Home

TriPaddle User Manual - Equip-Test

1. 78 3 30 13 17 27 2 67 19 56 L 68 3 30 n 671 130 14 73 3 18 2 54 125 100 I i 1 0 86 i 0 76 034 d 030 gy 040f 1 02 PLATED THRU HOLE 036 0 91 TYP 96 PLCS 31 EQ SPCS 145 4 495 TOL NON ACCUM 88 3 ROWS 5 08 31 EQ SPCS 150 4 65 123 95 TOL NON 122 68 4 88 131 06 ACCUM 4 83 5 16 124 71 4 91 1 52 060 PAD 96 PLCS 11521 060 PAD 64 PLCS I PLATED THRU HOLE TYP 64 PLCS 124 46 NZ 2X 120 3 05 THRU ALL NA 190 4 83 X 82 PX 120 3 05 THRU ALL NA 190 4 83 X 82 gt 3 18 43 5 59 22 381 15 96 PIN ITA PCB LAYOUT SOLDER SIDE SHOWN 6 86 27 2 5 33 210 64 PIN ITA PCB LAYOUT SOLDER SIDE SHOWN Figure A Part 510 108 125 Recommended Board Layout Layout Figure B Part 510 108 112 Recommended Board 052 For more information visit voc com 5 20 10 VIRGINIA PANEL CORPORATION TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 7 CROSS REFERENCE TABLES NOLO VILXI SYOLVIDOT 51 1 dWIYD S3IndQOW NODI S3IndQOW 531435 08 55 SIINCOW 5318435 06 15 01011016 gt gt gt gt gt M EN PLL VOL OLS EH HH CO
2. ASSEMBLY INSTALLATION AND REMOVAL yp SONTACTSAND MODULES FOR TRIPADDLE SIGNAL CONTACTS AND MODULES TABLE OF CONTENTS SECTION 1 RECEIVER CONTACT ASSEMBLY INSTRUCTIONS SECTION 2 ITA CONTACT ASSEMBLY INSTRUCTIONS SECTION 3 WIRE WRAP CONTACT TERMINIATION INSTRUCTIONS SECTION 4 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 5 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 6 PCB ADAPTER INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 7 CROSS REFERENCE TABLES APPENDIX PRODUCT PERFORMANCE SPECIFICATIONS 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL RECEIVER CONTACT ASSEMBLY PART 610 110 101 610 110 167 AMM TOOLS REQUIRED Crimp Tool Part 910 101 102 or 910 101 103 Locator Part 910 104 116 or 910 104 127 Determine proper crimp tool and locator according to Table 1 CRIMP TOOL SETUP ls Set up the Crimp Tool Part 910 101 102 103 Figure A by loosening the latch locking screw turn counter clockwise to loosen Remove any previously used locator Insert the open end of the Locator Part 910 104 116 127 Figure B into the crimp tool locator retainer Slide the retaining latch toward the locator until the locator is securely locked into place Tighten the latch locking screw CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION 15 Adjust the crimp tool setting by pulling the microcrimp adjusting knob and turni
3. 0 58 AR 2 28 0 028 0 71 0 026 0 66 8 9 610110169 910101103 910104107 0 200 30 0 022 0 56 0 020 0 51 5205 0 56 0 51 16 VA 2 30 0 026 0 66 0 025 0 63 Pullout force is for individual wires 2 1 Continued on next page For more information visit voc com 9 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL ITA CONTACT ASSEMBLY PART 610 110 108 610 110 147 CONTACT SETUP AND CRIMPING 1 Insert the contact into the crimp tool 2 Insert stripped wire fully into the contact and squeeze the crimp tool handle until a positive stop is reached The tool will release and return into a fully open position Remove crimped contact and wire OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING THE CRIMP TOOL FULLY SEVERAL TIMES NOTE THAT THE TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT CRIMP TO DISASSEMBLE THE TOOL NEVER TIGHTEN OR INDENTIONS LOOSEN STOP NUTS ON THE BACK OF THE TOOL ACCEPTABLE CRIMP CRITERIA 1 Follow the instructions for tool setup to ensure the tool is ready for use 2 Crimp the contact onto the respective wire according to the contact assembly instructions Ensure that the crimp minimum is measured with an approved gauge pin Figure C Correct location of the crimp divots 3 The crimp must be between the inspection hole and the en
