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Delta HES-User-Manual

1. Frame C T s Q RM Oi I i ERA REAL J L lO 00 lt OTO 0Q ome p T T crm m I f 1 ee HH HR H S1 S1 9 HNE H ler E Unit mm inch Frame W W1 H H1 H2 H3 D 91 Q2 o3 T 235 204 350 337 320 136 6 5 34 22 9 25 8 03 13 78 13 27 12 60 5 35 0 26 1 34 0 87 BP 48 Frame C VFD110VL23A 43A J 1 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series Frame D
2. HES125H23A 1 Servo controller VFD300VL23A J z W T D w1 D1 of o o SS Ei x Sr n ri o lo s3 D2 _ DO E E p RAKOODSNPEBECOONSA GOUELERBBNZOUEEREBN S1 s2 NT UOOUNUU mS pe RSA On eNSIANNAPSSSONNON28 a Unit mm inch W W1 H H1 H2 D D1 D2 S1 S2 S3 370 0 335 0 595 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 43 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 050 150 23A 250 o LT M NT f UD SH y D gt 265 200 Component Model Number Quantity Motor ECMA ER221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 A 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 H B 23 Component Model Number Quantity PG card EMVJ PG02R 1 X1 Braking unit VFDB 2022 1 X2 Braking resistor BR2250W6P8 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3
3. HES080H43A 1 Servo controller VFD185VL43A J Ww B wi D i Og M 1 DOT A 4 OQ re 600 EEE T Lj mm aT EE Fo FITTE EE aS 3 GR FG IL JE 3 S eA i ji Ju S1 S1 Unit mm inch W W1 H H1 H2 H3 D 91 Q2 3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 032 110 43A 769 200 T 1 174 Hof ld 2 TREE 3 4 D WA 13 e I 3 250 01 50 0 1 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 032RK23 1 Pressure sensor WIKA A 10 1 A 25 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 080 H N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 250 Unit m
4. HES160G43A 1 Servo controller VFD300VL43A J Ww e D w1 D1 gt OF 1 o o SS EH SS x Sr n ri o lo s3 D2 _ DO E E mm p RAKOODSNPEBECOONSA GOUELERBBNZOUEEREBN S1 s2 INDGODS UON DU zm RSA On eNSIANNAPSSSONNON28 a Unit mm inch W W1 H H1 H2 D D1 D2 S1 S2 S3 370 0 335 0 i 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 064 150 43A 777 250 OUTLET 1 UD NI mm n S 200 Component Model Number Quantity Motor ECMA KR221FPS 1 Oil pump EIPC5 064RA23 1 Pressure sensor WIKA A 10 1 CALL NOW 800 985 6929 A 35 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 G B 43 X2 Braking resistor Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 4045 1 BR2250W015 1 Coding device cable 5m 1 Magnetic ring of power Sensor clamp 1 cable 3 X1 Braking unit VFDB 4045 121 0 4 76 130 0 5 12 80 0
5. Unit mm inch Ww W1 H H1 H2 H3 D 91 92 3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 050 150 43A 250 1 1 4 O I li La TLET 1 uy SF C7 d 265 n 200 Component Model Number Quantity Motor ECMA KR221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 A 31 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 G N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR2250W 020 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 2250W 200 Unit min L 5 Ll 10 L2 10 D 5 W0 2 S 0 1 A 1 F 0 1 h 10 500 584 610 72 15 8 1 65 9 1 130
6. Model Wire Gauge Torque 7 VFD300VL43A J 57kaf cm 5 VFD370VL43A J A9ih Ibf se on d VFD450VL43A J 4 2 ANG Ex exl VFD300VL23A J 21 2 33 6mm VFD370VL23A J 200kgf cm VFD550VL43A J 173in Ibf r VFD750VL43A J E a Wire type 4 Stranded copper only gt 75 C u 5 a UL FU 2 4 Control Terminals Description of SINK NPN SOURCE PNP Mode Switching Terminal Sink mode Source mode With internal power 24Vdc With internal power 24Vdc Sink mode Source mode With external power 24Vdc With external power 24Vdc external power 24Vdc external power 24Vdc 2 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series DCM E24V Sink Source Mode Switch Terminal MCM SON RES MI4 COM 10V PI AUI ACM cecccccees TATE MO2 EMG MI3 Mis AFM 24V PO ACM D Frame Torque Wire Gauge C D E 8 kgf com 6 9 in Ibf 22 14 AWG 0 3 2 1mm Terminal 0V 24V 1 6 kgf com 1 4 in Ibf 30 16 AWG 0 051 1 3mm Terminal Function Factory Setting NPN mode E Between terminals SON DCM conducting ON run open SON Pumap circuit OFF Stop EMG Abnormal input from outside Abnormal input from outside RES Reset reset MI3 Multiple F
7. 1 174 30504 HES125G23A HES125H23A HES125G43A HES125H43A 250 o n o H m UTLET 1 ip H e for re e N CALL NOW 800 985 6929 1 9 http www automatedpt com 200 Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 1 Use and Installation HES Series m HES160G23A HES160G43A HES160H43A 777 eo0 265 m HES160H43A Oo Bo INLET 2 OUTLET 1 1 SE ep e N 200 m HES200G43A OUTLET 1 265 CALL NOW 800 985 6929 1 10 http www automatedpt com Email charles automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series Hybrid Servo Controller
8. ec i 91 D 2 S am 7 1 Email charles automatedpt com CALL NOW 800 985 6929 CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Wiring HES Series For models with power rating below 22kW including the 22KW model with built in brake unit 1 2 B1 B2 For models with power rating above 30kW including the 30kW model brake unit is required Brake Unit B1 rece VFDB Brake resistor de gm TT B2 EN pi For models with power rating below 22kW including 22kW it is recommended to wrap the output wire around the zero phase reactor for over three times before connecting it to the motor For models with power rating below 30kW including 30kW Wiring Diagram of Pressure Sensor maj 4 Pa os 7 Connector of Pressure Sensor 24V ACM 2 3 http www automatedpt com Email charles automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series Multi pump Operation Mode Combined Mode Pressure Master Ei aa Slave omman Combine e P PO6 4 ponere Command U rele ve m H p mv malm peson we 3 V w EMVJ MFO1 EMVJ MFO1 SG v ene gt SG Moe Motion Command EON IN SINK Comb
9. 1 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series WwW H DE mm inch mm inch 7 5 20HP 75 3 175 7 25 75HP 75 3 200 8 100HP 75 3 250 10 M The Hybrid Servo Controller must be installed vertically with screws to sturdy structures Do not install it upside down tilted or horizontally M Since heat is generated when Hybrid Servo Controller is running good circulation of the cooling air must be provided as shown in the figure above Certain space is reserved in the design to allow the heat generated to dissipate upwards As a result do not install the machine below any equipment that cannot stand excessive heat If the machine is installed in the control plate special care must be given to maintain good air flow for cooling so that the surrounding temperature of Hybrid Servo Controller won t exceed the regulated values Do not install Hybrid Servo Controller in any closed box with poor air flow and cooling which will lead to machine malfunction M As the Hybrid Servo Controller is running the temperature of the cooling plate will change with the environment temperature and the load with the maximum temperature reaching to about 90 C Therefore the backside of installation materials for Hybrid Servo Controller must be a
10. Recommended Specifications of intake oil tube Flow Rate L min Tube Diameter inch Length m 63 Above 1 25 Within 1 5 80 Above 1 5 Within 1 5 100 Above 1 75 Within 1 5 125 Above 2 Within 1 5 160 Above 2 25 Within 1 5 200 Above 2 5 Within 1 5 m Absolute intake oil pressure Maximum 2 bar W Prior to assembly the iron dusts in the connectors and oil tubes must be removed m The filter for the oil inlet must be above 150mesh BEE For safety please install safety valve in the oil line loop Do not add check valve to the oil outlet of the oil pump to avoid poor response of Hybrid Energy System Hybrid Servo Controller Please install the Hybrid Servo Controller in an environment with the following conditions to ensure safe product operation Conditions of Environment Temperature 10 C 45 C Operation Relative Humidity 9095 gt No condensation Environment Pressure 86 106 kPa Installation heights 1000m Vibration lt 20Hz 9 80 m s 1G max 20 50H 5 88 m s 0 6G max Conditions of Environment Temperature 20 C 60 C 4 F 140 F Storage and Relative Humidity lt 90 gt No condensation Shipping Pressure 86 106 kPa Environment Vibration lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Contamination 2nd Grade suitable for factory environments with medium to low contamination Protection Grade Installation Space Air Flow
11. HES100G23A 1 Servo controller VFD150VL23A J wy E om um x m i GE lo 6 Of II De fd Unit mm inch Ww W1 H H1 H2 H3 D 91 o2 o3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 10 04 8 90 15 90 15 12 14 17 0 86 6 61 8 5 0 33 x 1 73 34 1 34 22 0 87 2 Servo oil pump HSP 040 110 23A 780 200 I 1 174 je 1 PSI 190 CALL NOW 800 985 6929 A 9 http www automatedpt com al L L820s01 150 041 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 1 Pressure sensor WIKA A 10 1 Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 G N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW5P8 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 3
12. 4 Please contact the original manufacturer if the anomaly still cannot be resolved after resorting to the methods described above Step 8 Adjustment of System Transient Response m Reduce the pressure ramp up time by increasing Kp1 Pr 00 20 and reducing Ki1 Pr 00 21 times m When the pressure is over adjusted increase Kp3 Pr 00 24 and reduce Ki3 Pr 00 25 times 3 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series Configuration Flow of Combined System Follow the associated descriptions in Chapter 2 to lay out the wiring Follow steps 1 and 2 described above to enter the electrical codes for the master slave machines Then proceed with the steps below Master Machine Configuration Set Pr 03 06 1 Multi function Output 2 MO1 Pr 03 06 1 Running Connect the MO1 output of the master machine to the SON point of the slave machine and connect the MCM of the master machine to the COM of the slave machine Set Pr 03 13 21 Selection of Combined Main Slave Station Pr 03 13 0 No function 1 Master station 2 Slave station Set Pr 03 14 Flow rate percentage of slave station in master station Pr 03 14 0 0 6553 5 Slave Machine Configuration Set Pr 01 01 1 Source of Run Command Pr
13. CALL NOW 800 985 6929 4 8 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 03 Digital Analog I O Parameters A The parameter can be set during operation oz Factory u A Pr Explanation Settings Setting gt S e Lu 03 00 Hr ne Input Command 0 PRIMER iow gt i 0 No function Multi functional Input Command reg 0 03 01 4 MIA 44 Injection signal input o ol o 7 45 Combination Diversion signal input Multi functional Input Command 0 03 02 olo o 5 MI5 M 03 03 Digital Input Response Time 0 001 30 000 sec 0 005 o 0 o M 03 04 Digital Input Operation Direction 0 65535 0 o o h Multi functional Output 1 Relay 0 No function 11 03 05 NT olo o 1 1 Operation Indication M 03 06 Multi functional Output 2 MO1 9 Hybrid Servo Controller is ready 0 olo o N 11 Malfunction indication 0 03 07 Multi functional Output 3 MO2 44 Ram pump flow switch signal olo o 45 Motor fan control signal 03 08 Multi functional Output Direction 0 65535 0 o h 03 09 Low pass Filter Time of Keypad 0 001 65 535 sec 0 010 s aa Display Pressure Feedback Maximum 15 10 V 10 03 10 olo o Output Voltage 03 41 Pressure Feedback Minimum 0 1V 0 cells ss Output Voltage M 03 12 Reserved ves 0 No f
14. Consider implementing brake unit 5 3 4 Low Voltage Lv Lv Low voltage v If there is power outage including Yes momentary blackout Any me devices or bad connection in the BE circuit If voltage of power supply No is within regulated range ves Any load in the same power supply system that has larger load of starting current No a restart Replace broken components and correct connection Modify power supply system to comply with the regulations No If Lv occurs when the circuit N Yes breaker and electromagnetic If the capacity of power supply contactor are ON transformer is appropriate No It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance CALL NOW 800 985 6929 5 8 http www automatedpt com Yes Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis HES Series 5 3 5 Over Heat OH Hybrid servo controller is overheated Heat sink is overheated Y No Temperature detection circuit on e the temperature of heat Mi E circuit board malfunctions Please higher than 90 C contact Delta for assistance Yes Y Yes Is load too heavy Reduce load No
15. TYPE L1 2 L2 2 Wii H 1 MH 1000 W 400 385 100 50 A 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES100H23A 1 Servo controller VFD185VL23A J hm dim Unit mm inch W Wi H H1 H2 H3 D l 92 93 255 0 226 0 403 8 384 0 360 0 21 9 1680 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 040 110 23A 780 T 1 1 4 no d ILET 1 PA LU LET I Dj E amp E e OG Ve i IL IIl e o0 04 3004 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 1 Pressure sensor WIKA A 10 1 A 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix A Instructions of Product Packaging HES Series h
16. X1 Braking unit VFDB 2022 12101476 p 130 0 5 12 80 0 3 15 R3 3 R0 13 1 EI MIS o BR A a fA ry ON amp g X2 Braking resistor 2250W 6 80 Unit min L5 L1 10 L2 10 D 5 W 0 2 500 584 610 72 15 S401 Ati F01 h 10 8 1 65 9 1 130 A 16 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES160G23A 1 Servo controller VFD300VL23A J z W T D w1 D1 of o Ei 8 E x Sr n ri o lo s3 D2 _ DO E E p RAKOODSNPEBECOONSA GOUELERBBNZOUEEREBN S1 s2 NT UOOUNUU zm RSA On eNSIANNAPSSSONNON28 a Unit mm inch W W1 H H1 H2 D D1 D2 S1 S2 S3 37
17. Check if only single phase power is sent or Phase los protection phase los occurs for three phase models For models with 40HP and above check if 5 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 5 Methods of Anomaly Diagnosis VJ Series http www automatedpt com the AC side fuse is blown Ground wire protection applies when Hybrid Servo Controller detects the output is grounded and the ground current is higher than its rated value by over 50 Note that this protection is only for Hybrid Servo Controller and not for human Check the wire of hybrid servo motor is shorted or grounded Check if IGBT power module is damaged Check if the output side wire has bad insulation Overheating of IGBT detected by Hybrid Servo Controller exceeding the protection level 7 5 15HP 90 C 20 100HP 100 C Check if environment temperature if too high Check if there is any foreign object on the heat sink and if the fan is running Check if there is sufficient space for air circulation for Hybrid Servo Controller Over heating of heat sink detected Check if environment temperature if too high Check if there is any foreign object on the by PIE BIO Controlan heat sink and if the fan is runnin exceeding the protection level Check fhere is sufficient 90 C heck if there is sufficient space for air circulation for Hybrid Servo C
18. A 32 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES125H43A 1 Servo controller VFD300VL43A J z W T D w1 D1 of o Ei 8 x Sr n ri o lo s3 D2 _ DO E E p RAKOODSNPEBECOONSA GOUELERBBNZOUEEREBN 2 S1 s2 INDGODS UON DU zm RSA On eNSIANNAPSSSONNON28 a Unit mm inch W W1 H H1 H2 D D1 D2 S1 S2 S3 370 0 335 0 i 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 050 150 43B 250 1 1 4 je LI Mi for ET 1 uy NI C a 265 200 Component Model Number Quantity Motor ECMA KR221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 A 33 CALL NOW 800 985 6929 http www automatedpt com Email charles
19. o z Factory u amp IQ Pr Explanation Settings Setting gt S e we ie 01 00 Control Mode 0 V f Control 5 1 Reserved 2 Reserved 3 FOC Vector Control Encoder FOCPG o o o 4 Reserved 5 FOC PM control FOCPM 6 Reserved A 01 01 Source of the Operation 0 Digital keypad 1 Command 1 External terminals Keypad STOP disabled S ds he 2 RS 485 serial communication Keypad STOP disabled 01 02 Maximum Motor Operation 50 00 600 00Hz 60 00 d Frequency 50 00 01 03 Nominal Motor Frequency 0 00 600 00Hz 60 00 5 50 00 01 04 Nominal Motor Voltage 230V models 0 1V 255 0V 220 0 5 460V models 0 1V 510 0V 440 0 M 01 05 Acceleration Time 0 00 600 00 sec 0 00 o o o M 01 06 Deceleration Time 0 00 600 00 sec 0 00 o o o 01 07 Motor Auto Tuning 0 No function 0 1 Rolling test for induction motor IM Rs Rr Lm Lx x H no load current 2 Static test for induction motor IM 3 Reserved 4 Auto measure the angle between magnetic pole o and PG origin 5 Rolling test for PM motor o 01 08 Full load Current of Motor IM 40 120 of driver nominal current HE A 01 09 Rated power of Motor IM 0 655 35kW HH o A 01 10 Rated speed of Motor rpm 0 65535 1710 IM 1710 60Hz 4 phase 1410 50Hz 4 phase 01 11 Number of Motor Poles IM 2 20 4 o 01 12 No load Current of Motor IM 0 Pr 01 08 Factory setting HH o 01 13 Rs of Motor IM 0 65 5350Q HHHH o 01 14 Rrof Motor IM 0 65 5350 T HH o 01 15 L
20. 3 15 R3 3 R0 13 7X2 Braking resistor 2250W 150 i ck MIS oo 88 A a Ly t N OD INC Il H Unit min gs 5 L 5 Lit 500 584 h 10 130 F 0 1 9 1 A 1 65 D 5 W 02 20 1 72 15 8 1 10 L22 10 610 CALL NOW 800 985 6929 A 36 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES160H43A 1 Servo controller VFD370VL43A J Ww D i W1 E f gt ot si o EA Ss I Tr LJ RR ri o lo s3 D2 _ P s g R HOODSNSEAHONESSA AONEEREBNZUMEEREEN i S1 s2 JC COLD D D OU UE ENS Rd RESA eee cec RESO nnnm ess unn rna E
21. Execute venting y Adjust Injection Hold up v Complete 3 5 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series 3 3 Explanations for the Auto tuning Steps Operate the following steps with the digital operator KPVJ LEO1 KPV CEO01 or the Prior to starting running please verify again if the wiring is correct especially that the output terminals U T1 V T2 and W T3 of the Hybrid Servo Controller must correspond to the U V and W terminals of the gasoline electric servo motor respectively Step 1 Parameter Entry of Gasoline Electric Servo Motor m Do not connect the external terminals SON COM and EMG COM for the time being m Resume the as manufactured values and set Pr 00 02 10 Parameter reset Pr 00 02 10 Parameter reset m Please check if the Run command comes from the as manufactured value operation through external terminals When KPVJ LE01 KPV CE01 is used set Pr 01 01 0 Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled When VFD Explorer is used set Pr 01 01 2 Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external term
22. 0 87 2 Servo oil pump HSP 040 110 43A Ir 1 174 Forte Tl 1 174 fora n eg E 150 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 1 Pressure sensor WIKA A 10 1 A 29 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 H N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1K0W025 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 1242 Wei H 1 MH 1000W 400 385 100 50 A 30 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES125G43A 1 Servo controller VFD220VL43A J i i Y Q o4 iil 2
23. BERI Control Mode Control Mode Factory setting 5 Settings 0 V F Control 1 Reserved 2 Reserved 3 FOC Vector Control Encoder FOCPG 4 Reserved 5 FOC PM control FOCPM 6 Reserved This parameter determines the control mode of the Hybrid Servo Controller 0 V F Users can design the V F ratio according to their needs with an induction motor 3 FOC Vector Control Encoder FOCPG with an induction motor 5 FOCPM Vector Control Encoder FOCPG with a permanent motor FARE Source of the Operation Command Control Mode Factory setting 1 Settings 0 Digital keypad 1 External terminals Keypad STOP disabled 2 RS 485 serial communication Keypad STOP disabled Press the PU key on the panel until the PU indicator illuminates to activate the RUN JOG and STOP keys FAR Maximum Motor Operation Frequency Control Mode Factory setting 60 00 50 00 Settings 50 00 600 00Hz Sets the maximum operation frequency range of the motor This setting should correspond to the system maximum flow HERRE Nominal Motor Frequency Control Mode Factory setting 60 00 50 00 Settings 0 00 600 00Hz In general this value is set according to the specifications on the motor nameplate i e the nominal voltage frequency for motor operation If the motor voltage frequency is 60Hz set the value to 60Hz If the motor voltage frequency is 50Hz set the value to 50Hz HERRE Nominal Motor Voltage C
24. CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES200G43A 1 Servo controller VFD370VL43A J D W D w1 D1 of o SS EH SS x Sr n ri o lo s3 D2 _ DO E E p RAKOODSNPEBECOONSA GOUELERBBNZOUEEREBN 2 S1 s2 INDGODS UON DU zm RSA On eNSIANNAPSSSONNON28 a Unit mm inch W W1 H H1 H2 D D1 D2 S1 S2 S3 370 0 335 0 i 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 080 200 43A O OUTLET 1 Ww NI a 265 L 200 Component Model Number Quantity Motor ECMA KR222APS 1 Oil pump EIPC5 080 RA23 10 1 Pressure sensor WIKA A 10 1 A 39 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions
25. CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Maintenance HES Series Cooling System Air Duct Period of inspection Check Items Method of Inspection Daily Half One year Year Is the heatsink the inlet and exhaust unclogged Aural inspection o and free of foreign objects gt muni To treat the contaminated spots please wipe clean with cloths that is chemically neutral Use air purifier to remove the dust 6 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series Appendix A Instructions of Product Packaging A 1 Descriptions of Product packaging A 2 Detailed List of Product Packaging A M This product is made by a manufacturing process with strict quality control If the product is damaged in the delivery by external force or crushing please contact CAUTION your local agents A 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series A 1 Descriptions of Product Packaging Remove the packaging of the external box Models Models HES063H23A HES080G23A HES080H23A HES125G23A HES125G43A HES100G23A
26. W W1 D E SF 4 Ho x fr O 00 i i C QO c5 rr Ir TU T LITT i N S _ cp Q AC NX amp S1 S1 VL AIL AI gt Unit mm inch Frame W W1 H H1 H2 H3 D 91 Q2 o3 B 255 0 226 0 403 8 384 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 PB 1498 Frame D VFD150VL23A 43A J VFD185VL23A 43A J VFD220VL23A 43A J 1 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series Frame E D1 fu 53 D2 9 S2 7 gt EM 25 T AT 1 I e C JEJE E ole Unit mm inch Frame W1 H1 H2 D D1 D2 S1 S2 S3 E1 370 0 14 57 335 0 13 19 589 0 23 19 560 0 22 05 260 0 10 24 132 5 5 22 18 0 0 71 13 0
27. CALL NOW 800 985 6929 5 4 http www automatedpt com Email charles automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis HES Series Abnormal in OH1 hardware wire Send back to manufacturer for repair Abnormal in OH2 hardware wire Send back to manufacturer for repair Abnormal cc protection hardware wire Abnormal oc protection hardware wire Turn off the power and restart If the same problem persists send back to manufacturer Abnormal ov protection hardware to repair wire Abnormal GFF protection hardware wire Open circuit of PG feedback Check the PG feedback wiring Check the PG feedback wiring Stalled PG feedback is IS Check PI gain and the settings for acceleration deceleration are suitable Send back to manufacturer for repair Check if the settings of Pr 01 26 match those Incorrect PG card information in the installed PG card If so please send back to manufacturer for repair Check if the safety loop card is installed Abnormal installation or action of correctly on the control board and if the JP18 the safety loop card controljoutput action is normal board pin Check if pin JP18 is inserted into the wrong position on the control board Check if the pressure sensor is working Pressure is too high properly Adjust pressure PI control Pr 00 20 00 37 Check if the wiring
28. Maximum Flow Lmin 75 96 120 150 192 240 Rate Linear 96 Below 1 F S Magnetic 96 Below 1 F S Hysteresis Pressure Maximum Mpa 14 18 14 18 14 18 14 18 14 18 14 Specifications Pressure Minimum Pressure Mpa 93 Linear 96 Below 1 F S Magnetic 96 Below 1 F S Hysteresis Power kW 11 15 20 Insulation Grade A grade UL 2 Cooling Method Forced Air Cooling Servo Oil Pump Environment 0 40 C Specifications Temperature Environment Humidity 20 90 RH No condensation Weight of Servo kg 82 83 95 108 110 144 Oil Pump Model NumberVFD VLA3A J 110 150 185 220 300 370 Voltage of Power Supply Three Phase Power Supply 200 240V 50 60Hz Rated Output Kya 19 25 29 34 46 56 Capacity Weight kg 10 13 13 13 36 36 Brake Unit Built in Plugged in Speed Inspector Resolver Revolving Transformer Pressure Command Input 0 10V Support three point calibration Servo Plow bos er 0 10V Support three point calibration Controller npu Specifications Multi functional Input 5ch DC24V 8mA Terminal Multi functional Output 2 ch DC24V 50mA 1 ch Relay output Terminal Analog Output Voltage 1 ch dc 0 10V Cooling Method Forced Air Cooling ee 10 45 C emperature Environment Humidity Below 90 RH No condensation Over current over voltage low voltage over heating and overload in Hybrid Servo Rrotectiori Fungtions Controller and over heating overload and abnormal speed in Hybrid Servo Motor Actuation Oil Working Medium HL HLP DIN5
29. W W1 H H1 H2 H3 D 91 Q2 3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 050 150 23A 798 250 200 O 1 1 41 mo rf Or IUTLET 1 O t Co a 265 200 Component Model Number Quantity Motor ECMA ER221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 A 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 G N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR2250W5P8 1 Coding device cable 5m Magnetic ring of power cable Sensor clamp 1 X Braking resistor 2250W 5 80 Unit min L 5 L1 10 L2 10 D 5 Ws02 S 0 1 Ax F 0 1 h10 500 584 610 72 15 8 1 65 9 1 130 A 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series
30. 0 10V corresponding to 0 100925 m Set 100 flow rate through the controller observe the reading displayed on the operation panel and enter it to 00 17 m Set 50 flow rate through the controller observe the reading displayed on the operation panel and enter it to 00 18 m Set 0 flow rate through the controller observe the reading displayed on the operation panel and enter it to 00 19 Step 5 Send Run Command via Controller Check that Pr 00 09 is 1 pressure control mode Pressure Control Modes Parameter00 09 0 Speed Control Settings 1 Pressure Control m Pr 01 01 1 Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled Incase of power outage connect SON COM and turn on the power supply Step 6 Execute loop vent and verify there is no plastic material in the line and the machine can function without any plastic material n the case of low pressure and low speed within 30 of rating the controller utilizes Manual Run to operate each oil tank While the system is in action check if the oil line is 3 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series leaking and for any noise in the oil
31. 0 51 13 0 0 51 18 0 0 71 E2 370 0 14 57 335 0 13 19 595 0 23 43 589 0 23 19 560 0 22 05 260 0 10 24 132 5 5 22 18 0 0 71 13 0 0 51 13 0 0 51 18 0 0 71 U muB Frame E1 VFD300VL43A J VFD370VL43A J VFD450VL43A J Frame E2 VFD300VL23A J VFD370VL23A J CALL NOW 800 985 6929 1 13 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series Chapter 2 Wiring 2 1 Wiring 2 2 Wiring of Servo Oil Pump 2 3 Descriptions of Main circuit Terminals 2 4 Descriptions of Control Loop Terminals Upon opening the top cover of the Hybrid Servo Controller and reveal the wiring terminal bus check if the terminals of each Main circuit circuit and control loop circuit are labeled clearly Pay attention to the following wiring descriptions to avoid any incorrect connection M The Main circuit power terminals R L1 S L2 and T L3 of the Hybrid Servo Controller are for power input If the power supply is connected by accident to other terminals the Hybrid Servo Controller will be damaged In addition it is necessary to verify that the voltage current rating of power supply is within the numbers listed on the name plate M The ground terminal must be grounded well which can avoid being stricken by lightning or o
32. 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled Set Pr 03 15 1 Source Configuration of Frequency Command Pr 03 15 0 Digital operator 1 RS485 communication 2 5 Reserved In case of power outage resume the power supply Set an arbitrary value for the master machine frequency and observe if the slave machine responds with the same frequency Set 10rpm in the master machine and press RUN Observe if the slave machine is also running If not check if there is any issue with the wiring Set Pr 03 13 2 in Slave machine Source Configuration of Frequency Command Selection of Combined Master Slave Machine 3 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series Pr 03 13 0 No function 1 Master station 2 Slave station Resume power supply to slave machine after power outage Set slave machine to speed control mode Pr 00 09 0 Speed control mode Speed Control Mode Pr 00 09 0 Speed control 1 Pressure control At this point the Master machine can be adjusted by the following steps 3 8 described above Steps of Configuration Flow for System Combining Diversion Follow the associated descriptions
33. 125 125L min Hybrid Energy System 1 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series 1 2 Specifications 230V Series Specifications HES 23A Model Number 063H 080G 080H 100G 100H 100Z 125G 125H 160G Oil Pump Capacity cc rev 25 32 40 50 64 Flow Rate L min 63 80 100 125 160 Flow Rate Maximum Flow Rate L min 75 96 120 150 192 Specifications Linear 96 Below 1 F S Magnetic Hysteresis Below 1 F S Maximum Pressure Mpa 18 14 18 14 18 18 14 18 14 Pressure Minimum Pressure Mpa 0 1 Specifications Linear Below 1 F S Magnetic Hysteresis Below 1 F S Power kW 11 15 Insulation Grade Grade A UL ds Oil Cooling Method Forced Air Cooling um So Environment Temperature 0 40 C Environment Humidity 20 90 RH No condensation Weight kg 82 83 95 108 110 VFD VL23A J 110 150 185 220 300 Maximum Output Voltage V 3 Phase Proportional to Input Voltage 200 240V 50 60Hz Rated Output Capacity kVA 19 25 29 34 46 Weight kg 10 13 13 13 36 Brake Unit Built in Plugged in Speed Inspector Resolver Revolving Transformer Pressure Command Input 0 10V Support three
34. 12V for AUI Otherwise the analog input function may become ineffective M Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible lt 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement M The interference generated by the Hybrid Servo Controller can cause the pressure sensor to malfunction IN this case a capacitor and a ferrite core can be connected to the pressure sensor side as shown in the figure below Threaded for three rounds or more in the same phase Output terminal PO V Ferrite core 2 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series Transistor outputs MO1 MO2 MCM M Make sure to connect the digital outputs to the right polarity M When connecting a relay to the digital outputs connect a surge absorber across the coil and check the polarity 2 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series Chapter 3 Start Up 3 1 Digital Keypad KPVJ LEO1 3 2 Auto tuning Operations 3 3 Explanations for the Auto tuning Steps M Please verify again before operation that the wiring
35. Bi K D R a 250 01 20204 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 032RK23 1 Pressure sensor WIKA A 10 1 A 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 080 G N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW8P3 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 8 30 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 12 22 wei H 1 MH 1000W 400 385 100 50 A 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES080H23A 1 Servo controller VFD150VL23A J Unit mm inch Ww w1 H H1 H2 H3 D 7 91 92 o3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 10 04 8 90 1
36. Control Mode Factory setting 0 0 Settings 0 0 100 0 BEBE Pressure Stabilization Zone Control Mode Factory setting 25 Settings 0 100 Pressure A A Pressure Feedback P3 13 Pressure Command Time First adjust the Kp value to the most appropriate value Then adjust time Ki value time Adjust the Kd value when pressure is over adjusted Appropriate Kp value Kp value is too low Kp value is too high Appropriate Ki value time Ki value is too high time Ki value is too low time Kd value is too low Appropriate Kd value Kd value is too high 4 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 7 BEER Bottom Pressure Control Mode Factory setting 1 0 Settings 0 0 100 096 Sets the lowest pressure 10096 corresponds to Pr 00 08 In general bottom pressure at a certain degree must be reserved to ensure that there is oil inside the oil pipelines This way the oil cylinder action will not be delayed when a pressure flow command starts FABER Pressure Relief Speed Control Mode Factory setting 25 Settings 0 100 Sets the highest speed of pressure relief 10096 corresponds to Pr 01 02 EEE Pressure Command Rising Slope BRRE
37. Motor Pole Synchronization and PG Origin Offset Angle AUTO Tuning procedures 1 Complete the motor parameter auto tuning in 5 or load the correct value to Pr 01 03 Pr 01 17 to Pr 01 25 2 Users are advised to disconnect all loads of the motor before running auto tuning 3 Set Pr 01 07 to 4 and press the RUN key on the digital operator to immediately run motor tuning Note The motor runs 4 After the auto tuning check if the pole and PG origin offset angle values have been automatically loaded to Pr 01 27 HEGRE Full load Current of Motor IM Control Mode Unit Ampere A Factory setting 4 Settings 40 120 of the driver s nominal current When setting this parameter users can refer to the range of the motor nominal current specified in the nameplate on the motor Default is 90 of the driver nominal current Ex The nominal current for 7 5HP 5 5kW is 25A and default is 22 5A 4 19 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series The range available for adjustment is 10A to 30A 2540 10 25 120 30 BEBE Rated power of Motor KW IM Control Mode Factory setting Settings 0 655 35 kW Sets the motor nominal power Default is the driver s nominal power HERR Rated speed of Motor rpm IM Control Mode F
38. Multi function Output Direction Control Mode Factory setting 0 Settings 0 65535 This parameter is bit setting If the bit is 1 the multi function output terminal will be act with opposite direction For example if Pr 03 05 is set to 1 and forward bit is 0 Relay 1 will be ON when the drive is running and OFF when the drive is stop HERRE Low pass Filter Time of Keypad Display Control Mode Factory setting 0 010 Settings 0 001 65 535seconds It is used to lower the blinking frequency of LCD display HERE Pressure Feedback Maximum Output Voltage Control Mode Factory setting 10 Settings 5 10 V EE Pressure Feedback Minimum Output Voltage Control Mode Factory setting 0 Settings 0 1V Sets the output voltage type of pressure feedback BER Reserved HEHE Combination Master Slave Selection Control Mode Factory setting 0 Settings 0 No function 1 Master 2 Slave For stand alone models the factory setting is 0 The factory setting for the master is 1 and slave is 2 PEHEE Slave to Master Flow Ratio Control Mode Factory setting 100 0 Settings 0 0 65535 5 96 Sets the ratio for the master only Sets the percentage of slave flow in the master flow for combination systems Ex If the slave flow is 60L min and the master flow is 40L min set parameter to 60 40 100967 15096 If there are two or more motors working in combination the flow of
39. TYPE Lit2 1242 Wei H 1 MH 1000W 400 385 100 50 A 20 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES063H43A 1 Servo controller VFD150VL43A J i i Y Q o4 iil 2 Unit mm inch W W1 H H1 H2 H3 D 91 Q2 o3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 025 110 43A 799 200 T 1 174 OUTLET 3 4 190 e 90301 1520301 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 025RK23 1 Pressure sensor WIKA A 10 1 A 21 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions
40. Unit mm inch Ww W1 H H1 H2 D D1 D2 S1 S2 S3 370 0 335 0 i 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 064 200 43A 896 250 OUTLET 1 265 200 Component Model Number Quantity Motor ECMA KR222APS 1 Oil pump EIPC5 064RA23 1 Pressure sensor WIKA A 10 1 A 37 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 H B 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 4045 1 X2 Braking resistor BR3K0W015 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3 X1 Braking unit VFDB 4045 121 0 4 76 a 130 0 5 12 80 0 3 15 R3 3 RO 13 d EL gu Nis oo JE f N Ly GC N D COD Q X2 Braking resistor 3000W 150 Unit min et Hete elt D 5 W 02 Ss01 A 1 F01 h amp 10 9 1 130 760 72 15 81 65 650 734 A 38 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com
41. charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 G N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 1242 Wei H 1 MH 1000W 400 385 100 50 A 28 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES100H43A 1 Servo controller VFD220VL43A J E Wi M e D On m am i m sa j cy E 8 8 T 5 uU as EE aS gt gt 1j eG P D Ad AD A Unit mm inch W W1 H H1 H2 H3 D 91 Q2 o3 255 0 226 0 403 8 384 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34
42. charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis VJ Series 5 3 9 Environment and Facilities for Installation The Hybrid Servo Controller is a device for electronic components Detailed descriptions of the environment suitable for its operation can be found in the specifications If the listed regulations cannot be followed for any reason there must be corresponding remedial measures or contingency solutions 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent damaging AC motor drive 2 Store in a clean and dry location free from corrosive fumes dust to prevent rustiness poor contact It also may cause short by low insulation in a humid location The solution is to use both paint and dust proof For particular occasion use the enclosure with whole seal structure 3 The environment temperature must be just right If the temperature is too high or too low the lifetime and action reliability of electronic components will be affected For semiconductor devices once the conditions exceed the rated values consequences associated with damage are expected As a result in addition to providing cooler and shades that block the direct sunlight that are aimed to achieve required environment temperature it is also necessary to perform
43. 2 Error Messages Displayed on Digital Operation Panel KPVJ LEO 1 Display Code Description of Anomaly Troubleshooting Check if the insulation of the wire from U V W to the hybrid servo motor is bad Check if the hybrid servo motor is stalled Replace with the Hybrid Servo Controller with larger output capacity Check if the insulation of the wire from U V W to the hybrid servo motor is bad Check if the hybrid servo motor is stalled Replace with the Hybrid Servo Controller with larger output capacity Check if the insulation of the wire from U V W to the hybrid servo motor is bad Check if the hybrid servo motor is stalled Replace with the Hybrid Servo Controller with larger output capacity Over current occurs in acceleration output current exceeds by three times the rated current of the frequency inverter Over current occurs in deceleration output current exceeds by three times the rated current of the frequency inverter Over current occurs when running output current exceeds by three times the rated current of the frequency inverter Over current occurs when the system is off Unusual hardware Send back to manufacturer for repair circuit by current detection Shorting of top and bottom bridges Send back to manufacturer for repair in IGBT module are detected by Hybrid Servo Controller Over voltage occurs on the 230 DC 450V internal DC high voltage side 460V DC 900V detected by Hybrid Servo Controller in acce
44. 25VDC Ambient environment Maintenance Period Check Items Methods and Criterion Daily Half One year Year Check the ambient temperature humidity Visual inspection and vibration and see if there are any dust gas oil or measurement with A water drops equipment with standard specification If there are any dangerous objects Visual inspection o Actuation Oil Maintenance Period Check Items Methods and Criterion Daily Half One year Year If oil is sufficient Visual inspection o If the oil temperature is below 60 C By thermometer o recommended temperature is 15 C 50 C If the oil color is normal Visual inspection o Replace Actuation Oil regularly o Servo Oil Pump Period of inspection Check Items Methods and Criterion Daily Half One year Year If the set screws of Servo Oil Pump are loose Visual inspection o If the coupling screws of Servo Oil Pump are Visual inspection o loose If the cooling fan of hybrid servo motor is running Visual inspection o normally and the air flow is sufficient Clean the cooling fan of hybrid servo motor o regularly Voltage Maintenance Period Check Items Methods and Criterion Daily Half One year Year Check if the voltage of main circuit and control Measure with multimeter O circuit is correct with standard specification Keyp
