TABLE OF CONTENTS - Snap
Contents
1. Red Service Hose Carries new ATF fluid from the machine to the vehicle being serviced Also used to drain fluid tanks Black Service Hose Carries used ATF fluid from the vehicle being serviced to the machine 4 Caster Wheels Allow easy transport of the MFX Xtreme New PSX Fluid Bottle Holds new power steering fluid for power stering fluid exchange MACHINE OVERVIEW Adapter Hoses Allow the MFX Xtreme to hook up to virtually any vehicle Control Panel The MFX Xtreme is fully automatic Refer to your control panel at all times PSX Pendant Dock Dock magnet mounts here to hold pendant assembly Service Door Removes for easy access to internal parts i e Filters 4 Locking Caster Wheels Allow easy transport of the MFX Xtreme while preventing unwanted rolling on non level surfaces Red Service Hose PSX Carries new power steering fluid from the machine to the vehicle being serviced Black Service Hose PSX Carries used power steering fluid from the vehicle being serviced to the machine Used Fluid Reservoir Holds up to 24 quarts of used ATF or power steering fluid Pendant Assembly Remote control for easy PSX operation Dock Magnet Allows pendant assembly to dock on the control panel Also conveniently holds PSX service hoses out of the way while performing a power steering fluid exchange CONTROL PANEL OVERVIEW OPTION MENU COUNTER DISPLAY OP 1 ADD 1 QUART2. SNAP WI ui MFX Xtreme Operations Manual 940847 TABLE OF CONTENTS Page numbers will be assigned when inserted into template e INTRODUCTION e SAFETY INFORMATION Important Safety Notices Important Safety Instructions e SYSTEM FEATURES AND SPECIFICATIONS Features Dimensions and Technical Specifications Machine Overview Control Panel Overview Special Functions OPERATING PROCEDURES Suggested Additional Tools Transmission Fluid Exchange Power Steering Fluid Exchange e TROUBLESHOOTING AND ADDITIONAL HELP Common Problems Solutions Customer Service Contact Info e APPENDIX A Hoses amp Adapters Adapter Hoses Adapters e APPENDIX B Maintenance Maintenance Procedures e APPENDIX C Parts Replacement Parts Ordering Replacement Parts e WARRANTY INFORMATION INTRODUCTION Congratulations on the purchase of your SUN MFX Xtreme transmission fluid and power steering fluid exchanging machine Simply put this machine is the cleanest safest easiest fastest most thorough and most cost efficient method of fluid exchange ever devised Suddenly regular automatic transmission and power steering maintenance become a more realistic proposition Transmission and power steering fluid exchanging are cleaner and neater than ever Transmission Fluid Exchange To attain the highest level of protection for internal transmission components and increase the life span o
3. Skin Wash with soap and water Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Although automatic transmission and power steering fluid pose no significant health hazards some individuals may experience adverse reactions upon contact Pressurized fluid can cause Serious Injury A DANGER Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area Do not breathe exhaust Exhaust gases can cause injury or death A WARNING Risk of unexpected vehicle movement Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended A moving vehicle can cause injury A WARNING Engine has moving parts Risk of entanglement Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury A WARNING Risk of fire or explosion Do not operate the MFX Xtreme in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges Do not operate equipment with d
4. e Read understand and follow Safety Instructions in the front pages of this manual MAINTENANCE PROCEDURES e Replace Canister Filters on manifold every 50 exchanges or as needed Remove service door using appropriate allen wrench Use a standard filter band clamp tool to unscrew old filters and replace them with new filters Make sure new filters are on tight e Clean Filter Screen PSX every 50 exchanges or as needed Remove service door using appropriate allen wrench Open filter screen housing by unscrewing the top Use a sharp pick to remove screen from housing Clean using degreaser and brush and blow out with air compressor Put screen back in housing Clean Used Fluid Screen Located in bottom of recessed hose tray area This helps eliminate surface tension caused by debris and contamination from the air Using a sharp pick remove screen Clean using degreaser and brush and blow out with air compressor e Inspect Sensor Tubes for fluid accumulation Remove service door using appropriate allen wrench and inspect bottom end of sensor tubes If either sensor tube contains fluid drain the appropriate tank completely see Special Functions Remove BOTTOM END of hose and allow oil to drip out DO NOT detach top end of hose from sensor When finished make sure sensor tubes are pushed completely back into fittings e Wipe Down Exterior using a soft damp cloth APPENDIX C PARTS A CAUTION e Do not replace worn parts indi
