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Dec. 10, 2008: User`s Manual, color LCD monitor, jump drive, collars

1. ceceeeeeeeeee eee es 4 5 Adjusting bobbin thread tension 4 5 Inserting the bobbin case 0cccee 4 5 THREADING THE MACHINE How to thread upper thread 006 4 6 BASIC MODE ccccccceeeeeeeeseeeeeeeeeeeeees 4 8 MACHINE SETTINGS 0 ees 5 1 PREPARATION OF PATTERN DATA Connecting to a PC by Serial or USB connection 5 4 0 1 Reading embroidery pattern data from Reading embroidery pattern data from Memory media cccceecceceseeeseeeeesseees 9 5 How to select patterns from memory 5 A Erasing patterns from memory 5 B Erasing all designs cccceeeseeeeeeeeees 5 D NEEDLE BAR SELECTION 00 5 E SEWING WITH TUBULAR FRAMES Installing and removing the frame base 6 1 HOWTO NOOD cctsantnwdationescsrensiseestcacmangionsxcs 6 2 Putting the hoop on the machine 6 3 Starting to embroider c cceeeeeeeeeees 6 4 CAP FRAME OPTION Changing the needle plate 08 7 1 Installing and removing the cap drive frame 7 2 Normal Cap frame ccccseeeceeeeseeeenees 7 5 Wide Cap frame cccccccssecseeeeeeeeseeeeees 7 8 Starting to embroider cccceeceeeeeeeees 7 B ADJUSTING THE THREAD TENSIONS 8 1 ADJUSTING THE LASER POINTER OPTION 8 2 SEWING What to do if the thread breaks while sewing 9 1 Stopping and resuming sewing 9 1 Loss o
2. mm Down the needle and making needle point mark Source of laser 8 Little loose the Fixing screw for X and move the screw head up and down for adjust red laser mark point to needle point mark 9 Little loose the Fixing screw for Y and move the screw head up and down for adjust red laser mark point to needle point mark Laser beam Fixing screw for X oo a _ X direction Y direction Hole on paper 10 Fix the fixing screw for X and the fixing screw for Y 11 Check the hole position on paper and the point of laser beam and take paper out 12 Press for up the Pressure foot 8 3 BDI502 42 SEWING 9 4 What to do if the thread breaks while sewing Ilf the thread breaks or runs out while sewing the machine senses the break stops and moves back several stitches from the break point This prevents open sections in the design when sewing is resumed See the thread break section PI5 1 If the upper thread breaks l Example An unsatisfactory gap between lines Thread the upper thread again because the machine stopped at a half point in Refer to B4 6 embroidery and the material shrunk In case bobbin thread breaks Thread lower thread again See bobbin winding Pi4 5 Stopping and resuming sewing lf you need to turn off the machine in the middle of a design you may resume from the stop point after turning on the machine back on W if you leave the machine off for too lo
3. fx MACHINE Placing the design in the center of the selected embroidery frame Center Move embroidery frame position to the center automatically 1 Press the while the machine is stopped 2 Select Frame position with and press GED AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame 3 Select Center with and press The embroidery frame will move to the center automatically If you want to get back to the previous status from Center Do procedure of Position IP 9 3 BO Set lop Origin me Log in g Turn off ce 7 eof H Frame move Pointer EMBRG MACHINE h ii l T 5i A ig oos ES 9_4 BDI101 44 SEWING 9 5 Rotating and mirroring designs Convert Convert selected pattern data Setting example g p Normal Mirror reverse PUdqdaAa4HMOED 0 90 180 270 O 90 180 270 Start point of pattern Mirror reverse 90 Normal Normal angle With the start a of pattern asa pivot the machine changes the angle i in 90 degree increments PATTERN cia TA OPTION 1 When the machine is stopped press MENU ii G S and Select SETTING with CC eal S Jes TIFLOWER P CPIS 59 1 93 8 2 Press the GED button WW123456 250 43 0 1 5 91 5 Ol y oo wl The left side shows the number name and The adjustm
4. The display returns to the drive mode 1 Press the GET button u 2 Press the GET button The error status is released and the display shows drive mode 3 Using the 3 mm hexagonal wrench Please turn the main shaft and adjust it to the C point 4 Insert manual lever that is in the left hand side of the machine as you face it 5 While pressing the manual lever turn the main shaft a complete revolution and set it to the C point The knife will return to it s proper position 6 Remove the manual lever Please do not keep manual lever to knob Please take care of manual lever AN CAUTION To avoid problems Never press the manual lever while the machine is running 24_5 BDG401 51 ERRORS AND WHAT TO DO 24 6 What to do for Thread catch hook is off its position error E 193 x E 193 Catcher Manual 1 Press the GED button i CA 2 Select Auto with CD Manual 3 Press the GED button The thread catch hook returns to the original position The display returns to drive mode When you cannot clear by the method above Auto x E 193 Catcher 1 Press the GED button Auto 2 Press the GED button The Error status is cleared and the display shows drive mode 3 Refer to the page in the section ERRORS AND WHAT TO DO an
5. Size between start point and the top of pattern Size between start point and the bottom of pattern Size between start point and the extreme right of pattern Size between start point and the extreme left of pattern EMBROIDERY lt lt MACHINE a 123 8 xe 234 5 1 X distance moved Color change number sewn up to now Shift to left when color change If a needle nu ris not assigne to oe for change number the default color will be aa automatically ing starts after hit eof entire pattern is displayed if sewing is started from Top posi tion Gursor indicates the position of nica stitch oint n the display pattern is filled with co or reflecting sewing progress Status amp Normal cap frame This icon shows that the drive frame is set for low rofile cap sewing Wide cap frame This icon shows that cap system is set for wide cap field sewing tal OD This indicates that the machine is ready to start sewing from the top memory position of the attern wa Frame out This indicates that a frame out is occuring Y distance moved Indicates X and Y distance 3_A CDI625 22 DRIVE MENU 3 B The following functions are performed by in the drive menu Frame position Selection the way of frame movement and Move frame Center IP 9 4 Moves the embroidery frame to the center automatically i i Frame out P 5 2 Move frame to the f
6. Use the included brush for cleaning the hook Cleaning the thread cutting knife lf the thread cutting knife is clogged with waste thread or dust the knife will not work correctly Please keep the thread cutting knife and device clean 1 Remove set screw 2 pieces by offset driver and remove the needle plate 2 Turn the main shaft toward the arrow mark until the gauge points to the C point by using the 3 mm hexagonal driver 3 Insert manual lever and pull down the manual lever that is in the left hand side of the machine as you face it 4 Keep pressing the manual lever and turn the main shaft toward the arrow mark until it points to the L point 5 Remove any waste thread and dust from the thread cutting knife and surrounding area 6 Adjust the main shaft until the gauge points to the C point Thread cutting knife returns to the original position 7 Remove manual lever and put the needle plate back on the bed and attach it with the screws 2 pieces Please do not keep manual lever to knob Please take care of manual lever AN CAUTION To avoid problems Never press the manual lever while the machine is running 10_2 CS5G401 71 ERRORS AND WHAT TO DO 24 1 The machine has an extensive error code list to aid in trouble shooting when problems occur as listed below Upon error 9 E 050 c point press the GET button on the controller to release the error aK and correct i
7. Width Size between start point and the top of Needle number pattern idl out Size between start point and the bottom a Sacer ee of pattern change number Size between start point and the extreme right of pattern Size between start point and the extreme left of pattern Fane oumak Cr l 23FLOWER OPI 9 59 7 49 8 Chan 3 Press right left of to select the Color ae eos 01 5 91 5 G2 mai change number FUNC Change Stop H The current color number is shown in the pattern EUO zw data display portion Coler Change Novi 4 4 4 The color change stop function is set by pressing FUNC The function is also cancelled by the FUNC The setting is fixed 23FLOWER E 0P 9 5 ee Change No g 1123456 15 3 a Saag ee FUNC Change Stop Set amp Next n r mae END Color Change Now 4 4 EP E CORFPN WHE O10 OO OOK DO a oy OFPDIW HE O10 ICOW ODON Color change stop function cannot be used if there is Frame out indication at right side of needle no E t x f _m E Please cancel at Frame out setting IP 12 E CN For return to main menu press right of to select END and press GET or Press ESC Press once again to return to Drive mode 5_F BDI101 34 SEWING WITH TUBULAR FRAMES 6 1 installing and removing the frame base Please attach the frame base to the carriage when you wish to use a tubular embroidering hoop Please remove it in the reverse
8. Cap drive frame assembly Fig 2 7 Remove the cap holder frame from the cap stretcher 8 As shown in Fig 5 place the cap holder frame the cap drive frame assembly Push the hold lever in at 3 places as shown by the marks and place the cap holder frame so that center guide of the drive frame assembly gets in the upper cap holder frame Confirm that the cap holder frame is firmly attached to the cap drive frame assembly without any gaps If there is a gap between cap holder frame and the cap drive frame or hold lever doesn t go into hole on the cap holder frame well loosen the set screw on the lever to adjust 7_A CSFA27 55 CAP FRAME OPTION 7 B Starting to embroider 1 When the machine is stopped press FUNC i Origin Log in Turn ort 2 Select Frame position with CSD and h FR mney Oo h Frame move A 3 Select Center with SY and press r The embroidery frame will move to the center of the embroidery area automatically Embroidery area Embroi dery area There is a case that the upper part of the cap cannot be embroidered satisfactory depending on shape of a cap Embroidery area We recommend to change design position or reducing Max 1 size of the design gt Refer to the instruction book of Happy link to reduce the size of the design 67mm 180mm Normal cap frame The actual embroidery area will be restricted by
9. Sy 0 0 END 2 IF LOWER 1 t W123456 250 lt ong I MAb l The sdjustment of the frame out point in the X direction 3 0 0 12_G BDI101 60 NEEDLE BAR SELECTION 13 1 Needle number settings f 5 E A needle number can be assigned to a color change number When the needle number is assigned the machine will embroider and automatically switch to the programmed for each color change number Color change stop function P 5 F A color change stop can be assigned to a color change number When this is done the machine embroiders the stitches for that color change number and then stops displaying the following message gt gt Change Stop Auto setting Changes all designated needle numbers at once Color change data registration Color change data read You can use the color change data from a saved pattern register it and then export the regis tered data to the selected pattern for use 13_1 CDFA21 88 NEEDLE BAR SELECTION 13 2 Auto setting This changes all designated needle numbers at once For example if you want to change all needles numbered 10 to 6 just select one of the color change numbers in which 10 is set then all color change numbers can be changed into 6 1 When the machine is stopped press MENU PATTERN _SETTING 9 S and Select NEEDLE with CD had ae POSITION 2 Press the GED button Er E eed W 123
10. a ES POSITION 3 Press GED to show the selected menu Press to return to the previous display p 3 3 This indicates an additional explana Indicates supplementary tion on an operation explanation regarding a elsewhere in the given operation or action manual for more detail Operation key In the order of operation this denotes that the indicated keypress will cause the display to change 3_3 CDFA21 16 MESSAGE 3 4 Below is a list of possible messages that may appear while operating the machine along with an brief explanation and suggested actions to take as a result Message gt gt Stop Switch START STOP BACK Start button A N CAUTION To prevent accidents The embroidery frame may move Please keep hands clear for your safety MESSAGE Place to oil Cleaning of rotary fook Cleaning of thread cut knife Frame move Frame will move to recognize the actual frame position EXPLANATION Designated letter on the display is due to be lubricated Clean the rotary hook and the thread cutting knife g machine is stopped because the stop button was pressed while embroidering the design gt gt End The machine is stopped because it has finished the design gt gt Change Stop Machine stopped because you used Stop at color change SS COLO S Machine stopped because the next color has not been selected gt gt Thread Break Machine st
11. aia READ OPTION 2 Press GED and press right left of to select WW The left side shows the number name and details of the current pattern 23F LOWER gt I 123456 250 An automatic origin return Ache to finish sewing Xy A 3 Press up down of to select wh and 23FLonER p i tit 1 23456 250 press GET Move to Pattern start point X ga Y 0 0 4 Use the to move the frame to the offset point Move to Pattern start point keeno Ve Thn 5 Press the GED button Move to The setting is fixed Use the to move the frame to the offset point Offset position Ai 3050 Ye IRU Move to Offset position Xe 59 0 Sa 12_B BDI101 56 PATTERN SETTINGS 7 Press the GED button The setting is fixed Press until the display returns to drive mode NY will appear at the lower right in green i ey For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12 C Complete 23F LOWER gt 123456 250 The setup of offset of the start point by the manual frame moving Offset point T2 C BDILO0I 57 PATTERN SETTINGS 12 D Frame out A frame out command can be added to a design By setting frameout to a Color change num ber in a design you can move the frame to a desired position automatically and stop it after the machine finishes sewing of that color change numb
12. ric Se Computerized Compact Single Head Embroidery Machine INSTRUCTION BOOK e i0 0 0 a 0 0 0 0 0 0 0 0 Cm A eee 00 eee 0 TE E EE T E E E EE j E E E EE SAPPY Industrial Corporation BDI701 INDEX IMPORTANT SAFETY INSTRUCTIONS 1 1 WARNING LABELS amp THEIR LOCATIONS 1 2 SETTING UP THE MACHINE Remove the machine from box 2 1 ACCOSSONOS seecedese crete troracecerursaenccsseeets 2 2 Assemble machine unit eee 2 3 Machine installation cccseeeeeeeeeeeees 2 4 Grounding instruction cccceeeeeeeeeees 2 6 MAIN PARTS seciscnteteecactiesesesedeceectegeeesienscaee 3 1 HOW TO READ THESE INSTRUCTIONS 3 3 ME SS seen 3 4 TURNING THE MACHINE ON How to turn on the machine 06 3 5 Display contrast cceceeseeeeeeeeeeeeeeeeeees 3 6 Calendar and clock setting 06 3 7 THE CONTROL BOX ccccceeeseeeeeeeeees 3 8 DRIVE MODE asccsescascncennnacnasersncenexencenacnised 3 A BRIVE MENU ere ER 3 B N LO 3 C C10 B E E ee ree eee nee 3 D INSERTING A NEEDLE 0 cseeee 4 1 SELECT NEEDLES AND THREADG 4 2 BACKING MATERIALS cceeeceeeeeeees 4 3 BOBBIN WINDING Winding the bobbin cccceseeeseeeeeeees 4 4 Removing the DObDDIN ccccceeeeeeees 4 5 Inserting the bobbin
13. Stitch Number of stitches P 9 6 This moves the frame to any stitch at will 16_1 CDFA25 102 POSITION Piece number The frame and pointer can be moved a specified piece number PATTERN SETTING 1 When the machine is stopped press MENU B S and Select POSITION with 22 aes 16 2 NEEDLE READ OPTION POSITION 2 Press the GET button CP ii gy 3 Press up down of to select and press GET 4 Press up down of to select the num ber and press right left of to select the digit AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 5 Press the GED The frame and pointer will move to the specified piece number Frame move yen Frame move yen 16_2 CDFA25 103 LETTER 17 1 Selecting letters using the built in fonts save lettering embroidery data to design memory automatically 1 When the machine is stopped press MENU PATTERN SETTING NEEDLE READ OPTION 5 o R Haam a Moa and Select LETTER with skuma POSITION EDIT 2 Press the GED stylel ABC Large 15mm height 0 ALB 0 0 Letter selection To select letters 15 letters maximum 3 Press the GED The cursor will move to the left side of the entry OK frame FISCDEFGHIJKLMNOPQRSTUVWXY Z abcdefghijklmnopgrstuvwxyz 0123456789 7 2 amp lt gt lt gt END Kk 4 Select word with OX from
14. idery area The Y axis of the embroidery area can be ag Lenathwise adjusted for a variety of caps Fig 1 40 67mm Embroidery area Side wise Fig 1 1 Confirm that F appears in the display and go on to step 4 Go to step 2 if this symbol does not appear 2 Press and select Top with CD Frame position 04 BIRD 0 Set T cain ence Log in ay Turn off 3 Press the GED button r will be shown 4 Press MEND and Select FRAME with PATTERN Sm ST ee eE E Haggi e S Co aED J POSITION EA LETTER CONTRAST ABC D aoe ABC E 5 Press the GET No 111 Cap 67x180 CAP E Indicates the select frame No Name Size YxX 111 S Cap 61x180 112 W Cap 67x290 Frame Type CSET Set Frame Frame S1ze Menu 20_4 BDI101 80 FRAME CONFIRMATION 6 Press up down of to select desired type of frame 7 Press MEN and press GET for change embroidery area lf you do not need to change go to step 12 8 Press the GED button 9 Press right left of 2 to select the digit CA and press up down of to select the number Enter the width of the cap Size Y 40 67mm 10 Press the GET button The setting is fixed 11 Press the ESC 12 Press the GED button The type and shape of the frame black and embroidery area red and outline of pattern red are shown to the
15. om gt ay e a a lt lt F s se P F cho TE E 8 Menu 19_7 CDFA25 118 DATA EDIT lnsert stitch Erase stitch Add zero stitch to selected stitch or erase the selected stitch W The stitch with move data can not be erased You will recieve an error if you attempt it Before editing KXU AON Hs COND Kx f AON HS CO BS KU DODN HS 00 OY Number of stitches Move data of sidewise Move data of lengthwise lt xKxW a shows selected stitch Insert stitch 1 Using stitch selection from the preceding page the machine will display either of the Insert Insert zero stitch at stitch No 1233 Ssl KX 2 Q 6 2 KXU KXU 2 8 4 OON e w A Ow OON KXU OORA Pai intended stitch function codes Press the GED A zero stitch is inserted at the selected stitch position If needed add function code according to Func tion Code IP 19 6 2 O 6 3 A 00 U1 KXU DON A 00 O KXU OVON Press MENU and select EA with CD Hs 00 When you finish the editing go to Finish editing P 19 A 19 8 Before editing Erase Erase stitch No 1234 S 1232 S 1235 S 1237 S 1232 S 1234 85 1236 X 0 8 X 0 8 X 0 8 X 0 8 X 0 8 X 0 8 Y 6 4 Y 6 4 gt 6 4 Y 6 4 gt 6 4 Y 6 4 S 1233 S 1236 S 1233 S 1235 X 0 8 X 0 8 X 0 8 X 0 8 6 4 Y 6 4 6 4 Y 6 4 S 1234 xe 040 Y 0 0 S Number of stitches X Mo
16. 1 5 91 5 and press up down of to select the number TIFLOWER P AT 59 7 49 8 5 Press the GED 11123456 E250 3 0 1 5 1 5 The setting is fixed The adjustment of the Hight Y direction size Ay For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode HI E MIENE e E T MEJE pg oo oo PF M E p af a na o m at E K 100 10 0 0 0 Pp m S Yo Eck o amp D om Dos 12 2 BDI101 49 PATTERN SETTINGS Width adjustment This setting adjusts stitch width L in a pattern in a range of 1 0 1 0mm in increments of 0 1mm W Incase Width Width adjustment is set and embroidery is made there is a case that error occurs at end point In sucha case please return setting figure of stitch width to 0 0 1 When the machine is stopped press MENU and Select SETTING with 22 2 Press the GED The left side shows the number name and details of the current pattern 3 Press up down of to select and press GED 4 Press right left of G2 to select the digit and press up down of to select the number 5 Press the GED The setting is fixed Se For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode setting example 12 3 0 4mm Default 0 mm NEEDLE PATTE
17. 14 1 Restoring settings c cccssscesseeenees 14 4 MACHINE SETTINGS Initialization of Setting ccceeeeeeeee 15 1 POSITION e cree ererecgaseee eee 16 1 Piece NUMDEL ccccccseeeeseeeeceeeeeseees 16 2 LETTER ceee a ausevaceeoees 17 1 DATA EDIT Stitch selection cccceeeeesseeeeeeeeeeeeees 19 1 Zoom in for the display ccccseeee 19 4 LOOMING TAO e studs nonscaoactex 19 5 Function code cccceccccseeeeseeeeeeeeeeeaees 19 6 Insert stitcheErase stitch ce 19 8 FAA OUNO serian E 19 A 0 2 FRAME CONFIRMATION 000008 20 1 Tubular round frame Tubular square frame 20 2 Cap MANE oeseri ES 20 4 User defined frames ccceeeeeeee 20 7 OTHER SETTINGS Create Network ccccccceeeceeeeeeeeeeeees 22 1 Version information ccccccceeeeeeeeees 22 3 SPECIFICATIONS MAINTENANCE SDCCIICANONS sscisccessscvedsneceexicedesversevaxcas 23 1 Se o E E E 23 1 Cleaning of rotary hook Cleaning of thread cutting knife 23 2 ERRORS AND WHAT TO DO 24 1 INITIALIZING OF MACHINE SETTINGS Re Initialization of machine system 20 1 Initializing of machine speed 25 2 HELPFUL HIN TS ans tescereuseseeenacusesoncensseeses 26 1 EMBROIDERY TERMS cccceeeee 26 2 BUILT IN FONT LIST eee 26 3 0_2 BDH501 3 IMPORTANT SAFETY INSTRUCTIONS 1 1 When using an electrical appliance ba
