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datasheet FH

1. 1 Cable is available in 1 5 m 70 30 70 15 gt gt L 1 CABLE MARK 1 Cable is available in 2m 5m omron 47 FH Series Touch Panel Monitor Panel cutout dimensions FH MT12 8 M4 EFFECTIVE SCREW LENGTH6 Panel cutout dimensions 322 19 MOUNTING PLATE THICKNESS 1 6 4 8 307 249 170 Note 1 Panel thickness 1 6 to 4 8 mm 2 No burr allowed DVI Analog Conversion Cable for Touch Panel Monitor FH VMDA 17 pin DVI connector D SUB connector RS 232C Cable for Touch Panel Monitor USB Cable for Touch Panel Monitor XWe2Z LILILIPP 1 FH VUAB f 7 f 7 fF 5 a 8 lal oy 2 4 pin USB A pi Lo J Lo J pin type connector 4 pin USB B type connector 9 pin D SUB connector 1 Cable is available in 2m 5m 10m 2 Cable is available in 2m 5m 9 pin D SUB connector LCD Monitor LED Monitor Cable FZ VM FZ M08 LC E pe Mo
2. FH S _ 04 3Z4S LE p 4 million pixel Ain 2million pixel sv 10028H SV 10028H SV 7525H SV 7525H VS 5018H1 VS 5018H1 i VS 3514H1 vS 3514H1 VS 2514H1 ee VS 1614H1N VS 1614H1N VS 1214H1 VS 1214H1 VS 0814H1 VS 0814H1 VS 0618H1 VS 0618H1 10 000 10 000 10 ti t0 t5 t0 3 1 000 t10 t0 Ao 9 ea t0 nese too 1 000 115 10 CJ t20 O 120 t5 5 135 130 28 15 A Hn t0 3 t40 wo t10 z t40 t2 4 t35 t30 t25 t2 t5 t15 to A 40 A0 50 5 Q 120 t5 p to a H5 2 UA 05 a 36 25 s 5 t30 t25 t10 BSA I 15 t5 i 3 t15 t5 10 5 t15 ha io le a A A A 3 t10 5 lt t2 LA 0 A A0 5 2 t10 t2 t F 100 Sy E 5 10 10 100 1 000 10 000 10 10 100 1 000 Field of vision mm Field of vision mm OMRON FH Series High speed CMOS Camera Digital CCD Camera
3. 3Z4S LE FH SL FZ S_I5M2 High speed CCD Camera 5 million pixel FZ SHL SV 10035V Digital CCD Camera eee as SV 5018V FZ SL SV 3518V 300 000 pixel SV 2514V SV 10028H SV 1614V SV 7525H SV 5014H SV 1214V SV 3514H SV 0813V SV 2514H SV 0614V SV 1614H SV 1214H SV 04514V SV 0814H SV 03514V SV 0614H 10 10 10 10 to 5 TE 4 S t15 0 t5 Q 25 Kas to 10 tO t30 120 t10 2 1 000 t50 t30 2 a 1 000 t5 9 t40 0 Ze 2 t20 2 t50 X 130 125 t10 to 5 AAA z t50 140 t0 o 5 tl ti t0 4 Bj t5 5 f PA 3 t40 15 g t10 HA t0 5 t0 o t50 t20 t0 3 t15 t2 Ze E t30 122110 9 3 t4o 130 125 Ap ups y H t40 t30 t 25180 HS B t2 t10 KA t10 125 120 el A MA t25 20 15 t5 10 e t30 AS t0 5 100 ea isos 100 ee to pW Se t0 5 t t5 t2 ti T 10 5 10 5 30 30 2 10 100 1 000 5 10 100 1 000 Field of vision mm Field of vision mm Digital CCD Camera Small Digital CCD Cameras FZ S02M FZ SFL 2 million pixel eae FZ SPLI 300 000 pixel SV 5014H SV 3514H SV 2514H FZ LES30 SV 1614H SV 1214H FZ LES16 SV 0814H FZ LES6 SV 0614H FZ LES3 10 000 10 000 10 0 tO t5 r tO tO gt HE in 10 1 000 120 a 1 000 25 7 t0 S t0 tO a w 3 t0 3 gt tO t 5 yg 130 125 20 M5 6 57 100 1 a 110 send 25 120 2 130 5 1625 401 age i 100 Tet to rion t50 Kai 4 a a 10 5 t60 gt gt 1 i uh 30 10 t20 3 10 100 1 000 1 10 100 1 000 F
4. OMRON FH Series FZ5 series Lite Box type FZ5 L350 L355 L350 10 L355 10 The 2 camera type has only two camera connectors on its right side 100 182 3 2 al p D LLL LLL N Four M4 mounting holes with a depth of 6 5 mm Cameras High speed CMOS Camera 300 000 pixel camera FH SC 2 million pixel camera 4 million pixel camera 12 million pixel camera FH SC02 FH SC04 FH SC12 FH SM FH SM02 FH SM04 FH SM12 14 5 22 7 Four M4 mounting holes with a depth ww Four M4 mounting A hs of 5 0 mm E holes with a depth ae r Four M4 mounting holes For Fmount adapter of 5 0 mm our mounting with a depth of 4 0 mm F M4 ti holes with a depth of 4 0 mm Four M4 mounting holes with a depi Four M4 mounting holes holes with a depth of 5 0 mm Four M4 mounting 8 2 Four M4 mounting holes 40 Four M4 mounting 40 5 8 2 03 10 holes with a depth with a depthof 4 0 mm holes with a depth with a depth of 4 0mm _ M42 x P1 0 of 4 0 mm 30 holes with 1 32UNF of 4 0 mm 1 32UNF C MOUNT a depth of 6 5 mm M42 MOUNT Four M4
5. Twisted pair cable of category 5 or higher double shielded straight cable with aluminum tape and braiding Distance between nodes 100 m or less 00 to 9 RJ45 x 2 shielded IN EtherCAT input data OUT EtherCAT output data Send receive PDO data sizes Output Mailbox data size Mailbox Input 56 to 280 bytes line including input data status and unused areas Up to 8 lines can be set 28 bytes line including output data and unused areas Up to 8 lines can be set 512 bytes 512 bytes Emergency messages SDO requests and SDO information Refreshing methods I O synchronized refreshing DC This depends on the upper limit of the master Version Information FH Series and Programming Devices Use the latest version of Sysmac Studio Standard Edition Vision Edition FH Series Version of FH Series Corresponding version of Sysmac Studio Standard Edition Vision Edition Version 5 30 Supported by version 1 10 80 or higher FH 3050 Version 5 20 Supported by version 1 10 or higher FH 1050 L Version 5 10 Supported by version 1 07 43 or higher Version 5 00 Supported by version 1 07 or higher Not supported by version 1 06 or lower OMRON FH Series Components and Functions Example of the FH Sensor Controllers BOX type 4 camera type D ma EEE a Mir M ERROA A al 7 SI l po re V gt H W W i I 0O CE DO
6. 40 100 100 3 S i fo E 0 Tes S 26 pin 26 pin z rectangular connector rectangular connector rectangular connector 2 1 Cable is available in 2m 3m 5m 10m 2 Each camera cables has polarity Please ensure that the name plate side of the cable is connected to the controller 3 Cable is available in 15m Camera Cable Extension Unit Extension Tubes for Small Camera Lens for Small Camera FZ VSJ FZ LESR FZ LES Series Camera Cable Connector Camera side POWER LED 915 Indicator L gt n 3 a B Diaphragm adjustment knob o So 5 2 x aj 2 75 Si 65 LO 943 4 547 2 7 a arh a Extension tubes 5 mm Extension tubes 10 mm g N J o o J o 8 3 o Diaphragm look screw M1 4 3 2 3 2 Overall length is available in 16 4mm 19 7mm 23 1mm 25 5mm Na Y y N E m u ba Camera Cable Connector 03 KContollersige 914 Power terminal Tre Extension tubes 15 mm a N ad Ti D vt Encoder Cable Parallel I O Cable XW2Z S013 FH VR UNFUSED PART FUSED PART L1 1 gt 100
7. Sensor Controllers FH series Box type FH 3050 3050 10 3050 20 FH 1050 1050 10 1050 20 Four M4 mounting holes with a depth of 4 5 mm 141 gt lt OE0 Ep i of i x LI L LT l 143 19 5 The 2 camera type has only one Ethernet connectors The 2 camera type has only two camera connectors and the 8 camera type has eight camera connectores H MAAN J B SBEBB EEPEEEBTI H pi FF aia HIM i AR H lal E R a ULV it ANNAN All Hi i pi f HABE FEL Four M4 mounting holes with a depth of 4 5 mm K fi o T 23 H g X x VV 1 19 2 e 143 201 e 182 5 a Four M3 mounting holes with a depth of 4 5 mm a a Pot f lies I l ce a i e Unit mm
8. The stripped pattern is filtered out so that only required aspects are shown cClearly Vertical horizontal and diagonal Unfiltered Image stripes can be removed Inspection is possible only in the small portion without stripes Due to the stripes inspection is erm f j possible only in the very center of L Pj the image To inspect the entire w J surface the cap must be rotated and many images must be taken High Dynamic Range to Easily Combine Images ok To simply combine images you must set the imaging conditions and create the images that you want to obtain With OMRON s high dynamic range function all you need to do is to set the upper and lower brightness images on a graph of the image brightness distribution to make the adjustments What is Real Color Sensing a sicr Patented In order to secure stable measurements in different inspection environments FH Series feature Omron s proprietary Real Color Sensing processing in addition to the conventional color image processing Color Segmentation Processing Color Image Processing 1 E ew v v W E O Black White Black Dark Bright Dark Color images taken by the camera are processed after being converted into black and white pixels The color extracted is represented as white and the other colors as black Based on minimum information high speed processing is possible Since color data is limited only to brightness
9. Vision whi FH i Industry s Fae ym Easy to Integrate in Machines Increase Machine Speed Perform High precision Machine Operation SYS let always in control Industry s Fastest Compact Vision System A New Concept in Image Processing That Considers It s time to move beyond simply increasing the speed of image processing and start seriously shortening Machine cycle time This is the concept that gave birth to OMRON s FH series Vision System and its best in the industry speed Manufacturing Machines are operated through the interaction of sensors PLCs servomotors and other devices Vision Systems measure positions and perform inspections and the results are used to control the operation of Machines The demand for faster more precise Vision System opera tion is the primary requirement The FH series Vision System provides higher speed and precision for Machine cycle time and is loaded with all of the performance required to move Machines quickly and at high precision into a compact Controller for embedding into Machine And even though the Camera communications interfaces image processing algorithms and other features of this complete image processing system are built into one housing the flexibility of a PC based image processing system is also provided to help increase efficiency in the frequent reuse of Machine FH Series A EthercAT EtherNet IP 7 m e designs and in design changes Based on OMRON inves
10. 5 0 A max pixel camera 5 million pixel camera or 12 million pixel camera Connected to 8 cameras 6 8 A max 6 2 A max Between DC power supply and controller FG 20 MQ or higher rated voltage 250 V Noise Fast transient burst DC Power Supply Direct infusion 2 KV Pulse rising 5 ns Pulse width 50 ns Burst continuation time 15 ms 0 75 ms Period 300 ms Application time 1 min Immunity I O line Cramp 1 KV Pulse rising 5 ns Pulse width 50 ns Burst continuation time 15 ms 0 75 ms Period 300 ms Application time 1 min f Ambient temperature range Operating 0 to 50 C Storage 20 to 65 C with no icing or condensation sitet Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases Grounding Type D grounding 100Q or less grounding resistance Conventional type 3 grounding Case materials Cover zinc ner steel e side plate aluminum n A6063 Controller 1 user manual one Japanese and one English versions Instruction Installation Manual 1 Accessories Power supply terminal block connector 1 Ferrite core 2 FH 3050 and FH 1050 4 FH 3050 10 and FH 1050 10 and 8 FH 3050 20 and FH 1050 20 The current consumption when the maximum number of cameras supported by each controller are connected If a lighting controller model is connected to a lamp the current consumption is as high as when an intelligent compact camera is connected Number of logged
11. You can output results to an NJ NX series Machine Automation Controller on an EtherCAT communications cycle of 500 us Perform High precision Machine Operation gt p8 Measurements for Out of focus or Rotated Images The new Shape Search Ill processing item provides superior stability No Worker dependance in Calibration Accuracy Vision master calibration is provided Shared Machine Interface Microsoft NET is supported e Display Only Required Menu Commands on the Operation Interface User interface customization is supported Fast Support for Additional Measurement Needs Complete processing item libraries are provided 4 Increase Machine Speed Process Higher resolution Images without Increasing the Machine Cycle Time Co ml Tie S High speed Image Input Fastest 3 3 ms Camera resolution driven by higher expectations for quality continues to increase OMRON has greatly reduced the input time and image transfer time to provide high speed processing to match the speed of Machine applications for high resolution images Even with more Cameras and higher resolution high speed image input will contribute to increasing throughput 60ms 50ms 40ms 30ms FH High speed Camera 20ms 10ms 5ms High 300 000 1 million 2 million 3 million 4 million 5 million 12 million gh speed i pixels pixels pixels pixels pixels pixels pixels Ultra high
12. py Wi Q O te n amp af i sf oH 1 n E z t al l 3di l 9 i H f Eight M1 7 mounting holes T our 4 3 dia atte Cle 5 with a depth of 1 5 mm 16 pin round ee From ccd surface c nnector 7 h i a D 12 7 9 6 Three M2 mounting holes with a depth of 3 0 mm 7 5 9 5 9 5 i 3 2b m Two M3 mounting holes j Two M4 mounting e a a with a depth of 4mm holes with a depth 12 5 dia of 5 5 mm 1 4 20UNC with a depth of 5 5 mm 16 pin round connector Intelligent Compact CMOS Cameras Narrow view Standard E Wide View o 3 o FZ SQ010F m o FZ SQ100F long distance J 5 a FZ SQ050F ae FZ
13. 0 4 0 43 os for ooo 0 11 Resolution 4 12 43 6 71 5 24 4 53 3 73 TV distortion 0 02 0 01 0 01 0 03 0 02 0 03 Maximum sensor size 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 1 Insert the shape into ULUL in the model number as follows Straight O Coaxial CO O 2 The working distance is the distance from the end of the lens to the sensor 3 The depth of field is calculated using a permissible circle of confusion diameter of 0 04 mm 4 The resolution is calculated using a wavelength of 550 nm Note 1 Fixing the lens or other reinforcement may be required depending on the installation angle or operating environment vibration shock When fixing the lens insulate the lens from the fixture 2 The above specifications are values calculated from the optical design and can vary depending on installation conditions Extension Tubes Lenses For M42 mount Lenses For C mount Lenses For Small Digital CCD Cameras Model 3Z4S LE VS EXR M42 3Z4S LE SV EXR FZ LESR Set of 7 tubes Set of 5 tubes Set of 3 tubes Contents 20 mm 10 mm 8 mm 2 mm and 1 mm 2 O a e 15 mm 10 mm 5 mm 1 0 mm and 0 5 mm Maximum outer diameter 30 mm dia Maximum outer diameter 47 5 mm dia Maximum outer diameter 12 mm dia Do not use the 0 5 mm 1 0 mm and 2 0 mm Extension Tubes attached to each other Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube the connection may loosen when more than o
14. 20 to 65 C with no icing or condensation Ambient humidity range Operating and Storage 20 to 85 RH with no icing or condensation Operating Ambient environment No corrosive gas environment l Vibration resistance 10 to 150 Hz one side amplitude 0 1 mm Max acceleration 15 m s 10 times for 8 minutes for each three direction Degree of protection Panel mounting IP65 on the front Operation Touch pen Mounting Panel mounting VESA mounting Structure Weight Approx 2 6 kg Material Front panel PC PBT Front Sheet PET Rear case SUS Note FH Series Sensor Controllers version 5 32 or higher is required It cannot be used in FZ series Touch Panel Monitor Cables FH VMDA 2 m DVI Analog Conversion Cable Model Cable type FH VUAB 2 m XW2Z 200PP 1 2 m USB Cable RS 232C Cable Vibration resistance Ambient Temperature 10 to 150 Hz one side amplitude 0 1 mm 10 times for 8 minutes for each three direction Operating Condition 0 to 50 C Storage Condition 10 to 60 C with no icing or condensation Ambient Humidity Ambient environment No corrosive gases Operating Condition 35 to 85 RH Storage Condition 35 to 85 RH with no icing or condensation Cable outer sheath PVC Material Cable outer sheath Connector PVC Connector ABS Ni Plating Minimum bend radius 36 mm 25mm 59 mm Weight Approx 220 g Approx 75 g Approx 162 g OMRON LCD Monitor FH Series L
