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Fusion Bread Plant User Manual (UK)

1. 22 Daily Cleaning page 22 Weekly Cleaning page 25 Moulder page 26 Daily Cleaning page 26 Weekly Cleaning 8 0 OPERATING INSTRUCTIONS 33 A OPERATION OF THE BREAD PLANT THE CONTROLS EXPLAINED Pade 33 WARNING LIGHTS page 35 MOULDER INFEED CONVEYOR CURLING CHAIN SETTING 36 FLOUR DUSTER OPERATION 37 HOW OPERATE THE 38 9 0 ELECTRICAL INFORMATION WIRING DIAGRAMS page 39 PLEASE READ THESE MORE DETAILED SECTIONS BEFORE USING THIS PLANT SECTION 2 DOUGH DIVIDER 49 SECTION 3 MOULDER page 80 04 2012 RAC MONO 5 SECTION 2 DOUGH DIVIDER 1 0 Introduction page 52 2 0 General Dimensions 53 3 0 Specifications 53 4 0 Safety pade 54 5 0 Installation page 55 6 0 Isolation page 57 7 0 Cleaning Instructions 58 e Daily page 58 e Weekly page 62 8 0 Operating Machine page 63 9 0 Maintenance page 66 10 0 Troubleshooting page 68 11 0 Spares and Service Information page 75 FOR SERVICE AND SPARES RING 01792 564044 24HRS 12 0 Electrical Information Section page 76 04 2012 RAC SECTION 3 MOULDER Section 1 0 Introduction page 83 Section 2 0 Overall Dimensions 83 Section 3 0 Specifications page 84 Section 4 0 safety page 85
2. AVMSN33nO0 5s l 200 71 2 8 18917 YOLVIION YY 13 5 82 14 200 1 2 8 18917 YOLVIIGN 000 9 12 6 19 200 2 48 18917 01 210 1 SAIC 92 14 LHVd 4394 14 ONON 0114182530 1 1 839 31118 30189 1 11 033 10AIQ0 SIN3INOJ 511 031909 0351008938 38 LON 5 ONY 011 13491003 ONOW JO 3Hl 1 9 1 0 91 30 5 8661 1 91 8480 700 71 1088 100 71 1088 00 1 1088 00 51 1088 100 71 1088 50 21 1088 10 66 1088 020 66 1088 E00 E 2 88 200 9 2 8 600 2 8 00 9E E L8 600 0 8 100 9 248 900 2 2 8 100 9E E248 900 ZE EcL8 100 9 E 48 900 2 8 0 80 1088 10 10 1088 0 80 1088 70 10 1088 0 80 1088 L00 22 2288 250 22 2 4 88 80 26 88 150 22 24 88 50 22 2188 13 ONOW 32018 LIVINOD 0 N NOLING 19915 12078 LIVINOI J N 1118 lNVIS NOLING 19 15 QN3931 NOLING dOLS AJN39H3M3 J N 32018 LIVLNOD 011 8 015 AJN39H3W3 4015331338 11323010Hd T132010Hd YAW L 130 1 917 NON3X 3578 Z N 8 OLNY C N OLNV 3578 L N AVT38 OLAV 3578 1134 T132010Hd 134 T132010H0d 3578 134 4015 130 136 4015 130 3578 AV 13M LYVLS dOLS AV 138 1915 9015 YOLIVINOD 133205 301 10
3. YOLOW 4010 NIVW REED ENS oq Sooo 3018 N vd E gus Paw LJ L3 L3 LJ L1 L3 00 5 SLINA 10 1 02 LON SI Lu d 516 7135010 INV 0339 2 NOIS 031114 1133010Hd FON Noa 4 o OSS S 0 301 Las 01 290 0300 19 14 01 1 82 2 8 39NVHJ ATIYNSIA 593 1 01 11 62 8 90 IVY 0300Y 9 11135 2303131 11 01 90 SONILLAS HOLIMS 1143 GALVNIWATTE 38V 5 0 3 1 Hp pM 3339 038 H108 5 SS39090V OL 401231434 3108 dO SAOWSY LINA 1132010Hd 01 m 7 ed 301531338 9 INAWLSNF OY ALIAILISNAS 113001099 031 9339 15 ALIAILISNAS 034 O JD 7 P Fav a 5 Az 2102 833 23313 9001 401 woot Woot WOOL 401 400 43W4IL 190 OLAV 3 11 35 fid NNY 19 unt soni 50 wp 4001 001 50 1 91 zy 9 LOHS 4p 43 11 NO NAY 830 1004 80A3ANO0J 65 19 Av 430 4 3 cloz 833 H3i L3V JAWATS
4. 80108 0 2 YOLIVLINOI 03 303 YOASANOI QVOTH3AO WWHSHL YOLOW YOLIVINOI YOLOW NIVH 8 3 W 1115415 1081802 8 3 W 133208 YAqINON 8 2 W 133205 uadl l 8 2 W YOLOW YOASANOI 8 2 N YOLOW NIVYH 0114142530 8202 14 V C 1d 6 14 215 14 42 14 215 14 V6l 1d 61 14 81 14 941 19 e4l ld 991 19 291 14 951 19 251 19 971 19 291 14 19 21 14 Ll ld 01 14 6 14 8 14 9 14 1 14 19 14 L ld 394 14 1 41 04 2012 00E1 85239 0MH 2 dO Z LHS 01 10 ava Jf JV NM VY ATIVOINLO313 3013 U YYYd 1511 LNANOdWO3 INY Ild 0 388 2 NOISNS 5 ewa 9101989 28210 752199 26 10 131 aHdp SYS 35 6 LS3M VJSNVMS mm ONOW YN 017290 0300 19 14 017979 01 160 18 E 1 1088 SYM 0EId 100 E I EZL8 6214 0300 8 2914 1102 50 18 14 11 5 7 YY 1139010 9 23W313l HLIM 0351 LON ES 1d 11 01 9 0 G00 11 1088 32018 12 1 02 849 14 20 21 1088 011 8 1531 VZ9 1d 00 7 2186 YIWIL 351 NO NAY 9 14 10 9 2189 431002 09 14 00 78
5. Machine Serial A technical construction file for this machine is retained at the following address MONO EQUIPMENT Queensway Swansea West Industrial Park Swansea 5 5 4EB UK MONO EQUIPMENT IS A BUSINESS NAME AFE GROUP LTD REGISTERED IN ENGLAND NO 3872673 VAT REGISTRATION NO 923428136 REGISTERED OFFICE Unit 35 Bryggen Road North Lynn Industrial Estate Kings Lynn Norfolk 2 2 04 2012 RAC MONO i ee 2 SECTION 1 BREADPLANT ASSEMBLED INSTALLATION CLEANING MAIN CONTROLS BREAD PLANT OPERATION SECTION 2 DOUGH DIVIDER MAIN INSTRUCTIONS SECTION 3 MOULDER MAIN INSTRUCTIONS SECTION 1 BREADPLANT ASSEMBLED 1 0 2 0 2a 3 0 4 0 5 0 6 0 7 0 INTRODUCTION Description of plant page 8 GENERAL DIMENSIONS Prover Divider Moulder page 9 OVERALL DIMENSIONS Breadplant assembled page 10 SPECIFICATIONS 11 SAFETY Precautions when using equipment 12 INSTALLATION General Divider Moulder page 13 ISOLATION Emergency stop and turning off for cleaning servicing Pade 18 Prover page 19 CLEANING INSTRUCTIONS Daily Cleaning 20 Weekly Cleaning 21 Carrier pocket removal 21
6. 11 YSOINOW YOASANOI 66 14 200 96 8 35 8 4134 LNVIS 986 ld 600 lt 2 8 18715 86 14 0 80 1088 YOLIVINOD 83011004 96 14 100 0 2 8 HILIMS 320143 T3NVd 45 14 200 66 2288 2104833 01 T132010Hd 65 14 900 2 8 AV134 6 14 200 7 2788 43411 01 05 19 700 22 2 88 B8 2 W 139205 3SYHd JINIS 69 14 00 90 888 133205 830410108 4 14 L00 90 E888 133208 8301110 98 14 13 394 134 ONON 119133 30 ON 1 0155 13 N3LLIYM 80189 LNOHLIM 13210 10 51331309 511 YON 041402 03957003933 38 LON 5 ONY 7011 13491003 ONOW 30 41839089 JHL SI 9 30 91530 SIHL 8661 1H91HAd02 00 20 8188 0 20 72 2168 100 71 1088 1 0 1 1088 00 11 1088 00 71 1088 00 21 1088 100 71 1088 510 21 1088 100 57 1088 500 11 1088 700 6 8 100 11 1088 010 0 8188 00 11 1088 00 90 5688 010 20 8188 ZE0 72 L168 800 724 4168 200 2 8 00 7 8 13 ONOW 42 MAN SHL 01 YOLOW NIVW 010 WOUS LYSANO3 01 O0L0XS 9 0N ON 113 3SN 01 33N 43080 S3uVdS 1108 HJYVW WOYS 310N HILIMS 134 5 3000 55322 567 193 3010 17 14 J N 22018 15 1 02 29 14 NOLING AldW3 78 14 0 32018 5 8 14 J N 32018 LIVINOI 4145 14 NOLING 4015 04 140 310434 217 J N 22018 2 02 8408 14
7. Check the motor wiring Make sure all terminal screws in the drive and motor are properly tightened Check the motor and drive capacity Surrounding temperature 1s too high The cooling fan has stopped The heatsink is dirty The airflow to the heatsink 15 restricted Heatsink Overheat nh or a Overload 04 2012 RAC MONO 70 Drive Overload X I CI DC Overvoltage Input Phase Loss Re LP Braking Transistor Fault Undervoltage 1 IIl t Controller Undervoltage J DC Charge Circuit Fault 04 2012 Corrective Action Check the load The load is too heavy The drive capacity 15 too small Too much torque at low speed DC bus voltage rose too high The deceleration time is too short Stall prevention 1s disabled Braking chopper resistor broken Unstable motor control in OLV Too high input voltage Input voltage drop or phase imbalance One of the input phase 1 lost Loose wires at the drive input The internal braking transistor is broken The voltage in the DC bus fell below the undervoltage detection level L2 05 The power supply failed or one input phase has been lost The power supply is too weak The drives controller power supply voltage is too low The charge circuit for the DC bus is broken Make sure that the drive is big enough to handle the load T
8. Cry i 4225 3 6 crie ii 9 gt eu 542 v Def muc 6 1 MS 4 M Lt 5 YS 2 Sed i WARNING Except in an emergency do not halt the prover with dough in the carriers and leave it Dough will adhere to the pockets and may cause the prover to malfunction USE THE PARK BUTTON TO STOP THE PROVER IF NOT AN EMERGENCY 04 2012 RAC WONS CLEANING idend DIVIDER MOULDER 7 0 SWITCH OFF AND ISOLATE THE MACHINES FROM MAINS SUPPLY BEFORE COMMENCING CLEANING 2 MAINS SUPPLY ISOLATOR NOTES 1 N gt 04 2012 Except in an emergency not halt the prover with dough in the carriers and leave it Dough will adhere to the pockets and may cause the machine to malfunction ALWAYS CHECK THE POCKETS FOR ADHERING DOUGH AND REMOVE AS SOON AS POSSIBLE DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT If not an emergency use the PARK button This will stop the prover in the correct position NEVER LEAVE THE DIVIDER WITH DOUGH IN THE DOUGH CHAMBER AS PRESSURES CAN BUILD UP AS THE DOUGH PROVES DAILY CLEANING 1 Brush the infeed chute 1 ensuring the dough sensor and reflector are clean 2 Remove the drive box drawer 2 and wash thoroughly dry and replace 3