18. 290mm Wide cap frame the design and shape of a cap 4 Move the frame to the original point of Original point Start point Cy pattern data by CD Wa a i eve ho 5 Press the TRACE The frame will start moving for the design trace P 14 5 Make sure that the pressure foot and needle does not touch the frame If you hold the ISTART the machine will discon You can confirm the outline tinue tracing and move to the original point to and position of design start embroidering Go on to step 7 if you want to start embroidering without tracing first 7 B BDI101 36 CAP FRAME option 6 The display will show gt gt Trace end and ko wl 04 BIRD the embroidery frame will stop moving ers 12345 1024 The embroidering frame will return to the first J E stitch point of the pattern k y m l PE 1 bi ZA og0 NF 7 Press the START Embroidery will start 8 After finishing your design the display will show gt gt End and the machine will stop Mo lace point automatically if the auto origin function has The embroidery frame will return to the original been activated IP 12 7 Original point Start point 71 G BDI101 37 ADJUSTING THE THREAD TENSIONS 1 With the thread going through the hole of the pressure foot pull it out slowly toward the front Pressure foot 2 Adjust the Minor thread tension by the fi
19. 3 5 1 Turn on the power switch Please confirm the emergency stop button has been released Push the power switch firmly so it will remain on CAUTION To prevent accidents The embroidery frame and carriage will move Please keep hands clear for your safety 2 Press the GED button After the carriage and frame move slightly the embroidery frame will return to the previous position automatically Opening Guide is displayed In case the setting of Opening Guide is OFF display jumps to step 3 A 3 E 3 Press the button In case previous design is not finished completely and power machine off Ie OFF WELCOME PRESS SET TO CONTINUE AN KEEP CLEAR CARRIAGE WILL MOVE MACHINE REFERENCE GUIDE Choose a topic screen and press SET NEEDLE Tom lo TOHOOP SET FRAME PATTERN Tal oles lao cl m Ly gt IS NG Ei FE PROBLEM 0 jS LING E Not ig This Screen At Start Exit MAIN MENU Chose a topic screen and press SET PATTERN cia GUIDE pene POOL The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option Sewing is stopped Do you wish to continue with this pattern Pattern Name 12 BIRD Yes No 4_8 BDI101 22 MAIN hehe aia F ae screen os Do SET 4 In case you want to import design date from GUIDE outside of machine select READ with frie fete ep and press GED The READ
20. Be I 1 Menu 19_3 BDFA27 36 DATA EDIT 19 4 Zoom in for the display This enables zooming in the display 1 Using Stitch selection the machine will display the intended stitch function code Menu 2 Press MENU and select 0 with This indicates the display range while Zooming in a Aj A j A j j Aj CO Menu The pointer indicates the stitch currently selected S E Iae GET 500 stitches before and after the pointer are displayed The pattern is zoomed in In this mode you can use Color number selec tion Manual selection and Function selection The functions are displayed as function marks Function mark e Stitch Normal O Jump A Color change Speed limit X Thread cut Stop Start point E End point 19_4 CDFA25 115 DATA EDIT Zooming rate The zooming rate can be adjusted Selected stitch 1 Follow the steps for Zoom in for the dis play at the previous page to display the pattern Zoomed in 2 Press MENU and select ALa with C0 3 Press the GED The display shows the current zooming rate a7 4 Press up down of to select zooming rate aaAaA A 5 Press the GED The zooming rate of display is changed In this mode you can use Color number selec tion Manual selection and Function selec tion 19 5 Menu Menu Menu Menu 19_5 CDFA25 116 DATA EDIT 19 6 Function code This is function
21. GED if the pattern name is not to be Sure This pattern name changed Name FLOWERL a Choose 4 or gt with and press ABCDEFGHIJKLMN OPQRSTUVWXYZO ait oti elete GED Then select each digit in the existing eae ea eedien name 4 To select digits on the left gt To select digits on the right Select word with and press GED The maximum number of characters in a design name is eight letters or numbers 12 Select END with and press GET The pattern data will be written ty ers E k TA Taar gt Press to return to Menu mode SHIP TIGER HORSE Press once again to return to Drive mode 11_4 BDH701 25 PATTERNS IN MEMORY Renaming patterns Rename pattern in memory 1 When the machine is stopped press MENU and Select PATTERN with CO 2 Press the GED button 3 Select desired pattern with 4 Press MEND and select MCV with CD 5 Press the GET button 6 Choose 4 or gt with and press GET Select each letter in the pattern name 4 To select digits on the left gt To select digits on the right Pick a new name with COD and press S The maximum number of characters in a design name is eight letters or numbers Ca 7 Select END with XZ and press GED The pattern name will be changed Press to return to Menu mode Press once again to return to Drive mode 11 5 READ OPTION sam ss az EMBLEM RC_CAR BIRD INSECT UMBR
22. HH O10 ICOW GENO EEEE 3 oc i C For return to main menu press right of to select END and press GET or Press ESC Press once again to return to Drive mode J 3 5 BDI101 64 NEEDLE BAR SELECTION 13 6 Color change data read You can export the registered color change data to other patterns W if the pattern receiving the imported color change data has more color changes than the imported data the extra color changes will be set to 0 and will need to be set manually later 1 When the machine is stopped press MENU PATTERN _ SETTING MAJD and Select NEEDLE with 2 ales Fa POSITION 2 Press the GED button Mi 123456 B4 Set Next The left side shows the number name and FUNC Change Stop E details of the current pattern if W E a _ c Yi 4 3 mm 2 1 of 0 Needle number Current color change number 2 3F LOWER t GE Change No Q win WSR ETT Re 3 Press MENU and select with iW E io es m2 l gt mil a8 oo f olor Change No 17 4 8 E CT 4 Press the GED button The needle number set is subject to the color change data exported ZJFLOWER EDP Change io WW 123456 84 CRED Set i a Confirm the color shown in the preview display TID iC7ange Stop pj ORFPDIW HH O10 IOOW OE NY DD 2 r E No 1 Preview i a For return to main menu press right of to select END and press GED or Press ESC Press once again to retu
23. Place it so that the edge of the sweat band contacts the flange of the cap frame Clamp Please place one or two sheets of non woven fabric backing of standard thick ness under unstructured caps Fig 6 As shown in Fig 7 pull back part of cap and hook it on the hook and smooth out e creases on cap portion At this time align the center of the cap L Seam to the center mark on the cap frame so that notched portion of the clamp fits into the seam of the visor Latch the hook taking care not to cause wrinkles in the cap If you can t get rid of wrinkles on the cap adjust the cap frame again according to Adjustment on the previous Fig 7 7_6 CSE201 51 CAP FRAME OPTION Cap drive frame 7 Remove the cap frame from the cap stretcher 8 As shown in Fig 8 place the cap frame on cap the drive frame You will have to rotate the brim of the hat to the side in order to get past the needle case Then push the holder lever in the 2 places shown and place the cap frame on so that the center guide of the drive frame assembly fits into the cap frame notch Confirm that the frame is firmly seated on the cap drive frame assembly without any gaps If there is a gap between the cap frame or the cap drive holding lever doesn t go into the hole of the cap frame loosen the set screw on the hold lever for adjustment Yu 1T CSEAZ I 32 CAP FRAME OPTION Wide cap frame Lo
24. Tubular square frame p 20 2 CAP Cap frame P 20 4 Insert stitch P 19 8 Erase stitch p 19 9 Letter P 17 1 Letter selection p 17 1 Review and Create p 17 3 Line length p 17 2 Letter height selection p 17 2 Font aia P 17 3 Other settings P 9 3 Guide p 3 D Calender Calendar and clock setting p 3 7 Network Create network p 22 1 System Initializing of machine system p 24 7 Speed Initializing of machine speed p 24 8 Version Version information p 22 3 ABC ABO ABCI AA ABC OTHER GUIDE 3_C BDH711 15 MENU In BASIC MODE explanation is shown under Icons on each menu IP 4 8 MAIN MENU Chose a topic screen po SET mi PATTERN ajoja GUIDE Explanation MAIN MENU Chose a topic screen and press SET SETTING POSITION EDIT MAIN MENU Chose a topic screen and press SET OPTION LETTER CONTRAST OTHER ABC JEE eK ABC i Pe Thread cut Yes Chenge stap Na Kermit ver ALE 3 Cb 3_Cb BDI101 19 GUIDE 3 D The GUIDE offers tips and step by step help for embroidering with the machine In each stage of embroidery operation there is an easy to follow guide available 1 When the machine is stopped press MENU and Select GUIDE with 22 MACHINE REFERENCE GUIDE Choose a topic screen and press SET 2 Press the GED button READY HOW TOHOOP SET FRAME PATTERN NEEDLE SETTING TRACE START PROBLEM OILING til Ie Do Not Show Thi
25. WILL MOVE 3 Press the GET 4 Select Auto with and press GED The main shaft will make one rotation and stop at the C point proper stop position 5 Press the CUT The needle will go down and trim the thread 6 Press the GET After the carriage and frame move slightly the embroidery frame will return to the previous position automatically 7 Back up several stitches from the stopped point by pressing the STOP 8 Start sewing again by pressing the START AN CAUTION To prevent accidents The frame moves quickly Keep your hands and body clear of the ma chine AN CAUTION To prevent accidents When performing a thread trim be careful of the needle which will pierce the fabric 9 2 BDI101 42 SEWING 9 3 Moving the hoop while embroidering and then returning to the correct location Position lf you wish to move the embroidery frame in the middle of the design follow these steps 1 Stop the sewing by pressing the STOP I1 8 9 IL a a 14 CAT gt gt Stop Switch ey 2 Move frame with CY 3 Press the FUNC O Set Top Origin Log in Turn off SAV 4 Select Frame position with and j h FA fxh ress O h Frame move AN CAUTION To prevent accidents The frame moves quickly Keep hands from the frame 5 Select 8 Position with CD and press The frame will au
26. accidents When performing maintenance be sure to disconnect the power cord The machine will periodically prompt periodically for lubrication based on the number of stitches sewn When powered on the machine will display an icon and letter to indicate that lubrication is necessary P 3 4 fN Place to oil fad Place to oil Please lubricate the specified oil locations according to the instruc tions below Running the machine without proper oiling will damage the machine Lint will gather in and around the rotary hook Rotary hooks then wear which will cause the threads to break Please clean lint with a brush and run the machine idly for 2 3 minutes Man Place to oil Specified oil A 1 Rotary hook Sewing Lubricate with oil slightly with a small brush and machine oil sewing machine oil between the outer and inner rotary hook parts Pressure foot guide bar Head shaft Needle bar WE When oiling the pressure foot guide bar please move the head to the left and set it to needle No 1 W Too much oil may stain fabrics and threads 23_1 BDFA27 40 SPECIFICATIONS MAINTENANCE 23 2 AN CAUTION To prevent accidents When taking care of the machine be sure to remove the plug ps Cleaning of the rotary hook lf the rotary hook is clogged with waste thread or dust it will degrade the stitch quality of the embroidery or may cause other problems For a long sewing life please keep the rotary hook clean
27. and rotate the rotary cylinder until the rail bracket is upward as shown at right 7 Move the cap drive frame in the direction of Mount base Carriage arm the arrow adjust right and left mount base to carriage arm and fix them by knob bolts 8 Fix the rail bracket to fixing base by knob bolts You can move the fixing base right or left when it is hard to get to the set screw 7 3 BDI101 34 CAP FRAME OPTION 7 4 9 Turn on the power switch Jo ON OFF PRESS SET TO CONTINUE N KEEP CLEAR CARRIAGE WILL MOVE WELCOME 10 Press the GED AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame 11 Press the GED Standard cap frame Wide cap frame The embroidery frame will move to the center automatically Icon of Normal cap or Wide cap will be shown in the upper right corner of the screen Then Cap Mode will be set 7_4 BDI101 36 CAP FRAME OPTION 7 5 Normal cap frame Adjustment When you hoop a cap on the cap frame please adjust in the following manner 1 Adjust position of clamp support to the height of the cap Fig 1 Adjust the height by removing the inner screws at left and right If you adjust position of clamp support and shorten distance H embroidery area will be reduced in Y direction depth 2 Adjust the clamp to fit the clamp support Fig 2 Loosen wing nuts at left and right to adju
28. blade cut knife is not at stop position Follow the instructions below 193 Catcher Thread catch hook is off its position Aap follow the example below Limit switch to detect position is not Check whether thread was actually cut OFF 7 thread cutting knife If not cut thread and return catch hook to its normal position 2 If thread is actually cut check if thread catch hook on head has returned to its position completely 24_3 BDFB07 43 ERRORS AND WHAT TO DO 24 4 What to do when Stop position of main shaft is out of place error E 050 Y 2 050 c point 1 Press the GET button 2 Select Auto with CD Auto Manual 3 Press the GET button a The main shaft turns 2 to 3 times and returns to CAUTION lt Main shaft turns gt a stop position C point automatically The display returns to drive mode 1 Press the GED button 2 Press the GED button The error status is released and the display shows drive mode 3 Remove the cap over the small hole in the rear of the machine Using a 3 mm hexago nal wrench Please turn the main shaft and adjust it to the C point 24 4 BDG401 50 ERRORS AND WHAT TO DO 24 5 What to do for Thread cut knife is not at the stop position error E 190 1 Press the GED button a 2 Select Auto with CD Manual V29 3 Press the GED button
29. changed by following procedures 4 through 6 Press to return to Menu mode Press once again to return to Drive mode 5_2 BDI101 29 MACHINE SETTINGS 5 3 Detailed explanation of machine settings 13 Width data all This function adds additional width to all satin oe stitches in a design P 12 3 ma AAE This is otherwise set in the Settings function CO 5 in which case any changes made to the setting aut from this screen will have no effect P 12 3 E Re i A Ay The Width adjustment icon will be turn turn blue 5_3 CDFA21 33 PREPARATION OF PATTERN DATA 5 4 Connecting to a PC by Serial or USB connection This embroidery machine will allow you to read design data from a connected PC A Serial cable or a USB cable can be used for the connection Serial connection Connect the serial cable between the serial port RS 232C of the machine and the serial port of the PC AN CAUTION To avoid problems Make sure that power source of machine and PC are off when connecting serial cable S O Serial port S ake HRH o o Calli S45 USB connection based on the USB 1 1 2 0 Connect by USB cable between USB port of the machine and USB port of the PC When you connect the USB cable make sure that the machine is powered and set into drive mode lamp will be green and that the PC is also turned on After recognizing USB in your PC s
30. code is for additions changes and erasures on desired stitches Before editing Ex 1 after editing Ex 2 after editing The jump and speed limit The color change is are added added 5 1235 X 0 6 Y 0 0 1232 a 1234 a 1237 S Number of stitches F Function code X Move data of sidewise Y Move data of lengthwise F 1232 1234 F 1236 ot e Pi Teoh eae 21233 i 1235 1233 S en 1233 tees shows selected stitch FUNCTION CODE ACTION OF THE MACHINE Normal Normal stitch Speed limit rpm sph Speed limit H Release speed limit ee sp1 Speed limit 1 Set speed limit to high speed Model Low Middle Cap High Gap sp2 Speed limit 2 Set speed limit to middle speed HCS 300 800 600 1000 750 som Speed limit M Set speed limit to low speed HCD 300 700 650 900 800 cut Thread cut Cut threads sto Stop Cut threads and stop Figures in bracket means cap frame chg Color change Change needle bar to thread color you want to use n A Jump The machine jumps with needle not coming down W When you add a color change function chg a zero stitch with a color change function chg is added after selected stitch Refer to the figure above Ex 2 after editing Mi Except for color change functions chg you can join jump functions with all other function codes When you enter a jump function in a color change set stitch the display will ap ear but you can t execute this setting W Stitch editing is not available during stitch no 0
31. design can be moved 9 Press the GET button AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 10 Press the GED button Frame starts to move for tracing Please confirm that pressure foot and needle do not hit to frame If press ESC skip trace operation To stop tracing press ESC 11 Press the GET button The display returns to MENU Start sewing by pressing the START Select No with and press GED The display will return to step 7 Embroidery area 62 Round 150 T SQUARE No Size YxxX gt 90 320x320 QS Frame Type SED Set Frame Frame 1ze Menu Adjust pattern position in hope as desired using arrow keys then press SET Buttons on Control panel perform these functions Center d Adjust o img am cae 4 E oe ee movement an Position kenu Outline of pattern No 90 Square 320x32 Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward pe tracing ROM a Back tracing No 90 Square 320x320 Ef cae Is this all right for the sewing position Choose YES to confirm your approval of trace and sewing position or select NO to return to the FRAME screen No 20_3 BDI101 79 FRAME CONFIRMATION 20 4 Cap frame Embroidery area The embroidery area of HAPPY semi wide and lt L wide cap frames is saved in the machine E
32. destination Fuse 6A Off set screw driver 2 Screw driver 2mm Screw driver 3 mm hexagonal driver 2 5 mm hexagonal driver Brush Manual lever 2 2 GoLeZ OLS 7 SETTING UP THE MACHINE Assemble machine unit 1 Insert the thread stand pin with wave washer on the thread stand by turning clockwise Then insert thread stand felt 2 Put the thread stand on to the machine and insert the thread guide pillar Set nut knob nut into the thread guide pillar and 2 washers Turn the thread guide pillar clockwise with a 3 mm hexagonal driver until tight Turn the knob nut clockwise with a 3 mm hexagonal driver until tight 3 Install the thread guide bracket with supplied screws pan head screw M6 X 10 2 pcs 4 Loosen the screw with a offset driver and remove the red shipping collars that are equipped on the both side of the guide bar Keep the shipping collars It is nec essary when packing 5 Put the carriage and carriage arm together with screw M4 X 8 2 pcs 2 pins in the upper carriage arm will fit into holes on the lower carriage 6 Raise slowly the control box to the front then fix it with 2 supplied screws M4 2 pcs 7 Connect the cable of carriage to the machine with fixed screw 8 Install the arm for tubular embroidery Please refer to page 6 1 Installing and removing the frame base Or Install the cap frame for the cap embroidery Please refer to page 7 1 Installing and r
33. frame is set to the inside of the frame edge to allow for pressure foot clearance Fig 1 This allows confirmation of positioning between the embroidery area and the pattern Round frame Embroidery Square frame Embroidery area area Inner size Lengthwise Outer size Inner size Sidewise Fig 1 1 Confirm that F Top appears in the dis play and go to step 4 lf this does not appear go to step 2 C 7 2 Press and select Top with CD Frame position ar oo a O Set 12345 A nga Log in ee Turn O1t 3 Press the GET button 04 BIRD Upper right indication of will be shown 4 Press MENU and Select FRAME with PATTERN SETTING NEEDLE READ OPTION SD ries fe Moe ea S FE ae SE POSITION EDIT FRAME LETTER CONTRAST FRAME N ABC D 8 ABC E PET b 5 Press the GET button No 62 Round 150 T Round Indicates the select frame No Size YxxX 61 120 gt 62 150 63 180 64 210 GD Frame Type CSEL Set Frame d Frame Size Menu 20_2BD I10 78 FRAME CONFIRMATION 6 Press right left of to select the type of frame Press up down of to select desired size of frame 7 Press the GED button The type and shape of the frame is in black and embroidery area and outline of the pattern itself appear in red All are displayed on the left together 8 By position of
34. in Turn off 3 Press the GET button Upper right indication of p4 will be shown 4 Press MENU and Select FRAME with PATTERN SETTING NEEDLE READ OPTION QD ee qm _ aes amp POSITION FRAME LETTER _ ABC soe ABC GABE 61 d 120 USER 5 Press the GED ee Indicates the select frame No Name Size P131 Customl 100 132 Custom2 150 133 Custom3 200 134 Custom4 250 135 Customs 300 QS Frame Type SET Set Frame Frame Size 20_7 BDI101 83 FRAME CONFIRMATION 6 Press right left of to select USER Press up down of COD to select desired size of frame 7 Press MENU and press GED button to change the embroidery area lf you do not need to make a change go to step 15 8 Press the GED button 9 Press up down of to select the hoop Class Round frame C Square frame 10 Press the GED Select direction X or Y you wish to change frame size by up down of CD 11 Press the GED button 12 Press right left of G29 to select the digit and press up down of to select the number Input number for size of embroidery area 13 Press the GET button The setting is fixed 14 Press the button No 61 Round 120 Case for selected round frame gt Class of Dize be 150 Class O Size L 150 Class F Size L 15 Class a Size L 190 Class Size L 160 No Name Size 131 Customl 100 132 Custom2 1
