CP-871 - Panduit
Contents
1. 22 Contact Re sn ne ns eo 18 Gontrol Panel ESS laos dl 9 Grp Re e eere rrt etm erste io dieu 14 Crimp force monttorng eee eee ee 21 e sinodo oce PE 14 D Daily Maintenance cce eee eee ee ee eee e 22 23 Danger ATOS als 8 BIV pP 9 E EU safety Data Sheet KLUBER oooncccincccocccnccno 27 F FUNCION Sia M 14 K Vd de AAA A ono A 10 L Lubricating Grease 23 M MACHINE uiii p RT 21 Machine Preparation esee 23 CP 871 OPERATION MANUAL Main Wii eU a DRM 9 Menu Counters xcci ehe E Pea or d tri eau 12 Monitors Menus css sees eee eee eee 10 N No display on the monitor 21 O Open Protection Cover 21 P Pneumatic Valve see ee eee eee 15 Programming Batch esir enha 13 R EE eege 26 Replace Main EUS ee eee eee eee 26 Ee COI aa 13 Roll r Camina 17 S Security Tadeo ds 6 Security Tags aida et t ce 6 A PR RP dens dentaty an tainted 25 Setting the Crimp Height sssss 20 e lee EE 12 Te Ce Ode ies ae 24 league EE 16 T Techmcal Data 8 ool Base Plate pda diete ioca iM oul ae 24 Total COUNTE EE 13 Page 29 of 29 CP 871 een Panduit Corp 2006 REFERENCE MANUAL Technical Support 888 506 5400 ext 3255 Fax 630 759 7532 Website www panduit com E mail cs panduit com PANDUIT CP 871 REFERENCE MANUAL TABLE OF2. 7 Applicator Assembly 23 C CFM not ready 29 CIRCUIT POINTS ass tai 10 Connect Compressed air 27 CONMOGCION P DN 9 Contact guide plaie sss 22 Contact material does not feed correctly 29 Contrast Seins esse di onn pe ce ORE Ended 15 Gontrol PANEI ii dede ini toli oue 11 Crimp Drive not ready 29 CIMO eier 18 GIMP A 18 Crimping Connections sss ee eee eee 9 D DANO CM EE 8 Nie VE 12 DIS POS Adra T 30 E Ste le ae EE 16 F Fault Messages E 29 missile c EE 18 FUSE le et 10 K REY DO AIG PC CEN 12 M Ken E 30 Machine does not switch on 29 Machine not in home Position 29 CP 871 REFERENCE MANUAL Man Men da o 14 Main rei EE EEN 11 Menu Counters c ccccecececcececececcecececeeeeceeaeauneres 17 Menu language ccceecccsececeeseceeeeceeeeseeeessaees 14 Monitors Menus eene 13 N No display on the monitor 29 P PACKAGING Pe d 30 PNEUMATIC EH EE 19 Welte e LEE 10 POCO SIM ettet rain mon 9 PLrOdUCUION EEUU TT 28 Programming Batch sese eee 17 Protection Cover open 29 R Remove lateral cover 24 Reset Counter nemen nene enne 17 Roller Carne NETTO TETTE 21 S Secundaria 6 Securty Te E 6 Setting the Crimp Height 25 es 14 so
3. Or e Open safety cover e Activate Emergency Off button and separate the machine from the power supply system keys Press the Emergency Off button and unplug the power supply Lubricating work may only be carried out by trained personnel PANDUIT personnel or trained personnel at the user Page 23 of 29 PANDUIT CP 871 OPERATION MANUAL 7 4 Slide e Open safety cover e Clean the slide s guides A B with a lint free cloth e Lubricate the left guide A and the right guide B on all three faces 7 5 Tool Base Plate e Clean the clamping claws of the tool base plate with lint free cloth and the delivered brush e Lightly lubricate the clamping claws of the three bolts e Open and close the clamping claws a few times e Close safety cover e Deactivate Emergency Off button and connect the machine to the power supply system e Bring the machine through operate key min 1x in the main menu automatically into the upper dead center Page 24 of 29 PANDUIT CP 871 OPERATION MANUAL 8 SETTINGS 8 1 Setting Crimping Height at 135 788mm The crimping height may only be set by trained personnel PANDUIT personnel or trained personnel at the User who have a SLM crimping height gage or a similar device at their disposal e Set the height with help of the fine adjustment on the crimping machine until the display in the window lies within the range of 005u e Turn the ring at the edged s
4. Repair work may only be carried out by authorised persons who have been specially trained for this work Ensure if you work on the machine that long hair is not worn loose and do not wear loose clothing or ornaments that could become caught in the moving parts of the machine Only use the lubricant that was delivered with this machine according to these operating instructions PANDUIT CP 871 OPERATION MANUAL 1 ABOUT THIS OPERATOR MANUAL Thank you for trusting the PANDUIT Technology With the PANDUIT CP 871 you have acquired a semi automatic crimping machine for the processing of all terminal disconnect and butt splice crimping contacts up to a diameter of 6mm AWG 10 1 1 Important Information 1 1 1 Manufacturer and Contact Address See Cover Page 1 1 2 Target Market Technical Specialists Team Leader fitter See Chapter A4 Personal qualifications on Page 4 1 1 3 Obligation to Read As operator and user one is obliged to read and understand this Reference Manual before the initial operation especially the chapter on safety regulations Your safety is at stake Should there be any questions or lack of clarity please contact your local Panduit representative 1 1 4 Validity This User Manual is valid for the PANDUIT CP 871 only 1 1 5 Contents and Purpose This Reference Manual contains all relevant information regarding the assembly function commissioning and operation of the CP 871 This Refere
5. the left for side feed applicators e Attach the sheet plate using the knurled screws e The contact material must be fed through the black leading bracket e Feed material into the applicator Page 22 of 31 PANDUIT CP 871 REFERENCE MANUAL 6 3 Applicator Assembly Open the front guard and remove the contact material Move the clamping lever on the left downwards until the clamps are open Assemble disassemble the tool in the nut and after remove at the bottom from the retaining clamps of the applicator ground plate Move the clamping lever upwards until the clamping fingers clamp the tool in their respective grooves Check that the tool is properly fastened and close the protective cover Set the tool according to the operating guidelines set out by the manufacturer Page 23 of 31 PANDUIT CP 871 REFERENCE MANUAL 6 4 Remove lateral cover To use large tools on the machine a part of the lateral safety cover can be removed As part of the tools may protrude laterally from the machine s guard these may come in touch with movable mechanical parts If this happens the machine may no longer conform to the CE standard rules Therefore removal of the lateral part of the guard is at ones own risk e Open the front guard safety cover and remove contact material e Loosen both knurled screws and lift the sheet plate e Pull the sheet plate to the right and remove e Loosen both inside hexagon
6. CP 871 een Panduit Corp 2006 OPERATION MANUAL Website www panduit com aA page E mail cs panduit com Fax 630 759 7532 PANDUIT CP 871 OPERATION MANUAL TABLE OF CONTENTS A SAFETY REGULATIONS ENGLIS Picasa da A1 nee m eI A2 POUCES o D a ee A3 RESPONSIDIMIOS ed ec on A4 SE T Ad Danger NS E A6 Sae COS Ie A A A A A AE 1 ABOUT THIS OPERATOR MANUAL eene enne nnn ennenen ennenen Ted importan ION e EN 1 1 1 Manufacturer and Contact Address VU T2122 Ee IIS o RR CQ QT 1 1 3 ODIO ATION O EA secactaran colo iocoioteaia n eines 1 1 4 ASS 1 1 5 C ntents APTE a Ras 1 1 6 Kec eres 1 1 7 A Ee E Cey lt Le PP o o y 3 enn A e A 12 Produc Descrip NE T 2 1 2 1 i E 1 2 2 OO M 1 2 3 ADPICANON LOIS TEE m 1 2 4 LGoniormmance EE 1 29 Danger Areas Page 1 of 30 PANDUIT CP 871 OPERATION MANUAL 1 2 6 2 2 1 3 1 4 1 3 1 4 2 3 1 4 3 3 1 5 1 3 1 5 2 9 1 9 9 3 1 5 4 4 1 4 2 4 3 4 4 SC PIG AN 85 8 OFERAHNG CLEMEN T RER ERr EETA 9 Eeer 9 Sapo A e A o tO OT 9 Bo AAPP PQ A A 9 A 10 Monitors MenUS CRT 10 aA E EE E E E E AE EE A 11 FONG UO E 11 A E ek ee eee ee eee ee eee ee 11 Activate Cycle sse 11 1
