Instructions Installation Commissioning
Contents
1. e Screw in the two spacers 1 using the washers 2 through the upper mounting points e Attach the cover 4 e Fixthe cover in place using 5 x M8 screws 3 10 2 RHS coupling Top view x lt lt lt m Be e Screw in the two spacers 1 using the washers 2 through the upper mounting points e Attach the cover 4 e Fixthe cover in place using 5 x M8 screws 3 26 11 Fitting a rear deflector to a Function M 11 4 When required The internal arc deflector is compulsary when the unit is installed within a room with a ceiling height of 2 2m and 2 4m 11 2 Fitting the deflector to the rear of the Function M 220 mm max lt p gt Y 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 Rear view Rear view Side view e Attachthe rear deflector e Loosen the 3 fixing screws 4 e Lower the removable plate mounting 1 to the five M8 for the removable blanking until it touches the partition nuts 3 on the rear of the unit plate 2 e Tighten the 3 fixing screws 4 e Position the FBX in its definiti2. Position Contacts for the earthing switch SKI e SKI gl Q81 t 23 ml dece lle 24 bin eal he External motor control Legend To Open K11A Opening relay K11E Closing rela To Close g y Q11 M1 Motor Q11 S1 Load break switch position contact Q11 V1 Diode bridge K114 K11E id Q81 S1 Earthing switch position contact i e e Functional diagram X1 Connector terminals K114 K11E 4 4 Load break switch position contacts Q11 Q gt X1 e X1 e XL ac XL e XL e XL e X1 el 23 21 DBl S524 Pe Q8L S5L 4 2 gt DA 1 1 QLL VL Head yee ae U1 lt Q11 Q11 J51 Q11 163 QLL J11 P3 3 43 M1 M S1 S1 SL 7 SENE SL 7 aa l 52 64 12 24 32 44 Q81 Ue Xl 26 X1 124 kt 22 XL fe XL 44 XL 46 X1 8 61 _ l K114 7 K11E T KA KHEN P zs is 6 6 Al Al KITE K11A W Ac Ac External 31 13 7 Standard diagram for motorised control type AB3 for Function C L1 L2 L3 Load break switch Position contacts Position contacts position contacts for the earthing switch for local remote pee MU TEN TEC E I 2 r Bi giv x 23 5 E NES s E 24 rb Legend G1 Auxiliary supply K10FF K20FF K220FF Tripping relay e S 62 K10N K20N K220N Closing relay i j K301 Printed circuit board relay diodes i M Motor WI mm e Q11 S1 Load
3. T fr PA 245 x O v v v When transporting on a When transporting using This switchboard can be pallet do not tilt the slings always use the transported switchboard 2 lifting rings either by slings using the 4 lifting Respect the location of the rings Centre of Gravity or by 2 hand trucks positioned at each extremity 5 5 Packing The standard pack includes the Other accessories may be included installation user and maintenance depending on the configuration of manuals and the operating the switchboard itself fuses handles fixings panels etc 11 6 Fixing to the floor 6 1 Opening the cable compartment cover i e he earthing switch must be e 1 Lift the latch e 3 Pull the panel towards closed if not see the e 2 Lift and pull the cable yourself then extract it operating manual S compartment cover AUCUN LIEN Exception for Functions R and Sb Before removing the panel remove the locking pin fixed in place with an M6x16 CBHC bolt When re fitting the cable compartment cover re position this locking pin then attach it with the M6x16 CBHC bolt
4. 9 Switchboard extensions FBX E series 9 1 Intervention levels 9 2 Intervention Instructions 9 3 FBX switchboard lockout 9 4 Reminder on the use of blanking plugs 9 5 Coupling accessories A box containing sazia rn Additonal SUD ONS S scusante censo pedi ITI Mm 9 6 Equipment for the Functional Unit extension See S 9 5 oupplementary GQUIPINENE 3353s otn EIER RIP ced s CS aaa w QN iere us 9 7 Extendable switchboard equipment See 8 9 5 Preparation the existing extensible unit Version after 03 2008 Preparation and installation of the insulated extension connectors 5 Installation of the insulated extension connectors 5 Preparation the existing extensible unit Version before 04 2008 Preparation of the extension unit 9 8 Switchboard assembly Fixing to the floor
5. Presentation crrerr hh hn l lentitieGtoinn orhe FBA V Presentation of the FBX C non extendable model Presentation of the FBX E extendable model Presentation of Measurement functions Presentation of mimic diagrams for manual controls Presentation of mimic diagrams for motorised controls See legend S 3 5 Presentation of the mimic diagrams used on Measurement functions See legend S 3 5 Presentation of the mimic diagram on the Sb function See legend 3 5 Storage Packing eeeeeeeeeee ehh hh nn FBX SwiteniDOsrd PACKING 4 5 2 ae eu ERE IRE cq x ichs nies e a ux ss ua sma CR a Specific transportation requirements Temporary storage less than 6 months Handling and Unpacking a s 1 sid sasa ATALA ela E WMDACKING RPE anne nt Revalorizing packaging waste ace Obese xc IAS SS feces ese sS s sia POCHINO P L Fixing to the floor a sucia uocari 3 9 Roue ded oe ee Cap dr
6. 43 Check phase concordance e Connect the now verified comparator between the L1 phases on the two switchboard incoming feeder functions e Phases balanced The lamp on the unit is extinguished e Phases out of sequence The lamp on the unit is lit e Repeat operation for L2 and L3 L1 L2 L3 Voltage Present Indications verifications with a Kries unit e VOIS Kries unit 16 8 Starting up the switchboard e Kries Phase Comparator See the manual provided with the comparator for operating instructions Close the breaking devices on the Transformer outgoing feeder func in the appropriate manual Incoming feeder functions tion See 2 4 Close the load break switch on the See the specific instructions given 16 9 Short circuit indicators optional The switchboard may be fitted with short circuit indicators In principle there are two possible uses for short circuit indicators The short circuit indicators are attached directly to the HV cables In this case the cable compartment must be fitted with an inspection port optional The short circuit indicators are integrated into the LV compartment The three phases are displayed separately 44 The short circuit indicators can be used with various functions with manual reset with automatic reset with remote reset with remote visualisation contact with earth
7. 6 2 Fixing to the floor Position and fix the FBX switch rior diameter 30 mm thickness Ensure the unit is no way deformed board to a concrete floor or suppor 3 mm For rear fixings there are when fixing to the floor Chock it in ting surface using 4 x M10 bolts two possible settings place if necessary Class 8 8 with flat washers exte Top view See Civil Engineering Guide AMTNoT 110 02 O e_e Fixing Fixing points Tightening 4 4 4 8 Standard 10r 3 4 6 8 Optional 2 5 7 9 o FBX M 1 4 6 8 3 12 7 1 gt gt Earthing the FBX switchboard Location of the connector terminal 7 2 The earthing connector terminal can be found in the FBX unit s cable compartment on the LHS side panel Connecting the earthing cable Lightly clean the contact e Connect the earthing terminal to e Optional Supply of a surfaces the building s grounding network H M12x35 bolt HM12 bolt The grounding network connection cable and fixings are not supplied by AREVA 13 8 Connection of the HV cables 8 1 Standard equipment for the FBX up to 24 kV The FB