15. Advanced Filter b i a Calculation between Images z Correction obtained from multiple Averaging images Precise Defect Labeling Filter Calculations between Images This filter uses label processing to output an extracted image that contains only You can perform arithmetic operations bit operations averaging or the specified characteristic labels maximum minimum operations between two images External Appearance of Electronic Components Labeling Filter Image Extraction is possible only with Extraction of labels with Coen or biolin Wonne iou specified areas or shapes is possible Example You can get the average of two images that were taken under different imaging conditions Custom Filter Brightness Correct Filter You can set the mask coefficients as required for these filters The mask size can be up to These filter cut out uneven lighting and changes in brightness caused by work 21 x 21 You can more flexibly set image smoothing edge extractions dilation and erosion piece surface irregularities to make characteristic features stand out clearly External Appearance of Battery Pack Example Filter Coefficients Dilation Erosion in One Direction Reflection Defect PUE You can set the filter coefficients as required Shadow i Uneven areas are removed The wavy inconsistencies are so that only the defect Gee gs we acl appears in the inspection Stripe Removal Filter I
16. ER o1 FH Controller with 4 million pixel m High speed camera High speed mode using one cable o1 Image Transfer Time m oS 1 2 3 4 5 6 7 8 Number of Cameras Note The image conversion processing time is not included Large amounts of image data can be transferred in real time Image transfer bus R Four core CPU to Meet High speed Demands for Different Machines for high speed controllers only Perform Calculations for Multiple Cameras without Delay Even when the measurement results of sequential operations are dependent on the speed of the independent action parallel processing allows high speed performance without any dwell time The measurement results from four cores can be easily calculated on one Controller to achieve continuous interaction without any special programming Process 0 Process 1 Process 2 Process 3 Measuring chip position Measuring gripping Determining placement Confirming placement position position position Measuring the Next Workpiece without Waiting Time Because there is only one Controller the difference between the gripping position and placing position can be calculated at high speed Process 2 Sie m pn py Standard Vision Sensor TONE Ce ee Process 1 at Frequently Waiting for Processing with a Process 0 eel ne for processing The lack of the ability for standard Vision Sensors to handle parallel processing cre
17. FZ S2M XLC Mounting Bracket for FZ SHL FZ SH XLC Mounting Bracket for FH SL FZ SLI5M2 FH SM XLC Mounting Bracket for FH SL112 FH SM12 XLC 1 It can be used in FH series 2 Refer to the Vision Accessory Catalog Cat No Q198 for details OMRON FH Series Lenses C mount Lens for 1 3 inch image sensor Recommend FZ SL FZ SHLJ FH SL Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE SV 03514V SV 04514V SV 0614V SV 0813V SV 1214V SV 1614V SV 2514V SV 3518V SV 5018V SV 7527V SV 10035V Appearance CP g O i i 2 A Dimensions 205 aa 2 29 dia ian 28 dia Aa 29 a ois 32 daN a 32 da AZ oor to aa mm 37 5 WD 300 39 4 WD 1000 44 4 WD 1000 46 3 WD 1000 Focal length 4 5 mm 6 mm 8 mm 35 mm 50 mm 75 mm 100 mm Aperture F No e 1 8 to Close 1 8 to Close 2 7 to Close 3 5 to Close Filter size M27 0 P0 5 M30 5 P0 5 M30 5 P0 5 M30 5 P0 5 Maximum 1 3 inch 1 3inch 1 3inch 1 8inch 1 8inch 1 3inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch sensor size Mount C mount C mount Lens for 2 3 inch image sensor Recommend FZ SL12M FZ SL15M2 3Z4S LE SV 7525H and 3Z4S LE SV 10028H can also be used for FH SL102 and FH SL104 Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE SV 0614H SV 0814H SV 1214H SV 1614H SV 2514H SV 3514H SV 5014H SV 7525H SV 10028H Appearance E i A D
18. FZ VS3 FZ VSB3 FZ VSL3 FZ VSLB3 eke 2 m 2 m 2 m 2 m Shock resistiveness 10 to 150 Hz single amplitude 0 15 mm durability 3 directions 8 strokes 4 times Ambient Operation and storage 0 to 65 C temperature range with no icing or condensation Ambient humidity range Operation and storage 40 to 70 RH with no condensation Ambient atmosphere No corrosive gases Material Cable sheath connector PVC Minimum bending radius 69mm 69mm Weight Approx 170 g Approx 180 g Approx 170g Approx 180 g Cable Extension Unit Model Power supply voltage 1 11 5 to 13 5 VDC FZ VSJ Current consumption 2 1 5 A max Ambient Operating 0 to 50 C Storage 25 to 65 C temperature range with no icing or condensation Ambient Operating and storage 35 to 85 humidity range with no condensation Weight Approx 240 g Accessories Instruction Sheet and 4 mounting screws 1 A12 VDC power supply must be provided to the Cable Extension Unit when connecting the Intelligent Compact Camera or the Long distance Camera Cables Model FZ VS4 15 m FZ VSL4 15 m Shock resistiveness 10 to 150 Hz single amplitude 0 15 mm durability 3 directions 8 strokes 4 times Ambient Operation and storage 0 to 65 C temperature range with no icing or condensation Operation and storage 40 to 70 RH with no condensation No corrosive gases Ambient humidity range Ambient atmosphere Material C
19. NETSTAR C5E Hitachi Metals Ltd SAB 0 5 x 4P 3 Wire Gauge and Number of Gables Kuramo Electric Co KETH SB 3 _ Pairs AWG24 4 pair Cable ove Showa Cable Systems FAE 5004 3 For EtherCAT AJA C m and onnec Panduit Corporation MPS588 C 3 EtherNet IP Sei Kuramo Electric Co KETH PSB OMR 4 Cables Nihon Electric Wire amp Cable Wire Gauge and Number of Co Ltd PNET B 4 rs oe Pairs AWG22 2 pair Cable RUB A 5 Assem OMRON XS6G T421 1 4 Rij bly Connector Cables Fujikura Ltd ens Wire Gauge and Number of 5 For EiherNerip Pairs 0 5 mm 4 pair Cable RJ45 C ki np ofe onnec Panduit Corporation MPS588 5 Note Please be careful while cable processing for EtherCAT connectors on both ends should be shield connected and for EtherNet IP connectors on only one end should be shield connected 1 The lineup features Low Smoke Zero Halogen cables for in cabinet use and PUR cables for out of cabinet use 2 For details refer to Cat No G019 3 We recommend you to use above cable for EtherCAT and EtherNet IP and RJ45 Connector together 4 We recommend you to use above cable for EtherCAT and EtherNet IP and RJ45 Assembly Connector together 5 We recommend you to use above cable For EtherNet IP and RJ45 Connectors together Automation Software Sysmac Studio Please purchase a DVD and licenses the first time you purchase the Sysmac Studio DVDs and licenses are available individually The license does n
20. Procltem that 08 02 1 ate vertication with internal date has been set up in a scene Register character pattern as a Used for re setting the figure data lt al Model Dictionary dictionary The pattern is used in La Set Unit Figure ie bees area Character Inspection registerea in sal i 2DCode 2 Recognize 2D code and display where P17 Get Unit Figure hs pensar ete it the code quality is poor easurement area registered in an unit Used for displaying the information Barcode 1 E VANDEANI QURU P17 GAl Trend Monitor about results on the monitor po icicle nua staple tJ AE facilitating to avoid NG and analyze OCR Recognize and read characters in P17 causes images as character information Used for saving the measurement fa OCR User Register dictionary data to use for P17 as Image Logging images to the memory and USB Dictionary OCR memory Used for calculating angle of inclination Image Conversion Used for saving the measurement p Circle Angle i i of circular measurement objects Logging images in JPEG and BMP format om Glue Bead You can inspect coating of a specified color P17 a Data Logging Used for saving the measurement data f Inspection for gaps or runoffs along the coating path an to the memory and USB memory To input images from cameras And set up amp EI Ti Used for calculating the elapsed time WA a mage the conditions to input images from 8 Apso ime since the measurement trigger input came
21. SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the users programming of a programmable Product or any consequence thereof Performance Data Data prese
22. T 1 port 2 port 2 port 1 port 2port 2port EtherNet IP communications Ethernet port baud rate 1 Gbps 1000 BASE T EtherCAT communications EtherCAT protocol 100BASE TX Either an NPN or PNP output is supported switchable In the 2 line random trigger mode External 17 inputs STEPO ENCTRIG_ZO0 STEP1 ENCTRIG_Z1 ENCTRIG_AO to 1 ENCTRIG_BO to 1 DSAO to 1 DIO to 7 DI_LLINEO 37 outputs RUNO to 1 READYO to 1 BUSYO to 1 ORO to 1 ERRORO to 1 GATEO to 1 STGOUTO SHTOUTO STGOUT1 SHTOUT1 STGOUT2 to 7 DOO to 15 ACK In the 5 line to 8 line random trigger mode 19 inputs STEPO to 7 DI_LINEO to 2 DIO to 7 34 outputs READYO to 7 BUSYO to 7 ORO to 7 ACK ERROR STGOUT SHTOUTO to 7 Encoder interface RS422 A line driver level Phase A B single phase 4MHz multiplying phase difference of 1MHz by 4 times Phase Z 1MHz Monitor interface DVI I Single Link output IF x 1ch SD card interface SDHC card of Class4 or higher rating is recommended Power supply voltage 20 4 to 26 4 VDC Connected to 2 cameras 5 0 A max 5 4 A max 6 4 A max 4 7 A max 5 0 A max 5 9 A max Connected to 4 cameras 7 0 A max 8 1 A max 7 5 A max interface Parallel I O When connected to a intelligent compact camera pili ONDO When connected to a 300 000 pixel Connected to 2 cameras 4 5 A max l camera 2 million pixel camera 4 million nected to 4 cameras 4 8 A max 5 6 A max 4 3 A max
23. V Imaging area H x V opposing corner 4 8 x 3 6 6 0mm Pixel size 7 4 um x 7 4 um Shutter function Electronic shutter select shutter speeds from 20 um to 100 ms Partial function 12 to 480 lines Frame rate Image Acquisition Time 80 fps 12 5ms Lens mounting Special mount M10 5 P0 5 Field of vision E Selecting a lens according to the field of vision and installation distance installation distance Operating 0 to 50 C camera amp O to 45 C camera head Storage 25 to 65 C with no icing or condensation Ambient temperature range Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 150 g Instruction manual installation bracket Four mounting brackets M2 neirucion manual Accessories OMRON FH Series High speed CCD Cameras Interline transfer reading all pixels Image elements CCD image elements 1 3 inch equivalent Color Monochrome Monochrome Color Effective pixels 640 H x 480 V Imaging area H x V opposing corner 4 8 x 3 6 6 0mm Pixel size 7 4 um x 7 4 um Shutter function Electronic shutter select shutter speeds from 1 10 to 1 50 000 s Partial function 12 to 480 lines Frame rate Image Acquisition Time 204 fps 4 9ms Field of vision Selecting a lens according to the field of vision and installation installation distance distance Ambient temperature Operatin
24. Yes Yes Yes Yes Yes Yes camera cables F7 vsB3 Yes Yes Yes Yes Yes Yes E EZ VEES Yes Yes Right angle Yes Yes No Yes Yes Yes Long distance camera cable Long distance Fz v54 Yes Yes No Yes Yes Yes A FZ VSL4 right angle camera cable Maximum Extension Length Using Cable Extension Units FZ VSJ Max numberof Using Cable Extension Units FZ VSJ Transmission No of CH used Maximum cable length ponnectable Item speed 1 for connection using 1 Camera Cable Elena on Max cable Connection 2 1 Units length configuration 15m Configuration 1 15m Configuration 1 canderd L fiigreveavey P O en enem High speed 15m Configuration 2 CMOS Cameras FH SM02 SC02 i Using FZ vsavs_ay 409 om oe nae a ue SEA nee 15m Sanaa cable NXS High speed Using FZ VSLIVSL Extension Unit 2 5m Configuration 4 Using FZ VSTIVSL mm ceri FZ S SC 15m Configuration 1 Digital FZ S2M SC2M Using FZ VS4 vsL4 e oe re CCD Cameras 5m Configuration 3 FZ S5M2 SC5M2 Using FZ VSLIVSLL 2 15m AE e x3 CCD Cameras FZ SP SPC Using FZ VS4 VSL4 Exension Unie High 15m Configuration 1 edemas FESS Seznam EERE Intelligent 15m Configuration 1 1 The FH SULLI enables switching between standard and high speed modes In high speed mode images can be transferred approximately two times faster than in standard mode but the connectable cable length will be shorter 2 The F
25. elements g 1 3 inch equivalent 2 3 inch equivalent 1 inch equivalent 1 76 inch equivalent Color Monochrome Monochrome Monochrome Monochrome Color Monochrome Color Effective pixels 640 H x 480 V 2040 H x 1088 V 2040 H x 2048 V 4084 H x 3072 V Imaging area H x V eo oana order 4 8 x 3 6 6 0 mm 11 26 x 5 98 12 76 mm 11 26 x 11 26 15 93 mm 22 5 x 16 9 28 14 mm Pixel size 7 4 um x 7 4 um 5 5 um x 5 5 um 5 5 um x 5 5 um 5 5 um x 5 5 um Electronic shutter Electronic shutter Shutter function Shutter speeds can be set from 20 Shutter speeds can be set from us to 100 ms 60 us to 100 ms Partial function 1 to 480 lines 2 to 480 lines 1 to 1088 lines 2 to 1088 lines 1 to 2048 lines 2 to 2048 lines 4 to 3072 lines 4 line increments Electronic shutter Shutter speeds can be set from 25 us to 100 ms Frame rate x Image Acquisition Time 208 fPS 3 3 ms 219 fps 4 6 ms 118 fps 8 5 ms 38 9 fps 25 7 ms Lens mounting C mount M42 mount Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature range Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 105 g Approx 110 g Approx 320 g Accessories Instruction manual Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Frame rate in high speed
26. from PLC Fieldbus Data Outputs data to an external device a FE a such as a Programmable Controller Convert Position The position angle after the specified Output P14 through a fieldbus interface Data axis movement is calculated The axis movement that is required to Result Display il i displaying ma SOTINA Movement Single n P figures in the camera image Position match the measured position angle to the 14 reference position angle is calculated Output result Display Image File Display selected image file The axis movements that are required Movement Multi to match the measured position angles P14 E Display Last NG Display the last NG images Points to the corresponding reference Image po Nan ene ee ee ae 1 Bar Codes that can be read JAN EAN UPC including add on codes l l Obtains position angle information by r Code 39 Codabar NW 7 ITF Interleaved 2 of 5 Code 93 Code 128 Detection Point eferring to the coordinate values measured GS1 128 GS1 DataBar RSS 14 RSS Limited RSS Expanded with the Measurement Processing Unit Pharmacode Camera By setting the camera calibration the 2 2D Codes that can be read Data Matrix ECC200 QR Code Calibration measurement result can be converted P15 3 FZ5 L3OO controllers do not support and output as actual dimensions The set data can be saved in the controller bg Data Save main unit or as scene data The data is held even after the FH FZ power is turned off Dimensions