7. A badly set feeder timing may damage the machine Always install pneumatic tools without contact material until the feeder timing is properly set pneuma le Valiye e 2x sub menu Pneumatic Valve e With es Pneumatic Valve function is activated figures are flashing With and activation of the Pneumatic Pneumatic Valve ON 220ms Valve function and by press the vc key timing of the valve can be programmed e w accept entry e The length of time the valve is engaged is permanently programmed and can not be changed Counter 999999 E 2 X es back to the main menu or with go Batch 009999 directly into the sub menu Split Cycle E a e Connect the compressed air on the pressure gauge e Assemble the tool according to Chapter 6 3 Applicator Assembly on page 23 Connect the applicator to the normally open port of the pneumatic valve e Switch on the air pressure unit using the main switch at the pressure gauge Set gage at 6 bar processing pressure Page 19 of 31 PANDUIT 5 4 4 Split Cycle CP 871 REFERENCE MANUAL Split Cycle 3X sub menu Split Cycle enter Split Cycle function is activated figures are flashing With and the Split Cycle function can be activated and by press the eat key the breakpoint can be programmed The Split Cycle is used mainly for end sleeve contacts to centre the contact in the crimping stamp
8. Failure to do so may result in death or severe injury The entire interior area of the machine and the metal casing Danger from electrical current Danger from mechanical moving parts Please follow exactly the work and processes marked with this pictogram Failure to do so may lead to minor injuries and to damage to the machine A6 Safety requirements A2 A Product description This machine has been designed in The PANDUIT CP 871 is a crimping machine for the processing accordance with the European Standard of all terminal disconnect and butt splice crimping contacts up to EN294 a cross section of 6mm2 AWG10 The CA 800EZ and CA9 a I E ms applicators can be fit in The operator interface consists of y p membrane keypad and a display Functions such as speed that are dry and free from dust control split cycle pneumatic valve control and various counter Never operate the machine without its functions are selectable over the interface protective covers The CP 871 may only be used as described in the enclosed Never work on the machine without wearing operating manual Any deviation of the operation mode additions eye protection and extensions must first be discussed with Panduit eco the net no er eco and or compressed air supply before carrying out any maintenance work A3 Responsibilities Never operate the machine with the mains The machine operator is responsible for ensuring that every earth disconnected
9. PP 12 Menu Counters RM 12 RSS COUR er 13 Programming M lt e ET 13 DO OU ete 13 COS HM 14 CH SD e 14 so EE 14 Pet aie Valve ODIO a eo a he 15 DO OR e O le 16 TIL 1 Bea T C m RR 17 O SY es P 17 Contact quide Plate ea 18 Applicator Assembly eee ee 19 Setting the Crimp Te n ZU CRIMP FORCE MONITORING ACOOS sss sssssssssssssssssssss essen ennenen enne 21 ERR OF Reeg 21 Page 2 of 29 PANDUIT CP 871 OPERATION MANUAL T 7 1 7 1 1 7 2 1 3 1 4 1 5 10 10 1 AINT ENADE miel 22 Daly Een e 22 Cleaning Processing Room iii 22 A o O T 23 Machine Preparation sisi 23 ele 24 Ee ei AR a ot a do oo 24 ical Te a a ee ee eee 25 Setting Crimping Height at 139 788MM ooocccooncnnccnncnnccnoncnnonanoncononnnnonannnnnnoncnnnnannnnnos 25 mima iate TN P rs 26 Replace EE eh E 26 APRENDE TEC aiii 27 EU Safety Data Sheet KLUBER iii iii 27 Page 3 of 29 PANDUIT CP 871 OPERATION MANUAL A SAFETY REGULATIONS ENGLISH A1 Symbols Please follow exactly the work and processes marked with this pictogram Failure to do so may result in death or severe injury Please follow exactly the work and processes marked with this pictogram Failure to do so may lead to minor injuries and to damage to the machine A2 Product description The PANDUIT CP 871 is a
10. TT sad a 14 e li E 14 Mend tel e PA PP E 14 Se e o i o A 09000 de 15 A 16 Menu D crac a ann 17 SCO eee eee eee ee eee eet er 17 POOR ARAMAIC EC PP 17 TOC OO T Q 18 gie E 18 CEMO DCO INP A ono P PP o PPP eze 18 is a PPP TT 18 Page 2 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 4 3 5 4 4 6 6 1 6 2 6 3 6 4 6 5 10 10 1 10 2 Pneumatic Valve e e EE 19 neu 20 TOOL REPLACEMENT napa 21 Beleg dE 21 Ela sn PP E 22 Applicator Assembly nennen nennen nnn nnne 23 Echter Ree UE 24 Setting the Crimp Height nennen nennen nnns 25 IP gps so EUN 26 Connect Compressed alf nn ant a oscar ics aur dore 27 PRODUCTION 28 mde Breite acis e 28 SAP E eU Gu ER TE 29 iler MC P 30 PACKA PA M 30 Ve Rl A o So E E 30 Page 3 of 31 PANDUIT CP 871 REFERENCE MANUAL A SAFETY REGULATIONS ENGLISH A1 Symbols Ab Danger areas The whole area of the processing space underneath the Plexiglas cover Danger due to the crimp process of the applicator Danger from crimp stroke Please follow exactly the work and processes marked with this pictogram
11. on the monitor Power supply not connected e Disengage the emergency off Fuse defect button or plug in power Emergency stop activated e Check the fuse Machine does not switch Power supply not connected e Disengage the emergency off on Fuse defect button Emergency stop activated e Plug in power e Check fuse on the power supply Wrong crimping height e Crimp height not adjusted e Adjust the crimp height on the machine adjustment Contact material does not e Roller carrier wrong adjusted e Adjust the position of the roll feed correctly e Contact break wrong on the roller carrier adjusted e Set the contact break e Contact guide plate wrong e Mount the contact guide right mounted The contact material must be fed trough the black leading bracket Page 29 of 31 PANDUIT CP 871 REFERENCE MANUAL 10 DISPOSAL The equipment must be properly disposed of according to the local and legal regulations 10 1 Packaging The packaging consists of environment friendly materials such as wood nails cardboard paper and synthetics and can be disposed of as regular waste 10 2 Machine The machine is made up of 90 aluminium and steel 5 other metals and up to 5 electric materials and synthetics The environmentally friendly disposal of the machine must be done according to each country legal regulations Page 30 of 31 PANDUIT Index A PADDIICATON NEE 7 Application Limits