9. Enter Serial Nos here PROVER DIVIDER MOULDER In the event of an enquiry please quote these serial numbers WARRANTY RUNS FROM TO FOR SERVICE AND SPARES RING 01792 564044 24 5 _ E FUSION BREAD PLANT OPERATING AND MAINTENANCE MANUAL Store this document safely and ensure it is available at all times Non availability may affect the service repair of your machine MANUAL No Y BP 05E FAILURE TO TO THE CLEANING AND MAINTENANCE INSTRUCTIONS DETAILED IN THIS MANUAL COULD AFFECT THE WARRANTY and SAFETY OF THIS MACHINE DO NOT TRY TO DISABLE ANY SAFETY DEVICES THEY ARE FITTED FOR YOUR SAFETY WARNING DIVIDER OIL DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 DECLARATION OF CONFORMITY We hereby declare that this machine complies with the essential health and safety requirements of The Machinery Directive 2006 42 EC The Low voltage Directive 2006 95 EC The requirements of the Electromagnetic Compatibility Directive 2004 108EC 91 263 EEC 92 31 EEC and General Safety of Machinery and food processing Standards applicable G A Williams Quality Manager Machine Code
10. 1118 4015 AJN39N3W3 310438 8609 14 1 HILIMS 901 31332 66 14 009 HILIMS 13 5 9015 43144 66 14 Wuviv 7 0 51 010 8 14 21185 1 5 8 414445 14 HILIMS 134 5 4000 NINYI 96 14 HILIMS 58 14 131100 143205 3SVHd 319 15 78 14 211 5 5 180 EE 1d 1106 U2J84 191 8 YOLOW NIVH 1d 1102 dn YOLOW NIYW 19917 YOLVIION 3000 55322 08 14 18917 301V23IQNI 901 331835 65 14 394 1 119135 30 ONIMVYC 04 2012 RAC 0021 5239 0 834084 308 01 s BERE 0155 14384 N3LLIYM 30199 LNOHLIM 0391 10 SIN31NO2 511 YO 131402 03200080438 38 LON LSAW O17 LN3WdINDI 30 41839089 JHL SI 9 91530 5 8661 1H918Ad0J SNOLLVOI4IO34S TYOIWLOSTA 910199 28210 XY3 veci93 25210 1131 NYU9VIO 9NINIA 211YN3H2S 1378 07388 2 1513 ame os NOLIna 15311 0300 9312919 017978 NU 8 11 912 9411114 T133010Hd AJN 303 11 01 7 3 ___ EE woe Wavy 135 39709 8301000 30129140 800902 AYT38 18415 9NINUVA 1 X3ON WOAJANOJ HOLLOW NIVH 1132 01
11. 2630mm POWER SUPPLY IN 3 phase neutral and earth fused at 16amp 1900mm 3200mm TOTAL AREA REQUIRED 2630 X 3200 HEIGHT PROVER 2520 DIMENSIONS IN MILLIMETRES 10 3 0 TOTAL PLANT PROVER POWER WEIGHT NOISE LEVEL MOULDER POWER WEIGHT NOISE LEVEL DIVIDER POWER WEIGHT NOISE LEVEL SPECIFICATIONS 3 phase neutral and earth fused at 16amp ALL MACHINES CONNECTED TOGETHER POWER 4 81kW 0 86kW 1470kg Less than 85dB 0 75kW 430kg Less than 85dB 3 2kW 500kg Less than 85dB IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR YOU MUST CONTACT YOUR INSTORE TECHNICIAN 1 Never use a machine in a faulty condition and always report any damage 2 Only trained engineers may remove any part that requires a tool do so 3 People undergoing training on this machine must be under direct supervision of a fully trained person 4 Use of this machine can prove dangerous if a the machine is operated by untrained or unskilled staff a the machine is not used for its intended purpose a the machine is not operated correctly 5 Always ensure hands are dry before touching any electrical appliance including cable switches and plugs 6 Do not operate the machine with any panels or guards removed a safety devices applied to the machine during manufacture and the operating instructions in this manual
12. For part of a bread plant check that the plant is connected and turned on Check plug into intermediate prover is correctly connected Check all safety switches are operating hopper closed etc Check ared stop button is not depressed Turn to release and stop circuit reset button 8 has been pressed WARNING IF THERE IS ANY POSSIBILITY OF DAMAGE TO PLUGS OR LEADS ISOLATE DIVIDER FROM PROVER BEFORE CHECKING a If divider still does not function after carrying out these checks call out Mono service dept see page 73 04 2012 RAC MONO 68 THE FOLLOWING SHOULD ONLY USED BY TRAINED SERVICE ENGINEERS General Fault and Alarms Faults and alarms indicate problems in the drive or in the machine An alarm is indicated by a code on the data display and the flashing ALM LED The drive output is not necessarily switched off A fault is indicated by a code on the data display and the ALM LED is on The drive is always switched off immediately motor coast to stop To remove an alarm or reset a fault trace the cause remove it and reset the drive by pushing the Reset key on the operator or cycling the power supply This lists up the most important alarms and faults only Please refer to the Technical Manual complete list _ Corrective Action The 1 block function is assioned to one of the digital inputs and the input is off The drive does not accept
13. OPEN DOOR 15 04 2012 RAC DIVIDER INSTALLATION Positioning Divider 1 Ensure the divider is standing on a solid level floor 2 Correctly position the divider using the male locator 3 locator should be pushed in until the end of it pushes up against the stop and the holes line up 4 Drop the keeper pin in the holes 5 After the connection is made lock the two front castors into place m 2 t 77 TS PT PLN 7 A i 7777 peas rn pis gt AL Tia 447 Tw CONNECTING FRAME ON PROVER 16 04 2012 RAC Positioning Moulder 1 2 Correctly position the moulder using the male locator on the base Ensure the moulder is standing on a solid level floor MOULDER INSTALLATION 3 Thelocator should be pushed in until the end of it pushes up against the stop and 4 o After the connection is made lock the two locking castors into place the clip lines up Fasten the clip CONNECTING FRAME ON PROVER 04 2012 RAC MONO MOULDER 17 6 0 ISOLATION EMERGENCY STOP BUTTONS TO STOP THE BREAD PLANT IN AN EMERGENCY Switch off at the main isolator or use the emergency stop button on the overhead panel PROVER OVERHEAD PROVER PANEL MAIN ISOLATOR oor tS PARED b PAL See T
14. S239 0IN OL L EL 318V9 v HLON31 3 18VO 050 15 5 78 CINVIS O 38303 Lz 378 LINOYIO 1 LIOA 0 LOV 77 51 5 SNOLLVDIdIDadS 1v21412313 NOLLNG 1531 capud 103109 SLOWSY ZNOISNSOOSSL mE woo d nbeouvow 3302 318 9 D 52 ILON ANI c91d YALNNOD 09 4015 AON39MW3W3 T3NVd 16 96 LE 0 vc ec ec Z S Z 81 42018 anis I 15 99 SS 27 ze 71 OL anis amp 9 2 D D 992 0 55422 t E Lte Argo TANVd 40 V3 04 2012 55 14839 1118 30149 1 1 397 SIN31NO9 511 YON 15 0111 1391103 ONOW 40 41939039 3Hl SI S9NIAVHO NSIS30 51 1 8661 1H918Ad02 031909 03210039438 38 10 EI 0051 6239 0 01 10 4 19 LHS ON ONIMVHG 47 IF IVY 870 59 11135 SdWY 5671 59 111365 ATIVOIHLO313 SNOILVOIJIO3dS 79974153713 _ _ 1VWH3HL 07183 0 1VWH3Hl bld 831114 41 HLIM 910168 20210 xwa
15. After two minutes of nothing passing the sensor divider is empty a flashing light and buzzer starts to alert the operator 04 2012 RAC MONO 35 MOULDER INFEED CONVEYOR CURLING CHAIN 552 58 7 Position the curling chain lever to the required position Either loaf or French as shown below 04 2012 RAC MONO 36 FLOUR DUSTER OPERATION TO ENSURE AN EVEN FLOW ONLY USE CLEAN DRY FLOUR DUSTER LOCATION A La b 4 1 j OPEN LID AND FILL WITH DRY FLOUR THEN CLOSE THE LID ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION RETIGHTEN KNOB 04 2012 RAC 37 1 Ensure the prover power is connected and main isolator is on 2 Ensure that the divider is in position and plugged into the prover 3 Ensure the moulder is in position and plugged into the prover Adjust the moulding settings for the product required 4 moulder infeed conveyor curling chain position Loaf or French 5 Press the start button 2 on the prover and the reset button on the counter The prover will now be ready to receive dough 6 Load the divider hopper with dough 7 Start the divider and adjust weights as instructed in the divider section of this manual 8 When satisfied with the dough weights allow the dough to enter the prover The prover will move to the next
16. 2 7 42 72 s T lo CE 2 5 NU z 5554 25 PRESSURE BOARD Unplug and remove the scales Loosen the two black knobs on the side of the pressure board Pivot the pressure board away from you Help may be required to hold the pressure board while cleaning takes place Remove any dough residue and brush exposed parts Scrape and wipe down the belt Only use plastic scraper Remove any dough residue from the conveyor metal work and belt surface Lower the pressure board and tighten the two black knobs on the side of the pressure board Replace and plug in the scales 04 2012 RAC MONO 23 DIVIDER CLEANING EXTERNAL CLEANING 1 Brush off any flour residue and scrape as necessary Only use plastic scraper 2 Brush off loosened dough 3 Make up sterilising solution and hot water 4 Clean the exterior of the divider as necessary working from top to bottom 5 Swab dry with disposable tissue a UNDER CONVEYOR COLLECTION BOX 1 Brush the chute debris into the collection box BRUSH AND WIPE CLEAN LIFT AND REMOVE BOX 2 Lift and remove the collection box and clean 3 Replace the collection box making sure it is pushed right down on locating screws LOCATING SCREWS 04 2012 RAC MONO 24 __DIVIDER CLEANING WEEKLY NOTE CLEANING SHOULD ONLY BE CARRIED OUT BY FULLY TRAINED PERSONNEL 1 Scrub wheels
