User Manual
Contents
1. Lab AL TEM NO 1 2000014 s den 1 2 2 4000062 Gideskoevemiindv Ei o 2 2 3 40000965 Giidesko nedemstindv E160 2 1 SE once Version 1 4 400009644 Glidesko udw Els0 ALU 4 1 CIT tuin HC Bovimind A S 5 40000966 Spoendeplade sl de E160 4 1 un amp 8101022 _Skrue 8x50 CHAZ2DINSIZ__ 4 SL ee sem es Slaede E160 kompl 7 81030088 RiplockesA2 4 e zug E160 B 81020049 i amp semetkM8 A2DNS85 4 Base 9 81030064 RiplockesA2 6 si 81010267 skrue 6x20 RH A2150 7380 Sg 2 81010267 Skrue 6x20 RH A2 ISO 7380 HET rA 20000237 A 2 3 4 e Sab ort He FAL 81010339 Skrue 3x8 UH A2 DIN 7991 Maxi MegaLift English 13 ITEM NO 2 ou 81200047 Hjul 80x40 orange PUR 2 1 mau co T NAME SIGNATURE DRAWN u 30001591 Centralbr arm 800 1000 1 81010275 Skrue M8xI2RHRustiri 4 J 81010322 Skrue M8x60 RH Rustfri 2 2 SW 40000732 St laksel forhjul 2 1 RES UNLESS OTHERWBE SFECEFEC DA ENSIONG ARE feet ETERS SURFACE FAM POR ERAN CES AM O bie ATA Maxi MegaLift English DEBURAND BREAK SHARP E DATE 09 10 05 Rustfri mm DO NOT SCALE DRAWING Version 1 H C Hovmand A S Bensast komplet Maxi MegaLift 09 10 09 20000299 SHEET 1 OF A3 QTY Stort tandhju Forstcerkning af alideklods Bagplade2. Fixture for remote control IL Maxi MegaLift English 10 5 30000059 Handle Alu 2 Pe 6 84251735 Controlunit LL Pe 7 20000242 gearmotorMaxilift 1 Pe 8 30001503 LegsSecompletelis below 1 Pe 9 81160160 SledgeforE160 1 Pe 9 811601601 Sledge for E160R_ 1 Pe 9 20000226 SledgeforES00 ES0R 1 Pe 3 4 5 7 8 ITEM NO PART NUMBER DESCRIPTIO Revision EE 02 85020000 Gearmotor E300 350mar komplet EC i ST ooo Remmakompertxo 2 _Aa A C e 50000899 amandeng motoraisel Apolo 2 a EE 8 snog Udv l sering 30x1 5 A2 DIN 471 EE 19 334b Georplade tor kontakter 2 Ee 32 ees ___Remholderhore Glidesko remhold E300 3 JL 848005 Microswitch 1 i Skrue 8x25 UH A2 DIN 7991 Skcermskive 28x24 A2 DIN 9021 L8 si sve TICO A AC pts soos e Skrue 4x30 CH A2 Din 912 2 29 smi stove x10rH A260 7360 2 la 81010227 Skue x0RHA2 5O7380 2 UNLESS OTHERWISE SPEC m P aad DO NOT SCALE DRAWING Version 1 on SON MEN Inet i a SOTA AT H C Hovmand A S NAME SIGNATURE DATE TRE DRAWN LL 10 02 16 Motordel E300 komplet 35omar 10 02 16 MATERIAL rutin 20000359 Maxi MegaLift English A3 11 Minimotor Skive for
3. User Manual BEAR Version 1 1 GB 012011 MaxiLift E 160 E 160R 21AR200 EAL EAH ESL ESH MegaLift E 300 E 300R 21AR300 EAL EAH ESL ESH Approvals serial Number S The MiniLift is CE marked and has been designed and manufactured in accordance with European standards CE certificate enclosed HOVMAND LIFTING amp MOVING TECHNOLOGY Declaration of conformity referring to Directive for machines 2006 42 EC Manufacturer H C Hovmand Rustkammervej 10 DK 4180 Sore Denmark Description of machine Angel Compact Minilift Emma Easylift Apollo 80 and 130 E130 and E130R E160 and E160R E300 and E300R Serial nr Regulations 2006 42EC 2006 95EC Standards EN 12100 1 EN 12100 2 EN 141 21 1 EN 60204 1 EN 61000 6 2 EN61000 6 4 The machines above are hereby assured to be in conformity with the essential requirements of the Directive for machines 2006 42 EC Signature Sor 5 3 2010 Resp for Doc Jakob Hansen Head of Technical and Documentation Dept H C Hovmand A S H C Hovmand A S Maxi MegaLift English Table of Contents Be Specta TORS E 3 Zee SAFE EE 4 24 General safety regulations in connection with use 4 2 2 ACA IP O PO OO a a a aa 4 3 Operating the Minil Aft cis 5 3 1 Remote control symbols on the Maxi and Meoal ut 5 32 Har Set POW Ch SUPPLY eene 5 3 3 EEN 6 3 4 Ee 6 3 5 eebe 6 23 0 COn UCO EE 6 d EI A PIS 6 Zo TOUDE ee A 7 di Resid