45. 82 5 0 25 0 5 15 20 80 120 0 2 0 4 18 5 25 80 120 0 2 0 4 22 30 100 150 0 15 0 3 30 40 130 195 0 1 0 2 37 50 160 240 0 075 0 15 460V 50 60Hz 3 phase RSTn Inductance mh kW HP Fundamental Amps Continuous Amps 3 5 Impedance Impedance 5 5 7 5 18 27 1 5 2 5 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 45 67 5 0 7 1 2 22 30 45 67 5 0 7 1 2 30 40 80 120 0 4 0 7 37 50 80 120 0 4 0 7 45 60 100 150 0 3 0 45 55 75 130 195 0 2 0 3 75 100 160 240 0 15 0 23 CALL NOW 800 985 6929 B 3 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series Applications for AC Reactor Connected in input circuit Application 1 When more than one drive is connected to the same power one of them is ON during operation Question When applying to one of the Hybrid Servo Controller the charge current of capacity may cause voltage ripple The Hybrid Servo Controller may damage when over current occurs during operation Correct wiring M1 Reactor CY YN Hybrid Servo Mio Controller M2 Oo Nm Hybrid Servo Meta m Controller Mn AOA Hybrid Servo voto Controller Application 2 Silicon rectifier and Hybrid Servo Controller is connected to the same power Question Surges will be generated at the instant of s
46. M2 4 kgf cm 3 in Ibf Specifications Voltage Class 230V Series 460V Series Model VFDB 2015 2022 4030 4045 Max Motor Capacity KW 15 22 30 45 Max Discharge Current A 10 ED 40 60 40 60 Output Continuous Discharge Rating Current A 15 20 15 18 Braking Start up Voltage 330 345 360 380 660 690 720 760 DC 400 415 3V 800 830 6V Input Rating DC Voltage 200 400VDC 400 800VDC Min uud Resistor for Each 100 6 80 200 13 60 raking Unit Heat Sink Overheat Temperature over 95 C 203 F Protection Alarm Output Relay contact 5A120Vac 28Vdc RA RB RC Power Charge Display Blackout until bus voltage is below 50VDC Installation Location Indoor no corrosive gases metallic dust Operating Temperature 10 50 C 14 F to 122 F Environment Storage Temperature 20 C 60 C 4 F to 140 F Humidity 90 Non condensing Vibration 20Hz LI F 9 8m S 1G gt 20 50Hz 2m S 0 2G Mechanical Configuration Wall mounted enclosed type IP50 B 16 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com
47. Output Current at Malfunction Settings 0 00 655 35Amp When malfunction occurs user can check the current output current If it happens again it will Factory Setting Read only overwrite the previous record HA IGBT Temperature at Malfunction Settings 0 0 6553 5 C When malfunction occurs user can check the current IGBT temperature If it happens again it Factory Setting Read only will overwrite the previous record 4 28 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 03 Digital Analog I O Parameters AM The parameter can be set during operation BEB Multi function Input Command 3 MI3 HERE Multi function Input Command 4 MIA HERRE Multi function Input Command 5 MI5 Control Mode Factory setting 0 Settings 0 No function 44 Injection signal input 45 Combination Diversion signal input When it is set to 0 the motor is operated by pressure control throughout the process When it is set to 44 flow control is activated when the pressure feedback is lower than the pressure stabilization zone see the explanation for Pr 00 26 When entering the pressure stabilization zone pressure control will be activated When it is set to 45 the combination OFF or diversion ON function is activated Please refer to the de
48. Reserved 4 25 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 4 Parameter Functions HES Series 26 2T 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 AT 48 49 50 51 52 53 54 55 56 5T 58 59 60 over torque 1 ot1 over torque 2 ot2 Reserved Reserved Memory write in error cF1 Memory read out error cF2 Isum current detection error cdO U phase current detection error cd1 V phase current detection error cd2 W phase current detection error cd3 Clamp current detection error HdO Over current detection error Hd1 Over voltage detection error Hd2 Ground current detection error Hd3 Auto tuning error AuE Reserved PG feedback error PGF1 PG feedback loss PGF2 PG feedback stall PGF3 PG slip error PGF4 Reserved Reserved Reserved External fault input EF Emergency stop EF1 Reserved Password error PcodE Reserved Communication error cE1 Communication error cE2 Communication error cE3 Communication error cE4 Communication Time out cE10 PU time out cP10 Brake chopper error bF 61 63 Reserved 64 65 66 67 Safety loop error Sry PGF5 hardware error Over pressure ovP Pressure feed back fault PfbF http www automatedpt com Email charles automatedpt com When a fault occurs and it is necessary to stop the m
49. Settings 0 00 655 35 kW Sets the nominal power of the permanent motor PEHEE Rated speed of Motor rpm PM Control Mode Factory setting 0 Settings 0 65535 Sets the nominal speed according to the specifications listed on the permanent motor nameplate HEGER Number of Motor Pole PM Control Mode Factory setting 6 Settings 2 20 Sets the poles of the permanent motor even numbers only FARE Permanent Motor Rotor Inertia Control Mode Factory setting 0 0 Settings 0 0 6553 5 10 kg m FARR Rs of Motor Rs Stator Resistance PM Control Mode Factory setting 0 000 Settings 0 000 65 5350Q Input the phase resistance of the permanent motor BEBEE Ld of Motor Stator Phase Inductance PM HEGEL Lq of Motor Stator Phase Inductance PM Control Mode Factory setting 0 00 Settings 0 0 655 35mH Input the phase inductance of the permanent motor When the magnet is SPM motor Ld Lq when the magnet is IPM motor Ld Lq FREE Ke parameter of PM Motor Control Mode Factory setting 0 Settings 0 65535 V krpm Input the BEMF of the permanent motor FARTS Encoder Type Control Mode Factory setting 3 Settings 0 ABZ 1 ABZ HALL for use on Delta motor only 2 ABZ HALL 3 Resolver 4 21 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles
50. all slaves should be the same If the total flow of all three machines is 200L min and the master flow is 40L min the flow of the two slaves is 80L min Set parameter to 160 40 400 4 30 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series HERRE Source Setup of the Master Frequency Command Control Mode Factory setting 0 Settings 0 Digital keypad 1 RS485 serial communication 2 5 Reserved This must be worked with EMVJ MF01 Please refer to the tuning description in Chapter 3 For combination systems frequency commands are sent to the slave over the RS485 communication port In this case the parameter is 1 HERE Slave Motor Reverse Rotation Pressure Relief Torque Limit Control Mode Factory setting 0 Settings 0 500 Sets the torque limit of the slave running reversely FET Reserved HERE Transmission Fault Treatment Control Mode Factory setting 0 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 No action and no display Sets the handling mode of the Hybrid Servo Controller when there is a communication error such as time out or fault HERRE Time Out Detection Control Mode Factory setting 0 0 Settings 0 0 100 0 sec Sets the timeout time in the communication with the keyp
51. are to be used exclusively in the Hybrid Servo Controllers made by us Please do not purchase accessories with unknown manufacturing information and use them on our Hybrid Servo Controllers to avoid the risk of malfunction B 1 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series B 1 Non fuse Circuit Breaker Chart UL certification Per UL 508 paragraph 45 8 4 part a The rated current of the breaker shall be within 2 to 4 times rated input current of hybrid servo Controller Hybrid Servo Controller 3 phase 3 phase Model Number Recommended Model Number Recommended Input Current A Input Current A VFDO55VL23A J 50 VFD220VL23A J 175 VFDO55VL43A J 30 VFD220VL43A J 100 VFDO75VL23A J 60 VFD300VL23A J 225 VFD075VL43A J 40 VFD300VL43A J 125 VFD110VL23A J 100 VFD370VL23A J 250 VFD110VL43A J 50 VFD370VL43A J 150 VFD150VL23A J 125 VFD450VL43A J 175 VFD150VL43A J 60 VFD550VL43A J 250 VFD185VL23A J 150 VFD750VL43A J 300 VFD185VL43A J 75 Smaller fuses than those shown in the table are permitted 230V Model Line Fuse Input Current A Number A Bussmann P N VFDO55VL23A J 25 50 JJN 50 VFDO75VL23A J 31 60 JJN 60 VFD110VL23A J 47 100 JJN 100 VFD150VL23A J 60
52. assed ttr RR Ee c Rie A ee ee 1 5 A ge Le tr XH S 1 6 LENIN on M 1 9 Chapter 2 Wiring PV agio NN ND PD tartans Meda een deme VPN MS 2 2 2 2 Wiring Of Servo oill P MP sagaene ee 2 4 2 3 Descriptions of Main Loop Terminals cccccceceeeeeeeeeeeeeeeeeeeeeeeeeeseenaaaaeeeeeeeeeeesesaaaaeeaaes 2 5 2 4 Descriptions of Control Loop Terminals cesses 2 8 Chapter 3 Simple Flows of Panel and Machine Adjustment 3 1 Simple Description of Panel cic sci iiec ir ie tete eer et exu Fx n leo ba 3 2 3 2 Flowchart or System Gonfig ratlOli s nee e petto pera np n bee rnt FER FER on ne debuimus 3 4 3 3 Steps of System Configuration Flow rrrarrrnnnnnrnnnnnnnnnnrnnnnnrrnnnnnnnnnnrnnnnnnrnnnnnnnanenennrnnnnnrnnnnne 3 5 Chapter 4 Parameter Functions 4 1 Parameter Function Ee 2 eere e t epe eese a Cr Ree ide 4 2 4 2 Parameter Functions EXplalriGd eee polle e preste oe te pudet ae eats 4 10 Chapter 5 Methods of Anomaly Diagnosis 5 1 System Troubleshooting i ene ptr ter e aee ter eder nd exa Fes tr BUE Ru eua 5 2 5 2 Signal Display of Hybrid Servo Controller essen 5 2 5 3 Steps of Troubleshooting for Hybrid Servo Controller eenen nennen 5 7 531 Over Current D uansett Deleted 5 7 5 3 2 Ground Fault GEE ait cte eet neben e reed ecc hb E une M rl ha es 5 7 5 3 3 Over Voltage OV bonito rte ote eb beet be tta inet ed ouf ip
53. automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix A Instructions of Product Packaging HES Series Email charles automatedpt com 3 Accessories Kit HESP 125 H B 43 Component Model Number Quantity PG card EMVJ PG02R 1 X1 Braking unit VFDB 4045 1 X2 Braking resistor BR2250W015 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3 X1 Braking unit VFDB 4045 121 0 4 76 80 0 3 15 R3 3 R013 C 130 0 5 12 IL 189 5 7 46 200 0 7 87 X2 Braking resistor 2250W 150 W Unit min Dum L L1 L2 EFE GE L 5 L1 10 L2 10 500 584 610 D 5 Wx 02 S 0 1 A 1 F 0 1 72 15 8 1 65 9 1 h 10_ 130 A 34 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series
54. cleaning and spot check the air filter in the storage tray of Hybrid Servo Controller and the angle of cooling fan Moreover the microcomputer may not work at extremely temperature space heater is needed for machines that are installed and operated in cold regions 4 Avoid moisture and occurrence of condensation If the Hybrid Servo Controller is expected to be shut down for an extended period of time be careful not to let condensation happen once the air conditioning is turned off It is also preferred that the cooling equipment in the electrical room can also work as a dehumidifier 5 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Maintenance HES Series Chapter 6 Maintenance Maintenance and Inspections The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad display The six most recent faults can be read from the digital keypad or communication The AC motor drive is made up by numerous components such as electronic components including IC resistor capacity transistor and cooling fan relay etc These components can t be used permanently They have limited life even under
55. delay the flow output Pressure Command Before pressure feedback adjustment N After pressure feedback adjustment Parameter 00 33 Flow Command Before flow feedback adjustment __ After flow feedback EBREL High Low Flow Reference Point Switch Control Mode Factory setting 50 00 Settings 0 00 100 00 96 When pressure feedback reaches the reference point in Pr 00 34 of the Pressure Command if the value in Pr 03 05 to Pr 03 07 of the Multi function Output is 44 Ram Pump High Low Flow Switch Signal the ram pump slope switch singal will be output HYBEL Over pressure Detection Level Control Mode Factory setting 230 Settings 0 250 Bar When pressure feedback exceeds the value set in this parameter the ovP Over Pressure error message will be generated BEBEEY Pressure Feedback Fault Detection Control Mode Factory setting 0 Settings 0 No function 1 Enable for pressure feedback output signal at 1 5V only When the parameter is set to 1 if the pressure feedback output signal is lower than 1V the Pfbf Pressure Feedback Fault error message will be generated 4 16 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 01 Motor Parameters AM The parameter can be set during operation
56. good contact G z LLL SS NRIN RNY SSSSSSSSSSSSSSSSSSSSSSSNSSSNN 3 NNN IE U shape metal bracket Metal plate with good grounding Figure 1 US Figure 2 The length of motor cable When motor is driven by a drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below Use a motor with enhanced insulation Connect an output reactor optional to the output terminals of the drive The length of the cable between drive and motor should be as short as possible 10 to 20 m or less For models 7 5hp 5 5kW and above Insulation level of motor 1000V 1300V 1600V 460Vac input voltage 66 ft 20m 328 ft 100m 1312 ft 400m 230Vac input voltage 1312 ft 400m 1312 ft 400m 1312 ft 400m If the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that drive may damage To drive the 460V series motor if there is one relay installed between the Hybrid Servo Controller and motor to protect the motor from over heat
57. in 230Vac are 15 20 92 Built in 50 60Hz 18 5 25 110 Built in 3 Phase 22 30 125 Built in 30 40 Built in 37 50 Built in 460V DC Choke Input Voltage kW HP DC Amps Inductance mh 55 7 5 18 3 75 7 5 10 25 4 00 11 15 32 Built in 15 20 50 Built in 460Vac 18 5 25 62 Built in 50 60Hz 22 30 80 Built in 3 Phase 30 40 92 Built in 37 50 110 Built in 45 60 125 Built in 55 75 200 Built in 75 100 240 Built in B 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Optional Accessories HES Series B 3 Digital Keypad KPV CE01 The digital keypad is the display of VFD VJ series The following keypad appearance is only for reference and please see the product for actual appearance Description of the Digital Keypad KPV CE01 Frequency Command Status indicator Output Frequency Status indicator User Defined Units C faa LLLI KPV CEO1 uM Email charles automatedpt com LED Display Display frequency current voltage and error etc Part Number Status indicator RUN STOP JOG FWD REV EXTPU _ Status Display JOG Operation Key Display of driver status Press this key to execute the JOG frequency operation MODE Selection Key Press this key to view different operating values Parameter Unit Key Enable the keypad it can de
58. is done correctly especially that A the output terminals U T1 V T2 and W T3 of the Hybrid Servo Controller cannot have any power input Make sure that the ground terminal is connected CAUTION correctly Do NOT operate the AC motor drive with humid hands Check for loose terminals connectors or screws Make sure that the front cover is well installed before applying power AIR A KA In case of abnormal operation of the Hybrid Servo Controller and the associated servo motor stop the operation immediately and refer to Troubleshooting to check the causes of anomalies After the output of the Hybrid Servo Controller is stopped WARNING when the power terminals L1 R L2 S and L3 T of the main circuit are still connected touching the output terminals U T1 V T2 and W T3 of the Hybrid Servo Controller may lead to electric shock 3 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series 3 1 Digital Keypad KPVJ LEO1 Description of the Digital Keypad KPVJ LEO1 Run key start AC drive operation Stop Reset key Stop driver operation and reset in case of anomaly Status Display Display the driver s current status LED Display Indicates frequency voltage current user defined units and etc UP and DOWN Key Set the parameter number and changes th
59. normal operation Preventive maintenance is required to operate this AC motor drive in its optimal condition and to ensure a long life Basic check up items to detect if there were any abnormalities during operation are M Wait for five minutes after the Hybrid Servo Controller with power lt 22kW is A disconnected with power supply and wait for ten minutes for units with power 30kW and verify that the charging indicator is off Measure to make sure that the DC CAUTION voltage between terminals is lower than DC25V before starting the inspection M Only qualified personnel can install wire and maintain AC motor drives Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed M Never attempt any alternation of the Hybrid Servo Controller M Make sure that installation environment comply with regulations without abnormal noise vibration and smell 6 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 6 Maintenance HES Series Maintenance and Inspections Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between DC and DC The voltage between DC and DC should be less than
60. of Product Packaging HES Series 3 Accessories Kit HESP 063 H N 43 Component Model Number Quantity PG card EMVJ PG02R 1 3 Braking resistor BR1KOW025 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 1242 Wei H 1 MH 1000W 400 385 100 50 A 22 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES080G43A 1 Servo controller VFD150VL43A J E Ww B w1 es D m Og M 1 DOT A 4 OQ re 600 a T Lj mm aT EE Fo FITTE EE aS 3 GR FG IL JE 3 S eA i ji Ju S1 S1 Unit mm inch W W1 H H1 H2 H3 D 91 Q2 3 255 0 226 0 403 8 3
61. of pressure sensor is correct Check if the pressure sensor signal is below 1V Abnormal PG slip Open circuit of pressure feedback Alarm reset Once the issue that tripped the system and triggers the alarm is eliminated one can resume the system to normal status by pressing the Reset key on the panel as shown in the figure to set the external terminal to Anomaly reset command and sending the command by turning on the terminal or via communication Before any anomaly alarm is resolved make sure the operation signal is at open circuit status OFF to avoid immediate machine running upon anomaly reset that may case mechanical damage or personnel casualty 5 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis VJ Series M L vu CILILILILI KPV CE01 RUN STOP JOG FWD REV EXT PU JOG MODE PU gt lt a B RUN fase 5 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Methods of Anomaly Diagnosis HES Series 5 3 Steps of Troubleshootin Hybrid Servo Controller 5 3 1 Over Current OC Email charles automatedpt com g for ocd over current in deceleration ocA Over c
62. point calibration Servo Flow Rate Command Input 0 10V Support three point calibration Controller Multi functional Input Terminal 5ch DC24V 8mA Specifications Multi functional Output Terminal 2 ch DC24V 50mA 1 ch Relay output Analog Output Voltage 1 ch dc 0 10V Cooling Method Forced Air Cooling Environment Temperature 10 45 C Environment Humidity Below 90 RH No condensation Over current over voltage low voltage over heating and overload in Protection Functions Hybrid Servo Controller and over heating overload and abnormal speed in Hybrid Servo Motor Working Medium HL HLP DIN51 524 Part1 2 R68 R46 i Operation Temperature C 20 to 100 Actuation Oil 040 C 67 83 Viscosity 9100 C 8 62 Miscellaneous Safety Reactor and EMI filter are optional 1 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series 460V Series Specifications HES 43A Model Number 063G 063H 080G 080H 100G 100H 100Z 125G 125H 160G 160H 200G Oil Pump Capacity cc rev 25 32 40 50 64 80 Flow rate Flow Rate L min 63 80 100 125 160 200 Specifications
