QUIKCHLOR RP30HD
Contents
1. Congratulations and thank you for QUIKCH LOR RP30HD purchasing this quality Australian Product MANUFACTURING CHLORINE GENERATOR CONTROLS BACTERIA AND ALGAE READ CAFEFULLY BEFORE OPERATING in Swimming Pool Spa Waters KEEP THESE INSTRUCTIONS IN www aamfg com A maximum of 165 000 L 44 000 USGAL of water can be treated with one Quikchlor RP30HD unit Maximum output of hypochlorous acid equivalent to 0 72kg of free available chlorine per day For swimming pools a range of 1 3 ppm of free available chlorine must be maintained For spas a range of 3 5 ppm of free available chlorine must be maintained READ THE LABEL AND OPERATING INSTRUCTIONS MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN REGISTRATION NO 28939 PEST CONTROL PRODUCTS ACT WARNING Operating Quikchlor RP30HD without water flow through the cell can cause a build up of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the direction on this label It is an offense under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the label The user assumes the risk to persons or property that arises from any such use of this product Paradise Pools of Canada Ltd PoolPower Australia Pty Ltd 179 Willowdale Avenue 1b 39 45 Susan Street Toronto ON M2N 4Y9 ELTHAM VICTORIA AUSTRALIA 3095 Tel 416 222 4734 IMPORTANT SAFETY INSTRUCTION2. Press the up or down button while the display is flashing and the time will alter When you have attained the correct time wait 30 seconds or push the view button and the unit will automatically lock the time in TO SET THE FOUR AVAILABLE ON OFF PERIODS Kk 1 Push the view button until ON1 appears wait a moment and the corresponding ON1 time will be displayed Initially this time may read 00 00 push the UP or DOWN button once the display will begin to flash indicating it is in the set mode Press the up button and adjust the time to that which you would like the pump and chlorinator to switch on Wait 30 seconds or push the view button and the unit will automatically lock it in You must then set an OFF1 time Push the view button until OFF1 appears wait a moment and the corresponding OFF1 time will be displayed Initially this time may read 00 00 push the UP or DOWN once the display will begin to flash indicating it is in the set mode Press the UP button to adjust the time that you would like the pump and chlorinator to switch off Wait 30 seconds or push the view button and the unit will automatically lock it in If you would like the system to operate for two three or four intervals during a 24Hr period there is provision to do so by selecting ON2 OFF2 etc and setting a time for each TO VIEW ALL PROGRAMMED SETTINGS Push the view button repeatedly to scroll through all the settings 1 Current time 24Hr clock
3. This feature allows for an easy visual of when the unit will next switch on Eg OFF lt 10 30 VIEW BUTTON Press repeatedly to display current time chlorine output and all four ON OFF periods All values remain displayed for 30 sec the normal real time chlorine output is then displayed Current 24Hr time is displayed Chlorine output is displayed Use UP Down buttons to alter time ON1 is displayed wait to see ON1 time Use UP Down buttons to alter time OFF1 is displayed wait to see OFF1 time Use UP Down buttons to alter time ON2 is displayed wait to see ON2 time Use UP Down buttons to alter time OFF2 is displayed wait to see OFF2 time Use UP Down buttons to alter time ON53 is displayed wait to see ON3 time Use UP Down buttons to alter time OFF3 is displayed wait to see OFF3 time Use UP Down buttons to alter time ON4 is displayed wait to see ON4 time Use UP Down buttons to alter time OFF4 is displayed wait to see OFF4 time Use UP Down buttons to alter time UP DOWN BUTTONS These are used to adjust the chlorine level output either during a real time display or if the view button has been used to display the programmed chlorine output They are also used to alter the time periods displayed by the View button The initial push of an UP DOWN button will initiate the set mode and the display will begin to flash Further pushes will alter the display POWER PACK CONTROL PANEL CHLORINE OUTPUT
4. ON DISPLAY WHEN DOT FLASHES 24 HR BOOST HOLD TO START GA V Em Pa GC VIEW TIME 56 OUTPUT ON OFF PERIODS al eee eee MAXIMUM SALINITY ee DO NOT ADD SALT IF DOT FLASHES TO SET burn ange pana Nataon PERIODS FOUR AVAILABLE PRESS THE IME OF ON OFF PERIOD YOU WISH TO ALTER PRESS THE Up of on oc DOWN BUTTON TO NIMATA amp ALTER THE FLASHING DISPLAY PUSH VIEW BUTTON TO LOCK IN TIME OR ON OFF PERIODS Operational Understanding RP models On start up power is ramped up to the cell after a 10 sec delay At the end of a time period the cell will cease production 30 seconds before the pump switches off This delay allows the system to flush the pipe work and prevent heavily chlorinated water diffusing through and damaging heater tube bundles RP self cleaning models When 100 chlorine output is set full power is delivered to the cell however not for the entire ON time period The cell power cycles on and off to achieve the percentage chlorine output required The power modulation can be witnessed by observing the gas production at the cell 10 TIME AND ON OFF PERIODS SETTING GUIDE Quikchlors digital clock operates on a 24Hr system where 00 00 is 12 00 midnight TO SET 24 HR TIME CLOCK 1 2 3 4 Press the view button once to display the time If the time is not current and you wish to alter it press the up or down button once the display will begin flashing indicating it is in the set mode
5. THE CHLORINATOR WILL switch itself off if the cell is not completely full of water The sensor positioned at the top of the cell will detect the absence of water and switch power to the cell off It indicates this condition by way of a scrolling message on the display LO FLO OFF When the condition improves a delay will follow and the scrolling message will cease The chlorine output will reappear on the display asaresult of the cell s physical design contain the gases produced in a non hazardous volume This being in the unlikely event that the electronic protection device fails See installation instructions 21 WARRANTY Domestic applications RP Models The power supply carries a full 3 year parts warranty RP cells 3 year parts warranty All components 2 year labour warranty Commercial applications All models will have a 1 year warranty on power supply and electrode if installed in a commercial situation Special Conditions On site labor service call or freight charges is the responsibility of the purchaser Under no circumstances shall the manufacturer be liable for incidental or consequential damages inconveniences or expenses in connection with removal or replacement of equipment Under no circumstances shall the manufacturer be liable for damage caused to persons or property as a result of use of this equipment Warranty valid to original owner only The following invalidates the warranty Inc
