Shimano Altus SL-M310 Front Shifter 3sp User Manual
Contents
1. Adapter Bottom Bracket Adapter bottom bracket tightening torque Adjust and then install the front derailleur as shown in the Sia Chain length Add 2 links with the chain on both the largest sprocket and the largest chainring Largest sprocket Largest chainring ore 5 mm Allen key inner hole cover and connect the inner cable Inner hole cover Install the inner hole cover by turning it as shown in the illustration until it stops Use a 5 mm Allen key to tighten the wire fixing bolt Cut off the excess length of inner cable and then install the inner end guide outer plate should be a ears Right SIS 8 gears directly above and parallel to the ays argost chainring caps A WARNING Left SIS 3 gears largest chainring Secure using a lt FD M310 M191 M190 3 M190A gt Maintenance interval depends on the usage and riding circumstances Clean regularly the Rapidfire Plus ST M310 L mmAllen key Chain guide chain with an appropriate chaincleaner Never use alkali based or acid based solvents such Outer casing OT SP40 ITERE gt Note as rust cleaners If those solvent be used chain might break and cause serious injury F C ightening torque Pass the cable through as Use the reinforced connecting pin only for connecting the narrow type of chain Front derailleur FD M311 FD M310 FD M1902. Outer casing adjustment barrel Outer casing adjustment barrel Loosen the outer casing adjustment barrel until the chain touches the 3rd sprocket and Tighten the outer cable adjusting barrel until the chain returns to the 2nd sprocket clockwise makes noise counter clockwise Best setting 32 The best setting is when the shifting lever is operated just enough to take up the play and the chain touches the 3rd sprocket and makes noise Return the lever to its original position the position where the lever is at the 2nd sprocket setting and it has been released and then turn the crank arm clockwise If the chain is touching the 3rd sprocket and making noise turn the outer casing adjustment barrel clockwise slightly to tighten it until the noise stops and the chain runs smoothly Operate lever to change gears and check that no noise occurs in any of the gear positions For the best SIS performance periodically lubricate all power transmission parts Replacement of the freewheel body After removing the hub axle Freewheel body Freewheel body fixing bolt remove the freewheel body fixing bolt inside the freewheel body and then replace the freewheel body Note Do not attempt to disassemble the freewheel body because it may result in a malfunction Disassembly EER A jee OO SSF a Assembly Freewheel body washer 10 mm Allen key
3. To shift from a large sprocket to a smaller sprocket Lever B Press lever B once to shift one step from a larger to a smaller sprocket Lever A initial position Adjusting the grip width It is recommended that you adjust the grip widths of the levers to the most comfortable widths for gear shifting and braking Q Becomes narrower Becomes wider Installation of the rear derailleur When installing be careful that deformation is not caused by the B tension adjustment screw coming into contact with the dropout tab Bracket spindle tightening torque j 8 10 N m 70 86 in Ibs 5 mm Allen key B tension adjustment screw Installation of the sprockets For each sprocket the surface that has the group mark should face outward and be positioned so that the triangle A mark on each sprocket and the A part where the groove width is wide of the freewheel body are aligned For installation of the HG sprockets use the special tool TL LR15 LR10 to tighten the lock ring Tightening torque 30 50 N m 261 434 in Ibs To replace the HG sprockets use the special tool TL LR15 LR10 and TL SR21 to remove the lock ring The groove is wide at one place only Lock ring Chain length Add 2 links with the chain on both the largest sprocket and the largest chainring Largest chainring Largest
