Thermac Simulator Operation Manual
Contents
1. Parameter SDC15 25 26 Azbil Corporation RBLIOO RKC Instrument Inc Input Type Set the PV Range Type parameter Set the Input Range parameter to a Temperature Unit Temperature Unit Default Use the default setting Integral Derivative Time Unit Default Use the default setting Proportional Band Proportional Band converted to Proportional Band Heat Side temperature units Integral Time Integral Time Derivative Time Derivative Time Derivative Time Alpha Default Use the default setting MV Upper Limit MV High Limit Output Limiter High MV Lower Limit MV Low Limit Output Limiter Low SP Ramp Time Unit SP Ramp Unit Setting Change Rate Limiter Unit Time SP Ramp Set Value SP Ramp Up Setting Change Rate Limiter Up SP Ramp Fall Value SP Ramp Down Setting Change Rate Limiter Down 3 4 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages LED ZED DD a Ae D a 3 2 Logging Tab Page This tap page is used to collect the log data that is required to create a model The tab page configuration is shown below p N r O te e 2 e y o U fo Q D To use a log file the log file check the waveform and then dick the Go to Creation Button Log data is collected or a log file is read for the following cases The processing for each case is given below Case 1 Using a New Controller and Case 2 Using a Previously Set Controller Used to log data to use in creating a mode2. Thermac Simulator Operation Manual OMRON Introduction Basic Thermac Simulator Operation 3 Operations on the Tab Pages A Appendix H190 E1 01 CONTENTS EEE Introduction VRC mr QM PER 3 gii pl AED MP REPRE EPUM 3 l uigsicsp i p 4 Software License Agreement 1 eeeeieeeeeeeeee seen nennen nnne n nana nnn 4 edle MEINE C T 4 Section 2 PehMINeG ISOS 252 M Tc E E 4 S ction 3 Pr NIDHEG ci EET TED 5 Section 4 No Warranty and Disclaimer sssssssssssssssseseee nennen nennen nnne nnnm nnne nnn nnne rn nnn nn nnn nns 5 Section gt Damage LImMitatio EE 5 Section 6 Intellectual Property Ownership Rights cccccccssseeeeceeeeeeeeeeeeeeecaeeeeeeessaeeeeesaeeeeesaeaeeeeesanseees 6 Section 7 Modifying the Software sssssssssssssssssessseseeeee nnne nennen nnne nnn nnns nnn n sse nnne nnn nnns 6 Section 8 Confidential Informallor souder cepe o usa oce se oiu in s ceatere Cus oe a Hive e Es db tod e bums 6 Section 9 Expiration and Termination of this Agreement sss nnns 6 Sector FO AGS MINING ATOM inae eicit a Eo C ITu Deco PR oetu INS i Mab sein n ed dc EM IUE MM ENNIUS 6 Section Meade ERE 7 Section 12 Governing Law and Settlement of Disputes sseesssseesssssseeeeeeeennm nennen 7 PrECAUTION
3. Enter set values l and write them Read a log file from 3 5 Q Logging Collect log data another company Model Creation Create a model 3 10 Simulation Perform a simulation 3 13 Write the set values Confirm parameter settings on the actual equipment Start the Thermac Simulator Use the following procedure to start the Thermac Simulator e Starting from the Windows Start Menu 1 Select Programs OMRON Thermac Simulator Thermac Simulator from the Windows Start Menu The Thermac Simulator will start 2 Create or select a project e Creating a New Project Select File New A project will be created and operation will be enabled e Selecting an Existing Project Select File Open and then select a project e Starting from a Project File Double click a project file extension tcs The Thermac Simulator will be started 2 Perform operations on the tab pages Perform operations in order on the tab pages Settings Logging Model Creation and Simulation You cannot move to the next tab page until you complete the operations for each tab page To return to previous tabs and make changes save the project first and then repeat the operations on all tab pages starting from the tab page where the change is required If you do not repeat the set tings disagreements will occur between the settings on different tab pages Refer to the description of each tab page fo
4. sseeeessssssssss 3 24 Section 4 Appendix Phase Changes during Log Data Collection cccccseseecceceeeeeeeneeeeeeesaeeeeeeseeeeeeeeaaeeeseesaeeeeeeas 4 1 Index 2 Thermac Simulator Operation Manual H190 Overview Introduction Overview The Thermac Simulator is a software application that simulates temperature control for EBLIC series Temperature Controllers Features Adjusting parameters for a Temperature Controller can require extensive time because the equipment has to be operated and the control results have to be checked The Thermac Simulator however allows you to simulate equipment temperatures on a computer so that adjustment results can be checked immediately without operating the equipment With just the Thermac Simulator you can perform everything from parameter settings and log data col lection through the actual simulations Functions are also provided to allow you to easily adjust the parameters such as automatic optimal dif ferential time D adjustment and simulation results comparison before and after adjustment Thermac Simulator Operation Manual H190 IMPORTANT IMPORTANT By installing this Software User is deemed to agree to be bound by the following Software License Agreement If User does not agree the following Software License Agreement User cannot download and use Soft ware and have to immediately stop installing or downloading Software Software License Agr
5. 99 9 oP Ramp Time Unit EU min EU min Set Value C min 0 0 0 0 0 1 to 999 9 Fall Value C min 0 1 D 0 1 0 0 0 1 to 999 9 suonipuo uone nuirs BulbueYD 6 v Stepwise Disturbance Size 34 0 0 100 0 to 100 0 Start Time s 0 to 99999 End Time s 99999 0 to 99999 Setting Width C Lv 1 0 0 1to 100 0 Simple Simulation Disabled Disabled Power Display Heater Capacity W Oto 100000 Factor L L D 1to 10 0 Heater Capacity x Factor W Thermac Simulator Operation Manual H190 3 21 3 Operations on the Tab Pages LD ED LD Rau Anh LD ED MV Area Use this area to set limits for the MV Using limits may slow down the rising portion of the PV waveform and may result in overshooting The defaults will be the values set on the Settings Tab Page SP Ramp Area You can set an SP ramp to gradually increase and decrease the SP to prevent rapid changes in the PV at the start of a simulation Set the change width per time unit to set the SP ramp Set the time unit in the Time Unit Box Set the change width for temperature rise in the Set Value SP Ramp Set Value Box and the change width for temperature fall in the Fall Value SP Ramp Fall Value Box The defaults will be the values set on the Settings Tab Page The following settings can be used You can set the SP Ramp Set Value or SP Ramp Fall Value parameter to O or 0 0 to disable the func tion You can set the SP Ramp Fall Value parame
6. Manual H190 Authorized Distributor
7. ON OFF ST and Event Input 1 to 6 Assignment parameters If you change the setting of the Input Type parameter the setting ranges for the SP Ramp Set Value and SP Ramp Fall Value parameters will also change If you need to change the Input Type parameter set it first The following settings can be used You can set the SP Ramp Set Value or SP Ramp Fall Value parameter to O or 0 0 to disable the function You can set the SP Ramp Fall Value parameter to 1 or 0 1 to use the same set value as the SP Hamp Set Value parameter 6 Click the Write Settings Button to write the set values to the Temperature Controller A confirmation message will be displayed Click the OK Button If an error occurs a message will be displayed Follow the instructions given in the message Check the model shown in the Model Box After the set values are written to the Temperature Controller the model of the Temperature Controller will be displayed in the Mode Box Click the Finish Button to go to the Logging Tab Page ReadSettngs Write Settings 3 2 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages Z9 29 AGED Anu 1 2 a 3 1 2 Using a Previously Set Controller Use the following procedure to set the parameters 1 Connect the Temperature Controller to the computer with a USB Serial Conversion Cable 2 Start the Thermac Simulator and create a new file 3 Click the Read Settings Button to read