6. addition requirement This is important because the pool water may already contain sufficient or a percentage of the required concentration The need or period between cell cleans is determined by the water chemistry and temperature of the water In areas where the calcium hardness of the water is low less than 200 ppm cleaning of the cell may not be necessary Where calcium levels exceed 200 ppm regular inspection of the cell is necessary Cleaning in an acid solution may be necessary IF THE CELL REQUIRES MORE THAN 15 MINUTES TO CLEAN THE CELL IS NOT BEING CLEANED REGULARLY ENOUGH INSPECT MORE FREQUENTLY It is a condition of the warranty for the home owner to ensure the cell is inspected and maintained in accordance with the directions in this manual It is the home owner s responsibility to ensure all materials in contact with the pool or spa water are compatible with and intended for the application intended Time clock is in 24hr format The built in digital clock will not accept an operating time period which travels from PM to AM Through midnight eg Where it is desired to operated the unit from 22 00 to 06 30 follow the following ON1 set to 22 00 OFF1 set to 23 50 ON2 set to 00 10 OFF2 set to 06 30 DO NOT USE BROMINE BASED PRODUCTS IN POOL Use of bromine will void warranty It is the home owner s responsibility to ensure the water is regularly tested and balanced Ensure your local pool professional provides advic
7. the cell to protect it from damage and display the condition via a scrolling message Lo SALT OFF The pump will continue to operate as it should When the condition improves i e sufficient salt is added the power to cell will automatically restore LOW SALT OR CELL IS IN NEED OF CLEANING CONDITION If the salt level falls below the ideal operating level or the cell is calcified sufficiently to reduce the output a warning message will scroll intermittently across the display The power to the cell will remain on Following this scrolling message the display will show the maximum percentage output that it is able to attain CLEAN CELL or Lo SALT This message will cease when the salt level is topped up sufficiently or the electrode is cleaned or both NOTE It is good practice to have your pool water tested by a pool professional on a regular basis Despite lasting many years chlorinator electrodes have a limited life If an electrode begins to fail it may indicate by way of the chlorinator display that the salt level is low when in fact it is not It is for this reason we recommend a pool professional test the salt level every four months or if their is a suspicion that the electrode is failing 13 CELL MAINTENANCE RPHD Self cleaning models Self cleaning models generally require little or no maintenance We do however recommend that periodic inspections are made to ensure debris is not obstructing the cell If a calcium depo
8. 2 Chlorine output Programmed value 3 ON1 wait 2 seconds for the corresponding time to display 4 OFF1 wait 2 seconds for the corresponding time to display 5 ON2 wait 2 seconds for the corresponding time to display 6 10 Continue to view all four on off times NB If your Quikchlor RP30HD chlorinator is unplugged or the power is switched off the unit will retain all you programmed settings for at least seven days 11 SPECIAL FUNCTIONS TO ACTIVATE 24 HR BOOST 1 The unit must be in the AUTO mode 2 Hold the UP button until the display flashes and the rotating boost mode indicator will begin The pump amp chlorinator will operate at full power for 24Hrs regardless of current settings and then switch back to the normal auto mode settings for both time amp Output Ideal for periods where pool encounters heavy bather loads Avoids the necessity to manually switch unit On and then Off after extended chlorination periods PUMP PROTECTION MONITOR Optional function that protects the pump from operating with little or no water These conditions often exist and may damage the pump The pump protection function uses the gas sensor in the cell to detect the absence of sufficient water and after a delay period the pump is switched off TO SET MONITOR Hold the DOWN button until the display flashes If a zero is displayed this indicates that the pump protection monitor is not activated While the display is flashing use t
9. 20 JUNE 2008 2007 5435 QUIKCHLOR RP30HD CHLORINE GENERATOR CONTROLS BACTERIA AND ALGAE in Swimming Pool Spa Waters DOMESTIC A maximum of 165 000 L 44 000 USGAL of water can be treated with one Quikchlor RP30HD unit Maximum output of hypochlorous acid equivalent to 0 72kg of free available chlorine per day For swimming pools a range of 1 3 ppm of free available chlorine must be maintained For spas a range of 3 5 ppm of free available chlorine must be maintained READ THE LABEL AND OPERATING MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN REGISTRATION NO 28939 PEST CONTROL PRODUCTS ACT WARNING Operating Quikchlor RP30HD without water flow through the cell can cause a build up of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the direction on this label It is an offense under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the label The user assumes the risk to persons or property that arises from any such use of this product Poolpower Australia Pty Ltd 1b 39 45 Susan Street ELTHAM VICTORIA AUSTRALIA 3095 Paradise Pools of Canada Ltd 179 Willowdale Avenue Toronto ON M2N 4Y9 Tel 416 222 4734 20 JUNE 2008 2007 5435 QUIKCHLOR Replacement cell for the chlorine generating device QUIKCHLOR RP30HD REGISTRATION NO 28939 PEST CONTROL PRODUCTS ACT This cell must on
10. 263 k 48 Ibs 495 lbs 158 kg 225 k 88 Ibs 414 lbs 131 kg 141 kgf 150 kg 159 kg 169 kg 178 kg 188 k 31 lbs 330 Ibs 105 kg 150 k 74 Ibs 249 Ibs 79 k 113 k 17 lbs 123lbs 132lbs 141lbs i50lbs 156lbs 165 Ibs 75 k 37Ibs 42Ibs 46lbs 51lbs 53lbs 57lbs 62lbs 84 Ibs 38 k IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL IDEAL ofa fe x oo or a H ada ans 146 kg 268 Ibs 122 kg 16 lbs 98 kg 161 lbs 2 OK OK 3000 HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH 3250 DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE DILUTE CHLORINE PRODUCTION AND CONTROL A free available chlorine residual of 1 3 ppm should be maintained for pools whereas a 3 5 ppm free available chlorine residual should be maintained for spas This level will alter with respect to bather load debris falling into the pool and the pools water temperature These factors alter the demand for chlorine as will the water balance and filtration s effectiveness Refer to equipment manufactures specifications with regard to maximum chlorine level permissible The chlorine output is displayed on the power supply and may be altered using the UP DOWN buttons This allows you to increase or decrease the chlorine production without altering the operation time Testing for chlorine level