4. P i r ii i 5 Be sure to follow the sequence described below e If the chain is on the smallest or intermediate chainring there is the danger of injury from the tips of the teeth on the Crank arm length 170 mm 175mm 170mm 175mm 170 mm 170 mm Smallest sprocket Largest chainring largest chainring 1 Low adjustment Pedal thread dimensions BC 9 16 X 20 T P I English thread First remove the Pro Set alignment block Note Applicable front derailleur FD M311 FD M310 FD M191 FD M190 3 FD M190A Next set so that the clearance between the chain guide OIA e In addition if pedaling performance does not feel normal check this once more ae a inner plate and the chain is 0 0 5 mm Top adjustment e Before riding the bicycle check that there is no play or looseness in the connection Also be sure to retighten the crank Applicable chain ling 50 mm seo mm ras mint Sea i tes arms and pedals at periodic intervals Applicable bottom bracket BB UN26 K BB ES25 K BB UN26 K BB UN26 K FD M311 FD M1 90 3 q chain guide outer When installing the pedals apply a small amount of grease to the threads to prevent the pedals from sticking Use a H FD M190A j hai torque wrench to securely tighten the pedals Tightening torque 35 55 N m 305 479 in Ibs The right hand crank Bottom Bracket O Chain arm has a right hand thread and the left hand crank arm has a left hand thread d BDA e Do not wash the bottom bracket with high pressure
5. 3 FD M190A FD M191 5 7N m 44 60in Ibs _ H shown in the illustration Tightening torque 5 7 N m 44 60 in Ibs M190 3 M190A 3 Top adjustment sprocket teeth make the cut at some other place than the place where the chain has X Available been joined using a reinforced connecting pin or an end pin The chain will be Model number FD M311 FD M310 FD M191 FD M190 3 FD M190A After taking up the initial slack in the cable re secure to the front o i Le at a place where it has been joined with a reinforced connecting Normal type x x X X derailleur as shown in the illustration j End Pi Link Pi e Be careful not to let the cuffs of your clothes get caught in the chain while riding Pe awe Top route type x X X x sea handlebar aio witha manui Normal type Top route type t otherwise you may fall off the bicycle N EE _ Front chainwheel tooth difference 20T 20T 18T 18T liter amaer of 36 mm e Check that the tension of the chain is correct and that the chain is not damaged If the tension is too weak or the chain is 5 damaged the chain should be replaced If this is not done the chain may break and cause serious injury Min difference between top and intermediate 10T 10T 8T 8T It is important to periodically check the tightening torques for the crank arms and pedals After riding approximately 100 Pull km 60 miles re check the tightening torques If the tightening torques are too weak the crank arms or pedals may
6. Obtain and read the service instructions carefully prior to installing the parts If adjustments are not carried out correctly the chain may come off and this may cause you to fall off the bicycle which could result in serious injury e Read these Technical Service Instructions carefully and keep them in a safe place for later reference Note e If gear shifting operations do not feel smooth wash the derailleur and lubricate all moving parts e If the amount of looseness in the links is so great that adjustment is not possible you should replace the derailleur e You should periodically clean the derailleur and lubricate all moving parts mechanism and pulleys e If gear shifting adjustment cannot be carried out check the degree of parallelism at the rear end of the bicycle Also check if the cable is lubricated and if the outer casing is too long or too short e If you hear abnormal noise as a result of looseness in a pulley you should replace the pulley e If the wheel becomes stiff and difficult to turn you should lubricate it with grease e Do not apply any oil to the inside of the hub otherwise the grease will come out e You should periodically wash the sprockets in a neutral detergent and then lubricate them again In addition cleaning the chain with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain e If the chain keeps coming off the sprockets during use
7. TL WR37 Tightening torque j 35 50 N m 305 434 in Ibs SI 6UJ0A 002 00 General Safety Information In order to realize the best performance we recommend that the following combination be used e There are two different types of reinforced connecting pins available Be sure to check the table below before selecting which pin to use If connecting pins other than reinforced connecting pins are used or if a reinforced connecting pin or ool which is not suitable for the type of chain is used sufficient connection force may not be obtained which could cause the chain to break or fall off Reinforced Chain connecting pin Chain tool 9 speed super narrow chain such as CN 7701 CN HG93 8 7 6 speed narrow chain such as CN HG50 CN HG40 Silver TL CN32 TL CN27 6 5mm Black TL CN32 TL CN27 7 1mm e If it is necessary to adjust the length of the chain due to a change in the number of Reinforced Connecting Pin e Obtain and read the service instructions carefully prior to installing the parts Loose worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result We strongly recommend only using genuine Shimano replacement parts Obtain and read the service instructions carefully prior to installing the parts If adjustments are not carried out e Use an