8. Settings 3 2 3 Adjusting the Graph Scales To change the graph scales click the Graph Settings Button to display the following dialog box and adjust the required items When you are finished making changes click the OK Button If you close the dialog box by clicking the Cancel Button any changes will be lost You cannot change the time axis scale or logging interval while logging is in progress petting Range Vertical axis PY 999 to 3999 Time axis scale z to 7200 Logging interval z 1 ta 100 C Thermac Simulator Operation Manual H190 3 9 p N r O e a 3 y O U 9 Q D se eogs udeJc y Bunsn py e z e 3 Operations on the Tab Pages 25599 255 DED LD ED aD 3 3 Model Creation Tab Page This tab page is used to create the model that is required for simulation A model is a mathematical rep resentation of the temperature characteristics of a device It is created from the process values PVs and the values of the manipulated variable MV The tab page configuration is shown below uw Thermac Simulator PJ1 o e File F Communications C Help H pP Settings Logging Model Creation Simulation Displays the waveform of logged process values PVs and the PVm waveform Displays the deviation as a waveform Displays the waveform of logged values of the manipulated variable MV Used to create the model Also used to move t
9. be displayed if you click the Conditions Button Use the default values 3 3 2 Adjusting the Graph Scales To change the graph scales click the Graph Settings Button to display the following dialog box and adjust the required items When you are finished making changes click the OK Button If you close the dialog box by clicking the Cancel Button any changes will be lost Graph Settings Vertical axis PY Time axis s 6 0 to 60000 3 12 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages DEED ED ED ED x 3 4 PID Simulation The Simulation Tab Page is used to simulate a PV waveform The tab page configuration is shown below w Thermac Simulator PJ1 c u9 File F Communications C Help H Settings Logging Model Oreation i DS S imulation CENE 1 uonejnuilS did t Displays the process value PV set point SP and manipulated variable MV Used to change the PID constants and alpha value The simulation waveform is updated whenever a value is changed Used to set the graph scales and simulation conditions Also used to write the adjusted set values to the Temperature Controller Displays error messages and other messages during operation Displays information on the simulation waveform and used to change the set point SP Can also be used to record the waveform and to compare a recorded waveform with the waveform that is currently being adjusted
10. is to be controlled AT Idling Temp rise End START SPOCC J 100 28 100 Stop contral 3 Set the operation to perform after the completion of logging To continue control operation even after logging has been completed clear the selection of the Stop control Check Box If you select this check box operation will be stopped AT Idling Temp rise End STAR SP C J 100 28 100 4 Click the START Button to start logging A confirmation message will be displayed Click the OK Button There are four phases to logging AT idling temperature rise and end Refer to 4 Appendix page 4 1 for the conditions to move between the phases The logging time is 60 000 s approx 17 hours maximum If the maximum value is exceeded logging will stop according to the setting of the Stop control Check Box 3 6 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages XXO 9X515 312 AT Idling Temp rise End START SP C v 100 28 100 I Stop control ON Idling Temp rise End START SP ec 100 28 100 Stop control e To cancel logging e g when unexpected temperature rise occurs click the STOP Button e f too much time is required for the temperature to stabilize in the idling phase you can click the SKIP Button to force a move to the temperature rise phase If too much time is required for the temperature to stabilize in the temperature rise phase you can click the STOP Button to force a move to the end phase If you use e
11. maximum value of the time axis If you change the time axis the values in the Setting Time Calculated MV or power consumption and Overshoot Boxes may change Thermac Simulator Operation Manual H190 3 19 3 Operations on the Tab Pages LD LED LD Raus Anh LD ED 3 4 8 Enlarging the PV Waveform You can enlarge part of the PV waveform Click the enlargement icon hold down the left mouse button and select the area to enlarge The enlarged part of the waveform will be displayed when you release the left mouse button es og Bw p SP Ml PVO SPO MV 140 potens sum CM xnr NIV uu fren t neni vendu BIS L C T Tee enone Bt a E a uem AEE EEEE DUE E amimi S Hold down the left ae pe mouse button and Lone drag the mouse to S specify the area 3 20 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages LD ED LD Rau Aun LD ED 3 4 9 Changing Simulation Conditions You can change the settings on the following dialog box Click the Conditions Button to display this dialog box and then change the required items When you are finished making changes click the OK Button If you close the dialog box by clicking the Cancel Button any changes will be lost e IS v g o 3 fo Oo 3 Present Record Original Setting Range MV Upper Limit 100 0 100 0 100 0 0 1 to 100 0 Lower Limit 95 0 0 0 0 0 0 0 0 to
12. the set values from the Temperature Controller A confirmation message will be displayed Click the OK Button If an error occurs a message will be displayed Follow the instructions given in the message w EM o D 5 ae O y o U 9 Q D Finish la Precautions for Correct Use e i 0095909 0 0 0 0 0 0 no The Thermac Simulator cannot be used with any of the following settings Change these settings c temporarily if doing so will not adversely affect the control system a Parameter name Setting ad Input Type 25 to 29 analog input a PID ON OFF ON OFF E Standard or Heating Cooling Heating Cooling ST ON e Direct Reverse Operation Direct S Event Input 1 or 6 Assignments Any setting except for NONE S 4 Check the model shown in the Model Box After the set values are read from the Temperature Controller the model of the Temperature Controller will be displayed in the Model Box Click the Finish Button to go to the Logging Tab Page Finish 7 Read Settings Write Settings 3 1 3 Using a Log File from Another Company Confirm that the Temperature Controller from which the log file was taken has the following settings or model The Thermac Simulator cannot be used if these conditions are not met e SDC15 25 26 Azbil Corporation Parameter Setting PV Input Range Typ
