DP/FF Link - Service, Support
Contents
1. SUNCERT bY anys lac Ww f auaLity STATUS The cyclic FF_A_Al block reads the process value and the status byte Quality Code of the FF field device from the process image partition The process value is available as physical unit The STATUS byte contains information about the status of the FF field device Parameters used The value at MODE_LW is programmed by the Generate module drivers function Block Parameters used MODE LW FF AAI OUT 16 0001 Additional information Additional information about the FF_A_ Al block is available in the PCS 7 Library Online Help 4 4 DP FF Link A5E01090102 01 4 1 2 FF_A_DI block Function and operating principle 6 FF_A_DI Function MODE ODE_LW IT our p Jac w Block description The FF_A_DI block forms the interface between the FF field device and the blocks of the SIMATIC PCS 7 libraries It can be interconnected with other SIMATIC S7 blocks The cyclic block reads the process value _OUT_D_W and the status word of the FF field device structure according to Discrete Input of the PA profiles The STATUS byte contains information about the status of the FF field device The process value and important status byte information are made available at the output interface in bit format in order to enhance interconnection options These bit combinations are compliant with specifications in PROFIBUS Gene2. ET 20015 E ET 200i5P E ET 200M ET 2005 ET 200 E Network Components SIMADYN SIMATIC SIMODRIVE SIMOREG S sIPos T eae PROFIBUS DP slaves for SIMATIC 7 M7 and C7 Zd distributed rack 1 Anybus DP Link Slot 9 DPID Order Number Designation 192 Status DP Link FF 2130 2131 64 FE DI quality codes 2002 207 64 FFDivales ma 2033 64 FF Alqualtycodes 2034 207 64 FF Al values 2098 2225 128 FF DO quality codes 2002 2017 FF DO values 2018 203 FF AD quality codes 2034 2065 FF AO values sf 2066 2129 0 0 0 F E F e e H A Press F1 to get Help Figure 2 2 Example Hardware configuration with integrated Anybus DP Link 6 Double click Slot 1 in the list The Properties DP slave dialog box opens 7 Enter your values in the Output group or accept the default values DP FF Link 2 6 A5E01090102 01 Configuration 8 Enter your values in the Input group or accept the default values The screenshot below shows the dialog box Properties DP slave xi Address 7 ID 70 Type Outin a Direct Enty r Output Address Length Unit Consistent over End 521 Process image PPr O M r Input Address Length Unit Consistent over Start 520 M wod gt Totallength z End 521 Process image Perr H Manufacturer specific data Masimum 1
3. pif 15 09 05 14 00 01 811 0 SIMATICSPC Station Kom PT TTT We Purr TS a y j Component d Good Comment DP FF Link A5E01090102 01 TAG Description Message Device type Manufacturer Order number Serial number Date of installation Hwy Version SW version 2 user diagnosis 1 1 He ee A E E S7 Programni 3WDP_Link_ FF _1 DP Link FF DP Link FF SIEMENS AG 3 7 Diagnostics 3 1 3 How to insert a button into the picture Prerequisite The diagnostics screen is open in Graphics Designer Basic procedure 1 Select the Windows Objects gt Button from the object palette 2 Keeping the left mouse button pressed draw a rectangle that matches the size of your button in the diagnostics screen The Button Configuration dialog box opens 3 Configure all properties of the button in this dialog box Additional information Additional information is available in the Graphics Designer Online Help DP FF Link 3 8 A5E01090102 01 Block description 4 4 1 User blocks diagnostics blocks Description The functionality of FF_A_xx signal processing blocks is similar to that of the PA_xx blocks of the PCS 7 Library This section only covers the differences between these blocks e Digital I O for process values of the type WORD The corresponding I Os of the signal processing blocks are adapted as the binary process values are available as WORD type in the process ima
4. in HW Config 1 Select a SIMATIC station from the component view and double click the Hardware object in the detail window The hardware configuration dialog of the AS opens 2 Check whether the PCS7_V70 profile is set in the Profile drop down list box in the hardware catalog 3 Select the Anybus DP Link from the PROFIBUS DP gt Additional field devices gt Gateway gt Anybus DP Link entry in the hardware catalog Drag and drop this module to the DP master system The Properties PROFIBUS Interface dialog box opens 4 Select an available address from PROFIBUS address or use the address which is already set at the device Set an address within the range from 1 to 99 DP FF Link A5E01090102 01 2 5 Configuration 5 Click OK The dialog box closes The screenshot below shows an example of the resultant hardware configuration the addressing depends on the remaining configuration HW Config SIMATIC 400 1 Configuration DP FF_Prj oy Station Edit Insert PLC View Options Window Help Oo 8 8 f e d i P We PROFIBUS 1 DP Mastersystem 1 PROFIBUS DP 9 Additional Field Devices va SS TADP Lin d Gateway Le De Lin Anybus DP Link i DP Link 9 Universalmodul Status DP Link FF FF DI quality codes FF DI values FF DO quality codes FF DO values FF Al quality codes FF Al values FF AO quality codes FF AO values T CiR Object C Closed Loop Controller E DPS 9 DP PA Link
5. status of the slave Diagnostics information Code of the status register Ojojoo Data of the status register Additional information Additional information about the DIAG_AB block is available in the PCS 7 Library Online Help DP FF Link A5E01090102 01 4 11 Technical data approvals 5 5 1 Y Link Additional information Additional information about the Y Link is available in the SIMATIC Bus Coupling DP PA Link and Y Link Manual 5 2 Anybus DP Link Technical data User Manual Anybus Communicator for Profibus http Awww anybus com ABC Profibus User Manual Approvals User Manual Anybus Communicator for Profibus http Awww anybus com ABC Profibus User Manual DP FF Link A5E01090102 01 5 1 Technical data approvals 5 3 Fieldbus Interface Module Technical data Reference Manual Rosemount 3420 Fieldbus Interface Module http www emersonprocess com Appendix A Approvals Reference Manual Rosemount 3420 Fieldbus Interface Module http www emersonprocess com Appendix B DP FF Link A5E01090102 01 Glossary CP DP DP master DP master system DP slave DPVO DP FF Link A5E01090102 01 Communication Processor Distributed Peripherals high speed serial transmission protocol for interconnecting a central AS with distributed I O devices A node with master function on PROFIBUS DP A master that responds in compliance with the DP Pro