8. 921 1X SM EI ve et def 2 IS 6 80 i tes VT Td l Y qa vy e pa 21 49 eC 110 VI IS NS X IS e ows IS cr TE EQ I 9 TIO TS T10 91 1X IL IX De L IX c Ix IX I IX ec be C2 1X I uos Buy Lea deg Ew Pu1 x3 OU JO c T ss I80 e t ecs 180 S oejuoo uolliSOq MEME T2 Ed JTTA VI TA sioejuoo ier 1x ez Ix UMO q esn ioo Guiddu S 296 uoo uomnisod uojws xeaJq peo Jri TE 9SO OL uedo ol OJ1uO9 10 0W EUJ91X3 uJeJBeip euonoun J 33 13 9 Standard diagram of a WIC1 protection type AB3 for Function T2 Measure protection signalling part LOEH MOEld ond qi gi ze e20 910UJ9J Pueus UOUMS J0 29 9S buijeubis jjne J SJBUIULI9 10 289uUO2 X 109 Buiddu 1 4 L00 109 Buiddu zL4 100 kj u29JIMS 40J 29J8S BJOWAI JCIOT L LS GZS LIM 401281ep 1jne4 LOEH puobe a a a a a a a a a a a a a a a a a 6 a a a a a ae ae 4 gi ag gg ggl pg gel yoims Bunquee sjoejuoo uonisod sj2ejuoo uonisod QAR Jojoeuuoosip UNMS gi a HII 1 21 1 S OE UOD uonisog 7S IS 34 Control part uoyng ysnd buluado 79S 40 OJA W S EUILLIO JOJQQUUOZD LX uong ysnd Bulsojo 19S shejad BUISOIO NOZM NOZCM NO LM YOJIMS 40 29 as ejouie4 e207 L LS 109 Bulddu L L4 L00 sKeje4 Duiddu 4402 42022 440 LX Ajddns Aemxny 19 A9YESIG J
9. AREVA
10. Institute has the control over optimisation of the all of the teaching processes in trainees knowledge order to meet the needs of each customer Faced with the direct and indirect training costs of the operational stoppages and shutdown training is a real investment AREVA T amp D Technical Institute Aix les Bains 1 rue Paul Doumer BP 601 F 73106 Aix les Bains Cedex 33 0 4 79 34 76 70 amp 33 0 4 79 34 76 76 XX training aix areva td com 2 With regards to this User Manual O AREVA 2006 AREVA the AREVA logo and their figurative forms are AREVA registered trade 2 1 Responsibilities Our devices are quality controlled and tested at the factory in accor dance with the standards and the regulations currently in force Apparatus efficiency and apparatus life depend on the compliance with the installation commissioning and operation instructions described in this user manual Non respect of these instructions is likely to invali date any guarantee Local requirements especially about safety and which are in marks The other brand names mentioned within this document accordance with the indications given in this document must be observed AREVA declines any responsibility for the consequences due to the non respect of the recommendations in this manual which make reference to the inter national regulations in force due to the non respect of the ins tructions by the suppliers of cables
11. an M12 bolt 2 Sectional view of the M4 functional unit 13 Low Voltage Connections 13 1 Intervention conditions see S 9 1 Intervention Busbars Cables Interrupters Earthing switches Level 1 de energized de energized open closed 13 2 Connection of the low voltage wiring Loosen the two holding screws 3 and remove the mimic diagram panel Unscrew the two screws 2 from the indicator light protection panel then lift off by pivoting Unscrew and remove the upper roof panel attached using two screws 1 Unscrew the blanking panel below the mimic diagram loosen 2 screws 4 Remove the cable compartment cover Route the external control cables 6 through and connect them to the flat terminals 5 as shown in the wiring diagram provided with the order see 13 3 29 Refit the panels Once the low voltage wiring has been connected continue with the refitting of the other panels in reverse order of fitting Other possible connections The low voltage wiring connections can also be passed through the knock out panels on the left or right hand side of the switchboard see image on previous page 13 3 Circuit diagrams The following diagrams are given as examples only To avoid damaging the wiring the oblong holes must be fitted with cable glands or edge protection Please refer to the diagrams delive red with the equipment 13 4 Swit
12. and connection accessories during installation and fitting operations whether they be copyright or not belong to their respective holders of any possible aggressive clima tic conditions humidity pollution etc acting in the immediate envi ronment of the materials that are neither suitably adapted nor protec ted for these effects This user manual does not list the locking out procedures that must be applied The interventions des cribed are carried out on de energi zed equipment in the course of being installed or locked out non operational 2 2 Reminder concerning normal service conditions in accordance with IEC 60694 Permissible ambient temperature The ambient air temperature should be comprised between 15 C and 40 C Installation altitude HV equipment is defined in accor dance with European Standards and can be used up to an altitude of 1 000 m Atmospheric pollution The ambient air must not contain any dust particles fumes or smoke corrosive or flammable gases vapours or salts The mean measured value for a 24 hour period must not exceed 35 C Beyond this account must be taken of the decrease in dielectric withstand Permissible atmospheric humidity level The average atmospheric relative humidity level measured over a 24 hour period must not exceed 95 The average water vapour pressure over a period of 24 hours must not exceed 22 mbar The average atmos
13. away all Store away in their respective loca Attach the FBX technical notice in a assembly tools and objects not tion the operating accessories for visible location within the room required in the switchboard the switchboard 16 3 Pre commissioning information Respect the General Safety Ins Check and record the serial num Refer to the drawings and diagrams tructions booklet for Electrical bers and identifying marks on supplied with the equipment They Applications and the particular equipment and switchgear while describe the functionalities regulations for the network concer they are accessible employed to carry out the level of ned with regard to locking out pro operation required cedures 16 4 Principle pre commissioning checks Visual inspections Date Remarks Ensure there are no foreign bodies inside the switchboard Check the external appearance no signs of blows scratches on the paintwork gt carry out touch up repairs if needed Check the conformity with the Protection Index leaktightness of the Functional Units various blanking panels etc Ensure that the insulating blanking plugs are fitted on extendable switchboards Tightening torque verifications Date Remarks Inspection of mechanical tightening torques assemblies elec trical connections earthing circuits cables etc Operational verifications Date Remarks Repeat a couple of operations to check the functioning of the system for
