boekje Pure Sine Wave Inverter AJ serie-1.indd
Contents
1. Option Load detect Stand by 1 20 W Yes Solar charge controller option S Output voltage 30A Sinus 230V 0 1076 115V 0 1076 Frequency 50 Hz 0 05 76 60 Hz 0 05 Ventilation From 45 C Overheating protection Yes Overload protection Yes Short circuit protection Yes Fuse IP protection index IP 30 2100 2400 IP 20 Cos o 0 1 1 E norm ECE R 10 All models in 12 and 24V are certified Stand by supplied along with the option 5 solar charge controller User Manual AJ V2 6 13 46 SAMLEX EUROPE amp B v DECLARATION OF CONFORMITY CE IMPORTER Samlex Europe B V ADDRESS ARIS VAN BROEKWEG 15 1507 BA ZAANDAM The Netherlands Declares that the follovving products PRODUCT TYPE Pure Sinevvave inverter BRAND Samlex AJ 275 12 AJ 350 24 AJ400 48 AJ 500 12 AJ 600 24 AJ 700 48 AJ 1000 12 AJ 1300 24 AJ 2100 12 AJ 2400 24 Product options and accessories Solar Charge controller S Remote control JT 8 Remote control plug RCM 01 Standards to which conformity is declared EMC Dir 2004 108 EN61000 6 1 EN61000 6 3 EN61000 3 2 EN55022 EN55014 EN50091 2 LVD 2006 95EC Signed Marcel van Veen Date 01 September 2010 Uu Authority Managing Director SAMLEX EUROPE www samlex com www samlex solar com2. PURE SINEWAVE INVERTER SAN LE EUROPE Pure Sinewave Inverter Heavy Duty Model No AJ 275 12 AJ 350 24 AJ 400 48 AJ 500 12 AJ 600 24 AJ 700 48 AJ 1000 12 AJ 1300 24 AJ 2100 12 AJ 2400 24 User Manual Benutzerhandbuch Manuel Utilisateur Manual Para Utilizador Please read this manual before operating your inverter SAMLEX AJ ENGIISHiDESCRIPTION STR TREATISE DIDIT TIERE 4 INTRODUCTION 4 WARNING 4 INSTALLATION 4 Mounting the inverter 4 CONNECTING THE CONSUMER DEVICES 5 105 EQUIVALENT DIAGRAM 5 CONNECTING THE BATTERY 5 USE 6 CONTROL AND INDICATORS 6 ACOUSTIC INDICATOR 16 ALARM BY VOLTAGE FLICKERING bi MODEL WITH STAND BY SYSTEM i ACTIVATION DEACTIVATION OF FUNCTIONS 28 BATTERY LIFETIME OPTIMIZER BLO 29 WARRANTY LIMIT 11 LIMITS OF MANUFACTURER LIABILITY 11 JT8 REMOTE CONTROL FOR AJ 1000 12 ro 2400 24 11 MODELS WITH BUILT IN SOLAR CHARGER OPTION S 12 TECHNICAL DATA 13 DEUTSEHE BESCHRE BUNG s s H 14 EINF HRUNG 14 VORSICHT 14 NSTALLATION 14 Montageort des AJ 14 Befestigung des AJ 14 ANSCHLUSS 15 ANSCHLUSS DER VERBRAUCHER 15 Bemerkung 15 PRINZIPSCHEMA 15 ANSCHLUSS DER BATTERIE 15 ANWENDUNGEN 16 BEDIENUNG UND ANZEIGEN 16 AKUSTISCH
3. lt stopped the green voltage rises at 1 04 Unom 0 87 Unom indicator blinks The inverter should be manually restarted Inverter should be manually restarted Deep discharged Inverter stopped when the battery has reached battery 0 75 Unom 0 87 Unom 1557 temporary Automatic restart when the temperature Overheating stopped the green Men reaches the normal range indicator blinks Wait until the battery voltage reaches the Battery overvoltage Inverter stopped Sore eve R 9 Push the ON OFF button to reactivate the 1 33 Unom 8 nverter 1 25 Unom Shori eiut elite Eliminate the short circuit Inverter stopped Push the ON OFF button to reactivate the ouptut nverter Use the inverter only in the range of ifs nominal power Regular use in overload usu Inverter stopped power diminishes the lifetime of the nverter Push the ON OFF button to reactivate the inverter Battery reverse Internal fuse broken Back to manufacturer for testing polarity down BATTERY LIFETIME OPTIMIZER BLO Cycling a battery in permanent charging mode from 0 to 30 is often a cause of early aging of batteries particularly in solar home systems n order to enhance the battery lifetime the AJ inverters are equipped with a unique unction that will readjust the low voltage disconnection LVD threshold according to he behavior of the user consumption This allows a full recharge of the battery his function can be activated at
