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1. 7 8 CMPL 12D06A02 02E Qty lim e A e li a i lm ISC40FF P FI Description O Ring Viton 1pcs O Ring Ethylene propylene rubber 1pcs Option code EP O Ring Viton 1pcs O Ring Ethylene propylene rubber 1pcs Option code EP Gasket Viton 1pcs Gasket EPDM Option code EP O Ring Viton 1pcs O Ring EPDM Option code EP Clamp Option code MS Clamp Option code MP Flange Flange Flange Flange Flange Flange Option code FSJ2 Option code FPJ2 Option code FFJ2 Option code FS2 Option code FP2 Option code FF2 PR CR SE Sain as 4th Edition May 2004 YK 5 Model ISC40FS Direct Insertion Adapter IDF Clamp ISC40FS STWJ BG Fs SI dh og ZZ q D Coupling welded Screw in Socket i i ISC40FS SCWJ ISC40FS SCSJ ISC40FS PCSJ ISC40FS FCSJ Item Parts No Qty Description 1 1 Nut SUS304 2 1 Spacer SUS316 1 Spacer PVC 1 Spacer PVDF 3 K9414EF 1 O Ring Viton 1pcs K9414EA 1 O Ring Ethylene propylene rubber 1pcs Option code EP 4 1 Socket SUS316 Suffix code SCSJ 1 Socket PVC Suffix code PCSJ 1 Socket PVDF Suffix code FCSJ 1 Socket SUS316 Suffix code SCWJ 5 K9414BY
2. CMPL 12D06A02 02EA RevisionInformationi scia i IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 1 General gt 1 1 1 1 1 General Features The model ISC40L1J inductive conductivity sensor is designed for use with the model FLXA202 FLXA21 2 Wire Solution Analyzer ISC450G ISC402G ISC202 converter transmitter This revolutionary conductivity measuring system features 0 5 accuracy over a wide range of conductivity values 1uS cm to 1 999 mS cm and process temperatures 10 to 130 C 10 to 105 C for ISC40SJ TT without changing cell constant or recalibration The model ISC400J sensor is rugged steel backed sensor encapsulated with the highest quality engineering plastic known today Victrex PEEK for long service life in both abrasive and chemically corrosive processes The stainless steel mounting thread and the Viton gasket allow safe and reliable installation The long insertion depth allows for installation of the sensor either by a bulkhead mounting through a flange or tank wall or by using one of the process adapter kits e g for flow through or immersion service The large bore greater than 16 mm gives long term stability preventing measuring errors caused by coating or plugging The large bore also offers fast response even at low flow rates Sensor Flow Immersion Converter Transmitter ISC40GJ through H ISC40FDJ FLXA202 FLXA21 ISC202G ISC450G Holder Terminal box Direct ins
3. C AWARNING AVERTISSEMENT BENTE BROLENKA SOT WA I DE HRAKRET SBT HSOT ICRA POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS ANGER POTENTIEL DE CHARGES ELECTROSTATIQUES VOIR INSTRUCTIONS Ui li Pi Li Ci 14 4V 20mA 190mW 28 6mH 0 2uF SE BYHREHAAS IM 1200608 EXPLOSION PROOF EX ia IIC T4 AMB TEMP 10 60 C PROCESS TEMPERATURE 105 C Media No IM 12D06B02 01E 5th Edition Nov 2015 YK IM 12D06B02 01E 5th Edition Nov 10 2015 00 All Rights Reserved Copyright 2006 Yokogawa Electric Corporation lt Introduction gt Il For the safe use of this equipment m Safety Protection and Modification of the Product In order to protect the system controlled by the product and the product itself and ensure safe operation observe the safety precautions described in this user s manual We assume no liabil ity for safety if users fail to observe these instructions when operating the product If this instrument is used in a manner not specified in this user s manual the protection provided by this instrument may be impaired Be sure to use the spare parts approved by Yokogawa Electric Corporation hereafter simply referred to as YOKOGAWA when replacing parts or consumables Modification of the product is strictly prohibited The following symbols are used in the product and user s manual to indicate that there are pre cautions for safety m Notes
4. C PVC Material Stainless steel 316 SS Model and codes Weight kg ISC40FDJ V 10 Approx ISC40FDJ V 15 Approx ISC40FDJ V 20 Approx ISC40FDJ S 10 Approx ISC40FDJ S 15 Approx ISC40FDJ S 20 Approx 6 F2 4E ai Figure 2 4 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 1 0 Fixing flange Fixing flange Unit mm 80 face to face 80 face to face 4 e 0155 4 19 Q Option Code FBJ JIS 10K 50 RF Note Material Stainless steel 316 SS isp Approx 95 Approx 85 16 63 Option Code FA DIN PN10 DN50 Note ANSI Class150 2 equ Material PP Note Only mating dimensions are according to flange standards F2 5E ai Figure 2 5 Immersion holder mounting hardware MS1 or MS2 option Unit mm Immersion holder 110 to 515 85 600 F2 6E ai Figure 2 6 IM 12D06B02 01E 5th Edition Nov 10 2015 00 2 3 3 e Holder Material 316 SS ISC40FFJ SL 1 ISC40FFJ Flow through Holder Approx 94 lt 2 Specifications gt Unit mm 158 Inlet Screw 2 ports a 39 Model and codes HEG ISC40FFJ SJ Rc1 2 ISC40FFJ SA 1 2NPT female 60 5 Weight Approx 1 7 kg 122 F2 7E ai Figure 2 7 Mounting hardware MS option Approx 92 A
5. K9414DE EPDM 1 1 When option code EP has been specified upon purchase of holder Figure 3 16 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 5 3 3 Wiring 3 3 1 General Cautions The sensor cable transmits low voltage high frequency signals and should be installed separately from any high voltage high current and or power switching cables This is to avoid any unintentional cross talk or other kind of interference of the conductivity measurement A sensor wiring diagram is shown in Figure 3 17 Make sure that the numbering of sensor cable terminals agrees with the numbering of transmitter terminals they are connected to Temperature sensor Thermistor 017 3 gt Secondary Coil 15 546 gt Primary Coil Ground shield F3 17E ai Figure 3 17 Wiring Diagram IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 6 3 3 2 Connecting Sensor via Terminal Box BA20 and Extension cable WF10J When the standard cable lengths are not sufficient to connect sensor and transmitter converter a terminal box and extension cable are used Yokogawa s BA20 Terminal box and WF10J extension cable are high quality products designed so as not to affect measurement accuracy Total cable length should not exceed 50 m sensor cable of 10 m and extension cable of 40 m BA20 and WF10J can not be used with ISC40SJ TT sensor Tr
6. K9414EC EPDM 1 1 When option code EP has been specified upon purchase of holder Figure A1 2 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 4 A2 Immersion holder ISC40FD S holder material Stainless steel 316SS For the Style S2 version of the ISC40FD S refer to Sec Appendix 1 2 A3 1 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the threaded end of the holder with a new one Do not use a large O ring and a gasket supplied with the sensor NOTE e An O ring for the holder end is not supplied with the sensor and need to be purchased separately for recommended replacement Do not use a large O ring supplied with the sensor due to the different inside diameter e Anew holder comes with the same small O ring as the one supplied with the sensor Either can be used Retain the unused small O ring for future use 2 Mount the sensor in the holder by screwing the sensor into the threaded end of the holder Tighten the sensor to approximately 40 Nem torque When tightening do not hold the sensor with a bench clamp and take care not to damage the sensor x Immersion Holder Pa ISC40FD S ai TC TI O ring a 39 34 mm ID MT installed in holder Lt ET GC O ring small 26 57 mm ID e Senso
7. Silicon rubber Gasket EPDM Option code EP FERRULE SUS316L Nut SUS304 Spacer SUS316 O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP 2nd Edition May 2006 YK CMPL 12D06A02 03E Customer Model ISC400 ISC40FD EXA isc Maintenance Inductive Conductivity Sensor Parts List Holders and Adapter Delivered after 1999 Style S1 Note Regarding the ISC400 ISC40FL delivered before 1998 see CMPL12D06A02 02EA 2nd Edition Regarding the ISC40 ISC40F Style S2 delivered after 2004 see CMPL12D06A02 03E 1 Optional Flange of ISC401 Sensor Item Parts No Qty Description 1 K9667BN 1 Nut 2 EE 1 Flange Option code SFD 1 Flange Option code SFA 1 Flange Option code SFJ 1 Flange Option code PFJ 1 Flange Option code FFJ5 3 K9414EG 1 O Ring Viton 1pcs K9414EB 1 O Ring Ethylene propylene rubber 1pcs Option code EP 4 K9414EF 1 O Ring Viton 1pcs K9414EA 1 O Ring Ethylene propylene rubber 1pcs Option code EP YOKOGAWA All Rights Reserved Copyright 1999 Yokogawa Electric Corporation CMPL 12D06A02 02E Subject to change without notice 4th Edition May 2004 YK Yokogawa Electric Corporation 2 Optional Screw in Adapter of ISC401 Sensor Item Parts No Qty Description
8. solution leaks may result if too large then damage to the sensor may result 2 If you try to align the sensor with the flow after tightening then excessive force may be applied and the sensor damaged Hold alignment Solution flow ra Figure 3 1 Sensor mounting b F3 1E ai IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 2 The ISC40L1J inductive conductivity sensor is a donut shaped sensor Install the sensor in such a way that the sensor hole is parallel to the flow see Figure 3 2 Unit mm SLI Ler pr Flat face 124 Flow direction F3 2E ai Figure 3 2 Installation of Sensor Ensure that the sample solution flows through the hole in the sensor The sensor is provided with a gasket and retaining nut This allows bulkhead mounting in a tank wall or standard flange through a hole with a 27 mm diameter A The insertion depth is 124 mm Using a 20 mm size wrench the sensor can be easily mounted and aligned The distance d between the sensor and the pipe wall should be more than 30 mm refer to Figure 3 3 The installation factor of the ISC4001J is the ratio of the measured conductivity at the sensor and the specific conductivity of the solution The unit is cm 1 just as the cell constant of a contact electrode system An installation factor unique to each sensor is indicated on the label of the sensor cable The nominal value is 1 88 em Thi