5. a vd OP 2 REMOVE 1 QUART OP 3 DRAIN NEW TANK QUARTS 20 FS TRUCK 8 cyl OP 4 DRAIN USED TANK LITERS 16 MID SIZE 6cyl OP 5 NEW FLUID VOLUME 12 COMPACT 4 cyl 4 SUB COMPACT OP6 USED FLUID CAPACITY OP 7 AUTO PRIME MACHINE OPERATION MACHINE STATUS STOPPED NEW ATF LOW HALTED USED ATF FULL RUNNING ADD REMOVE ATF COMPLETE NEW USED ATF DRAIN SWITCH HOSES SHIFT TO NEUTRAL THIS UNIT IS PROTECTED UNDER 1 OR MORE OF THE FOLLOWING PATENTS ES 3 535 848 5 546 990 D379 820 5 628 170 5 743 357 5 915 490 OTHER U S AND INTERNATIONAL PATENTS PENDING AUTOMATIC TRANSMISSION amp POWER STEERING FLUID X CHANGER OPTION MENU Option OP 1 ADD 1 QUART OP 2 REMOVE 1 QUART OP 3 DRAIN NEW TANK OP 4 DRAIN USED TANK OP 5 NEW FLUID VOLUME OP 6 USED FLUID CAPACITY OP 7 AUTO PRIME Function Quickly adds fluid Used for filling the pan Quickly drains fluid Used for draining the pan Allows operator to drain the fluid from the new fluid tank Allows operator to drain the fluid from the used fluid tank Indicates exactly how much fluid is in the new fluid tank Indicates exactly how much fluid is in the used fluid tank Automatically purges any air out of the system BUTTONS Button SELECT QUANTITY START EXCHANGE or OPTIONS POWER STEERING OPTION MENU ADD ATF REMOVE ATF CYCLE SENSORS EMERGENCY STOP
6. End Wrenches Allen Wrenches 3 8 3 8 1 8 7 16 7 16 11 16 1 2 1 2 9 16 9 16 5 8 5 8 11 16 11 16 3 4 3 4 Nut Drivers Nut Drivers American Metric 3 16 6mm 1 4 8 mm 5 16 9 mm 3 8 10 mm 7 16 17mm 72mm 13 mm 14 mm Metric End or Screwdrivers Line Wrenches Phillips Standard 10 mm 1 Jong 1 Jong 717mm 1 short 1 short 12 mm 13 mm 14mm 15 mm 16 mm 17 mm Filter Band Clamp 18 mm 19 mm 20 mm TRANSMISSION FLUID EXCHANGE A DANGER e Vent vehicle s exhaust away from work area Do not breathe exhaust e Wear safety goggles and protective clothing user and bystander e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended e Read understand and follow Safety Instructions in the front pages of this manual A WARNING e Wear safety goggles and protective clothing user and bystander Do not operate the MFX Xtreme in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only Do not smoke place metal tools on battery or al
7. Function Allows operator to choose one of four different exchange volumes Starts an exchange at the amount selected Also activates options when selected in the option menu Switches machine to power steering mode Scrolls through options Adds 6 ounces of ATF to the vehicle Removes 6 ounces of ATF from the vehicle Allows operator to manually cycle both valves Stops operations MACHINE OPERATION LED lights LIGHT STOPPED HALTED RUNNING COMPLETE SWITCH HOSES SHIFT TO NEUTRAL INDICATION The machine is stopped The machine has halted operation The machine is running The exchange is complete The service hoses need to be reversed The vehicle needs to be shifted to neutral MACHINE STATUS LED lights LIGHT NEW ATF LOW USED ATF FULL ADD REMOVE ATF NEW USED ATF DRAIN INDICATION There is not enough fluid in the new fluid tank to complete the quantity selected The used fluid tank does not have enough remaining capacity to complete the exchange The operator is either adding or removing ATF One of the tanks is being drained SPECIAL FUNCTIONS A WARNING e Wear safety goggles and protective clothing user and bystander Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery Clean battery terminals before hooking the machine s battery clips to them e Read understand and follow Safety Instructions in the front pages of this ma