8. chainring amp 8 Chain OOO Mounting the shifting lever Use a handlebar grip with a maximum outer diameter of 36 mm Allen key tightening torque 6 8 N m 53 69 in Ibs 5 mm Allen key SIS Adjustment Outer line of smallest sprocket 1 Top adjustment Turn the top adjustment screw to adjust so that the guide pulley is in line with the outer line of the smallest sprocket when looking from the rear TO Top adjustment screw Guide pulley Lever B 2 Connecting and securing the inner cable Operate lever B 7 times or more and check on the indicator that the lever is at the highest position Then remove the inner hole cover and connect the inner cable Inner cable Inner hole cover Install the inner hole cover by turning it as shown in the illustration until it stops Do not turn it any further than this otherwise it may damage the screw thread Inner hole cover Connect the cable to the rear derailleur and after taking up the initial slack in the cable re secure to the rear derailleur as shown in the illustration N Pull Note Be sure that the cable is securely in the groove Tightening torque 5 7 N m 44 60 in Ibs Inserting the inner cable Insert the inner cable into the outer casing from the end with the marking on it Apply grease from the end with the marking in order to maintain cable o
9. jets of water Model number BB UN26 K BB UN26 K BB ES25 K ater e If you feel any looseness in the bottom bracket axle the bottom bracket should be replaced Spindle length 123 mm 122 5 mm 126 mm Screw e If gear shifting operations do not feel smooth wash the derailleur and lubricate all moving parts Gra Set algrmnest biok 4 Adjustment of the intermediate chainring s oi amean of Pea n ie is so great i ris db ae ua ages replace HE naming 4z simm wee Installation of the Front Derailleur Ep M910 When carrying out adjustment set the chain to the largest sprocket e You should periodically wash the chainrings in a neutral detergent and then lubricate them again In addition cleaning Chain line 50 mm LL123 K 126 K g and at the front set the chain to the intermediate chainring Adjust the chain with neutral detergent and lubricating it can be a effective way of extending the useful life of the chainrings and Ghain line Bottom Bracket and Front Chainwheel Chain guide H FE on using the outer casing adjustment barrel so that the Sere 3 inner plate t hi rf we the chain A f ae 47 5 mm t D NL K Use the special tools TL UN65 and TL UN74 S to install the Largest sprocket Smallest H between the chain guide inner plate and the chain is 0 0 5 mm The cuffs of your clothing may get dirty from the chain while riding z chainring Chain peel A ag A a i bottom bracket and the front derailleur so that they f
10. replace the sprockets and the chain e Always be sure to use the sprocket set bearing the same group marks Never use in combination with a sprocket bearing a different group mark e Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance e Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides Furthermore check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way e Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly e Operation of the levers related to gear shifting should be made only when the front chainwheel is turning e Parts are not guaranteed against natural wear or deterioration resulting from normal use e For maximum performance we highly recommend Shimano lubricants and maintenance products e For any questions regarding methods of installation adjustment maintenance or operation please contact a professional bicycle dealer End Pin Link Pin Group marks This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle For any questions regarding your bicycle or other matters which are not related to Shimano parts please contact the place of purchase or the bicycle manufacturer SHIM