4. have been designed to meet industrial and domestic needs They meet the highest requirements in terms of comfort safety and reliability Any device designed for the public electrical grid of 230 V 50 Hz can be connected to them up to the nominal power of the inverter The AJ series is the perfect source of voltage in any place where the public grid is not available This document is an essential part of the inverter and must always be carried with it and be available for anyone working on the installation Should you have any doubt or question do not hesitate to contact your specialist salesperson who will give you the best advice WARNING A deficient assembly could result in damage to the device cause function failures or potential damage to the users The working device generates a high voltage which might be lethal in case of contact So any manipulation of the inverter must be corried out with utmost care and meet the local rules THE OWNER MUST NOT MANIPULATE ANY PIECE INSIDE THE INVERTER Opening the inverter or using it incorrectly will result in the immediate loss of the warranty The inverter AJ is to be used only with a lead battery As for the use of batteries follow the manufacturer s instructions No current or voltage generating device public grid generator may be connected to the output of the inverter because this could result into its destruction SAMLEX AJ INSTALLATION The AJ sine w
5. ER SIGNALGEBER 16 ALARM DURCH SPANNUNGSSCHWANKUNG 17 LASTERKENNUNGSSCHALTUNG STAND BY 17 AKTIVIERUNG DEAKTIVIERUNG VON FUNKTIONEN 18 SICHERHEITEN 18 SCHUTZ DER BATTERIE DURCH ABSCHALTEN BEI UNTERSPANNUNG 18 BATTERIELEBENSDAUER OPTIMIERER BATTERY LIFETIME OPTIMIZER BLO 19 UNTERHALT 20 GARANTIEAUSSCHLUSS 21 HAFTUNGSAUSSCHLUSS JTS FERNSTEUERUNG EUR AJ 1000 2400 55 ceci tesi tti there D eie sheds 21 SAMLEX AJ MODELE MIT SOLARLADEREGLER OPTION S epa ea eta s Kon ae ila a a a a 22 ANSCHLUSS DES SOLARMODULE AN AJ 2100 2400 S BEISPIEL TECHNISCHE DATEN ioana Ee b s p G nl m nlem G nl n SEDA B salan z si Dares Doa BE A 23 INSTRUCTIONS EN FRANGAIS sonet BAR R ter Y eme s HARD 24 INTRODUCTION MISE EN GARDE INSTALWATION alinin almasa lada S red cl p Diasa ke mia maa ERE ERR e EM Lieu de montage de l onduleur Fixation de l onduleur RACCORDEMENT RACCORDEMENT DES CONSOMMATEURS SCHEMA EQUIVALENT RACCORDEMENT DE LA BATTERIE UTILISATION COMMANDE ET INDICATEURS INDICATEUR SONORE ALARME PAR FLUCTUATION DE TENSION MODELES AVEC STAND BY ACTIVATION DESACTIVATION DE FONCTIONS SECURIIES a pro BAR sea HERO e rc rre a EN OPTIMISEUR DE D
6. ES The AJ is supplied with a 230 V cable to be connected to the consumer devices This connection must be done observing the colours Yellovv green earth e Brovvn phase Blue neutral Once the consumer devices are connected make sure that they are turned off before connecting the battery Note An Inverter constitutes a voltage source independent from the grid and could be considered in the same way as a generator set The voltage in between the phase and the neutral is 230V An appropriate divisor establishes a 115V voltage in between neutral and earth and between the phase and earth According to the local prescriptions or particular requirement example use of a ground fault detector a true neutral may be established by connecting the neutral and the earth wire together yellow geeen and blue SAMLEX AJ EQUIVALENT DIAGRAM CONNECTING THE BATTERY Once the consumer devices are connected make sure that the installations instructions of the 230V has been followed with utmost care before connecting the battery The battery cables are supplied with the inverter and already connected in it Connect the battery observing carefully the polarity The inverter except AJ 2100 12 is protected against reverse polarity by a fuse but should the polarity be reversed the inverter must be sent to the manufacturer for control Connect the battery using the following colo