35. in direct sunshine or windy locations Has case of rusting or damaging 2_5 CSD607 8 SETTING UP THE MACHINE 2 6 Grounding instruction for type of 120V This product must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by a qualified electrician This product is for use on a nominal 120 V circuit and has a grounding plug that looks like the plug illustrated in sketch A in Figure A temporary adaptor which looks like the adaptor illus
36. its path thread take up lever turn needle bar No movement due to malfunction of selector shaft with wrench to have it set thread take up lever or trouble of at center of fixed position range within position detecting circuit board which needle bar selector doesn t move Fig 1 needle bar stop position is out of place wrench to have it set at center of fixed on given machine selector doesn t move 30 Slow mismatch Improper speed adjustment at low Re initialize machine system and speed 25 1 speed Speed does not decrease below 25 2 100rpm at low speed 50 C point Main shaft is stopped in a position other See Fig 2 below than C point i Turn the needle bar ies ee a ee ee selection knob to the SS nn S marked area with N N hand a Marked area a my Turn the disk urn the dis a with 3mm w A hexagonal _ driver clockwise Q AC l ms ear KF 9 9 A A Fig 1 Fig 2 24 T BDI512 92 ERRORS AND WHAT TO DO 24 2 051 L sensor Timing detection board fault or marred Check to see if photo sensor is clean or if 25 1 photo sensor Malfunction of Lowest the slit plate contacts sensor 25 2 needle position sensor PH2 on Re initialize machine system and speed detection circuit board Improper adjustment of slit plate 052 C sensor Timing board detection fault or marred photo sensor Malfunction of Color change position sensor PH1 on timing detection circuit
37. once again to return to Drive mode 13 4 Cloth back ground color Color to be current color changed after a eS Needl No CSET Set amp Next FUNG Change Stop ODOeNUWUAUIA OO OOF DY Preview 13_4 BDI101 63 NEEDLE BAR SELECTION 13 5 Color change data registration You can import and apply color change data from saved patterns Including color change stops to the current pattern This function lets you apply the same color change data from other pat terns W The color change data is limited to one and the color change numbers are limited to 250 PATTERN SETTING 1 When the machine is stopped press MENU f o vosa and Select NEEDLE with CO ae FF a POSITION 2 3FLOWER gt me e No MWW 123456 B4 Set amp Next 2 Press the GED button AA l The left side shows the number name and CLOG details of the current pattern r Change No CORPO O10 ICOW OKANO Needle number Current color change number oO a gt a 23F LOWER gt t GEO Chan e No 3 Press MENU and select mj with CD Tibet Ch Ce e 3 See FUNC Change Stop Ceo ao 7 olor Change No gt O1O ICOOW OK RO nni ca OARA oom mememe 4 Press the GED The color change data will be saved into memory a 23FLOWER 2 QQ Change No W 123456 4 ED Set E on Change Stop Hp HOA on or O No iy OFRPDIW
38. order of installation 1 by pressing the Up or Down on the control box Left side of display shows the size of pattern data 2 Move the fixing base to the approximate center of carriage left to right using the Left and Right 22 holder completely Move the frame base right or left when it is hard go to the knob bolt Move the carriage to the position as shown Place the frame base on the carriage guide and tighten the knob bolt on the tubular arm J 219 10 109 123 61 61 Knob bolt Carriage OLS ee eee Pushing we Pl k sm against E tyes Guide Fixing base rame base 6_1 BDG424 19 SEWING WITH TUBULAR FRAMES How to hoop Inner frame Cloth Backing Outer frame Please smooth the embroidery cloth in all direc tions but do not stretch it Tighten 4 Loosen Please smooth the embroidery cloth before tightening 6_2 CSD610 43 SEWING WITH TUBULAR FRAMES Putting the hoop on the machine 1 Move the frame base to the approximate center position before inserting the tubular embroidering frame dl ht fapPs Hl i NN ni a eho 7 ody Ee Frame base 2 Insert the embroidery frame Holder Holder Make sure that the holder pins are inserted into Teee i ee the positioning holes of the frame base on each ub nett Oe ie i ys side TH Positioning pin
39. point and the top of pattern Scrolling display Size between start point and the bottom of pattern size between start point and the extreme right of pattern Size between start point and the extreme left of pattern 09 9 72 6 EMBLEM RC_CAR BIRD INSECT 66 4 As 30 cee A i 3 Select pattern data with and press OTELOWER Ja This pattern will be selected T Press to return to Menu mode Press once again to return to Drive mode 5_A CDG801 40 PREPARATION OF PATTERN DATA 5 B Erasing patterns from memory This is to erase an unnecessary design data from the machine memory Pattern data cannot be erased if the lock is set 1 When the machine is stopped press MENU eee a 9 Sf and Select PATTERN with QSO aes Fa POSITION EMBLEM k UMBRELLA DOG PALMTREE tena 3 Press MENU and select lt gt from right submenu with CD i j pe MOUSE EMBLEM RC_CAR 4 Press the GET i ie MOUSE EMBLEM RC_CAR GED Select WENU All E Execute Menu f 5 Select desired pattern data with CD E a gt T Re in S ae MOUSE RC_CAR BIRD INSECT C 6 Press the GET oa ema will appear left of the pattern name oN A ia Xe 4A Make will be cleared by press it again Be ln L To erase the other data repeat steps 6 and 7 an D ee eee ee E Mark f ie ca i aK i m 1 ST Loe a C A rie ty a oe w aR F af MOUSE gt k E
40. screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option In case you want to select design data saved in machine memory select PAT TERN with COD and press GED In case you want to do Needle Setting select NEEDLE with and press GET In case previous design is not finished Se is o _ n j o you wish to continue with this pattern completely and power machine off Ypattor Nama TT BIRD T In case you want to continue same pattern Yes No press GED Jump to step 26 In case you do not want to continue same SY pattern select No with OY and press SED The display will return to step 4 Read n 5 6 5 Select memory card or USB memory with D J 6 Press the GET Memory card removal is prohibited Indicates pattern data of the memory card Serch pattern be l The designs new ID number in Folder Contents of folder will be displayed the aS memory neo memory when you select this icon and press Id 23 Free 654321 A gt ANIMAL 8 8 R Return Once you move into the folder this COPLANT icon will be displayed at the top of the lis HELLO You will be able to move off from the oi by Fas MOON FABIRD select this icon and press GED You will be also Fas FANTASY able to move off from the folder if you just press E ml ESC 4_9 BDI101 23 BASIC MODE f A7 EE 7 Select pattern with CD Id 23 Free 654321 B CT
41. select END and press GED or Press ESC Press once again to return to Drive mode PATTERN NEEDLE READ OPTION E S G eS POSITION 23FLOWER P I t 123456 250 gt An automatic origin return Hi to finish sewing UX 23F LOWER lfp T W 123456 S250 2i lt oc I 23F LOWER T 123456 250 EI TS 23F LOWER gt gt tT s W123456 8250 gt gt An automatic origin return dih to finish sewing ogg k 12 BDIT0I553 PATTERN SETTINGS 12 8 Offset Setting the offset point designates a place for the frame to rest before moving to the start point of the actual embroidery When used together with the auto origin feature the machine will return to the offset when it is finished embroidering as well This allows you to send the frame to a place where it will be easier to handle when you will need to change hoops for example SS Auto origin m Lengthwise R y move distance Sidewise move distance O Offaet point Start point of pattern E End point of pattern Fig 1 Fig 2 Direct input You can move the offset point manually and save the position with Teaching input Preset There are 9 preset points that can be used for offsets around and in the center of the pattern Teaching input You can set the offset point manually WE When you press the Original point return or use auto origin with an offset the
42. the GED The information of selected stitch is showed at the right side of display oN A j Ai A j A j 3 Press up down of to select jpn to I interval of stitch m e m i m e m e m e 0 4 Press right left of to move the stitch to forward or backward to select the desired stitch The stitch is searched with the selected interval of stitch You can edit Function code Insert stitch and etc with this status Menu 19_2 BDFA27 35 DATA EDIT 19 3 Function selection PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU TEE and Select EDIT with CO im eS BS e POSITION FRAME LETTER CONTRAST ABC D 260 ABC E ABE p 2 Press the GET The right side shows the information on the current stitch AAaAA oN Aj A j A j A j O OD Selected stitch lt gt Di gt You 3 Press up down of QAY to select CO ai ow e o EN gt m r A 0 te 4 Press MEND and select CHOY with CD The selected function is displayed AAAA 5 Press up down of to select the func tion Ahihihi lt gt Xec fae 6 Press the GED a io om T The function is selected a 109 So 10 Se a p gt m F i a D 0 7 Press right left of CD to search the stitch You can use Function code Insert stitch and etc with this status Refer to the page for each editing procedure for more instructions were eee
43. the pattern itself then press SET appear in red All are displayed on the left Buttons on Control panel perform together these functions Center mess Adjust ci sure SG S lt e mE movement ROA Position Menu Embroidery Outline of pattern area 22 By position of design can be moved No 90 Square 320x320 AN press the GET button Design trace will show where the edges of the design fall relative to the hoop Select EXECUTE to start design trace Cancel Naaa 23 Press the GED button No 90 Square 320x320 Confirm that the design is a actually au ars in the hoop by design trace Select Cancel with 920 and press GED Buttons on Control panel perform The display will return to step 21 these functions SP Forward pal rt tracing FUNC am CS Back tracing Skip AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 24 Press the GET button No 90 Square 320x320 Frame starts to move for tracing et Please confirm that pressure foot and needle do Is this all right for the sewing position not hit to frame Choose YES to confirm your approval of trace and sewing position or select If press ESO skip trace operation NO to return to he FRAME screen To stop tracing press ESC No SS 4 _C BDI101 26 BASIC MODE 25 Press the GED button Ca Select No with OX and press GED Sewing could be prepared Push the start button to start sewing The display
44. to 1023 W You can t add a color change chg and end end at the end of the pattern W In the middle of embroidery when you move the frame with trace back or thread brake back etc where a speed limit is used and then resume embroidery the speed limit will not be used for that portion of the embroidery lf you must use a speed limit for this portion of the embroidery set a new speed limit behind the stitch where you resumed embroider or reduce speed with the speed adjustment knob Mi When Stop stp is set the machine displays following message and stops gt gt Change Stop W if a thread cut is used in the middle of a pattern as below there is lack of seams because the needle comes down to the next stitch from the stitch where the thread cut was used as illus trated in Ex 3 If you must have a seam add a zero stitch behind the thread cut as illus trated in Ex 4 This causes the needle to come down on the thread cut stitch with zero stitches and there will be no seams For instructions on zero stitches refer to the page In sert stitch Erase stitch in DATA EDIT Before editing Ex 3 after editing The thread cut function is added S 1232 8 1234 8 1236 S 1232 8 1234 8 1236 S 1232 9 1235 5 1237 S Number of stitches F Function code X Move data of sidewise Y Move data of lengthwise S1233 S1239 S 1233 S 1235 s1233 3 1236 Pecut F cut S 1234 Lack of seams x 0 0 Added zero stitches Y 0 0 19_6 CDFA27
45. up down of Cy to select the de g Port No 7891 sired item coi EE 192168 4 150 fj Mac Address 00 00 00 00 00 00 5 Press the GET button i Port No 7891 gj Machine IP 192 168 4 150 mj Mac Address 00l 00 ool 00 1 00l 00 qa 6 Press right left of to select the de i Port No 7891 sired setting to change pai Machine IP 192 168 4 150 gj Mac Address 00 00 00 00 00 00 i Port No i 7891 SAV i amp 7 Press right left of CY to set the value Y Machine IP 192 biol 4 150 Ay m and press up down of to select the sal Mac Address 00 00 00 00 00 00 number l g Port Nos 7891 8 Press the GET button 4 Machine IP 192 b170 4 150 aj Mac Address 00 00 00 00 00 00 9 Press the button z g Port No 7891 The setting is fixed Other settings can be done by repeating steps 4 mi ER 1921704 150 through 9 j Mac Address 00 00 00 00 00 00 22_1 BDFA27 37 OTHER SETTINGS 10 Press the button 11 To save your settings please select OK CY with and press GET The setting is fixed and the display returns to MENU To cancel your setting please select Can 27 cel with GS and press GED The setting is canceled and the display returns to MENU Press to return to Drive mode a Port No Bai Machin omha mj Mac Ad mm 1891 Save data 22_2 BDFA27 38 OTHER SET
46. 117 DATA EDIT 1 Using stitch selection from the preceding page the machine will display either of the intended stitch function codes 3 Press up down of to select desired Function description code No function Normal Normal stitch sph Speed control normal Release speed limit sp1 speed control 1 sp2 speed control 2 sp3 speed control 3 cut thread trim stp stop command chg color change A jump The needle stays up Cut the thread 0 1 2 3 4 5 6 8 function code 4 Press the GED The function is set When you finish the editing go to Finish editing P 19 A Stops the machine after a thread cut Changes the needle in use Current stitch lt i pe Be D gt p pe p gt CoO Menu a hh PF Xec i000 gt ae BR i0 o mor e 4 5 se cS 123 r Le X 2 3 Y 8 6 Menu a PF EP 1000 gt TO a z io t ao mo OP q r p aaa ce 123 F Rate X 2 3 Y 8 6 Menu E i a add a color change the ma chine inserts a empty stitch after the command Set speed limit to high speed ll You can combine a Jump command Set speed limit to middle speed Set speed limit to low speed with any other command except a color change lf you combine a color change and a jump command it will show in the menu but W You can not edit or insert a com mand on the last stitch of a design set O K a 4 Ye l awe ar eo Ery lt
47. 3 mika A which has frame out b V0 0 ty 0 0 END Color change number Needle number DIF LOWER 1 12345 G4 5 gt The color change stop mark x is showed 23F LOWER WW12345 4 23F LOWER p 1 Pi M123456 8250 AS 5 The setup of color change oe 2 which has frame out nh PY 0 0 ty 0 0 END 12_E BDI101 58 PATTERN SETTINGS 12 F Teaching input Move the frame with and the position will 5 be saved as the frame out Lengthwise XN move x distance O Sidewise move distance Frame out point Original point Start point of pattern O Last position of Color change number PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU Goi and Select SETTING with 2 ae Fa POSITION C 2 3F LOWER gt T F 2 Press GET and press right left of C29 to W123456 6250 ey Oe Ets SS The setup of color change select any which has frame out PAB T 0 0 ong The left side shows the number name and details of the current pattern qa 23F LOWER gt I 3 Press up down of to select Mmh and ml123456 amp 250 press GET Move to frame to out point X 0 0 Y Ss 4 Use the to move the frame to the frame out position aera ke 602 1 5 Press the GED Z3ELOWER yy EP HH ag RI A Se 123456 250 gt m G OS The setting is fixed B eZ y the manual frame movement 60 1 For return t
48. 400 gt 5 Auto thread cut No 15 TRD break detect Normal 6 Cut at jump data 3 16 Convert cap No F Pab abo aall dama aia 1 Darrnara frama marran Na IRD break back Yes 10 Thread back long No All head mending No 11 Slow mend out Yes Width data limit 13 12 STR Lock stitch Yes Quick start mode Yes 13 Width data all 0 0 Auto thread cut Yes 14 RS 232C Baud late 38400 Cut at jump data 3 15 TRD break detect Normal ato At Ws saamn Van 16 DaAnernn naan TA 5 Press the GED All setting is returned to the default In case that the setting is initialized the color of gt status is changed to black 1 2 a 4 5 6 Press to return to Menu mode Press once again to return to Drive mode 15_1 BDI101 66 POSITION 16 1 This creates direct designations to the number of stitches and color change number as well as setting the frame and data to the designated sewing position Piece Change Stitch Color position Number of stitches J i Beginning of any pieces O Beginning of any couloir number Any stitches Piece If Repeat is set this allows the frame to move to the beginning of any piece at will W You can designate the order of pattern the order of stitch and the order of piece by using Number of Stitches Changing Position and Number of Piece Change Color position Fl9 7 This moves the frame to the beginning of any Color change number at will beginning of color
49. 456 TS 4 Set amp Next The left side shows the number name and FUNG Change Stop E details of the current pattern q a0 E E Mm 6 a 4 3 1 0 Needle number oe eed change number 3 Press MENU and select with OX FINER E Seer a 1 EEP ee 0 laa ae an SS eS eS mi 2 eo gd dih A Olor Change No _ Bs E 23JFLOWER gt t Change No 4 Press the GED button 123456 4 Re ETT FUNG Change Stop m2 mit END a E E E 6 E 5 4 3 Needle number Needle number to to be changed be changed after 5 Select the current needle number you would C Same No Change All like to change with and press GET Needle No 10LJ gt E 6 Select the needle number to be changed RD same No Change All with CED INKS Needle No 10LJ gt oi 7 Press the GET button The needle number has been changed from 10 to 6 Th tina is fixed 23FLOWER b H t Enn e setting IS xed W 123456 84 oa a eea FUNG Change Stpp m2 stata exo Mio For return to main menu press right of aioe aui E 7 a to select END and press GET or Press ESC Vv D g Press once again to return to Drive IE a i mode 13_2 BDI101 61 NEEDLE BAR SELECTION Thread color This sets the background color or color assigned to each needle bar 13 3 to be shown in the display This is useful to help confirm the correct color setup of a pattern 128 colors are available W You will find difficulty to see the pattern
50. 60 133 Customs 200 134 Custom4 250 135 Customs 300 USER No Name Size 131 Customl 100 132 Custom2 150 133 Custom3 200 134 Custom4 250 135 Customs 300 GD Frame Type CSEL Set Frame d Frame Size Menu No Name Size 121 Natam 1NN gt gt Class Size Je 150 LIIY UUSOLUII JUU gt Class Size L 150 Case for selected square frame gt Class Size Y 150 Size X 150 Class LJ Size Y 150 Size X 150 Class J gt Size Y 159 Size x 150 Class CL gt Size Y 180 Size xX 150 Class L Size Y 160 Size X 150 No Name Size 131 Customl 100 132 Custom2 160x150 133 Custom3 200 134 Custom4 250 135 Customs 300 20_8 BDI101 84 FRAME CONFIRMATION 20 9 15 Press the GED button No 132 Custom Ss Eee tae The type and shape of the frame black and then press SET embroidery area red and outline of pattern red Buttons on Control panel perform are shown to the left ese functions Center D Adjust Positi This helps you check if the pattern fits the em er ae ns T Sct broidery area of the frame or not PO a AN CAUTION To prevent accidents ME movement et Position Kenu The frame moves quickly Keep your hands away from the frame Case for selected Case for selected round frame square frame No 132 Custom2 160 No 132 Custom2 160x150 16 By position of design can be moved Outline of Embroidery Outline of
51. BC i ah ABC ABE If you Press the you will return to drive mode 3_6 BDFA27 8 TURNING THE MACHINE ON 3 7 Calendar and clock setting Setting the calendar and clock lets the machine advise when oiling and other maintenance is scheduled to occur 1 When the machine is eigen si MENU and Select OTHER with C amp O OTHER GUIDE 2 Press the GED button Sj i ti E Network ai oystem speed Version l a 3 Select Calender with and press 06 2005 SUN MON TUE WED THU FRI SAT Current year month date and time is displayed TE amp F i ID do a Wo 16 D 19 gL AA a oe A0 At Ze 29 30 OJ 10 28 36 4 Select year month date and time with up 06 2005 c down of OX gt SUN MON TUE WED THU i SAT 7 8 9 10 14 15 16 17 21 22 23 24 Zo 2 BV OJ 10 28 36 5 Press the GED button Dg 2005 C Press right left of Jeg to select the set SUN MON TUE WED THU FRI SAT 6 MEE i i 5 7 ting point and press up down of AA 1 TEPERT ES select the number of year month and time 19 21 22 23 24 25 To select the date press up down and right EEEE a BB 28 36 left of ED _aeEE 6 Press the GED 07 2005 The date is fixed gt SUN MON TUE WED THU FRI SAT I 2 3 4 s 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 Press ESC to return to Menu mode 26 27 28 29 30 Press once again to return to Drive gt 2 9 28 36 mode 3_7 BDFA27 9 THE
52. CONTROL BOX A Emergency stop a button When pressed the power is switched off and the machine stops immediately The emergency button locks when pressed To unlock turn the emergency button to the right Arrow direction then C release The button 4 Ep will A FH unlock O Use this button only SERAT for emergency F i 3 8 C 2 lt 7 B Display Shows the embroidery design name the number of the current needle and other machine generated messages E GH J K LM NO Pressing longer still Button s function will lock The frame will move forward by 10 stitches continuously Push the STOP button to C Drive lamp stop it Green Machine ready to sew a you stop it push stop Main menu also accessible by pressing MENU which causes menu to display ENEE Machine has detected an error An error number will be shown on the Display p 24 1 Blinking red Indicates the upper thread has broken or the Bobbin thread has run out F Start button This button starts the machine When pressed while the machine is running running the machine will switch to inching Super slow speed The Machine will return to the previous speed when button is released If you use the inching function for an extended length of time the stitch quality may be influ enced D Thread trim button The Machine will cut the upper and lower thread when this button is pressed AN CAUTION