11. 060 Main Lever Cover amp Fixing Screw A 8 Y6UD89000 Clamp Bolt M6 x 17 5 A Same parts Mar 2011 3259 B Parts are usable but differ in materirals appearance finish size etc Absence of mark indicates non interchangeability Specifications are subject to change without notice S H l m A n 8 Shimano Inc I SI 6UHOA 001 00 General Safety Information A WARNING Maintenance interval depends on the usage and riding circumstances Clean regularly the chain with an appropriate chaincleaner Never use alkali based or acid based solvents such as rust cleaners If those solvent be used chain might break and cause serious injury e Check that the wheels are fastened securely before riding the bicycle If the wheels are loose in any way they may come off the bicycle and serious injury may result e Use the reinforced connecting pin only for connecting the narrow type of chain e There are two different types of reinforced connecting pins available Be sure to check the table below before selecting which pin to use If connecting pins other than reinforced connecting pins are used or if a reinforced connecting pin or tool which is not suitable for the type of chain is used sufficient connection force may not be obtained which could cause the chain to break or fall off i Reinforced r Chain connecting pin Chain tool 9 speed super narrow chain I i such as Silver TL CN3
12. 2 TL CN27 CN 7701 CN HG93 6 5mm 8 7 6 speed narrow chain such as q I lack TL CN32 TL CN27 CN HG50 CN HG40 7 1mm e If it is necessary to adjust the length of the chain due to a Reinforced Connecting Pin change in the number of sprocket teeth make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin The Technical Service Instructions SI 6UHOA 001 Rear Drive System In order to realize the best performance we recommend that the following combination be used Rapidfire Plus ST M310 8R Outer casing SP40 Rear derailleur RD M310 Type Smart Cage Freehub FH RM30 8 Gears 8 Cassette sprocket CS HG31 8 Chain CN HG50 CN HG40 Bottom bracket guide SM SP18 SM BT18 Specifications Rear Derailleur chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin or an end pin e Check that the tension of the chain is correct and that the chain is not damaged If the tension is too weak or the chain is damaged the chain should be replaced If this is not done the chain may break and cause serious injury e Obtain and read the service instructions carefully prior to installing the parts Loose worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result We strongly recommend only using genuine Shimano replacement parts e
13. ANO SHIMANO AMERICAN CORPORATION One Holland Irvine California 92618 U S A Phone 1 949 951 5003 SHIMANO EUROPE B V Industrieweg 24 8071 CT Nunspeet The Netherlands Phone 31 341 272222 SHIMANO INC 3 77 Oimatsu cho Sakai ku Sakai shi Osaka 590 8577 Japan Service Instructions in further languages are available at http techdocs shimano com Please note specifications are subject to change for improvement without notice English Nov 2010 by Shimano Inc XBC IZM Printed in Singapore Model number RD M310 Type Smart Cage Total capacity 43T Largest sprocket 34T Smallest sprocket 11T Front chainwheel tooth difference 20T Applicable front chainwheel FC M361 M311 48 38 28T 42 32 22T chainring tooth configuration FC M361 8 M311 8 42 32 22T Cassette sprocket tooth combination Model number Sprockets Group name Tooth combination 8 an 11 13 15 17 20 23 26 30T CS HG31 8 8 aw 11 13 15 18 21 24 28 32T 8 ao 11 13 15 17 20 23 26 34T Gear shifting operation Both lever A and lever B always return to the initial position when they are released after shifting When operating one of the levers always be sure to turn the crank arm at the same time To shift from a small sprocket to a larger sprocket Lever A To shift one step only press lever A to the 1 position To shift two steps at one time press to the 2 position
14. Front derailleur installation band diameter S M L S M L S M L S M L come off and the bicycle may fall over and serious injury may occur as a result Chainstay angle 63 66 66 69 63 66 66 69 Chainstay angle e Check that there are no cracks in the crank arms before riding the bicycle If there are any cracks the crank arm may instay angle a a a break and you may fall off the bicycle Applicable chain line 47 5 50 mm 47 5 50 mm 47 5 50 mm 47 5 50 mm Set so that the clearance between the chain guide outer plate and properly 50 70 N m 435 608 in Ibs e Operation of the levers related to gear shifting should be made only when the front chainwheel is aed A i isver 4 inital posiich Fran aa spent ee Inner cable turning en lever A is 35 50 N m 305 435 in Ibs LERI N 5 Troubleshooting chart correctly the chain may come off and this may cause you to fall off the bicycle which could result in serious injury Model number FC M361 FC M311 FC M361 8 FC M311 8 FC M171 FC M131 FC M171 FC M131 the chain is 0 0 5 mm e Read these Technical Service Instructions carefully and keep them in a safe place for later reference WaT Spot FD M311 A Chainwheel tooth combination A8T 38T 28T 42T 32T 22T 48T 38T 28T 42T 34T 24T SI S Efe ju stm ent CAUTION Bolt circle diameter ca