13. AMOI ptt vic a a 3 10 E clgehegz P EE 4 1 Eror message aie texere oo be teo serena eee ee 3 11 F geo EN 3 24 all 110 esr cc D 3 22 G graph s6al8s 5o eosdem eabdvateci end 3 9 3 12 3 19 H Heater Capacity ccccccccsssseeeeeseeeeeeeseeeeeesaeees 3 23 3 24 WONG em ER 4 1 M MOJEN ceste att otentontes tesis dcu era eme ues uus dea vetu 3 10 multiplying the heater capacity by the factor 3 24 Pu MC ee 3 22 O Ortatiallabel e pieni emi ipa aces 3 18 Gio mr ce ER 3 19 P power CONSUMPTION 5 5 2 ups nee 3 23 Thermac Simulator Operation Manual H190 DM Ses se restate es ee hauled a o Ate esta deitate 3 10 R Record BURNOM sca ads cecacthcastecasdedeserievataeseecepannbeisestunenets 3 18 S SOUL DOUME e om 3 17 sug T 3 22 Setting TINE scena erit brpe a ineo estet ddr Cacec dnas 3 19 uso TN mcer 3 23 SEHMI WIAR aissessiscosdres coconut onddr ned on dun a textura tad ride b CRds 3 23 simple simulation 12 oraret on pet oix Roi Eur tinet 3 23 CRAIGS TIM RM 3 17 SPAD EMMERICH 3 22 Starting SP ett ccc 3 17 stepwise disturbance eeseseeeeeeeeeeeee 3 22 System requirements s er dears ose Co eo tue inen aet oue as 1 1 T Temperature Controller settings 1 1 temperature rise ca coipuco teres trono nde ctt Ut et 4 1 TNE UME oe cr 3 22 Index 1 Index 2 Thermac Simulator Operation
14. IMITATION DAMAGES FOR LOSS OF PROF ITS LOSS OF DATA BUSINESS INTERRUPTION OR ANY OTHER COMMERCIAL DAMAGES OR LOSSES ARISING OUT OF OR RELATED TO THIS AGREEMENT OR THE SOFTWARE ITS OUT PUT SECURITY SOLUTION OR SERVICES HOWEVER CAUSED WHETHER UNDER A THEORY OF CONTRACT WARRANTY TORT NEGLIGENCE PRODUCT LIABILITY OR OTHERWISE EVEN IF OMRON HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES AND NOTWITH STANDING THE FAILURE OF ESSENTIAL PURPOSE OF ANY REMEDY IN ANY EVENT THE MAX IMUM LIABILITY OF ANY OF THE FOREGOING PARTIES FOR ALL CLAIMS OF EVERY KIND INCLUDING THOSE ARISING IN TORT ARISING OUT OF THE SOFTWARE AND OR THIS AGREEMENT SHALL NOT EXCEED FIFTY U S DOLLARS US 50 00 Thermac Simulator Operation Manual H190 5 Software License Agreement Section 6 Intellectual Property Ownership Rights Title and ownership of all Intellectual Property Rights in Software will at all times remain with OMRON or the third party who has licensed Software to OMRON as the case may be The rights granted to User by OMRON under such Intellectual Property Rights are only for the purposes set forth expressly in this Agreement User shall not remove any copyright patent trade secret proprietary and or other legal notices contained on or in the Software including any associated software programming or documen tation User shall not use any information or data disclosed by OMRON in connection with this Agree ment to contest the validity of
15. N ITS OWN RESPONSIBILITY AND AT ITS SOLE COST AND RISK OMRON DOES NOT MAKE AND HEREBY DISCLAIM ANY EXPRESS OR IMPLIED WARRANTIES INCLUD ING BUT NOT LIMITED TO TITLE AND NONINFRINGEMENT OF THIRD PARTY S RIGHTS THE WARRANTY OF DESIGN ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OMRON DOES NOT WARRANT THAT SOFTWARE AND ITS OUTPUT WILL MEET USER S REQUIREMENTS THAT ITS OPERATION WILL BE UNINTERRUPTED OR ERROR FREE THAT ITS DEFECTS WILL BE CORRECTED OR THAT IT WILL BE COMPATIBLE WITH ANY OR FUTURE OMRON PRODUCTS NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY OMRON ITS AFFILIATED COMPANIES OR ANY OF THEIR RESPECTIVE DIRECTORS OFFICERS EMPLOYEES OR AGENTS SHALL CREATE A WARRANTY OR IN ANY WAY INCREASE THE SCOPE OF OMRON S OBLIGATIONS UNDER THIS AGREEMENT USER HEREBY WAIVE ANY AND ALL CLAIMS THAT USER MAY HAVE AGAINST OMRON ITS AFFILIATED COMPANIES OR ANY OF THEIR RESPECTIVE DIRECTORS OFFICERS EMPLOYEES OR AGENTS ARISING OUT OF SOFTWARE AND OR THIS AGREEMENT Section 5 Damage Limitation SOFTWARE IS PROVIDED AS A CONVENIENCE AND ACCOMMODATION TO USER TO THE EXTENT NOT PROHIBITED BY LAW IN NO EVENT SHALL OMRON ITS AFFILIATED COMPANIES OR ANY OF THEIR RESPECTIVE DIRECTORS OFFICERS EMPLOYEES OR AGENTS BE LIABLE TO USER OR ANY THIRD PARTY FOR ANY CAUSE OR CLAIM WHATSOEVER INCLUDING PER SONAL INJURY OR ANY INCIDENTAL SPECIAL INDIRECT CONSEQUENTIAL OR PUNITIVE DAMAGES WHATSOEVER INCLUDING WITHOUT L
16. P Set the starting SP and the SP change time as required starting SP C 0 0 3P C 100 0 SP Change Time s 0 Temperature SP PV l Time Parameter Setting range Starting SP Same as temperature range of the input type SP SP Change Time O to 60 000 If you use a log file from another company the last PV in the log data is used as the SP Thermac Simulator Operation Manual H190 3 17 e IS v g o 3 fo Oo 3 julog 19S eui Buibueu v p e 3 Operations on the Tab Pages LD ED LD Rau Anh LD ED 3 4 5 Comparing Waveforms during Adjustment You can save a waveform temporarily during adjustment and then compare it with the waveform after adjustment is completed You can also perform comparisons with the original waveform from the start of simulation The procedure and waveform display examples are given below 1 Temporarily Saving a Waveform Click the Record Button to temporarily save the present waveform 2 Comparison with the Temporarily Saved Waveform Select the check box below the Record Button to display the temporarily saved waveform 3 Comparison with the Original Waveform Select the check box below the Original label to display the original waveform from the start of simulation Present Waveform Display Settling Time s 50 6 165 6 101 2 3 18 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages LD ZED LD Rau Aun LD ED 3 4 6 Checking Waveform In
17. S e Thermac Simulator Operation Manual H190 3 13 3 Operations on the Tab Pages 25599 255 DED LD ED aD 3 4 1 Adjusting the PID Constants You can change the PID constants and then simulate the PV waveform 1 Changing the Proportional Band P Move the slider bar to the left or right to change the value The new value is displayed to the right of the bar You can also input the value directly in the box on the right of the bar You can set the upper limit of the bar in the upper limit box to the right of the bar Enter the third and forth digits of the upper limit of the bar Example To specify an upper limit of 199 9 for the bar enter 19 AT Proportional Band 0 1 S 0 2 y 19 9 9 80 0 8 0 Integral Time 0 4 99 2 233 Upper limit 40 Enables setting the differential time by itself 2 Changing the Integral Time l The procedure is essentially the same as for the proportional band Changing the Derivative Time D By default the derivative time is set automatically according to the value of the integral time Select the check box to change the derivative time by itself The procedure is essentially the same as for the proportional band Parameter Setting range P 0 1 to 999 9 and D Integral derivative time unit 2 1 s O to 9 999 Integral derivative time unit 0 1 s 0 0 to 999 9 If the integral time is 0 the manual reset value is processed with the following values Previously set Te
18. S Tor Safe USC iei iieri REY EGXd Read vo baR Sv ea eR VEN aa SEC VES ME YE U RD E RERUN 8 Precautions Tor Correct USB iecore ir ee invetero rel see tad eorr ob d Via sEeU eva oio dece nnne 8 PIOVISION IIS ONY eL M 9 sidbuzemrr ree I 10 Section 1 Introduction MSA COMGINIONS TOR SO e 1 1 1 2 Connecting to the Temperature Controller with a USB Serial Conversion Cable 1 3 Section 2 Basic Thermac Simulator Operation 2 1 Part Names and FurcllolS 5 5 3 02 13 cose redeveccncciace cicabiecccecdonssecatencese tecevecaaectertsnieccieconicecsia 2 1 2am MNCS e 2 2 2 3 pessime 2 3 Section 3 Operations on the Tab Pages 3 T Settings Tab Page iioii iode cie aaa tent valewectannuce Eau 3 1 3 1 1 Using a New Controll t ee ie tee ete nese eee ee 3 2 3 1 2 Using a Previously Set Controller cccccsscecccseeceeccssececeeesceceseaseeeesaeseeeeseeaseeeeseeseeesesseeessasss 3 3 3 1 3 Using a Log File from Another COMpany cccccccsseeeeeceeeeeeeeseeeeeeceeaeeeeesaaueeeesauseeesesaeeesseaaes 3 3 3 2 i boggirid Tab Page pis iato E Dir oco odia en aaa Lec a oHG E Es Ea EE REPRE EP E 3 5 3 2 1 Collecting EOC ID rz Rr ET 3 6 3 2 2 Reading a Log File from Another Company 0ccccceeeeeeeeeeeeeeeeeaeeeeeeeeeeaeeaeeeeeesaeaaeeeeeeeeeaaaaees 3 8 Thermac S