53. ED to carry out to delete All the data will be deleted and the display will return to MENU Press GED to cancel the deletion The display will return to step 2 MENU while all the patter data is being erased 5_D CDG801 43 NEEDLE BAR SELECTION 5 E For each color change in a given pattern the needle number loaded with the correct color thread is assigned by the operator When this is set the machine automatically changes to the programmed needle when the design reaches that point in the course of sewing the design You can not setting NEEDLE for selected LOCK design Please release LOCK from design IP 44 1 PATTERN SETTING 1 When the machine is stopped press MENU 9 S and Select NEEDLE with 2 ees POSITION 2 Press the GED 23F LOWER 0 8 Sep chan an The left side of the display shows the number AL 25456 Gal ule ec fee eee E name and details of the current pattern fi m Number of stitches a Angle FP Convert a f Number of Color change number 4 3 t Height 1 Width pm Size between start point and the top of Needle number pattern Current color Size between start point and the bottom change number of pattern Number of color Size between start point and change number the extreme right of pattern Size between start point and the extreme left of pattern c m a 23FLOWER 0P 9 5 8 Ge Change No 3 Press right left
54. ELLA DOG cS age amp A i7 a loi SE ia Lt ME ae oF A r 1 Es ik Es Oo SHIP TIGER HORSE TIGER HORSE C Men Sure This pattern name Name FLOWER_ ABCDEFGHIJKLMN OPQRSTUVWXYZ 012345678 9 lt D END Sure This pattern name Name ROSE ABCDEFGHIJKLMN OPORSTUVWXYZ Delete 0123456789 4 gt END ae p s od 7 i H EA 5 Pa m _ eea AIJ Mo W k SHIP TIGER ROE C 11_5 cDG801 70 PATTERNS IN MEMORY 11 6 Copying pattern data Copying of the pattern data stored in the machine memory is available 1 When the machine is stopped press MENU ee ee iL gt S S fad and Select PATTERN with CO a ei be POSITION 2 Press the GET button 20 ears A 2 e ese Se ae a EMBLEM RC_CAR BIRD INSECT O 7 ET ARC DEF i ty PALMTREE tena CI 3 Select desired pattern with D l S m Gy ka TS lia AY SHIP TIGER HORSE C 4 Press WEN and select wy with CD 5 Press the GET button Copy of the selected pattern will be made Frey FS amp we amp Te TE Ej TE Es eq ie As Tr k ae O ey j ti aa SHIP TIGER FLOWER HORSE FLOWER C Press to return to Menu mode Press once again to return to Drive mode 11_6 CDG801 71 PATTERN SETTINGS 12 1 Various settings such as the scaling repeat sewing offset and frame out can be applied to a pattern Adjust This menu conta
55. Embroidery pattern area pattern area 17 Press the GED button No 132 Custom x Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward traci rt tracing as am oa Cay Back asl 0 18 Press the GED button Netoa Custom seen Frame starts to move for tracing Please confirm that pressure foot and needle do Choose YES to confirm your approval HOP ete tee of trace and sewing position or select If press ESC skip trace operation NO to return to the FRAME screen No To stop tracing press ESC Is this all right for the sewing position 19 Press the GET button The display returns to MENU Start sewing by pressing the START i CUCL aa a Select No with and press GED The display will return to step 15 04 BIRD 20_9 BDI101 85 OTHER SETTINGS Create network Set this menu when you use Network cable to connect PC and machine s Also use separate network software instruction together with this setup 1 When the machine is stopped press MENU and Select OTHER with C amp O OTHER GUIDE lt Network ay system speed Version 2 Press the GED button A with QO 3 Select Network with CD and press 2 oo GET 4 Machine Ip 19d 163l 4 mi Mac Address 00 00l 00 00 E server IP 192 168 4 mi Subnet mask 255 255 255 Ca 4 Press
56. JDOG ing space than the number of stitches that are going to be written Scrolling display If there are more stitches than remaining space you may need to delete some designs to make room for the new patterns 5_6 BDH701 17 PREPARATION OF PATTERN DATA 9 7 7 Press the GED button Reading be Once design is read enable to read next design continuously ane COCK Pakten Geld If you wish to read another design continue to follow the items in step 4 Id 23 Free 654321 5 COGANIMAL 8 6 PLANT ELHELLO rae BIRD rap ANTASY Piao LOWER asDOG be C Menu By pressing ESO enable to move off from the folder f is shown at the top of the list or enable to move back to MENU E is not shown at the top of the list Even if you are inside the sub folders enable to back to MENU directly by holding down the ESC Press to return to Menu mode 5_7 BDH701 18 PREPARATION OF PATTERN DATA 5 A How to select patterns from memory To select an embroidery design previously stored into the machine memory SETTING cia JA OPTION 1 When the machine is stopped press MENU wi i and Select PATTERN with SEa Ik 2 Press the GET 07FLOWER The display indicates the current pattern 10550 The left side of display shows the number name and details for the current pattern i Number of stitches 5 Number of Color change number Width PENGUIN UMBRELLA DOG PALMTREE Hyt Size between start
57. MBLEM k RC CAR BIRD INSECT C Example when you selected plural designs 5_B CDG801 41 PREPARATION OF PATTERN DATA 5 C 7 Press the Showing number of delete design s Delete pattern lt 2 gt OK Sa E i PENGUIN SAN UMBRELLA DOG PALMTREE kenu 8 Select OK with and push GED to delete The item will be deleted ed To delete other patterns repeat steps 3 to 8 PENGUIN Press GET to cancel the delete The display will return to step 2 Press to return to Menu mode Press once again to return to Drive mode 5 C CDG801 42 PREPARATION OF PATTERN DATA 5 D Erasing all designs This deletes all the memory pattern data in the machine at once Pattern data cannot be erased if the lock is set 1 When drive lamp is on with green color Sid NEEDLE an STON press MENU and Select PATTERN with eee c R ke D Joe Ly l POSITION 2 Press the GET 1S ii 6 EMBLEM RC_CAR INSECT CO M se Ay ABC DEF ti UMBRELLA DOG PALMTREH kenu Pi 3 Press MENU and select Er from right er ae ain yl submenu with CD MOUSE EMBLEM RC CAR C 4 Press the G a GED S at Es iG Ca Re Mm MOUSE EMBLEM RC CAR C QED Select END All ESC Execute Menu 5 Press the MENU x is added to all the memory pattern data Showing number of delete design s 6 Press the Delete pattern lt 14 gt OK 7 Select OK with COD and push G
58. NG 4 4 Winding the bobbin Thread the bobbin winder as shown below 1 Upper Thread guide 2 Thread guide 3 Thread tension Be sure to thread through the small eye before going between the disks 4 Bobbin Place the bobbin on the bobbin winder spindle 5 Press the limit lever as indicated by the arrow to start the winder The lever stops the winder automatically after the winding is complete Tension When adjusting bobbin winder tension Decrease e Ensure thread winds evenly on bobbin as shown Confirm that the bobbin is wound properly e Keep the tension constant while winding Tighten thread tension if thread winds too loosely 4_4 CSDA27 22 BOBBIN WINDING AN CAUTION To prevent accidents Please watch out for the point of the rotary hook when you replace the bobbin Removing the bobbin 1 Open hook cover A to front 2 Grasp bobbin case latch B and withdraw bobbin case from hook taking care not to damage the thread keeper i nserting the bobbin 1 Hold the bobbin case in left hand Hold the bobbin in your right hand with thread on top leading from left to right 2 Insert bobbin in case and draw thread up into slot in case 3 Draw thread under tension spring A and wind into guide coil B The bobbin should turn clockwise in the case when the thread is pulled Adjusting bobbin thread tension 1 Hold bobbin thread and jerk upward approx an inch Thread should u
59. No 112 W Cap 471x290 20 6 Confirm that the design is a actually in the hoop by design trace Buttons on Control panel perform these functions Forward y Cpe tracing ESH Back tracing a 0 No 112 W Cap 471x290 Is this all right for the sewing position Choose YES to confirm your approval of trace and sewing position or select NO to return to the FRAME screen No oa gt 20_6 BDI101 82 FRAME CONFIRMATION 20 7 User defined frames You can enter up to 5 user defined frames in addition to the defaults stored in memory You may then select from these frames in the same way as the default sizes The inner size Y Axis and X Axis of square frames and the diameter of round frames can be stored The embroidery area of each registered frame is set to the inside of the frame edge for pressure foot clearance Fig 1 2 Mi The embroidery area inside a square frame has right angles When you use a square frame as shown in fig 3 the frame nay hit the corner if the embroidery area overlaps Round frame Embroidery area Square frame Embroidery area Embroidery area Inner size lengthwise Inner size Fig Inner size Sidewise Fig D Y Fig 9 1 Confirm that p appears in the display and go on to step 4 Go to step 2 if this symbol does not appear A a CE 2 Press and select Top with CD ETE 04 BIRD U set earn Log
60. OANIMAL 8 8 Display can be scrolled by pressing left ae and right when there is a white part on the scroll fas MOON display FBIRD rap ANTASY PL nel LOWER Scrolling display 8 Press the GED button Once design is read enable to read next Reading pe design continuously 7 eae CTANIMAL B B For reading another pattern data select COPLANT HELLO u u Eas MOON READ by and pressGED BIRD oo End o EEN You can select another data with step 7 I PLOWER a DOG Pattern n 5 A 9 Press the GET TEOR All saved pattern design is shown on display 10550 and design saved at last is selected automati cally Detail information of selected design is shown on left side of screen 10 Press GED to start setting of design se Select direction of pattern lected AN 7 tb For selecting other design by select P design and press GED j 23JFLOWER b 0 9 5 9 8 S Change No 11 In case you do not want to change direction nies Br OP ee ee FUNG Change Sto of design Press GED AB tt It is the screen which sets up color 0 i OL OLJ END Jump to step 14 change change stop and on r Sa 1 4 a Do you change it E gt OK In case you want to change direction of This message isn t indicated from the next time m f lt a design select by and press 23F LOWER O T 9 5 9 7 49 8 Gee sChange No GEM 123456 B15 3 0 15 1 5 aa A j i Change Sto Design turns 180 degrees and jump to st
61. Positioning pin Positioning hole Positioning hole 6_3 CSFA27 44 SEWING WITH TUBULAR FRAMES 6 4 Starting to embroider Original point 1 Move the frame to the original point with the Start point OD ed 2 Press the TRACE The embroidering frame moves for the design trace IP 14 5 Make sure that the pressure foot and needle do not touch the frame If you keep pressing the START the machine will discontinue tracing and move to the original point to start embroidering You can confirm outline Go on to step 4 if you want to start embroidering trace and the position of without tracing the design Ss ee 3 The display will show gt gt Trace end and the embroidery frame will stop moving The embroidering frame has moved to the first stitch point of the pattern Zp 4 Press the START The embroidery will start 5 After finishing your design the display will show gt gt End and the machine will stop The embroidery frame returns to the original point automatically if the auto origin function has been activated 6_4 CDFA21 48 CAP FRAME OPTION 7 1 Changing the needle plate You need to change the needle plate when you embroider a cap 1 Remove the set screw 2 pieces by offset driver and remove the needle plate 2 Put the needle plate for cap onthe bed and tighten with the set screw N
62. Press ESC Press once again to return to Drive mode 12_9 BDI101 54 PATTERN SETTINGS 12 A Preset There are 9 preset points that can be used for offsets around the or in the center of the pattern 1 When the machine is stopped press MENU PATTERN SETTING NEEDLE READ OPTION n wan EE 4 gg oa LA ETTIN h G2 and Select S G wit aes Es POSITION 23F LOWER gt 1s t 2 Press GED and press right left of CD to ees i E y An automatic origin return Pi select F to finish sewing y The left side shows the number name and details of the current pattern 23IFLOWER 47 a he 3 Press up down of to select 4 and iwiz356 250 press GET 23F LOWER I WWT23456 8250 4 Select the offset point with CD 5 Press the GED button Z3JFLONER gt I The setting is fixed M23456 E250 et Press until the display returns to drive mode NY will appear at the lower right in green a For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12_A BDI101 55 PATTERN SETTINGS Teaching input You can set the offset position manually 12 B Lengthwise R move distance Sidewise move distance O Offaet point Start point of pattern 1 When the machine is stopped press MENU and Select SETTING with 22 PATTERN SETTING
63. RN SETTING READ OPTION als mS 23F LOWER W 123456 FB 250 Bs i i The adjustment of the width X direction size zi 23F LOWER W 123456 TB 250 23F LOWER gt W 123456 TB 250 l 100 13 22 ree y Mi E4 ot ap Ea ale at ll e be Dp a 100 Hy 100 The adjustment of the me width of satin stitch 17 BDL LOI 50 PATTERN SETTINGS 12 4 Angle Setting example With the start point of the pattern as a pivot the machine rotates the angle clockwise Normal 30 Default 0 Start point of pattern PATTERN SETTING ey TA OPTION 1 When the machine is stopped press MENU rm and Select SETTING with 22 n SEa ies IzS 23F LOWER r T 2 Press the GED W123456 E250 e gt The left side shows the number name and i The adjustment of the details of the current pattern width X direction size VW IE E pl 23F LOWER P ev 3 Press up down of CD to select Pe and w123456 250 press GET Lx a Sav fate 4 Press right left of to select the digit frosts oso and press up down of to select the number 5 Press the GED PSFLOWER F iW 123456 i250 The setting Is fixed 100 For return to main menu press down of ae to select END and press GED or Press ESC ees sep Press once again to return to Drive mode e Ba ge 12_4 BDI101 51 PATTERN SETTINGS
64. Repeat sewing The machine embroiders a user specified number of copies in the X and Y directions setting example I G2 Go lt NMOWND SETTING RANGE 130 12 5 Start point of pattern E End point of pattern Q BRE This is the case that Priority in the left list is set to X DEFAULT This sets number of pieces side wise and length wise when you Piece X Piece Y Space X Space Y Priority SETTING ITEM 00 Piece X 4 Piece Y O OO Space X 5z Space Y i joo 200 Priority 1 30 999 9 999 9 mm 999 9 999 9 mm X Side Y Length perform repeat The number of pieces to be embroidered is product obtained by multiplying numbers in X and Y This sets side wise distance between start point of each pattern when you perform repeat When plus number is input the machine makes repeat toward right In case of minus number toward left This sets length wise distance between start point of each pattern when you perform repeat When plus number is input the machine makes repeat upward In case of minus number downward When you set more than 2 pieces for repeat length wise and side wise this selects direction to embroider 2nd piece 12_5 CDFA21 76 PATTERN SETTINGS 1 When the machine is stopped press MENU co NEEDLE READ _ OPTION ee ajc A and Select SETTING with amp babi ag p5 POSITION a 23F LOWER P 1 t 2 Press GET and
65. TAP 10 Trace type Lets you select the type of trace data that is created as a pattern is read in Maximum embroidery area of pattern Out line Detailed explanation of machine setting 4 Stitch sweeper This removes stitches that are extremely narrow when reading pattern data and writing to machine memory If thread breaks occur often at the same point in a pattern this may be because of narrow stitches W ifthe thread still breaks in the same place you can use this function again but repeated usage may distort the shape of the stitch 1 Save the pattern to disk 2 Conduct a stitch sweeping of the pattern and load it into the machine again End 14_1 BDG801 26 READING 14 2 6 All pattern disp Indicate all kind affiliate file data external with design data when design data reading These affiliate file data showing following icons Fl HP1 file Saving any kind of function and setting data of the design In case of save design data by HAPPY LINK software or HCS and HCD machine a MON file Saving any kind of function and setting data of the design In case of save design data by other old series machine Other file Except Embroidery design data 8 Data format This enables you to select a different format and read the pattern again if the machine did not read it correctly the first time 9 etc func read Various settings are saved together with a pattern If some settings are changed in the patter
66. TINGS 22 3 Version information Displaying machine operation software version number 1 When the machine is stopped press MENU and Select OTHER with C 2 Press the GED button Network system speed Version SAV 3 Select Version with and press GET OTHER GUIDE KKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKEK KKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKK KKKEKKKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKEK 4 Press GET after confirm version number The display returns to MENU If you press the you will return to drive mode 22_3 BDFA27 39 SPECIFICATIONS MAINTENANCE 23 1 Specifications Voltage 1 phase 100V 115V 10 5 1 phase 200V 230V 10 10 Electricity consumption 220 Wh 220 Wh Frequency 50 60Hz Temperature 0 40 C Moisture 45 85 Dimension v i Width x Height x Depth 687 mm x 734 mm x 745 mm 27 1 x 29 x 29 3 Environmental condition Weight 42 Kg Tubular frame Sew field of PTA 32320 285 mm x 290 mm 11 2 x 11 4 Max 1 Embroidery area Y x X Normal cap frame Option 67 mm x 180 mm 2 6 x 7 Max 2 Wide cap frame Option 67 mm x 290 mm 2 6 x 11 4 Max 2 Memory capacity 250 000 stitches 1 Actual embroidery area will be restricted in accordance with inner frame size 2 Actual embroidery area will be restricted in accordance with shape of a cap W Specifications are subject to change without notice Oiling AN CAUTION To prevent
67. To prevent accidents lf you Press the thread trim button the needle G Stop button This stops the machine When the STOP button is pressed while the Drive Lamp is blinking green color the following will take place depending on the manner pressed Press ONCE sno Frame moves back one stitch will penetrate the fabric Please keep your hands clear for your safety E Forward button Press ONCE l a Press continuously Keep pressing The frame moves forward one stitch The frame will move forward continuously The button s function locks The frame will move forward by 1 stitch continuously Push the STOP button to stop it When you stop it push stop button Press continuously The frame will move back wards continuously Keep pressing The button s function locks The frame goes back by 1 Stitch at a time continu ously Push the stop button again to stop it Keep pressing longer still The button s function locks The frame goes back by 10 stitches at a time continu ously Push the stop button again to stop it 3_8 BDH711 14 THE CONTROL BOX 3 9 A e B C O O tg di CUT FWD TRACE P FOOT FUNC MENU CIMA ee gt SER P START STOP BACK lt q VV gt we ke mo ED ESC F GH J K LM NO R S H Trace button When pressed while at the beginning of design the embroidery frame moves following the outer edge of the design This al
68. USB memory Do not bend drop disassemble charge or heat the memory card and USB memory Keep away from humidity or direct sunlight Inserting memory cards Eject Button 1 Insert the memory card into its PCMCIA adapter 2 Insert the PCMCIA card adapter all the way into the memory card slot of the machine The Eject button will come out 3 Read embroidery design data according to following Memory card reading in the next w section a Removing memory cards 1 Check that the Do Not Remove icon is not showing and press the eject button Pull memory card and adapter all the way out 2 Handle the memory card carefully Reading 5 9 CDH701L 33 PREPARATION OF PATTERN DATA 5 5b To insert a USB memory gt 1 Insert the USB memory all the way into the USB memory port of the machine right side of controller 2 Read embroidery design data according to following Memory card reading in the next section Do Not Remove media To remove a USB memory 1 Please check that the Do Not Remove icon is not shown Reading 2 Please handle USB memory carefully 5_5b BDI701 30 PREPARATION OF PATTERN DATA 5 6 Memory media reading 1 Insert the memory card into the machine as PATTERN SETTING NEEDLE OPTION described in Inserting memory cards ves ce a eS fe g 2 When the machine is stopped press MENU POSITION and Select READ