9. F ISC40FDJ V or S ng ho O ring b TT Nut 39 34 mm ID pen E installed in ferrule Z i O ring small O ring a 41 00 mm ID 26 57 mm ID Installed in ferrule a b O rings in ferrule are recommended to be replaced with new ones separately purchased when sensor is replaced Sensor F3 11E ai Replacement Part Part Number a O ring 41 00 mm ID L9414DU Fluoro rubber FKM K9414EJ EPDM 1 b O ring 39 34 mm ID K9414DT Fluoro rubber FKM K9414EC EPDM 1 1 When option code EP has been specified upon purchase of holder Figure 3 11 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 0 A2 Flow through holders ISC40FFJ PJ ISC40FFJ PA ISC40FFJ FJ ISC40FFJ FA ISC40FFJ SJ and ISC40FFJ SA 1 Unscrew the cap nut and remove the ferrule from the flow chamber 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the removed ferrule with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor NOTE A new holder comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 3 Slide the ferrule on the sensor and fix by reinsta
10. For the safe use of this equipment rrrriii ii After sales Warranty acc la iv ETT EE NE 1 1 1 1 OT EN ME aaa an aa anna Na aE aaka EnaA 1 1 1 2 Measurement principle iii 1 2 SPeellicali0Ns iuciicenlalelciiai e 2 1 2 1 General Specifications arci 2 1 2 1 1 ISC40J Inductive Conductivity Sensor 2 1 2 1 2 ISC40FDJ Immersion Holder i 2 2 2 1 3 ISC40FFJ Flow through Holder ii 2 2 2 1 4 ISC40FSJ Direct Insertion Adapters 2 3 2 1 5 BA20 Terminal BOX nn 2 3 2 1 6 WF10J Extension Cable 2 3 2 2 Model and Suffix Codes rrnnrnnnnvnnnnvnnnnvnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnner 2 4 2 2 1 Inductive Conductivity Sensor mrrnarvnrnvernrnrnrnnnrnnnrnrnrnrnrernrnenrnsnreenr 2 4 2 2 2 Immersion Holder norr nnnnnnnnnnnnnnrnnnnrnnnnnnnnennnnnnrnnnnrnnnen 2 5 2 2 3 Flow through Holder ii 2 5 2 24 Direct Insertion Adapter i 2 5 2 2 5 Terminal BOR sisareni laine alal 2 6 2 2 6 Extension Cable sssusa a 2 6 2 3 External Dimensions iaac ia 2 7 2 3 1 ISC400J Inductive Conductivity SENSOr n 2 7 2 3 2 ISC40FDJ Immersion Holder i 2 9 2 3 3 ISC40FFU Flow through HOlder 2 11 2 3 4 ISC40FSJ Direct Ins
11. ILA 70 100 La Approx 140 gt F2 14E ai IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 15 2 3 4 IDF Clamp ISC40FSJ STWJ ISC40FSJ Direct Insertion Adapters Coupling welded ISC40FSJ SCWJ Unit mm Gasket Seal ring 3 inch 60 clamp O ring WIE SS AA Weight Weight Approx 0 8 kg Screw in socket ISC40FSJ SCSJ ISC40FSJ PCSJ ISC40FSJ FCSJ 80 Weight Approx 1 2 kg SCSJ Approx 1 4 kg PCSJ Approx 0 6 kg FCSJ Approx 0 7 kg Figure 2 15 F2 15E ai IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 1 6 2 3 5 BA20 Terminal Box Unit mm 100 Mounting hole Inlet for extension cable 021 5 hole Equivalent to DIN Pg13 5 cable gland Terminal Box 14 16 15 Ground terminal 50 60 50 M4 Screw S S S S S S S Inlet for sensor cable 221 5 hole Equivalent to DIN Pg13 5 cable gland Ground Cable of ISC40 Sensor WF10J Extension Cable F2 16E ai Figure 2 16 2 3 6 WF10J Extension Cable Unit mm Terminal for ISC202G or ISC450G Terminal for BA20 inductive conductivity transmitter converter terminal box 11 9 11 12 9 12 13 or o 13 16 Co 9 16 15 Co 9 15 1
12. ISC40FFJ FJ Approx 1 4 ISC40FFJ PA Approx 0 9 ISC40FFJ FA Approx 1 4 Figure 2 11 Mounting hardware MS option Approx 110 Unit mm Approx 94 Screws two Sample i outlet 127 F2 11E ai Weight Approx 0 5 kg Unit mm 4 410 hole 100 Approx 71 Approx 119 100 Approx 140 2 inch O D 960 5 pipe for installation F2 12E ai Figure 2 12 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 14 e Holder Material PP PVDF with flange ISC40FFJ PO FD Approx 494 Sample outlet Unit mm 4 d hole 185 Approx Approx 130 212 ISC40FFJ PA PJ FA FJ FP2 FPJ2 FF2 FFJ2 with flange F2 13E ai Model and codes Flange standard A B dl t Weight kg ISC40FFJ PJ FPJ2 ISC40FFJ FJ FFJ2 JIS 10K 25 RF 19 approx 20 Approx 3 2 kg Approx 3 9 kg ISC40FFJ PA FP2 DIN PN10 DN25 14 approx 19 Approx 3 2 kg ISC40FFJ FA FF2 Figure 2 13 Mounting hardware MS option Approx 110 Aoorox 71 Approx 119 2 inch O D 260 5 pipe for installation Figure 2 14 Weight Approx 0 5 kg Unit mm 4 10 hole i L L 100 70 OE PIO etici Y
13. Part Number Item supplied with sensor Standard Optional 1 O ring large 40 64 mm ID K9414EF Fluoro rubber FKM O ring small 26 57 mm ID K9414EG Fluoro rubber FKM Gasket K9414DS Fluoro rubber FKM K9414DA EPDM K9414EA EPDM K9414EB EPDM 4 When option code EP is specified Howto identify the sealing method of a fitting Visually check the inside of the joint part of the fitting to be used to determine whether an O ring is installed xD O ring Threaded holder end A O ring installed How to identify sealing method x B O ring Not installed Example Immersion Holder ISC40FD S Figure A1 1 FA1 1E ai IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 2 A If an O ring is installed in the joint of the fitting use an O ring for sealing when mounting the sensor in the fitting Take the appropriate procedure referring to Table A1 1 B If an O ring is not installed in the joint of the fitting use a gasket for sealing when mounting the sensor in the fitting Take the appropriate procedure referring to pages on Table A1 1 Table A1 1 A O ring installed Mounting procedure Model and codes pA1 3 A1 Immersion holder holder material C PVC ISC40FD V pAt 4 pAt 4 A2 Immersion holder holder material 316 SS Immersion holder A2 Immersion holder holde
14. The 3 inch clamp version ISC40FS STWJ does not have O ring sealing Refer to Sec Appendix 1 3 B6 1 Unscrew the cap nut and remove the ferrule from the adapter body 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the removed ferrule with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor AN NOTE A new adapter comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 3 Slide the ferrule on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the adapter by installing the ferrule with the sensor attached in the adapter body and then tightening the cap nut to fix Cap nut a Nut ne FI O ring large 40 64 mm ID _ Ferrule ic J O ring small jl 26 57 mm ID lea Direct Insertion ui Adapter O ISC40FS Sensor FALGE al Figure A1 6 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 8 A6 Optional flanges for the inductive conductivity sensor Option Codes SFJ PFJ
15. be purchased separately for recommended replacement 3 Slide the ferrule on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the flow holder by installing the ferrule with the sensor attached in the flow chamber and then tightening the cap nut to fix Cap nut Nut U shaped gasket b Installed in ferrule Ferrule Sensor U shaped gasket a Installed in chamber Flow Holder SUS ISC40FF SO es O FA1 12E ai a b Gaskets in chamber and ferrule are recommended to be replaced with new ones separately purchased when sensor is replaced Replacement Part Part Number a Gasket in chamber K9414DV Fluoro rubber FKM K9414DD EPDM 1 b Gasket in ferrule K9414BY Silicone K9414DE EPDM 1 1 When option code EP has been specified upon purchase of holder Figure B1 4 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 14 B5 Direct insertion adapters ISC40FS SCWJ ISC40FS SCSJ ISC40FS PCSJ and ISC40FS FCSJ 1 Unscrew the cap nut and remove the ferrule from the adapter body 2 Remove the nut from the sensor and install a gasket supplied with the sensor onto the sensor Do not use two O rings large and small supplied with the sensor 3 Slide the ferrule on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the adapter by i
16. be replaced with new one separately purchased when sensor is replaced Replacement Part Part Number a O ring 44 17 mm ID L9817NC Fluoro rubber FKM K9414DB EPDM 1 1 When option code EP has been specified upon purchase of holder Figure B1 1 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 11 B2 Immersion holder ISC40FD S holder material Stainless steel 316SS 1 Remove the nut from the sensor and install a gasket supplied with the sensor onto the sensor Do not use two O rings large and small supplied with the sensor 2 Mount the sensor in the holder by screwing the sensor into the threaded end of the holder Tighten the sensor to approximately 40 Nem torque When tightening do not hold the sensor with a bench clamp and take care not to damage the sensor Immersion NE ISC40FD S mY Supplied with sensor FA1 10E ai Sensor Figure B1 2 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 12 B3 Flow through holders ISC40FF PJ and ISC40FF PA holder material PP and ISC40FF FJ and ISC40FF FA holder material PVDF 1 Unscrew the cap nut and remove the ferrule from the flow chamber 2 Remove the nut from the sensor and install a gasket supplied with the sensor onto the sensor Do not use two O rings large and small sup
17. or serious injury AN CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices A IMPORTANT Indicates that operating the hardware or software in this manner may damage it or lead to system failure AN NOTE Draws attention to information essential for understanding the operation and features CN SEE ALSO This symbol identifies a source to be referred to IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Introduction gt iv After sales Warranty E Do not modify the product E During the warranty period for repair under warranty consult the local sales representative or service office Yokogawa will replace or repair any damaged parts Before consulting for repair under warranty provide us with the model name and serial number and a description of the problem Any diagrams or data explaining the problem would also be appreciated If we replace the product with a new one we won t provide you with a repair report Yokogawa warrants the product for the period stated in the pre purchase quotation Yokogawa shall conduct defined warranty service based on its standard When the customer site is located outside of the service area a fee for dispatching the maintenance engineer will be charged to the customer E In the following cases customer will be charged repair fee regardless of war ranty peri