63. products in such environment If the product has been taken out of the packaging box and in use for over three months the temperature of the storage environment must be below 30 C This considers the fact when the electrolytic capacitor is stored with no current conduction and the environment temperature is too high its properties may deteriorate Please do not store the product in the situation of no current conduction for more than one year CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series 1 1 Exterior of Product All Hybrid Energy System has passed strict quality control before being shipped out from the factory with enforced packaging that sustains impacts Upon opening the packaging of the Hybrid Energy System the customers are recommended to conduct the examination by the following steps M Check if there is any damage to Hybrid Energy System during shipping M Upon opening the box check if the model number of Hybrid Energy System matches that listed on the external box For any mismatch of the listed data with your order or any other issues with the product please contact your local agent or retailer Model Explanation IL HES 100 G 43 A Version Input Voltage 23 230V 3 PHASE 43 460V 3 PHASE Pressure G 140bar H 180bar Z 180bar Flow Rate 063 63L min 160 160L min 080 80L min 200 200L min 100 100L min 250 250L min
64. terminals and copper plate due to overheating Is there any breaking and discoloration of the Visual inspection o protection layer of wires Main Circuit Terminal Unit Check Items Method of Inspection Period of inspection Daily Half year One Year Is there any damage Visual inspection o Main Circuit Filter Capacitor Check Items Method of Inspection Period of inspection Daily Half year One Year Is there any leakage discoloration crack and buckling of exterior cover Visual inspection o Is the safety valve out Is there any obvious expansion of the valve Visual inspection Measure the electrostatic capacity according to the actual requirements 6 3 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 6 Maintenance HES Series http www automatedpt com Email charles automatedpt com Main Circuit Resistor Period of inspection Daily Half One year Year Check Items Method of Inspection Is there any odor from overheating and breaking of insulation Is there any open circuit Is there any damage of the connection end Visual inspection and o listening Visual inspection Measure by hand held multimeter Main Circuit Transformer amp Reactor Period of inspection Daily Half One year Ye
65. v No Is cooling fan running Replace cooling fan Yes 3 Yes c Is airway of cooling fan clogged Remove the clog No v Is environment temperature withi No It s likely hybrid servo controller breaks regulated range down or malfunctions due to noise Please contact Delta for assistance Yes v Adjusted the environment temperature to regulated range 5 3 6 Overload oL Hybrid servo controller is overloaded Reduce load or increase the capacity of hybrid servo controller 5 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis VJ Series 5 3 7 Phase Loss PHL Power supply suffers phase loss Are main circuit power terminals R S and T all No Connect the thres connected completely hases securel Yes Are all screws on terminal lt plate LL M C Tighten all screws Is voltage of the three phase Yes Please check M and power supply unbalanced power system for abnormal behavior No v It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance 5 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chap
66. 0 0 335 0 595 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 43 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 064 150 23A OUTLET 1 3 lt H e amp Component Model Number Quantity Motor ECMA ER221FPS 1 Oil pump EIPC3 064RK23 1 Pressure sensor WIKA A 10 1 A 17 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 G B 23 Component Model Number Quantity PG card EMVJ PG02R 1 X1 Braking unit VFDB 2022 1 X2 Braking resistor BR2250W6P8 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3 X1 Braking unit VFDB 2022 121 0 4 76 E 8 130 0 5 12 80 0 3 15 R3 3 RO 13 1 3 NJS me 88 f 5 ty t C wy ls X2 Braking resistor 2250W 6 80 Unit min L5 L1 10 L2 10 D 5 W 0 2 S 01 A 1 F 01 h10 500 584 610 72 15 8 1 65 9 1 130 A 18 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com http www automatedpt com Email charles autom
67. 0 500 00 sec 2 00 o o o M 00 22 Proportional Gain 2 P 0 0 1000 0 50 0 o o o M 00 23 Integral Time 2 I 0 00 500 00 sec 2 00 0 o0 0o 00 24 Proportional Gain 3 P 0 0 1000 0 50 0 o o o M 00 25 Integral Time 3 I 0 00 500 00 sec 2 00 o o o M 00 26 Pressure Stabilization Zone 0 100 25 o o o M 00 27 Bottom Pressure 0 0 100 0 1 0 o o o M 00 28 Pressure Relief Speed 0 100 25 o jo o 00 29 Pressure Command Rising 0 1000ms 0 ecl ese as Slope M 00 30 Pressure Command Descending 0 1000ms 100 PATER Slope A 00 31 Flow Command Rising Slope 0 1000 ms 80 o o o M 00 32 Flow Command Descending 0 1000 ms 80 ed Slope M 00 33 Value Open Delay Time 0 200 ms 0 o ojo M 00 34 High Low Flow Reference Point 0 00 100 00 96 50 00 lolo Switch M 00 35 Over Pressure Detection Level 0 250 Bar 230 o ojo M 00 36 Pressure Feedback Fault 0 No function 0 Detection 1 Enable for pressure feedback output signal at 1 5V o o o only M 00 37 Derivative Gain 0 0 100 0 96 0 0 ojo o 4 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 01 Motor Parameters http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series A The parameter can be set during operation
68. 1 524 Part1 2 R68 R46 ee re 20 to 100 emperature 040 C 67 83 Viscosity 0100 C 8 62 Miscellaneous Safety Reactor and EMI filter are optional 1 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series 1 3 I ntroduction of Hybrid Energy System Injector Controller Awa Pressure Commang 0 10V Delta Hybrid Servo Flow Rate Command Controller CALL NOW 800 985 6929 0 10V gt PG Card 0 10V UVW RST Power Terminal Brake resistance Brake Unit Encoder signal Servo motor Pressure Feedback Pressure Sensor Over heat protection switch 220V Servo oil pump 1 5 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series 1 4 Installation Servo Oil Pump Please install the servo oil pump in an environment with the following conditions to ensure safe product operation Conditions of Operation Environment Temperature 0 C 40 C Environment Relative Humidity 20 90 No condensation Oil Temperature 0 C 60 15 C 50 is recommended The figure below shows that H
69. 125 JJN 125 VFD185VL23A J 80 150 JJN 150 VFD220VL23A J 90 175 JJN 175 VFD300VL23A J 106 225 JJN 225 VFD370VL23A J 126 250 JJN 250 460V Model Line Fuse Input Current A Number A Bussmann P N VFDO55VL43A J 14 30 JJN 30 VFDO75VL43A J 18 40 JJN 40 VFD110VL43A J 24 50 JJN 50 VFD150VL43A J 31 60 JJN 60 VFD185VL43A J 39 75 JJN 70 VFD220VL43A J 47 100 JJN 100 VFD300VL43A J 56 125 JJN 125 VFD370VL43A J 67 150 JJN 150 VFD450VL43A J 87 175 JJN 175 VFD550VL43A J 101 250 JJN 250 VFD750VL43A J 122 300 JJN 300 B 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 B 2 Reactor http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series B 2 1 AC Input Reactor Recommended Value 460V 50 60Hz 3 phase Maximum Inductance mh kW HP Fundamental Amps Continuous Amps 3 5 Impedance Impedance 5 5 7 5 12 18 2 5 4 2 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 8 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 230V 50 60Hz 3 phase MINES Inductance mh kW HP Fundamental Amps Continuous Amps 3 5 Impedance Impedance 5 5 7 5 25 37 5 0 5 1 2 7 5 10 35 52 5 0 4 0 8 11 15 55
70. 2 Wiring HES Series http www automatedpt com Email charles automatedpt com External Wiring of Hybrid Servo Controller Power Supply O Fuse NFB Q Q O Magnetic Contactor 3 3 3 Input AC Line Reactor EMI Filter Q O O O R L1 S L2 T L3 CALL NOW 800 985 6929 U T1 V T2 W T3 O O _O C eten Reactor Power Please follow the power rating listed in the Supply user s manual chapter 1 Alarger current may be generated when the reke power is turned on Please refer to Appendix Optional B 1 to select suitable non fused switch or fuse Turning on off the side electromagnetic f contactor can start stop the hybrid servo Magnetic controller However frequent switching may Contactor lead to malfunction It is advised not to turn on off the hybrid servo controller for more than 1 time hour When the output capacity exceeds 1000kVA Input AC itis recommended to add an AC reactor to Line Reactor improve the power factor with the wiring Optional distance within 10m Please refer to Appendix B 2 for details This is to reduce the radiation interference especially in places with audio devices Zero Phase t can also reduce the interferences at the Reactor input and output sides Please refer to appendix B 2 for details The effective range is from AM band to 10MHz It can be used to reduce elect
71. 22 Motor over load EoL1 23 Reserved 24 Motor PTC overheat 0H3 25 Reserved 26 over torque 1 ot1 2T over torque 2 ot2 28 Reserved 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cdO 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 Clamp current detection error HdO 37 Over current detection error Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 0 0 O 0O 0O 0O O 0O 0O 0O OO O O 40 Auto tuning error AuE 41 Reserved 42 PG feedback error PGF 1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 Reserved 47 Reserved 0 0 O 0 0 0O 0O 0O O O O O O 0O 0O 0O OO 0O O O O 0 0 O0 0 0 0O 0O 0O 0O 0O O O O 0O 0O O O0O 0O O O O 48 Reserved 4 7 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 4 Parameter Functions HES Series Email charles automatedpt com oz Factory u A Pr Explanation Settings Stee gt 8 e Lu 49 External fault input EF o 50 Emergency stop E
72. 220X00A UNIT mm inch 25 0 i 43 LC goa i 2 x pe 90 0 80 0 2 e Recommended Cable ER Figure A Wire Size mm Wiring type Qty Each wire must be wrapped at least three times Nominal Method Note AWG mm 2 when it threads the zero phase reactor with the mm reactor placed as close to the Hybrid Servo Single 10 9 3 5 5 1 FigureA Controller as possible core lt 2 lt 33 6 lt 38 3 Figure B U T1 12 3 3 S3 5 1 FigureA V T2O Three W T3O core e 424 lt 50 3 FigureB PrE Figure B 600V insulated power cable Please thread the wire directly through the three 1 The above table is for reference only Please choose zero phase reactors aligned in parallel cables with suitable types and diameters so that the cable must be of the right size to pass through the center of the reactor 2 Please do not cross the ground wire Only the motor wire or the power cable is to be threaded 3 When long motor output cable used the zero phase reactor may be needed to minimize the effect of radiation CALL NOW 800 985 6929 B 6 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series B 2 3 DC Reactor 230V DC Choke Input Voltage kW HP DC Amps Inductance mh 5 5 7 5 32 0 85 7 5 10 40 0 75 11 15 62 Built
73. 5 90 15 12 14 17 0 86 6 61 8 5 0 33 44 1 73 34 1 34 22 0 87 2 Servo oil pump HSP 032 110 23A 769 200 1 1 4 joa Hi ax VG UTLET 374 DO 150 OU 290201 150 01 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 032RK23 1 Pressure sensor WIKA A 10 1 A 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix A Instructions of Product Packaging HES Series http www automatedpt com Email charles automatedpt com 3 Accessories Kit HESP 080 H N 23 Component Model Number Quantity PG card EMVJ PG02R 3 Braking resistor BR1KOW5P8 Coding device cable 5m Magnetic ring of power cable Sensor clamp i X Braking resistor 1000W 5 80 Termianl 1 5tx12 5x6 3 Unit min TYPE L1 2 L2 2 Wii H 1 MH 1000 W 400 385 100 CALL NOW 800 985 6929 A 8 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix A Instructions of Product Packaging HES Series Email charles automatedpt com
74. 7 3813 FAX 1 919 767 3969 Delta Greentech Brasil S A Sao Paulo Office Rua Itapeva 26 30 Andar Edificio Itapeva One Bela Vista 01332 000 Sao Paulo SP Brazil TEL 55 11 3568 3850 FAX 55 11 3568 3865 Europe Deltronics The Netherlands B V Eindhoven Office 201202 10 De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 2592850 FAX 31 40 2592851 We reserve the right to change the information in this manual without prior notice 5012612600 HSEO www delta com tw ia A AELTA CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Preface Thank you for choosing the Hybrid Energy System HES designed exclusively for the Delta Injection Machine which consists of Hybrid Servo Controller VFD VJ series and servo oil pump These production instructions provide the users with complete information regarding the installation parameter configuration anomaly diagnosis troubleshooting and routine maintenance of the Hybrid Servo Driver To ensure correct installation and operation of the hybrid servo driver please read the instructions carefully before installing the machine In addition please store the enclosed CD ROM properly and pass down to the machine users The Hybrid servo driver is a delicate power electronics product For the safety of the operators and the security of the machine please only allow professional electrical engineers to cond
75. 84 0 360 0 21 9 168 0 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 032 110 43A 769 200 z o i jo a To PD OUTLET 3 4 e ej X ro o Hi 290 0 1 2302041 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 032RK23 1 Pressure sensor WIKA A 10 1 A 23 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 080 G N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1K0W025 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 1242 Wei H 1 MH 1000W 400 385 100 50 A 24 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series
76. BEEN Software Brake Transistor Action Reference Point Setup Control Mode Factory setting 380 0 760 0 Settings 230VSeries 350 0 450 0Vdc 460VSeries 700 0 900 0Vdc Sets the reference point of software brake The reference value is the DC bus voltage BEER The last abnormal record HERRE The second to last abnormal record HERRE The third to last abnormal record HERRE The fourth to last abnormal record HERRE The fifth to last abnormal record AEH The sixth to last abnormal record Settings Control Mode 0 No fault record 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5 IGBT short circuit occ 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Stop mid low voltage LvS 15 Phase failure protection PHL 16 IGBT over heat oH1 17 Heat sink over heat 0H2 for 40HP above 18 tH10 TH1 open IGBT over heat protection error 19 tH20 TH2 open capacitance over heat protection error 20 Fan error signal output 21 over load oL 150 1Min 22 Motor over load EoL1 23 Reserved 24 Motor PTC overheat oH3 25
77. CALL NOW 800 985 6929 http www auto A NELIA IABU Headquarters Delta Electronics Inc Taoyuan3 No 18 Xinglong Rd Taoyuan City Taoyuan County 330 Taiwan R O C TEL 886 3 362 6301 FAX 886 3 371 6301 Asia Delta Electronics Jiangsu Ltd Wujiang Plant3 1688 Jiangxing East Road Wujiang Economic Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 769 6340 7290 Delta Greentech China Co Ltd 238 Min Xia Road Cao Lu Industry Zone Pudong Shanghai People s Republic of China Post code 201209 TEL 021 58635678 FAX 021 58630003 Delta Electronics Japan Inc Tokyo Office 2 1 14 Minato ku Shibadaimon Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 234 9 Duck Soo Building 7F Nonhyun Dong Kangnam Gu Seoul Korea 135 010 TEL 82 2 515 5305 FAX 82 2 515 5302 Delta Electronics Int l S Pte Ltd DELTA 4 Kaki Bukit Ave 1 205 05 Singapore 417939 H y b r i d E n e r g y Syst e m Delta Electronics India Pvt Ltd H ES Series User Manual Plot No 43 Sector 35 HSIIDC Gurgaon122001 Haryana India TEL 1 919 767 3800 FAX 91 124 403 6045 jenuew Jesf soles SIH WIIS S A Bguou3 piuiqd H vi1d3a Americas Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 76
78. D Control Mode Factory setting 0 Settings 0 No function 16 Delta Hydraulic Servo Motor Model ZECMA ER181BP3 11kW220V 17 Delta Hydraulic Servo Motor Model ZECMA KR181BP3 11kW380V 18 Delta Hydraulic Servo Motor Model ZECMA ER221FPS 15kW220V 19 Delta Hydraulic Servo Motor Model ZECMA KR221FPS 15kW380V 21 Delta Hydraulic Servo Motor Model ZECMA KR222APS 20kW380V BEBETIJ Rotation Direction Change Control Mode Factory setting 0 Settings 0 When the driver runs forward the motor rotates counterclockwise When the driver runs backward the motor rotates clockwise 4 23 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 1 When the driver runs forward the motor rotates clockwise When the driver runs backward the motor rotates counterclockwise Rotation direction can only be changed when the system is shutdown After setting the inductor parameters the rotation direction changes immediately Also run the pole detection and send power to the permanent motor again 4 24 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 02 Protection Parameters AM The parameter can be set during operation
79. D Display of the Digital Keypad Number 0 1 2 3 4 5 6 7 8 9 r 4 d L c c e e 6D U rie 13171310 1 Oo 3 English Alphabet b Cc d E F G Hh l Jj e t c c P LII 7 LCD fi O ce c i uw nn Fou d English Alphabet K L n Oo P q r S Tt U L om e e c h i LCD Fr L a uo fr j i 3 im Uw English Alphabet Y y e L al LCD te J B 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Optional Accessories HES Series B 4 Communication Card Email charles automatedpt com EMV J MF01 E Terminal Description 9 SC4 M ET en e Ground MODEL EMVJ MFO1 j m SG in m HE RS485 connection points 2945440701 SG GND Common Signal Terminal B 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series B 5 EMI Filter Driver Filter Model No Web link of references VFDOSSVL23A J KMF336A J Jhttp www dem uk com roxburgh products emc emi industrial filters VFDO75VL23A J T VFD150VL43A J KMF336A Three Phase Industrial Mains Filters High Performance 36 Amps VFD110VL23A J http www dem uk com roxburgh products emc emi industrial filters VFD185VL43A J KMF350A Han VFD220VL43A J KMF350 Three Phase Industrial Mains Filters
80. ERERE Maximum Value of Pressure Feedback Control Mode Factory setting 250 Settings 0 400Bar LL Sets the corresponding parameter value O this value of the pressure detection value 0 10V BERE Pressure Control Mode Control Mode Factory setting 0 Settings 0 Speed Control 1 Pressure Control This parameter allows users to select the control mode of the Hybrid Servo Controller It is strongly advised that users should select the Speed Control Mode when using the controller for the first time This way users can verify if there are errors in the hydraulic servo motor oil pump pressure sensor and system before switching to Pressure Control Mode to enter the full process control for the mold injection machine FREE Speed Bandwidth Control Mode Factory setting 20 Settings 0 40Hz LL Sets the speed response the greater the value the faster the response HR Pressure Feedback Filter Time PO RIB Pressure Feedback Filter Time PI HERE Pressure Feedback Filter Time QI Control Mode Factory setting 0 000 Settings 0 000 1 000 sec The analog signals input from the control terminals PO PI and QI usually contain noise As noise will affect control stability input these signals to the filter to filter noise contained in the analog input signal When the filter time is too long the control will be more stable but the control response will be slower When the filter time is too sho
81. ES is installed on the machine The screws must be secured to the rubber mat to fixate the servo oil pump It is recommended to add iron bars as the support of the hybrid servo motor Iron bar gt Rubber Mat 4 Installation Space 10cm 4inch le MEE 10cm 10cm 4inch Imm L M 4inch Installation Distance Since heat is generated as the hybrid servo motor is running certain space must be reserved to ensure good circulation of the cooling air as shown in the figure above When the hybrid servo motor is running the temperature of the external cover will reach to about 100 C Please do not touch it with hand to avoid burns U muB Please do not let any foreign objects such as fiber paper pieces wood chips or metal pieces to adhere to the cooling fan of the hybrid servo motor 1 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series Pipelines amp Connections m Remove all protection caps on the pump m Choose suitable oil tube and connectors Maximum intake flow rate 1m s