4. 2 4 mm diameter shrink tubing 0 625 16 mm long to these TriPaddle contact crimps The shrink tubing should be applied adjacent to the inspection hole Figure NOTE Larger or smaller shrink tubing may be required for larger or smaller gauge wire and multiple wires crimped fo one contact ACCEPTABLE CRIMP CRITERIA 1 Follow the instructions for tool setup to ensure the tool is ready for use 2 Crimp the contact onto the respective wire according to the contact assembly instructions Ensure that the crimp minimum is measured with an approved gauge pin 3 The crimp must be between the inspection hole and the end of the contact to be acceptable The crimp creates two distinctive indentions on four sides of the contact creating a square appearance This is an acceptable result Figure D 4 Inspect the crimp to ensure none of the indentions are connected to the inspection hole Figure E If the indentions make contact with or are above the inspection hole the crimp is unacceptable 5 Inspect the crimp to ensure none of the indentions are connected to the end of the contact If the indentions make contact with the end of the contact the crimp is unacceptable SHRINK TUBING RETAINING 2 RING TAB WIRE INSPECTION HOLE Figure C The shink tubing must be adjacent to but not cover the inspection hole CRIMP INDENTIONS Figure D Correct location of the crimp divots INSPECTION HOLE Figur
5. 61 0 023 0 58 VA 2 28 0 028 0 71 0 026 0 66 8 9 610110167 910101103 910104127 0 200 EOB 30 0 022 0 56 0 020 0 51 4 4 VA 2 30 0 026 0 66 0 025 0 63 di Pullout force is for individual wires Locator Part 910 104 107 can be substituted for 910 104 127 however VPC recommends the use of Part 910 104 127 1 1 Continued on next page For more information visit voc com 9 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL RECEIVER CONTACT ASSEMBLY PART 610 110 101 610 110 167 CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION CONTINUED Insert the contact into the crimp tool For contacts using the crimp contact locator Part 910 104 127 align the contact retaining tab Figure C with the positioning slot in the crimp contact locator and insert the contact into the crimp tool NOTE The contact will drop completely into the crimp tool if properly positioned If the contact does not drop completely into the crimp tool remove the contact ensure that the contact retaining tab is properly aligned with the contact crimp locator and re insert the contact into the crimp tool Do not force the contact into the crimp tool as contact damage will occur CONTACT SETUP AND CRIMPING Insert stripped wire fully into the contact and squeeze the crimp tool handle until a positive sto
6. CORPORATION TRIPADDLE SIGNAL CUSTOM ITA PCB ADAPTER INSTALLATION AND REMOVAL PART 510 108 112 510 108 125 TOOLS REQUIRED 3 5 Allen Wrench PCB ADAPTER INSTALLATION INSTRUCTIONS ls Solder the header to the PCB IPC A 610 standard recommended for PCB design The PCB must be manufactured with header installation area complying with the recommended PCB layout Figure A or B 2 Place the module in the ITA until the upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 3 Using a 3 32 Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 4 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 5 Repeat this sequence until the module is seated Torque the screws to 4 in Ibs 0 45 Nm REMOVAL INSTRUCTIONS l Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the ITA e a E cli im 5 F ri E F Ed E sr Ld m ut I 4 19 81
7. Repeat this sequence until the module is separated from the receiver or ITA NOTE Push or pull the module evenly from the top and bottom to prevent damage to the module NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module Figure B ITA Module 5 2 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL CUSTOM RECEIVER PCB ADAPTER INSTALLATION AND REMOVAL PART 510 104 135 510 104 187 TOOLS REQUIRED 3 5 Allen Wrench PCB ADAPTER INSTALLATION INSTRUCTIONS ls Solder the header to the PCB IPC A 610 standard recommended for PCB design The PCB must be manufactured with header installation area complying with the recommended PCB layout Figure A or B 2 Place the module in the receiver until the upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 3 Using a 3 32 Allen wrench tighten the top