6. to take for integrating the FF devices into the diagnostics screens ASSETMON block FF devices are monitored by means of the ASSETMON block Each FF device is assigned an ASSETMON block The channel information of an FF device which returns more than one Quality Code is Teper ta and passed to the ASSETMON block by way of a multiplexer see the chapter 3 1 2 Plant Hierarchy Diagnostics Plant Hierarchy Diagnostics paragraph Example installation of the ASSETMON CFC DP FF Link 3 1 A5E01090102 01 Diagnostics 3 1 1 Process Device Plant View Configuration in PDM Select View gt Process Device Plant View gt Insert gt SIMATIC PDM gt TAG in SIMATIC Manager in order to insert and configure a TAG for each FF device you want to include in SIMATIC PDM diagnostics Each TAG is assigned an unambiguous PLT ID The data entered in PDM can be identified and displayed in the PCS 7 Maintenance Station by evaluating the PLT ID The TAG in our example is named PLT Temperature and is assigned PLT ID 0x01000010 amp MP_DPFF Process Device Plant iew F PCS7_PROJ_ 700 __ TMP___ _ DoKuProj_ MP_DPFF MP_DPFF Objectname Description Mess Device status Communication L C J PLD Auth EED AS_Station T PLT Temperature Medium oil Temperature Unvaluated Unvaluated _ 0807000010 PCS 15 09 2006 10 53 24 Devices H E OS_Station Figure 3 1 Process Device Plant View Addi
7. up and operated in connection with this documentation Only qualified personnel are allowed to commission and operate a device system Qualified personnel in the context of safety related information in this documentation are persons who are authorized to commission to ground and to tag equipment systems and circuits in accordance with safety standards Use as intended AN Trademarks Note the following Warning The device may only be used for applications as described in the catalog or in the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens Proper shipping storage assembly and installation and its operation and maintenance as recommended are prerequisite for faultless and safe operation of the product All designations marked with the are registered trademarks of Siemens AG Third parties using for their own purpose any other names which refer to trademarks might infringe upon the rights of the trademark owners Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described Siemens cannot guarantee full agreement as deviations cannot be ruled out with certainty However the information in this manual is reviewed at regular intervals and any necessary corrections are included in subsequent editions Siemens AG A5E01090102 01 Copyright Siemens AG 2007 A
8. 4 bytes hexadecimal separated by comma or blank space Substitute value behavior for DP Master Keep last value Cancel Help Figure 2 3 Status Anybus DP Link 9 Click OK 10 Configure the remaining slots as described in steps 5 to 8 11 Select a slot from the assignment list and then select the Edit Symbols command from the shortcut menu The Edit Symbols dialog box opens 12 Enter a symbolic name and your comments 13 Click OK 14 Repeat this procedure for the other slots 15 Select the Station gt Save and Compile command Note The Substitute response of the DP master Hold last value may not be activated DP FF Link A5E01090102 01 2 7 Configuration 2 3 2 Configuration of the Anybus DP Link downstream of a Y Link Prerequisites Procedure You installed PCS 7 V7 0 You created a DP master system in HW Config You configured a Y Link in HW Config You opened the project in SIMATIC Manager Note Assign each Fieldbus Interface Module one Anybus DP Link DP slave in HW Config There are only slight differences compared to the configuration without Y Link see 23 4 the chapter 1 Select the required SIMATIC 400H station from the component view and double click the Hardware object in the detail window The hardware configuration dialog of the AS opens Check whether the PCS7_V70 profile is set in the Profile drop down list box in the hardware catalog Select the Anybus DP Li
9. DBUS Fieldbus Interface Module Memory of FIMS420 FIhM3420 RTU slave Field device Figure 1 2 Principle of communication with DP FF Link DP FF Link 1 4 A5E01090102 01 Technical description installation guidelines operation Data flow The diagram below illustrates the data flow between participating components AS lt gt Anybus DP Link lt gt FIM3420 lt gt field device Process image qa H Automation system PROFIBUS DP Memory of Ary bus DP Link Memory of FINM3420 Fieldbus Interface Module FIMS420 p5 Field device Ly Figure 1 3 Data flow of the DP FF Link DP FF Link A5E01090102 01 1 5 Technical description installation guidelines operation 1 1 1 Operation as DP slave on a DP master system Operation of Anybus DP Link as DP slave on a DP master system Each Anybus DP Link DP slave is approved for operation with one Fieldbus Interface Module You can operate up to four FF H1 segments on a single Fieldbus Interface Module jii mmmn Standard automation bili system Arybus DP Link moneus FINM3420 FF H1 rans a A on co ru O cr a Figure 1 4 FF H1 integration into a standard AS DP FF Link 1 6 A5E01090102 01 Technical description installation guidelines operation 1 1 2 Operation as DP slave downstream of a Y Link The risk of production loss can be minimized by integrating fault tolerant components into the process control system The st
10. Divaues SS f2t 2033 fT Switching Devices 64 FF Alqualtycodes 204 2097 J o eME PROFIBUS PA 64 _ FFAlvauess f 98 225 SIMATIC 400 SIMATIC PC Station FF AO quality codes FF AO values Press F1 to get Help Figure 2 4 Hardware configuration with integrated Anybus DP Link on a Y Link IM 157 6 Configure all other items as shown in steps 6 to 15 chapter 2 3 1 DP FF Link A5E01090102 01 2 9 Configuration 2 4 Configuring the Fieldbus Interface Module Introduction The Fieldbus Interface Module is configured using its integrated Web Interface You can open this interface in a standard Web browser which supports Java Runtime Environment The sections below describe all engineering tasks required in order to prepare the Fieldbus Interface Module for operation within the DP FF Link system Assignment of registers The values and corresponding quality codes of the FF devices are mapped to MODBUS registers in the course of FIM configuration Each MODBUS register comprises two bytes Analog values require two registers four bytes the status and digital values require one register two bytes Assign each data type a register area in the Fieldbus Interface Module to which the process values and status data are saved see Figure 2 5 Example of the register assignment Example of the assignment of registers to two FF devices 1 FF device 1 1 digital input 1 analog output FF dev