19. any Intellectual Property Rights of OMRON Any such use of OMRON s information and data shall constitute a material non curable breach of this Agreement User shall not use Software and any Confidential Information disclosed by OMRON to User in connection with this Agreement to contest the validity of any Intellectual Property Rights of OMRON including Software Any such use of OMRON s information and data shall constitute a material non curable breach of this Agreement Section 7 Modifying the Software 1 OMRON may extend enhance or otherwise modify Software at any time without notice but OMRON has no obligation to provide User with any updates or changes 2 OMRON has no obligation to provide any support or engineering assistance of any sort to User Section 8 Confidential Information User shall treat any information contained in the Software Confidential Information as confidential and shall not disclose it to any third party This obligation shall survive after the termination of this Agreement Section 9 Expiration and Termination of this Agreement This Agreement shall come into effect on the day first above written and remain valid for one 1 year thereafter Unless either party notifies the other party of its intention not to renew this Agreement at least thirty 30 days prior to the expiration of then current term this Agreement shall be automatically renewed and remain valid for a successive period of one 1 year the
20. ation Simulation Tabs gt Input Type Temperature Unit Integral Derivative Time Unit Proportional Band C 0 1to 999 9 Model Integral Time s 0 to 9999 Derivative Time S 0 to 9999 Alpha 0 0 to 1 00 MV Upper Limit 0 1 to 100 0 re To use a new Controller MV Lower Limit 96 0 06599 Enter the required set values dick the Write Setting Button wait for z i the set values to be written and then dick the Finish Button Using a Previously Set Controller SP Ramp Time Unit Click the Read Settings Button wait for the set values to be read and then dick the Finish Button SP Ramp Set Value C min 0 1 to 9999 Enter the ired set SP Ramp Fall Value C min 1 0 1 to 9999 values sary was dick the Finish Button e Title Bar The title bar displays the current project name e Menu Bar The menu bar provides the following menus and menu items Description Menu File Creates a new project Opens an existing project Overwrites the current project Saves the current project under a different name Exits the Thermac Simulator Communications Used to select the serial port that is connected to the cable Help Manual Displays the manual Displays version information e abs The following tabs are provided Tab Function Settings Used to set the Temperature Controller parameters required to log data Logging Used to log data to use in creating a model Model Creation Used to create a model of the controlled dev
21. e 1 to 68 Temperature Control Method 1 Fixed PID Heat Cool Control 0 Disabled Control Action Direct Reverse 0 Heat control reverse Thermac Simulator Operation Manual H190 3 3 3 Operations on the Tab Pages Z9 2j AGED Anu 4 2 aD e RBLIOO RKC Instrument Inc Model code RBLIOOF Q The O in the model code is replaced by a number The 1 is replaced by a letter Use the following procedure to set the parameters 1 Start the Thermac Simulator and create a new file 2 Use the following correlation table to set the parameters Always set the Input Type parameter Temperature Unit parameter and PID constants Proportional Band Integral Time and Derivative Time parameters Set other parameters as required If you change the setting of the Input Type parameter the setting ranges for the SP Ramp Set Value and SP Ramp Fall Value parameters will also change If you need to change the Input Type parameter set it first The following settings can be used You can set the SP Ramp Set Value or SP Ramp Fall Value parameter to O or 0 0 to disable the function You can set the SP Ramp Fall Value parameter to 1 or 0 1 to use the same set value as the SP Ramp Set Value parameter 3 Click the Finish Button to go to the Logging Tab Page Finish Read Settings Write Settings Set the parameters according to the following correlation table Leave any parameters that are not being used at the default settings
22. eater capacity used in tem perature control Use this as a guideline for checking the efficiency of saving energy If you display the power consumption enter the heater capacity in the Heater Capacity Box Refer to 3 4 6 Checking Waveform Information page 3 19 for information on the display Heater Capacity Display 0 The calculated MV is displayed Any setting except for O The power consumption is displayed Waveform Display i Settling Time s 50 6 165 6 101 2 6 86 2 6219 0 14 1 0 0 Thermac Simulator Operation Manual H190 3 23 3 Operations on the Tab Pages LD LED LD Rau Aun LD ED Changing the Heater Capacity for a Simulation You can change the heater capacity and then perform a simulation Enter values for the Heater Capac ity and Factor Boxes If you do not know the heater capacity enter 1 for the factor The correct power consumption will not be displayed Example To reduce the heater capacity by half set the factor to 0 5 You can confirm the new heater capacity by multiplying the heater capacity by the factor If you have changed the heater capacity in this way The heater capacity is being changed will be displayed in the message area Also if you have changed the heater capacity in this way the Write Settings Button will be disabled and you will not be able to write the settings To enable the Write Settings Button set the factor to 1 0 l Precautions for Correct Use Even if you execute autotuni
23. eement This is a binding agreement between User and OMRON Corporation a corporation organized and existing under the laws of Japan with its place of business at Shiokoji Horikawa Shimogyo ku Kyoto Japan OMRON on the terms and conditions to use Software Section 1 Definitions Software means the computer program and related documentation for temperature controllers typed E5SLIC series contained in this package including without limitation revision software updates and other derivative works thereto User means a corporation company partnership and other entity for the use of which its employee staff member agent or other third party downloads or obtains Software Intellectual Property Rights means any patent copyright trade secret trademark or other intellectual property rights including without limitation applications thereof in any idea design concept method technique invention discovery improvement technical information software in whatsoever form or media and related algorithms flow charts logic diagrams and specifications mask works graphics or other works of authorship Affiliated Companies means any company corporation or entity that is controlled by a party and or any company corporation or entity that controls a party and or any company corporation or entity that is controlled by one of the before mentioned companies corporations or entities However any such company corporat