8. the top and bottom to prevent damage to the module NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module POSITION 1 Figure A Receiver Module Figure B ITA Module 5 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 5 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillips Head Screwdriver INSTALLATION INSTRUCTIONS NOTE The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing an iCon module Please refer to the appropriate User s Manual for instructions on how to perform these steps 1 Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Install modules such that Position 1 is located at the top of the ITA receiver frame 2 Using a Phillips head screwdriver tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 1 5 in lbs 0 16 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen Figure A Receiver Module bottom screw 1 to 2 full revolutions 2
9. 1 27 2007 0 046 1 17 0 042 1 07 Locator Part 910 104 107 can be substituted for 910 104 127 however VPC recommends the use of Part 910 104 127 Pullout force is for individual wires 1 3 Continued on next page For more information visit voc com 9 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL RECEIVER CONTACT ASSEMBLY PART 610 110 125 610 110 128 610 110 171 610 110 174 CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION CONTINUED 2 Determine the strip length according to wire gauge Table 1 Strip wire 3 Insert the contact into the crimp tool For contacts using the crimp contact locator Part 910 104 127 align the contact retaining tab Figure C with the positioning slot in the crimp contact locator and insert the contact into the crimp tool NOTE The contact will drop completely into the crimp tool if properly positioned If the contact does not drop completely into the crimp fool remove the contact ensure that the contact retaining tab Is properly aligned with the contact crimp locator and re insert the contact into the crimp tool Do not force the contact into the crimp tool as contact damage will occur CONTACT SETUP AND CRIMPING l Insert stripped wire fully into the contact and squeeze the crimp tool handle until a positive stop is reached The tool will release and return into a fully ope
10. 2 26 0 036 0 91 0 033 0 84 4 6 35 3 26 0 041 1 04 0 037 0 94 17 8 14 0 063 1 60 0 059 1 50 610110129 0 400 10 410110147 910101102 910104118 Q5 12 16 0 059 1 50 0 055 1 40 18 0 055 1 40 0 051 1 30 14 0 063 1 60 0 059 1 45 16 0 059 1 50 0 055 1 34 610110172 0 300 18 0 055 1 40 0 051 1 30 10 910101102 910104118 610110173 7 62 1 18 1 22 0 055 1 40 0 051 1 30 44 5 2 20 0 055 1 40 0 050 1 27 2 22 0 046 1 17 0 042 1 07 Pullout force is for individual wires 2 3 Continued on next page For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL ITA CONTACT ASSEMBLY PART 610 110 129 610 110 146 610 110 147 610 110 172 610 110 173 CONTACT SETUP AND CRIMPING 1 Insert the contact into the crimp tool 2 Insert stripped wire fully into the contact and squeeze the crimp tool handle until a positive stop is reached The tool will release and return into a fully open position Remove crimped contact and wire OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING THE CRIMP TOOL FULLY SEVERAL TIMES NOTE THAT THE TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE THE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON THE BACK OF THE TOOL 3 VPC recommends applying 0 093
