USER`S MANUAL and INSTALLATION GUIDE
Contents
1. opening See Figure 7A amp 7B This will ensure proper rod e track spacing mount the track using 2 1 x 112 hex head a i lag screws See Figure 7A amp 7B Pa N y ye l AZ Start of P Slot n i oe N Z S 4 Short End Ja y x112 Hex i Head Lag Screw x Xe Long End s Pa Na gron End N _ Long ae Pe Front of on Figure 7A a2 6 j a 8 or 12 slot width Insulation Barrier 2x4 Framing a N Position A Rod Track f T Rod Track ir Bracket Rod Track a x1 Yo Hex END VIEW Head Lag Screw Figure 7B Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 Page 9 of 20 517 676 7070 Fax 517 676 7078 www munters us Step 2 Use a framing square to align the second rod track with the first located across the slot opening mounted in previous step The track is 2 6 from the edge of slot opening and 13 for 8 slot and 17 for 12 slot from the first track See Figure 7C and 7D 13 or 17 8 or 12 21 4 slot width T TT P Rod Track L Bracket Rod Track Ya X1 Yo Hex Head lag Screw Figure 7C Step 3 Install the track spacer at the bottom of the vertically long end of the rod tracks The tracks will need to be pushed in slightly in order to install the spacer Use a pair of pliers to crimp the en2. 8D Install the i Rod Track end seals to the insulation barriers at each end of the slot using 4 8 x screws in each end seal The bottom edge x1 Yo Hex of the seal should rest on top of the baffle door when it is in Figure 8B Head lag Screw the close position See Figure 8C ER i Rod Track Crimp Track Spacer Ends Over Rod Track Using Pliers End Seal Track Spacer Figure 8C Figure 8D Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 11 of 20 www munters us Step 6 Using the Rod Track Length Guage and Rod Track Spacer Tool install the next rod track See Figure 8E or measure 96 along the slot from the first set of rod tracks and mark the mounting location of the next pair of rod tracks See Figure 8F Mount as before Attach to Mounted Rod Trac Rod Track Length Guage Cutout for short leg of unmounted rod track Cut out for long _ _ r o g Insulation Barrier 2x4 Framing Short Leg of Rod Track ya x 112 Hex Head Lag Screw Long Leg ot N Rod Track Figure 8E Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us leg of mounted a track gt Short Leg of Rod Track in Length Guage _ Long Leg of Rod track in Length Guage FO
3. AM Inlet Series EZ Mv Munters 8 and 12 baffle USER S MANUAL and INSTALLATION GUIDE TABLE OF CONTENTS Section Page Toss Requirements for Installation s esserecnsenu nisnin aaa 2 PA Unpacking the AirManagef wi sscccescceeccet dec cave iess deterrent ee AA 3 5 apisia tani Exploded VOW siictcvvks senereers enuetebereetenteeees aa a a aa a 40 Suter Adjusting Rod Track Subassembly cceeeeeeeeeeeceeeeeeeeeeecaeeeeaeeseeeessaeesecueeesiaeeeeaes 6 4A Carrier Plate Subassembly eeeccececeeeeeeee cece eeeeaeeeeeeeeceaaeseeaeeeseaaeseseaeeeeeaeesseaeeneaes 6 4B Batfle Section Subassembly wisecti stnclie ei a ein ieee 7 8 Danis Rod Track and Track Spacer Installation cccccccescceeeeeeeseeeeeeeeeeeeaeeeeeeeeessaeeeeeeees 9 12 Oiteacis Baffle Section Subassemblies Installation cccccceeeeceeeeeeeeeeeeeeeeeeeeeeseeeeeesaeeeeeeees 13 Tsen Installing the Return Spring KitS eseesseeesenesneessnessseeseesseessressstnsstnnsstnnssnnstnnnennnnnnnnnt 16 Beccio Actuator to Baffle CONMe CtiONS zussie a 17 20 EEA Actuator Machine Mounted Off Center of Baffle 0 cccceecceeeeseeseeeeeeeteeteteeeeseteeeeeee DT EE Actuator Mounted On the Center of Baffle 0 ccceccseeeeeeeeeeteeeeeeeeeetteetteeeeeeeee 18 argens Optional Hand Winch Installation cccccececeeeeeeeeeeeeeeeeeeeeseceeeesaeeseeeeeetsaeetsseeeeeee 19 reer Actuator Machine Adjustment cceccccececeeceeeeeeceae
4. RM QM1177 Rev 5 July 2013 Page 12 of 20 SECTION 6 BAFFLE SECTION SUBASSEMBLIES INSTALLATION Step 1 Start with one of the Baffle Section Subassemblies completed in Sec tion 4B Add the remaining Carrier Plate Subassembly completed in Section 4A See Figure 9A a Baffle Section L A Sub Acsembily Baffle Section Sub Assembly Carrier Plate Sub Assembly Carrier Plate Sub Assembly Figure 9A Step 2 Start installing baffle sections at the front of the slot Begin with the Baffle Section Subassembly with 2 Carrier Plates assembled in previous step Position this baffle section on the first two sets of rod tracks The baffle section should be tilted sideways at an angle for installation which will allow it to pass between the rod tracks and above the track spacers Pivoting the L brackets will allow the bushings to set on top of the rod tracks be sure to reposition the L brackets so they hang below the rod tracks To finish the installation of this first baffle section subassembly place a 10 x 1 2 self tapping screw through the carrier plate and support runner Screw should only be on the extreme ends of the inlet See Figure 9B Step 3 Using a piece of wire threaded through the carrier plate flange and a screw anchored in the 2x4 frame position this first baffle midway on the rod track or use vice grips and clamp carrier plate to rod track See Figure 9B for position Repeat at the beginning of e