24. following table and create a log file Application SLP C35 Smart Loader Package PROTEM2 Measured Value PV Monitor Manipulated Output Value MV1 Monitor Data Heat Side MV Set Value 1 SV1 SV1 Time Period 1 s High speed trend Not used 1 s Cycle time 1 s However if you use a log file from another company the PV will change stepwise when control starts from a stopped state This will tend to cause more deviation when the model is created in comparison with using log data collection For some Temperature Controllers the MV may be less than 0 0 in STOP status If this occurs a model cannot be created correctly Overwrite all MVs that are lower than 0 0 with 0 0 and then create the model 2 Read the log file Use the following procedure to read the log file 1 Select the log file Click the Browse Button to display a dialog box to select the log file and select the log file 3 8 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages EXO 9X515 312 The selected name will be displayed Log File C Users PubliciDocuments sample csv 2 Check the waveform for the file The log waveforms for the process value PV set point SP and manipulated variable MV will be displayed To change to a different log file select the log file again 3 Move to the Model Creation Tab Page Click the Go to Model Creation Button to go to the Model Creation Tab Page Go to Model Creation _Graph
25. formation You can check the settling time and overshoot with the following text boxes You can also check the same information for the recorded and original waveforms Present Record Original e I Waveform Display IF z o Setting Time s 2 D Calculated MV S Overshoot C Starting SP C 0 0 0 0 0 0 Item Description Settling Time The settling time is the time required for the PV to stabilize within the settling width of the SP Refer to the 3 4 9 Changing Simulation Conditions page 3 21 for information on the settling width Calculated MV The calculated value of the MV in the MV waveform is given You can also specify converting the value to the power consumption Refer to the 3 4 9 Changing Simulation Conditions page 3 21 for information on power consumption Overshoot The amount by which the PV overshoots the SP in the rising portion of the PV waveform is displayed 3 4 7 Adjusting the Graph Scales To change the graph scales click the Graph Settings Button to display the following dialog box and adjust the required items When you are finished making changes click the OK Button If you close the dialog box by clicking the Cancel Button any changes will be lost uoneuuoju uJojeAeM Buppoeuo 9 p e Graph Settings Setting Range Vertical axis PV 150 999 to 9999 Vertical axis MV 24 100 0 0 0 to 100 0 Time axis s D 166 ito 60000 eS Cr ES Additional Information Simulation is performed for the
26. he other provisions of this Agree ment shall not be affected thereby Failure of a party to enforce any provision of this Agreement shall not constitute or be construed as a waiver of such provision or of the right to enforce such provision Section 12 Governing Law and Settlement of Disputes The formation validity construction and the performance of this Agreement and all amendments and supplements hereto shall be governed and interpreted by and in accordance with the laws of Japan without reference to conflict of law rules Any and all disputes controversies or differences which may arise between the parties hereto out of or in relation to or in connection with this Agreement shall be finally and exclusively settled by the competent court of Kyoto Japan C Copyright OMRON CORPORATION 2004 2014 All Rights Reserved Thermac Simulator Operation Manual H190 7 Precautions for Safe Use Precautions for Safe Use e n addition to this manual also refer to the Instruction Manual and User s Manual for the Temperature Controller e Check the destination Temperature Controller before you transfer the parameters to it e Occasionally there are large deviations in the simulation waveforms When you perform actual tem perature control always implement measures to ensure safety for unexpected temperature increases Precautions for Correct Use e Use the Thermac Simulator only on the specified operating system The Thermac Simulat
27. how you will use the Thermac Simulator There are the following three cases The setting procedure for each case is given below Case 1 Using a New Controller All settings are entered and the entered values are written to a Temperature Controller that has not yet been used Case 2 Using a Previously Set Controller The settings are read from a Temperature Controller that has already been used Case 3 Using a Log File from Another Company The settings are entered Because there is already a log file a Temperature Controller is not used Thermac Simulator Operation Manual H190 3 1 3 Operations on the Tab Pages Z9 2B AGED Anu 4 2 aD 3 1 1 Using a New Controller Use the following procedure to set the parameters 1 Connect the Temperature Controller to the computer with a USB Serial Conversion Cable 2 Start the Thermac Simulator and create a new file 3 Set the Input Type and Temperature Unit parameters 4 If the PID constants were decided in advance set the PID constants i e the Proportional Band Integral Time and Derivative Time parameters Leave the Integral Derivative Time Unit and Alpha parameters at their default values If the setting of the Integral Derivative Time Unit parameter is changed the PID constants will be initialized If you need to change this parameter do so before you set the PID constants 5 Change the settings of the other parameters as required The displayed values will be written for the PID
28. ice from log data Simulation Used to perform temperature waveform simulations based on a model Thermac Simulator Operation Manual H190 2 1 N L U AY mp D 3 D o D 2 a TI c 5 o et o 5 o 2 Basic Thermac Simulator Operation Basic Thermac imulator Operation 2 2 Files The Thermac Simulator creates the following files These files are saved in the following folder by default C Users user_name Documents Thermac Simulator File name default Description PJ1 tcs Project file PJ1_Log_data csv CSV file of log data collected on the Logging Tab Page PJ1_Sim_data csv CSV file of the simulation results calculated from the Simulation Tab Page hi Precautions for Correct Use A system folder is automatically created in the following directory when you start the Thermac Simulator C Users user_name Documents Thermac Simulator The system uses this system folder Do not delete it Thermac Simulator Operation Manual H190 2 Basic Thermac Simulator Operation Basic Themac imulator Operation 2 3 Basic Operations eue N e There are the following three cases for operating the Thermac Simulator S o Case 1 Case 2 Case 3 9 Ste Tb wade Using a New Using a Previously Using a Log File Reference i P iis Controller Set Controller from Another page Company 3 Settings Enter set values Read set values
29. imulator Operation Manual H190 1 3 2 3 ACCUSING NG Graph ecales seti sees cett aee qoe tac oeudoe tee puo ge Dave desdas Las eo cin cea ned orto vauanunetevnsdeu grates 3 9 3 3 Model Creation Tab Page o ceo ien Eee eo fone Duc ceat eae co ao x Eos u Eras Vk ecosaxe ren v es aaa 3 10 3 3 1 reatino tHe i ole Pememcratiera tenes tee Minoan eL Ete emer iC aM dU NL II ee mtr eae ee ee eee a 3 11 3 3 2 Adjusting the Graph SCaleSec 2ccosssss csgoatecsseadecesnpesiaiacsas BM LIRE aa a Loi tt PIER cd 3 12 34A PID Simula NON mE 3 13 3 4 1 Adiustngiihe PIDCOoNstaNS esoe a a a a a 3 14 3 4 2 Executing AVOMNING AT eniin a n e EAI 3 15 3 4 3 Adjusting the Rising Portion of the PV Waveform ssesssnsesssnsnesrrrnessrrrresrnrrnesrrrrrsrnrrensrrrrenne 3 16 3 4 4 Changing M Set el em X 3 17 3 4 5 Comparing Waveforms during ACjUStMENL cccccssseeeeeceeeeeeceeeeeeeeceaaeeeeesaeeeeesaeeeeeesaaeeeeneas 3 18 3 4 6 Checking Waveform Information eeeesseeeeeeeeeeeeeeee eene nennen nennen nnne nnn nnns 3 19 3 4 7 Adjusting the Graph Scale ct E EE aea a aaa aieeaii 3 19 3 4 8 Enlarging the PV WOaVelofbiiossmsndtssse S e dae tva dese oS ee din ae 3 20 3 4 9 Changing Simulation CohcdEUlOFiSisccepaeicine durs qu twsCRThcu edt les OR ua Ux neEE UE FUA rei Te dex asit une ped Ennn 3 21 3 4 10 Writing the Simulation Results to the Temperature Controller