11. Engage the wire wrap gun to wrap the wire During the wrapping operation gently press the tool forward onto the wire wrap post The turns of the connection have to be nicely wrapped against the other Do not push too hard Do not pull backwards Figure A Hold the wire in place by hand Figure B Completed wrapped wire 3 1 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL RECEIVER CONTACT INSTALLATION AND REMOVAL PART 610 110 101 610 110 104 610 110 125 610 110 128 610 110 167 610 110 171 610 110 174 TOOLS REQUIRED 5 44 Allen Wrench Phillips Head Screwdriver for Part 510 104 149 and iCon Modules TriPaddle Receiver ITA Extraction Tool Part 910 110 102 CONTACT INSTALLATION INSTRUCTIONS l Assemble the contact to the respective wire NOTE For more information concerning the process of crimping the contact please see contact assembly instructions in Section 1 or 3 of this User s Manual RETAINING TAB TRIPADDLE PATCHCORD 2 Insert the assembled contact into the back wiring side of the assembled module Figure A The contact can only go into one side Push the contact forward Once in place pull the wire slightly to ensure that the contact is seated Figure A Contacts inserted into the module CONTACT REMOVAL INSTRUCTIONS l Remove the module from the re
12. L 101016 ERG COL LOL OLE OXLOLS LLL OFL OES anos a xia fm al COMCECECEE SCLELL OLS x ELL OLS mos nos anos e favors a CCTJEECECEE vera RECEIVER CONTACTS OO TOTO 610 110 104 PAs 610 110 128 OTOT TONG 610 110 171 610110174 NOILOVMIX3 SYOLVIOT STOOL dWI O SIINCOW NODI SIINCOW 531435 08 SSWD SIINCOW 531435 06 QUVGNVIS see 8 0 8 Fi PP FIL me BIL me E FE nos mos mos mos mos ames l anos 8 8 6 p se EEE LEL 801 OLS BBE 96180101 a MERE LOL 801 OLS ITA CONTACTS Menem 1x1 x x x x sores x x x Leone x x x Peni x x x Teno x xx 9 20 10 For more information visit voc com 751
13. cator is securely locked into place Tighten the latch locking screw CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION la Adjust the crimp tool setting by pulling the microcrimp adjusting knob and turning it at the same time clockwise increases counter clockwise decreases setting until the desired setting is achieved on the microcrimp indicator Table 1 Verify with pin gauge For more information about gauge pins visit voc com gaugepins See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions RETAINING LATCH ASSEMBLY AND LOCKING SCREW LOCATOR RETAINER MICROCRIMP ADJUSTING KNOB Figure A Crimp Tool Part 910 101 102 POSITIONING SLOT WIRE STOP Figure B Locator positioning slot and wire stop only found on Part 910 104 107 2 Determine the strip length according to wire gauge Table 1 Strip wire Table 1 CONTACT CRIMP TOOL LOCATOR STRIP LENGTH WIRE GAUGE CRIMP SETTING IN MM PULLOUT FORCE EXTRACTION DIE IN MM ux MIN LBS N TOOL 20 0 037 0 94 0 033 0 84 O8 22 0 033 0 84 0 029 0 74 445 24 0 029 0 74 0 025 0 64 0 250 2 24 0 041 1 04 0 037 0 94 610110146 910101103 910104107 6 35 gi 35 6 1508 26 0 024 0 61 0 021 0 53 35 6 250
14. ce the User s Manual for the other contact type for extraction instructions Figure A Contacts inserted into the module TOOL Figure B Ensure that the tool is kept perpendicular to the module face to avoid damage to either the contact or tool 4 2 For more information visit 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 5 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL STANDARD 90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 5 Allen Wrench INSTALLATION INSTRUCTIONS l Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 2 Using a 3 32 Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 4 in lbs 0 45 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or ITA NOTE Push or pull the module evenly from
15. ceiver frame MODULE MOUNTING SCREW MODULE MOUNTING SCREW NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal a instructions in Section 5 of this User s Manual Yy 2 Use a 4 Allen wrench or Phillips head screwdriver to remove the two 2 56 screws located at the top and bottom of the module Figure B 3 Grasp the module halves and apply force in opposite directions rocking the ends of the module while slightly pulling the top of the module away from the bottom section Be sure to open both sides of the module simultaneously or contacts could be damaged Figure B Open both sides of the module 4 Place the TriPaddle Receiver ITA Extraction Tool Part 910 110 102 simultaneously or pins could be damaged Figure C over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module otherwise the tool or the contact could be bent 5 the extraction tool is seated and the retaining tab on the contact are compressed press the tool into the module The contact will be pushed out of the rear of the module EXTRACTION TOOL DO NOT PRESS THE TOOL INTO THE MODULE UNTIL THE TIP OF THE EXTRACTION TOOL HAS FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TAB ON THE CONTACT 6 On the opposite side of the module from the extraction tool grasp the contact and hold