7. UREE DE VIE DE BATTERIE BATTERY LIFETIME OPTIMIZER B L O MAINTENANCE EXCLUSION DE LA GARANTIE EXCLUSION DE LA RESPONSABILITE JT8 COMMANDE A DISTANCE POUR AJ 1000 A 2400 MODELES AVEC CHARGEUR SOLAIRE OPTION S RACCORDEMENT DES MODULES SUR AJ 2100 2400 S EXEMPLES DE MONTAGE DONNEES TECHNIQUES INSTRUCCIONES EN ESPANOL INTRODUGCION PREE EE ET 34 ATENCI N INSTALACI N Lugar de montaje del inversor Fijaci n del inversor CONEXI N CONEXI N DE LOS CONSUMIDORES ESQUEMA DE PRINCIPIO IGONEXION DEWAIBATIERIA oaiae 0 000000 UTILIZACION FUNCIONES E INDICADORES INDICADOR AC STICO ALARMA POR FLUCTUACI N DE TENSI N MODELOS CON se eya sy ya aa ln z OG neta e eee EIN a etd ert ACTIVACI N DESACTIVAGI N DEF NGCIONES e eo ra aS Edad aS dene 38 AJ V2 6 2 46 SAMLEX SEGURIDAD OPTIMIZADOR DE VIDA UTIL DE BATER A BATTERY LIFETIME OPTIMIZER B L O PARA LA GAMA AJ DE 275 12 S A 700 48 S 39 MANTENIMIENTO LIMITES DE GARANT A EXCLUSI N DE RESPONSABILIDAD JT8 CONTROL REMOTO PARA AJ 1000 A 2400 MODELOS CON CARGADOR SOLAR OPCI N S CONEXI N DE LOS M DULOS SOBRE AJ 2100 2400 S EJEMPLOS DE MONTAJE DECLARATION OF CONFORMITY C ILI IDE LES ITI EID al 44 AJ V2 6 3 46 ENGLISH DESCRIPTION INTRODUCTION The sine wave inverters of the AJ serie
8. al input voltage of the inverter In case the inverter should not be sent back in its original packaging it should be packed in a stiff carton box and be well protected on all sides by means of an anti shock and isolating layer of min 5 cm thickness A weak protection may cause damages to the inverter during transport and are not covered by the warranty User Manual AJ V2 6 10 46 WARRANTY LIMIT The warranty period is 2 years It does not cover damages arising from a use not conforming to the user manual not described in it or resulting from any other inappropriate use like e Battery reverse polarity Inadequate input voltage overvoltage Back feeding at the inverter output by public grid generator or any other source e Mechanical shock or deformation especially by transport due to an inadequate package e Contact with liquid or oxidation by condensation Use in inappropriate environment dust corrosive vapour humidity high temperature 21 JT8 REMOTE CONTROL 1000 12 2400 24 Functions on remote control are the same as control and indicator on the inverter see chapter Use p 6 Remote control must be connected to the inverter with the original SAMLEX 10 m cable or any RJ11 6p 1 1 cable up to 50 m SAMLEX AJ LIMITS OF MANUFACTURER LIABILITY SAMLEX EUROPE cannot control the installation use and maintenance of the inverter Thus we are not responsible for dama
9. anytime as per the procedure described p 8 An indicator green LED 2 only available on rom AJ 275 12 to 700 48 is lit or blinks when this unction is activated The number of blinkings indicates the LVD currently applied 572 If this indicator is lit continuously this means that the use of the battery is correct and that it was well charged The LVD is then set at 0 87 unom 10 5 21or 42V as per the model This also means that you have the widest availability of the energy stored and that your battery is likely to last longer If the indicator is blinking one or several times this means that the use of the battery is restricted and that the disconnection voltage was set according to the table below 2 User Manual AJ V2 6 9 46 12V 24V 48V LED Comments This is also the 105 21 42 Ox LVD level when ON BLO is deactivated uv 22v 44 5 off 2x l Level ot BLO 11 4 22 8 45 6 off activation 11 6 232 464 3X off 1 8 236 472 4X off 5x 12 24 48 5 122 244 488 6X off This strategy will off course restrict the use of the battery and drive the user to reduce his consumption or to increase the production by an additional charger connected to a backup generator for instance When the battery voltage is higher than 1 08 Unom 13 V 16 V 52 V during 2 hours he LVD is progressively stepped down by a decreme
