Skin Drum T3 - Jasopels.dk
Contents
1. 5921 14000120 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 20 of 26 52 Inductive sensor 218 PNP NO no screen 2 5923 14002230 53 Etimat C2A 1P 10 1 5922 54005210 54 Bosch 1 ST PC carbon holder collector ring 1 5150 00296010 5150 00296008 55 2021603 R 21 Button 21 6mm black 2 5924 60002160 56 KNP 4621010 R 21 No pulley 0 11 2 5924 60012111 57 4721023 R 21 stator for no pulley 2 5924 60012199 58 KNP 3021103 R 21 cover lid black 2 5924 60012100 59 D switch 1 section 1712 10 6 2 5924 60111210 60 Led 4001 24 5924 600014004 61 B amp J mushroom shaped button red 28 mm Stop 1 5924 74010030 Arret 62 B amp J press head flat black 1 5924 74010060 63 B amp J press head flat green 1 5924 74010090 64 handle 1 0 2 2 5924 74010110 65 B amp J extension press base red 1 5924 74010160 66 B amp Jlamp head plastic red 1 5924 74010240 67 switch 0 1 1 5924 74010100 68 B amp Jlamp bracket 1 5924 74010230 69 B amp Jcoupling element 6 5924 74011015 70 contact element 1NC 1 5924 74011020 71 B amp J contact element 1 NO 4 5924 74011030 72 contactor K2 12A01 230V 5 5kW 1 5925 14020030 73 amp J element 1 NO HN12. g 10 9 Technical 11 10 Circuit and airflow diagram 12 11 Spare parts erc 17 12 ter eugee 22 19 Users 66 uni ttd eG 24 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 3 of 26 Jasppels 3 Preface SO OS This User Manual is an important part of your new machine Read the manual thoroughly and use it as a reference book e This manual contains important information about safety and the correct use of the machine e The manual should be stored with the machine It is important that the user manual is supplied with the machine upon resale and lending e The user of the machine must make sure that the operator service personnel and others who have access to the machine have been instructed in the correct use and handling of the machine Refer to this user manual for further information e Unauthorized modifications additions or changes to the machine not allowed for the sake of overall safety Neither the manufacturer nor the supplier can be held liable for damages incurred as a result of the above All and any risks in the case of such misuse are the end user s alone Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel
3. 45 9843 9966 Page 4 of 26 Jasppels 4 Symbol explanation Please read this user manual and follow the included instructions In order to emphasize certain information the following expressions are used e Note A triangle with an exclamation mark is a symbol that warns you of important instructions or information concerning this machine Danger A triange with a flash of lightning is a symbol that warns you of High Voltage Warning A triangle warning you of entanglement and crush hazard Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 5 of 26 Jasppels 5 Introduction of the machine The BS Self Emptying Skin Drum type 3 has been designed for tumbling of mink skins e The machine has been designed and developed in a way that allows the user to reduce the personnel s engagement in skin tumbling to the absolute minimum e The machine has been designed to tumble around 80 males or 110 females at a time It is recommended to use 23 30 kg of sawdust for that e The newly developed control system which is an integral part of the machine has made it possible to have the machine work in manual and automatic mode Manual work mode When the operator has filled the drum with skins and sawdust he or she needs to set the tumbling times close the lid and then the drum can be started The drum will now carry out the tu
4. s frame behind the control box where the compressor s air hose is to be connected It is important to make sure that the drum s direction of rotation is correct To do that close the loading lid and activate the START button The lid should now move upwards If this contrary to your expectations is not the case stop the drum immediately by pressing the STOP button Interchange the two phases located on the thermo relay fig 5 5 and repeat the test DANGER Always disconnect the machine s compressed air and electrical power supply before maintenance cleaning and other Service activities are performed on the machine The Skin Drum is now ready to be used In order to avoid potential damage to the control unit s microcontrollers and the rest of the machine s electrical system due to thunderstorms it is recommended to disconnect the machine from its electrical power source whenever it is not being used Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 7 of 26 Jesepels 7 Operation After you have connected the Skin Drum it is ready to be used To open the lid set the function switch in the Man position After that the lid can be operated using the Man Lid button Fill the drum with skins and sawdust preferably heated to around 36 38 C Around 25 30 kg of sawdust for 80 male or 140 female skins per tumbling 1 Dr