8. a hazard e Read understand and follow Safety Instructions in the front pages of this manual ADAPTER HOSES gt Green 5 8 18 F 941801 Hose 51 SAE 45 Flare Swivel Mates with 52 Chrysler 1993 and Newer a wm BE Green 5 8 18 M 941802 Hose 52 SAE 45 Flare Mates with 51 Chrysler ud Blue 5 8 18 M 941803 Hose 53 SAE 45 Flare Swivel Mates with 57 General Motors with 3 8 Tube Diameter Lines All Years rom sr a nka n Black 3 8 Diameter Hose F 941805 Hose 55 Open End Hose w Clamp Mates with Step Fitting Import 1987 and Newer Blue 5 8 18 F 941807 Hose 57 SAE 45 Inverted Mates with 53 General Motors with 3 8 Tube Diameter Lines 1997 and Newer zS we J Black 11 16 18 M 941808 Hose 58 SAE 90 Inverted BMW O Ring Adapter 1987 and Newer lt S ack 1 2 Diameter Hose F 941809 Hose 59 Open End Hose w Clamp Mates with Step Fitting Import SSS _Black 5 16 Diameter Hose F 941813 Hose 63 Open End Hose w Clamp Mates with Step Fitting Import a _Green 1 4 18 M 941815 Hose 65 Mates with 75 tel 941816 Hose 66 Mates with 67 SIC lt I sm 941817 Hose 67 Mates with 66 Sa e gt j 941818 Hose 68 Mates with 69 li I IR ST et T T rici end JI 941819 Hose 69 Mates with 68 inno n a Wi sr Jo T e n 941820 Hose 70 Mates with 71 941821 Hos
9. engage the vehicle s transmission pump Press EXCHANGE again Problem Exchange does not start within 5 10 seconds and the Reverse Machine Hoses LED lights up Solution Turn vehicle off switch the red and black service hoses leave the master connectors on adapter hoses and then restart the vehicle and press EXCHANGE again Problem Either New or Used fluid tank will not drain Solution Tanks may not drain through the Black service hose Make sure tanks are being drained through the RED service hose Problem Machine operation becomes slow Solution Replace filters Problem Exchange is not balanced Solution Check sensor tubes for fluid accumulation Sensor tubes must be free of any fluid If fluid is present in sensor tubes completely drain both tanks see Special Functions and empty sensor tubes by removing them from the 90 fitting at the bottom of the tank Make sure tubes are fully inserted back into the fittings Problem Machine stops after starting an exchange Solution Make sure system has been primed Check filters CUSTOMER SERVICE CONTACT INFO If you are still experiencing problems call technical support at 1 800 225 5786 APPENDIX A HOSES amp ADAPTERS A CAUTION e Do not replace worn parts individually If adapter hose fittings become worn see Appendix C Replacement Parts to order new hoses e The use of any other accessories not specified in this manual may create
10. ES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED WITH RESPECT TO THE PRODUCTS MANUFACTURED AND SOLD BY IT WHETHER AS TO MERCHANTIBILITY FITNESS FORA PARTICULAR PURPOSE OR ANY OTHER MATTER No agent employee or representative of Norco Industries has any authority to bind Norco Industries to any affirmation representation or warranty concerning Norco Industries products or parts except as stated herein If any product or part manufactured by Norco Industries is found to be defective by Norco Industries in its sole judgment Norco Industries will at its option either repair or replace such defective product or part THIS REMEDY SHALL BE THE EXCLUSIVE REMEDY AVAILABLE FOR ANY DEFECTS IN THE PRODUCTS OR PARTS MANUFACTURED AND SOLD BY NORCO INDUSTRIES OR FOR DAMAGES RESULTING FROM ANY OTHER CAUSE WHATSOEVER INCLUDING WITHOUT LIMITATION NORCO INDUSTRIES NEGLEGENCE NORCO INDUSTRIES SHALL NOT IN ANY EVENT BE LIABLE TO ANY BUYER FOR CONSEQUENTIAL OR INCEDENTAL DAMAGES OF ANY KIND WHETHER FOR DEFECTIVE OR NON CONFORMING GOODS NEGLIGENCE ON THE BASIS OF STRICT LIABILITY OR FOR ANY OTHER REASON The purpose of this exclusive remedy shall be to provide the buyer with repair or replacement of products or parts manufactured or leased or sold by Norco Industries found to be defective in materials or workmanship or negligently manufactured This exclusive remedy shall not be deemed to have failed of its essential purpose so long as Norco Indus