12. ww Password entry is activated the first figure flashes Password 0200 Password e Change the numerical value or Once the wanted value is reached confirm est the second figure flashes e Repeat the procedure until all four figures have been entered o D 2 c Endurance Test e 3x sub menu Endurance Test if password was entered incorrectly the menu cannot be 000900 selected e s Function Endurance Test is activated With orc the number of cycles get chosen e ester Confirm entry the Endurance Test is activated and the number of cycles chosen are processed e By pressing ss Endurance Test can be discontinued Counter 999999 Batch 009999 e 2x back to main menu Page 16 of 31 PANDUIT CP 871 REFERENCE MANUAL Counter 999999 Batch 009999 Main menu Menu e sn Selection menu Counters Counters Reset Counter 990900 e With mm change to menu Counters 9 9 1 Reset Counter 990900 e w Activate Reset Counter figures flash Heset Counter JJ D LU D O C gt D 000000 e enter Reset Counter O O e 2X ise back to the main menu or directly to the Batch 009999 submenu Set Batch with 5 3 2 Programming Batch Set Batch e Submenu Set Batch 000900 e enter Activate function Set Batch Set Batch e With or Enter Batch 002500 e ese Confirm entry Counter 999999 e 2x lee back to
13. 0 o e C 3 xs Q O O O o O o C e e w Function Language setting gets activated With or choose the language German English French Italian Spanish e s Confirm language Counter 999999 Batch 009999 e 2x back to main menu Page 14 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 2 2 Contrast Setting Counter 999999 Batch 009999 Menu Counters Menu Settings Password HHHH Password Contrast Setting O Counter 999999 Batch 009999 Main Menu ener Selection menu Counters With 2 x change to Settings in the menu With ste log into the sub menu password enter Password entry is activated the first figure flashes Password 0200 Change the numerical value or Once the wanted value is reached confirm est the second figure flashes Repeat the procedure until all four figures have been entered 2x Sub Menu contrast setting if the password was incorrectly entered the sub menu cannot be accessed enter Function contrast setting gets activated Set with or the contrast ener Confirm settings 2 x tes back to main menu Page 15 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 2 3 Endurance Test Counter 999999 Batch 009999 Main Menu Menu Counters e oer Selection menu Counters Settings e With2x change to Settings in the menu Password e With sw log into the sub menu password Hg e
14. 2881 Kl ber L ubncaaon Marchan KG Emerg enc y telephone na Cio seni acsenens raise 7 45 ES 7TE750 58138 M nchen Gen any dt 1989 7576 0 telephone exchange Todo acc 49 53 BY D Compos ion information on ingredients Chernical chanacoerizaaon ipmparaaon Mineral cl snieac hidro carbon ol barium complex soap Hacardous inprediants CAS Mo om porciones Value Symbos Rphrases Earn soap Z Kei Harads scle israp Prolong ed skin contact may cause skin mia on andor CST GDE Fire aad me See Aer hace MC applicable Afer corem wid skirc Wash c wit mild cleaners and plenty cf water E Serge peras call a physician Afer contact wb eyer Fr wih pont ro war E samp honra pensis call a phiysid an A o moon Do mot induce vomiting Chan medical EBC fucco lo doctor Treat Ser C SK Firedsgnting monas Suitable 007 using moda Vee spay foam Oe powder Co Pi doute GC Lire table ora rego P g Media gf volume w aber oc Special Haas In case Of fim de ol owing can be missed Carbon morose Fier CG bor Special protective equipment for firefighters Standard proce dum for chiermical fines Ad Doma info mma onc Viaber rz may be used lo cool dosed Corie mars In ho ewent of fie ardor explosion do not bread b s A ocscential re lapse meaxpunes Peraonal arte ra Moz m qured ETT CEE al precaution Do no Mesh ineo su aco war or sant any Server Sadam Mer ods for cleaning ap Y taking up Lie mechanical handing euip ment Disposa of a
15. 3 1 4 Menu Counters Counter 999999 Batch 009999 e Mam menu Menu 7 e sw Selection menu Counters Counters Reset Counter 990900 e With mx change to menu Counters Page 12 of 29 PANDUIT CP 871 OPERATION MANUAL 3 1 4 1 Reset Counter Reset Counter 990900 Reset Counter Counter Batch LA B N 0 Sall D D O m O CO wl a o o 3 31 5113 gt gt Q LU Q em O gt Counter Batch Counter 000000 999999 009999 000900 002500 999999 009999 999999 Batch Processed 3 1 4 3 Total Counter Total Counter 99090000 Counter 999999 Batch 009999 amor Activate Reset Counter figures flash enter Reset Counter 2 X les back to the main menu or directly to the submenu Set Batch with Submenu Set Batch enter Activate function Set Batch With or Enter Batch enter Confirm entry 2 X les back to main menu or directly to sub menu Total Counter with Once the Batch is reached Batch Processed will appear By pressing sw the new Batch is activated To deactivate the Batch function programm a Batch value of 000000 2 xX sub menu Total Counter Information 2 X ee back to main menu With into sub menu Det Batch or with 2x into sub menu Reset Counter Page 13 of 29 PANDUIT 3 1 5 Functions Counter Batch Menu Counters Menu Function
16. CONTENTS A SAFETY REGULATIONS 2 LB L E A1 Si A A2 Produ CE OR SCO Ve AMA E AS Eeler leit A4 F FSONAlOUAITICATIONS ren sense nee me nn mea Ab A O II E EE ET A6 Scene In E EE 1 ABOUT THIS OPERATOR MANUAL Leere eee rennen nenne nnn nnn annt 1 1 EVA OUT AVEO PINION E 1 1 1 Manufacturer and Contact Address nennen nennen nennen nnns 1122 PARCS N E E E EE EE UU M 1 1 9 QObligaton io AAA A IST ERU e 1 1 5 Contents and Purpose nenne nnn nnne nnnna nnn nnns naar inris sena rrr ness nan nnns 1 1 6 Beie le y AAA 1 1 7 A PP A ENS MEE c0 rs a en a lo oo US le Tag Sn ma ee in E S UM te 1 2 ia A 1 2 1 pom 1 2 2 ADPIC IO Necro 1 2 3 Application Limits sse see eee eee 1 2 4 o T 1 2 5 Danger Areas eee 1 2 6 SCO DA E EU EE E Page 1 of 31 PANDUIT CP 871 REFERENCE MANUAL 2 2 1 2 2 3 4 2 4 2 1 4 2 2 5 1 5 2 5 2 1 5 2 2 5 2 3 9 3 9 3 1 9 3 2 9 3 2 1 9 4 5 4 1 5 4 2 ss LE 9 POCOS SINO E 9 GAMPINO CORNEC HOT IS e E E ae a 9 del GELT P LL RS A 10 auc 10 cimp Force ei ierg ALO ario lar 1 APA A ee ceanesssseaesee 10 Pneumatic Valve Optional iii 10 FOOT EE Te eee ee 10 Fuse elle 10 Se Elec U 10 OPERATING ELEMENTS isis dde 11 Man e 1 T A 11 Se raih Al Ol a E E O on 11 IG ele 12 d ela PPE A A A A E N A A 12 MONITORS MENUS DP 13 NEV
17. D Operational Picture 2 2 Control Panel with Keyboard Display 1234567891234567 1234567891234567 Picture 2 3 Display Page 9 of 29 PANDUIT CP 871 OPERATION MANUAL 2 2 2 Keyboard Escape Key Hp Leave the entry mask or the menus la Enter Key Activate the entry mask or confirm CA enter the entry esc Minus Key Minimize the value in a input field or O scroll in the selection menu or in the sub menus Plus Key Increase value in the input field or or scroll in the selection menu or in the sub menus 2 3 Monitors Menus Counter 999999 Batch 009999 Main Menu Creeping Speed Key Left Moves the machine with reduced speed against the machining direction Creeping Speed Key Right Moves the machine with reduced speed in the machining direction Operational LED The LED indicates that the machine is in the upper dead center and ready for use Menu Counters Menu Selection menus Functions Menu Settings Men ounter Menu Function Reset Counter Crimp Speed 990900 100 Set Batch Crimp Force 000900 ON OFF Total Counter Pneumatic Valve 99090000 ON OFF 220ms Split Cycle ON OFF 120 Split Cycle Speed 75 Page 10 of 29 Men ettino Password HHHH Language English Contrast Setting Endurance Test 000900 PANDUIT CP 871 OPERATION MANUAL 3 OPERATION The user s task is as follows Installing the tools Installing and setting the contact roller retooling the