5. 0 1 5925 14020110 74 B amp Jthermo overload relay 2 7 4 0 A 1 5925 34022070 75 ETA cabinet B3000 A3000 D150 1 5926 14300329 76 Fibox lid screw OUT OF STOCK 0 HS10255 77 Fibox lid 28 28 3 with hinge OUT OF STOCK 0 EKO30 G2FSH 78 Mounting plate 28 28 OUT OF STOCK 0 EKOVT Through connectors WK 4U Grey 5 5927 14080000 Through connectors WK 4U Red 3 5927 14080010 Through connectors WK 4U Yellow 4 5927 14080020 Through connectors WK 40 Blue 5 5927 14080030 83 End plate AP2 5 4 Grey 4 5927 14080050 84 Fuse holder for WK4TKG U 1 5927 14080062 85 End plate for WKATKG U 1 5927 14080064 86 Limit switch 35 1 5927 14080072 87 DIN rail with holes TS35 F6 0 25 5926 33500000 88 CEE plug 16A 3P N J phase inverter 1 5927 41090510 89 Screwed glands PG7 4 5927 67000700 90 Screwed glands PG9 1 5927 67000900 91 Screwed glands PG11 1 5927 67001100 92 Screwed glands PG13 5 2 5927 67001300 93 Nut PG7 4 5927 64107110 94 Nut PG9 1 5927 64109110 95 Nut PG11 1 5927 64111110 96 Nut PG13 5 2 5927 64113110 97 PKAJ plastic black 5 1 5mm2 3 5927 74100120 98 Y JZ control cable 3 0 75 1 5 5927 74100320 99 Y JZ control cable 4 1 5 2 5927 74100330 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 21 of 26 Jasppels 12 Troubleshooting This chapter describes some problems that may occur and that can be fixed right away by
6. 3 302006007 5913 302006008 Rotary angle fitting low 6 14 5913 431990613 Conical bushing A4 3 8 1 8 5913 722104002 Angle fitting A10 1 8 1 8 5913 722110001 Blow off throttle SVE 1 8 5911 3970520001 Quick release coupling male 1 4 insertion nipple 5915 790872513 Air tube PE 6 4 natural 5915 119991024 Air tube PE 6 4 black 5915 119991023 Air tube PE 6 4 yellow 5915 119991026 Air tube PE 6 4 red 5915 119991027 Air tube PE 6 4 green 5915 119991025 PAP 5 3 P10 Glacier bearing 5940 10015030 Base bearing for drum UCP 210 5940 10410210 Bearings for tightening roller 5940 10620403 Belt pulley SPB 355 2 5962 1263020355 B173 5961 00054394 Loose wheel PRO 200 50 20758 5280 00201060 82 98 Stellalon S 20 for bearings 6204 5280 5082098 50 50 2 plastic plug black 5290 70505040 Electric motor 1 5 KW 2800 RPM brake 5931 70150205 Gear LPC 87 40 200 024 035 5935 13874020035 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Base R6 6 1 4 31 32 x 36 37 38 39 40 41 n 44 45 46 47 48 49 50 51 Microcontroller Micrologix 1000 45 45 45 45 45 5 5 00 0 co m o 2 2 cov
7. 6 fax 45 9843 8000 Service tel 45 9843 9966 Page 12 of 26 Jasopels 28230248 31 pe T 06 EL UNIT UNS rem Mute sehen M E ER a ssoug 9 58 uogons uonejov unis Qa uojsua xa uojsuepe pot e a rr for 9 lt 2 t Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 13 of 26 Jasopels zZ CZ 57 dn 61 upg uren sep 58 ZHOS 90A OZZ E uni w ET Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 14 of 26 29 005 29 008 29 015 29 004 239 007 29 010 28 033 29 032 29 031 29 030 29 029 29 026 29 027 29 926 29 025 29 024 29 025 29 022 29 006 29 009 295 001 29 001 29 003 29 015 29 014 Jasgpels 0 2 oF vit ove os on vi 1 4 15 A LT LO ll 1712 114 119 VIG LI in 1219 Allen Bradley m Jasopels Fabriksvej 9 29 119 29 116 289 117 29 116 29 104 29 115 29 114 29 115 29 112 29 109 28 111 29 110 29 108 24 107 29 120 29 102 28 107 9543 Anz 87708282 BS Tekni Bmaseve 12 Machine Skin Dru m T3 Drawing no ER Drawing by Sales tel 45 9842 056
8. 6 fax 45 9843 8000 Service tel 45 9843 9966 Page 15 of 26 25 80 20 du LL pee A IU 06 022 2 GEAN HL 06 022 2 5 I 0 H KJ un RIF apad m 2920 40 mun oway Jaye 5196 SAN zm SAW B 3 eum Jasopels pr1 041859 23 000140 23 2 jem Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 16 of 26 2 11 Spare parts list Position 10 11 amp 33 Position 1 11 amp 33 Position 2 3 amp 9 Position 6 7 amp 8 Position 15 18 21 amp 41 Position 16 17 amp 19 Position 42 Position 13 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 17 of 26 Position 68 Position 71 Position 78 075 87 Position 75 SES zy 4 jj hh 73 78 ME e 9 f Position 88 amp 88 Position 66 Position 64 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 18 of 26 Position 65 amp 70 Position 51 Position 55 Position 67 Position 61 Jas Position 52 Position 14 Position 43 amp 47 Position 45 Position 44 Position 48 Position 46 Jasopels Fabriksv