11. Integral performance designed hose and tool compartment with drain orifice 5 locking caster wheels very maneuverable e Ergonomically correct working height Large diameter fill hole Easy access service panel Electronic Features Drain used fluid tank no need to tip machine upside down Drain new fluid tank Add new fluid to transmission in 2 qt increments e Remove fluid from transmission in 2 qt increments Select 4 12 16 or 20 qt exchange volume Accurate sensor technology 5 e 10 micron absolute fluid filters e Cycle valves feature allows you to electronically clean out valves Totalize check indicates lifetime use e Interactive options menu Auto Prime feature automatically primes the system Indicate new fluid volume Indicate used fluid capacity Power Steering Fluid Exchange Unit Remote pendant for ease of operation Compartment for new fluid bottle Drains directly to waste tank DIMENSIONS AND TECHNICAL SPECIFICATIONS Cabinet Roto cast molded polyethylene Fluid Tanks 24 Quart New Fluid Tank 24 Quart Used Fluid Tank Dimensions 39 Tall 25 Deep 17 Wide Service Hoses 10 outside of machine Wheels 5 locking casters front 5 casters back Weight 85 Ibs Power 12 Volt DC from vehicle battery Battery Cables Connect directly to the vehicle s battery to power the MFX Xtreme New Fluid Reservoir Holds up to 24 quarts of new ATF fluid
12. amaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander e This machine is equipped to operate on 12 volt DC power only A power source greater than this can result in serious injury to the user as well as damage to the machine Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth Be sure both battery cables are tightly connected to the battery terminals as instructed before proceeding with a fluid exchange e Never remove battery cables from the battery terminals while the machine is operating Only use the EMERGENCY STOP button located on the control panel to stop an exchange Battery explosion can cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander e Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e While cleaning battery s terminals keep airborne corrosion from eyes nose and mouth Do not touch eyes while working near battery Battery ac
13. change does not begin within 5 10 seconds and the Shift to Neutral light comes on set the vehicle s emergency brake and shift the vehicle into Neutral This will engage the vehicle s transmission pump Press EXCHANGE again 8 Ifthe exchange does not begin within 5 10 seconds the Reverse Machine Hoses light will come on To reverse simply turn vehicle off switch the hoses leave the master connectors on adapter hoses and then restart the vehicle and press EXCHANGE again PON 9 After the exchange the machine will automatically shut off vehicle will automatically return to bypass and the counter display will indicate the amount of fluid flushed 10 Check transmission fluid level a Ifthe level is low push the ADD ATF button This will add 6 ounces of fluid approximately 1 8 of an inch on the dipstick b Ifthe level is high push the REMOVE ATF button This will remove 6 ounces of fluid approximately 1 8 of an inch on the dipstick 11 Turn the vehicle s engine off 12 Disconnect the adapters leave the master connectors attached to the adapter hoses and connect the cooler line to the radiator 13 Start the vehicle for final inspection a Check transmission fluid level b Check for any possible leaks at connection points IMPORTANT e Dispose of used fluid according to environmental laws and regulations e Read understand and follow Safety Instructions in the front pages of this man
14. e 71 Mates with 70 has Lar ia i mia o 941822 Hose 72 Mates with 73 a i A ita 941823 Hose 73 Mates with 72 Sar lt a di pe A Green 941825 Hose 75 Mates with 65 Red Red Red Red Blue Blue Red Red NPTF Jeep Cherokee 1980 1986 1 2 20 F SAE 45 Inverted Chrysler Ford Aerostar Jaguar Mercedes amp Cadillac 1985 and Newer Needs Ford Slide Tool 940140 for Aerostar Windstar 1 2 20 M SAE 45 Chrysler and Ford 5 8 18 M SAE Inverted Swivel Ford With Large Nut Adapter 1980 and Newer 5 8 18 F SAE Inverted Ford 1 2 20 M SAE 90 Inverted Swivel General Motors with 5 16 Tube Diameter Lines All Years 1 2 20 F SAE Inverted General Motors 1 2 20 F SAE Inverted Ford 1 2 20 M SAE 90 Inverted Swivel Ford 5 16 Small Long Nut Adapter 1980 and Newer M14 x 1 5 F Swivel O ring Jeep Cherokee Ford Escort 1980 1986 ADAPTERS R 942163 GM Adapter FELL R 942165 Step Fitting R 940813 Male Nipple Master Connector APPENDIX B MAINTENANCE NOTE The SUN MFX Xtreme requires a minimal amount of maintenance A CAUTION Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil The use of any other accessories not specified in this manual may create a hazard