4. al Sai iia iia 8 6 a Ls ee ERE E E EN SUEEER RSEN HI IE EI SENI e RN I NE 8 SS TS 8 0 2 Tomine LOk Wilh HEROES iere 9 Te Circon diaran EE 9 8 Spare parts list MaxiLift and MegaLiilt sssccccccssssssssssscssccccsccssssssssscccccsccsssssssssccsoees 10 9 MOAN ANAGE EE 16 10 Dimension E E Tee E 17 Final checks tor MaxiEit and Mes ida epo aa oe pukc case nass x ebat eR e ut 19 Maxi MegaLift English 1 Specifications ow High Weight kg E30 10 110 Excl lifting equipment E300R 105 115 Weight kg E160 IL 75 80 Excl lifting equipment E160R 8 90 Height mm LL 1980 230 Max load MegaLift 200 kg ingredients in 140 200 litre pans Max load MaxiLift 100 kg ingredients in 100 litre pans Lifting speed Max 125 mm s 100mmys at max load Overload protection Overload protection Batteries Li 4x12V 24 V 18 Ah maintenance free Charger 280 V3A IP65 Switchmode Charging time 6hours A ETA Sound pressure level Vibration strength Note that at Wodschow a Low is the same as a Medium as Wodschow only have two models For additional technical specifications and dimensions see the enclosed dimension drawings and diagrams Maxi MegaLift English 2 Safety 2 1 General safety regulations in connection with use No fork lift truck licence or other training is required to legally operate a MiniLi
5. are made from stainless steel The handle and guide are made from steel E 300R The mast wheel legs and push handle are made from stainless steel AISI 304 which has undergone glass bead blasting The lifting sledge and turning fork are made from stainless steel 4 Maintenance The MiniLift requires no daily maintenance The motor gear lifting sledge and Maxi MegaLift English cambelt and wheels are maintenance free The cambelt should be inspected regularly monthly for wear The steel reinforcement of the cambelt reduces the chance of failure but wear on the synthetic part can cause uneven lifting and lowering NB In accordance with the Danish Working Environment Authority s requirements as other electro mechanical handling equipment the MiniLift must be inspected by an expert technician or the manufacturer at least once a year Cleaning must be carried out using a damp cloth and ordinary detergents only Cleaning with salt or acid based detergents can damage the cambelt and other vital components 4 1 Troubleshooting EE The cambelt jumps Is the belt loose Tighten the belt using the two onto the gearwheel screws at the top of the mast the belt makes a flapping noise Is the belt worn Replace the belt SSS ae ee SS E E The belt is Is the belt misaligned in Adjust using the screw at the misaligned the belt the groove on the top top of the mast on the side that gearwheel the belt is moving
6. the PLCs used have undergone function testing and documentation has been archived That the following equipment has been checked and been shown to Equipment function correctly O Turning unit with fork with locking function Click on system Date Inspector Maxi MegaLift English 19
7. towards RI uiu Is the belt worn gt EE oL LL Replace the belt The E EEEN moves Is the mast TEE where RTT er er RR the tower with spirit and jerkily the sledge is running apply a thin layer of silicon spray or acid free oil Are the runners and Replace the runners and wheels between the wheels mast and sledge worn A AA EA The lift does not Check the main fuse Replace the main fuse respond The lift only operates Check that the yellow Is the mains plug connected to a few time before the light illuminates during a 230 V power supply lamp illuminates red charging or only operates very slowly aS Check the battery Charge the battery voltage If the yellow light The battery or charging fuse is Maxi MegaLift English illuminates and the defective replace the battery or green light illuminates charging fuse after a few seconds 5 Residual risk There is a residual risk as a result of extraordinary wear material or product defects and the sudden occurrence of defects on the lift e g a defective wheel bearing as a result of a collision 6 Lifting equipment 6 1 Turning unit Use The turning unit is used to perform the sideways rotation of an item 6210100534 for the MaxiLift and 6210100537 for the MegaLift Operation To operate the electric rotation function use buttons 3 and 4 on the remote control for left and right hand rotation respectively Safety in connection