9. User Manual Skin Drum T3 professionel til skindet Jesepels 1 Declaration of Conformity EU Declaration of Conformity Manufacturer Jasopels A S Tel 45 76 94 35 00 Address Fabriksvej 19 DK 7441 Bording Machine Self emptying Skin Drum T3 Type 29 0000 Jasopels A S declares that this product is in accordance with the following EU directives 89 336 EEC 98 37 EEC Furthermore we declare that the following harmonized standards have been applied EN 60204 1 EN 983 Place and date Bording July 1 2009 Name CEO Poul Bach C User Manual Self emptying Skin Drum 29 0000 Ver 1 3 0 2009 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 2 of 26 Jasppels 2 Table of contents 1 Declaration of Conformity FERMER E 2 2 Table of contents 3 gno 4 4 Symbol explanallOn 5 5 Introduction of THE machine rie 6 6 AX ledes 7 Te SOS TA OM MD d Me RR 8 8
10. age 8 of 26 Jasppels The drum is set to 20 minutes of drum time and 2 minutes of net time 10 minutes after the drum has been started you want to switch to net time You need to activate the green Step Start button for at least 3 seconds after which one of the drum ends will be lifted and the movable end wall will be moved If you want to interrupt the net time and start emptying activate the button again for 3 seconds The drum end will be lifted and the movable end wall will be moved again The drum can be stopped at any time by pressing the red EMERGENCY STOP button Resuming work after an EMERGENCY STOP is done in the following way turn the red part of the button a little counter clockwise which will make it spring back a little The position of the lid can be reset by pressing the Step Start button which will cause the drum to rotate and stop in its initial position The drum can now be started normally i e using the Man Start button Example Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 9 of 26 8 Maintenance If the Compresssed air filter Water separator Water separator emptying button Always disconnect the machine s air and electrical power supply before maintenance cleaning and other service activities are DANGER performed on the machine The compressed air filters water separator can be emptied by pressing the button un
11. der the glass until the glass is empty The water separator can also empty itself if the air tube on the quick release coupling is removed The ends of the drums are supported on bearings These bearings need to be lubricated once a week using a lubricating device DANGER you need to do maintenance work inside drum the power cable and air hose MUST be disconnected before you start Adjusting screw for oil amount Sight glass Cil filling Lubricating device Cil container Fig 2 Compressed air filter and lubricating device Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 10 of 26 Jesppels 9 Technical data e Electrical connection 3 x 400 V N PE 5 pin CEE plug e Power consumption 3 7A e Air connection Quick release coupling e Air consumption Max 8 bar 1 l min e Dimensions Height 200 cm Length 269 cm Width 126 cm Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 11 of 26 Jaso iagram t and airflow di ircui 10 C 23280148 1 Suy eros araso L 3002 13 12206 62 900 SDA 1 1 1 2i 315 deis vay MO EX AC ooo c R 9 1 4 0 5 Jasopels Fabriksvej 9 Sales tel 45 9842 056
12. ej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 19 of 26 List of spare parts Skin Drum Name Order no 228 52 11 1 pneumatically operated valve 5911 5228521101 300 04 90 Base 90 gr 5911 5013000490 300 11 00 Terminal box 5911 5013001100 305 90 00 Base 90 gr M5 5911 5023059000 305 11 00 Terminal box 5911 5023051100 Terminal with cable 600mm 5911 5023051106 M 2 pilot NC 5911 5023051262 58 230 50 60 Hz coil 5911 5023051258 S 24 240 50 magnet valve 5911 5013001124 428 53 31 0 0 220 50 5911 54285331001 6 06 18 sounds absorber SCQ 18 5911 3970530012 Rotary coupler RTJ 1 8 x 1 8 5911 3511101101 Triplex air swivel 5150 00298050 Carbon holder shaft 5150 00291035 VDMA 40 1000 Cylinder 5912 32240999 VDMA 63 0150 um 5912 32263150 VDMA mounting 63 B 5912 590632003 Fork M 12 1 25 5912 59012125 Fork M 16 1 5 5912 59016150 Base mounting for 40mm VDMA 5912 39040001 Reed switch DSM1 C525 NO 5923 80950002202 Filter 1 4 100 5914 32001510 Outer fitting R1 4 1 8 5913 302001 002 Straight fitting R1 6 1 8 5913 302001007 Straight fitting R1 6 1 4 5913 302001008 Angle fitting R4 6 5913 302004003 T fitting R5 6 5913 302005003 Base R6 4 1 8 5913 302006002 Base R6 6 1 8 591
13. l 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 26 of 26