27. however it takes a long time to make optical adjustments for extracting color features Color images are converted into 256 levels of black and white brightness and the contrasts of specific colors is enhanced More precise stable results can be produced compared to color segmentation However this method has difficulty in capturing subtle variations in color because all colors are converted into black and white brightness levels Therefore itis difficult to detect subtle changes in images with low contrast Previous image processing OMRON FH series External Appearance of Bottle Cap Image after Stripe Removal Filter Even the defect at the edge of the image can be detected after stripe removal Because inspection is possible to the sides of the image the number of images that is required to inspect the entire cap is greatly reduced Dynamic range after HDR processing Industry s highest dynamic range Max 5000 times higher than previous models i Edges are detected reliably even when the contrast between the background and subject is low Real Color Sensing 1677 It allows the recognition of 16 770 000 colors Different colors are represented as different positions in the 3D RGB space Subtle variations in color can be recognized by representing them as distances between different color pixels comprising this space Thus scratches and dir t can be detected accurate
28. marks or when its corners cannot be measured Alignment Using Corresponding Points The Movement Multi Points processing item is used for align ment based on relational positions This method is used to align the respective positions on sub Strates Optimum Focus and Aperture Settings Setup Aids Until now focus and brightness settings were adjusted according to experience and intuition But now they can ro 7 be evaluated numerically and visually on graphs This Iris allows quick verification of optimum focus and aperture settings to eliminate inconsistencies in settings caused by worker differences so that you can achieve even higher levels of measurement accuracy Out of focus e Camera installation and setup are easy e Errors can be generated when the focus or aperture changes e You can determine the numerical values for the focus and aperture for the master workpiece so that essentially anyone can reproduce the same conditions Vision Master Calibration Calibration With Vision Master Calibration the FH series Vision System automatically calculates the movement patterns for sampling points to optimize the stage robot axis travel ranges imaging processing field of view and other factors and the required axis g Or fin movements are Sent to the PLC By moving the system accordingly optimum sampling is achieved and the coordinate systems for SE aes image processing and the stage robot ar
29. measurements but it enables parallel processing of measurements and adjustments Automatic distributed processing means that measurements are not delayed when adjustments are applied Automatic linking of the Four core CPU Measurements continue enables applying new settings without ae eee v Adjust NG Settings Tests ments performed Adjustment New settings used results applied for measurements from the next trigger Measure ments Doubly effective when combined with the Non stop adjustment mode NG analyzer You can display in a structured manner a graph showing Processed items and i E parameters that EA mee i eae the results measured at once on logging images This lets generated an erroneous judgment can be identified at a glance you identify the cause of a given NG much more quickly You can also measure all images again after changing a given setting to check the reliability of the new setting You can check the detailed results of parameters to identify the cause of the NG Adjustment and troubleshooting has never been so quick simple and reliable Save All Images Even during Measurements tue ceili The Four core CPU can also perform parallel processing of measurements and image logging with high speed connection to a high capacity hard disk 3terabytes Trend analysis of saved images q
30. panel Camera Camera F FLV TCC Camera cable Camera cable Light 1 ii Light 1 y Light 3 Light 2 l Light 3 Light 2 Sa Vision System Camera cable Only the camera cable is connected from control panel Vision System Power Supply for Lights lighting cables are wired from control panel OMRON s Light Lineup Standard Model FLV Series W Direct Ring Light E Bar Light W Coaxial Light E Edge Type Light Oo P O E Edge Type Light W Direct Back Light E Dome Light arg OSF High brightness Model FL Series E Bar Light E Direct Ring Light OMRON also provides many other models of Lights Please ask your OMRON representative for details Vision System FH Series Easier to Embed in Machine Shorter Machine Cycle Times e Calculations are easy to set for the results from four parallel tasks e Synchronous control of devices connected via EtherCAT is possible e The new Shape Search IIl processing item enables fast precise and stable measurements e Microsoft NET is supported to share machine interface with PC e User interface customization is supported System configuration EtherCAT connections for FH series Example of the FH Sensor Controllers 4 camera type Sysmac Studio Standard Edition Vision Edition Machine Automation Controller NJ NX series as LE Coo S Lighting Controllers External Lightings LAL LER LLLP IAT LEAT
31. that will serve as a base for customization Selecting an interface template as a base first greatly reduces the work that is required compared with programming interfaces from scratch 4 Paste the custom controls The Application Producer will automatically generate a project file from the selected template so that you can open it in Microsoft Visual Studio You can develop interfaces just by dragging FH se ries custom controls and Windows based controls Instead of writing the program code from scratch to build an interface you can easily build the interface simply by pasting custom controls You can immediately check and debug the operation of the GUI objects that you add 27 Easily Control Lights from Vision System Camera mount Lighting Controller FLV TCC Series Simple wiring and space saving Wiring from the control panel to remote Cameras and Lights is simplified The more Cameras and Lights are connected to the Vision System Controller the more effective in simplifying wiring and saving space Standard Lighting System FLV TCC Series Complicated wiring from the control panel to the Lights Power supplied from the Camera eliminates the need and Camera is required for complicated wiring from the control panel to the Lights Space to install the Power Supply for Lights in The compact design that enables mounting onto the the control panel is required Camera Saves space in the control
32. to check the NG images every day Ideal for History Management CSV files allow you to easily understand the parameter settings Also you can easily change any of the settings 1 Comparisons If you save the basic settings you can easily extract any differences in settings caused by changes made incorrectly Standard settings Current parameter settings on a computer without reducing measurement performance Or you can start simulation software on your computer to remeasure and analyze NG images 4 Tae 0 Loi d7 Kt FAHI 1 aial a FAJN q beat a Lae Heo a te Dee TF a Ah g LLH Hie i rede Lae H H H H H e e ee ep tt Pian bene T M tau te 2 Periodic Adjustments and Inspection Adjustments e bears Gal lt n re aai Te zos ma ri che Ji ry E k 1 pep 3 EA Dh i ae 120 aidar ne py jam The non stop adjustment function lets you change Controller settings tent a PEAT T m iak Tt Ee seta STgreke Ar AT m ig hZli Si i E without stopping the production line With remote operation you can aT ea T oe pate s E ELEL EL PLES BASI E 4 cia a Ss Ej perform operations without going onsite peal Epor gt 2T lr 3 rae A the toc a25 EEF iiu prore woer ur H paan the Tny EEF ae a mran wither nA LAm uenia n EPA trenaren Ha un Pe E EE cp rer rae AE Oe 3 Handling Unstable Inspections or Measurement Failure The user sends the programmer the image data setting data and 2 Remote Adjust
33. 001 FUNC_0001 02 True CMD0002 FUNC_0002 03 True CMD0003 FUNC_0003 o4 True CMD0004 FUNC_0004 uaa Os True CMD0005 FUNC_0005 aman Chinge id ni nurmi ge True CMD0006 FUNC_0006 5 retal 07 True CMD0007 FUNC_0007 famaining chun of chataolers 15003A eee soana mumier Os True CMD0008 FUNC_0008 Os True CMD0009 FUNC_0009 papo a a wine Keyfcard Line Delete Spice Command Guidance You can define up to 256 commands renee nooo atts ec 26 Options Options for More Power Customization Application Producer provides a Development Environment to Build and Simulate Applications You can further customize the standard controller features of the FH series Vision System In Application Producer custom control units allow develop ment of original interfaces with Microsoft Visual Studio The software command reference helps create original processing items and more Application Producer Main Window Create workspaces i Gish Deetbeveiverenet dase a bar ius wieaieat init taaet tnabivaercione i Select and change between workspaces oe eSreete Pro Start the program in the selected workspace Feu doe Pan or my po rnem i ippo mm Pe Ther ima Ee MAr ii i Add projects 5 Open Microsoft Visual Studio projects Start the XML generation tool Open setup files See Bat Fe on ar EP Tee APS BEIA ME er of ne et ee oot Lee 8 Create installation files Start Add Project and select the template
34. 10 1 10 100 1 000 Field of vision mm Related Manuals Man No Model number Manual Z340 FH FZ5 Vision System FH FZ5 Series User s Manual Vision System FH FZ5 Series Processinng eon PREAS Item Function Reference Manual Vision System FH FZ5 Series User s Manual ee PRES for Communications Settings Z343 FH Vision System FH Series Operation Manual for Sysmac Studio OMRON MEMO MEMO MEMO Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s so
35. 300 5 m 500 4 Insert the wiring method into LI in the model number as follows Phillips screw J Slotted screw rise up E Push in spring P Refer to the XW2R Series catalog Cat No G077 for details OMRON FH Series Recommended EtherCAT and EtherNet IP Communications Cables Use Straight STP shielded twisted pair cable of category 5 or higher with double shielding braiding and aluminum foil tape for EtherCAT Use Straight or cross STP shielded twisted pair cable of category 5 or higher for EtherNet IP Item Descriptions Model Standard type Cable with Connectors on Both Ends RJ45 RJ45 Wire Gauge and Number of Pairs AWG27 4 pair Cable Cable Sheath material LSZH 1 XS6W 6LSZH8SSLICI Y 2 r Cable color Blue Yellow or Green Cables length 0 2m 0 3m 0 5m 1m 1 5m 2m 3m 5m 7 5m 10m 15m 20m Rugged type Cable with Connectors on Both Ends RJ45 RJ45 as Wire Gauge and Number of Pairs AWG22 2 pair Cable XS5W T421 LIMD K 2 For EtherCAT Cables length 0 3m 0 5m 1m 2m 3m 5m 10m 15m Rugged type Cable with Connectors on Both Ends M12 RJ45 i Wire Gauge and Number of Pairs AWG22 2 pair Cable XS5W T421 LIMC K 2 Cables length 0 3m 0 5m 1m 2m 3m 5m 10m 15m Rugged type Cable with Connectors on Both Ends M12 L RJ45 er Wire Gauge and Number of Pairs AWG22 2 pair Cable XS5W T422 IMC K 2 L Cables length 0 3m 0 5m 1m 2m 3m 5m 10m 15m
36. 732 4 13 4 19 2 110 8 291 2 416 0 A 12 8 Maximum sensor size S inch Mount C Mount Model 3Z4S LE 3Z4S LE VS MC25N UOLIULI 1 VS MC30 Appearance Dimensions mm 31 dia a 31 dia A 26 5 0 05x to 38 0 0 5x 54 0 0 06x to 35 7 0 45x OLI 1 Focal length 25 mm 30 mm Filter size M27 0 P0 5 M27 0 P0 5 Optical magnification 0 45 x Aperture oe pe sels e sfe e Jefe e se e se e Te Depth of field mm 3 672 1882 2688 32 90 128 10 27 88 a71 reroiteea 82 229 327 11 32 Maximum sensor size 2 3 inch Mount C Mount 3Z4S LE 3Z4S LE Mode VS MC35 OO0000 1 VS MC50 O0000 1 Appearance A A Dimensions mm au 32 0 0 26x to 45 7 0 65x alala X44 5 0 08x to 63 90 48x Focal length 35 mm 50 mm Filter size M27 0 P0 5 M27 0 P0 5 Optical magnification 0 48 x Aperture rc ow IEEE fssfe f 2 se e Depth of field mm 3 28 84 19 22 65 92 06 i7 25 338 756 1080 60 i34ji92 13 29 44 Maximum sensor size 2 3 inch Mount C Mount 3Z4S LE Moge VS MC75 O00000 1 Appearance N Dimensions mm 31 diana sartei Focal length 75 mm Filter size M27 0 P0 5 Optical magnification 0 14 x 0 2 x 0 62 x Aperture fixed F No 2 3 8 5 6 8 3 8 5 6 8 3 8 5 6 8 Depth of field mm 3 17 7 26 1 37 2 9 1 13 4 19 2 1 3 1 9 2 7 Maximum sensor size 2 3 inch Mount C M
37. A AE mn os a Z A D J MES NNI L EtherCAT E k q ZN A ea lt Aiad A Ce 7 C 7 8 9 10 LINK ACT os ea gt Ou N 7 ny A aC ET e S E T E Name Description 1 POWER LED Lit while power is ON 2 ERROR LED Lit when an error has occurred 3 RUN LED Lit while the controller is in Measurement Mode 4 ACCESS LED Lit while the memory is accessed 5 SD POWER LED Lit while power is supplied to the SD card and the card is usable 6 SD BUSY LED Blinks while the SD memory card is accessed 7 8 EtherCAT RUN LED EtherCAT LINK ACT IN LED Lit while EtherCAT communications are usable Lit when connected with an EtherCAT device and blinks while performing communications 9 10 11 EtherCAT LINK ACT OUT LED EtherCAT ERR LED EtherNet NET RUN1 LED Lit when connected with an EtherCAT device and blinks while performing communications Lit when EtherCAT communications have become abnormal Lit while EtherNet communications are usable 12 13 EtherNet NET LINK ACK1 LED EtherNet NET RUN2 LED Lit when connected with an EtherNet device and blinks while performing communications Lit when EtherNet communications are usable 14 EtherNet NET LINK ACK2 LED Lit when connected with an EtherNet device and blinks while performing communications Name Descrip
38. ED Monitor Cable Model FZ M08 Model FZ VM size 8 4 inches Vibration resistiveness 10 t 150 Hz single amplitude 0 15 mm T Liaua tal color TFT 3 directions 8 strokes 4 times xP a a Ambient Operation 0 to 50 C Storage 20 to 65 C Resolution 1 024 x 768 dots temperature range with no icing or condensation Input signal Analog RGB video input 1 channel Ambient Operation and storage 35 to 85 RH Power supply voltage 21 6 to 26 4 VDC humidity range with no condensation Curreni Ambient atmosphere No corrosive gases consumption Approx 0 7 A max Material Cable sheath heat resistant PVC Connector PVC Ambient Operating 0 to 50 C Storage 25 to 65 C anno eee Om temperature range with no icing or condensation Weight Approx 170 g Ambient Note When you connect a LCD Monitor FZ M08 to FH sensor humidity range Operating and storage 35 to 85 with no condensation controller please use it in combination with a DVI I RGB Weight Approx 1 2 kg Conversion Connector FH VMRGB Accessories Instruction Sheet and 4 mounting brackets EtherCAT Communications Specifications Item Communications standard Physical layer Specifications IEC61158 Type 12 100 BASE TX IEEE802 3 Modulation Baud rate Topology Base band 100 Mbps Depends on the specifications of the EtherCAT master Transmission Media Transmission Distance Node address setting External connection terminals