14. completely to e Introduce the corresponding key until it stops gain access to the leaktight fuse and turn it to the left e Turn the key in the reverse holders plugs direction to unlock it 37 Fitting the fuses in place e Pull the plug forwards without Remove the plug e Insert the new fuse into the turning it housing and lightly tighten the small screw e Insert the fuse cartridge into its e Insert the fuse support lug into e Reclose the fuse access cover housing the slot in the insulated tube e Liftthe latch and push the panel and press firmly fully open e Lock the panel with the key 14 6 Mechanical trip test on blown fuse It is possible to test the mechanical trip mechanism activated by a blown fuse li gt LU e Check the tripping mechanism e Insert a 2 1mm rod e Pushituntil it stops with the load break switch W 80 mm into the hole e Check that the fuse symbol is closed created for this purpose displayed red 38 15 Protection Relays WIC1 or DPX 1 15 1 Location of the protection relays 15 2 Access to the relays of a single T2 function See mark
15. the circuit breaker and the earthing switch Verify after each operation the status of the position indicator 16 5 Energizing the FBX switchboard Before commissioning the When the switchboard incoming load break switches feeders are energise the voltage disconnectors and earthing switch present indicators should flash or must all be open come on depending on the equipment Signature Signature Signature 41 16 6 VDS Voltage Detection Systems HR System High Resistance The voltage or total absence of The three phases must in all Use the recommended voltage is detected by a separate cases be verified voltage present indicators VDS in accordance with IEC 61243 5 e The measurement plugs are e Horstmann Luminous Indicators e Luminous Indicator DSA2 fitted to each function of the HR ST FBX switchboard and blanked off during normal operations IVIS Intelligent Voltage Information System The IVIS with its integrated indica tial operating tests prior to detecting box insensitive to climatic condi tors can be used to check for the a voltage tions and completely maintenance absence of voltages in accordance free with IEC 61243 5 The IVIS unit does not need an For phase comparison use an The lightning bolt symbol signifies external power source MS100 device that a voltage is present See the corresponding manual for The IVIS unit does not req
16. 0 nuts 2H M8x60 bolts plus washers and nuts 1 H M8x20 bolt plus washers and nut 9 6 Equipment for the Functional Unit extension See 9 5 The earth is on the Position the extension unit a extendable switchboard short distance approximately There is no independent earth on 50 centimetres from the extenda the extension unit ble switchboard unit on steel shims 20 Supplementary equipment P e Attach a guide pin 8 to the front of the unit using two M10 nuts dec Tighten using two 16 mm spanners Fix an identical guide pin 8 to the rear of the unit e Remove the cable compartment cover See S 6 1 9 7 Tap the head of screw 2 with a hammer to remove the internal nut insert Remove screw 1 and store carefully Loosen screw 2 by a few turns Extendable switchboard equipment See S 9 5 Remove the cable compartment cover See S 6 1 Loosen screw 2 a few turns then tap the screw head with a hammer to remove the internal nut insert Remove the screw 2 completely and store carefully Remove screw 1 from the side panel and use it to fix a spacer 8 in its place passing the screw through from the inside of the compartment Tighten without locking 21 t Attach the self a
17. 2 5 6 6 5 M 14 8 7 11 6 8 7 M 16 13 4 17 9 13 4 3 Presentation This manual covers FBX C and FBX E switchboards for 12 17 5 and 24 kV networks 3 1 Identification of the FBX The technical data ranges give the individual characteristics of the switchboard FBX E 24 16 C C T 1 DI FBX C 24 16 C C T1 C E Switchboard r 630 83 A x TS KA T s Pra VV Class ES n 100 Typi medium Type lie ii C Compact EC 82271102 EG 82271 18 E Extendable KIGKATS wska a Ee Rated voltage WIHHHIIIIIIIIIIIIIIIIIIIIIII iid nMTA8549 001892183 AREVA TAD Macon AMT FRANCE AMTDOR470 52 ch icd rent 3 2 Presentation of the FBX C non extendable model Legend 1 Voltage presence indicator light and low voltage compartment panel Mimic diagram panel Fuse compartment End plug Fuse compartment access panel Cable compartment cover HVA connections Adjustable cable mounts Lifting ring 10 Removable top panel low voltage connections 11 Technical data rating plate Oa AON l ON O 3 3 Presentation of the FBX E extendable model oo F Legend Functional Unit Extension Bus bar connector Functional Unit Top Coupling Functional Unir coupling Points Mimic diagram panel Voltage presence indicator light and low voltage compartment panel Extension system access pane
18. 3 80 100 Q ioo 125 160 160 2 2 1 2 10 11 6 3 63 10 10 16 16 25 25 31 5 40 50 63 80 100 125 125 160 13 8 63 6 3 6 3 10 10 16 16 16 25 315 315 40 50 50 63 15 6 3 6 3 6 3 10 10 16 16 16 25 31 5 31 5 40 50 50 63 80 mor ss es es es 1 o t 6 6 25 25 85 40 8 9 8 6 66 6 3 10 16 16 25 25 31 5 40 50 63 80 100 1 With optional mechanical delaying mechanism on the controls 80 ms 2 Length 442 mm 36 14 4 SIBA fuse selection table Power of the transformer kVA OI Too 160 1200 250 315 400 500 630 800 1000 1250 1600 2000 di RT Reese e Type PRE AREE IENE ALII IE NEI NE IEEE 2I EE 00 25 1 With optional mechanical delaying mechanism on the controls 80 ms 2 Specific type SSK fuses with slow breaking curves 14 5 Fitting a fuse The earthing switch must be closed See the operating manual S 2 4 Open the access cover to the standard fuse holders l iis e Unlock the fuse compartment Lift the latch and open the The end plugs of the fuse using the appropriate key panel holders are now accessible Opening of the access cover to the leaktight fuse holders by key or handle E e Lift up the lock e Pull the cover towards the front e Open the cover