18. pes L L ltem Parts No Qty Description 1 1 Adapter Option code SSG 1 Adapter Option code PSG 1 Adapter Option code FSJ 2 K9414DS 1 Gasket Viton 1 pcs K9414DA 1 CMPL 12D06A02 02EA Gasket Ethylene propylene rubber 1 pcs Option code EP 2nd Edition May 2004 YK 3 Model ISC40FD Immersion Holder Pile 0 DI T J ISC40 FD S ISC40FD V ltem Parts No Qty Description 1 L9813VP 1 Clamp Option code MS1 2 Clamp Option code MS2 2 L9813VN 1 Clamp Option code MS1 2 Clamp Option code MS2 3 K9144AM 1 Pipe Option code MS1 2 Pipe Option code MS2 4 L9817NC 1 Gasket Viton 1 pcs K9414DA 1 Gasket Ethylene propylene rubber 1 pcs Option code EP 5 L9817NC 1 O Ring Viton 1 pcs K9414DB 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 6 K9414CS 1 Flange Assembly Option code FBJ K9414DM 1 Flange Assembly Option code FBJ EP Flange Assembly Option code FA 2nd Edition May 2004 YK CMPL 12D06A02 02EA 4 Model ISC40FF Flow Through Holder ISC40FF P 7 ISC40FF S gt F Item Parts No Qty Description 1 K9414BY 1 Gasket Silicon 1 pcs K9414DE 1 Gasket Ethylene propylene rubber 1 pcs Option code EP 2 K9414DV 1 Gasket Viton 1 pcs K9414DD 1 Gasket Ethylene propylene ru
19. 1 Adapter Option code SSG Adapter Option code PSG Adapter Option code FSJ O Ring Viton 1pcs O Ring Ethylene propylene rubber 1pcs Option code EP 2 K9414EG K9414EB je tak gt n M 3 K9414EF 1 O Ring Viton 1pcs K9414EA 1 O Ring Ethylene propylene rubber 1pcs Option code EP CMPL 12D06A02 02E Ath Edition May 2004 YK 3 Model ISC40FD Immersion Holder Item Parts No 1 L9813VP 2 L9813VN 3 K9144AM 4 K9414EG K9414EB 5 K9414DT K9414EC 6 K9414CS K9414DM 7 L9817NC K9414DB DD L LL dI PI Ill ISC40FD S ISC40FD V i 1 a da LL 4 N nam Description Clamp Option code MS1 Clamp Option code MS2 Clamp Option code MS1 Clamp Option code MS2 Pipe Option code MS1 Pipe Option code MS2 O Ring Viton 1pcs O Ring Ethylene propylene rubber 1pcs Option code EP O Ring Viton 1pcs O Ring Ethylene propylene rubber 1pcs Option code EP Flange Assembly Option code FBJ Flage Assembly Option code FBJ EP Flage Assembly Option code FA O Ring Viton 1pcs O Ring Ethylene propylene rubber 1pcs Option code EP 4th Edition May 2004 YK CMPL 12D06A02 02E 4 4 Model ISC40FF Flow Through Holder ISC40FF S 8 Item Parts No 1 K9414EG K9414EB 2 K9414EF K9414EA 3 K9414DV K9414DD 4 K9414DP K9414DC
20. 1 U shaped Gasket Silicon 1pcs K9414DE 1 U shaped Gasket EPDM 1pcs Option code EP 6 1 Cap 7 K9414BX 1 Gasket Silicon 1pcs K9414DG 1 Gasket EPDM 1pcs Option code EP 8 1 FERRULE 9 1 Nut 10 1 Spacer 11 Y9207XB 1 O Ring Viton 1pcs 12 K9414EG 1 O Ring Viton 1pcs K9414EB 1 O Ring Ethylene propylene rubber 1pcs Option code EP 4th Edition May 2004 YK CMPL 12D06A02 02E Customer Maintenance Parts List Model ISC40C ISC40F Inductive Conductivity Sensor Holders and Adapter Delivered before 1998 EXA ISC Note Regarding the ISC40 1 Optional Flange of ISC40 ltem Parts No ISC40F Description Sensor delivered after 1999 see CMPL12D06A02 02E 4th Edition 1 K9667BN 2 3 K9414DS K9414DA Nut F F F F F ange ange ange ange ange Opti Opti Opti Opti Opti on code SFD on code SFA on code SFJ on code PFJ on code FFJ5 Gasket Viton 1 pcs Gasket Ethylene propylene rubber 1 pcs Option code EP YOKOGAWA All Rights Reserved Copyright 1999 Yokogawa Electric Corporation CMPL 12D06A02 02EA Subject to change without notice ond Edition May 2004 YK Yokogawa Electric Corporation 2 Optional Screw in Adapter of ISC40 1 Sensor pr MMM Aa Ft tT Wip nann yvuuwwsuu nn Mugi FA RER frs i i i i i i i 7
21. 4 Cc 400 9 14 1 20 J ae 0 Cable length L 5 10 20 30 40m zB F2 17E ai E E 5 2 bane D c x Figure 2 17 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 3 Installation and Wiring 3 1 Installation 3 1 1 Sensor Mounting You can use the ISC401J sensors with matching holders ordered together with the sensors or separately The holder mounting differs depending on whether gasket or O ring seals are used Refer to the appropriate parts of this manual especially Sec 3 2 1 for details Handling Cautions for ISC401J 1 When tightening nuts on flanges and the like be careful not to over tighten as described below 2 When installing ensure that gasket or O ring seals are installed in the correct locations When flange mounting the ISC400J Inductive Conductivity Sensors the torque applied to the lock nut should be approx 40 Nem When tightening as illustrated in Figure 3 1 a use a monkey wrench or the like on the flat surfaces to prevent the sensor from being turned The flat surfaces on the bolts should be perpendicular to the flow direction the hole in the donut should be parallel to the flow direction Approx 40 Nem tightening torque Use a monkey wrench of length about 300 mm for tightening the sensor mounting nuts see Figure 3 1 b Tighten using finger pressure on the end of the wrench AN NOTE 1 If the tightening force is insufficient
22. 4th Edition Regarding the ISC40 J ISC40FJ see CMPL12D06B02 01E 1 Optional Flange of ISC400 Sensor Item Parts No Qty Description 1 K9667BN 1 Nut 2 K9667ED 1 Flange DIN PN16 DN50 SUS316 Option code SFD K9667EE 1 Flange ANSI Class150 2 SUS316 Option code SFA K9667EA 1 Flange JIS 10K 50 RF SUS316 Option code SFJ K9667EB 1 Flange JIS 10K 50 FF PVC Option code PFJ K9667EC 1 Flange JIS 10K 50 FF PVDF Option code FFJ5 3 K9414EG 1 O Ring Viton 1 pcs K9414EB 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 4 K9414EF 1 O Ring Viton 1 pcs K9414EA 1 O Ring Ethylene propylene rubber 1 pcs Option code EP YOKOGAWA All Rights Reserved Copyright 2004 Yokogawa Electric Corporation CMPL 12D06A02 03E Subject to change without notice ist Edition May 2004 YK Yokogawa Electric Corporation 2nd Edition May 2006 YK 2 Optional Screw in Adapter of ISC400 Sensor Item _ Parts No Qty Description 1 K9667EF 1 Screw in Adapter SUS316 Option code SSG K9667EG 1 Screw in Adapter PVC Option code PSG K9667EH 1 Screw in Adapter PVDF Option code FSJ 2 K9414EG 1 O Ring Viton 1 pcs K9414EB 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 3 K9414EF 1 O Ring Viton 1 pcs K9414EA 1 O Ring Ethylene propylene rubber 1 pcs Option code EP CMPL 12D06A02 03E 2nd Edition May 2006 YK 3 Model ISC40FD I
23. Added FLXA202 Pi P1 1 P2 1 P2 4 P2 6 Unification ot the material name P1 1 P2 1 P2 6 P2 8 P2 12 P3 8 P3 10 Appendix 1 Deleted ISC402G Pi P1 1 P2 1 P2 16 P3 5 CMPL 12D06B02 01E revised to 3rd edition P2 2 Material of flange gasket added P2 7 note of cable end modified P2 9 material of ISC40FDJ V corrected Aug 2011 4th Edition Page layout changed by InDesign P i Manual No of FLXA21 added P 1 1 to 1 2 Some of Figure 1 1 and 1 2 modified P 2 1 FLXA21 added to combination of detector and converters P 2 4 M4 ring terminal of FLXA21 added to MS code of ISC40GJ P 2 6 M4 ring terminal of FLXA21 added to MS code of BA20 and WF10 J Jun 2008 3rd Edition ISC40SJ TT explosionproof sensor added Jan 2008 2nd Edition Ring terminals added to ISC40hJ for ISC450G converter May 2006 1 st Edition Newly published If you want to have more information about Yokogawa products you can visit Yokogawa s home page at the following web site Home page http www yokogawa com an IM 12D06B02 01E 5th Edition Nov 10 2015 00
24. FFJ5 SFD and SFA 1 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the flange with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor AN NOTE A new flange comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 2 Slide the flange on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque Nut O ring large 40 64 mm ID ra Flange I O ring small 26 57 mm ID Sensor FA1 7E ai Figure A1 7 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 9 A7 Optional screw in adapters for the inductive conductivity sensor Option Codes SSG PSG and FSJ 1 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the screw in adapter with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor NOTE A new adapter comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future u
25. Gasket a Installed in subassembly body Direct Insertion Adapter ISC40FS STWJ O Sensor par FA1 14E ai a b Gaskets in subassembly and cap are recommended to be replaced with new ones separately purchased when sensor is replaced Replacement Part Part Number a Gasket in subassembly body K9414BX Silicone K9414DG EPDM 1 1 b U shaped gasket K9414BY Silicone K9414DE EPDM 1 When option code EP has been specified upon purchase of holder Figure B1 6 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 16 B7 Optional flanges for the inductive conductivity sensors Option Codes SFJ PFJ FFJ5 ISFD and SFA 1 Remove the nut from the sensor and install a gasket supplied with the sensor onto the sensor Do not use two O rings large and small supplied with the sensor 2 Slide the flange on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque Nut Flange Gasket Supplied with sensor Sensor O Figure B1 7 FA1 15E ai B8 Optional screw in adapters for the inductive conductivity sensors Option Codes SSG IPSG and FSJ 1 Remove the nut from the sensor and install a gasket supplied with the sensor onto the sensor Do not use two O rings large and small supplied with
26. J Item Part No Qty Description 1 K9414CJ 1 Nut 304 SS 2 K9414CK 1 Spacer 316 SS K9414CN 1 Spacer PVC K9414CP 1 Spacer PVDF 3 K9414EF 1 O Ring Fluoro rubber FKM 1 pcs K9414EA 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 4 K9414CM 1 Socket 316 SS Suffix code SCSJ K9414CQ 1 Socket PVC Suffix code PCSJ K9414CR 1 Socket PVDF Suffix code FCSJ K9414CL 1 Socket 316 SS Suffix code SCWJ 5 K9414BY 1 U shaped Gasket Silicon rubber K9414DE 1 U shaped Gasket EPDM Option code EP 6 K9414BT 1 Cap 7 K9414BX 1 Gasket Silicon rubber K9414DG 1 Gasket EPDM Option code EP 8 K9414BV 1 FERRULE 316L SS 9 K9414CJ 1 Nut 304 SS 10 K9414CK 1 Spacer 316 SS 11 Y9207XB 1 O Ring Fluoro rubber FKM 1 pcs K9414DF 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 12 K9414EG 1 O Ring Fluoro rubber FKM 1 pcs K9414EB 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 4th Edition Nov 2015 YK Screw in Socket ISC40FSJ SCSJ ISC40FSJ PCSJ ISC40FSJ FCSJ CMPL 12D06B02 01E Customer Model ISC400 ISC40FC EXA IST Maintenance Inductive Conductivity Sensor Parts List Holders and Adapter Delivered after 2004 Style S2 Note Regarding the ISC400 ISC40FO delivered before 1998 see CMPL12D06A02 02EA 2nd Edition Regarding the ISC400 ISC40FO Style S1 delivered after 1999 see CMPL12D06A02 02E