10. ates its functioning mode Illuminated A 230 V voltage is present at the output the inverter is on Blinking No load stand by The 230 V voltage has been cut due to an alarm the inverter will automatically resume function when the failure has disappeared see the failure table p 9 Off The 230 V voltage is NOT present at the output the inverter is off here is a failure in the inverter and the output voltage will be interrupted Overheat he acoustic indicator beeps 3 C before cutting the voltage Reduce the consumption in order to lower the inverter temperature and O avoid the output voltage is cut off Low battery voltage he indicator beeps for a minute before the interruption Reduce the consumption in order get the battery voltage rise and to avoid hat the output voltage is cut off Continuous beep for two seconds You have pushed the ON OFF switch to restart he inverter The output voltage will be immediately present after the acoustic signal he acoustic warning can be deactivated as per the procedure described p 8 ALARM BY VOLTAGE FLICKERING When the acoustic indicator is deactivated or when the inverter is out of hearing it can be useful to be warned of an imminent inverter stop due to an overheat or a battery undervoltage If this function is activated see p 8 for Activation Deactivation of functions the output voltage will flicker slightly max 20 leading to a
11. ave inverter is an electronic device for which some caution must be taken when installing it Place where the inverter is to be installed Out of reach of unauthorized persons espe cially children In a dry place max 95 humidity and in any case with no condensation Not directly on top of the batteries No easily inflammable material should be placed directly underneath or close to the AJ Ventilation must be free and a space of 10 cm on each side is needed for good evacuation of the internal heat Mounting the inverter The inverter shall be mounted on a non flammable surface by screws diameter max 4 mm for AJ 275 AJ 1300 or max 8 mm for AJ 2100 and 2400 using the four holes provided The fixing screws are not supplied with the inverter It may be fixed into any position AJ 275 400 L 163mm AJ 500 700 L 240mm AJ 1000 1300 L 428mm i 89mm 275 1300 160mm AJ 2100 2400 gt AJ 2100 2400 L 399mm User Manual AJ V2 6 4 46 CONNECTION The connection of the inverter should be done with utmost care for a good operation of the system The technical data and connection s description are either under one side of the inverter or onto the cable connection side First connect the consumer devices and install a plug so as to prevent any further contact once the 230 V voltage is present Installation is to be made only by authorized persons CONNECTING THE CONSUMER DEVIC
12. djustment is not necessary This adjustment is made with a small screw driver in the hole marked stand by In the full counter clockwise position the sensibility is minimal 20 W Do not push on the screw driver NOTE In this mode the output voltage is intermittently present at the output User Manual AJ V2 6 7 46 SANLEX AJ ACTIVATION DEACTIVATION OF FUNCTIONS The following functions of the AJ range can be freely enabled or disabled by the user 1 Acoustic warning of imminent stop of the inverter according to p 6 2 Battery lifetime optimizer function as described p 9 3 Imminent stop alarm by voltage flickering as described p 6 The state activated or deactivated of the functions is indicated by the buzzer with a continuous push on the on off key after a duration given for each function as per the table below e Single short function activated Double beep short function deactivated Duration of impulse Function onto on off Default setting 1 Acoustic alarm 5 seconds Activated 2 Heime 10 seconds Deactivated 3 Alarm by voltage flickering 15 seconds Deactivated The state is reversed if the on off key is released within 2 seconds following the buzzer sound To consult the state of functions without having any effect on them or changing their programming it is possible to maintain the on off key pushed on Beyond 20 seco