19. 6 5 16 6 16 7 16 8 16 9 17 Energizing the FBX switchboard 1 VDS Voltage Detection Systems HR System High Resistance IVIS Intelligent Voltage Information System Verification of phase concordance for IVIS C AES EF PNAS ce ep agin tect esc oe ws dead s teed be sss VPIS Voltage Present Indicating System Voltage Present Indications verifications with a standard unit Voltage Present Indications verifications with a Kries unit Starting up the switchboard Short circuit indicators optional 41 42 42 42 42 43 43 43 44 44 44 45 1 AREVA at your service Operations and maintenance may If this is not the case please refer General Safety Instructions boo only be carried out by personnel to our Service Unit or Training klet for Electrical Applications who have received suitable Centre UTE C 18 510 authorisation for the operations and All locking out operations must be or its equivalent outside FRANCE manceuvres they are resp
20. AO CR Gor Gc a co RR a CP ded Opening the cable compartment cover UKM TO AMC IOON MR Em A G G Q QO QO N N N N N N N O O O 0NO I 7 Earthing the FBX switchboard 7 1 Location of the connector terminal 7 2 Connecting the earthing cable 8 Connection of the HV cables 8 1 Standard equipment for the FBX up to 24 KV 8 2 Connection adapter cones for cross members in accordance with NF EN 50181 oo Connection Of ihe Cables cicciolina Nera d Ad audias seed es 8 4 General connection precautions 90 5 INPEA COMNEGIHON de cate ea a dane o eu d avt Acca ein 9 0 Type C CONNECCION x 17 55 91 3 meee rar eee nate nares lar ew P tetra RR Ne 8 7 Attaching the cables and connecting the earthing braids eee A P Screw flt clamps 8 8 Fitting of cables with a blanking off flooring optional 8 9 Assembly of 3 cables per phase optional
21. In2JI0 A CLELIA Keja1 KJei ixny dV Jopoo x u ol 1 p 4 x u O LOIM amp eja4 uoio98joJg LOEH OASI puebe D m Z je o JQ a m IGAVZ IAV Z T I oza 9 nozza 5023 IV S A usi WM d lj ug ul ve D e gt lt C Cy ac M ii ug uo T eT y jz ALJACCX e ACIX as 491 se 87 367 s0L1AEDKasT aiy se I l i hort I I De M o EEE AOJI A ie La I n I I I I IS5 110 vl hL Ww e 3 i E 5 100 15 100 id g 638 I gi gy IS NO C4 Ld P uo9Jc aioWau Z 1901 1 q LIS 35 14 Fitting the HV fuses 14 1 Dimensions mm of the fuses in accordance with standards CEI60282 1 and 62271 105 D 38 max lt 45 1 v Y Y 20 max Y A Ne striker pin Possible also in 442 mm 33 2 7 p 2 i max 88 max gt 7 3342 min 14 2 Fitting of an adapter for fuses of upto 12 kV End plug Adapter Striker 14 3 Selection table for AREVA fuses FDwT with integrated strikers for Function T1 Power of the transformer kVA Si 25 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 kV Fuses A 125 160 3 3 3 10 16 25 25 31 5 40 50 63 80 100 2 Mal 125 160 55 6 3 10 16 16 25 25 31 5 40 50 6
22. SF6 GAS INSULATED SWITCHBOARDS FBX Installation Commissioning Instructions AMTNoT131 02 A AREVA T amp D AREVA Table of contents AREVA at your service 0c cc een hh Our Service Unit our specialists and suitably adapted services _ AREVA T amp D Technical Institute Together let us develop our skills With regards to this User Manual Lreeeee Responsibilities en Reminder concerning normal service conditions in accordance with IEC 60694 Permissible ambient temperature ristallatotialtlWItlB s 2 supe 3g uc xm Ea Ro uon a iPod e pti boese eed E x e EE Rab PIE ee en PIMOS PMeliC PONUNIOM MET RTrT m Permissible atmospheric humidity level Particular instructions for operations and interventions on energized equipment Other technical notices to be consulted Tools and products not supplied required for the operations described in this notice SyTbols amp CONVENIONS seara rins 1x3 9 deed be apo poa d uade Eb i Abou AE Tightening torque values for standard assemblies nut bolt
23. X switchboard is fitted with plug in cross members Type PF250 or PF630 T2 T1 optiona C op l Plug in cross member PF630 NF EN 50181 Connector Type C Ir 630 A M16 9 94 mm e T1 basic Plug in cross member PF250 NF EN 50181 Connector Type A Ir 250 A contact finger M7 9 0 02 6 05 mm 8 2 Connection adapter cones for cross members in accordance with NF EN 50181 Connection adapter cone Type A 250 A Connection adapter cone Type C 630 A 8 3 Connection of the cables The cable compartments can be accessed from the front Remove the cable compartment access panels Chapter 6 1 Before fitting read and apply the appropriate safety instructions 8 4 General connection precautions The manufacturer s installa A io instructions and torque settings must be scrupulously res pected 8 5 Type A connection Position and engage the cable into its clamping stirrup Plug in the connector without using tools then hand tighten the fixing device For the initial connection 14 Clean the separable connectors and cross members using a dry cloth and in accordance with the recommendations made by certain suppliers it is standard to use the wires supplied with the connector to fill in the space between the cross MEN NETTEN mu Fit insulating blanking plugs A on any unused cross members Note The red coloured plugs fitted to the sw
24. al Oo OO N O Q G N S 10 Function T2 3 6 Presentation of mimic diagrams for motorised controls See legend S 3 5 e Function C Motorised Socket e Function T1 Motorised Socket e Function T2 Motorised Socket to insert the emergency manual to insert the emergency manual to insert the emergency manual load break switch operating load break switch operating control for the circuit breaker handle handle 3 Presentation of the mimic diagrams used on Measurement functions See legend S 3 5 Function M2 Function M4 3 8 Presentation of the mimic diagram on the Sb function See legend S 3 5 ey E 4 Storage Packing 4 1 FBX switchboard packing Instructions for handling and unpacking e Forroad and rail transport e The packaging of a Functional Unit Status of the equipment on attached to the pallet using for air and maritime transport delivery two plastic ribbon strips Under a heat sealed cover with 1 load break switches Covered by a protective bags of desiccant disconnectors and circuit plastic film packed in wooden crates breakers all open 2 Earthing switch closed 4 2 Specific transportation requirements Ensure the FBX switchboard can Leave the FBX switchboard in its Respect the instructions not slide or tip If necessary nail or original packing until it ar
25. and connecting 10 Fitting a protective cover Function M Only L 10 Fora LHS coupling M 102 RAS COUDING M rea Er MITA iii 11 Fitting a rear deflector to a Function M ek AARETE G e a E E E wawa ar E EE w m dai 11 2 Fitting the deflector to the rear of the Function M 13 13 13 14 14 14 14 14 19 15 15 17 18 19 19 19 19 19 20 20 20 21 22 23 23 23 24 25 26 26 26 27 2f 2f 12 12 1 12 2 12 3 13 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 13 9 14 14 1 14 2 14 3 14 4 14 5 14 6 15 15 1 15 2 15 3 15 4 15 5 16 16 1 16 2 16 3 16 4 Table of contents Connecting transformers within Measurement Functional Units General Connecting transformers in a type M2 or M3 functional unit Connecting transformers in a Type M4 fonctional unit Low Voltage Connections Intervention conditions see S 9 1 Connection of the low voltage wiring Refit the panels Other possible connections Circuit diagrams Switch position contacts Q11 Earthing switch position contacts Q81 Measure
