Users Manual
Contents
1. the cover place over it VII The generator must remain in a horizontal position Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service Vil SPECIFICATIONS DIMENSIONS WDEF1200C EF50 WDF1200C AF50 WDF1200C UF60 Overall Length mm Overall Wide mm 365 Overall Height mm 390 Dry Weight kg 28 GENERATOR Model WDF1200C EF50 WDF 1 200C AF50 WDF1200C UF60 Type Single phase brushless Peak power KW Rate output KW Rated speed rpm AC Rated voltage 230 115 AC Rated current 3 7 3 5 9 1 AMP Rated fi ated frequency A si Bi Hz Power factor COS 1 0 DC Rated voltage 12 DC Rated AMP 8 8 8 ENGINE ENGINE LY152FD A Single cylinder 4 stroke Type Forced air cooling Bore X Stroke mm 52X38 Displacement CC 81 Compression Ratio BRI Max Output KW rpm 1 70 4000 Mixed oil brume lubrication Oil No Purpose oil for 4 stroke Starting Manual starting Output Mode Horizontal cone shaped shaft output Ignition T C I Specifications subject to change without prior notice Read carefully before attempting to assemble instal2. the engine IL Remove the oil filler cap IH Place an oil pan under the engine Remove the oil drain plug so that the oil can be completely drained V Check the oil drain plug gasket oil filler cap and o ring If damaged replace V Reinstall the oil drain plug VI Add engine oil to the upper level Recommended oil ASAE 30 OR 10W 30 OR 10W 40 B SAE 20 OR 10W 30 OR 10W 40 C SAE I0OWOR 10W 30 OR 10W 40 Above 35 C 95F SAE 40 NOTE Recommended engine oil classification API Service SE or SF if not available SD e Be sure no foreign material enters the crankcase AIR FILTER MAINTENANCE e Clean regularly washing in a cleaning solvent e Do not wring out the element This could cause it to tear e When replacing the filter be sure the filter s sealing surface matches the air filter housing so there is no air Leak e The engine should never run without the air filter properly installed Excessive piston And or cylinder wear may result in operating without the air filter properly installed WARNING Never refuel while smoke or in the vicinity of an open flame SPARK PLUG INSPECTION Standard electrode color Tan Color Spark Plug Gap 0 7 0 8mm 0 028 0 03 lin FUEL TANK FILTER Clean with solvent Wipe off Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety infor
3. CTRIC SHOCK PREVENTION Never operate the engine in rain or snow Never touch the machine with wet hands or electrical shock will occur Be sure to ground earth the generator with a proper ground wire Ground earth Lead Diameter 0 12mm 0 0051n ampere EX 10Ampere x 1 2 0 0551n CONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other generator Read carefully before attempting to assemble install operate or maintain the product described Protect 2 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service II GENERATOR CONTROL FUNCTIONS ENGINE SWITCH The engine switch controls the ignition system D ON Ignition circuit 1s switched on The engine can be started OFF Ignition circuit is switched off The engine will not run AC BREAKER N F B The AC breaker turns off automatically when the load exceeds the generator rated output CAUTION Reduce the load to within specified generator rated output if the AC breaker N F B turns off DC BREAKER N E B The DC breaker turns off automatically when the load exceeds the generator rated output M PRE OPERATION CHECK NOTE Pre operation c
4. M5X8 19 FLANGE LOCKED NUT M8 50 GASKET 8 51 SPRING GASKET 8 52 HEXAGON FLANGE BELT M8x40 53 CUSHION 54 FRAME b ANTI VIRBRATION FEET 56 FLEX TUBE 58 ELECTRIC APPLIANCE BOX 59 HEXAGON FLANGE BELT M4x10 60 CAPACITOR 61 BOLT M4x16 62 PANEL 63 BOLT M6x25 eee Nee het NCO COMO NON N OE e Read carefully before attempting to assemble install operate or maintain the product described Protect 13 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service WOP1200C GENERATOR SET PARCIAL PICTURE Read carefully before attempting to assemble install operate or maintain the product described Protect 14 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service IX ACCESSORIES GQ User s manual Spark plug sleeve DC lead Read carefully before attempting to assemble install operate or maintain the product described Protect 15 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for futu
5. USING THE GENERATOR TO CHARGE A BATTERY WARNING Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contacting with skin eyes or clothing Battery produces explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in closed space Always cover eyes when working near batteries Keep out of reach of children IV OPERATION CAUTION The generator has been shipped without engine oil Fill oil when starting Read carefully before attempting to assemble install operate or maintain the product described Protect 4 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service STARTING THE ENGINE Before starting the engine do not connect the electric apparatus Turn the AC switch N F B to OFF Turn the fuel cock lever to ON II Turn the engine switch to ON II Turn the choke lever to the LN position The choke is not required to start a warm engine V Pull slowly on the recoil starter until it is engaged then pull it briskly Take your hand off the recoil starter immediately after the engine starts V Warm up the engine Move choke lever toward the operating position a short distance at a time over several secon