17. 38 LON 15 ONY 011 1N3Hd nD3 ONOW 30 AlN3dONd 3Hl 00ZLE GZ39E0H W3AO0Nd 3013 10 9 211 3 25 1NV d 0 388 2 01 4 6 01 7 82 v vid 01 9 58 AVIAN 01V TL oy T STEMS SMIL nev 81 357714 O NOW 801 V 1NO3 ii AVE _ AYT34 BOLIVINDD 3013109 SET AYTAY 18915 ININYVA ONIHSY14 AV13H X30N 21 NO NhH 8043AND3 80108 1132 OLOHd 1132 010Hd 7132 01099 331900 430 TOW W012V1N02 UR 830110 1841514015 2 me ES pe X08 ava 4015 000 aT d 21 amp L 5 9 1 12 0 142 56333 LI 4 4 Ju 8819 Li D DOS 1 eua 94 1919 0519 1919 aid CHER iw 8 5 94 rl 3 4 o o q 41443 NOLING 92 19 9118 1531 82914 r Blid ud Jj z 5119 9 Lewis a NE 2 8000 SS322V S 2 PUT 13 15 891 5 5 9114 9 7 uve 0 3 L
18. Run com mands Check the digital inputs function selection Check the upper controller sequence The torque limit was reached during deceler ation for longer than 3 sec when in Open Check the load Loop Vector control Set the torque limit to the most appropriate The load inertia 15 too big setting L7 01 through L7 04 e The torque limit is too low Check the motor parameters The motor parameters are wrong Cycle the drive power supply Initialize the drive Replace the drive if the fault occurs again Fault There is a problem in the drive s control cir cuit Check if the terminal board is installed properly Uninstall and the terminal board Change the drive FIL Cannot Reset o Fault reset was input when a Run command Turn off the Run command and reset the was active drive Option E Remove the fault cause reset the fault and External Fault Hes pp y pp restart the drive via an option card Check the upper controller program Control Circuit There 15 no terminal board connected to the 2 control board 1 1 if Check the sequence and make sure that the forward and reverse input are not set at the same time A forward and reverse command were input External Fault cr Q s
19. are required to operate this machine safely The owner and the operator are responsible for operating this machine safely a DO NOT TRY TO DISABLE ANY SAFETY DEVICES a THEY ARE FITTED FOR YOUR SAFETY 7 NEVER move machinery by pulling on the power cords or cables 8 No loose clothing or jewellery should be worn while operating this machine 9 The bakery manager or the bakery supervisor must carry out daily safety checks on this machine 10 one under the age of 16 may operate this machine 11 No one under the age of 18 may clean this machine under any circumstances 12 DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER 13 DO NOT STAND ON OR STORE ITEMS ON THE PROVER ROOF ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY 04 2012 RAC MONO 12 5 0 GENERAL INSTALLATION POWER INFEED TOP REAR nan eg 2 I Oc H T E m eee ee 4 LEVEL FLOOR DIVIDER POWER SOCKET MOULDER POWER SOCKET MOULDER LOCATOR AND CATCH 1 The plant should be positioned on a solid level floor 1 2 he plant should be connected to a mains wall isolator Mains infeed from top rear of prover 2 3 Connect the divider to the prover using the connecting pin 3 4 Insert plug into the correct socket on the front of the prover drive box 5 Connect the moulder to the prover using the locator on t
20. carrier every time it senses a dough piece 9 fthe prover does not sense a dough piece for 2 minutes the Divider Empty light will flash and a sounder will be heard 10 If the divider is empty or the light is flashing push the empty button and the prover will keep moving to prove the dough and empty to the moulder 11 When the dough reaches the moulder the moulder will start and the moulded dough pieces should be collected and placed on trays or in tins as required 12 If the prover needs to be stopped during operation use the yellow park button not the emergency stop button This will ensure that the prover is stopped in a position that will not allow dough pieces to jam the system The moulder and prover offtake conveyor will continue to run for 30 seconds to ensure the dough path is cleared NOTE THE EMERGENCY STOP ON THE DIVIDER WILL STOP THE DIVIDER THE EMERGENCY STOP ON THE MOULDER WILL STOP THE MOULDER THE EMERGENCY STOP ON THE PROVER WILL STOP ALL MACHINES If emergency stop switches are activated on the divider opening hopper guard etc the stop reset button on the divider control panel must be pressed If the pressure board is opened for cleaning etc then the emergency stop switch must be pressed twisted to release and then the reset switch pressed 04 2012 RAC MONO 38 This section may not be correct your model Please contact MONO before using FUSION PROVER 39 04 201
21. 0 CONTENTS DOUGH DIVIDER 1 0 Introduction page 52 2 0 General Dimensions page 53 3 0 Specifications page 53 4 0 Safety page 54 5 0 Installation page 55 6 0 Isolation 57 7 0 Cleaning Instructions _ 58 e Daily Daae 58 Weekly page 62 8 0 Operating Machine page 63 9 0 Maintenance page 66 11 0 Troubleshooting page 68 11 0 Spares and Service Information P299 7 12 0 Electrical Information Section page 76 91 04 2012 RAC 1 0 INTRODUCTION THE MONO DIVIDER is accurate reliable and compact It has a large capacity hopper simple controls and adjustments a The in line discharge gives a very compact machine 1 a The dough divider has the capacity to accurately scale dough pieces Between 80z 2509 and 36 oz 1000g THE DIVIDING PROCESS DOUGH SUCKED FROM HOPPER e lt lt Nie Msn Sel ate S MNA P eM tte v tS MES M 4 oe Ned 77 edet 5 XU Ad P LL oO A I vl ets 1 DOUGH EJECTED TO CONVEYOR A s RR CO 0070 000 CA 4 M abe fe PISTON CHAMBER I z LLI gt 2 N o gt A LLI I 52 04 2012 2 0 GENERAL DIMENSION
22. 0 9 0104 N3INnOO HOAJANOJ 50121902 A734 ToS 4 0334N 22 i 301110 18 15 4015 t 2 8l fb 8i S 9 8i T ol 000 uve 901 000 4 or i t 80 9NINV312 0 3 318492 553224 E N wo nir c 4 o 30 lld 9119 1614 0514 914 6518 Elld 8514 I wa L xad UR NAOUE 6 t em as gt 1 1 L noting aa 7 82314 9414 1531 1 al 82918 8118 _____ lp 33 5 d dw 12 1 5 i Sild 9 _ T wafaaa 1 0333817 18615 T 4 ies L i i 82d EK I Sod Lud 1 un 4000 553239 g byl 27ld ak tt ig ean Fu W 5 o 9015 831 4 5 1 t 9 8 5 ma 0 uva O H e N DUB 2 baas d 479 000 IND 28 9 mm Oe xp 9 08 1 5i 5 E 1 5 1 0 L ld 92 RS A 1219 PE TAN d NO 015 T V LI 210 3010 HOA3ANDJ 9 9 VIT 17 0 WDIOR NIV E 91d 82H LL 7 SY 18 ANY NI gt gt 43 04 2012 NOISSIWN3d N311iNM 30189 LNOHLIM 0997 10 51 31 02 511 80 0131402 0331008938
23. 016 101 04 2012 RAC V BELT AND DRIVE INFORMATION DUE TO CONTINUAL IMPROVEMENTS METALWORK MAY BE SLIGHTLY DIFFERENT ON THE MODEL YOU HAVE A900 09 105 Main Pulley 103 05 00400 Key P du Ll B y pA a 7 F gt s b A A900 06 242 Kees ke Bearing MES PN A900 06 227 Bearing A900 06 259 Bearing 7 DAS 1 s ON S r 4 900 21 109 Main drive V belt 104 02 05000 Motor drive Pulley 04 2012 RAC 102 MOULDING BELT DRIVE INFORMATION 241 TENSIONER 4900 7473 30T SPECIAL BELT A900 21 092 PART NO PULLEY A900 09 093 A900 09 094 A900 09 095 A900 09 096 A900 09 097 A900 09 098 BELT DOUBLE SIDED LARGE A900 21 092 TIMING BELT A900 21 093 04 2012 RAC MONO 103 130 MOULDER ELECTRICAL INFORMATION 04 2012 RAC 104 MOTT3A N33319 cCOO0H3M A39 LAV 3SVHd LIOA 00 AB ATWOhIL9313 SNOLLVOI4IO34S 1Y2ni12313 NMOIS ewa TIADOLOHd LYVLSOLNV ANY 19715 1405 S3Q ION 910195 26 10 XVa vezios 26440 svs V3SNYMS 153 V3JSNYMS AVMSN33nD apap ONON S3002 30102 3 18
24. 2 RAC 9 00 L 8 39 0MW 90 11 ON ONIMWUC ava 7 SNOILVOIJIO3dS 1Tv9IuLO313 910196 26210 X v3 62196 26410 TAL _ 93v SWS avd 153 V3SNVMS Hkc mia aat os 11 912 0300 310 2343131 11 01 9 2VH 8 ATIVOINLOATA 1 IN3NOdWO0J l3NVd 10 1 02 NIVW d3A0Hd 3019 N 0 348_ NOISNS uu 03311038 LON SI LuVd 51 031115 T132010Hd 2383131 4 62102 834 330338 031113 AINO 6119 ld Ld 1119 TES ISL PEL 195 121 OL 8 19 1419 19 149 19 19 Ld 19 69 9 17 2 14 14 14 1d 19 1d Ld 14 Ld NOISSIWH3d N3lll4M 30189 LAOHLIM 1 SLNALNOI SLI 031402 0927003934 38 10N 5 011 93 JO 41899089 S 9NIMVHO NSIS3U 51 1 8661 1H91HAd02 YON ASV LANOTG NI dl 40 04 2012 RAC 00815 56239 0 30 LHS 01 10 diva Jf 2V8 NMVHO ATIVOIHLIO313 g3A08d 3019 U 1511 LN3NOdHOJ 1319 QV348 2 NOISNS SNOILVOIJIO3dS 1215193713 ewa 910195 26410 Xv3 72196 26410 TAL SYS VASNVMS XYYd 153
25. CE AND SPARES RING 01792 564044 24HRS e DISPOSAL CARE SHOULD BE TAKEN WHEN THE MACHINE COMES TO THE END OF ITS WORKING LIFE ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS IN UK ENVIRONMENTAL PROTECTION ACT 1990 APPLIES DISPOSE OF UNUSED PRODUCT AND CONTAINERS CAREFULLY AND RESPONSIBLY 106 04 2012 RAC