26. break switch position contacts Q81 S1 Position contacts for the earthing switch S11 Local remote selector switch S61 Closing push button S62 Opening push button X1 Connector terminals Gl 1X10 1 ifm XI 3 3 Af 4n x 14 FI 1 3 1D 11 N gt 2f SF 6f 3F Si E sie i a a a a aa 5m o 2n Bn 3n 1 LOCAL 2 REMOTE i 2 4 13 13 2 4 561 562 L E Q81 552 L Q81 551 E I E i p 1 14 14 po 1 awl QN RI 5 5 63 13 011 51 l 011 51 l 52916 64 14 oo I 1f 5FXI3K LIOf 9F B er 5t XXK LIF det iyo lat 4FX13K LaF Sas uma m n s iii n di i asa m RN LEEREN m Min 5m re Tn Yom 5n lll K220FF K20N S M K10FF I K220N A K10N K220N su E 2n I im 4m V a w To next feeder To next feeder See I ENI A Ah z Z m s gt e 2 qe a K220N LOCAL REMOTE N K220FF K10FF 32 13 8 Standard diagram for motorised control type AB2 for Function T1 LEE re sjeuiuLa JOJOBUUOY LX 2y av uojMs Bulu p y 104 sj2ejuoo UONISOd LS 190 VOJ i 303 9 9 epoig LA LLO i of IPP g WIDE s 26juoo UOIJISOd YOJIMS eaJq peo3 LS LLO oe 9 19 JOJOW LIW LLO loo Buiddu L3 L LO a v2 IX jo6juoo uMojq SNJ4 CeS Ld LeS Ld 190 puoboe at 9 TX BI 9 Y 2 g S d LT Sp SIT IX BE RE QT TX 8 TX 9 IX vi IX d IX dd IX LI IX
27. ch position contacts Q11 These have positive actions opera ted by the corresponding load break switch in parralel to the mechanical Closed Open indica tor The auxiliary load break switches are adjusted in accordance with the diagram supplied with the order other settings are possible see below The wiring diagrams electri cal connections are supplied with the switchgear s documenta tion e Adjusting the cams on the auxiliary load break switch e Auxiliary selector switch settings available selector programme Position of cams when adjusting Load break switch Open Load break switch Closed Open A Premature at rest contact m Direction to a a9 check when adjusting 4 Delayed working contact E Premature working contact E LI At rest contact delayed LIA E Auxiliary selector closed Passage contact 13 5 Earthing switch position contacts Q81 These also have positive actions operated by the corresponding ear thing switch in parrallel to the mechanical Closed Open indica tor 30 The auxiliary load break switches are adjusted in accordance with the connections diagram other settings are possible see above 13 6 Standard diagram for motorised control type AB2 alternating current for Function C
28. connectors mounting in M B fi 1 P D 7 i u i ARR ds Nl the plate and the wall e Screw in and tighten the second threaded bolt 1 Position an angle bracket horizontally on the left hand side 2 Slide a notched nut between the plate and the wall Screw in and tighten the first threaded bolt R 4 Slide a notched nut between 5 Fix the bar on to this angle bracket H M8x40 bolt e Remove the angle bracket e Ensure that the adjacent compartment is accessible and not obstructed e 8 Drill the 2 holes drill bit 8 5mm 18 Reposition the angle bracket Engage the threaded bolts by the compartment on the adjacent Functional Unit Screw on and tighten Remove the bar e Position the angle bracket horizontally 3 Drill the plate through the second hole drill bit 8 5mm 6 Fix the second angle bracket Position this angle bracket in the same way as the one facing it 7 Mark the 2 holes Mmm BH HH HB rr rm qm n II I qH H Li il PT Ha i e 9 Position and fix the support 9 by the spacers 10 Note this mounting support is inverted in relation to the two others Connect the cables Fit the bar after connecting the second cable per phase 9 Switchboard extensions FBX E series 9 1 Intervention levels Operations as noted as instructions in the Ope
29. d break switches ope d ime during which the female tion operation is interrupted for ned and earthed All earthing bushings are not covered by their more than 24 hours the blanking switches must be closed blanking plugs must be reduced to plugs must be re fitted and the a minimum cover screwed into place 9 4 Reminder on the use of blanking plugs One must be careful when Insulated Plugs When these are Plastic Protective Cover Fitted to using blanking plugs as there used the switchboard can be ener cross members to be connected are two different types gised A protective cover holds on site This cover is only to be these plugs in place used to protect the bushing against dust 19 e View of a bushing without e Plastic protective cover protection just prior to This cover should never connection be fitted to an energised switchboard 9 5 Coupling accessories A box containing e Insulated blanking plugs are compulsary for sealing off bushings on an energised switchboard The plug in the photograph is shown without the cover plate used to compress it in place Legend 1 Assembly Manual for extensibility kit Cleaning wipe Glove Tube of grease 3 Extension connectors 3 Adapters optional i oO OA C ND OXECOR Additional supplies f Foam strip seal 6 1 bag of fasteners including 2 spacers 2 guide pins 4 M1
30. dhesive strip e Atthe bottom cut off any using the screw 2 vertically along the edge excess material e Tighten without locking Preparation the existing extensible unit Version after 03 2008 e Loosen alternately the Light pressure is two fixing bolts of the insulated A applied by the insulated end cap compression plate blanking plugs to this plate e Wear gloves to remove the e Clean the inside of the three I e Puton the glove 3 to cover the plugs bushings with a cleaning cloth insides of the bushings with a e Apply an alternative side to side 2 thin coating of grease 4 force on each plug so that air can progressively enter into the plug crossmember interface whilst pulling towards the rear 22 Preparation and installation of the insulated extension connectors 5 2 a 4 D ix i E e Clean each extension connector e Puton the glove 3 and cover 5 with the cleaning cloth 2 them with a thin coating of grease 4 Installation of the insulated extension connectors 5 Firmly push each extension e Link together the three earthing e Fixand tighten the braids using connector onto its contact braids 1x H M8x20 screw flat assembly e Position the cable ends as washer locking washer nut shown above Preparation the exis