27. J ISC40FSJ FCSJ IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 9 3 2 2 Howto mountthe sensor using an O ring When an O ring is installed in a fitting A1 Immersion holders ISC40FDJ V holder material C PVC and ISC40FDJ S holder material Stainless steel 316 SS 1 Unscrew the ferrule from the end of the immersion holder 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace two O rings installed in the removed ferrule with new ones Do not use a large O ring and a gasket supplied with the sensor NOTE 1 O rings for the ferrule of the holder are not supplied with the sensor and need to be purchased separately for recommended replacement Do not use a large O ring supplied with the sensor due to the different inside diameter The O ring 41 00 mm ID installed outside the ferrule is similar in size to a large O ring 40 64 mm ID supplied with the sensor so take care not to mix up NOTE 2 A new holder comes with the same small O ring as the one supplied with the sensor Either can be used Retain the unused small O ring for future use 3 Slide the ferrule on the sensor 4 Reinstall the nut and tighten to approximately 40 Nem torque to fix the ferrule on the sensor 5 Mount the sensor in the immersion holder by screwing the ferrule with the sensor attached into the end of the holder ae OSs Immersion Holder
28. Ring Fluoro rubber FKM 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP Flange Assembly Option code FA Flage Assembly Option code FA and EP Flange Assembly Option code FBJ Flage Assembly Option code FBJ and EP O Ring Fluoro rubber FKM 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP CMPL 12D06B02 01E 4 Model ISC40FFJ Flow Through Holder ISC40FFJ SO ISC40FFJ PO FO 8 8 Item Part No Qty Description 1 K9414EG 1 O Ring Fluoro rubber FKM 1 pcs K9414EB 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 2 K9414EF 1 O Ring Fluoro rubber FKM 1 pcs K9414EA 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 3 K9414DV 1 U shaped Gasket Fluoro rubber FKM 1 pcs K9414DD 1 U shaped Gasket EPDM Option code EP 4 K9414DP 1 O Ring Fluoro rubber FKM 1 pcs K9414DC 1 O Ring EPDM Option code EP 7 K9667SE 1 Clamp Option code MS K9667TF 1 Clamp Option code MP 8 K9667UN 1 Flange Option code FSJ2 K9667UP 1 Flange Option code FPJ2 K9667UQ 1 Flange Option code FFJ2 K9667UA 1 Flange Option code FS2 K9667UB 1 Flange Option code FP2 K9667UC 1 Flange Option code FF2 Ath Edition Nov 2015 YK CMPL 12D06B02 01E 5 Model ISC40FSJ Direct Insertion Adapter IDF Clamp Coupling welded ISC40FSJ STWJ ISC40FSJ SCW
29. User s Manual SC400CJ Inductive Conductivity Sensors ISC40FLIJ Holders Adapter BA20 Terminal Box WF10J Extension Cable IM 12D06B02 01E vigilantolant YOKOGAM 9 IM 12D06B02 01E i f 5th Edition Yokogawa Electric Corporation lt Introduction gt amp Introduction Thank you for purchasing our inductive conductivity measurement system Contents of This Manual This manual describes the method of installing setting the operation conditions ISC400J inductive conductivity sensor ISC40FOJ Holders Adapter BA20 junction terminal box WF10J extension cable To ensure that this measurement system can be operated safely and also exhibit its full performance be sure to read this manual before use This manual does not describe the units in Table shown below which are the component units of the inductive conductivity transmitter system Each of these units comes with an instruction manual so read the applicable manuals for details of the units concerned moder Usersmanuai Manualnumber FLXA21 FLXA21 2 Wire Liquid Analyzer IM 12A01A02 01E ISC450G 4 wire Inductive Conductivity Converter IM 12D06D05 01E ISC202G S 2 wire Inductive Conductivity Transmitter IM 12D06A03 01E ISC202SJ TIIS Type Intrinsic safe Transmitter IM 12D06A03 11E Caution for the ISC40SJ TT explosionproof type sensor shown as below The temperature of the sample solution in contact with ISC40SJ TT sensor should be the range of 10 to 105
30. ansmitter Converter o 11 gt Temperature sensor 012 Thermistor WF10J Cable 017 i 7 uTale z T 7 e 2 e e e e 2 2 2 2 2 wz 3 5 i 5 gt Primary Coil 014 Ground Shield to Sensor BA20 N Terminal Box F3 18E ai LL aL EL ZL Q QS Q Q OQ O Q 11112 13 17 Ground Cable of ISC400J Sensor WF10J Extension Cable Figure 3 18 Connecting WF10J extension cable to BA20 terminal box IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 1 Appendix 1 Caution when install the sensor in the ISC40F LI fittings E Instructions for the mounting of the ISC40 Inductive Conductivity Sensor in a fitting Different mounting procedures depending on sealing method Fittings holders flanges and adapters for the ISC40L1 Inductive Conductivity Sensor have different joint design depending on the date of manufacture and thus use different sealing methods A O ring installed B O ring Not installed It is therefore necessary to identify the type and sealing method of fitting to be used before mounting the sensor in the fitting and take the appropriate procedure The following pages describe the mounting procedures The inductive conductivity sensor comes with two O rings large and small and a gasket Use properly according to the procedure
31. bber 1 pcs Option code EP 4 1 Clamp Option code MS 1 Clamp Option code MP 5 K9414DS 1 Gasket Viton 1 pcs K9414DA 1 Gasket Ethylene propylene rubber 1 pcs 6 K9414DP 1 O Ring Viton 1 pcs K9414DC 1 O Ring Ethylene propylene rubber 1 pcs 7 1 Flange Option code FSJ2 1 Flange Option code FPJ2 1 Flange Option code FFJ2 1 Flange Option code FS2 1 Flange Option code FP2 1 Flange Option code FF2 CMPL 12D06A02 02EA 2nd Edition May 2004 YK 5 Model ISC40FS Direct Insertion Adapter Screw in Socket IDF Clamp Coupling welded Mez DP SONE ISC40FS STWJ ISC40FS SCWJ FCSJ ltem Parts No Qty Description 1 1 Nut 2 1 Spacer 3 K9414DP 1 O Ring Viton 1 pcs K9414DC 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 4 K9414BY 1 Gasket Silicon rubber 1 pcs K9414DE 1 Gasket Ethylene propylene rubber 1 pcs Option code EP 5 1 Cap 6 K9414BX 1 Gasket Silicon rubber 1 pcs K9414DG 1 Gasket Ethylene propylene rubber 1 pcs Option code EP 7 K9414DS 1 Gasket Viton 1 pcs K9414DA 1 Gasket Ethylene propylene rubber 1 pcs Option code EP 2nd Edition May 2004 YK CMPL 12D06A02 02EA Revision Information Title ISC4001J Inductive Conductivity Sensors ISC40FOJ Holders Adapter BA20 Terminal Box WF10J Extension Cable Manual No IM 12D06B02 01E Oct 2015 5th Edition
32. ble end type Option Adapter O ring gasket 5 m pin terminals 10 m pin terminals 15 m pin terminals 20 m pin terminals JIS 10K 50 RF Flange 316 SS JIS 10K 50 FF Flange PVC JIS 10K 50 FF Flange PVDF DIN PN16 DN50 Flange 316 SS ANSI Class 150 2 Flange 316 SS R2 screw in adapter 316 SS R2 screw in adapter PVC R2 screw in adapter PVDF Ethylene propylene rubber O ring or gasket 2 1 Choose thermistor T3 only when connecting with ISC200S 2 For use in highly alkaline solutions be sure to check the process conditions and contact us Note TIIS Certification as a certified explosion approval from the Technology Institution of Industrial Safety IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 5 Accessories Part No Description K9414EF O ring large 40 64 mm I D Fluoro rubber FKM K9414EA O ring large 40 64 mm I D EPDM when option code EP specified K9414EG O ring small 26 57 mm 1 D Fluoro rubber FKM K9414EB O ring small 26 57 mm 1 D EPDM when option code EP specified K9414DS Gasket Fluoro rubber FKM K9414DA Gasket EPDM when option code EP specified 2 2 2 Immersion Holder Suffix code Option code Description ISC40FDJ lui aa Immersion holder Material Mo lisa Immersion probe C PVC Sundet Immersion probe 316 SS Pipe
33. d small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 2 Slide the flange on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque Nut O ring large 40 64 mm ID i dA Flange O ring small 26 57 mm ID Sensor F3 14E ai Figure 3 14 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 3 A5 Optional screw in adapters for the inductive conductivity sensor Option Codes SSG PSG and FSJ 1 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the screw in adapter with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor NOTE A new adapter comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 2 Slide the screw in adapter on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque Adapter 40 64 mm ID I O ring large O ring small 26 57
34. der comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 3 Slide the ferrule on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the flow holder by installing the ferrule with the sensor attached in the flow chamber and then tightening the cap nut to fix Cap nut IO Nut u O ring large IT E ze 40 64 mm ID Ferrule al O ring small 26 57 mm ID O ring or U shaped gasket a I Installed in chamber O Sensor Flow Holder LD ce ee ISC40FF a O ring or gasket in chamber is recommended to be replaced with new one separately purchased when sensor is replaced Replacement Part Part Number PP PVDF chamber O ring 56 52 mm ID K9414DP Fluoro rubber FKM K9414DC EPDM 1 FA1 5E ai SUS chamber U shaped gasket K9414DV Fluoro rubber FKM K9414DD EPDM 1 1 When option code EP has been specified upon purchase of holder NOTE Above figure is of SUS flow chamber In PP PVDF flow chamber O rings are installed in the same positions Figure A1 5 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 7 A5 Direct insertion adapters ISC40FS SCWJ ISC40FS SCSJ ISC40FF PCSJ and ISC40FS FCSJ
35. e by 1 88 and then multiply the quotient by the value obtained from Figure 3 3 Enter the result to the transmitter converter For details refer to relevant instruction manual Installation factor As a function of distance around the donut allowing free flow Non conductive piping e Conductive piping G 5 E C 2 amp g v A hole 27 mm t thickness 10 mm min 30 mm max d distance 30 mm min 0 10 20 30 40 50 D access port size 50 mm min Distance d in mm L insertion length 155 mm min F3 3E ai Figure 3 3 Example of Flange or Pipe Mounting Installation Factor A CAUTION Do not submerge the sensor itself in process water as the seams between the mold and the metal of the sensor are not waterproof IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 4 1 Direct Insertion adapter IDF Clamp Coupling Welded Screw in Socket Nut O ring PA I i Gasket ISC40FSJ STWJ ISC40FSJ SCWJ ISC40FSJ SCSJ ISC40FSJ PCSJ oa ISC40FSJ FCSJ Figure 3 4 Install the ISC40FSJ direct insertion adapter on the wall etc on which the sensor is to be installed Next while referring to Sec 3 2 install the sensor on the adapter Refer to 2 3 External Dimens