11. IFF Link Link PROFIBUS PA FF H1 Figure 1 1 Integration of the DP FF H1 link DP FF Link A5E01090102 01 1 1 Technical description installation guidelines operation Structure The DP FF Link consists of the following components e Anybus DP Link pre configured the configuration for PROFIBUS DP cannot be changed e Fieldbus Interface Module FIM3420 configurable to suit corresponding applications Requirements The DP FF Link fulfils the following requirements e Central engineering for FF field devices e Cyclic and non cyclic communication e Integration into PCS 7 Maintenance Station Connection The Anybus DP Link is connected to the DP master system as DP slave The Anybus DP Link and Fieldbus Interface Modules are interconnected using the included patch cable MODBUS interface 1 m RS485 patch cord with 9 pin d sub connector integrated bus terminator with 2 wire connection and cable grommets The Fieldbus Interface Module is connected to the system terminal bus by way of a network cable RJ45 Quantity framework e Upto 16 DP FF Links can be operated on a PROFIBUS segment e A Y Link supports the connection of one DP FF Link DP FF Link 1 2 A5E01090102 01 Technical description installation guidelines operation e The DP FF Link supports up to 64 FF H1 field devices which include in particular 8 digital outputs 8 digital inputs 32 analog inputs 16 analog outputs e The DP FF Link sup
12. SETMON block into the CFC chart for each FF device 2 Interconnect the STATUS outputs of the FF_A_xx blocks of each FF device with the STATUS input of the ASSETMON block using the ST_MUX block 3 Enter the PLT ID of the corresponding device at the PLT_ID input of the ASSETMON block Installing the ASSETMON CFC It is advisable to create a new hierarchy folder in the user diagnostics area of the PH and to group all ASSETMON blocks of an FF segment in this folder for example The example below shows the ASSETMON block directly in the root folder Example of the layout of a CFC chart for FF device diagnostics DIAG_FF including the interconnections with the FF_A_xx blocks of the FF devices by way of the ST_MUX and MS_MUxX blocks DP FF Link 3 4 A5E01090102 01 Diagnostics Process values from Grouping Representative Representative different FF toa singe fora fora field devices field device field device functional unit OMS MSI ST_M U2 FB for weighted multiplexing of up to 10 Pra vdue states to PAprotle 3 0 MS_MU2 FB for weighted multiplexing ofup to 10 MST ST_IN Interconnectable input forthe raw value status with influence onthe MST of ASSETMON MS_IN Inteconnectable input for an O_NMS with infuence on the MST of ASSETMON DP FF Link A5E01090102 01 3 5 Diagnostics Diagnostics screen user diagnostics The Options gt Plant hierarchy gt Create update diagnostic screens command initiates insertion of a symbol in the pro
13. SIEMENS DP FF Link Manual 01 2007 A5E01090102 01 Preface Table of contents echnical description installation guidelines Block description echnical data approvals Or B Oo LN Safety information PPP This manual contains notices you should always observe in the interest of your personal safety and to prevent material damage The notices referring to your safety are highlighted by a safety alert symbol Notices only referring to property damage have no safety alert symbol The warning notices are represented in descending order according to their degree of severity Danger Indicates that death or severe injury is inevitable if appropriate precautions are not taken Warning Indicates the risk of death or severe injury if appropriate precautions are not taken Caution Notices with warning triangle indicate the risk of minor injury if appropriate precautions are not taken Caution Notices without warning triangle indicate the risk of property damage if appropriate precautions are not taken Notice Indicates the risk of unwanted results or states if the corresponding notice is ignored Always observe the warning notice which indicates the highest risk level Any warning notice with triangle which indicates the risk of injury may be appended an additional warning of the risk of property damage Qualified personnel The corresponding device system may only be set
14. Station A Web browser and Java Runtime Environment V1 4 1 or higher are installed on your computer Your computer and the Fieldbus Interface Module are interconnected with the LAN by way of standard Ethernet cable terminal bus system bus for example Firmware V2 3 23 or higher is installed on the Fieldbus Interface Module DP FF Link A5E01090102 01 Configuration Procedure 1 Start the Web browser here Internet Explorer on a computer Engineering Station which is also connected to the terminal system bus 2 Go online to the Web Interface of the Fieldbus Interface Module using the previously set IP address The configuration dialog box of the Fieldbus Interface Module opens Enter the user name and password see above 4 Select Setup gt Modbus gt Communication from the tree structure The Modbus Communication dialog box opens 5 Enter the MODBUS communication data as shown in the screenshot below Datei Bearbeten Ansicht Favoriten Extras La Ook lt O 2 Psuchen Troen O Oe a e U A R links ScD v3 Adresse E heto 142 2 1 99 5etupinb_comm coi E wechsein au ss ROSEMOUNT 3420 Fieldbus Interface Module EMERSON YO ia 142 2 1 99 Diagnostics rh Fieldbus Segments F Enable Modbus Ei Alarm Log _ Modbus TCP Port 2 Advanced Modbus Slave Address 1 247 J Fieldbus Stats 1 Modbus Stats Ceven C odd LJ System Stats 2 LJ Time Stats Client Serv
15. caliade di diiecrus 3 3 PROFIBUS oes ee 1 1 U Index DP FF Link7 2 A5E01090102 01
16. ces Introduction You require the so called Device Description DD files to configure the connected FF H1 field devices Download the DD files from the Internet site of the manufacturer or at http Awww fieldbus org and then upload the files to your FIM Prerequisites e You computer is connected with the FIM via terminal bus system bus e Your station is online to the Web Interface of the Fieldbus Interface Module Procedure 1 Select Setup gt Fieldbus gt Advanced gt Device Types from the tree structure The Device Types dialog box opens 2 Select the source file ZIP file name and path and click on upload device descriptor This function uploads the DD file to your Fieldbus Interface Module You can now configure the connected FF H1 field device Note Detailed information relating to the configuration of the FF H1 field devices is available in the manufacturer documentation included with the FF H1 field device and in the Fieldbus Interface Module Reference Manual DP FF Link 2 16 A5E01090102 01 Configuration Connected field devices The FIM continuously polls all connected field devices and automatically identifies the devices which are currently available You can check the status by selecting the Setup gt Fieldbus gt Advanced gt Device Types menu e Yellow marking All known field device types with installed DD which are not connected e Green marking All connected field device types with appropr