18. RATION MANUAL 4 TOOL REPLACEMENT 4 1 Roller Carrier e Loosen both inner hexagon bolts of the pipe clamp on the left side of the machine side T h Il o banded e Turn the roller carrier 90 to the right for side banded contacts Set the height according to the contact roll e Tighten both hexagon bolts on the pipe clamp e Attach the rear dead stop e Assemble the contact roll e Setthe braking power for the contact roll using the forward dead stop and the spring Page 17 of 29 PANDUIT CP 871 OPERATION MANUAL 4 2 Contact guide plate e Loosen both of the knurled screws and lift the sheet plate e Pull the sheet plate to the right and then remove it Side e Assemble the sheet plate onto the distance banded bolt at the left for side feed applicators e Attach the sheet plate using the knurled SCrews e The contact material must be fed through the black leading bracket e Feed material into the applicator Page 18 of 29 PANDUIT CP 871 OPERATION MANUAL 4 3 Applicator Assembly e Open the front guard and remove the contact material e Move the clamping lever on the left downwards until the clamps are open e Assemble disassemble the tool in the nut and after remove at the bottom from the retaining clamps of the applicator ground plate e Move the clamping lever upwards until the clamping fingers clamp the tool in their respective grooves e Check tha
19. al screws e Remove the lateral cover piece e Assemble the tool and the contact lead To ensure safety assemble the lateral cover piece removed immediately after use Page 24 of 31 PANDUIT CP 871 REFERENCE MANUAL 6 5 Setting the Crimp Height The crimping height of the CA 800EZ and CA9 applicators can be adjusted within the applicator Further crimp height adjustments can be made to the press itself T After each tool change before the first crimp set the height of the machine to 0 Not doing so may damage the tool Only qualified personnel may carry out this setting e Micro adjustment of the crimp height e Turn the flange toothed surface e Minus direction towards the left increases the crimping height e g 1 27 gt 1 30 e Plus direction towards the right decreases the crimping height e g 1 27 gt 1 24 e The setting is limited to 0 25 mm e he graduation is 0 025 mm per line e The reference point 135 788 mm is marked with the figure 0 e Should the height setting not be used this function can be blocked by tightening the inner hexagonal screw Page 25 of 31 PANDUIT CP 871 REFERENCE MANUAL 7 START UP The CP 871 may only be started up by trained personnel Panduit personnel or trained personnel at the user e After unpacking use the included lifting column and lift the machine with a crane or another auxiliary device onto a leveled working area table work
20. and to ensure easier handling for the operator Change to the sub menu Split Cycle Speed with enter Split Cycle Speed function is activated figures are flashing With and the pressing speed can be adjusted in percent The speed is programmed from the upper dead center to the breakpoint 100 gt max Speed 5 c min Speed enter accept entry Split Cycle ON 1202 Upper dead center Break point Split Cycle Speed 75 Split Cycle Speed 45 Counter 999999 Batch 009999 2 x tes back to the main menu or with back into the previous menu Press the s key to initialise the machine min 3S Page 20 of 31 PANDUIT CP 871 REFERENCE MANUAL 6 TOOL REPLACEMENT 6 1 Roller Carrier e Loosen both inner hexagon bolts of the pipe clamp on the left side of the machine side banded Turn the roller carrier 90 to the right for side banded contacts Set the height according to the contact roll Tighten both hexagon bolts on the pipe clamp DD 9 9 Y 99 0 90 TRIER e Attach the rear dead stop e Assemble the contact roll e Set the braking power for the contact roll using the forward dead stop and the spring Page 21 of 31 PANDUIT CP 871 REFERENCE MANUAL 6 2 Contact guide plate Loosen both of the knurled screws and lift the sheet plate Pull the sheet plate to the right and then remove it side e Assemble the sheet plate onto the distance bolt at banded
21. bench etc ai e Open the safety cover and remove any packaging residuals e Connect the foot pedal e Plugin the line cord Page 26 of 31 PANDUIT CP 871 REFERENCE MANUAL 7 1 Connect Compressed air e The air pressure s entry pressure may never exceed 7 bar 0 7 MPa e Operating pressure must be set at a minimum of 4 5 bar 0 4 0 5 MPa e Use only dry clean oil free air pressure e Connect the compressed air to the service unit e Adjust the operating pressure To do so pull the setting button from the interlock and turn clockwise until the manometer shows 4 5 bar 0 4 0 5 MPa Press the setting button downward until it engages Setting Button Manometer Main switch Connection Picture 7 1 Connect Compressed air Page 27 of 31 PANDUIT CP 871 REFERENCE MANUAL 8 PRODUCTION e Engage the CP 871 by plugging the line cord and or unlocking the Emergency Off button The CP 871 activates itself e Set the menu language according to the instructions in chapter 5 2 1 Menu language on page 14 e Assemble the contact material according to the instructions in chapter 6 1 Roller Carrier on page 21 and chapter 6 2 Contact guide plate on page 22 e Assemble the applicator according to the applicator instructions in chapter 6 3 Applicator Assembly on page 23 8 1 Production start e Lead the cable through the opening of the protection cover to the applicator s wire stop or using the plug connection a
22. beorbed maberal in accordance with e regulaaons Pu Goal informa onc Hore Handing and storage dnce on za e handing No special handing adrico nequid Ace on protection agairst im and explosion No special pre ons e EI Ze Requirements on s5oragpe m ors and weasels Som af mom Sem pau mo in ha original container ieomp D 6 rees fric ormp ble wd cui Esc Co rct See together with food Fuer inim aion ori So condiaora Mora Expire Con role parsaa pro dectenn Addaonal acce on system door Not applicable Ingredients and specific cont mi parameters Mone Remito pro BECB GC Mo spedal prod HE eai CETTE Moi nd Hard prec ecionc Mo sprda prof edive tt necaimed Eye pin tedionc Mo speia prz GDE ecodipement Pd Boch prosechenr No speci protects G rt meam d Cher CEE HCT measune No special protec UOTE moained General protection and regere mesures fvoid prolonged andor repeated contact with skin Ramos sodod or soaked clothing iim mod a aly Clean skin thomoughly a or work apply skin cream Ptrys kcal and chemical properties orm DS e Can cor baga KORE daran Drop rE gt 200 DIM EG 2176 Hash point EE C Pasa dal e kt ak we noi applicable Lee r Gv Cd Cac Dunst rol CC Eie CS r explceon Hg rol appolicabla Yapar DIEG sine Aint nal CK Lie Density approx 095 glam 20 C Viator solubility ire cde a pH value rol applicable Kurse viscosity rol apolicable Raiha p CTC laes Siab dal Y and react vity Condaons to avocd Mo