26. D REMOVE BOX 2 Lift and remove the collection box and clean 3 Replace the collection box making sure itis pushed right down on locating screws LOCATING SCREWS 04 2012 RAC MONO 61 WEEKLY NOTE CLEANING SHOULD ONLY BE CARRIED OUT BY FULLY TRAINED PERSONNEL 1 scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution 2 Clean entire exterior surfaces of the machine working from top to bottom 04 2012 RAC MONO 62 OPERATING O 1 Check intermediate is switched on Press START BUTTON 2 on prover control panel This starts the prover in auto mode No movement will happen until dough passes the sensor on the chute 2 Check that the hopper is clear of objects and Smear interior with divider oil CONTROL POD BUTTONS BELA yo 3 ADJUST WEIGHT 6 ADJUST SPEED OPTION NOT USED 7 DOUGH COUNTER we PIS UEM at su em a START EMERGENCY STOP 04 2012 RAC 3 Run the divider for two minutes to allow oil to circulate Press START 1 Then Stop the divider Press STOP 2 Note 7o prevent contamination It is advisable to thoroughly check the hopper and off take conveyor for traces of a previous dough 4 Load dough into the hopper 5 Run the machine Press SI ART 1 and check the first dough pieces out of the discharge conveyor for weight and
27. H ISVWAS NOJ23NNO2 WhNiWwyaL 8304 Qc UD de cd W OVAST we St ANAND BUS cor 1H9I3 A D gt gt i 6 Ly 96 96 c 24 E 212 65 66 431208 H21 M 134 5 1 245 15 5 5 lt 625 STIS N 3 11 1222 ev D BEDS 932 1031N02 um i 1 M H yo X e 4 et l JE S AOM T HOLIMS lt YO J es v d emi B s mm 121 dq o Hexi t 8 ACTO 12 21 a cM 93345 14 IS 4 A3N300343 IE 04 2012 RAC Cr Z Q EMERGENCY STOP MONITORING CIRCUIT HOLIMS ALAAVS zc tv VAFZ At 79 04 2012 2 am LLI m E ED FULL OPERATING AND MAINTENANCE MANUAL FOR THE BREADPLANT MOULDER 80 04 2012 5 IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR YOU MUST CONTACT YOUR INSTORE TECHNICIAN e Ensure the moulder is set up
28. IU TS 000 NINYI ne oq 79 X08 3 1 0 9 5 gm i 1 0 i 0718 4015 9 Tages TE 10 3 2 1219 13 9 NO 4015 v 0 ZVO 80108 9 ld VU 1 0 300 91d 82H UP TO FEB 2012 51 9 0 91530 SIHL 8661 5 1H918Ad02 1704075 ASY 18 00 ANY NI 31 44 04 2012 00508 52390 80 11 ON Jf IVY 8 7149515319373 910 95 26210 Xv3 2195 26210 TAL 8ave SYS ONON QNI LS3M 5 5 amm AVMSN33n0 ATIVOINLO313 43jA0Hd 3018 U WvH9VIQ 9NIMIM 11133153 S3MOd INV 19 QV38H8 02531 uin ON 531 25 03 133205 3907 0 0 13 131705 404 114405 GE 97 57 77 9 1 6 9514 S 6714 9 714 87 82H 031402 03921008438 LON LSAW ONY 7011 1N3Wd fl03 ONOW 30 41839089 SI 9NIMYNC NSIS3O SIHL 8661 1 91 8490 NOISSIWH3d N311 8M 30139 1 11 0997 19 51 31 0 511 SON 3010 1334205 301 10 804 AlddNS 27 7 9 7 2 2114 S J Eld 1 a a 1 JW 8 gJW SV 1 ANY NI 45 04 2012 RAC 46 00L1
29. L AVI3OU LH917 NO3N 5 13 81 ASV Lan OG ANY NI 04 2012 RAC Q0SLE GZ39E0N 01 10 JO 2 LHS ONIMYYG ava Jr 3yy ATIVOIHLO313 HLIM N3AOHd 30184 SINSWLSAFOY SLINA 1081802 QV388 Z NOISNS N23 NOISIA3M uuu SINT LLAS 5 130 83Q If1ON 39V110A Tin NO 33009 191151111 LS3M VASNVMS 7SNOLLVOIJIO3dS TVOIHLO3T13 910195 26210 X v3 2195 26210 7131 0155 14339 31118 301939 LAOHLIM 01391 10 51 31 09 511 YON 031402 0351003933 38 LON 5 7011 LN3WdINDS ONOW 30 4133909 JHL 51 9NIMVHO NSIS3U 5 8661 1 9194909 59 11145 1135010 03331 INOW ASV 1 ANY NI 48 04 2012 RAC FULL OPERATING AND MAINTENANCE MANUAL FOR THE FUSION BREADPLANT DIVIDER D IVI D E H FULL INSTRUCTIONS 49 FAILURE TO KEEP TO THE CLEANING AND MAINTENANCE INSTRUCTIONS DETAILED IN THIS MANUAL COULD AFFECT THE WARRANTY and SAFETY OF THIS MACHINE o WARNING DIVIDER OIL NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 04 2012 RAC MONO 5
30. Lift slightly and withdraw the cleaning drawer 3 and remove any dough Wash thoroughly dry and replace 4 Remove the clear transfer window 4 by lifting out of the location channels Wash and dry 5 Wipe the window location channels and replace the window 6 Open the main overhang door 5 lift slide back then hinge down and check for fallen pieces of dough inside Brush rear of door and close 7 Brush the conveyor area 6 and wipe clean the metalwork paying attention to the inner sides where dough can collect 8 Wipe over the control box 7 with a damp cloth do not allow moisture to enter the panel 9 Brush down the outer sheeting of the machine WATER AWAY FROM THE MAIN CONTROL PANEL 04 21 AND ELECTRICAL CONNECTION SOCKETS 20 v 2 WEEKLY CLEANING CAUTION ISOLATE THE PROVER FROM THE POWER SUPPLY BEFORE CLEANING As daily cleaning and also 1 Wipe over all outer sheeting and doors with sanitising solution KEEP WATER AWAY FROM THE MAIN CONTROL PANEL AND ELECTRICAL CONNECTION SOCKETS 2 Ensure the top roofing sheeting is clear and clean as required Do not stand on or store items on the roof 3 Inspect the floor area inside and clean as required CARRIER and POCKET REMOVAL 1 Open the front windows to access carriers 2 Although not necessary when cleaning and replacing pockets carriers can be removed if required by pulling chain sideway
31. O THE REQUIRED POSITION RETIGHTEN KNOB 04 2012 RAC MONO 65 ISOLATE DIVIDER FROM MAINS SUPPLY BEFORE ATTEMPTING ANY MAINTENANCE OPERATIONS MAINTENANCE SHOULD ONLY BE CARRIED OUT BY FULLY TRAINED PERSONNEL Due to the low maintenance design of the divider maintenance consists of the operations in the cleaning section and a few of the following checks Conveyor belt adjustment As required condition and greasing Check monthly e Weight adjuster chain condition and greasing Check monthly Conveyor Belt Adjustment Conveyor belt should be no tighter than necessary to eliminate slippage Over tensioning can lead to belt and or bearing failure The belt should be adjusted by means of the adjustment tensioning nuts The belt should run with equal clearance between its edges and the conveyor unit side frames one edge of the belt is tighter than the other it will tend to run towards the slack side This tracking defect can be eliminated by individual adjustment of the tensioning nuts ADJUSTMENT NUTS each side 04 2012 RAC MONO 66 Chain greasing Open the side panels Remove 2 fixing screws each side and swing open Check that the main drive and weight adjusting chains are clean and greased WEIGHT ADJUSTER CHAIN ESA Pt MAIN DRIVE CHAIN 04 2012 RAC MONO 67 10 0 TROUBLESHOOTING Divider does not run Check power is turned on at the isolator on the wall
32. P 8 SHEETING ROLLERS n SIDE GUIDES CONTROL OFFTAKE TRAY gt LOAF LENGTH ADJUSTMENT All control levers handles etc are best adjusted when moulder is running although they can be adjusted with the machine stationary 04 2012 RAC MONO 96 MOULDING BETWEEN BELTS FRENCH STICK AND PETIT PAIN PRODUCTS Push lever D to position required FRENCH Lm 7 ES Be Ee E E 1 Set lever to control the length of the dough piece required 2 Adjust E to open or close the sheeting gap of the two infeed rollers Control settings will vary according to user dough mixes product machine construction etc and are best established by the user It is advisable for the Bakery Manager to inform staff of settings required for all French range once established This will result in consistent product assuming dough condition is constant 04 2012 RAC MONO 97 MOULDING BETWEEN BELT AND PRESSURE BOARD TIN BREAD amp BLOOMERS Push lever D to position required LOAF 1 Position control lever to position 0 this ensures the correct transfer of the dough piece after curling and correct discharge onto the return conveyor 2 Adjust handle E for the infeed sheeting gap Scale to show distance between dough guides When using hand wheel 3 X Adjust handle for t
33. R YOUR SAFETY 7 NEVER move machinery by pulling on the power cords or cables 8 No loose clothing or jewellery should be worn while operating the machine 9 The bakery manager or the bakery supervisor must carry out daily safety checks on the machine 10 No one under the age of 16 may operate this machine 11 No one under the age of 18 may clean this machine under any circumstances 12 DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH THE DIVIDER DISCONNECTED FROM THE POWER SUPPLY 04 2012 RAC MONO 94 5 0 INSTALLATION DO NOT ATTEMPT TO LIFT THE DIVIDER BY HUMAN FORCE a Use ofa forklift or crane is recommended for lifting or the machine can be pushed into position on the castors provided a lift with a forklift the machine must be secured to a pallet a Tolift with a crane lifting eyes are provided n a 7 LIFTING EYES Check that the power rating on the serial number plate matches the supply that the machine is to be connected to a The Dough Divider should be connected to the location socket on the prover drive box front Connect the divider to the correct position with the prover and insert keeper pin to hold DIVIDER POWER SOCKET 04 2012 RAC MONO 55 Connect the electrical cable to the socket on the prover drive box front power socket on the wall if not being used as part of a b