39. EtherCAT Cables 1 Vision System FH Sensor Controllers i f special cable for cameras e T re re Ethernet Cables 2 a ee ee Cameras Incremental rotary encoder special cable cable tor Touch Panel interface special cable for Touch Panel Monitor Arohersdae Touch Panel Monitor With built in EtherCAT slave function FH MT12 special cable for O EtherCAT Cables 1 Trigger input TS re sensor PLC for I O control Lighting Controllers 1 To use STP shielded twisted pair cable of category 5 or higher with double shielding braiding and aluminum foil tape for EtherCAT and RJ45 connector 2 To use STP shielded twisted pair cable of category 5 or higher for Ethernet and RJ45 connector Ordering Information FH Series Sensor Controllers Item CPU No of cameras Output Model 2 NPN PNP FH 3050 High speed Controllers 4 NPN PNP FH 3050 10 oe NPN PNP FH 2 Bacipe 8 3050 20 controllers 2 NPN PNP FH 1050 Standard Controllers 4 NPN PNP FH 1050 10 2 core 8 NPN PNP FH 1050 20 FZ5 Lite Series Sensor Controllers Item CPU No of cameras Output Model g z NPN FZ5 L350 4 Boxes Lite PNP FZ5 L355 k T controllers Controllers NPN FZ5 L350 10 E ai PNP FZ5 L355 10 Note Refer to the FZ5 Series Data sheet Cat No Q203 for Ratings Specifications and Accessories OMRON FH Series Cameras Item Descriptions Salo mage Acqui
40. H SULLI has two channels to connect Camera Cables Connection to two channels makes image transfer two times faster than connection to one channel high speed mode using two channels can transfer approximately four times as many images as standard mode using one channel 3 Each channel can be used to connect up to two Cable Extension Units up to four extension units two channels x two units can be connected by using two channels OMRON FH Series Connection Configuration uoneinbyuoy Camera cable connector CH2 Camera cable g connector f CH1 Camera cable connector CH2 Camera cable g connector CH1 p uoleinByuog g uonens iuo gz uonenpuon 4 Select the Camera Cables between the Controller and Extension Unit between the Extension Units and between the Extension Unit and Camera according to the connected Camera Different types or lengths of Camera Cables can be used for 1 2 and 3 as well as for 4 5 and 6 However the type and length of Camera Cable 1 must be the same as those of Camera Cable 4 2 must be the same as 5 and 3 must be the same as 6 Touch Panel Monitor Item Descriptions Model Touch Panel Monitor 12 1 inches For FH Sensor Controllers FH MT12 FH Series Sensor Controllers version 5 32 or higher is required Touch Panel Monitor Cables Item Descriptions Model sO DVI Analog Conversion Cable for Touch Panel Monitor FH VMDA COM 1 F Cable lengt
41. LEN 15 59 59 5 8 3 1 4 20UNC with a depth of 5 5 mm holes with a depth of 5 5 mm 5 1 4 20UNC with a depth of 5 5 mm E 19 0 1 o gt 1 4 20UNC with gh a depth of 5 5 mm Two M4 mountin holes with a dept of 5 5 mm JQ Small digital CCD cameras Camera amplifier Camera head A Flat camera a HEH Pen shaped camera Can be used for both flat cameras and pen shaped cameras i 5 16 FZ SF FZ SP Por e 4 se as FZ SFC 8 Two 4 3 dia FZ SPC D TEA z 16 9 E Four M1 7 mounting holes N with a depth of 1 5 mm T 34 9 2 Three M2 mounting te 26 From ccd surface 17 le 3000 5 nolos witha depti 44 of 3 0 mm N i 33 a S 4 D 2 O O 12 3 483 g i sj td a es el ees ae 11 5 16 2
42. Model Monochrome sition Time 12 million pixels High speed Up to four cameras can be connected to one pete CMOS Cameras Controller Up to eight cameras other than 25 7 ms Lens required 12 million pixel cameras can be connected toa Monochrome FH SM12 FH 3050 20 or a FH 1050 20 FH SC04 4 million pixels 8 5 ms Monochrome FH SM04 s High speed Color FH SC02 CMOS Cameras 2 million pixels 4 6 ms Lens required Monochrome FH SM02 Color FH SC 300 000 pixels 3 3 mS Monochrome FH SM 5 million pixels FZ SC5M2 When connecting FZ5 L35L1 up to two 62 5 ms cameras can be connected Monochrome FZ S5M2 Digital Color FZ SC2M ear CCD Cameras 2 million pixels 33 3 ms Lens required Monochrome FZ S2M Color FZ SC AN 300 000 pixels 12 5 ms Monochrome FZ S High speed FZ SHC ag CCD Cameras 300 000 pixels 4 9 ms Lens required Monochrome FZ SH 300 000 pixel flat t ai 12 5 o _ 000 pixel flat type 5 ms oul Small Digital Monochrome FZ SF CCD Cameras T om Lenses for small camera required 300 000 pixel pen type i55 mi Monochrome FZ SP Narrow view Color FZ SQ010F Intelligent Compact CMOS Cameras Standard view Color FZ SQ050F Camera Manual Focus Lens 16 7 ms Wide View short distance FZ SQ100N Frame rate in high speed mode when the camera is connected using two camera cables For other conditions please refer to the chart below Model FH SM02 FH SC02 FH SM04 FH SC04 FH SM12 FH SC12 H
43. One Software Application Develop Machine Control Programs with One Software Application Sysmac Studio Use the Automation Software Sysmac Studio to set up all of the slaves connected via EtherCAT Simulate and debug motion control logic drives and sensing on an integrated platform to reduce the work required for Machine design ee Sysmac Studio version 1 07 or higher supports the FH Series One Software NJ NX series Machine Automation Controller FH series Vision System G5 series Servomotors and Servo Drives Minimize Commissioning and Adjustment Work with Simulations Integrated simulations linked to an NJ NX series Machine Automation Controller lets you verify the NJ NX series program logic and check how the FH series Vision System responds to each control signal You can directly edit the EtherCAT I O map to EtherCAT Hi Sees ax Sarassa sa Sa Configuration send measurement commands to the FH series Vision System Window I O Map Window Programming Window Data Trace Window 12 Easy to Integrate in Machines Easy Setup with Program Scalability Customize Original Operation Interfaces Show only the buttons you need Choose from our library of buttons and position them anywhere on screen to best support your daily operation without screen clutter Arrange the Interface Elements Flexibly You can flexibly change the image display composition to display an entire image enla
44. SL112 Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE VS L1828 M42 10 VS L2526 M42 10 VS L3528 M42 10 VS L5028 M42 10 VS L8540 M42 10 VS L10028 M42 10 Appearance Dimensions g na we ye yi mm 58 5 iG 58 5 ies 64 5 dia Ss ie 55 5 a 54 ncn Focal length 18 mm 25mm 35 mm 50 mm 85 mm 100 mm Aperture F No 2 8 to 16 2 6 to 16 2 8 to 16 2 8 to 16 4 0 to 16 2 8 to 16 Filter size M55 0 P0 75 M55 0 P0 75 M62 0 P0 75 M62 0 P0 75 M52 0 P0 75 M52 0 P0 75 paS Dib 1 8 inch sensor size Mount M42 mount Lenses for small camera Model FZ LES3 FZ LES6 FZ LES16 FZ LES30 Appearance Ed oF ge Dimensions i rasta tele Lee 12 dia Cre 12 dia 12 dia oon Focal length 3mm 6mm 16 mm 30 mm Aperture F No 2 0 to 16 2 0 to 16 3 4 to 16 3 4 to 16 OMRON FH Series Vibrations and Shocks Resistant C mount Lens for 2 3 inch image sensor Recommend FZ SL FZ SLJ2M FZ SLI5M2 FZ SHL FH SL Vibrations and Shocks Resistant Lenses for 1 inch image sensors and for large image sensors are also available Ask your OMRON representative for details 3Z4S LE 3Z4S LE aoc VS MC15 00000 1 VS MC20 00000 1 Appearance Dimensions mm 31 dia a to 29 510 3x 31 dia M A Focal length 15 mm 20 mm Filter size M27 0 P0 5 M27 0 P0 5 Optical magnification 0 2 x 0 04 x 0 25 x 0 4 x Aperture air ae pe sfe e sfe e se e se e eTe eTe Depth of field mm 3 183 1 512 7
45. SQ100N short distance i 46 46 j a ed Optical 4t Optical 44 axis sa axis E No 5 B 5 NI gt wo wo F T l Wey 0000000 i Mounting Bracket 1 ii 0000 Mounting Bracket 1 S ia J 2 5 a 2 D Polarizing Polarizing Filter Attachment N e Filter Attachment N o Sey m AI NI m N A q aman g IE D 1 4 20UNC Depth 6 H T o N 1 4 20UNC Depth 6 UE CUUING Dept 6 ic 11 38 H 0 a EH E 3 38 EH H ia 57 8 o 20 Four M4 Depth 6 49 8 20 Four M4 Depth 6 J 38 42 S 42 Mounting Hole Dimensions Mounting Hole Dimensions Two 4 5 dia Two 4 5 dia 1 The mounting brackets can be e L connected to either side 6 O is I The mounting brackets can be A D i H connected to either side LZ 2020 1 2020 1 OMRON Tightening torque 1 2 N m Tightening torque 1 2 Nem FH Series Cables Camera Cable Camera Cable Bend resistant Camera Cable FZ VS3 FZ VSB3 26 pin rectangular connector 26 pin rectangular connector 2 Right angle Camera Cable Bend resistant Right angle Camera Cable FZ VSL3 5 FZ VSLB3 25 26 pin rectangular connector 2 18 18 11 Long distance Camera Cable Long distance Right angle Camera Cable FZ VS4 FZ VSL4 12 42 L 3 L 3 42
46. able sheath connector PVC Minimum bending radius 78 mm Weight Approx 1400 g Encoder Cable Model FH VR Vibration 10 to 150 Hz single amplitude 0 1 mm resistiveness 3 directions 8 strokes 10 times Ambient Operation 0 to 50 C Storage 10 to 60 C temperature range with no icing or condensation Ambient Operation and storage 35 to 85 RH humidity range with no condensation Ambient atmosphere No corrosive gases Cable Jacket Heat oil and flame resistant PVC Material Connector polycarbonate resin Minimum bending radius 65 mm Lighting Controller Weight Approx 104 g 2 The current consumption shows when connecting the Cable Extension Unit to an external power supply Touch Panel Monitor Model FH MT12 Display area 12 1 inch Resolution 1024 V x 768 H Number of color 16 700 000 colors 8 bit color Brightness 500cd m Typ Major Function Contrast Ratio 600 1 Typ Viewing angle Backlight Unit Backlight lifetime Left and right each 80 upward 80 downward 60 LED edge light About 100 000hour Touch panel Awire resistive touch screen Video input analog RGB External interface USB Touch panel signal RS 232C Power supply voltage 24 VDC 21 6 to 26 4 VDC Ratings Current consumption 0 5A Insulation resistance Between DC power supply and Touch Panel Monitor FG 20 MQ or higher rated voltage 250 V Ambient temperature range Operating O to 50 C Storage
47. ages with different Flexible Search Recognizing the shapes of workpieces with P16 conditions db FAS SSSR variation and detecting their positions j HDR function for FZ SQU Intelligent Search a small difference by dividing input MORLI compas Cameras S Sensitive Search the search model in detail and P16 Input Image To switch the cameras used for calculating the correlation gl Camera Switch measurement Not input images from Used to search the similar part of ee eee 4 ECM Search model form input image Detect the M as rermnent To switch the images used for evaluation value and position Image Switching measurement Not input images from Extract circles using round shape aliaa EC Circle Search information and get position radius Position Used when positions are differed and quantity in high preciseness aa Compensation Correct measurement is performed by P18 Used to search the similar part of correcting position of input images model from input image regardless of Used for processing images input from A Shape Search I environmental changes Detect the P16 Filtering cameras in order to make them easier P18 evaluation value and position to be measured Robust detection of positions is possible Backgrond To enhance contrast of images by P18 at high speed and with high precision Suppression extracting color in specified brightness ai incorporating environmental fluctuations j i Shape Search M SMIG P16 Track brightness change of entire A su
48. as the data required for inspection of many different models you can unify management of Mo Oats Comment Be Dddd kism 1 4 Saan isogernem important judgment values for inspections to easily manage and AE pecs eee hii F gt soo Lari IE Leach Jusye ment then adjust them later Also if you isolate in advance the settings gt a NG Tourne that are critical to inspection performance and normally known only fr coo 16 19 to the designer as user data the locations that require adjustment can be clarified so that the user can more easily make adjustments Application 9 Statistical Information on Example Prod uctivity Indices Indices Displayed Onscreen with the Result Display Function User data can be used as variables that can be read and written in the inspection flow It can also be used for counters for the number of inspected workpieces or the number of NG workpieces Math functions can be use to calculate failure rates and display them onscreen So that productivity can be checked at any time Application Method All you have to do is set a User Data processing item in the The data that is set as user data is used as shared constants inspection flow and variables in different scenes g O Camera image inpat User Data 1Searen lh Ma SCENE 0 oma Comment a DD AR pe tS See ee ee 2 Position Compensation iE EE Miam tE Brach jungrnern ge U a mma Maie 2 4 Seach peni o N aa ee 3 fe
49. ates waiting time everywhere If the Machine cycle Process 2 time cannot be increased a Controller must be added foreach 2 77777 process to perform parallel processing increasing costs Process 3 Th eee eC 6 Increase Machine Speed Four core CPU to Meet High speed Demands for Different Machines Machine Cycle Time Reduced to 1 4 of Previous Time Four cores process triggers so the trigger interval can be 1 4th of previous models Standard Vision Sensors a Trigger Trigger Reduced to 1 4 i rss process 5 processa gt Trigger BA processi A proes gt re s gt Trigger M processi d proes gt Process S procs gt Trigger Continuous High speed Image Capture Multi input Function Higher Speed from Advanced Image Capture and Parallel Measurements Each camera has its own image buffer for storing image data that is separate from the main memory used for measurement processing This allows for up to 256 frames of continuous high speed image capture even while the main memory is processing measurement data input processing The number of images that can be captured depends on the Controller and the Camera that is connected to it Refer to the user s manual for details 7 ee a In house comparison for high speed controllers only Process Multiple Lines in Parallel without Any Waiting Time Four controllers are compressed into one without increasi
50. ch as differences in individual shapes oo Comett senandramave gradual brightness P18 of the workpieces pose fluctuations e change such as uneven brightness noise superimposition and shielding Color image is converted into A EC Corner This processing item MEASUTSS A COMET A Color Gray Filter monochrome images to emphasize P18 position corner of a workpiece specific color The center position of a crosshair Convert color image to color extracted Ec Cross shape is measured using the lines Tao Extract Color Filter image or binary image P18 oe oie ere mom anon To remove the irregular color pattern each side of the crosshair Ha Anti Color Shading Ea s P18 Used wh seine Clinics oui by uniformizing max 2 specified colors eae sed when various kinds of products on the Sj Classification sacornbly ine needio besote landideniiied P16 Compensate A Removal ee tbe eee N of vertical 549 ilte orizontal and diagonal stripes Measure position of measurement image i F Edge Position objects according to the color change P16 Polar Rectify the image by polar in measurement area Transformation transformation Useful for OCR or P18 z pattern inspection printed on circle Detect edges by color change in i HHI Edge Pitch measurement area Used for calculating P16 Trapezoidal Rectify the trapezoidal deformed P18 number of pins of IC and connectors Correction image i Scan Ed Measure peak bottom edge position of How the alignment marks