23. contact guide plate Programming the counter functions and settings Producing cable The CP 871 may only be operated by trained personnel PANDUIT personnel or trained personnel at the user 3 1 Production Start the CP 871 by plugging the power cable and or unlocking the emergency stop button 3 1 1 Display Entries may always be made once the prompt in the display flashes 3 1 2 Activate Cycle e he machine gets started with the foot pedal Page 11 of 29 PANDUIT CP 871 OPERATION MANUAL 3 1 3 Settings Set the menu language Counter 999999 Batch 009999 Main Menu Menu Counters e ester Selection menu Counters e With 2 x change to Settings in the menu With es log into the sub menu password enter Password entry is activated the first figure flashes Password 0200 e Change the numerical value or Once the wanted value is reached confirm es the second figure flashes e Repeat the procedure until all four figures have been entered e Sub Menu language setting if the password was incorrectly entered the sub menu cannot be accessed Language English Oo U 3t 0 n o o D 0 ZE 0 ZE 0 m o t 0 a S O O e m s o o o e e w Function Language setting gets activated With or choose the language German English French Italian Spanish e w Confirm language Counter 999999 Batch 009999 e 2X ee back to main menu
24. crimping machine for the processing of all terminal disconnect and butt splice crimping contacts up to a cross section of 6mm2 AWG10 The CA 800EZ and CA9 applicators can be fit in The operator interface consists of membrane keypad and a display Functions such as speed control split cycle pneumatic valve control and various counter functions are selectable over the interface The CP 871 may only be used as described in the enclosed operating manual Any deviation of the operation mode additions and extensions must first be discussed with Panduit A3 Responsibilities The machine operator is responsible for ensuring that every employee who uses the PANDUIT CP 871 has received training in accordance with these operating instructions initial operation operation maintenance The training of the operating personnel must include the following e Purpose of the machine see section A2 Product description e Danger areas see section A4 Personal qualifications e Safety instructions see Default A6 Safety requirements e Operating the machine in accordance with these operating instructions A4 Personal qualifications To ensure that all instructions are understood training must take place in the language of the operating personnel This means that the following personnel qualifications are required Assembivinitia Technical specialist staff who have a SSC good command of English and or S SUS German as we
25. ctivate the applicators Application Limits Enviromental Temperature 5 C to 40 C Storage and Transport Temperature 25 to 55 C Relative humidity 90 on 20 C 50 on 40 C Conformance The CP 871 conforms entirely with the CE and EMV guidelines mechanic and electric security electromagnetic tolerance Page 7 of 31 PANDUIT CP 871 REFERENCE MANUAL 1 2 5 Danger Areas m Picture 1 2 5 Danger Areas Danger through moving parts in the working area 1 2 6 Technical Data Force 3 7 Tons 33 kN Power 0 75 KW Up to approx AWG 10 6mm Material thickness up Cross Section Range to 039 in 1mm length of the crimping zone up to 315 in 8mm Stroke 1 57 in 40 mm Optional 1 18 in 30 mm Shut Height 5 345 in 135 788 mm Height Adjustment Range 0098 in 0 25 mm in increments Cycle Time Adjustable from 350ms to 1 s Press Activation Foot Pedal Noise Level 70 dB A Power Connector 115 VAC bis 230 VAC Net Frequency 50 60 Hz Capacity 255 VA Dimensions in W x H x D 13 x 30 x 16 320 x 750 x 400 mm Weight 176 lbs 80 kg Dimensions in are metric Page 8 of 31 PANDUIT CP 871 REFERENCE MANUAL 2 2 1 2 2 FUNC TIONS Processing The stripped conductor is held in the connector Processing is activated with the foot pedal The crimping press moves the tool down to the lower dead center and thereafter to the upper dead cent
26. d warning lbelin accordance with EC che frames oran m que Loes ori d anger os subs Sanc es Ma onal m gula iors Labeling according to the Swiss mguladorns No colin Class Ef To 55550 Other initonm aon bar department of Safety Data Sheet Chemical Domn entao atio 55 Tere 564 The dai in ihia product informalon ia Ead on our ganar al eh GPC re kick Ga at tras tma Gal printing and B intended ho gives RPG AHC d pode Eb applicatiena lo radar wil Cho n arC DE conatibuma neler ai aaaurance c product proper Ce nor dogs dee the sor rom och d paitonming prokminary testa wi th tha adk prod ct Via G tt conc tina our Technical Coni uli ng SR do dacua your 76016 application Y eund and pora we wil Ex pessimi tprewiide aaaimpla hor nasi ng EK ber products ane Cal y mere Tarte R Par Lub cation Pede ma righi no charge all tha bac hii cal data Int produrtinfonmati om at dN m wat etica Gage KE ber Lubrication M nchen KO a member of the Freudenberg group Publisher and Copyright Repina total or in part are permi ad if source Kl ber Lubrication M nchen KG Kiber Lubricaton M nchen KG is indecaed and voucher eapy is Sean chad Coa Eon rli s rm rd regla d 21270 Bd tient Gamme 252097860 Tales 33g 80 7876333 Page 28 of 29 PANDUIT Index A Activate Cycle ia 11 O Eege 27 Applicator Assembly esses 19 C CFM not ready 21 Cleaning Processing Room
27. employee who uses the PANDUIT CP 871 has received training in accordance with these operating instructions initial operation operation maintenance The training of the operating personnel machine and only utilise it for its intended must include the following purpose according to Paragraph A2 Product Do not make any modifications to the description Other applications are only permitted with the written approval of the description manufacturer The manufacturer will accept no liability for damage resulting from the disregard of this regulation e Purpose of the machine see section A2 Product e Danger areas see section A4 Personal qualifications e Safety instructions see Default A6 Safety Never operate the machine without first requirements having read through and understood all instructions Repair work may only be carried out by authorised persons who have been specially trained for this work Ensure if you work on the machine that long e Operating the machine in accordance with these operating instructions A4 Personal qualifications hair is not worn loose and do not wear loose To ensure that all instructions are understood training must take clothing or ornaments that could become place in the language of the operating personnel This means caught in the moving parts of the machine that the following personnel qualifications are required Only use the lubricant that was delivered with Technical spec
28. er The tool separates the connector from the carrier strip crimps the connector with the conductor and feeds a new connector into position The carrier strip is cut by the applicator die Crimping Connections The term crimping comes from the English word to crimp which means press impress fold or fold deform In the electrical installation language crimping means to mechanically fold or press the connector onto the conductor Stripped conductor Crimped Product Page 9 of 31 PANDUIT CP 871 REFERENCE MANUAL 3 3 1 3 1 1 3 1 2 CIRCUIT POINTS Overview B a 2200 zu Ka 1 Crimp Monitoring 2 Pneumatic Valve Ge 3 Foot Pedal Picture 3 1 Connections Crimp Force Monitoring Optional The crimp force monitor option does not work with PANDUIT product and is not supported by PANDUIT Pneumatic Valve Optional By means of this connection the valve for feeding pneumatic tools gets activated Pneumatic connections see chapter 7 1 Connect Compressed air on page 27 FOOI PEDAL The crimping process can be started with the foot pedal Fuse Holder The fuse holder contains both main fuses Power Supply One Phase with protective earth 2P E 100 115 VAC Fuse T10A 50 60 Hz 255 VA 230 240 VAC Fuse T6A Page 10 of 31 PANDUIT CP 871 REFERENCE MANUAL 4 OPERATING ELEMENTS 4 1 Main Switch The CP 871 has no main switch The power supply is cut off by removing the pow