36. ecific conductivity and a constant factor that is determined by the geometry of the sensor length divided by surface area of the hole in the toroid and the installation of the sensor There are 2 toroids mounted in the doughnut shaped sensor The solution also flows through the second toroid and therefore the solution turn can be considered as a primary winding of the second ring transformer The current in the solution will create a magnetic field in the second toroid The induced voltage being the result of this magnetic field can be measured as an output The output voltage of this receive coil is therefore proportional to the specific conductivity of the process solution Inductive conductivity measurement principle Fig03E ai Figure 1 3 Measurement principle IM 12D06B02 01E 5th Edition Nov 10 2015 00 2 2 1 2 1 1 lt 2 Specifications gt 2 1 Specifications General Specifications ISC40LJ Inductive Conductivity Sensor Compatibility ISC40GJ is compatible with FLXA202 FLXA21 2 Wire Liquid Analyzer ISC202 2 Wire Inductive Conductivity Transmitter and ISC450G 4 wire Inductive Conductivity Converter ISC40SJ TT is compatible with ISC202SJ 2 Wire Inductive Conductivity Transmitter Measuring range 1 uS cm to 1999 mS cm Output span Min 100 uS cm Max 1999 mS cm Process temperature 10 to 130 C for continuous exposure 10 to 105 C for ISC40SJ TT Suitable for steam sterilisable applicat
37. en to approximately 40 N m torque to fix the ferrule on the sensor G Mount the sensor in the immersion holder by screwing the ferrule with the sensor attached into the end of the holder Immersion Holder ISC40FD V or S Style S2 CS NO O ring b 39 34 mm ID i ami installed in ferrule O ring small O ring a 26 57 mm ID 41 00 mm ID Installed in ferrule i a b O rings in ferrule are recommended to be replaced with new ones separately purchased when sensor is replaced Sensor Replacement Part Part Number a O ring 41 00 mm ID L9414DU Fluoro rubber FKM K9414EJ EPDM 1 b O ring 39 34 mm ID K9414DT Fluoro rubber FKM K9414EC EPDM 1 1 When option code EP has been specified upon purchase of holder Figure A1 4 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 6 A4 Flow through holders ISC40FF PJ ISC40FF PA ISC40FF FJ ISC40FF FA ISC40FF SJ and ISC40FF SA 1 Unscrew the cap nut and remove the ferrule from the flow chamber 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the removed ferrule with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor NOTE e Anew hol
38. ensor should be used with ISC202SJ Protection Concept and Adapter Group Ex ia IIC T4 Intrinsic safe rating Ui 14 4 V li 20 mA Pi 190 mW Li 28 6 mH Ci 0 2 uF Environment and operational conditions The temperature of the sample solution in contact with sensor should be the range of 10 to 105 C IM 12D06B02 01E 5th Edition Nov 10 2015 00 2 1 2 lt 2 Specifications gt 2 2 ISC40FDJ Immersion Holder Process temperature Maximum 80 C Process pressure Maximum 0 2 MPa at 20 C Maximum 0 1 MPa at 80 C Wetted materials Holder C PVC or Stainless steel 316 SS O rings Fluoro rubber FKM or ethylene propylene rubber Fixing flange PP or Stainless steel 316 SS Gasket Cloroprene or ethylene propylene rubber Process connection Fixing flange Optional DIN PN10 DN50 ANSI 2 inch 150 Ibs with bolt holes Material PP JIS 10K 50 RF Material Stainless steel 316 SS 2 inch pipe Mounting set Optional Zinc plated steel ISC40FFJ Flow through Holder Process Temperature ISC40FFJ SA SJ Maximum 150 C ISC40FFJ PA PJ Maximum 100 C ISC40FFJ FA FJ Maximum 130 C Process Pressure ISC40FFJ SA SJ Maximum 1 0 MPa at 150 C ISC40FFJ SA PJ Maximum 0 6MPa at 20 C Max 0 1 MPa at 100 C ISC40FFJ FA FJ Maximum 1 0 MPa at 20 C Max 0 1 MPa at 130 C Wetted materials ISC40FF4 SO Stainless steel 316 SS ISC40FFJ POI Polypropylene ISC40FFJ FO PVDF O ring Fluoro rubber FKM or ethylene propylene copol
39. erminal for ISC40SJ TW All Rights Reserved Copyright 2010 Yokogawa Electric Corporation CMPL 12D06B02 01E YO KOGAWA Subject to change without notice 1st Edition May 2006 YK s 4th Edition Nov 2015 YK Yokogawa Electric Corporation 2 Optional Screw in Adapter of ISC40L1J Sensor Item Part No 1 K9667EF K9667EG K9667EH 2 K9414EG K9414EB 3 K9414EF K9414EA 4th Edition Nov 2015 YK Qty dA da di Description Screw in Adapter 316 SS Option code SSG Screw in Adapter PVC Option code PSG Screw in Adapter PVDF Option code FSJ O Ring Fluoro rubber FKM 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP O Ring Fluoro rubber FKM 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP CMPL 12D06B02 01E Item 1 2 3 ES 3 Model ISC40FDJ Immersion Holder Part No L9813VP L9813VP L9813VN L9813VN K9144AM K9144AM K9414EG K9414EB K9414DT K9414EC K9667NS K9667NX K9667NY K9667NZ K9414DU K9414EJ 4th Edition Nov 2015 YK Qty 1 2 1 2 1 3333p ee ee mm I ISC40FDJ S V Description Clamp Option code MS1 Clamp Option code MS2 Clamp Option code MS1 Clamp Option code MS2 Pipe Option code MS1 Pipe Option code MS2 O Ring Fluoro rubber FKM 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP O
40. ersion Adapter Extension cable WF10J Fig01 ai Figure 1 1 Non explosionproof System IM 12D06B02 01E 5th Edition Nov 10 2015 00 1 2 lt 1 General gt 1 2 Sensor Flow Immersion Transmitter TIIS certification type through km ISC40FFJ Holder Intrinsically safe type ISC40SJ TT Holder ISE40FRY ISC202SJ Direct insertion Adapter Note The temperature of the sample solution in contact with sensor should be the range of 10 to 105 C Fig02 ai Figure 1 2 Explosionproof System Measurement principle Contrary to contact electrode conductivity the EXA ISC series analyses the conductivity without any contact between electrodes and process fluid The measurement is based on inductive coupling of 2 ring transformers Toroids by the solution The converter supplies a reference voltage at a high frequency to the drive coil The core of this coil is of a high permeability magnetic material and a strong magnetic field is generated in the toroid The solution passes through the hole in the toroid and can be considered as a one turn secondary winding The magnetic field will induce a voltage in this secondary winding The induced current in the solution winding is proportional to this voltage and the conductance of the solution one turn winding is according to Ohm s law The conductance 1 R is proportional to the sp
41. ertion Adapters 2 15 2 3 5 BA20 Terminal BOX nnne 2 16 2 3 6 WF10J Extension Cable 2 16 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt CONTENTS gt vi 3 Installation and Wiring ucizinia a zizaeinrzn asini reina 3 1 3 1 Installationi iii 3 1 3 1 1 Sensor MOUnting filanda aan 3 1 3 2 Caution when install the Sensor iii 3 8 3 2 1 Instructions for the mounting of the ISC400J Inductive Conductivity Sensor in a fitting Different mounting procedures depending on sealing method ii 3 8 3 2 2 How to mount the sensor using an O ring When an O ring is installed in alting desse Ge Gade 3 9 3 2 3 How to mount the sensor using a gasket When an O ring is not installed 1a THING 2 asinine ana ae lana andina aaa 3 14 3 3 LL cia 3 15 3 3 1 General Cautions siseasi oaii a iaia 3 15 3 3 2 Connecting Sensor via Terminal Box BA20 and Extension cable WE LON EE ei 3 16 Appendix1 Caution when install the sensor in the ISC40F O fittings A1 1 Customer Maintenance Parts List ISC40J ISC40FJ CMPL 12D06B02 01E Customer Maintenance Parts List ISC40 ISC40F Style S2 CMPL 12D06A02 03E Customer Maintenance Parts List ISC40 ISC40F Style S1 CMPL 12D06A02 02E Customer Maintenance Parts List ISC40 ISC40F Delivered before 1998
42. gs installed in the removed ferrule with new ones Do not use a large O ring and a gasket supplied with the sensor NOTE e O rings for the ferrule of the holder are not supplied with the sensor and need to be purchased separately for recommended replacement Do not use a large O ring supplied with the sensor due to the different inside diameter e Anew holder comes with the same small O ring as the one supplied with the sensor Either can be used Retain the unused small O ring for future use 6 am Screw the sensor into the ferrule and tighten to approximately 40 Nem torque Reinstall the nut and tighten to approximately 40 Nem torque to fix the ferrule on the sensor G Mount the sensor in the immersion holder by screwing the ferrule with the sensor attached until it is snugly secured in the end of the holder Immersion Holder ISC40FD V Ne TDI Nut O ring b nan Er T 39 34 mm ID errule IT i AR Installed in ferrule i O ring small O ring a 44 17 mm ID D Installed in ferrule O Sensor FALZE a b O rings in ferrule are recommended to be replaced with new ones separately purchased when sensor is replaced Replacement Part Part Number a O ring 44 17 mm ID L9817NC Fluoro rubber FKM K9414DB EPDM 1 b O ring 39 34 mm ID K9414DT Fluoro rubber FKM
43. ions for the dimensions of the adapter Cover nut Sensor Direct insertion adapter F3 5E ai Figure 3 5 Installing Sensor with adapter IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 5 2 Direct flange mounting There are two methods of installing the sensor a method in which the sensor is directly screwed onto on the flange and a method in which an adapter is first screwed onto the flange then the sensor installed on the adapter The latter method enables the direction of the sensor to be adjusted easily Refer to 2 3 External Dimensions Flange F3 6E ai Figure 3 6 Direct flange mounting 3 Installing a Screw in adapter Nut Screw in adapter Sensor F3 7E ai Figure 3 7 Optional screw in adapter IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 6 4 Installing a Flow through Holder A flow through holder is available in four types as shown in the dimension drawing Connect the process pipes in such a way that the sample flows in from the lower connection port and flows out from the upper connection port Regarding the installation of the flow through holder if the pipes that are to be connected to the holder have adequate strength it is permissible to support the holder with the pipes however from the viewpoint of safety it is recommended that you fix the holder to a wall or pipe using a dedicated moun