17. cess image for each ASSETMON block Click on this symbol to open the faceplate of the ASSETMON block The faceplate visualizes the current maintenance status and the information saved to PDM configuration data of the FF device The next screenshot shows the generated symbols and an open faceplate without stored data WinCC Runtime TG 15 09 05 14 00 01 1 0 SIMATICSPC Station Kon Pera unr B eS Se Seah DP Link Diagnosis Diagnosis 11111 _ user diagnosis T or 1lI11 Eo o EENE C as ovects 11111 networw onjects Pf Pcstations 111111 oil pipeline temperature Diagnosis Temperature Component TAG PLT Temperature y Good Description Medium oil Temperature Message Device type Manufacturer SIEMENS AG Comment Order number Serial number Date of installation 14 09 2006 HW Version SW Version DP FF Link 3 6 A5E01090102 01 Insert an additional button DP Link diagnostics in this example into the Diagnostics diagnostics screen which was automatically generated for the PROFIBUS DP segment that contains the programmed DP FF Link Operators can use this button to change to the status view of the FF devices Configure a button in the status view which operators can use to return to the previous view see the chapter B 1 3 The next screenshot shows a practical example of a diagnostics screen with DP Link diagnostics button WinCC Runtime
18. conforms to EN 50170 DP stands for Distributed Peripherals high speed real time capable cyclic data exchange User programs address this distributed I O similar to central I O Siemens automation system DP FF Link A5E01090102 01 Index A Anybus DP Link Configuration downstream of a Y Link Configuration on a DP master system 2 5 Installing and wiring seen ASSETMON Assignment of registers ccccce 2 10 Block description eeeeeeeeeeeeeees C Communications principle 2 Configuration CFC Configuring FF H1 field devices cccc 2 D DP FF Link Connection Performance Quantity framework Requirement 0 cccceeeesecereeeees DP FF Link A5E01090102 01 Fieldbus Interface Module VE A O 5 2 Configuration aeeeeeeeeeeeeeeeeneeeee Installing and wiring FOUNDATION Fieldbus 0 06 1 1 G Generate module drivers eeeee 2 18 H Hardware installation and wiring 2 2 HW CONPIG eeecceeeeeeeeeeeneeeeeeeeneeeeeeaaes 2 4 l Initial COMMISSIONING eee 2 11 M MODBUS Assignment of registers 2 14 Mapping neniaro 2 14 P PCS 7 Maintenance Station 3 1 POM sere stteevds teacseassecateateaeteedinded tent 3 2 Plant hierarchy Configuration a eseeeeeeeeeeeeeeereeeeenenena 8 3 Plant Hierarchy Diagnostics se cosiiaccicsnrseli
19. e block writes the setpoint O_SP_W and the Quality Code QC_SP_W to the process image partition The Quality Code contains the information about the setpoint status The coding of this QC is described in PROFIBUS 3 0 General Requirements You may optionally transfer the setpoint alongside with the Quality Code to the process image partition within the same cycle if the RCAS status is set Remote Cascade RCAS_IN Parameters used Input MODE_LW Mode low word must be programmed in order to obtain information about the I O used Available MODE_LW values Block Parameters used MODE_LW FF_A DO SP_D 16 0400 SP_D READBACK_D 16 0409 SP_D CHECKBACK_D 16 040A SP_D READBACK_D CHECK_BACK_D 16 040B RCAS_IN_D RCAS_OUT_D 16 050C RCAS_IN_D RCAS_OUT_D 16 050D CHECK_BACK_D DP FF Link 4 8 A5E01090102 01 Block description Block Parameters used MODE_LW SP_D RCAS_IN_D READBACK_D RCAS_OUT_D CHECK_BACK_D 16 060E Additional information Additional information about the FF_A_DO block is available in the PCS 7 Library Online Help DP FF Link A5E01090102 01 Block description 4 1 5 DIAG_AB block 16 50000000 Function and operating principle i DIAG_AB Function LADDR S omonef o LADDR_C MODE The cyclic DIAG_AB block analyzes the status word of the Anybus DP Link slave The OMODE and PA_DIAG outputs are set bad if the block detects t
20. er C Illegal data addr H monitor pp g Illegal data addr GA Explorer Write behavior C Synchronous C queued EE I Setup a Bg network Floatin int representation Float CRound Scale Security _ Use swapped floating point format _ C No J Time Incorporate value s associated Ov ON Page Options status 4s error 5 Restart Apps Value reported for error floating point Gynan C inf C inf Cother 2757 2 amp Fieldbus Value reported for error rounded and native integer 32767 0 Devices Scaled floating point maximum integer value 0 Blocks Use global scale gain and offset yes No 4G Application Global scale gain aS Advanced Global scale offset HE Plug and Play g H Network Parms Submit D Hse 0 Device Types Device Config Mapping 0 Snapshots lke Trends Feedback Terms Of Use zj Figure 2 6 MODBUS communication settings 6 Select Setup gt Modbus gt Mapping from the tree structure Note The field devices should already be connected and configured for mapping DP FF Link A5E01090102 01 2 13 Configuration 2 14 7 Click New entry to generate a new entry 8 Enter your status values in the corresponding registers Status values with data type in register Status digital input 40001 40008 Status digital output 41001 41008 Status analog input 42001 42032 Status analog output 43001 43016 DP FF Link A5E01090102 01 Configuration 9 Enter yo
21. escriptions integrated hardware catalog e Programming of the field devices EDD onfiguration in the CFC CFC Editor DP FF Link 2 1 A5E01090102 01 Configuration 2 2 Hardware installation and wiring Overview The picture below shows an example of the hardware installation and wiring based on the integration of an FF H1 into a fault tolerant automation system Engineering Station OS Maintenance Station System bus Industrial Ethernet aie Fault tolerant nil i automation system IN Y Link pe Anybus H PROFIBUS DP DP Link MODBUS i F IM3420 i Figure 2 1 Integration of DP FF Link into the automation environment example with Y Link You require a cross over cable for initial commissioning of the FIM3420 see the section Configuring the Fieldbus Interface Module Next connect the FIM3420 to the system bus using a standard LAN cable FIM3420 diagnostics on Maintenance Station DP FF Link 2 2 A5E01090102 01 Configuration Installing and wiring the Anybus DP Link All necessary wiring information is available in the following documentation User Manual Anybus Communicator for Profibus http www anybus com ABC Profibus User Manual Installing and wiring the Fieldbus Interface Module All necessary wiring information is available in the following documentation Reference Manual Rosemount 3420 Fieldbus Interface Module http www emersonprocess com Connecting the field dev