29. er cord from the machine or by using the emergency stop button Picture 4 1 Main Switch 4 2 Control Panel Emergency Stop Button 11234567891234567 Displ 1234567891234567 ISplay Keyboard LED Operational Picture 4 2 Control Panel with Keyboard Page 11 of 31 PANDUIT CP 871 REFERENCE MANUAL 4 2 1 Display 123456 891234567 123456 89123456 Picture 4 2 1 Display 4 2 2 Keyboard esc enter esc Escape Key Leave the entry mask or the menus Enter Key Activate the entry mask or confirm the entry Minus Key Minimize the value in a input field or scroll in the selection menu or in the sub menus Plus Key Increase value in the input field or or scroll in the selection menu or in the sub menus Escape Key in the main menu Creeping Speed Key Left Moves the machine with reduced speed against the machining direction Creeping Speed Key Right Moves the machine with reduced speed in the machining direction Operational LED The LED indicates that the machine is in the upper dead center and ready for use By activating the Escape key in the main menu minimum 1x the machine returns to the home position as soon as the machine hits high resistance e g contact material the rotational direction changes Page 12 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 MONITORS MENUS Panel V AA A A Start menu Drive V XX XX When starting the CP 871 the software ve
30. ftware Version sisi 13 el ee ER RER 20 STARTSUD EE 26 T WA RE 7 T cnica Daal EE 8 Reie el EE 18 W Wrong crimping height 29 Page 31 of 31 SPARE PARTS MANUAL Panduit Corp 2006 Technical Support 888 506 5400 ext 3255 Fax 630 759 7532 Website www panduit com E mail cs panduit com PANDUIT Part Number CA32147A01 CA32148A01 CA32149A01 TP25130B01 TP25131B01 CA32152A01 CP 871 SPARE PARTS MANUAL Pneumatic feed Lamp 230 VAC Lamp 115 VAC Finger protection Hole Cover Power Cord Europe Page 1 of 2 PANDUIT CP 871 SPARE PARTS MANUAL Part Number Jham Power Cord USA CA32153A01 CA32154A01 Fuses 6 3 A T 5x20 230V CA32155A01 Fuses 10A T SPT 5x20 115V CA32156A01 Foot pedal CA32157A01 Grease Microlube GBUY 131 CA32158A01 Hex Key Set CA32159A01 Packaging Page 2 of 2
31. ialist staff who have a this machine according to these operating Assembly initial i operation good command of English and or instructions SP ds German as well as of the language of the Instruction e operating personnel Operation Trained staff in accordance with A3 Responsibilities Maintenance Technical specialist staff wno have a service good command of English or German Page 4 of 31 PANDUIT CP 871 REFERENCE MANUAL 1 1 1 1 1 1 ABOUT THIS OPERATOR MANUAL Thank you for trusting the PANDUIT Technology With the PANDUIT CP 871 you have acquired a semi automatic crimping machine for the processing of all terminal disconnect and butt splice crimping contacts up to a diameter of 6mm AWG 10 Important Information Manufacturer and Contact Address See Cover Page Target Market Technical Specialists Team Leader fitter See Chapter A4 Personal qualifications on Page 4 Obligation to Read As operator and user one is obliged to read and understand this Reference Manual before the initial operation especially the chapter on safety regulations Your safety is at stake Should there be any questions or lack of clarity please contact your local Panduit representative Validity This User Manual is valid for the PANDUIT CP 871 only Contents and Purpose This Reference Manual contains all relevant information regarding the assembly function commissioning and operation of the CP 871 This Refe
32. ll as of the language of instruction the operating personnel Trained staff in accordance with A3 Operation i Responsibilities Maintenance Technical specialist staff who have a service good command of English or German Page 4 of 29 Safety requirements Danger areas The whole area of the processing space underneath the Plexiglas cover Danger due to the Crimp process of the applicator Danger from Crimp stroke The entire interior area of the machine and the metal casing Danger from electrical current Danger from mechanical moving parts This machine has been designed in accordance with the European Standard EN294 The machine must only be operated in rooms that are dry and free from dust Never operate the machine without its protective covers Never work on the machine without wearing eye protection Disconnect the machine from the electrical and or compressed air supply before carrying out any maintenance work Never operate the machine with the mains earth disconnected Do not make any modifications to the machine and only utilise it for its intended purpose according to Paragraph A2 Product description Other applications are only permitted with the written approval of the manufacturer The manufacturer will accept no liability for damage resulting from the disregard of this regulation Never operate the machine without first having read through and understood all instructions
33. main menu or directly to sub Batch 009999 menu Total Counter with e Once the Batch is reached Batch Processed will Counter 999999 appear By pressing est the new Batch is Batch Processed activated To deactivate the Batch function programm a Batch value of 000000 Page 17 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 3 2 1 Total Counter Total Counter 99090000 Counter 999999 Batch 009999 5 4 Functions Counter 999999 Batch 009999 Menu Counters Menu Functions Crimp Speed 100 T 5 4 1 Crimp Speed Crimp Speed 10096 Crimp Speed 0 8 0 96 Counter 999999 e Batch 009999 5 4 2 Crimp Force 2x sub menu Total Counter Information 2 X ee back to main menu With into sub menu Det Batch or with 2x into sub menu Reset Counter Main Menu enter Selection menu Counters With go to menu Functions With este go to sub menu Functions enter Crimp Speed function is activated figures are flashing With and one can adjust the pressing speed in percentage 100 gt max speed ca 350ms 5 min Speed ca ls enter accept entry 2 x tes back to main menu or with direct into the sub menu Crimp Force Crimp Force monitoring This feature does not function with PANDUIT product and is not supported by PANDUIT Page 18 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 4 3 Pneumatic Valve Option