15. e the DRAIN and ADD buttons on the remote pendant to repeatedly drain and add fluid Repeated purging and adding of fluid will flush the old fluid out of the reservoir 8 Turn the vehicle s steering wheel all the way to the left then all the way to the right and back to center 9 Check the color of the fluid in the reservoir to ensure a clean exchange Repeat steps 7 amp 8 if necessary 10 When finished adjust fluid level turn the ball valves to the off position on both hoses and remove hoses from power steering fluid reservoir 11 Turn off vehicle s engine and replace reservoir cap and screen if applicable 12 To return to ATF mode either press the POWER STEERING button again or disconnect battery cables and then reconnect TROUBLESHOOTING AND ADDITIONAL HELP COMMON PROBLEMS SOLUTIONS A DANGER e Vent vehicle s exhaust away from work area Do not breathe exhaust e Wear safety goggles and protective clothing user and bystander e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled Tighten all connections properly Insufficient or excessive torque can result in fluid leakage Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended e Read understand and follow Safety In
16. emale Open End Hose w Clamp Import Hose 63 Mates with Step Fitting 941813 5 16 Diameter Female Open End Hose w Clamp Import Hose 65 Mates with 75 941815 1 4 18 Male NPTF Jeep Cherokee 1980 1986 Hose 66 Mates with 67 1 2 20 Female SAE 45 Inverted 941816 Chrysler Ford Aerostar Jaguar Mercedes amp Cadillac 1985 and Newer 941807 Needs Ford Slide Tool 940140 for Aerostar Windstar Hose 67 Mates with 66 941817 1 2 20 Male SAE 45 Chrysler Ford Hose 68 Mates with 69 941818 5 8 18 Male SAE Inverted Swivel Ford With Large Nut Adapter 1980 and Newer Hose 69 Mates with 68 941819 5 8 18 Female SAE Inverted Ford Hose 70 Mates with 71 941820 1 2 20 Male SAE 90 Inverted Swivel General Motors with 5 16 Tube Diameter Lines All Years Hose 71 Mates with 70 941821 1 2 20 Female SAE Inverted General Motors Hose 72 Mates with 73 941822 1 2 20 Female SAE Inverted Ford Hose 73 Mates with 72 941823 1 2 20 Male SAE 90 Inverted Swivel Ford 5 16 Small Long Nut Adapter 1980 and Newer Hose 75 Mates with 65 941825 M14 x 1 5 Female Swivel O ring Jeep Cherokee Ford Escort 1980 1986 940328 1 2 Adapter 940329 3 8 Adapter 940334 5 16 Adapter Quick Disconnect Tool 942163 GM Adapter Step Fitting 940785 Service Hose Black 940786 Service Hose Red 940787 Service Hose Black PSX 940788 Ser
17. epeatedly pressing the OPTIONS button until OP 8 shows on the display followed by a number 4 Reset this number to zero by pressing the START button oS 10 11 12 Pour 1000ml of ATF fluid into the new fluid reservoir and record the number that shows up on the display Scroll through the options menu until OP 9 shows on the display followed by a number Reset this number to zero by pressing the START button Remove the used fluid screen located in the bottom of the recessed hose tray compartment Pour 1000ml of ATF fluid into the used fluid reservoir and record the number that shows up on the display If the difference between the new and used fluid sensor values is less than 3 the sensors are within tolerance If the difference between the new and used fluid sensor values is greater than 3 repeat steps 2 9 If the difference between the values is still greater than 3 see Ordering Replacement Parts to order a new board NOTE After tanks are completely drained the system must be primed again before another exchange is performed OPERATING PROCEDURES SUGGESTED ADDITIONAL TOOLS A CAUTION Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual Line Wrenches
18. f your transmission to the maximum it is recommended that the transmission s lubrication system is serviced every 15 000 miles or according to the vehicle owner s manual The SUN MFX Xtreme exchanges virtually all of your used transmission fluid to new without requiring you to drop the transmission pan There is no spillage and no mess Power Steering Fluid Exchange Service neglect leads to power steering system complaints including poor handling hard or sluggish steering and objectionable noise Historically power steering system fluid service has been neglected often due to the lack of a convenient method for providing such flush or fluid exchange services Previous methods for flushing the power steering system or replacing the power steering fluid were time consuming and often inefficient or incomplete Now it s easier than ever to replace up to 95 of the old power steering fluid in less than 8 minutes e The MFX Xtreme can be used practically anywhere and with almost any vehicle It is compact mobile and self contained It operates off the 12 volt battery of the vehicle being serviced You do not need a pit lift or ramp The MFX Xtreme hooks up directly to one of the vehicle s transmission cooler lines for a transmission fluid exchange e The ATF fluid exchange from setup to finish typically takes 15 minutes or less No wonder an ATF exchange is the most requested method of preventative automatic transmiss