51. e accurately aligned Correction coefficients are simultaneously calculated for Camera tilt Varomaton calbrton cawan and lens distortion If you use the calibration conversion parameters that are made with this function you can easily achieve cae high precision positioning even for normal lenses with high distortion rates Camera Calibration Precise Rotational Position Estimation Previous Methods Measurement request lt ua O In order to estimate a rotational center position precisely it is required to move to sampling points to ensure a large rotational angle in the q direction on the stage With the previous meth ods users had to calculate such sampling points and program the stage axis movements to move to the sampling points on the PLC Finding the best sampling points was a trial and error process that required a significant amount of time Automatically Calculated Calibration Data Both affine transformation parameters and distortion correction parameters are calculated at the same time Affine Transformation Distortion Correction Positional relationship of Camera and stage Trapezoidal compensation parameter Stage axis movement per Camera pixel Lens distortion compensation parameter Stage axis orthogonality The FH series Vision System automatically cal culates sampling points in the field of view to ensure the maximum rotational angle in the O direction on the stage and sends the stage axis movement r
52. e i gE FEMA JAAT F User f 0 ee tG Cmap 5 eura ja Do ES D CeCe Is Sem iil a Sh Sedat a Results Analysis with Trend Monitors You can graph trends in measurement values to output warnings before failures occur This helps provide feedback to earlier processes to prevent NGs in advance and to analyze the causes of NGs Prevent High Defect Rates in Advance Cause Analysis when Defects Occur Judgement upper limit Warning range upper limit noe z T Warning range lower limit Judgement lower limit Time You can set the warning range to output warnings before NGs The 100 000 most recent become frequent to provide feedback to earlier processes measurement values are stored 2 22 Utility Operation and Analysis Optimum Operation both Online and Offline Connections to a network hard disk drive or network computer enables a wide range of operation possibilities You can log measurement images longterm or you can perform verifications and adjustments on a computer without stopping the FH series Vision System Network HDD FH Offline Setting Changes and Simulation Log images via Ethernet Remote Operation Check NG images ona computer at any time Simulation Software Ask your OMRON representative about obtaining simulation software New Operation Schemes through Network Applications 1 Daily Monitoring You can store NG image in a network HDD
53. ed the Sysmac Studio Standard Edition DVD media to install it OMRON FH Series Development Environment Please purchase a CD ROM and licenses the first time you purchase the Application Producer CD ROMs and licenses are available individually The license does not include the CD ROM Number of Model Standards Media Mode licenses Product Specifications Software components that provide a development environment to further customize the standard controller features of the FH Series System requirements e CPU Intel Pentium Processor SSE2 or higher Media only CD ROM FH AP1 e OS Windows 7 Professional 32 64bit or Enterprise 32 64bit or Ultimate 32 64bit Windows 8 Pro 32 64bit or Enterprise 32 64bit Windows 8 1 Pro 32 64bit or Enterprise 32 64bit e NET Framework NET Framework 3 5 or higher e Memory At least 2 GB RAM Available disk space At least 2 GB e Browser Microsoft Internet Explorer 6 0 or later e Display XGA 1024 x 768 True Color 32 bit or higher 1 license FH AP1L e Optical drive CD DVD drive The following software is required to customize the software Microsoft Visual Studio 2010 Professional or Microsoft Visual Studio 2008 Professional or Microsoft Visual Studio 2012 Professional Application Producer Accessories Item Descriptions Model LCD Monitor 8 4 inches l For Box type Controllers 1 Pe MgO LED Monitor Cable 2m FZ VM 2M Whe
54. ent time This processing item ii PLC Link command can be executed is placed immediately before processing Set the measurement flow processing to be performed in parallel between Control Flow ifosthe watea inaWhich ihe spastic Parallelize and Parallelize End ge Parallel parallel command can be pele ie Statistics areal you nisy o eacualh an Set the measurement flow processing average of multiple measurement results ae Control Flow into the wait state in which the specific Calibration data and distortion Fieldbus Fieldbus command can be executed Referrence Calib Data compensation data held under other HITEH l l l processing items can be referenced E Selective Branch Easily branch to multiple destinations a ee ee Used when you need to output ala P Data Output the external devices such as PLC or Support Stage Data Sets and stores data related to stages PE via senal ports m asurement Parallel Data Used when you need to output data to the external devices such as PLC or Robot Data Sets and stores data related to robots Output PC via parallel ports Vision iiaster This processing item automatically calculates Output results Used when you need to output Calibration the entire axis movement amount of the P15 Parallel judgement results to the external control equipment necessary for calibration Judgement Output devices such as PLC or PC via parallel PLC Mastoer Calibration data is created using a jig ports Calibration communication command
55. equests to the PLC to move to the sampling points Movement to sampling points by combining parallel movement and rotational movement which was difficult to implement due to requir ing complex calculations can be now easily achieved by moving stage axes according to the instructions from the FH series Vision System 16 Processing Item Library Inspection and Measurement Process Library A complete array of search tools are provided to meet an array of requirements Minute difference detection is supported without false detection TE amp amp A Sensitive Search FI cane pe eal This allows the recognition of very subtle differences that cannot be er detected through ordinary search processes by dividing the registered a model image into several regions and carefully matching them Delicate a a ea threshold setting is not required saving time in the registration process Different conditions tor mM i tie a ejiis PAN oy dividing the model image he i Of Tod 8 f can be set Inspection of characters on IC chips Flexible Search Before multiple model registration When inspecting workpieces with some variations in shape these characteristics are sometimes recognized erroneously as defects Flex ible Search ensures accurate searches regardless of some variations in me amm mr sm Register n En pent EN non defective product as _ additional model OK NG NG NG print
56. eters Branching for each product model Select INDEX Case 0 ExtCond0 1 Area ExtParam0 0 ExtParam1 10000 Case 1 ExtCond0 4 ExtParam0 0 ExtParam1 100 Case 2 ExtCond0 7 ExtParam0 0 ExtParam1 200 End Select Elliptic major axis Rectangle width In addition to making calculations you can also make judgements based on the calculation results of the processing items ii Max 0 Endlf Next Judgement condition for calculation results Example 1 Multiline Expression DET A0 B1 A1 BO CX BO C1 B1 CO DET X coordinate of intersection CY A1 CO A0 C1 DET Y coordinate of intersection For i amp 0 To 10 If Max lt value I amp Then Max value I amp Calculates intersection Example 2 Calculations to Drive Branching or Loops RESULTDATA 0 Max User Data User User Data Trend Monitor Lik Trend Monitor Ideal for Managing Inspection Standards and for Statistical Analysis of Inspection Results Shared data used within scene groups as constants and variables in the measurement flow can be set as user data With the shared data you can use the measurement flow in many new ways including standard values conditional branching flags and counters Application Unified Management of Example Judgment Values Adjustment of All User Data in a List When setting up complex scene data such
57. g 0 to 40 C range Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 105 g Accessories Instruction manual Intelligent Compact CMOS Cameras Image elements CMOS color image elements 1 3 inch equivalent Color Monochrome Color Effective pixels 752 H x 480 V Imaging area H x V 4 51 x 2 88 5 35mm opposing corner Pixel size 6 0 um x 6 0 um Shutter function 1 250 to 1 32 258 Partial function 8 to 480 lines Frame rate Image Acquisition Time fPS 16 7 ms Field of vision 7 5 x 4 7 to 13 x 8 2 mm 13 x 8 2 to 53 x 33 mm 53 x 33 to 240 x 153 mm 29 x 18 to 300 x 191 mm Installation distance 38 to 60 mm 56 to 215mm 220 to 970 mm 32 to 380 mm LED class Risk Group2 Ambient temperature Operating 0 to 50 C range Storage 25 to 65 C Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 150 g Approx 140 g Accessories Mounting bracket FQ XL polarizing filter attachment FQ XF1 instruction manual and warning label Applicable standards IEC62471 2 e Narrow View e Standard FZ SQ010F FZ SQ050F Field of vision 13 N 7 5 3 2 38 to 60 e Wide View Long distance e Wide View Short distance FZ SQ100F FZ SQ100N Field of vision OMRON FH Series Ratings and Specifications Cable Monitor Camera Cables
58. g is accompanied by many parameters that must be tuned to match the application However it is difficult for the person making the settings to see the internal process Extensive time is required to make the most of tool performance With Shape Search M you can visualize comparisons between the model data and a part of the measurement object to easily see when comparisons are not matched well for the inspection Visualization of the comparison level allows for parameters to be adjusted simply to obtain the best performance You can see at a glance the difference between the registered model and measurement image Registered model Measurement image mfa ta o Chip You can adjust a parameter called n the Acceptable Distortion Level to enable measurements without reducing the correlation even if there is distortion You can easily adjust this parameter while monitoring the comparison nin gt Suns auns a a Converting Measurement Results to Output User Units User Interface Example Support for the Main Stages and KY OPE e a Robots Used for 2D Positioning Camera axis movement None aore pep l Camera axis movement X axis The FH Controllers contain special setup displays SS axis Direct drive Camera axis movement Y axis for the stages and robots that are commonly used ae a fr on Camera ax
59. g items Specify part of the measurement region area to extract as the 17 8 23 2Y F Thermal Printer Laser Marker The region with a similar color to the specified area is extracted automatically gt 18 Processing Item Library Image Filter Library Advanced Filter The image filter library has been condensed into one processing item This allows you to easily set complex filtering as required for external inspections Compensate Images Jitter matin ihe a m n m ire Advanced Filter Application Flow Example T Sa Ra I S al R _ Se E Camera Image Input Camera Image Input 4 e g s a Color Anti Color Extract a Many different filter Gray Filter Shading Color Filter egret kamme a aa z S Ee Me ea aj Precise Defect Advanced Filter ry zil N Deanar with just one i n Backgrond Filtering Stripe Removal u EAn ren mi r gii processing unit Labeling Filter Suppression Filter Il Semen eee Camera Image Input mn Erosion x 2 pe H a tes Units were added for P E each filter Precise Defect Brightness Position Polar u Correct Filter Compensation Transformation aoar qt P f i oe ca u recise Defect C You set up to 16 of the hn A 24 different filters Meee Advanced Filter E a agai The average image is Y used as the mask Trapezoidal Panorama
60. h 2m 5mor 10m RS 232C Cable for Touch Panel Monitor M Q Cable length 2 m 5m or 10m XW2Z OO0OPP 1 2 7 USB Cable for Touch Panel Monitor Q Cable length 2 m or 5 m PAVOR CM 1 Insert the cables length into L in the model number as follows 2m 2 5m 5 10 m 10 2 Insert the cables length into ULIL in the model number as follows 2 m 200 5 m 500 10 m 010 A video signal cable and an operation signal cable are required to connect the Touch Panel Monitor Signal Cable 2m 10 m Video signal DVI Analog Conversion Cable Yes Yes Touch panel operation USB Cable Yes No signal RS 232C Cable Yes Yes Parallel I O Cables Encoder Cable Item Descriptions Model oD Parallel I O Cable 1 L Cable length 2m 5m or 15m XW22Z S013 L 2 Parallel I O Cable for Connector terminal Conversion Unit 1 lt Cable length 0 5 m 1m 1 5m 2 m 3m 5m Connector Terminal Block Conversion Units can be connected Terminal Blocks Recommended Products OMRON XW2R L134G T XW2Z LILILEE 3 SS Connector Terminal Block Conversion Units General purpose devices XW2R L134G T 4 Encoder Cable for line driver a gt Cable length 1 5 m Poe vr TSM 1 2 Cables are required for all I O signals 2 Insert the cables length into LI in the model number as follows 2 m 2 5m 5 15m 15 3 Insert the cables length into IL in the model number as follows 0 5 m 050 1 m 100 1 5 m 150 2 m 200 3 m
61. he Machine Easy Integration into an Machine Monitor Support for NET User Interface Controls Custom NET controls are supported so that you can easily display FH Controller measurement images and measurement results on a Machine PC Integrated Machine Monitor ee e imer settin ain menu g EE DE DE SE SE 4 S Easy Customization Custom controls for FH measurement images and measurement 2 Instead of writing the program code from scratch to build interfaces results are laid out on Microsoft Visual Studio you can easily build the interfaces simply by pasting custom controls amp Tool Box ax E pointer Pasting custom 5 controls m Production Lot No 5 gt Start E Stop oProcess 1 oProcess 2 oProcess 3 ValveSetControl gt Start E Stop e _ Adjust Reset CalculationBox Moone l Timau antlinn l The Microsoft NET software is used to connect users information systems and devices Easy Setting and Operation Using a Touch Pen new The Touch Panel Monitor FH MT12 has been added to the FH Series The FH NT12 is equipped with a 12 1 inch screen that is ideal for replacement of existing models You can adjust all the settings by touching the screen 12 1 inch XGA Panel mountable VESA mountable Design the Connected Components with
62. ield of vision mm Field of vision mm The vertical axis represents WD not installation distance OMRON High speed CMOS Camera FH SL High speed CCD Camera FZ SHLJ Digital CCD Camera ete FZ SL 300 000 pixel VS MC75 Vibrations and shocks resistant ee VS MC30 VS MC25N VS MC20 VS MC15 10 000 1 000 Q 2 A 6 3 tO M t40 t30 ma t 3 130 Bo US p 100 eo s i 20 Ho lt T 2 tr t5 10 1 10 100 1 000 Field of vision mm Digital CCD Camera FZ SL12M 2 million pixel Vibrations and shocks resistant 3Z4S LE Digital CCD Camera FZ SL_I5M2 5 million pixel Vibrations and shocks resistant FH Series 3Z4S LE T VS MC75 VS MC50 VS MC35 VS MC30 VS MC25N VS MC20 VS MC15 1 000 tO to t60 t20 t40 A 5 A D t10 z 89 450 t40 0 Bo L4 0 t0 w t40 i307 20 tio 3 100 30 so 10 ka t30 S20 10 3 t 3 t2 t5 HO E t10 10 1 10 100 1 000 Field of vision mm VS MC75 VS MC50 VS MC35 VS MC30 VS MC25N VS MC20 gt VS MC15 1 000 tO tO t60 t40 t20 10 tO E t40 130 t20 oe Ne S t30 To 100 THA g 130 50 t18 ue A 3 15 t10 5 L t10