34. S 1085 NI THO SENS NS hath tenes e YR MON 17200 TID Height 1580mm Depth 1065mm inc conveyor 1400mm Width 670mm SPECIFICATIONS Total power 3 2kW three phase E 415v 50Hz Capacity Accurately scaled dough pieces between 250g and 1000g 80z 3602 Weight 500kg Noise Level Less than 85dB 04 2012 RAC IF YOU ENCOUNTER ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR YOU MUST CONTACT YOUR INSTORE TECHNICIAN 4 0 SAFETY 1 Never use a machine in a faulty condition and always report any damage 2 Only trained engineers may remove any part that requires a tool to do so 3 People undergoing training on the machine must be under direct supervision of a fully trained person 4 Use of the machine can prove dangerous if The machine is operated by untrained or unskilled staff a machine is not used for its intended purpose a machine is not operated correctly 5 Always ensure hands are dry before touching any electrical appliance Including cable switches and plugs 6 Do not operate the machine with any panels or guards removed a All safety devices applied to the machine during manufacture and the operating instructions in this manual are required to operate this machine safely The owner and the operator are responsible for operating this machine safely a DO NOT TRY TO DISABLE ANY SAFETY DEVICES a THEY ARE FITTED FO
35. Section 5 0 Installation page 86 Section 6 0 Isolation page 87 Section 7 0 Cleaning page 88 o Daily page 88 o Weekly page 94 Section 8 0 Operating Information page 95 Section 9 0 Operating Machine page 96 o Moulding between belts French stick and petit pan 97 o Moulding Between Rear Belt amp Pressure Board Tin and Bloomers 98 Section 10 0 Maintenance page 99 Section 11 0 Troubleshooting page 100 Section 12 0 Service and Spares page 101 FOR SERVICE AND SPARES RING 01792 564044 24HRS Section 13 0 Electrical Information page 104 NI 04 2012 RAC 1 0 INTRODUCTION The Mono FUSION bread plant is a fully integrated unit enabling rapid change of product lines without moving any items of equipment It consists of three machines The DIVIDER the PROVER and the MOULDER PROVER DIVIDER MOULDER 04 2012 RAC 2 0 GENERAL DIMENSIONS PROVER 1650 Height 2515mm Depth 1650mm Width 1750mm 2515 1915 600 1000 Height 1825mm Depth 1205mm Width 1020mm 1825 0 825 0 0 0 20 Height 1580mm Depth 1065mm inc conveyor 1400mm Width 670mm 04 2012 RAC 2a OVERALL DIMENSIONS PLAN VIEW 04 2012 RAC DIVIDER 000000 00000000 e 0000000000000
36. V2 W MOV1E 3403 zug Sv 141115 AS WZ 3309 t ZWINS HO LOW WZ 3800 ZINWS L NOLLWLS 1315 4015 3305 2 318V2 SNIVIN 1114 31 8 2 JAY L440 MO LOM NIYIN 310N3H ONV 19 2 ANNO 131116 AS WIWOZ GNV19 WIN9LXIWIWOZ WIN9 LXWWOZ SVL Lc ONILLIS 340338 SLINN QVO 1H3AO WO33 SNId 3AOW3M i ILON LNVLYOdWI j MGR LT 13 NOILVLS lHVlIS dOlS V 9 0 195 Zd coo d Wr 31OW3M rev 39v110A 22 39v110 Q Tins 1109 ZH09 0S m ZHO9 0S ADEZ e 21 ma Tes A 6 ames a iQ OL _ dVHlS 9 330 sjaw WWOZXWINOZ INWOZXWWOZ INWOZXWMWOZ HOLIMS 993113 31 HOLIMS HOLIMS HOLIMS TIS9OLOHd quvno LNOYS 401 2 1 105 04 2012 Queensway Swansea West Industrial Estate Swansea SA5 4EB UK email spares monoequip com Web site www monoequip com Tel 01792 561234 Fax 01792 561016 FOR SERVI
37. achine is standing on a solid level floor Correctly position moulder using the male locator The locator should be pushed in until the end of it pushes up against the stop Clamp in position with clip Lock the two front castors into place after the connection is made 2 The Moulder should be connected to the correct sockets on the prover MOULDER SOCKET MOULDER LOCATOR AND CATCH 3 Check machine after installation to ensure drive motor rotation is in the direction of arrow This should be done with drive V belt removed If motor rotation is incorrect change round any two of the three phase carrying wires Drive motor should be travelling in an anti clockwise direction 04 2012 RAC MONO 86 6 0 ISOLATION To stop the moulder in an emergency switch off at the prover main isolator or use the emergency stop button either on the plant control panel or the remote station PROVER OVERHEAD PROVER PANEL MAIN ISOLATOR 04 2012 RAC MONO 87 7 0 CLEANING DAILY CLEANING INSTRUCTIONS NOTE USE PLASTIC SCRAPERS TO REMOVE SUBSTANTIAL DOUGH PIECES TO CLEANING CONVEYOR COVER P LARGE FRONT DOOR 1 Isolate the mains supply see previous page 2 Open large front door 04 2012 RAC MONO 88 MOULDER CLEANING SET SHEETING GAP 4 Set sheeting gap to the widest mark and brush out residue from the area using a plastic scraper
38. and adequate tins and trays are available before starting the breadplant 81 04 2012 CONTENTS MOULDER SECTION Section 1 0 Introduction page 83 Section 2 0 Overall Dimensions page 83 Section 3 0 Specifications page 84 Section 4 0 Safety page 85 Section 5 0 Installation page 86 Section 6 0 Isolation page 87 Section 7 0 Cleaning page 88 o Daily page 88 o Weekly page 94 Section 8 0 Operating Information page 95 Section 9 0 Operating Machine 96 o Moulding between belts French stick and petit pan 96 o Moulding Between Rear Belt amp Pressure Board Tin and Bloomers 98 Section 10 0 Maintenance page 99 Section 11 0 Troubleshooting page 100 Section 12 0 Service and Spares page 101 Section 13 0 Electrical Information page 104 04 2012 RAC MONO 82 1 0 INTRODUCTION MONO s Moulder combines the capabilities of traditional bread and French stick moulding machines small footprint and simple controls are of particular benefit in small bakeries and when used with an automatic bread plant The Moulder will process up to 900 dough pieces an hour 2 0 OVERALL DIMENSIONS Height 1825mm Depth 1205mm Width 1020mm 1825 0 825 0 04 2012 RAC MONO 83 3 0 SPECIFICATIONS Total power 0 75kW three phase Capacity Weight Noise level 04 2012 RAC Up to 900 dough pieces processed every hour between 250g 902 and 0 9kg 2l
39. b in weight and between 125mm 5 and 760mm 30 430kg Less than 85aB MONO 84 4 0 SAFETY IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR YOU MUST CONTACT YOUR INSTORE TECHNICIAN 10 11 12 13 Never use a machine in a faulty condition and always report damage No one under 16 may operate this machine No one under 18 may clean this machine Only trained and authorised persons may remove any part that requires a tool to do so Always ensure hands are dry before touching any electrical appliance including cable and plug All operatives must be fully trained People undergoing training on the machine must be under direct supervision of a trainer Do not operate with any panels removed All guards must be fixed in place with bolts or screws unless protected by a safety switch No loose clothing or jewellery to be worn while operating the machine owitch off power at the mains isolate switch or isolate at the main control box The Bakery Manager or the bakery Supervisor must carry out daily safety checks Warning Do not attempt to scrape moulding belts when moulder is running 14 Any internal maintenance must be by fully trained maintenance personnel WARNING Hand or bodily contact with moving belt surfaces may cause friction burns to skin This situation need not occur to successfully operate the moulder 04 2012 RAC MONO 85 5 0 INSTALLATION 1 Ensure m
40. cleanliness Adjust weight by pressing the weight adjust button 3 and then use the adjust up button 4 or the adjust down button 5 to alter the weight Make a note of the number showing in the display window for future reference NOTE the number is only a reference to the setting and is not an indicator of weight size etc REPLACE CLEAN DOUGH INTO THE HOPPER DO NOT PUT BACK ON CONVEYOR Normally the first six dough pieces are put back into the hopper as weight consistency is suspect in the initial dough pieces If any dough pieces are contaminated with excess oil or traces of previous doughs e g Wholemeal discard accordingly 6 Run dough through the divider Care must be taken with weights especially towards the end of a batch of dough 7 Check the oil level in the tank frequently throughout shift and top up if required Note The divider is a volume divider that divides by size of dough piece not by weight Be aware that dough is a live product and will expand in size during the dividing Process so check weigh adjustments will have to be made during a batch of dough WARNING NEVER LEAVE DIVIDER WITH DOUGH INSIDE AS PRESSURES CAN BUILD UP AS THE DOUGH PROVES 04 2012 RAC MONO 64 FLOUR DUSTER OPERATION TO ENSURE AN EVEN FLOW ONLY USE CLEAN DRY FLOUR EN liane L t OPEN LID AND FILL WITH DRY FLOUR THEN CLOSE THE LID ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING T