31. g Storage e AMTNoT140 02 FBX Motor controlled mechanical commands e AMTNoT150 02 FBX Assembly on an internal arc channel e AMTNoT153 02 FBX Mechanical key type interlocking Assembly operation e AMTNoT161 02 DPX 1 Self Powered Relay e AMTNoT164 02 FBX E Handling of Coupled Functional Units e AGS531751 01 IVIS and IVIS F Voltage Detection Systems e AGS531753 01 MS100 Phase Comparator 2 5 Tools and products not supplied required for the operations described in this notice Crowbar gt Scissors g Open ended spanners sizes 7 13 and 17 SET 2 x open ended spanner size 16 S gt Ratchet handle extension with socket sizes 8 10 13 and 16 mm 2 Torque wrench 2 6 Symbols amp conventions Code for a product recommended CAUTION Remain vigilant Precautions to be and marketed by AREVA taken in order to avoid accidents or injury FORBIDDEN Do not do it Compliance with this Tightening torque value o indication is compulsory non compliance with this Example 1 6 daN m stipulation may damage the equipment INFORMATION ADVICE Mark corresponding to a Your attention is drawn to a specific point key or operation 2 Tightening torque values for standard assemblies nut bolt Zinc plated steel fasteners without grease daN m stainless steel fasteners with Diameter grease daN m Class 6 8 Class 8 8 A2 70 M6 0 7 0 9 0 7 M8 1 6 2 1 1 6 M 10 3 2 4 3 3 2 M 1
32. h spacer using 1 x H M8x12 screw through the inside of the cable compartment on the extendable switchboard i d i LM M T i 1j I k T TL E L L i f Bi T LE d s l Y j m it f T va t i 1 e Ensure that the earthing connection is correctly centred in the middle of the extension connector wi e Atthe rear fit the first bold H M8x60 locking washer nut e Tighten a few turns Once assembly has been completed wait 15 minutes before energizing the installation Fixing to the floor and connecting The extension unit must be atta ched to the floor in accordance with the instructions given in chapter 6 Pay careful attention to avoid stressing the extension unit when fixing to the floor chock in place if necessary e Align the pins to the holes e Push the extension unit towards the existing extendable switchboard unit 4 E t e Continue to alternate between tightening the front and rear nuts until the two reference faces touch each other Proceed with the connection of the cables as described in chapter 8 25 10 Fitting a protective cover Function M Only 10 1 Fora LHS coupling a Top view
33. ing braids 15 Screw fit clamps This clamping is obligatory for a 2 cable per phase or 1 cable surge arrestor installation e Assembly 1 cable per phase 1 Height adjustments 2 Depth adjustment 3 Fixation points for the cable earthing braids Standard screw size H M8 Optional screw size H M10 QO J e Connection of single cables surge arrestors Mounting plates are required for the fitting of the surge arrestor fixings and cable supports 16 Pay careful attention to the AL of connectors as the compartment depth is extremely limited e Assembly of 2 cables per phase 3 Six M8 fixing screws for the cable earthing braids Standard screw size H M8 Optional screw D size H M10 e N d k Connection of two cables per phase These plates can be ordered from AREVA e To replace the cable compartment cover 1 The tab of the interlock has to be in its upper position 2 Replace the cover in the holes provided and then push down make sure the tab of the interlock drops down again Reminder The clamps are sufficient to resist the electro dynamic forces generated by the passage of a short circ
34. ing fault indicator See the instructions supplied by the manufacturer of the short circuit indicators ALPHA E L1 L2 HH HORSTMANN Helligenhaus T Fax 02056 978 140 Horstmann short circuit indicator 17 Notes If you have any comments on the use of this document or on the use of the equipment and services that are described in it please send us your remarks suggestions and wishes to AREVA Service Technique BP 84019 F 71040 Macon Cedex 9 FRANCE Fax 33 0 3 85 29 36 36 45 Our policy is one of continuous development Accordingly the design of our products may change at any time Whilst every effort is made to produce up to date literature this brochure should only be regarded as a guide and is intended for information purposes only Its contents do not constitute an offer for sale or advise on the application of any product referred to in it We cannot be held responsible for any reliance on any decisions taken on its contents without specific advice AREVA T amp D Boulevard de la R sistance BP84019 F 71040 Macon Cedex 9 FRANCE Tel 33 0 3 85 29 35 00 Fax 33 0 3 85 29 36 36 The other names mentioned registered or not are the property of their respective companies 389191982 RCS PARIS Creation AREVA M con Printed in France AMTNOT 131 0209 10 2006 AREVA 2006 AREVA the AREVA logo and any alternative version thereof are trademarks and service marks of
35. ings in S 15 1 e Remove the 2 screws 2 which e Lift the panel slighty and then e Therelay 1 is now accessible hold the front panel 3 slide to the left 4 15 3 Setting of the protection relays The relays are delivered set For the setting of the relays to their maximum values by please refer to the instruc default tions delivered with the equipment 39 15 4 The protection relays WIC1 amp DPX 1 LED e WIC1 Stand alone protection relay without earth fault detection Option with earth fault detection 15 5 Fault indicator WI1 SZ5 e Normal indicator view no fault DPX 1 Stand alone protection relay with earth fault detection and LED indicator Flashing green LED OK Permanent green LED problem with the relay Permanent red LED detection of fault current i pm SE Pe Indicator showing fault red Red Black Blue Green White i D dl D Yellow Brown FI Wiring of the WI1 SZ5 40 Push the green button to reset the indicator 16 Commissioning 16 1 Reminder Prior to dispatch FBX Switch Also check the leaktightness of the boards are mechanically and elec room the cable troughs ventila trically tested tion etc 16 2 Carry out an inventory of all tools and accessories on completion of the work Recover verify and tidy
36. itchboards when they are delivered are not isolating plugs Apply the silicon grease supplied with the connectors member and the connector itself During this connection operation the cable must run freely and naturally into the bottom of its connector stirrup 8 6 Type C connection Please refer to the connector As an indicator the maximum manufacturer s instructions espe permissible tightening torques are cially regarding the tightening 4 daNm for brass fasteners and torque value 8 4 daNm for steel fasteners Type C 630 A 2 3 20 35 mm Screw thread depth 1 Sliding contact pin 1 Cross member Male 2 Support plate 2 Support plate 3 Mounting flange 3 Screw contact 4 Mounting device 8 7 Attaching the cables and connecting the earthing braids Position the adjustable cable Adjustments are both horizontal Attach the cables using mountings in accordance with the and vertical A clamps or stirrups ensuring type of tightening see below and that no stress or tensile forces are cable characteristics applied to the plug in cross member Clip fit clamps e Assembly 1 cable per phase e Mountings for the cable e Fitting the clip on clamps 1 height adjustments using supports for clip on clamp three fixed positions fixing 2 Depth adjustment using the 3 Three M8 fixing screws for two lateral slides the cable earth