22. ge e 1 O for the status of process values of the type WORD All status are available in the process image of the CPU as 2 byte values of the type WORD Configuring the user blocks Signal processing blocks e FFAAI e FFAAO e FFADI e FFA DO Place the blocks into the CFC and interconnect the analog and digital values with their corresponding address in the process image of the CPU Note Include the Quality Code when interconnecting the output values DP FF Link A5E01090102 01 4 1 Block description The driver generator automatically interconnects the MODE input The OMODE_xx output of the MOD_PALO or MODE_PAXO block contains information about higher priority errors which are evaluated by the FF_A_xx block Brief description of the blocks Block name FB Install for Function FF_A Al FB410 Each channel of The FF_A Al block processes the the FF device Transmitter PA profile of the FF field devices FF_A AO FB411 Each channelof The FF_A AO block processes the Actuator the FF device PA profile of the FF field devices FF_A DI FB412 Each channelof The FF_A_DI block is called for reading digital the FF device values Discrete Input from FF field devices FF_A DO FB413 Each channelof The FF_A_ DO is called for outputting digital the FF device values SP or RCAS_IN max 8 to FF field devices ASSETMON FB86 Each FF device Interface between PCS 7 Maintenance Station and
23. he failure of a Modbus device or a higher priority error at input MODE Parameters Value OMODE 16 40000001 Higher priority error ODIAG 16 00400000 Invalid values process specific The status good is set at the outputs after an error has been cleared Parameters Value OMODE 16 80000001 Valid value ODIAG PA_DIAG Diagnostics information from the PADP_L10 or PADP_LO1 block The SR_CODE and SR_DATA outputs display the most recent status register values returned by the Anybus DP Link The meaning of SR_DATA depends on the SR_CODE SR_CODE SR_DATA 16 00 Number of A read or write operation at an FIM transmission register has failed to due an error and retries must be restarted 16 01 FIM address No connection to the FIM 16 03 FIM address The FIM has transferred more data than expected 16 04 FIM address An error which cannot de defined in detail has occurred 16 1F No active error DP FF Link A5E01090102 01 Block description I O parameters Parameter Type Ty Description s pe CPU_DIAG STRUCT 1 0 CPU diagnostics system structure LADDR_C INT Logical address of the control word LADDR_S INT Logical address of the status word MODE DWORD Value status Mode for further interconnection with MOD_PALO MOD_PAX0 Field devices diagnostics information ODIAG DWORD OMODE DWORD PA_DIAG DWORD SR_CODE BYTE SR_DATA BYTE Value
24. iate DD installation e Red marking All missing DDs for connected field device types Note Select the Setup gt Fieldbus gt Device entry to check whether the corresponding device instances are available and select Setup gt Fieldbus gt Blocks to check whether you can load the blocks DP FF Link A5E01090102 01 2 17 Configuration 2 6 Configuration in the CFC Generate module drivers The Generate module drivers function inserts driver block into the CFC charts as required for each DP FF Link DP slave you configured in HW Config Prerequisite is that the project contains at least one FF_A_xx signal processing block which is interconnected with an address of the corresponding DP slave The Generate module drivers function generates the addresses of the inserted driver blocks and their interconnection with the signal processing blocks Note A detailed description of the driver blocks is available in the chapter 4 Block description and in the corresponding online help for the blocks DP FF Link 2 18 A5E01090102 01 Diagnostics 3 3 1 PCS 7 Maintenance Station Introduction The Anybus DP Link is implemented by default as standard DP slave in PCS 7 Maintenance Station System support of diagnostics up to the Anybus DP Link corresponds to system support of the distributed I O Diagnostics of the FIM and of the connected FF H1 field devices is handled in the user program The section below describes all steps
25. ice 2 1 digital input 1 analog input MODBUS 1 0 Data byte FF registers device 41001 Quality Code digital input 2 1 41002 Quality Code digital input 2 2 42001 Quality Code analog input 2 2 43001 Quality Code analog input 2 1 44001 Value digital input 2 1 44002 Value digital input 2 2 46001 Value analog input 4 2 47001 Value analog output 4 1 2 10 DP FF Link A5E01090102 01 Configuration MODBUS data model MODBUS mapping 3420 Discrete inputs single bit Read Only 10000 E DI States Eor Coils single bit DO States 4001 EN 8 4200 ad Wike E Al States 20000 E 5 AO Stat 43001 ko 5 B DI Values 44001 30000 46001 input Registers 16 bit word z nimi 48001 a Read Cnily E Al Values 40000 Holding Registers 16 bit word 47001 AO Values Read Write FIM Diagnosis Information 49001 Figure 2 5 Assignment of I O data in the MODBUS data model Prerequisites for initial commissioning e A Web browser and Java Runtime Environment V1 4 1 or higher are installed on your computer e A temporary LAN connection by way of cross over Ethernet cable is available to interconnect your computer with the Fieldbus Interface Module e Firmware V2 3 23 or higher is installed on the Fieldbus Interface Module Note e The IP address of your computer and of the Fieldbus Interface Module must be set within the same address space on the same network e The firmware ve