8. with use of the turning unit N Before activating the rotation function it is recommended that you check that the item is correctly secured between the arms of the turning unit so that the item does not fall out during subsequent rotation It is also important to ensure that the item has been lifted high enough so that it will not collide with the legs or base of the lift during rotation Adjusting the unit A Adjustment of PLC parameters should only be carried out by an expert The following parameters can be adjusted on the MiniLift s control unit 1 Amps used to adjust the power output of the motor and therefore the pressure on the item If the rotation speed is also adjusted at the same time it is important that this is adjusted before the amps 2 Speed used to adjust the speed of the motor and therefore the speed of the equipment s movements 6 2 Turning fork with click lock MaxiLift bowl fork with Click on 30001513 MegaLift bowl fork with Click on 30001559 To use the Click on system the bowl must be fitted with two brackets on the bowl ring The tips of the bowl fork must be fed all the way through these brackets until the locking latches click down behind the bracket 7 Circuit diagram Charger met Xe X Yellow Moins V E X Red plug 1 x22 SU E T CEN Red OS Green yel IW SE E 3 d Si w o blue A orange e g White 7 green Ploc REES Ts to Beer ID PCS fat S O 25 br
9. 00 100L 1260mm E te oe DO NOT SCALE DRAWING Version 1 AMD WER TOLESENCES APER Glasbl st wa EE H C Hovmand A S a a Oo MegaLift 21AR300ESL 09 06 16 MATERIAL DWG NO A3 Rustfri mm 6010123027 SHEET 1 OF 5 7 6 A d P d L t A c D B 140L 1578mm 140 80L 1640mm 200L 1433mm Gaffel kan flyttes op 1500mm 200 100L 1610mm wwmsomemwesecmp tet SHARP uidit be tut Version 1 DIMENSIONS ARE IN MLIMETERS Glasbl st wos EE H C Hovmand A S TOO Steet MegaLift 21 ARSOOESH 09 06 16 MATERIAL DWG NO A3 Rustfri mm 6010123037 SHEET 1 OF 1 Maxi MegaLift English 18 Final checks for MaxiLift and Mega Lift Type Serial no Checks have been carried out to ensure OO D OF OO O That the lift corresponds with the specifications given on the order sheet That the lift has been adjusted so that the mast and equipment meet the tolerances for straighiness with and without a weight That all relevant labels and plates have been applied That the lift has undergone a visual check for surface finish and correct assembly That the lift s battery charger and LED indicators are functioning correctly That the lift s capacity and speeds comply with the given specifications That the overload protection function has been tested and approved That a function test and adjustment have been carried out on Cambelt Sledge Top and bottom stops Straight travel and braking That
10. 106 ITEM NO PART NUMBER DESCRIPTION 30001553 9 Gafe m A3 2 30001554 Las for gaffel i Aisi304 30001559 1 2 3 4 SHEET 1 OF 1 Maxi MegaLift English 15 4 5 c D L UNLESS OTHERWISE SPECIFIED GE foe nae DO NOT SCALE DRAWING Version 1 MATT e H C Hovmand A S ee E Wodschow gaffel 100L gt 081113 ITEM NO PARTNUMBER DESCRIPTION i l 30001563 Gaffel 1 o DWG no 2 30001564 L s for gaffel Aisi304 30001 565 1 2 3 4 e 8 9 Distance from mast i m Max Load diagram E300 010203 04 05 0607 08 09 1 Distance of load from mast 1T 12 Maxi MegaLift English 10 1960 2310 330 1780 Dimension specifications B 100L 1374mm 100 60L 1406mm 100 40L 1457mm PNG B 100L 1724mm 100 60L 1756mm 100 40L 1807mm FNSH Maxi MegaLift English Glasbl st DATE 7 03 02 Glosbl st MATERIAL MATERIAL A Ke A O tig bh Mi Ze D DO NOT SCALE DRAWING Version 1 H C Hovmand A S ux MaxiLift 21 AR200ESL 09 06 25 Rustfri mm 6010122027 7 8 c ni 2 DO NOT SCALE DRAWING Version 1 H C Hovmand A S MaxiLift 21 AR200ESH 09 06 25 DWG NO A3 Rustfri mm 6010122037 17 2315 i MEU 7 l D B 140L 1228mm 140 80L 1290mm 200L 1083mm Gaffel kan flyttes op 1150mm 2