5. SECTION 9 BAFFLE ADJUSTMENT Step 1 Adjust the rod tracks until the inlet door seal makes contact with the 2x4 frame Step 2 After repositioning the rod tracks verify that return springs are being stretched before the baffle is closed Installation is complete SECTION 10 MAINTENANCE To maintain your inlet system in top working condition the following recommendations should be forwarded Step 1 As the building settles with time it is recommended to inspect the slot to baffle relationship along the entire length of the inlet Some rod track adjustments may be required to maintain uniform open area Step 2 Inspect baffle rod tracks and cable system and remove all foreign debris Step 3 Inspect return spring kits for proper functionality as described in Section 8 Step 4 The inlet must be in the closed position for power washing Failure to close the inlet baffle may result in damaged components Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 20 of 20 www munters us
6. Turnbuckle Retainer Clip Carrier Plate L Bracket aluminum Nylon Bushing Slide Rod Support Runner Rod Track Length Guage optional Return Spring 1 3 Cable 24 L Double Hanging Pulley optional 2 Return Spring Anchor Wall Ceiling Bracket pulley optional Hand Winch optional Winch Mounting Bracket optional Rod Track Spacer Tool optional Screw TEK 10 16 x L HXWSR SS Support Runner Splice Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us Cat No all sizes AC2116 AC2106 KW3005 KN1011 KS2463 AC1286 AC1385 AC1381 AC1039 AC1383 KX1043 FA2129 AC1159 KX1003 AC2101 KX1127 AC2110 AC1599 AC1194 AC1380 AC1286 AC1518 AC1264 AC1004 WB1 AG2599 KS2282 AC2107 Cat No 8 baffle FA2118 AC2108 FA1355 Air Manager Cat No 12 baffle FA2122 AC2112 FA1356 FORM QM1177 Rev 5 July 2013 Page 5 of 20 SECTION 3 ADJUSTABLE ROD TRACK ASSEMBLY Attach slotted side of L bracket to threaded end of adjustable rod track with s nut and washer See Figure 2 L Bracket Retaining Clip Ay Bushing Figure 2 SECTION 4A CARRIER PLATE SUBASSEMBLY Use a s nut driver and a pair of pliers to assemble the carrier plate subassembly See Figure 3 Each carrier plate subassembly requires the following components provided 1 Carrier plate 1 Slide rod 2 Bushings 2 L brackets 2 Retain
7. ach inlet run Figure 9B 10x self tapping screw FORM QM1177 Rev 5 July 2013 Page 13 of 20 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us Step 4 Position the next baffle door subassembly on the second and third sets of rod tracks Connect this section to the carrier plate of the first baffle door by sliding the support runner tabs into the slots in the carrier plate and securing the push fastener through the carrier plate At the opposite end pivot the L brackets on the carrier plate subassembly to allow the bushings to set atop the rod tracks and the L brackets to hang below the track Continue this process along the length of the slot See Figure 9C Baffle door Sub Assembly Carrier plate Sub Assembly eo ZF m Ze Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 14 of 20 www munters us Step 5 Once all the baffle sections are installed go back and install a Support Runner Splice over the carrier plate and the support runner on each side Attach the splice using 12 10 x TEK Screws The carrier plate at each end of the baffle run will have a Support Runner Splice also but will only be attached to one support runner with 6 10 x TEK Screws See Figure 9D Figure 9D FORM QM1177 Rev 5 July 2013 Page 15 of 20 Munters Corporation 4215 L