69. and ABC Happy press GET AA Style2 ABC Fix your setting and go to next step Middle 10mm height ABC 44 A B 0 1 OK Line Length Enables you to change the line length Area 0 to 290 mm the maximum hoop size 12 Press GET and press to select ABC Happy i i Style2 ABC Middle 10mm height Mm AB 0 1 OK 13 Press right left of G29 to select the digit rei AIBC Happy and press up down of to select the AA Styled ABC number ABCI Middle 10mm height ABC Ro AB 1 3 OK Lf BDL 0 1 74 LETTER 14 Press the ESC Create You can create embroidery data from the letter settings 15 Select OK by and press GET The new pattern data will be created Then you will return to menu mode Press and go to Running Screen You can see letter created as embroidery data The first 8 letters will be shown as the name of the pattern which you have made by letter selection If you cancel press ESC You will return to Menu mode 17 3 Happy Style2 ABC Middle 10mm height 50 JA B 1 3 OK Calculating PATTERN SETTING NEEDLE READ OPTION 9 S R eb POSITION W All the selected settings will be deleted when the power source is turned off Please be careful when making embroidery letters 17_3 BDI101 73 DATA EDIT 19 1 Stitch selection Select stitch number of stitches for editing There are three ways to select st
70. board Improper adjustment of slit plate Take up lever cover is open Close the take up lever cover i X limit Frame pantograph has moved beyond _ Return frame within sewing area using sewing area along X axis the frame movement keys on the control boxl Check pattern size and center mark to eee Meant Ba H MOVEG oeyong ensure that it is within size range of a i a VoRN selected hoop and also properly centered Miss reception Error has occurred during data transfer Try reading pattern data again Verify 5 4 via cable between machine and PC that transmission speed setting is correct at 1 transfer software 2 device 091 No send Machine has not received data for gt 10 manager of PC and 3 RS 232C speed seconds during data transfer of machine 103 Data format Machine unable to determine format of Verify format of pattern data and fix if 14 1 pattern data necessary 104 Miss function Timing to read pattern data does not Read pattern data again from the start conform 105 Dual function Data has been detected in the pattern Read pattern data again from the start that nas amouousdualfunion nw agan tom esat 08 Improper read While reading pattern data error has Read pattern data again from the start occurred in internal processing 110 Memory full Memory has filled while reading in a Delete unnecessary patterns from 5 design machine memory and try again 11 Change over While reading pattern data of color Di
71. d determine what may be preventing the hook from returning to the original position and follow the steps outlined P 24 4 24 _8 CDFA25 146 INITIALIZING OF MACHINE SETTINGS 25 1 Re Initialization of machine system Perform this function only to fix problems with the machine When performed all settings in the OPTION menu are lost Be sure to reset the OPTION menu after performing this function 1 When the machine is stopped press MENU and Select OTHER with 20 2 Press the GET oy eed OE PET Network System Speed Version 3 Select System with and press GED System initialize OK OK 4 Select OK with to carry out System initialize OK Cancel lf you cancel press The display returns to MENU 5 Press the GED Formatting of the machines systems are carried out Indicate HAPPY logo in screen WELCOME QHerey PRESS SET TQ CONTINUE N KEEP CLEAR CARRIAGE WILL MOVE 25_1 BDI101 93 INITIALIZING OF MACHINE SETTINGS 25 2 lnitializing of machine speed If you have E 18 E 30 E 51 or E 52 while sewing Please try initializing the machine settings 1 When the machine is stopped press MENU and Select OTHER with CA 2 Press the GED button lt gt Network System Speed Version OTHER GUIDE 3 Select Speed with CED and press GET Speed setting OK CAUTION lt Main shaft turns gt 0 a 4 Select OK with C2
72. ders the pattern from the beginning is automatically registered as the original point Stitches This is the minimum unit within the pattern data There are different types of such stitches stitches that command determine the sewing sequence functions that dictate functions such as jumps thread cut etc sideways movement distance and lengthwise movement distance that command the movement distance of the frame Speed limit This is a function code that limits the highest speed In cases where there is a need to limit the sewing speed at a specific point in a design you can limit the speed to not exceed the speed specified by setting the appropriate function code to the desired stitch 26 2 Auto origin This returns the frame automatically to the original point upon finishing the embroidery Communication speed This refers to the data transmission speed be tween the machine and a PC when connected by serial port Higher speed settings allow faster transmission of data but also increase probability of communication error If communication errors happen frequently lower the communication speed Tubular round frame Tubular square frame The frames made by HAPPY and used for cylinder sewing such as on T shirts bags etc These frames have brackets at both sides Memory media What saves design data by things such as memory card and a USB memory Data format This is the format that the pat
73. ect A guide is not indicate next time by READY HON TOHOOP SET FRAME PATTERN NEEDLE Sav fete lett PROBLEM QILING SETTING a START Do Not Show This Screen At Start Exit MACHINE REFERENCE GUIDE Choose a topic screen and press SET 4 Press GED for change your selection je al TO 1 E FRAME ral Indicate when turn on the machine next time E S ooo Belle e Not indicate when turn on the machine next l th al START Tn OILING time Exit Press to return to Menu mode Press once again to return to Drive mode 3_E BDI101 18 INSERTING A NEEDLE 4 1 select a needle of the right type See the following SELECT THREADS AN CAUTION To prevent accidents Turn off the power before removing the needle 1 Loosen the needle clamp screw slightly with the screw Needle clamp screw driver 2 Remove the needle 3 Insert a new needle into the needle clamp with push it up as far as it will go keeping the slotted side of the needle in front 4 Tighten the needle clamp screw with the screwdriver A Do not use a bent or blunt needle Place the needle on a flat surface and check for straightness 4_1 CSD424 19 SELECT NEEDLES AND THREADS 4 2 About needle Please select needles by type of material Normally We supply a DB X K5 needle as in the machine accessory kit TYPE APPLICATION DB X K5 For normal embroidery For knit Relation of needle and upper thread Please select type o
74. eedle plate for cap frame 3 Loosen the set screw upper side of pres sure foot and unscrew the set screw lower side Pressure foot 4 Press up the pressure foot and tighten set screw upper side and tighten set screw lower side as it shown in the diagram 7_2 CSE801 52 CAP FRAME OPTION 7 2 nstalling and removing the cap drive frame You need to install the cap drive frame into the carriage when you embroider a cap Please remove by reverse order of these step 1 When the machine is stopped press O Set Top Origin Log in Turn off 2 Select Frame position with and press GED h Frame move AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame 3 Select Center with CD and press The embroidery frame will move to the center 4 Turn on the power switch ON OFF 5 Hold the arc guide by hand and the rail A eee aS p bracket has to be faced downward then E a Dies a install into the bed as showing picture When you hold the cap drive frame assembly be sure to hold it by the guide If you hold the rail bracket your fingers will be pout between the rail bracket and the rail bracket rotary cylinder and rail bracket can get out of place Rotary cylinder oi Qy A Rail bracket _ 7 2 BDI101 41 CAP FRAME OPTION 6 Move the cap drive frame backwards away from you
75. emain on A N CAUTION To prevent accidents The embroidery frame and carriage will move Please keep hands clear for your safety 4 Press the GED button After the carriage and frame move slightly the embroidery frame will return to the previous position automatically Opening Guide is displayed 3 D In case the setting of Opening Guide is OFF display jumps to step 5 I 3 E O SA a e f 7 a 2 a Power switch g le QD Ie OFF WELCOME Quarry PRESS SET TO CONTINUE KEEP CLEAR CARRIAGE WILL MOVE MACHINE REFERENCE GUIDE Choose a topic screen and press SET READY ig TO 1 ho FRAME oe NEEDLE lt gt IS DI agina ars bbl Dl e gt ii Ei ai ra DILING Oe Edula BLEM Bj Not ia This Screen At Start ESC Exit SETTING 3_5 BDI101 8 TURNING THE MACHINE ON 3 5b MAIN ela es i ere screen L o n 5 Press the button J Please proceed steps according to the instruc a bd alae lg TORT tion of Basic mode P 4 8 The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option In case previous design is not finished completely and power machine off Sewing is stopped Do you wish to continue with this pattern Pattern Name 12 BIRD Yes No In case you need to see explanation of item select desired item with and press GED P 3 D lf this menu appears on the screen Ad
76. emoving the cap drive frame AN WE When taking the machine apart in case of packing 22 DY D N ANN the process is opposite of assembling the machine gt lt 95 Please do exactly the opposite way of assembling a W When packing the machine up for transportation i be sure to select the sixth needle and fix it with shipping collars on the both side of the guide bar 2_3 CSI201 8 SETTING UP THE MACHINE 2 4 Machine installation 1 Please use a stout table to set the machine on Please check for any shaking or excessive vibrat ing of the machine table when the machine is running If you have a problem Please use a stronger table for the machine 2 Please sit the machine level on the table 3 Please be sure you have this much room around your machine for it to move It is possible for the embroidery frame to hit you and cause injury 2_4 CSD607 7 SETTING UP THE MACHINE 2 5 4 Please be sure you have this much room around your cap drive for it to move Please machine on the table positioning like right side drawing 5 Please do not sit the machine near any kind of other electric equipment Examples Microwave or electric tool Has possible to wrong movement of the machine 6 Please keep away from dusty and high mois ture environments Has case of rusting or damaging 7 Please do not sit the machine
77. en the machine is stopped press MENU and Select PATTERN with CO a FRAME LETTER CONTRAST ABC D 25 ABC E ABE p FN 3 Press the GED button EMBLEM RC_CAR BIRD INSECT C pa JC a Ste AT F r Ls a ie PALMTREE keng PENGUIN UNBRELLA DOG CY Pi 4 Select desired pattern with OX P re ee SHIP TIGER HORSE C A 7 5 Press MENU and select Fi with CD P Fes Ba L hi SHIP TIGER FLOWER 6 Press the GED button P res 7A Section for select of memory card reading and Bezo Y te USB memory reading a Gee a 7 Select memory card or USB memory with Ed OD 11 3 BDH701 24 PATTERNS IN MEMORY 11 4 8 Press the GED Make HP1 File l A 9 Select No or Yes with gs9 and press 23F LOWER rD aE E S Choose Yes when you need the data adjust Free space 65877 ments or needle selections saved They will be written together as Other settings and HP1 Cancel file Select No when you do not need the Other settings to be saved Free space on the data disk Before writing check that there is more remain ing than the number of stitches to be saved If there are more stitches than remaining space you need to erase data or write into a new media 10 Press the GET button The name of the pattern will be shown Sure This pattern name Name FLOWER_ ABCDEFGHIJKLMN OPQRSTUVWKYAL 01234567 8 9 lt 4 gt END 11 Press
78. ent of the fx 100 details of the current pattern width X direction size 100 w lt E a aa 23F LOWER f 0 9 54 0 uay 3 Press up down of to select Py and W123456 250 23 press GET 9 7 9 38 1o 9 Bi i F P 7 ji 5 a VAY 23 Ao 5 9 7 F 4 Press up down of 2 to select conver Anie B250 AS oen ois Bl ae sion of position required LT 0 0 Pe ar 5 Press the GED The setting is fixed Wl123456 E250 ee For return to main menu press down of to select END and press GET or Press ESC Press once again to return to Drive ieee eae step and mirror convert mode w IMT E E oe Cc af p m z O 9 5 BDI101 45 SEWING 9 6 Starting in the middle of a design POSITION This function allows you to go directly to a stitch number or a color change and positions the hoop correctly Stitch Number of stitches Change Color position This moves the frame to any stitch number This moves the frame to the beginning of any desired Color change number L Beginning of any couloir number Any stitches stitch 1 When the machine is stopped press MENU A o gt ac READ _ OPTION S and Select POSITION with 20 eS Be ay 2 Press the GED button KA Frame move yen 3 Press up down of to select MP and press GED 4 Press up down of to select the num ber and press right left of to select the digi
79. ep 14 FUNC Change Stop m2 V In case you want to change size and or 23FLOWER 09 5 9 ii ap 123456 B250 3 0 1 x angle of design select p b and J J k y Ly i si screen which Se up sca e angle repetition and so on 4 Press GET Do ot hange it e Jump to step 12 OK Sa This message isn t indicated from the next time 4_A BDI101 24 BASIC MODE 4 B Pattern settings 12 Press GED and start pattern setting ZSPLOWER pit OP L 9 5 9 7 9 8 7 l W123456 250 3 01 5 1 5 i4 on oo BH Adjust P 12 2 The adjustment of the width X direction size i O5 Repeat sewing P 12 5 100 Offset B 12 8 PB Frame out P 12 D MI E me ee wi 2JFLOWER fe 0 T 9 5 9 749 p hange No 13 Select END with and press GET 1234961815 45 019 91 5 SB ee ei we Change Stop It is the screen which sets up color TORT END change change stop and soon Mior E Now 1 4 Do you change it This message isn t indicated from the next time Hipa ODODOeNUWAUIA IOOW OKANO E Needle bar selection n 5 E 23FLOWER O 9 8 Se Change 14 Press the GET ZERERA nF are FUNG Change Stop LI dlor Change aU I 4 paj ODOeNUWVAUIA NOD OOF DO w Needle number Current color change number Number of color change number a 15 Press right left of OX to select the color iarlomr ps 0P ETRE change fv 123456 15 0 1 5 1 5 CF iset Next change nu
80. ep hands clear for your safety 2 Select the desired function with and press GED Drive menu will be cleared after execution of selected function 3_Bb BDI101 18 MENU The diagram below describes the layout functions accesed from the main menu The main menu is accessed by pressing MENU From here any function can Arrow button Escape button then be selected with the up and down OC Set button Menu button Pressing GED enters your choice If you Press from any point in the Menu mode you will change to Drive mode lp Explanation page Memory pattern p 5 A Setting P 12 1 Needle bar selection p 13 1 Reading P 5 5 kie a Scale R 12 2 V Auto setting p 13 2 Settings P 14 4 fe Lock of pattern data p 11 1 Repeat sewing p 12 5 Thread color P 1 a B B Initialization of Erasing A 5 B Offset P 12 8 E Color change data registration P 13 5 setting P 14 7 l Trace type P 11 2 eea Color change data read A 13 6 12 E ABC DEF Rename P 11 5 Copy of pattern data IP 11 6 Machine settings A 5 1 PATTERN T ma A Initialization of setting p 15 1 Fes ab a at le SS oe p D POSITION EDIT l LETTER CONTRAST ABC Contrast of display p 3 6 260 ABC Position p 16 1 it p 19 Frame confirmation p 20 1 vy th Piece number p 16 2 T ROUND Tubular round frame P 20 2 fy Move to color change Pie 1 T SQUARE
81. er When you resume operation the frame has an automatic return to previous position and you can continue sewing Fig 1 This function will be convenient for trimming threads while embroidering or for sewing applique etc Lengthwise Lengthwise X n AN Pi a distance a istance iw A Sidewise move Sidewise distance move distance Frame out point l Original point Start point of pattern E Last position of Color change number O Offset point Fig 1 Fig 2 Selection of color change number Set Color change number to execute frameout W When you select Off with no display of option of frame out for Color change number to which color change stop is set color change stop is released WE When you turn frameout On without setting the move distance of frameout this results in the same action as color a change stop Teaching input Set position of frame out with and the distance of movement will be the frame out dis tance Usually move distance to frame out point is input with original point as pivot Fig 1 In case offset is set the move distance is input with offset point as pivot Fig 2 W You can set number of stitches or Color change number to make frame out in plural but frame out point is limited to one place The point set finally becomes good for making frame out The point set finally becomes good for making frame out Direct input You can set the position of frame out directly by inputting by the nu
82. f needle and upper thread by flowing list Size Relation of needle and upper thread 100 130 140 160 150 200 50 70 70 80 100 120 130 150 70 100 it Normal em 50 60 80 100 100 130 100 130 broidery field 36 40 60 70 80 100 130 150 14 ao a a a a A e a a a gt Normal use embroidery needle and upper thread Upper thread Rayon 120 d 2 120 denier Polyester 120 d 2 120 denier Needle 11 DBXK5 gt If the relationship of needle size and thread type is incorrect it is possible to have any of the following problems e Thread break e Skip stitch Upper thread does not catch bobbin thread e Other stitch quality problem 4_2 CSD607 20 BACKING MATERIALS 4 3 Backing Generally Backing is used for hooped embroidery fabric Knit fabrics particularly require the use of embroidery backings Embroidery backings will allow the hoop to move the fabric more accurately creating a more beautiful embroidery Select backing type Choose the thickness and number of sheets by the type of material and embroidery condition Generally you should consider the following items Embroidery stitch quality eContraction or compression of fabric caused by sewing etc Stiffness of fabric W In case if you sew lace and leather you may not need backing sheet Example of using a backing Embroidery frame Inner frame Fabric Backing sheet Outer frame 4_3 CSD607 21 BOBBIN WINDI
83. f power while embroidering 9 2 Moving the hoop while embroidering and then returning to the correct location Position ccsesseseseeeeeeees 9 3 Moving back to the starting point Origin 9 3 Going back to the beginning of the design Top 9 4 Placing the design in the center of the selected embroidery frame Center cccccseeseseeeeeees 9 4 Rotating and mirroring designs Convert 9 5 Starting in the middle of a design Position 9 6 DISPLAYING THE PATTERN IN SETTING MODE 10 1 HOW TO SEE THE EXPLANATION OF MENU 10 2 UUL BDLOUZ 3 INDEX PATTERNS IN MEMORY Locking pattern data ccccceeeeeee ees 11 1 Traco Ty DG ecen ea 11 2 EXODO eea ae E E EE S 11 3 Renaming patterns ccceeseeeeneeeees 11 5 Copying pattern data ceeeeee 11 6 PATTERN SETTINGS ceceeeeeeeeees 12 1 CellC ereraa E 12 2 Width adjustment cccccseeeeeeeeeeees 12 3 ANGIO sicerecedtnesaceverst sxereutestyceerdsteacacnsatee 12 4 Repeat sewing cccssecceseeseeeeseeeenees 12 5 Auto Origin 2 0 cccceeeeceeeeceeeeceeeeeeeeeeeeesees 12 7 SSF A A EE E 12 8 PG OU e iatenancass 12 D NEEDLE BAR SELECTION 13 1 AUTO SEUNG seniii a 13 2 Thread color cccccccceseseeeeeeceeeeeeeeeeees 13 3 Color change data registration 13 5 Color change data read 00ceeee 13 6 READING Pattern Read Settings cceeee
84. frame will return to the offset point P 12 7 W Make sure auto origin is activated when you are using the offset function repeatedly on the same pattern P 12 7 12_8 CDFA21 79 PATTERN SETTINGS 12 9 Direct input You can move the offset manually and save the position with teaching input Lengthwise rN move distance oe i Sidewise move distance O Offaet point Start point of pattern 1 When the machine is stopped press MENU o aca pal and Select SETTING with 22 SOS Hm Z POSITION 2 Press GET and press right left of CD to 23F LOWER i t W123456 8250 e y An automatic origin return select S4 The left side shows the number name and details of the current pattern Ca 3 Press up down of OX to select TIFLOWER tT 4 mw amp 4ml OQ ly MY 123456 B250 ao D W X axis distance or Xy 0 I O S ty Y axis distance and press GED Ye 0 0 23F LOWER p I t Bi ii 4 Press right left of to select the digit M1234568 250 J te oc I CY and press up down of to select the 3 aa number 23F LOWER T t 5 Press the GED button a a m a eee The setting is fixed O The offset of the start Press until the display returns to drive point in the X direction 0 0 mode y will appear at the lower right n green Offset point l Cy For return to main menu press down of to select END and press GED or
85. hine slightly when taking out the styrene form lower right and lower left 6 Carry the machine to installation location E Please keep those packing materials in case of necessary for repair or other reasons E Packing procedure is the reverse from unpacking WA procedure 5 6 s 2 p gi lt i iyi i ai e a SETTING UP THE MACHINE 2 1b Placement of Accessories Carriage Spool felt 13 pieces USB cable Power line cord ass y Tool set Needle 10 pieces Bobbin 2 pieces 1 piece set to rotary hook Fuse 6A Oiler Thread guide pillar 2 pieces Thread stand pin 13 pieces Wave washer 13 pieces Embroidery frame round Embroidery frame Square Thread stand Thread guide bracket Frame base CD ROM Happy Link Software Instruction book Embroidery machine Happy Link Software Parts list book Embroidery sample SETTING UP THE MACHINE Accessories Please confirm you have received the following O P NO ee 14 Thread guide bracket Thread guide pillar 2 pcs Thread stand Thread stand felt 13 pcs Thread stand pin 13 pcs Wave washer 13 pcs Carriage Frame base Embroidery frame square PTA 32320 Embroidery frame Round PTA 150 360 Needle DB X K5 10 pcs Oiler Sewing machine oil CD ROM Instruction book Machine Happy Link USB cable C Power line cord ass y A shape will be hanged depending on a