16. d of the contact to be acceptable The crimp creates two distinctive indentions on four sides of the contact creating a square appearance This is an acceptable result Figure D INSPECHIOCN TOE 4 Inspect the crimp to ensure none of the indentions are connected to the inspection hole Figure E If the indentions make contact with or are above the inspection hole the crimp is unacceptable 5 Inspect the crimp to ensure none of the indentions are Figure D The crimp region is between the connected to the end of the contact If the indentions inspection hole and the end make contact with the end of the contact the crimp is Unacceptable 2 2 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL ITA CONTACT ASSEMBLY PART 610 110 129 610 110 146 610 110 147 610 110 172 610 110 173 en M TOOLS REQUIRED Crimp Tool Part 910 101 1020r 910 101 103 Locator Part 910 104 107 or 910 104 118 Determine proper crimp tool and locator according to Table 1 CRIMP TOOL SETUP l Set up Crimp Tool Part 910 101 102 103 Figure A by loosening the latch locking screw counter clockwise until turning stops Remove any previously used locator Insert the open end of Locator Part 910 104 107 118 Figure B into the crimp tool locator retainer Slide the retaining latch toward the locator until the lo
17. e desired setting is achieved on the microcrimp indicator Table 1 Verify with pin gauge For more information about gauge pins visit vpc com gaugepins See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions RETAINING LATCH ASSEMBLY AND LOCKING SCREW LOCATOR RETAINER MICROCRIMP ADJUSTING KNOB MICROCRIMP INDICATOR Figure A Crimp Tool Part 910 101 102 POSITIONING SLOT WIRE STOP 12117 Figure B Locator positioning slot and wire stop only found on Part 910 104 107 2 Determine the strip length according to wire gauge Table 1 NOTE if the wire insulation diameter is greater than 0 07 1 78 the strip length should be 0 250 6 35 3 Strip wire Table 1 CONTACT CRIMPTOOL LOCATOR STRIP LENGTH WIRE GAUGE CRIMP SETTING IN MM PULLOUT FORCE EXTRACTION DIE IN MM MAY m LBS N TOOL 20 0 037 0 94 0 033 0 84 1508 22 0 033 0 84 0 029 0 74 445 24 0 029 0 74 0 025 0 64 0 250 2 24 0 041 1 04 0 037 0 94 610110108 910101103 910104107 6 35 gt 35 6 1508 26 0 024 0 61 0 021 0 53 59 6 0 250 2 26 0 036 0 91 0 033 0 84 910110102 6 35 3 26 0 041 1 04 0 037 0 94 17 8 0 200 26 0 028 0 71 0 026 0 66 4 17 8 9 08 28 0 024 0 61 0 023
18. e E The crimp region is between the inspection hole and the end 2 4 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL WIRE WRAP CONTACT TERMINATION PART 610 110 104 610 110 113 610 110 145 TOOLS REQUIRED Wire Stripping Tool Wire Wrap Gun Wire Wrap Bit ASSEMBLY INSTRUCTIONS NOTE VPC performs wire wrap terminations in accordance with IPC A 620 standards NOTE Wire wraps must be performed with solid wire Stranded wire will not la work for wire wrapping VPC recommends 26 to 30 AWG wire Cut and strip the wire Depending on the style of wire wrap gun and bit used the wire is either stripped during the wrapping process or needs to be stripped before the wrapping process NOTE Refer to the user manual of your wire wrap gun to determine in which fashion your tool operates Insert the wire into the wire slot on the wire wrap gun With modified and standard bits insert the wire in the wire slot as deep as possible With C S W bits the wire has to be inserted all the way through the wire slot until it goes out of the cutting window The simplified sleeve of the manual tool has no notch Hold the wire in place by hand Figure A Position the terminal hole of the wire wrap gun on the post to be wrapped The wire wrap gun should be parallel with the contact The wire must continue to be held in place by hand