13. ges costs or losses resulting from an installation which is not in accordance with the regulations or from inappropriate use or maintenance The customer is always responsible for the use of the inverters SAMLEX EUROPE This device has not been designed and is not warranted for use in life support equipment or any other critical device with potential risks of important harm to people or to the environment We do not accept any responsibility for any violation of patent rights or other third person rights resulting from the use of the inverter SAMLEX EUROPE keeps the right to modify its products without previous notice User Manual AJ V2 6 11 46 MODELS WITH BUILT IN SOLAR CHARGER OPTION S The solar charge controller built in option in the inverter AJ is meant for charging a battery exclusively from a solar generator Any other source of current needs an external and suitable charge controller The maximum open voltage of the solar generator is 23 V for 12 V systems 46 V for 24 V systems and 90 V for 48 V systems Connect firstly the inverter to the battery before connecting the solar generator The adjustment mode is a l Uuo floating shunt and it guarantees optimal charge conditions along the battery lifetime SAMLEX AJ The yellow indicator displays the functionning mode Illuminated The solar charge is at its maximum Not illuminated the solar generator is not connected or the battery is f
14. nds the buzzer will sound continuously to indicate the end of the sequence and will stop by the release of the key SAFETY The inverter is electronically protected It is protected against reverse polarity by an internal fuse except for AJ 2100 12 inverter which must be protected by an external fuse The next table displays The various possible default cases and their consequences Caution the inverter is not protected against the connection of an AC source generator or grid at its output Such connection will cause a major failure and should be avoided Battery protection by LVD Low voltage disconnection battery protection The battery is protected from deep discharge by stopping the inverter if the battery reaches a voltage lower than 0 87 Unom 10 5 21 or 42 V during more than 1 minute An acoustic signal or a voltage flickering if authorized is activated during 1 minute before the inverters stops The inverter must then be restarted manually It will restart automatically if the battery voltage is back to a value higher than 1 04 Unom 12 5 25 or 50 V The inverter will stop immediately with no delay if the battery voltage is lower than 0 75 Unom 9 18 or 36 V User Manual AJ V2 6 8 46 SAMLEX AJ The table below will show you the different causes of inverter stopping CAUSE CONSEQUENCE SOLUTION Low battery Inverter temporary Automatic restart when the battery voltage Voltage
15. nt of 33 mV cell 0 4 V amp 12 V This process insures that the average charge of he battery is sufficient over 50 2 to assure its optimized lifetime his function is particularly useful in solar home systems where the battery is sized in 3 5 times he daily average production For instance a 200 W solar system producing 800 Wh day connected to a 200 300 Ah 12 V battery f the battery is sized so as to be fully discharged and charged every day it may be possible that the restriction of use implied by he permanent increase of LVD is not wished We recommend then to deactivate the Battery Lifetime Optimizer Maintenance The inverters of the AJ series do not need any special maintenance The casing may be cleaned with a damp cloth not wet In the case of malfunction or mechanical deformation the inverter should be sent back to the manufacturer for control carefully packed in its original packing SAMLEX AJ Before deciding to send back the inverter check the following points The battery is loaded and is in accordance to the nominal input voltage of the inverter The consumer devices do not have any defect or overload for the inverter to make sure disconnect them Should you contact your salesperson note the following points before calling You will find this information on the label underneath the inverter or at the cable side Exact model Serial number Power of the inverter Nomin