8. adjustment Recommended process 1 Locate all components and hardware 2 Preassemble adjustment rod tracks Section 3 carrier plate subassemblies Section 4A and baffle door subassemblies Section 4B 3 Install the Air Manager Inlet system Section 5 through 8 3a Install 4 rod tracks amp 2 track spacers and 1 end seal 3b Install 1 baffle door subassembly with 1 extra carrier plate subassembly 3c Install 2 rod tracks amp 1 track spacer 3d Install 1 baffle door subassembly 3e Repeat 3d through 3f along slot opening 3f Install return spring kits 3g Install 1 end seal at the end of the slot 3h Adjust baffles to equal settings set limit switches on actuator Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 3 of 20 www munters us Air Manager FORM QM1177 Rev 5 July 2013 Page 4 of 20 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us E O ooNnNOoOORARARON a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 if 28 29 30 Part Name Description Track Spacer Rod Track L Bracket galvanized Washer 3 8 I D Nut 3 8 16 Screw lag 1 4 x1 5 HX ZP Hanging Pulley Hitching Ring Cable clamps 1 s Cable clamps 2 16 Cable clamps 5 16 Push Fastener Inlet Door Plastic 96 L End Seal
9. arrier Hitching Ring ie to Actuator 2 31 2 Pulleys 20 x 1 Bolt Support Bracket 1 4 x 1 5 L Screw 4 20 Locknut Figure 13 FORM QM1177 Rev 5 July 2013 Page 19 of 20 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us Actuator Machine Adjustment With all the baffles connected to the actuator cable the open and closed limit switches of the actuator machine can now be set Step 1 Begin by untying the baffle sections to make the cables taut This is close to the half open position Set all the baffle runs to the same open distance by measuring between the inlet door and the corresponding 2x4 frame use the turnbuckles for adjustment Apply power to the actuator machine so that the baffles are moving in the open direction For an 8 slot system the blue foam board should be 4 below the corresponding surface of the 2x4 frame For a 12 slot system the drop is 6 Shut off power to the actuator and set the open limit switch according to the actuator machine instructions Step 2 Power up the actuator machine and begin closing the Air Manager baffle When the first baffle makes contact with the air seal shut off the actuator machine This is the closed position Set the closed limit switch according to the actuator machine instructions Note some of the baffles may not be in contact with the 2x4 frame
10. carrier plate subassembly and bend the tabs outward See Figure 5 The other end will be connected during installation Carrier Plate Sub Assembly Support Runner Support Runner Tabs Figure 5 Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 7 of 20 www munters us Step 2 Place the baffle door on top of the carrier plate subassembly and support runner with the edge seal facing up aligning the three pre drilled holes See Figure 6 Step 3 Insert the push fasteners through the baffle door from the top down and into the mounting holes of carrier plate subassembly and support runner See Figure 6 Push Fastener oP Foam Baffle Edge Seal s a Ka j S l 1 Baffle Door Support Runner Carrier Plate Push Fastener Baffle Door Carrier Plate Sub Assembly END VIEW Figure 6 FORM QM1177 Rev 5 July 2013 Page 8 of 20 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us SECTION 5 ROD TRACK AND TRACK SPACER INSTALLATION If using the Rod Track Spacer Tool proceed to Step 4 otherwise proceed with Step 1 Step 1 Install the first rod track as shown at the front of the inlet Position the long end of the first rod track at the end of the slot opening and 2 46 from the inside edge of the slot
11. ds of the track spacers See Figure 7E amp 7F Proceed to Step 5 Rod Track Track Spacer Figure 7E Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us Framing Square Figure 7D gt i Ke Crimp Track Spacer Ends Over Rod Track Using Pliers Figure 7F FORM QM1177 Rev 5 July 2013 Page 10 of 20 Step 4 nn mA If AC2599 Rod Track Spacer Tool purchased ri N Hold the Rod Track Spacer Tool up to the opening with the N tabs against the inside edge of slot opening Position the long end of the first rod track at the end of the slot opening and use the notches in the tool as a guide to locate the rod tracks j See Figure 8A amp 8B Once both rod tracks are started slide the location tool out of the way and finish fastening the tracks in place Rod Track Spacer Tool A A Opening of Slot a a agu aa 8 or12 2e Figure 8A slot width Insulation Barrier 2x4 PARURE Step 5 Rod Track Install the track spacer at the bottom of the vertically long end rh a aaa i g B i Spacer Tool of the rod tracks The tracks will need to be pushed in slightly i Position for PTS odmak L in order to install the spacer Use a pair of pliers to crimp the Rod track sans ends of the track spacers See Figure 8C amp