34. menu minimum 3x the machine returns to the home position The machine changes the turning direction automatically as soon as it is in contact with a resistor Machine not in Home Position e Turn on CFM and check the connection of CFM not ready the cable Set the CFM to the production menu Disengage the emergency off button or No display on the monitor plug into power H Check the fuse Page 21 of 29 PANDUIT CP 871 OPERATION MANUAL T MAINTENANCE 17 1 Daily Maintenance e Clean the machine and the operating unit with a brush or a clean cloth 7 1 1 Cleaning Processing Room e Open protection cover and disassemble tool e Remove contact band residue cable and lubricating residue by brushing and vacuum cleaning ger inside the machine below the wastage hole SEL rH Page 22 of 29 PANDUIT CP 871 OPERATION MANUAL 2 Lubrication Lubricate the guide and all movable parts on the tool faceplate Lubricating interval at least every 3 months Lubricating Grease Microlub GBU Y 131 Will be delivered with the unit Use the lubricating grease delivered with the unit only according to the the available instructions Please note that the information relating to the lubricating grease is given in the attachment to chapter 10 Appendix on page 27 7 3 Machine Preparation e Open protection cover Disassemble applicator e Take machine down to the bottom death centre with
35. nce Manual is part of the client documentation and void without the Operating Manual and the Maintenance Manual 1 1 6 Location This Reference Manual must be available to the team leader fitter at the working place Page 5 of 29 PANDUIT CP 871 OPERATION MANUAL 1 1 7 Symbols 1 1 7 1 Security Tags Please read the following security advice with the tagged warnings thoroughly to avoid possible injuries or material damage DANGER GEFAHR S WARNING WARNUNG This symbol warns of a possibly dangerous situation that could lead to serious injury or death This symbol warns of a possibly dangerous situation that could lead to injury or material damage O NOTICE HINWEIS This symbol points to important information with regards to usage Disregard can lead to malfunction 1 1 7 2 Security Tag e Danger moving parts e Attention danger through electric power e Attention warning of dangerous area Qualified Personnel Only Page 6 of 29 PANDUIT CP 871 OPERATION MANUAL 1 2 Product Description 1 2 1 Tag The nameplate is situated on the left side of press and contains the following information Model CP 871 C Voltage information 110 VAC bis T10A 230 VAC T 6A 50 60 Hz 255 VA 1 2 2 Application The PANDUIT CP 871 may only be used for processing crimping contacts and cables i e to activate the applicators 1 2 3 Application Limits Enviromental Temperature 5 C to 40 C Storage a
36. nd Transport Temperature 25 C to 55 C Relative humidity 90 on 20 C 50 on 40 C 1 2 4 Conformance The CP 871 conforms entirely with the CE and EMV guidelines mechanic and electric security electromagnetic tolerance Page 7 of 29 PANDUIT 1 2 5 Danger Areas CP 871 OPERATION MANUAL Danger through moving parts in the working area 1 2 6 Technical Data Force Power Cross Section Range Stroke Shut Height Height Adjustment Range Cycle Time Press Activation Noise Level Power Connector Net Frequency Capacity Dimensions mm W x H x D Weight Dimensions in are metric 3 7 Tons 33 kN 0 75 KW Up to approx AWG 10 6m m Material thickness up to 039 in 1mm length of the crimping zone up to 315 in 8mm 1 57 in 40 mm Optional 1 18 in 30 mm 5 345 in 135 788 mm 0098 in 0 25 mm in increments Adjustable from 350ms to 1 s Foot Pedal lt 70 dB A 115 VAC bis 230 VAC 50 60 Hz 255 VA 13 x 30 x 16 320 x 750 x 400 mm 176 lbs 80 kg Page 8 of 29 PANDUIT CP 871 OPERATION MANUAL 2 2 1 2 2 2 2 1 OPERATING ELEMENTS Main Switch The CP 871 has no main switch The power supply is cut off by removing the power cord from the machine or by using the emergency stop button Picture 2 1 Main Switch Control Panel Emergency Stop Button 1234567891234567 1234567891234567 Display Keyboard LE
37. re Materials to avoid Soe owdising agents Hazardous decomposition products None under normal ase MCE nal informa orc Nonio Tondo hg inal information Fire Skip cont may caso skin rna C amio denm ads Ecological anf onm ation inforrmaaon on eliminaaon persistence and degradability E Product is ISE 6 im water Marg bo separa od oot mechanically imi purfica o ri plans Behaviour in environmen ial compa men s Ecological P E ane no known CY Gg Zs Eel ander ncm ad ise SC CEO ees Banum complex soap Toxicto aqua c organisms may cause lore Serm adverse eec in fen Griet Duh an nal informat onc Should mot bo mieased in o the enimnm ent Sd nn Disposa Code of ware 120 112 ambos from shaping and surface rea men of reads and panics wastes from shaping indudra forging Wald pre acing Oawr Saming cn and Ming spent waoces ard Fos Gisposar Tha coda cof waste aes do comespornd so Tue Council Dumctive AE ara bo speci n as far am bs mdba ced secior and prcess am Om Can be YH erae wien iri cormmplimn oe wit local a o and federal egal anon Dispose of confarmina od packagireg acd recommended Clear Offer nreed packaging ma orial lo local recycling adlibes Tran spat information rol applicable PCE applicable DC applicable DC applicable Furter inftommaaonc Mo classified as dang emus in a meaning of fra repo i regula ora Regula tor y Lntonm aon Laballing according to ELl guidelines Th product does moat mam a hazar
38. rence Manual is part of the client documentation and void without the Operating Manual and the Maintenance Manual Location This Reference Manual must be available to the team leader fitter at the working place Page 5 of 31 PANDUIT CP 871 REFERENCE MANUAL 1 1 7 Symbols 1 1 7 1 Security Tags Please read the following security advice with the tagged warnings thoroughly to avoid possible injuries or material damage DANGER GEFAHR This symbol warns of immediate danger that could lead to severe injuries or death S WARNING WARNUNG This symbol warns of a possibly dangerous situation that could lead to serious injury or death This symbol warns of a possibly dangerous situation that could lead to injury or material damage NOTICE HINWEIS This symbol points to important information with regards to usage Disregard can lead to malfunction s 1 7 2 Security Tag e Danger moving parts e Attention danger through electric power e Attention warning of dangerous area Qualified Personnel Only Page 6 of 31 PANDUIT CP 871 REFERENCE MANUAL 1 2 ag 1 2 2 1 2 3 1 2 4 Product Description Tag The nameplate is situated on the left side of press and contains the following information Model CP 871 C Voltage information 110 VAC bis T10A 230 VAC T 6A 50 60 Hz 255 VA Application The PANDUIT CP 871 may only be used for processing crimping contacts and cables i e to a
39. rsion is briefly indicated Counter 999999 Main Men p atch 009999 Menu Counters Selection menus i Functions Menu Settings Menu Counters Menu Functions Menu Settings Reset Counter Crimp Speed Password 990900 100 HHH Set Batch Crimp Force Language 000900 ON OFF English Total Counter Pneumatic Valve Contrast 99090000 ON OFF 220ms Setting Split Cycle Endurance Test ON OFF 120 000900 Split Cycle Speed 7 5 Page 13 of 31 PANDUIT CP 871 REFERENCE MANUAL 5 1 Main Menu Counter 999999 e Lot Counter Batch 009999 e Piece Counter SAFETY e Error Message Display Safety cover open crimping error machine not at COVER OPEN home position activating device not ready Counter 999999 e Information Display Batch Processed e Lot processed 5 2 Settings 5 2 1 Menu language Counter 999999 Batch 009999 Main Menu Menu Counters e eme Selection menu Counters e With 2x change to Settings in the menu With esr log into the sub menu password e ent Password entry is activated the first figure flashes Password 0200 e Change the numerical value or i Once the wanted value is reached confirm est the second figure flashes e Repeat the procedure until all four figures have been entered e Sub Menu language setting if the password was incorrectly entered the sub menu cannot be English accessed m CO 0 U nm Z D o D D o 5 0 o eg O