30. ion or entity shall be deemed to be an Affiliated Companies only as long as control exists For these purposes a company corporation or entity shall be treated as being controlled by another company corporation or entity if that other company corporation or entity has fifty percent 5096 or more of the votes in such entity and or is able to direct its affairs and or to control the compo sition of its board of directors or equivalent body Section 2 Permitted Uses Subject to the terms and conditions in this Agreement OMRON grants User a non exclusive non trans ferable and royalty free license to use Software on computers owned by User for the purpose of simu lating parameter for temperature controllers of OMRON or its Affiliated Company 4 Thermac Simulator Operation Manual H190 Software License Agreement Section 3 Prohibited Uses Without the prior written consent of OMRON User shall not a publish disclose market sublicense upload rent lease or distribute Software b modify translate adapt reverse engineer de compile or disassemble Software c assign Software to a third party or d use reproduce or otherwise utilize Software in whole or in part other than as expressly permitted by this Agreement Section 4 No Warranty and Disclaimer OMRON LICENSES SOFTWARE TO USER AS IS BASIS WITH ALL FAULTS AND WITHOUT WAR RANTY OF ANY KIND USER ACKNOWLEDGES AND AGREES THAT USER SHALL USE SOFT WARE SOLELY O
31. ither of these buttons however the deviation will increase for model creation p N r O e e 3 y O U 9 Q D AA HQ LPEIXIEIEIIXE Logging period uu J 0 LL l ll nee AT O Iding Temp rise End START 5P C 100 28 100 Stop control ejeq 601 8uinoejo2 1 z 5 Stop logging When logging is stopped end phase is entered Click the Go to Model Creation Button to go to the Model Creation Tab Page AT Idling Temp rise End START P 100 28 100 I Stop control E Go to Model Creation Cohena Thermac Simulator Operation Manual H190 3 7 3 Operations on the Tab Pages DID 119125 3 2 2 Reading a Log File from Another Company A log file that was created with one of the following software applications can be read Temperature Controllers Application SDC15 25 26 Azbil Corporation SLP C35 Smart Loader Package RHBLIOO RKC Instrument Inc PROTEM2 Use the following procedure to create and read a log file from another company 1 Create a log file from another company Create a log file that has the type of waveform as the one shown in the following figure Before log data collection remain in STOP status until the PV stabilizes at the normal temperature RUN STOP STOP RUN SP PV MV Standby time Integral time Log data collection time Collect log data according to the information in the
32. l Case 3 Using a Log File from Another Company Used to read an existing log file Thermac Simulator Operation Manual H190 3 5 3 Operations on the Tab Pages XX 9X151312 3 2 1 Collecting Log Data Use the following procedure to collect the log data 1 Make the settings for autotuning AT Select or clear the AT Check Box according the cases given in the following table Case AT Check Box Remarks Using a New Controller Select the check box e f autotuning cannot be performed due to the execute AT characteristics of the controlled device clear the selection of the check box e f you changed the PID constants on the Settings Tab Page clear the selection of the check box Using a Previously Set Clear the selection do not To execute autotuning again select the check Controller execute AT box AT Idling Temp rise End START qp ou 0 0 0 Stop control 2 Set the set points Set the set points according to the following table Phase Setting AT Set this set point if you selected the AT Check Box Set the same value as for temperature rise However if the temperature fluctuation range during autotuning is a problem set the value according to the allowable fluctuation range Idling SP for temperature rise Normal temperature x 10 Normal temperature Example SP for temperature rise 100 C and Normal temperature 20 C 100 20 x 0 1 20 28 Temp rise Set the set point at which the temperature
33. mperature Controller Set value of the parameter from Temperature Controller Other cases 50 0 3 14 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages LED LED D ED LD LD aD EN Additional Information The following tables describe the trends in the PV waveforms for changes in the PID constants When the Proportional Band P Is Adjusted The curve rises gradually and a long stabilization time is created but overshooting is prevented Increased Overshooting and hunting occur but the set value is quickly reached and the temperature stabilizes Decreased When the Integral Time I Is Adjusted It takes a long time to reach the set point It takes time to achieve a stable state but overshooting Increased undershooting and hunting are reduced Overshooting and undershooting occur Hunting occurs Decreased The Temperature Controller starts up faster When the Derivative Time D Is Adjusted Overshooting undershooting and stabilization times are reduced but fine hunting occurs on changes in the Increased curve itself Overshooting and undershooting increase and it takes time to return to the set point Decreased 3 4 2 Executing Autotuning AT You can perform autotuning during a simulation This is useful when autotuning cannot be performed for the actual system or when it is difficult to set the PID constants properly Click the AT Button to exe cute autotuning at
34. ng with the heater capacity factor set to a value other than 1 0 the PID constants will be calculated with a factor of 1 0 Refer to 3 4 2 Executing Autotuning AT page 3 15 for information on autotuning 3 4 10 Writing the Simulation Results to the Temperature Controller Connect the Temperature Controller to the computer with a USB Serial Conversion Cable Click the Write Settings Button to write the adjusted set values to the Temperature Controller Graph Settings Conditions Write Settings The following present values indicated in the following figure will be written e Proportional band integral time derivative time and alpha e MV upper limit and MV lower limit e SP ramp time unit SP ramp set value and SP ramp fall value The value of the Set Value parameter is written for the SP Ramp Set Value parameter and the value of the Fall Value parameter is written for the the SP Ramp Fall Value parameter Present Record Waveform Display Settling Time s 50 6 165 6 Calculated MV 6346 6 6786 2 Overshoot C 0 9 14 1 Starting SP C 0 0 SP C 100 0 SP Change Time s 0 Proportional Band 0 1 T Integral Time 0 Alpha 0 0 Conditions MV Upper Limit Lower Limit 9 5 SP Ramp Time Unit Set Value C min Fall Value C min Thermac Simulator Operation Manual H190 4 Appendix 4 Appendix Phase Changes during Log Data Collection The conditions for mo
35. o the Simulation Tab Page Displays error messages OIO This waveform is not displayed until the model is created PVm Values calculated from the model Deviation The difference between PV and PVm Average Deviation The absolute values of the differences between PV and PVm averaged over time 2 This waveform is not displayed until the model is created 3 10 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages 25599 LED D ED LD LD aD 3 3 1 Creating the Model 1 Check the log waveform that will be used to create the model The waveforms of the logged process values PVs and values of the manipulated variable MV that were selected on the Logging Tab Page are displayed 2 Start model creation Click the Model Creation Button to start creation of the model mm CE A progress bar will be displayed to show the progress of model creation The longer the logging time was the more time will be required for model creation en OO o 2 O D et O gt a o U fu e D 3 If model creation is completed successfully the Simulation Tab Page will be displayed automatically Hefer to 3 4 PID Simulation page 3 13 for operating procedures on the Simulation Tab Page 4 If the model could not be created the following will be displayed 0 The PVm values calculated from the model will be added and the model creation range i e the area that is not g