63. ies z Ilesa masi aT i lhis ka E Italian H d iE BAE wa mom BAS S aml French ejjew lt 14 Processing Item Library High precision Alignment Library Alignment Four specialized processing items for alignment calculations are supported These can be combined to easily execute Calculations alignments that require complex calculations on previous systems models or computers ay Ae Movement Single Position Movement Multi Points a E E The axis movement that is required to match the The axis movements that are required to match the a measured position angle to the reference position angle measured position angles to the corresponding reference anc is calculated position angles are calculated i Convert Position Data Position Data Calculation The position angle after the specified axis movement is The specified position angle is calculated from the calculated measured position Examples of Available Alignments Alignment Using Positions and Angles The alignment based on positions and angles using the Movement Single Position processing item is available to align the positions of workpieces with different sizes This alignment allows the use of offsets to achieve flexible positioning Alignment with Side Measurements This alignment method measures the sides of the workpiece using the Movement Multi Points processing item You can use this method to position the workpiece without alignment
64. igh Speed Mode 2 4 6ms 8 5ms 25 7ms 2 Cables 1 Image Standard Mode 9 7ms 17 9ms 51 3ms Acquisition 7 Time High Speed Mode 2 9 2ms 17 0ms 51 3ms 1 Cables Standard Mode 19 3ms 35 8ms 102 0ms 1 Two Camera ports of the controller are used per one camera 2 Up to 5 m Camera Cable lengh Camera Cables Item Descriptions Model 3 f Camera Cable Cable length 2 m 3 m 5m or 10 m 2 F2Z VS3 LIM Bend resistant Camera Cable ri k O Cable length 2 m 3 m 5m or 10 m 2 FZ VSB3 LIM f Right angle Camera Cable 1 y Cable length 2 m 3 m 5m or 10 m 2 FZ VSL3 LIM Bend resistant Right angle Camera Cable 1 Q Cable length 2m 3m 5m or 10 m 2 F2Z VSLB3 LIM T Long distance Camera Cable z Cable length 15 m 2 PENA TSN A D Long distance Right angle Camera Cable 1 j Ws Cable length 15 m 2 FZ VSL4 15M Cable Extension Unit FZ VSJ 1 This Cable has an L shaped connector on the Camera end 2 Up to two Extension Units and three Cables can be connected Maximum cable length 45 m 2 the Cameras Cables Connection Table and Maximum Extension Length Using Cable Extension Units FZ VSJ table When a high speed CMOS camera FH SL102 S 3 Insert the cables length into 104 S The maximum cable length depends on the Camera being connected and the model and length of the Cable being used For further information please refer to 112 is used in the high speed mode of transmission speed two ca
65. ily build the best imaging processing for each application to smoothly complete testing and adjustments without programming Flowchart Just add processing items from the processing item list to visually edit the flow TP Cond it boral Ba fyb Processing Item List Folders You can group processing units into named folders By managing related processing together and hiding lower levels you can display even long measurement flows in a way that easily shows the T TeRi Blew bay On J Camere faite oom overall flow a PIF ialdbua Dat K Flowchart Output You can save the flowchart as sranching an image file You can use conditional branching to branch according to the execution results of the previous processing units or you can use branching controls with external commands through parallel 1 0 PLC Links or no protocol communications Page 25 Controlling Flow Branching Conditions from an External Device Easy Multi language Support German Change between 9 Languages _ k E Lele Traditional Chinese You can change display messages between nine different languages Simplified Chinese Japanese English Chinese traditional or simplified German French Italian a Sas _ English Korean a Scere eer el ae Spanish and Korean You can display CS the best language for the user for appli saa alr SS Japanese Spanish Scations in other countr
66. images Max Number of Loading Images during Multi input Sole Number of logged images Max Number of Cameras Monochrome Connected Connected Connected Connected Connected Connected ieee Connected Loading Images to 1 camera to 2 camera to 3 camera to 4 camera to 5 camera to 6 camera ieee 7 camera to 8 camera during Multi input 2 Intelligent Compact Color FZ SQ010F SQ050F 29 CMOS Cameras 1 SQ100F SQ100N Monochrome FZ S SF SH SP 34 256 300 000 pixels 300 000 pixels Monochrome 34 ane CMOS Cameras Color 33 2 million pixels Color CMOS Cameras Monochrome FETS Ae k 51 2 million pixels Color CCD Cameras Monochrome PNAS A 5 64 4 million pixels Color CMOS Cameras Monochrome FESS Ee 2 32 5 million pixels Color CCD Cameras Monochrome AED E E 2 25 12 million pixels Color Mono CMOS Cameras chrome FAP Sethe 19 1 The multi input function cannot be used when the built in lighting of an intelligent compact camera is used 2 When using two camera cables for connection the maximum number of loaded images during multi input is twice the number given in the table Refer to the Vision System FH FZ5 Series User s Manual Cat No Z340 for details OMRON FH Series Ratings and Specifications Cameras High speed CMOS cameras Model FHSM FHSC FH SM02 FH SCo2 FH SM04 FH SCO4 FH SM12 FH SC12 E a E CMOS image elements CMOS image elements CMOS image elements CMOS image
67. imensions p p Ce al mm 42 dia yo 39 dia A 30 dia eG 30 i gt 30 dian oe 44 Pf 44 dia 57 5 36 aa Nsw 2 39 dia Spe a Focal length 6mm 8mm 12mm 16mm 25mm 35 mm 50 mm 75 mm 100 mm Aperture F No 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 2 5 to Close 2 8 to Close Filter size M40 5 P0 5 M35 5P0 5 M27 0 P0 5 M27 0 P0 5 M27 0 P0 5 M35 5 P0 5 M40 5 P0 5 M34 0 P0 5 M37 5 P0 5 Maximum banar Sire 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 1 inch 1 inch Mount C mount C mount Lens for 1 inch image sensor Recommend FH SL102 FH SL104 3Z4S LE SV 7525H with focal length of 75 mm and 3Z4S LE SV 10028H with focal length of 100 mm are also available Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE VS 0618H1 VS 0814H1 VS 1214H1 VS 1614H1N VS 2514H1 VS 3514H1 VS 5018H1 Appearance ed o N Dimensions A Q Q _ 64 5 dia 38 dia olto 38 dia A ATA 38 dia 38 dia l 44 dia l mm Sar i wes SEREA sao es Ree ene Focal length 6mm 8mm 12mm 16mm 25mm 35 mm 50 mm Aperture F No 1 8 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 8 to 16 Filter size Gan Notne M55 0 P0 75 M35 5 P0 5 M30 5 P0 5 M30 5 P0 5 M30 5 P0 5 M40 5 P0 5 used a filter Mamun 1 inch 1 inch 1 inch 1 inch 1 inch 1 inch 1 inch sensor size Mount C mount M42 mount Lens for large image sensor Recommend FH
68. ine that requires micron precision one alignment is not always enough to obtain an acceptable error level but os executing multiple alignments greatly increases the process ta f ing time OMRON provides control methods that eliminate workpiece dwell time the main cause of increased process ing time Our Sysmac Automation Platform achieves high speed high precision control that continuously detects workpiece positions and successively updates thestravel distance to quickly approach the target position NJ NX series Machine Automation Controller E G5 series Servomotors and Servo Drives eee EtherCAT always in control aF 3 r mm i r j K Previous Vision Sensors te gy If s li st Stage movement X ae Sage movement ane F seat Stage movement set Stage moving speed AY 1 a gt X This graph indicates the speed changes in one specific axis the X axis Alignment Sysmac Measure ment Measure Measure ment ment Stage moving speed This graph indicates the speed changes in xX one specific axis the X axis Alignment 0 The workpiece quickly approaches the Note Please ask your OMRON representative for details 8 Perform High precision Machine Operation The High precision Object Detection Required for Pos
69. is movement XY axes on FA sites You just fill in the settings to easily Camera axis movement None output axis travel amounts for stages and robots ieee area ae Camera axis movement X axis l Camera axis movement Y axis Camera axis movement XY axes Camera axis movement None 7 ao Camera axis movement X axis eee 8 axis Direct drive Application Examples Camera axis movement Y axis Camera axis movement XY axes Robots BAN Camera axis movement None non Camera axis movement X axis 8 axis Linear drive l Camera axis movement Y axis Camera axis movement XY axes UVW Direct fulcrum motion Rotary fulcrum motion UVWR Direct fulcrum motion Rotary fulcrum motion 3 axes RODO Control method Fixed positions 4 axes Control method Measured positions Vision Master Calibration for High precision Positioning Even with Normal Lenses To perform high precision positioning the coordinate system must be accurately aligned between image processing and the stage or robot Calibration is used to achieve this Normally trial and error in the actual application environment is necessary which requires experience in moving sampling points and a experience with the influence of minor tilt in the Camera installation the influence of lens distortion and other factors With an FH Controller all you need to do is set a minimum number of conditions Movement patterns for the sampling points are automatically calculated to optimize the stage rob
70. itioning 2447 Low error Position Detection Even with Blurry Images Over the years OMRON has perfected techniques to search for and match templates at high speed From these techniques Shape Search III provides advanced robustness which is critical on FA sites When measuring lamination of glass or other processes where the distance to the workpiece from the Camera varies size differences and focal shifts can occur Even in cases like this the new Shape Search III algorithm detects positions with limited error 0 60 0 50 Previous search processing items 0 40 A ab 2 0 30 5 Shape Search III ui 0 20 0 10 0 00 5 4 3 2 1 0 1 2 3 4 5 Close lt 7 axis travel amount mm Far GA Glass 1 Glass 2 Stable Searching with Limited Error Even under Adverse Conditions Stable searching is possible even under the following adverse conditions which occur far too often in actual measurement applications E Previous Search E Shape Search III 0 9 5 0 8 se po a S 07 __ E hae g ve Focal shift Contrast 0 5 c E 0 3 a a 0 2 ss Hidden Overlapping Thinning and 0 1 SS h thickening A oo Focal shift Contrast Chips Hidden Overlapping Thinning and thickening Error pixels Visualization of Comparisons Enables Easy Setup of High precision Searching Patent Pending Advanced searchin
71. lation _ wants to calculate a value using an original P20 cry ry ana Area AA i E SOSPESO d oe ee cr Macro calculation formula or change the set value eee eee ee or system data of a processing item rali Labeli rat 0 Hea dale ee Used when using the judge results and eee aan nee PERAR Mire Ge Calculation measured values of Procltem which rEgISIered Coor nas are registered in processing units Selecting one region of extracted Labeling eed orca cuana raardesion me un Label Data and get that measurement Area and PORIE ees sel h See a Gravity position can be got and judged p i i Used for appearance measurement of Circle Regression mee E lR a C Defect plain color measurement objects such P16 rom pural Measurement Recline as defects stains and burrs p Precise Used for calibration corresponding to Check the defect on the object fhn Calibration trapezoidal distortion and lens P15 MA Precise Defect _ Parameters for extraction defect can P16 distortion be set precisely TET Used for setting of the data that can be Wa Fine Matching and comparing matching registered fine P16 variables in scene group data images with input images Used to change the Procltem data AJB Character Inspect correlation search with model image P17 set up In a scene registered in Model Dictionary uae Used to get one data measured results Fae aha Reading character string is verified Bae Een Get Unit Data setting parameters etc of
72. le obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER
73. ll the required work at the same time without making trips to all of the Controllers 3 You can easily balance the thresholds between Controllers when increasing inspection stability through testing at the production line Application Example 1 Space savings with a single monitor installation 2 Display images from multiple controllers 2 Single location programming for multiple controllers facilitates adjustments and reduces programmer movement Note Ask your OMRON representative about obtaining simulation software for a computer Saving and Using Measurement Images Save Images Directly in JPEG or BMP Format Save Both Filtered and Unfiltered Images You can easily view images on a computer or attach them to reports With BMP files you can You can save both the filtered images that were actually measured measure them again on the Vision controller and the raw images taken directly from the Camera You can therefore tell if an NG was caused by the input image or by the filter settings Restricting the Areas of Saved Images By restricting the areas that are saved file sizes are smaller so you can continue to log even Filtered Images Unfiltered Images more files 2700S 04 24 a 24 Utilities Utilities That Don t Stop Your Machines Making Confirmations and Adjustments without Stopping Production BWGS EU suc Parallel processing on Four core CPU not only speeds up
74. ly even in images with low contrast 20 Processing Item Library Utility Library Unit Macro HUE Se Unit Calculation Macro oer Unit Macro Unit Calculation Macro Drbe ronan 1 Select the process to use eerie Insert the process Unit Macro let you easily achieve flow control that normally requires complex programming from the user interface Improvements to the setup from the user interface provides ease of selection and modification of the programming process Se Ce roe mgs ag ag Cm vag e TA YAA gt VAD ag Registered images Tunne Diba DA mage A freed boty Ae noatu dneni omezena lurne F renume mage s he mann Function Guidance Le SAAM E E F iss mr Dnw han PL 1 Er EF T a 7 zar Tatia kimk t p emi r mmm ee or a ss p Bilcik e p sos r Variables can be used in Unit Macro to access processing item data and system data For example it would previously have been long and complicated to change the set parameters of a processing item for each product model With a Unit Calculation Macro processing item the flow is shorter and setting changes are easy to achieve FH FZ5 series Unit Macro g 1Macro Catoulation Fal z L teling Easy to change Unit Calculation Macro You can create expressions that require multiple lines in one processing item Just enter the values of the variables to update the param
75. ment parameter settings The programmer can use the simulation software on the computer to check the process and change the settings with the simulation software The altered scene data can be returned to the user and loaded to the system to complete the adjustments This enables modifications without requiring the programmer to be on site 4 Adding Inspections or Making Changes for New Models Based on the images to be inspected settings are made on the simulation software on a PCrunning simulation software The scene data is sent to the user to easily add the new settings You can attach CSV files to email and upload settings to the FH series Vision System to easily make adjustments from remote locations when problems occur Setting changes 23 Remote Operation Centralizes Monitoring and Adjustment of multiple controllers You can check the status and adjust the settings of multiple units on one computer This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results Application Example Operating Several FH from One Location 1 When commissioning an installation from one location you can adjust the camera for all the controllers located along the line There s no need to go to and from each Controllers and you can compare Camera images under various conditions to adjust them 2 If setting changes are necessary to add a new model you can do a