12. eeeeeeesaaeeeseeeesnaaeeteeeeesestetteaaeenees 20 Sere Battle AQUSUNONI srir aai eraa E E ESS 20 Oar MIAITO MAN CO cscs sc A A eva decdete da E A sea Suauetetnadedeteneay 20 THANK YOU Thank you for purchasing a Munters AM Series Inlet Munters equipment is designed to be the highest performing highest quality equipment you can buy With the proper installation and maintenance it will provide many years of service PLEASE NOTE To achieve maximum performance and insure long life from your Continuous Ceiling Inlet it is essential that it be installed and maintained properly Please read all instructions carefully before beginning installation Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 1 of 20 www munters us SECTION 1 REQUIREMENTS FOR INSTALLATION Tools Supplies purchased separately Drill gun AC2187 3 16 diameter 7x19 stainless steel cable 2 Phillips head screwdriver AC1039 3 16 cable clamps Tape Measure AC1599 Rod Track Length Guage for setting 7 16 Socket wrench distance length between sets of rod Framing square tracks See 20 on page 4 Pliers slip or arc joint AC2599 Rod Track Spacer Tool For aligning and 5 16 3 8 1 2 Nut driver mounting sets of rod tracks See 28 on page 4 Prepare air inlet slot 1 The slot length shall be 2 feet shorter than the baffle run 2 The slot should be framed with 2x4 mater
13. egion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us SECTION 7 INSTALLING THE RETURN SPRING KITS The return spring kit has two rod tracks a return spring a spring anchor 2 5 16 Cable clamps a 24 piece of s dia cable and 2 s cable clamps A return spring kit should be mounted a maximum of every 192 feet from the front end of the slot Step 1 Remove the track spacer from the adjacent rod tracks Step 2 Install the rod tracks for the return spring kit in the opposite direction of the baffle carrying rod tracks with a 7 gap between the rod tracks Mount the Rod Tracks spring anchor with the 5 16 cable clamps See Figure 10 There are 4 sets of holes in the spring anchor the inside holes are for the 8 slot the outside holes Se Cable are for the 12 slot Clamps Step 3 Attach the spring loop to the spring anchor with the 24 piece of s dia cable Adjust cable to position l spring 10 away from spring anchor when cable is taut and Spring tighten cable clamps Overlapping cable ends about 2 will Anchor provide proper spacing a Step 4 Attach spring hook to Support Runner Splice The spring ae and cable should be taut and become streched before the baffle is closed Support Runner Splice lt n Hook End of Spring J aS Spring Loop end of spring Dia Cable 6 Cable Clamp Rod Track Spring Anchor Loop Cable Throug
14. h Hole in Spring Anchor Figure 10 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us FORM QM1177 Rev 5 July 2013 Page 16 of 20 SECTION 8 ACTUATOR TO BAFFLE CONNECTIONS The baffle is installed and resting in the half open position There are two connection options listed below follow the one which best fits your system NOTE Turnbuckles should be installed in the half extended position Also it is important to leave sufficient cable between cable clamps pulleys and actuators to allow for cable travel An 8 baffle system requires 18 of travel between the closed and open position a 12 baffle system requires 22 of travel Connection with Actuator Machine Mounted Off Center of Baffle Step1 Locate the hitching ring and 31 2 pulley Attach the pulley to the hitching ring Using a 2x6 piece screwed to the bottom end of the 2x4 frame mount the hitching ring Maintain four feet from the slot opening to the pulley Install the hitching ring with 4 1 4 x 11 2 hex head lag screws The hitching ring should be positioned slightly off the center line of the baffle so that the pulley is positioned to allow the cable coming off the pulley to be inline with the center of the baffle See Figure 11 Step 2 Locate the turnbuckle 1 O D washers 1 4 locknut 1 4 20x1 bolt and 4 6 dia cable clamps Attach the end of turnbuckle to Support Runner Splice Ste
15. i O e T N N 1 4 20 Locknut Figure 12 Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 18 of 20 www munters us Connection to Actuator Machine with Optional Hand Winch Connection Cable and Pulley with Hand Winch Option Locate the manual winch Support Bracket 2 Hanging Pulleys 1 Hitching Ring 2 bracketed single pulleys 3 16 cable clamps and a turnbuckle Step 1 Install the hand winch and a bracketed pulley inline with the center of the baffle and mounted on 2x6 pieces which are securely screwed to the sidewall frame Install the other bracketed pulley inline with the actuator cable See Figure 13 Step 2 Load the winch with 9 16 dia cable and route the cable through bracketed pulleys This cable will be attached to the actuator later Step 3 Install a hitching ring inline with the center of the baffle on a 2x6 piece screwed to the bottom end of the 2x4 slot frame See Figure 13 Step 4 Attach one end of turnbuckle to the support runner splice with washers nut and bolt as depicted in Figure 13 Step 5 Use 3 16 dia cable and 3 16 cable clamps for connecting to the other end of the turnbuckle Connect 2 31 2 pulleys together and route both 7 16 dia cables per Figure 13 Attach the winch cable to the actuator cable Attach the turnbuckle cable to the hitching ring after routing cable through 31 2 pulley Insulation B