40. s CP 871 OPERATION MANUAL 999999 009999 Crimp Speed 100 3 1 5 1 Crimp Speed Crimp Speed 100 Crimp Speed 080 Main Menu enter Selection menu Counters With go to menu Functions With este go to sub menu Functions enter Crimp Speed function is activated figures are flashing With and one can adjust the pressing speed in percentage 100 max speed ca 350ms 5 min speed ca 1s enter accept entry Counter Batch 999999 009999 3 1 5 2 Crimp Force This feature does not function with PANDUIT product and is not supported by PANDUIT 2x back to main menu or with direct into the sub menu Crimp Force Crimp Force monitoring Page 14 of 29 PANDUIT CP 871 OPERATION MANUAL 3 1 5 3 Pneumatic Valve Option A badly set feeder timing may damage the machine Always install pneumatic tools without contact material until the feeder timing is properly set Pneuma eo Vave e 2x sub menu Pneumatic Valve e With mx Pneumatic Valve function is activated figures are flashing e With and activation of the Pneumatic Pneumatic Valve ON 220ms Valve function and by pressing the em key timing of the valve can be programmed e ww accept entry e The length of time the valve is engaged is permanently programmed and can not be changed Counter 999999 e 2x back to the main menu or with go Batch 009999 direc
41. s a reference Picture 8 1 Production start e The cycle will be activated only when the green LED is on e Processing is activated with the foot pedal e he crimping press moves the tool into the bottom dead center and after that to the upper dead center e he tool separates the plug connection from the belting band crimps the plug connector onto the conductor and feeds a new plug connector into position The belting band gets cut by the tool e Remove the cable with the crimped connector e As soon as the LED on the control panel turns green the next cycle can be activated Page 28 of 31 PANDUIT CP 871 REFERENCE MANUAL 9 FAULT MESSAGES Message e Protection cover open Connect protection cover to Protection Cover open CP 871 e With the help of LP or MB return to Home Position The green LED glows Message e Machine is not in the upper Machine not in home dead center or blocked Position e By activating the ss key in the main menu minimum 3x the machine returns to the home position The machine changes the turning direction automatically as soon as it is in contact with a resistor Message 15 V Error e Check fuse on print Crimp Drive not ready Over current fault e machine over loaded Over temperature fault e replace drive Watchdog fault Message Crimp force monitoring e Turn on CFM and check the CFM not ready without function connection of the cable e Set the CFM to the production menu No display
42. t the tool is properly fastened and close the protective cover e Setthe tool according to the operating guidelines set out by the manufacturer Page 19 of 29 PANDUIT CP 871 OPERATION MANUAL 4 4 Setting the Crimp Height The crimping height of the CA 800EZ and CA9 applicators can be adjusted within the applicator Further crimp height adjustments can be made to the press itself T After each tool change before the first crimp set the height of the machine to 0 Not doing so may damage the tool Only qualified personnel may carry out this setting e Micro adjustment of the crimp height e Turn the flange toothed surface e Minus direction towards the left increases the crimping height e g 1 27 gt 1 30 e Plus direction towards the right decreases the crimping height e g 1 27 gt 1 24 e The setting is limited to 0 25 mm e The graduation is 0 025 mm per line e The reference point 135 788 mm is marked with the figure O e Should the height setting not be used this function can be blocked by tightening the inner hexagonal screw Page 20 of 29 PANDUIT CP 871 OPERATION MANUAL 5 CRIMP FORCE MONITORING ACOO5 This feature does not function with PANDUIT product and is not supported by PANDUIT 6 ERROR MESSAGES Open Protection Cover D Connect protection cover to CP 871 With the help of Or E return to Home Position The green LED glows By activating the key in the main
43. tly into the sub menu Split Cycle e Connect the compressed air on the pressure gauge e Assemble the tool according to Chapter 4 3 Applicator Assembly on page 19 Connect both pneumatic attachments at the valve e Switch on the air pressure unit using the main switch at the pressure gauge Set gage at 6 bar processing pressure Page 15 of 29 PANDUIT CP 871 OPERATION MANUAL 3 1 5 4 Split Cycle Split Cycle e 3x _ sub menu Split Cycle OFF e ww Split Cycle function is activated figures are flashing Split Cycle e With and the Split Cycle function ON 1207 can be activated and by press the en key the breakpoint can be programmed Upper e The Split Cycle is used mainly for end dead sleeve contacts to centre the contact in the center Break crimping stamp and to ensure easier point handling for the operator e Change to the sub menu Split Cycle Speed Split Cycle with Speed 75 e Split Cycle Speed function is activated figures are flashing e With and the pressing speed can be Split Cycle adjusted in percent The speed is 45 programmed from the upper dead center to the breakpoint e 100 gt max Speed e 5 c min Speed Speed e me accept entry Counter 999999 e 2X back to the main menu or with Batch 009999 back into the previous menu e Press these key to initialise the machine min 3s Page 16 of 29 PANDUIT CP 871 OPE
44. urface e Plus direction to the right crimping height increases e g 1 27 gt 1 30 e Minus direction to the left crimping height decreases e g 1 27 gt 1 24 Em 1 e Now loosen the adhesives with the scale and assemble them in such a way that the reference 0 corresponds again with the white line E de 8 K e IN oe D d i e E Tm CES mrt e ae Gd ES e Remove the limitation pin and assemble into the hole above the reference position This will make sure that the limitations are again symmetrical e Remove the SLE CM gage The machine is now set onto a crimp height of 135 788 Page 25 of 29 CP 871 OPERATION MANUAL PANDUIT 9 REPAIRS DANGER GEFAHR Sg Press the Emergency Off button and unplug the CP 871 s power supply Fuses may only be replaced by trained personnel PANDUIT personnel or trained personnel at the user 9 1 Replace Main Fuse e Lift out the fuse holder with a screwdriver Always replace both main fuses 2 x 10 A T 100 115 VAC 2x 6AM 230 240 VAC Lift Fuse holder with a screw driver Fuses Fuse holder Picture 5 1 Replace main fuse Place the fuse holder back into the CP 871 and plug the line cord Page 26 of 29 PANDUIT CP 871 OPERATION MANUAL 10 APPENDIX 10 1 EU Safety Data Sheet KLUBER Page 27 of 29 PANDUIT CP 871 OPERATION MANUAL MICROLUBE GBU Y 131 Safety Data Sheet 11 Productname MECROLUBE GBU Y 131 C ode No Did 117 1511
Download Pdf Manuals
Related Search