76. mera cables are required in the model number as follows 2 m 2 3m 3 5m 5 10m 10 OMRON FH Series Cameras Cables Connection Table High speed CMOS cameras 300 000 pixel 2 million pixel 4 million pixel 12 million pixel Type of FH SM SC FH SM02 SC02 FH SM04 SC04 FH SM12 SC12 camera High speed mode Standard mode High speed mode Standard mode High speed mode Standard mode of transmission of transmission of transmission of transmission of transmission of transmission speed select speed select speed select speed select speed select speed select Camera Yes Yes Yes Yes Yes Yes Yes Cables FZ VS3 Yes Yes Yes Yes Yes Yes Yes Right angle FZ VSL3 Yes Yes Yes Yes Yes camera cables Yes No Yes No Yes Bend resistant Yes Yes Yes Yes Yes camera FZ VSB3 Yes Yes Yes Yes Yes See FZ VSLB3 Yes Yes Yes Yes Yes Bend resistant Yes No Yes No Yes Long distance camera cable Long distance Yes No Yes No Yes right angle Digital CCD cameras Small digital CCD cameras High speed intelligent oe i S compact CMOS Type of 300 000 pixel 2 million pixel 5 million pixel Pentype flat CCD cameras Cameras camera type FZ S5M2 FZ SF SFC FZ S SC FZ S2M SC2M SC5M2 FZ SP SPC FZ SH SHC FZ SQL Yes Yes Sana Sella FZ VS3 Yes Yes Yes Yes Yes Yes Right angle FZ VSL3 camera cables Yes Yes Yes Yes Yes Yes Yes Yes Bend resistant
77. mode when the camera is connected using two camera cables Digital CCD Cameras Model O PZS Fesc FZS M___ FZzSC2M__ FZ 5M2 FZ SC5M2 Interline transfer reading all pixels Interline transfer reading all pixels Interline transfer reading all pixels CCD image elements 1 3 inch equivalent CCD image elements 1 1 8 inch equivalent CCD image elements 2 3 inch equivalent Effective pixels 640 H x 480 V 1600 H x 1200 V 2448 H x 2044 V Imaging area H x V Image elements opposing corner 4 8 x 3 6 6 0mm 7 1 x 5 4 8 9mm 8 4 x 7 1 11mm Pixel size 7 4 um x 7 4 um 4 4 um x 4 4 um 3 45 um x 3 45 um Shutter function Electronic shutter select shutter speeds from 20 us to 100 ms aes A Time 80 fPs 12 5 ms 30 fps 33 3 ms 16 fps 62 5 ms Lens mounting C mount Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature SPee os oes C cee with no icing or condensation with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 55 g Approx 76 g Approx 140 g Accessories Instruction manual Small CCD Digital Cameras Model FZ SF FZ SFC FZ SP FZ SPC Image elements Interline transfer reading all pixels CCD image elements 1 3 inch equivalent Color Monochrome Monochrome Color Monochrome Color Effective pixels 640 H x 480
78. mounting holes with a depth of 5 0 mm Two M4 mounting holes with a depth of 5 5 mm 1 4 20UNC with a depth of 5 5 mm Two M4 mounting holes with a depth of 5 5 mm 4 1 4 20UNC with a depth of 5 5 mm OMRON FH Series Digital CCD Cameras High speed CCD Camera 300 000 pixel camera 2 million pixel camera 5 million pixel camera FZ SH FZ S FZ S2M FZ S5M2 FZ SHC FZ SC FZ SC2M FZ SC5M2 14 5 22 14 5 29 2 Mounting holes with a Four M4 mounting holes al ta Three M2 2 17 69 0 05 depthof 2 5 mm 4 directions 14 5 30 2 with a depth of 4 mm arto Three M2 mounting N F J 4 commonness ga mn holes with a depth al yi l j of 3 0 mm Three M2 mountin 25 16 8 Three M2 mounting holes with a depth 46 5 7 3 holes with a depth of 40 7 3 of 3 0 mm 3 0mm both sides 14 5 29 48 2 28 10 5 a N R 4l i oO K tol 9 S i A nh 1 32UNF 1 32UN 2A C mount 6 1 32UN 2A C MOUNT Tiree M2 mounting L342 C mount 5 5 33 5 oles with a depth o 15 5 5 5 Se 3 0mm both sides Two M4 mounting holes with a depth Mui sata 10 5 49 5 of 5 5mm 1 4 20UNC with a oles with a de ofssmm OO Sa0 a Mounting Holes e epee mm 7 Two M4 mounting
79. n you connect a LCD Monitor FZ M08 to FH sensor controller please use it in combination with a DVI I RGB Conversion Connector FH VMRGB 5m FZ VM 5M i 4 DVI I RGB Conversion Connector FH VMRGB Tw 9 Q USB Memory 2 GB FZ MEM2G ins 8 GB FZ MEM8G 2 GB HMC SD291 B SD Card wep HMC SD491 aad Display USB Switcher FZ DU Mouse Recommended Products Driverless wired mouse TRE A mouse that requires the mouse driver to be installed is not supported Current consumption Power supply voltage 0 08 A GX JC03 EtherCAT junction slaves 20 4 to 28 8 VDC 24 VDC 15 to 20 a al GX JC06 Current consumption 008A W4S1 03B rae Failure detection None Industrial Switching Hubs for EtherNet IP and Ether Failure detection None net W4S1 05B Current consumption Failure detection 012A W4S1 05C Supported Calibration Plate FZD CAL FLV Series 2 FL Series 2 5 port External Lighting _ Camera Mount Light FL y tec Series 2 ing Controller ae For FLV Series Lighting Controller D Required to control Analog Lighting Con ELy ATC Series 2 7 troller external lighting from a Controller Camera Mount Light For FL Series ing Controller FL TCC Series 2 Mounting Bracket FQ XL For Intelligent Mounting Brackets FQ XL2 Compact Camera Polarizing Filter At tachment ane Mounting Bracket for FZ SLI FZ S XLC Mounting Bracket for FZ SLJ2M
80. nces in FA fields possible variations of fonts and printing are already included and optimized to provide sphisticated performance as it is FH enables bar 2D codes reading as well Printing quality evaluation based on ISO standards is supported Applicable standards ISO IEC 15415 The data matrix standard in ECC 200 is supported and ISO IEC 15416 FH can proivde judegement of the code quality based on standardized printing quality criteria Recognition result Characters that were correctly extracted are selected as a result Characters from most printers Handles Approx 80 Fonts can be read including dot and impact printers SL 1028 2012 11 10 Hot Printer Inkjet Printer You can inspect coating of a specified color for gaps or runoffs along the coating path Automatic Extraction of Complex Measurement Region Shapes Measurement regions are no longer restricted to combinations of rectangles and circles You can freely set the shape according to the outline of the workpiece It s easy to set the measurement regions Just specify one portion of the region to extract and a continuous region with a similar color is extracted automatically You can Set precise regions for measurements even for scratch inspections or labeling on workpieces with complex shapes This method to set measurement regions can be used for Gravity and Area Color Data Labeling Defect and Precise Defect processin
81. ne 0 5 mm 1 0 mm or 2 0 mm Extension Tube are used together Reinforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used When using the Extension Tube check it on the actual device before using it OMRON FH Series Ratings and Specifications FH Sensor Controllers Type High speed Controllers 4 core Standard Controllers 2 core Model FH 3050 FH 3050 10 FH 3050 20 FH 1050 FH 1050 10 FH 1050 20 No of Cameras l Can be connected Can be connected to all cameras to all cameras FZ S series FH S series FZ S series FH S series Can be connected to up to four 12 million pixel cameras or up to Can be connected to all cameras FZ S series FH S series Can be connected to Can be connected to all cameras a Connected Camera up to four 12 million FZ S series FH S series pixel cameras or up to eight cameras other eight cameras other Main than 12 million pixel than 12 million pixel functions cameras cameras Number of multi input Please refer to the chart below Number of logged images Please refer to the chart below Operation Mouse or similar device Settings Create series of processing steps by editing the flowchart Help messages provided Language Japanese English Chinese simplified Chinese Traditional Korean German French Italian Spanish Serial communications RS 232C 1 CH ETCENERcormunicationa No protocol TCP UDP 1000BASE
82. ng the line cycle time You can greatly reduce costs for processes that involve many lines Eliminate the gt ED Matins Time input Bottleneck Line 1 When multiple triggers are input to a standard vision sensor only image input is performed in parallel and waiting time occurs when starting measurement processing This time becomes a bottleneck in terms of the Machine cycle time Image input D Line 1 Fast Output of Measurement Results to Reduce Machine Cycle Time EtherCAT Machine Control Network Communications Cycle Conventional EtherCAT is a high speed open network that is ideal for Machine communications 4ms control You can use EtherCAT to connect to NJ NX series Machine standard Automation Controllers and motion control G5 series Servomotors Reduced to 1 8 and Servo Drives to increase the control speed over everyday EtherCAT 0 5ms communications protocols from workpiece detection to starting axis motion Time from Trigger Input to Producing Measurement Results Trigger input Measurement results E Features Conventional communications Communications cycle as low as 500 us standard Shortened by approx 6 ms e Motion control that is synchronized with the communications cycle EtherCAT Note The times given above are typical times They depend on parameter settings Positioning Solution That Eliminates Workpiece Dwell Time Continuous Alignment Patent Pending For a Mach
83. nted in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Note Do not use this document to operate the Unit Authorized Distributor
84. ot include the DVD Product Specifications Model Number of licenses Media The Sysmac Studio is the software that provides an integrated Media only DVD 1 SYSMAC SE200D environment for setting programming debugging and maintenance _ E of machine automation controllers including the NJ NX Series ae SOMAS SFL Sysmac Studio EtherCat Slave and the HMI 3 license SYSMAC SE203L Standard Edition Sysmac Studio runs on the following OS 10 license _ SYSMAC SE210L Ver 1 LL Windows XP Service Pack 3 or higher 32 bit version Windows Vista 32 bit version Windows 7 32 bit 64 bit version 30 license SYSMAC SE230L oa 8 32 bit 64 bit version Windows 8 1 32 bit 64 bit 50 license 7 SYSMAC SE250L Sysmac Studio Sysmac Studio Vision Edition is a limited license that provides Vision Edition selected functions required for FH serise 1 license SYSMAC VEO001L Ver 1 LILI 2 3 FQ M series Vision Sensor settings Note 1 Site licenses are available for users who will run Sysmac Studio on multiple computers Ask your OMRON sales representative for details 2 Sysmac Studio version 1 07 or higher supports the FH Series Sysmac Studio does not support the FZ5 Series 1 The same media is used for both the Standard Edition and the Vision Edition 2 With the Vision Edition you can use only the setup functions for FH series FQ M series Vision Sensors 3 This product is a license only You ne
85. ot axis travel ranges imaging processing field of view and other factors and the required axis travel amounts are sent to the PLC By moving the system according to the instructions optimum sampling is achieved and the coordinate systems for image processing and the stage robot are accurately aligned Correction coefficients are simultaneously calculated for Camera tilt and lens distortion If you use the calibration conversion parameters that are made with this function you can easily achieve high precision positioning even for normal lenses with high distortion rates gt Page 15 Setup Flow for Vision Master Calibration Coordinate System Distortion Caused by Camera angle Three Types of Automatic Calibration Different X and Y magnifications cause distortion VETS OE HHHH x The installation can cause trapezoidal distortion X This distortion is even greater with a normal lens Mrapezoidal distortion correction Converted to a coordinate system with correct X and Y factors The influence of distortion increases towards the edges of the field of view If sampling is performed away from the center of the field of view distortion reduces the calibration accuracy Lens distortion correction Conversion is made to the coordinate system even at the edges of the field of view 10 Easy to Integrate in Machines Easily Integrate Interfaces into t
86. ount 1 Insert the aperture into F 1 9 to 3 8 blank F 5 6 FNO56 F 8 FNO80 2 F number can be selected from maximum aperture 5 6 and 8 0 3 When circle of least confusion is 40 um in the model number as follows OMRON FH Series High resolution Telecentric Lens for C mount Lens for 2 3 inch image sensor Recommend FZ S_ FZ SH_ FZ S_J2M FZ S_ 5M2 FH S_ SC ne 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE Model 1 VS TCHO5 VS TCHOS VS TCH1 VS TCH1 VS TCH1 5 VS TCH1 5 VS TCH2 VS TCH4 VS TCH4 65 65 110 65 110 65 110 Optical magnification 5 2 0x 4 0x go 1 3 inch equivalent 2 4x1 8 1 2x0 9 Field FH SC2M of SMOM 2 3 inch equivalent 22 4x12 11 2x6 0 2 8x3 0 25 FZ SC S 1 3 inch equivalent 9 6x7 2 4 8x3 6 1 2x0 9 o VxH FZ SC2M mm S2M 1 1 8 inch equivalent 14 0x10 6 7 0x5 3 1 8x1 3 tei 2 3 inch equivalent 16 8x14 2 4 2x3 6 2 1x1 8 WD mm 2 75 3 65 110 8 65 110 8 Effective FNO 9 42 9 49 9 94 10 49 11 8 11 97 17 91 22 2 Depth of field mm 3 3 3 04 0 8 0 84
87. quality or shape by registering several images of non defective products as models It helps you decrease your inspection failure rate After multiple model registration by rejecting defective products only m z 7 i J pert _ EN E ok OK OK NG These processing items let you measure positions widths and the number of edges from edge extraction Circular Scan Edge Position You can measure the center coordinates diameter and radius of a d Ll round workpiece without performing any calculations simply by drawing Center Radi coordinates adius one measurement region Edge Edge Circular Scan Position Pitch Edge Position tee oe eee Circular Scan Edge Width Width Center E You can measure the center coordinates width and thickness of a and coordinates thickness ring shaped workpiece without requiring additional calculation Scan Edge Width These processing items are ideal for external appearance Scratch detection profile displayed on the screen Patent Pending inspections for damage foreign matter etc Inspections of Scratches and Dirt EN M ats Subtle scratches and dirt can be detected with more fine tuned conditions compared Defect Precise Defect Fine to conventional inspections Since you can clearly distinguish defects to be detected matching from the background the failure detection rate can hm tt be decreased Profiles of defects and comparison Haast a