37. l 6 Blanking panel 9 Cable compartment cover 10 Technical data and rating plates I O GA G N 3 4 Presentation of Measurement functions Function M1 Cable connection Function M2 RHS Extension Function M3 LHS Extension Legend Technical data rating plate Bolted panel Bus bar connector Bushing Current transformer Voltage transformer HVA connections I N O Oc 4 GW N Function M4 Right or left hand side extension 3 5 Presentation of mimic diagrams for manual controls Not Extendable extendable Function T1 Non extendable RHS Not extendable Legend Lever socket for the earthing switch Earthing switch position indicator Cable compartment cover latch Descriptive plate Load break switch position indicator Lever socket for the load break switch Lever socket for the load break switch Load break switch or disconnector locking latch Fuse blown indicator Circuit breaker position indicator O and l Lever socket for the circuit breaker Circuit breaker locking latch Fault Trip indicator Disconnector locking latch Disconnector position indicator Lever socket for the disconnector Technical data rating plate Voltage transformers Current transformers Cable connections Busbar connections Location of the backup handle load break switch or circuit breaker Operations counter optional Tripping push button option
38. onsible performed according to the for performing 1 1 Our Service Unit our specialists and suitably adapted services e Guarantee extension contracts in relation to the selling of new equipment e Supervision of HVA switchgear installations e Technical advice diagnoses of the facilities expertise e Maintenance contracts adapted to operational constraints e Systematic or conditional preventive maintenance e Corrective maintenance in case of partial or complete failure I e Supplyofspare parts i E e Overhauling of equipment and Contact the AREVA Service Unit for diagnoses and advice requalification of installations in Working hours order to benefit from new GR technologies and extend the life of A e u 2 your switchgear by limited or 33 0 3 85 29 36 43 investments 1 2 AREVA T amp D Technical Institute Together let us develop our skills We can place at your disposal all of our trainers expertise our teams pedagogical expe rience and the wealth of our equipment to help you face the challenge of encouraging the personal development of each individual through the e Specific training directly operational with practical work on real machines e Small groups to facilitate communication Balance between theory optimisation of their skills and practice e Evaluation and From a few hours up to several management of the skills weeks AREVA T amp D Technical Measurement and
39. pheric relative humidity value measured over a period of one month must not exceed 90 The average water vapour pressure over a period of one month must not exceed 18 mbar Condensation may appear in case of any sharp variation in tempera ture due to excessive ventilation a high atmospheric humidity level or the presence of hot air This For these specific cases contact the AREVA Sales Department condensation can be avoided by an appropriate lay out of the room or of the building suitably adapted ventilation air driers heating etc Whenever the humidity level is higher than 95 we recommend that you take appropriate corrective measures For any assistance or advice contact the AREVA After Sales department See 1 1 2 3 Particular instructions for operations and interventions on energized equipment When commissioning and opera All manipulations must be The durations for completing the ting the equipment under normal completed once started operations mentioned given in the conditions the General safety maintenance tables are purely an instructions for electrical applica indication and depend on on site tions must be respected protec conditions tive gloves insulating stool etc in addition to standard operating instructions 2 4 Other technical notices to be consulted e AMTNoT110 02 FBX Guide to Civil Engineering Work e AMTNoT132 02 FBX Operations Maintenance e AMTNoT137 02 FBX Handlin
40. protection signalling part Control part Fitting the HV fuses Dimensions mm of the fuses in accordance with standards CEI60282 1 and 62271 105 Fitting of an adapter for fuses of upto 12 KV Selection table for AREVA fuses FDwT with integrated strikers for Function T1 SIBA fuse selection table Fitting a fuse Open the access cover to the standard fuse holders cece eee ee eee Opening of the access cover to the leaktight fuse holders by key or handle Fitting the fuses in place Mechanical trip test on blown fuse Protection Relays WIC1 or D Location of the protection relays FASI C ite eni Access to the relays of a single T2 function See markings in 15 1 Setting of the protection relays The protection relays WIC1 amp DPX 1 Fault indicator WI1 SZ5 Commissioning Reminder Carry out an inventory of all tools and accessories on completion of the work Pre commissioning information Principle pre commissioning checks 28 28 28 28 29 29 29 30 30 30 30 32 33 34 34 35 36 36 36 37 37 37 38 38 39 39 39 39 40 40 41 41 41 41 41 1
41. ration Maintenance notice carried out by trained personal capable of intervening whilst respecting the rules of security Complex operations requiring specific expertise and the use of support equipment in accordance with the constructor s procedures These are carried out by the constructor himself or by a speciali sed technician who has received regular training by the constructor See S 1 2 as part of the imple mentation of procedures and who is equipped with specific equipment All preventive and corrective maintenance all renovation and reconstruction work is carried out by the constructor Extensions may be put together by Apart from mechanical assembly tions is similar to the skills required personnel qualified in HVA skills the electro technical for the connection of a separable equipment and HVA LV substation knowledge required for the connec HVA connector interventions equipped with this manual 9 2 Intervention Instructions Intervention Busbar Cables Load break switches Earthing switches Level 1 De energized De energized Open Closed Locking out the Functional Unit Parts required Apply the general safety instructions 1 x FU Extension for electrical locking out operations 1 set of coupling fittings and the special rules for the network See S 9 5 concerned 9 3 FBX switchboard lockout The switchboard must be de ener 9 During the intervention the If for whatever reason the installa gised all loa