6. Users Manual WDF1200C Series Gasoline Generators WDF1200C EF 50 WDF 1200C AF50 WDF1200C UF60 es 2 re aes eon paar cee Warranty Information Do Not Return To Store One year Limited Manufacturer s Warranty Products are not to be returned to retailer Service is available from a network of providers nationwide To identify a provider in your area or for warranty information call toll free 866 797 2738 Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service CONTENTS I SAFETY INFORMATION tttterererresresersreseenereernerere teeenenee 2 IL CONTROL PANEL FUNCTIONS ttestessessereeeeereeese Mee 3 II PRE OPERATION PROCEDURES sreeesereerererreserenrereeresere 3 IV OPERATION _trvesentcesecsestecsenseuscssensenseuscnsnnsonee sheennene 4 V MAINTENANCE _scesteceteeetteesetseeseeseess teas 6 VI STORAGE tetresrereesreeressencesneerenteneeenetsenteneeereese reese g VII SPECIFICATIONS _ ____ creat eeeeeeeeeeneceeeerenscetecceeeeene sersee 9 Vil GENERATOR PARTS DIAGRAM AND PARTS LIST oo sretrereetreees 10 IX ACCESSORIES crrceeteesteeseeeeeseeseesensense 13 Read carefully before attempting to assemble
7. ds in warm weather or minutes in cold weather Let engine run smoothly before each change VI Turn the choke lever back to the operating position CONNECTION AC OUTPUT CAUTION Be sure the electric apparatus is turned off before plugging in Be sure the total load is within generator rated output Be sure the socket load current is within socket rated current Wind the power lead 2 or 3 turns around frame II Start the engine II Plug into AC socket V Make sure the pilot light is on or voltage meter indicates the rated voltage V Turn on the electric apparatus Reduce the load to within specified generator rated output if the AC switch N F B turn off DC OUTPUT Battery charging if equipped Red lead to positive black to negative CAUTION This battery charging system is intended to recharge weak batteries not to BOOST START vehicles Before charging a storage battery please read the battery in the user s manual STOPPING THE ENGINE Turn off the electric apparatus Disconnect the electric apparatus IL Turn the engine switch to OFF IH Turn the fuel cock lever to OFF Read carefully before attempting to assemble install operate or maintain the product described Protect 5 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future
8. hecks should be made each time when the generator is used WARNING The engine and muffler will be very hot after the engine has been run Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair FUEL Make sure there is sufficient fuel in the tank Recommended fuel Unleaded gasoline Fuel tank capacity 5L Read carefully before attempting to assemble install operate or maintain the product described Protect 3 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service WARNING Fuel is highly flammable Check SAFETY INFORMATION carefully before refueling Do not fill above the top of the fuel fill or it may overflow when the fuel heats up later and expands Add fuel until level is approximately 1 inch from top of fuel fill After refueling make sure the tank cap is tightened securely ENGINE OIL Make sure the engine oil is filled to point of overflowing at oil fill cap Do not overfill Add oil as necessary Recommended oil A SAE 30 or 10W 30 Or 10W 40 B SAE 20 or 10W 30 Or 10W 40 C SAE 10W or 10W 30 Or 10W 40 Above 35 C 95 F SAE 40 Oil capacity 0 37L GROUNDING Make sure to ground the generator
9. install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service WARNING PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MATCHINE I SAFETY INFORMATION EXHAUST FUMES ARE POISONOUS Never operate the engine in a closed area or it may cause unconsciousness and death within a short time Operate the engine in a well ventilated area FUEL IS HIGHLY FLAMMABLE AND POISONOUS Always turn off the engine when refueling Never refuel while smoking or in the vicinity of an open flame If you swallow any fuel inhale fuel vapor or allow any to get in your eyes see your doctor immediately If any fuel spills on your skin or clothing immediately wash with soap and water and change your clothes When operating or transporting the machine be sure it is kept upright If it tilts fuel may leak from the carburetor or fuel tank ENGINE AND MUFFLER MAY BE HOT Place the machine in a place where pedestrians or children are not likely to touch the machine Avoid placing any flammable materials near the exhaust outlet during operation The machine must be kept at least three feet from buildings and other equipment to allow proper air circulation ELE