19. ich if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the MFX machine or the vehicle being serviced Safety messages in this section contain three different type styles Normal type states the hazard e Bold type states how to avoid the hazard Italic type states the possible consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard IMPORTANT SAFETY INSTRUCTIONS Products may have inherent risk to the user Read understand and follow all safety messages in this manual before operating the SUN MFX Xtreme Improper use may result in injury A DANGER Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Wear safety goggles and protective clothing user and bystander Engine systems that fail can cause serious injury A DANGER Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Avoid contact with automatic transmission or power steering fluid Treatment methods are as follows Eyes Flush eyes with plenty of water
20. id can burn eyes and skin A WARNING Risk of burns Wear gloves when working near hot engine components Do not touch hot exhaust systems manifolds engines radiators etc e The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort A CAUTION Ratchet mechanisms and tools may slip or break if dirty Mismatched or partially worn parts can cause ratchet or any tool to slip or break Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil Do not replace worn parts individually If adapter hose fittings become worn see Appendix C Replacement Parts to order new hoses e The use of any other accessories not specified in this manual may create a hazard Tools that slip or break can cause injury A CAUTION AS Risk of injury or equipment damage This equipment should be operated by qualified personnel only The SUN MFX Xtreme is fully automatic Refer to your control panel at all times e Use this equipment only as described in this manual Use only the manufacturer s recommended attachments Connect battery cables to a 12 volt
21. ion maintenance today Now you have the option of a power fluid exchange as well Both in one machine Please take time to read through this manual to familiarize yourself with the SUN MFX Xtreme before performing your first ATF or PSX exchange SAFETY INFORMATION Important Safety Notice For your safety read this manual thoroughly before operating your MFX Xtreme unit Your MFX Xtreme unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your MFX Xtreme unit always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced Read All Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon The signal word indicates the level of the hazard in a situation A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders A CAUTION Indicates a potentially hazardous situation wh
22. low a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys e Read understand and follow Safety Instructions in the front pages of this manual A CAUTION AS e Use this equipment only as described in this manual Use only the manufacturer s recommended attachments e The SUN MFX Xtreme is fully automatic Refer to your control panel at all times e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled Read understand and follow Safety Instructions in the front pages of this manual FIRST TIME OPERATION Priming the System Only necessary when machine is received before first operation System must be primed before use 1 Fill new fluid tank with at least 3 quarts of transmission fluid 2 Insert master connectors see adapter listing into service hoses 3 Connect and fasten two mating adapter hoses together i e 72 amp 73 4 Select AUTO PRIME Option 7 by repeatedly pressing the OPTION MENU button Press START The system will automatically prime 5 Disconnect adapter hoses leaving master connectors attached to service hoses IMPORTANT gt e Never pull on the power cables