44. ions Note 1 and 2 Process Pressure Pressure resistance 2 MPa max Note 1 Note 1 The process temperature and pressure differ depending upon the adapter or holder used Note 2 The temperature compensation range of the transmitter is between 10 and 130 C Process flow Max 5 m s Wetted materials Sensor PEEK polyether ether ketone O ring Fluoro rubber FKM or ethylene propylene rubber Adapter additional machining Stainless steel 316 SS PVC or PVDF Non wetted materials Sensor Screws Stainless steel 304 SS Retaining Nuts Stainless steel 304 SS Cables Weatherproof vinyl Process connection With retaining nut on G3 4 thread of sensor top refer to section Drawings and Dimensions for bulkhead mounting optional process adapters or process fittings Process Adapter JIS 10K 50 RF flange Material Stainless steel 316 SS JIS 10K 50 FF flange Material PVC or PVDF DIN PNI6 DN50 flange ANSI Class150 2 flange R2 screw in adapter Cable Length 5m 10m 15m 20m Extension cable of up to 50 m can be used sensor cable and extension cable Weight Sensor Approx 0 6 kg NOTE Do not submerge the sensor itself in process water as the seams between the mold and the metal of the sensor are not waterproof Since a temperature sensor is imbedded in the PEEK molded sensor its response speed is not fast Install another temperature sensor if necessary ISC40SJ TT Intrinsically safe type sensor TIIS certification s
45. length 0 EE 1 0m 15 asscaalada 1 5m PE EE 2 0m Flange FA DIN PN10 DN50 Flange PP Can be selected for V ANSI Class 150 2 with Bolt holes IFBJ JIS 10K 50 RF Flange 316 SS Mounting MS1 Mounting hardware for immersion type 1 set hardware MS2 Mounting hardware for immersion type 2 set O ring EP Ethylene propylene rubber 1 a For use in highly alkaline solutions be sure to check the process conditions and contact us 2 2 3 Flow through Holder Model Suffix code Option code Description ISC40FFJ Material Option Mounting hardware MS PA SJ SA FJ FA Flow through holder Rc1 2 Polypropylene PP 1 2NPT female Polypropylene PP Rc1 2 316 SS 1 2NPT female 316 SS Rc1 2 PVDF 1 2NPT female PVDF O ring EP Polishing POL Wall pipe mounting hardware for Stainless steel holder Wall pipe mounting hardware for PP or PVDF holder JIS 10K 25 RF Flange 316 SS for SJ 1 DIN PN10 DN25 Flange316 SS for SA 1 JIS 10K 25 RF Flange PP for PJ 1 DIN PN10 DN25 Flange PP for PA 1 JIS 10K 25 RF Flange PVDF for FJ 1 DIN PN10 DN25 Flange PVDF for FA 1 Ethylene propylene rubber 2 Polished surface 3 For use in highly alkaline solutions be sure to check the process conditions and contact us Al itself is made of 304 SS 2 3 Option in case of 316 SS material 2 2 4 Direct Insertion Adapter Model Suffix c
46. lling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the flow holder by installing the ferrule with the sensor attached in the flow chamber and then tightening the cap nut to fix Cap nut Nut O ring large 40 64 mm ID Ferrule O ring small 26 57 mm ID O ring or U shaped gasket a Installed in chamber O Sensor Si Flow Holder ISC40FFJ F3 12E ai a O ring or gasket in chamber is recommended to be replaced with new one separately purchased when sensor is replaced Replacement Part Part Number PP PVDF chamber O ring 56 52 mm ID K9414DP Fluoro rubber K9414DC FKM EPDM 1 SUS chamber U shaped gasket K9414DV Fluoro rubber FKM K9414DD EPDM 1 1 When option code EP has been specified upon purchase of holder NOTE Above figure is of Stainless steel flow chamber In PP PVDF flow chamber O rings are installed in the same positions Figure 3 12 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 1 A3 Direct insertion adapters ISC40FSJ SCWJ ISC40FSJ SCSJ ISC40FFJ PCSJ and ISC40FSJ FCSJ The 3 inch clamp version ISC40FSJ STWJ does not have O ring sealing Refer to Sec 3 2 3 B1 1 Unscrew the cap nut and remove the ferrule from the adapter body 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the rem
47. mm ID Sensor F3 15E ai Figure 3 15 IM 12D06B02 01E 5th Edition Nov 10 2015 00 3 2 3 B1 lt 3 Installation and Wiring gt 3 1 4 How to mount the sensor using a gasket When an O ring is not installed in a fitting Direct insertion adapter ISC40FSJ STWJ 1 Loosen the clamp and remove the cap from the adapter body 2 Remove the nut from the sensor Replace the U shaped gasket installed in the cap with a new one Do not use a gasket and two O rings large and small supplied with the sensor NOTE A U shaped gasket is not supplied with the sensor and need to be purchased separately for recommended replacement 3 Slide the cap on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the adapter by installing the cap with the sensor attached onto the adapter body and then tightening the clamp to fix Clamp re U shaped gasket b H Installed in cap Cap Gasket a Installed in adapter body Direct Insertion Adapter ISC40FSJ STWJ Sensor F3 16E ai a b Gaskets in adapter and cap are recommended to be replaced with new ones separately purchased when sensor is replaced Replacement Part Part Number a Gasket in adapter body K9414BX Silicone K9414DG EPDM 1 b U shaped gasket K9414BY Silicone
48. mmersion Holder Item Parts No 1 L9813VP L9813VP 2 L9813VN L9813VN 3 K9144AM K9144AM 4 K9414EG K9414EB 5 K9414DT K9414EC 6 K9667NS K9667NX K9667NY K9667NZ 7 K9414DU K9414EJ 2nd Edition May 2006 YK ISC40FD S V Qty Description 1 Clamp Option code MS1 2 Clamp Option code MS2 1 Clamp Option code MS1 2 Clamp Option code MS2 1 Pipe Option code MS1 mil th i n DI Ad A da a Pipe Option code MS2 O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP Flange Assembly Option code FA Flage Assembly Option code FA and EP Flange Assembly Option code FBJ Flage Assembly Option code FBJ and EP O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP CMPL 12D06A02 03E 4 Model ISC40FF Flow Through Holder Item Parts No ISC40FF S Qty ISC40FF P Description 1 K9414EG K9414EB 2 K9414EF K9414EA 3 K9414DV K9414DD 4 K9414DP K9414DC 7 K1541ZZ K1541ZU 8 K1543KL K1543KM K1543KN K1521AN K1521AQ K1521AP CMPL 12D06A02 03E bio Ri n Cee dd Ce mm i no nm mn O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs O
49. nductive Conductivity Sensor Vil ip Ring terminal Unit mm T W Pin terminal 2 3 1 Note Cable end of ISC40SJ GG TT is pin terminals Approx 5000 10000 15000 or 20000 Locknut 58 O ring accessories Gasket accessories 124 48 or less Figure 2 1 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 8 Optional Flange Adapter Unit mm 4 d holes i A 116 oe Flange Option code A B d t Material Flange Rating Weight kg ISFJ 155 120 19 16 316SS JIS 10K 50 RF Approx 1 9 IPFJ 155 120 19 20 PVC JIS 10K 50 FF Approx 0 5 FFJ5 155 120 19 20 PVDF JIS 10K 50 FF Approx 0 5 SFD 165 125 18 18 316 SS DINPN16 DN50 Approx 2 7 ISFA 152 4 120 6 19 19 316 SS ANSI Class1502 Approx 3 0 F2 2E ai Figure 2 2 Optional Screw in Adapter Unit mm C face to face C face to face R2 60 46 84 Approx 0 4 Approx 0 15 Approx 0 15 F2 3E ai Figure 2 3 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 9 2 3 2 ISC40FDJ Immersion Holder Unit mm e Y Approx 103 Approx 103 F 048 48 6 L L h h 116 3 N When sensor When sensor is installed is installed ISC40FDJ V ISC40FDJ S Material
50. nstalling the ferrule with the sensor attached in the adapter body and then tightening the cap nut to fix Cap nut NI Nut n IT Gasket z j Supplied with sensor Ferrule 1 L J L zi Direct Insertion Adapter ui e t Sensor O Figure B1 5 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 15 B6 Direct insertion adapter ISC40FS STWJ 1 Loosen the clamp and remove the cap from the adapter body 2 Remove the nut from the sensor Replace the U shaped gasket installed in the cap with a new one Do not use a gasket and two O rings large and small supplied with the sensor NOTE A U shaped gasket is not supplied with the sensor and need to be purchased separately for recommended replacement 3 Slide the cap on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the adapter by installing the cap with the sensor attached onto the adapter body and then tightening the clamp to fix Clamp E O Nut i E U shaped gasket b Installed in cap Cap
51. od e Failure of components which are out of scope of warranty stated in instruction manual e Failure caused by usage of software hardware or auxiliary equipment which Yokogawa Electric did not supply e Failure due to improper or insufficient maintenance by user e Failure due to modification misuse or outside of specifications operation which Yokogawa does not authorize e Failure due to power supply voltage frequency being outside specifications or abnormal e Failure caused by any usage out of scope of recommended usage e Any damage from fire earthquake storms and floods lightning disturbances riots warfare radiation and other natural changes E Yokogawa does not warrant conformance with the specific application at the user site Yokogawa will not bear direct indirect responsibility for damage due to a specific application E Yokogawa Electric will not bear responsibility when the user configures the product into systems or resells the product E Maintenance service and supplying repair parts will be covered for five years after the production ends For repair for this product please contact the near est sales office described in this instruction manual IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt CONTENTS gt v ISC400J Inductive Conductivity Sensors ISC40FOJ Holders Adapter BA20 Terminal Box WF10J Extension Cable IM 12D06B02 01E 5th Edition CONTENTS 1 DWE OUD CUNO vais lai i