16. ully charged or the solar generator does not get solar irradiation Blinking The battery is more than 9596 charged and the charger is in floating mode to complete the charge The blinking frequency varies as per the capacity of the battery and the power of the solar generator 14 4V 28 8V 57 6V On AJ 2100 S 2400 S inverters a preinstalled cable 2 x mm2 replaces the terminals Wiring should be done through a connecting box Connection Positive pole to the brown or red cable Negative pole to the blue or black cable Examples User Manual AJ V2 6 12 46 SANLEX AJ TECHNICAL DATA MODEL AJ 275 AJ 350 400 500 600 AJ700 Battery voltage V 12 24 48 12 24 48 Input voltage 10 5 16 21 32 42 64 10 5 16 21 32 42 64 Continuous 30 power VA 200 275 300 350 300 400 400 500 500 600 500 700 Stand by ON no load VV 0 3 2 4 0 5 3 1 5 04 45 0 6 7 5 1 5 12 Maximum efficiency 76 93 94 94 93 94 94 Dimensions mm 142 x 84 x 163 142 x 84 x 252 Weight kg 2 4 2 6 4 5 MODEL AJ 1000 AJ 1300 AJ2100 AJ 2400 Battery voltage V 12 24 12 24 nput voltage V 10 5 16 21 32 10 5 16 21 32 Continuous 30 power VA Stand by ON no load W Maximum efficiency 76 1000 1300 2000 2100 2000 2400 94 Dimensions mm 273x399 x 117 Weight kg 19 Remote control JT8
17. urs BLACK cable negative pole RED cable positive pole For AJ 275 12 S to 700 48 S a bicolor cable is used Go for the dominant colour When connecting the battery there is a spark Danger of explosion because of the charging of the internal filtering capacitors A fire security fuse must be installed on the battery User Manual 5 46 Check that the cables are well adjusted and well tightened As long as it is possible do not extend the cables supplied with the batteries Extending them may increase the losses and lead to a malfunction of the inverter Once the inverter is connected to the batteries a 230 V voltage is present at the output of the inverter SAMLEX B L O indicator green LED 2 10 Led only on AJ 275 12 to 700 48 This indicator is illuminated only if the enhanced Battery Lifetime Optimizer function description p 9 is activated Activation Deactivation described in p 8 ACOUSTIC INDICATOR USE he AJ inverter has an acoustic indicator for he following cases CONTROL AND INDICATORS ntermittent beep 9 Control switch on off There is a switch on the inverter to activate or deactivate it Use this function to save the energy of the batteries when you are not using the inverter Note The solar charge controller remains in operation even when the inverter is off Functionning indicator green LED 1 A green light on the inverter indic
18. variation of the lights intensity and therefore indicating the imminent stop of energy supply The user can then choose to reduce his consumption in order to secure the supply to priority loads for instance lighting User Manual AJ V2 6 6 46 SANLEX AJ MODEL WITH STAND BY SYSTEM he inverters from the AJ 500 12 are equipped with a stand by system also available in the models 275 12 350 24 400 48 with the option S he stand by is an energy saving system which urns off the inverter intermittently when no consumer is detected In this mode the unctionning indicator green LED 1 blinks showing the intermittent presence of the voltage he detection threshold is set by default at 2 W On models from AJ 500 12 onwards it is possible to deactivate this function or to modify the threshold by adjusting the yellow urning Knob marked Stand by Adjusting the switching on level is as follows Switch off all consuming devices turn the urning Knob to the right clockwise until the LED is blinking switch ON the smallest consuming device ie mobile phone charger turn the Tuming Knob slowly to the eft until LED is lit continuously Check that the inverter goes back in stand by mode when you remove the load If not this means that he load is too small to be detected f the stand by is not required turn the Knob ully to the right he minimal load detected can be adjusted between 1 and 20 W In most cases this a
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