23. nual Totalizer Check Hold STOP button for approximately 5 seconds The control panel will first display a dash with up to a 3 digit number This number indicates how many times the totalizer has rolled over at 9999 quarts liters After a short delay the total amount of fluid used since last rollover will be displayed in quarts liters A CAUTION e Wear safety goggles and protective clothing user and bystander e Avoid contact with automatic transmission or power steering fluid Dispose of used fluid according to environmental laws and regulations e Read understand and follow Safety Instructions in the front pages of this manual Completely Drain Tanks By draining the tanks using Options 3 and 4 a small amount of fluid is left in the tanks To empty ALL the fluid se ect either Option 3 or 4 by repeatedly pressing the OPTIONS button Press and hold the START button for 13 seconds until tank begins to drain The pump will continue to run until the STOP button is pressed After tanks are completely drained the system must be primed again before another exchange is performed SENSOR CHECK This feature allows you to test the accuracy of the new and used fluid sensors 1 Check to ensure there is no fluid accumulation in the sensor tubes see Appendix B Maintenance 2 Press and hold the OPTIONS button for at least 6 seconds until you hear an audible beep 3 Scroll through the options menu by r
24. or service hoses to transport the MFX Xtreme Damage may occur to these components or machine may tip over e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Read understand and follow Safety Instructions in the front pages of this manual BASIC HOOKUP 1 Position the MFX Xtreme in front of vehicle to be serviced 2 Use the included vehicle adapter hose chart page to assist in identifying the specific adapter hose required for each particular vehicle 3 Locate and disconnect the most easily accessible hose or fitting at the radiator end of the transmission cooler system 4 Attach the two adapter hoses to the vehicle Be sure the master connectors are inserted into the adapter hoses 5 Attach MFX Xtremes service hoses to the adapter hoses BASIC OPERATION Check vehicle owner s manual for recommended fluid type Ensure the vehicle s battery terminals are free of any corrosion Connect the MFX Xtreme battery cables to the vehicle s battery Refer to control panel Start the vehicle s engine vehicle will automatically go into bypass a Check transmission fluid level b Check for any possible leaks at connection points 5 Using the QUANTITY button select the amount of fluid required for the particular vehicle refer to vehicle s owner s manual 6 Press green EXCHANGE button 7 Ifthe ex
25. power source only i e vehicle s battery Always unplug the machine from its power source when not in use e Loop the power cord loosely in its proper location when machine is not in use Do not operate equipment with a damaged battery cables or hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled e Never pull on the power cables or service hoses to transport the MFX Xtreme Damage may occur to these components or machine may tip over Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Keep area of operation clear of unnecessary tools and equipment e Utilize recessed tool storage areas on the top of the machine e Never leave the machine running unattended e The MFX Xtreme is not designed for any other purpose than the exchanging of automatic transmission and power steering fluid e Periodically clean the machine by wiping down with a clean soft dry cloth Operation of your MFX Xtreme unit by anyone other than qualified personnel may result in injury or damage to equipment SAVE AND FOLLOW THESE INSTRUCTIONS SYSTEM FEATURES AND SPECIFICATIONS FEATURES Cabinet Features e Durable roto cast polyethylene body and tanks
26. structions in the front pages of this manual A WARNING e Wear safety goggles and protective clothing user and bystander Do not operate the MFX Xtreme in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys e Read understand and follow Safety Instructions in the front pages of this manual A CAUTION Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual Problem System does not power up or operates erratically Solution Check battery connection Make sure there are no loose connections and the machine s battery clips are not reversed Remove all corrosion from the battery terminals Problem Exchange does not start within 5 10 seconds and the Shift to Neutral LED lights up Solution Set the vehicle s emergency brake and shift the vehicle into Neutral This will