52. ode Option code Description All flanges are adjustable Each material in the above description represents the one of wetted part of the adjustable flange which ISC40FSJ Process connection Direct insertion adapter R2 screw in coupling PP Coupling welded 316 SS R2 screw in coupling 316 SS IDF 3 inch clamp 316L SS LR2 screw in coupling PVDF ka Ethylene propylene rubber 1 For use in highly alkaline solutions be sure to check the process conditions and contact us IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 6 2 2 5 Terminal Box Suffix code Option code Description Terminal box M4 screw terminals 1 M3 screw terminals 2 Note Pin terminals is supplied when option code is nt specified BA20 can not be used with ISC40SJ TT 1 Use to connect with FLXA202 FLXA21 2 Use to connect with ISC450G ISC202G TB 2 2 6 Extension Cable Option code Description Extension cable Pin terminals M4 ring terminals 1 M3 ring terminals 2 5m 10 m 20m 130m 40m 1 Uesed for connection to FLXA202 FLXA21 bi Uesed for connection to ISC450G ISC202G TB Note The maximum extension cable length is 50 m including sensor cable length and can not be used with ISC40SJ TT IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 7 2 3 External Dimensions ISC400J I
53. on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manu als on hand for convenient reference Please read the information thoroughly before using the product The purpose of these user s manuals is not to warrant that the product is well suited to any par ticular purpose but rather to describe the functional details of the product No part of the user s manuals may be transferred or reproduced without prior written consent from YOKOGAWA YOKOGAVWA reserves the right to make improvements in the user s manuals and product at any time without notice or obligation If you have any questions or you find mistakes or omissions in the user s manuals please con tact our sales representative or your local distributor E Warning and Disclaimer The product is provided on an as is basis YOKOGAWA shall have neither liability nor responsibil ity to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Introduction gt HI m Symbol Marks Throughout this user s manual you will find several different types of symbols are used to identify different sections of text This section describes these icons N WARNING Indicates a potentially hazardous situation which if not avoided could result in death
54. opylene copolymer rubber ISC40FSJ PCSJ Polypropylene Fluoro rubber or ethylene propylene copolymer rubber ISC40FSJ FCSJ PVDF Fluoro rubber or ethylene propylene copolymer rubber Non wetted materials ISC40FSJ STWJ IDF clamp SCS13 ISC40FSJ SCWJ SCSJ PCSJ FCSJ Nut Stainless steel 304 SS Process Connection ISC40FSJ STWJ IDF 3 inch clamp welded ferrule ISC40FSJ SCWJ Welded socket ISC40FSJ SCSJ PCSJ FCSJ R2 screw in connection Dimensions Refer to section Drawings and Dimensions BA20 Terminal Box Use when FLXA202 FLXA21 ISC202 transmitter or ISC450G converter is separated from ISC400J sensor and is set up Ambient temperature 10 to 55 C Construction IP54 agreement Case material Article of cast metal of aluminum alloy Cable inlet 2 Pg13 5 Case color Straight gray Weight Approx 2 kg Note BA20 can not be used with ISC40SJ TT WF10J Extension Cable Number of mind Lines 6 Finish outside diameter 7 7 mm Terminal processing Special terminals Material Weatherproof vinyl Note WF10J can not be used with ISC40SJ TT IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 2 2 2 1 Model and Suffix Codes Inductive Conductivity Sensor Non explosionproof type Model Suffix code Style S1 Option code Description ISC40GJ General purpose inductive conductivity sensor Construction Standard type Temperature sensor Cable leng
55. oved ferrule with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor NOTE A new adapter comes with two O rings large and small the same as the ones supplied with the sensor Either can be used Retain the unused O rings for future use 3 Slide the ferrule on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the adapter by installing the ferrule with the sensor attached in the adapter body and then tightening the cap nut to fix Cap nut a Nut T O ring large i 40 64 mm ID Ferrule C J O ring small i 26 57 mm ID O i Direct Insertion Adapter ISC40FSJ Sensor 3 196 i Figure 3 13 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 1 2 A4 Optional flanges for the inductive conductivity sensor Option Codes SFJ PFJ FFJ5 SFD and SFA 1 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace the O ring installed in the flange with a new large O ring supplied with the sensor Do not use a gasket supplied with the sensor NOTE A new flange comes with two O rings large an
56. plied with the sensor 3 Slide the ferrule on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque 4 Mount the sensor in the flow holder by installing the ferrule with the sensor attached in the flow chamber and then tightening the cap nut to fix Cap nut Jit Nut ae Ferrule O ring a 56 52 mm ID Installed in chamber E Gasket Supplied with sensor Sensor a Flow holder PP PVDF ISC40FF PD or FO O FA1 11E ai a O ring in chamber is recommended to be replaced with new one separately purchased when sensor is replaced Replacement Part Part Number a O ring 56 52 mm ID K9414DP Fluoro rubber FKM K9414DC EPDM 1 1 When option code EP has been specified upon purchase of holder Figure B1 3 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 13 B4 Flow through holders ISC40FF SJ and ISC40FF SA holder material Stainless steel 316SS 1 Unscrew the cap nut and remove the ferrule from the flow chamber 2 Remove the nut from the sensor and replace the U shaped gasket installed in the removed ferrule with a new one Do not use a gasket and two O rings large and small supplied with the sensor NOTE A U shaped gasket is not supplied with the sensor and need to
57. pprox 53 Approx 83 2 inch 0 D 960 5 Mounting Pipe Figure 2 8 Weight Approx 0 5 kg Unit mm 4 10 hole For Wall Mounting Hardware 100 70 70 100 Approx 110 F2 8E ai IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 12 Holder Material 316 SS with flange ISC40FFJ Su FS2 FSJ2 Unit mm Approx 494 4 d hole B A 158 S Sample inlet 58 Sample outlet uri k sue t 39 td 60 5 302 Model and codes Flange standard A B a t s Weight kg ISC40FFJ SJ FSJ2 JIS 10K 25 RF R 1 2 Approx 4 7 ISC40FFJ SA FS2 DINPN10 DN25 A 1 2 NPT Approx 4 7 F2 9E ai Figure 2 9 Mounting hardware MS option Weight Approx 0 5 kg Approx 92 4 10 hole 1i 100 70 Er TO wi i 70 Approx 53 100 Approx 83 Pr Approx 110 Da 0 D 960 5 Mounting Pipe F2 10E ai Figure 2 10 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 2 Specifications gt 2 1 3 e Holder Material PP PVDF ISC40FFJ PO FO Model and codes Weight kg ISC40FFJ PJ Approx 0 9
58. procedure The following pages describe the mounting procedures The inductive conductivity sensor comes with two O rings large and small and a gasket Use properly according to the procedure Item supplied with sensor Part Number Standard Optional 1 O ring large 40 64 mm ID O ring small 26 57 mm ID Gasket K9414EF Fluoro rubber FKM K9414EA EPDM K9414EG Fluoro rubber FKM K9414DS Fluoro rub K9414EB EPDM ber FKM K9414DA EPDM 1 When option code EP is specified Xx SEE ALSO When the sensor is installed in the ISC40F fittings previous version refer to Appendix 1 Take the appropriate procedure referring to pages on Table 3 1 Table 3 1 A O ring installed Refer to Mounting procedure A1 Immersion holder ISC40FDJ V p3 9 holder material C PVC SUS316 ISC40FDJ S ISC40FFJ PJ ISC40FFJ PA p3 10 A2 Flow through holders ISC40FFJ FJ ISC40FFJ FA ISC40FFJ SJ ISC40FFJ SA i ISC40FSJ SCWJ ISC40FSJ SCSJ p3 11 A3 Direct insertion subassemblies ISC40FSJ PCSJ ISC40FSJ FCSJ Model and codes ISC400J SFJ PFJ FFJ5 p3 12 A4 Optional flanges ISFD SFA p3 13 A5 Optional screw in adapters ISC400J SSG PSG FSJ B O ring Not in stalled Mounting procedure Model and codes B1 Direct insertion subassemblies p3 14 Coupling welded Screw in Socket ISC40FSJ SCWJ ISC40FSJ SCSJ ISC40FSJ PCS
59. ption code EP U shaped Gasket Viton 1 pcs U shaped Gasket EPDM Option code EP O Ring Viton 1 pcs O Ring EPDM Option code EP Clamp Option code MS Clamp Option code MP Flange Option code FSJ2 Flange Option code FPJ2 Flange Option code FFJ2 Flange Option code FS2 Flange Option code FP2 Flange Option code FF2 2nd Edition May 2006 YK 5 Model ISC40FS Direct Insertion Adapter IDF Clamp i ISC40FS STWJ Item 1 2 10 11 mn I I CRA 7 KS zz Parts No K9414CJ K9414CK K9414CN K9414CP K9414EF K9414EA K9414CM K9414CQ K9414CR K9414CL K9414BY K9414DE K9414BT K9414BX K9414DG K9414BV K9414CJ K9414CK Y9207XB K9414DF K9414EG K9414EB Qty ee ee ce ke A A A 14 A A A A Aa A it in im n M Coupling welded Screw in Socket 12 ISC40FS SCWJ i ISC40FS SCSJ ISC40FS PCSJ ISC40FS FCSJ Description Nut SUS304 Spacer SUS316 Spacer PVC Spacer PVDF O Ring Viton 1 pcs O Ring Ethylene propylene rubber 1 pcs Option code EP Socket SUS316 Suffix code SCSJ Socket PVC Suffix code PCSJ Socket PVDF Suffix code FCSJ Socket SUS316 Suffix code SCWJ U shaped Gasket Silicon rubber U shaped Gasket EPDM Option code EP Cap Gasket
60. r FA1 3E ai a O ring in holder is recommended to be replaced with new one separately purchased when sensor is replaced Replacement Part Part Number a O ring 39 34 mm ID K9414DT Fluoro rubber FKM K9414EC EPDM 1 1 When option code EP has been specified upon purchase of holder Figure A1 3 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 5 A3 Immersion holders Style S2 version of ISC40FD V holder material C PVC and ISC40FD S holder material Stainless steel 316SS 1 Unscrew the ferrule from the end of the immersion holder 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace two O rings installed in the removed ferrule with new ones Do not use a large O ring and a gasket supplied with the sensor NOTE e O rings for the ferrule of the holder are not supplied with the sensor and need to be purchased separately for recommended replacement Do not use a large O ring supplied with the sensor due to the different inside diameter The O ring 41 00 mm ID installed outside the ferrule is similar in size to a large O ring 40 64 mm ID supplied with the sensor so take care not to mix up e Anew holder comes with the same small O ring as the one supplied with the sensor Either can be used Retain the unused small O ring for future use Slide the ferrule on the sensor gt RK Q Reinstall the nut and tight