41. d are fully engaged Close the rear door firmly to make the safety switch connection 04 2012 RAC MONO 92 MOULDER CLEANING OFF TAKE Should be scraped clean with a plastic scraper OFF TAKE TRAY Pull out the off take tray shelf and remove the plastic tray Wash well and dry Replace And finally to complete Daily Cleaning e Brush down all external surfaces of the machine including the stand Sweep under machine to remove all debris from the floor e Spot clean with dampened cloth sanitising solution and hot water paying particular attention to handles levers and controls 04 2012 RAC 93 WEEKLY CLEANING INSTRUCTIONS AS DAILY INSTRUCTIONS AND ALSO 1 Remove the moulder mains plug from prover and unclip positioning locator on base 2 Pull the moulder away from prover 3 Wipe the stand with a cloth dampened with disinfecting solution and hot water 4 Scrape and scrub the wheels on the machine 5 down all internal surfaces with disinfecting solution and hot water Dry with a cloth 04 2012 RAC MONO 94 8 0 OPERATING INFORMATION 1 Moulder should be used on level floor for the best results 2 control levers handles are best adjusted when the moulder is running although they can be adjusted with the machine stationary Machine cycle information 1 The moulding elements consist of two dough guides two differential
42. e allowable setting range contradictory setting is assigned to multi func tion contact inputs H1 01 through to H1 06 The same function is assigned to two inputs this excludes External fault and Not used Input functions which require the setting of other input functions were set alone Input functions that are not allowed to be used simultaneously have been set The run command source b1 02 or frequency reference source b1 01 1 set to 3 but no option board is installed The frequency reference source is set to pulse input but H6 01 15 not 0 Settings to multi function analog inputs H3 02 and H3 10 and PID functions conflict H3 02 and H3 10 are set to the same value this excludes settings 0 and PID functions have been assigned to both log inputs and the pulse input at the same time A function has been set that cannot be used in the control mode selected might appear after control mode change The V f pattern setting 1s incorrect Correct the value set to 02 04 Set parameters to the proper values Fix any incorrect settings Refer to the Technical Manual for more details nstall the required option board Correct the values set to b1 01 and b1 02 Fix any incorrect setting Refer to the Technical Manual for more details Fix any incorrect setting Refer to the Technical Manual for more details Check
43. emoval sii LL ONON B SET TO 400 1 Fully lower the rear moulding belt using lever A and fully lower the pressure board by adjusting handle B to setting 400 on the counter Open the rear door 2 Remove the pressure board by gripping the handle provided and then lift up and out PRESSURE BOARD PRESSURE BOARD HANDLE 3 Wash dough contact surfaces of the pressure board and side guides with sanitising solution and hot water Dry with a cloth 4 Remove any dough from the bottom belt with a plastic scraper 5 Replace the pressure board making sure the hooks on the board are fully engaged Close the rear door firmly to make the safety switch connection 04 2012 RAC MONO 30 MOULDER CLEANING OFF TAKE This should be scraped clean with a plastic scraper OFF TAKE TRAY Pull out the off take tray shelf and remove the plastic tray Wash well and dry Replace And finally to complete Daily Cleaning e Brush down all external surfaces of the machine including the stand Sweep under machine to remove all debris from the floor Spot clean with dampened cloth sanitising solution and hot water paying particular attention to handles levers and controls 04 2012 RAC 31 WEEKLY CLEANING INSTRUCTIONS AS DAILY INSTRUCTIONS AND ALSO 1 Remove the moulder mains plug from the prover s
44. he moulder base and close the catch 5 6 Plug moulder lead into the socket on the side of the prover 6 04 2012 RAC MONO 13 DO TO LIFT THE DIVIDER BY HUMAN FORCE LIFTING a Use of a forklift or crane is recommended for lifting or the machine can be pushed on the castors provided a To lift with a forklift the machine must be secured to a pallet a To lift with a crane lifting eyes are provided LIFTING EYES Check that the power rating on the serial number plate matches the supply that the machine is to be connected to a Dough Divider should be connected to the correct socket on the prover DIVIDER SOCKET 04 2012 RAC MONO 14 DIVIDER INSTALLATION a Connect the electrical cable to the socket on the prover drive box front a Check the machine after installation to ensure the belt moves in the correct direction indicated see arrow in photo below If wrong swap positions of any two of the three phase carrying wires in the plug This should be factory set and not need to be done a Fill oil tank to 2 3 level with your company recommended food safe oil o WARNINC DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 OPEN OILBOX LID AND POUR IN OIL
45. he overload capability is reduced at low speeds Reduce the load or increase the drive size ncrease the deceleration time Enable stall prevention by parameter L3 04 Make sure the braking resistor and braking chopper are working correctly Check motor parameter settings and adjust torque and slip compensation AFR and hunting prevention as needed Make sure that the power supply voltage meets the drives specifications Check the power supply Make sure that all cables are properly fixed to the correct terminals Cycle the power supply Replace the drive if the fault reoccurs Check the power supply Make sure that the power supply 1s strong enough Cycle power to the drive Check ifthe fault reoccurs Replace the drive if the fault continues to occur Cycle power to the drive Check if the fault reoccurs Replace the drive if the fault reoccurs 71 Operator Programing Errors An Operator Programming Error OPE occurs when an inapplicable parameter 1s set or an individual parameter setting is inappropriate When an OPE error is displayed press the ENTER button to display U1 18 OPE fault constant This monitor will display the parame ter that 15 causing the OPE error DCMI GCUI 05 nmnrm DLL LJ LII LLILI 04 2012 RAC Drive capacity and value set to 02 04 do not match Parameters were set outside th
46. he pressure board Anti clockwise will mean the numbers on the digital counter will increase and therefore the pressure on the dough will decrease Clockwise will be the opposite The number on the digital counter should be noted so it can be reproduced at a later date 4 Adjust hand wheel C to control the length of the loaf Hand wheel simultaneously positions the dough side guides equally about the centreline of the moulder The distance between the dough guides is indicated by the metal pointer and the scale 5 After moulding the dough piece should be transferred from the offtake to a waiting tray 04 2012 RAC MONO 98 10 0 MAINTENANCE 1 Refer to cleaning instructions 2 Maintenance other than cleaning must be carried out by trained maintenance personnel 3 It is recommended that the bearings chain motor etc be greased every six months 4 Ifa beltis tracking to the left or the right Call in maintenance contractor immediately before any permanent damage can MAINTENANCE ENGINEER NOTES Moulding belts should be no tighter than necessary to eliminate slippage Over tensioning can lead to belt and or bearing failure The belt should be adjusted by means of the adjustment tensioning screws shown below The belts should run with equal clearance between its edges and the unit side frames If one edge of the belt is tighter than the other it will tend to run towards the slack side This tracking defect can be eli