11. Daekskaerm Daekskcerm bund front D ksk rm top front 400008 Montageflange 30000799 30000797 40000871 HODBB 40000883 BA080011 Aksel for svirvel enkelt Holder for svirvelkontakt 3 Svirvelkontakt inder 14080010 virvelkontakr ydre Rustfri ASI 304 Drejefunktion 1 Udgang 08 01 04 Lao Ya 20000222 AR TA 14 PARTNUMBER DESCRIPTION GIY Revision 40000881 Alselorsvrvelenkel Y A 000 40000883 Holderforsvivekontaki 1 A001 84080011 svirvelkontaktinder 1 A000 84080010 Svivelkontok ydre 1 A000 30000762 30000761 A 001 A 005 A Q A 001 A 001 81190007 40000872 40000873 30000763 40000879 30000794 40000871 97 30002417 FINISH DEBUR AND gt gt gt gt 3888 So EISE EE 2 2 N so so i 00008 UNLESS OTHERWISE SPECIFED BREAK SHARP DO NOT SCALE DRAWING Version 1 Eet l H C Hovmand A S 30002418 Vinkelbeslag m leje oe 40001495 Lille tandhjul A 000 e Dar 1 Sor Drejeenhed m 1 udg forstoerk 40001 496 Oliebronze 225 9032 15 l Weigh 27 85 kg SS Dreje enheder 40001498 Motor holdeplade 10 09 01 20001459 E m 30000797 Doekskaerm top front SC OWS NO A3 22 Daekskaerm bund front A 008 gem 20000363 1 2 3 4 0 SHEET 1 OF 1 FNSH DEBUR AND DEES rang DO NOT SCALE DRAWING Version 2 EMEN i EDGES GE H C Hovmand A S m Wodschow gaffel 200L 081
12. ft N The following guidelines must be followed when using the MiniLift O 2 2 Under no circumstances either when the lift is lifting or when it is not lifting must the MiniLift lift more than the following kg 100 kg and 200 kg of ingredients respectively The MiniLift must not be used for lifting people or be operated by persons under 18 years of age There must only be one person in contact with the MiniLift and there must be no body parts near the sledge on the tower or other lifting equipment when the lift is in use There must never be any people or body parts beneath the load The MiniLift must stand on a solid horizontal surface when lifting or transporting loads When moving with a load the load must be lowered to the low position and be secured so that it cannot slide off When the lift is left or parked the sledge must be fully lowered and the lift must be released from any load or weight In accordance with the Danish Working Environment Authority s requirements as other electro mechanical handling equipment the MiniLift must be inspected by an expert technician or the manufacturer at least once a year Safety systems N The MiniLift is equipped with the following safety systems O O Free running bearing which reduces the risk of crushing injuries in connection with lowering Electronic control which isolates the lifting function if the load exceeds the capacity of the lift see section 1 or if the l
13. motordel E160 ees reee Weg BEAL na DO NOT SCALE DRAWING Version 1 Remholder E160 AO ws FOLERENCES AFTER i H C Hovmand A S Microswitch m rulle V3 16A i E Skrue 5x16 RH A2 ISO 7380 Sc x re E Motordel E160 Situs St CHIE DIN ST mL ay Skrue 6x10 FZB ISO 7380 us 10 09 02 Skrue 8x12 RH FZB ISO 7380 ee A3 20000242 1 2 3 4 0 SHEET 1 OF 1 1 2 3 4 5 D 7 6 ITEM NO PART NUMBER DESCRIPTION QTY 1 380000297 A 2 40000576 A 3 40000697 420000807 5 40000566 6 8 81010173 9 81010194 Skrue 6x16 UH A2 DIN 7991 10 81010104 Skrue 6x10 RH A2 ISO 7380 i II Spaendeplade ATIO E130 B 12 Spaendeplade kort E300 13 40000838 Mellemplade sl de E300 14 81010207 Skrue 8x35 UH A2 DIN 7991 15 81010278 Skrue 8x25 RH A2 ISO 7380 c c D D E UNLESS OTHERWISE SPECIRED ma DO NOFSCAUE DRAWING Version 1 pr ABE M MLUMENE G aselaest EES H C Hovmand A S ami a A Slaede E300 Komplet 08 12 15 MATERIAL A3 rumimm 20000226 1 2 3 4 o SHEET 1 OF 7 Maxi MegaLift English 12 E PART NUMBER DESCRIPTION QTY 20000134 Sl de 160 2 d DEIR AND UNLESS O EIE E tat SHARE i Geh Genre wm Glidesko udv E160 Rustfri 1 HENCE HC Hovmand A S DO NOTSCALE DRAWING Version I A Glidesko averst indv E160 Glidesko nederst indv E160 1 RS Saa D5 50 71461 MODEL raved iL Slaede E160R kompl We AE 2 23 kg El 60R 10 09 01 sme 20000236 Mm SHF ort on