19. it while removing the extraction tool This will prevent the contact from being pulled back into the module while the tool is being removed Figure C Ensure that the tool is kept perpendicular 7 Replace the module cap using both hands to push the separated to the module face fo avoid damage to the halves together Replace and tighten the module retaining screws to a contact or tool maximum torque of 1 5 in lbs 0 16 Nm NOTE If you are using a hybrid module you may need fo NOTE The process shown here uses standard 90 series modules The same reference the User s Manual for the other contact process is used for modules from other series type for extraction instructions 4 1 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL ITA CONTACT INSTALLATION AND REMOVAL PART 610 110 108 610 110 113 610 110 129 610 110 145 610 110 146 610 110 147 610 110 169 610 110 172 610 110 173 TOOLS REQUIRED Extraction Tool Part 910 110 102 CONTACT INSTALLATION INSTRUCTIONS 1 Assemble the contact to the respective wire NOTE For more information concerning the process of crimping the contact please see contact assembly instructions in Section 2 or 3 of this User s Manual 2 Insert the assembled contact into the back wiring side of the assembled module Figure A The contact can only go into one side Push the contact fo
20. make contact with the end of the contact the crimp is unacceptable SHRINK TUBING RETAINING RING TAB INSPECTION HOLE Figure C Contact retaining tab must be aligned with the contact locator positioning slot CRIMP INDENTIONS N Figure D Correct location of the crimp divots INSPECTION HOLE Figure E The crimp region is between the inspection hole and the end 1 4 For more information visit voc com 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION TRIPADDLE SIGNAL ITA CONTACT ASSEMBLY PART 610 110 108 610 110 147 en M H TOOLS REQUIRED Crimp Tool Part 910 101 1020r 910 101 103 Locator Part 910 104 107 or 910 104 118 Determine proper crimp tool and locator according to Table 1 CRIMP TOOL SETUP l Set up Crimp Tool Part 910 101 102 103 Figure A by loosening the latch locking screw counter clockwise until turning stops Remove any previously used locator Insert the open end of Locator Part 910 104 107 118 Figure B into the crimp tool locator retainer Slide the retaining latch toward the locator until the locator is securely locked into place Tighten the latch locking screw CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION 15 Adjust the crimp tool setting by pulling the microcrimp adjusting knob and turning it at the same time clockwise increases counter clockwise decreases setting until th
21. n position Remove crimped contact and wire OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING THE CRIMP TOOL FULLY SEVERAL TIMES NOTE THAT THE TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE THE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON THE BACK OF THE TOOL 2 VPCrecommends applying 0 093 2 4 mm diameter shrink tubing 0 625 16 mm long to these TriPaddle contact crimps The shrink tubing should be applied adjacent to the inspection hole Figure C NOTE Larger or smaller shrink tubing may be required for larger or smaller gauge wire and multiple wires crimped to one contact ACCEPTABLE CRIMP CRITERIA 1 Follow the instructions for tool setup to ensure the tool is ready for use 2 Crimp the contact onto the respective wire according to the contact assembly instructions Ensure that the crimp minimum is measured with an approved gauge pin 3 The crimp must be between the inspection hole and the end of the contact to be acceptoble The crimp creates two distinctive indentions on four sides of the contact creating a square appearance This is an acceptable result Figure D 4 Inspect the crimp to ensure none of the indentions are connected to the inspection hole Figure E If the indentions make contact with or are above the inspection hole the crimp is unacceptable 5 Inspect the crimp to ensure none of the indentions are connected to the end of the contact If the indentions