47. iers in the best operating position Always use this to stop the prover except in an emergency EMPTY 4 For use when the divider has completed operation and the prover needs to continue moving to feed the moulder COUNTER 5 Counts pieces of dough entering prover from divider Press button to reset to 0 before a production run NOTE Reset is required after power is disrupted or the power is first switched on Warning Avoid stopping machine with dough left in the pockets as after a time it will adhere to the pockets and cause the machine to malfunction ALWAYS CHECK THE POCKETS FOR ADHERING DOUGH AND REMOVE AS SOON AS POSSIBLE DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT 04 2012 RAC MONO 34 WARNING LIGHTS ACCESS DOOR 6 Main overhang cleaning door not positioned correctly CARRIER STOP 7 Carrier stop switch activated Switch off power at main isolator 1 Check for correct position of carriers in the overhang Dough may have caused a carrier to swing incorrectly at the turnover stage If removing the dough piece cannot rectify the cause call for maintenance SAFETY BAR 8 safety bar across lower edge of main windows has been activated Clear obstruction and restart prover CLEANING DOOR 9 Front lower cleaning door not positioned correctly DRIVE BOX 10 Check that the drive box drawer is closed The prover will not work unless the drawer is replaced after cleaning DIVIDER EMPTY 11
48. imultaneously for longer than 500 ms This L alarm stops a running motor 04 2012 RAC 69 LED Display oo eee Corrective Action Extemal Faults e um cal pem Was tr Bue e an exter Find out why the device Ede m EF cc nal device via one of the digital inputs 51 Remove the cause and reset the fault cr 1 to pa a to 56 Check the functions assigned to the digital cro The digital inputs are set up incorrectly inputs Ground leakage current has exceeded 50 of the drives rated output current Cable or motor insulation 1 broken Excessive stray capacitance at drive out put Check why the upper controller s safety device disabled the drive Remove the Both Safe Disable inputs are open The drive cae n output is safely disabled and the motor can rode f the Safe Disable function 1 not utilized not be started Check the output wiring and the motor for short circuits or broken insulation Replace any broken parts Reduce the carrier frequency Ground Fault _ Safe Disable for EN60204 1 stop cat 0 or for disabling the drive the terminals HC H1 H2 must be linked Drive output is disabled while only one of the Safe Disable inputs is open normally both input signals H1 and H2 should be open One channel is internally broken and does not switch off even if the external signal is removed Only
49. input motor data are not valid e g the base Re enter the data and repeat Auto Tuning CeedveAdon Check the wiring e Check the load Always perform Auto Tuning with the load decoupled from the motor Repeat the Auto Tuning Check the input data Check the wiring Re enter the data and repeat the Auto Tuning Increase the acceleration time 1 01 Check the torque limits L7 01 and L7 02 ncrease the acceleration time 1 01 If possible disconnect the load Check the wiring Make sure that the drive rating fits to the motor Check the load Auto Tuning should have been performed without the load connected Replace the drive Check the V f pattern setting Perform Auto Tuning without the load con nected Check the input data and repeat Auto Tuning Check the input data Check the motor wiring e Perform Auto Tuning without load connected Check the input data and repeat tuning 73 YASKAWA INVERTER DEFAULT SETTINGS 04 2012 RAC 2 THEM Caros 2220 p Cmo 92 E 95 Ez0i 01440 000 H304 00150_ 1 _ 130 _ nee 1807 92 _ 74 11 0 SPARES AND SERVICE If a fault arises please do not hesitate to contact the Customer Service Department quoting the
50. machine serial number on the silver information plate of the machine and on the front cover of this manual SPARES and OVERSEAS SUPPORT MONO Queensway Swansea West Industrial Estate Swansea SA5 4 UK email spares monoequip com Web site www monoequip com Tel 01792 561234 Fax 01792 561016 75 04 2012 Due to continual improvements this section may not be correct for your model Please contact MONO before using 04 2012 RAC MONO 76 77 _ 4338 PAR ADK ___________ 490 13388 W IDODNYDOS HNIS oio OTOBI HINI ISVHINYN 14 1535 2 INYM 1 3E Old STO MAE 3010 yOLOW MOLOIA 4345 AHDIM oA i in 34 LANN 3d HA ddi N 1 51 KODU ad ay ay ny ERE TUE UNE 9 v Z VGL cX J 5 E EM 5 7 2 97 9 97 OvAGI Javare 4 WE elm Dip D VAO9 sper L SEF t VS 29 00 04 E g Q 1 p 04 2012 27 D en C lt 9 LLI 78 Bd Soy TOV
51. minated by individual adjustment of the tensioning screws Caution Adjustment screws should not be continually tightened this will cause bearing failure or the moulding belt to stretch and break It may be that one side is too tight so should be eased off a little Bearings and bearing grub screws 2 per bearing should also be checked as a seized bearing may be the cause of the moulding belt needing adjustment If a bearing is replaced the grub screws should be tightened and liquid thread lock applied On later models the grub screws should also be aligned with dimples in the roller shaft ADJUSTMENT TENSIONING SCREWS one side shown 04 2012 RAC MONO 99 11 0 TROUBLESHOOTING v The final dough temperature after mixing should not exceed the ideal typically 25 26 C A dough conditioner containing a good relaxant is required v French dough should be soft but not sticky v Curling chain should be kept clean 04 2012 RAC MONO 100 120 SERVICE AND SPARES If a fault arises please do not hesitate to contact the Customer Service Department quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual SPARES and OVERSEAS SUPPORT MONO Queensway Swansea West Industrial Estate Swansea SA5 4 UK email spares monoequip com Web site www monoequip com Tel spares 44 0 1792 564039 switchboard 44 0 1792 561234 Fax 01792 561
52. ocket release the brake castors and unclip the positioning locator on the base 2 Pull the moulder away from the prover 3 Wipe the stand with a cloth dampened with sanitising solution and hot water 4 Scrape and scrub the wheels on the machine 5 Wipe down all external surfaces with sanitising solution and hot water Dry with a cloth 04 2012 RAC MONO 32 THE CONTROLS EXPLAINED Dough pieces are transferred from the divider via a chute to a carrier pocket in the prover As dough travels down the chute and into the pocket an electronic eye is triggered which causes the carriers to move one position ready for the next dough piece After two minutes of nothing passing the sensor divider empty a flashing light and buzzer starts to alert the operator The prover can then either be run in empty mode to empty the dough to the moulder or the divider started and the prover loading continued MAIN CONTROL PANEL WARNING LIGHTS 7 9 n ACCESS ES Rc CM phe DOOR 20000 04 2012 33 LLLPLANT OPERATION MAIN PANEL EMERGENCY STOP 1 Stops the prover in an emergency Release by pushing and turning NOTE Do not use this to stop the prover except in an emergency as dough position may cause problems START BUTTON 2 otarts the prover in auto mode No movement will happen until dough passes the sensor on the chute PARK 3 Use this to stop the prover carr
53. on the rollers if required 5 Clean any residue that has been trapped at the bottom of the belt Scrape exposed surface of the dough moulding belt with plastic scraper 7 Brush vacuum the area 04 2012 RAC MONO 89 CLIP CLOSED Y ett AAA DU SCRAPER AND CURLING CHAIN REMOVAL To remove scraper and curling chain Slide clips sideways and lift up bar to disengage CLIP OPEN etach top of curling chain Lift chain off too bar and remove curling chain and scraper 04 2012 To replace scraper and curling chain Clean and then replace the curling chain by dropping down conveyor from the back and clipping in place at the front Reverse of removal 04 2012 RAC MONO 91 MOULDER CLEANING Pressure Board Removal sii LL ONON B SET TO 400 1 Fully lower the rear moulding belt using lever A and fully lower the pressure board by adjusting handle B to setting 400 on the counter Open rear door 2 Remove the pressure board by gripping the handle provided and then lift up and out PRESSURE BOARD PRESSURE BOARD HANDLE 3 Wash dough contact surfaces of the pressure board and side guides with sanitising solution and hot water Dry with cloth 4 Remove any dough from the bottom belt with a plastic scraper 5 Replace the pressure board making sure the hooks on the boar