86. if you set same color on both pattern and back ground Color stteing 1 Red 2 Yellowish green 3 Green Set needle Set needle Red number 1 number 3 Set needle number 2 Green Yellowish green READ OPTION aoga A g 1 When the machine is stopped press MENU ee E E La acy 8 S and Select NEEDLE with TETE POSITION MTI 2 Press the GED button KEANE The left side shows the number name and M1234536 4 details of the current pattern a 3 Press MEND and select Go with CD 2AELONER Ut 4 Press the GED button Change No NeedI No CSET Set amp Next FUNG Change Stop m2 mil m0 E o Color Change No E E Mm 6 E gt 4 3 m2 1 of 0 Gx Change No i NeedI No Cy CSET Set amp Next FUNG Change Stop H mil END aL Color Change No R E 13_3 BDI101 62 NEEDLE BAR SELECTION 5 Select the needle number or cloth back ground color with CD 6 Press the GET button The current color will be shown on the left Color preview will be shown on the right 7 Select the color to be changed with CD Current color will be shown on the right 8 Press the GET button The setting is fixed 9 Press the button 23F LOWER gt Confirm the colors shown in the preview display 5 C For return to main menu press right of to select END and press GED or Press ESC Press
87. ins settings such as scaling width adjustment angle and convert design Repeat sewing The machine repeats the pattern a number of times in the X and Y directions as set by the user Offset Sets the start point of the frame in the selected pattern Frame out Inserts a frame out command in the selected pattern W Various settings are executed in assortment Adjust Scaling This adjusts the scale of the selected pattern Width adjustment This adjusts the width of the selected pattern Angle This adjusts the angle of the selected pattern Convert design This sets the rotation of the selected pattern in increments of 90 degrees normal or reversed 12_1 CDFA21 72 PATTERN SETTINGS Scaling Setting example The pattern s scale can be increased or de creased in 1 increments Normal Default X Y 100 Start point of pattern 1 When the machine is stopped press MENU sera pan MAS and Select SETTING with TES POSITION 12 2 X 100 Y 150 23FLOWER OPT 9 5 9 7 99 8 2 Press the GED 123456 18250 13 0 1 5 1 5 The left side shows the number name and The adjustment of the details of the current pattern width X direction size 23F LOWER gt OPI 9 5 Aa 3 Press up down of to select 4X or fif 123456 250 and time and press GED VAY a 23 O T 9 59 7 49 8 4 Press right left of to select the digit i 123456 amp 250 S3 0
88. install the cap drive frame on the machine the machine will convert rotate your design automatically hopes MEDS moved i Me opposto eon ee No 18 Revers move Yes Frame movement will be faster by pressing arrow key Frame movement will be Yes igh 19 STR AULO Machine remembers amp returns to last sewn position after sewing interruption 20 Embroidery Light This setting for heavy duty material depends by material weight weight eavy Machine speed is decreased automatically 8 59 l BDI625 28 MACHINE SETTINGS 5 2 Setting NO pa Contents 21 Frameout O 100 Set movement of frameout in the drive menu position 390mm 22 Oporation Change operation mode mode Basic 2 Auto cursor move Menu explanation Auto menu change Basic 1 Auto cursor move Advanced Advanced mode PATTERN SETTING NEEDLE READ OPTION veeb J and Select OPTION with 22 A EF aay E asx Keep null Yes 1 When the machine is stopped press MENU POSITION EDIT amp LETTER CONTRAST ABC O ABC 2 Press the GED Comes indicate or Machine settings or Pattern read settings 3 Select with and press GED You select xy setting for design data read IP 14 1 CELE vW Do CONAN D OTS WP Fe TRD break back 11 Slow mend out All head mending 12 STR Lock stitch Width data limit 13 Width data all Quick start mode 14 RS 232C Baud late 38400 Auto thread cut 15 TRD break detect Normal Cu
89. itches Color change number selection Enter the stitch number you want to edit directly then go to the particular stitch number Manual selection Search for the stitch number you want to edit by moving back and forth by intervals of 1 to 1000 stitches Function selection Search the only stitch including the function code such as jump thread cut and etc S 1232 9 1234 S 1236 F F F X 0 8 X 0 8 X 0 8 Y 6 4 Y 6 417 Y 6 4 l S Number of stitches F Function code X Sidewise move distance Y Lengthwise move distance lt shows selected stitch S 1233 5 1235 F Fs X 0 8 X 0 8 Y 6 4 Y 6 4 Color change number selection PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU Fee oa JE and select EDIT with CD aes oe POSITION FRAME LETTER ABC soe ABC ABE 2 Press the GED The right side shows the information of the current stitch Menu Current stitch 3 Press right left of to select desired color change number You can use Function code Insert stitch and etc with this status Refer to the page for each editing procedure for more instructions Menu 19_1 BDFA27 34 DATA EDIT Manual selection PATTERN SETTING NEEDLE READ OPTION 1 When the machine is stopped press MENU E S a and Select EDIT with C9 a eT FRAME LETTER 7 ABC D sls ABC a LBE b 2 Press
90. k hazard on all electrical components Injury risk on moving head s Keep hands away from the moving heads while the Possibility of injury machine is running Keep hands away from the moving heads while the machine is running ES HMF 5117 0 Laser beam Class 1 F L b Cl 1 Do not stare into the beam AN CAUTION Injury risk on frame and carriage Keep hands away from the drive frame while the machine is running Catch a finger in the X carriage AN WARNING Injury risk warning for all needles Keep fingers away from the needles while the machine is running 1_2 CSI502 6 SETTING UP THE MACHINE 2 1 We recommend unpacking should be done where it has enough room CAUTION To prevent accidents The machine is quite heavy for one person to carry Please use two persons when unpacking or carrying CAUTION To avoid troubles Make sure to hold bottom of the machine body when removing from the box Do not hold any other place bed moving head control box etc Confirm all the accessories are contained when unpacking Remove the machine from box 1 Remove 2 straps 1 from the carton 2 Lift the box upper 2 to remove 3 Take out the accessories Refer to the next page 4 Take out the styrene foam right 3 and left 4 5 Take out the styrene foam lower front 5 3 lower right 6 and lower left 7 7 Be careful not fall down the machine tilt the mac
91. lected will be dis S250 played 123 0 Right side of display shows the detail information 4 109 7 of the current pattern data 4109 8 61 5 61 5 5 Press the GED A The display returns to the view of Step 2 Menu Press to return to Menu mode Press once again to return to Drive mode 10_1 CDFA21 65 HOW TO SEE THE EXPLANATION OF MUNE When p is shows on the right side of the menu the explanation of menu can be seen by the following step 1 When the machine is stopped press MENU and select desired setting item with CD 2 Press the GET Icon of K will be shown in sub menu 3 Press the MENU and select 9 with CD 4 Press the GED The explanation of menu appears on screen 5 Press the GED The display returns to the view of Step 2 Press to return to Menu mode Press once again to return to Drive mode SETTING NEEDLE READ 10 2 OPTION POSITION l Explanation This message isn t indicated from the next time og Menu E oc Menu 10_1 BDI101 46 PATTERNS IN MEMORY 11 1 Locking pattern data Locking pattern data stored in the machine memory will prevent deletion and changes in set tings SETTING NEEDLE READ OPTION a Hire 1 When the machine is stopped press MENU and Select PATTERN with 2 2 Press the GED button EMBLEM RC_CAR BIRD INSECT aD Sie AAD B il UMBRELLA DOG PALMTREE ke
92. left This helps you check if the pattern fits the em broidery area of the frame or not 13 By position of design can be moved No 111 S Cap 67x180 CAP Size YxX 67x180 67x290 No Name Labi sec ap gt 112 W Cap QS Frame Type SED Set Frame 0 Frame Size Size YxX 61x181 67 No Name LLL S Can p Size Y gt Size Y 07 67x180 No 111 S Cap Size YxX ATyv120 Ai No Name 111 Calan Size Y 4 gt Size Y No 111 S Cap 67x180 CAP 5 No Name Size YxX Y Lid Cap 67x180 112 W Cap 471x290 No 112 W Cap 471x290 Adjust pattern position in hope as desired using arrow keys then press SET Buttons on Control panel perform these functions Center Design FUNC MENL pme Sam C FAST gt E ESC Fast movement et Position Adjust Position Menu Outline of pattern Embroidery area No 112 W Cap 471x290 t d 20_5 BDI101 81 FRAME CONFIRMATION 14 Press the GED button AN CAUTION To prevent accidents The frame moves quickly Keep your hands away from the frame 15 Press the GED button Frame starts to move for tracing Please confirm that pressure foot and needle do not hit to frame If press ESC skip trace operation To stop tracing press ESC 16 Press the GET button The display returns to MENU Start sewing by pressing the START CY Select No with QZ and press GED The display will return to step 12
93. letter charac T ter pallet and Pee GED ABCDEF GR JKLMNOP QRSTUVWXYZ You can move position of cursor on word win abcdefghijklmnopgrstuvwxyz CY 0123456789 21 amp lt gt 0 dow by selecting 4 or P with and press lt gt END GED Space or Delete 5 Repeat the procedure 4 to select addi Happyll tional letters o ABCDEFGHI JKLMNOPQRSTUVWXYZ If you wish to insert a space it will not be recog T nized as a letter 0123430109 p Ple 4 gt END 6 Press the when you are finished with Happyll the letter selection A cursor moves to END at letter pallet ABCDEE GHIUKLMNOPQRS TUVWXYZ abcdetghijkimnopaqrstuvwxyz lt gt P You can move cursor to END by too a pe 218 7 Press the ESO Fix your setting and go to next step Happy Stylel ABC Large 15mm height 0 A B 0 0 OK 17_1 BDI101 73 LETTER 17 2 Font Selection Enables you to select the preferred font Selections are Style 1 Style 2 or Style 3 IP 26 3 Sav 8 Press and press to select Style2 AB AAS Styles BE 9 Select desired setting item with and AIBC Happy press GET Style2 ABC Fix your setting and go to next step ABCI Large 15mm height ABC 0 TALB 0 0 OK Letter Height selection To select the letter size from Large Middle or Small The letters can be set to one of 3 sizes ey 10 Press GET and press to select e an ico ABCI Middle 10mm height Ei Small 4mm height 11 Select desired setting item with
94. lows you to compare the design size and position against the frame before sewing I Pressure foot button You can raise or lower the presser foot J Needle change button Moves the sewing head to the adjacent needle in the direction of the arrows K Speed control button Press the button to increase the machine sewing speed and the button to lower the machine speed The sewing speed is shown on the display L Function button Press the function button to execute each function of embroidering Fast button When you press this key while pressing frame move key frame movement speed increases You can make more slow frame speed in Machine settings menu IP 5 2 N Arrow button Up Down Left Right The frame moves toward direction of the arrow mark In the menu select each item required by pressing the arrow mark toward the right direction You can change direction to opposite side in Machine settings menu P 5 1 O Set button By pressing Set button you can execute each function in the menu and other settings Indicate target design on LCD panel when non showing design If you press this key and hold re display your target design P Menu button Displays the function menu for the machine set tings and the design set up Q Escape button Press ESCAPE button when you stop or cancel the settings selected R Memory card eject button Press this button to take out the memory card Do not try to take out
95. mber Change Stop m The current color change number is showed in T END mi the pattern data display portion color Change No 4 4 E f 3 E 2 1 of 0 a gt 16 Press up down of to select the needle romps 0P 8 GB Change No WH123456 E15 oe 5 CET Set amp Next number Change Stop oe Color Change No The setting is fixed CCL evo ange Now 4 4 17 Repeat Step 15 16 and set needle to all color change number 2 1 0 9 8 7 6 5 4 3 2 1 0 a 18 Press right of to select END and No 62 Round 130 T Round press GET Zo No Size YxX It is the screen which chooses an 61 120 embroidery frame 62 150 Choose the embroidery size which is 63 180 suitable for sewing 64 210 This message isn t indicated from the next time Frame Type CSET Set Frame Frame 1ze 4 _B BDI101 25 BASIC MODE 4 C Frame confirmation n 20 1 19 Press the GED button No T Round Indicates the select frame No Size YxX 61 120 gt 62 150 63 180 64 210 Frame Type CSET Set Frame D Frame S126 Menu SAV 20 Press right left of to select the type of No 62 Round frame No Size YxX gt 90 320x320 a Press up down of to select desired size of frame Frame Type CSET Set Frame Frame S1ze Menu 21 Press the button GED No 90 Square 320x320 Adjust pattern position in hope The type and shape of the frame IS in black and as desired using arrow keys embroidery area and outline of
96. mber keys You can also change the position of a frame out set by Teaching input Normally the distance to the frameout point is input with the original point as a pivot Fig 1 In case where an offset is set the move distance to frameout position is input with offset point as pivot Fig 2 12_D CDFA21 84 PATTERN SETTINGS Execution of color change number Set Color change number to execute frameout 1 When the machine is stopped press MENU and Select SETTING with O 2 Press GET and press right left of CD to select PA The left side shows the number name and details of the current pattern 3 Press up down of to select and press GET The current color number is shown in the pattern data display portion 4 Press up down of to select the Color change number and press GED The setting is fixed Cc on will be shown to the right of the color change number on will be shown to the right of the needle number If you press the GET you can alternate between Cc on and baid off 5 Press ESC For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12 E w 5 Lengthwise N move i O distance iv Sidewise move distance Frame out point Original point Start point of pattern Last position of Color change number PATTERN MAJ re OS POSITION NEEDLE READ OPTION Menga amp
97. n and you wish to return to the originals simply reload W The data may only be HAPPY format TAP 10 Trace type You can compare the design size and design position to the embroidery frame before you start sewing The embroidery frame will move around the actual design size At this time you can choose which type of trace from the two types as seen in the following figure Area Outline eee fas ee e eects o Poo n n4 S EA t t t i Nooi D SAI ow Start point 14_2 BDG801 27 READING 1 When the machine is stopped press MENU E S and Select READ with 9 aes POSITION PATTERN SETTING NEEDLE 2 Press the GED The setting status will be shown to the left Combine jump Stitch sweeper Sweep length Data format etc func read Trace type MD Oo CO N Oy OT HH Go Bhd EF Keep null CHG Skip null stitch All pattern disp Tajima name disp Skip null stitch Combine jump Stitch sweeper Sweep length 3 Press MENU and select h with CD UIA GO N Fe Keep null CHG 4 Press the GET Skip null stitch Combine jump Ready to change settings Stitch sweeper Keep null CHG NO B B Sweep length Keep null CHG Skip null stitch Combine jump Stitch sweeper Sweep length 5 Select desired setting item with and press GED d l 2 L 4 5 qa i 1 Keep null CHG 6 Press up down on to cha
98. ng a 3 Select the pattern with CD P 2 aes DVA VE TIGER FLOWER HORSE 4 Press the MEND and select f with CD S TIGER FLOWER HORSE 5 Press the GED button The symbol 7 will be shown on the left of the locked pattern Repeat steps 4 and 5 to unlock F sO00B Press to return to Menu mode Press once again to return to Drive mode 11_1 CDG801 66 PATTERNS IN MEMORY 11 2 Trace type Changing the trace type of the pattern data in the machine memory IP 14 5 1 When the machine is stopped press MENU SS eS R i R L E 6 ja and select PATTERN with TENi POSITION 2 Press the GED button 2 Q EMBLEM RC_CAR BIRD INSECT E he 2 ay Sip FAS ABC DEF bs tl UMBRELLA DOG PALMTREE heng qa 3 Select desired pattern with CD D be laos ITER iaa Yo e Nef Se SHIP TIGER HORSE 4 Press MENU and select or with oy OD Maximum embroidery area of pattern Outline of pattern Press the GET button Trace type is changed O1 it y j 5 Press and go back to Drive mode for confirmation Press to return to Menu mode Press once again to return to Drive mode 11_2 CDG801 67 PATTERNS IN MEMORY 11 3 Export You can write out of machine memory to a memory media 1 Insert the memory media P 5 5 READ OPTION SETTING NEEDLE Wh
99. ng the fabric may distort which will create gaps in the embroidery design W To suspend sewing 1 Stop the sewing by pressing the but ton 2 Press the button The needle will go down and trim the thread l 3 Turn off the power switch 14 CAT 156789 i To resume sewing again from the last sewn position ON 4 Turn on the power switch jo OFF After the carriage and frame move slightly the embroidery frame will return to the previous position automatically 5 Press the GED button Joy N grierr gt JAN KEEP CLEAR CARRIAGE WILL MOVE OFF TQ CONTINUE 6 Back up several stitches from the stop point TR by pressing the 3 4 times 2345 96789 AN CAUTION To prevent accidents The frame moves quickly AN CAUTION To prevent accidents When performing a thread trim be careful of the needle which will pierce the fabric Keep your hands and body clear of the ma chine 9_1 BDI101 41 SEWING Loss of power while embroidering lf you have a power failure while embroidering follow these instructions and you can restore the position of the frame and the pattern data to Its state before the failure 9 2 1 Turn on the power switch e prharrs OFF TO CONTINUE KEEP CLEAR CARRIAGE WILL MOVE 2 Press the GET 3 2 050 C point aed T aD Auto PRESS SET TO CONTINUE N KEEP CLEAR CARRIAGE
100. nge settings a 3 Combine jump 4 Stitch sweeper 5 Sweep length 1 Keep null CHG 7 Press the GEM 2 Skip null stitch The setting Is fixed 3 Combine jump If you change default settings they will be lit See 5 Sweep length No No No No No No Yes 4 No No No Yes 4 green Other setting can be done by performing step 5 to 7 Press twice to return to Menu mode Press once again to return to Drive mode 14_3 BDG801 63 READING 14 4 Restoring settings This restotes settings related to pattern reading 1 When the machine is stopped press MENU ee ee saaa OPTION aA Magii and Select READ with CD eS POSITION 2 Press the GED The setting status will be shown to the left Keep null CHG Yes Skip null stitch Combine jump Stitch sweeper Sweep length All pattern disp Tajima name disp Data format etc func read Trace type DO CO 1 Oo OTE RF Keep null CHG Yes Skip null stitch No Combine jump No Stitch sweeper Yes Sweep length All pattern disp No Tajima name disp Yes Data format Auto etc func read No Irace type 3 Press MENU and select A A with CD ODO VP CO 1 O74 O71 i GO N FE Keep null CHG Skip null stitch Combine jump Stitch sweeper Sweep length 4 Press the GED All settings are returned to the default In case that the setting is restored the color of
101. nspool further approx the same amount 2 The screw on the tension spring is for ad justing bobbin tension This adjustment is very delicate Please turn the screw only a small amount Only 1 8 of a turn maximum linserting the bobbin case 1 After threading bobbin in case open bobbin case latch A grasping it in fingers as shown Slip bobbin and case on stud of rotary hook body and press in securely Release bob bin case latch Press the bobbin case in to be sure it is fully seated 2 Close hook cover W The attached bobbin case is available only for this machine Thread may be caught in thread guide coil if other types are used 4_5 CDFA21 28 THREADING THE MACHINE 4 6 How to thread upper thread Pass upper threads in order according to the figure 1 Thread stand Set thread cone on the stand Small cones can also be used as shown 2 Thread guide Thread through the thread guide above each thread cone 3 Upper rectifier Continued next page 4_6 CSAF27 24 THREADING THE MACHINE e i T a 4 253 ag fi 4 I t a Ny 7 Aa ge s I e a A o H 12 14 16 13 4 7 4 Minor thread tension 5 Guide pin upper 6 Detecting roller 7 Guide pin lower 8 Thread tension Wind upper threads one time around rotary tension disc clock wise 9 Upper thread guide 10 Lower thread guide 11 Lower rectifier 12 Thread guide plate uppe
102. o main menu press down of 45 4 to select END and press GED or Press ESC END Press once again to return to Drive mode 12_F BDI101 59 PATTERN SETTINGS Direct input You can change the position of your frame out by using this function You can change the moving distance of the frame out and change the frame out position which saved by Teach ing input 1 When the machine is stopped press MENU and Select SETTING with CO 2 Press GED and press right left of to select A The left side shows the number name and details of the current pattern 3 Press up down of to select ar X axis distance or n Y axis distance and press GED 4 Press up down of to select the num ber and press right left of to select the digit 5 Press the GED button The setting is fixed l Cy For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode 12 G 5 Lengthwise N move distance RA N Sidewise move distance Frame out point l Original point Start point of pattern O Last position of Color change number PATTERN NEEDLE READ OPTION POSITION 2 3F LOWER f I P F W123456 8250 H gt T e a The setup of color change which has frame out AL 0 0 0 0 END 23F LOWER 1 7 W123456 8250 eae gt Bl ss A AE Mb ty 0 0 END 123456 1 250 H tl Bi i T uT a A b