11. P30HD if you are unsure The cell must be installed on the pool return line downstream of all other equipment and or equipment take off and return points That is after the pump filter solar system heater or other receptacles where in excess of 2 litres of gas could accumulate If an air blower is connected directly to venturi spa jets a vented loop must be installed This allows any build up of hydrogen gas to escape from the blower line before it becomes in contact with the blower motor Contact Quikchlor RP30HD for plumbing advice Ensure 30 cm of space is kept free for removal of the cell for inspection purposes Where the cell is installed below water level ensure valves are installed so the water can be isolated for flood free removal of the electrode Ensure the male key way situated on the large electrode cap is positioned into the female key way situated on the clear cell body before screwing on the locking nut CAUTION INSTRUCTIONS MUST BE READ PRIOR TO INSTALLATION OF CELL AND POWER PACK RP SELF CLEANING CELL INSTALLATION PLEASE NOTE THE CELL S MUST BE INSTALLED AS PER ONE OF THE DIAGRAMS LISTED IN THESE INSTRUCTIONS CAUTION MINOR ALTERATIONS TO THE PLUMBING RECOMMENDATIONS AS OUTLINED MAY CAUSE A DANGEROUS VOLUME OF HYDROGEN GAS TO ACCUMULATE CAUTION Only use standard plumbing adhesive Some specialized PVC types will stress and crack the fittings Horizontal Cell Installation A 90 degree 2 inch PVC elbo
12. S When installing and using this electrical equipment basic safety precautions must always be followed e READ AND FOLLOW ALL INSTRUCTIONS e WARNING Potential risk of fire electric shock or injury to persons is possible if the installation and safety instructions listed in this manual and on the chlorinator itself are not followed e CAUTION Unit is to be mounted over a non combustible surface e Disconnect all AC power during installation and or removal e WARNING To reduce the risk of injury do not permit children to use this product SAVE THESE INSTRUCTIONS PLEASE NOTE Ensure that the materials that are likely to come into contact with the Pool or Spa water are suitable Some materials in particular some paving materials may not be suitable when in contact with mildly saline Pool or Spa water Check with your installer or Pool professional before commissioning this product Our products require a salinity of 2500 ppm or 0 25 to operate IMPORTANT SAFETY INSTRUCTIONS WARNING Heavy pool or Spa usage and higher temperatures may require higher chlorine output to maintain proper free available chlorine residuals WARNING To reduce risk of injury do not permit children to operate this device If additional chlorine is required due to heavy bather loads use liquid chlorine Sodium Hypochlorite to maintain an appropriate chlorine residual in the water Maintaining high salt and chlorine levels above recomm
13. ap water may have a high salinity level It is important to test the water first before calculating the initial salt dosage or you may over salt the pool water The left hand column of the salt addition chart lists the current salinity of the pool water Find the current salinity that best approximates what you have go across the row until you are in the column that lists your pool volume and read the recommended salt addition in both pounds and kilograms Use this chart when topping up of the salt level is required Please note Although the salt chlorinator will advise when to add salt and when not to add salt it is always recommended that a salt test is performed using a test kit or salinity meter to confirm the findings before making a salt addition MAXIMUM SALT LEVEL RPHD models The high salt level light will begin flashing as the level approaches the upper end of the ideal range Operating the unit at higher than recommended Salt levels will reduce cell life and it s ability to self clean When do I need to dilute the salt content in the water If the maximum salt level light is flashing have a sample of water tested by a pool professional If the salt level is 20 higher than the ideal recommendation dilute the water RPHD models Dilute if salt level is 3000 ppm or higher SALT HOW TO ADD Never add salt to the skimmer box this will not harm your Quikchlor RP30HD salt chlorinator however coarse salt granules may seize th
14. at make for a silky luxurious swimming experience The chlorinator comprises two basic components the power supply and cell It is within the cell that the electrolytic reactions occur Chloride ions in the water are converted into chlorine gas this dissolves immediately into the water to ultimately form sodium hypochlorite liquid chlorine The chlorine oxidizes bacteria algae and other harmful matter in the pool water and through this process reverts back into available chloride ions The major by product of the reaction in the cell is the liberation of Hydrogen gas at the cathode This explains the small bubbles often seen passing out of the pool returns No salt is lost through this process or as a result of evaporation The necessity to top up the salt level approximately twice per year is because of dilution through events such as backwashing and splashing out etc All QuikChlor models contain digital time clocks the four ON OFF periods available are easily programmed for fully automatic operation of your pump amp chlorinator All models have a built in back up power system that will hold all your programmed information for at least seven days This suits applications where the mains power is switched off every day for a number of hours QuikChlor units do not contain batteries Basic Operating Hints Ensure water is balanced with respect to pH total alkalinity and calcium hardness otherwise corrosive or scaly conditions may
