PP10 User Manual - Stanley Hydraulic Tools
Contents
1. lt k ce T H w gt O k O z O a SUONDSUUON 88 8 61 6 lt lt lt MOT4 lh NYNLIY RETURN RETURN MO14 gt gt gt JYNSSAYd HYDRAULIC CIRCUIT PRESSURE PRESSURE SLL OOSZ unay 45 L 0 8 00 96 09 6 QL EL SLL OOSZ ainssald 6L vIe SLL OOSZ unay 6l vIe 8 dn Gz dn 09 67 9L EL A SLL 00Sz 55 16 QL 8 4 LISP AVS Aq 95 se 9 SJL 00Sz unio vo ME p x 10 199 JSNUI 8501 dI NEIP Y SLL 0097 ainssald 6l vIe Bunes 9 19 1 5 5 dI NBJP Y Win SJL 00Sz Winey 6L VIE maa IXBW 34 jenb snss d Hulysiom teg BIG pajel e 1SE9 18 snw 5 9 y SLL 0097 ujog 9 8 9 GL dn og 0 dn 6yee e o Suoneoi dde 18410 Aue 104 pasn ag jou pjnoys GZ 00972. STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW
3. IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO COUPEINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL
4. JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE INA CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC Ce SEE OTHER SIDE E TE I SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY PP10 User Manual lt 7 SIHL LON OG
5. OUT or T port Reversing connections or reversing flow to the tool can result in severe personal injury Never use tools near energized transmission lines Know the location of buried or covered services be fore starting your work Do not overreach Maintain proper footing and bal ance at all times PP10 User Manual lt 5 CAUTION 4 9 GPM 15 34 LPM DO NOT EXCEED 2000 PSI 140 BAR EDO NOT EXCEED SPECIFIED FLOW OR PRESSURE MUSE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM MUSE OPEN CENTER TOOL ON OPEN CENTER SYSTEM MCORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS mIMPROPER HANDLING USE OR MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE MCONTACT AT A LEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY STANLEY Stanley Hydraulic Tools Division of The Stanley Works 3810 S E Naef Road Milwaukie Oregon 97267 U S A 16599 16599 GPM Sticker 4 9 2000 Psi PINCH POINT WARN STAY CLEAR OF ALL MOVING PARTS 17572 Pinch Point Warning Sticker Stanley Hydraulic Tools STANLEY 3810 SE Naef Rd Milwaukie Oregon 97267 U S A Model No 15 34 LPM 4 9 GPM PP10 140 BAR 2000 PSI 17573 PP10 Name Tag NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DA
6. Post puller does not pull effectively Power unit not functioning Check power unit for proper pressure 2000 psi 140 bar Post puller operates slow Low gpm supply from power unit Check power source for proper flow 3 9 gpm 11 34 Ipm Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar Post puller gets hot Hot fluid going through tool Check power unit Make sure the flow rate is not too high causing part of the fluid to go through the relief valve Provide cooler to maintain proper fluid temperature 140 F 60 C max Check relief valve setting Eliminate flow control devices 12 gt PP10 User Manual STAN LEY Capacity Lift per Stroke thas ere a 8 in 20 cm Pulling 9800 Ibs 4450 kg Weight 70 Ibs 31 8 kg Fow R ng vaar ses tear Grenade aa A eke 3 9 gpm 11 34 Ipm Pressure 2000 psi 140 bar E 3 8 NPT Female Pipe Thread COMMECE SIZE un este cas dete cass ease ab Gags veces 90 Elbow 3 8 NPTM Height R tr tted a aan fed cae 18 3 4 in 48 cm LENGU Ler 12 3 4 in 32 cm ae n E edlere E reserven Viana vas 14 in 35 5 cm Open Center NOTE Weights dimensions and operating specif
7. damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel A DANGER a WARNING a CAUTION CAUTION NOTICE IMPORTANT 4 gt PP10 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The models PP10 Hydraulic Post Puller will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and under stand this manual and any stickers and tags attached to the PP10 before operation Failure to do so could result in personal injury or equipment damage e Op
8. maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY PP10 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property
9. rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TOOL TYPE TYPE I 4 6 gpm 15 23 Ipm 1500 psi 103 bar TYPE II 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 250 psi 17 bar 400 ssu 400 ssu 82 centistokes 82 centistokes 140 F 60 C 140 F 60 C 3 hp 2 24 kW 40 F 22 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 Ipm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 lpm 25 microns 30 gpm 114 Ipm 100 400 ssu 20 82 centis
10. GL VIE pue syu w nb Buljyesedo joo sjoop neip 06 0 006 001 Ot 6L SOLS H Agjueys uo paseq Ajuo Ssuoneoldde 00 GLL OOSZ auNSseld ov 8 9 9 10 pasn p puau SI yeyo SIYL SLL OOSZ yog ov 8 9 og SL OOL 1S Or 6L GOL S f SLL OOSZ yog 8 ZIL G 0 dn 09 dn Or 6L SOL S ee Ne ene OJ S GLL OOSZ yog 8 ZIL 08 82 001 92 7 SL 9 7 Aar SiGe eee e Oy Ped 559 4 aul UINJSJ 49 papusjul 818 suo GLL OOSZ yog OL 8 5 dn gz 0 dn EZ GL 9 7 eseu wdi snu 194 519 SYOLONGNOD TYDINLI373 YVAN 35 LON OQ plejg 19413 10 plesg 311M SOH wid6 synuiu sed suojje6 uo p seq sy 5ua OSTZ ujog OL 8 6 0 dn OL dn ve SL 6 t SSOY SNOMEA JO 51 5 syonaL Jong 11 10 plesg Jaqi4 SOH QANINPUOJ UON p PpspusWWOd99J SMOYS yy y eyo yl uva ISd uinjoy sseid WIN HONI SYILINN 13933 Nd Nd9 suoljepuswwosey ainsseig Bumuom asn J9 9WeIG 51 sy 6ua7 asoH 1 5 NIJI o neJp H 0 JOOL STANLEY 8 gt PP10 User Manual HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat
11. L BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size
12. MAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 PP10 User Manual 05152 Logo Address Decal EP HANDS amp FING QUT OF JAWS 35210 Warning Sticker DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH ALEAK MAY RESULT IN SEVERE PERSONAL INJURY D DO NOT LIFT OR CARRY TOO
13. O D 5 3 amp OQININJIOJO R O O RJO U N B IS A O AJAINI OJOJOJNINJN PAR ITEM NO 41 0515 42 1757 43 1757 44 1922 45 19221 46 3514 47 3521 03971 3521 0232 0328 DESCRIPTION N E A 1921 o NOTE 1 If you have an older PP10 built prior to November 2011 and you are replacing item 24 Hose Assembly you will also need to replace item 23 Adapter Their is a Hose Assy Service Kit P N 72802 available that includes the Hose Assy 72801 and adapter 00946 The Hose Assy 17558 is no longer available PP10 User Manual lt 15 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
14. PP10 HYDRAULIC POST PULLER USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 59020 9 2014 Ver 7 SAFETY SYMBOLS ur 4 SAFETY PRECAUTIONS i dende desidert da 5 TOOL STICKERS amp TAGS sunne E evtnie 6 HOSE TYPES sudanesiske 7 HOSERECOMMENDATIONS uekte 8 FIGURE 1 TYPICAL HOSE 8 ATMA REQUIREMENTS erd 9 OPERATION mestrer eda eek a butt 10 TOOL PROTECTION amp CARE vunne ndn 11 TROUBLESHOOTING utspant 12 SPECIFICATIONS iss a aa N 13 ACCESSORIES ted ad 13 PP10 PARTS ILEUS TRATION makes nd 14 PP10 PARTS 15 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine
15. erator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Establish a training program for all operators to en sure safe operation e Do not operate the tool unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool e Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort STANLEY Do not operate a damaged improperly adjusted or incompletely assembled tool Stay clear of all moving parts Never wear loose clothing that can get entangled in the working parts of the tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel System pressure hose must always be connected to the tool IN or P port and system return hose must be connected to the tool
16. ications listed are subject to change without notice Where spec ifications are critical to your application please consult the factory ACCESSORIES GRamAssemblyisaraasuasrenindee 17529 STAN LEY PP10 User Manual lt 13 45 elbow to a straight Adapter P N NOTE Item 23 has changed from a 00946 in November 2011 PP10100A ONLY SS 14 gt PP10 User Manual STAN LEY PART NO 1753 0498 1755 ITEM 1 2 3 QTY DESCRIPTION T BAR SPRING WASHER SHOULDER SCREW 3 4 x 3 4 HEX SOCKET HEAD RETAINING RING 1 850 HEAVY DUTY INTERNAL SEAL RETAINER ROD WIPER WA ROD SEAL O RING 2 1 4 x 2 1 2 x 1 83 PISTON ROD CYLINDER PISTON WEAR RING ELASTIC STOP NUT 3 4 16 HEX LIFT FRAME WELDMENT ELASTIC STOP NUT 1 2 13 HEX O RING 3 8 x 9 16 x 3 32 CAPSCREW 5 16 18 x 2 1 4 HEX HEAD 2 CAPSCREW 576 18 THEXHD gt LockwasHer s i fommsnoer wo Q I N 0312 0964 0964 0979 1754 1753 1755 1755 N N 10 11 12 13 14 15 N 00 1755 371500 01751 17 19 20 21 2 23 24 25 26 01752 3551 1851 3521 0094 72801 1753 1753 3513 0153 1754 1754 1754 1752 1755 1753 1754 1754 3345 1754 3345 17541 00569 03031 16599 wo 27 28 29 30 3 32 33 34 5 w oe w A O