103. o not unplug by pulling on cord To unplug grasp the plug not the cord 10 Keep fingers away from all moving parts Special care is required around the sewing ma chine needle 11 Always use the proper needle plate The wrong plate can cause the needle to break 12 Do not use bent needles 13 Do not pull or push fabric while stitching It may deflect the needle causing it to break 14 Switch the sewing machine off 0 when making any adjustments in the needle area such as threading needle changing needle threading bobbin or changing presser foot etc 15 Always unplug sewing machine from the electrical outlet when removing covers lubricating or when making any other user servicing adjustments mentioned in the instruction manual SAVE THESE INSTRUCTIONS 1 _1 CSF201 3 WARNING LABELS amp THEIR LOCATIONS 1 2 Trapping hazard Shut the cover when starting the machine Fear of serious injury Shut the cover when starting the machine Do not put hands in while the machine is running Do not put hands in while the machine is running Trapping hazard wherever this label is found Power Supply Voltage sticker VOLTAGE Ho gHOV C Risk of electrical shock and fire if the power AMPERE alana PHASE ots recommendations on this label are ignored N 50 G0Hz Make sure that the power supply meets the exact POWER CONSUMPTION Mow specifications as provided by the manufacturer HAPPY Industrial Corporation Shoc
104. of to select the color 123166 15 idee FUNC Change Sto change number L er I The current color number is showed in the ino eN mri k Olor Unange NO pattern data display portion CORPFPDN WHE O10 IOO OOK DO a SAV 4 Press up down of to select the needle Frame out mark 23F LOWER b 0P 8 pe No number 01 5 91 Set 6 lext The setting is fixed B CU e Color Change No papapa When is displayed at right side of the E EOE E needle number frame out is set IP 12 E 2 1 0 9 8 7 6 5 4 3 2 1 0 i a For return to main menu press right of to select END and press GET or Press ESC Press once again to return to Drive mode 5_E BDC101 33 NEEDLE BAR SELECTION 5 F Color change stop functio When a color change stop is set toa gt gt Change Stop color change number the machine will stop after it finishes sewing the marked needle number then follow ing message will be shown When you wish to start again Press START STOP BACK the button CUT FWD Start button 1 When the machine is stopped press MENU rane TING READ _ _OPTION 9 S ja and Select NEEDLE with CO TEN POSITION 2 Press the GET ZFR OP The left side of display shows the number name m2 and details of the current pattern Th iw Number of stitches Angle FP Convert i Number of Color change number E t Height om
105. opped because upper or bobbin thread broken gt gt Trace end The machine is stopped because it has finished with the Needle selection button Set button OPERATION Lubricate the location indicated by Aor B Refer to the indicated page in this manual then press the set button Clean with instruction in the reference page then press the set button When you press the set button the embroidery frame will move and return to the previous position Press the start button to resume sewing If you wish to sew design again please newly hooped item on machine amp press start button When you press the start button the machine will select the next color and resume embroidering automatically Please select next needle number by needle selection button then press the start button Please thread upper thread or check bobbin thread then press start button to resume sewing Press the start button if OK 3_4 BDH711 6 TURNING THE MACHINE ON Basic mode is default setting of machine 3 5 In case you want to use machine with Advanced mode please enter machine setting and make Operation mode Advanced P 5 2 How to turn on the machine 1 Connect the power cord to the inlet on the right side of the machine 2 Connect the power plug to an electrical outlet 3 Turn on the power switch Please confirm the emergency stop button has been released Push the power switch firmly so it will r
106. osen Tighten Adjustment Thick fabric Thin fabric 7 When you fix cap to cap hold frame please lt gt adjust in the following manner i eo lbp deh ti ELEH q ie a To Make sure to do the adjustment of the cap hold frame If it is not adjusted properly it ee may cause the deformity damage of the Adjusting screw Fig 1 cap damage of the cap hold frame and break of the cap grip After adjusting the cap hold frame make sure the cap to be set properly 1 Adjust the length of the cap grip to suit the thickness of the fabric At this mo ment hook should open and close without feeling heavy For the adjustment follow the next page Hooping caps item 1 to 5 The adjustment to be done by three adjusting screws Fig 1 Cap stretcher lf the cap grip is loose even after hooked the cap is not fixed tightly and the cap is moving Fig 2 If the cap grip is too tight you feel heavy when it is hooked and the grip bites into the cap too much Fig 3 If you feel hook extremely heavy in opening and closing there is a case that cap hold frame will lose its shape or damage 2 Adjust the guide position to suit the height of the cap Remove screws at left and right to adjust Fig 4 Fig 4 T e GobZul 33 CAP FRAME OPTION Hooping caps Concave Center guide Hold lever 1 Place cap stretcher securely on sturdy work bench 2 As shown in Fig 1 hold cap hold frame with b
107. oth hands and place on cap stretcher By pushing hold lever at 3 places in arrow marks with fingers place cap hold frame so that center guide of cap stretcher gets in concave of upper cap hold frame Confirm that cap holder frame is securely placed on cap stretcher without gap Cap strecher Hold lever Cap hold frame Fig 1 Nonwoven fabric liner 3 As shown in Fig 2 remove cap grip and keep open to the left Flange 4 Extend fore half of liner inside cap toward outward and place on cap stretcher At this moment place it so that tip of liner contacts flange of cap hold frame _ _ c Please place one or two sheets of ap grip nonwoven fabric backing of stan dard thickness under unstructured caps The length of nonwoven fabric should be some as one of round of cap F a T N Fig 2 Cap grip vi Hook 5 As shown in Fig 3 place hook 3 so as to have visor of cap get in m Fa gap between cap grips At this moment set center of cap to center mark on cap hold frame so that notched portion of clamp gets into seam of visor Close hook Notched portion Seam Fig 3 7_9 CSE201 54 CAP FRAME OPTION 6 As shown in Fig 4 tip the cap stretcher forward Clip the back of the cap in two places by stretching the crease out as shown by the arrows Cli Lever for clip Clip Make the clip lever face the inside Center guide Hold lever
108. p 34 Stop button 41 Arrow button Up Down Left Right button 35 Trace button 42 Set button 29 Display L C D 36 Pressure foot button 43 Menu button 30 Drive lamp 37 Needle change button 44 Escape button 31 Forward button 38 Speed control button 45 Memory card eject button 32 Thread cut button 39 Function button 46 Memory card slot 33 Start button 40 Fast button 47 USB Memory port BOBBIN WINDING 48 W Option 48 Upper Thread guide 49 Thread stand pin 50 Thread stand felt 51 Thread guide 52 Thread tension 53 Spindle om 54 Lever 40 50 _ O L Sl Tes 53 3_2 BDH711 5 HOW TO READ THESE INSTRUCTIONS 3 3 The instructions in this manual have been formatted as follows Written instructions will be provided on the left side of the page while graphics depicting the necessary steps are provided on the right Graphics on the far right will show the display after performing the steps indicated AN CAUTION To prevent accidents This will appear for items related to your safety AN CAUTION To avoid problems This will appear for items related to potential problems f i i iia of operation Selected item 1 When the machine is stopped Press the SETTING NEEDLE READ OPTION MENU AWords marked with a are explained in EMBROIDERY TERMS at the end of this instruc tion manual C PATTERN NEEDLE READ OPTION 2 Select desired menu with OX ele Sb EE TJA
109. press right left of 0 to W123456 250 eee gt se The number of the repe select 8 at in the X direction The left side shows the number name and details of the current pattern 23F LOWER SY 3 Press up down of to select the item WW 123456 3 250 A i and press GED i E qa 4 Press right left of C29 to select the digit Wisik 4 and press up down of to select the a a number a T3FLOWER 5 Press the GED button wW1123456 Bl sso t The setting is fixed IL interval of the repeat in the Y direction 6 Set necessary item by performing proce dure no 3 to no 5 Set all the necessary items ey For return to main menu press down of to select END and press GED or Press ESC Press once again to return to Drive mode T2 6 BDIL0I 52 PATTERN SETTINGS Auto origin 12 7 When a pattern has different start and end points the frame returns to the original point Setting example a Start point of pattern E End point of pattern p 1 When the machine is stopped press MENU and Select SETTING with C9 2 Press GET and press right left of to select Ve The left side shows the number name and details of the current pattern 3 Press up down of to select Ais Auto Origin and press GED 4 Press up down of to select ON or X OFF 5 Press the GET button The setting is fixed Ay For return to main menu press down of to
110. r 13 Thread adjusting spring 14 Thread guide plate upper 15 Take up lever 16 Thread guide plate upper 17 Thread guide plate lower 18 Needle bar thread guide 19 Needle Thread from front side of needle Pull upper threads slowly and see that the detect ing roller moves smoothly by pulling the thread downward as much as possible 20 Thread holding spring Push thread into spring AN CAUTION To prevent accidents Please be careful of the sharp point of the needles when threading upper threads through the needle 4_7 CSD620 25 BASIC MODE 4 8 Basic mode supports operator for making machine setting step by step Basic mode has 2 levels of support Basic 2 The explanation of each item can be seen and menu moves to next step automati cally after setting of each items This mode may be used for understanding all steps of operation setting Especially this mode support to the beginner of embroidery machine Basic 1 After setting one item of operation setting the cursor moves to item of next step In this mode the explanation of item is not appeared on the screen and menu does not change automatically This mode may be used after understanding of operation steps Advanced This mode may be used by operator who knows how to set machine well Any manu and item can be selected by operator Basic 2 is default setting of machine level can be changed in the menu Machine Settings IP 5 1 Power On A
111. rn to Drive mode 13_6 BDI101 65 READING 14 1 Pattern read settings Settings related to pattern data reading SETTING ITEM SETTING RANGE 1 Keep null CHG NoYes This function lets the machine read zero stitches as they are before color change when reading patiern data 2 Skip null stitch NoYes This lets you choose to ignore all null stitches when reading pattern data 3 Combine jump NosYes Allows you to combine multiple consecutive jump stitches when reading pattern data if desired It combines them into jump stitches of the maximum 12 7mm and reads the pattern with the combined jumps 4 Stitch sweeper NoYes This function eliminates extremely short stitch for stitch width when reading pattern data 5 Sweep length 0 8 This setting controls the length of the stitches eliminated by the Stitch 0 0 8mm sweeper Stitches shorter than this setting will be eliminated 6 All pattern disp NoeYes When pattern data is read pattern data other than HAPPY is also displayed Usually select No 7 Tajima name disp Yes No When patterns in Tajima format are read in the display shows the file name 8 Data format Auto Automatic Turn data format for reading patterns from data disk of HAPPYor Tajima with Happy HAPPY Tajima DISK READING Usually set it to Automatic Brd Barudan Zsk Zsk 9 etc func read Yes No This function reads various function setting which are set in pattern data together with pattern data type
112. ront position which was set before It is convenience if hand work is required in the middle of embroider process fs Design centering Move design to the center of frame Position IP 9 3 When sewing is interrupted in the middle of a design this returns the frame to current sewing position regardless of where frame may have been moved with the arrow keys after interrupt 0 Set Registration of original point This enables to set original point manually Normally original point is registered automatically to the first stitch of the pattern data Top Pig9 4 This causes frame to return to the top of the pattern stopped Original point return button 5 2 The frame returns to original point of pattern and position to start sewing returns to top of pattern data Log in Log out Log in is for the use of networking between the machine and PC Log out is for disconnecting the machine from the network between PC Refer to the Network software instruction which correspond to this machine Turn off This will be used for turn off the machine when machine is networking Refer to the Network software instruction which correspond to this machine 3_B BDI101 13 DRIVE MENU 1 When the machine is stopped press FUNC rame position The drive menu will be shown 0 Set Top Origin Log in Turn off CAUTION To prevent accidents The embroidery frame and carriage will move Please ke
113. rst tension knob and then the second Thread tension knob First tension According to the type of upper thread and cloth Second tension Loosen 8_1 CSE801 538 ADJUSTING THE LASER POINTER OPTION 8 2 Laser pointer indicates the needle position The beam of laser is coming from right upper side thus the position of laser pointer can be changed depending on the height of surface of fabric Please adjust then angle of laser pointer depending on thickness of fabric and type of frame AN CAUTION Laser beam Class 1 Do not stare into the beam 1 Set fabric on the frame then put white paper to the position of needle and fix by Scotch tape 2 When the machine is stopped press FUNC 0 Set Top Origin Log in Turn ort 3 Select Frame position with and press GET AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame ey gt 7m ee A Select Center with and press gt vi 1 sE 39 on im A The embroidery frame will move to the center me 2 4s P 5 Press for down the Pressure foot 6 Please down needle for make needle point mark to white paper 8_2 BDI502 46 ADJUSTING THE LASER POINTER OPTION 8 3 7 Remove the cap over the small hole in the rear of the machine Using a 3 mm hexago nal wrench Please turn the main shaft and adjust it to the C point
114. s if the pattern fits the embroidery area This helps you to check whether or not the selected pattern fits in the desired hoop The pattern can be centered to each frame round square cap This helps confirm positioning between the embroidery area and the pattern lf you change the frame position by the frame move key the display will be changed and you can check the position onscreen A The monitor display checks whether or not the pattern fits the embroidery area of the frame you are going to use before starting the operation This is not a safety device that will prevent crashes if pattern size is too large for the frame it is intended for your reference only when judging the fit of a pattern to a given size frame After using monitor display do not move the frame If you do so the machine may be damaged due to the needle or pressure foot hitting the frame N Make sure to perform Registration number selection when changing hoop size If not done the machine may be damaged from the needle or pressure foot hitting the frame W This function can be used with the function of scale convert mirror width adjustment offset frame out and repeat sewing setting W This function can not be used with the function of batch drive setting 20_1 CDFA25 122 FRAME CONFIRMATION 20 2 Tubular round frame Tubular square frame Selecting a frame Tubular Round frame Tubular Square frame The embroidery area for each registered
115. s Screen At Start ESC Exit Ca 3 Select desired item with and press INSERTING A NEEDLE Turn off the power before removing the needle Please select needles by type of material Normally Wve supply a DB X K5 needle as P inthe machine accessory kit APPLICATION Needle Size Fix needle DBXK5 Fornormal embroidery 9 18 so that needle DB K23 groove faces front top view 4 When or P is shown in the right lower portion of the display you can move to next page by pressing CD E MACHINE REFERENCE GUIDE Choose a topic screen and press SET 5 Press the ESC READY HOW TO HOOP SET FRAME PATTERN NEEDLE You will return to the guide menu la p SETTING Press to return to Menu mode Press once again to return to Drive mode 3 D BDI101 17 GUIDE 3 E Opening GUIDE menu indication Machine will indicate GUIDE menu automatically when turn on the machine lf you do not need GUIDE menu when turn on the machine every time you can create as following Also you can select in OPTION menu p 5 2 1 When the machine is stopped press MENU and Select GUIDE with 22 MACHINE REFERENCE GUIDE Choose a topic screen and press SET 2 Press the GED butto READY HOWTO HOOP SET FRAME PATTERN NEEDLE Eia TRACE E SETTING START S EEE E IDo Not Show This dka At Start lal Exit OBLEM P3 oi Pe T MACHINE REFERENCE GUIDE Choose a topic screen and press SET 3 Sel
116. sic safety precautions should always be followed includ ing the following Read all instructions before using this appliance NDANGER To reduce the risk of electric shock 1 An appliance should never be left unattended when plugged in Always unplug this appliance from the electric outlet immediately after using and before cleaning A WARNING To reduce the risk of burns fire electric shock or injury to persons Do not allow to be used as a toy Close attention is necessary when this appliance is used by or near children 2 Use this appliance only for its intended use as described in this manual Use only attach ments recommended by the manufacturer as contained in this manual 3 Never operate this appliance if it has a damaged cord or plug if it is not working properly if it has been dropped or damaged or dropped into water Return the appliance to the nearest authorized dealer or service center for examination repair electrical or mechanical adjust ment 4 Never operate the appliance with any air openings blocked Keep ventilation openings of the sewing machine and foot controller free from the accumulation of lint dust and loose cloth 5 Never drop or insert any object into any opening 6 Do not use outdoors 7 Do not operate where aerosol Spray products are being used or where oxygen is being administered 8 To disconnect turn all controls to the off 0 position then remove plug from outlet 9 D
117. st Fig 2 3 Adjust up and down position of the hook according to the thickness of the cap to adjust clamp tension At this moment the hook should open and close without feeling too tight For adjustment proceed to procedure 5 below Use the wing nuts for adjustment Fig 3 Fig 3 If the hook is extremely tight it will damage the Clamp cap frame permanently support 4 Put the cap frame without a cap to cap drive on the machine Please refer to operation 8 Hooping caps Toward you on next page for mounting At this time adjust so that guide on cap drive frame doesn t strike clamp support and gap is reduced as small as possible Remove screws at left and right to adjust Fig 4 Cap drive Cramp Open Fig 4 4_5 CSE201 50 Hooping caps i CAP FRAME OPTION As shown in Fig 5 hold cap Concave Center guide Locking levers Place cap stretcher securely on a sturdy work bench frame with both hands and place on cap stretcher By pushing locking levers at 2 ay places with fingers place cap frame so that center guide of cap stretcher fits in concave area of cap frame Confirm that the cap frame is securely Cap stretcher placed on cap stretcher Cap a Fig 5 Nonwoven fabric liner As shown in Fig 6 open clamp and keep open to the right k SF Flange Turn the sweatband of the cap inside er ae Ge out a slide onto the cap frame as F E l Je shown
118. status is changed to black All pattern disp Tajima name disp Data format etc func read Trace type DS tO CO N 0 OTe GO BOF Press twice to return to Menu mode Press once again to return to Drive mode 14_4 BDG801 64 MACHINE SETTINGS lnitialization of setting Initialize all setting of basic function all at once 15 1 PATTERN SETTING NEEDLE READ 1 When the machine is stopped press MENU and Select OPTION with 22 t hd bd 2 l oo Thread cut Yes wees Change stap Na EE gt Keep null Ye POSITION 2 Press the GET Comes indicate ia Machine settings or Y l Pattern read settings 3 Select H with and press GED You select E setting for design data read 1 TRD break back 2 All head mending 3 Width data limit Auto thread cut Quick start mode Cut at jump data Slow mend out STR Lock stitch Width data all RS 232C Baud late TRD break detect Normal Convert cap No Revers frame move No Revers move fast No STR Auto Position Yes Embroidery weight Light Cut at null jump CHG always cut Length of TRD cut Mi Thread back long 4 Press the MENU 1 TRD break back Yes 11 Slow mend out No 2 All head mending No 12 STR Lock stitch Yes in submenu is selected 3 Width data limit 9 13 Width data all 0 5 B B ee 4 Quick start mode Yes 14 R 232C Baud late 38