15. Rapidfire Plus Lever 2 Finger For V BRAKE ST M31 O sro2 S Silver Version ST M31 O sro2 L Black Version For Left Hand For Right Hand vo oF S S g FS S Ta BANANO DESCRIPTION uoe 1 Y6UH98010 R H Indicator Unit B Y6UJ98010 L H Indicator Unit A 2 Y6UH98030 Reach Adjusting Screw M4 x 14 5 amp Spring 3 Y8UM98010 Brake Cable Adjusting Bolt amp Nut A 4 Y6PZ98070 Shifting Cable Adjusting Bolt Unit A 5 Y6CD33000 Inner Hole Cap A A 6 Y6TB98060 Main Lever Cover amp Fixing Screw A 7 Y6UD89000 Clamp Bolt M6 x 17 5 A Same parts Mar 2011 3258 B Parts are usable but differ in materirals appearance finish size etc Shimano Inc I Absence of mark indicates non interchangeability Specifications are subject to change without notice S H l m A n 8 Rapidfire Plus Lever 4 Finger ST M31 O sraiia S Silver Version ST M 31 O sraiia L Black Version For Left Hand For Right Hand y o S xN E SF Ta AMANO vescrIpTion Aee Y6UH98010 R H Indicator Unit B Y6UJ98010 L H Indicator Unit A 2 Y6UH98030 Reach Adjusting Screw M4 x 14 5 amp Spring 3 Y8TS98010 R H Adjustment Block amp Fixing Screw A A Y8TS98020 L H Adjustment Block amp Fixing Screw A A 4 Y8UM98010 Brake Cable Adjusting Bolt amp Nut A A 5 Y6PZ98070 Shifting Cable Adjusting Bolt Unit A 6 Y6CD33000 Inner Hole Cap A A 7 Y6TB98
16. ace as e If the chain keeps coming off the chainrings during use replace the chainrings and the chain Thread dimensions BC 1 37 X 24 T P I 68 73 mm h in the illustration Install the adapter and th e When the chain is in the position shown in the illustration the chain may contact A A TS S a S a R a a SS EA 4 en pies t Chain case thickness 1 5 2 1 mm the cotterless crank extractor TL FC10 to install the front the front chainrings or front derailleur and generate noise If the noise is a chainwheel Largest Intermediate problem shift the chain onto the next larger rear sprocket or the one after Front ol I sprocket chainring e Apply grease to the bottom bracket before installing it chainrings rien ae operation use the specified outer casing and the bottom bracket Front Chainwheel 2 Connecting and securing the inner cable CADO NES o F z F Rear Operate lever B two e This front derailleur is for triple front chainwheel use only It cannot be used with sprockets 0 ue Gear s fo operation P e the double front chainwheel as the shifting points do not match lt lt er on the indicator that the B Q e When installing the top route type choose a frame that has three outer casing Both lever A and lever B always return to the initial position ied il a pa lever is at the lowest E m Chain guide yp gt holders as shown in the illustration at right Outer casing holders when they are released after shifting A A p
17. n the top adjustment screw shift of one step from a maintain cable operating sagano aise O lt chain and the front derailleur inner clockwise about 1 8 turn arge chainring to a efficiency plate at the largest chainring smaller chainring Marking If there is interference between the Loosen the top adjustment screw chain and the front derailleur outer plate at the largest chainring counterclockwise about 1 8 turn Example rom largest chainring to intermediate chainring Cutting the outer casing When cutting the outer casing cut the opposite end to the end with the marking After cutting the outer casing make the end round so that the inside of the hole has a Attach the same outer end cap to the cut end of the outer casing This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle For any questions regarding your bicycle or other matters which are not related to Shimano parts please contact the place of purchase or the bicycle manufacturer SHIMANO SHIMANO AMERICAN CORPORATION If the intermediate chainring is skipped when shifting from the largest chainring Loosen the outer casing adjustment barrel counterclockwise 1 or 2 turns Lever B If there is interference between the chain and front derailleur inner plate when the rear sprocket is shifted to the largest sprocket when the Tighten the