36. ollowing procedure to install the driver 1 Connect a USB port on the computer with a Setup Tool port on the Temperature Controller using the Cable 2 Install the driver that comes with the Thermac Simulator e Installation Procedure When the Cable is connected to the computer the OS detects the product as a new device When it is detected install the driver using the Installation Wizard Note 1 We recommend that you install the driver for each USB port on the computer at the start The Temperature Controller assigns a COM port number to each USB port on the computer If the same USB port is used you will be able to use the same COM port number even if you use a differ ent Cable 2 Installation of the driver will not be completed if the installation is canceled before it is completed Normal communications will not be possible unless the driver is installed completely If the driver is not installed completely uninstall it and then install it correctly 3 Communications Condition Settings for the Setup Tool A COM port number is automatically assigned to the USB Serial Conversion Cable Thermac Simulator Operation Manual H190 1 3 1 Introduction Thermac Simulator Operation Manual H190 2 Basic Thermac Simulator Operation 2 1 Part Names and Functions E Ga Title bar amp us Thermac Simulator o Jf x M enu bar o File F Communications C Help H Settings Logging Model Cre
37. om temperature Applicable Log Files from Other Companies The Thermac Simulator can read log files created by the following software applications Controlled Devices Temperature Controllers Application SDC15 25 26 Azbil Corporation SLP C35 Smart Loader Package HBLIOO RKC Instrument Inc PROTEM2 Company names and product names in this document are the trademarks or registered trademarks of their respective companies 1 2 Thermac Simulator Operation Manual H190 1 Introduction Connecting the Computer and Controller 1 2 Connecting to the Temperature Controller with a USB Serial Conversion Cable c o O o 3 o o 3 fo c o EX o it m e1eduijo y 01 Dunooeuuo Z I1 To collect log data from the Temperature Controller connect the Temperature Controller to the com puter with an E58 CIFQ2 USB Serial Conversion Cable The E58 CIFQ2 E is required to connect to the Setup Tool port on the front panel of the EBEC E5AC or E5DC or to connect to the Setup Tool port on the bottom panel of the E5GC For details on connecting the Temperature Controller to the computer with an E58 CIFQ2 USB Serial Conversion Cable refer to the E5L7C Digital Temperature Controllers User s Manual Cat No H174 E58 CIFQ2 USB Serial Conversion Cable You must install a driver for the cable in the computer If you are using the CX Thermo then the driver installation procedure is not required Use the f
38. or may malfunction on other operating systems e Do not use the Thermac Simulator near motors power lines or other sources of electrical noise Noise may enter on communications cables possibly causing malfunctions e Do not run any other software applications while you are using the Thermac Simulator Doing so may cause log data sampling to be skipped during communications with the Temperature Controller or other communications errors may occur 8 Thermac Simulator Operation Manual H190 Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No H190 E1 01 Eo Revision code Revision code Dae Revised content 01 July 2014 Original production Thermac Simulator Operation Manual H190 9 Related Manuals Related Manuals Refer to the E5LIC Digital Temperature Controller User s Manual Cat No H174 for information on the Temperature Controller and to the Instruction Manual that comes with the Temperature Controller for information on the USB Serial Conversion Cable 10 Thermac Simulator Operation Manual H190 1 Introduction HpI 9I512513915 1 introduction 1 1 Conditions for Use b L b O Oo gt Q et Oo 3 o0 A Oo c o o System Requirements The following system requirements must be met to use the Thermac Simulator Item Specification OS Microsoft Windows 7 32 bit edition Processo
39. r 1 GHz min 32 bit x86 or better processor RAM 1 GB min Hard disk space 16 GB or more available space CD ROM drive 1 drive min Monitor XGA 1 024 x 768 16 bit high color or better Communications port 1 USB port min Windows is a registered trademark of Microsoft Corporation in the United States and other countries Conditions for Use The following conditions must be met to use the Thermac Simulator Applicable Controllers E5SLIC series Temperature Controllers except for Position proportional and Programmable Models 1 The Thermac Simulator cannot be used with any of the following settings e Input Type 25 to 29 analog input e PID ON OFF ON OFF e Standard Heating Cooling Heating Cooling e ST ON e Direct Reverse Operation Direct operation Tc Event Input 1 to 6 Assignments Anything other than NONE 1 Correct simulation results may not be possible if an Infrared Temperature Sensor is used 2 f you change the event input assignment settings to NONE to use the Thermac Simulator be sure to return them to the original settings when you are done using the Thermac Simulator 8 If a work bit is set as an internal event in the logic operation settings set the event input assignment to anything except Communications Writing En Temperature Controller able Disable RUN STOP or 10096 AT Execute Cancel settings 2 Fora Temperature Controller with a position proportional output temperature fluctuations may occu
40. r depending on the control period setting The Thermac Simulator cannot reproduce those temperature fluctuations in a simulation 3 A model cannot be created correctly if the MV Upper Limit or MV Lower Limit parameter is set to between 5 0 and 0 1 or between 100 1 and 105 0 Set the MV Upper Limit parameter of the Temperature Controller to between 0 1 and 100 0 and the MV Lower Limit parameter to between 0 0 and 99 9 4 The following parameters are not used in simulations The default settings of the Temperature Controller are used by the Thermac Simulator for these parameters e Minimum Output ON OFF Band 1 0 e MV Change Rate Limit 0 0 s 5 It may not be possible to create a correct model for devices for which the manipulated variable increases gradually during temperature rise due to SP ramp settings with a small slope Thermac Simulator Operation Manual H190 1 1 1 Introduction gt sIDID gt For the following controlled devices there will be a large temperature deviation between a simulation and the actual Temperature Controller Therefore the Thermac Simulator cannot be used for them e Heaters for which there is a large change in the resistance depending on the temperature e Devices for which boiling or melting occurs e Cooling devices that use direct operation e Devices for which there is high thermal interference Devices that reach the set point in 10 s or less Devices that have a set point near ro