42. rives on given on the sheet attached chock the transport pallet in place site ready for installation to the front panel of the switch on the truckbed board 4 3 Temporary storage less than 6 months When the switchboard is not installed on delivery it can be stored for a period not exceeding 6 months under the following conditions Preserve the equipment in its original factory packaging Any parts unpacked for testing should then be repacked in their original packing The site chosen for storage must be capable of protecting the material against possible damage due to water water vapour saline atmospheres all types of pollution micro organisms Contact AREVA for any derogations to these criteria or for storage durations of greater than 6 months 10 9 Handling and Unpacking 5 1 Reminder The FBX switchboard must AA remain on its pallet within its original packaging during any even tual storage period and until it arri ves at the location of its installation 5 2 Unpacking Proceed with unpacking the Functio nal Units only where they are to be installed on site Use suitable protective gloves for any handling operation 5 3 Revalorizing packaging waste After unpacking the materials remaining cover wooden floor panel etc should be sorted and sent to the appropriate recycling services 5 4 Handling 1 to 4 functions 1 to 4 functions 5 functions
43. ting extensible unit Version before 04 2008 e Clean the internal and external e hen apply a light coating of e Place an adapter into each of surfaces of the adapter 6 grease to the external surface the bushings e First apply a light coating of grease to the internal surface 23 e Assure each adapter is pushed e he three adapters in position e Firmly push each extension to the base of the bushing connector onto its bushing contact y As e he three extension connectors e Link together the three earthing e Fixand tighten the braids using in position braids 1x H M8x20 screw flat e Position the cable ends as washer locking washer nut shown above Preparation of the extension unit e Remove the three white plastic Clean inside the three bushings e Puton the glove 3 and apply a COVers with a cleaning cloth 2 thin coating of grease 5 to the insides of the bushings 9 8 Switchboard assembly The pins 8 are used to guide the insulated tubes and ensure the holes are lined up to bolt together the upper section of the switch board 24 A e Gently push the extension unit towards the existing extendable switchboard unit e Atthe front fit the first bold H M8x60 locking washer nut e Tighten a few turns E e Screw into eac
44. uire ini It is an electronic unit in a sealed the use of the IVIS See S 2 4 Verification of phase concordance for IVIS This voltage indicator system is 1 4 guaranteed in accordance with IEC 61243 5 4 For each of the phases L1 L2 and L3 1 there is a corresponding indicator in the form of a bolt of lightning 2 For each phase there is a connector terminal 3 accessible from the front panel used to 2 3 connect the phase comparator e VIS display e Lift off the small protective cover to gain access to the terminals 3 and to visualise the indication of the standard 4 42 e Ensure the proper phase balance with the aid of an MS100 device If the phases seem to be out of balance check the cable connections Capdis KRIES 16 7 VPIS Voltage Present Indicating System The VPIS unit is an integrated This equipment cannot be voltage detection system in A used to check for an absence accordance with IEC 61958 Used of voltage to indicate that a voltage is present across the cables Voltage Present Indications verifications with a standard unit e Standard unit 15 20 kV e Phase concordance can be e Check the comparator between verified with a specific phase 2 phases of a voltage present comparator indicator light The lamp should light up
45. uit current but are not guaranteed to provide sufficient support to autho rise operators to handle them once connected 8 8 Fitting of cables with a blanking off flooring optional Top view e Place the complete flooring on e Position the FBX switchboard e Remove the lower 1 front the ground at the on the flooring cross member 4 H M8 bolts switchboard definitive e Fixthe switchboard and the location represented here by flooring on to the ground 2 cables per phase for the C see S 6 2 Functional Units e Atthe bottom of the first C e Pass the 3 cables of the first e Cut the cables to the required Functional Unit remove Functional Unit to be length the 6 blanking panels 2 connected e Cutand fit each grommet on to the front plate 3 e Position and fix the plate 4 in its cable the rear plate 4 accordance with the marks on the cables e Proceed in an identical way for o Top view the connection of the first E 3 cables e Fitthe cross member 1 in place e Fitthe plug in connectors e Pass the following 3 cables e Connect and strap the cables e Position and fix the front plate e Clip the blanking pieces 2 into 3 in accordance with the their housings marks on the cables 6 H M6 bolts 17 8 9 Assembly of 3 cables per phase optional e Parts kit for the plug in
46. ve location NB The distance with respect to the rear partition must not exceed 220 mm e Details of the assembly 27 12 Connecting transformers within Measurement Functional Units 12 1 General To avoid any damage the transfor mers and cross members are not connected in the factory Final assembly should be carried out on site Within the cable compartment the order of the phases from left to right is M2 L1 L2 L3 M3 L3 L2 L1 12 2 Connecting transformers in a type M2 or M3 functional unit e State on Delivery The upper connection is not established e Unscrew the two screws 1 e Unscrew the upper mounting screw 3 on the cross member e Pivot the connection through 180 e Fix the connection to the transformer using 2 x M12 screws 1 e Fix the end of the connection to the cross member using an M16 screw 2 12 3 Connecting transformers in a Type M4 fonctional unit e State on Delivery The upper connection is not established e Unscrew the two screws 1 e Unscrew the bolt 3 e Pivot the connection vertically through 180 28 The order of the phases is inverted from those in the M2 functional unit Fix the bottom of the connection to the transformer using 2 x M12 screws 1 e Fixthe other end of the upper connection using
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