15. e pump impeller Always disconnect any automatic cleaners before adding salt and leave them off until the salt has fully dissolved Cleaners too may be affected by the coarse granules and because the salt solution initially formed is denser than water it remains at the bottom of the pool If an automatic cleaner operates through this dense solution the cleaners suction hose will drop to the floor and may be damaged as a result Cut open bags normally 25 kg or 55 Ibs pool grade salt only and pour into pool away from skimmer and suction points Brush with a pool broom to dissolve quickly 15 POUNDS AND KILOGRAMS OF SALT REQUIRED TO ATTAIN 2500 PPM FROM THE CURRENT SALINITY AS SPECIFIED IN THE FAR LEFT COLUMN 8000 gal 30000 L 10000 gal 12000 gal 14000 gal 16000 gal 37500L 45000L 52500L 60000L Current Salt Level PPM pos peb Be A ee peb feb ee fe 1000 165 lbs 75 k 32 lbs 60 k 1 1750 18Ibs 20lbs 24lbs 29lbs IDEAL IDEAL IDEAL IDEAL 1250 1500 45 k 66 Ibs 30 ki 33 Ibs 15 ki IDEAL 2250 2500 aw a o oc ar ar o f o oe oe o Gallons and Litres of Pool Water 18000 gal 20000 gal 22000 gal 24000 gal 26000 gal 28000 gal 30000 gal 32000 gal 34000 gal 36000 gal 38000 gal 40000 gal 67500L 75000L 82500L 90000L 97500L 105000L 112500L 120000L 127500L 135000L 142500L 150000L 579 lbs 825 Ibs 263 kg 375 k 519 Ibs 744 Ibs 236 kg 338 k 462 Ibs 660 Ibs 210 kg 300 k 405 Ibs 579 Ibs 184 kg
16. e relating to the frequency of testing and water balance criteria in your area Where the Calcium hardness of the Pool or Spa water exceeds 200 ppm the water must be balanced as per the langlier index on a daily basis to ensure the water is not scale forming consult your pool professional Do not assume the chlorinator is faulty if a chlorine test reveals a low or zero level There are many factors that relate to chlorine demand in the water Refer to the trouble shooting guide in this manual Regular manual chlorine super chlorination or shock dosing may be required where chlorine demand is high To supplement the chlorine requirement during peak use periods is normal and good practice Always wear safety goggles and suitable gloves when handling pool chemicals Where muriatic Hydrochloric acid is used also wear a suitable respirator Always add acid to water and not water to acid PLEASE NOTE 1 Test the salt level of the pool before calculating your salt addition requirement This is very important because a pool that has been treated with liquid chlorine may already have a significant salt level in it This is due to the fact that liquid chlorine breaks down into salt and water Depending on the geographical area water used to fill the pool may contain a significant salinity level If a salt test is not performed you may actually be adding too much salt which will cause the chlorinator not to perform as intended 2 When sett
17. eferred when horizontal space is insufficient or the water by pass the vertical method contains is desired to lower the pressure drop across the cell The water by pass is integral in maintaining the optimum physical gas trap of this plumbing arrangement DO NOT omit the by pass when plumbing the cell vertically The leg in the manifold containing the cell is referred to as the live leg Once the water leaves the cell the plumbing arrangement is not important with respect to the cell operation or gas containment NOTE The manifold plumbing It is important for the water to enter the dead leg or cell free side of the manifold and pass downwards through the end of the cell with the large lock nut A barrel union plumbed in the dead leg of the manifold helps remove the cell if service is required The inscription on the cell This side must be uppermost and horizontal can be ignored when a vertical installation is preferred and plumbed as per the instructions herein 2x 2inch x Yainch TEE S Air Blower Installation it an air blower is installed and connected directly to venturi spa jets a vented loop must be installed This allows any build up of hydrogen gas to escape from the blower line before it comes in contact with the blower motor At top of loop TO SPA TO BLOWER NOTE TOP OF LOOP MUST BE ABOVE SPA WATER LEVEL 20 JUNE 2008 SALT CHLORINATOR Another Great Product From OPERATING INSTRUCTIONS
18. els as specified Possible cause Heavy usage of pool Solution Use the BOOST function regularly or shock dose pool using an approved oxidizing agent as per the manufacturers instructions POWER PACK Installation guide The Quikchlor RP30HD power pack is supplied with a mounting bracket three screws and three masonry plugs The power supply has been tested and approved to attain all relevant electrical and safety authority approvals The unit is suitable for outdoor installation Unit must be installed as per local electrical codes Ensure the pump and cell are close enough so that the low voltage lead will reach Air flow around the power supply must not be restricted or warmed from a heat source SAFETY Your Quikchlor RP30HD chlorinator must be installed in accordance with the installation instructions listed in this manual The cell apart from producing chlorine produces a mixture of gases primarily hydrogen Hydrogen is not readily dissolved into the water and under normal filtration conditions it passes through and out the pool returns harmlessly dissipating into the atmosphere If however the water flow is restricted blocked skimmer box incorrectly closed valve etc and these gases collect in the system a potentially explosive mixture could result under certain conditions Your Quikchlor RP30HD chlorinator has eliminated this potential hazard with in built electronic and physical safety features WHEN INSTALLED CORRECTLY
19. ended range can contribute to corrosion of pool or spa equipment DO NOT add pool or spa chemicals directly to the skimmer This may damage the cell Check the expiry date of the test kit as test results may be inaccurate if used after that date The life expectancy of the electrolytic cell is 10 000 hours under normal use conditions Only use original Quikchlor RP30HD replacement cells When replacing the cell only use replacement cells having a label that clearly states that itis a replacement cell for the chlorine generating device Quikchlor RP30HD REGISTRATION NUMBER 28939 PEST CONTROL PRODUCTS ACT Follow all aspects of the local and National Electrical Code s when installing chlorine generators NOTE For outdoor pools chlorine residuals can be protected form destruction by sun light by addition of stabilizer cyanuric acid For proper sanitation spas must be completely drained periodically The number of days between COMPLETE SPA DRAINAGE is equal to the volume of spa water in litres divided by 10 times the maximum number of daily spa users Refill spa with water and repeat DIRECTIONS FOR USE of the device Health and Hyperthermia warnings for spa devices People with a medical condition should consult a physician before entering pool or spa water Maximum spa water usage temperature is 40 deg C Bathing in spa water at 40 deg C should not exceed 15 minutes IMPORTANT INSTRUCTIONS Test salt level before calculating your salt