14. oad is unevenly distributed this will not prevent overloading when the lift is not lifting On battery powered models the charger is waterproof IP65 and double fused to protect against leakage or impacts when the charger is connected to 230 V Maxi MegaLift English 3 Operating the MiniLift Lower The MiniLift is operated via a remote control with a coil cord Buttons 1 2 are used to operate the lifting and lowering function Buttons 3 4 are used to operate the turning unit With a standard MiniLift the remote control has two arrow buttons buttons 1 2 which function as follows tr The MiniLift lifts for as long as the button is pressed Y The MiniLift lowers for as long as the button is pressed Remote control symbols on the Maxi and Mega Lift Rotate Right clockwise Rotate Left anti clockwise 3 2 Charger power supply On battery powered models the MiniLift has a built in charger The charger must be connected to a 230 V power supply and charges with a power output of 3 A The charger is equipped with two indicator lights o Yellow light illuminates when the charger is connected to a power supply 230 V o Green light illuminates when the batteries are fully charged The charger should be regularly connected to a power supply as fully discharging the batteries will shorten their lifetime Fully discharged batteries are recharged in about 6 hours The charger will automatically charge the bat
15. own 98 int Es YA te ee Ig e ees dE w A ee Ier Re e Fre Eg m Be Part pete re ewe JE jme Ee or 1 Push patton ae REMI Pe O O os 1 Fuse Samos rri 84050027 Turning adjustment 05 1 charger 24V 3Amps m TT TR22024 Setting the potento Turn clockwise to crease ere GE _ nd Anticlockwlse to ode D P 6 O V E R L O A D Bechet Dy Si wb Ice red crease 4 Battery 12V 9Amps 84010068 y SETTING in AMP qute cr 84170046 al kass Turning PLCE Fee os es resten E SH SS mue oao 84251735 Ew x T A GE CHOVMANDE Les 07 04 08 Controlbox Tegning Ae SE Jet SE ei e stop optional E GER 10 IMH 10 08 18 Megalift AC1126 M o a ond Maxilift unoutho E Maxi MegaLift English 8 Spare parts list MaxiLift and MegaLift __ 6210100534 TurningunitMaxiLift 1 30001565 Click on fork 100L 1 6210100537 TumingunitMegalift 1 30001559 Click on fork 140 200L 1 20000299 Complete feetframe LI I RK PL3VIVAK3 Vivakplate 3mm Please indicate 0 67 Serial no 20000194 MastE3Q E300RM 1 20000195 MastE3Q E3U0RH II 20000042 MastEIO0 H 20000040 MastEl60 M_____ 1 2000000R MastEIOOR H LI 20000040R MastEIGOR M 81220086 Cambelt ATI0 32 3 68 M Mega 2 81220037 Cambelt ATI0 32 438 H Mega 2 81220033 Cambelt AT10 25 3 73 M Mai 2 81220034 Cambelt AT10 25 442 H Maxi 2 4 40000240
16. teries and switch off when the batteries are fully charged The charger is waterproof IP65 and double fused so that no earth socket is needed to comply with European safety provisions Maxi MegaLift English 3 3 Batteries The standard battery module consists of four 12 volt batteries 24 V 18 Ah The batteries are gas tight and maintenance free When the lift s lifting function is used the battery light indicates the A charging State of the batteries o Red light the batteries are discharged and MUST be recharged as soon as possible o Green light the power output of the batteries is sufficient to enable the lift to be used The full power output of the batteries decreases after around 600 charges 3 4 Cambelt The cambelt which lifts the sledge is reinforced with steel wire breaking load 800 kg If the cambelt jumps onto the gearwheel or is misaligned see section 4 1 for troubleshooting 3 5 Wheels The MiniLift is normally supplied with two 80 fixed front wheels fitted with ball bearings and two 150 wheels mounted on a turning fork The rear wheels are fitted with brakes Operating the central brake o Stepping forwards onto the brake rod will lock the wheels in the direction of travel and turn o Lifting the brake rod will cause the wheels to lock in the direction of travel Brake operation will be deactivated when the brake rod Is in the mid position 3 6 Construction E 300 The mast and wheel legs
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