14. mbling process itself after which the sawdust will be removed from the drum under it Finally the skins will be removed from the drum at the end of the drum Automatic work mode The T3 Skin Drum can be integrated into the BS Skin Moving System Make sure you have read this manual before you start using the machine The user of the machine must make sure that the operator service personnel and others who have access to the machine have been instructed in the correct use and handling of the machine e The machine may only be used for the purpose it has been designed for e f any problems should occur with the machine or its operation they must not be fixed before the machine is properly switched off unless a correction can be made via the machine s control buttons e The user manual should always be kept available for the operator Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 6 of 26 Jasppels Before start up the machine must be placed on a firm and level floor and leveled The machine must not wobble Any torsion of the frame structure can cause problems when one end of the drum is lifted during emptying The manufacturer has equipped the machine with a 5 pin 16 A CEE plug at the end of the power cable It is to be connected to an outlet with 3P N PE A compressed air filter with a quick release coupling has been installed on the drum
15. t to one hour Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 22 of 26 Jasppels e If the sensing plate is missing the drum will not stop after the emptying process is completed e f the inductive sensor is damaged or incorrectly adjusted so the distance between it and the sensing plate is too big the drum will not stop On the sensor there are two nuts that need to be adjusted so that the distance between the sensing plate and the end of the sensor is about 3 4 mm The sensor is adjusted correctly if the little light at the end of the sensor s wire blinks every time the sensing plate passes the sensor e f the end of the sensor has been deformed after having been too close to the drum it may be damaged In this case you will not see the light at the end of the sensor blink when the sensing plate passes DANGER If you need to do maintenance work inside the drum the power cable MUST be removed from the wall outlet before you start Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 23 of 26 13 User s notes Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 24 of 26 Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 Page 25 of 26 Jasopels Fabriksvej 9 Sales te
16. the operator In the case of problems that cannot be fixed by the operator it is recommended to contact the Jasopels Service Department for further assistance DANGER Always disconnect the machine s electrical power and air supply before maintenance cleaning and other service activities are performed on the machine Error The belts are making a howling noise Solution When the belts become too dry they can begin to make a noise e Moisten the belts with water or rub stearine on the drum s belt pulley Error The drum won t start Solution e Make sure that the lid is closed all the way it could happen that there is sawdust squeezed by the lid s edge f the lid is closed al the way open the control cabinet and check whether the light is on in lead in 8 on the PLC If the light in lead in 8 is not on the Reed switch on the lid cylinder needs to be adjusted If adjusting the Reed switch does not help it may be the case that it is defective Replace it or call Jasopels Service Department Error The drum won t stop Solution As described in the chapter on the machine s operation the drum is supposed to stop in its initial position when the tumbling time is up and the drum has been emptied It is the inductive sensing device together with the sensing plate at the movable end wall of the drum that determines the lid s position when the drum stops When the switch fig 1 1 is set to 9 the tumbling time is se
17. um time 4 min 5 Net time min 2 Control light 6 Man lid up 3 Man 0 Auto lt gt 1 7 Man Start 4 Step Start T 7 8 Stop Fig 1 Control panel Drum time is the time during which the skins and sawdust are in the closed part of the drum The time can be set using the switch in 4 minute intervals between 4 and 32 minutes When drum time is up one of the drum s ends Is lifted and the movable end wall inside it is moved automatically When this happens the skins are moved to the open part of the drum and the sawdust falls out under the drum Shortly after that the drum end is lowered again Net time can be set using the switch in minute intervals between 12 and 4 minutes The drum is activated using the black button Man Start When the net time is up one of the drum s ends is lifted again the movable end wall is moved all the way and the skins are removed from the drum under it Shortly after the movable end wall is moved back to its original position the drum end is lowered again and it stops in its initial position with the lid open It is now ready for the next cycle If you want to interrupt the drum time and switch to net time or empty the drum right here and right now you can activate the Step Start button for at least 3 seconds in order to switch to the next process Jasopels Fabriksvej 9 Sales tel 45 9842 0566 fax 45 9843 8000 Service tel 45 9843 9966 P
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