82. F1 o 51 Reserved 52 Password error PcodE ololo 53 Reserved o ol o 54 Communication error cE1 o ol o 55 Communication error cE2 o ol o 56 Communication error CE3 o ol o 57 Communication error cE4 ololo 58 Communication Time out cE10 ololo 59 PU time out cP10 ololo 60 Brake chopper error bF ololo 61 63 Reserved o ol o 64 Safety loop error Sry o ol o 65 PGF5 hardware error o 66 Over pressure ovP o 67 Pressure feed back fault PfbF o ol o 02 07 Low Voltage Level 160 0 220 0Vdc 180 0 gar 320 0 440 0Vdc 360 0 M 02 08 PTC Detection Selection 0 Warn and keep operation 0 1 Warn and ramp to stop o o o 2 Warn and coast to stop M 02 09 PTC Level 0 0 150 0 50 0 aie MG 0 0 150 0 C M 02 10 PTC Detection Filter Time 0 00 10 00 sec 0 20 0 0o o M 02 11 PTC Mode 0 Unspecified 0 iam 1 KTY84 M 02 12 Motor Fan Activation Reference 0 0 100 096 50 0 E ue es Point 0 0 150 0 C M 02 13 Electronic Thermal Relay 0 Inverter motor 2 Selection 1 1 Standard motor o o o 2 Disable M 02 14 Electronic Thermal 30 0 600 0 sec 60 0 se reis Characteristic for Motor 1 02 15 Output Frequency at 0 00 655 35 Hz Read Ololo Malfunction Only 9271 Output Voltage at Malfunction 0 0 0993 5 V a O O O 02 17 Ibe Voltage at Malfunction 9 0 0993 5M n O O O 02 18 Output Current at 0 00 655 35 Amp Read Ololo Malfunction Only 02 19 IGBT Temperature at 0 0 6553 5 C Read lololo Malfunction Only
83. General Purpose 50 Amps VFD150VL23A J http www dem uk com roxburgh products emc emi industrial filters VFD300VL43A J KMF370A E VFD370VL43A J KMF370A Three Phase Industrial Mains Filters High Performance 70 Amps VFD185VL23A J http www dem uk com roxburgh products emc emi industrial filters VFD220VL23A J KMF3100A n VFD450VL43A J KMF3100A Three Phase Industrial Mains Filters High Performance 100 Amps VFD300VL23A J http www dem uk com roxburgh products emc emi industrial filters VFD370VL23A J KMF3150A e f VFD550VL43A J KMF3150A Three Phase Industrial Mains Filters High Performance 150 Amps VFD750VL43A J http www dem uk com roxburgh products emc emi industrial filters VFDO55VL43A J KMF318A KMF318 Three Phase Industrial Mains Filters General Purpose 18 Amps VFDO75VL43A J http www dem uk com roxburgh products emc emi industrial filters KMF325A VFD110VL43A J KMF325A Three Phase Industrial Mains Filters High Performance 25 Amps EMI Filter Installation All electrical equipment including drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when drive and EMI filter are installed an
84. HES100H23A HES063G43A HES063H43A HES080G43A HES080H43A HES100G43A HES100H43A Models HES125H23A HES160G23A HES125H43A HES160G43A HES160H43A HES200G43A A 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series A 2 Detailed List of Product Packaging HES063H23A 1 Servo controller VFD110VL23A J 4 Ww _ r W1 D CN mel oo 3 A O O Q am O O O c a Z Cd C re CT I EEE CC CAC COC COC CIA a pe ty id L St one Unit mm inch W W1 H H1 H2 H3 D 91 o2 o3 235 204 350 337 320 136 9 25 8 03 1378 13 27 12 60 5 35 8 5 0 26 34 1 34 22 0 87 2 Servo oil pump HSP 025 110 23A 299 200 160 165 o INLET 1 1 4 2 n OUTLET 3 4 2504 01 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 025RK23 1 Pressure sensor WIKA A 10 1 A 3 CALL NOW 800 985 6929 http www automatedpt com Email
85. PI 11 AUI o o o 12 20 Reserved o ol o 00 06 User defined Display actual 0 39999 rpm 0 eere ss motor speed in rpm 00 07 Maximum Value of Pressure 0 250 Bar 250 PANNE Command 00 08 Maximum Value of Pressure 0 400 Bar 250 PLE Feedback 00 09 Pressure Control Mode 0 Speed Control 0 ay aire 1 Pressure Control 00 10 Speed Bandwidth 0 40Hz 20 ojo M 00 11 Pressure Feedback Filter Time 0 000 1 000 sec 0 000 PO o o o 4 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series oz Factory uw A Pr Explanation Settings Setting gt Q e Lu M 00 12 Pressure Command Filter Time 0 000 1 000 sec 0 000 els PI M 00 13 Flow Command Filter Time QI 0 000 1 000 sec 0 000 o oljo M 00 14 Pressure Command Percentage 0 0 100 0 1000 gt 1 o o Max M 00 15 Pressure Command Percentage 0 0 100 0 50 0 Sl oto Mid M 00 16 Pressure Command 0 0 100 096 0 0 EN a Percentage Min M 00 17 Flow Command Percentage 0 0 100 096 100 0 g Max M 00 18 Flow Command Percentage 0 0 100 096 50 0 o lolo Mid M 00 19 Flow Command Percentage 0 0 100 096 0 0 esis Min 00 20 Proportional Gain 1 P 0 0 1000 0 50 0 o o o M 00 21 Integral Time 1 I 0 0
86. R Pressure Command Descending Slope Control Mode Factory setting 100 Settings 0 1000ms Applies slope processing to pressure commands to relieve machine vibration The lead time to increase pressure from 0 to maximum pressure Pr 00 08 EE ee Pressure command given to controller Pressure command after driver processing gt Time ts 00 29 00 30 BEEN Flow Command Rising Slope FABER Flow Command Descending Slope Control Mode Factory setting 80 Settings 0 1000ms Applies slope processing to flow commands to relieve machine vibration The lead time to increase flow from 0 to maximum flow Pr 01 02 DUNS Flow command given to controller Flow command after driver processing Time k EE I 00 31 00 32 BREE Valve Open Delay Time Control Mode Factory setting 0 Settings 0 200ms When the pressure and flow commands rise at the same time from system standby status flow output 4 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series begins As the valve opening action responds rather slowly pressure surges instantaneously and returns to normal until the valve opens completely In order to prevent this phenomenon users can set the value open delay time to
87. Rr Pr 01 14 Lm Pr 01 15 Motor equivalent circuit used by VJ ha When running static tuning Pr 01 07 2 users must input the no load current to the motor In general the current is 20 50 of the nominal current When the parameter setting is 5 users can run the permanent motor auto tuning By pressing the RUN key the system will automatically run the auto tuning Tuned values will be loaded to Pr 01 22 Rs Pr 01 23 and 24 Ld and Lq and Pr 01 25 Permanent Motor Back Electromotive Force Permanent Motor Parameter AUTO Tuning Procedures Static Tuning 1 All driver parameters are set to their Factory settings and the motor is correctly connected 2 Input the correct value for the following parameters Motor Nominal Current Pr 01 17 Motor Nominal Power Pr 01 18 Motor Nominal Speed Pr 01 19 and Motor Phases Pr 01 20 Adjust the acceleration and deceleration time according to the motor capacity 3 Set Pr 01 07 to 5 and press the RUN key on the digital operator to immediately run motor tuning Note The motor runs slightly 4 After tuning check if the motor parameters Pr 01 22 to Pr 01 25 have been tuned and automatically added to the respective parameters When the parameter setting is 4 users can run the Motor Pole Synchronization and PG Origin Offset Angle auto tuning By pressing the RUN key the system will automatically run the auto tuning Tuned values will be loaded to Pr 01 27
88. The P and N sides of the hydraulic servo motor controller are the DC power source of the control unit Therefore after wiring and before operation it is very important to set the voltage of the control unit according to the input voltage of the hydraulic servo motor controller This setting will affect the state of activation voltage of the control unit The following table shows the state address of individual voltage actions Braking Start up voltage Braking Start up voltage Voltage 230 VAC DC Bus P N Voltage Voltage 230 VAC DC Bus P N Voltage 190Vac 330Vdc 380Vac 660Vdc 200Vac 345Vdc 400Vac 690Vdc 210Vac 360Vdc 415Vac 720Vdc 220Vac 380Vdc 440Vac 760Vdc 230Vac 400Vdc 460Vac 800Vdc 240Vac 415Vdc 480Vac 830Vdc Table 1 The Selection of Power Voltage and Operation Potential of PN DC Voltage B 15 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series Terminal Wire Gauge Circuit Terminal Mark Wire Gauge AWG mm Screw Torque ec P gt N 10 12AWG 3 5 5 5mm M4 18 kgf cm 15 6 in Ibf Braking Resistor B1 B2 10 12AWG 3 5 5 5mm M4 18 kgf cm 15 6 in Ibf Output M1 M2 20 18AWG 0 25 0 75mm Srey cleat Input S1 gt S2 with shielded wires Me A a Fault Circuit RA RB RC 20 18AWG 0 25 0 75mm
89. W 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series M To avoid lightning strike and incidence of electrocution the external metal ground wire for the electrical equipments must be thick and short and connected to the ground terminal of the Hybrid servo driver system M When multiple Hybrid Servo Controllers are installed together all of them must be directly connected to a common ground terminal Please refer to the figure below to make sure there is no ground loop Grounding terminals a Q Excellent p p Grounding terminals Grounding terminals Not allowed Mains power terminals R L1 S L2 T L3 M Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence M The wire between the three phase AC input power supply and the Main circuit terminals R L1 S L2 and T L3 must be connected to a non fused switch M Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration M Verify the voltage of power supply and the associated maximum available current Please refer to Chapter 1 Descriptions of Specifications M If the Hyb
90. action of the anomaly connection point and stopping of the servo oil pump Please refer to the cause and resolution that corresponds to the error message displayed by the Hybrid Servo Controller for troubleshooting The error record will be stored in the internal memory of the Hybrid Servo Controller up to the most recent six error messages and can be read by the digital operation panel or communication through parametric readout M Upon the occurrence of anomaly wait for five seconds after the anomaly is resolved before pressing the RESET key CAUTION M For Hybrid Servo Controllers with power lt 22kW wait for five minutes after the power is turned off and for ten minutes for models with power 30kW Verify that the charging indicator is off Measure the DC voltage between terminals 9 which should be below DC25V before opening the machine cover and starting the inspection 5 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis HES Series 5 1 System Troubleshooting Oil tank is not running M Check if hybrid servo motor is running Failure to establish pressure M Check if the coupling is loose or breaking off M C
91. actory setting 1710 60Hz 4 poles 1410 50Hz 4 poles Settings 0 65535 Sets the motor nominal speed Users must set the value according to the specifications listed on the motor nameplate FARES Number of Motor Pole IM Control Mode Factory setting 4 Settings 2 20 Sets the number of poles in the motor even numbers only FARES No Load Current of Motor IM Control Mode Unit Ampere A Factory setting 40 Settings 0 to Factory setting of Pr 01 08 Default is 4096 of the driver nominal current HEGE Rs of Motor Rs Stator Resistance IM Control Mode Factory setting PEREL Rr of Motor Rr Rotor Resistance IM Control Mode Factory setting Settings 0 65 5350 FRESE Lm of Motor Lm Mutual Flux Magnitude IM Control Mode Factory setting HEGE Lx of Motor Lx Total Leak Inductive Resistance IM Control Mode Factory setting Settings 0 6553 5mH FARES Full load Current of Motor PM Control Mode Factory setting 0 00 Settings 0 00 655 35 Amps Sets the nominal current according to the specifications listed on the permanent motor nameplate 4 20 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series FAR Rated power of Motor kW PM Control Mode Factory setting 0 00
92. ad FREER Start up Display Selection Control Mode Factory setting 0 Settings 0 Display the frequency command value LED F 1 Display the actual output frequency LED H 2 Multifunctional display see Pr 00 04 3 Display the output current A Sets the system startup screen The options defined by users are based on the settings in Pr 00 04 4 31 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis HES Series Chapter 5 Methods of Anomaly Diagnosis 5 1 System Troubleshooting 5 2 Signal Display of Hybrid Servo Controller 5 2 1 Indicator Display 5 2 2 Error Messages Displayed on Digital Operation Panel KPVJ LEO 1 5 3 Steps of Troubleshooting for Hybrid Servo Controller 5 3 1 Over current OC 5 3 2 Ground fault GFF 5 3 3 Over voltage OV 5 3 4 Low voltage Lv 5 3 5 Overheat OH1 5 3 6 Overload OL 5 3 7 Phase loss in power supply PHL 5 3 8 Resolutions for electromagnetic noise and induction noise 5 3 9 Environment and facilities for installation The Hybrid Servo Controller is capable of displaying warning messages such as over voltage low voltage and over current and equipped with the protection function Once any malfunction occurs the protection function will be activated and the Hybrid Servo Controller will stops its input followed by the
93. ad Period of inspection Check Items Methods and Criterion Daily Half One year Year Is the display clear for reading Visual inspection Any missing characters 6 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Mechanical parts http www automatedpt com Email charles automatedpt com Chapter 6 Maintenance HES Series Period of inspection Check Items Methods and Criterion Daily Half One year Year ES Visual and aural O If there is any abnormal sound or vibration inspection If there are any loose screws Tighten the screws o If any part is deformed or damaged Visual inspection o If there is any color change by overheating Visual inspection o If there is any dust or dirt Visual inspection o Main Circuit Part Period of inspection Check Items Method of Inspection Daily Half One year Year Have any bolts become loose or missing Tighten o Is there any distortion cracking breaking of machine and insulation or discoloration due to Visual inspection o overheating and aging Are there any dust or stains Visual inspection o CALL NOW 800 985 6929 Main Circuit Terminals amp Wiring Period of inspection Check Items Method of Inspection Daily Half One year Year Is there any discoloration and distortion of Visual inspection o
94. ar Check Items Method of Inspection Any unusual vibration and odor Visual inspection and listening Main Circuit Electromagnetic Contactor amp Relay Period of inspection Check Items Method of Inspection Daily Half One year Year Is there any sound of vibration while running Aural inspection o Is the connection contact is good Visual inspection o Control Circuit Control Printed Circuit amp Connector Period of inspection Daily Half One year Year Check Items Method of Inspection Has the screw and connector become loose Tighten o Is there any unusual odor and discoloration By smelling and visual o Are there any cracks breaking distortion and apparent rust Visual inspection o Are there any leaks and signs of distortion of the capacitor Visual inspection Cooling fan of cooling system Check Items Method of Inspection Period of inspection Daily Half year One Year Is there any unusual sound and vibration Visual aural inspection and turn the fan with hand turn off the power before operation to see if it rotates smoothly Have any bolts become loose Tighten Is there any discoloration due to overheating Visual inspection CALL NOW 800 985 6929 6 4 http www automatedpt com Email charles automatedpt com
95. ase Ais a pulse input and phase B is a direction input low input forward direction high input reverse direction 5 Single phase input 01 31 System Control 0 No function 1 1 Auto tuning for ASR o o 2 Inertia estimate M 01 32 Per Unit of System Inertia 1765535 256 1 per unit 400 o o 01 33 Carrier Frequency 5KHz 10KHz 5 o o o A 01 34 Reserved 01 35 Hydraulic Servo Motor ID 0 No function 0 16 Delta Hydraulic Servo Motor Model ZECMA ER181BP3 11kW220V 17 Delta Hydraulic Servo Motor Model ZECMA KR181BP3 11kW380V 18 Delta Hydraulic Servo Motor Model o o o ECMA ER221FPS 15kW220V 19 Delta Hydraulic Servo Motor Model ECMA KR221FPS 15kW380V 21 Delta Hydraulic Servo Motor Model ECMA KR222APS 20kW380V 01 36 Rotation Direction Change 0 When the driver runs forward the motor rotates 0 counterclockwise When the driver runs backward the motor rotates clockwise 1 When the driver runs forward the motor rotates clockwise When the driver runs backward the motor rotates counterclockwise 4 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 02 Protection Parameters A The parameter can be set during operation Pr Explanation Settings Factory Setting VF FOCPG FOCPM X 02 00 Software Brake Le
96. atedpt com CALL NOW 800 985 6929 Appendix A Instructions of Product Packaging HES Series HES063G43A 1 Servo controller VFD110VL43A J wi l el I 3688 H1 H Unit mm inch W W1 H H1 H2 H3 D 91 o2 o3 235 204 350 337 320 136 9 25 8 03 13 78 13 27 12 60 d 5 35 Ba 026 s 34 1 34 22 0 87 2 Servo oil pump HSP 025 110 43A Z99 AT 200 160 165 n INLET 1 174 io OUTLET 3 4 250 01 15001 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 025RK23 1 Pressure sensor WIKA A 10 1 A 19 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 063 G N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1K0W025 1 Coding device cable 5m 1 Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39
97. automatedpt com Chapter 4 Parameter Functions HES Series J Encoder amp PG Card Cross Reference Table Parameter Setting Encoder Type Suitable PG Card 01 26 0 A B Z EMVJ PGO1U 01 26 1 2 A B Z U V W EMVJ PGO1U 01 26 3 Resolver EMVJ PG01 02R HEGE PG offset angle of PM Motor Control Mode Factory setting 0 0 Settings 0 0 360 0 The offset angle of the PG origin corresponding to the permanent motor PREFE Resolver Pole Control Mode Factory setting 1 Settings 1 5 FIRE Encoder Pulse Control Mode Factory setting 1024 Settings 1 20000 Sets the pulse per rotation PPR of the encoder FARBER Encoder Input Mode Setup Control Mode Factory setting 1 Settings 0 No function 1 Phase A leads in a forward run command and phase B leads in a reverse run command Forward Rotation Reverse Rotation atetetifetety pon B et ef TL 2 Phase B leads in a forward run command and phase A leads in a reverse run command Forward Rotation Reverse Rotation a 14141 T4134 Rue Ecl TT ET ST LET 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction Forward Rotation Reverse Rotation PT ET deg 3g 4 PhaseAis a pulse input and phase B is a direction input low input forward direction high input reverse direction Fo
98. ble to sustain high temperature M When multiple Servo Controllers are installed in one single control plate it is recommended to install them with laterally to avoid heat interference among each other If stacking installation is needed spacers must be installed to minimize the effect of the heat from the lower machine on the upper machine Dra Do not add check valve to the oil outlet of the oil pump to avoid poor response of Hybrid Energy System The product should be installed in a control plate made of inflammable materials such as metal to avoid the risk of fire 1 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 1 5 Dimensions Servo Oil Pump 739 INLET 1 1 4 25030 769 160 175 T 4 913 http www automatedpt com Q INLET 1 1 4 114 j Email charles automatedpt com Chapter 1 Use and Installation HES Series HES063H23A HES063G43A HES063H43A HES080G23A HES080H23A HES080G43A HES080H43A 200 o 1O Id In oy a g NG o wn f amp 250 01 HES100G23A HES100H23A HES100G43A HES100H43A 780 160 186 INLE 4 013 TI 1 1 4 20301 200 o Oo e 1 SO e Q cg i LY
99. cause circuit damage equipment accident and danger to operation personnel M Noise interferences exist between the Hybrid Servo Controller hybrid servo motor and their wirings Check if the pressure sensor and associated equipments for any malfunction to avoid accidents M The output terminals of the Hybrid Servo Controller must be connected to the hybrid servo motor with the correct order of phases M When the wiring between the Hybrid Servo Controller and hybrid servo motor is very long it may cause tripping of hybrid servo motor from over current due to large high frequency current generated by the stray capacitance between wires In addition when the leakage current increases the precision of the current value becomes poor In such case an AC reactor must be connected to the output side M The ground wire of the Hybrid Servo Controller cannot be shared with other large current load such as electric welding tool It has to be grounded separately M For safety issue and noise reduction type 3 grounding is used for 230V series while special type grounding 9 is used for 460V series ground resistance below 100 This is based on Line 27 Section 8 and Chapter 1 of the electrical regulations Voltage Series Type of Grounding Work Ground Resistance 230V Type 3 work Below 1000 460V Special Type work Below 100 2 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NO