16. ial Securely attached to trusses to prevent warping See Figure 1 3 The attic side of the slot should incorporate an insulation barrier to stop the insulation from entering the slot during operation The insulation barrier should extend above the insulation along the entire length of the slot See Figure 1 The ends of the slot should also include insulation barriers Sains A Insulation 1 Barrier 1 2 I 2 Figure 1 1 f I 1 I 1 x i O I SiO I 1 Or ot I 48 SXte 1 AL n we b lras I No End of Slot End of Slot Enclose Enclosed area of area of slot slot Front of Slot End of Slot Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 Page 2 of 20 517 676 7070 Fax 517 676 7078 www munters us SECTION 2 UNPACKING THE AIR MANAGER Before beginning installation check the overall condition of the equipment Remove packing materials and examine all components for signs of shipping damage Any shipping damage is the customer s responsibility and should be reported immediately to the freight carrier See Page 4 for list of parts Important installation tip To reduce installation time it is recommended to read Sections 3 through Section 8 in their entirety before proceeding with the installation With proper preassembly operations each baffle run can be hung in a single pass along the slot Asecond pass along the slot is required for
17. ing clips Slide Rod Carrier Plate Step 1 Insert the slide rod through the carrier CamierPlai plate flange holes See Figure 3 ae Step 2 Place bushing on the slide rod gt x Bushing flange should rest against EX i carrier plate flange See Figure 3 i Bushing Step 3 l L Bracket Install L bracket on slide rod Saa Figure 3 See Figure 3 Retaining Clip Step 4 Lock bushing and L bracket into s Nut Driver place with a retaining clip using a 3 s nut driver See Figure 4 DO NOT push retaining clip tight against L bracket The bushing and L bracket should pivot freely on the slide rod Step 5 Bend the carrier plate tabs down until they come to rest tightly against the slide rod See Figure 4 FAILURE to bend carrier plate tabs may result in premature failure of slide rod Figure 4 Carrier Plate Tab Bent Down Against Slide Rod Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 6 of 20 www munters us SECTION 4B BAFFLE SECTION SUBASSEMBLY Baffle sections may be assembled on the floor They will be connected together as they are placed on the rod tracks Each baffle section subassembly will require the following components provided 1 Carrier plate subassembly 1 Support runner 1 Plastic Baffle Door 3 Push fasteners Step 1 Insert one end of the support runner tabs into the matching slots of the
18. p 3 With the turnbuckle in the half extended position attach one end of 16 dia cable using two cable clamps Thread the cable through the pulley and attach it to the actuator cable Note the proper cable routing and connections See Figure 11 3 16 dia Cable Attach to Actuator Cable ES Insulation Hitching Ring Barrier 4 t a x 11 2 Lag Screws 31 2 Pulley Turnbuckle 1 4 20 x 1 Bolt N 1 4 20 Locknut Figure 11 Munters Corporation FORM QM1177 4215 Legion Dr Mason MI 48854 1036 USA Rev 5 July 2013 517 676 7070 Fax 517 676 7078 Page 17 of 20 www munters us Connection with Actuator Machine Mounted On the Center Line of Baffle Step 1 Locate the 4 3 16 cable clamps 1 O D washers 1 4 locknut 4 20x1 bolt and turnbuckle Ensure the actuator is in the half open position Step 2 Attach turnbuckle to the Support Runner Splice See Figure 12 Step 3 Attach one end of 16 dia cable using two cable clamps to the actuator out and thread through the pulley system exiting the actuator cabinet toward the baffle Ensure the actuator cable is in line with the center of the baffle Attach the other end to the turnbuckle with 16 cable clamps pulling out all slack before tightening Insulation Barrier 3 16 dia Cable to Actuator 3 s x 6 Turnbuckle 1 4 20 x 1 Bolt 1 0 D Washer ons Turnbuckle L Support Runner Splice Paa
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