26. ices Each Fieldbus Interface Module can be operated with up to FF H1 segments to which the field devices are connected by way of corresponding fieldbus distributors for example Split Connectors Note Each FF H1 bus must be terminated at both ends Additional information is available in the Reference Manual Rosemount 3420 Fieldbus Interface Module DP FF Link A5E01090102 01 2 3 Configuration 2 3 Hardware configuration in PCS 7 HW Config Anybus DP Link as DP slave in HW Config The Anybus DP Link is implemented as DP slave in the PCS 7 hardware configuration The Anybus DP Link is available in the hardware catalog at PROFIBUS DP gt Additional field devices gt Gateway gt Anybus DP Link Use the integrated Web Interface to configure the Fieldbus Interface Module DP FF Link 2 4 A5E01090102 01 Configuration 2 3 1 Configuration of the Anybus DP Link on a DP master system Introduction An Anybus DP Link operated as DP slave provides 226 bytes of input and 130 bytes of output user data Analog sensors followed by analog actuators represent the predominant devices in anormal PCS 7 configuration The greater portion of the I O area is therefore reserved for analog input data followed by analog output data Prerequisites e ADP master system was created in HW Config e You opened the project in SIMATIC Manager Procedure Note Each Fieldbus Interface Module must be assigned an Anybus DP Link DP slave
27. ionally transfer the RCAS_IN command variable and the Quality Code to the process image partition within the same cycle Parameters used Input MODE_LW Mode low word must be programmed in order to obtain information about the I O used Available MODE_LW values Block Parameters used MODE_LW FF_A AO SP 16 0100 SP READBACK POS_D 16 0103 SP CHECK_BACK 16 0104 SP READBACK POS_D CHECK_BACK 16 0105 RCAS_IN RCAS_OUT 16 0206 RCAS_IN RCAS_OUT CHECK_BACK 16 0207 DP FF Link 4 6 A5E01090102 01 Block description Block Parameters used MODE_LW SP RCAS_IN READBACK RCAS_OUT POS_D CHECK_BACK 16 0308 Additional information Additional information about the FF_A_AO block is available in the PCS 7 Library Online Help DP FF Link A5E01090102 01 Block description 4 1 4 FF_A_DO block Function and operating principle o FF_A_DO Function MODE LW QuNCcERT 5P Loc spl STSP READBACK The FF_A_DO block reads the user data from a process image partition and writes these to the process image partition depending on the selected user data configuration parameters of input MODE_LW The coding of the selected user data configuration must be programmed at input variable MODE_LW in accordance with the MODE settings for FF devices This setting defines which variables in the process image partition the block has to read and write Th
28. ization to switch power circuits devices or systems on and off and to tag and ground such equipment in compliance with current safety standards e Training or instructions concerning the maintenance and use of appropriate safety equipment in accordance with current safety standards e First Aid training SIMATIC Training Center Siemens offers a number of training courses to get you started with the SIMATIC PCS 7 process control system Contact your regional Training Center or the central Training Center in D 90327 Nuremberg Tel 49 0 911 895 3154 DP FF Link vi A5E01090102 01 Table of contents DP FF Link A5E01090102 01 vii Table of contents DP FF Link viii A5E01090102 01 Technical description installation 1 guidelines operation 1 1 DP FF Link applications FOUNDATION Fieldbus devices in PCS 7 In addition to PROFIBUS the FOUNDATION Fieldbus has been accepted as a standard in process industry Both systems have evolved from the Interoperable Systems Project ISP which was launched in the year 1992 by an international association of companies with the objective of creating a harmonized fieldbus standard Both bus systems are oriented on the IEC fieldbus model which resolves current communication tasks with the help of the following two bus systems e A low speed optionally intrinsically safe H1 bus PROFIBUS PA or FF H1 e A high speed H2 master bus system PROFIBUS DP PROFIBUS DP DPIPA DP
29. nk from the PROFIBUS DP gt Additional field devices gt Gateway gt DP Link FF entry in the hardware catalog Drag and drop this module to the DP master system of IM 157 The Properties PROFIBUS interface dialog box opens Select an available address from PROFIBUS address or use the address which is already set at the device Set an address within the range from 1 to 99 DP FF Link A5E01090102 01 Configuration 5 Click OK This closes the dialog box The screenshot below shows the hardware configuration Hw Config SIMATIC 400 1 Configuration DP FF_Pri ly Station Edit Insert PLC View Options Window Help Ose 2 B S Be do ao MS Bw PROFIBUS 1 DP Mastersystem 1 CPU 417 4 PROFIBUS DP B Additional Field Devices vo H Sync Mody ED Gateway i B Anybus DP Link ao PROFIBUS 5 DP Mastersystem J Universalmodul Status DP Link FF EE iaa FF DI quality codes J gt 4 DP Link FF DI values z FF DO quality codes 4 DP Link FF DO values PROFIBUS 2 DP Mastersystem 2 FF Al quality codes FF Al values FF AO quality codes FF AO values CPU 417 4 T CR Object J Closed Loop Controller H Syne Modt 5 E DPS DP PA Link E ET 2005 ET 200isP ET 200M ET 2008 ET 200x H E Network Components SIMADYN SIMATIC J DPID Order Number Designation Q Address C SIMODRIVE 192 Status DP Link FF 2000 2130 2131 a et FFL qualycodes pomsai7 O 64 FF
30. ports the connection of four FF H1 segments Performance The sampling rate at each FF H1 segment depends on the number of scanned function blocks Number of scanned Sampling function blocks per time FF H1 segment forsee Emerson Fieldbus Interface Module The Fieldbus Interface Module is a MODBUS FF H1 Gateway It can be operated as distributed MODBUS RTU slave by way of the MODBUS communications processor Anybus DP Link The connected field devices and the image of I O data can be configured directly using the integrated Web Interface of the Fieldbus Interface Module This functionality requires a PC with Ethernet connection and a browser which supports JAVA Runtime Environment DP FF Link A5E01090102 01 1 3 Technical description installation guidelines operation Anybus DP Link The process image of the Anybus DP Link comprises 226 byte of input data and 130 bytes of output data Anybus DP Link automatically updates and decouples this process image The process values and status bytes of the FF H1 field devices are transferred in the user data on the PROFIBUS See also Figure 1 2 Communications principle The Anybus DP Link cyclically synchronizes its process image with MODBUS memory of the Fieldbus Interface Module see the diagram below aa aa HG If Automation system Halli fy DP master Update DP cycle PROFIBUS DP Anybus DP Link Memory of Arybus DP Link DP slave RTU master Update 400 ms MO