20. essional regarding shock dosing CYANURIC ACID CHLORINE STABILIZER The sun s ultraviolet light breaks down chlorine with this in mind it is essential in sunny climates to use a chlorine stabilizer The importance of it s use is such that our range of chlorinators are sized with the express requirement that chlorine stabilizer be used as per the directions Cyanuric acid or chlorine stabilizer when dissolved in the pool water to achieve levels of between 40 ppm to 80 ppm will effectively reduce the breakdown of chlorine by ultraviolet light Higher stabilizer levels may in fact be detrimental and hinder the kill rate of chlorine Consult with your pool professional Maintaining a correct stabilizer level will benefit the cell in an indirect way The operating output percentage required would be lower than with an unstabilized pool This factor extends cell life WATER BALANCE Swimming Pool Spa Free Available Chlorine 1 0 3 0 ppm 3 0 5 0 ppm pH 7 2 7 8 7 2 7 8 Total Alkalinity 100 120 ppm 100 120 ppm Calcium Hardness 200 300 ppm 150 200 ppm The balance of your pool water is no less critical because you have installed a salt chlorinator All three components pH Total Alkalinity and the Calcium hardness are like a three legged stool take one leg away or cut it too short and the stool falls over The analogy simply emphasizes that all three must be maintained within the recomme
21. f at the circuit breaker before performing any wiring or opening the unction box of the chlorinator Local and NEC electrical codes must be followed Refer to labeling on chlorinator and inside chlorinator junction box for wiring markings and power ratings SET QUIKCHLOR RP30HD TO MANUAL OPERATION Wire the Quikchlor RP30HD power pack to the 220V LOAD SIDE of the filter pump timer Ensure both pump and chlorinator operate simultaneously Ensure the ground wire is connected to the G marked on the input terminal block of the chlorinator Ensure the ground wire of the pump is connected to the G marked on the pump output terminal block of the chlorinator 220VAC WIRING WARNING POWER MUST BE OFF AT THE CIRCUIT BREAKER BEFORE PERFORMING ANY WIRING Aqualink Quikchlor RP30HD Hook Up Plug into Filter Pump S t Breaker QuikChlar SALT COLORINATOR When Spa mode used spare auxil shuts off program r pump to run 24 hours POWER PACK Installation guide The Quikchlor RP30HD power pack is supplied with a mounting bracket three screws and three masonry plugs To comply the unit must be mounted on a solid wall or post that covers an area no less than the rear area of the back of the power pack Always mount the power pack as per local electrical codes and within 3 meters of the cell Air flow around the power supply must not be restricted or warmed from a heat source Qualified electrical personnel are required
22. he UP DOWN buttons to activate the monitor and set the delay in minutes that you would allow the pump to run in a starved of water condition Once set the display will lock in the value and return to the live display within 30 seconds Eg If a delay of 4 minutes is set the pump will automatically switch off if the chlorinator cell detects a low water flow for a period of 4 minutes The message FLO FAIL OFF will scroll across the display indicating this condition If the unit is in the AUTO mode the system will retest the condition at the next ON time period if the condition no longer exists the pump will continue to operate as per normal Pushing the mode button will also cancel the condition enabling you to operate the system and determine what the problem is All pools have different hydraulic characteristics and risk levels with respect to the possibility of pump damage occurring due to lack of water Pumps also have different tolerance levels to operating dry or in a starved condition The average delay time would be from 3 to 6 minutes but we would recommend you seek advice from the pump manufacturer or a pool professional To deactivate the pump monitor hold the DOWN button until the flashing delay time is on display Use the DOWN button to reduce the time to zero this disables the protection monitor NB Remember if you backwash the filter vacuum to waste or perform any other function that by passes water through the cell the f
23. he residual chlorine level by the environment or bather numbers Take note of the diagnostic display it will inform you of the chlorinators activity and any abnormal conditions that may exist Read the entire owners manual and seek advice from a pool professional It is important to understand not only the operation of your Quikchlor RP3OHD salt chlorinator but indeed some basic water chemistry to ensure the pool the equipment and you and your friends and family enjoy healthy swimming pleasure Your new Quikchlor RP30HD salt chlorinator is a safe and automatic method of chlorinating your pool water Installation of this unit will not necessarily replace the need for regular manual shock dosing during high use or demand periods CONTROL PANEL BUTTONS MODE BUTTON Press to select ON OFF or AUTO operation When AUTO mode is selected the ON OFF times you have set will switch both pump and chlorinator on and off on a daily basis OFF MODE Indicated by way of the anti clockwise rotation of the top portion of the first digit Neither pump or chlorinator will operate ON MODE Indicated by way of the clockwise rotation of the to top portion of the first digit Pump and chlorinator will operate continuously AUTO MODE Indicated by way of the clockwise rotation of the lower portion of the first digit While in the auto mode and during an OFF time period the display will alternate from displaying OFF to displaying the next ON time
24. ing the On and Off times be aware that the time clock and On Off settings must be in 24hr format ie 6 00pm 18 00 hrs The chlorinator will not accept an operating time period which travels from PM to AM through midnight If you would like the unit to operate on automatic through midnight you must use two time periods Eg On1 set to 18 00 Off1 set to 23 50 On2 set to 00 00 Off2 set to 03 00 The first time period must switch off before midnight with the second time period beginning at midnight or later 3 DO NOT USE COPPER OR BROMINE BASED PRODUCTS IN POOL Usage of these may void warranty Consult your local pool professional for advice Some copper based products available are acceptable for use consult with your pool professional or Quikchlor Bromine must never be used in conjunction with our systems Index Introduction Basic Operating Hints Control Panel buttons functions Power Supply control Panel Current time and ON OFF periods Settings guide Special Functions 24 hr boost and pump protection Salt Levels and Diagnostic Display Cell Maintenance RPHD Models Salt Initial Dose how to add and maximum levels Chlorine production control of and chlorine stabilizer Water Balance pH Total Alkalinity and Calcium Hardness Trouble Shooting Power Supply Installation Guide Warranty Information 10 11 12 13 14 15 18 20 21 22 INTRODUCTION Cong