88. ras To FZ5 Sensor Controllers only Processing is stopped only at the set To input images from cameras And set up 4 Wait time The standby time is set by the Tr Camera Image y y Input FH the conditions to input images from camer as For FH Sensor Controllers only unit of ms OMRON FH Series Corresponding Corresponding Group Icon Processing Item Page in the Group Processing Item Page in the Catalog Catalog Tr a h than two ki f a gt Focus setting is supported P15 Conditional ee w Branch gt Focus and aperture setting is P15 detected separately oO supported End This Procltem must be set up as the A part of the measurement flow is last processing unit of a branch divided into two or more tasks and Same as Procltem Branch But you Parallelize 3 processed in parallel to shorten the DI Branch can change the targets of conditional measurement time This processing branching via external inputs item is placed at the top of processing Control Flow Set the measurement flow processing to be performed in parallel Normal into the wait state in which the specific A part of the measurement flow is Branch no protocol command can be executed divided into two or more tasks and Control Flow PLC Set the measurement flow processing processed in parallel to shorten the ah into the wait state in which the specific Parallelize Task 3 measurem
89. red 4 I O connector control lines data lines Connect the controller to external devices such as a sync sensor and PLC 5 6 Camera connector Power Connect cameras Connect a DC power supply Wire the power supply unit independently of other devices After wiring replace the terminal cover 7 8 Monitor connector analog RGB RS 232C RS 422 connector Connect a monitor Provided with Lite controller type only Connect an external device such as a personal computer or PLC 9 USB connector Connect a track ball mouse and USB memory A total of four USB ports are provided and any of them can be used However when connecting two or more USB memories do not connect them to adjacent ports Doing so may cause the USB memories to come into contact resulting in malfunction or damage 10 EtherNet connector OMRON Connect the controller to a personal computer Processing Items Group Measurement Input Image FH Series Corresponding Corresponding Icon Processing Item Page in the Group Icon Processing Item Page in the Catalog Catalog she Search Used to identify the shapes and calculate P16 Carneminsas Create high dynamic range images by the position of measurement objects vg Input HDR g acquiring several im
90. rge part of an image or display images from differ ent Cameras Move windows freely Drag and drop windows where you want You can also change the box size and delete Nine screen layout Up to 9 screens can be stored de pending on the application or user classification Freely Lay Out Dialog Box Contents Completed Hide Unnecessary Adjustment r L eged a _ e m Commands be Se Se With only menu operations on the Controller you can customize the setting displays in dialog boxes asel Ll for processing items For example you can set up Only a parameter required for 5 the interface to hide any parameters from the Gall operaie can Dedi plyn operator Completely Different Operation Interfaces for the Designer and Operator Accounts can be used to keep completely different operation interfaces for the designer and the operator You can set up to eight levels of security for up to 50 items for each account You can record operation Ses b h fe Oe 3 5 1 E 7 4 a3 WP oe a oe Se logs for each account to enable smoothly isolating problems when troubleshooting a a 2 p F 13 Flow Viewer Builds the Measurement Process with Flow Chart Programming Just add any of the large variety of processing items to the measurement flow to build the basic program for image processing All processing items have menus for easy setup and adjustment Eas
91. speed Searching Shape Search III New technology makes search algorithms nine times faster than before Even for unstable image conditions including light interference overlapping shapes gloss and incomplete images stable searching is possible without reducing speed resulting in a increased stability Super fast Search Processing Think j 30 Up to 9 Times 300 000 pixels 2 000 000 pixels 5 000 000 pixels Input Image Size E Previous search processing items E Shape Search III E Shape Search III in Fast Alignment Mode in Normal Mode Note The image conversion processing time is not included Realtime Image Transfer High resolution Cameras capture large amounts of data which can make a bottleneck out of the transfer speed time in addition to the image input time bottleneck An FH series Controller provides a faster multi line image bus to enable realtime transfer of large amounts of image data for high resolution Cameras or multiple Cameras If high precision measurements were Sacrificed due to speed the FH Series returns your precision without increasing cycle time Image transfer time Previous Controller with 5 million pixel Normal Cameras N o1 s With the FH Series even if the number of connected Cameras increases realtime transfer of Camera images is still possible _ me pe iS FH Controller with m 5 Million pixel Normal Cameras
92. strings may be printed on curved surfaces Even these instance stable reading is now possible Touching characters Correct Segmentation of Close or Touching Characters When characters are too close to each other or touching previous methods often failed to segment out each character sometimes two characters at once or over segmentation into character fragments OMRON s newly developed optimized character segmentation method generates a number of extraction candidates from an entire character string to find out a correct answer from these candidates ensuring overall consistency This unique segmentation method brings robust character recognition for touching distorted and or inclined characters that have been previously difficult to read 89675 Input image a Extracting characters one by one Recognizing characters Distortion and inclination of characters result in failure to extract Characters are recognized in wrong extraction region Curved character strings Optimized Character Input image Segmentation Method 89575 Processing Generating many extraction candidates Recognizing characters 1 3l6h 5 g re tH Error Error Error Recognition result Easy Installation with Built in Dictionary Many previous character reading methods required dictionary setup before usage which was tedious step In contrary based on OMRON s long and rich experie
93. tigation in May 2013 a a Shorter Machine Cycle Times ee T Logic control e Sysmac is a trademark or registered trademark of OMRON corporation in Japan and other countries for OMRON factory automation products e Think amp See is a trademark or registered trademark of OMRON Corporation in Japan and other countries EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany e Windows Microsoft Visual Studio are either registered trademarks or trademarks of Microsoft Corporation in the United Status and or other countries e QR Code is registered trademarks of DENSO WAVE INCORPORATED in Japan and in other countries Other company names and product names in this document are the trademarks or registered trademarks of their respective companies The product photographs and figures that are used in this catalog may vary somewhat from the actual products Microsoft product screen shot s reprinted with permission from Microsoft Corporation a A Machine Cycle Time Increase Machine Speed gt p4 High speed Response to Execution Instructions from a PLC A high speed image bus and 4 core CPU pro cessing increase the speed at every step from image input to data output Multiple camera inspections provide total judgement results Calculations are easy to set for the results from four parallel tasks Quickly Outputting Measurement Results to a PLC
94. tion Install the SD memory card Do not plug or unplug the SD card during measurement operation a SE MeO Caran a Otherwise AAA time may 03 n NE ar may be aa P B EtherNet connector Connect an EtherNet device C USB comecar Connect a USB device Do not plug or unplug it during measurement operation Otherwise measurement time may be affected or data may be destroyed D RS 232C connector Connect an external device such as a programmable controller E DVI I connector Connect a monitor F I O connector control lines data lines Connect the controller to external devices such as a sync sensor and PLC G EtherCAT address setup volume Used to set a node address 00 to 99 as an EtherCAT communication device H EtherCAT communication connector IN Connect the opposed EtherCAT device l EtherCAT communication connector OUT Connect the opposed EtherCAT device J Encoder connector Connect an encoder K Camera connector Connect cameras L p Connect a DC power supply Wire the controller independently on other devices Wire the ground line ower supply terminal connector Example of the FZ5 Lite Sensor Controllers LCD integrated type 4 camera type Be sure to ground the controller alone Perform wiring using the attached power supply connector 1 2 3 9 8 a 10 a I 6 Name Description 1 POWER LED Lit while power is ON 2 RUN LED Lit while the controller is in Run Mode 3 ERROR LED Lit when an error has occur
95. uickly isolates NG s and facilitates countermeasures 1 All images can be saved under the following conditions e 300 000 pixel camera x 1 unit Measurement time 20 ms e Images can be saved continuously for approx five days when a 3 terabyte HDD is used based on 8 hours of operation a day Priority on Image input 1 Image input 2 Image input 3 measurement Image logging 1 processing Interruption l l Since logging was not possible during measurement The next image input is delayed image input the user had to choose either measurement or logging Accordingly not all images could be saved or image input triggers had to be delayed depending on the measurement trigger intervals Priority on Image input image logging Quad processing of FH Image input 1 Image input 2 Image input 3 Image logging 1 nd Resolution Image logging 1 Image logging 2 Image logging 3 Measurement and image logging are processed All images are saved completely in parallel As a result you can save all images 25 Seamless Communications with Peripheral Devices Complete Interfaces for All Connected Devices m PLC Link SUE TEE OMRON Mitsubishi Electric Q Series aiii arpi Yaskawa Electric MP Series EtherNet IP EtherCAT Machine Automation Controller NJ NX Series EtherNet Encoder inp
96. untable plate thickness 30 5 3 30 5 1 6 to 5 0 mm a F M4 ES j 31 5 75 S IP 2 S o k eae TTT TT TT A a 2 to 15 pin square connector T i S ES A 5 2 a sl 37 3 ee in Zr 1 cable is available in 2m 5m E A 130 172 230 7 o mo OMRON FH Series Optical Chart High speed CMOS Camera FH SL112 12 million pixel Meaning of Optical Chart The X axis of the optical chart shows the field of vision mm 1 and the Y axis of the optical chart shows the camera installation distance mm 2 3Z4S LE T VS L10028 M42 10 VS L8540 M42 10 VS L5028 M42 10 D VS L3528 M42 10 Camera VS L2526 M42 10 VS L1828 M42 10 Extension Tube thickness t LI mm 10 000 Lens Camera distance mm WD mm Field of vision mm O00 ti Field of vision Z ti 140 to X S tO t 2 troto 10 1 The lengths of the fields of vision given in the optical charts S 130 t20 f t8 are the lengths of the Y axis 2 z 2 The vertical axis represents WD for small cameras 3 20716 S a 100 18 10 10 100 1 000 Field of vision mm High speed CMOS Camera 3Z4S LE High speed CMOS Camera
97. ut USB with line driver output 4port support for up to two channels RS 232C no protocol Parallel 1 0 PLC Link OMRON Mitsubishi Electric Q Series DVI I monitor output Controlling Flow Branching Conditions from an External Device You can control branching by using commands and signal inputs from external devices as branching conditions for the measurement flow Camera Image Input wy e Control Flow PLC Link Shape Search III e Control Flow Parallel v e Control Flow Fieldbus Control a Normal lt a Conditional Branch ET e Control Flow Normal Edge Position Bar Code v v Parallel Judgement Output Data Output v v End End Communication Command Macro maleur hma truh 0 Oy 2 aaesceee O Seeger tems Select the command Changeseens You can shorten the communications time by using commands for ctl 4 Charge iotr T denii Copricene A 5 ae a ae T 7 complex controls or by shortening multiple commands You can Saot i o s A A inar also define how the Vision System responds to the communications Senatis SrpneTitas ETit a DUE Insert the command ai aca a Tle SethceceOuts GatSeanecines cbt R Free input War Pable commands For example you can define one command to change both a scene and perform measurements Customize I O command z ction name 2 Set the parameters Array Endee JE 0 True CMD0000 FUNC_0000 mE True CMD0
98. va elements can be displayed on the screen in real time jini alg E i mmng mem g You can adjust by confirming the settings and nore Comparison element display Profile display Intervals and sizes of comparing Defects of each direction for detection elements are displayed are displayed as wave profiles Fine Matching Defect Defect It is useful for detecting scratches It is useful for detecting scratches chipped edges or subtle dirt in and dirt in plain backgrounds accurately recognize and process subtle variations in color This feature complex backgrounds detection results on the image Fine parameters for eee m defect detection allow fine settings at the pixel level With our Real Color Sensing technology FH series Vision System can helps you detect unpredictable scratches and dirt High precision defect inspections are possible by using both Fine Matching and Defect flexibly according to the background of each image Character Inspections OCR Date AIBE feo OOE Character Date OCR Inspection Verification tink OCR User Dictionary amp S IL E2 Barcode 2D Code Glue Bead Inspection Glue Bead Inspection These processing items provide the functions that are required for inspections of characters such as dates and lot codes Stable Reading of Difficult to read Characters Sometimes characters printed may be too close to each other and character
99. would move ne ge workpieces according to the color change P16 Machine Simulator on the image when each stage or robot 4e osition in separated measurement area axis is controlled can be checked Measure max min average width of The registered model image and H Scan Edge Width workpieces according to the color P16 Image Subtraction measurement image are compared change in separated measurement area and only the different pixels are Circular Scan Measure center axis diameter and P16 extacie and convened wan ae Edge Position radius of circular workpieces Process the images acquired from cameras in SE order to make them easier to measure This ae Circular Scan Measure center axis width and P16 Advanced filter processing item consolidates existing image P18 Edge Width thickness of ring workpieces conversion filtering into one processing item Calculate approximate lines from the and adds extra functions edge information on two sides of a square Combine multiple image to create one p Meee workpiece to measure the angle formed nie Panorama big image p S P18 at the intersection of the two lines Usedior deeri 7 Advanced arithmetic processing can D Color Dat se d ol S P P oes A Unit Macro be easily incorporated into workflow as P20 olor Data mixed varieties of products by using Unit Macro processing items color average and deviation i _ Usedt erdi This function is convenient when the user Gravit dA it ne es se ea th Unit Calcu

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