22. ng it at the same time clockwise increases counter clockwise decreases setting until the desired setting is achieved on the microcrimp indicator Table 1 Verify with pin gauge For more information about gauge pins visit voc com gaugepins See calibration instructions for Part 910 101 102 103 for pin gauge verification instructions LOCATOR RETAINER RETAINING LATCH ASSEMBLY AND LOCKING SCREW tolse MICROCRIMP INDICATOR MICROCRIMP ADJUSTING KNOB Figure A Crimp Tool Part 910 101 102 WIRE STOP POSITIONING SLOT Figure B Locator positioning slot and wire stop only found on Part 910 104 127 2 Determine the strip length according to wire gauge Table 1 NOTE if the wire insulation diameter is greater than 0 063 1 6 the strip length should be 0 250 6 35 3 Strip wire Table 1 CONTACT CRIMP TOOL LOCATOR STRIP LENGTH WIRE GAUGE CRIMP SETTING IN MM PULLOUT FORCE EXTRACTION DIE IN MM T MIN LBS N TOOL 20 0 037 0 94 0 033 0 84 0 200 10 EX 22 0 033 0 84 0 029 0 74 445 24 0 029 0 74 0 025 0 64 0 250 610110101 910101103 910104127 6 35 dad pee gt 0 200 35 6 EX 26 0 024 0 61 0 021 0 53 0250 2 26 0 036 0 91 0 033 0 84 6 35 3 26 0 041 1 04 0 037 0 94 117 87 710110102 0 200 26 0 028 0 71 0 026 0 66 4 17 8 5 08 28 0 024 0
23. ons LOCATOR RETAINER RETAINING LATCH ASSEMBLY AND LOCKING SCREW MICROCRIMP INDICATOR MICROCRIMP ADJUSTING KNOB Figure A Crimp Tool Part 910 101 102 WIRE STOP POSITIONING SLOT Figure B Locator positioning slot and wire stop only found on Part 910 104 127 Table 1 CONTACT CRIMPTOOL LOCATOR STRIP LENGTH WIRE GAUGE CRIMP SETTING IN MM PULLOUT FORCE EXTRACTION DIE IN MM YT ni LBS N TOOL 20 0 037 0 94 0 033 0 84 1508 22 0 033 0 84 0 029 0 74 44 5 24 0 029 0 74 0 025 0 64 610110125 910101103 910104127 ca 2 247 0 041 1 04 0 037 0 94 1508 26 0 024 0 61 0 021 0 53 s 0 250 2 26 0 036 0 91 0 033 0 84 ere 3 26 0 041 1 04 0 037 0 94 14 0 063 1 60 0 059 1 50 0 400 10 610110128 910101102 910104116 999 16 0 059 1 50 0 055 1 40 44 5 18 0 055 1 40 0 051 1 30 0 200 26 0 028 0 71 0 026 0 66 4 17 8 910110102 5 08 28 0 024 0 61 0 023 0 58 0 250 p 8 9 610110171 910101103 910104127 6 35 2 c cesset ET 1508 30 0 022 0 56 0 020 0 51 TN PK 2 30 0 026 0 66 0 025 0 63 ES 14 0 063 1 60 0 059 1 45 16 0 059 1 50 0 055 1 34 18 0 055 1 40 0 051 1 30 610110174 910101102 910104116 n 1 18 1 22 0 055 1 40 0 051 1 30 2 20 0 055 1 40 0 050
24. p is reached The tool will release and return into fully open position Remove crimped contact and wire OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING THE CRIMP TOOL FULLY SEVERAL TIMES NOTE THAT THE TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE THE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON THE BACK OF THE TOOL ACCEPTABLE CRIMP CRITERIA la Follow the instructions for tool setup to ensure the tool is ready for use Crimp the contact onto the respective wire according to the contact assembly instructions Ensure that the crimp minimum is measured with an approved gauge pin The crimp must be between the inspection hole and the end of the contact to be acceptable The crimp creates two distinctive indentions on four sides of the contact creating a square appearance This is an acceptable result Figure D Inspect the crimp to ensure none of the indentions are connected to the inspection hole Figure E If the indentions make contact with or are above the inspection hole the crimp is unacceptable Inspect the crimp to ensure none of the indentions are connected to the end of the contact If the indentions make contact with the end of the contact the crimp is unacceptable INSPECTION HOLE _ WIRE RETAINING TAB Figure C Contact retaining tab must be aligned with the contact locator positioning slot CRIMP INDENTIONS N Figure D Correct loca