61. r in a immersion holder Install the immersion holder to a perpendicular pipe that has adequate strength 2 inch using a direct pipe connection piece so the sample solution flows through the hole in the sensor Securely tighten the nut of each direct pipe connection piece Unit mm CAUTION Installation Location of IMmersion Holder The holder should be used in a place that is as vibration free as possible Using the holder in a place where it is affected by vibration may result in damage to the holder Guide pipe 248 6 x 600 Min 110 Mounting hardware Vertical 2 inch Stanchion Ve Nut O ring O ring Installing the Sensor Sample LL flow AR N ye F3 10E ai LZ Figure 3 10 Method of Installing an Immersion Holder IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 8 3 2 Caution when install the sensor 3 2 1 Instructions for the mounting of the ISC40L1J Inductive Conductivity Sensor in a fitting Different mounting procedures depending on sealing method Fittings holders subassemblies flanges and adapters for the ISC4001J Inductive Conductivity Sensor have different joint design depending on thus use different sealing methods A O ring installed B O ring Not installed It is therefore necessary to identify the sealing method of fitting to be used before mounting the sensor in the fitting and take the appropriate
62. r material 316 SS material 316 SS ISC40FDS 0 S A1 5 A3 Immersion holder Style S2 ISC40FD V EE S2 p holder material C PVC 316 SS ISC40FD S Style S2 ISC40FF PJ ISC40FF PA A4 Flow through holders ISC40FF FJ ISC40FF FA ISC40FF SJ ISC40FF SA 3 f ISC40FS SCWJ ISC40FS SCSJ pA1 7 A5 Direct insertion subassemblies ISC40FS PCSJ ISC40FS FCSJ ISC40L SFJ PFJ FFJ5 pA1 8 A6 Optional flanges ISFD SFA pA1 9 A7 Optional screw in adapters ISC4001 SSG PSG FSJ B O ring Not installed B3 Flow through holders ISC40FF PJ ISC40FF PA holder material PP PVDF A1 14 B5 Direct insertion subassemblies ISC40FS SCWJ ISC40FS SCSJ PALE Coupling welded Screw in Socket ISC40FS PCSJ ISC40FS FCSJ p A1 15 B6 Direct insertion subassemblies IDF Clamp ISC40FS STWJ p A1 16 B7 Optional flanges ISC4001 SFJ PFJ FFJ5 SFD SFA p A1 16 B8 Optional screw in adapters ISC4001 SSG PSG FSJ IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 3 Howto mount the sensor using an O ring When an O ring is installed in a fitting A1 Immersion holder the ISC40FD V holder material C PVC For the Style S2 version of the ISC40FD V refer to Sec Appendix 1 2 A3 1 Unscrewthe ferrule from the end of the immersion holder 2 Remove the nut from the sensor and install a small O ring supplied with the sensor onto the sensor Also replace two O rin
63. s factor varies depending on materials of process piping and the distance between the doughnut sensor and process piping If the distance d is less than 30 mm sensor calibration is required before using the ISC401J From the calibration results the transmitter converter will calculate an installation factor corresponding to the installation conditions and use it for conductivity measurement For details refer to relevant instruction manual IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 3 In case where sensor calibration is difficult to be conducted enter the manually calculated installation factor into the transmitter converter following the instructions below e When a sensor is installed in the standard stainless steel holder ISC40FFJ S An installation factor decreases approximately 7 Reduce the value indicated on the label of the sensor cable by 7 and then enter the result e When a sensor is installed in the standard polypropylene holder ISC40FFJ P An installation factor increases approximately 1 Increase the value indicated on the label of the sensor cable by 1 and then enter the result e When a sensor is installed in long piping with a distance d between the sensor and piping as shown in Figure 3 3 The installation factor for pipe mounting reference data when the nominal value is 1 88 cm is shown in Figure 3 3 Divide the value indicated on the label of the sensor cabl
64. se 2 Slide the screw in adapter on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem Adapter O ring large 40 64 mm ID O ring small 26 57 mm ID Sensor FA1 8E ai Figure A1 8 IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt Appendix 1 gt A1 10 Howto mount the sensor using a gasket When an O ring is not installed in a fitting B1 Immersion holder ISC40FD V holder material C PVC 1 Unscrew the ferrule from the end of the immersion holder 2 Remove the nut from the sensor and install a gasket supplied with the sensor onto the sensor Do not use two O rings large and small supplied with the sensor 6 So Screw the sensor into the ferrule and tighten to approximately 40 Nem torque Reinstall the nut and tighten to approximately 40 Nem torque to fix the ferrule on the sensor G Mount the sensor in the immersion holder by screwing the ferrule with the sensor attached until it is snugly secured in the end of the holder ITS Immersion holder ISC40FD V as a Ferrule i O ring a 44 17 mm ID Gasket Supplied with sensor Installed in ferrule O ne Sensor FA1 9E ai a O ring in ferrule is recommended to
65. th cable end type Option Adapter O ring gasket Pt1000 1 Thermistor 5 m pin terminals 2 10 m pin terminals 2 15 m pin terminals 2 20 m pin terminals 2 5 m M4 ring terminals 3 10 m M4 ring terminals 3 15 m M4 ring terminals 3 20 m M4 ring terminals 3 5 m M3 ring terminals 4 10 m M3 ring terminals 4 15 m M3 ring terminals 4 20 m M3 ring terminals 4 JIS 10K 50 RF Flange 316 SS JIS 10K 50 FF Flange PVC JIS 10K 50 FF Flange PVDF DIN PN16 DN50 Flange 316 SS ANSI Class 150 2 Flange 316 SS R2 screw in adapter 316 SS R2 screw in adapter PVC R2 screw in adapter PVDF Ethylene propylene rubber O ring or gasket 5 1 Choose thermistor T3 only when connecting with ISC200G 2 Used for connection to FLXA202 FLXA21 ISC202G When terminal box is used select BA20 13 Used for connection to FLXA202 FLXA21 When terminal box is used select BA20 XT 4 Used for connection to ISC450G ISC202G TB When terminal box is used select BA20 YT 5 For use in highly alkaline solutions be sure to check the process conditions and contact us Explosionproof type Model Suffix code Style S2 Option code Description ISC40SJ Intrinsic safe inductive conductivity sensor Construction TIIS certification type for ISC200S TIIS certification type for ISC202SJ Temperature sensor Pt1000 1 Thermistor Cable length ca
66. the sensor 2 Slide the screw in adapter on the sensor and fix by reinstalling the nut Tighten the nut to approximately 40 Nem torque Nut Adapter Gasket Supplied with sensor 0 Sensor O Figure B1 8 FA1 16E ai IM 12D06B02 01E 5th Edition Nov 10 2015 00 Customer Model ISC400J ISC40FOJ Inductive Conductivity Sensor Ne Holders and Adapter EXA isc Note Regarding the ISC40u ISC40Fu delivered before 1998 see CMPL12D06A02 02EA 2nd Edition Regarding the ISC40u ISC40Fu Style S1 delivered after 1999 see CMPL12D06A02 02E 4th Edition Regarding the ISC40u ISC40Fu Style S2 see CMPL12D06A02 03E 1 Optional Flange of ISC40L1J Sensor Item Part No Qty Description 1 K9667BN 1 Nut 2 K9667ED 1 Flange DIN PN16 DN50 316 SS Option code SFD K9667EE 1 Flange ANSI Class150 2 316 SS Option code SFA K9667EA 1 Flange JIS 10K 50 RF 316 SS Option code SFJ K9667EB 1 Flange JIS 10K 50 FF PVC Option code PFJ K9667EC 1 Flange JIS 10K 50 FF PVDF Option code FFJ5 3 K9414EG 1 O Ring Fluoro rubber FKM 1 pcs K9414EB 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 4 K9414EF 1 O Ring Fluoro rubber FKM 1 pcs K9414EA 1 O Ring Ethylene propylene rubber 1 pcs Option code EP 5 K9667CQ 1 Terminal Screw M3 screw for ground t
67. ting bracket Check the type number and code that you specified when ordering the holder compare these numbers with 2 3 External Dimensions and obtain a piping connection that matches them Refer to Sec 3 2 when installing the holder Approx 92 Approx 110 Unit mm e _ _ gt AJ _ 4 10 hole mye E Dl I Tf f SEES Mots tea 1 60 100 70 Ot KD 100 70 Poste eed OP Ae ere T 4 10 hole For Wall Mounting Hardware i 70 Approx 71 100 e 100 Approx 83 Approx 110 Approx 119 Approx 146 Ta Pipe O D 60 5 Sori 2 inch Pipe O D 960 5 ISC40FFJ SO ISC40FFJ PO ISC40FFJ FO Figure 3 8 Flow through holder Nut Hex dome cap nut Sensor Mounting bracket Sample outflow outflow ISC40FFJ SO ISC40FFJ PO 1SC40FF FO F3 9E ai Figure 3 9 Example of Installing a Flow through Holder IM 12D06B02 01E 5th Edition Nov 10 2015 00 lt 3 Installation and Wiring gt 3 7 5 Installing an Immersion Holder Install an immersion holder in such a way that the sensor can be installed correctly in the measurement position Install the holder at an adequate distance from the wall of the vessel to ensure that the measurement is not effected Refer to Figure 3 10 when installing the senso
68. ymer rubber Non wetted materials Nut Stainless steel 304 SS Mounting set Optional Stainless steel 304 SS Flange adapters Optional Stainless steel 304 SS Process connection 1 2NPT or Rc1 2 DIN PN10 DN25 flange adapters Optional JIS 10K 25 RF flange adapters Optional CAUTION Select the material of wetted parts with careful consideration of process characteristics Inappropriate AN selection may cause leakage of process fluids which greatly affects facilities Considerable care must be taken particularly in the case of strongly corrosive process fluid such as hydrochloric acid sulfuric acid hydrogen sulfide and sodium hypochlorite If you have any questions about the wetted part construction of the product be sure to contact Yokogawa IM 12D06B02 01E 5th Edition Nov 10 2015 00 2 1 4 lt 2 Specifications gt 2 3 ISC40FSJ Direct Insertion Adapters Process temperature ISC40FSJ STWJ Maximum 110 C ISC40FSJ SCWJ SCSJ Maximum 150 C ISC40FSJ PCSJ Maximum 100 C ISC40FSJ FCSJ Maximum 130 C Proces pressure ISC40FSJ STWJ Maximum 1 0 MPa at 110 C ISC40FSJ SCWJ SCSJ Maximum 1 0 MPa at 150 C ISC40FSJ PCSJ Maximum 0 6 MPa at 20 C Maximum 0 1 MPa at 100 C ISC40FSJ FCSJ Maximum 1 0 MPa at 20 C Maximum 0 1 MPa at 130 C Materials Wetted materials ISC40FSJ STWJ Stainless steel 316L SS silicon rubber ISC40FSJ SCWJ SCSJ Stainless steel 316 SS Fluoro rubber or ethylene pr

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