100. ccurrence of electrocution and minimize interference by noise M The screw between each connection terminal and the wire must be tightened securely to avoid sparking by getting loose from vibration M If the wiring is to be changed first step is to turn off the power of the Hybrid Servo Controller for it takes time for the DC filter capacitor in the internal loop to completely discharge To avoid any danger the customer can wait for the charging DANGER indicator READY light to be of completely and measure the voltage with a DC voltmeter Make sure the measured voltage is below the safety value of 25Vdc before starting the wiring task If the user fails to let the Hybrid Servo Controller completely discharge residual voltage will build up internally which will cause short circuit and spark if wiring is conducted Therefore it is recommended that the user should only conduct the wiring when there is no voltage to ensure his her safety M The wiring task must be conducted only by professional personnel Make sure that the power is off before starting to avoid incidence such as electrocution M During wiring please follow the requirements of the electrical regulations to select A proper gauges and conduct wiring accordingly to ensure safety M Check the following items after finishing the wiring CAUTION 1 Are all connections correct 2 No loose wires 3 No short circuits between terminals or to ground 2 1 CALL NOW 800 985 6929 htt
101. charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 063 H N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW8P3 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 8 30 Unit min Termianl 1 5tx12 5x6 39 TYPE Ll 2 12 22 Wil H 1 MH 1000 W_ 400 385 100 50 A 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix A Instructions of Product Packaging HES Series HES080G23A 1 Servo controller VFD110VL23A J o Wi _ D u l H1 H TOT SL Unit mm inch Ww w1 H H1 H2 H3 D 2 91 92 o3 235 204 350 337 320 136 9 25 8 03 13 78 13 27 12 60 5 35 6 5 0 26 7 34 1 34 22 0 87 2 Servo oil pump HSP 032 110 23A 200 769 1 1 4 lig ART UTLET 374 D
102. ction output terminals in Pr 03 05 to Pr 03 07 are set to 45 hours the motor fan will be 4 27 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series activated or stopped at this point BERE Thermoelectric Relay 1 Options Control Mode Factory setting 2 Settings 0 Inverter Motor 1 Standard Motor 2 No thermoelectric relay P rmm Thermoelectric Relay 1 Action Time Control Mode Factory setting 60 0 Settings 30 0 600 0 seconds To prevent motor overheating in self cooling motors running at low speed rpm users can set the thermoelectric relay to limit the output power tolerance of the driver Fr Output Frequency at Malfunction Settings 0 00 655 35Hz When malfunction occurs use can check the current frequency command If it happens again it Factory Setting Read only will overwrite the previous record HAH Output Voltage at Malfunction Settings 0 0 6553 5V When malfunction occurs user can check current output voltage If it happens again it will Factory Setting Read only overwrite the previous record De DC Voltage at Malfunction Settings 0 0 6553 5V When malfunction occurs user can check the current DC voltage If it happens again it will Factory Setting Read only overwrite the previous record HAH
103. d up the system response Upon completion of the above steps increase the pressure command of Preset Target Observe if the pressure feedback becomes stable Proceed with troubleshooting in case of any anomaly as described below Troubleshooting for Pressure Instability Unstable pressure over the entire section Set Pr 00 09 0 for speed control 2 With the oil line in the closed state send the low speed rotation command to make the pressure feedback 40 5094 of the pressure command value Pr 00 07 3 Check if the pressure waveform shows any jitters through the monitoring software m Jitter in Pressure Waveform The possible cause is interference from ground If the motor or the three phase power supply is grounded disconnect the ground wire If the motor or the three phase power supply is not grounded add the ground wire for interference protection The other possibility is the ground issue of the shielding mesh as illustrated by 3 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series the bold red lines in the figure below If the shielding mesh is grounded disconnect the ground wire If the shielding mesh is not grounded add the ground wire for interference protection V 24V 000000004 Q9 00000008 Poe VACANS
104. d wired according to user manual 1 EN61000 6 4 2 EN61800 3 1996 3 EN55011 1991 Class A Group 1 General precaution 1 EMI filter and drive should be installed on the same metal plate It is recommended to install the drive on the filter 2 Please wire as short as possible Metal plate should be grounded The cover of EMI filter and drive or grounding should be fixed on the metal plate and the contact area should be as large as possible Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable 1 Use the cable with shielding double shielding is the best The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 2 Remove any paint on metal saddle for good ground contact with the plate and shielding as shown in figure 1 3 The shielding net of motor cable and the plate must be connected correctly The shielding net on the two ends of motor cable should be fixes by the metal saddle and the plate See figure 2 for correct connection B 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series Protective coating required at contacts between brackets and metal plates to ensure
105. da ibat ba Ace att 5 8 5 9 4 Low Voltage Ew deer ete ea eere tco epe e m exe hederen 5 8 5 35 OverhaBat OMI ciate oot semi eret o pede ette eee PO pe diete peo OR epe GER ae 5 9 ERONI oo OL tec 5o stes ise totae b vm otis Pu ees Rene dett ien e esed 5 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com 5 9 7 Phase Loss PHP ase erro cte pir gt eren annt 5 10 5 3 8 Resolutions for Electromagnetic Noise and Induction Noise 5 11 5 3 9 Environment and Facilities for Installation sesrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrreren 5 12 Chapter 6 Maintenance Regular Malntertari6e ic ra er ree ERE REA p E A eased wad aaah dead adel eden 6 2 Appendix A Instructions of Product Packaging A 1 Descriptions of Product Packaging ssssssseeeeneenenem em eee A 2 A 2 Detailed List of Product Packaging oie xe seeder desire i ch Sea Erat e e E ASer ORE Met Ee Und REC Dui A 3 Appendix B Optional Accessories B 1 Non fuse Circuit Breaker ee tera e Madera eles et cage B 2 BB Renee B 3 B 3 Digital Keypad KPV GEO1 aei eee ete enema tees xe bein rae re Ux rne reli eae pu said B 8 B 4 Communication Card so reed eR een ExpE bte tor peter RU Dots edes rta atta made B 12 BS EM FE ae datu dest aaah B 13 BG Brake Ula B 15 CALL NOW 800 985 6929 http www automatedpt c
106. e displayed on the multi function display is about 28 0 70 250 100 Input this value to Pr 00 15 Lastly set controller pressure to 0 bar the voltage displayed on the multi function display is about 0 0 0 250 100 Input this value to Pr 00 16 BRE Flow Command Percentage Max BREE Flow Command Percentage Mid PAYEE Flow Command Percentage Min Control Mode Factory setting 100 0 Settings 0 0 100 096 LH Set the Pr 00 09 to 1 before setting these parameters Pr 00 04 25 QI input voltage Set controller flow to 10096 observe the flow displayed on the multi function display input this value to Pr 00 17 Set controller flow to 5096 observe the flow displayed on the multi function display input this value to Pr 00 18 Set controller flow to 096 observe the flow displayed on the multi function display input this value to Pr 00 19 eee Proportional Gain 1 P Coed Proportional Gain 2 P ad erem Proportional Gain 3 P Control Mode Factory setting 50 0 Settings 0 0 1000 0 GREER integral Time 1 I BBBEE integral Time 2 I x x x 4 13 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series BERE integral Time 3 I Control Mode Factory setting 2 00 Settings 0 00 500 00 sec FABER Derivative Gain
107. e numerical data such as Master Frequenc MODE Change between different display mode G ENTER Used to enter modify programming parameters Descriptions of Function Display Items Display Message Descriptions DEB Displays theAc driver Master frequency gt HS Displays the actual output frequency at terminals U T1 V T2 and W T3 HERE User defined unit where U F x Pr 00 04 A SOR Displays the output current at terminals U T1 V T2 and W T3 NES Displays the AC motor drive forward run status ru Displays the AG motor drive reverse run status Bg Displays the parameter item ian Displays the actual stored value of the selected parameter RUNE FWDe REVe RUNS FWDe REV e RUNS FWDe REVe 3 2 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series Display Message Descriptions ia External Fault RUNe estoe Display End for approximately 1 second if input has been accepted by 2 End pressing EIE key After a parameter value has been set the new value is automatically stored in memory To modify an entry use the BS and ESSE keys oO i Display Err if the input is invalid How to Operate the Digital Keypad Setting Mode START GE De Gem A EZ Fm Fm o 06g U ga Fa GO START NOTE I
108. e second parameter is saved then un return to rBEAd tee To copy parameters 2 Copy parametersfrom the KPV CE01 to the Drive CANN cann CA An OUUU ain OUUU led CIE roNnoU LS MODE mode LIS mode LS MODE IS gt Eum gt Emm gt endo Suu s ERR start blinking It will display End to indicate that about 2 3 seconds the first parameter is saved then return to SAvEv CD Gn gum I MODE HTA FA co c a N allie sm Fs AG gt start blinking It will display End to indicate that about 2 3 seconds the second parameter is saved then return to SAvEv B 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series Dimension of the Digital Keypad KPV CE01 Unit mm inch ig 17 6 0 69 16 0 0 63 73 0 2 87 19 0 0 75 9 1 0 56 S 6 5 0 26 M4 p0 7 3X T EN aucem BA F Cu z B EIE a 3 d 132 0 5 20 119 0 4 69 112 8 4 44 119 2 4 69 va Lj J Oh 14 5 0 57 44 0 1 73 EN Reference Table for the LC
109. he system before shipping Also the current of Pr 00 01 can be retrieved to check the nominal current of respective models Pr 00 00 corresponds to the current display in Pr 00 01 230V Series kW 5 5 7 5 11 15 18 5 22 30 37 HP 7 5 10 15 20 25 30 40 50 Pr 00 00 12 14 16 18 20 22 24 26 460V Series kW 5 5 7 5 11 15 18 5 22 30 37 45 55 75 HP 7 5 10 15 20 25 30 40 50 60 75 100 Pr 00 00 13 15 17 19 21 23 25 27 29 31 33 AE Parameter Reset Control Mode Factory setting 0 Settings 0 No function 5 Resets to Wh display value in stop status 10 All parameters are reset to factory settings 60Hz LJ Set the parameter to 10 to reset the parameter to the Factory setting FRERE Software Version Control Mode Factory setting 4 Settings Read Only BERE Content Multi function Display Control Mode Factory setting 0 Settings 0 Displays the output current A from Hybrid Servo Controller to motor 1 Reserved 2 Displays the actual output frequency H of the Hybrid Servo Controller 3 Display the DC bus voltage U of the Hybrid Servo Controller 4 Displays the U V and W output voltage E of the Hybrid Servo Controller 5 Displays the output power factor and angle n of the Hybrid Servo Controller 4 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt c
110. heck for any leak in the oil line M Check if hybrid servo motor is running M Check if the pressure command and flow rate command are sent through the operation panel of Hybrid Servo Controller or multimeter Rotation speed of hybrid servo motor exceeds 500rpm during pre pressurizing or hold up time Check for any leak in the oil line Check for any internal leak in the oil pump Send the unit back to manufacturer for repair if confirmed 5 2 Signal Display of Hybrid Servo Controller 5 2 1 Indicator Display 5 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 CALL NOW 800 985 6929 Chapter 5 Methods of Anomaly Diagnosis VJ Series 000010 TE 78 es Indicator of PG card power Indicator of Encoder feedback Warning indicator http www automatedpt com Email charles automatedpt com MEE AEM 24v PO_ ACM SB IM SE B S Gs SY MEM LL Power indicator G Power indicator When the sin or cos phase voltage is lower than required values in the rotational transformer the warning indicator will be on Please check if the encoder wire is connected correctly Ifit happens in operation please check for any interference 5 2 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 5 Methods of Anomaly Diagnosis HES Series 5 2
111. il charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com M Never connect AC power to the output terminals U T1 V T2 and W T3 of Hybrid Servo Controller WARNING M Please do not conduct stress test on the internal components of Hybrid Servo Controller for the semiconductor devices therein may be damaged by high voltage breakdown M Even when the servo oil pump is off the main loop terminal of Hybrid Servo Controller can still be loaded with high voltage that can be seriously dangerous M Only qualified professional electrical engineers can conduct tasks of installation wiring and maintenance of Hybrid Servo Controller M When Hybrid Servo Controller uses external terminals as its run command sources the servo oil pump may start running immediately after the power is connected which may be dangerous with any personnel present M Please choose a safe area to install Hybrid Energy System where there is no high temperature direct sunlight moisture and water dripping and splash CAUTION M Please follow the instructions when installing Hybrid Energy System Any unapproved operation environment may lead to fire gas explosion and electroshock M When the wiring between the hybrid controller and the hybrid servo motor is too long it may compromise the interlayer insulation of the motor Please install a reactor between them please refer to Appendix A to avoid burning of the hybrid ser
112. ilicon rectifier switching on off These surges may damage the mains circuit Correct wiring Silicon Controller Rectifier Power Supply tr 1 00 Hybrid Servo Controller FO B 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series Application 3 Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances Surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m Question When power capacity is too large line impedance will be small and the charge current will be too large That may damage Hybrid Servo Controller due to higher rectifier temperature Correct wiring Low capacity Large capacity Hybrid Servo Controller Power Supply Reactor Ue NIU es B 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Appendix B Optional Accessories HES Series http www automatedpt com Email charles automatedpt com B 2 2 Zero Phase Reactor RF
113. in Termianl 1 5tx12 5x6 39 TYPE Lit2 1242 Wei H 1 MH 1000W 400 385 100 50 A 26 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES100G43A 1 Servo controller VFD185VL43A J Unit mm inch W Wi H H1 H2 H3 D l 92 93 255 0 226 0 403 8 384 0 360 0 219 1680 8 5 44 34 22 10 04 8 90 15 90 15 12 14 17 0 86 6 61 0 33 1 73 1 34 0 87 2 Servo oil pump HSP 040 110 43A INLET 1 174 llo B Ou UTLET 1 D Ay x 9 150 5 e Les 20 0 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 1 Pressure sensor WIKA A 10 1 A 27 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email
114. in Chapter 2 to lay out the wiring In the diversion state follow steps 1 8 described above to individually adjust the parameters of each driver In the combined state refer to the configuration flow for combined system Complete the above steps Set the Master machine to run in pressure control mode m Pr 00 09 1 Pressure control mode Pressure control mode Pr 00 09 0 Speed control 1 Pressure control Set the Slave machine to run in speed control mode m Pr 00 09 0 Speed control mode Speed control mode Pr 00 09 0 Speed control 1 Pressure control Set the multi functional input states of Master Slave separately m Pr 03 00 03 02 45 Combined Diversion signal input Multi functional input Pr 03 00 0 No function 03 02 45 Input of Combined Diversion signal m Execute the entire combined diversion action through the position machine 3 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series Chapter 4 Parameters 4 1 Summary of Parameter Settings 4 2 Description of Parameter Settings 4 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 4 1 Summary of Parameter Settings 00 Syste
115. inals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled Set Pr 01 35 of the gasoline electric servo motor HES063H23A HES080G23A HES080H23A Pr 01 35 16 HES100G23A HES100H23A HES063G43A HES063H43A HES080G43A HESO80H43A Pr 01 35 17 HES100G43A HES100H43A HES125G23A HES125H23A HES160G23A HES160H23A Pr 01 35 18 HES125G43A HES125H43A HES160G43A HES160H43A Pr 01 35 19 HES200G43A HES200H43A Pr 01 35 21 Disregard the error message EF1 that will appear at this point m After power outage connect the heating switch of the gasoline electric servo motor to the external terminal EMG COM and restart the power supply 3 6 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series Step 3 Check Pressure Feedback Signal Firs set input voltage Pr 00 04 11 PO Selection of Display Mode Pr 00 04 11 Display the signal of PO analog input terminal with 0 10V corresponding to 0 10096 Set Pr 00 08 corresponding pressure settings of the 10V pressure sensor Maximum value of pressure feedback Pr 00 08 0 250Bar Set Rotation speed command to 10rpm and press RUN Check the pressure value is gt 0 on the pressure gauge When the pressure value is lt 0 m Graduall
116. ined Divert Mode Hydraulic Hydraulic Outlet 1 Outlet 2 Master 2 Slave Master 1 Pressure Pressure Pressur Command Feedback ed Pa NN Pressure Flow Feedback Command Hydraulic Pump Activation a Motion Command Combined Divert Signals 2 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series 2 2 Wiring of Servo oil Pump Anes Electric Box Delta Hydraulic 6 O Servo Motor PG Card Controller Corresponding to Hydraulic Servo Motor Controller WVU e Temperature Rise Crimp Terminal Protection Switch Specification as RST shown in Figure 2 Power Side Brake Resistance Brake Unit Encoder Signal Q 1 2 3 4 5 6 Crimp Terminal Specification as shown in Figure 1 8 Temperature Rise 220V Protection Switch Hydraulic Servo Pump Crimp Terminals 11 0 10 Terminal Torque 82kg m 71in Ibf 0 8 0 10 i d AS Ring lug Ring lug AO 4 A x j leat Shrink Tube BEN A 1 9 0 20 IRE Figure 1 Figure 2 2 5 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter
117. ing the relay might malfunction even if the length of the wire is below 50 meters Thus a filter for output current shall be added optional for purchase NOTE When a thermal O L relay protected by motor is used between Hybrid Servo Controller and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use a filter Never connect phase lead capacitors or surge absorbers to the output terminals of the Hybrid Servo M M B 14 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series B 6 Brake Unit Individual Parts and Function Explanation Input Voltage Setup Pin 3 Geer ug Y Activated Loop Terminal di Fault Loop Terminal Power Input Terminal Brake Resistance P N Terminal B1 B2 CHARGE ACT ERR J Power Brake Action Fault Indicator Indicator Indicator 480V O O 240V VFDB 4030 4050 Series 460V X 230V vrpe 2015 2022 Series Set voltage as indicated on 440V O O 220V set voltage as indicated the left 415V O O 210V onthe right Default is 460V 400V O O 200V Default is 230V 380V O O 190V Input voltage setting for VFDB 2015 2022 4030 4045 Input Voltage Setup The Voltage Settings 1 Adjust Voltage