18. osition Then remove the inner plate Chain Outer casing adjustment barrel After completion of steps 1 4 move the shifting lever to check the shifting This also applies if shif ing becomes difficult during use professional bicycle dealer illustration Do not remove the Pro Set alignment block at this Do not turn it any further than this Example 3 ime Pro Set alignment block otherwise it may damage the screw If the chain falls to the crank side Tighten the top adjustment screw fori mrermeeiata i thread clockwise about 1 4 turn chainring to larges Technical S ice instructi sI A 002 chaining 9 gt Gear teeth inner how bwer If shifting is difficult from the Loosen the top adjustment screw ecnnical service instructions 6UJ0A 00 should come intermediate chainring to the largest counterclockwise about 1 8 turn within this range chainring Pro Set gauge If shifting is difficult from the intermediate chainring to the smallest chainring Loosen the low adjustment screw To shift from a large chainring to a smaller chainring f counterclockwise about 1 4 turn Lever B When lever B is Inserting the inner cable Insert the inner cable into the outer casing from the end with the marking on it Apply grease from the end with the Front Drive System If there is interference between the pressed once there is a marking in order to Tighte
19. outer casing adjustment barrel clockwise 1 or 2 turns Adjusting the grip width uniform diameter It is recommended that you adjust the grip widths of the levers to the most comfortable widths for gear shifting and braking One Holland Irvine California 92618 U S A Phone 1 949 951 5003 o d SHIMANO SiS 5P chainwheel is at the intermediate Becomes narrower inri iti SHIMANO EUROPE B V SHIMANO INC a n N chainring position Industrieweg 24 8071 CT Nunspeet The Netherlands Phone 31 341 272222 3 77 Oimatsu cho Sakai ku Sakai shi Osaka 590 8577 Japan Becomes wider Outer encicap If the chain falls to the bottom Tighten the low adjustment screw SHIMANO S15 5P bracket side clockwise about 1 2 turn Service Instructions in further languages are available at http techdocs shimano com Please note specifications are subject to change for improvement without notice English Feb 2011 by Shimano Inc XBC IZM Printed in Singapore
20. outer casing which still has some length to spare even when the handlebars are turned all the way to both sides Furthermore check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way e Grease the inner cable and the inside of the outer casing before use to ensure that they slide Parts are not guaranteed against natural wear or deterioration resulting from normal use e For maximum performance we highly recommend Shimano lubricants and maintenance products e For any questions regarding methods of installation adjustment maintenance or operation please contact a The level section of the chain Front chainwheel FC M361 FC M361 8 FC M311 FC M311 8 FC M171 FC M131 Bottom bracket BB UN26 K BB ES25 K Chain CN HG50 CN HG40 Bottom bracket cable guide SM SP17 SM BT17 SM SP18 SM BT18 Specification Front Derailleur Installation band diameters S 28 6 mm M 31 Chainwheel 8 mm L 34 9 mm Use the adapter for S and M sizes When operating one of the levers always be sure to turn the crank arm at the same time To shift from a small chainring to a larger chainring pressed once there is a shift of one step from a small chainring to a larger chainring
21. perating efficiency ay nl Marking the end with the marking After cutting the outer casing make the end round so that the inside of the hole has a Q uniform diameter l sumano sIS sP Outer end cap SHIMANO 5I5 5P Cutting the outer casing When cutting the outer casing cut the opposite end to Attach the same outer end cap to the lt cut end of the outer casing C 3 Low adjustment Largest sprocket Turn the low adjustment screw so y that the guide pulley moves to a position directly in line with the largest sprocket Guide pulley C ET 1 Low adjustment screw 4 How to use the B tension adjustment screw Mount the chain on the smallest chainring and the largest sprocket and turn the crank arm backward Then turn the B tension adjustment screw to adjust the guide pulley as close to the sprocket as possible but not so close that it touches Next set the chain to the smallest sprocket and repeat the above to make 4 9 Largest sprocket Smallest sprocket B tension sure that the pulley does not touch the a adjustment screw sprocket 5 SIS Adjustment Operate the shifting lever several times to move the chain to the 2nd sprocket Then while pressing the lever just enough to take up the play in the lever turn the crank arm When no sound at 32 all is heard i When shifting to 32 3rd ni
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