31. ral Requirements Parameters used The value at MODE_LW is programmed by the Generate module drivers function Block Parameters used MODE_LW FF_A DI OUT_D 16 0002 Additional information Additional information about the FF_A_DI block is available in the PCS 7 Library Online Help DP FF Link A5E01090102 01 Block description 4 1 3 FF_A_AO block Function and operating principle Erno a FF_A_AOG Function mone f asan SP os SLSP I st pos pf IPOS DL lac POS D SIM SP falan SP at 5P The block reads the user data from a process image partition and writes these to the process image partition depending on the selected user data configuration parameters of input MODE_LW The coding of the selected user data configuration must be programmed at input variable MODE_LW in accordance with the MODE settings for FF devices This setting defines which variables in the process image partition the block has to read and write The block writes the setpoint SP and Quality Code syntax of process setpoints and values in accordance with Analog Output of the PA profiles REAL with 1 byte Quality Code to the process image partition The setpoint and other analog variables are available as physical unit in the PA profile The Quality Code contains information about the setpoint status The coding of this QC is described in PROFIBUS 3 0 General Requirements You may opt
32. rsion of your Fieldbus Interface Module is displayed in the lower right section of the Web Interface DP FF Link A5E01090102 01 2 11 Configuration Initial commissioning procedures 1 Start the Web browser Internet Explorer in this example 2 Set the emergency address of the Fieldbus Interface Module at the Address entry 192 168 1 10 The login dialog of the Fieldbus Interface Module opens Note You can view this emergency address in the tree structure at Setup gt Network gt Backup Address DO NOT change this address Enter the admin user and the password fieveladmin see the Fieldbus Interface Module Reference Manual Select Setup gt Network gt Address from the tree structure Enter the network parameters of your Fieldbus Interface Module IP address 192 168 1 x Subnet mask 255 255 255 0 Host name lt name of the FIM gt Gateway lt gateway address gt Domain lt domain name gt if required Click Submit and restart the device see the Fieldbus Interface Module Reference Manual Remove the cross over Ethernet cable Prerequisites for further configuration and operation You interconnected your computer Engineering Station and the FIM with the terminal system bus for further configuration and for subsequent operation of the ardware installation FIM within a PCS 7 system see the image in the section and wiring 2 12 PCS 7 V7 0 was installed on your computer Engineering
33. ructure of the process control system is redundant in order to ensure fault tolerance The FF H1 field devices can be connected to a fault tolerant automation system by way of Y Link Operating Anybus DP Link as DP slave downstream of a Y Link Each Anybus DP Link DP slave is approved for operation with one Fieldbus Interface Module You can operate up to four FF H1 segments on a single Fieldbus Interface Module One Anybus DP Link can be interconnected downstream of the Y Link limited I O range The remaining addresses can be assigned to DP slaves i Wi hei Fault tolerant i i Iii automation system UL Si i Y Link H PROFIBUS DP f Anybus DP Link MODBUS F IM3420 M FF H1 7 Figure 1 5 FF H1 integration into a fault tolerant AS DP FF Link A5E01090102 01 1 7 Configuration 2 2 1 Overview of the engineering tasks ardware installation and wiring Including field devices eoo Hardware configuration HW Config e Installation of Anybus DP Link and assignment of slots onfiguration of the Anybus DP Link on a DP master onfiguration of the Anybus DP Link System settings at the Fieldbus Interface Module Web Interface onfiguring the Fieldbus Interface Module e Network address Users can pre configure the network address using the integrated Web Interface of the Fieldbus Interface Module LAN connection e MODE communication parameter e Configuring the FF H1 field device Installation of the FF H1 device d
34. s documentation is valid for the software package Process Control System PCS 7 Toolset V7 0 and higher DP FF Link iv A5E01090102 01 Preface Additional documentation The reference material listed below is an additional source of information for the PCS 7 software package and can be obtained from your local Siemens office DVD SIMATIC PCS 7 Manual Collection http Awww pcs7 de gt Technical Documentation gt Manuals Vx y Fieldbus Interface Module Reference Manual Rosemount 3420 Fieldbus Interface Module http Awww emersonprocess com Anybus DP Link User Manual Anybus Communicator for Profibus http Awww anybus com ABC Profibus User Manual Target readership Readership of this manual are PCS 7 project engineers Additional Support If you have any further questions relating to your SIMATIC product please contact the Siemens representative at your local agencies and offices The addresses are available in the catalogs and on the Internet DP FF Link A5E01090102 01 Vv Preface Personnel qualification requirements Only qualified personnel are allowed to commission and operate this equipment Qualified personnel in the context of these operating instructions or warnings are professionals who have acquired adequate knowledge of the installation assembly commissioning and operation of this product and who have been qualified appropriately for example by means of e Training instructions or author
35. the FF devices ST_MUX FC287 each FF device The ST_MUX blocks determines the status of with more than an FF field device by selecting the worst case one channel status of the FF_A_DI FF_A Al FF_A DO and FF_A_AO signal processing blocks of the field device MS_MUX FC288 Each functional The MS_MUX block determines the unit maintenance status MS of a functional unit which consists of several FF field devices by selecting the worst case status from the FF field devices DP FF Link 4 2 A5E01090102 01 Block description Configuring the diagnostics block The DIAG_AB block is placed programmed and interconnected automatically CFC function Generate module drivers Brief description of the block Block name FB Install for Function DIAG_AB FB414 each Anybus DP The DIAG_AB block evaluates the status word Link of the Anybus DP Link slave and acknowledges new error messages using the control word of the slave Additional information e Additional information relating to the user blocks and to the diagnostics block is available in the Online Help of the block e Additional information in terms of functionality and interconnection of the ASSETMON block is available in the Process Control System PCS 7 Operator Station Configuring Manual DP FF Link A5E01090102 01 4 3 Block description 4 1 1 FF_A_Alblock Function and operating principle 4 CESRSAI Function Mone f MODE Lw f