25. irritation may occur 2 0 2 CORROSIVE _ _ _ SCALING OK TROUBLE SHOOTING Display is not Illuminated Possible cause Chlorinator power supply is not wired into live circuit Solution Wire unit into live circuit Possible cause Chlorinator is switched on via an external time clock Solution No action necessary Perhaps momentarily over ride time clock to check units operation Flow fail OFF scrolls across the display and pump has switched of offf Possible cause The pump protection monitor has been set and has timed out Solution Investigate flow problem by eliminating possible solutions from the Lo Flow OFF file above To reset push the mode button Note Remember any filter settings that require the pump to run and where the water is not returned through the cell eg backwashing rinse waste etc will cause the pump protection monitor to activate if the period exceeds the programmed time out period NOTE If the cell is disconnected for any reason always remember to disable the pump protection monitor set to zero or the pump will continue to switch off after the time out period Lo Flow OFF scrolls across the display Possible cause Flow sensor lead is not connected or poor contact is made Solution Connect sensor lead to terminal marked sensor lead on cell Possible cause Flow sensor is detecting insufficient or no water flow through cell Solutions Check pump is ope
26. low fail function will switch the pump off after it has timed out since it recognizes no water flow Simply push the mode button to reset or de activate pump monitor 12 PLUMBING FLUSH FEATURE This feature is automatic no programming or adjustments are necessary When in Auto mode the cell power will automatically switch off 30 seconds before the pump to ensure the cell housing and plumbing are flushed of concentrated chlorine This unique feature prevents high chlorine levels in the pipe work diffusing through and corroding heater tube bundles and the possibility of damaging other sensitive equipment up stream of the cell SALT LEVELS AND DIAGNOSTIC DISPLAY RPHD models ideal range is 2500 ppm 20 deg C 25kg salt per 10 000 L Allowing the salt level to fall outside the recommended parameters may reduce the cell life and efficiency Quikchlor RP30HD has unique features that prevent the likelihood of this occurring Test the salinity of the water before calculating salt addition VERY LOW OR NO SALT CONDITION CRITICAL This condition is common when a new pool is commissioned The chlorinator amp pump may be switched on days or even weeks before the salt has been added Operating the cell under very low or no salt condition would dramatically reduce the life of the cell The Quikchlor RP30HD microprocessor constantly senses the salinity and will recognize a very lo or no salt condition It will at this point switch the power off to
27. ly be used on this model of chlorine generating device READ THE LABEL AND THE OPERATING INSTRUCTIONS MANUAL of the chlorine generating device QUIKCHLOR RP30HD before using KEEP OUT OF REACH OF CHILDREN Poolpower Australia Pty Ltd 1b 39 45 Susan Street ELTHAM VICTORIA AUSTRALIA 3095 Paradise Pools of Canada Ltd 179 Willowdale Avenue Toronto ON M2N 4Y9 Tel 416 222 4734 20 JUNE 2008 2007 5435 WIRING INSTRUCTIONS Power must be shut off at the circuit breaker before performing any wiring or opening the junction box of the chlorinator Local and NEC electrical codes must be followed Refer to labeling on chlorinator and inside chlorinator junction box for wiring markings and power ratings Wiring configuration when using the chlorinators built in digital time clock to control both pump operation and chlorinator Wire the Quikchlor RP30HD power pack directly to the 220V line supply as per the diagram below Ensure the ground wire is connected to the G marked on the input terminal block of the chlorinator Ensure the ground wire of the pump is connected to the G marked on the pump output terminal block of the chlorinator 220VAC WIRING WARNING POWER MUST BE OFF AT THE CIRCUIT BREAKER BEFORE PERFORMING ANY WIRING Wiring configuration when using an external time clock to control both pump and chlorinator operation NB SOME POWER PACK FEATURES WILL NOT BE ACTIVE IF WIRED THIS WAY Power must be shut of
28. m level may cause pool water to deposit scale again even if the pH is within its recommended range The salt chlorinator cell may require very frequent cleaning and scale may deposit on pool finish and equipment A level of 200 300 ppm should be maintained for pools and a level of 150 200 ppm should be maintained for spas Consult with your pool builder or pool shop NOTE We strongly recommend you seek advice from a pool professional regarding the balancing of water for your pool A correctly balanced pool will protect it and the equipment from chemical damage and ensure bathers are swimming in clean clear healthy pool water Si pH Ti Ci Ai 12 1 Langlier Index Calcium The Langlier Saturation index Si is a i Hardness relationship between the Calcium ai 75 Hardness Total Alkalinity pH and water al temperature When the water is correctly 5 150 balanced the Si is 0 2 A Saturation il 7z index of less than 0 2 the water is 71 300 corrosive A Saturation index of greater 400 than 0 2 the water is scale producing Ne ane 800 and staining may occur How to use Measure pool pH temperature calcium hardness Use the chart to the right to determine the and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai satu ration index into the above equation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or