54. one channel is off by the upper controller Output cable is disconnected or the motor winding is damaged Loose wires at the drive output Motor is too small less than 596 of drive current Short circuit or ground fault on the duve o out Check the output wiring and the motor for put side short circuits or broken insulation Replace The load is too heavy the broken parts The accel decel times are too short Check the machine for damages gears Wrong motor data or V f pattern settings etc and repair any broken parts magnetic contactor was switched at the Check the drive parameter settings output Check the output contactor sequence Check the surrounding temperature and install cooling devices if necessary Check the drive cooling fan Clean the heatsink Check the airflow around the heatsink The motor load is too heavy Reduce the motor load The motor is operated at low speed with Use a motor with external cooling and set heavy load the correct motor in parameter L1 01 Cycle times of accel decel are too short Check the sequence Incorrect motor rated current has been set Check the rated current setting Check the wiring from the upper controller and make sure that both signals are set cor rectly by the controller If the signals are set correctly and the alarm does not disappear replace the drive Safe Disable Fault
55. our company recommended food safe o WARNING DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 O FILL LEVEL OPEN DOOR 04 2012 RAC MONO 59 a OFF TAKE CLEANING REMOVE SCALES IF FITTED Unplug and lift off PIVOT PRESSURE BOARD e A A 1 Unplug and remove the scales 2 Loosen the two black knobs on the side of the pressure board Pivotthe pressure board away from you Help may be required to hold the pressure board while cleaning takes place 4 Remove any dough residue and brush exposed parts 5 Scrape and wipe down the belt Only use plastic scraper 6 Remove any dough residue from the conveyor metal work and belt surface 7 Lower the pressure board and tighten the two black knobs on the side of the pressure board 8 Replace and plug in the scales 60 04 2012 RAC EXTERNAL CLEANING 1 Brush off any flour residue and scrape as necessary Only use plastic scraper 2 Brush off loosened dough 3 Make up sterilising solution and hot water 4 Clean the exterior of the divider as necessary working from top to bottom 5 Swab dry with disposable tissue a UNDER CONVEYOR COLLECTION BOX 1 Brush the chute debris into the collection box BRUSH AND WIPE CLEAN LIFT AN
56. read plant a Check machine after installation to ensure the belt moves in the correct direction indicated see arrow in photo below If wrong swap positions of any two of the three phase carrying wires in the plug With a plant this should be factory set and not need to be done a Fill oil tank to 2 3 level with your company recommended food safe o WARNING DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE a CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 OPEN OILBOX LID AND POUR IN OIL OPEN DOOR 04 2012 RAC MONO 56 6 0 ISOLATION TO STOP THE DOUGH DIVIDER IN AN EMERGENCY Switch off at the PLANT MAIN ISOLATOR or use plant EMERGENCY BUTTON OR 57 04 2012 7 0 CLEANING INSTRUCTIONS DAILY 1 Remove the dough residue from interior of the hopper Only use plastic scraper 2 Smear interior of the hopper with divider oil 4 Check oil level is correct see next page Then run the machine for a minute using on off buttons This will stop the machine from seizing up by coating the drum with oil NOTE THE ABOVE STEPS MUST BE FOLLOWED DAILY OTHERWISE IT WILL LEAD TO THE BUILD UP OF STARCH AND SEIZURE OF THE MACHINE 58 04 2012 OIL LEVEL CHECKING a Fill oil tank to 2 3 level with y
57. s off the locating pins on the end of the carrier It is not advisable to remove more than one at a time and note that the carriers are positioned at three link intervals Note that the end roller should always be towards the rear 3 Hold the carrier body and pull the blue carrier pocket gently upwards to unclip Note that there are 6 pockets to a carrier and each one can be replaced individually without removing the carrier from the prover MOULDED CLIPS 04 2012 RAC MONO 21 CARRIER DIVIDER CLEANING DIVIDER CLEANING INSTRUCTIONS DAILY 1 Remove any dough residue from interior of the hopper Only use plastic scraper 2 Smear the interior of the hopper with divider oil 3 Check the oil level is correct refill if required Then run the divider for a minute using on off buttons on the control console This will stop the machine from seizing up by coating the drum with oil Ee Ud OPEN OILBOX LID AND POUR IN OIL i rA Sew Ns ZEN FILLLEVEL OPEN DOOR 04 2012 RAC MONO 22 DIVIDER CLEANING REMOVE SCALES IF FITTED Unplug and lift off a OFF TAKE CLEANING E 7 e d 6 lt CN Be i P pto a wEN NN D gt gt do oF To MESE 14 ago T gt Y ad gt c 4 MC AEE Me Y T T WEP 2 d 27 E
58. sheeting rollers a guide roller a stripper roller a removable curling chain two endless polyurethane belts rotating in the same direction a two position deflector a pressure board a pair of dough guides and an offtake tray 2 Dough is delivered from the prover conveyor The dough is then sheeted through the two differential rollers into a pancake shape 3 The dough piece is taken off the rollers by means of a stripper roller and guided by the remaining roller onto the endless polyurethane belt Upon making contact with the belt the dough piece is immediately pressurised by the curling chain mat The light pressure produced by the chain causes the dough piece to roll over on its self and produce a sausage shape 4 At this stage in the moulding process the dough path can be selected via pushrod to be further processed either between front and rear belts or between the rear belt and pressure board 5 Both of the moulding routes chosen will deposit the finished dough piece onto an offtake tray DOUGH PATH 04 2012 RAC MONO 95 9 0 OPERATING INSTRUCTIONS Ensure the moulder is set up and adequate tins and trays E are available before starting URLING CHAIN PRODUCT TYPE FLAP CONTROL D PRODUCT SELECTOR FRENCH LOAF PUSH PULL tts 773 PRESSURE BOARD CONTROL B MOULDING PRESSURE BELT GAP CONTROL A FRENCH LENGTH SHEETING GA
59. the V f pattern settings Refer to the Technical Manual for more details 72 Auto Tuning Errors Motor data fault Cr 7 frequency and base speed do not fit 2 02 Minor Fault The wiring is faulty UE load is too heavy Er 03 The STOP button was pressed and Auto Tuning o was canceled Resistance fault Wrong input data Auto tuning exceeded the given time frame Calculated values out of range No Load Current Error ncorrect data was entered Auto tuning took too long Calculated values out of range Rated Slip Error Wrong data input Auto tuning exceeded the given time frame Calculated values out of range Acceleration error The motor did not accelerate for the specified acceleration time Er 08 CO rit 111 Motor speed fault The torque reference was too high Current detection error One or all output phases are lost Current is either too low or exceeds the drives cre ie rating The current sensors are faulty Rated current alarm The torque reference exceeded 20 during Auto Tuning Cg d The calculated no load current is above 80 of the motor rated current End Motor iron core saturation alarm a Calculated core saturation values out of range LOOL e Incorrect data was entered End3 Rated current alarm 04 2012 MONO The
60. with a small nylon cleaning brush or scouring pad and hot water sterilising solution 2 Clean entire exterior surfaces of the divider working from top to bottom 04 2012 RAC MONO 25 MOULDER CLEANING MOULDER CLEANING INSTRUCTIONS DAILY CLEANING INSTRUCTIONS NOTE PRIOR TO CLEANING USE PLASTIC SCRAPERS REMOVE SUBSTANTIAL DOUGH PIECES CONVEYOR COVER LARGE FRONT DOOR 1 Isolate the mains supply unplug from prover 2 Open large front door 04 2012 RAC MONO 26 MOULDER CLEANING SET SHEETING GAP 4 Set sheeting gap to the widest mark and brush out residue from the area using a plastic scraper on the rollers if required 5 Clean any residue that has been trapped at the bottom of the belt Scrape exposed surface of the dough moulding belt with plastic scraper 7 Brush vacuum the area 04 2012 RAC MONO 27 CLIP CLOSED Y ett AAA DU SCRAPER AND CURLING CHAIN REMOVAL To remove scraper and curling chain Slide clips sideways and lift up bar to disengage CLIP OPEN etach top of curling chain Lift chain off too bar and remove curling chain and scraper 04 2012 To replace scraper and curling chain Clean and then replace the curling chain by dropping it down the conveyor from the back and clipping in place at the front Reverse of removal 04 2012 RAC MONO 29 MOULDER CLEANING Pressure Board R

Fusion Bread Plant User Manual (UK)

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