36. tional information is available in the Process Control System PCS 7 Operator Station Configuring Manual in the PDM The Process Device Manager Manual and in the online help of the ASSETMON block DP FF Link 3 2 A5E01090102 01 Diagnostics 3 1 2 Plant Hierarchy Diagnostics Prerequisites e The diagnostics station has been set up e A user diagnostics area has been set up Additional information is available in the Process Control System PCS 7 Service Support and Diagnostics Manual Configuration in the plant hierarchy PH Insert an additional folder which contains a CFC chart at the level of AS objects in the diagnostics branch of the PH for the AS station Create a folder of the same name in the PH of the OS station at the level of AS objects and then insert a picture here PLT E MP_DPFF Plant iew F PCS7_PROJ_ 700 __TMP__ _DoKuProj_ MP_DPFF E MP_DPFF Objectname AS Assignment OS Assignment PictutennameforOS Order Type EE AS_Station fy PLT SIMATIC PC Station 0 Bid Shared Declarations 2 Diagnosis User Diagnosis DP_FF PLT User H 2 usy 4 AS Objects DP_Link_FF Station Shared Declarations Diagnosis 2 User Diagnosis DP_FF ay PLT 2 USV AS Objects H Netz Objects H PC Stations al DP_Link_FF Figure 3 2 PH of diagnostics DP FF Link A5E01090102 01 3 3 Diagnostics Basic procedure 1 Insert an AS
37. tocol to EN 50170 is a DP master Only the master stations are granted bus access by token passing The slaves namely DP slaves can only respond to master requests We distinguish between the following types DP master class 1 Controls user data exchange with its assigned DP slaves DP master class 2 Provides services such as reading I O data diagnostics and global control The DP master and all its assigned DP slaves form a DP master system This system is a component of the PROFIBUS subnet Different DP master systems are identified by different numbers Field device for pre processing signals One of its properties is that instead of existing real I O devices the I O area made available to the DP master corresponds with the I O area mapped by the pre processing CPU An intelligent DP slave is a signal pre processing field device One of its properties is that instead of existing real I O devices the I O area made available to the DP master corresponds with the I O area mapped by the pre processing CPU Defines a slave which exchanges data only with this master in accordance with the standard DP profile DPVO or cyclic data traffic This term has become relevant with the introduction of DPV1 DPVO is also used synonymously to define cyclic data exchange in Glossary DPV1 Fieldbus Foundation GSD file MODBUS PROFIBUS DP SIMATIC accordance with the DP standard Short name for the extended DP f
38. unctionality of PROFIBUS DP IEC 61158 The DPV1 services add certain features to the current PROFIBUS standard The functions for reconfiguring slave parameters in run and for non cyclic data traffic are two of the most important features for example DPV 1 usually refers to non cyclic data traffic which is triggered by a user program only on request and which initiates these services The Fieldbus Foundation is an organization which resides in the USA with companies who develop and produce fieldbus systems or corresponding components forming the primary membership It was founded in September 1994 by the fusion of two and up to this date autarkic organizations namely the WorldFIP North America and the Interoperable Systems Project ISP The organization is focused on the development of harmonized standards and on the proposal of corresponding standards for example to IEC http www fieldbus org GSD files contain the DP slave description to DIN E 19245 Part 3 or EN 50170 The MODBUS communication protocol is based on master slave or client server architectures It was created by Modicon in the year 1979 for controlling communication with their PLC systems Due to its open structure the MODBUS protocol has since developed into a standard in industry MODBUS supports the interconnection of a master of a PC for example with several clients measurement and control systems for example PROFIBUS with DP protocol which
39. ur process values in the corresponding registers P rocess values with data type in register D igital input 44001 44008 D igital output 45001 45008 A nalog input 46001 46064 A nalog output 47001 47032 3 142 2 1 99 Modbus Register Map Microsoft Internet Explorer alaj xi Datei Bewbeten Ansicht Eavorken Extras 2 Orok O jz DP suchen Faon 5e 4 oe A R Links scp v3 i Adresse fE tetpssjna2 2 1 99 servietimb_regmap E Wehen as a s ROSEMOUNT 3420 Fieldbus Interface Module 142 2 1 99 G Diagnostics Monitor Point Data Alarm Summary LJ Application Summary a ble Trend gt explorer S Setup 3 Banetwork J Address 9 Backup Address Security E Time H Page Options 5 Restart Apps a Fieldbus Devices U1 Blocks Application B Advanced S Plug and Play S Network Parms 0 Hse Device Types Device Config GE Modbus 9 Communication D am J Snapshots bie Trends 3244MY Temp Sensor OUT_DSTATUS 3244MV Temp Sensor OUT STATUS LI 3244MV Temp Sensor OUT_D VALUE Page 1of1 Figure 2 7 DP FF Link A5E01090102 01 D tenet Example Assignment configuration 2 15 Configuration 2 5 Configuring the FF H1 field devi
40. utomation and Drives 01 2007 Subject to change without prior Postfach 4848 notice 90437 NUREMBERG GERMANY Preface Purpose of this manual This manual supports you in using the DP FF Link It explains how you can address actuators and sensors in PCS 7 using the DP FF Link fieldbus Prerequisites Requirements for working with this manual e Knowledge of PCS 7 e Basic knowledge of PROFIBUS DP e Basic knowledge of FOUNDATION Fieldbus Data volume with GSD file The Toolset DVD Process Control System PCS 7 Software Toolset contains the GSD file you require for engineering the hardware configuration of DP FF Link It is automatically included in the installation of PCS 7 V7 0 Objectives This manual is focused on helping you to install configure and operate the DP FF Link and participating components DP FF Link A5E01090102 01 iii Preface Scope of delivery DP FF Link is available in the following versions 6DL4400 1AA FF interface with four FF H1 segments and integrated power conditioners Contents of the package e Anybus DP Link Anybus DP Link configuration cannot be changed 1 m serial connecting cable 1 m RS485 patch cable with 9 pin d sub connector integrated bus terminator with 2 wire connection and cable grommets e Fieldbus Interface Module Fieldbus Interface Module 3420 with four FF H1 segments and integrated power conditioners Network cable RJ45 Scope of this manual Thi
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