29. nded parameters suggested for your pool finish 18 pH A high pH will reduce the effectiveness of the chlorine potentially cause scale on both the pool and the equipment and irritate the bathers A low pH may cause water to become corrosive damaging the pool s interior finish equipment especially heat exchangers and also irritate bathers Each pool finish and type has a specific range in which the pH should remain Generally a pH of between 7 2 7 8 is suitable for most pool types however those requiring a higher pH will also require a higher chlorine residual Consult with your pool shop Total alkalinity T A The total alkalinity is a measurement of all the alkalis in your pool water Carbonates Bicarbonates and Hydroxides When adjusted within the accepted levels T A acts as a pH buffer resisting change to the pH The recommended T A level of your pool may vary from 100 ppm 120 ppm depending on the pool finish again consult with a pool water professional Calcium Hardness Probably the most ignored of the three yet just as important The hardness of your pool water is very important in controlling scale and the corrosive effects of water A low calcium level may cause pool water to become corrosive even if the pH is within its recommended range A tell tale sign of this is brown stains on the pool finish and in adjoining Spa s especially This is metal staining the source is usually the heater A high calciu
30. of the cell so that they face downwards 3 Plumbing two 45 degree elbows on either end of the cell so that the inlet and discharge is parallel to but lower than the flow through the electrode bundle within the cell Illustrated in the picture below is configuration number 1 Please note the vertical height of the cell with respect to the ground equipment and or pool water level is not important If a gas heater is present in the system the heat discharged from the unit should be taken into consideration when positioning the cell Mains Power Quikchior Power Supply 3 Cell Electrolytic Chamber Heater This Position Illustrates that all ancillary equipment must be installed up stream of the cell Filter 6 Pump Gas Sensor Pump Lead POOL RETURN SKIMMER SUCTION SA Pool water IN Heavily Chlorinated Water OUT At Completion of these Reactions ko the Chlorine amp Sodium revert to their initial dissolved state as ions The Sodium Hypochlorite produced S in solution Na CI Since no salt Kills Bacteria Algae and Pool Contamination _ P is lost it is again recycled and ul kEhla converted into the worlds most trusted Sanitizer Chlorine Water may flow only in the direction specified on the cell 2 to 1 5 reducers are supplied for use in 1 5 plumbing Caution Use only standard type plumbing adhesive Some specialized PVC types will stress and crack the cell housing Contact Quikchlor R
31. orrect Installation Failure to clean cell regularly and to the specifications listed in the manual Misuse Water in excess of 45 degrees Celsius passing through the cell Used for a purpose other than described in this manual Operating pressure exceeding 200 kpa Operating unit at both higher or lower salt levels than recommended 22 3K K K 2K K K K K K 8 3K 3K 2K 2K K K K 2K 3K 3K FK 2K K K K 2 FK K K 2k This label transcript service is offered by the Pest Management Regulatory Agency to provide efficient searching for label information This service and this information do not replace the official hard copy label The PMRA does not provide any guarantee or assurance that the information obtained through this service is accurate current or correct and is therefore not liable for any loss resulting directly or indirectly from reliance upon this service
32. rating and actually pumping water Are skimmer and pump baskets clean Are valves in the correct positions Is the filter restricting the flow If so backwash filter Is the pool full enough Is the pump sucking air Is the skimmer weir door obstructing the water flow Is the inlet to the cell blocked with debris If so clean and investigate filter problem Water is by passing filtration medium Is the pump losing prime Has the solar system just powered up On start up the displaced air in the system may switch cell off briefly Were you in the process of backwashing or vacuuming to waste Chlorine output display reads a lower value than that which was set Possible cause Salt level is too low for the unit to operate at full power but not low enough for a warning message to scroll across the display Solution Add more salt Possible cause Fluctuations in mains voltage Solution No action required since effect on output is negligible 20 No chlorine residual in swimming pool Possible cause Chlorinator is not operating sufficient hours per day Solution Check time clock ON OFF periods and adjust accordingly Possible cause Cell electrode is coated with a mineral or metal coating Solution Clean electrode as described in this manual Possible cause Chlorine output setting is too low Solution Increase Chlorine output setting Possible cause Cyanuric acid Stabilizer level in pool is insufficient Solution Increase lev
33. ratulations you have wisely purchased the most technologically advanced salt water chlorinator in the world The benefits of doing so will be evident for many years to come QuikChlor s research and development team is committed to producing the finest chlorination systems and being recognized world wide as the leaders in salt chlorination technology Maximum customer satisfaction is achieved if the purchaser knows they have installed the very best product for their pool and family We recognize this and therefore manufacture only the highest quality chlorine generating systems possible using the most innovative and unique technology Thank you once again for choosing Quikchlor RP30HD we trust you will be very happy Your Quikchlor RP30HD chlorinator will eliminate the need to store dangerous quantities of chlorine daily manual chlorine dosing and the risks associated with these practices It is automatic clean and economical and for these reasons salt chlorination as a method for treating pool water is increasing world wide Mild salt water is gentle on eyes and skin and is said to benefit those people who find conventional chlorinated pools irritating The salinity of seawater is approx 35 000 ppm or 3 5 while Quikchlor RP30HD chlorinators require only 2250 ppm to 2750ppm The human body has a salinity of approx 4500 ppm and fresh water is zero It is the similarity between the salinity of the human body and that of a salt pool th