27. tries is willing and able to repair or replace said defective products or parts in the prescribed manner
28. ual Draining the Used ATF Fluid With the battery cables connected to a 12 volt battery source connect an open end hose i e 55 w master connector attached to the red service hose ATF side Place this hose in your waste fluid receptacle be sure black service hose is disconnected from vehicle and is not connected to an adapter hose and then select DRAIN USED TANK Option 4 POWER STEERING FLUID EXCHANGE NOTE When in Power Steering mode the used fluid tank is constantly monitored To prevent overfilling if the used fluid tank becomes too full the system will disable the DRAIN button on the pendant and audible alarm will sound and the Drain Used Fluid LED will light up At this point the FILL button on the pendant will remain active but the DRAIN button is disabled 1 Ensure the vehicle s battery terminals are free of any corrosion 2 Attach the MFX Xtremes battery clips to the vehicle s battery terminals 3 Activate power steering mode by pressing POWER STEERING button The display will show PS to indicate it is in power steering mode 4 Removecap from power steering fluid reservoir and screen if applicable 5 With the vehicle s engine running place hoses same length into power steering fluid reservoir Use the included dock magnet to hold the hoses in place 6 Turn the ball valves to the on position on both hoses 7 While watching the fluid level in the reservoir us
29. vice Hose Red PSX e e nanni 940663 940750 Chassis 940751 Console 940572 Top Sink 940573 Tank Red New 940574 Tank Red Used 942113 Tank Cap 940830 Battery Cables Assembly Screen Used Fluid 940831 Master Hose Connector 940769 Air Pneumatic Female Coupling Master Connector 940813 Male Nipple Master Connector 942118 Locking Caster 942137 Caster 940667 Magnet 2 940676 Pipe Clip 940796 940833 Service Door with Label 940847 Operations Manual 940844 Adapter Instruction Sheet 940845 Operational Overview Hose Chart ORDERING REPLACEMENT PARTS To order replacement parts for your SUN MFX Xtreme call 1 800 225 5786 NORCO INDUSTRIES LIMITED WARRANTY All Norco Industries products and parts are warranted against defects in materials and workmanship for thirteen months from the date of manufacture Use items i e service hoses adapter hoses and loose fittings shall be covered for no more than 90 days Norco Industries warranty is expressly limited to persons who lease or purchase Norco Industries products or parts for the purpose of resale or use in the ordinary course of the buyer s business This warranty does not cover any product or part that has been abused neglected heated ground or otherwise altered used for a purpose other than that which it was intended or used in a manner inconsistent with any instructions regarding its use THIS WARRANTY IS EXCLUSIVE AND NORCO INDUSTRIES MAK
30. vidually If parts become worn only replace with replacement parts specified by SUN e The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual REPLACEMENT PARTS Part Description O O O 942155 Shur flo Pump 130psi Shur flo Pump Fill PSX 942130 Shur flo Pump Drain PSX 940461 Manifold 940843 Pressure Switch Factory preset to 6 psi 940838 3 2 Solenoid Valve Size 8 940839 3 2 Solenoid Valve Size 8 940840 3 2 Solenoid Valve Size 10 940841 Coil with Spade Connector Size 8 940842 Coil with Spade Connector Size 10 940832 Electronic Board w Control Panel amp Label 940789 940775 Hose 51 Mates with 52 941801 5 8 18 Female SAE 45 Flare Swivel Chrysler 1993 and Newer Hose 52 Mates with 51 941802 5 8 18 Male SAE 45 Flare Chrysler Hose 53 Mates with 57 941803 5 8 18 Male SAE 45 Flare Swivel General Motors with 3 8 Tube Diameter Lines All Years Hose 55 Mates with Step Fitting 941805 3 8 Diameter Female Open End Hose w Clamp Import 1987 and Newer Hose 57 Mates with 53 5 8 18 Female SAE 45 Inverted General Motors with 3 8 Tube Diameter Lines 1997 and Newer Hose 58 941808 11 16 18 Male SAE 90 Inverted BMW O Ring Adapter 1987 and Newer Hose 59 Mates with Step Fitting 941809 1 2 Diameter F
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