118. ion Press the Run key to immediately run auto detection Detected values will be input in Pr 01 13 to Pr 01 16 unload current Rs Rr Lm Lx Induction Motor Parameter AUTO Tuning Procedure Dynamic Detection 1 2 4 18 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com All driver parameters are set to their Factory settings and the motor is correctly connected Users are strongly advised to disconnect the motor from any load before tuning That is to say the motor contains only the output shaft and connects to neither a belt nor a decelerator Otherwise it will be impossible to disconnect the motor from any loads Static tuning is advised x Input the correct value for the following parameters Motor Nominal Voltage 01 04 Motor Nominal Frequency Pr 01 03 Motor Nominal Current Pr 01 08 Motor Nominal Power Pr 01 09 Motor Nominal Speed Pr 01 10 and Motor Phases Pr 01 11 Adjust the acceleration and deceleration time according to the motor capacity Set Pr 01 07 to 1 and press the RUN key on the digital operator to immediately run motor tuning Note The motor runs After tuning check if the motor parameters Pr 01 13 to Pr 01 16 have been tuned and automatically added to the respective parameters Motor equivalent circuit CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series LEX PDS 1 0
119. layed 3 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series on the operation panel and set it to 00 16 Example 10V on the pressure sensor corresponds to 250bar If the maximum pressure on the controller is 140bar and corresponds to 10V the Pr 00 07 140 Set 140bar through the controller and the voltage reading displayed on the operation panel is approximately 56 0 140 250 100 Enter this value to Pr 00 14 Next set 70bar through the controller and the voltage reading displayed on the operation panel is approximately 28 0 70 250 100 Enter this value to Pr 00 15 Lastly set Obar through the controller and the voltage reading displayed on the operation panel is approximately 0 0 0 250 10096 Enter this value to Pr 00 16 Example 10V on the pressure sensor corresponds to 250bar However the maximum pressure on the controller is 140bar and corresponds to 7V As a result Pr 00 07 140 7 10 200 The following steps are the same as described in the previous example Set 200bar through the controller first followed by setting 100bar and Obar in the last step Enter the corresponding values to the associated parameters Pr 00 04 25 refers to the QI input voltage Selection of Display Mode Pr 00 04 25 Displays the signal value of the QI analog input terminal with
120. leration Over voltage occurs on the internal DC high voltage side detected by Hybrid Servo Controller in deceleration Check if the input voltage is within the range of voltage rating of Hybrid Servo Controller and monitor for any occurrence of surge voltage For Hybrid Servo Controller with power below 22kW the issue can be resolved by adjusting Over voltage occurs on thelthe software brake action level in Pr 02 00 internal DC high voltage side For Hybrid Servo Controller with power detected by Hybrid Servo bove 22kW the issue can be resolved by Controller when running adjusting the action level in the brake unit FAM ae Bait B 6 KE FT Check if the input voltage is within the range of voltage rating of Hybrid Servo Controller and monitor for any occurrence of surge voltage Over voltage occurs when the system is off Unusual hardware circuit by current detection The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 in acceleration The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 in deceleration Check if the voltage of input power is normal The DC voltage of Hybrid Servo Check if there is any sudden heavy load Controller is lower than the setting Adjust the low voltage level in Pr 02 07 in Pr02 07 when running at constant speed The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 when off
121. m Parameters A The parameter can be set during operation oz Factory u amp Pr Explanation Settings Setting gt Q e Lu 00 00 Identity Code of the Hybrid 12 230V 7 5HP Read Servo Controller 13 460 V 7 5HP Only 14 230V 10HP 15 460V 10HP 16 230V 15HP 17 460V 15HP 18 230V 20HP 19 460V 20HP 20 230V 25HP 21 460V 25HP o o o 22 230V 30HP 23 460V 30HP 24 230V 40HP 25 460V 40HP 26 230V 50HP 2T 460V 50HP 29 460V 60HP 31 460V 75HP 33 460V 100HP 00 01 Rated Current Display of the Read only Y sell Hybrid Servo Controller 00 02 Parameter reset 0 No function 0 5 Resets to Wh display value in stop status o o o 10 All parameters are reset to factory settings 60Hz 00 03 Software Version Read Only Read PUE Only 42 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series oz j Factory u A Pr Explanation Settings Setting gt 8 e Ww ite M 00 04 Content of Multi function Display 0 Displays the output current A from Hybrid Servo 0 Controller to motor 1 Reserved 2 Displays the actual output frequency H of the Hybrid Servo Controller 3 Display the DC bus voltage U of the Hybrid Servo Controller 4 Displa
122. m of Motor IM 0 6553 5mH Hot o 01 16 Lx of Motor IM 0 6553 5mH Hot o 01 17 Full load current of Permanent 0 00 655 35 Amps 0 00 5 Magnet Motor 01 18 Rated Power of Permanent 0 00 655 35kW 0 00 5 Magnet Motor 01 19 Rated speed of Permanent 0 65535 0 Magnet Motor 01 20 Number of Motor Poles PM 2 20 6 o 01 21 Permanent Motor Rotor Inertia 0 0 6553 5 10 4 kg m2 0 0 o 01 22 Rs of Motor PM 0 000 65 5350 0 000 o 01 23 Ld of Motor PM 0 00 655 35mH 0 00 o 01 24 Lq of Motor PM 0 00 655 35mH 0 00 o 01 25 Ke parameter of PM Motor 0 65535 V krpm 0 o 01 26 Encoder Type 0 ABZ 3 1 ABZ HALL for Delta motors only 5 2 ABZ HALL 3 Resolver 01 27 PG Offset angle of PM Motor 0 0 360 0 0 0 01 28 Resolver Poles 1 5 1 01 29 Encoder Pulse 1 20000 1024 o CALL NOW 800 985 6929 4 5 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series DEM Factory i amp IQ Pr Explanation Settings Setting gt Q e DL fi 01 30 Encoder Input Type Setup 0 Disable 1 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase Ais a pulse input and phase B is a direction B input low input reverse direction high input forward direction 4 Ph
123. nthe selection mode press fff to set the parameters H BERE mm N E IH FT mm Fm F ENTER Success to Input data error set parameter NOTE In the parameter setting mode youcanpress TT to return the selecting mode To shift data START 3 3 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series Reference Table for the 7 segment LED Display of the Digital Keypad Number Display English letter Display English letter Seven Segment Display English letter Display English letter Display English letter Seven Segment Display English letter Seven Segment Display JH Hede JR Bee Hel LL I H H E Je He TIT THe He HeH e eteh Number J o ICi es EN English letter A Ja eE ma T1 English eter p a Fr Engish eter 2 17 EIER 3 4 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 3 Flow of machine Adjustment HES Series 3 2 Auto tuning Flow Chart CALL NOW 800 985 6929 Set the gasoline electric servo motor code Check if the pressure feedback signalis Troubleshoot Calibrate pressure and flow commands v
124. of Product Packaging HES Series 3 Accessories Kit HESP 200 G B 43 Component Model Number Quantity PG card EMVJ PG02R 1 X1 Braking unit VFDB 4045 1 BR3K0W015 1 X2 Braking resistor Coding device cable 5m 1 Magnetic ring of power cable 3 Sensor clamp 1 X1 Braking unit VFDB 4045 121 0 4 76 B p 130 0 5 12 80 0 3 15 R3 3 RO 13 i i py 7y gA mnm me EIE A F Ly t N CIN Lr T Q X2 Braking resistor 3000W 150 Unit min L 5 650 LI 10 D 5 W 02 S 0 1 L2 10 A 1 F 0 1 h 10 734 760 72 15 81 65 9 1 130 CALL NOW 800 985 6929 A 40 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series Appendix B Optional Accessories M CAUTION CALL NOW 800 985 6929 B 1 Non fuse Circuit Breaker Chart B 2 Reactor B 3 Digital Keypad KPV CE01 B 4 Communication Card B 5 EMI Filter B 6 Brake Unit This VFD VL AC motor drive has gone through rigorous quality control tests at the factory before shipment If the package is damaged during shipping please contact your dealer All accessories manufactured by us
125. om CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 6 Displays the output power kW P of the Hybrid Servo Controller 7 Displays the motor speed rpm r estimated by the Hybrid cc on Servo Controller or fed back from the encoder r00 M 0 Positive Forward Speed 00 Minus Speed 8 Displays the estimated positive and negative output torque N m of the Hybrid Servo Controller t 0 0 Positive Torque 0 0 Negative Torque 9 Displays the PG feedback G 10 Reserved 11 Displays the signal value of the PO analog input terminal 0 10V correspond to 0 100926 12 Displays the signal value of the PI analog input terminal 0 10V correspond to 0 100956 13 Displays the signal value of the AUI analog input terminal 10 10V correspond to 0 100956 14 Displays the heat sink temperature C t of the Hybrid Servo Controller 15 The temperature C of the power module IGBT 16 The ON OFF status of the digital input 17 The ON OFF status of the digital output 18 Reserved 19 The status of the corresponding CPU pins of digital input 20 The status of the corresponding CPU pins of digital output 21 24 Reserved 25 Displays the signal value of the QI analog input terminal o uu 0 10V correspond to 0 100956 26 Displays the actual pressure value Bar NO uu 27 Displays Wh NU no 28 Displays motor tempera
126. om Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 1 Use and Installation HES Series Chapter 1 Use and Installation 1 1 Exterior of Product 1 2 Product Specifications 1 3 Introduction of Hybrid Energy System 1 4 Product Installation 1 5 Product Dimensions Upon receipt of the product the clients are advised to keep the product in its original packaging box If the machine won t be used temporarily for future maintenance safety and compliance with the manufacturer s warranty policy please pat attention to the following for product storage CAUTION 1 1 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 0 to 90 and non condensing environment Avoid storing the product in environments with caustic gases and liquids Avoid placing the product directly on the ground The product should be placed on suitable benches and desiccators should be placed in the packaging bags in harsh storage environments Avoid installing the product in places with direct sunlight or vibrations Even if the humidity is within the required value condensation and freezing can still happen when there is drastic change of temperature Avoid storing
127. ontrol Mode Factory setting 220 0 440 0 Settings 230V Series 0 1 255 0V 460V Series 0 1 510 0V In general this value is set according to the specifications on the motor nameplate i e the 4 17 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series nominal voltage for motor operation If the motor voltage is 220V set the value to 220 0V If the motor voltage frequency is 200V set the value to 200 0V HEGRE Acceleration Time Control Mode Factory setting 0 00 Settings 0 00 600 00 seconds BEEN Deceleration Time Control Mode Factory setting 0 00 Settings 0 00 600 00 seconds The acceleration time determines the lead time for the driver to accelerate from 0 0Hz to the Maximum Motor Frequency Pr 01 00 The deceleration time determines the lead time for the driver to deccelerate from the Maximum Motor Frequency Pr 01 00 to 0 0Hz FARES Motor Auto Tuning Factory setting 0 Control Mode Settings 0 No function o o 1 Rolling test for induction motor IM Rs Rr Lm Lx no load current 2 Static test for induction motor IM o o 3 Reserved 4 Auto measure the angle between magnetic pole and PG origin 5 Rolling test for PM motor O When the parameter setting is 1 and 2 run Induction Motor parameter auto detect
128. ontroller Check if the fan is stalled Fan failure Send back to manufacturer for repair Output current exceeds the Check if the motor is overloaded maximum capacity of Hybrid Servo Controller Increase the output capacity of Hybrid Servo Controller Servo motor overloaded Change the product conditions DC Fuse blown on FUSE for models below including 30HP Check if the transistor module fuse is bad Check if the load side is shorted Abnormal memory write in Abnormal memory readout Press RESET key to return all parameters to factory default values If the above does not work send back to manufacturer for repair Detection of abnormal output of three phase total current Detection of abnormal current in U phase Detection of abnormal current in V phase Detection of abnormal current in W phase Turn off the power and restart If the same problem persists send back to manufacturer for repair When external EF terminals are closed Hybrid Servo Controller stops its output Troubleshoot and press RESET When external EMG terminal is not connected to the heating switch of hybrid servo motor or the motor is overheated 130 C Hybrid Servo Controller stops its input Troubleshoot and press RESET Abnormal brake crystal detected by Hybrid Servo Controller Press RESET If the display still shows bF please send the unit back to manufacturer for repair
129. orque e VFD150VL43A J E 2 VED185VL43A J 8 2 AWG 8 4 33 6mm VFD150VL23A J 4 2 AWG 21 1 33 6mm 50Kgf cm VFD185VL23A J 3 2 AWG 26 7 33 6mm 43 4 Ibf in VFD220VL43A J 6 2AWG 13 3 33 6mm RTS 8 Ts FEN VFD220VL23A J 3 2AWG 26 7 33 6mm E zamam Wire type Stranded copper only gt 75 C STE EMI I UD Figure 1 shows the terminal specification gt i Figure 2 shows the specification of insulated heat shrink tubing that comply with UL 600V YDPU2 psy uH a oO 18 5 Mox 7 96 5 Minj Ring lug I Ring lug an d O Ny D i LI My a m 016 5 Max i Heat Shrink Tube EX NIRE Figure 1 Figure 2 2 10 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series Frame E oo Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 O oe LO
130. otor the system will generate an event log When the motor stops no LvS will be recorded CALL NOW 800 985 6929 4 26 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series BERRE Low Voltage Reference Point Control Mode Factory setting 180 360 Settings 230V Models 160 220V 460V Models 320 440V Sets the reference point for LV judgment lt Input Voltage HERRE PTC Action Select Control Mode VF FOCPG FOCPM Factory setting 0 Settings 0 Warning and continue to run 1 Warning and stop after deceleration 2 Warning and stop at will Defines the driver operation mode after the selected PTC action HERRE PTC Reference Point Control Mode Factory setting 50 0 Settings 0 0 150 0 0 0 150 0 C Defines the reference point of PTC actions It should be 100 corresponding to the maximum analog input BER PTC Detection Filter Time Control Mode Factory setting 0 20 Settings 0 00 10 00 seconds BEEN PTC PTC Type Control Mode Factory setting 0 Settings 0 Unspecified 1 KTY84 When the setting is 1 the unit of Pr 02 09 and 02 12 will change from to C BER Motor Fan Activation Reference Point Control Mode Factory setting 50 0 Settings 0 0 100 0 0 0 150 0 C When the multi fun
131. p www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 2 Wiring HES Series 2 1 Wiring http www automatedpt com Email charles automatedpt com The wiring of the hybrid energy system consists of that for the servo oil pump and that for the Hybrid Servo Controller The user must follow the wiring loop below for all wire connections Standard Wiring Diagram EE See ee eee eere eee SY Note 1 Brake Resistor optional Controller EE 71 d d 6 o T1 2 81 o B2 zf Mu 7N 5 o M RO O 0 L1 9 utput terminal ZO CX 8 S MADE sO O L2 p 9 ji oTo TO CS O L3 c Ope 220V li O O e e RC MO1 Q 1 EV 45 En Unused M02 M 4 e MCM id I I Pump Reset 8 RES 05 I I l I I 2 EMG e e Protection r Unused 4 9 MIA i Y switch for electromotor l OMI5 COM 8 overheating i Ocom ALMA ie ONES COLT On eter nC ORIG 1 NR RIS GENE ommand gy OKT PI E PG Card ke id Command e ACM E Flow Rate al E Noc auc Command ACM 2 i 22n 2 l AFM a 07 10V dc 2mA Feedback Signal g ACM CALL NOW 800 985 6929 Set as output frequency as manufactured Please use the enclosed clips 2 2 http www automatedpt com
132. pt com Chapter 2 Wiring HES Series Terminal Function Factory Setting NPN mode NN Pressure Feedback PO PO PI QI circuit M Impedance 200kO Resolution 12 bits PO PI QI PO PI QICircuit Range 0 10V 0 maximum Pressure Feedback value Pr 00 08 Pressure Command PI Impedance 200kQ Resolution 12 bits A F Range 0 10V 0 maximum pressure command value Pr 00 07 Flow Rate Command QI ACM Internal Circuit mpedance 200kQ Resolution 12 bits Range 0 10V 0 maxium flow rate Analog Voltage r 9 10V X AUlcircuit NW Impedance 11 3kQ AUI Resolution 12 bits J AUT al i Range 10 10VDC Internal Circuit 10V Power supply for analog configuration 10Vdc 20mA variable resistor 3 5kQ Power supply terminal of pressure Configuration power supply for pressure sensor 24Vdc 10V Configuration Voltage ol sensor 100mA ANN a bd Impedance 16 9kQ voltage output m Output Current 20mA max AFM Resolution 0 10V corresponds to maximum operation z frequency lt Range 0 10V O Sa AFM Function Setting Pr 00 05 II O 7 ACM ACM Analog control signal common Common for ACI AUI1 AUI2 Control signal wiring size 18 AWG 0 75 mm with shielded wire Analog Input Terminals PO PI QI AUI ACM M The maximum input voltage of PI PO and QI cannot exceed 12V and no more than
133. pump wm When the air is vented completely if there is any pressure fluctuation while the system is in action please refer to the methods listed in the Descriptions of Parameters to adjust the pressure control PI parameter Step 7 Injection Hold up Adjustments Conduct material line heating to reach the preset temperature with the controller in manual control mode m Set the Ki value of the three stage PI to 0 Pr 00 21 00 23 and 00 25 and the three stage Kp value to be small lt 50 0 m Execute the injection with Preset Target set at low pressure lt 50Bar and low flow rate 3096 m Press Injection on the controller and the injection will be started or the system will directly enter the hold up action depending on the location of the oil tank m In the hold up state observe the waferform through the software tool VFD Explorer Increase the speed bandwidth to the maximum value of 40Hz Pr 00 10 while causing no vibration to the gasoline electric servo motor Inthe hold up state when the pressure gauge needle or the monitored waferform shows no signs of vibration the pressure feedback is stabilizing Now the three sets of Kp values can be increased m When the pressure feedback becomes unstable lower the three sets of Kp values by 20 Example lower the preset values of the three sets of Kp values from 100 to 80 followed by adjusting the three sets of Ki values to eliminate the steady state error and spee
134. rameters Toset parameters Ks mobb moveto previous display pa End A parameter set successfully EB UE ax 2 Star s ES ECG parameter set error LS MODE moveto previous display NOTE In the parameter setting mode you can press IES moD to return to the selection mode START To modify data START conn conan E ennn har TE gt 22422 d uw Yei A e st pe START D Ep EEn CD Cy I MODE HS MODE Li 4 gt GED Emu GHD OE Caan sa KS gt gt Es lt p gt B 9 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series To copy parameters 1 Copy parameters from the Drive to the KP V CEO1 LANN eann Nn G Nd OUUU gt gH rE Roo OUUU HS MODE HS MODE IS mode i MODE about 2 3 seconds I MODE Eod gt GED It will display End to indicate that the first parameter is saved then return to rEAdO TW ann n 6005 wH gt gt GE Girt S mode S MoD L S MODE KS mD HTA co IE F EEE SM I start blinking CANN gt H R gt clad zz start blinking It will display Eno to indicate that about 2 3 seconds th
135. rid Servo Controller is equipped with a leakage circuit breaker for leakage protection please select the circuit breaker that has a sensing current above 200mA and action time over 0 1 second to avoid malfunction 2 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series M Please use isolation wire or wire tube for power supply wiring and ground the isolation layer or both ends of wire tube Output terminals for main circuit U V W M The output side of Hybrid Servo Controller cannot be connected with advance phase capacitor surge absorber advance phase capacitor or L C and R C filters Terminals 1 2 for connecting DC reactor terminals 1 2 B1 for connecting brake resistor M These terminals are used to improve the power factor of DC reactor There are shorting plates on them when they leave the factory Remove the shorting plates before connecting the DC reactor Y Y EE va 1 2 B1 Shorting Plate of DC Reactor M For models with power gt 22kW there is no driver loop for brake resistor inside To increase the brake capability please use an external brake unit and brake resistor both are optional M Never short B2 or to 2 B1 which will damage the Hybrid Servo Controller CALL NOW 800 985 6929 2 9 http www automatedpt com Email cha
