I 1 I zl DP m I I fi Ie EET E ieee JU LW tll LI LI a m L Ltt IL L Let mA U vu me JL vu mI Ui U rt ntc l0 mm iL vu iL Ud WL UL iL vu see page 42 see page 43 see page 43 ee see page 44 see page 45 see page 54 see page 25 4 Operation 5 p Setpoint menu Loc MEN 4 4 1 PARAMETERIZATION SETPOINT MENU a he oz D E Setpoint selection Depending on the configuration index shown on page 27 UE Ou Cl sz local remote E the following parameters may or may not be present Loc r eh JI The units of the slope parameters are Digit s digit min digit h oa Se E E em iun P LOCAL REMOTE LOCAL WITH TRIM OR LOCAL ONLY REMOTE OR PROGRAMMED REMOTE WITH TRIM INDEX L aic INDEX L r FEO Peag INDEX L ock r Enk l e rio ce I EB 4 Ue E C pj Stored Setpoint I L _ Ratio Setpoint iz 1 Setpoint IIE selection LOL l CE Ig 9 99 99 99 3 I low limit m anE 5LUL Fas zs full scale SSP 755 P2 i 2v 55P3 CETA o OD
57. ult condition is no longer present Met Vi Cd An case of ON OFF control the LBA alarm is not active 33 4 Operation 4 3 7 TIMER CONFIGURATION _ IAZ Timerand I JUJU start up IL 1 1 Timer Start up con l Menu m a II J operating mode P am Cg see table 1 page 37 E T TIMER FUNCTION START UP FUNCTION only with AL3 enabled only if tod 1 mua Timer Action Iiiz 11 Holdtime only fe Tedd not c l s Ji 0 500 min equal to LIF F orto 1 Cj S see table 2 page 37 T Timer OP function Std EHPd Enable disble PID with Lec 7 TT A Eee T Li O LIGEL l 1L 1 i p EndbLE Back to Eo parameter iz 1 Start up Setpoint OF J Li SFL Se H 5 O e gg n DHL Output high limit LIC during Start up 5 0 100 0 SSF 4 4 PARAMETERIZATION MAIN MENU aa S in ct 2L 5 sz Setpoint menu J I n te Ou UC see page 36 Operator mode A The parameter setting procedure has a timeout If no keys are pressed for at least 30 seconds the controller switches back auto matically to the operator mode Time Alarm menu menu l z IH I1 L IHE LL nia nc Unt UE OW O A t TA T S2 see pages 37 see page 41 4 Operation After having selected the parameter or the code press A or WM to modify the val
58. umidity 5 95 non condensing Special conditions Suggestions a Altitude gt 2 000 m Use 24Vac supply version C Temperature gt 50 C Use forced air ventilation Humidity gt 95 Warm up Conducting atmosphere Use filter Prohibited Conditions S Corrosive atmosphere UL notes 1 Operating surrounding temperature WY Explosive atmosphere 0 50 C 8 2 8 PANEL MOUNTING 1 2 3 1 INSERT THE INSTRUMENT 2 3 2 INSTALLATION SECURING 1 Prepare panel cut out 2 Check front panel gasket 1 Fit the mounting clamps 2 Push the mounting clamps position towards the panel surface to 3 Insert the instrument through secure the instrument the cut out UL note 1 For Use on a Flat Surface of a Type 2 and Type 3 raintight Enclosure 2 3 3 CLAMP REMOVAL 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 2 Installation 2 3 4 INSTRUMENT REMOVAL PN e 1 Push and 2 Pull to remove the instrument Electrostatic discharges can damage the instrument 1MQ m Before removing the instrument the operator must discharge himself to ground 9 3 Electrical Connections ea ELECTRICAL CONNECTIONS pP T1 f Brot 3 oN 2 m 3 n N e c psc VP a Balnc os E jPor Ec fors SE E A o pu eno L y rg B1 NO opi e B B Jore lc 5 S E E option gajno OP2 m Ance Bano
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