17. ion past the NEUTRAL position to the DOWN position This re leases the jaws or chain from the post and lowers the lift frame weldment down to the base weldment bottom of post 6 Repeat Steps one through five until the post is fully removed COLD WEATHER OPERATION If the post puller is to be used during cold weather pre heat the hydraulic fluid at low engine speed When us ing the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centi stokes before use Damage to the hydraulic system or post puller can result from use with fluid that is too viscous or thick STANLEY In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection Use only lint free cloths The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses to the intensifier must have a minimum working pressure rating of 2500 psi 175 bar All hoses must have an oil resistant inner surface and an abrasion resistant outer surface Whenever nea
18. r electrical conductors use clean hoses labeled and certified non conductive Always keep critical tool markings such as warning stickers and tags legible Do not exceed the rated limits or use the tool for ap plications beyond its design capacity Tool repair should be performed by experienced personnel only STANLEY Never connect or disconnect couplers or port con nections with hydraulic pressure in the hose Make certain that the recommended relief valves are installed in the pressure side of the system Always check high pressure couplers for leaks and damage before operating the system at maximum rated pressure Check fastener tightness often and before each use daily PP10 User Manual lt 11 If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the Post Puller always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the post puller as listed in the table Use a flowmeter known to be accu rate Check the flow with the hydraulic oil temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Post puller does not run Power unit not functioning Check power unit for proper flow and pressure 3 9 gpm 11 34 Ipm 2000 psi 140 bar Coupler or hoses blocked Remove restriction Mechanical failure of lift cylinder Disassemble post puller and assembly inspect for damaged parts
19. r minimum CHECK TOOL 1 There should be no signs of leaks 2 The tool should be clean with all fittings and fasten ers tight CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is a good practice to connect the return hose first and discon nect it last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together 4 Observe all safety precautions 5 Move the hydraulic circuit control valve to the ON position to operate the tool 10 gt PP10 User Manual TOOL OPERATION 1 Observe all safety precautions 2 For flanged posts position the base weldment on a flat surface with the post engaged in the jaws of the tool 3 For solid or square posts position the base weld ment on a flat surface and wrap a chain around the post Place the chain in the slots on the post puller frame 4 Actuate the control lever from the NEUTRAL posi tion to the UP position until the post raises approxi mately eight inches 5 Move the control lever from the UP posit
20. tokes 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet CLASSIFICATION AAAA 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 1870 psi 1500 psi 1500 psi 1500 psi 129 bar 103 bar 103 bar 103 bar 2495 psi 2000 psi 2000 psi 2000 psi 172 bar 138 bar 138 bar 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY PP10 User Manual lt 9 PRE OPERATION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 3 9 gpm 11 34 lpm at 2000 psi 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 ba
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