136. rles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series Main Circuit Terminals Frame C Main circuit terminals S FEE gal R L1 S L2 T L3 U T1 V T2 W T3 C 1 2 B1 B2 el TE 2 Model Wire Gauge Torque oS i VFDO55VL23A J 2 S VED110VL43A J 10 6 AWG 5 3 13 3mm olo pue o VFDO55VL43A J 12 6 AWG 3 3 13 3mm 3Okaf VFDO75VL43A J SEMA VFD110VL23A J 6 AWG 13 3mm 26in lbf GE E e VFDO75VL23A J 8 6 AWG 8 4 13 3mm e ETT Wire type Stranded copper only 75 C Figure 1 shows the terminal specification Figure 2 shows the specification of insulated heat shrink tubing that e e comply with UL 600V YDPU2 12 8 Max E 95 2 Min o o Ring lug Ring lug D Sq SEG o 2 gt r e Itm sa f S 1 912 Max I Heat Shrink Tube i WIRE Figure 1 Figure 2 Frame D Main circuit terminals Ou o RIL1 S L2 T L3 U T1 V T2 W T3 QD 1 2 Model Wire Gauge T
137. romagnetic EMI Filter interference Please refer to Appendix B 5 for details 2 6 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 2 Wiring HES Series 2 3 Main Circuit Terminal Label Description R L1 S L2 T L3 JAC line input terminals U T1 V T2 W T3 Output of Hybrid Servo Controller connected to hybrid servo motor For power improvement of the connection terminal of DC reactor Please 1 2 B1 remove the shorting plate in installation DC reactors are built in in models with power 22KW Connection terminal of brake resistor Please follow the selection table to 2 B1 B2 l purchase suitable ones e Ground terminal Please use type 3 grounding for 230V series and special type grounding for 460V series according to the electrical regulation M The wiring for the Main circuit must be isolated from that for the control loop to avoid malfunction CAUTION M Please use isolation wires for control wiring as much as possible Do not expose the section where the isolation mesh is stripped before the terminal M Please use isolation wire or wire tube for power supply wiring and ground the isolation layer or both ends of wire tube MI Usually the control wire does not have good insulation If the insulation is broken for any reason high voltage may enter the control circuit control board and
138. rt the control response time will be faster but the control will be less stable If users do not know the optimal filter time adjust the filter time according to the instability or response delay of control 4 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series HERR Pressure Command Percentage MAX AEE Pressure Command Percentage Mid HERE Pressure Command Percentage Min Control Mode Factory setting 100 0 Settings 0 0 100 0 LL Set the Pr 00 09 to 1 before setting these parameters Pr 00 04 12 PI input voltage Set controller pressure to MAX and observe the controller pressure on the multi function display Then input the value in Pr 00 14 Set controller pressure to Mid and observe the controller pressure on the multi function display Then input the value in Pr 00 15 Set controller pressure to Min and observe the controller pressure on the multi function display Then input the value in Pr 00 16 Example Pressure sensor 10V corresponds to 250 bar If the maximum controller pressure is 140 bar this corresponds to 10V Pr 00 07 140 Set controller pressure to 140 bar the voltage displayed on the multi function display is about 56 0 140 250 100 Input this value to Pr 00 14 Next set controller pressure to 70 bar the voltag
139. rward Rotation Reverse Rotation rit dd 4 22 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 5 Single phase input TETT Lilt Correct input of pulse form brings absolute benefits to control stability FREER System Control Control Mode Factory setting 1 Settings 0 No function 1 Auto tuning for ASR 2 Inertia estimate If itis set to 1 The speed loop control gain is subject to Pr 00 10 If itis set to 2 Run inertia estimation as shown in Chapter 3 HEBER Per Unit of System Inertia Control Mode Factory setting 400 Settings 1 65535 256 1 per unit BEBEE Carrier Frequency Control Mode Factory setting 5 Settings 5 KHz 10KHz Switch on the driver power again after setting this parameter The carrier frequency output from the PWM has an absolute effect on electromagnetic noise The heat ventilation of the driver and environmental impact also has an effect Therefore if the ambient noise is louder than the motor noise reducing the carrier frequency can help to reduce driver temperature If the carrier frequency is high although the motor can rotate quietly the overall wiring and impact prevention should be considered BERE Reserved FREER Hydraulic Servo Motor I
140. scription on tuning in Chapter 3 BERRE Digital Input Response Time Control Mode Factory setting 0 005 Settings 0 001 30 000 sec This parameter is used for digital input terminal signal delay and confirmation The delay time is confirmation time to prevent some uncertain interferences that would result in error except for the counter input in the input of the digital terminals Under this condition confirmation for this parameter could be improved effectively but the response time will be somewhat delayed BERRE Digital Input Operation Direction Control Mode Factory setting 0 Settings 0 65535 This parameter is used to set the input signal level When bit O is the SON terminal bit 2 is the EMG terminal and bit 3 is the RES terminal bits 4 6 correspond to MI3 MI5 BERE Multi function Output 1 Relay 1 Control Mode Factory setting 11 BERRE Multi function Output 2 MO1 Control Mode Factory setting 0 PEGA Multi function Output 3 MO2 Control Mode Factory setting 0 Settings 0 No function 1 Operation Indication 9 Hybrid Servo Controller is ready 11 Malfunction indication 4 29 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 44 Ram pump flow switch signal 45 Motor fan control signal BERRE
141. ter 5 Methods of Anomaly Diagnosis HES Series 5 3 8 Electromagnetic Induction Noise If there exist noise sources around Hybrid Servo Controller they will affect Hybrid Servo Controller through radiation or the power lines leading to malfunction of control loop and causing tripping or even damage of Hybrid Servo Controller One natural solution is to make Hybrid Servo Controller more immune to noise However it is not economical and the improvement is limited It is best to resort to methods that achieve improvements outside Hybrid Servo Controller 1 Add surge killer on the relay or contact to suppress switching surge between ON OFF 2 Shorten the wiring length of the control circuit or serial circuit and separate from the main circuit wiring 3 Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire 4 The ground terminal of Hybrid Servo Controller must be connected to ground by following the associated regulations It must have its own ground connection and cannot share with electrical welder and other power equipments 5 Insert noise filter to the input terminal of Hybrid Servo Controller to prevent the noise entering from the power lines In a word three level solutions for electromagnetic noise are no product no spread and no receive 5 11 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email
142. termine the source of RUN STOP Right Key Moves the cursor right Left Key moves cursor to the left I Value Modification Key Used on the modification for settings and parameters FWD REV Direction Key PROG DATA STOP Used to enter programming parameters EINER A RUN RESET y STOP RESET Display Message Description F LLL Displays the drive Master frequency caog H Displays the actual output frequency present at terminals U T1 V T2 and W T3 User defined unit where U F x Pr 00 05 SE Displays the load current I The counter value C Displays the selected parameter Displays the actual stored value of the selected parameter External Fault Display End for approximately 1 second if input has been accepted After a parameter value has been set the new value is automatically stored in memory c C Display Err if the input is invalid B 8 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix B Optional Accessories HES Series How to Operate the Digital Keypad KPV CEO1 Selection mode START gt 4 MODE LS MODE I MODE GO START PRI i NOTE In the selection mode press PRO to setthe pa
143. ttp www automatedpt com Email charles automatedpt com 3 Accessories Kit HESP 100 H N 23 Component Model Number Quantity PG card EMVJ PG02R X Braking resistor BR1KOW5P8 Coding device cable 5m Magnetic ring of power cable Sensor clamp i E X Braking resistor 1000W 5 80 Termianl 1 5tx12 5x6 3 Unit min TYPE L1 2 L2 2 Wii H 1 MH 1000 W 400 385 100 CALL NOW 800 985 6929 A 12 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Appendix A Instructions of Product Packaging HES Series HES125G23A 1 Servo controller VFD220VL23A J Ww B wi D 2 Og M 1 DOT A 4 OQ re 600 a 7 EG mm aT FITTE 3 S eA i ji Ju S1 S1 Unit mm inch
144. ture currently supports KTY84 c onn only This parameter defines the display contents in the U page of digital operator KPV CEO1 FABRE Analog outputs Selection Control Mode VF FOCPG FOC Settings 0 20 Factory setting 0 Settings Functions Descriptions 0 Output frequency Hz Maximum frequency is 100 1 Frequency command Hz Maximum frequency is 100 2 Motor speed Hz 600Hz is 100 3 Output current A 2 5 times of the controller nominal current is 100 4 Output voltage 2 times of the motor nominal voltage is 10096 5 DC Bus voltage 450V 900V 100 6 Power factor 1 000 1 000 100 7 Power Controller nominal power 100 8 Output torque Nominal torque 100 9 PO 0 10V 0 100 10 Pl 0 10V 0 100 11 AUI 10 10V 0 100 CALL NOW 800 985 6929 4 11 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 12 20 Reserved FRERE User defined Display actual motor speed in rpm Control Mode Factory setting 0 Settings 0 39999rpm LL Sets the hydraulic motor speed at 100 flow FARE Maximum Value of Pressure Command Control Mode Factory setting 250 Settings 0 250Bar LL Sets the corresponding parameter value O this value of the controller pressure command 0 10V B
145. uct installation tests and adjust machine parameters Please carefully read the contents of the instructions that are marked with Danger and caution Please contact your local Delta agents for any questions and our professional team will be happy to assist you PLEASE READ PRIOR TO INSTALLATION FOR SAFETY M Make sure to turn off the power before starting wiring M Once the AC power is turned off when the POWER indicator of the Hybrid Servo DANGER Controller is still on it means there is still high voltage inside the Hybrid Servo Controller which is very dangerous and do not touch the internal circuits and components To conduct the maintenance safely please make sure the voltage between 1 and is lower than 25Vdc using the handheld multimeter before starting the operation M The internal circuit board of Hybrid Servo Controller houses CMOS IC which is vulnerable to electrostatics Please do not touch the circuit board by and without any anti electrostatics measures M Never modify the components or wiring inside the Hybrid Servo Controller M The E terminal of Hybrid Servo Controller must be grounded correctly The 230V series uses the third type of ground scheme while the 460V series uses special ground M This series of products cannot be operated in environments that endanger human safety M Please keep children or strangers from approaching Hybrid Servo Controller CALL NOW 800 985 6929 http www automatedpt com Ema
146. unction 0 03 13 Combination Sever Slave f Server Be lasts o Selection i 2 Slave 03 14 Slave to Server Flow Rate 0 0 65535 5 100 0 ol o o h 0 Digital keypad 0 03 15 Source ot the Master Frequency 1 RS 485 serial communication o o o Command 2 5 Reserved h Slave Motor Reverse Rotation 0 500 20 03 16 nn olo o Pressure Relief Torque Limit 03 17 Reserved h 0 Warn and keep operation 3 03 18 Transmission Fault Treatment 1 Warn and ramp 10 Stop o o o 2 Warn and coast to stop 3 No action and no display A 03 19 Time Out Detection 0 0 100 0 sec 0 0 o o o h 0 Display the frequency command value LED F 0 y i 1 Display the actual output frequency LED H 03 20 Start up Display Selection 2 Multi function display see Pr 00 04 allies 3 Display the output current A CALL NOW 800 985 6929 4 9 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Chapter 4 Parameter Functions HES Series 4 2 Description of Parameter Settings 00 System Parameters AM The parameter can be set during operation PHHH identity Code of the Hybrid Servo Controller Control Mode Factory setting Settings Read Only BERN Hybrid Servo Controller Control Mode Factory setting Settings Read Only Pr 00 00 System parameters determine the Hybrid Servo Controller capacity They are set in t
147. unction Input Option 3 No function is set for default setting When conducting ON input voltage is 24Vdc Max 30Vdc and output impedance is 3 75kQ In open circuit OFF the MI5 Multiple Function Input Option 5 allowable leakage current is 10pA COM Common terminal of digital control Common terminal of multiple function input terminals signals Sink E24V Common terminal of digital control 24V 80mA signals Source DCM Common terminal of digital control Common terminal of multiple function input terminals signals Sink RA Malfunctioning abnormal connection Resistive Load 1 Relay always open a RB Malfunctioning abnormal connection MI4 Multiple Function Input Option 4 5A N O 3A N C 240VAC 1 Relay always closed b 5A N O 3A N C 24VDC Inductive Load RC Multi function Relay Common 1 5A N O 0 5A N C 240VAC 1 5A N O 0 5A N C 24VDC Hybrid Servo Controller outputs various types of monitoring signals with the transistor operating in open collector mode Multi function Output 1 Max 48Vdc 50mA MES Photocoupler MO1 MO2 MO2 Multi function Output 2 Kea Photocoupler a Internal circuit MCM MCM Multi function Output Common Max 48VDC 50mA Photocoupler 2 12 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automated
148. urrent in acceleration OC over current while running at constant speed Remove short circuit v Check for any shorts between Yes or ground fault motor connection terminals U V and W or shorts to ground No Reduce load or Yes v increase hybrid servo Check for overload controller capacity No v It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance 5 3 2 Ground Fault GFF GFF Ground fault Check if the output circuit cable or motor of hybrid servo controller is shorted to ground It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance Yes Resolve ground fault 5 7 CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 Chapter 5 Methods of Anomaly Diagnosis VJ Series 5 3 3 Over Voltage ov http www automatedpt com Email charles automatedpt com OV Over voltage Lower voltage of power No supply within the upper 4 limit It s likely hybrid servo Check if voltage of power supply is within the regulated range Yes controller breaks down or malfunctions due to noise Please contact Delta for N If the voltage of DC BUS exceeds the protection value in action assistance
149. vel 230V Series 350 0 450 0Vdc 460V Series 700 0 900 0Vdc 380 0 760 0 02 01 Present Fault Record 0 No fault record 0 Oo 02 02 Second Most Recent Fault Record 1 Over current during acceleration ocA 0 02 03 Third Most Recent Fault Record 2 Over current during deceleration ocd 0 o 02 04 Fourth Most Recent Fault Record 3 Over current during constant speed ocn o 9 O 02 05 Fifth Most Recent Fault Record 4 Ground fault GFF 02 06 CALL NOW 800 985 6929 Sixth Most Recent Fault Record 5 IGBT short circuit occ 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Stop mid low voltage LvS 15 Phase failure protection PHL 16 IGBT over heat 0H1 17 Heat sink over heat 0H2 for 40HP above Oj O O O O O O O O O O O O O Oj O OlO O O O O O O O O O O Oj O Ol O O O O O OO O O O O 18 tH10 TH1 open IGBT over heat protection error Oo 9 o 19 tH20 TH2 open capacitance over heat protection error 20 Fan error signal output 21 over load oL 15096 1Min
150. vo motor from damaged insulation M The voltage rating of the power supply of Hybrid Servo Controller 230 series cannot be higher than 240V no higher than 480V for 460 series and the associated current cannot exceed 5000A RMS no higher than 10000A RMS for models with 40HP 30kW U muni B To provide detailed product descriptions the illustrations are made with the exterior cover or safety shield removed When the product is running please make sure the exterior cover is secured and the wiring is correct to ensure safety by following the instructions of the manual B The figures in the manual are made for illustration purposes and will be slightly different from the actual products However the discrepancy will not affect the interests of clients E Since our products are being constantly improved for information about any changes in specifications please contact our local agents or visit http www delta com tw industrialautomation to download the most recent versions CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com CALL NOW 800 985 6929 http www automatedpt com Email charles automatedpt com Table of Contents Chapter 1 Use and Installation 1 1 Exterior ot PFOdUGL 2k cies casts tise ce ett tee et wanes a Rp vaste el e eua rege FR eu E wads rta EEEE AREE 1 2 192 SPCC NCAT ONS ua occa e 1 3 1 3 Introduction of Hybrid Energy System
151. y increase the rotation speed m Check that each directional valve is closed When the pressure value is gt 0 m Check that the voltage reading displayed on the operation panel is consistent with the pressure reading on the pressure gauge Example 10V on the pressure sensor corresponds to 250bar When the pressure gauge reading is 50 bar the output voltage on the pressure sensor should be approximately 50 250 10 2V So the voltage displayed on the operation panel will be 20 0 Meanwhile observe if there is any oil leak Step 4 Check Pressure and Flow Commands This action does not need to start the servo oil pump Pr 00 09 1 refers to the pressure control mode Pressure Control Mode Pr 00 09 0 Speed control 1 Pressure control Pr 00 04 12 sets the PI input voltage Selection of Display Mode Pr 00 04 12 Display the signal value of the PI analog input terminal with 0 10V corresponding to 0 100 Pr 00 07 corresponding pressure value with 10V on the pressure controller command Maximum pressure command Pr 00 07 0 250Bar With the maximum pressure set by the controller observe the associated value displayed on the operation panel and set it to 00 14 With the controller setting at half the maximum pressure observe the associated value displayed on the operation panel and set it to 00 15 With the controller setting at the lowest pressure observe the associated value disp
152. ys the U V and W output voltage E of the Hybrid Servo Controller 5 Displays the output power factor and angle n of the Hybrid Servo Controller 6 Displays the output power kW P of the Hybrid Servo Controller 7 Displays the actual speed rpm r of the Hybrid Servo Controller 8 Displays the estimated output torque N m 96 of the Hybrid Servo Controller 9 Displays the PG feedback G 10 Reserved 11 Displays the signal value of the PO analog input terminal 12 Displays the signal value of the PI analog input lie Nes terminal 13 Displays the signal value of the AUI analog input terminal 14 Displays the heat sink temperature C t of the Hybrid Servo Controller 15 The temperature C of the power module IGBT 16 The ON OFF status of the digital input 17 The ON OFF status of the digital output 18 Reserved 19 The status of the corresponding CPU pins of digital input 20 The status of the corresponding CPU pins of digital output 21 24 Reserved 25 Displays the signal value of the QI analog input terminal 26 Displays the actual pressure value Bar 27 Displays Wh 28 Displays motor temperature currently supports KTY84 only M 00 05 Analog Output Selection 0 Output frequency Hz 0 o ol o 1 Frequency command Hz o o o 2 Motor speed Hz o o o 3 Output current A ofo 4 Output voltage o o o 5 DC Bus voltage o lo o 6 Power factor o lo o 7 Power 8 Output torque 9 PO 10

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