25. rward Once in place pull the wire slightly to ensure that the contact is seated CONTACT REMOVAL INSTRUCTIONS 1 Remove the module from the ITA frame NOTE For more information concerning the process of removing the module from the ITA frame see module installation and removal instructions in Section 5 of this User s Manual 2 Place the TriPaddle Receiver ITA Extraction Tool Part 910 110 102 Figure B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module as not to bend the tool or the contact to be removed Rotate the tool slightly while pushing it into the counter bore on the mating side of the module 3 Once the extraction tool is seated properly and the tabs on the retaining ring are compressed press the tool into the module and the contact will be pushed out of the rear of the module DO NOT PRESS THE TOOL INTO THE MODULE UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT 4 the opposite side of the module from the extraction tool grasp the contact and hold it while removing the extraction tool This will prevent the contact from being pulled back into the module while the tool is being removed NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to referen
26. screw 1 to 2 full revolutions while pushing lightly against the face of the module 4 Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions 5 Repeat this sequence until the module is seated Torque the screws to 4 in Ibs 0 45 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions Dimensions shown millimeters 2 Repeat this sequence until the module is separated from the receiver inches 247 pum 105 NN 67 15 62 3181 5 Lad E na 2 54 4 37 13 34 125 100 6 22 4472 53 245 1 I I f I i 1 1 1 595 S B 252 9 oos 9 PLATED THRU HOLE TYP 64 PLCS 92 PLATED THRU HOLE 909 96 PLCS oco 31 SPCS 31 EQ SPCS 23 m Es TOL NON ACCUM LI a 124 46 131 06 TYP 3 ROWS 909 4 90 5 16 929 LES 124 59 12471 000 ui 4 905 4 91 o9 o ofa 1 52 o 3 060 PAD 929 es 64 PLCS 909 060 PAD 225 96 PLCS 29 i Y Y E 1 2 120 3 05 THRU ALL 2X 120 3 05 THRU ALL _ 5 33 190 4 83 X 82 1904 83 X 82 210 64 RECEIVER LAYOUT 96 RECEIVER PCB LAYOUT SOLDER SIDE SHOWN SOLDER SIDE SHOWN Figure A Part 510 104 135 Recommended Board Figure B Part 510 104 187 Recommended Board Layout Layout 6 1 For more information visit 5 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL
27. tion of the crimp divots INSPECTION HOLE Figure E The crimp region is between the inspection hole and the end For more information visit voc com 9 20 10 TRIPADDLE CONTACTS AND MODULES USER S MANUAL SECTION VIRGINIA PANEL CORPORATION TOOLS REQUIRED Crimp Tool Part 910 101 102 or 910 101 103 Locator Part 910 104 116 or 910 104 127 TRIPADDLE SIGNAL RECEIVER CONTACT ASSEMBLY PART 610 110 125 610 110 128 610 110 171 610 110 174 _ I Determine proper crimp tool and locator according to Table 1 CRIMP TOOL SETUP l Setup the Crimp Tool Part 910 101 102 103 Figure A by loosening the latch locking screw turn counter clockwise to loosen Remove any previously used locator 2 Insert the open end of the Locator Part 910 104 116 127 Figure into the crimp tool locator retainer 3 Slide the retaining latch toward the locator until the locator is securely locked into place Tighten the latch locking screw CRIMP TOOL ADJUSTMENT AND WIRE PREPARATION 1 Adjust the crimp tool setting by pulling the microcrimp adjusting knob and turning it at the same time clockwise increases counter clockwise decreases setting until the desired setting is achieved on the microcrimp indicator Table 1 Verify with pin gauge For more information about gauge pins visit vpc com gaugepins See calibration instructions for Part 910 101 102 103 for pin gauge verification instructi

TriPaddle User Manual - Equip-Test

Contents

Download Pdf Manuals

Related Search

Related Contents