34. result These conditions may lead to equipment inefficiencies or damage and the resultant water may cause staining and mineral deposits on pool surfaces Chlorine effectiveness may be compromised along with bather comfort Regular testing of pool or spa water is imperative A free available chlorine level of 1 3 ppm pools or 3 5 ppm spas should be maintained with periodic manual shock dosing to effectively remove contaminants A correctly sized chlorinator will meet the normal demand requirements of your pool Your Quikchlor RP30HD chlorinator displays Yo chlorine output only not the actual residual chlorine level in the pool The use of Cyanuric Acid chlorine stabilizer will ensure environmental chlorine loss due to the action of U V light is kept to a minimum The breakdown of chlorine by U V light is so significant that we insist on it s use Although regular acid cleaning of the cell should not be required it is important to periodically inspect the cell for both entrapped debris and calcium deposits If entrapped debris is present in the cell the filter requires attention to correct this problem If calcium deposits are present in the cell then the cell requires acid cleaning as described in this manual Ensuring the water chemistry is maintained as recommended can minimize the frequency of this procedure Generally the pool pump and chlorinator should operate from 4 to 12 hours per day depending on the demand placed on t
35. s is very important and should be performed regularly by pool owners and periodically cross referenced by using the services of a pool water professional See your local pool shop or service person The sample of water to be tested should be taken at arms depth away from the pool returns This avoids highly chlorinated water which has traveled directly from the chlorinator cell and ensures the reading will be a true representation of the pools residual level Testing for chlorine production rather than the pools chlorine residual is performed by taking a sample directly at the pool return This water is directly from the cell and should indicate a higher chlorine level than that obtained in the pool residual test NB This test must be done while the unit is set to 100 The chlorine output may be altered in three ways 1 Increasing or decreasing the operating time Depending on the pool and model chosen the daily operating time may be from 4 to 12Hrs per day There are exceptions to this 2 Increasing or decreasing the output percentage This allows for a finer control over the chlorine level 3 Linking the unit to a Redox probe device The probe senses the chlorine level in the pool and will switch the chlorinator on and off to maintain the recommended level Highly recommended for use in indoor pools and spa s NOTE It may be necessary to periodically shock dose the pool water in high demand situations Consult with your pool prof
36. sit appears to be forming on the electrodes contact Quikchlor or your local dealer for advice NB If debris is collecting at the cell it indicates a filtration problem that should immediately be repaired Water is by passing the filtration medium If calcium deposits have formed on the cell electrodes the reason for this may be one of following The cell life is spent and is on the way out Replace cell The salt level is too high Dilute Water quality is very poor with an extremely high mineral content Ensure water is balanced as per the Langlier Index Poor water flow through cell To remove mineral deposits from cell if required Switch off power close all relevant valves and remove cables from cell Loosen the nuts at either end of the cell and remove cell In a bucket mix 6 parts water with 1 part Muriatic acid Caution wear safety glasses and suitable gloves Place entire cell in this solution Deposits should dissolve within 15 minutes Rinse cell and cell terminals with plenty of fresh water and allow to dry Reinstall cell connect terminals open valves and switch on power 14 SALT INITIAL SALT ADDITION Do not assume a pool full of water whether it is new or old has a zero salinity A substantial amount of salt may be present in the water if the pool was previously treated with liquid chlorine because liquid chlorine breaks down to salt and water Depending on the geographical area the t
37. to wire the unit in accordance with the relevant local electrical standards that apply The Quikchlor RP30HD power pack should be wired to take advantage of all the available features For this it is necessary to wire the power pack to the supply and wire the pump into the power pack The 220V supply must have a minimum current rating of 15A and contain a GFI device and isolating switch Other devices as specified by the local electrical codes must be fitted The power pack has a built in digital time clock which will control both the chlorinator and pump ON and OFF times Both pump and chlorinator must operate simultaneously You may use an external time clock to control the chlorinator and pump however some of the delay features involving the pump will not operate WARNING ISOLATE SUPPLY POWER TO CHLORINATOR POWER PACK BEFORE OPENING ELECTRICAL JUNCTION BOX OR SERVICING CHLORINATOR OR PUMP CAUTION FOR CONTINUED PROTECTION AGAINST POSSIBLE ELECTRIC SHOCK USE ONLY IDENTICAL REPLACEMENT PARTS WHEN SERVICING INPUT 220V INPUT CONTROLLER 220V 10A MAX RP MODEL CELLS Installation guide An important safety requirement requires that when the cell is installed horizontally three basic plumbing configurations ensure the gas sensor operates correctly anda physical containment of hydrogen gas exists 1 Plumbing a 90 degree elbow on either end of the cell so that they face downwards 2 Plumbing two 45 degree elbows on either end
38. w must be plumbed directly onto both ends of the cell such that they face vertically downwards This is imperative in forming the inverted U shaped physical gas trap required to ensure a safe cell installation Always plumb the 90 deg elbows onto the cell whilst the inlet and discharge unions are fitted to the clear cell housing This is particularly important for the inlet union which has a male keyway which lines up with the cell housing female keyway In doing this you will be assured of the correct orientation and alignment of the keyways when the cell is fixed into the plumbing system The message molded into the cell This side must be uppermost and horizontal must be precisely that This ensures that the gas sensor is positioned at the highest point in the horizontal o Plumbing Method Using 90 deg fitting Jia 17 Tukbhkar F F F be Quikthlar Acceptable Plumbing Methods Using 45 deg fittings Positioning Cell in Plumbing System The cell must be installed on the pool return line DOWN STREAM of all other equipment such as the filter heaters and solar heaters This is very important in preventing accumulation of Hydrogen gas and high return line chlorine levels corroding heat exchangers Where the cell is installed below pool water level ensure isolating valves are installed so the cell can be inspected or removed Quikthfer SOLAR Vertical Cell Installation This installation may be pr
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