10. l operate or maintain the product described Protect 9 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service Vil GENERATOR SCHEMATIC DIAGRAM Rotor posto H Y og pw Stator Ri Over Volt Protective R2 Resistance Di Spin Rectifier D2 FCI Rotor Pole Winding FC2 DC Stator DC Winding C ep C apacitor Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free Vi MC Stator Main Winding Veo p Single phase Rectifier ng z wheat SC Stator Auxiliary Winding number 866 797 2738 for parts and service 10 PARTS ILLUSTRATION AND PARTS LIST 45 s WDF1200C GENERATOR SET PARCIAL PICTURE 5 LEE Read carefully before attempting to assemble install operate or maintain the product described Protect 1l yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free nu
11. mation Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service 7 WARNING Be sure the gas tank cap is tightened securely TROUBLESHOOTING ENGINE WON T START 1 Fuel systems No fuel supplied to combustion chamber No fuel in tank Supply fuel Clogged fuel line Clean fuel line Foreign matter in fuel cock Clean fuel cock Clogged carburetor Clean carburetor 2 Electrical systems Poor spark Spark plug dirty with carbon or wet Remove carbon or wipe spark plug insufficient Faulty ignition system Consult dealer 3 Compression insufficient Worn out piston and cylinder Consult dealer Loose cylinder head nuts Tighten nuts properly Damaged gasket Replace gasket VI STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration DRAIN THE FUEL Drain the fuel tank fuel cock and carburetor float bowl ENGINE Pour in about one tablespoon of SAE 10W30 or 20W40 motor oil through the spark plug hole II Use the recoil starter to turn the engine over several times with ignition off IH Pull the recoil starter until you feel compression IV Stop pulling V Clean exterior of the generator and apply a rust inhibitor VI Store the generator in a dry well ventilated place with
12. mber 866 797 2738 for parts and service PARTS LIST DESCRIPTION QUANTITY FUEL TANK CAP 1 FUEL TANK FILTER HEXAGON FLANGE BELT M6 x25 GASKET 6 SCREW GASKET ANTI VIRBRATION GASKET FUEL TANK FUEL SWITCH FUEL PIPE HOOP OIL PIPE BOLT AIR FILTER CAP FOAM FILTER AIL FILTER CLAPBOARD FLANGE LOCKED NUT M6 AIR FILTER BASE SUCTION PIPE SEALED CARBURETOR SUCTION PIPE DOUBLE END BELT ENGINE EXHAUST PIPE GASKET EXHAUST PIPE FLANGE LOCKED NUT M8 HEXAGON FLANGE BELT M6x12 MUFFLER GASKET MUFFLER HEXAGON FLANGE BELT M6x12 FRONT COVER FASTEN GASKET HEXAGON FLANGE BELT M820 ROTOR ASSY STATOR ASSY MAGNETO WIRE PROTECT COVER REAR COVER RECTIFIER GASKET 6 SPRING GASKET 6 FLANGE BOLT zZ O fk pe cs o ef amarAD Ns w SPW WWW WwWwwWwwwownNemrnrnr NM WM NM NM NM LD ND ee be ee ee ee O O0 WAN OMe WMHOre TOON DWN SP WwW MHere CW DAN DN S amp S WwW PY A A B o op opd pad pd Aa D DD DD NO ee M A pi fed Read carefully before attempting to assemble install operate or maintain the product described Protect 12 yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free number 866 797 2738 for parts and service PARTS LIST NO DESCRIPTION QUANTITY 12 GASKET 8 1 13 SPRING GASKET 8 14 HEXAGON FLANGE BELT M8 x 170 15 MAGNETO COVER 16 GASKET 5 17 SPRING GASKET 5 18 BOLT
13. re reference Call toll free number 866 797 2738 for parts and service
14. reference Call toll free number 866 797 2738 for parts and service V PERIODIC MAINTENANCE Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with the user manual could result in personal injure and or property damage Retain the user s manual for future reference Call toll free necessary number 866 797 2738 for parts and service Pre Initial Every Every 6 Every Operation 1 3 months Months 12 ee ee check month Or 50 Hr or months daily Or 20 Hr 100 Hr Or 300 Hr Spark Plug Check condition adjust Gap and clean Replace If necessary Engine Oil Check oil level Replace Air Filter Clean Replace if Necessary Fuel Filter Clean fuel filter Re Place if necessary Valve Check and adjust when Clearance necessary Fuel Line Check fuel hose for Crack or damage Re Place if necessary Exhaust Check for leakage System Retighten or replace gasket if necessary Check muffler screen Carburetor Check choke operation Cooling Check fan damage System Starting Check recoil System Starter operation Decarburization Clean more frequently if Necessary y Fittings Check all fittings Fasteners And fasteners correct if 6 ENGINE OIL REPLACEMENT Place the machine on a level surface and warm up the engine for several minutes Then stop
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