119. t 5 Press the GET button The frame will move to the selected stitch num ber position AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame Frame move yen Press to return to Menu mode Press once again to return to Drive mode 9_6 CDFA21 63 SEWING Change 1 When the machine is stopped press MENU and Select POSITION with G2 2 Press the GED button 3 Select dh with and press GET 4 Press up down of to select the num ber and press right left of to select the digit 5 Press the GED button The frame moves to the selected color position AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame Press to return to Menu mode Press once again to return to Drive mode PATTERN Maai SETTING cji E PS READ OPTION POSITION e Frame move Mien 9_7 CDFA21 64 DISPLAYING THE PATTERN IN SETTING MODE 10 1 When there is Ca shows on the right side menu the pattern data may be shown on the screen 1 When the machine is stopped press MENU SETTING NEEDLE READ _OPTION Fesibh qe and select desired setting item with CD Be eS e ce a 2 Press the GET 3 Icon of A will be shown in sub menu POSITION Menu Cy 3 Press the MENU and select CA with CD Eee 4 Press the GED 2AFLOWER Illustration of the pattern se
120. t according to the list below When errors occur frequently please contact your dealer Automatic errors backup The machine recovers from some errors E 050 E 190 E 193 automatically automatically after detecting the error s by it self In cases where the machine does not recover from the error automatically follow the Soluions below according to the indicated error number A CAUTION To prevent accidents In case of Automatic errors backup the machine s sudden movement might be caused without showing errors or messages after its stoppage 001 Circuit board Abnormality detected in control circuit Power down machine and after 10 board seconds power on again System memory System memory fault Oi 015 Inverter trip Sewing motor related trouble Cut power and turn main shaft by hand Overload short circuit trouble with If turns normally power on again 018 Main shaft Main shaft will not turn Turn main shaft manually at least 1 full 25 1 turn amp ensure that it turns freely clearing 25 2 any jam Then re initialize machine system and speed 020 Needle detect Machine not detecting current needle Turn needle bar selector to the fixed correctly or needle bar selection unit is position marked area shown below in off its stop position Trouble with Fig 1 position detecting circuit board 021 Needle move Motor for needle bar selection unit has After fixing malfunction of needle and stopped partway through
121. t at jump data 16 Convert cap gt No Cut at null jump 17 Revers frame move No CHG always cut 18 Revers move fast No Length of TRD cut 19 STR Auto Position Yes Thread back long Embroidery weight Light 4 Select desired setting item with 4X Xp 1 TRD break back Yes 11 Slow mend out No B B Q 2 All head mending No 12 STR Lock stitch Yes 3 Width data limit 13 13 Width data all 0 0 4 Quick start mode No 14 R 232C Baud late 38400 gt 5 Auto thread cut Yes 15 TRD break detect Normal 6 Cut at jump data 3 16 Convert cap No a 3 Press GET and press up down of OX to 1 TRD break back Yes 11 Slow mend out No B B 2 All head mending No 12 STR Lock stitch Yes change the setting eWidth dita limi 413 lt I3 Width data all 0 0 4 Quick start mode No 14 R 232C Baud late 38400 5 Auto thread cut N 15 TRD break detect Normal 6 Cut at jump data 3 16 Convert cap No 7 Mint at mall dimn Van 17 Darnra frama marn s MA 6 Press the GET Each i ill be indi di if ith 1 TRD break back Yes 11 Slow mend out No B B ach item wi e Indicate In green It It has 2 All head mending No 12 STR Lock stitch Yes changed from its default setting 3 Width data limit 13 13 Width data all 0 0 4 Quick start mode No 14 R 232C Baud late 38400 It will revert to black if setting has returned to Se eee a ee default 6 Cut at jump data 3 16 Convert cap No Other settings can be
122. tart up the Happy Link Please refer to instruction book of Happy Link for more precise information USB port Reading embroidery pattern data from the PC Designs can be transferred to the machine along with some functions by using the Happy Link software Please refer to the Happy Link software manual for instructions 5_4 CSFA27 29 PREPARATION OF PATTERN DATA 5 5 Read embroidery pattern data Read the pattern to be embroidered from the memory media These types of memory media can be used This machine is able to read different kinds of memory cards which are generally used for digital cameras Compact flash card Smart media card Memory stick eSD card eUSB memory W Capacity of memory media has to be over 16MB This machine doesn t correspond if the capacity of memory media card is under 8MB W if you initialize the memory media with your PC please proceed with FAT format form Proceed with FAT 32 format in case of memory media is over 1GB This machine doesnt correspond if the memory media is initialized by electrical appliances Ex digital camera exclude PC AN Note for using Memory Card It is only possible to use only memory cards compact flash card smart media card memory stick SD card which are inserted into a PCMCIA card adapter lf you use a LAN or PCMCIA card other than those than noted above it is possible to damage the machine AN Handling note of Memory Cards and
123. tern data is con verted into Color change stop When a color change stop Is assigned to a color change number the machine embroiders the set color change and stops Conversion This is a user adjustable design setting of a given pattern that allows rotation in increments of 90 degrees 26_2 CDH701 151 BUILT IN FONT LIST 26 3 KHEMNO kl mn eo HAPPY HAPPY Industrial Corporation HEAD OFFICE TOKYO OFFICE HAPPY INDUSTRIAL GmbH 5 9 16 Miyamachi Yamagata city 990 0057 Japan Phone 023 623 7111 FAX 023 623 2654 2 9 5 Taito Taito Ku Tokyo 110 0016 Japan Phone 03 3834 0711 Telex 265 5482 FAX 03 3835 8917 Cable HAPPYSEW TOKYO Am Kummerling 10 12 6501 Bodenheim am Rhein Germany Phone 06135 8101 FAX 0211 161630 MMG330
124. the machine data cuts threads before jumping e Machine trims the thread on setting number of constant jump e Does not trim FOUC at na This sets thread cuts before null jumps isolated jumps with no net movement jump Yes e Does trim on empty jump data e Does not trim on empty jump data 8 CHG always Forces a trim at every color change Cut e Always thread trim before color change e f data does not have trim function at color change point machine does not trim 10 Thread back Select long lock stitch Long e At time of thread cutfi1 2mm At time of startfi1 6mm e At time of thread cutfi0 gmm At time of startfi1 2mm mend out No to be decelerated for safety purpose 12 SIRs lock Yes Adds lock stitch automatically stitch 13 Width data This is to alter the widths of all satin stitches for all the designs in the memory ald l i e Adjust satin stitch width by selected amount e Does not adjust width 14 232C speed 19200 bps Please select the Communication speed baud rate of the machine s serial 38400 bps__ port Adjust the communication speed to the same speed as your PC 57600 bps if the baud rate is set to a larger amount the data of the design will be read 115200 bps faster However there is a greater potential for error at higher rates Sensitivity selection of the thread break detect sensor By default it is set to Normal 15 TRD break detect 16 Convert cap Yes 17 Revers frame Yes move When you
125. the memory card when ba is displayed on the LCD display S Memory card insertion slot PCMCIA card socket for installing the memory cards T USB Mmemory port USB Mmemory socket U Knob screw Loose the knob screw and adjust an angle of control box and tight the knob screw for fixing an angle of control box 3_9 BDI701 15 DRIVE MODE Display example When beginning an embroidery Memory of Stitches selected pattern of pattern Current Color change number Number of maximum repetitions set 3 A Name of selected pattern Top Needle number and color HH Color change stop HF Frame out Currently selected needle Lamp above icon blinks when each function Scale Angle Convert Width Repeat Auto origin and Off set is set The embroidered part and the next embroi clad will be colore While embroidering cursor indicates the position of actual stitch _ Drawing of next 10 _ stitch will be shown Machine stopped during embroidering Pointer CODER k FE ACEI The part which has not embroidered Stitch speed will be shown in outline l HAPPYE APA A SHA RORDERY MACHINE Display if the machine has no design in memory Display when manually moving the hoop 1 219 109 109 123 e614 61 Size of pattern 9 HREPYE Height Width
126. to execute i Speed setting OK CAUTION lt Main shaft turns gt Cancel Cay Press the GED to cancel The display returns to menu 5 Press the GED 2 The machine will display a warning then start turning the main shaft automatically a FA P The speed will slowly increase from slowest speed to maximum and then stop automatically and indicate Complete lt P 4 6 Turn off the power switch and turn on the ON ON power switch again The HAPPY logo shows onscreen OFF OFF WELCOME Quarry PRESS SET TO CONTINUE KEEP CLEAR CARRIAGE WILL MOVE 25_2 BDI101 96 HELPFUL HINTS 26 1 PROBLEM CAUSE CORRECTION PAGE Upper thread Machine not properly threaded Re thread machine Needle inserted incorrectly Re insert needle remember needles have a front and back Thread tension too tight Readjust thread tension Poor thread quality Replace with good quality thread Dry hook Oil the hook Empty stitches or continuous tiny Turn on stitch sweep function then stitches in design data read design data in again Thread is tangled in an upper Un tangle thread thread cone Lower Bobbin threaded incorrectly Re thread the bobbin bobbin Bobbin wound unevenly or too full Re wind the bobbin thread breaks Thread tension too tight Readjust thread tension Dirt on the hook Clean the hook Dry hook Oil the hook Thread break Upper thread is not passing Thread upper thread correctly lamp ligh
127. tomatically return to the previ Ous position Moving back to the starting point Origin The frame returns to the origin point beginning position of design The frame returns to the origin point beginning position of design 1 Press the when the machine is van 19 HAPPYE stopped g 0 Set 2693 T AN CAUTION To prevent accidents The frame moves quickly Keep hands away from the frame 2 Select Origin with and press GED The frame will move to the origin point and the pattern data will return to the start point Pointer EMBRGI DERY Top will be shown on the display MACHINE If you want to get back to the previous status from Origin Do procedure of Origin again Top will be cleared on the display 9_3 BDI101 43 SEWING 9 4 Going back to the beginning of the design Top Stopping sewing in the middle of a design changing the design s location in the hoop and then restarting from the beginning If you use Top you will return to the start point the frame position left where it is 1 Press the while the machine is stopped 2 Select Top with CSD and press GET The pattern data will return to the start point Top will be shown on the display If you want to go back to the previous point before Top repeat steps 1 and 2 again EMBROIDERY U set
128. trated in sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in sketch B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician The green col ored rigid ear lug and the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by the metal screw Grounding methods 1 Metal screw Cover of grounded outlet box Grounding pin A Adapter Grounding means C 2_6 CSF201 9 3 1 MAIN PARTS 14 13 12 PNI PNS gt NN 1 5 95828444844 07 099999000000 ieee t 2 iy Pa SP Py iil B 11 Minor thread tension 21 USB iat based on the USB ee 12 Thread guide support 22 LAN ee a 13 Thread guide 23 Frame rains 14 Upper rectifier 24 aia 8 See i 15 Thread stand pin 25 Fuse Nee E E a ae 16 Thread stand felt 26 Termi oe 6 Take up lever cover paene aea ae teeara S toes ol 18 Needle bar selection knob 8 Lower recti aes 9 Thread tension a na 10 Detecting roller J L BDI 201 3 MAIN PARTS 3 2 BOX il 30 SO OOOO CUT FWD itt es 31 CT tf S_ SH a a 43 start stop sack gt f gt Ei ED a 33 PJ IOJ OSSD m 44 32 34 35 37 36 38 3940 41 42 45 46 47 28 Emergency sto
129. ts up Jaround the detecting roller despite thread not being broken False thread breaks Machine skips Needle inserted incorrectly Re insert needle stitches Bent or blunt needle Insert new needle Incorrect size of needle Choose correct size needle for fabric Fabric puckers Machine not properly threaded Re thread machine Bobbin threaded incorrectly Re thread the bobbin Blunt needle Insert new needle Thread tension too tight Readjust thread tension Machine Bobbin threaded incorrectly Re thread the bobbin makes loose _ Machine not properly threaded Re thread machine stitches or Tension not adjusted properly Readjust thread tension loops Poor tension Bobbin threaded incorrectly Re thread the bobbin balance Machine not properly threaded Re thread machine Dry hook Oil rotary hook Poor design Fabric not hooped correctly Set hoopping correctly registration Garment is made of elastic Use correct backing and ensure material that design has proper underlay Hoop not installed into machine Set hoop correctly properly Needle breaks Bent or blunt needle Insert new needle Needle setting incorrect Re insert needle Thin needle against material Change to thicker needle Poor hooping Re hoop fabric Machine runs Dirt on the hook race Clean rotary hook 23 2 with difficulty Oil rotary hook 23 1 Machine will Cord not plugged into electrical Insert plug fully into outlet not run outlet Power switch is not t
130. urned on Turn on the switch 3 5 3 1 Power source fuse has blown Replace power source fuse 6A will not turn on Emergency stop button in locked Release emergency stop button 3 8 position lock Contrast setting incorrect Adjust LCD screen contrast menu 26_1 CDFA27 149 EMBROIDERY TERMS Thread break back With this setting drive frame backs up several stitches after a thread break before stopping Color change number The Needle number thread color to be sewn can be set to each Color change number For ex ample if a pattern is divided by a color change function in 2 places 3 color change numbers exist in the pattern When the needle number is set to its respective color change number the pattern is sewn in 3 colors Memory pattern Patterns stored in memory Start point of the frame This is the point where the frame begins to move before the machine starts sewing Trace back This is to move the frame and memory pattern in the reverse direction of sewing Trace forward This is to move the frame and memory pattern towards the sewing direction Various function settings A general term for Needle bar selection Convert Pattern adjustment Repeat sewing Offset and frame out which are set in the pattern data Zero stitch This is a stitch whose net movement in both the X and Y direction is zero and the needle lands in the same position Original Point The frame position where the machine embroi
131. vanced mode is selected To change to Basic mode please enter to MACHINE SETTING and change mode to Basic mode P 5 2 To disconnect switch the power switch to the off position then remove plug from outlet AN DANGER To reduce the risk of electric shock Never leave the machine unattended when plugged in Always unplug this machine from the electrical outlet immediately after use and before per forming any maintenance on it AN WARNING To reduce the risk of burns fire electric shock or injury to persons Do not unplug by pulling on cord To unplug grasp the plug not the cord 3_5b BDI101 9 TURNING THE MACHINE ON 3 6 Display contrast The contrast can be adjusted by following the procedure below PATTERN SETTING NEEDLE READ OPTION 1 When the machine stopped press MENU A _ eeb 7 6 x3 and Select CONTRAST with a es FRAME LETTER POSITION ABC D IN ABC ak PATTERN SETTING NEEDLE READ OPTION 2 Press the GED button 9 S fa a l SS foe POSITION EDIT CONTRAST E Q p l PATTERN SETTING NEEDLE READ OPTION 3 Adjust the contrast as desired by pressing seel BPU i D TEE POSITION EDIT CONTRAST PATTERN SETTING_ _ NEEDLE READ OPTION 4 Press the GET el ae The setting is fixed a nW F ED BE POSITION EDIT F amp LA CONTRAST A
132. ve data of sidewise Y Move data of lengthwise TE shows selected stitch Current stitch mi mi i mi mi A j A j Aj j Aj CO Menu a a gt foo lt i gt me EQ vel e o gt a o e EN m r pm vere S 1234 B s Xe 0 0 Y 0 0 Menu 19_8 CDFA25 119 DATA EDIT 19 9 Erase stitch Current stitch 1 Using stitch selection from the preceding page the machine will display either of the intended stitch function codes _ ae 2 Press MENU and select with CD a a gt fo a 1000 TKA m y a aie zi a oro e S 1234 Fs X 0 0 Ye 0 0 Menu 3 Press the GED Erase The selected stitch is deleted The stitch number deleted is replaced with that of the next stitch a e fed a 1000 TKA E a gt m AN b Ea oP e oa S 1234 Fs X 0 8 Y 6 4 Menu When you finish the editing go to Finish editing P 19 A 19_9 CDFA25 120 DATA EDIT Finish editing When you finish editing follow these steps 1 Press the ESC 2 When you finish select Yes with and press The edit is finished and the display returns to MENU If you wish to cancel press GED If you Press the you will return to Drive Mode Menu SETTING NEEDLE READ OPTION Sie l CONTRAST y ABC ap ABC ABE 19_A BDFA27 31 FRAME CONFIRMATION 20 1 By default the machine adjusts the position of the pattern to the center of the frame and check
133. vide pattern data such that number of h O1 O1 gt D U ook changes color No has exceeded 250 color changes of each segment is less than 250 12 Data error Pattern data of current design is damaged 14 Id over of patterns in control panel memory Delete unnecessary patterns from 5 has exceeded the maximum of 99 machine memory and try again ook Ql UJ U l ook 00 Trace data over Over 1024 stitches trace data were Set maximum stitch length to embroidery created during reading of pattern data area of pattern data within 2m lengthwise x 2m sideways 120 Memory error Fault in retaining contents of pattern If this occurs frequently it is likely that memory CPU is faulty Contact your Dealer 130 Disk error Unable to communicate continuously Power down machine and after a 10 with memory media or data disk seconds power on again If error remains contact your Dealer 31 Device no ready Memory media or data disk is not set Check if memory media or data disk is 5 properly set 133 Bad disk Improper or faulty memory media or Memory media that media reading unit data disk can t read or faulty media or un initialized O1 on media Data disk that disk drive unit can t read or faulty data disk or un initialized disk 141 Not found name Designated pattern is not found Memory media is not correct 5 5 24_2 BDH701 53 ERRORS AND WHAT TO DO 24 3 Cut
134. will return to step 21 Push a menu key if you want to do re setup Start sewing 26 Press the button The embroidery will start By button MENU you can jump to step 4 ere X pm CUT FWD TRACE l C O Ie Ta aD Oo START STOP BACK Start buttton Cc Menu button 4_D BDI101 27 MACHINE SETTINGS 5 1 Before embroidering check the basic settings of the machine Be sure to set 14 232C speed if setting up a PC serial connection The rest of the settings can be left at default values as indicated by underline below 1 TRD break Yes On thread breaks this causes sewing position amp frame to move backwards by 2 All head The machine mends threads only on heads with detected thread break 3 Width data 13 When stitch length exceeds this length the machine divides it by this jump limit length and creates multiple movements Width data limit becomes 12 7mm only when setting value is set to 13 Please use a smaller number when you use thick and heavy material 4 Quick start If you set to No the machine will increase speed slowly Please select No mode when you have a problem with skipped stitches on the beginning stitch after thread trim e The machine sews up to 3 stitches slowly after thread cut e The machine sews up to 5 stitches slowly after thread cut 5 Auto thread Cut 6 Cut at jump When a set number of continuous jumps exists in pattern data
135. with CO 3 Press the GED Section for select of memory card reading and USB memory reading 4 Select memory card or USB memory with J Oo Memory card removal is prohibited 5 Press the GED Indicates pattern data of the memory card Serch pattern ba _ The designs new ID number in Free memory ba Memory card removal is prohibited the machines memory Pattern data in the memory card or machine can Id 23 Free 654321 TA be destroyed if you remove the memory card at gt COANIMAL BA this time PLANT rae HELLO taer MOON TAP HAPPY rasBIRD TAP p tas FANTASY 1 DST Tajima fasF LOWER T m FADOG DSB Tajima Barudan be Ke DSZ Tajima ZSK FDR Barudan style 30 MEL Melco type 320K EXP Melco type exp ZSK ZSK 25K 1 DAT Barudan style 32 I Folder Contents of folder will be displayed when you select this icon and press Return Once you move into the folder this icon will be displayed at the top of the list You will be able to move off from the folder by select this icon and press GED You will be also able to move DAT off from the folder if you just press ESC 6 Select pattern with Id 23__Free 654321 vs CTANIMAL HD CY COPLANT Display can be scrolled by pressing OY left CHELLO and right when there is a white part on the scroll eae display raeF ANTASY 7 Piao F LOWER Before writing check that there is more remain F

Dec. 10, 2008: User`s Manual, color LCD monitor, jump drive, collars

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