41. r details 3 Save the project Select File Save As or File Save 4 Exit the Thermac Simulator Select File Exit Thermac Simulator Operation Manual H190 2 3 2 Basic Thermac Simulator Operation Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages 12D 52 AGED Anu 1 2 aD 3 Operations on the Tab Pages 3 1 Settings Tab Page This tab page is used to make the settings that are required for simulation fe SSS u Thermac Simulator PJ1 E File F Communications C Help H Settings Logging Model Creation Simulation InputType s Thermocouple K 200 to 1300 C or 300 to 2300 F Temperature Unit C w o D 5 ae O y o U 9 o Integral Derivative Time Unit 4 Proportional Band C 3 0 0 1 to 999 9 Integral Time s 233 0 to 9999 Derivative Time 5 40 0 to 9999 0 65 0 0 to 1 00 0 1to 100 0 To use a new Controller 0 0 to 99 9 Enter the required set values dick the Write Setting Button wait for 2 7 the set values to be written and then click the Finish Button Using a Previously Set Controller Click the Read Settings Button wait for the set values to be read and SP Ramp Time Unit then dick the Finish Button SP Ramp Set Value C min To use a log file Enter the required set SP Ramp Fall Value C min values and then dick the Finish Button The setting procedure depends on
42. rayed out will be displayed The deviations between PV and PVm will be displayed An error message will be displayed The model creation range and average deviation will be displayed epoIN eui Buea L S E 9 amp 9 W Thermac Simulator PJ1 o E J File E Communications C Help H Settines a SSH Use the following information to troubleshoot the problem Error message Cause Correction If the average deviation is allowable The average deviation If the deviation shown in the go to the simulation If it is not exceeded the allowable applicable area in the following figure allowable log the data again value is minimal click the Go to Simulation Button to move to the Simulation Tab Page An unstable model was created Log Correct log data was not Check the log waveform to see if it is the data again collected wrong Refer to 3 2 Logging Tab Page page 3 5 for details Thermac Simulator Operation Manual H190 3 11 3 Operations on the Tab Pages 2D DED LD ED aD PVm PV PVm PV The absolute average deviation is displayed If it exceeds the allowable value an error will occur Average Deviation C 15 0 Allowable Value 10 0 Do not change the model creation range You can restore the original values by clicking the RESET Button Start time X End time Model Creation Range 10 700 RESET EN Additional Information The conditions for creating the model will
43. reafter each If User breaches this Agreement OMRON may terminate this Agreement upon notice to User When this Agreement is expired or terminated User shall promptly return or destroy the Software Confidential Information and all copies thereof The rights and obligations under Section 4 5 6 8 9 10 11 and 12 shall survive expiration or termination of this Agreement and bind the parties and their legal representatives succes sors and assigns thereafter Section 10 Indemnification User agrees to indemnify defend and hold harmless OMRON its Affiliated Companies and any of their directors officers employees or agents collectively the OMRON Indemnitees from actual or alleged claims losses liabilities damages expenses and costs including reasonable attorneys fees and expert costs incurred by any OMRON Indemnitees as a result of a a breach of this Agreement by User b User s violation of applicable law or c the negligence or other wrongful conduct of User Thermac Simulator Operation Manual H190 Software License Agreement Section 11 Miscellaneous Neither this Agreement nor any part or portion hereof shall be assigned sub licensed or otherwise transferred by User OMRON may assign this Agreement without the User s consent to any Affiliated Companies or other third parties Should any provision of this Agreement be held to be void invalid unenforceable or illegal by a court the validity and enforceability of t
44. ronoriona Band 0 1 19 9 9 80 0 Integral Time 0 4 99 233 A message is displayed during autotuning and the PID constants are updated when it is completed An error message is displayed in the message area if autotuning is canceled or an error occurs Thermac Simulator Operation Manual H190 3 15 e IS v g o 3 fo Em Oo 3 1y Bulunjoyny Bunnoexa z r 3 Operations on the Tab Pages LD ED LD Raus Anh LD ED 3 4 3 Adjusting the Rising Portion of the PV Waveform You may be able to improve the rising portion of the PV waveform by adjusting alpha Select the check box to change alpha The procedure is essentially the same as for the proportional band 1 9 9 8 0 9 4 99 233 4 40 40 ir 1 00 0 65 0 65 Alpha Effect Decreasing the value The rising time is reduced However overshooting will become larger Increasing the value Overshooting will be suppressed However the rising time will increase Decreasing the value of alpha Temperature Increasing the value of alpha Time 3 16 Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages LD ED LD Rau Anab LD ED 3 4 4 Changing the Set Point You can change the set point and then perform a simulation You can also set the original set point the starting SP and the timing for changing the set point 1 Changing the Set Point The following text boxes are used to change the set point 2 Changing the Starting S
45. ter to 1 or 0 1 to use the same set value as the SP Ramp Set Value parameter Stepwise Disturbance Area You can simulate a disturbance in the simulation waveform To set the disturbance set the Size Start Time and End Time Boxes Check the change width in the PV caused by the disturbance before you make the settings If you set the end time longer than the simulation waveform it will act like stepwise disturbance ANA gt Temperature SP Start time End time Time The above figure is merely an illustration Size Start time and End time are not actually displayed on the waveform Thermac Simulator Operation Manual H190 3 Operations on the Tab Pages LD ED LD Raus Anh LD ED Settling Width You can set the settling width that is used to calculate the settling time Refer to 3 4 6 Checking Wave form Information page 3 19 for information on the settling time Settling width Temperature SP e IS v g o 3 fo Em Oo 3 PV Time I Simple Simulation You can use a simple simulation if too much time is required for a normal simulation The simulation time is reduced by increasing the calculation period used for simulation This will result in lower accu racy Select Enabled for the Simple Simulation parameter to perform a simple simulation suonipuo uone nuirs BulbueYD 6 v Power Display Area You can display an approximation of the power consumption based on the h
46. ving between the idling temperature rise and end phases that are described in 3 2 1 Collecting Log Data page 3 6 are as follows e Condition for Moving from Autotuning to Idling The idling phase is entered when autotuning is completed normally or after autotuning has been performed for 20 000 s e Condition for Moving from Idling to Temperature Rise The temperature rise phase is entered if the PV does not exceed the settling width during the standby time as shown in the following figure Idling PV Settling width SP 1 C F min l l Standby time Integral time l l e Condition for Moving from Temperature Rise to End The end phase is entered when seven times the temperature rise time plus the standby time has elapsed as shown in the following figure End Standby time Integral time l Thermac Simulator Operation Manual H190 4 1 2 D o D O y D 2 D o o c m 2 Q O Q J D t D O o D O zt O 2 4 Appendix Thermac Simulator Operation Manual H190 A zi eyiziel ail 3 12 applicable controllers eeeeeeeeees 1 1 AUTOUNO pie rr HIN 4 1 average deviation seeeesssss 3 10 3 12 C Calc lated MV T 3 19 Conditions BUON uio coe o reo Late o aie eee corone et 3 21 controlled devices eeeeeeeeeereeeennnenn 1 2 D COW
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